WO2022194125A1 - 一种复合电致变色材料及其制备方法和应用 - Google Patents

一种复合电致变色材料及其制备方法和应用 Download PDF

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WO2022194125A1
WO2022194125A1 PCT/CN2022/080835 CN2022080835W WO2022194125A1 WO 2022194125 A1 WO2022194125 A1 WO 2022194125A1 CN 2022080835 W CN2022080835 W CN 2022080835W WO 2022194125 A1 WO2022194125 A1 WO 2022194125A1
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electrochromic material
layer
composite
carbon nanotubes
skin layer
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PCT/CN2022/080835
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English (en)
French (fr)
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刘宇清
李琴
方剑
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南通纺织丝绸产业技术研究院
苏州大学
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Publication of WO2022194125A1 publication Critical patent/WO2022194125A1/zh

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/10Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one other macromolecular compound obtained by reactions only involving carbon-to-carbon unsaturated bonds as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/06Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyolefin as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/16Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one other macromolecular compound obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds as constituent
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/74Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/83Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles

Definitions

  • the invention belongs to the technical field of textile materials, flexible electronic materials and electrochromic materials, in particular to intelligent textile materials, and in particular to a composite electrochromic material and a preparation method and application thereof.
  • Electrochromic materials can undergo stable and reversible color changes under the action of an external electric field, and have good application value in electrochromic devices. For example, they can give textile materials the function of color change, and form different color patterns according to needs, etc. .
  • some existing materials with electrochromic function have more or less the following defects in the process of textile processing or actual wearing: 1.
  • the electrochromic function is not durable, and with repeated processing or wearing, electrochromic The discoloration function is constantly missing; 2.
  • the electrochromic material is easily damaged and not resistant to fatigue; 3.
  • the flexibility of the electrochromic material is not good; 4. As the deformation increases, the electrochromic function fails; and so on.
  • the existing literature discloses a color-changing and deformable smart textile containing a gallium trioxide mesoporous film and a preparation method thereof.
  • Porous film endows textiles with discoloration function, but on the one hand, the preparation method of this document is harsh and energy consumption is high;
  • electrochromic fiber and its preparation and application.
  • the preparation steps include: (1) dissolving viologen-based electrochromic material and ferrocene in propylene carbonate PC, and then adding 1- Butyl-3-methylimidazolium tetrafluoroborate BMIBF 4 and polyvinylidene fluoride PVDF, and stir evenly to obtain an electrochromic electrolyte solution; (2) The surface of the metal fiber is coated with an electrochromic electrolyte solution, and heated curing to obtain fibers coated with electrochromic electrolyte layer; (3) coating the outer side of the electrolyte layer with a polymer protective layer and wrapping the outer electrodes in parallel on both sides of the fibers coated with the electrolyte layer to obtain electrochromic fibers.
  • this electrochromic material can achieve better electrochromic function, due to the existence of metal wire fibers, its flexibility is not enough to enable the textile to obtain excellent bending deformation function. , the coated electrochromic electrolyte layer has potential peeling potential.
  • the technical problem to be solved by the present invention is to overcome the deficiencies in the prior art and provide an improved composite electrochromic material, which has both excellent deformability, stable and sensitive color change function, and controllable degree of deformation, especially In the case of severe deformation, it still has a relatively stable discoloration function, and has good fatigue resistance, which solves the technical problem of the prior art.
  • the present invention also provides a preparation method of the above composite electrochromic material.
  • the present invention also provides the application of the composite electrochromic material in textiles, especially the application in smart textiles.
  • a composite electrochromic material comprises a core layer, a skin layer with an electrochromic function coated on the core layer, and a light-transmitting flexible high-grade material coated on the skin layer.
  • the material of the core layer includes a fluid conductive mixture, the conductive mixture includes liquid metal and carboxylated carbon nanotubes, and the mass ratio of the carboxylated carbon nanotubes to the liquid metal is 2 -5:100, the length of the carboxylated carbon nanotubes is 15-30 ⁇ m, the inner diameter is 6-10 nm, and the outer diameter is 12-20 nm.
  • the carboxylated carbon nanotubes are carboxylated multi-walled carbon nanotubes.
  • the carboxylated multi-walled carbon nanotubes can stably disperse in the material, can be better combined in a certain position, and will not tend to agglomerate with the flow.
  • the length and inner and outer diameters of the hydroxylated carbon nanotubes of the present invention should not be too long or too short, too long affects the bending performance, and too short cannot guarantee the color changing function under severe deformation.
  • the carboxylated multi-walled carbon nanotubes are prepared by the following method: adding the multi-walled carbon nanotubes to a mixed acid of concentrated sulfuric acid and concentrated nitric acid with a volume ratio of 5:1.5-2.5 , the mass ratio of the multi-walled carbon nanotubes to the mixed acid is 1:38-42, and the reaction is stirred at 55-65° C., cooled, filtered, washed until neutral, and dried to prepare.
  • the liquid metal is a gallium indium tin alloy liquid metal with a melting point below 16°C and a viscosity of 0.0014-0.0023 Pas at 20°C.
  • the mass ratio of gallium, indium and tin in the gallium indium tin alloy liquid metal is 68.5:21.5:10, and at 20°C: the electrical conductivity is 2.96-3.15 ⁇ 10 -6 S/ m, the surface tension is 0.703-0.732N/m.
  • the mass ratio of gallium, indium and tin in the gallium indium tin alloy liquid metal is 63.5:24:12.5, and at 20°C: the electrical conductivity is 2.584-2.875 ⁇ 10 -6 S/ m, the surface tension is 0.604-0.639N/m.
  • the melting point is measured by a melting point meter
  • the viscosity is measured by an NDJ-5S digital rotary viscometer
  • the conductivity is measured by a Q45CT conductivity analyzer
  • the surface tension is measured by a Sigma 700/701 automatic surface tensiometer .
  • the outer diameter of the protective layer is 0.8-1.1 mm, and the thickness is 0.2-0.4 mm.
  • the outer diameter of the skin layer is 0.5-0.7 mm, and the thickness is 0.2-0.3 mm.
  • the diameter of the core layer is 0.3-0.5 mm.
  • the optical contrast of the skin layer is 40-60%, and the color lightness during stretching is 0.80-0.95.
  • the optical contrast is measured according to HG/T 4951-2016 optical contrast measurement method, and the color lightness during stretching is measured by visual colorimetry according to GB/T6749-1997.
  • the raw material of the skin layer is an organic electrochromic material or an inorganic electrochromic material.
  • the raw material of the skin layer is composed of polyvinyl alcohol and organic electrochromic material and/or inorganic electrochromic material, the polyvinyl alcohol and the organic electrochromic material and /or the mass ratio of the inorganic electrochromic material is 0.5-1:1.
  • the raw material of the skin layer is composed of polyvinyl alcohol with a mass ratio of 0.5-1:1 and an organic electrochromic material, or the raw material of the skin layer is made of polyethylene with a mass ratio of 0.5-1:1 Alcohol and inorganic electrochromic material, or, the raw material of the skin layer is composed of polyvinyl alcohol, organic electrochromic material and inorganic electrochromic material, wherein the amount of polyvinyl alcohol is the same as that of organic electrochromic material and inorganic electrochromic material.
  • the mass ratio of the total amount of the photochromic material is 0.5-1:1.
  • the polyvinyl alcohol has a weight average molecular weight of 72600-81400.
  • the organic electrochromic material and/or the inorganic electrochromic material may be polyaniline with a weight average molecular weight of 55,000-60,000.
  • the color change of the skin layer with electrochromic function is a reversible change, which can be blue, green, or the like.
  • the raw material of the protective layer is a polyolefin material with an elastic elongation rate of 300-500%, an elastic recovery rate of 97-99% and a softening temperature greater than 200°C.
  • the polyolefin material protective layer of the present invention has excellent flexibility, and can fully exert the flexibility of the conductive mixture while playing a protective role, so that the overall material has excellent deformability, and is suitable for making smart textile products.
  • the polyolefin material is a polyolefin elastomer
  • the melt index (measured by XNR-400B melt flow rate analyzer according to GB/T 3682-2000) is 30 g/10min.
  • a preparation method of the above-mentioned composite electrochromic material comprises the following steps:
  • step (1) Putting the raw material of the skin layer and the raw material of the protective layer processed in step (1) into a screw extruder for melting treatment, and spinning by a three-channel nozzle co-extrusion method to make a cavity with a cavity
  • the hollow double-layer fiber
  • the combination of the skin layer with electrochromic function and the protective layer of the outer layer prepared by the invention is prepared by a three-channel nozzle co-extrusion method, and the obtained hollow double-layer fiber not only has the electrochromic function, but also retains the protective layer, and also provides core layer pores.
  • the protective layer has excellent flexibility, and can give full play to the flexibility of the conductive mixture while playing a protective role.
  • the raw material of the skin layer is composed of polyvinyl alcohol and organic electrochromic material and/or inorganic electrochromic material
  • the polyvinyl alcohol and the organic electrochromic material are composed of polyvinyl alcohol and organic electrochromic material.
  • the mass ratio of the color-changing material and/or the inorganic electrochromic material is 0.5-1:1, and the mixture is uniformly mixed by a mixer with a rotational speed of 2000-2500 rpm and a mixing time of 10-12 hours.
  • the three-channel spray head has the following dimensions: the outer diameter of the outer channel is 1.20 mm, the inner diameter is 0.95 mm, the outer diameter of the middle channel is 0.80 mm, the inner diameter is 0.50 mm, and the inner channel is 0.80 mm. Diameter 0.30mm.
  • the temperature of the melting treatment is 300-350°C.
  • step (3) the injection is performed with a syringe, the needle is inserted into the hollow double-layer fiber cavity, and both ends of the fiber are heated and contracted to prevent leakage.
  • the color of the material of the present invention first transitions from transparent to green, and then from green to blue.
  • the surface color gradually becomes lighter.
  • Another technical solution provided by the present invention is the application of the above-mentioned composite electrochromic material in smart textiles.
  • the present invention has the following advantages compared with the prior art:
  • the invention innovatively provides a composite electrochromic material with a novel structure.
  • the core layer adopts a specific conductive mixture with excellent conductive properties and deformability.
  • the conductive mixture adopts a combination of liquid metal and carboxylated carbon nanotubes.
  • the size of carboxylated carbon nanotubes can act as a support material to prevent the material from being overstretched during the deformation process or the liquid metal interruption phenomenon during the bending and folding process, but it will not affect the overall flexibility of the material.
  • the combination of the core layer and the skin layer with electrochromic function further improves the sensitivity of the overall material, can produce reversible color changes, and has stable color changes, good fatigue resistance, and is not easy to break.
  • FIG. 1 is a schematic cross-sectional structure diagram of a composite electrochromic material in an embodiment of the present invention
  • the carboxylated multi-walled carbon nanotubes are prepared by the following method: the multi-walled carbon nanotubes (purchased from Shenzhen Turing Evolution Technology Co., Ltd., the length is 15-30 ⁇ m, the inner diameter is 6-10 nm, Outer diameter is 12-15nm, CAS No.: 308068-56-6) adding volume ratio is 5:2 in the concentrated sulfuric acid/concentrated nitric acid (concentrated sulfuric acid is commercially available mass percent of 98 sulfuric acid, concentrated nitric acid is commercially available nitric acid with a mass percentage of 75), the added mass ratio is 1:40, the reaction is stirred at 60 ° C for 15 minutes, filtered and washed to neutrality after cooling, and dried at 80 ° C for 24 hours to prepare.
  • the multi-walled carbon nanotubes purchased from Shenzhen Turing Evolution Technology Co., Ltd., the length is 15-30 ⁇ m, the inner diameter is 6-10 nm, Outer diameter is 12-15nm,
  • the three-channel spray head used has the following dimensions: the outer diameter of the outer channel is 1.20 mm, the inner diameter is 0.95 mm, the outer diameter of the middle channel is 0.80 mm, the inner diameter is 0.50 mm, and the diameter of the inner channel is 0.30 mm.
  • This example provides a composite electrochromic material, as shown in FIG. 1 , which consists of a core layer 11 , a skin layer 12 with electrochromic function, and a light-transmitting flexible polymer material protective layer 13 that are sequentially arranged from the inside to the outside.
  • the material of the core layer includes a fluid conductive mixture, the conductive mixture includes liquid metal and carboxylated carbon nanotubes, and the mass ratio of carboxylated carbon nanotubes to liquid metal is 3:100; wherein, the mass ratio of liquid metal is 68.5:21.5:10 of gallium, indium and tin.
  • the raw material of the skin layer with electrochromic function is a composite material obtained by mixing polyaniline and polyvinyl alcohol with a mass ratio of 2:1.
  • the raw material of the light-transmitting flexible polymer material protective layer is a polyolefin elastomer, which is purchased from The Dow Chemical Company (Dow, USA), and has a melt index of 30 g/10 min.
  • the preparation method of composite electrochromic material comprises the following steps:
  • the polyaniline and polyvinyl alcohol are mixed with a mixer at a mass ratio of 2:1 at 2500 rmp for 10 hours, and after stirring evenly, drying is performed for use, and the polyolefin material is dried for use.
  • the composite electrochromic material has excellent deformation ability, and the discoloration response speed is 1.7s [the test method is the time interval from when the material with a length of one meter is charged with a voltage of 12V, from the time when the material is energized to the appearance of green visible to the naked eye], ⁇ When the deformation is 45°, 90°, and 135°, the discoloration response speed is 2.0s, 2.7s, and 3.4s, respectively];
  • This example provides a composite electrochromic material, which is composed of a core layer, a skin layer with electrochromic function, and a light-transmitting flexible polymer material protective layer that are sequentially arranged from inside to outside.
  • the conductive mixture includes liquid metal and carboxylated carbon nanotubes, and the mass ratio of carboxylated carbon nanotubes to liquid metal is 3:100; the liquid metal is composed of gallium and indium with a mass ratio of 63.5:24:12.5. and tin three metals.
  • the raw material of the skin layer with electrochromic function is a composite material obtained by mixing polyaniline and polyvinyl alcohol with a mass ratio of 1:1.
  • the raw material of the light-transmitting flexible polymer material protective layer is a polyolefin elastomer, which is purchased from The Dow Chemical Company (Dow, USA), and has a melt index of 30 g/10 min.
  • the preparation method of composite electrochromic material comprises the following steps:
  • the polyaniline and polyvinyl alcohol are mixed with a mixer at a mass ratio of 1:1 at 2000 rmp for 10 hours, and after stirring evenly, drying is performed for use, and the polyolefin material is dried for use.
  • the composite electrochromic material has excellent deformation ability, and the discoloration response speed is 1.4s [the test method is the time interval from when the material with a length of one meter is charged with a voltage of 12V, from the time when the material is energized to the appearance of green visible to the naked eye], ⁇ When the deformation is 45°, 90°, and 135°, the discoloration response speed is 1.5s, 2.1s, and 2.9s, respectively];
  • This example provides a composite electrochromic material, which is composed of a core layer, a skin layer with electrochromic function, and a light-transmitting flexible polymer material protective layer that are sequentially arranged from inside to outside.
  • the conductive mixture includes liquid metal and carboxylated carbon nanotubes, and the mass ratio of carboxylated carbon nanotubes to liquid metal is 5:100; the liquid metal is composed of gallium and indium with a mass ratio of 63.5:24:12.5. and tin three metals.
  • the raw material of the skin layer with electrochromic function is a composite material obtained by mixing polyaniline and polyvinyl alcohol with a mass ratio of 1:1.
  • the raw material of the light-transmitting flexible polymer material protective layer is a polyolefin elastomer, which is purchased from The Dow Chemical Company (Dow, USA), and has a melt index of 30 g/10 min.
  • the preparation method of composite electrochromic material comprises the following steps:
  • the polyaniline and polyvinyl alcohol are mixed by mass ratio of 1:1 using a mixer at 2500 rmp for 10 hours, and after stirring evenly, drying is performed for use, and the polyolefin material is dried for use.
  • the composite electrochromic material has excellent deformation ability, and the discoloration response speed is 1.5s [the test method is the time interval from when the material with a length of one meter is charged with a voltage of 12V, from the time when the material is energized to the appearance of green visible to the naked eye], ⁇ When the deformation is 45°, 90°, and 135°, the discoloration response speed is 1.8s, 2.5s, and 3.1s, respectively];
  • Example 2 Basically the same as Example 1, the only difference is that the conductive mixture is replaced by a separate liquid metal composed of three metals, gallium, indium and tin with a mass ratio of 68.5:21.5:10, and no carboxylated multi-walled carbon nanotubes are added. .
  • the composite electrochromic material has excellent deformation ability, and the discoloration response speed is 1.9s [the test method is the time interval from the time when the material is energized to the appearance of green visible to the naked eye after a 12V voltage is applied to the material with a length of one meter], ⁇ When the deformation is 45°, 90°, and 135°, the discoloration response speed is 2.8s, 4.0s, and 5.2s, respectively];

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Abstract

一种复合电致变色材料及其制备方法和应用,其包括依次设置的芯层、具有电致变色功能的皮层及能够透光的柔性高分子材料保护层,芯层的材料包括具有流动性的导电混合物,导电混合物包括液态金属和羧基化碳纳米管;制备:采用三通道喷头共挤出法纺丝,制成包含皮层和保护层的具有空腔的中空双层纤维,将导电混合物注入中空双层纤维的空腔中,即可;该材料具有优异的变形能力、稳定灵敏的变色功能、变形程度可控,在严重变形的情况下仍然具有较稳定的变色功能,且耐疲劳性能好,适用制备智能纺织品。

Description

一种复合电致变色材料及其制备方法和应用 技术领域
本发明属于纺织材料、柔性电子材料及电致变色材料技术领域,尤其涉及智能纺织材料,具体涉及一种复合电致变色材料及其制备方法和应用。
背景技术
随着智能纺织材料的不断发展,人们对智能纺织品的舒适性和功能性要求也越来越高。电致变色材料在外加电场的作用下可发生稳定、可逆的颜色变化,在电致变色器件中有很好的应用价值,例如可以赋予纺织材料颜色变化的功能,根据需要形成不同的颜色图案等。然而目前现有的一些具有电致变色功能的材料在纺织加工或实际穿戴过程中或多或少地存在着如下一些缺陷:1、电致变色功能不耐久,随着反复加工或穿戴,电致变色功能不断缺失;2、电致变色材料易损坏,不耐疲劳;3、电致变色材料的柔韧性不佳;4、随着形变增加,电致变色功能失效;等等。
例如已有文献公开了一种含三氧化二镓介孔薄膜的可变色可变形的智能纺织品及其制备方法,该智能纺织品通过不断的浸渍与涂覆,同时结合热处理,获得三氧化二镓介孔薄膜,赋予纺织品具有变色功能,但是此文献一方面,制备方法条件较苛刻,耗能较高;另一方面,其制成的纺织品不耐磨,耐久性不强,形成的薄膜易损失。
又有文献公开了一种电致变色纤维及其制备和应用,其制备步骤包括:(1)将紫罗精类电致变色材料与二茂铁溶解于碳酸丙烯酯PC中,然后加入1-丁基-3-甲基咪唑四氟硼酸盐BMIBF 4和聚偏氟乙烯PVDF,搅拌均匀,得到电致变色用电解质溶液;(2)金属丝纤维表面涂覆电致变色用电解质溶液,加热固化,得到涂有电致变色电解质层的纤维;(3)在电解质层的外侧包覆聚合物保护层并将外电极平行包在涂有电解质层的纤维两侧,即得电致变色纤维。此电致变色材料虽然能够实现较佳的电致变色功能,但是由于金属丝纤维的存在,其柔韧性不足以使纺织品获得优异的弯曲变形功能,同时当此电致变色纤维发生较大形变时,其涂覆的电致变色电解质层存在潜在的剥离可能。
发明内容
本发明所要解决的技术问题是克服现有技术中的不足,提供一种改进的复合电致变色材料,该材料兼具具有优异的变形能力、稳定灵敏的变色功能、变形程度可控, 尤其是在严重变形的情况下仍然具有较稳定的变色功能,且耐疲劳性能好,解决了现有技术中存在的顾此失彼的技术问题。
本发明同时还提供了一种上述复合电致变色材料的制备方法。
本发明同时还提供了一种上述复合电致变色材料在纺织品中的应用,尤其是在智能纺织品中的应用。
为解决以上技术问题,本发明采取的一种技术方案如下:
一种复合电致变色材料,所述复合电致变色材料包括芯层、包覆在所述芯层上的具有电致变色功能的皮层以及包覆在所述皮层上的能够透光的柔性高分子材料保护层,所述芯层的材料包括具有流动性的导电混合物,所述导电混合物包括液态金属和羧基化碳纳米管,所述羧基化碳纳米管与所述液态金属的质量比为2-5:100,所述羧基化碳纳米管的长度为15-30μm,内径为6-10nm,外径为12-20nm。
根据本发明的一些优选且具体的方面,所述羧基化碳纳米管为羧基化多壁碳纳米管。本发明中,羧基化的多壁碳纳米管能够在材料中具有稳定分散的作用,能够较好地结合在一定位置,不会随着流动而趋于团聚。本发明所述羟基化碳纳米管长度与内外径不可过长或过短,偏长影响弯曲性能,偏短无法保证严重变形下的变色功能。
在本发明的一些优选实施方式中,所述羧基化多壁碳纳米管通过如下方法制备而得:将多壁碳纳米管加入体积比为5∶1.5-2.5的浓硫酸和浓硝酸的混合酸中,所述多壁碳纳米管与所述混合酸的投料质量比为1∶38-42,并在55-65℃下搅拌反应,冷却,过滤,洗涤至中性,干燥,制成。
根据本发明的一些优选方面,所述液态金属为镓铟锡合金液态金属,其熔点为16℃以下,粘度在20℃时为0.0014-0.0023Pas。
根据本发明的一个具体方面,所述镓铟锡合金液态金属中的镓、铟和锡的质量比是68.5:21.5:10,在20℃下:电导率为2.96-3.15×10 -6S/m,表面张力为0.703-0.732N/m。
根据本发明的一个具体方面,所述镓铟锡合金液态金属中的镓、铟和锡的质量比是63.5:24:12.5,在20℃下:电导率为2.584-2.875×10 -6S/m,表面张力为0.604-0.639N/m。
根据本发明,熔点由熔点仪测得,粘度由NDJ-5S数显旋转式粘度计测得,电导率由Q45CT电导率分析仪测得,表面张力由Sigma 700/701全自动表面张力仪测得。
根据本发明的一些优选且具体的方面,所述保护层的外径为0.8-1.1mm,厚度为 0.2-0.4mm。
根据本发明的一些优选且具体的方面,所述皮层的外径为0.5-0.7mm,厚度为0.2-0.3mm。
根据本发明的一些优选且具体的方面,所述芯层的直径为0.3-0.5mm。
根据本发明的一些优选方面,所述皮层的光学对比度为40-60%,且拉伸过程中的颜色明度为0.80-0.95。
根据本发明,光学对比度根据HG/T 4951-2016光学对比度测量方法测得,拉伸过程中的颜色明度根据GB/T6749-1997由目视比色法测得。
根据本发明的一些具体方面,所述皮层的原料为有机电致变色材料或无机电致变色材料。
根据本发明的一些具体且优选的方面,所述皮层的原料由聚乙烯醇与有机电致变色材料和/或无机电致变色材料构成,所述聚乙烯醇与所述有机电致变色材料和/或无机电致变色材料的投料质量比为0.5-1∶1。具体地,所述皮层的原料由投料质量比为0.5-1∶1的聚乙烯醇与有机电致变色材料构成,或,所述皮层的原料由投料质量比为0.5-1∶1的聚乙烯醇与无机电致变色材料构成,或,所述皮层的原料由聚乙烯醇、有机电致变色材料和无机电致变色材料构成,其中,聚乙烯醇的用量与有机电致变色材料和无机电致变色材料的总用量的投料质量比为0.5-1∶1。
根据本发明的一些优选方面,所述聚乙烯醇的重均分子量为72600-81400。
根据本发明的一些优选方面,所述有机电致变色材料和/或无机电致变色材料可以为聚苯胺,重均分子量为55000-60000。
根据本发明,所述具有电致变色功能的皮层的颜色变化是可逆变化,可以为蓝色、绿色等。
根据本发明的一些优选方面,所述保护层的原料为弹性伸长率300-500%、弹性回复率为97~99%和软化温度大于200℃的聚烯烃材料。本发明的聚烯烃材料保护层具有优异的柔韧性,能够在起保护作用的同时充分发挥导电混合物的柔性,使整体材料具有优异的变形能力,适于制作智能纺织产品。
根据本发明的一些优选且具体的方面,所述聚烯烃材料为聚烯烃弹性体,熔融指数(根据GB/T 3682-2000采用XNR-400B熔体流动速率测定仪测得)为30g/10min。
本发明提供的又一技术方案:一种上述所述的复合电致变色材料的制备方法,所 述制备方法包括如下步骤:
(1)将所述皮层的原料、所述保护层的原料分别进行干燥处理;
(2)将经步骤(1)处理后的所述皮层的原料、所述保护层的原料分别放入螺杆挤出机熔融处理,采用三通道喷头共挤出法纺丝,制成具有空腔的中空双层纤维;
(3)将所述导电混合物注射至所述中空双层纤维的空腔中,制成所述复合电致变色材料。
本发明制备的具有电致变色功能的皮层和外层的保护层的结合采用三通道喷头共挤出法制备,获得的中空双层纤维既具有电致变色功能,又保留了保护层,还提供了芯层孔道。其中保护层具有优异的柔韧性,能够在起保护作用的同时充分发挥导电混合物的柔性。
根据本发明的一些优选方面,步骤(1)中,所述皮层的原料由聚乙烯醇与有机电致变色材料和/或无机电致变色材料构成,所述聚乙烯醇与所述有机电致变色材料和/或无机电致变色材料的投料质量比为0.5-1∶1,通过搅拌机将其混合均匀,搅拌机转速为2000-2500rpm,搅拌时间为10-12小时。
根据本发明的一个具体且优选的方面,步骤(2)中,所述三通道喷头具有如下尺寸:外通道外径1.20mm,内径0.95mm,中间通道外径0.80mm,内径0.50mm,内通道直径0.30mm。
根据本发明的一些优选方面,步骤(2)中,所述熔融处理的温度为300-350℃。
根据本发明的一些优选方面,步骤(3)中,所述注射采用注射器进行,将针头插入中空双层纤维空腔,纤维两端加热收缩防漏。
根据本发明的一个具体方面,本发明材料的颜色随着电压的增大先由透明色向绿色过渡,再由绿色向蓝色过渡,同时随着材料的拉伸伸长,皮层厚度降低,其表面颜色逐渐变浅。
本发明提供的又一技术方案:一种上述所述的复合电致变色材料在智能纺织品中的应用。
由于以上技术方案的采用,本发明与现有技术相比具有如下优点:
本发明创新地提供一种新型结构的复合电致变色材料,芯层采用具有优异导电特性和变形性的特定导电混合物,该导电混合物采用液态金属和羧基化碳纳米管进行组合,其中内部填充特定尺寸的羧基化碳纳米管可起支撑材料的作用,防止材料在变形 过程中拉伸过度或弯曲折叠过程中出现液态金属断流现象,但不会影响材料整体的柔性,同时采用本申请特定的芯层与具有电致变色功能的皮层相结合,进一步提高了整体材料的灵敏度,能够产生可逆的颜色变化,且颜色变化稳定,耐疲劳效果佳,不易折断。
附图说明
图1为本发明实施例中复合电致变色材料的截面结构示意图;
其中,11、保护层;12、皮层;13、芯层。
具体实施方式
以下结合具体实施例对上述方案做进一步说明;应理解,这些实施例是用于说明本发明的基本原理、主要特征和优点,而本发明不受以下实施例的范围限制;实施例中采用的实施条件可以根据具体要求做进一步调整,未注明的实施条件通常为常规实验中的条件。
下述中,如无特殊说明,所有的原料基本来自于商购或者通过本领域的常规方法制备而得。聚苯胺购自广东滃江化学试剂有限公司,CAS号:25233-30-1,重均分子量为55000-60000;聚乙烯醇购自上海金山石化,CAS号:9002-89-5,PVA 088-20(1788),重均分子量为72600-81400。
下述实施例中,羧基化多壁碳纳米管通过如下方法制备而成:将多壁碳纳米管(购自深圳市图灵进化科技有限公司,长度为15-30μm,内径为6-10nm,外径为12-15nm,CAS号:308068-56-6)加入体积比为5:2的浓硫酸/浓硝酸中(浓硫酸为市售的质量百分数为98的硫酸,浓硝酸为市售的质量百分数为75的硝酸),添加的质量比为1:40,60℃下搅拌反应15min,冷却后过滤洗涤至中性,并80℃下干燥24h,制得。
下述中,采用的三通道喷头具有如下尺寸:外通道外径1.20mm,内径0.95mm,中间通道外径0.80mm,内径0.50mm,内通道直径0.30mm。
实施例1
本例提供一种复合电致变色材料,如图1所示,其通过由内而外依次设置的芯层11、具有电致变色功能的皮层12和能够透光的柔性高分子材料保护层13构成,芯层的材料包括具有流动性的导电混合物,导电混合物包括液态金属和羧基化碳纳米管,羧基化碳纳米管与液态金属的质量比为3:100;其中,液态金属由质量比为68.5:21.5: 10的镓、铟和锡三种金属构成。
具有电致变色功能的皮层的原料选用质量比为2:1的聚苯胺与聚乙烯醇混合得到的复合材料。
能够透光的柔性高分子材料保护层的原料为聚烯烃弹性体,购自The DowChemical Company(美国陶氏),熔融指数为30g/10min。
复合电致变色材料的制备方法包括如下步骤:
(1)将聚苯胺与聚乙烯醇以2:1的质量比利用搅拌机在2500rmp下搅拌混合10小时,搅拌均匀后干燥处理待用,对聚烯烃材料进行干燥处理,待用。
(2)将处理好的聚烯烃材料和聚苯胺/聚乙烯醇分别放入螺杆挤出机中在350℃下分别进行高温熔融处理,将熔融处理后的纺丝液分别导入中间通道和外通道,其中聚烯烃材料通导入外通道,流速0.2ml/min,聚苯胺/聚乙烯醇导入中间通道,流速0.8ml/min,纺丝温度230℃,采用三通道喷头共挤出纺丝,形成新生中空双层纤维,将新生中空双层纤维过凝胶浴定形,再自然干燥24小时,制得具有空腔的中空双层纤维。
(3)按配比将导电混合物的各成分混合并进行超声波振荡混合,再将干燥处理后的中空双层纤维一端连接针头,通过针筒注射将导电混合物填充至中空双层纤维的空腔中,得到复合电致变色材料。
复合电致变色材料变形能力优异,变色响应速度为1.7s【测试方式为长度为一米的材料通入12V电压后,计量材料从通电至出现肉眼可观察到的绿色时的时间间隔】,【变形45°、90°、135°时,变色响应速度分别为2.0s、2.7s、3.4s】;
颜色变化为绿色或蓝色,材料不易弯曲折断,耐弯曲疲劳次数1.9×10 5【测试方式为采用JWQ06弯曲疲劳测试仪测试,预张张力为0.75±0.05cn/dtex,重复弯曲角度为100°】,可应用于智能纺织品领域。
实施例2
本例提供一种复合电致变色材料,其通过由内而外依次设置的芯层、具有电致变色功能的皮层和能够透光的柔性高分子材料保护层构成,芯层的材料包括具有流动性的导电混合物,导电混合物包括液态金属和羧基化碳纳米管,羧基化碳纳米管与液态金属的质量比为3:100;其中,液态金属由质量比为63.5:24:12.5的镓、铟和锡三种金属构成。
具有电致变色功能的皮层的原料选用质量比为1:1的聚苯胺与聚乙烯醇混合得到的复合材料。
能够透光的柔性高分子材料保护层的原料为聚烯烃弹性体,购自The DowChemical Company(美国陶氏),熔融指数为30g/10min。
复合电致变色材料的制备方法包括如下步骤:
(1)将聚苯胺与聚乙烯醇以1:1的质量比利用搅拌机在2000rmp下搅拌混合10小时,搅拌均匀后干燥处理待用,对聚烯烃材料进行干燥处理,待用。
(2)将处理好的聚烯烃材料和聚苯胺/聚乙烯醇分别放入螺杆挤出机中在350℃下分别进行高温熔融处理,将熔融处理后的纺丝液分别导入中间通道和外通道,其中聚烯烃材料通导入外通道,流速0.3ml/min,聚苯胺/聚乙烯醇导入中间通道,流速0.8ml/min,纺丝温度200℃,采用三通道喷头共挤出纺丝,形成新生中空双层纤维,将新生中空双层纤维过凝胶浴定形,再自然干燥24小时,制得具有空腔的中空双层纤维。
(3)按配比将导电混合物的各成分混合并进行超声波振荡混合,再将干燥处理后的中空双层纤维一端连接针头,通过针筒注射将导电混合物填充至中空双层纤维的空腔中,得到复合电致变色材料。
复合电致变色材料变形能力优异,变色响应速度为1.4s【测试方式为长度为一米的材料通入12V电压后,计量材料从通电至出现肉眼可观察到的绿色时的时间间隔】,【变形45°、90°、135°时,变色响应速度分别为1.5s、2.1s、2.9s】;
颜色变化为绿色或蓝色,材料不易弯曲折断,耐弯曲疲劳次数2.4×10 5【测试方式为采用JWQ06弯曲疲劳测试仪测试,预张张力为0.75±0.05cn/dtex,重复弯曲角度为100°】,可应用于智能纺织品领域。
实施例3
本例提供一种复合电致变色材料,其通过由内而外依次设置的芯层、具有电致变色功能的皮层和能够透光的柔性高分子材料保护层构成,芯层的材料包括具有流动性的导电混合物,导电混合物包括液态金属和羧基化碳纳米管,羧基化碳纳米管与液态金属的质量比为5:100;其中,液态金属由质量比为63.5:24:12.5的镓、铟和锡三种金属构成。
具有电致变色功能的皮层的原料选用质量比为1:1的聚苯胺与聚乙烯醇混合得 到的复合材料。
能够透光的柔性高分子材料保护层的原料为聚烯烃弹性体,购自The DowChemical Company(美国陶氏),熔融指数为30g/10min。
复合电致变色材料的制备方法包括如下步骤:
(1)将聚苯胺与聚乙烯醇以1:1的质量比利用搅拌机在2500rmp下搅拌混合10小时,搅拌均匀后干燥处理待用,对聚烯烃材料进行干燥处理,待用。
(2)将处理好的聚烯烃材料和聚苯胺/聚乙烯醇分别放入螺杆挤出机中在350℃下分别进行高温熔融处理,将熔融处理后的纺丝液分别导入中间通道和外通道,其中聚烯烃材料通导入外通道,流速0.2ml/min,聚苯胺/聚乙烯醇导入中间通道,流速0.7ml/min,纺丝温度200℃,采用三通道喷头共挤出纺丝,形成新生中空双层纤维,将新生中空双层纤维过凝胶浴定形,再自然干燥24小时,制得具有空腔的中空双层纤维。
(3)按配比将导电混合物的各成分混合并进行超声波振荡混合,再将干燥处理后的中空双层纤维一端连接针头,通过针筒注射将导电混合物填充至中空双层纤维的空腔中,得到复合电致变色材料。
复合电致变色材料变形能力优异,变色响应速度为1.5s【测试方式为长度为一米的材料通入12V电压后,计量材料从通电至出现肉眼可观察到的绿色时的时间间隔】,【变形45°、90°、135°时,变色响应速度分别为1.8s、2.5s、3.1s】;
颜色变化为绿色或蓝色,材料不易弯曲折断,耐弯曲疲劳次数2.2×10 5【测试方式为采用JWQ06弯曲疲劳测试仪测试,预张张力为0.75±0.05cn/dtex,重复弯曲角度为100°】,可应用于智能纺织品领域。
对比例1
基本同实施例1,其区别仅在于:将导电混合物替换为单独的由质量比为68.5:21.5:10的镓、铟和锡三种金属构成的液态金属,不加羧基化多壁碳纳米管。
复合电致变色材料变形能力优异,变色响应速度为1.9s【测试方式为长度为一米的材料通入12V电压后,计量材料从通电至出现肉眼可观察到的绿色时的时间间隔】,【变形45°、90°、135°时,变色响应速度分别为2.8s、4.0s、5.2s】;
耐弯曲疲劳次数1.7×10 5【测试方式为采用JWQ06弯曲疲劳测试仪测试,预张张力为0.75±0.05cn/dtex,重复弯曲角度为100°】。
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。

Claims (19)

  1. 一种复合电致变色材料,其特征在于,所述复合电致变色材料包括芯层、包覆在所述芯层上的具有电致变色功能的皮层以及包覆在所述皮层上的能够透光的柔性高分子材料保护层,所述芯层的材料包括具有流动性的导电混合物,所述导电混合物包括液态金属和羧基化碳纳米管,所述羧基化碳纳米管与所述液态金属的质量比为2-5:100,所述羧基化碳纳米管的长度为15-30μm,内径为6-10nm,外径为12-20nm,所述羧基化碳纳米管为羧基化多壁碳纳米管,所述液态金属为镓铟锡合金液态金属,其熔点为16℃以下,粘度在20℃时为0.0014-0.0023Pas;
    所述保护层的外径为0.8-1.1mm,厚度为0.2-0.4mm;所述皮层的外径为0.5-0.7mm,厚度为0.2-0.3mm;所述芯层的直径为0.3-0.5mm;
    所述皮层的光学对比度为40-60%,且拉伸过程中的颜色明度为0.80-0.95;
    所述皮层的原料由投料质量比为0.5-1∶1的聚乙烯醇与有机电致变色材料构成,或,所述皮层的原料由投料质量比为0.5-1∶1的聚乙烯醇与无机电致变色材料构成,或,所述皮层的原料由聚乙烯醇、有机电致变色材料和无机电致变色材料构成,其中,聚乙烯醇的用量与有机电致变色材料和无机电致变色材料的总用量的投料质量比为0.5-1∶1;
    所述保护层的原料为弹性伸长率300-500%、弹性回复率为97-99%和软化温度大于200℃的聚烯烃材料;
    所述复合电致变色材料的制备方法包括如下步骤:(1)将所述皮层的原料、所述保护层的原料分别进行干燥处理;(2)将经步骤(1)处理后的所述皮层的原料、所述保护层的原料分别放入螺杆挤出机熔融处理,采用三通道喷头共挤出法纺丝,制成具有空腔的中空双层纤维;(3)将所述导电混合物注射至所述中空双层纤维的空腔中,制成所述复合电致变色材料。
  2. 一种复合电致变色材料,其特征在于,所述复合电致变色材料包括芯层、包覆在所述芯层上的具有电致变色功能的皮层以及包覆在所述皮层上的能够透光的柔性高分子材料保护层,所述芯层的材料包括具有流动性的导电混合物,所述导电混合物包括液态金属和羧基化碳纳米管。
  3. 根据权利要求2所述的复合电致变色材料,其特征在于,所述羧基化碳纳米管与所述液态金属的质量比为2-5:100。
  4. 根据权利要求2所述的复合电致变色材料,其特征在于,所述羧基化碳纳米管的长度为15-30μm,内径为6-10nm,外径为12-20nm。
  5. 一种复合电致变色材料,其特征在于,所述复合电致变色材料包括芯层、包覆在所述芯层上的具有电致变色功能的皮层以及包覆在所述皮层上的能够透光的柔性高分子材料保护层,所述芯层的材料包括具有流动性的导电混合物,所述导电混合物包括液态金属和羧基化碳纳米管,所述羧基化碳纳米管与所述液态金属的质量比为2-5:100,所述羧基化碳纳米管的长度为15-30μm,内径为6-10nm,外径为12-20nm。
  6. 根据权利要求2或5所述的复合电致变色材料,其特征在于,所述羧基化碳纳米管为羧基化多壁碳纳米管。
  7. 根据权利要求6所述的复合电致变色材料,其特征在于,所述羧基化多壁碳纳米管通过如下方法制备:将多壁碳纳米管加入体积比为5∶1.5-2.5的浓硫酸和浓硝酸的混合酸中,所述多壁碳纳米管与所述混合酸的投料质量比为1∶38-42,并在55-65℃下搅拌反应,冷却,过滤,洗涤至中性,干燥,制成。
  8. 根据权利要求2或5所述的复合电致变色材料,其特征在于,所述液态金属为镓铟锡合金液态金属,其熔点为16℃以下,粘度在20℃时为0.0014-0.0023Pas。
  9. 根据权利要求2或5所述的复合电致变色材料,其特征在于,所述保护层的外径为0.8-1.1mm,厚度为0.2-0.4mm。
  10. 根据权利要求2或5所述的复合电致变色材料,其特征在于,所述皮层的外径为0.5-0.7mm,厚度为0.2-0.3mm。
  11. 根据权利要求2或5所述的复合电致变色材料,其特征在于,所述芯层的直径为0.3-0.5mm。
  12. 根据权利要求2或5所述的复合电致变色材料,其特征在于,所述皮层的光学对比度为40-60%,且拉伸过程中的颜色明度为0.80-0.95。
  13. 根据权利要求2或5所述的复合电致变色材料,其特征在于,所述皮层的原料为有机电致变色材料或无机电致变色材料。
  14. 根据权利要求2或5所述的复合电致变色材料,其特征在于,所述皮层的原料由聚乙烯醇与有机电致变色材料和/或无机电致变色材料构成,所述聚乙烯醇与所述有机电致变色材料和/或无机电致变色材料的投料质量比为0.5-1∶1。
  15. 根据权利要求14所述的复合电致变色材料,其特征在于,所述聚乙烯醇的重 均分子量为72600-81400,所述有机电致变色材料为聚苯胺,重均分子量为55000-60000。
  16. 根据权利要求2或5所述的复合电致变色材料,其特征在于,所述保护层的原料为弹性伸长率300-500%、弹性回复率为97-99%和软化温度大于200℃的聚烯烃材料。
  17. 一种权利要求1-16中任一项所述的复合电致变色材料的制备方法,其特征在于,所述制备方法包括如下步骤:
    (1)将所述皮层的原料、所述保护层的原料分别进行干燥处理;
    (2)将经步骤(1)处理后的所述皮层的原料、所述保护层的原料分别放入螺杆挤出机熔融处理,采用三通道喷头共挤出法纺丝,制成具有空腔的中空双层纤维;
    (3)将所述导电混合物注射至所述中空双层纤维的空腔中,制成所述复合电致变色材料。
  18. 根据权利要求17所述的复合电致变色材料的制备方法,其特征在于,步骤(2)中,所述熔融处理的温度为300-350℃;步骤(3)中,所述注射采用注射器进行,将针头插入中空双层纤维空腔,纤维两端加热收缩防漏。
  19. 一种权利要求1-16中任一项所述的复合电致变色材料在智能纺织品中的应用。
PCT/CN2022/080835 2021-03-16 2022-03-15 一种复合电致变色材料及其制备方法和应用 WO2022194125A1 (zh)

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