WO2022179574A1 - 多工位旋转端子压着机头 - Google Patents
多工位旋转端子压着机头 Download PDFInfo
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- WO2022179574A1 WO2022179574A1 PCT/CN2022/077734 CN2022077734W WO2022179574A1 WO 2022179574 A1 WO2022179574 A1 WO 2022179574A1 CN 2022077734 W CN2022077734 W CN 2022077734W WO 2022179574 A1 WO2022179574 A1 WO 2022179574A1
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- Prior art keywords
- seat
- fixed
- terminal crimping
- station
- support
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- 238000002788 crimping Methods 0.000 title claims abstract description 50
- 238000004080 punching Methods 0.000 claims abstract description 43
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 29
- 238000003825 pressing Methods 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
Definitions
- the present invention relates to a terminal crimping head, more particularly, to a multi-station rotating terminal crimping head.
- the existing terminal crimping head usually can only punch the die or terminal fixed on the machine table. During the punching process, due to the need to perform operations such as wire changing, the punching wait time is long and the punching efficiency is low.
- the technical solution adopted by the present invention to solve the technical problem is: constructing a multi-station rotary terminal crimping head, the crimping head includes a machine table, a support device fixed on the machine table, and a support device arranged on the support.
- a punching head on the device a rotating base that can be rotatably arranged on the machine table, and a plurality of workstations that are arranged on the rotating base and can rotate with the rotating base.
- the first drive motor and the first right angle reducer is: constructing a multi-station rotary terminal crimping head, the crimping head includes a machine table, a support device fixed on the machine table, and a support device arranged on the support.
- a punching head on the device a rotating base that can be rotatably arranged on the machine table, and a plurality of workstations that are arranged on the rotating base and can rotate with the rotating base.
- the first drive motor and the first right angle reducer is: constructing a multi-station
- the machine table includes an installation table and a "U"-shaped support seat fixed on the end of the installation table, and the "U"-shaped support seat includes a connection with the installation table.
- a first support seat vertically and fixedly connected to the end of the platform, a base vertically and fixedly connected to the bottom end of the first support seat, and a second support seat vertically and fixedly connected to the second end of the base, the rotating seat is rotatably arranged on the first support seat.
- the first drive motor and the first right angle reducer are fixed on the first support base, and the output end of the first drive motor is connected to the input end of the first right angle reducer , the first right angle reducer drives the rotating base to rotate, the first side of the rotating base is fixedly connected with the output shaft of the first right angle reducer motor, and the second side of the rotating base is rotatably connected with the second support base.
- the plurality of station seats are arranged on the periphery of the rotary seat at equal intervals, and the crimping head further includes a cylinder fixed on the first support seat , the cylinder is provided with a telescopic positioning rod, and the rotating seat is provided with a plurality of positioning holes for the telescopic positioning rod to be inserted into when the station seat is rotated to face the punching head.
- the punching head includes a second driving motor fixed on the support device, a second right-angle reducer connected with the second driving motor, a fixed A first slide rail on the support device, a second slide rail fixed on the support device and opposite to the first slide rail, and slidable up and down between the first slide rail and the second slide rail
- the first slide rail includes a first vertical rail, a first "V"-shaped slide groove arranged on the inner side of the first vertical rail, and can be A plurality of first needle rollers rotatably arranged on the first side wall of the first "V"-shaped chute, and a plurality of first needle rollers rotatably arranged on the second side wall of the first "V"-shaped chute Two needles.
- the second slide rail includes a second vertical rail, a second "V"-shaped chute arranged on the inner side of the second vertical rail, and a first side wall rotatably arranged on the second "V"-shaped chute A plurality of third needle rollers on the second "V” shaped chute, and a plurality of fourth needle rollers rotatably arranged on the second side wall of the second "V"-shaped chute.
- the first side of the slider is provided with a first "V"-shaped flange slidable in the first "V”-shaped chute, and the second side of the slider is provided with a second "V”-shaped chute A second "V” shaped flange that slides inside.
- the slider includes a body, a first connecting portion fixed on the first side of the bottom of the body and protruding from the bottom of the body, and fixed on the body The second side of the bottom is protruding from the second connecting portion of the bottom of the body, and a mounting position for the stamping assembly to be fixedly installed is provided between the first connecting portion and the second connecting portion.
- the punching assembly includes a punch assembly and a connecting piece connecting the punching assembly and the slider, and the first side of the connecting piece is provided with a The first connecting part is partially embedded and slidably connected to the first vertical sliding groove, the second side of the connecting piece is provided with a second vertical sliding groove for the second connecting part to be partially embedded and slidably connected, and the main body is provided with a vertical penetration through the second vertical sliding groove.
- the main body is screwed with the connecting piece. Rotating the screw can drive the connecting piece to slide up and down relative to the slider.
- the top end of the screw rod is fixed with a nut, and the nut is provided with a polygonal hole or the nut is a polygonal nut.
- the body is provided with a through hole through which the screw rod penetrates vertically, a connecting hole communicated with the through hole is provided on the outer side of the body, and a pressing block that can be used to compress the screw rod is arranged in the connecting hole.
- the bodies are connected by bolts.
- the punch assembly at least includes a pressure sensor and a first punch, the pressure sensor is fixed between the first punch and the connecting piece, and the first punch
- a punch includes a fixing part, a first clamping block fixed on the first side of the bottom of the fixing part, and a second clamping block fixed on the second side of the bottom of the fixing part.
- a first block extending in the direction of the second clamping block, the bottom end of the second clamping block is provided with a second blocking block extending in the direction of the first clamping block, the first clamping block, the second clamping block, the first clamping block.
- the punch assembly further includes a vertical pressing rod fixedly connected with the connecting piece, the pressing rod and the connecting piece are connected by a connecting rod, and the connecting rod There is at least one fixing hole through which the pressing rod can pass and be fixedly connected.
- the punch assembly also includes a second punch that is detachably connected to the first punch, the second punch includes a clamping block that can be fixedly clamped into the fixing position, and a clamping block that is fixed in the middle of the bottom surface of the clamping block and extends toward the clamping block.
- the connecting column protruding from the bottom surface of the clamping block is provided with at least one annular groove recessed into the connecting column or the bottom end face of the connecting column is provided with a connecting plate.
- the support device includes a first support plate and a second support plate that are fixedly connected to the machine table, and the first support plate and the second support plate are respectively arranged On both sides of the second drive motor, between the first support plate and the second support plate, a fixed seat for fixedly connecting the first support plate and the second support plate is fixed, and the first slide rail and the second slide rail They are respectively arranged on both sides of the fixed seat or the first slide rail and the second slide rail are respectively arranged on the inner side of the first support plate and the inner side of the second support plate.
- the fixed seat is located between the second right-angle reducer and the sliding block, and the fixed seat is provided with a through hole through which the turntable can rotate.
- the multi-position rotary terminal crimping head of the present invention has the following beneficial effects: when the multi-position rotary terminal crimping head of the present invention is used, in the process of crimping the terminal, a plurality of molds can be respectively installed on the On a plurality of station seats, during the stamping process, the rotation of the rotary seat is controlled and the station seat is driven to rotate. When the station seat rotates to just below the punching head, the punching head punches down to achieve terminal crimping. After the stamping of the station seat at the previous position is completed, continue to rotate the rotating seat, drive the station seat at the next position to rotate to the right under the punching head, and stamp the station seat at the next position to achieve continuous and rapid stamping and improve Productivity.
- FIG. 1 is a schematic diagram of the first structure of the multi-station rotary terminal crimping head of the present invention.
- FIG. 2 is a schematic view of the second structure of the multi-station rotary terminal crimping head of the present invention.
- FIG. 3 is a schematic diagram of the first exploded structure of the punching head in the multi-station rotary terminal crimping head of the present invention.
- FIG. 4 is a schematic diagram of the second exploded structure of the punching head in the multi-station rotary terminal crimping head of the present invention.
- FIG. 5 is a schematic diagram of the assembly structure of the punching head in the multi-station rotary terminal crimping head of the present invention.
- FIG. 6 is a schematic structural diagram of the first slide rail in the multi-station rotary terminal crimping head of the present invention.
- the crimping head 100 includes a machine table 101, a supporting device 102 fixed on the machine table 101, a The punching head 200 on the support device 102, the rotary base 103 rotatably disposed on the machine table 101, and a plurality of station bases 104 disposed on the rotary base 103 and rotatable with the rotary base 103, the machine
- the stage 101 is provided with a first drive motor 105 and a first right angle reducer 106 for driving the rotation base 103 to rotate.
- a plurality of molds can be installed on the plurality of station seats 104 respectively, and the rotary seat 103 can be controlled to rotate during the stamping process. And drive the station seat 104 to rotate, when the station seat 104 rotates to the position just below the punching head 200, the punching head 200 punches downwards to realize the terminal crimping. After the stamping of the station seat 104 in the previous position is completed, continue to rotate the rotating seat 103 to drive the station seat 104 in the next position to rotate to the right under the punching head 200, and stamp the station seat 104 in the next position to realize Continuous and rapid stamping to improve production efficiency.
- the machine table 101 includes an installation table 107 and a "U"-shaped support seat 108 fixed on the end of the installation table 107
- the "U"-shaped support seat 108 includes a vertical and fixed connection with the end of the installation table 107 .
- the first drive motor 105 and the first right angle reducer 106 are fixed on the first support base 109 , and the output end of the first drive motor 105 is connected to the first right angle reducer 109 .
- the input end of the reducer 106 is connected, the first right angle reducer 106 drives the rotating base 103 to rotate, the first side of the rotating base 103 is fixedly connected with the output shaft of the first right angle reducer motor, and the second side of the rotating base 103 is connected to the output shaft of the first right angle reducer.
- the second support base 111 is rotatably connected.
- the plurality of working station bases 104 are arranged on the periphery of the rotating base 103 at equal intervals.
- the cylinder 112 on the base 109 is provided with a telescopic positioning rod 113, and the rotating base 103 is provided with a multi-function position for the telescopic positioning rod 113 to be inserted when the station base 104 is rotated to the punching head 200.
- a positioning hole 114 is provided in order to play a stable supporting role for the rotating base 103, as shown in FIG. 2, the plurality of working station bases 104 are arranged on the periphery of the rotating base 103 at equal intervals.
- the cylinder 112 on the base 109 is provided with a telescopic positioning rod 113
- the rotating base 103 is provided with a multi-function position for the telescopic positioning rod 113 to be inserted when the station base 104 is rotated to the punching head 200.
- a positioning hole 114 is provided in order to play a stable supporting role for the rotating
- the cylinder 112 When the rotary base 103 rotates until the station base 104 is directly opposite to the punching head 200 , the cylinder 112 is inflated, and the telescopic positioning rod 113 on the cylinder 112 extends into the positioning hole 114 , and the telescopic positioning rod 113 can align the rotary base 103 Positioning and supporting can prevent damage to the rotating seat 103 during the stamping process.
- the punching head 200 includes a second drive motor 201 fixed on the support device 102 , a second right-angle reducer 202 connected with the second drive motor 201 , and fixed on the support
- An eccentric shaft 208 is eccentrically arranged on the turntable 207, and a drive disc 209 is rotatably sleeved on the eccentric shaft 208.
- the slider 205 A racetrack circular drive cavity 210 for accommodating the drive disc 209 is provided on the drive disc 209 , and the drive disc 209 can rotate in the drive cavity 210 and drive the slider 205 along the first slide rail 203 and the second slide rail 204 Swipe up and down.
- the second drive motor 201 can be installed at the same angle as the sliding direction of the slider 205 , and then the second right-angle reducer 202 converts the rotational output of the second drive motor 201 into a second right-angle reducer.
- the output shaft of the machine 202 rotates.
- the output shaft drives the turntable 207 to rotate
- the turntable 207 drives the eccentric shaft 208 to rotate
- the eccentric shaft 208 rotates and drives the drive disc 209 to rotate in the drive cavity 210 .
- the sliding direction of the slider 205 is restricted.
- the drive plate 209 pushes the slider 205 to reciprocate up and down along the first slide rail 203 and the second slide rail 204.
- the slider 205 In the process of moving up and down, the stamping assembly 206 is driven to perform terminal crimping.
- the first slide rail 203 includes a first vertical guide rail 211 , a first “V”-shaped slide groove 212 disposed on the inner side of the first vertical guide rail 211 , and is rotatably disposed on the first vertical guide rail 211 .
- the second sliding rail 204 includes a second vertical rail, a second "V"-shaped sliding groove 215 disposed on the inner side of the second vertical guide rail, and a second "V"-shaped sliding groove 215 rotatably disposed on the second "V"-shaped sliding groove 215 .
- the first side of the slider 205 is provided with a first "V"-shaped flange 217 that can slide in the first "V”-shaped chute 212
- the second side of the slider 205 is provided with a first "V"-shaped flange 217 that can slide in the first "V”-shaped chute 212
- the second "V"-shaped flange 218 slides in the two "V"-shaped sliding grooves 215 .
- the first "V"-shaped flange 217 and the second "V"-shaped flange 218 are respectively in the first "V"-shaped sliding groove 212 and the second "V"-shaped sliding groove 215 Slide up and down, the two side walls of the first "V"-shaped flange 217 and the second "V"-shaped flange 218 are connected with the first needle roller 213, the second needle roller 214, the third needle roller 216 and the fourth needle roller respectively.
- the needles are in contact, and the sliding sliding is realized by the rotation of the first needle roller 213, the second needle roller 214, the third needle roller 216 and the fourth needle roller, which can greatly reduce the slider 205 and the first "V"-shaped chute
- the friction between 212 and the second "V"-shaped chute 215 reduces power loss and improves the punching force and stability of the machine head.
- the plurality of first needle rollers 213 are arranged parallel to each other
- the plurality of second needle rollers 214 are arranged parallel to each other
- the plurality of third needle rollers 216 are arranged parallel to each other
- the plurality of fourth needle rollers are arranged parallel to each other.
- first slide rail 203 and the second slide rail 204 may also be other slide rails, as long as they play the role of guiding the up and down sliding of the slider 205 .
- the slider 205 includes a main body, a first connecting portion 219 fixed on the first side of the bottom of the main body and protruding from the bottom of the main body, and fixed on the second side of the bottom of the main body.
- the second connecting portion 220 protrudes from the bottom of the main body. Between the first connecting portion 219 and the second connecting portion 220, there is a mounting position 221 for the stamping assembly 206 to be fixedly installed.
- the punching assembly 206 includes a punch assembly, and a connecting member 222 connecting the punching assembly and the slider 205 , and a first side of the connecting member 222 is provided with a first connecting portion 219 for partially embedded sliding connection.
- a vertical sliding groove 223, the second side of the connecting piece 222 is provided with a second vertical sliding groove 224 for the second connecting portion 220 to be partially embedded in sliding connection,
- the main body is provided with a vertical penetration through the main body and is connected with the The screw 225 is screwed to the member 222 , and rotating the screw 225 can drive the connecting member 222 to slide up and down relative to the slider 205 .
- a nut 226 is fixed on the top of the screw 225, and the nut 226 is provided with a polygonal hole or the nut 226 is a polygonal nut 226; the body is provided with a through hole 227 for the screw 225 to penetrate vertically. , the outer side of the body is provided with a connecting hole 228 communicating with the through hole 227 , the connecting hole 228 is provided with a pressing block 229 that can be used to press the screw 225 , and the pressing block 229 is connected with the body through a bolt 230 .
- the top of the connecting member 222 is provided with a threaded hole into which the bottom end of the screw 225 can be inserted and screwed.
- the rotatable nut drives the screw 225 to rotate. Since both sides of the connecting piece 222 are slidably connected with the first connecting part 219 and the second connecting part 220, during the rotation of the screw 225, the screw 225 drives The connecting member 222 slides up and down along the first connecting portion 219 and the second connecting portion 220, so as to realize height adjustment of the connecting member 222 and the punch assembly.
- the punch assembly at least includes a pressure sensor 231 and a first punch 232 .
- the pressure sensor 231 is fixed between the first punch 232 and the connecting piece 222 .
- the punch 232 includes a fixing part, a first clamping block 233 fixed on the first side of the bottom of the fixing part, and a second clamping block 234 fixed on the second side of the bottom of the fixing part.
- the bottom end of the second clamping block 234 is provided with a second blocking block 236 extending in the direction of the first clamping block 233.
- the first clamping block 233 , the second clamping block 234 , the first blocking block 235 and the second blocking block 236 are sandwiched to form a fixed position for installing the fixed mold.
- the mold When the terminal is crimped, the mold can be installed on the fixed position between the first clamping block 233 and the second clamping block 234 , and then the first punch 232 is driven by the second driving motor 201 to crimp the terminal. Further, by arranging the pressure sensor 231 , the pressure data during the crimping process of the terminal can be detected, which facilitates the adjustment of the punching head 200 .
- the punch assembly further includes a vertical pressing rod 240 fixedly connected with the connecting piece 222, the pressing rod 240 is connected with the connecting piece 222 through a connecting rod 241, and the connecting rod 241 is provided with at least one The pressing rod 240 passes through and is fixedly connected to the fixing hole 242 .
- the punch assembly further includes a second punch that is detachably connected to the first punch 232 , the second punch includes a block 237 that can be fixedly clamped into the fixing position, and is fixed to the bottom surface of the block 237
- the connecting column 238 in the middle and protruding from the bottom surface of the blocking block 237 is provided with at least one annular groove recessed into the connecting column 238 on the connecting column 238 or the bottom end face of the connecting column 238 is provided with a connecting plate 239 .
- the pressing rod 240 moves up and down with the punch assembly during the up and down movement of the punch assembly, so as to realize additional operation on the cable. Further, by arranging the second punch, the dies punching different structures can be fixed by the second punch.
- the supporting device 102 includes a first supporting plate 243 and a second supporting plate 244 that are fixedly connected to the machine table 101 .
- a fixed seat 245 for fixedly connecting the first support plate 243 and the second support plate 244, the first slide rail 203 and the second slide rail 204
- the first slide rails 203 and the second slide rails 204 are respectively arranged on the inner side of the first support plate 243 and the inner side of the second support plate 244 , respectively.
- the fixed seat 245 is located between the second right-angle reducer 202 and the slider 205 , and the fixed seat 245 is provided with a through hole 246 through which the turntable 207 can rotate.
- first support plate 243 and the second support plate 244 can be fixed on the machine table 101 to integrally support and fix the punching head 200 .
- the terms “connected”, “connected”, “stacked” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or It can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two elements or the interaction relationship between the two elements.
- the specific meanings of the above terms in the present invention can be understood according to specific situations.
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Abstract
本发明公开了一种多工位旋转端子压着机头,该压着机头包括机台、固设于该机台上的支撑装置、设置于支撑装置上的冲压机头、可转动设置于机台上的旋转座、设置于旋转座并可随旋转座旋转的多个工位座,该机台上设有用于驱动旋转座旋转的第一驱动电机及第一直角减速机。使用本发明的多工位旋转端子压着机头时,在压着端子的过程中,可将多个模具分别安装于多个工位座上,在冲压过程中,控制旋转座旋转并带动工位座转动,在工位座转动至冲压机头正下方时,冲压机头向下冲压,实现端子压着。待上一位置的工位座冲压完成后,继续旋转旋转座,带动下一位置的工位座旋转至冲压机头正下方,对下一位置的工位座进行冲压,实现连续快速冲压,提高生产效率
Description
本发明涉及一种端子压着机头,更具体地说,涉及一种多工位旋转端子压着机头。
现有的端子压着机头通常只能对固定于机台上的模具或端子等进行冲压,在冲压过程中,由于需要进行换线等操作,造成冲压等待时间较长,冲压效率较低。
由于需要进行换线等操作,造成冲压等待时间较长,冲压效率较低。
本发明解决其技术问题所采用的技术方案是:构造一种多工位旋转端子压着机头,该压着机头包括机台、固设于该机台上的支撑装置、设置于该支撑装置上的冲压机头、可转动设置于该机台上的旋转座、设置于该旋转座并可随该旋转座旋转的多个工位座,该机台上设有用于驱动该旋转座旋转的第一驱动电机及第一直角减速机。
在本发明所述的多工位旋转端子压着机头中,该机台包括安装台、固设于该安装台端部的“U”形支撑座,该“U”形支撑座包括与该安装台端部垂直固定连接的第一支撑座、与该第一支撑座底端垂直固定连接的底座、以及与该底座第二端垂直固定连接的第二支撑座,该旋转座可转动设置于该第一支撑座和第二支撑座之间,该第一驱动电机及第一直角减速机固设于该第一支撑座上,该第一驱动电机的输出端与第一直角减速机的输入端连接,该第一直角减速机驱动该旋转座旋转,该旋转座第一侧与该第一直角减速电机的输出轴固定连接,该旋转座第二侧与该第二支撑座可转动连接。
在本发明所述的多工位旋转端子压着机头中,该多个工位座等间距设置于该旋转座周缘,该压着机头还包括固设于该第一支撑座上的气缸,该气缸上设有伸缩定位杆,该旋转座上设有在该工位座转动至正对该冲压机头时供该伸缩定位杆插入的多个定位孔。
在本发明所述的多工位旋转端子压着机头中,该冲压机头包括固设于该支撑装置上的第二驱动电机、与该第二驱动电机连接的第二直角减速机、固设于该支撑装置上的第一滑轨、固设于该支撑装置上与该第一滑轨相对设置的第二滑轨、可上下滑动设置于该第一滑轨和第二滑轨之间的滑块、设置于该滑块底部随该滑块上下移动的冲压组件,该第二驱动电机的输出端与该第二直角减速机的输入端连接,该第二直角减速机的输出轴上设有随该输出轴转动的转盘,该转盘上偏心设置有偏心轴,该偏心轴上可转动套设有驱动盘,该滑块上设有可供该驱动盘容置的跑道圆形驱动腔,该驱动盘可在该驱动腔内转动并驱动该滑块沿该第一滑轨和第二滑轨上下滑动。
在本发明所述的多工位旋转端子压着机头中,该第一滑轨包括第一竖直导轨、设置于该第一竖直导轨内侧面的第一“V”形滑槽、可转动设置于该第一“V”形滑槽的第一侧壁上的多个第一滚针、以及可转动设置于该第一“V”形滑槽的第二侧壁上的多个第二滚针。
该第二滑轨包括第二竖直导轨、设置于该第二竖直导轨内侧面的第二“V”形滑槽、可转动设置于该第二“V”形滑槽的第一侧壁上的多个第三滚针、以及可转动设置于该第二“V”形滑槽的第二侧壁上的多个第四滚针。
该滑块第一侧设有可在该第一“V”形滑槽内滑动的第一“V”形凸缘,该滑块第二侧设有可在该第二“V”形滑槽内滑动的第二“V”形凸缘。
在本发明所述的多工位旋转端子压着机头中,该滑块包括本体、固设于该本体底部第一侧并凸出于该本体底部的第一连接部、固设于该本体底部第二侧并凸出于该本体底部的第二连接部,该第一连接部和第二连接部之间设有可供该冲压组件固定安装的安装位。
在本发明所述的多工位旋转端子压着机头中,该冲压组件包括冲头组件、以及连接该冲头组件和该滑块的连接件,该连接件第一侧设有可供该第一连接部部分嵌入滑动连接第一竖向滑动槽,该连接件第二侧设有可供该第二连接部部分嵌入滑动连接第二竖向滑动槽,该本体上设有竖向贯穿该本体并与该连接件螺接的螺杆,旋转该螺杆可带动该连接件相对该滑块上下滑动。
该螺杆顶端固设有螺帽,该螺帽上设有多边形孔或该螺帽为多边形螺帽。
该本体上设有供该螺杆竖向贯穿的贯穿孔,该本体外侧面设有与该贯穿孔连通的连接孔,该连接孔内设有可用于压紧该螺杆的压块,该压块与该本体通过螺栓连接。
在本发明所述的多工位旋转端子压着机头中,该冲头组件至少包括压力传感器和第一冲头,该压力传感器固设于该第一冲头和连接件之间,该第一冲头包括固定部、固设于该固定部底部第一侧的第一夹块、固设于该固定部底部第二侧的第二夹块,该第一夹块底端设有向该第二夹块方向延伸形成的第一挡块,该第二夹块底端设有向该第一夹块方向延伸形成的第二挡块,该第一夹块、第二夹块、第一挡块和第二挡块夹设形成用于安装固定模具的固定位。
在本发明所述的多工位旋转端子压着机头中,该冲头组件还包括与该连接件固定连接的竖向压杆,该压杆与该连接件通过连杆连接,该连杆上设有至少一个可供该压杆穿过并固定连接的固定孔。
该冲头组件还包括与第一冲头可拆卸连接的第二冲头,该第二冲头包括可固定卡入至该固定位内的卡块、以及固设于该卡块底面中部并向凸出于该卡块底面的连接柱,该连接柱上设有向该连接柱内凹陷的至少一个环形槽或该连接柱底端端面设有连接盘。
在本发明所述的多工位旋转端子压着机头中,该支撑装置包括与该机台固定连接的第一支撑板和第二支撑板,该第一支撑板和第二支撑板分别设置于该第二驱动电机两侧,该第一支撑板和第二支撑板之间固设有固定连接该第一支撑板和第二支撑板的固定座,该第一滑轨和第二滑轨分别设置于该固定座两侧或该第一滑轨和第二滑轨分别设置于该第一支撑板内侧面和第二支撑板内侧面。
该固定座位于该第二直角减速机和滑块之间,该固定座上设有可供该转盘转动穿过的通孔。
实施本发明的多工位旋转端子压着机头,具有以下有益效果:使用本发明的多工位旋转端子压着机头时,在压着端子的过程中,可将多个模具分别安装于多个工位座上,在冲压过程中,控制旋转座旋转并带动工位座转动,在工位座转动至冲压机头正下方时,冲压机头向下冲压,实现端子压着。待上一位置的工位座冲压完成后,继续旋转旋转座,带动下一位置的工位座旋转至冲压机头正下方,对下一位置的工位座进行冲压,实现连续快速冲压,提高生产效率。
下面将结合附图及实施例对本发明作进一步说明,附图中。
图1是本发明多工位旋转端子压着机头的第一结构示意图。
图2是本发明多工位旋转端子压着机头的第二结构示意图。
图3是本发明多工位旋转端子压着机头中冲压机头的第一分解结构示意图。
图4是本发明多工位旋转端子压着机头中冲压机头的第二分解结构示意图。
图5是本发明多工位旋转端子压着机头中冲压机头的装配结构示意图。
图6是本发明多工位旋转端子压着机头中第一滑轨的结构示意图。
如图1所示,在本发明的多工位旋转端子压着机头第一实施例中,该压着机头100包括机台101、固设于该机台101上的支撑装置102、设置于该支撑装置102上的冲压机头200、可转动设置于该机台101上的旋转座103、设置于该旋转座103并可随该旋转座103旋转的多个工位座104,该机台101上设有用于驱动该旋转座103旋转的第一驱动电机105及第一直角减速机106。
使用本发明的多工位旋转端子压着机头100时,在压着端子的过程中,可将多个模具分别安装于多个工位座104上,在冲压过程中,控制旋转座103旋转并带动工位座104转动,在工位座104转动至冲压机头200正下方时,冲压机头200向下冲压,实现端子压着。待上一位置的工位座104冲压完成后,继续旋转旋转座103,带动下一位置的工位座104旋转至冲压机头200正下方,对下一位置的工位座104进行冲压,实现连续快速冲压,提高生产效率。
具体的,该机台101包括安装台107、固设于该安装台107端部的“U”形支撑座108,该“U”形支撑座108包括与该安装台107端部垂直固定连接的第一支撑座109、与该第一支撑座109底端垂直固定连接的底座110、以及与该底座110第二端垂直固定连接的第二支撑座111,该旋转座103可转动设置于该第一支撑座109和第二支撑座111之间,该第一驱动电机105及第一直角减速机106固设于该第一支撑座109上,该第一驱动电机105的输出端与第一直角减速机106的输入端连接,该第一直角减速机106驱动该旋转座103旋转,该旋转座103第一侧与该第一直角减速电机的输出轴固定连接,该旋转座103第二侧与该第二支撑座111可转动连接。
为起到对旋转座103的稳定支撑作用,如图2所示,该多个工位座104等间距设置于该旋转座103周缘,该压着机头100还包括固设于该第一支撑座109上的气缸112,该气缸112上设有伸缩定位杆113,该旋转座103上设有在该工位座104转动至正对该冲压机头200时供该伸缩定位杆113插入的多个定位孔114。
在旋转座103旋转至工位座104与冲压机头200正对时,对气缸112进行充气,气缸112上的伸缩定位杆113伸入至定位孔114内,伸缩定位杆113可对旋转座103进行定位及支撑,可防止冲压过程中造成对旋转座103造成损坏。
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如图3-5所示,该冲压机头200包括固设于该支撑装置102上的第二驱动电机201、与该第二驱动电机201连接的第二直角减速机202、固设于该支撑装置102上的第一滑轨203、固设于该支撑装置102上与该第一滑轨203相对设置的第二滑轨204、可上下滑动设置于该第一滑轨203和第二滑轨204之间的滑块205、设置于该滑块205底部随该滑块205上下移动的冲压组件206,该第二驱动电机201的输出端与该第二直角减速机202的输入端连接,该第二直角减速机202的输出轴上设有随该输出轴转动的转盘207,该转盘207上偏心设置有偏心轴208,该偏心轴208上可转动套设有驱动盘209,该滑块205上设有可供该驱动盘209容置的跑道圆形驱动腔210,该驱动盘209可在该驱动腔210内转动并驱动该滑块205沿该第一滑轨203和第二滑轨204上下滑动。
使用该冲压机头200时,可将第二驱动电机201安装至于滑块205的滑动方向相同的角度,然后通过第二直角减速机202将第二驱动电机201的转动输出转换为第二直角减速机202的输出轴转动。在输出轴转动过程中,输出轴带动转盘207转动,转盘207带动偏心轴208转动,偏心轴208转动并带动驱动盘209在驱动腔210内转动,由于第一滑轨203和第二滑轨204限制了滑块205的滑动方向,在驱动盘209在驱动腔210内转动的过程中,驱动盘209推动滑块205沿第一滑轨203和第二滑轨204进行上下往复运动,滑块205在上下移动过程中带动冲压组件206进行端子压着。
具体的,如图6所示,该第一滑轨203包括第一竖直导轨211、设置于该第一竖直导轨211内侧面的第一“V”形滑槽212、可转动设置于该第一“V”形滑槽212的第一侧壁上的多个第一滚针213、以及可转动设置于该第一“V”形滑槽212的第二侧壁上的多个第二滚针214。该第二滑轨204包括第二竖直导轨、设置于该第二竖直导轨内侧面的第二“V”形滑槽215、可转动设置于该第二“V”形滑槽215的第一侧壁上的多个第三滚针216、以及可转动设置于该第二“V”形滑槽215的第二侧壁上的多个第四滚针。
对应的,该滑块205第一侧设有可在该第一“V”形滑槽212内滑动的第一“V”形凸缘217,该滑块205第二侧设有可在该第二“V”形滑槽215内滑动的第二“V”形凸缘218。
在滑块205上下移动过程中,第一“V”形凸缘217和第二“V”形凸缘218分别在第一“V”形滑槽212和第二“V”形滑槽215内上下滑动,第一“V”形凸缘217和第二“V”形凸缘218的两个侧壁分别与第一滚针213、第二滚针214、第三滚针216和第四滚针抵接,通过第一滚针213、第二滚针214、第三滚针216和第四滚针的转动实现滑动的滑动,可大大较小滑块205与第一“V”形滑槽212和第二“V”形滑槽215之间的摩擦,减少了动力损耗,提高了机头冲压力及稳定性。
具体的,该多个第一滚针213相互平行设置,多个第二滚针214相互平行设置,多个第三滚针216相互平行设置,多个第四滚针相互平行设置。
可以理解的,在其他实施方式中,该第一滑轨203和第二滑轨204还可以是其他滑轨,只要起到对滑块205的上下滑动进行导滑的作用即可。
具体的,如图3、4所示,该滑块205包括本体、固设于该本体底部第一侧并凸出于该本体底部的第一连接部219、固设于该本体底部第二侧并凸出于该本体底部的第二连接部220,该第一连接部219和第二连接部220之间设有可供该冲压组件206固定安装的安装位221。
进一步的,该冲压组件206包括冲头组件、以及连接该冲头组件和该滑块205的连接件222,该连接件222第一侧设有可供该第一连接部219部分嵌入滑动连接第一竖向滑动槽223,该连接件222第二侧设有可供该第二连接部220部分嵌入滑动连接第二竖向滑动槽224,该本体上设有竖向贯穿该本体并与该连接件222螺接的螺杆225,旋转该螺杆225可带动该连接件222相对该滑块205上下滑动。
进一步的,该螺杆225顶端固设有螺帽226,该螺帽226上设有多边形孔或该螺帽226为多边形螺帽226;该本体上设有供该螺杆225竖向贯穿的贯穿孔227,该本体外侧面设有与该贯穿孔227连通的连接孔228,该连接孔228内设有可用于压紧该螺杆225的压块229,该压块229与该本体通过螺栓230连接。
在本实施方式中,该连接件222顶部设有可供螺杆225底端插入螺接的螺纹孔。
在需要调节冲头组件的高度时,可转动螺母带动螺杆225转动,由于连接件222两侧分别与第一连接部219和第二连接部220滑动连接,在螺杆225转动过程中,螺杆225驱动连接件222沿第一连接部219和第二连接部220上下滑动,从而实现对连接件222及冲头组件的高度调节。
具体的,如图3、4所示,该冲头组件至少包括压力传感器231和第一冲头232,该压力传感器231固设于该第一冲头232和连接件222之间,该第一冲头232包括固定部、固设于该固定部底部第一侧的第一夹块233、固设于该固定部底部第二侧的第二夹块234,该第一夹块233底端设有向该第二夹块234方向延伸形成的第一挡块235,该第二夹块234底端设有向该第一夹块233方向延伸形成的第二挡块236,该第一夹块233、第二夹块234、第一挡块235和第二挡块236夹设形成用于安装固定模具的固定位。
在进行端子压着时,可将模具安装于第一夹块233和第二夹块234之间的固定位上,然后通过第二驱动电机201驱动第一冲头232对端子进行压着。进一步的,通过设置压力传感器231,可检测端子压着过程中的压力数据,便于对冲压机头200进行调节。
进一步的,该冲头组件还包括与该连接件222固定连接的竖向压杆240,该压杆240与该连接件222通过连杆241连接,该连杆241上设有至少一个可供该压杆240穿过并固定连接的固定孔242。
该冲头组件还包括与第一冲头232可拆卸连接的第二冲头,该第二冲头包括可固定卡入至该固定位内的卡块237、以及固设于该卡块237底面中部并向凸出于该卡块237底面的连接柱238,该连接柱238上设有向该连接柱238内凹陷的至少一个环形槽或该连接柱238底端端面设有连接盘239。
本实施方式中,通过设置压杆240,压杆240在冲头组件上下移动过程中随冲头组件进行上下移动,实现对线缆的附加操作。进一步的,通过设置第二冲头,可通过第二冲头对冲压不同结构的模具进行固定。
具体的,该支撑装置102包括与该机台101固定连接的第一支撑板243和第二支撑板244,该第一支撑板243和第二支撑板244分别设置于该第二驱动电机201两侧,该第一支撑板243和第二支撑板244之间固设有固定连接该第一支撑板243和第二支撑板244的固定座245,该第一滑轨203和第二滑轨204分别设置于该固定座245两侧或该第一滑轨203和第二滑轨204分别设置于该第一支撑板243内侧面和第二支撑板244内侧面。该固定座245位于该第二直角减速机202和滑块205之间,该固定座245上设有可供该转盘207转动穿过的通孔246。
可以理解的,该第一支撑板243和第二支撑板244可固定于机台101上对冲压机头200进行整体支撑和固定。
此外,在本发明中,除非另有明确的规定和限定,术语“相连”、“连接”、“层叠”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。
Claims (10)
- 一种多工位旋转端子压着机头,其特征在于,所述压着机头(100)包括机台(101)、固设于所述机台(101)上的支撑装置(102)、设置于所述支撑装置(102)上的冲压机头(200)、可转动设置于所述机台(101)上的旋转座(103)、设置于所述旋转座(103)并可随所述旋转座(103)旋转的多个工位座(104),所述机台(101)上设有用于驱动所述旋转座(103)旋转的第一驱动电机(105)及第一直角减速机(106)。
- 根据权利要求1所述的多工位旋转端子压着机头,其特征在于,所述机台(101)包括安装台(107)、固设于所述安装台(107)端部的“U”形支撑座(108),所述“U”形支撑座(108)包括与所述安装台(107)端部垂直固定连接的第一支撑座(109)、与所述第一支撑座(109)底端垂直固定连接的底座(110)、以及与所述底座(110)第二端垂直固定连接的第二支撑座(111),所述旋转座(103可转动设置于所述第一支撑座(109)和第二支撑座(111)之间,所述第一驱动电机(105)及第一直角减速机(106)固设于所述第一支撑座(109)上,所述第一驱动电机(105)的输出端与第一直角减速机(106)的输入端连接,所述第一直角减速机(106)驱动所述旋转座(103)旋转,所述旋转座(103)第一侧与所述第一直角减速电机的输出轴固定连接,所述旋转座(103)第二侧与所述第二支撑座(111)可转动连接。
- 根据权利要求2所述的多工位旋转端子压着机头,其特征在于,所述多个工位座(104)等间距设置于所述旋转座(103)周缘,所述压着机头(100)还包括固设于所述第一支撑座(109)上的气缸(112),所述气缸(112)上设有伸缩定位杆(113),所述旋转座(103)上设有在所述工位座(104)转动至正对所述冲压机头(200)时供所述伸缩定位杆(113)插入的多个定位孔(114)。
- 根据权利要求1所述的多工位旋转端子压着机头,其特征在于,所述冲压机头(200)包括固设于所述支撑装置(102)上的第二驱动电机(201)、与所述第二驱动电机(201)连接的第二直角减速机(202)、固设于所述支撑装置(102)上的第一滑轨(203)、固设于所述支撑装置(102)上与所述第一滑轨(203)相对设置的第二滑轨(204)、可上下滑动设置于所述第一滑轨(203)和第二滑轨(204)之间的滑块(205)、设置于所述滑块(205)底部随所述滑块(205)上下移动的冲压组件(206),所述第二驱动电机(201)的输出端与所述第二直角减速机(202)的输入端连接,所述第二直角减速机(202)的输出轴上设有随所述输出轴转动的转盘(207),所述转盘(207)上偏心设置有偏心轴(208),所述偏心轴(208)上可转动套设有驱动盘(209),所述滑块(205)上设有可供所述驱动盘(209)容置的跑道圆形驱动腔(210),所述驱动盘(209)可在所述驱动腔(210)内转动并驱动所述滑块(205)沿所述第一滑轨(203)和第二滑轨(204)上下滑动。
- 根据权利要求4所述的多工位旋转端子压着机头,其特征在于,所述第一滑轨(203)包括第一竖直导轨(211)、设置于所述第一竖直导轨(211)内侧面的第一“V”形滑槽(212)、可转动设置于所述第一“V”形滑槽(212)的第一侧壁上的多个第一滚针(213)、以及可转动设置于所述第一“V”形滑槽(212)的第二侧壁上的多个第二滚针(214);所述第二滑轨(204包括第二竖直导轨、设置于所述第二竖直导轨内侧面的第二“V”形滑槽(215)、可转动设置于所述第二“V”形滑槽(215)的第一侧壁上的多个第三滚针(216)、以及可转动设置于所述第二“V”形滑槽(215)的第二侧壁上的多个第四滚针;所述滑块(205)第一侧设有可在所述第一“V”形滑槽(212)内滑动的第一“V”形凸缘(217),所述滑块(205)第二侧设有可在所述第二“V”形滑槽(215)内滑动的第二“V”形凸缘(218)。
- 根据权利要求4所述的多工位旋转端子压着机头,其特征在于,所述滑块(205)包括本体、固设于所述本体底部第一侧并凸出于所述本体底部的第一连接部(219)、固设于所述本体底部第二侧并凸出于所述本体底部的第二连接部(220),所述第一连接部(219)和第二连接部(220)之间设有可供所述冲压组件(206)固定安装的安装位(221)。
- 根据权利要求6所述的多工位旋转端子压着机头,其特征在于,所述冲压组件(206)包括冲头组件、以及连接所述冲头组件和所述滑块(205)的连接件(222),所述连接件(222)第一侧设有可供所述第一连接部(219)部分嵌入滑动连接第一竖向滑动槽(223),所述连接件(222)第二侧设有可供所述第二连接部(220)部分嵌入滑动连接第二竖向滑动槽(224),所述本体上设有竖向贯穿所述本体并与所述连接件(222)螺接的螺杆(225),旋转所述螺杆(225)可带动所述连接件(222)相对所述滑块(205)上下滑动;所述螺杆(225)顶端固设有螺帽(226),所述螺帽(226)上设有多边形孔或所述螺帽(226)为多边形螺帽(226);所述本体上设有供所述螺杆(225)竖向贯穿的贯穿孔(227),所述本体外侧面设有与所述贯穿孔(227)连通的连接孔(228),所述连接孔(228)内设有可用于压紧所述螺杆(225)的压块(229),所述压块(229)与所述本体通过螺栓(230)连接。
- 根据权利要求7所述的多工位旋转端子压着机头,其特征在于,所述冲头组件至少包括压力传感器(231)和第一冲头(232),所述压力传感器(231)固设于所述第一冲头(232)和连接件(222)之间,所述第一冲头(232)包括固定部、固设于所述固定部底部第一侧的第一夹块(233)、固设于所述固定部底部第二侧的第二夹块(234),所述第一夹块(233)底端设有向所述第二夹块(234)方向延伸形成的第一挡块(235),所述第二夹块(234)底端设有向所述第一夹块(233)方向延伸形成的第二挡块(236),所述第一夹块(233)、第二夹块(234)、第一挡块(235)和第二挡块(236)夹设形成用于安装固定模具的固定位。
- 根据权利要求8所述的多工位旋转端子压着机头,其特征在于,所述冲头组件还包括与所述连接件(222)固定连接的竖向压杆(240),所述压杆(240)与所述连接件(222)通过连杆(241)连接,所述连杆(241)上设有至少一个可供所述压杆(240)穿过并固定连接的固定孔(242);所述冲头组件还包括与第一冲头(232)可拆卸连接的第二冲头,所述第二冲头包括可固定卡入至所述固定位内的卡块(237)、以及固设于所述卡块(237)底面中部并向凸出于所述卡块(237)底面的连接柱(238),所述连接柱(238)上设有向所述连接柱(238)内凹陷的至少一个环形槽或所述连接柱(238)底端端面设有连接盘(239)。
- 根据权利要求4所述的多工位旋转端子压着机头,其特征在于,所述支撑装置(102)包括与所述机台(101)固定连接的第一支撑板(243)和第二支撑板(244),所述第一支撑板(243)和第二支撑板(244)分别设置于所述第二驱动电机(201)两侧,所述第一支撑板(243)和第二支撑板(244)之间固设有固定连接所述第一支撑板(243)和第二支撑板(244)的固定座(245),所述第一滑轨(203)和第二滑轨(204)分别设置于所述固定座(245)两侧或所述第一滑轨(203)和第二滑轨(204)分别设置于所述第一支撑板(243)内侧面和第二支撑板(244)内侧面;所述固定座(245)位于所述第二直角减速机(202)和滑块(205)之间,所述固定座(245)上设有可供所述转盘(207)转动穿过的通孔(246)。
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