Classifications

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  • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
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  • B32B27/00—Layered products comprising a layer of synthetic resin
  • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
  • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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  • B32B7/04—Interconnection of layers
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• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
  • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
  • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
  • B41M5/267—Marking of plastic artifacts, e.g. with laser
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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  • B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
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  • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
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Definitions

• the present invention relates to a laminated display body printed by irradiating a laser-printable laminate with a laser.
• packages have been used for distributed goods represented by foods, pharmaceuticals, and industrial products. Many of these packages not only protect the contents, but also display (hereinafter sometimes referred to as "printing") information such as the product name, date of manufacture, and raw materials.
• printing information such as the product name, date of manufacture, and raw materials.
• a label tack label
• the tack label is previously attached to a release paper (mounting paper) with information printed on the front surface, which serves as a display surface, and is peeled off from the mounting paper and attached to the package when used.
• the backing paper After the tack label is attached, the backing paper is used up, so the amount of waste increases as much as the label is used.
• the label user must have a label with different display contents according to the type of content, and as the types of content increase, label management becomes more complicated, and there is a risk of incorrect labeling. was In addition, it is usually necessary to keep extra inventory in case of a shortage of labels, and when the production and sale of the contents are finished, the labels are useless and are discarded. Thus, the tack label had various problems.
• Patent Document 2 discloses a thermal film having a thermal recording layer. Since the film of Patent Document 2 is discolored by heat, it itself has display performance and does not require the use of a tack label. In addition, if a film such as the one disclosed in Patent Document 2 is used, a printing machine such as a thermal printer can be incorporated in the bag making process of the package, and the bag making and display can be completed in one process, thereby saving labor and reducing costs. also contributes to Due to these merits, a method of printing directly on the film itself, which serves as a package, has recently become popular.
• a protective layer is usually provided on the heat-sensitive layer (outermost layer).
• Coating is widely used as a means for providing functional layers including these protective layers.
• the coating must go through at least the steps of coating, drying, and winding, and the number of steps increases by the amount of each functional layer, which reduces productivity.
• many of these functional layers contain particles, and in this case, there is also the problem that the transparency decreases as the layer thickness increases.
• both the printing technology using ink such as the above-mentioned tack label and the printing technology using heat such as the thermal label cannot reach the resolution (approximately 0.2 mm) that can be visually recognized by humans due to bleeding when trying to reduce the print size. I didn't. Since the amount of information required for packages such as medicines is large, there has been a demand to reduce the printing size, but the above-mentioned conventional techniques have limitations.
• Patent Document 3 discloses a multilayer laminated film for laser printing.
• the print layer of this laminate contains titanium oxide as a laser printable component.
• the problem that the film of Patent Document 3 aims at is to obtain a clear laser image with thick lines by spreading and diffusing the carbonized ink composition, so a clear laser image with thin lines cannot be obtained.
• the package of pharmaceuticals is required to display a large amount of information according to laws and regulations, but the package itself is small in size because of its small content. Therefore, in order to display a large amount of information on a small package, the characters must be made small, and there is a problem that if the printed lines are thick, the visibility is extremely deteriorated.
• Patent Document 4 discloses a laser marking additive made of bismuth oxide. By kneading this additive into the plastic, the part irradiated with the laser changes color and can be printed. Normally, the plastic alone does not react to the laser, but this additive is excited by the energy of the laser, scorching the plastic, and discoloring itself, making it possible to print. Since the additive exists inside the film, this technique can solve the problem of delamination of the functional layer in the coating. Furthermore, when a laser is used, printing is less likely to bleed, so it is possible to reduce the character size to below human resolution.
• the laser may be irradiated twice, which may cause further damage to the film. That is, there is a problem that excessive laser energy causes thermal shrinkage of the film or formation of holes.
• An object of the present invention is to solve the problems of the prior art as described above. That is, an object of the present invention is to provide a laser-printable laminated display body in which printing is not peeled off even when subjected to an external stimulus such as rubbing. To provide a laminated display body which enables visible high-quality laser marking and does not cause defects such as holes due to laser marking.
• the present invention consists of the following configurations.
• 1. It has at least one printed layer that can be printed by laser irradiation, and the laser-printed layer has a laser-printed portion printed with a laser and a non-printed portion, and the printed layer has at least one non-laser layer.
• a laminated display having an absorption layer laminated thereon, wherein the absolute value of the difference in color L* value between the laser-printed portion and the non-printed portion is 1.0 or more and 10.0 or less.
• the printing layer contains at least one element or compound selected from the group consisting of bismuth, gadolinium, neodymium, titanium, antimony, tin, aluminum, calcium, and barium as a laser printing pigment.
• 3. The laminated display body according to . 3. 1.
• the printing layer contains at least one of titanium oxide and calcium carbonate as a laser printing pigment. or 2. 3.
• the laser non-absorbing layer is a sealing layer; to 3.
• a substrate layer is laminated as a laser non-absorbing layer. to 4.
• the thickness is 5 ⁇ m or more and 200 ⁇ m or less. to 6.
• the resin forming the printed layer is mainly polyester, polypropylene or polyethylene. to 7.
• Either the height or the width of the print size in the print portion is 0.2 mm or more and 100 mm or less. to 8.
• a package comprising at least a part of the laminated display according to any one of the above.
• the present invention it is possible to provide a laminated display that does not peel off due to external stimuli such as rubbing, enables clear laser printing, and does not cause defects due to laser printing.
• the laminated display body of the present invention will be described below. 1. Configuration of Laminated Display 1.1. Layer Configuration and Thickness
• the laminated display body of the present invention must have at least one printing layer that can be printed by laser irradiation, and at least one laser non-absorbing layer must be laminated on the printing layer. Further, in the laminated display body of the present invention, layers other than the printing layer and the laser non-absorbing layer may be laminated. Furthermore, the laminated display body of the present invention may be provided with a printed layer on which characters or patterns (other than the printing formed by laser) are described in order to improve the design of the package. Necessary or preferred requirements for these layers will be described later.
• the following configuration can be exemplified from the outermost layer when used as a package.
• the laser non-absorbing layer in the following configuration is a layer that does not contain the laser pigment described in "1.2.1. Type, amount and method of addition of laser printing pigment" (described later).
• the laminated display body of the present invention may further include a base layer or a seal layer as necessary.
• An overcoat layer laminated on the laminated anchor coat layer and the gas barrier layer can also be provided. By providing these layers, the gas barrier property and scratch resistance of the laminated display body can be improved.
• the thickness of the laminated display body is not particularly limited, it is preferably 5 ⁇ m or more and 200 ⁇ m or less. If the thickness of the laminated display body is less than 5 ⁇ m, the print density may be insufficient, the heat seal strength may be insufficient, and printing processing may become difficult. Although the thickness of the laminate may be thicker than 200 ⁇ m, it is not preferable because the weight of the laminate display increases and the cost increases.
• the thickness of the laminated display body is more preferably 5 ⁇ m or more and 160 ⁇ m or less, and further preferably 7 ⁇ m or more and 120 ⁇ m or less.
• the thickness of the printed layer constituting the laminated display body of the present invention is preferably 3 ⁇ m or more and 190 ⁇ m or less.
• the thickness of the printed layer is more preferably 10 ⁇ m or more and 180 ⁇ m or less, and even more preferably 15 ⁇ m or more and 170 ⁇ m or less.
• the outermost layer (inner side, outer side) of the laminated display body of the present invention may be provided with a layer subjected to corona treatment, coating treatment, flame treatment, etc. in order to improve the printability and slipperiness of the film surface. It is possible, and can be provided arbitrarily within the range that does not deviate from the requirements of the present invention.
• 1.2. Print layer 1.2.1. Type, Addition Amount, and Addition Method of Laser Print Pigment In order to make the print layer constituting the present invention printable by laser, it is necessary to add a laser print pigment having a discoloration function by laser irradiation. Since the plastics constituting the laminated display generally do not react to laser light, they cannot be printed by laser irradiation. The laser-printing pigment is excited by the energy of the laser light, and the surrounding plastic is carbonized to enable printing. In addition to the carbonization of plastics, some types of laser-printed pigments themselves turn black. The carbonization effect and the discoloration effect of the laser-printing pigment can be printed on the printing layer by a single effect or a combined effect.
• laser-printing pigment that has both the carbonization action of the plastic and the discoloration action of itself. Further, it is more preferable to select a laser-printed pigment itself having concealing properties.
• Specific types of laser-printable pigments include bismuth, gadolinium, neodymium, titanium, antimony, tin, aluminum, calcium, and barium either alone or as oxides. Among these, titanium oxide, calcium carbonate, bismuth trioxide, antimony trioxide, and barium sulfate are preferable, and titanium oxide, calcium carbonate, and bismuth trioxide are more preferable.
• the particle size of the laser-printed pigment is preferably 0.1 ⁇ m or more and 10 ⁇ m or less. If the particle size of the laser-printed pigment is less than 0.1 ⁇ m, there is a possibility that the color change during laser irradiation will be insufficient. On the other hand, if the particle size of the laser-printed pigment exceeds 10 ⁇ m, there is a concern that the clogging of the filter in the extrusion process when forming the film will be accelerated.
• the particle size of the laser-printed pigment is more preferably 1 ⁇ m or more and 9 ⁇ m or less, and more preferably 2 ⁇ m or more and 8 ⁇ m or less.
• the amount of the laser-printing pigment added to the print layer is preferably 5% by mass or more and 50% by mass or less. If the amount of pigment added is less than 5% by mass, the printing density by laser becomes insufficient, which is not preferable. On the other hand, if the amount of pigment added exceeds 50% by mass, the amount (volume) of the carbonized plastic is relatively reduced, so there is a risk that the print density will be insufficient.
• the amount of laser-printed pigment added is more preferably 7% by mass or more and 48% by mass or less, and even more preferably 9% by mass or more and 46% by mass or less. As for the method of blending the laser-printed pigment, it can be added at any stage during the production of the resin or film as the raw material for the laminated display.
• the stage of producing the resin there is a method of blending a slurry of particles dispersed in a solvent and a plastic raw material using a vented kneading extruder, or a method of blending dried particles and a plastic resin using a kneading extruder. and a method of blending (masterbatching).
• the method of using a masterbatch containing a laser-printed pigment as a raw material for the film is preferred.
• the printed layer is preferably uniaxially stretched or biaxially stretched, more preferably biaxially stretched. By stretching the printed layer, abrasion resistance can be imparted and mechanical strength can be expressed.
• Type of Plastic The type of plastic that constitutes the printing layer in the present invention is not particularly limited, and any plastic can be used without departing from the gist of the present invention.
• Types of plastics include, for example, polyesters, polyolefins, and polyamides.
• polyesters include polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polytrimethylene terephthalate (PTT), polybutylene naphthalate (PBN), polylactic acid (PLA), polyethylene furano ate (PEF), polybutylene succinate (PBS), and the like.
• modified polyesters obtained by changing the monomers of these acid or diol sites may be used.
• acid moiety monomers include aromatic dicarboxylic acids such as isophthalic acid, 1,4-cyclohexanedicarboxylic acid, 2,6-naphthalenedicarboxylic acid and orthophthalic acid, adipic acid, azelaic acid, sebacic acid and decanedicarboxylic acid.
• aromatic dicarboxylic acids such as isophthalic acid, 1,4-cyclohexanedicarboxylic acid, 2,6-naphthalenedicarboxylic acid and orthophthalic acid, adipic acid, azelaic acid, sebacic acid and decanedicarboxylic acid.
• Aliphatic dicarboxylic acids and alicyclic dicarboxylic acids are included.
• diol moiety monomer examples include neopentyl glycol, 1,4-cyclohexanedimethanol, diethylene glycol, 2,2-diethyl 1,3-propanediol, 2-n-butyl-2-ethyl-1,3- Long-chain diols such as propanediol, 2,2-isopropyl-1,3-propanediol, 2,2-di-n-butyl-1,3-propanediol, hexanediol, 1,4-butanediol, hexanediol and aromatic diols such as bisphenol A.
• polyester elastomers containing ⁇ -caprolactone, tetramethylene glycol, etc. may be included as components constituting the polyester.
• a homopolyester in which a carboxylic acid monomer and a diol monomer are polymerized in a one-to-one ratio may be used by mixing (dry blending) a plurality of types, or two or more types of carboxylic acid may be used. Acid monomers or two or more diol monomers may be copolymerized and used. A mixture of homopolyester and copolyester may also be used.
• the intrinsic viscosity (IV) of the polyester as a raw material is not particularly limited and any one can be used, but it is preferably 0.5 to 1.2 dL/g. If the IV is less than 0.5 dL/g, the molecular weight of the raw material is too low, and problems such as breakage during film formation and the tensile strength at break of the display body being less than 40 MPa are likely to occur. On the other hand, if the IV exceeds 1.2 dL/g, the resin pressure in the extrusion process during film formation becomes too high, which is not preferable because filter deformation and the like tend to occur. IV is more preferably 0.55 dL/g or more and 1.15 dL/g or less, and even more preferably 0.6 dL/g or more and 1.1 dL/g or less.
• polyolefins examples include polypropylene (PP) and polyethylene (PE).
• PP polypropylene
• PE polyethylene
• the stereoregularity is not particularly limited, and it may be isotactic, syndiotactic, or atactic, and may be contained in any proportion.
• polyethylene its density (degree of branching) is not particularly limited, and may be high density (HDPE), linear low density (LLDPE), or low density (LDPE).
• HDPE high density
• LLDPE linear low density
• monomers used for copolymerization examples include ethylene and ⁇ -olefins.
• melt flow rate (MFR) of polyolefin as a raw material is not particularly limited and any one can be used, but it is preferably 1 to 10 g/10 minutes.
• MFR is less than 1 g/10 minutes, the melt viscosity of the raw material becomes too high, and the resin pressure in the extrusion process during film formation becomes too high, which is not preferable because filter deformation and the like tend to occur.
• MFR exceeds 10 g/10 minutes, the molecular weight will be extremely low, so there is a risk that breakage will easily occur during film formation or that blocking resistance will be reduced.
• MFR is more preferably 2 g/10 minutes or more and 8 g/10 minutes, and more preferably 3 g/10 minutes or more and 7 g/10 minutes.
• polyamides examples include polycapramide (nylon 6), polyhexamethylene adipamide (nylon 66), caprolactam/lauryllactam copolymer (nylon 6/12), caprolactam/hexamethylenediammonium adipate copolymer (nylon 6 /66), ethylene ammonium adipate/hexamethylenediammonium adipate/hexamethylenediammonium sebacate copolymer (nylon 6/66/610), polymer of metaxylylenediamine and adipic acid (MXD-6), hexamethylene
• examples include one resin selected from isophthalamide/terephthalamide copolymers (amorphous nylon), or a mixed material obtained by mixing two or more of these resins.
• an adhesion-improving layer can be provided on the surface of the film made of the above plastics.
• Materials for the adhesion-improving layer include, for example, acrylic, water-soluble or water-dispersible polyester, and hydrophobic polyester graft-copolymerized with acrylic.
• the relative viscosity (RV) of polyamide as a raw material is preferably 2.2 or more and 4 or less. When the RV is less than 2.2, the crystallization speed becomes too fast, and breakage or the like may easily occur during stretching during the film-forming process. On the other hand, if the RV exceeds 4, the load on the extruder becomes too high, and deformation of the filter tends to occur, which is undesirable.
• RV is more preferably 2.3 or more and 3.9 or less, and even more preferably 2.4 or more and 3.8 or less.
• the relative viscosity in the present invention is a value measured at 25° C. using a solution of 0.5 g of polymer dissolved in 50 ml of 97.5% sulfuric acid.
• polyester, polypropylene and polyethylene are preferable, and polyester and polypropylene are more preferable.
• additives other than laser-printed pigments in the printing layer constituting the laminated display body of the present invention, various additives such as waxes, antioxidants, antistatic agents, crystal nucleating agents, and reducing agents may be added as necessary. Viscous agents, heat stabilizers, coloring pigments, anti-coloring agents, UV absorbers, etc. can be added.
• fine particles when the printed layer is the outermost layer, it is preferable to add fine particles as a lubricant for improving slipperiness. Any fine particles can be selected.
• inorganic fine particles include silica, alumina, kaolin, lead white, titanium white, zeolite, zinc white, lithopone, etc.
• organic fine particles include acrylic particles, melamine particles, silicone particles, crosslinked particles, and the like.
• Polystyrene particles, carbon black, iron oxide and the like can be mentioned.
• the average particle size of the fine particles can be appropriately selected within the range of 0.05 to 3.0 ⁇ m as measured by a Coulter counter.
• the lower limit of the fine particle content is preferably 0.01% by mass, more preferably 0.015% by mass, and still more preferably 0.02% by mass. If it is less than 0.01% by mass, the lubricity may deteriorate.
• the upper limit is preferably 1% by mass, more preferably 0.2% by mass, still more preferably 0.1% by mass. If it exceeds 1% by mass, the transparency may be lowered, which is not preferable.
• the method of blending the particles into the laser-printed layer the particles can be added at any stage in the production of the plastic raw material. The same method can be adopted.
• the laser non-absorbing layer constituting the laminated display body of the present invention is a layer that does not print even when irradiated with a laser.
• the printing layer absorbs laser energy to form a print.
• heat is generated, causing thermal damage to the affected area.
• the thermal damage may cause thermal shrinkage of the laser-irradiated portion of the laminated display body, and furthermore, there is a concern that holes may occur.
• the laminated display body suffers from heat shrinkage or perforation, not only will the appearance of the package, which is the final product, be extremely deteriorated, but in the case of a laminated display body with gas barrier properties, the gas barrier properties will be reduced. occurs.
• the laser non-absorbing layer does not absorb the laser and therefore does not suffer thermal damage. That is, lamination of the laser non-absorbing layer on the printed layer functions to cover thermal shrinkage and holes due to thermal damage to the printed layer.
• the laser non-absorbing layer is preferably a layer having a function other than covering thermal damage caused by laser, and examples thereof include a sealing layer and a base material layer. Since the package is usually completed by being sealed by heat sealing, it is more preferable that the laser non-absorbing layer is a sealing layer. It is more preferable to have two layers, a sealing layer and a substrate layer, as the non-laser-absorptive layers in order to enhance the reduction of thermal damage of the laminated display body and to improve the mechanical strength of the laminated display body. Preferred requirements for the sealing layer and the substrate layer as laser non-absorbing layers are described below.
• the seal layer constituting the laminated display body of the present invention is not particularly limited as long as it has adhesiveness, and any conventionally known one can be used without departing from the gist of the present invention.
• a heat-sealing layer that develops adhesiveness with heat and an adhesive (tack) layer that exhibits adhesiveness at room temperature can be used.
• Types of plastics forming the heat seal layer include, for example, polyesters, polyolefins, and polyamides.
• polyesters examples include polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polytrimethylene terephthalate (PTT), polybutylene naphthalate (PBN), polylactic acid (PLA), polyethylene furano ate (PEF), polybutylene succinate (PBS), and the like. Furthermore, in addition to the polyesters exemplified above, modified polyesters obtained by changing the monomers of these acid or diol sites may be used.
• acid moiety monomers examples include aromatic dicarboxylic acids such as isophthalic acid, 1,4-cyclohexanedicarboxylic acid, 2,6-naphthalenedicarboxylic acid and orthophthalic acid, adipic acid, azelaic acid, sebacic acid and decanedicarboxylic acid. Aliphatic dicarboxylic acids and alicyclic dicarboxylic acids are included.
• diol moiety monomer examples include neopentyl glycol, 1,4-cyclohexanedimethanol, diethylene glycol, 2,2-diethyl 1,3-propanediol, 2-n-butyl-2-ethyl-1,3- Long-chain diols such as propanediol, 2,2-isopropyl-1,3-propanediol, 2,2-di-n-butyl-1,3-propanediol, hexanediol, 1,4-butanediol, hexanediol and aromatic diols such as bisphenol A.
• polyester elastomers containing ⁇ -caprolactone, tetramethylene glycol, etc. may be included as components constituting the polyester.
• a homopolyester in which a carboxylic acid monomer and a diol monomer are polymerized in a one-to-one ratio may be used by mixing (dry blending) a plurality of types, or two or more types of carboxylic acid may be used. Acid monomers or two or more diol monomers may be copolymerized and used. A mixture of homopolyester and copolyester may also be used.
• polyolefins examples include polypropylene (PP) and polyethylene (PE).
• PP polypropylene
• PE polyethylene
• the stereoregularity is not particularly limited, and it may be isotactic, syndiotactic, or atactic, and may be contained in any proportion.
• polyethylene its density (degree of branching) is not particularly limited, and may be high density (HDPE), linear low density (LLDPE), or low density (LDPE).
• HDPE high density
• LLDPE linear low density
• monomers used for copolymerization examples include ethylene and ⁇ -olefins.
• melt flow rate (MFR) of polyolefin as a raw material is not particularly limited and any one can be used, but it is preferably 1 to 10 g/10 minutes.
• MFR is less than 1 g/1 min, the melt viscosity of the raw material becomes too high, and the resin pressure in the extrusion process during film formation becomes too high, which is not preferable because filter deformation and the like tend to occur.
• MFR exceeds 10 g/10 minutes, the molecular weight will be extremely low, so there is a risk that breakage will easily occur during film formation or that blocking resistance will be reduced.
• MFR is more preferably 2 g/10 minutes or more and 8 g/10 minutes, and more preferably 3 g/10 minutes or more and 7 g/10 minutes.
• polyamides examples include polycapramide (nylon 6), polyhexamethylene adipamide (nylon 66), caprolactam/lauryllactam copolymer (nylon 6/12), caprolactam/hexamethylenediammonium adipate copolymer (nylon 6 /66), ethylene ammonium adipate/hexamethylenediammonium adipate/hexamethylenediammonium sebacate copolymer (nylon 6/66/610), polymer of metaxylylenediamine and adipic acid (MXD-6), hexamethylene
• examples include one resin selected from isophthalamide/terephthalamide copolymers (amorphous nylon), or a mixed material obtained by mixing two or more of these resins.
• an adhesion-improving layer can be provided on the surface of the film made of the above plastics.
• Materials for the adhesion-improving layer include, for example, acrylic, water-soluble or water-dispersible polyester, and hydrophobic polyester graft-copolymerized with acrylic.
• the lower limit of the relative viscosity (RV) of polyamide as a raw material is preferably 2.2, more preferably 2.3. If it is less than the above, the crystallization speed is too fast, and biaxial stretching may become difficult.
• the upper limit of the RV of the polyamide is preferably 4, more preferably 3.9. If the above is exceeded, the load on the extruder becomes too high, and there is a risk that the productivity will decrease.
• the relative viscosity in the present invention is a value measured at 25° C. using a solution of 0.5 g of polymer dissolved in 50 ml of 97.5% sulfuric acid.
• Types of plastics constituting the adhesive layer include, for example, polyester, polyolefin, polystyrene, acrylic, and the like, and those having a glass transition temperature Tg lower than room temperature (around 25° C.) are particularly preferred.
• polyester examples it is preferred to use a saturated carboxylic acid component or a saturated diol component as the monomer capable of lowering the Tg.
• Saturated carboxylic acids include adipic acid, azelaic acid, sebacic acid, decanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid and the like. Among these, adipic acid and azelaic acid are preferred.
• Saturated diol components include long-chain diols such as ethylene glycol, diethylene glycol, 1,3-propanediol, 2,2-diethyl-1,3-propanediol and 1,4-butanediol, and aliphatic diols such as hexanediol. can be mentioned.
• diethylene glycol, 1,3-propanediol and 1,4-butanediol are preferably used.
• polyester elastomers containing ⁇ -caprolactone, tetramethylene glycol, etc. may be used as components constituting the polyester resin.
• a polyester elastomer can be preferably used because it has the effect of lowering the Tg.
• polyolefin-based materials include polyolefin-based elastomers.
• polyolefin elastomers include ethylene-propylene copolymer, ethylene-1-butene copolymer, ethylene-1-hexene copolymer, ethylene-1-octene copolymer, ethylene-4-methyl-1- Pentene copolymer, ethylene-propylene-1-butene copolymer, ethylene-propylene-1-hexene copolymer, ethylene-1-butene-1-hexene copolymer, propylene-1-butene copolymer, propylene -1-hexene copolymer, propylene-1-octene copolymer, propylene-4-methyl-1-pentene copolymer, propylene-1-butene-1-hexene copolymer, propylene-1-butene-4 -methyl-1-pentene copolymerization and the like.
• polystyrene is a polystyrene elastomer.
• polystyrene elastomers include polymers obtained by block copolymerization of aromatic alkenyl compounds and conjugated dienes.
• aromatic alkenyl compounds include styrene, tert-butylstyrene, ⁇ -methylstyrene, p-methylstyrene, Examples include p-ethylstyrene, divinylbenzene, 1,1-diphenylethylene, vinylnaphthalene, vinylanthracene, N,N-dimethyl-p-aminoethylstyrene, N,N-diethyl-p-aminoethylstyrene and vinylpyridine.
• conjugated diene monomers such as 1,3-butadiene, 1,2-butadiene, isoprene, 2,3-dimethyl-butadiene, 1,3-pentadiene, 2-methyl-1,3-butadiene , 2-methyl-1,3-pentadiene, 1,3-hexadiene, 1,3-cyclohexadiene, 4,5-diethyl-1,3-octadiene, 3-butyl-1,3-octadiene, myrcene and chloroprene, etc. can be mentioned.
• Acrylic may be a copolymer of acrylic monomers or a copolymer of acrylic monomers and other copolymerizable monomers.
• acrylic monomers include (meth) acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl acrylate, n-butyl (meth) acrylate, acrylic acid Isobutyl, t-butyl (meth)acrylate, n-amyl (meth)acrylate, isoamyl (meth)acrylate, n-hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, normal (meth)acrylate Octyl, decyl (meth)acrylate, octadecyl (meth)acrylate, lauryl (meth)acrylate, stearyl (meth)acrylate and other alkyl (meth)acrylates, cycl
• Copolymers derived from monomers can be mentioned.
• non-acrylic copolymerizable monomers include, for example, monomers having at least one carboxyl group in the radically polymerizable unsaturated group, such as maleic acid, maleic anhydride, itaconic acid, and itaconic anhydride.
• monomers having at least one hydroxyl group in addition to the radically polymerizable unsaturated group 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, diethylene glycol mono (Meth)acrylate and the like.
• vinyl monomers copolymerizable with acrylic monomers include, for example, aromatic vinyl monomers such as styrene and ⁇ -styrene; trialkyloxysilyl group-containing vinyl monomers such as vinyltrimethoxysilane; Nitrile group-containing vinyl monomers such as ronitrile, acrylamide and methacrylamide group-containing vinyl monomers, and vinyl esters such as vinyl acetate and vinyl versatate.
• the above-mentioned types of plastics as raw materials, it can be arbitrarily used as a film formed by any one of non-stretching, uniaxial stretching, and biaxial stretching, or as a coating agent dispersed in a solvent or the like.
• a film it is preferably non-stretched or uniaxially stretched, and more preferably non-stretched, in order to exhibit sealability.
• the printed layer and the sealing layer may be laminated via an adhesive layer, which will be described later, or the sealing layer may be laminated during the extrusion process when forming the printed layer.
• the thickness of the seal layer constituting the laminated display body of the present invention is preferably 2 ⁇ m or more and 190 ⁇ m or less.
• the thickness of the seal layer is less than 2 ⁇ m, the heat seal strength of the laminated display body is lowered, which is not preferable.
• the thickness of the seal layer exceeds 190 ⁇ m, the heat-sealability of the laminated display body is improved, but the thickness of the print layer is relatively reduced, resulting in a decrease in the visibility of the print, which is not preferable.
• the thickness of the seal layer is more preferably 3 ⁇ m or more and 180 ⁇ m or less, and even more preferably 4 ⁇ m or more and 170 ⁇ m or less.
• polyesters examples include polyesters, polyolefins, polyamides, and the like.
• polyesters include polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polytrimethylene terephthalate (PTT), polybutylene naphthalate (PBN), polylactic acid (PLA), polyethylene furano ate (PEF), polybutylene succinate (PBS), and the like.
• modified polyesters obtained by changing the monomers of these acid or diol sites may be used.
• acid moiety monomers examples include aromatic dicarboxylic acids such as isophthalic acid, 1,4-cyclohexanedicarboxylic acid, 2,6-naphthalenedicarboxylic acid and orthophthalic acid, adipic acid, azelaic acid, sebacic acid and decanedicarboxylic acid. Aliphatic dicarboxylic acids and alicyclic dicarboxylic acids are included.
• diol moiety monomer examples include neopentyl glycol, 1,4-cyclohexanedimethanol, diethylene glycol, 2,2-diethyl 1,3-propanediol, 2-n-butyl-2-ethyl-1,3- Long-chain diols such as propanediol, 2,2-isopropyl-1,3-propanediol, 2,2-di-n-butyl-1,3-propanediol, hexanediol, 1,4-butanediol, hexanediol and aromatic diols such as bisphenol A.
• polyester elastomers containing ⁇ -caprolactone, tetramethylene glycol, etc. may be included as components constituting the polyester.
• a homopolyester in which a carboxylic acid monomer and a diol monomer are polymerized in a one-to-one ratio may be used by mixing (dry blending) a plurality of types, or two or more types of carboxylic acid may be used. Acid monomers or two or more diol monomers may be copolymerized and used. A mixture of homopolyester and copolyester may also be used.
• polyolefins examples include polypropylene (PP) and polyethylene (PE).
• PP polypropylene
• PE polyethylene
• the stereoregularity is not particularly limited, and it may be isotactic, syndiotactic, or atactic, and may be contained in any proportion.
• polyethylene its density (degree of branching) is not particularly limited, and may be high density (HDPE), linear low density (LLDPE), or low density (LDPE).
• HDPE high density
• LLDPE linear low density
• monomers used for copolymerization examples include ethylene and ⁇ -olefins.
• melt flow rate (MFR) of polyolefin as a raw material is not particularly limited and any one can be used, but it is preferably 1 to 10 g/10 minutes.
• MFR is less than 1 g/10 minutes, the melt viscosity of the raw material becomes too high, and the resin pressure in the extrusion process during film formation becomes too high, which is not preferable because filter deformation and the like tend to occur.
• MFR exceeds 10 g/10 minutes, the molecular weight will be extremely low, so there is a risk that breakage will easily occur during film formation or that blocking resistance will be reduced.
• MFR is more preferably 2 g/10 minutes or more and 8 g/10 minutes, and more preferably 3 g/10 minutes or more and 7 g/10 minutes.
• polyamides examples include polycapramide (nylon 6), polyhexamethylene adipamide (nylon 66), caprolactam/lauryllactam copolymer (nylon 6/12), caprolactam/hexamethylenediammonium adipate copolymer (nylon 6 /66), ethylene ammonium adipate/hexamethylenediammonium adipate/hexamethylenediammonium sebacate copolymer (nylon 6/66/610), polymer of metaxylylenediamine and adipic acid (MXD-6), hexamethylene
• examples include one resin selected from isophthalamide/terephthalamide copolymers (amorphous nylon), or a mixed material obtained by mixing two or more of these resins.
• an adhesion-improving layer can be provided on the surface of the film made of the above plastics.
• Materials for the adhesion-improving layer include, for example, acrylic, water-soluble or water-dispersible polyester, and hydrophobic polyester graft-copolymerized with acrylic.
• the lower limit of the relative viscosity (RV) of polyamide as a raw material is preferably 2.2, more preferably 2.3. If it is less than the above, the crystallization speed is too fast, and biaxial stretching may become difficult.
• the upper limit of the RV of the polyamide is preferably 4, more preferably 3.9. If the above is exceeded, the load on the extruder becomes too high, and there is a risk that the productivity will decrease.
• the relative viscosity in the present invention is a value measured at 25° C. using a solution of 0.5 g of polymer dissolved in 50 ml of 97.5% sulfuric acid.
• the film is formed as a film, it is preferably uniaxially stretched or biaxially stretched, more preferably biaxially stretched, in order to develop mechanical strength.
• the printed layer and the substrate layer may be laminated via an adhesive layer, which will be described later, or the substrate layer may be laminated during the extrusion process when forming the printed layer.
• the substrate layer preferably contains a lubricant in order to improve the lubricity, and the content concentration is preferably 100 ppm or more and 2000 ppm or less.
• concentration of the lubricant is less than 100 ppm, the lubricating property deteriorates, which is preferable because not only does positional displacement occur when manufacturing (bonding) the laminated display body, but also the handling property decreases even when the laminated display body is formed. do not have.
• the lubricant concentration exceeds 2000 ppm, the transparency of the base material layer is lowered, which is not preferable.
• the lubricant concentration is more preferably 200 ppm or more and 1900 ppm or less, and even more preferably 300 ppm or more and 1800 ppm or less.
• the substrate layer may be provided with a layer that has been subjected to corona treatment, coating treatment, flame treatment, or the like in order to improve the printability and slipperiness of the surface, within the scope of the requirements of the present invention. can be set arbitrarily.
• Adhesive Layer As the adhesive layer that can be included in the laminated display body of the present invention, an adhesive for dry lamination or a resin layer obtained by extrusion lamination can be used.
• the adhesive may be either a one-liquid type (drying type) or a two-liquid type (curing reaction type).
• dry lamination commercially available polyurethane-based or polyester-based dry lamination adhesives can be used. Representative examples include Dick Dry (registered trademark) LX-703VL manufactured by DIC, KR-90 manufactured by DIC, Takenate (registered trademark) A-4 manufactured by Mitsui Chemicals, Takelac (registered trademark) A-905 manufactured by Mitsui Chemicals. and so on.
• a polyolefin resin such as polyethylene is melted and adhered between layers or between a layer and another layer, and an anchor coat layer is laminated in advance to increase the surface adhesion of the layers. is also preferred.
• lamination is completed by applying an adhesive to one of the films and then drying or reacting the adhesive to cure the adhesive.
• the thickness of the adhesive layer after drying the adhesive is preferably 1 ⁇ m or more and 6 ⁇ m or less, more preferably 2 ⁇ m or more and 5 ⁇ m or less.
• the laminated display body of the present invention may have layers other than those described above.
• the gas barrier layer (transparent, opaque) and the printing layer will be described below, taking the structure described in the above "1.1. Layer structure and thickness" as an example.
• the gas barrier layer that can be optionally laminated on the laminated display body of the present invention is preferably composed of an inorganic thin film containing metal or metal oxide as a main component. Furthermore, in addition to the gas barrier composed of the inorganic thin film, an anchor coat layer provided under the inorganic thin film layer (between the plastic film and the inorganic thin film) and an overcoat layer provided above the inorganic thin film layer may be provided. By providing these layers, improvement in adhesion to the gas barrier layer, improvement in gas barrier properties, etc. can be expected.
• the kind of raw material for the gas barrier layer is not particularly limited, and conventionally known materials can be used, and can be appropriately selected according to the purpose so as to satisfy the desired gas barrier property and the like.
• raw material species for the gas barrier layer include metals such as silicon, aluminum, tin, zinc, iron, and manganese, and inorganic compounds containing one or more of these metals.
• Applicable inorganic compounds include oxides and nitrides. , carbides, fluorides, and the like. These inorganic substances or inorganic compounds may be used singly or in combination.
• silicon oxide (SiOx) and aluminum oxide (AlOx) can be used alone (mono-element) or in combination (binary element).
• the content of aluminum oxide is preferably 20% by mass or more and 80% by mass or less, more preferably 25% by mass or more and 70% by mass or less. . If the content of aluminum oxide is 20% by mass or less, the density of the gas barrier layer may decrease and the gas barrier properties may deteriorate, which is not preferable. On the other hand, if the content of aluminum oxide is 80% by mass or more, the flexibility of the gas barrier layer is lowered, cracks are likely to occur, and as a result, the gas barrier properties may be lowered, which is not preferable.
• the oxygen/metal element ratio of the metal oxide used for the gas barrier layer is 1.3 or more and less than 1.8, the gas barrier properties are less varied, and excellent gas barrier properties are always obtained, which is preferable.
• the oxygen/metal element ratio can be obtained by measuring the amount of each element of oxygen and metal by X-ray photoelectron spectroscopy (XPS) and calculating the oxygen/metal element ratio.
• the thickness of the gas barrier layer that can be preferably used in the multilayer display body of the present invention is preferably 2 nm or more and 100 nm or less when a metal or metal oxide is deposited and used as the gas barrier layer. If the thickness of this layer is less than 2 nm, the gas barrier properties tend to deteriorate, which is not preferable. On the other hand, even if the thickness of this layer exceeds 100 nm, there is no corresponding effect of improving the gas barrier property, and the production cost increases, which is not preferable.
• the thickness of the inorganic thin film layer is more preferably 5 nm or more and 97 nm or less, and even more preferably 8 nm or more and 94 nm or less.
• the thickness of the metal foil is preferably 3 ⁇ m or more and 100 ⁇ m or less. If the thickness of this layer is less than 3 ⁇ m, the gas barrier properties tend to deteriorate, which is not preferable. On the other hand, even if the thickness of this layer exceeds 100 nm, there is no corresponding effect of improving the gas barrier property, and the production cost increases, which is not preferable.
• the thickness of the inorganic thin film layer (metal foil) is more preferably 5 ⁇ m or more and 97 ⁇ m or less, and further preferably 8 ⁇ m or more and 94 ⁇ m or less.
• the gas barrier layer can be formed by adhering aluminum foil or vapor-depositing aluminum.
• the thickness of the aluminum foil is preferably 1 ⁇ m or more and 100 ⁇ m or less.
• the gas barrier laminated display body thus provided has a water vapor permeability of 0.05 [g/(m 2 d)] or more and 4 [g/(m 2.d )] or less. If the water vapor transmission rate exceeds 4 [g/(m 2 ⁇ d)], the shelf life of the contents will be shortened when used as a package containing the contents, which is not preferable. On the other hand, when the water vapor permeability is less than 0.05 [g/(m 2 ⁇ d)], the gas barrier property is enhanced and the shelf life of the contents is increased, which is preferable, but the current technical level is 0.05 [g /(m 2 ⁇ d)] is the lower limit.
• the gas barrier laminated display body has an oxygen permeability of 0.05 [cc/(m 2 ⁇ d ⁇ atm)] or more and 4 [cc/(m 2 ⁇ d ⁇ atm)] or less. If the oxygen permeability exceeds 4 [cc/(m 2 ⁇ d ⁇ atm)], the shelf life of the contents will be shortened, which is not preferable.
• the oxygen permeability is less than 0.05 [cc/(m 2 ⁇ d ⁇ atm)]
• the gas barrier property is enhanced and the shelf life of the contents is increased, which is preferable, but the current technical level is oxygen permeability is 0.05 [cc/(m 2 ⁇ d ⁇ atm)].
• the upper limit of the oxygen permeability is preferably 3.8 [cc/(m 2 ⁇ d ⁇ atm)], more preferably 3.6 [cc/(m 2 ⁇ d ⁇ atm)].
• a gas-barrier laminated display body using the laminated display body of the present invention (in this section, these are collectively referred to as a "laminated display body") is obtained by laminating the gas barrier layer described above and further improving the abrasion resistance and
• An overcoat layer may be provided for the purpose of improving gas barrier properties.
• the type of overcoat layer is not particularly limited, it may be a composition comprising a urethane resin and a silane coupling agent, a compound comprising an organosilicon and its hydrolyzate, a water-soluble polymer having a hydroxyl group or a carboxyl group, and the like.
• a known material can be used, and it can be appropriately selected according to the purpose in order to satisfy the desired gas barrier property and the like.
• one or more additives are added to the overcoat layer for the purpose of imparting antistatic properties, ultraviolet absorbency, coloration, thermal stability, slipperiness, etc., within the range that does not impair the object of the present invention.
• the type and amount of each additive can be appropriately selected according to the desired purpose.
• Printed Layer In addition to printing by laser irradiation, letters and patterns may be provided for the purpose of improving the design. As materials for forming these characters and patterns, known materials such as ink for gravure printing and ink for flexographic printing can be used. The number of printed layers may be one or multiple layers. In order to print in a plurality of colors and improve designability, it is preferable to have a printing layer consisting of a plurality of layers. The printed layer may be positioned either on the outermost layer or on the intermediate layer.
• the laminated display body of the present invention has a heat-seal strength of 2 N/15 mm or more and 70 N/15 mm or less when the seal layers are heat-sealed at a temperature of 140°C, a seal bar pressure of 0.2 MPa, and a sealing time of 2 seconds. and preferred. If the heat seal strength is less than 2 N/15 mm, the sealed portion is easily peeled off, which is not preferable.
• the heat seal strength is more preferably 3 N/15 mm or more, and even more preferably 4 N/15 mm or more. The higher the heat seal strength, the better the sealability of the package, but the upper limit currently available is about 70 N/15 mm. Even if the upper limit of the heat seal strength is 69 N/15 mm, it can be said that it is sufficiently preferable for practical use.
• the laminated display body of the present invention preferably has a hot water thermal shrinkage of ⁇ 5% or more and 5% or less in both the width direction and the longitudinal direction when treated in hot water at 98° C. for 3 minutes. . If the hot-water heat shrinkage ratio exceeds 5%, not only will the deformation increase when irradiated with a laser, and the original shape cannot be maintained, but also cracks will occur in the inorganic layer, resulting in a decrease in gas barrier properties. I don't like it.
• the hot water heat shrinkage rate is more preferably 4% or less, and even more preferably 3% or less.
• the hot water heat shrinkage ratio is less than ⁇ 5%, it means that the laminated display body is stretched, and it is not preferable because it becomes difficult for the bag to maintain its original shape as in the case where the shrinkage ratio is high.
• the hot water heat shrinkage of the laminated display body is more preferably ⁇ 4% or more and 4% or less, and more preferably ⁇ 3% or more and 3% or less.
• the laminated display body of the present invention preferably has a tensile breaking strength of 40 MPa or more and 400 MPa in at least one direction out of 360 degrees within the plane. If the tensile strength at break is less than 40 MPa, the laminated display body is easily broken by tension, which is not preferable.
• the lower limit of the tensile strength at break is more preferably 50 MPa, and even more preferably 60 MPa.
• the tensile strength at break exceeds 400 MPa, it is preferable as a mechanical strength, but 400 MPa is the upper limit according to the technical level of the present invention. Even a tensile breaking strength of 390 MPa is practically sufficient.
• Manufacturing conditions for laminated display 3.1. Manufacturing Conditions
• the printing layer essential to the laminated display body of the present invention, and the preferred seal layer and substrate layer can be manufactured under the manufacturing conditions described below.
• the printed layer will be described below as an example.
• the laser-printed one is called a "laminate display”
• the one before the laser-printing is called a "laminate”.
• a stirrer is installed in the pipe directly above the extruder or in the hopper, or a pipe (inner pipe) is inserted inside the hopper directly above the extruder filled with base resin to supply the laser-printed pigment. It is preferable to carry out the melt extrusion by taking measures such as installing a pincushion for cutting the grain pressure of the raw material in each raw material hopper.
• the printed layer is formed by melt-extrusion of the raw material supplied in the above "3.1.1. Raw material mixing and supply” from an extruder to form an unstretched film, which is then subjected to the predetermined process shown below. can be obtained through
• a sealing layer and a base material layer may be laminated together with the printed layer in the extrusion process, and each layer can be laminated at an arbitrary timing. It is preferable to employ a co-extrusion method for lamination during melt extrusion. This is a method in which resins, which are raw materials for each layer, are melt-extruded by separate extruders, and joined using a feed block or the like in the middle of the resin flow path.
• extrusion lamination may be employed in which a resin to be a seal layer is melt-extruded from a slot die and laminated in any process from extrusion of the printed layer to longitudinal stretching and winding.
• a known method can be used as a method for melt-extrusion of the raw material resin, and a method using an extruder equipped with a barrel and a screw is preferred.
• the moisture content is 100 ppm or less, more preferably 90 ppm or less, using a dryer such as a hopper dryer, paddle dryer, or vacuum dryer in advance. It is preferable to dry to 80 ppm or less. After such drying of the raw material, an unstretched film can be obtained by quenching the resin melted by the extruder. Any existing method such as a T-die method, a tubular method, or the like can be employed for the extrusion.
• an unstretched film can be obtained.
• a method for rapidly cooling the molten resin a method of obtaining a substantially non-oriented resin sheet by casting the molten resin from a die onto a rotating drum and rapidly cooling and solidifying the resin can be suitably employed.
• the film to be the printing layer may be formed by any method of non-stretching, uniaxial stretching (stretching in at least one of the vertical (longitudinal) direction and horizontal (width) direction), and biaxial stretching. However, in consideration of mechanical strength, uniaxial stretching is preferred, and biaxial stretching is more preferred.
• the substrate layer is preferably uniaxially stretched, more preferably biaxially stretched.
• the seal layer is preferably non-stretched in order to exhibit seal strength.
• the description will focus on the sequential biaxial stretching method by longitudinal stretching and then transverse stretching, in which the longitudinal stretching is performed first, and then the transverse stretching. It does not matter because only the main orientation direction is changed.
• a simultaneous biaxial stretching method in which the film is stretched in the machine direction and the transverse direction at the same time may also be used.
• the film is preferably introduced into a longitudinal stretching machine in which a plurality of roll groups are continuously arranged.
• a longitudinal stretching machine in which a plurality of roll groups are continuously arranged.
• the preheating temperature is set between the glass transition temperature Tg and the melting point Tm+50° C. with reference to the Tg of the plastic forming the film. If the preheating temperature is lower than the Tg, it becomes difficult to stretch in the longitudinal direction, and breakage tends to occur, which is not preferable.
• the film tends to stick to the roll and the film tends to wind, which is not preferable.
• the longitudinal draw ratio is preferably 1-fold or more and 5-fold or less. Since 1 time means no longitudinal stretching, the longitudinal stretching ratio is 1 time to obtain a transversely uniaxially stretched film, and the longitudinal stretching ratio is 1.1 times or more to obtain a biaxially stretched film. A longitudinal draw ratio of 1.1 times or more is preferable because voids appear in the printed layer.
• the upper limit of the draw ratio in the longitudinal direction may be any number of times, but if the draw ratio in the longitudinal direction is too high, the film is likely to break in the next transverse draw, so it is preferably 10 times or less.
• the longitudinal draw ratio is more preferably 1.2 times or more and 9.8 times or less, and further preferably 1.4 times or more and 9.6 times or less.
• Second (horizontal) stretching After the first (longitudinal) stretching, 2 to 13 times at Tg ⁇ Tm + 50 ° C with both ends of the film in the width direction (direction perpendicular to the longitudinal direction) held by clips in the tenter. It is preferable to carry out the lateral stretching at a stretching ratio of approximately. Preheating is preferably performed before stretching in the transverse direction, and the preheating is preferably performed until the surface temperature of the display material or package reaches Tg to Tm+50°C.
• the transverse draw ratio is more preferably 2.2 times or more and 12.8 times or less, and more preferably 2.4 times or more and 12.6 times or less.
• the preferred draw ratio range differs.
• the area ratio obtained by multiplying the ratios of longitudinal stretching and transverse stretching is preferably 2.2 times or more and 64 times.
• the film is preferably passed through an intermediate zone in which no active heating operation is performed. Since the temperature in the final heat treatment zone is higher than that in the transverse stretching zone of the tenter, the heat (hot air itself or radiant heat) in the final heat treatment zone flows into the transverse stretching process unless an intermediate zone is provided. In this case, the temperature of the lateral stretching zone is not stable, resulting in variations in physical properties.
• the transversely stretched film is passed through an intermediate zone for a predetermined period of time, and then subjected to final heat treatment.
• this intermediate zone when a strip of paper is hung without the film passing through it, the accompanying flow accompanying the running of the film, the transverse stretching zone and the final It is important to block hot air from the heat treatment zone. About 1 to 5 seconds is sufficient for passing through the intermediate zone. If it is shorter than 1 second, the length of the intermediate zone will be insufficient and the heat shielding effect will be insufficient. On the other hand, it is preferable that the intermediate zone is long.
• heat treatment is preferably performed at 100 to 280° C. in the heat treatment zone. Since the heat treatment promotes crystallization of the film, not only can the heat shrinkage rate generated in the stretching process be reduced, but also the tensile strength at break tends to increase. If the heat treatment temperature is lower than 100°C, the heat shrinkage rate of the film tends to increase, which is not preferable. On the other hand, if the heat treatment temperature exceeds 280° C., the film tends to melt and the tensile strength at break tends to decrease, which is not preferable.
• the heat treatment temperature is more preferably 110°C to 270°C, more preferably 120°C to 260°C.
• the passing time through the heat treatment zone is preferably 2 seconds or more and 20 seconds or less. If the passing time is less than 2 seconds, the film passes through the heat treatment zone before the surface temperature of the film reaches the set temperature, so the heat treatment is meaningless. The longer the passing time, the more effective the heat treatment, so it is more preferable that the passing time is 5 seconds or longer. However, if the transit time is increased, the equipment will become huge, so 20 seconds or less is practically sufficient.
• the widthwise thermal shrinkage rate can be reduced by reducing the distance between the clips of the tenter by an arbitrary ratio (relaxation in the widthwise direction).
• the upper limit of the relaxation rate in the width direction is 10%. It is also possible to shorten the distance between the clips in the longitudinal direction by an arbitrary magnification (relaxation in the longitudinal direction) during the heat treatment.
• the film After passing through the heat treatment zone, the film is preferably cooled in the cooling zone using cooling air at 10°C or higher and 50°C or lower for a passing time of 2 seconds or longer and 20 seconds or shorter. After that, the film roll is obtained by winding the film while cutting and removing both ends of the film.
• the lamination method is not particularly limited, and conventionally known dry lamination or extrusion lamination Films can be glued together.
• the adhesive constituting the adhesive layer is applied to one of the films. After that, the other film is attached to the adhesive-applied surface, and the adhesive is dried to evaporate the solvent.
• the drying conditions differ depending on the adhesive, the adhesive is cured by, for example, leaving it in an environment of 40° C. for one day or longer.
• the film formation method of the gas barrier layer is not particularly limited, and known production methods can be employed as long as the object of the present invention is not impaired.
• known manufacturing methods it is preferable to employ a vapor deposition method.
• vapor deposition methods include PVD (physical vapor deposition) such as vacuum deposition, sputtering, and ion blasting, and CVD (chemical vapor deposition).
• PVD physical vapor deposition
• CVD chemical vapor deposition
• the vacuum vapor deposition method and the physical vapor deposition method are preferable, and the vacuum vapor deposition method is particularly preferable from the viewpoint of production speed and stability.
• the vacuum deposition method resistance heating, high-frequency induction heating, electron beam heating, or the like can be used.
• a reactive gas oxygen, nitrogen, water vapor, or the like may be introduced, or reactive vapor deposition using means such as ozone addition or ion assist may be used.
• the film forming conditions may be changed, such as applying a bias to the substrate, raising the substrate temperature, cooling the substrate, etc., as long as the object of the present invention is not compromised.
• a method for forming a gas barrier layer by a vacuum deposition method will be described.
• the laminate of the present invention is conveyed to a gas barrier layer manufacturing apparatus via a metal roll.
• An example of the configuration of the gas barrier layer manufacturing apparatus includes an unwinding roll, a coating drum, a winding roll, an electron beam gun, a crucible, and a vacuum pump.
• the laminate is set on an unwinding roll, passes through a coating drum, and is wound up by a winding roll.
• the pass line of the laminate (inside the gas barrier layer manufacturing equipment) is decompressed by a vacuum pump, and the inorganic material set in the crucible is evaporated by the beam emitted from the electron gun and deposited on the laminate passing through the coating drum. be done.
• the laminate is subjected to heat and tension between the unwind roll and the take-up roll.
• the temperature applied to the laminate is too high, not only will the laminate undergo greater thermal shrinkage, but the laminate will be softened further, so that elongation deformation due to tension is likely to occur. Furthermore, after the vapor deposition process, the temperature drop (cooling) of the laminate becomes large, the amount of contraction after expansion (different from thermal contraction) becomes large, cracks occur in the gas barrier layer, and the desired gas barrier property is exhibited. It is not preferable because it becomes difficult. On the other hand, the lower the temperature applied to the laminate, the more preferable it is because the deformation of the laminate is suppressed, but there is a concern that the desired gas barrier properties cannot be achieved because the amount of evaporation of the inorganic material decreases and the thickness of the gas barrier layer decreases. occurs.
• the temperature applied to the laminate is preferably 100° C. or higher and 180° C. or lower, more preferably 110° C. or higher and 170° C. or lower, and even more preferably 120° C. or higher and 160° C. or lower.
• an aluminum foil is adhered as an opaque gas barrier layer, it can be adhered by the method mentioned in the above "1.4. Adhesive layer”.
• the laminate is conveyed to coating equipment via metal rolls.
• equipment configuration include an unwinding roll, a coating process, a drying process, and a winding process.
• the laminate set on the unwinding roll is passed through a metal roll through a coating process and a drying process, and finally led to a take-up roll.
• the coating method is not particularly limited, and gravure coating, reverse coating, dipping, low coating, air knife coating, comma coating, screen printing, spray coating, gravure offset, die coating, bar coating, etc.
• a conventionally known method can be employed, and can be appropriately selected according to the desired purpose.
• the gravure coating method, the reverse coating method, and the bar coating method are preferable from the viewpoint of productivity.
• the drying method one or a combination of two or more heating methods such as hot air drying, hot roll drying, high frequency irradiation, infrared irradiation, and UV irradiation can be used.
• the drying process heats the laminate and also applies tension between metal rolls. If the temperature at which the laminate is heated in the drying process is too high, not only will the laminate undergo greater thermal shrinkage, but it will also soften, making it easier for stretching deformation to occur due to tension, and cracks will occur in the gas barrier layer of the laminate. easier.
• the temperature drop (cooling) of the laminate increases, and the amount of shrinkage after expansion (different from heat shrinkage) increases accordingly, causing cracks in the gas barrier layer and overcoat layer. It is not preferable because it becomes difficult to satisfy the desired gas barrier property.
• the lower the temperature at which the laminate is heated the more preferable it is because deformation of the laminate is suppressed.
• the temperature at which the laminate is heated is preferably 60° C. or higher and 200° C. or lower, more preferably 80° C. or higher and 180° C. or lower, and even more preferably 100° C. or higher and 160° C. or lower.
• Laser-printed Laminate Display A print can be formed by irradiating the laminate of the present invention with a laser.
• the "printed part” and “non-printed part” described below indicate the positional relationship in the in-plane direction of the display body. Refers to non-irradiated areas.
• the absolute value of the difference in color L* value between the printed portion and the non-printed portion (hereinafter sometimes simply referred to as “the difference in L* value”) is 1.0 or more and 10.0 or less. is preferable.
• the difference in L* value is more preferably 1.5 or more and 9.5 or less, and more preferably 2.0 or more and 9.0 or less.
• the size of the print drawn on the laminated display body of the present invention (the portion having a different color L* value from the white portion such as characters and patterns) has a height or width of 0.2 mm or more and 100 mm. It is preferable that it is below.
• the resolution of the human eye is said to be about 0.2 mm, and if the character size is less than 0.2 mm, the difference between the color L* values tends to be less than 1, making it difficult to recognize the print.
• the size of the print exceeds 100 mm, it is easy to recognize the print, which is preferable. It is not preferable because the amount of information written on the body is reduced.
• the print size is more preferably 0.5 mm or more and 90 mm or less, and more preferably 1 mm or more and 80 mm or less.
• laser marking conditions Examples of laser types (wavelengths) that can be used for marking in the present invention include CO2 laser (10600 nm), YAG laser (1064 nm), YVO4 laser (1064 nm), fiber laser (1064, 1090 nm), and green laser. (532 nm), UV laser (355 nm).
• the type of laser used for the display material of the present invention is not particularly limited, but the CO2 laser is often used for burning off plastics, and is used for a purpose different from printing, which is the gist of the present invention. Therefore, it is not preferable as a laser source.
• YAG lasers, YVO4 lasers, fiber lasers, green lasers, UV lasers are preferred as laser sources, and YAG lasers, fiber lasers, UV lasers are more preferred.
• Commercially available devices can be used for laser printing, and typical examples are LM-2550 (YAG laser) manufactured by Brother Industrial Printing, MX-Z2000H-V1 (fiber laser) manufactured by Omron, and 8028 Trotec Speedy 100 flexx manufactured by Trotec. (fiber laser), Keyence MD-X1000 (YVO4 laser), MD-U1000C (UV laser) and the like.
• the specifications and conditions that can be set differ depending on the device manufacturer and model, and also vary depending on the film to be printed. As an example, it is as follows.
• the laser power is preferably 20% or more and 80% or less of the maximum 13W of the device specifications. If the output is less than 20%, the print density is lowered and the visibility is lowered, which is not preferable. If the output is 80% or more, it is not preferable because the display body is perforated. The output is more preferably 25% or more and 75% or less, and even more preferably 30% or more and 70% or less.
• the pulse frequency is preferably 10 kHz or more and 100 kHz or less. If the frequency is less than 10 kHz, the laser energy per irradiation becomes high, and the printed portion thickness reduction rate tends to exceed 80 vol %, which is not preferable.
• the thickness reduction rate of the printed portion is likely to be 80 vol % or less, but it may be difficult to make the difference in the color L* values of the printed portion 1 or more. It is more preferably 15 kHz or more and 95 kHz or less, and even more preferably 20 kHz or more and 90 kHz or less.
• the scan speed is preferably 10 mm/sec or more and 3000 mm/sec or less. If the scanning speed is less than 10 mm/sec, the printing speed will be extremely low, which is not preferable because the production speed of the display will be low.
• the scan speed is more preferably 100 mm/sec to 2900 mm/sec, more preferably 200 mm/sec to 2800 mm/sec.
• the laminated display body of the present invention can be suitably used as a package having a print.
• packages include vertical pillows, horizontal pillows, gusset bags, and other heat-sealed bags, and fusion-cut bags that are heat-sealed.
• attachment may use adhesives, such as a hot-melt.
• the package includes lid materials for plastic containers and bottle labels formed in a cylindrical shape by center sealing with a solvent. At least a part of the package may be composed of the display body of the present invention.
• the laminated display body of the present invention or a package having the same can be suitably used for various articles such as foods, medicines and industrial products.
• polyester raw material As the polyester A, RE553 manufactured by Toyobo Co., Ltd. was used.
• Polyester B Polyester B was obtained by kneading 50% by mass of TiO2 into polyester A.
• polyester C As polyester C, laser pigment "TOMATEC COLOR 42-920A (main component Bi 2 O 3 )" (manufactured by Tokan Material Technology Co., Ltd.) was mixed (dry blended) with polyester A at a mass ratio of 95: 5 and fed to a screw extruder. It was charged and heated at 275° C. to melt and mix.
• polyester D As the polyester D, RE555 manufactured by Toyobo Co., Ltd. (a masterbatch in which 7000 ppm of SiO2 is kneaded) was used. Table 1 shows the composition of each polyolefin raw material and polyester raw material.
• Polyolefin A, polyolefin C, and polyolefin D were mixed at a mass ratio of 45:50:5 as the raw material for layer A, and polyolefin A, polyolefin B, and polyolefin C were mixed at a mass ratio of 10:70:20 as the raw material for layer B.
• the mixed raw materials for the A layer and the B layer were put into separate screw extruders, melted, and extruded from a T-die at a shear rate of 1000 sec-1.
• Each molten resin is joined by a feed block in the middle of the flow path, discharged from a T-die, cooled on a chill roll set to a surface temperature of 30 ° C., and drawn at a draft ratio of 1.2 to form an unstretched laminated film. Obtained.
• the unstretched laminated film obtained by cooling and solidifying was guided to a longitudinal stretching machine in which a plurality of roll groups were continuously arranged, preheated on preheated rolls until the film temperature reached 125° C., and then stretched 4 times.
• the longitudinally stretched film was guided to a transverse stretching machine (tenter), preheated for 8 seconds until the surface temperature reached 155° C., and then stretched 9.8 times in the width direction (horizontal direction). After the transverse stretching, the film was guided as it was to the intermediate zone and passed through for 1.0 second. In the intermediate zone of the tenter, hot air from the heat treatment zone and from the transverse stretching zone are applied so that when a strip of paper is suspended without the film passing through it, the strip of paper hangs almost completely in the vertical direction.
• Films 2 to 4 were also formed in succession in the same manner as Film 1 under various conditions. Table 2 shows the manufacturing conditions for each film.
• Film 5 is a non-stretched polypropylene film Pyrene film CT (registered trademark) P1128-30 ⁇ m manufactured by Toyobo Co., Ltd.
• Film 6 is a non-stretched linear low-density polyethylene film Ricks film manufactured by Toyobo Co., Ltd. ( Registered trademark) L4102-30 ⁇ m
• film 7 is a biaxially stretched polyethylene terephthalate film Ester film (registered trademark) E5102-12 ⁇ m manufactured by Toyobo Co., Ltd.
• film 8 is a biaxially stretched polyamide film Toyobo Co., Ltd. Company Harden Film® N1102-15 ⁇ m was used. Table 2 shows the name of each film.
• Example 1 On the film 1, a urethane-based two-liquid curing adhesive ("Takelac (registered trademark) A525S” and “Takenate (registered trademark) A50” manufactured by Mitsui Chemicals, Inc. are blended at a weight ratio of 13.5:1). A laminated body was obtained by laminating with the film 5 by a dry lamination method, and aging at 40° C. for 4 days. At this time, the thickness of the adhesive layer was 3 ⁇ m.
• This laminate is cut into A4 size (290 mm in the longitudinal direction ⁇ 210 mm in the width direction), and a UV laser with a wavelength of 355 nm (laser marker MD-U1000C manufactured by Keyence Corporation) is used, with a pulse frequency of 40 kHz, a scan speed of 2000 mm / min, and an output of 30%.
• "12345ABCDE” was printed on the central portion of the film to produce a laminated display.
• the size of each character was about 5 mm high ⁇ about 3 mm wide. Table 3 shows the evaluation results regarding the layer structure, physical properties, and printing of the laminated display body.
• Example 2 An aluminum oxide (Al 2 O 3 ) thin film was formed as a gas barrier layer on one side of the film 7 by a vacuum deposition method using aluminum as a deposition source and introducing oxygen gas with a vacuum deposition machine.
• the thickness of the gas barrier layer was 10 nm.
• the gas barrier layer side of film 7 and film 1 were laminated together in the same manner as in Example 1 to prepare a laminate.
• This laminate is cut into A4 size (longitudinal direction 290 mm x width direction 210 mm), and a fiber laser with a wavelength of 1064 nm (Trotec laser marker 8028 Trotec Speedy 100 flexx) is used, a pulse frequency of 30 kHz, a scan speed of 1500 mm / min, and an output At 80%, "12345ABCDE" was printed in the central portion of the film to prepare a laminated display.
• the size of each character was about 8 mm high ⁇ about 5 mm wide.
• Table 3 shows the evaluation results regarding the layer structure, physical properties, and printing of the laminated display body.
• Example 3 to 6 and Comparative Examples 1 and 2 laminated display bodies were produced in the same manner as in Example 1 or 2 by variously changing the type of film used, vapor deposition source, laser source and irradiation conditions. In Example 6, oxygen gas was not introduced during vacuum deposition. A laser marker MD-U1000C manufactured by Keyence Corporation was used for all UV lasers, and a laser marker 8028 Trotec Speedy 100 flexx manufactured by Trotec was used for all fiber lasers. Table 3 shows the evaluation results regarding the layer structure, physical properties, and printing of the laminated display body.
• the evaluation method of the laminated display body is as follows. As a sample of the non-printed portion, a portion separated by 1 mm or more from the printed portion was cut out and used as a sample. In addition, when the longitudinal direction and the width direction cannot be immediately specified for reasons such as the film's small area, it is sufficient to temporarily determine the longitudinal direction and the width direction and measure. On the other hand, even if they are different by 90 degrees, there is no particular problem.
• Heat seal strength The heat seal strength was measured according to JIS Z1707. Show specific steps. The seal layers of the samples were adhered to each other with a heat sealer. The heat sealing conditions were an upper bar temperature of 140° C., a lower bar temperature of 30° C., a pressure of 0.2 MPa, and a time of 2 seconds. The adhesive sample was cut so that the seal width was 15 mm. The peel strength was measured using a universal tensile tester "Autograph AG-Xplus" (manufactured by Shimadzu Corporation) at a tensile speed of 200 mm/min. The peel strength is expressed as strength per 15 mm (N/15 mm).
• Total light transmittance (non-printed part) The total light transmittance of the non-printed portion was measured using a haze meter (300A, manufactured by Nippon Denshoku Industries Co., Ltd.) in accordance with JIS-K-7136. The measurement was performed twice and the average value was obtained.
• Water vapor permeability was measured according to JIS K7126 B method. Using a water vapor transmission rate measuring device (PERMATRAN-W3/33MG MOCON), temperature 40 ° C., humidity 9 In an atmosphere of 0% RH, the water vapor permeability was measured in the direction in which the humidity-conditioning gas permeated from the heat seal layer side of the laminate to the inorganic thin film layer side. Prior to the measurement, the sample was allowed to stand for 4 hours in an environment with a humidity of 65% RH to condition the humidity.
• PERMATRAN-W3/33MG MOCON PERMATRAN-W3/33MG MOCON
• Oxygen permeability was measured according to JIS K7126-2 method. Oxygen permeates from the heat seal layer side of the laminated display body to the inorganic thin film layer side in an atmosphere of 23 degrees Celsius and 65% RH using an oxygen permeation measuring device (OX-TRAN 2/20 manufactured by MOCOM). Oxygen permeability was measured in the direction of Prior to the measurement, the sample was allowed to stand for 4 hours in an environment with a humidity of 65% RH to condition the humidity.
• a 6 ⁇ sample stand (the opening with which the measuring light hits is about 1 cm in diameter) and a 6 ⁇ viewing aperture were used as the measurement light source of the color difference meter, and the letter "B" was placed in the opening of the sample stand.
• the sample stage may be changed as necessary (for example, 10 ⁇ , 30 ⁇ , etc.). Even if the print protrudes, part of the print should enter the opening of the sample table and be exposed to the measurement light.
• the non-printed portion a 3 cm square sample was cut out from the non-printed portion, and the color L* value was measured using a color difference meter with a viewing aperture and a sample stage of 6 ⁇ .
• the aperture of the color difference meter and the sample stand may be changed to 10 ⁇ , 30 ⁇ , etc., if necessary, and in that case, the sample size should cover the opening of the sample stand (measurement light will not leak). It can be of any size.
• the laminated display body of the present invention can provide a laminated display body which does not peel off due to external stimuli such as rubbing and which enables clear printing. can be done.

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• 2022
  • 2022-03-04 WO PCT/JP2022/009486 patent/WO2022196397A1/ja not_active Ceased
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