WO2022176710A1 - ソレノイドバルブ - Google Patents
ソレノイドバルブ Download PDFInfo
- Publication number
- WO2022176710A1 WO2022176710A1 PCT/JP2022/004923 JP2022004923W WO2022176710A1 WO 2022176710 A1 WO2022176710 A1 WO 2022176710A1 JP 2022004923 W JP2022004923 W JP 2022004923W WO 2022176710 A1 WO2022176710 A1 WO 2022176710A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- solenoid
- flange portion
- iron core
- solenoid valve
- movable iron
- Prior art date
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 38
- 230000002093 peripheral effect Effects 0.000 claims abstract description 18
- 239000000696 magnetic material Substances 0.000 claims description 9
- 238000000465 moulding Methods 0.000 abstract description 5
- 239000012530 fluid Substances 0.000 description 14
- 229910052742 iron Inorganic materials 0.000 description 7
- 239000007769 metal material Substances 0.000 description 6
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000010720 hydraulic oil Substances 0.000 description 4
- 238000002788 crimping Methods 0.000 description 3
- 230000004907 flux Effects 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000004043 responsiveness Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000009751 slip forming Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/029—Electromagnetically actuated valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0675—Electromagnet aspects, e.g. electric supply therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/12—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with streamlined valve member around which the fluid flows when the valve is opened
- F16K1/123—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with streamlined valve member around which the fluid flows when the valve is opened with stationary valve member and moving sleeve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/04—Construction of housing; Use of materials therefor of sliding valves
- F16K27/048—Electromagnetically actuated valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0603—Multiple-way valves
- F16K31/061—Sliding valves
- F16K31/0613—Sliding valves with cylindrical slides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0644—One-way valve
- F16K31/0655—Lift valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0686—Braking, pressure equilibration, shock absorbing
- F16K31/0693—Pressure equilibration of the armature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/12—Covers for housings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K41/00—Spindle sealings
- F16K41/14—Spindle sealings with conical flange on the spindle which co-operates with a conical surface in the housing
Definitions
- the present invention relates to a solenoid valve that controls working fluid.
- Valves used to control working fluid in various industrial fields have a valve seat and a valve element that can be separated from and attached to the valve seat. Pressure and flow rate can be controlled.
- valves include butterfly valves in which the disc has a pivot axis, lift valves in which the disc moves perpendicular to the valve seat of the valve opening, and even parallel to the valve seat of the valve opening.
- a typical valve form is a spool valve in which a spool, which is a valve body, moves.
- the direction of movement of the spool and the direction of flow of the working fluid intersect, and the fluid pressure of the working fluid is less likely to act in the direction of movement of the spool, so the responsiveness of the spool to the driving force is high. It's becoming
- the solenoid valve of Patent Document 1 is known.
- the solenoid valve of Patent Document 1 is an oil-immersed solenoid valve that is horizontally mounted in a mounting hole of a valve housing of a hydraulically controlled device such as an automatic transmission of an automobile, and is immersed in hydraulic oil in the valve housing. is.
- the solenoid valve of Patent Document 1 is mainly composed of a valve portion having a cylindrical spool housed in a sleeve and a solenoid portion for driving the spool, and the sleeve is connected to one axial end of the solenoid portion.
- a solenoid molded body in which a coil is molded from a resin and accommodated in the solenoid case; a stator arranged at one axial end side inside the solenoid molded body; and an inner side of the solenoid molded body a side ring that is a yoke arranged on the other axial end side of the side ring; a plunger that is a movable iron core arranged axially movably inside the side ring; an end plate that closes the other end of the solenoid case; It has
- the side ring is composed of a cylindrical portion disposed inside the solenoid molded body, and an annular flange portion projecting radially outward from the end portion of the cylindrical portion on the end plate side.
- a notch is formed in a part of the outer edge.
- the solenoid molded body has a connector portion projecting radially outward from a portion of the circumferential direction.
- the spring provided in the valve section urges the spool toward the end plate.
- a magnetic circuit is formed by the solenoid case, the stator, the side ring, and the plunger, and a magnetic force is generated between the stator and the plunger to move the plunger toward the stator, thereby moving the spool. is moved away from the end plate against the biasing force of the spring to vary the amount of working fluid flowing from the input port to the output port of the sleeve.
- the flange portion of the side ring is formed with a notch portion into which the end portion of the solenoid molded body is fitted.
- the magnetic resistance between the plunger and the stator is increased, and the magnitude of the magnetic force generated between the plunger and the stator is not uniform in the circumferential direction, which may affect the movement of the plunger.
- the present invention has been made with a focus on such problems, and an object of the present invention is to provide a solenoid valve capable of exerting a magnetic force on a movable iron core in a well-balanced manner.
- the solenoid valve of the present invention is a valve body; a sleeve in which the valve body is housed; a solenoid case having one end connected to the sleeve and the other end closed; a solenoid molded body housed in the solenoid case; a yoke having a tubular portion disposed inside the solenoid molded body and a flange portion projecting radially outward from the other end of the tubular portion; a movable iron core arranged axially movably inside the yoke, A solenoid valve that moves the valve body together with the movable iron core by energizing the coil of the solenoid molded body, The flange portion has a continuous annular outer peripheral surface and is arranged on the other end side of the solenoid molded body.
- the annular outer peripheral surface of the flange portion is continuously formed in an annular shape, so that the magnetic efficiency can be improved and the magnetic force can be applied to the movable core. It can work well in balance.
- the solenoid molded body and the yoke can be assembled separately, the relative assembly direction of the solenoid molded body and the yoke is not limited, and the assembly work can be easily performed.
- the other end of the solenoid case may be closed by a lid member, and the lid member and the flange portion may be in annular contact with each other in the axial direction.
- a large annular contact area can be ensured between the lid member and the flange portion, so that contaminants are less likely to enter the space of the movable iron core on the lid member side.
- the lid member may be made of a magnetic material. As a result, since the lid member is made of a magnetic material, the magnetic efficiency is improved, and the magnetic force can be applied to the movable iron core in a well-balanced manner.
- the other end of the solenoid case may be closed by the flange portion.
- the magnetic efficiency is improved, and the magnetic force can be applied to the movable iron core in a well-balanced manner.
- the flange portion may be crimped and fixed to the solenoid case. Thereby, a magnetic circuit can be reliably formed between the flange portion and the solenoid case.
- the space on the other end side of the movable iron core is partitioned in a non-communicating state with the external space of the solenoid case,
- the movable iron core is formed with a through hole that communicates a space on the other end side of the movable iron core and a space on the one end side of the movable iron core,
- the flange portion may have a convex portion that can come into contact with a portion of the movable core that is different from the through hole.
- FIG. 1 is a side sectional view showing a solenoid valve in Example 1 of the present invention
- FIG. FIG. 4 is a partial cross-sectional view of the solenoid valve viewed from the other end in the axial direction; (a) is an OFF state of a solenoid valve, and (b) is an enlarged side cross-sectional view of a main part showing an ON state of a solenoid valve.
- FIG. 5 is a side cross-sectional view showing a solenoid valve in Example 2 of the present invention;
- FIG. 1 A solenoid valve according to Embodiment 1 will be described with reference to FIGS. 1 and 2.
- FIG. Hereinafter, the right side of the paper surface of FIG. 1 is defined as one axial end side of the solenoid valve, and the left side of the paper surface of FIG. 1 is defined as the other axial end side of the solenoid valve.
- the solenoid valve 1 of the present embodiment is a spool type solenoid valve, and is used in a hydraulically controlled device such as an automatic transmission of a vehicle.
- the solenoid valve 1 is used as a so-called oil-immersed solenoid valve that is mounted horizontally in a mounting hole of a valve housing on the device side and immersed in hydraulic oil, which is a liquid in the valve housing.
- a solenoid valve 1 is constructed by integrally attaching a valve portion 2 to a solenoid portion 3 for adjusting the flow rate of a control fluid such as hydraulic oil. 1 shows an OFF state of the solenoid valve 1 in which the coil 36 of the solenoid molded body 31 is not energized.
- the valve portion 2 includes various ports such as an input port 24, an output port 25, a discharge port 26, a drain port 27, a feedback port 28, etc., which are connected to flow paths provided in mounting holes of the valve housing.
- a sleeve 21 provided with a port opening, a spool 22 as a valve element liquid-tightly accommodated in a through hole 21a formed axially on the inner diameter side of the sleeve 21, and the spool 22 on the other axial end side. It is composed of a coiled spring 29 that biases and a retainer 23 that holds the spring 29 .
- the sleeve 21 is formed with a discharge port 26, an output port 25, an input port 24, a feedback port 28, and a drain port 27 in this order from one axial end to the other axial end.
- the spool 22 can be reciprocated in the axial direction, and by reciprocating the spool 22 in the axial direction, the communication state of various ports is changed to control the pressure and flow rate of hydraulic oil.
- the sleeve 21, spool 22, and retainer 23 are made of materials such as aluminum, iron, stainless steel, and resin.
- the solenoid portion 3 includes a cylindrical solenoid case 30, a solenoid molded body 31 housed in the solenoid case 30, and a stator arranged inside the solenoid molded body 31 at one end in the axial direction.
- a side ring 33 as a yoke arranged on the other axial end side inside the solenoid molded body 31, an end plate 34 as a cover member for closing the opening of the other axial end of the solenoid case 30, and a stator.
- a plunger 35 as a movable iron core arranged in a space surrounded by a cylindrical body 7, a side ring 33, and an end plate 34, which will be described later, so as to be axially movable.
- the solenoid case 30 is a cylindrical body made of a magnetic metal material such as iron, and has a sleeve 21 connected to one end in the axial direction.
- an opening 30a penetrating in the radial direction is formed in the lower portion of the other axial end of the solenoid case 30 by cutting it from the other axial end (see FIG. 2).
- a crimped portion 30b is provided in a C-shaped axial view, that is, at a portion other than the opening 30a. It is clamped by the crimped portion 30b and the flange portion 33b of the side ring 33. As shown in FIG.
- the end plate 34 is made of a magnetic metal material such as iron, and is a disk having a slightly larger diameter than the flange portion 33 b of the side ring 33 .
- a convex portion 34 a that protrudes toward the plunger 35 is formed at the radial center of the end plate 34 .
- the solenoid molded body 31 is formed by molding a coil 36 with a resin 37, and a connector portion 37a projecting radially outward from the other end in the radial direction and having a substantially L-shaped cross section formed by a root portion and a terminal portion. have.
- the base portion of the connector portion 37a is fitted into the opening 30a of the solenoid case 30 from the other end side in the axial direction, and the terminal portion of the connector portion 37a is arranged outside the solenoid case 30 so as to extend to the one end side. .
- a control current is supplied to the coil 36 from the terminal portion of the connector portion 37a.
- the stator 32 is a cylindrical body having a stepped through-hole 32a penetrating in the axial direction at its central portion, and is made of a magnetic metal material such as iron.
- the through-hole 32a has a large-diameter hole portion 32b at the other end in the axial direction, and a small-diameter hole portion 32c having a smaller diameter than the large-diameter hole portion 32b at the one end in the axial direction.
- An annular surface perpendicular to the axial direction formed between the inner peripheral surface forming the large-diameter hole portion 32b and the inner peripheral surface forming the small-diameter hole portion 32c of the stator 32 is coated with a non-metallic material such as resin or rubber.
- a ring-shaped damper member 6 made of a magnetic material is fixed. Further, the other axial end of the spool 22 can contact one axial end of the stator 32, and the movement of the spool 22 toward the other axial end is restricted.
- the side ring 33 is made of a magnetic metal material such as iron.
- the side ring 33 includes a cylindrical portion 33a that extends in the axial direction and is disposed inside the solenoid molded body 31, and the other end in the axial direction of the cylindrical portion 33a, that is, the end portion on the end plate 34 side, that protrudes radially outward.
- An annular flange portion 33b is formed. The flange portion 33b is arranged on the other end side of the solenoid molded body 31 in the axial direction.
- the flange portion 33b has an outer circumference and an inner circumference formed concentrically and with substantially constant thickness, and an outer peripheral surface 33c of the flange portion 33b is continuous in the circumferential direction. It extends circularly.
- the flange portion 33b has an annular outer peripheral surface 33c that does not have a notched portion, and is formed in a ring shape when viewed in the axial direction. That is, the annular outer peripheral surface 33c of the flange portion 33b is in contact with the inner peripheral surface 30c of the solenoid case 30 in an arc shape.
- a lower portion of the annular outer peripheral surface 33c of the flange portion 33b, that is, a portion in the circumferential direction is exposed to the outside through the opening 30a of the solenoid case 30.
- a tubular body 7 made of a non-magnetic material is arranged between the stator 32 and the side ring 33 .
- a bush 9 made of a non-magnetic material is arranged over the tubular body 7 and the side ring 33 .
- the plunger 35 is formed in a columnar shape from a magnetic metal material such as iron, and is arranged inside the bush 9 so as to be slidable.
- the outer peripheral surface of the plunger 35 and the inner peripheral surface of the bush 9 are slightly spaced apart.
- a space S1 is formed on the other axial end side of the plunger 35 and is partitioned in a non-communicating state with the external space of the solenoid case 30.
- a space S1 is formed on the axial one end side of the plunger 35 in a non-communicating state with the external space of the solenoid case 30.
- a partitioned space S2 is formed.
- the plunger 35 is formed with a through hole 35a penetrating in parallel with the central axis at an eccentric position to communicate the space S1 and the space S2.
- the space S1 is defined by the plunger 35, the side ring 33, and the end plate 34
- the space S2 is defined by the plunger 35, the through hole 32a of the stator 32, and the spool 22.
- a space S3 inside the sleeve 21 is divided into spaces S1 and S2 by the spool 22. As shown in FIG.
- the other end of the rod 5 that is slidably inserted into the small-diameter hole 32c of the stator 32 is in contact with the end surface 35b on the one end side of the plunger 35, and one end of the rod 5 is in contact with the other end of the spool 22. ing.
- One end of the rod 5 may not be in contact with the end face 35b of the plunger 35 on the one end side when the current is turned off.
- the projection 34a of the end plate 34 is in contact with the center of the end surface 35d of the plunger 35 on the other axial end side. Specifically, the convex portion 34a of the end plate 34 abuts on the end surface 35d of the plunger 35 at a position different from the through hole 35a, thereby restricting the movement of the plunger 35 toward the other end in the axial direction.
- one axial end of the rod 5 pushes the end surface of the spool 22 on the other axial end side to move the spool 22 toward the one axial end side against the urging force of the spring 29 , so that the input port 24 of the sleeve 21 is released from the input port 24 of the sleeve 21 .
- the amount of control fluid flowing to output port 25 can be varied.
- the end surface 35b of the plunger 35 abuts against the damper member 6, thereby restricting the movement toward the one end in the axial direction.
- the fluid in the space S2 moves to the space S1 through the through hole 35a of the plunger 35.
- the fluid in the space S2 can be prevented from acting as resistance to the movement of the plunger 35 toward the one end in the axial direction, and the responsiveness of the solenoid valve 1 can be enhanced.
- the flange portion 33b of the side ring 33 has a continuous annular outer peripheral surface 33c and is arranged on the other end side of the solenoid molded body 31. According to this, since the annular outer peripheral surface 33c of the flange portion 33b is continuously formed in an annular shape, a notch is not formed in the flange portion 33b, and the flange portion 33b has a uniform shape in the circumferential direction. The magnetic efficiency is good, and the magnetic force can be applied to the plunger 35 in a well-balanced manner.
- the assembly direction of the solenoid molded body 31 and the side ring 33 in the relative circumferential direction is not limited, and the assembly work can be easily performed.
- end plate 34 is in annular contact with the annular flange portion 33b in the axial direction and has no notch, a large contact area can be secured, and contamination is prevented from entering the space S1. Hard to invade.
- the end plate 34 is made of a magnetic material, the volume of the portion forming the magnetic circuit is large, and the magnetic efficiency can be improved. Furthermore, since the end plate 34 has a disc shape without notches in the circumferential direction, the magnetic force can be applied to the plunger 35 in a well-balanced manner.
- the end plate 34 is sandwiched between the caulked portion 30b of the solenoid case 30 and the flange portion 33b of the side ring 33, the end plate 34, the flange portion 33b of the side ring 33, the end plate 34, and the solenoid case 30 are held together.
- a magnetic circuit can be reliably formed.
- Spaces S1 and S2 are formed on both sides of the plunger 35 in the axial direction, and are separated from the external space of the solenoid valve 1 in a non-communicating state. is formed. Further, the end plate 34 is formed with a convex portion 34a that protrudes toward the plunger 35, and the convex portion 34a abuts on the end face 35d of the plunger 35 at a position different from the through hole 35a.
- the through hole 35a of the plunger 35 is not blocked by the end plate 34 by abutting the projection 34a when the plunger 35 moves toward the end plate 34, the space on the one end side of the plunger 35 in the axial direction is closed.
- the fluid can be smoothly moved between S2 and the space S2 on the other axial end side.
- the spaces S1 and S2 are partitioned in a non-communicating state with the external space of the solenoid valve 1, contaminants are less likely to enter from the external space.
- the solenoid case 30 has an opening 30a through which a connector portion 37a projecting in the radial direction of the solenoid molded body 31 extends. It is exposed to the outside through an opening 30 a of the case 30 . According to this, since a part of the annular outer peripheral surface 33c of the flange portion 33b is exposed to the outside through the opening 30a, the magnetic flux generated between the solenoid case 30 and the flange portion 33b in the opening 30a is blocked by the connector portion 37a. It is difficult to be distorted, and it is easy to generate magnetic flux in a well-balanced manner. Further, since the connector portion 37a does not interfere with the flange portion 33b when assembling the solenoid valve 1, the assembling work can be easily performed.
- the connector portion 37a since the other end surface of the connector portion 37a is radially flush with the other end surface of the portion of the solenoid molded body 31 disposed on the inner diameter side of the solenoid case 30, the connector portion 37a can be easily manufactured.
- the opening 30a is provided with a relief margin and a crimping jig when the solenoid case 30 is deformed by the force applied during crimping. , and the crimped portion 30b can be easily crimped even in the vicinity of the opening 30a.
- the end plate 34 is made of a magnetic material, but the end plate may be made of a non-magnetic material such as resin.
- the side ring 330 of the solenoid valve 10 of the second embodiment includes a tubular portion 330a arranged inside the solenoid molded body 31 and a flange portion 330b projecting radially outward from the other axial end of the tubular portion 33a. , and a lid portion 330d for closing the opening of the flange portion 330b.
- the lid portion 330d is thinner in the axial direction than the flange portion 330b, and the end face of the lid portion 330d on the other axial end side extends flush with the end face of the flange portion 330b on the other axial end side.
- a protrusion 330e that protrudes toward the plunger 35 is formed at the radial center of the lid 330d.
- the projection 330e abuts on the end surface 35d of the plunger 35 at a position different from the through hole 35a.
- the flange portion 330b of the side ring 330 is clamped between the crimped portion 30b and the other axial end surface of the solenoid molded body 31 by crimping the crimped portion 30b of the solenoid case 30 .
- the flange portion 330b and the lid portion 330d of the side ring 330 are integrally formed, it is possible to prevent contamination from entering the space S1 from the external space.
- the side ring 330 is provided with a protrusion 330e that abuts on the end face 35d of the plunger 35 at a position different from the through hole 35a when the solenoid valve 10 is off.
- the through hole 35a of the plunger 35 is not closed by 330d, and the fluid can be smoothly moved between the space S1 and the space S2.
- the side ring 330 of this embodiment is attached by clamping the flange portion 330b between the caulked portion 30b of the solenoid case 30 and the other end surface of the solenoid molded body 31 in the axial direction
- the side ring 330 may be attached by being sandwiched between the crimped portion 30b of the solenoid case 30 and the cylindrical body 7.
- the flange portion 330b is located on the other end surface of the solenoid molded body 31 in the axial direction. They do not have to be in contact with each other.
- the other end of the rod 5 is in contact with the end surface 35b of the plunger 35, and one end of the rod 5 is in contact with one end of the spool 22.
- it may be fixed to the spool 22 by a fixing member such as a bolt, or by welding or adhesion.
- the plunger 35 is in a non-contact state with the stator 32 by the damper member 6 when the solenoid valve 1 is on.
- the connector portion 37a of the solenoid molded body 31 is arranged on the one axial end side of the flange portion 33b, and in Example 2, the connector portion 37a is arranged on the one axial end side of the flange portion 330b.
- a part of the connector part may be arranged on the outer diameter side of the annular outer peripheral surface of the flange part.
- the flange portion may be arranged on the other end side in the axial direction of the portion of the solenoid molded body that is arranged on the inner diameter side of the solenoid case, that is, the portion of the solenoid molded body other than the connector portion.
- the plunger 35 is formed with the through hole 35a.
- the plunger 35 is not limited to this. Communicating grooves may be formed.
- the space S1 on the other axial end side of the plunger 35 and the space S2 on the one axial end side of the plunger 35 are not in communication with the external space of the solenoid valve.
- one or both of the spaces S1 and S2 may communicate with the external space of the solenoid valve.
- the plunger 35 does not need to have the through hole 35a because the spaces S1 and S2 can breathe with the external space.
- the other end of the solenoid case 30 is closed by the end plate 34, and in the second embodiment, the flange portion 330b of the side ring 33 closes the other end of the solenoid case 30.
- the solenoid case is not limited thereto. You may have a cover part which closes the other end of.
- the side ring and the stator are separate bodies, but the side ring and the stator may be formed integrally. In that case, it is preferable to form a portion where the cross-sectional area of the magnetic flux flow path is narrow in the middle of the portion extending in the axial direction so that a strong magnetic force acts on the movable iron core.
- the spool type solenoid valve using a spool as the valve body has been described, but the present invention is not limited to this, and may be a solenoid valve using a globe valve, a gate valve, or the like.
- Solenoid valve 2 Valve part 3 Solenoid part 10 Solenoid valve 30 Solenoid case 30a Opening 30b Crimped part 31 Solenoid molded body 32 Stator 33 Side ring (yoke) 33a cylindrical portion 33b flange portion 33c annular outer peripheral surface 34 end plate (lid member) 34a Convex portion 35 Plunger (movable iron core) 35a Through hole 36 Coil 37a Connector portion 330 Side ring 330a Cylindrical portion 330b Flange portion 330d Lid portion 330e Protrusions S1 to S3 Space
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- Electromagnetism (AREA)
- Fluid Mechanics (AREA)
- Magnetically Actuated Valves (AREA)
Abstract
Description
弁体と、
前記弁体が収納されるスリーブと、
一端に前記スリーブが接続され、他端が閉塞されるソレノイドケースと、
前記ソレノイドケース内に収容されるソレノイド成形体と、
前記ソレノイド成形体の内側に配置される筒状部及び該筒状部の他端から外径側に張り出すフランジ部を有するヨークと、
前記ヨークの内側に軸方向に移動可能に配置される可動鉄心と、を備え、
前記ソレノイド成形体のコイルへの通電により前記可動鉄心とともに前記弁体を移動させるソレノイドバルブであって、
前記フランジ部は、連続する環状外周面を有し、前記ソレノイド成形体の他端側に配設されている。
これによれば、フランジ部の環状外周面が連続して環状に形成されることから、フランジ部は周方向に均等な形状であるため、磁気効率を向上でき、かつ可動鉄心に対して磁力をバランスよく作用させることができる。加えて、ソレノイド成形体とヨークとを別々に組み立てることができるため、ソレノイド成形体とヨークとの相対的な組み立て方向が限定されず、組み立て作業を簡便に行うことができる。
これにより、蓋部材とフランジ部との間の環状の当接面積を広く確保できるため、可動鉄心の蓋部材側の空間にコンタミが侵入しにくい。
これにより、蓋部材が磁性体であるため、磁気効率が向上し、かつ可動鉄心に対して磁力をバランスよく作用させることができる。
これにより、ヨークのフランジ部によりソレノイドケースの他端が閉塞されるため、磁気効率が向上し、かつ可動鉄心に対して磁力をバランスよく作用させることができる。
これにより、フランジ部とソレノイドケースとの間の磁気回路を確実に形成できる。
前記可動鉄心には、前記可動鉄心の前記他端側の空間と前記可動鉄心の一端側の空間とを連通する貫通孔が形成されており、
前記フランジ部には、前記可動鉄心における前記貫通孔とは異なる部位に当接可能な凸部を有していてもよい。
これにより、可動鉄心が軸方向他端側に移動したときに凸部に当接し、貫通孔がフランジ部により閉塞されないため、可動鉄心の一端側の空間と他端側の空間との間で流体を円滑に移動させることができる。
1、図3(a)参照。)。このとき、プランジャ35の貫通孔35aを通って空間S1の流体が空間S2に移動するようになっている。これにより、空間S1の流体がプランジャ35の軸方向他端側への移動の抵抗となることを抑制でき、ソレノイドバルブ1の応答性を高めることができる。
2 バルブ部
3 ソレノイド部
10 ソレノイドバルブ
30 ソレノイドケース
30a 開口
30b かしめ部
31 ソレノイド成形体
32 ステータ
33 サイドリング(ヨーク)
33a 筒状部
33b フランジ部
33c 環状外周面
34 エンドプレート(蓋部材)
34a 凸部
35 プランジャ(可動鉄心)
35a 貫通孔
36 コイル
37a コネクタ部
330 サイドリング
330a 筒状部
330b フランジ部
330d 蓋部
330e 凸部
S1~S3 空間
Claims (6)
- 弁体と、
前記弁体が収納されるスリーブと、
一端に前記スリーブが接続され、他端が閉塞されるソレノイドケースと、
前記ソレノイドケース内に収容されるソレノイド成形体と、
前記ソレノイド成形体の内側に配置される筒状部及び該筒状部の一端から外径側に張り出すフランジ部を有するヨークと、
前記ヨークの内側に軸方向に移動可能に配置される可動鉄心と、を備え、
前記ソレノイド成形体のコイルへの通電により前記可動鉄心とともに前記弁体を移動させるソレノイドバルブであって、
前記フランジ部は、連続する環状外周面を有し、前記ソレノイド成形体の他端側に配設されているソレノイドバルブ。 - 前記ソレノイドケースの他端は、蓋部材により閉塞されており、前記蓋部材と前記フランジ部とは軸方向に環状に当接している請求項1に記載のソレノイドバルブ。
- 前記蓋部材は磁性体から構成されている請求項2に記載のソレノイドバルブ。
- 前記ソレノイドケースの他端が前記フランジ部により閉塞されている請求項1に記載のソレノイドバルブ。
- 前記フランジ部が前記ソレノイドケースとかしめ固定されている請求項4に記載のソレノイドバルブ。
- 前記可動鉄心の他端側の空間は前記ソレノイドケースの外部空間と非連通状態で区画されており、
前記可動鉄心には、前記可動鉄心の他端側の空間と前記可動鉄心の一端側の空間とを連通する貫通孔が形成されており、
前記フランジ部には、前記可動鉄心における前記貫通孔とは異なる部位に当接可能な凸部を有している請求項4または5に記載のソレノイドバルブ。
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US18/277,378 US20240125405A1 (en) | 2021-02-16 | 2022-02-08 | Solenoid valve |
JP2023500766A JPWO2022176710A1 (ja) | 2021-02-16 | 2022-02-08 | |
CN202280015303.3A CN117043503A (zh) | 2021-02-16 | 2022-02-08 | 电磁阀 |
EP22756031.5A EP4296552A1 (en) | 2021-02-16 | 2022-02-08 | Solenoid valve |
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EP (1) | EP4296552A1 (ja) |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20180180194A1 (en) * | 2016-12-28 | 2018-06-28 | Unick Corporation | Solenoid valve |
WO2019017271A1 (ja) | 2017-07-18 | 2019-01-24 | イーグル工業株式会社 | ソレノイドバルブ |
WO2020110881A1 (ja) * | 2018-11-26 | 2020-06-04 | 株式会社デンソー | ソレノイド |
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2022
- 2022-02-08 EP EP22756031.5A patent/EP4296552A1/en active Pending
- 2022-02-08 US US18/277,378 patent/US20240125405A1/en active Pending
- 2022-02-08 WO PCT/JP2022/004923 patent/WO2022176710A1/ja active Application Filing
- 2022-02-08 CN CN202280015303.3A patent/CN117043503A/zh active Pending
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20180180194A1 (en) * | 2016-12-28 | 2018-06-28 | Unick Corporation | Solenoid valve |
WO2019017271A1 (ja) | 2017-07-18 | 2019-01-24 | イーグル工業株式会社 | ソレノイドバルブ |
WO2020110881A1 (ja) * | 2018-11-26 | 2020-06-04 | 株式会社デンソー | ソレノイド |
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US20240125405A1 (en) | 2024-04-18 |
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