WO2022201313A1 - 電動機 - Google Patents
電動機 Download PDFInfo
- Publication number
- WO2022201313A1 WO2022201313A1 PCT/JP2021/012012 JP2021012012W WO2022201313A1 WO 2022201313 A1 WO2022201313 A1 WO 2022201313A1 JP 2021012012 W JP2021012012 W JP 2021012012W WO 2022201313 A1 WO2022201313 A1 WO 2022201313A1
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- WIPO (PCT)
- Prior art keywords
- teeth
- slot
- turns
- tooth
- slots
- Prior art date
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- 239000011295 pitch Substances 0.000 claims description 184
- 230000000052 comparative effect Effects 0.000 description 50
- 230000000694 effects Effects 0.000 description 28
- 238000010586 diagram Methods 0.000 description 25
- 239000004020 conductor Substances 0.000 description 8
- 238000004804 winding Methods 0.000 description 4
- 230000014509 gene expression Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000470 constituent Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K41/00—Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
- H02K41/02—Linear motors; Sectional motors
- H02K41/03—Synchronous motors; Motors moving step by step; Reluctance motors
- H02K41/031—Synchronous motors; Motors moving step by step; Reluctance motors of the permanent magnet type
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/14—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures
- H02K21/16—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures having annular armature cores with salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K29/00—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
- H02K29/03—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/18—Windings for salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K41/00—Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
- H02K41/02—Linear motors; Sectional motors
- H02K41/03—Synchronous motors; Motors moving step by step; Reluctance motors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
Definitions
- the present disclosure relates to an electric motor having teeth and coils attached to the teeth.
- N is the number of stator teeth
- C is the greatest common divisor of P and N
- N/C P/C ⁇ 1
- N/C is not a multiple of 3.
- An electric motor is known in which the cogging torque can be reduced by setting the integer of .
- the number of turns on a tooth on which a coil of only one phase out of three phases is attached is indicated by the number of turns on each tooth on which a coil of a plurality of phases out of three phases is attached. It is disclosed that the torque ripple can be reduced by making it different from the sum of .
- Patent Document 1 In the electric motor of Patent Document 1, a single-phase coil or a plurality of phase coils are arranged in slots formed by teeth adjacent to each other. According to the technique disclosed in Patent Literature 1, the total number of turns of the coils arranged in each slot of the stator differs from slot to slot, so that there is variation in the space factor of the coils. In a slot with a low space factor compared to other slots, the resistance of the coil increases, so that the amount of heat generated by the coil increases. Therefore, the technique of Patent Document 1 has a problem that the amount of heat generated by the coil increases.
- the present disclosure has been made in view of the above, and aims to obtain an electric motor capable of reducing the amount of heat generated by the coil.
- the electric motor according to the present disclosure includes a magnetic field and an armature arranged to face the magnetic field.
- the armature has a core back, a plurality of teeth extending from the core back toward the magnetic field, and three-phase coils attached to the plurality of teeth.
- the plurality of teeth includes teeth to which only one phase coil out of three phases is attached and teeth to which multiple phase coils out of three phases are attached.
- the teeth adjacent to each other form slots in which coils are arranged.
- the number of teeth in the armature is an integer other than a multiple of three.
- the space factor representing the ratio of the cross-sectional area of the coil to the area of the slot in the cross section including the first direction in which the plurality of teeth are arranged and the second direction in which the magnetic field and the armature face each other is the number of the teeth. is constant in each of a plurality of slots configured by
- the electric motor according to the present disclosure has the effect of reducing the amount of heat generated by the coil.
- Sectional view of the electric motor according to the first embodiment Sectional view of an electric motor according to a comparative example of the first embodiment
- FIG. 4 shows an example of the total number of turns, slot area, and space factor of each slot in the comparative example of the first embodiment;
- FIG. 4 is a diagram showing an example of the total number of turns of each slot, the slot area, and the space factor for each slot in Embodiment 1;
- FIG. 4 is a diagram for explaining reduction of resistance by the electric motor according to the first embodiment; Sectional view of the electric motor according to the second embodiment Sectional view of an electric motor according to a comparative example of the second embodiment A diagram showing an example of the number of turns of a coil attached to each tooth in the second embodiment.
- FIG. 10 is a diagram showing an example of the total number of turns of each slot, the slot area, and the space factor for each slot in Embodiment 2;
- FIG. 5 is a diagram for explaining reduction of resistance by the electric motor according to the second embodiment; Sectional view of the electric motor according to the third embodiment Sectional view of an electric motor according to a comparative example of the third embodiment A diagram showing an example of the number of turns of a coil attached to each tooth in Embodiment 3 FIG.
- FIG. 10 is a diagram showing an example of the total number of turns of each slot, the slot area, and the space factor for each slot in Embodiment 3;
- FIG. 11 is a diagram for explaining reduction of resistance by the electric motor according to the third embodiment;
- Sectional view of the electric motor according to the fourth embodiment Sectional view of an electric motor according to a comparative example of the fourth embodiment
- FIG. 10 is a diagram showing an example of the total number of turns of each slot, the slot area, and the space factor for each slot in Embodiment 4;
- FIG. 11 is a diagram for explaining reduction of resistance by the electric motor according to the fourth embodiment; Sectional view of the electric motor according to the fifth embodiment Sectional view of the electric motor according to the sixth embodiment Sectional view of the electric motor according to the seventh embodiment Sectional view of the electric motor according to the eighth embodiment Sectional view of an electric motor according to a comparative example of the eighth embodiment
- FIG. 1 is a cross-sectional view of electric motor 50 according to the first embodiment.
- the electric motor 50 has a mover 1 and a stator 2 .
- a mover 1 is arranged to face a stator 2 .
- the stator 2 is the field magnet.
- the mover 1 is an armature for obtaining a thrust by interacting with the magnetic field.
- the mover 1 is linearly movable with respect to the stator 2 .
- the electric motor 50 is a direct-acting electric motor that linearly operates the mover 1 .
- the stator 2 is a structure whose longitudinal direction is the moving direction of the mover 1.
- the stator 2 has a stator core, and a plurality of permanent magnets 21 and mounting seats 22 provided on the surface of the stator core. Illustration of the stator core is omitted.
- Each permanent magnet 21 is attached to a mounting seat 22 on the surface of the stator core.
- stator 2 has four permanent magnets 21 .
- Four permanent magnets 21 are arranged in the longitudinal direction of the stator 2 .
- the mover 1 has a mover core and a plurality of coils 14 attached to the mover core.
- the mover core has a core back 11 extending in the moving direction of the mover 1 and a plurality of teeth 13 extending from the core back 11 toward the stator 2 .
- the mover 1 has five teeth 13 .
- Five teeth 13 are arranged in the traveling direction of the mover 1 .
- the tip of each tooth 13 on the field side is straight.
- Each coil 14 is constructed by intensively winding a conductive wire around the teeth 13 .
- the slots in which the coils 14 are arranged are portions adjacent to the teeth 13 in the traveling direction of the mover 1 .
- the teeth 13 adjacent to each other form slots.
- a voltage is applied to the mover 1 from a three-phase AC power supply. Illustration of the three-phase AC power supply is omitted.
- P be the magnetic number that is the number of magnetic poles of the mover 1
- N be the number of teeth 13 of the mover 1
- C be the greatest common divisor of P and N.
- N/C P/C ⁇ 1.
- P is an integer that is a natural number multiple of 2.
- N/C is an integer other than a multiple of three. That is, N is an integer other than a multiple of three.
- Electric motor 50 can reduce the cogging torque by satisfying these conditions.
- each tooth 13 of the mover 1 is assigned a tooth number for convenience.
- Each tooth 13 is assigned a tooth number t1, t2, t3, t4 and t5 from left to right in FIG.
- a slot number is assigned to each slot of the mover 1 for convenience.
- Each slot is assigned a slot number s1-1, s2, s3, s4, s5, s1-2 from left to right in FIG.
- the length between the center positions of the teeth 13 of the teeth 13 forming the slots is called a tooth pitch.
- the tooth pitch is the length in the first direction, which is the direction in which the teeth 13 are arranged.
- the first direction is also the traveling direction of the mover 1 .
- a tooth pitch number is assigned to each tooth pitch of the plurality of teeth 13 for convenience.
- Each tooth pitch is assigned a tooth pitch number p1-1, p2, p3, p4, p5 and p1-2 from left to right in FIG.
- a three-phase coil 14 is attached to the five teeth 13 .
- a -U phase coil 14 is attached to the teeth 13 of t1.
- a -V phase coil 14 is attached to the teeth 13 of t2.
- a +V-phase coil 14 and a -W-phase coil 14 are attached to the teeth 13 of t3.
- a +W-phase coil 14 is attached to the teeth 13 of t4.
- a +U-phase coil 14 is attached to the teeth 13 of t5.
- “+” and “ ⁇ ” represent the winding direction of the coil 14 . Note that U-, V-, V+, W-, W+, and U+ shown in FIG. 1 represent -U phase, -V phase, +V phase, -W phase, +W phase, and +U phase, respectively.
- Each tooth 13 of t1, t2, t4, and t5 is a tooth 13 to which only one-phase coil 14 is attached.
- Teeth 13 of t3 are teeth 13 to which two-phase coils 14 are attached. That is, the plurality of teeth 13 of the mover 1 include teeth 13 to which only one phase coil 14 out of three phases is attached and teeth 13 to which multiple phase coils 14 out of the three phases are attached.
- the reference position A is the center position of the teeth 13 at t3.
- the tooth 13 at t3 is the center tooth 13 in the first direction among the five teeth 13 .
- FIG. 1 shows a state in which the reference position A coincides with the center position of the stator 2 in the longitudinal direction of the stator 2 .
- the center position of the stator 2 is a position between two central permanent magnets 21 among the plurality of permanent magnets 21 .
- All the coils 14 attached to the five teeth 13 have the same wire diameter. That is, all the coils 14 of the mover 1 are made of conductor wires having the same diameter. As a result, the time required for manufacturing the mover 1 can be shortened, and the productivity of the mover 1 can be improved, compared to the case where the coils 14 for each phase must be formed by conducting wires of different diameters. be able to.
- FIG. 2 is a cross-sectional view of electric motor 51 according to a comparative example of the first embodiment.
- the mover 1 of the electric motor 51 has a region 12 where the coils 14 are not arranged.
- FIG. 3 is a diagram showing an example of the number of turns of the coils 14 attached to each tooth 13 in the first embodiment.
- the example of the number of turns shown in FIG. 3 is common to the case of the comparative example and the case of the first embodiment described later.
- FIG. 3 shows the number of turns of the coil 14 for each phase in each tooth 13 and the total number of turns of each tooth 13 .
- the number of turns shown in FIG. 3 is the number of turns standardized based on the number of turns of the entire teeth 13 .
- the total number of turns shown in FIG. 3 is the total number of turns standardized based on the total number of turns of the plurality of teeth 13 . That is, the number of turns of each tooth 13 and the total number of turns are represented by the ratio to the number of turns in the entire movable element 1 .
- the total number of turns of each tooth 13 at t2 and t4 is greater than 0.20, which is the average value of the total number of turns of each of the multiple teeth 13 .
- the total number of turns of each tooth 13 at t1, t3, and t5 is smaller than 0.20, which is the average value of the total number of turns of each of the plurality of teeth 13 .
- FIG. 4 is a diagram showing an example of the total slot number of turns, slot area, and space factor for each slot in a comparative example of the first embodiment.
- the slot area is the area of the slot in a cross section containing the first direction and the second direction.
- the second direction is the direction in which the mover 1 and the stator 2 face each other.
- the second direction can also be said to be a direction perpendicular to the plane on which the plurality of permanent magnets 21 are arranged.
- the cross section shown in FIG. 1 and the cross section shown in FIG. 2 are cross sections including the first direction and the second direction.
- the two slots s1-1 and s1-2 are treated as one slot in calculating the total number of turns of the slots, the slot area, and the space factor.
- s1 represents the slot of s1-1 and the slot of s1-2.
- p1 represents the sum of p1-1 and p1-2.
- the total number of turns of the slot shown in FIG. 4 is the total number of turns standardized based on the number of turns of the entire plurality of slots. That is, the total number of turns of the slot is represented by the ratio to the number of turns of the entire plurality of slots.
- the slot area shown in FIG. 4 is a slot area standardized based on the slot area of the entire plurality of slots. That is, the slot area is represented by the ratio of the total slot area to the slot area.
- the space factor represents the ratio of the cross-sectional area of the coil 14 to the slot area in a cross section including the first direction and the second direction.
- FIG. 4 also shows the tooth number of the tooth 13 positioned next to each slot and the tooth pitch number corresponding to each slot.
- the total number of turns in each slot of s2 and s5 is greater than 0.20, which is the average value of the total number of turns.
- the total number of turns in each slot of s1, s3, and s4 is less than 0.20, which is the average value of the total number of turns.
- a slot having a total number of turns larger than the average value of the total number of turns in each of the plurality of slots is called a first slot
- a slot having a total number of turns smaller than the average value of the total number of turns in each of the plurality of slots is called a second slot. called.
- each slot of s2 and s5 is the first slot.
- Each slot s1, s3, s4 is a second slot.
- each slot has the same slot area.
- each tooth pitch of p1, p2, p3, p4, and p5 is equal to the average value of a plurality of tooth pitches. "Equal" in FIG. 4 means that the tooth pitch is equal to the average value of a plurality of tooth pitches.
- each slot has the same slot area, but the total number of turns differs from slot to slot.
- the same slot area as the first slot is reserved for the second slot, while the total number of turns of the second slot is less than the total number of turns of the first slot, so that the coil 14 is placed in the second slot.
- a non-provided region 12 is formed.
- a region 12 is provided in each of the second slots s1, s3 and s4.
- the space factor of each slot varies.
- the wire diameter is determined according to the slot having the largest space factor. Therefore, in the electric motor 51, the resistance of the coil 14 in the slot other than the slot with the highest space factor is greater than the resistance of the coil 14 in the slot with the highest space factor.
- the tooth pitch of each tooth 13 is adjusted so that the ratio of the total number of turns to the slot area is constant in the plurality of slots of the mover 1 . That is, the space factor in each of the plurality of slots formed by the plurality of teeth 13 is constant.
- the constant space factor in each of the plurality of slots is not limited to the case where the space factor in each of the plurality of slots is completely the same.
- the constant space factor includes the case where the tooth pitch is adjusted in consideration of the case where the space factor changes due to the structure of the mover 1, as will be described later.
- FIG. 5 is a diagram showing an example of the total number of turns of each slot, the slot area and the lamination factor of each slot in the first embodiment.
- the total number of turns of the slots shown in FIG. 5 is the total number of turns normalized based on the total number of turns of the plurality of slots.
- the slot area is a slot area standardized based on the slot area of the entire plurality of slots. In Embodiment 1, the slot area of each slot is adjusted by adjusting the tooth pitch of each tooth 13 according to the total number of turns of each slot.
- position "a”, position “b”, position “c”, and position “d” represent the center position of each tooth 13 when it is assumed that a plurality of tooth pitches are equal to each other.
- Position "a” represents the hypothetical central position of tooth 13 at t1.
- Position "b” represents the hypothetical central position of tooth 13 at t2.
- Position "c” represents the hypothetical central position of tooth 13 at t4.
- Position "d” represents the hypothetical central position of tooth 13 at t5.
- the center position of the teeth 13 at t2 is on the reference position A side with respect to the position "b". Therefore, the tooth pitch of p3 is smaller than the tooth pitch of p3 when the center position of the teeth 13 at t2 is the position "b".
- "Small” in FIG. 5 means that the tooth pitch is smaller than the average value of a plurality of tooth pitches. Since the tooth pitch of p3 is "small", the slot area at s3 is smaller than the average value of a plurality of slot areas. As shown in FIG. 5, the slot area at s3 is adjusted to 0.19, which is smaller than the average slot area of 0.20.
- the center position of the teeth 13 at t1 is on the opposite side of the reference position A with respect to the position "a".
- the tooth pitch of p2 is larger than the tooth pitch of p2 when the center position of the teeth 13 at t1 is the position "a".
- “Large” in FIG. 5 means that the tooth pitch is larger than the average value of a plurality of tooth pitches. Since the tooth pitch of p2 is "large”, the slot area at s2 is adjusted to 0.22, which is larger than 0.20, which is the average value of a plurality of slot areas.
- the tooth pitches p1, p4 and p5 are also adjusted according to the total number of turns in the slot.
- the ratio of the total number of turns to the slot area is made constant in all of the plurality of slots.
- the tooth pitch between the teeth 13 forming the first slot is larger than the average value of the tooth pitches in the plurality of slots.
- the tooth pitch between the teeth 13 forming the second slot is smaller than the average value of the tooth pitches in the plurality of slots.
- the wire diameter of all the coils 14 attached to the plurality of teeth 13 is the same, and the ratio of the total number of turns to the slot area is constant in all of the plurality of slots, so that the coil in each of the plurality of slots
- the space factor of 14 becomes constant. As shown in FIG. 5, the space factor of each slot is 1.00. That is, the space factors of the slots s1, s2, s3, s4, and s5 are the same. Since each slot has the same space factor, the electric motor 50 can reduce variations in resistance in the plurality of slots, and can reduce the overall resistance of the plurality of slots.
- FIG. 6 is a diagram for explaining reduction of resistance by the electric motor 50 according to the first embodiment.
- FIG. 6 shows a bar graph representing the resistance value of the electric motor 51 according to the comparative example and a bar graph representing the resistance value of the electric motor 50 according to the first embodiment.
- the resistance value is represented by a ratio based on the resistance value of the electric motor 51 .
- Embodiment 1 slots with a total number of turns smaller than the average have a small slot area, and slots with a total number of turns larger than the average have a large slot area, so that the space factor of each slot is constant. .
- the electric motor 50 can increase the average value of the space factors in a plurality of slots more than in the case of the comparative example.
- the electric motor 50 can increase the wire diameter of the coil 14 and reduce the resistance more than in the case of the comparative example.
- L is the tooth pitch between the teeth 13 forming each slot
- Na is the average value of the total number of turns in each of the slots
- Ns is the total number of turns in each slot
- La is the average value of the tooth pitches of the plurality of teeth 13. satisfies the following equation (1).
- L (Ns/Na) ⁇ La (1)
- the tooth pitch of the teeth 13 is adjusted according to the total number of turns of the slots based on the relationship of formula (1), so that the ratio of the total number of turns to the slot area is constant in all of the plurality of slots. be.
- the space factor of each slot becomes uniform.
- the space factor can vary, for example, depending on the thickness of the insulator in the multi-phase section where the coils 14 of multiple phases are attached.
- the tooth pitch of the teeth 13 may be adjusted with a margin corresponding to the amount of change in the space factor.
- L1 which is the tooth pitch between the teeth 13 forming the first slot
- L2 the tooth pitch between the teeth 13 forming the second slot
- Ns1 is the total number of turns of the first slot.
- Ns2 be the total number of turns in the second slot.
- Formulas (2) and (3) represent the relational expressions when considering the amount of change of 0.8 to 1.2 times the space factor.
- the space is reduced in all of the plurality of slots. It shall be included if the rate is constant. As a result, even if the space factor changes due to the structure of the mover 1, it is possible to adjust the tooth pitch for reducing the resistance.
- the electric motor 50 is not limited to one in which the number of turns of the coils 14 attached to each tooth 13 is set as shown in FIG.
- the electric motor 50 may be one in which the number of turns in one or more of the plurality of teeth 13 is different from the total number of turns in the other teeth 13 .
- electric motor 50 can obtain the effects of the first embodiment even if the number of turns of each tooth 13 is different from that shown in FIG.
- the setting of the tooth pitch of the plurality of teeth 13 to "large” or "small” is not limited to that shown in FIG. 5, and is arbitrary.
- any phase may be positioned at the end in the traveling direction.
- Each of the plurality of teeth 13 is not limited to having a straight tip on the field side.
- a protrusion or a recess directed in the traveling direction may be formed at the tip of the teeth 13 on the field side. Even if the teeth 13 are formed with projections or depressions, the electric motor 50 can obtain the same effect as when the teeth 13 are straight.
- Embodiment 1 the configuration in which the plurality of permanent magnets 21 are attached to the mounting seat 22 on the surface of the stator core has been described. It may be a configuration. Even when the plurality of permanent magnets 21 are embedded inside the stator core, the electric motor 50 can obtain the same effects as when the plurality of permanent magnets 21 are provided on the surface of the stator core.
- the electric motor 50 has a constant ratio of the total number of turns of the coils 14 to the slot area in the slots by adjusting the tooth pitches of the teeth 13 . That is, the space factor in each of the plurality of slots formed by the plurality of teeth 13 is constant. Electric motor 50 can reduce the resistance of coil 14 in each slot by having a constant space factor in each of the plurality of slots. As a result, the electric motor 50 can reduce the amount of heat generated by the coil 14 .
- FIG. 7 is a cross-sectional view of the electric motor 52 according to the second embodiment.
- the order of phases in the moving direction of the mover 1 is different from that in the first embodiment.
- the same reference numerals are assigned to the same components as in the first embodiment, and the configuration different from the first embodiment will be mainly described.
- the configuration of the mover 1 of the electric motor 52 is the same as that of the mover 1 of Embodiment 1, except that the arrangement of the coils 14 is different.
- the configuration of the stator 2 of the electric motor 52 is the same as that of the stator 2 of the first embodiment.
- the teeth 13 of the mover 1 are assigned tooth numbers t1, t2, t3, t4, and t5.
- Slot numbers s1-1, s2, s3, s4, s5, and s1-2 are assigned to the slots of the mover 1, respectively.
- tooth pitch numbers p1-1, p2, p3, p4, p5 and p1-2 are assigned to each tooth pitch of the mover 1.
- a +U-phase coil 14 is attached to the teeth 13 of t1.
- a +V-phase coil 14 and a -U-phase coil 14 are attached to the teeth 13 of t2.
- a -V phase coil 14 is attached to the teeth 13 of t3.
- a +V-phase coil 14 and a -W-phase coil 14 are attached to the teeth 13 of t4.
- a +W-phase coil 14 is attached to the teeth 13 of t5.
- Each tooth 13 of t1, t3, and t5 is a tooth 13 to which only one-phase coil 14 is attached.
- Each tooth 13 of t2 and t4 is a tooth 13 to which a two-phase coil 14 is attached. That is, the plurality of teeth 13 of the mover 1 include teeth 13 to which only one phase coil 14 out of three phases is attached and teeth 13 to which multiple phase coils 14 out of the three phases are attached. All the coils 14 of the mover 1 are made of conductors with the same diameter.
- FIG. 8 is a cross-sectional view of an electric motor 53 according to a comparative example of the second embodiment.
- the mover 1 of the electric motor 53 has a region 12 where the coil 14 is not arranged.
- FIG. 9 is a diagram showing an example of the number of turns of the coils 14 attached to each tooth 13 in the second embodiment.
- the example of the number of turns shown in FIG. 9 is common to the case of the comparative example and the case of the second embodiment described later.
- FIG. 9 shows the number of turns of the coil 14 for each phase in each tooth 13 and the total number of turns of the coil 14 of each tooth 13 .
- the number of turns shown in FIG. 9 is the number of turns standardized based on the number of turns of the entire teeth 13 .
- the total number of turns shown in FIG. 9 is the total number of turns standardized based on the total number of turns of the plurality of teeth 13 . That is, the number of turns of each tooth 13 and the total number of turns are represented by the ratio to the number of turns in the entire movable element 1 .
- the total number of turns of each tooth 13 at t1, t3, and t5 is greater than 0.20, which is the average value of the total number of turns of each of the plurality of teeth 13.
- the total number of turns of each tooth 13 at t2 and t4 is smaller than 0.20, which is the average value of the total number of turns of each of the plurality of teeth 13 .
- the slots s1, s2, s3, s4, and s5 have the same slot area as in the comparative example of the first embodiment. Further, in the electric motor 53, each of the tooth pitches p1, p2, p3, p4, and p5 is equal to the average value of a plurality of tooth pitches, as in the comparative example of the first embodiment. In the electric motor 53, the slot area of each slot is the same, but the total number of turns is different for each slot, so that the space factor of each slot varies. Therefore, in the electric motor 53, the resistance of the coil 14 is increased.
- Embodiment 2 the tooth pitch of each tooth 13 is adjusted so that the ratio of the total number of turns to the slot area is constant in the plurality of slots of the mover 1 .
- FIG. 10 is a diagram showing an example of the total number of turns of each slot, the slot area, and the space factor for each slot in the second embodiment.
- the total number of turns of the slots shown in FIG. 10 is the total number of turns normalized based on the total number of turns of the plurality of slots.
- the slot area is a slot area standardized based on the slot area of the entire plurality of slots. In Embodiment 2, the slot area of each slot is adjusted by adjusting the tooth pitch of each tooth 13 according to the total number of turns of each slot.
- the total number of turns in the slot of s1 is greater than 0.20, which is the average value of the total number of turns.
- the total number of turns in each slot of s2, s3, s4, and s5 is less than 0.20, which is the average value of the total number of turns.
- slot s1 is the first slot
- slots s2, s3, s4, and s5 are second slots.
- position "a”, position “b”, position “c”, and position “d” represent the center position of each tooth 13 when it is assumed that a plurality of tooth pitches are equal to each other.
- Position "a” indicates the hypothetical central position of tooth 13 at t1.
- Position "b” indicates the hypothetical central position of tooth 13 at t2.
- Position "c” indicates the hypothetical central position of tooth 13 at t4.
- Position "d” indicates the hypothetical central position of tooth 13 at t5.
- the center position of the teeth 13 at t2 is on the reference position A side with respect to the position "b". Therefore, the tooth pitch of p3 is smaller than the tooth pitch of p3 when the center position of the teeth 13 at t2 is the position "b". Since the tooth pitch of p3 is "small", the slot area at s3 is smaller than the average value of a plurality of slot areas. As shown in FIG. 10, the slot area at s3 is adjusted to 0.194, which is smaller than the average slot area of 0.200.
- the center position of the teeth 13 at t1 is on the reference position A side with respect to the position "a”.
- the center position of the teeth 13 at t5 is on the reference position A side with respect to the position "d”. Therefore, the tooth pitch of p1 is larger than the tooth pitch of p1 when the center positions of the teeth 13 at t1 and t5 are the positions "a" and "d", respectively. Since the tooth pitch of p1 is "large”, the slot area at s1 is larger than the average value of a plurality of slot areas. As shown in FIG. 10, the slot area at s1 is adjusted to 0.219, which is larger than the average slot area of 0.200.
- the tooth pitches p2, p4 and p5 are also adjusted according to the total number of turns in the slot.
- the ratio of the total number of turns to the slot area is made constant in all of the plurality of slots.
- the tooth pitch between the teeth 13 forming the first slot is larger than the average value of the tooth pitches in the plurality of slots.
- the tooth pitch between the teeth 13 forming the second slot is smaller than the average value of the tooth pitches in the plurality of slots.
- the wire diameter of all the coils 14 attached to the plurality of teeth 13 is the same, and the ratio of the total number of turns to the slot area is constant in all of the plurality of slots, so that the coil in each of the plurality of slots
- the space factor of 14 becomes constant. As shown in FIG. 10, the space factor of each slot is 1.00. That is, the space factors of the slots s1, s2, s3, s4, and s5 are the same. Since each slot has the same space factor, the electric motor 52 can reduce variations in resistance in the plurality of slots, and can reduce the overall resistance of the plurality of slots.
- FIG. 11 is a diagram for explaining reduction of resistance by the electric motor 52 according to the second embodiment.
- FIG. 11 shows a bar graph representing the resistance value of the electric motor 53 according to the comparative example and a bar graph representing the resistance value of the electric motor 52 according to the second embodiment.
- the resistance value is represented by a ratio based on the resistance value of the electric motor 53 .
- Embodiment 2 slots with a total number of turns smaller than the average have a small slot area, and slots with a total number of turns larger than the average have a large slot area, so that the space factor of each slot is constant. .
- the electric motor 52 can increase the average value of the space factors of a plurality of slots more than in the case of the comparative example.
- the electric motor 52 can increase the wire diameter of the coil 14 and reduce the resistance as compared with the case of the comparative example.
- the electric motor 52 satisfies the above equation (1), like the electric motor 50 according to the first embodiment. As a result, the space factor of each slot becomes uniform. Alternatively, electric motor 52 satisfies the above equations (2) and (3), like electric motor 50 according to the first embodiment. As a result, even if the space factor changes due to the structure of the mover 1, it is possible to adjust the tooth pitch for reducing the resistance.
- the electric motor 52 is not limited to one in which the number of turns of the coils 14 attached to each tooth 13 is set as shown in FIG.
- the number of turns of one or more of the teeth 13 of the electric motor 52 may be different from the total number of turns of the other teeth 13 .
- electric motor 52 can obtain the effects of the second embodiment even if the number of turns of each tooth 13 is different from that shown in FIG.
- setting of the tooth pitch of the plurality of teeth 13 to "large” or "small” is not limited to that shown in FIG. 10, and is arbitrary.
- the arrangement of the coils 14 on the plurality of teeth 13 should be the same as the order of the phases in the moving direction of the mover 1 as shown in FIG. As long as the order of the phases is the same as in the case shown in FIG. 7, any phase may be positioned at the end in the traveling direction.
- a protrusion or recess directed in the traveling direction may be formed at the tip of the tooth 13 on the field side.
- the electric motor 52 can obtain the same effect as when the teeth 13 are straight, even when the teeth 13 are formed with protrusions or depressions.
- the electric motor 52 may have a configuration in which a plurality of permanent magnets 21 are embedded inside the stator core. Even when the plurality of permanent magnets 21 are embedded inside the stator core, the electric motor 52 can obtain the same effects as when the plurality of permanent magnets 21 are provided on the surface of the stator core.
- the ratio of the total number of turns of the coils 14 to the slot area is constant in the plurality of slots by adjusting the tooth pitches of the plurality of teeth 13. That is, the space factor in each of the plurality of slots formed by the plurality of teeth 13 is constant.
- Electric motor 52 can reduce the resistance of coil 14 in each slot by having a constant space factor in each of the plurality of slots. As a result, the electric motor 52 can reduce the amount of heat generated by the coil 14 .
- FIG. 12 is a cross-sectional view of the electric motor 54 according to the third embodiment.
- the order of phases in the traveling direction of the mover 1 is different from that in the first or second embodiment.
- the same reference numerals are assigned to the same constituent elements as in the first or second embodiment, and the configuration different from that in the first or second embodiment will be mainly described.
- the configuration of the mover 1 of the electric motor 54 is the same as that of the mover 1 of Embodiment 1, except that the arrangement of the coils 14 is different.
- the configuration of the stator 2 of the electric motor 54 is the same as that of the stator 2 of the first embodiment.
- the teeth 13 of the mover 1 are assigned tooth numbers t1, t2, t3, t4, and t5.
- Slot numbers s1-1, s2, s3, s4, s5, and s1-2 are assigned to the slots of the mover 1, respectively.
- tooth pitch numbers p1-1, p2, p3, p4, p5 and p1-2 are assigned to each tooth pitch of the mover 1.
- a +U-phase coil 14 and a -W-phase coil 14 are attached to the teeth 13 of t1.
- a +V-phase coil 14 and a -U-phase coil 14 are attached to the teeth 13 of t2.
- a -V phase coil 14 is attached to the teeth 13 of t3.
- a +V-phase coil 14 and a -W-phase coil 14 are attached to the teeth 13 of t4.
- a +W-phase coil 14 and a -U-phase coil 14 are attached to the teeth 13 of t5.
- the teeth 13 of t3 are teeth 13 to which only one-phase coils 14 are attached.
- Each tooth 13 of t1, t2, t4, and t5 is a tooth 13 to which a two-phase coil 14 is attached. That is, the plurality of teeth 13 of the mover 1 include teeth 13 to which only one phase coil 14 out of three phases is attached and teeth 13 to which multiple phase coils 14 out of the three phases are attached. All the coils 14 of the mover 1 are made of conductors with the same diameter.
- FIG. 13 is a cross-sectional view of an electric motor 55 according to a comparative example of the third embodiment.
- the mover 1 of the electric motor 55 has a region 12 where the coil 14 is not arranged.
- FIG. 14 is a diagram showing an example of the number of turns of the coils 14 attached to each tooth 13 in the third embodiment.
- the example of the number of turns shown in FIG. 14 is common to the case of the comparative example and the case of the third embodiment, which will be described later.
- FIG. 14 shows the number of turns of the coil 14 for each phase in each tooth 13 and the total number of turns of the coil 14 of each tooth 13 .
- the number of turns shown in FIG. 14 is the number of turns standardized based on the number of turns of the entire teeth 13 .
- the total number of turns shown in FIG. 14 is the total number of turns standardized based on the total number of turns of the plurality of teeth 13 . That is, the number of turns of each tooth 13 and the total number of turns are represented by the ratio to the number of turns in the entire movable element 1 .
- the total number of turns of each tooth 13 at t1, t3, and t5 is greater than 0.20, which is the average value of the total number of turns of each of the plurality of teeth 13.
- the total number of turns of each tooth 13 at t2 and t4 is smaller than 0.20, which is the average value of the total number of turns of each of the plurality of teeth 13 .
- the slots s1, s2, s3, s4, and s5 have the same slot area as in the comparative example of the first embodiment. Further, in electric motor 55, each tooth pitch of p1, p2, p3, p4, and p5 is equal to the average value of a plurality of tooth pitches, as in the comparative example of the first embodiment. In the electric motor 55, the slot area of each slot is the same, but the total number of turns is different for each slot, so that the space factor of each slot varies. Therefore, in the electric motor 55, the resistance of the coil 14 is increased.
- Embodiment 3 the tooth pitch of each tooth 13 is adjusted so that the ratio of the total number of turns to the slot area is constant in the plurality of slots of the mover 1 .
- FIG. 15 is a diagram showing an example of the total number of turns of each slot, the slot area, and the space factor for each slot in the third embodiment.
- the total number of turns of the slots shown in FIG. 15 is the total number of turns normalized based on the total number of turns of the plurality of slots.
- the slot area is a slot area standardized based on the slot area of the entire plurality of slots. In Embodiment 3, the slot area of each slot is adjusted by adjusting the tooth pitch of each tooth 13 according to the total number of turns of each slot.
- the total number of turns in each slot of s3 and s4 is equal to 0.20, which is the average value of the total number of turns.
- the total number of turns in the slot of s1 is greater than 0.20, which is the average total number of turns.
- the total number of turns in each slot of s2 and s5 is less than 0.20, which is the average value of the total number of turns.
- slot s1 is the first slot
- slots s2 and s5 are second slots.
- the position "a” represents the center position of the teeth 13 at t1 when multiple tooth pitches are assumed to be equal.
- Position "d” indicates the hypothetical central position of tooth 13 at t5.
- the center position of the teeth 13 at t1 is on the reference position A side with respect to the position "a”.
- the center position of the teeth 13 at t5 is on the reference position A side with respect to the position "d”. Therefore, the tooth pitch of p1 is larger than the tooth pitch of p1 when the center positions of the teeth 13 at t1 and t5 are the positions "a" and "d", respectively. Since the tooth pitch of p1 is "large”, the slot area at s1 is larger than the average value of a plurality of slot areas. As shown in FIG. 15, the slot area at s1 is adjusted to 0.206, which is larger than the average slot area of 0.200.
- each tooth pitch of p2 and p5 is also adjusted according to the total number of turns in the slot.
- the total number of turns in each slot of s3, s4 is equal to the average value of the total number of turns.
- Each tooth pitch of p3 and p4 is equal to the average value of a plurality of tooth pitches.
- Each slot area of s3 and s4 is equal to the average value of the slot areas.
- the tooth pitch between the teeth 13 forming the first slot is larger than the average value of the tooth pitches in a plurality of slots.
- the tooth pitch between the teeth 13 forming the second slot is smaller than the average value of the tooth pitches in the plurality of slots.
- the wire diameter of all the coils 14 attached to the plurality of teeth 13 is the same, and the ratio of the total number of turns to the slot area is constant in all of the plurality of slots, so that the coil in each of the plurality of slots
- the space factor of 14 becomes constant. As shown in FIG. 15, the space factor of each slot is 1.00. That is, the space factors of the slots s1, s2, s3, s4, and s5 are the same. Since each slot has the same space factor, the electric motor 54 can reduce variations in resistance in the plurality of slots, and can reduce the overall resistance of the plurality of slots.
- FIG. 16 is a diagram for explaining reduction of resistance by the electric motor 54 according to the third embodiment.
- FIG. 16 shows a bar graph representing the resistance value of the electric motor 55 according to the comparative example and a bar graph representing the resistance value of the electric motor 54 according to the third embodiment.
- the resistance value is represented by a ratio based on the resistance value of the electric motor 55 .
- the slots with a total number of turns smaller than the average have a small slot area, and the slots with a total number of turns larger than the average have a large slot area, so that the space factor of each slot is constant. .
- the electric motor 54 can increase the average value of the space factors of a plurality of slots more than in the case of the comparative example.
- the electric motor 54 can increase the wire diameter of the coil 14 and reduce the resistance more than in the case of the comparative example.
- the electric motor 54 satisfies the above formula (1), like the electric motor 50 according to the first embodiment. As a result, the space factor of each slot becomes uniform. Alternatively, the electric motor 54 satisfies the above equations (2) and (3), like the electric motor 50 according to the first embodiment. As a result, even if the space factor changes due to the structure of the mover 1, it is possible to adjust the tooth pitch for reducing the resistance.
- the electric motor 54 is not limited to one in which the number of turns of the coils 14 attached to each tooth 13 is set as shown in FIG.
- the number of turns of one or more of the teeth 13 of the electric motor 54 may be different from the total number of turns of the other teeth 13 .
- electric motor 54 can obtain the effects of the third embodiment even if the number of turns of each tooth 13 is different from that shown in FIG.
- the setting of the tooth pitches of the plurality of teeth 13 to be "large”, “small” or “equal” is not limited to that shown in FIG. 15, but is arbitrary.
- the arrangement of the coils 14 on the plurality of teeth 13 should be the same as the case shown in FIG. 12 in the phase order in the moving direction of the mover 1. As long as the order of the phases is the same as in the case shown in FIG. 12, any phase may be positioned at the end in the advancing direction.
- a protrusion or recess directed in the traveling direction may be formed at the tip of the tooth 13 on the field side.
- the electric motor 54 can obtain the same effect as when the teeth 13 are straight, even when the teeth 13 are formed with protrusions or depressions.
- the electric motor 54 may have a configuration in which a plurality of permanent magnets 21 are embedded inside the stator core. Even when the plurality of permanent magnets 21 are embedded inside the stator core, the electric motor 54 can obtain the same effects as when the plurality of permanent magnets 21 are provided on the surface of the stator core.
- the ratio of the total number of turns of the coils 14 to the slot area is constant in the plurality of slots by adjusting the tooth pitches of the plurality of teeth 13. That is, the space factor in each of the plurality of slots formed by the plurality of teeth 13 is constant.
- Electric motor 54 can reduce the resistance of coil 14 in each slot by having a constant space factor in each of the plurality of slots. As a result, the electric motor 54 can reduce the amount of heat generated by the coil 14 .
- FIG. 17 is a cross-sectional view of electric motor 56 according to the fourth embodiment.
- the number of teeth 13 in the mover 1 is different from those in the first to third embodiments.
- the number of permanent magnets 21 in the stator 2 is different from those in the first to third embodiments.
- the same reference numerals are assigned to the same components as in the first to third embodiments, and the configuration different from the first to third embodiments will be mainly described.
- the mover 1 has four teeth 13 .
- the stator 2 has three permanent magnets 21 .
- N/C P/C ⁇ 1.
- N/C is an integer other than a multiple of three. That is, N is an integer other than a multiple of three.
- the electric motor 56 can reduce the cogging torque by satisfying these conditions.
- tooth numbers t1, t2, t3, and t4 are assigned to the teeth 13 of the mover 1 .
- Slot numbers s1-1, s2, s3, s4, and s1-2 are assigned to the slots of the mover 1, respectively.
- tooth pitch numbers p1-1, p2, p3, p4 and p1-2 are assigned to each tooth pitch of the mover 1.
- a +U-phase coil 14 is attached to the teeth 13 of t1.
- a +V-phase coil 14 and a -U-phase coil 14 are attached to the teeth 13 of t2.
- a +W-phase coil 14 and a -V-phase coil 14 are attached to the teeth 13 of t3.
- a -W phase coil 14 is attached to the teeth 13 of t4.
- Each tooth 13 of t1 and t4 is a tooth 13 to which only one-phase coil 14 is attached.
- Each tooth 13 of t2 and t3 is a tooth 13 to which a two-phase coil 14 is attached. That is, the plurality of teeth 13 of the mover 1 include teeth 13 to which only one phase coil 14 out of three phases is attached and teeth 13 to which multiple phase coils 14 out of the three phases are attached. All the coils 14 of the mover 1 are made of conductors with the same diameter.
- FIG. 18 is a cross-sectional view of an electric motor 57 according to a comparative example of the fourth embodiment.
- the mover 1 of the electric motor 57 has a region 12 where the coils 14 are not arranged.
- FIG. 19 is a diagram showing an example of the number of turns of the coils 14 attached to each tooth 13 in the fourth embodiment.
- the example of the number of turns shown in FIG. 19 is common to the case of the comparative example and the case of the fourth embodiment, which will be described later.
- FIG. 19 shows the number of turns of the coil 14 for each phase in each tooth 13 and the total number of turns of the coil 14 of each tooth 13 .
- the number of turns shown in FIG. 19 is the number of turns standardized based on the number of turns of the entire teeth 13 .
- the total number of turns shown in FIG. 19 is the total number of turns standardized based on the total number of turns of the plurality of teeth 13 . That is, the number of turns of each tooth 13 and the total number of turns are represented by the ratio to the number of turns in the entire movable element 1 .
- the total number of turns of each tooth 13 at t1 and t4 is greater than 0.25, which is the average value of the total number of turns of each of the plurality of teeth 13 .
- the total number of turns of each tooth 13 at t2 and t3 is smaller than 0.25, which is the average value of the total number of turns of each of the plurality of teeth 13 .
- the slots s1, s2, s3, and s4 have the same slot area as in the comparative example of the first embodiment. Further, in electric motor 57, each tooth pitch of p1, p2, p3, and p4 is equal to the average value of a plurality of tooth pitches, as in the comparative example of the first embodiment. In the electric motor 57, the slot area of each slot is the same, but the total number of turns is different for each slot, so that the space factor of each slot varies. Therefore, in the electric motor 57, the resistance of the coil 14 is increased.
- Embodiment 4 the tooth pitch of each tooth 13 is adjusted so that the ratio of the total number of turns to the slot area is constant in the plurality of slots of the mover 1 .
- FIG. 20 is a diagram showing an example of the total number of turns of each slot, the slot area and the space factor for each slot in the fourth embodiment.
- the total number of turns of the slots shown in FIG. 20 is the total number of turns normalized based on the total number of turns of the plurality of slots.
- the slot area is a slot area standardized based on the slot area of the entire plurality of slots. In Embodiment 4, the slot area of each slot is adjusted by adjusting the tooth pitch of each tooth 13 according to the total number of turns of each slot.
- the total number of turns in each slot of s2 and s4 is equal to 0.25, which is the average value of the total number of turns.
- the total number of turns in the slot of s1 is greater than the average total number of turns of 0.25.
- the total number of turns in the slot of s3 is less than the average total number of turns of 0.25.
- slot s1 is the first slot and slot s3 is the second slot.
- position "a”, position “b”, position “c”, and position “d” represent the center position of each tooth 13 when it is assumed that a plurality of tooth pitches are equal to each other.
- Position "a” indicates the hypothetical central position of tooth 13 at t1.
- Position "b” indicates the hypothetical central position of tooth 13 at t2.
- Position "c” indicates the hypothetical central position of tooth 13 at t3.
- Position "d” indicates the hypothetical central position of tooth 13 at t4.
- the center position of the teeth 13 at t1 is on the reference position A side with respect to the position "a”.
- the center position of the teeth 13 at t4 is on the reference position A side with respect to the position "d”. Therefore, the tooth pitch of p1 is larger than the tooth pitch of p1 when the center positions of the teeth 13 at t1 and t4 are the positions "a" and "d", respectively. Since the tooth pitch of p1 is "large”, the slot area at s1 is larger than the average value of a plurality of slot areas. As shown in FIG. 20, the slot area at s1 is adjusted to 0.27, which is larger than the average slot area of 0.25.
- the center position of the teeth 13 at t2 is on the reference position A side with respect to the position "b".
- the center position of the teeth 13 at t3 is on the reference position A side with respect to the position "c". Therefore, the tooth pitch of p3 is smaller than the tooth pitch of p3 when the center positions of the teeth 13 at t2 and t3 are positions "b" and "c", respectively. Since the tooth pitch of p3 is "small", the slot area at s3 is smaller than the average value of a plurality of slot areas. As shown in FIG. 20, the slot area at s3 is adjusted to 0.23, which is smaller than the average slot area of 0.25.
- the total number of turns in each slot of s2 and s4 is equal to the average value of the total number of turns.
- Each tooth pitch of p2 and p4 is equal to the average value of a plurality of tooth pitches.
- Each slot area of s2 and s4 is equal to the average value of the slot areas.
- the tooth pitch between the teeth 13 forming the first slot is larger than the average value of the tooth pitches in a plurality of slots.
- the tooth pitch between the teeth 13 forming the second slot is smaller than the average value of the tooth pitches in the plurality of slots.
- the wire diameter of all the coils 14 attached to the plurality of teeth 13 is the same, and the ratio of the total number of turns to the slot area is constant in all of the plurality of slots, so that the coil in each of the plurality of slots
- the space factor of 14 becomes constant. As shown in FIG. 20, the space factor of each slot is 1.00. That is, the space factors of the slots s1, s2, s3, and s4 are the same. Since each slot has the same space factor, the electric motor 56 can reduce variations in resistance among the plurality of slots, and can reduce the overall resistance of the plurality of slots.
- FIG. 21 is a diagram for explaining reduction of resistance by the electric motor 56 according to the fourth embodiment.
- FIG. 21 shows a bar graph representing the resistance value of the electric motor 57 according to the comparative example and a bar graph representing the resistance value of the electric motor 56 according to the fourth embodiment.
- the value of resistance is represented by a ratio based on the value of resistance of electric motor 57 .
- slots with a total number of turns smaller than the average have a small slot area, and slots with a total number of turns larger than the average have a large slot area, so that the space factor of each slot is constant. .
- the electric motor 56 can increase the average value of the space factors in a plurality of slots more than in the case of the comparative example.
- the electric motor 56 can increase the wire diameter of the coil 14 and reduce the resistance more than in the case of the comparative example.
- the electric motor 56 satisfies the above formula (1), like the electric motor 50 according to the first embodiment. As a result, the space factor of each slot becomes uniform.
- the electric motor 56 like the electric motor 50 according to the first embodiment, satisfies the above equations (2) and (3). As a result, even if the space factor changes due to the structure of the mover 1, it is possible to adjust the tooth pitch for reducing the resistance.
- the electric motor 56 is not limited to one in which the number of turns of the coils 14 attached to each tooth 13 is set as shown in FIG.
- the number of turns of one or more of the teeth 13 of the electric motor 56 may be different from the total number of turns of the other teeth 13 .
- electric motor 56 can obtain the effects of the fourth embodiment even if the number of turns of each tooth 13 is different from that shown in FIG.
- setting of the tooth pitches of the plurality of teeth 13 to be "large”, “small” or “equal” is not limited to that shown in FIG. 20, and is arbitrary.
- the arrangement of the coils 14 on the plurality of teeth 13 should be the same as the case shown in FIG. 17 in the phase order in the moving direction of the mover 1. As long as the order of the phases is the same as in the case shown in FIG. 17, any phase may be positioned at the end in the traveling direction.
- a protrusion or recess directed in the traveling direction may be formed at the tip of the tooth 13 on the field side.
- the electric motor 56 can obtain the same effect as when the teeth 13 are straight, even when the teeth 13 are formed with protrusions or depressions.
- the electric motor 56 may have a configuration in which a plurality of permanent magnets 21 are embedded inside the stator core. Even when the plurality of permanent magnets 21 are embedded inside the stator core, the electric motor 56 can obtain the same effects as when the plurality of permanent magnets 21 are provided on the surface of the stator core.
- the ratio of the total number of turns of the coils 14 to the slot area is constant in the plurality of slots by adjusting the tooth pitches of the plurality of teeth 13. That is, the space factor in each of the plurality of slots formed by the plurality of teeth 13 is constant.
- the electric motor 56 can reduce the resistance of the coil 14 in each slot by having a constant space factor in each of the plurality of slots. As a result, the electric motor 56 can reduce the amount of heat generated by the coil 14 .
- FIG. 22 is a cross-sectional view of the electric motor 58 according to the fifth embodiment.
- the tooth pitch at the core back 11 side end portion of the teeth 13 is adjusted, and the plurality of teeth 13 on the stator 2 side have an equal pitch.
- the same components as those in Embodiments 1 to 4 are denoted by the same reference numerals, and configurations different from those in Embodiments 1 to 4 will be mainly described.
- the configuration of the mover 1 of the electric motor 58 is the same as that of the mover 1 of Embodiment 1, except that the tooth pitch adjustment mode is different.
- the configuration of the stator 2 of the electric motor 58 is the same as that of the stator 2 of the first embodiment.
- the teeth 13 of the mover 1 are assigned tooth numbers t1, t2, t3, t4, and t5.
- Slot numbers s1-1, s2, s3, s4, s5, and s1-2 are assigned to the slots of the mover 1, respectively.
- tooth pitch numbers p1-1, p2, p3, p4, p5 and p1-2 are assigned to each tooth pitch of the mover 1.
- the arrangement of the coils 14 on the multiple teeth 13 is the same as in the first embodiment.
- the plurality of teeth 13 of the mover 1 are composed of teeth 13 to which only one phase coil 14 out of three phases is attached and coils 14 of a plurality of phases out of three phases are attached, as in the case of the first embodiment. and teeth 13 which are mounted. All the coils 14 of the mover 1 are made of conductors with the same diameter.
- the tooth pitch at the core back 11 side end of the multiple teeth 13 is adjusted so that the ratio of the total number of turns to the slot area is constant in the multiple slots of the mover 1 .
- Embodiment 5 Examples of the total number of slot turns, slot area and space factor in Embodiment 5 are the same as in Embodiment 1 shown in FIG.
- “small” or “large” indicated for each tooth pitch p1, p2, p3, p4, and p5 means that the teeth at the core-back 11 side end portion among the plurality of teeth 13 applied to the pitch.
- the tooth pitches of the plurality of teeth 13 at the ends on the stator 2 side are all equal to the average value of the tooth pitches.
- position "a”, position “b”, position “c”, and position “d” represent the center position of each tooth 13 when it is assumed that a plurality of tooth pitches are equal to each other.
- Position "a” indicates the hypothetical central position of tooth 13 at t1.
- Position "b” indicates the hypothetical central position of tooth 13 at t2.
- Position "c” indicates the hypothetical central position of tooth 13 at t4.
- Position "d” indicates the hypothetical central position of tooth 13 at t5.
- the center position of the core-back 11 side end of the teeth 13 at t2 is on the reference position A side with respect to the position "b".
- the tooth pitch of p3 which is the tooth pitch at the end of each tooth 13 on the core back 11 side, is smaller than the average value of the tooth pitches.
- the center position of the end portion of the teeth 13 on the stator 2 side at t2 coincides with the position "b".
- the tooth pitch at the end of each tooth 13 on the stator 2 side is the same as the average value of the tooth pitches. That is, between the teeth 13 at t2 and t3, the tooth pitch at the end portion on the stator 2 side of each tooth 13 is larger than the tooth pitch on the core back 11 side.
- the center position of the core-back 11 side end of the teeth 13 at t1 is on the opposite side of the reference position A with respect to the position "a".
- the tooth pitch p2 which is the tooth pitch at the core back 11 side end portion of each tooth 13
- the tooth pitch at the end portion of each tooth 13 on the stator 2 side is the same as the average value of the tooth pitches. That is, between the teeth 13 at t1 and t2, the tooth pitch at the end portion of each tooth 13 on the stator 2 side is smaller than the tooth pitch on the core back 11 side.
- each slot of s2 and s5 is the first slot.
- Each slot s1, s3, s4 is a second slot.
- the tooth pitch at the core back 11 side end portion of each of the teeth 13 is larger than the average value of the tooth pitches, and , the tooth pitch at the end on the field side is smaller than the tooth pitch on the core back 11 side.
- the tooth pitch at the core back 11 side end portion of each of the teeth 13 is smaller than the average value of the tooth pitches, and The tooth pitch at the end on the field side is larger than the tooth pitch on the core back 11 side.
- the wire diameter of all the coils 14 attached to the plurality of teeth 13 is the same, and the ratio of the total number of turns to the slot area is constant in all of the plurality of slots, so that the coil in each of the plurality of slots
- the space factor of 14 becomes constant. Since the space factor of each of the slots s1, s2, s3, s4, and s5 is constant, the motor 58 can reduce variations in resistance in the plurality of slots, and reduce the overall resistance of the plurality of slots. . Also, the electric motor 58 can increase the average value of the space factor in a plurality of slots. The electric motor 58 can increase the wire diameter of the coil 14 and reduce the resistance.
- each tooth 13 at the end on the core back 11 side satisfies the above formula (1).
- the space factor of each slot becomes uniform.
- the tooth pitch at the core back 11 side end of each tooth 13 satisfies the above equations (2) and (3).
- the arrangement of the coils 14 on the plurality of teeth 13 should be the same as the order of the phases in the moving direction of the mover 1 as shown in FIG. As long as the order of the phases is the same as in the case shown in FIG. 22, any phase may be positioned at the end in the advancing direction. Also, the arrangement of the coils 14 on the plurality of teeth 13 may be the same as the arrangements in the second to fourth embodiments.
- the electric motor 58 may have a configuration in which a plurality of permanent magnets 21 are embedded inside the stator core. Even when the plurality of permanent magnets 21 are embedded inside the stator core, the electric motor 58 can obtain the same effects as when the plurality of permanent magnets 21 are provided on the surface of the stator core.
- the ratio of the total number of turns of the coils 14 to the slot area is made constant in a plurality of slots by adjusting the tooth pitch at the end of the teeth 13 on the core back 11 side. ing. That is, the space factor in each of the plurality of slots formed by the plurality of teeth 13 is constant.
- the electric motor 58 can reduce the resistance of the coil 14 in each slot by having a constant space factor in each of the plurality of slots. As a result, the electric motor 58 has the effect of reducing the amount of heat generated by the coil 14 .
- FIG. 23 is a cross-sectional view of the electric motor 59 according to the sixth embodiment.
- the thickness of the core back 11 in the second direction is adjusted for each slot.
- the same components as those in Embodiments 1 to 5 are denoted by the same reference numerals, and configurations different from those in Embodiments 1 to 5 will be mainly described.
- the thickness of the core back 11 is the thickness of the core back 11 in the second direction.
- the end of the core back 11 is the surface of the core back 11 on the side of the stator 2 , which forms a slot together with the surfaces of the teeth 13 .
- the configuration of the mover 1 of the electric motor 59 is the same as that of the mover 1 of Embodiment 1, except that the thickness of the core back 11 is adjusted instead of the tooth pitch.
- the configuration of the stator 2 of the electric motor 59 is the same as that of the stator 2 of the first embodiment.
- the teeth 13 of the mover 1 are assigned tooth numbers t1, t2, t3, t4, and t5.
- Slot numbers s1-1, s2, s3, s4, s5, and s1-2 are assigned to the slots of the mover 1, respectively.
- the arrangement of the coils 14 on the multiple teeth 13 is the same as in the first embodiment.
- the plurality of teeth 13 of the mover 1 are composed of teeth 13 to which only one phase coil 14 out of three phases is attached and coils 14 of a plurality of phases out of three phases are attached, as in the case of the first embodiment. and teeth 13 which are mounted. All the coils 14 of the mover 1 are made of conductors with the same diameter.
- the thickness of the core back 11 is adjusted for each slot so that the ratio of the total number of turns to the slot area is constant for the plurality of slots of the mover 1 .
- examples of the total number of turns of the slots, the slot area and the space factor in the sixth embodiment are the same as in the case of the first embodiment shown in FIG.
- the position “f” indicates the position of the edge of the core-back 11 when the thickness of the core-back 11 is equal to the average value of the core-back 11 thickness.
- Position “e” is a position on the opposite side of the stator 2 with respect to position “f”. The thickness of the portion of the core back 11 where the edge of the core back 11 is at the position “e” is smaller than the average thickness of the core back 11 .
- Position “g” is a position on the stator 2 side with respect to position "f”. The thickness of the portion of the core back 11 where the edge of the core back 11 is at position “g” is greater than the average thickness of the core back 11 .
- each slot of s2 and s5 is the first slot. That is, as shown in FIG. 5, the total number of turns in each slot s2 and s5 is greater than the average value of the total number of turns in each of the plurality of slots. In each slot s2 and s5, the position of the end of the core back 11 is position "e". As a result, the slot areas of the slots s2 and s5 are adjusted to be larger than the average value of the slot areas.
- each slot of s1, s3, and s4 is the second slot. That is, as shown in FIG. 5, the total number of turns in each slot s1, s3, and s4 is smaller than the average value of the total number of turns in each of the plurality of slots.
- the position of the edge of the core back 11 is position "g".
- the slot areas of the slots s1, s3, and s4 are adjusted to be smaller than the average value of the slot areas.
- the thickness of the core back 11 is smaller than the average thickness of the entire core back 11 in the first slot, and the thickness of the second slot is the second thickness.
- the thickness of the core back 11 in the direction is greater than the average thickness of the core back 11 as a whole.
- constant ratios in a plurality of slots are not limited to cases in which the ratios are completely the same in a plurality of slots.
- a constant ratio in a plurality of slots means that the thickness of the core back 11 is set to is adjusted.
- the wire diameter of all the coils 14 attached to the plurality of teeth 13 is the same, and the ratio of the total number of turns to the slot area is constant in all of the plurality of slots, so that the coil in each of the plurality of slots
- the space factor of 14 becomes constant. Since the slots s1, s2, s3, s4, and s5 have a constant space factor, the electric motor 59 can reduce variations in resistance in the plurality of slots, and can reduce the overall resistance of the plurality of slots. . Also, the electric motor 59 can increase the average value of the space factor in a plurality of slots. The electric motor 59 can increase the wire diameter of the coil 14 and reduce the resistance.
- the arrangement of the coils 14 on the plurality of teeth 13 should be the same as the case shown in FIG. As long as the order of the phases is the same as in the case shown in FIG. 23, the phase positioned at the end in the traveling direction may be any phase. Also, the arrangement of the coils 14 on the plurality of teeth 13 may be the same as the arrangements in the second to fourth embodiments.
- the electric motor 59 may have a structure in which a plurality of permanent magnets 21 are embedded inside the stator core. Even when the plurality of permanent magnets 21 are embedded inside the stator core, the electric motor 59 can obtain the same effects as when the plurality of permanent magnets 21 are provided on the surface of the stator core.
- the thickness of the core back 11 is adjusted for each slot, so that the ratio of the total number of turns of the coil 14 to the slot area is constant for a plurality of slots. That is, the space factor in each of the plurality of slots formed by the plurality of teeth 13 is constant.
- Electric motor 59 can reduce the resistance of coil 14 in each slot by having a constant space factor in each of the plurality of slots. As a result, the electric motor 59 can reduce the amount of heat generated by the coil 14 .
- FIG. 24 is a cross-sectional view of electric motor 60 according to the seventh embodiment.
- the width in the first direction of each of the plurality of teeth 13 is adjusted.
- the same components as those in Embodiments 1 to 6 are denoted by the same reference numerals, and configurations different from those in Embodiments 1 to 6 will be mainly described.
- the width of the teeth 13 is the width of the teeth 13 in the first direction.
- the configuration of the mover 1 of the electric motor 60 is the same as that of the mover 1 of Embodiment 1, except that the width of the teeth 13 is adjusted instead of the tooth pitch.
- the configuration of the stator 2 of the electric motor 60 is similar to that of the stator 2 of the first embodiment.
- the teeth 13 of the mover 1 are assigned tooth numbers t1, t2, t3, t4, and t5.
- Slot numbers s1-1, s2, s3, s4, s5, and s1-2 are assigned to the slots of the mover 1, respectively.
- the arrangement of the coils 14 on the multiple teeth 13 is the same as in the first embodiment.
- the plurality of teeth 13 of the mover 1 are composed of teeth 13 to which only one phase coil 14 out of three phases is attached and coils 14 of a plurality of phases out of three phases are attached, as in the case of the first embodiment. and teeth 13 which are mounted. All the coils 14 of the mover 1 are made of conductors with the same diameter.
- the number of turns of coils 14 attached to each tooth 13 is the same as in Embodiment 1 shown in FIG.
- the total number of turns on each tooth 13 at t2 and t4 is greater than the average value of the total number of turns on each of the plurality of teeth 13 .
- the total number of turns of each tooth 13 at t1, t3, t5 is smaller than the average value of the total number of turns of each of the plurality of teeth 13 .
- teeth 13 having a larger number of turns than the average value of the number of turns of the coil 14 in the plurality of teeth 13 are referred to as first teeth
- teeth 13 having a smaller number of turns than the average value of the number of turns of the coil 14 in the plurality of teeth 13 are referred to as the second teeth.
- Each tooth 13 at t2 and t4 is the first tooth.
- Each tooth 13 of t1, t3, t5 is a second tooth.
- w1 is the width of each tooth 13 of the first teeth t2 and t4.
- w2 is the width of each tooth 13 of the second teeth t1, t3 and t5.
- w1>w2 holds. That is, in electric motor 60, the width of the first teeth is larger than the width of the second teeth.
- Embodiment 7 by adjusting the width of each tooth 13 in this manner, the ratio of the total number of turns to the slot area is made constant in all of the plurality of slots.
- constant ratios in a plurality of slots are not limited to cases in which the ratios are completely the same in a plurality of slots.
- a constant ratio in a plurality of slots means that the width of the teeth 13 is adjusted in consideration of the case where the space factor changes due to the structure of the mover 1, as in the adjustment of the tooth pitch in the first embodiment. It shall include cases where
- the wire diameter of all the coils 14 attached to the plurality of teeth 13 is the same, and the ratio of the total number of turns to the slot area is constant in all of the plurality of slots, so that the coil in each of the plurality of slots
- the space factor of 14 becomes constant. Since the space factor of each of the slots s1, s2, s3, s4, and s5 is constant, the electric motor 60 can reduce variations in resistance among the plurality of slots, and can reduce the overall resistance of the plurality of slots. . In addition, the electric motor 60 can increase the average value of the space factor in a plurality of slots. The electric motor 60 can increase the wire diameter of the coil 14 and reduce the resistance.
- the arrangement of the coils 14 on the plurality of teeth 13 should be the same as the case shown in FIG. 24 in the phase order in the moving direction of the mover 1. As long as the order of the phases is the same as in the case shown in FIG. 24, any phase may be positioned at the end in the advancing direction. Also, the arrangement of the coils 14 on the plurality of teeth 13 may be the same as the arrangements in the second to fourth embodiments.
- the electric motor 60 may have a configuration in which a plurality of permanent magnets 21 are embedded inside the stator core. Even when the plurality of permanent magnets 21 are embedded inside the stator core, the electric motor 60 can obtain the same effects as when the plurality of permanent magnets 21 are provided on the surface of the stator core.
- the electric motor 60 adjusts the width of each tooth 13 so that the width of the first tooth is larger than the width of the second tooth, thereby increasing the total number of turns of the coil 14 with respect to the slot area. is constant in a plurality of slots. That is, the space factor in each of the plurality of slots formed by the plurality of teeth 13 is constant. Electric motor 60 can reduce the resistance of coil 14 in each slot by having a constant space factor in each of the plurality of slots. As a result, the electric motor 60 has the effect of reducing the amount of heat generated by the coil 14 .
- FIG. 25 is a cross-sectional view of the electric motor 61 according to the eighth embodiment.
- the electric motor 61 according to the eighth embodiment is a rotating electrical machine.
- the same reference numerals are assigned to the same components as in the first to seventh embodiments, and the configuration different from the first to seventh embodiments will be mainly described.
- the electric motor 61 has a stator 3 and a rotor 4.
- the stator 3 is an annular structure surrounding the rotor 4 .
- the stator 3 is arranged to face the rotor 4 .
- Rotor 4 is a field magnet.
- the stator 3 is an armature for obtaining thrust by interacting with the magnetic field.
- Rotor 4 is rotatable with respect to stator 3 .
- the electric motor 61 rotates the rotor 4 .
- the rotor 4 has a shaft 41 and a plurality of permanent magnets 42 fixed on the surface of the shaft 41 .
- rotor 4 has four permanent magnets 42 .
- the four permanent magnets 42 are arranged in the rotational direction of the rotor 4, that is, in the circumferential direction.
- the stator 3 has a stator core and a plurality of coils 33 attached to the stator core.
- the stator core has an annular core back 31 forming the outer edge of the stator 3 and a plurality of teeth 32 extending from the core back 31 toward the rotor 4 .
- Each tooth 32 extends radially of the stator 3 .
- rotor 4 has five teeth 32 .
- Five teeth 32 are arranged in the circumferential direction.
- a projection directed in the direction of rotation is formed at the tip of each tooth 32 on the field side.
- Each coil 33 is formed by intensively winding a conductive wire around the teeth 32 .
- the slots in which the coils 33 are arranged are portions adjacent to the teeth 32 in the circumferential direction.
- the teeth 32 adjacent to each other form slots.
- each tooth 32 of the stator 3 is assigned a tooth number for convenience.
- Teeth numbers t1, t2, t3, t4, and t5 are assigned to the teeth 32 clockwise from the teeth 32 at a certain position in FIG.
- a slot number is assigned to each slot of the stator 3 for convenience.
- Slot numbers s1, s2, s3, s4, and s5 are assigned to each slot clockwise from the slot adjacent to t1.
- the tooth pitch in the stator 3 is the length in the first direction, which is the direction in which the multiple teeth 32 are arranged.
- the first direction is also the circumferential direction.
- each tooth pitch of a plurality of teeth 32 is assigned a tooth pitch number for convenience.
- tooth pitch numbers p1, p2, p3, p4, and p5 are assigned clockwise from the tooth pitches of the teeth 32 of t5 and t1, respectively.
- a voltage is applied to the stator 3 from a three-phase AC power supply. Illustration of the three-phase AC power supply is omitted.
- the arrangement of the coils 33 on the multiple teeth 32 is the same as the arrangement of the coils 14 on the multiple teeth 13 in the first embodiment.
- the plurality of teeth 32 of the stator 3 include teeth 32 to which only one phase coil 33 out of three phases is attached and teeth 32 to which multiple phase coils 33 out of three phases are attached. All the coils 33 of the stator 3 are made of conductors with the same diameter.
- FIG. 26 is a cross-sectional view of an electric motor 62 according to a comparative example of the eighth embodiment.
- the stator 3 of the electric motor 62 has a region 34 where the coils 33 are not arranged.
- examples of the total number of turns of the slots, the slot area and the space factor are the same as in the case of the first embodiment shown in FIG.
- the slot area is the area of the slot in a cross section containing the first direction and the second direction.
- the second direction is radial.
- the second direction is the direction in which the stator 3 and the rotor 4 face each other, and is also the direction perpendicular to the plane on which the plurality of permanent magnets 42 are arranged.
- the cross section shown in FIG. 25 and the cross section shown in FIG. 26 are cross sections including the first direction and the second direction.
- the slots s1, s2, s3, s4, and s5 have the same slot area. Further, in electric motor 62, each tooth pitch of p1, p2, p3, p4, and p5 is equal to the average value of a plurality of tooth pitches, as in the comparative example of the first embodiment. In the electric motor 62, the slot area of each slot is the same, but the total number of turns differs from slot to slot, so that the space factor of each slot varies. Therefore, in the electric motor 62, the resistance of the coil 33 is increased.
- the tooth pitch of each tooth 32 is adjusted so that the ratio of the total number of turns to the slot area is constant in the plurality of slots of the stator 3 . That is, the space factor in each of the plurality of slots formed by the plurality of teeth 32 is constant.
- position "a”, position “b”, position “c”, and position “d” represent the center position of each tooth 32 when it is assumed that a plurality of tooth pitches are equal to each other.
- Position “a” indicates the hypothetical central position of tooth 32 at t1.
- Position “b” indicates the hypothetical central position of tooth 32 at t2.
- Position "c” indicates the hypothetical central position of tooth 32 at t4.
- Position “d” indicates the hypothetical central position of tooth 32 at t5. Note that the center position is the center position in the circumferential direction.
- each slot of s2 and s5 is the first slot. That is, as shown in FIG. 5, the total number of turns in each slot s2 and s5 is greater than the average value of the total number of turns in each of the plurality of slots.
- the center position of the teeth 32 at t1 is shifted counterclockwise from the position "a", and the center position of the teeth 32 at t2 is shifted clockwise from the position "b".
- the slot area of s2 is adjusted to be larger than the average value of the slot areas.
- the center position of the teeth 32 at t4 is shifted counterclockwise from the position "c”
- the center position of the teeth 32 at t5 is shifted clockwise from the position "d”.
- the slot area of s5 is adjusted to be larger than the average value of the slot areas.
- each slot of s1, s3, and s4 is the second slot. That is, as shown in FIG. 5, the total number of turns in each slot s1, s3, and s4 is smaller than the average value of the total number of turns in each of the plurality of slots. By shifting the center position of each tooth 32, each slot area of s1, s3, and s4 is adjusted to be smaller than the average value of the slot areas.
- the tooth pitch between the teeth 32 forming the first slot is larger than the average value of the tooth pitches in a plurality of slots.
- the tooth pitch between the teeth 32 forming the second slot is smaller than the average value of the tooth pitches in the plurality of slots.
- the wire diameter of all the coils 33 attached to the plurality of teeth 32 is the same, and the ratio of the total number of turns to the slot area is constant in all of the plurality of slots, so that the coil in each of the plurality of slots
- the space factor of 33 becomes constant. Since the slots s1, s2, s3, s4, and s5 have a constant space factor, the electric motor 61 can reduce variations in resistance in the plurality of slots, and can reduce the overall resistance of the plurality of slots. .
- slots with a total number of turns smaller than the average have a small slot area, and slots with a total number of turns larger than the average have a large slot area, so that the space factor of each slot is constant. .
- the electric motor 61 can increase the average value of the space factors of a plurality of slots more than in the case of the comparative example.
- the electric motor 61 can increase the wire diameter of the coil 33 and reduce the resistance as compared with the case of the comparative example.
- the electric motor 61 satisfies the above formula (1), like the electric motor 50 according to the first embodiment. As a result, the space factor of each slot becomes uniform. Alternatively, the electric motor 61 satisfies the above equations (2) and (3), like the electric motor 50 according to the first embodiment. As a result, even if the space factor changes due to the structure of the stator 3, it is possible to adjust the tooth pitch for reducing the resistance.
- the configuration of the stator 3 in the eighth embodiment is an application of the configuration of the mover 1 in the first embodiment.
- the configuration of the stator 3 may be not only the configuration of the mover 1 in the first embodiment, but may also be an application of any of the configurations of the movers 1 in the second to seventh embodiments.
- the teeth 32 are not limited to those in which projections are formed at the tip on the field side.
- a recess may be formed at the tip of the tooth 32 on the field side.
- the tip of the teeth 32 on the field side may be straight.
- the electric motor 61 can obtain the same effect as the case where the projection is formed even when the recess is formed or the tip is straight.
- the tooth pitches of the plurality of teeth 32 are adjusted so that the ratio of the total number of turns of the coils 33 to the slot area is constant in the plurality of slots. That is, the space factor in each of the plurality of slots formed by the plurality of teeth 32 is constant.
- Electric motor 61 can reduce the resistance of coil 33 in each slot by having a constant space factor in each of the plurality of slots. As a result, the electric motor 61 has the effect of reducing the amount of heat generated by the coil 33 .
- each embodiment is an example of the content of the present disclosure.
- the configuration of each embodiment can be combined with another known technique. Configurations of respective embodiments may be combined as appropriate. A part of the configuration of each embodiment can be omitted or changed without departing from the gist of the present disclosure.
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Abstract
Description
図1は、実施の形態1にかかる電動機50の断面図である。電動機50は、可動子1と固定子2とを有する。可動子1は、固定子2に向かい合わせて配置されている。固定子2は、界磁である。可動子1は、界磁との相互作用による推力を得るための電機子である。可動子1は、固定子2に対して直線方向に移動可能である。電動機50は、可動子1を直線動作させる直動電動機である。
L=(Ns/Na)×La ・・・(1)
La<L1≦(Ns1/Na)×1.2×La ・・・(2)
La>L2≧(Ns2/Na)×0.8×La ・・・(3)
図7は、実施の形態2にかかる電動機52の断面図である。実施の形態2では、可動子1の進行方向における相の順序が、実施の形態1とは異なる。実施の形態2では、上記の実施の形態1と同一の構成要素には同一の符号を付し、実施の形態1とは異なる構成について主に説明する。
図12は、実施の形態3にかかる電動機54の断面図である。実施の形態3では、可動子1の進行方向における相の順序が、実施の形態1または2とは異なる。実施の形態3では、上記の実施の形態1または2と同一の構成要素には同一の符号を付し、実施の形態1または2とは異なる構成について主に説明する。
図17は、実施の形態4にかかる電動機56の断面図である。実施の形態4では、可動子1におけるティース13の数が、実施の形態1から3とは異なる。また、実施の形態4では、固定子2における永久磁石21の数が、実施の形態1から3とは異なる。実施の形態4では、上記の実施の形態1から3と同一の構成要素には同一の符号を付し、実施の形態1から3とは異なる構成について主に説明する。
図22は、実施の形態5にかかる電動機58の断面図である。実施の形態5では、ティース13のうちコアバック11側の端部におけるティースピッチが調整されており、かつ、固定子2側では複数のティース13が等ピッチとされている。実施の形態5では、上記の実施の形態1から4と同一の構成要素には同一の符号を付し、実施の形態1から4とは異なる構成について主に説明する。
図23は、実施の形態6にかかる電動機59の断面図である。実施の形態6では、コアバック11の第2の方向における厚さがスロットごとに調整されている。実施の形態6では、上記の実施の形態1から5と同一の構成要素には同一の符号を付し、実施の形態1から5とは異なる構成について主に説明する。以下の説明において、コアバック11の厚さとは、コアバック11の第2の方向における厚さとする。コアバック11の端とは、コアバック11のうち固定子2側の端の面であって、ティース13の面とともにスロットを構成する面とする。
図24は、実施の形態7にかかる電動機60の断面図である。実施の形態7では、複数のティース13の各々の第1の方向における幅が調整されている。実施の形態7では、上記の実施の形態1から6と同一の構成要素には同一の符号を付し、実施の形態1から6とは異なる構成について主に説明する。以下の説明において、ティース13の幅とは、ティース13の第1の方向における幅とする。
図25は、実施の形態8にかかる電動機61の断面図である。実施の形態8にかかる電動機61は、回転電機である。実施の形態8では、上記の実施の形態1から7と同一の構成要素には同一の符号を付し、実施の形態1から7とは異なる構成について主に説明する。
Claims (7)
- 界磁と、
前記界磁に向かい合わせて配置された電機子と、を備え、
前記電機子は、コアバックと、前記コアバックから前記界磁の方へ延ばされた複数のティースと、複数の前記ティースに取り付けられた3相のコイルと、を有し、
複数の前記ティースは、3相のうち1相の前記コイルのみが取り付けられたティースと、3相のうち複数の相の前記コイルが取り付けられたティースとを含み、
互いに隣り合う前記ティース同士は、前記コイルが配置されるスロットを構成し、
前記電機子における前記ティースの数は、3の倍数以外の整数であって、
複数の前記ティースが並べられている第1の方向と前記界磁および前記電機子が向かい合う第2の方向とを含む断面における、前記スロットの面積に対する前記コイルの断面積の比を表す占積率が、複数の前記ティースにより構成される複数の前記スロットの各々において一定であることを特徴とする電動機。 - 複数の前記スロットの各々における前記コイルの合計巻数の平均値よりも前記合計巻数が大きい前記スロットである第1のスロットを構成する前記ティース同士において、前記ティースの中心位置の間の長さであるティースピッチは、複数の前記スロットにおける前記ティースピッチの平均値よりも大きく、
複数の前記スロットの各々における前記合計巻数の平均値よりも前記合計巻数が小さい前記スロットである第2のスロットを構成する前記ティース同士において、前記ティースピッチは、複数の前記スロットにおける前記ティースピッチの平均値よりも小さいことを特徴とする請求項1に記載の電動機。 - 複数の前記スロットの各々における前記合計巻数の平均値をNa、前記第1のスロットの前記合計巻数をNs1、前記第2のスロットの前記合計巻数をNs2、複数の前記ティースにおける前記ティースピッチの平均値をLaとして、
前記第1のスロットを構成する前記ティース同士の前記ティースピッチであるL1は、La<L1≦(Ns1/Na)×1.2×Laを満足し、
前記第2のスロットを構成する前記ティース同士の前記ティースピッチであるL2は、La>L2≧(Ns2/Na)×0.8×Laを満足することを特徴とする請求項2に記載の電動機。 - 前記第1のスロットを構成する前記ティース同士では、前記ティース同士の各々のうち前記コアバック側の端部における前記ティースピッチが前記ティースピッチの平均値よりも大きく、かつ、前記ティース同士の各々のうち前記界磁側の端部における前記ティースピッチが前記コアバック側の前記ティースピッチよりも小さく、
前記第2のスロットを構成する前記ティース同士では、前記ティース同士の各々のうち前記コアバック側の端部における前記ティースピッチが前記ティースピッチの平均値よりも小さく、かつ、前記ティース同士の各々のうち前記界磁側の端部における前記ティースピッチが前記コアバック側の前記ティースピッチよりも大きいことを特徴とする請求項2または3に記載の電動機。 - 複数の前記スロットの各々における前記コイルの合計巻数の平均値よりも前記合計巻数が大きい前記スロットである第1のスロットでは、前記第2の方向における前記コアバックの厚さが、前記コアバックの全体における厚さの平均値よりも小さく、
複数の前記スロットの各々における前記合計巻数の平均値よりも前記合計巻数が小さい前記スロットである第2のスロットでは、前記第2の方向における前記コアバックの厚さが、前記コアバックの全体における厚さの平均値よりも大きいことを特徴とする請求項1に記載の電動機。 - 複数の前記ティースは、複数の前記ティースにおける前記コイルの巻数の平均値よりも前記巻数が大きい前記ティースである第1のティースと、複数の前記ティースにおける前記コイルの巻数の平均値よりも前記巻数が小さい前記ティースである第2のティースとを含み、
前記第1のティースの前記第1の方向における幅が、前記第2のティースの前記第1の方向における幅よりも大きいことを特徴とする請求項1に記載の電動機。 - 複数の前記ティースに取り付けられた全ての前記コイルの線径は同じであることを特徴とする請求項1から6のいずれか1つに記載の電動機。
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