WO2022166634A1 - 一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法 - Google Patents

一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法 Download PDF

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WO2022166634A1
WO2022166634A1 PCT/CN2022/073371 CN2022073371W WO2022166634A1 WO 2022166634 A1 WO2022166634 A1 WO 2022166634A1 CN 2022073371 W CN2022073371 W CN 2022073371W WO 2022166634 A1 WO2022166634 A1 WO 2022166634A1
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electron beam
module
electron
beam source
turning roller
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PCT/CN2022/073371
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English (en)
French (fr)
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唐志宏
谷胜栋
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湖州超群电子科技有限公司
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00—Preservation or chemical ripening of fruit or vegetables
    • A23B7/015—Preserving by irradiation or electric treatment without heating effect
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B5/00—Preservation of eggs or egg products
    • A23B5/015—Preserving by irradiation or electric treatment without heating effect
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/08—Radiation
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/26—Accessories or devices or components used for biocidal treatment
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85—Food storage or conservation, e.g. cooling or drying

Definitions

  • the invention relates to the technical field of food sterilization, in particular to an egg and vegetable sterilization and disinfection system based on electron irradiation and a method for using the same.
  • Food sterilization is to take food raw materials and processed products as the object. Through the sterilization and sterilization of microorganisms that cause food deterioration, the stability of food quality is achieved, the shelf life of food is effectively extended, and the survival of harmful bacteria in food is reduced. Quantity, to avoid ingestion of live bacteria to cause human (usually intestinal) infection or pre-production of bacterial toxins in food to cause human poisoning.
  • the present invention proposes an electronic irradiation-based sterilization and disinfection system for eggs and vegetables and a method for using the same.
  • a sterilization and disinfection system for eggs and vegetables based on electron irradiation proposed by the present invention includes an electron beam source irradiation module, a material conveying module, a material tumbling module and a support module, and the electron beam source irradiation module includes an electron beam source and a plurality of accelerators
  • the accelerator device includes a cathode structure, an anode structure, a filament and an anode window, the electron beam source includes a filament and a mounting structure, the filament is mounted on the cathode structure through the mounting structure, and the filament emits electron beams, so
  • the material turning module includes a first turning roller, a second turning roller and a third turning roller.
  • a first protective cover is attached to the circumferential outer shell of the first turning roller
  • a second protective cover is attached to the circumferential outer shell of the second turning roller
  • a third protective cover is attached to the circumferential outer shell of the third turning roller .
  • the circumferential outer wall of the first protective cover is evenly provided with bumps
  • the circumferential outer wall of the second protective cover is evenly provided with grooves
  • both sides of the first protective cover and the second protective cover are fixedly arranged
  • the third turning roller is a twin-screw structure.
  • the material conveying module includes an electric material conveying belt.
  • the support module includes a support frame and an electron beam source installation bracket, and the electron beam source installation bracket is fixedly arranged above the support frame.
  • a working method of an egg and vegetable sterilization and disinfection system based on electron irradiation specifically comprising the following steps:
  • the conveying material can be eggs or vegetables, and the conveying material is conveyed by the conveyor belt;
  • the present invention provides an electronic irradiation-based sterilization and disinfection system for eggs and vegetables and a method for using the same, which have the following beneficial effects: eggs, vegetables, etc. can be sterilized without any secondary pollution. Sterilization; the speed of sterilizing eggs and vegetables is fast; the technology of the invention is very simple and reliable, can be flexibly arranged on the production line, and occupies much less space.
  • Fig. 1 is the system diagram of a kind of egg and vegetable sterilization and disinfection system based on electron irradiation proposed by the present invention and its using method;
  • Fig. 2 is the structural representation of a kind of egg and vegetable sterilization system based on electron irradiation proposed by the present invention and its using method;
  • Fig. 3 is the electron beam source multi-angle irradiation diagram of a kind of egg and vegetable sterilization system based on electron irradiation and its using method proposed by the present invention
  • FIG. 4 is a structural diagram of a material inversion module of an electronic irradiation-based sterilization and disinfection system for eggs and vegetables and a method of use thereof proposed by the present invention
  • FIG. 5 is a schematic structural diagram of the second turning roller of an electronic irradiation-based sterilization and disinfection system for eggs and vegetables and a method of use thereof proposed by the present invention
  • FIG. 6 is a schematic structural diagram of the first reversing roller of an electron irradiation-based egg and vegetable sterilization and disinfection system and a method of using the same proposed by the present invention.
  • Electron beam source 2. Electron beam; 3. First turning roller; 4. Second turning roller; 5. Third turning roller; 6. Conveying material; 7. Support frame; 8. First protection Cover; 9. Bump; 10. Removal plate; 11. Second protective cover; 12. Groove.
  • a system for sterilizing and sterilizing eggs and vegetables based on electron irradiation includes an electron beam source irradiation module, a material conveying module, a material tumbling module and a support module.
  • the electron beam source irradiation module includes an electron beam source 1 and a plurality of
  • the accelerator device includes a cathode structure, an anode structure, a filament and an anode window.
  • the electron beam source 1 includes a filament and an installation structure.
  • the filament is installed on the cathode structure through the installation structure.
  • the filament emits electron beams.
  • the material tumbling module includes a first turning Roller 3 , second inversion roll 4 and third inversion roll 5 .
  • the first protective sleeve 8 is attached to the outer circumference of the first turning roller 3
  • the second protective sleeve 11 is attached to the outer circumference of the second turning roller 4
  • the third protective sleeve is attached to the outer circumference of the third turning roller 5 .
  • the circumferential outer wall of the first protective cover 8 is evenly provided with bumps 9
  • the circumferential outer wall of the second protective cover 11 is evenly provided with grooves 12
  • both sides of the first protective cover 8 and the second protective cover 11 are fixedly provided with dials.
  • the plate 10 is made up of the bumps 9 and the grooves 12 to improve the effect of material tumbling.
  • the third inversion roller 5 is a twin-screw structure, which can facilitate the inversion of the conveying material 6, and adjust the inversion angle according to the irradiation range of the electron beam source 1, and the sample will also move to achieve the purpose of automatic transmission.
  • the material conveying module includes a motorized material conveying belt.
  • the support module includes a support frame 7 and an electron beam source installation bracket, and the electron beam source installation bracket is fixedly arranged above the support frame 7 .
  • a working method of an egg and vegetable sterilization and disinfection system based on electron irradiation specifically comprising the following steps:
  • Step 1 First, place the conveying material 6 on the feeding end of the conveyor belt.
  • the conveying material 6 can be eggs or vegetables, and the conveying material 6 is conveyed by the conveyor belt;
  • the second step then set up a plurality of electron beam sources 1, install the electron beam sources 1 on the electron beam source mounting bracket, and make the plurality of electron beam sources 1 irradiate above the material tumbling module, and the irradiation angles are different;
  • the third step then the conveying material 6 is turned over several times by the first turning roller 3, the second turning roller 4 and the third turning roller 5;
  • the fourth step at the same time of turning over, the first turning roller 3, the second turning roller 4 and the third turning roller 5 synchronously convey the material to the conveying material 6, and finally discharge the conveying material 6.
  • the control method of the present invention is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art.
  • the supply of power also belongs to the common knowledge in the art, and the present invention is mainly used to protect the mechanical device , so the present invention will not explain the control mode and circuit connection in detail.

Abstract

一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法，针对现有的食品杀菌方式具有工序时间长，成本高，不容易实现自动化的问题，提出以下方案，包括束源照射模块、物料输送模块、物料翻滚模块和支撑模块，所述电子束源照射模块包括电子束源和多个加速器装置，所述加速器装置包括阴极结构、阳极结构、灯丝和阳极窗口，所述电子束源包括灯丝和安装结构，所述灯丝通过安装结构安装于阴极结构上，所述灯丝发射有电子束，所述物料翻滚模块包括第一翻转辊、第二翻转辊和第三翻转辊；同时还公开了一种基于上述电子辐照的鸡蛋蔬菜杀菌消毒系统的工作方法。

Description

一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法 技术领域
本发明涉及食品杀菌技术领域，尤其涉及一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法。
背景技术
食品杀菌就是以食品原料、加工品为对象，通过对引起食品变质的主要因素是微生物的杀菌及除菌，达到食品品质的稳定化，有效延长食品的保质期，并因此降低食品中有害细菌在存活数量，避免活菌的摄入引起人体(通常是肠道)感染或预先在食品中产生的细菌毒素导致人类中毒。
在对食品消毒处理时，现在业界常用的方法是使用紫外线灭菌或消毒水灭菌的方式，具有工序时间长，成本高，不容易实现自动化的问题。
发明内容
基于现有的食品杀菌方式具有工序时间长，成本高，不容易实现自动化的技术问题，本发明提出了一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法。
本发明提出的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统，包括电子束源照射模块、物料输送模块、物料翻滚模块和支撑模块，所述电子束源照射模块包括电子束源和多个加速器装置，所述加速器装置包括阴极结构、阳极结构、灯丝和阳极窗口，所述电子束源包括灯丝和安装结构，所述灯丝通过安装结构安装于阴极结构上，所述灯丝发 射有电子束，所述物料翻滚模块包括第一翻转辊、第二翻转辊和第三翻转辊。
优选地，所述第一翻转辊的圆周外套接有第一保护套，所述第二翻转辊的圆周外套接有第二保护套，所述第三翻转辊的圆周外套接有第三保护套。
优选地，所述第一保护套的圆周外壁均匀设置有凸块，所述第二保护套的圆周外壁均匀设置有凹槽，所述第一保护套和第二保护套的两侧均固定设置有拨料板。
优选地，所述第三翻转辊为双螺杆结构。
优选地，所述物料输送模块包括电动物料输送带。
优选地，所述支撑模块包括支撑架和电子束源安装支架，且电子束源安装支架固定设置在支撑架上方。
一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统的工作方法，具体包括以下步骤：
S1：首先，在传送带的进料端上放置输送料，该输送料可以是鸡蛋或者蔬菜，由传送带对输送料进行输送处理；
S2：接着设置多个电子束源，将电子束源安装在电子束源安装支架上，并使多个电子束源照射在物料翻滚模块上方，并且照射角度各不相同；
S3：接着由第一翻转辊、第二翻转辊和第三翻转辊对输送料进行多次翻转；
S4：在翻转的同时，第一翻转辊、第二翻转辊和第三翻转辊对输 送料对物料进行同步输送，最后排下输送料。
与现有技术相比，本发明提供了一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法，具备以下有益效果：可以在无任何二次污染的情况下对鸡蛋和蔬菜等进行杀菌消毒；对鸡蛋和蔬菜消毒的速度快；本发明技术非常简单可靠，可以灵活的布置在产线上，占用空间小很多。
附图说明
图1为本发明提出的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统其使用方法的系统图；
图2为本发明提出的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法的结构示意图；
图3为本发明提出的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法的电子束源多角度照射图；
图4为本发明提出的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法的物料翻转模块结构图；
图5为本发明提出的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法的第二翻转辊结构示意图；
图6为本发明提出的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法的第一翻转辊结构示意图。
图中：1、电子束源；2、电子束；3、第一翻转辊；4、第二翻转辊；5、第三翻转辊；6、输送料；7、支撑架；8、第一保护套；9、凸块；10、拨料板；11、第二保护套；12、凹槽。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
在本发明的描述中，需要理解的是，术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
参照图1-6，一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统，包括电子束源照射模块、物料输送模块、物料翻滚模块和支撑模块，电子束源照射模块包括电子束源1和多个加速器装置，加速器装置包括阴极结构、阳极结构、灯丝和阳极窗口，电子束源1包括灯丝和安装结构，灯丝通过安装结构安装于阴极结构上，灯丝发射有电子束，物料翻滚模块包括第一翻转辊3、第二翻转辊4和第三翻转辊5。
本发明中，第一翻转辊3的圆周外套接有第一保护套8，第二翻转辊4的圆周外套接有第二保护套11，第三翻转辊5的圆周外套接有第三保护套，在物料输送过程中，由第一保护套8、第二保护套11和第三保护套对输送料进行保护，避免输送料与第一翻转辊3、第二翻转辊4和第三翻转辊5碰撞而损坏。
第一保护套8的圆周外壁均匀设置有凸块9，第二保护套11的 圆周外壁均匀设置有凹槽12，第一保护套8和第二保护套11的两侧均固定设置有拨料板10，由凸块9和凹槽12提高物料翻滚的效果。
第三翻转辊5为双螺杆结构，可以方便输送料6进行翻转，配合电子束源1的照射范围进行翻转角度的调整，同时样品也会进行移动，达到自动传输的目的。
物料输送模块包括电动物料输送带。
支撑模块包括支撑架7和电子束源安装支架，且电子束源安装支架固定设置在支撑架7上方。
一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统的工作方法，具体包括以下步骤：
第一步：首先，在传送带的进料端上放置输送料6，该输送料6可以是鸡蛋或者蔬菜，由传送带对输送料6进行输送处理；
第二步：接着设置多个电子束源1，将电子束源1安装在电子束源安装支架上，并使多个电子束源1照射在物料翻滚模块上方，并且照射角度各不相同；
第三步：接着由第一翻转辊3、第二翻转辊4和第三翻转辊5对输送料6进行多次翻转；
第四步：在翻转的同时，第一翻转辊3、第二翻转辊4和第三翻转辊5对输送料6对物料进行同步输送，最后排下输送料6。
工作原理：使用时，在使用电子束源1灭菌消毒过程中，鸡蛋或者蔬菜逐个传输通过电子束2辐照的范围，并且在辐照范围过程中进行自动机械翻转对样品全部表面进行灭菌消毒。
本发明的控制方式是通过控制器来自动控制，控制器的控制电路通过本领域的技术人员简单编程即可实现，电源的提供也属于本领域的公知常识，并且本发明主要用来保护机械装置，所以本发明不再详细解释控制方式和电路连接。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (7)

  1. 一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统，其特征在于，包括电子束源照射模块、物料输送模块、物料翻滚模块和支撑模块，所述电子束源照射模块包括电子束源(1)和多个加速器装置，所述加速器装置包括阴极结构、阳极结构、灯丝和阳极窗口，所述电子束源(1)包括灯丝和安装结构，所述灯丝通过安装结构安装于阴极结构上，所述灯丝发射有电子束，所述物料翻滚模块包括第一翻转辊(3)、第二翻转辊(4)和第三翻转辊(5)。
  2. 根据权利要求1所述的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统，其特征在于，所述第一翻转辊(3)的圆周外套接有第一保护套(8)，所述第二翻转辊(4)的圆周外套接有第二保护套(11)，所述第三翻转辊(5)的圆周外套接有第三保护套。
  3. 根据权利要求2所述的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统，其特征在于，所述第一保护套(8)的圆周外壁均匀设置有凸块(9)，所述第二保护套(11)的圆周外壁均匀设置有凹槽(12)，所述第一保护套(8)和第二保护套(11)的两侧均固定设置有拨料板(10)。
  4. 根据权利要求3所述的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统，其特征在于，所述第三翻转辊(5)为双螺杆结构。
  5. 根据权利要求1所述的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统，其特征在于，所述物料输送模块包括电动物料输送带。
  6. 根据权利要求1所述的一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统，其特征在于，所述支撑模块包括支撑架(7)和电子束源安 装支架，且电子束源安装支架固定设置在支撑架(7)上方。
  7. 一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统的工作方法，其特征在于，具体包括以下步骤：
    S1：首先，在传送带的进料端上放置输送料(6)，该输送料(6)可以是鸡蛋或者蔬菜，由传送带对输送料(6)进行输送处理；
    S2：接着设置多个电子束源(1)，将电子束源(1)安装在电子束源安装支架上，并使多个电子束源(1)照射在物料翻滚模块上方，并且照射角度各不相同；
    S3：接着由第一翻转辊(3)、第二翻转辊(4)和第三翻转辊(5)对输送料(6)进行多次翻转；
    S4：在翻转的同时，第一翻转辊(3)、第二翻转辊(4)和第三翻转辊(5)对输送料(6)对物料进行同步输送，最后排下输送料(6)。
PCT/CN2022/073371 2021-02-02 2022-01-24 一种基于电子辐照的鸡蛋蔬菜杀菌消毒系统及其使用方法 WO2022166634A1 (zh)

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