WO2022198962A1 - 一种屏幕用水性罩光清漆组合物及其制备方法和应用 - Google Patents

一种屏幕用水性罩光清漆组合物及其制备方法和应用 Download PDF

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WO2022198962A1
WO2022198962A1 PCT/CN2021/120929 CN2021120929W WO2022198962A1 WO 2022198962 A1 WO2022198962 A1 WO 2022198962A1 CN 2021120929 W CN2021120929 W CN 2021120929W WO 2022198962 A1 WO2022198962 A1 WO 2022198962A1
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mixture
parts
water
add
stir
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PCT/CN2021/120929
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English (en)
French (fr)
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胡中源
陈燕
唐智谋
郑毅
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龙牌涂料(北京)有限公司
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Publication of WO2022198962A1 publication Critical patent/WO2022198962A1/zh

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/42Gloss-reducing agents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/10Transparent films; Clear coatings; Transparent materials

Definitions

  • the present application relates to the technical field of coatings, in particular to a water-based overcoat varnish composition for screens and a preparation method and application thereof, as well as a paint film prepared from such an aqueous overcoat varnish composition and its application.
  • the mobile phone film market is varied, and there are two commonly used ones, PET and tempered glass.
  • PET Chinese name is polyethylene terephthalate.
  • the material film has the advantages of high strength, good light transmittance, colorless, odorless, non-toxic, good toughness, and has good wear resistance and folding resistance. All kinds of plastic containers for food and beverages in life are basically this material. Compared with polypropylene (PP) and polyethylene (PE) materials, the characteristics of PET material film are harder, and it will not appear yellowing, and because it does not require glue to paste, it can be used to drive out air bubbles with a scratch card. Also, it can be used repeatedly, just wash it clean.
  • PP polypropylene
  • PE polyethylene
  • the tempered glass film adopts tempered glass with good wear resistance, high strength and high hardness, which can provide a higher level of security protection for the mobile phone screen.
  • Tempered glass is a kind of prestressed glass, which usually adopts physical or chemical methods to form compressive stress on the glass surface. When it is subjected to external force, it needs to offset the surface stress first, thereby improving the bearing capacity and enhancing its own compressive resistance and impact resistance.
  • the present application provides a water-based overcoat varnish composition for a screen and a preparation method and application thereof.
  • the composition has the characteristics of easy construction and rapid prototyping of paints when making paint films, so as to realize the function of customizing shapes, and such paint films have functions such as dirt resistance, scratch resistance, explosion-proof and the like, and also improve the paint quality.
  • the impact strength and stain resistance of the film surface enable the anti-fingerprint function to be realized.
  • the present application provides a water-based overcoat varnish composition, which comprises the following components in parts by mass: 50-65 parts of water-based acrylic emulsion, 5-10 parts of aliphatic isocyanate parts, nanostructured PE wax powder 2-15 parts, auxiliary 2-8 parts, water 5-30 parts, thickener 0.5-3.0 parts and dispersant 0.4-1.0 parts.
  • the composition may comprise the following components in parts by mass: 60-65 parts of aqueous acrylic emulsion, 8-10 parts of aliphatic isocyanate, 8-10 parts of nanostructured PE wax powder , 3-7 parts of auxiliary, 8-25 parts of water, 0.7-2.5 part of thickener and 0.4-0.8 part of dispersant.
  • the composition may be composed of the following components in parts by mass: 50-65 parts of aqueous acrylic emulsion, 5-10 parts of aliphatic isocyanate, 2-15 parts of nanostructured PE wax powder , 2-8 parts of auxiliary, 5-30 parts of water, 0.5-3.0 part of thickener and 0.4-1.0 part of dispersant.
  • the composition may be composed of the following components in parts by mass: 60-65 parts of aqueous acrylic emulsion, 8-10 parts of aliphatic isocyanate, and 8 parts of nanostructured PE wax powder- 10 parts, 3-7 parts of auxiliary, 8-25 parts of water, 0.7-2.5 part of thickener and 0.4-0.8 part of dispersant.
  • the water may be deionized water, or other purified water, such as purified water.
  • the adjuvant may include: 2-6 parts of cosolvent, 0.1-0.2 part of neutralizer, 0.2-0.5 part of defoamer, 0.4-1.0 part of leveling agent, and 0.3 part of substrate wetting agent -0.5 servings.
  • the adjuvant may be composed of: 2-6 parts of co-solvent, 0.1-0.2 part of neutralizer, 0.2-0.5 part of defoamer, 0.4-1.0 part of leveling agent, and substrate wetting dose 0.3-0.5 servings.
  • the co-solvent may be a co-solvent that meets the requirements of relevant standards, that is, an "environmentally friendly co-solvent".
  • the aqueous acrylic emulsion may be commercially available acrylic dispersion A2743 or Wanhua Chemical L4501.
  • the aliphatic isocyanate can be commercially available Bayer waterborne polyurethane N3900 or Wanhua 6900B.
  • the thickener may be a commercially available thickener Borchi Gel0620 or Dow Chemical RM-12.
  • the co-solvent may be propylene glycol butyl ether or propylene glycol methyl ether or a mixture thereof;
  • the neutralizing agent may be commercially available dimethylethanolamine (DMAE) or commercially available AMP-95 or a mixture thereof ;
  • the defoamer can be a mixture of commercially available 941PL and BYK-028;
  • the leveling agent can be commercially available PW-336 or Tego-4100 or a mixture thereof;
  • the substrate wetting agent can be a commercially available PW-336 or Tego-4100 BYK-346 or Tego 4500 for sale.
  • the weight ratio of the aqueous acrylic emulsion to the aliphatic isocyanate may be 65:10-60:8.
  • the inventor of the present application also found that the addition of nano-structured PE wax powder is too small to have good anti-fingerprint performance, and the addition is not as much as possible. When it exceeds a certain proportion, it will affect the transparency and Adhesion and other properties.
  • the mass fraction of the nanostructured PE wax powder in the total composition may be 8%-10%.
  • the present application also provides a method for preparing the above-mentioned water-based overcoat varnish composition, the method may include the following steps:
  • the method may include the steps of:
  • the second part of the water of the cosolvent, the neutralizer and the formula amount is added successively, and the mixture is uniformly stirred to obtain the mixture 3;
  • mixture 3 add defoamer, leveling agent, base material wetting agent successively, stir, obtain mixture 3 ';
  • the stirring speed in the step of obtaining mixture 1, the stirring speed may be 400-600 r/min, and the stirring time may be 5-15 min; in the step of obtaining mixture 2, the stirring speed may be is 400-600r/min, and the stirring time can be 3-5min; in the step of obtaining mixture 3, the stirring speed can be 800-1000r/min, and the stirring time can be 5-15min; in the step of obtaining mixture 3', The stirring speed can be 1200-1500r/min, and the stirring time can be 5-15min; in the step of obtaining the mixture 4, the stirring speed can be 800-1000r/min, and the stirring time can be 15-25min; in the step of obtaining the final mixture Among them, the stirring speed can be 800-1000r/min, and the stirring time can be 3-5min.
  • the present application also provides a paint film
  • the paint film is prepared from the above-mentioned aqueous overcoat varnish composition.
  • Such paint films can be obtained by methods known in the art, such as painting, spraying and other conventional technical means.
  • the paint film of the present application can be arbitrarily customized in size and shape according to customer requirements, sprayed and dried to form on site, and baked at a low temperature of 70 degrees Celsius after spraying, and can be formed in 15-30 minutes.
  • the present application also provides the application of the above-mentioned water-based overcoat varnish composition or the above-mentioned paint film as a screen protection film in screen protection.
  • the present application provides a water-based gloss varnish for screens, which has better plasticity than PET and tempered glass, and can be arbitrarily customized in size and shape according to customer requirements, avoiding excessive inventory backlog caused by rapid replacement of electronic products, achieve efficient use of resources;
  • the wax powder used in this application is a white powdery superfine modified micronized PE wax with nanostructures. Excellent matting, transparency and hand feel, such wax powders are commercially available, such as JW-106 produced by Shanghai Joule Wax Industry Co., Ltd. Although conventional wax powder also has good scratch resistance, it affects the transparency of the paint film. In contrast, the nano-structured PE wax powder used in this application has the characteristics of improving the dirt resistance and smoothness of the paint film surface, and at the same time has excellent transparency, so that on the basis of ensuring the high permeability of the coating Its anti-fingerprint performance is achieved.
  • the water-based acrylic emulsion used is Shanghai Yuanhe He Chemical Industry-A2743;
  • the aliphatic isocyanate used is Bayer - N3900;
  • the nanostructured PE wax powder used is JW-106 from Shanghai Joule Wax Industry Co., Ltd.;
  • the dispersant used is BYK-190;
  • the neutralizing agent used is Deqian-DMAE amine
  • the defoamer used is BYK-BYK028;
  • the cosolvent used is Shanghai Yongxiang-ethylene glycol butyl ether;
  • the leveling agent used is Xianchuang-PW336;
  • the substrate wetting agent used is BYK-BYK346;
  • the thickener used was Borchi Gel0620.
  • Embodiment 1-8 preparation method
  • Step a according to the ratio of the raw materials, sequentially add about 30% of the first part of the deionized water and dispersant in the formula amount in the preparation pot, and stir at a speed of 500r/min for 10 minutes; then add the nanostructured PE wax powder, Stir for 10 minutes at a speed of 500 r/min and set aside.
  • Step b according to the ratio of the raw materials, add water-based acrylic emulsion to the mixture in step a, and stir for 5 minutes at a speed of 500 r/min; About 30% was added to the material preparation pot in turn, stirred at a speed of 900r/min for 10 minutes; then added antifoaming agent, leveling agent, substrate wetting agent successively, and stirred at a speed of 1200r/min for 10 minutes.
  • Step c according to the raw material ratio, add thickener and remaining water to the mixture in step b in turn, stir at a speed of 1000r/min for 20 minutes, and adjust the viscosity to 90-100KU.
  • Step d 4 hours before construction, according to the raw material ratio, add aliphatic isocyanate to the mixture in step c, and stir at a speed of 900 r/min for 5 minutes to obtain the final composition.
  • the anti-fingerprint performance of the paint film is measured by the SITA cleanliness instrument to measure the cleanliness of the glass surface after the finger presses the paint film and ultrasonically cleans it;
  • the transparency of the paint film can be measured by measuring the transmittance with a photoelectric colorimeter.
  • grade 0 is the best
  • grade 5 is the worst
  • grade 3 is basically qualified.
  • Lower flexibility numbers indicate better bending resistance and better flexibility.
  • Higher impact resistance values indicate better abrasion resistance.
  • the anti-fingerprint performance of the paint film is measured by the SITA cleanliness instrument to measure the cleanliness of the glass surface after the ultrasonic cleaning of the coating film by fingers. The cleanliness is expressed by the absolute value of RFU. is 70, an RFU of about 85 or less is generally considered an acceptable value).
  • Transparency is measured by photoelectric colorimeter measuring light transmittance (0-100%), the higher the value, the better the transparency.
  • the paint film formed in this application can reach 3H hardness or even 4H hardness, has good impact resistance and strength, and can achieve the transparent effect of high transparent glass (transparency value can reach more than 90%, compared with commonly used
  • the RFU value of PET and tempered glass is generally around 90; and the flexibility is good (bendability is less than 2mm, compared with PET and tempered glass, the hardness is high and the flexibility is poor, the general flexibility is 5mm), which can be applied to the most popular Protection of flexible folding screens.
  • the most important thing is that the paint film of this application has plasticity, and the size and shape can be customized according to customer requirements. It is sprayed and dried on site. After spraying, it is baked at a low temperature of 70 degrees Celsius, and it can be formed in 15-30 minutes, avoiding the need for electronic products. Excessive inventory backlog caused by rapid replacement and efficient use of resources.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

一种屏幕用水性罩光清漆组合物及其制备方法和应用,该水性罩光清漆组合物包含按质量份数计的如下组分:水性丙烯酸乳液50份-65份,脂肪族异氰酸酯5份-10份,纳米结构PE蜡粉2份-15份,助剂2份-8份,水5份-30份,增稠剂0.5份-3.0份以及分散剂0.4份-1.0份。

Description

一种屏幕用水性罩光清漆组合物及其制备方法和应用 技术领域
本申请涉及涂料技术领域,尤其涉及一种屏幕用水性罩光清漆组合物及其制备方法和应用,还涉及由这样的水性罩光清漆组合物制得的漆膜及其应用。
背景技术
随着智能手机的兴起,手机贴膜也应运而生,手机贴膜市场五花八门,目前常用的有两种,PET和钢化玻璃。
PET,中文名为聚对苯二甲酸乙二醇酯。该材料薄膜具有强度高、透光性好、无色无味无毒、韧性好的优点,拥有较好的耐磨、耐折叠特性。生活中的各类盛装食品饮料的塑料容器,基本都是这种材料。PET材质贴膜的特性与聚丙烯(PP)和聚乙烯(PE)类材质相比较,它质地较硬、不会出现泛黄现象,并且由于不需要胶水粘贴,可以用刮卡赶出气泡。此外,它还可以反复使用,只需将其清洗干净即可。
钢化玻璃贴膜,采用耐磨特性好、强度高、硬度高的钢化玻璃,能够对手机屏幕有较高级别的安全保护。钢化玻璃是一种预应力玻璃,通常采用物理或化学方法,在玻璃表面形成压应力,在承受外力时需要首先抵消表层应力,从而提高承载能力,增强自身抗压性和抗冲击性。
然而,不同手机屏幕的尺寸不同导致手机贴膜不能通用,而手机更新换代很快,由此产生极大的贴膜库存浪费。
发明概述
为解决上述技术问题,本申请提供一种屏幕用水性罩光清漆组合物及其制备方法和应用。所述组合物在制作漆膜时具有涂料易施工、快速成型的特点,从而实现客户定制形状的功能,并且这样的漆膜具有耐脏污、抗划伤、防爆等功能,同时还提高了漆膜表面冲击强度和耐沾污性,使得抗指纹的功 能得以实现。
为了达到本申请目的,本申请提供了一种水性罩光清漆组合物,所述组合物包含按质量份数计的如下组分:水性丙烯酸乳液50份-65份,脂肪族异氰酸酯5份-10份,纳米结构PE蜡粉2份-15份,助剂2份-8份,水5份-30份,增稠剂0.5份-3.0份以及分散剂0.4份-1.0份。
在一些实施方式中,所述组合物可以包含按质量份数计的如下组分:水性丙烯酸乳液60份-65份,脂肪族异氰酸酯8份-10份,纳米结构PE蜡粉8份-10份,助剂3份-7份,水8份-25份,增稠剂0.7份-2.5份以及分散剂0.4份-0.8份。
在一些实施方式,所述组合物可以由按质量份数计的如下组分组成:水性丙烯酸乳液50份-65份,脂肪族异氰酸酯5份-10份,纳米结构PE蜡粉2份-15份,助剂2份-8份,水5份-30份,增稠剂0.5份-3.0份以及分散剂0.4份-1.0份。
在一些实施方式中,所述组合物可以由包含按质量份数计的如下组分组成:水性丙烯酸乳液60份-65份,脂肪族异氰酸酯8份-10份,纳米结构PE蜡粉8份-10份,助剂3份-7份,水8份-25份,增稠剂0.7份-2.5份以及分散剂0.4份-0.8份。
在一些实施方式中,所述水可以为去离子水,或其他经过净化处理的水,比如纯净水。
在一些实施方式中,所述助剂可以包括:助溶剂2-6份、中和剂0.1-0.2份、消泡剂0.2-0.5份、流平剂0.4-1.0份和基材润湿剂0.3-0.5份。
在一些实施方式中,所述助剂可以由如下组成:助溶剂2-6份、中和剂0.1-0.2份、消泡剂0.2-0.5份、流平剂0.4-1.0份和基材润湿剂0.3-0.5份。
在一些实施方式中,所述助溶剂可以为符合相关标准要求的助溶剂即“环保助溶剂”。
在一些实施方式中,其中所述水性丙烯酸乳液可以为市售的丙烯酸分散体A2743或者万华化学L4501。
在一些实施方式中,所述脂肪族异氰酸酯可以为市售的拜耳水性聚氨酯 N3900或万华6900B。
在一些实施方式中,所述增稠剂可以为市售的增稠剂Borchi Gel0620或者陶氏化学RM-12。
在一些实施方式中,所述助溶剂可以为丙二醇丁醚或丙二醇甲醚或其混合物;所述中和剂可以为市售的二甲基乙醇胺(DMAE)或市售的AMP-95或其混合物;所述消泡剂可以为市售的941PL和BYK-028的混合物;所述流平剂可以为市售的PW-336或Tego-4100或其混合物;所述基材润湿剂可以为市售的BYK-346或者Tego 4500。
申请人在实验过程中发现,当水性丙烯酸乳液相对脂肪族异氰酸酯的比例过低时,致密度不够,漆膜的硬度、耐冲击耐污性较差,过高时硬度太高影响附着力。另外丙烯酸乳液总量少的话也会影响最终耐候性能。在一些实施方式中,所述水性丙烯酸乳液与所述脂肪族异氰酸酯的重量比可以为65:10-60:8。
本申请的发明人还发现,纳米结构PE蜡粉的添加量过少不能起到很好的抗指纹性能,添加量也不是越多越好,超过一定比例时反而会影响漆膜的透明性和附着力等性能。在一些实施方式中,所述纳米结构PE蜡粉占总的组合物的质量分数可以为8%-10%。
在本申请使用的所有的原料均可市购获得。
此外,本申请还提供了一种制备如上所述的水性罩光清漆组合物的方法,所述方法可以包括以下步骤:
按照原料配比,在容器中加入配方量的水的第一部分和分散剂,搅拌均匀后加入纳米结构PE蜡粉,搅拌均匀,得到混合物1;
向所述混合物1中加入水性丙烯酸乳液,搅拌均匀,得到混合物2;
向所述混合物2中依次加入助剂以及配方量的水的第二部分,搅拌均匀,得到混合物3;
向混合物3中加入增稠剂、剩余量的水,搅拌,调整粘度至斯托默粘度90-100KU,得到混合物4;
施工前4h内,将脂肪族异氰酸酯加入到混合物4中,搅拌均匀,得到最 终组合物。
可选择地,所述方法可以包括以下步骤:
按照原料配比,在容器中加入配方量的水的第一部分和分散剂,搅拌均匀后加入纳米结构PE蜡粉,搅拌均匀,得到混合物1;
向所述混合物1中加入水性丙烯酸乳液,搅拌均匀,得到混合物2;
向所述混合物2中依次加入助溶剂、中和剂以及配方量的水的第二部分,搅拌均匀,得到混合物3;
向混合物3中依次加入消泡剂、流平剂、基材润湿剂,搅拌均匀,得到混合物3’;
向混合物3’中加入增稠剂、剩余量的水,搅拌,调整粘度至斯托默粘度90-100KU,得到混合物4;
施工前4h内,将脂肪族异氰酸酯加入到混合物4中,搅拌均匀,得到最终组合物。
在一些实施方案中,为了实现搅拌均匀的目的,在获得混合物1的步骤中,搅拌速度可以为400-600r/min,搅拌时间可以为5-15min;在获得混合物2的步骤中,搅拌速度可以为400-600r/min,搅拌时间可以为3-5min;在获得混合物3的步骤中,搅拌速度可以为800-1000r/min,搅拌时间可以为5-15min;在获得混合物3’的步骤中,搅拌速度可以为1200-1500r/min,搅拌时间可以为5-15min;在获得混合物4的步骤中,搅拌速度可以为800-1000r/min,搅拌时间可以为15-25min;在获得最终混合物的步骤中,搅拌速度可以为800-1000r/min,搅拌时间可以为3-5min。
另一方面,本申请还提供一种漆膜,所述漆膜由如上所述的水性罩光清漆组合物制得。这样的漆膜可以通过本领域已知的方法获得,比如涂抹、喷涂等常规技术手段。
在一些实施方式中,本申请的漆膜可以根据客户要求任意地定制尺寸和形状,现场喷涂干燥成型,喷涂后经过70摄氏度低温烘烤,15-30分钟即可成型。
又一方面,本申请还提供如上所述的水性罩光清漆组合物或如上所述的 漆膜作为屏幕保护膜在屏幕保护中的应用。
与现有技术相比,本申请具有以下有益效果:
本申请提供一种屏幕用水性罩光清漆,其较PET和钢化玻璃具有更好的可塑性,可以根据客户要求任意地定制尺寸和形状,避免了由于电子产品更新换代快而导致的过量库存积压,实现资源的有效利用;
本申请所用蜡粉是外观为白色粉状的具有纳米结构的超细改性微粉化PE蜡,其粒径小,分散性好、防结块性佳,且能提供极佳的抗刮伤和优良的消光性、透明性和手感,这样的蜡粉可市购获得,比如上海焦耳蜡业有限公司生产的JW-106。虽然常规蜡粉也具有较好的抗划伤性,但其影响漆膜透明性。与之相比,本申请所使用的纳米结构PE蜡粉具有提高漆膜表面耐脏污性和滑爽性的特点,同时具有极好的透明性,从而在保证涂层高透性的基础上实现了其抗指纹性能。
本申请的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本申请而了解。本申请的目的和其他优点可通过在说明书以及权利要求书中所特别指出的结构来实现和获得。
详述
现详细说明本申请的多种示例性实施方式,该详细说明不应认为是对本申请的限制,而应理解为是对本申请的某些方面、特性和实施方案的更详细的描述。
应理解本申请中所述的术语仅仅是为描述特别的实施方式,并非用于限制本申请。
另外,对于本申请中的数值范围,应理解为还具体公开了该范围的上限和下限之间的每个中间值。在任何陈述值或陈述范围内的中间值以及任何其他陈述值或在所述范围内的中间值之间的每个较小的范围也包括在本申请内。这些较小范围的上限和下限可独立地包括或排除在范围内。
除非另有说明,否则本文使用的所有技术和科学术语具有本申请所述领域的常规技术人员通常理解的相同含义。虽然本申请仅描述了优选的方法和 材料,但是在本申请的实施或测试中也可以使用与本文所述相似或等同的任何方法和材料。本说明书中提到的所有文献通过引用并入,用以公开和描述与所述文献相关的方法和/或材料。在与任何并入的文献冲突时,以本说明书的内容为准。
在不背离本申请的范围或精神的情况下,可对本申请说明书的具体实施方式做多种改进和变化,这对本领域技术人员而言是显而易见的。由本申请的说明书得到的其他实施方式对技术人员而言是显而易见得的。本申请说明书和实施例仅是示例性的。
实施例1-8
在实施例1-8中,所用水性丙烯酸乳液为上海源禾和化工-A2743;
所用脂肪族异氰酸酯为拜耳 -N3900;
所用纳米结构PE蜡粉为上海焦耳蜡业有限公司的JW-106;
所用分散剂为毕克-190;
所用中和剂为德谦-DMAE胺;
所用消泡剂为毕克-BYK028;
所用助溶剂为上海永翔-乙二醇丁醚;
所用流平剂为先创-PW336;
所用基材润湿剂为毕克-BYK346;
所用增稠剂为Borchi Gel0620。
实施例1-8各组分用量见表1:
表1
Figure PCTCN2021120929-appb-000001
Figure PCTCN2021120929-appb-000002
实施例1-8制备方法:
步骤a,按照所述原料配比,在备料锅中依次加入配方量的去离子水的第一部分约30%,分散剂,以500r/min的速度搅拌10分钟;然后加入纳米结构PE蜡粉,以500r/min的速度搅拌10分钟,备用。
步骤b,按照所述原料配比,在步骤a的混合物中加入水性丙烯酸乳液,以500r/min的速度搅拌5分钟;然后将助溶剂、中和剂、配方量的去离子水的第二部分约30%依次加入到备料锅中,900r/min的速度搅拌10分钟;然后陆续加入消泡剂、流平剂、基材润湿剂,1200r/min的速度搅拌10分钟。
步骤c,按照所述原料配比,在步骤b的混合物中依次加入增稠剂、剩余水,1000r/min的速度搅拌20分钟,调整粘度至90-100KU。
步骤d,施工前4h,按照所述原料配比,将脂肪族异氰酸酯加入到步骤c的混合物中,900r/min的速度搅拌5分钟,得到最终组合物。
对实施例1-8制备的水性罩光清漆组合物进行施工喷涂后对制备的涂层(即漆膜)性能进行性能检测(其中涂层测试是将实施例1-8制备的水性罩光清漆组合物涂覆在根据相关检测标准所规定的底层上,然后进行测试),检测标准:
施工黏度通过参考国家标准《GB-T 9269-1988建筑涂料粘度的测定斯托默粘度计法》;
硬度通过参照国家标准《GB/T 6739-2006色漆和清漆铅笔法测定漆膜硬 度》来测试;
附着力通过参考国家标准《GB/T 1720-1979漆膜附着力测定法》来测试;
抗冲击性通过参考国家标准《GB/T 1732-1993漆膜耐冲击测定法》来测试;
柔韧性通过参照《漆膜柔韧性测定法》(GB/T 1731-1993)来测试;
耐候性通过参考国家标准《GB/T 1765-1979(89)测定耐湿性﹑耐盐雾﹑耐候性(人工加速)的漆膜制备法》来测试;
耐沾污性通过国家标准《GB/T 9780-2013建筑涂料涂层耐沾污性试验方法》来测试;
漆膜抗指纹性能通过SITA清洁度仪测量手指按压涂膜并经过超声波清洗后的玻璃表面清洁度来衡量;
漆膜透明度可以通过光电比色计测定透光率来衡量。
检测结果见表2;
表2
Figure PCTCN2021120929-appb-000003
备注:附着力和耐沾污从0-5级依次降低,0级最好,五级最差,三级基本合格。柔韧性数值越低表示抗弯曲程度越好,柔韧性越好。抗冲击性数 值越高说明耐磨性越好。漆膜抗指纹性能通过SITA清洁度仪测量手指按压涂膜经过超声波清洗后的玻璃表面清洁度来衡量,清洁度以RFU绝对值表示,数值越高,清洁度越差(一般高透明玻璃RFU值为70,RFU在约85或85以下一般视为可以接受值)。透明度以光电比色计测定透光率来衡量(0-100%),数值越高透明度越好。
本申请所形成的漆膜可以达到3H硬度,乃至4H的硬度,具有很好的抗冲击性和强度,并且可以达到高透明玻璃的透明效果(透明度值能达到90%以上,与之相比常用的PET和钢化玻璃RFU值一般在90左右);并且柔韧性好(弯曲性小于2mm,与之相比PET和钢化玻璃硬度高柔韧性差,一般弯曲性在5mm),可以应用于目前最流行的柔性折叠屏幕的保护。最重要的是本申请的漆膜具有可塑性,可以根据客户要求任意地定制尺寸和形状,现场喷涂干燥成型,喷涂后经过70摄氏度低温烘烤,15-30分钟即可成型,避免了由于电子产品更新换代快导致的过量库存积压,实现资源的有效利用。
虽然本申请所揭露的实施方式如上,但所述的内容仅为便于理解本申请而采用的实施方式,并非用以限定本申请。任何本申请所属领域内的技术人员,在不脱离本申请所揭露的精神和范围的前提下,可以在实施的形式及细节上进行任何的修改与变化,但本申请的专利保护范围,仍须以所附的权利要求书所界定的范围为准。

Claims (11)

  1. 一种水性罩光清漆组合物,所述组合物包含按质量份数计的如下组分:水性丙烯酸乳液50份-65份,脂肪族异氰酸酯5份-10份,纳米结构PE蜡粉2份-15份,助剂2份-8份,水5份-30份,增稠剂0.5份-3.0份以及分散剂0.4份-1.0份。
  2. 根据权利要求1所述的组合物,其中所述组合物包含按质量份数计的如下组分:水性丙烯酸乳液60份-65份,脂肪族异氰酸酯8份-10份,纳米结构PE蜡粉8份-10份,助剂3份-7份,水8份-25份,增稠剂0.7份-2.5份以及分散剂0.4份-0.8份。
  3. 根据权利要求1所述的组合物,其中所述水为去离子水。
  4. 根据权利要求1所述的组合物,其中所述助剂包括:助溶剂2份-6份、中和剂0.1份-0.2份、消泡剂0.2份-0.5份、流平剂0.4份-1.0份和基材润湿剂0.3份-0.5份。
  5. 根据权利要求4所述的组合物,其中所述助溶剂为丙二醇丁醚或丙二醇甲醚或其混合物;所述中和剂为二甲基乙醇胺(DMAE)或AMP-95或其混合物;所述消泡剂为941PL和BYK-028的混合物;所述流平剂为PW-336或Tego-4100或其混合物;所述基材润湿剂为BYK-346或者Tego 4500。
  6. 根据权利要求1所述的组合物,其中所述水性丙烯酸乳液与所述脂肪族异氰酸酯的重量比为65:10-60:8。
  7. 根据权利要求1所述的组合物,其中所述纳米结构PE蜡粉占总的组合物的质量分数为8%-10%。
  8. 一种制备根据权利要求1-3和6-7中任一项所述的水性罩光清漆组合物的方法,所述方法包括以下步骤:
    按照原料配比,在容器中加入配方量的水的第一部分和分散剂,搅拌均匀后加入纳米结构PE蜡粉,搅拌均匀,得到混合物1;
    向所述混合物1中加入水性丙烯酸乳液,搅拌均匀,得到混合物2;
    向所述混合物2中依次加入助剂以及配方量的水的第二部分,搅拌均匀,得到混合物3;
    向所述混合物3中加入增稠剂、剩余量的水,搅拌,调整粘度至斯托默粘度90-100KU,得到混合物4;
    施工前4h内,将脂肪族异氰酸酯加入到所述混合物4中,搅拌均匀,得到最终组合物。
  9. 一种制备根据权利要求4和5中任一项所述的水性罩光清漆组合物的方法,所述方法包括以下步骤:
    按照原料配比,在容器中加入配方量的水的第一部分和分散剂,搅拌均匀后加入纳米结构PE蜡粉,搅拌均匀,得到混合物1;
    向所述混合物1中加入水性丙烯酸乳液,搅拌均匀,得到混合物2;
    向所述混合物2中依次加入助溶剂、中和剂以及配方量的水的第二部分,搅拌均匀,得到混合物3;
    向所述混合物3中依次加入消泡剂、流平剂、基材润湿剂,搅拌均匀,得到混合物3’;
    向所述混合物3’中加入增稠剂、剩余量的水,搅拌,调整粘度至斯托默粘度90-100KU,得到混合物4;
    施工前4h内,将脂肪族异氰酸酯加入到所述混合物4中,搅拌均匀,得到最终组合物。
  10. 一种漆膜,所述漆膜由权利要求1-7中任一项所述的水性罩光清漆组合物制得。
  11. 根据权利要求1-7中任一项所述的水性罩光清漆组合物或权利要求10所述的漆膜作为屏幕保护膜在屏幕保护中的应用。
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