WO2022156771A1 - 一种3d微晶玻璃及其制备方法和应用 - Google Patents

一种3d微晶玻璃及其制备方法和应用 Download PDF

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Publication number
WO2022156771A1
WO2022156771A1 PCT/CN2022/073213 CN2022073213W WO2022156771A1 WO 2022156771 A1 WO2022156771 A1 WO 2022156771A1 CN 2022073213 W CN2022073213 W CN 2022073213W WO 2022156771 A1 WO2022156771 A1 WO 2022156771A1
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glass
ceramic
temperature
treatment
station
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PCT/CN2022/073213
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English (en)
French (fr)
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程珵
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重庆鑫景特种玻璃有限公司
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Priority claimed from CN202110099277.4A external-priority patent/CN114790085A/zh
Priority claimed from CN202110099301.4A external-priority patent/CN114790081A/zh
Application filed by 重庆鑫景特种玻璃有限公司 filed Critical 重庆鑫景特种玻璃有限公司
Priority to KR1020237027189A priority Critical patent/KR20230132509A/ko
Priority to US18/273,514 priority patent/US20240076228A1/en
Priority to EP22742250.8A priority patent/EP4265573A4/en
Priority to JP2023544498A priority patent/JP2024504395A/ja
Publication of WO2022156771A1 publication Critical patent/WO2022156771A1/zh

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/097Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/03Re-forming glass sheets by bending by press-bending between shaping moulds
    • C03B23/0302Re-forming glass sheets by bending by press-bending between shaping moulds between opposing full-face shaping moulds
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B32/00Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
    • C03B32/02Thermal crystallisation, e.g. for crystallising glass bodies into glass-ceramic articles
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0009Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing silica as main constituent
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0018Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents
    • C03C10/0027Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents containing SiO2, Al2O3, Li2O as main constituents
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0054Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing PbO, SnO2, B2O3
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
    • C03C21/001Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
    • C03C21/002Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/11Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • C03C4/0092Compositions for glass with special properties for glass with improved high visible transmittance, e.g. extra-clear glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2204/00Glasses, glazes or enamels with special properties
    • C03C2204/04Opaque glass, glaze or enamel
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2214/00Nature of the non-vitreous component
    • C03C2214/20Glass-ceramics matrix

Definitions

  • the invention relates to the technical field of glass preparation, in particular to a 3D glass-ceramic and a preparation method and application thereof.
  • glass-ceramic As a new generation of high-strength glass, glass-ceramic has higher performance than traditional lithium-aluminosilicate glass. Due to the large number of nano-scale crystals inside the glass-ceramic, it has a more stable structure, and a higher-strength cover product can be obtained after chemical strengthening.
  • the equipment and raw materials required for the 3D hot bending process of the mobile phone cover include: 3D hot bending machine, 3D hot bending mold (usually graphite mold) and glass raw materials.
  • the processing technology of 3D hot bending mobile phone cover glass is generally carried out through the following steps: first, the glass plate is formed by methods such as float, calendering and overflow, and then through the steps of cutting and thinning, and then CNC processing, polishing, 3D Processing such as hot bending, 3D polishing and chemical strengthening.
  • 3D hot bending is carried out using a hot bending machine.
  • the hot bending machine includes preheating, forming and cooling stations.
  • the preheating station includes preheating molds and glass sheets. Its function is to promote the uniformity of the temperature inside and outside the glass.
  • the cooling station is through cooling The water quickly cools the mold, so that the glass temperature gradually decreases from the molding temperature to the ejection temperature.
  • the 3D hot bending mold is a graphite mold, which is divided into two parts. In order to ensure the output efficiency of the 3D hot bending process, the time length of each station is required. In the specific operation, the processed and cleaned glass sheet is placed in a 3D mold, and then the mold is placed in a 3D hot bending machine for 3D hot bending according to the preset process.
  • the principle used by the 3D hot bending process is that after the glass or glass ceramic is heated to a temperature near the softening point, it can change its shape under the action of external force, and then undergo rapid cooling and cooling after changing the shape, so that the shape obtained after hot pressing can be Keep.
  • the preheating step in the 3D hot bending process can prevent the glass from being thermally broken at the high temperature during forming.
  • the forming temperature is above the softening point, and the glass is rapidly softened.
  • the pressure is maintained to maintain the shape of the glass sheet before cooling, and the mold is then rapidly cooled by cooling water.
  • the 3D hot bending process is protected by nitrogen throughout the process to avoid mold oxidation.
  • the defects such as cracks on the edge are reduced by CNC, and the upper and lower surfaces of the glass plate are polished by polishing.
  • 3D hot bending of CNC and polished glass sheets can reduce the breakage rate of glass sheets during hot bending.
  • the existing 3D hot bending glass-ceramic is formed by hot bending of fully crystallized glass-ceramic. CNC, polishing, and 3D hot bending, 3D polishing, and chemical strengthening only after it is fully crystallized.
  • the existing fully crystallized glass-ceramic has higher mechanical strength and hardness, resulting in low machining yield and high production cost of the existing fully crystallized glass-ceramic before hot bending.
  • the softening and forming temperature of the existing fully crystallized glass-ceramic is generally above 700°C, so the 3D hot bending forming temperature must be higher than 700°C.
  • the completely crystallized glass-ceramic will change greatly in its original crystal phase type, crystal size, refractive index, Lab (chromaticity) value, haze, transmittance, etc. due to heating.
  • the chromaticity and transmittance of glass-ceramic When used in display scenes, the chromaticity and transmittance of glass-ceramic will directly affect the display resolution, color gamut, saturation and other display effects; when applied to camera objective lenses, the refractive index, haze, and transmittance of glass-ceramic , especially the transmittance of ultraviolet and near-ultraviolet has an important influence on the optical system of photography and videography. When the transmittance of ultraviolet and near-ultraviolet is low, it will directly affect the imaging quality.
  • the existing 3D hot bending of fully crystallized glass-ceramics is only for the purpose of hot bending forming, and there is repeated crystallization, resulting in a waste of energy and time. Therefore, the 3D hot bending of the existing fully crystallized glass-ceramics has extremely high technical difficulties, and it is difficult to achieve the yield required for industrial production by processing the 3D hot bending into a 3D shape.
  • nucleated glass is used for 3D hot bending, because the nucleated glass is in the early stage of hot bending crystallization, the crystals grown on the interface between the crystal nucleus and the glass are The resulting volume shrinkage is very obvious. The more the proportion of crystals grown, the greater the volume change of the product, and the difficulty of size control. Therefore, the nucleated glass will undergo a relatively large volume change during the thermal bending crystallization process, which will affect the shape after forming. The dimensional accuracy of 3D hot-bent glass-ceramic.
  • the present invention finds that using partially crystallized glass-ceramic for 3D hot bending, while the glass is deformed by hot bending, the glass continues to be crystallized by heating to achieve the target crystallinity, which reduces the crystallization process during 3D hot bending, and the 3D microscopic deformation after hot bending is reduced. Crystal glass has higher dimensional accuracy.
  • part of the crystallized glass original sheet is used for 3D hot bending treatment, and the partial crystallized glass original sheet has a high initial crystallinity and is not easy to produce mold imprints.
  • the dimensional deformation per unit time is small in the hot pressing process, so it can adapt to a longer hot pressing time, and can control the deformation amount after 3D more accurately, so that The tolerance of the profile is less fluctuating and the dimensions are more stable.
  • the present invention aims to provide a 3D glass-ceramic, characterized in that the crystallinity of the 3D glass-ceramic is 14-100 wt%; the average particle size of the crystals of the 3D glass-ceramic is 10-100nm.
  • the crystallinity of the 3D glass-ceramic is 14-30wt%, or the crystallinity of the 3D glass-ceramic is 50-100wt%; or the crystallinity of the 3D glass-ceramic is 31- 49wt%;
  • the average particle size of the crystals of the 3D glass-ceramic is 15-30 nm;
  • the thickness of the 3D glass-ceramic is 0.02-5 mm, preferably, the thickness of the 3D glass-ceramic is 0.35-1.2 mm.
  • the 3D glass-ceramic has an average transmittance of 380-780nm wavelength light of 88-93%, preferably 90-91.5%;
  • the average transmittance of the 3D glass-ceramic at a wavelength of 360-400 nm is 65-91.5%, preferably 79-91%, more preferably 85-91%.
  • the absolute value of the b value (yellow-blue value) when the thickness of the 3D glass-ceramic is 0.7 mm is 0.1-3.5, preferably 0.3-1.5;
  • the haze of the 3D glass-ceramic is 0.07-1.0%, preferably 0.07-0.5%.
  • the crystal phase of the 3D glass-ceramic is lithium silicate, lithium disilicate, ⁇ -quartz, ⁇ -quartz solid solution, hectorite, ⁇ -spodumene, ⁇ -spodumene solid solution , one or more of nepheline, cordierite, mullite, apatite, zirconium dioxide, zinc spinel, magnesia-aluminum spinel and rutile.
  • the 3D glass-ceramic contains oxides in the following proportions in mol%:
  • the rare earth oxide is selected from one or more of La 2 O 3 , Eu 2 O 3 , Pr 6 O 11 , Nd 2 O 3 , Er 2 O 3 and Dy 2 O 3 .
  • the 3D glass-ceramic contains more than 60% of SiO 2 and Al 2 O 3 in mol%; preferably 68-80%;
  • the content of Na 2 O+Li 2 O is 7% to 30% in mol%, preferably 10% to 26%.
  • the 3D glass-ceramic includes a nucleating agent, in terms of oxide, fluoride or element, the nucleating agent includes P 2 O 5 , TiO 2 , ZrO 2 , Cr 2 O 3 , CaF 2 One or more of , LiF, NaF, KF, Y 2 O 3 , Au, Ag and Cu; preferably one or more of P 2 O 5 , TiO 2 and ZrO 2 .
  • the 3D glass-ceramic includes a clarifying agent
  • the clarifying agent includes NaCl, Na 2 SO 4 , SnO 2 , As 2 O 3 , Sb 2 O 3 , NaNO 3 , KNO 3 , CeO 2 and ( One or more of NH 4 ) 2 SO 4 ; preferably one or more of NaCl, SnO 2 , NaNO 3 and CeO 2 .
  • the original crystallized glass sheet of the 3D glass-ceramic is a glass sheet having crystals with an average particle size of 5-50 nm after nucleation and crystallization.
  • the original crystallized glass sheet of the 3D glass-ceramic is a glass sheet with a crystallinity of 5-90 wt% after nucleation and crystallization treatment.
  • the drop height of the 3D glass-ceramic after chemical strengthening is greater than 1.5m, and preferably, the Vickers hardness of the 3D glass-ceramic for 10s under 300N force load is greater than 650.
  • the present invention also provides the above-mentioned preparation method of 3D glass-ceramic, wherein the preparation method comprises the following steps:
  • Step 1 mixing the raw materials for the preparation of 3D glass-ceramic, after melting, cooling and annealing to obtain a glass substrate;
  • Step 2 performing nucleation treatment on the glass substrate obtained in step 1; before and after the nucleation treatment, it can be cut as needed;
  • Step 3 crystallize the nucleated glass substrate in the above step 2;
  • Step 4 cutting the crystallized glass substrate as required to obtain a crystallized glass raw material
  • Step 5 3D glass-ceramic samples are obtained after 3D hot bending of the crystallized glass raw material
  • the 3D hot bending process in step 5 is also accompanied by a crystallization process.
  • the method may further include the step of chemically strengthening the 3D glass-ceramic sample to obtain a finished 3D glass-ceramic.
  • the melting temperature is 1350-1700°C; preferably, the melting temperature is 1400-1650°C; more preferably, it is cooled to 500-1000°C after melting.
  • the melting time is 1-5 hours; preferably, in the step 3, the crystallization treatment is performed after the temperature is kept at 500-900 °C for 5-300 min; further preferably, the In step 3, it also includes one or two or more of trimming, CNC machining, rough grinding and/or polishing to obtain the crystallized glass raw material.
  • the amount of the nucleating agent added in the step 1 is 1-9 mol% of the total amount of the nucleating agent and the glass-ceramic oxide, and more preferably, the amount of the nucleating agent is 2-5 mol%.
  • the amount of the clarifying agent added in the step 1 is 0-4 wt % of the total mass of the nucleating agent and the glass-ceramic oxide, preferably 0.1-2 wt %.
  • the temperature of the nucleation treatment is 450-800°C, and the time of the nucleation treatment is 30-360min; further preferably, the temperature of the nucleation treatment is 520-570°C, the nucleation treatment The time of chemical treatment is 120-300min.
  • the temperature of the crystallization treatment is 550-900° C., and the time of the crystallization treatment is 5-300 min;
  • the temperature of the crystallization treatment is 600-850°C
  • the time of the crystallization treatment is 10-240 min
  • the temperature of the crystallization treatment is 600-750° C., and the time of the crystallization treatment is 10-150 min.
  • the hot bending treatment in the step 5 includes a preheating station, a hot pressing station and a cooling station.
  • the preheating stations are 1-30, preferably 2-4; the hot-pressing stations are 1-30, preferably 1-3; the cooling stations include 1- 30, preferably 2-4.
  • the temperature of the preheating station is 300-850°C; the temperature of the hot-pressing station is 600-920°C, and the pressure is 0-6MPa; the temperature of the cooling station is 200-650°C .
  • the working time of the preheating station is 20-800 seconds; the working time of the hot pressing station is 20-800 seconds, and the working time of the cooling station is 20-800 seconds;
  • the working time of the preheating station is 60-600 seconds; the working time of the hot pressing station is 60-480 seconds, and the working time of the cooling station is 60-600 seconds.
  • the present invention also provides the 3D glass-ceramic prepared by the preparation method.
  • the 3D glass-ceramic is characterized in that, the 3D glass-ceramic is transparent or opaque; preferably, the 3D glass-ceramic is curved or flat.
  • the present invention also provides the above-mentioned 3D glass-ceramic or the 3D glass-ceramic according to claim 24 or 25 for use in mobile phone display screens, tablet computer display screens, handheld game consoles, electronic terminals, portable digital devices, and in-vehicle central control devices. Applications in screens, electronic whiteboard glass, smart home touch screens, vehicle windshields, aircraft windshields or aircraft windshields.
  • the present invention uses partially crystallized glass-ceramics for 3D hot bending. While the glass is deformed by hot bending, the glass continues to be crystallized to achieve the target crystallinity, which reduces the crystallization process during 3D hot bending, and the 3D microcrystalline after hot bending is reduced. Glass has higher dimensional accuracy.
  • the preparation method of the 3D glass-ceramic of the present invention has little processing difficulty, low processing cost, saves time and cost, and simultaneously saves energy for heat treatment. Partially crystallized glass-ceramic is used for 3D hot bending, and at the same time, the problem of repeated crystallization during 3D hot bending of the existing high-crystallinity or fully crystallized glass-ceramic is avoided.
  • the flat grinding and polishing during the preparation of 3D glass-ceramics are carried out before 3D hot bending as required.
  • the flat grinding and polishing speed of 3D glass-ceramic is related to the hardness. The greater the hardness, the more difficult the flat grinding and polishing, and the longer the time required.
  • the invention uses the partially crystallized glass-ceramic for flat grinding and polishing, and the hardness is lower than that of the fully crystallized glass-ceramic, the processing difficulty of flat grinding and polishing of the glass sheet is reduced, and the required time is reduced.
  • the optical performance of the 3D glass-ceramic of the present invention has been improved. Since the softening and forming temperature of the existing fully crystallized glass-ceramic is generally above 700°C, the crystals in the glass-ceramic during the hot bending process higher than 700°C will be reduced. Continue to grow, and the remaining glass body recrystallizes again, and there is the problem of excessive crystallization, which leads to a significant decrease in the optical properties of the glass-ceramics after hot bending.
  • the optical properties of the 3D glass-ceramic according to the present invention are that the average transmittance of light with a wavelength of 380-780nm is 88-93%, and the average transmittance of light with a wavelength of 360-400nm is 65-91.5%.
  • the absolute value of the b value (yellow-blue value) when the thickness of the crystal glass is 0.7mm is 0.1-3.5.
  • the control rate of the dimensional accuracy of the 3D glass-ceramic of the present invention is improved.
  • Partially crystallized glass-ceramic is used for 3D hot bending, and the glass continues to be crystallized by heating to achieve the target crystallinity.
  • the glass will be deformed during hot bending and crystallization during this process, the deformation will reduce the crystallinity during 3D hot bending.
  • the size of the 3D glass-ceramic after hot bending is controlled to be smaller.
  • the yield of the 3D glass-ceramic of the present invention is improved. If nucleated glass or glass with low initial crystallinity is used as the raw material for 3D hot bending, the raw material needs a large amount of crystallization in a short time of hot bending, and the raw materials between different batches are processed in the 3D hot bending process. Influenced by too many variables, the stability of crystal size, crystal type, and crystal ratio between different batches will be poor. Partially crystallized glass-ceramic is used for 3D hot bending, which has relatively high crystallinity and less crystal growth during the hot bending process, reducing the influence of variable factors, so it is easier to control different batches of 3D crystallites The stability of the glass increases the yield.
  • Fig. 1 is the XRD pattern of the glass brick obtained before nucleation after annealing in step 2 in Example 25;
  • FIG. 4 is an XRD pattern of the partially crystallized glass original sheet obtained in step 4 in Example 30.
  • FIG. 4 is an XRD pattern of the partially crystallized glass original sheet obtained in step 4 in Example 30.
  • the present invention provides a 3D glass-ceramic, which is characterized in that the crystallinity of the 3D glass-ceramic is 14-100 wt %; the average particle size of the crystals of the 3D glass-ceramic is 10-100 nm.
  • the crystallinity of the 3D glass-ceramic is 14-30wt%, or the crystallinity of the 3D glass-ceramic is 50-100wt%; or the crystallinity of the 3D glass-ceramic is 31- 49wt%; or the crystallinity of the 3D glass-ceramics is 10-20wt%; 21-30wt%; 31-40wt%; 41-50wt%; 51-60wt%; 61-70wt%; 71-80wt%; 81 -90wt%; 91-100wt%.
  • the average particle size of the crystals of the 3D glass-ceramic is 15-30 nm;
  • the thickness of the 3D glass-ceramic is 0.02-5 mm, preferably, the thickness of the 3D glass-ceramic is 0.35-1.2 mm.
  • the 3D glass-ceramic has an average transmittance of 380-780nm wavelength light of 88-93%, preferably 90-91.5%;
  • the average transmittance of the 3D glass-ceramic at a wavelength of 360-400 nm is 65-91.5%, preferably 79-91%, more preferably 85-91%.
  • the absolute value of the b value (yellow-blue value) when the thickness of the 3D glass-ceramic is 0.7 mm is 0.1-3.5, preferably 0.3-1.5;
  • the haze of the 3D glass-ceramic is 0.07-1.0%, preferably 0.07-0.5%.
  • the crystal phase of the 3D glass-ceramic is lithium silicate, lithium disilicate, ⁇ -quartz, ⁇ -quartz solid solution, hectorite, ⁇ -spodumene, ⁇ -spodumene solid solution , one or more of nepheline, cordierite, mullite, apatite, zirconium dioxide, zinc spinel, magnesium aluminum spinel and rutile.
  • the 3D glass-ceramic contains oxides in the following proportions in mol%:
  • the rare earth oxide is selected from one or more of La 2 O 3 , Eu 2 O 3 , Pr 6 O 11 , Nd 2 O 3 , Er 2 O 3 and Dy 2 O 3 .
  • the 3D glass-ceramic contains more than 60% of SiO 2 and Al 2 O 3 in mol%; preferably 68-80%;
  • the content of Na 2 O+Li 2 O is 7% to 30% in mol%, preferably 10% to 26%.
  • the 3D glass-ceramic includes a nucleating agent, in terms of oxide, fluoride or element, the nucleating agent includes P 2 O 5 , TiO 2 , ZrO 2 , Cr 2 O 3 , CaF 2 One or more of , LiF, NaF, KF, Y 2 O 3 , Au, Ag and Cu; preferably one or more of P 2 O 5 , TiO 2 and ZrO 2 .
  • the 3D glass-ceramic includes a clarifying agent
  • the clarifying agent includes NaCl, Na 2 SO 4 , SnO 2 , As 2 O 3 , Sb 2 O 3 , NaNO 3 , KNO 3 , CeO 2 and ( One or more of NH 4 ) 2 SO 4 ; preferably one or more of NaCl, SnO 2 , NaNO 3 and CeO 2 .
  • the original crystallized glass sheet of the 3D glass-ceramic is a glass sheet having crystals with an average particle size of 5-50 nm after nucleation and crystallization.
  • the original crystallized glass sheet of the 3D glass-ceramic is a glass sheet with a crystallinity of 5-90wt% after nucleation and crystallization treatment, preferably, the crystallinity is 5-10wt%, 11-15wt%, 16-20wt%, 21-25wt%, 26-30wt%, 31-35wt%, 36-40wt%, 41-45wt%, 46-50wt%, 51-55wt%, 56-60wt%, 61-65wt%, 66-70wt%, 71-75wt%, 76-80wt%, 81-85wt%, 86-90wt%, 91-95wt%, 96-100wt%, 15-29wt%, 30-75wt%, 76-90 wt%, and/or 30-55 wt%.
  • the drop height of the 3D glass-ceramic after chemical strengthening is greater than 1.5m, and preferably, the Vickers hardness of the 3D glass-ceramic for 10s under 300N force load is greater than 650.
  • the drop height of the whole machine with a load of 160g on the bottom plate made of marble is greater than 1.5m.
  • the Vickers hardness of the 300N force load for 10s is greater than 650.
  • the present invention also provides the above-mentioned preparation method of 3D glass-ceramic, wherein the preparation method comprises the following steps:
  • Step 1 mixing the raw materials for the preparation of 3D glass-ceramic, after melting, cooling and annealing to obtain a glass substrate;
  • Step 2 performing nucleation treatment on the glass substrate obtained in step 1; before and after the nucleation treatment, it can be cut as needed;
  • Step 3 crystallize the nucleated glass substrate in the above step 2;
  • Step 4 cutting the crystallized glass substrate as required to obtain a crystallized glass raw material
  • Step 5 3D glass-ceramic samples are obtained after 3D hot bending of the crystallized glass raw material
  • the 3D hot bending process in step 5 is also accompanied by a crystallization process.
  • the crystallized glass raw material in steps 4 and 5 may be partially crystallized glass raw material.
  • the method may further include the step of chemically strengthening the 3D glass-ceramic sample to obtain a finished 3D glass-ceramic.
  • the melting temperature is 1350-1700°C; preferably, the melting temperature is 1400-1650°C; more preferably, it is cooled to 500-1000°C after melting.
  • the melting time is 1-5 hours; preferably, in the step 3, the crystallization treatment is performed after the temperature is kept at 500-900 °C for 5-300 min; further preferably, the In step 3, it also includes one or two or more of trimming, CNC machining, rough grinding and/or polishing to obtain the crystallized glass raw material.
  • the amount of the nucleating agent added in the step 1 is 1-9 mol% of the total amount of the nucleating agent and the glass-ceramic oxide, and more preferably, the amount of the nucleating agent is 2-5 mol%.
  • the amount of the clarifying agent added in the step 1 is 0-4 wt % of the total mass of the nucleating agent and the glass-ceramic oxide, preferably 0.1-2 wt %.
  • the temperature of the nucleation treatment is 450-800°C, and the time of the nucleation treatment is 30-360min; further preferably, the temperature of the nucleation treatment is 520-570°C, the nucleation treatment The time of chemical treatment is 120-300min.
  • the temperature of the crystallization treatment is 550-900° C., and the time of the crystallization treatment is 5-300 min;
  • the temperature of the crystallization treatment is 600-850°C
  • the time of the crystallization treatment is 10-240 min
  • the temperature of the crystallization treatment is 600-750° C., and the time of the crystallization treatment is 10-150 min.
  • the hot bending treatment in the step 5 includes a preheating station, a hot pressing station and a cooling station.
  • preheating stations there are 1-30 preheating stations, preferably 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 1, 2, 13, 14, 15, 16 , 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30; preferably 2-4;
  • the hot pressing station is 1-30, preferably for 1,2,3,4,5,6,7,8,9,10,11,1,2,13,14,15,16,17,18,19,20,21,22,23,24 , 25, 26, 27, 28, 29, 30; preferably 1-3;
  • the cooling station includes 1-30, preferably 1, 2, 3, 4, 5, 6, 7, 8 ,9,10,11,1,2,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30; preferably 2-4.
  • the temperature of the preheating station is 300-850°C; the temperature of the hot-pressing station is 600-920°C, and the pressure is 0-6MPa; the temperature of the cooling station is 200-650°C .
  • the working time of the preheating station is 20-800 seconds; the working time of the hot pressing station is 20-800 seconds, and the working time of the cooling station is 20-800 seconds;
  • the working time of the preheating station is 60-600 seconds; the working time of the hot pressing station is 60-480 seconds, and the working time of the cooling station is 60-600 seconds.
  • the present invention also provides the 3D glass-ceramic prepared by the preparation method.
  • the 3D glass-ceramic is characterized in that, the 3D glass-ceramic is transparent or opaque; preferably, the 3D glass-ceramic is curved or flat.
  • the present invention also provides the above-mentioned 3D glass-ceramic or the 3D glass-ceramic according to claim 24 or 25 for use in mobile phone display screens, tablet computer display screens, handheld game consoles, electronic terminals, portable digital devices, and in-vehicle central control devices. Applications in screens, electronic whiteboard glass, smart home touch screens, vehicle windshields, aircraft windshields or aircraft windshields.
  • 3D glass-ceramic both upper and lower surfaces are non-planar glass-ceramic
  • glass-ceramic glass-ceramic whose upper and lower surfaces are flat;
  • 2.5D glass-ceramic a glass-ceramic with a plane surface and a non-planar surface
  • Crystallinity glass-ceramic contains crystal phase and glass phase, the crystallinity is the percentage of the mass of crystal phase to the total mass of glass-ceramic;
  • Transmittance the ratio of the radiant energy projected and transmitted through the object to the total radiant energy projected on the object in the process of the incident light flux leaving from the illuminated surface or the incident surface of the medium to the other side;
  • Average transmittance in the specified wavelength range, measure the transmittance at each wavelength at intervals of 10 nm wavelength, and divide the sum of the measured transmittances at each wavelength by the measured transmittance of each wavelength.
  • the calculation method of the average transmittance of the wavelength of 360-400nm is as follows: the transmittance of wavelengths 360nm, 370nm, 380nm, 390nm and 400nm are measured respectively, and the number of measured transmittances of 360-400nm is 5, the above transmittance The sum is divided by 5 to get the average transmittance of 360-400nm wavelength;
  • nucleation through heat treatment, the nucleating material in the glass grows a crystal nucleus of about 5nm;
  • Crystallization The glass grows a certain crystal on the basis of the crystal nucleus by heat treatment
  • Crystal average particle size based on the average value of the crystal grain lengths in the glass-ceramic observed at a magnification of 100,000 to 1,000,000 times. It was observed and measured using a transmission electron microscope (Model: ThermoFisher Scientific (formerly FEI) Talos F200S). When measuring, it is equivalent to taking an enlarged photo of the grains in a certain part. There are limited grains in the enlarged photo area. Mark the size of the limited grains according to the scale, and then calculate the average. In the embodiment of the present invention, the magnification is 500,000 times during measurement.
  • b value represents the yellow-blue value of the material.
  • the b value is the b value of the transmitted light, and a positive b value indicates that the material is bluish; it is measured by a chromatograph (model CM-3600A).
  • Haze The percentage of transmitted light intensity that deviates from the incident light at an angle of more than 2.5° to the total transmitted light intensity. Measured using a chromatograph (model CM-3600A).
  • the optical performance of the 3D glass-ceramic when the thickness is 0.65mm is that the absolute value of the b value under the D65 light source is 0.1-3.5, and the absolute value of the b value under the preferred D65 light source is 0.3-1.5; the light transmittance with a wavelength of 360nm It is greater than or equal to 80%, and the preferred wavelength transmittance at 360 nm is greater than or equal to 85%.
  • Nucleating agents include, but are not limited to, P 2 O 5 , TiO 2 , ZrO 2 , Cr 2 O 3 , CaF 2 , LiF, NaF, KF, Y 2 O 3 , Au, Ag, and Cu, among others.
  • Partially crystallized glass-ceramics are crystallized by thermal bending, and the crystallization speed is controllable, which is conducive to the growth of crystals with a particle size of less than 100 nm. 100nm, thereby improving the optical properties of 3D glass-ceramic;
  • the crystallization and 3D hot bending of the partially crystallized glass-ceramic are carried out at the same time, and the bending time is generally within 30 minutes.
  • the crystal phase of the 3D glass-ceramic includes lithium silicate, lithium disilicate, ⁇ -quartz, ⁇ -quartz solid solution, spodumene, ⁇ -spodumene, ⁇ -spodumene solid solution, nepheline, cordierite, mullite, apatite, zirconium dioxide, zinc spinel, magnesia-aluminum spinel and rutile, etc.
  • the hot bending process in the embodiment is shown in Table 2 below.
  • the hot bending process includes 4 preheating stations, 3 hot pressing stations and 2 cooling stations.
  • the temperature of the first preheating station is 430°C
  • the temperature of the second preheating station is 500°C
  • the temperature of the third preheating station is 600°C
  • the temperature of the fourth preheating station is 680°C.
  • the temperature of the first hot-pressing station is 800°C, the upper pressure is 0.4MPa, and the lower pressure is 0.4MPa; the temperature of the second hot-pressing station is 810°C, the upper pressure is 0.4MPa, and the lower pressure is 0.4MPa; The temperature of the hot pressing station was 600°C, the upper pressure was 0.4 MPa, and the lower pressure was 0.4 MPa. The temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 20s.
  • the hot bending process with the serial number 12 is: the hot bending process includes 4 preheating stations, 3 hot pressing stations and 2 cooling stations.
  • the temperature of the first preheating station is 430°C
  • the temperature of the second preheating station is 500°C
  • the temperature of the third preheating station is 700°C
  • the temperature of the fourth preheating station is 850°C.
  • the temperature of the first hot-pressing station is 780°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 760°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa;
  • the temperature of the hot pressing station was 600°C, the upper pressure was 0.1 MPa, and the lower pressure was 0.1 MPa.
  • the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s. List this.
  • Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 62.00%; Al 2 O 3 17.00%; MgO 2.50%; Na 2 O 2.50%; Li 2 O 10.00%; B 2 O 3 2.00%, rare earth oxide La 2 O 3 0.8%, nucleating agent (containing 2.00% of P 2 O 5 ; 1.20% of ZrO 2 ), and 0.8 wt % of the total mass of nucleating agent and preparation raw materials NaCl, the total weight of the above-mentioned raw materials is 1713.6g), and after being fully mixed, it is melted and formed in a high-temperature elevator furnace.
  • the temperature of the melting and forming process is 1650 ° C, and the melting time is 5h. to get glass bricks;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is to keep at 620°C for 5 hours, then reduce to 30°C at 1°C/min), and then transfer it to a precision annealing furnace Carry out nucleation treatment; the temperature of nucleation treatment is 760°C, and the time of nucleation treatment is 120min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 790°C, and the time of the crystallization treatment is 10 minutes, so as to obtain partially crystallized glass bricks;
  • Step 4 After the partially crystallized glass bricks are trimmed by a grinding and polishing machine, they are cut into pieces by a multi-wire cutting machine, and processed by a CNC machine into glass pieces with a length, width and thickness of 158*75*0.65mm, and then a flat grinder and polishing are used. Rough grinding and polishing were carried out on the machine to obtain a partially crystallized glass original sheet, and the crystallinity was 10 wt % after measurement.
  • Step 5 Perform 3D hot bending treatment on the partially crystallized glass original sheet; the hot bending treatment includes 4 preheating stations, 3 hot pressing stations and 2 cooling stations.
  • the temperature of the first preheating station is 430°C
  • the temperature of the second preheating station is 500°C
  • the temperature of the third preheating station is 600°C
  • the temperature of the fourth preheating station is 680°C.
  • the temperature of the first hot-pressing station is 800°C, the upper pressure is 0.4MPa, and the lower pressure is 0.4MPa; the temperature of the second hot-pressing station is 810°C, the upper pressure is 0.4MPa, and the lower pressure is 0.4MPa; The temperature of the hot pressing station was 600°C, the upper pressure was 0.4 MPa, and the lower pressure was 0.4 MPa. The temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 20s. (That is, the hot bending process with the serial number 1 in Table 2 is adopted), and the 3D glass-ceramic sample 1 is obtained.
  • the above-mentioned 3D glass-ceramic sample 1 was tested, using a ray diffractometer, the instrument was set to a voltage of 40mV, a current of 30mA, a test range of 10-50°, a scanning speed of 1°/min, and a step size of 0.02°/step.
  • the X-ray diffraction data was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 1 was 15 wt%, the crystal phase precipitated was ⁇ -spodumene, and the average particle size of the crystal was 37 nm.
  • the absolute value of the b value of the 3D glass-ceramic sample 1 is 2.30; the light transmittance with a wavelength of 360nm is 76.30%, the average transmittance of light with a wavelength of 380-780nm is 88.20%, and the wavelength of 360- The average transmittance of light at 400 nm was 80.10%, and the haze was 0.40%.
  • Step 6 Perform chemical strengthening treatment on the 3D glass-ceramics obtained in step 5 after hot bending, and immerse the glass in molten 100wt% NaNO 3 solution for 8 hours at a temperature of 430°C to finally obtain a finished 3D glass-ceramic 1.
  • Embodiment 2 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 64.00%; Al 2 O 3 17.00%; Na 2 O 2.50%; Li 2 O 12.5%; B 2 O 3 2.00%, Nucleating agent (0.80% P 2 O 5 ; 1.20% ZrO 2 ), and clarifying agent NaCl accounting for 0.8 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1713.6 g, fully mixed in a high-temperature elevator furnace Medium melting and forming, the temperature of melting and forming treatment is 1650°C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 and step 3 are identical with embodiment 1;
  • Step 4 Trimming, cutting into pieces, and the process of rough grinding and polishing is the same as that in Example 1, and after measurement, the crystallinity is 13wt%;
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the 3D glass-ceramic sample 2 is obtained by the hot bending process with the serial number 1 in Table 2 (refer to Example 1).
  • the above-mentioned 3D glass-ceramic sample 2 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 2 after hot bending It was 24 wt%, the precipitated crystal phase was ⁇ -spodumene, and the average particle size of the crystal was 27 nm.
  • the absolute value of the b value of the 3D glass-ceramic sample 2 is 3.10; the light transmittance with a wavelength of 360nm is 76.00%, and the average transmittance of light with a wavelength of 380-780nm is 88.00%.
  • the average transmittance of light at 360-400nm is 78.00%, and the haze is 0.43%.
  • Step 6 chemically strengthen the 3D glass-ceramic obtained in step 5 after hot bending, and the processing conditions are the same as those in Example 1, and finally a finished 3D glass-ceramic 2 is obtained.
  • Embodiment 3 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 63.64%; Al 2 O 3 16.03%; Li 2 O 16.03%; B 2 O 3 2.00%, nucleating agent (0.80%) P 2 O 5 ; 1.50% ZrO 2 ), and 0.8 wt % of the clarifier NaCl accounting for the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1713.6 g, and they are fully mixed and then melted and formed in a high-temperature lifting furnace.
  • the treatment temperature is 1630°C
  • the melting time is 5h
  • the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 610°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 705°C, and the time of nucleation treatment is 120min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 775°C, and the time of the crystallization treatment is 10 minutes, so as to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 9wt% after measurement.
  • Step 5 Perform 3D hot bending treatment on part of the original crystallized glass; adopt the hot bending process with the serial number 1 in Table 2 (refer to Example 1) to obtain 3D glass-ceramic sample 3.
  • the above-mentioned 3D glass-ceramic sample 3 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 3 after hot bending is 18 wt %, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 24 nm.
  • the absolute value of the b value of the 3D glass-ceramic sample 3 is 1.21; the light transmittance with a wavelength of 360nm is 83.71%, and the average transmittance of light with a wavelength of 380-780nm is 90.22%.
  • the average transmittance of light at 360-400nm is 84.56%, and the haze is 0.16%.
  • Embodiment 4 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 66.63%; Al 2 O 3 15.13%; MgO 4.76%; Na 2 O 1.55%; Li 2 O 8.65%; rare earth oxides La 2 O 3 0.81%, nucleating agent (0.67% P 2 O 5 ; 1.30% ZrO 2 , Y 2 O 3 0.50%), and 0.8 wt % NaCl accounting for the total mass of nucleating agent and preparation raw materials, the above raw materials total
  • the weight is 1713.6g, and it is melted and formed in a high-temperature lifting furnace after being fully mixed.
  • the temperature of the melting and forming treatment is 1630°C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 610°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 720°C, and the time of nucleation treatment is 120min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to the crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 780°C, and the time of the crystallization treatment is 10 minutes, so as to obtain the glass bricks after partial crystallization treatment;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 11 wt% after measurement.
  • Step 5 Perform 3D hot bending treatment on part of the original crystallized glass; adopt the hot bending process with the serial number 1 in Table 2 (refer to Example 1) to obtain 3D glass-ceramic sample 4.
  • the above-mentioned 3D glass-ceramic sample 4 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 4 after hot bending is 23 wt%, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 27 nm.
  • the absolute value of the b value of the 3D glass-ceramic sample 4 is 1.48; the light transmittance with a wavelength of 360nm is 80.06%, and the average transmittance of light with a wavelength of 380-780nm is 89.5%.
  • the average transmittance of light at 360-400nm is 83.50%, and the haze is 0.25%.
  • Step 6 Chemically strengthen the 3D glass-ceramic obtained in step 5 after hot bending, and immerse the glass in a molten 100wt% NaNO 3 solution at a temperature of 450° C. for 7 hours to finally obtain a finished 3D glass-ceramic 4.
  • Embodiment 5 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 66.96%; Al 2 O 3 14.20%; MgO 4.79%; Na 2 O 0.56%; Li 2 O 9.70%; rare earth oxides Er 2 O 3 0.81%, nucleating agent (1.68% P 2 O 5 ; 1.30% ZrO 2 ), and 0.4 wt % NaCl and 0.4 wt % SnO 2 as fining agents based on the total mass of nucleating agent and preparation raw materials, The total weight of the above-mentioned raw materials is 1713.6g. After fully mixing, they are melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming process is 1630°C, and the melting time is 5h. The glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 and step 3 are identical with embodiment 4;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 16 wt% after measurement.
  • Step 5 Perform 3D hot bending treatment on part of the original crystallized glass; adopt the hot bending process with the serial number 1 in Table 2 (refer to Example 1) to obtain 3D glass-ceramic sample 5.
  • the above-mentioned 3D glass-ceramic sample 5 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 5 after hot bending is 33 wt%, the precipitated crystal phases are ⁇ -quartz solid solution and ⁇ -spodumene, and the average particle size of the crystals is 22 nm.
  • the absolute value of the 5b value of the 3D glass-ceramic sample is 3.24; the light transmittance with a wavelength of 360nm is 72.00%, and the average transmittance of light with a wavelength of 380-780nm is 88.90%, and the wavelength is 360%.
  • the average transmittance of light at -400 nm was 78.60%, and the haze was 0.54%.
  • Embodiment 6 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 66.95%; Al 2 O 3 14.20%; MgO 2.29%; Na 2 O 1.56%; ZnO 1.00%, Li 2 O 9.70% ; Rare earth oxide La 2 O 3 0.81%, nucleating agent (1.68% P 2 O 5 ; 1.31% ZrO 2 ; 0.5% Y 2 O 3 ), and 0.8 wt % of the total mass of nucleating agent and preparation raw materials The total weight of the above-mentioned raw materials is 1713.6g. After fully mixing, they are melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 °C, and the melting time is 5h. get glass bricks;
  • Step 2 is the same as Example 4.
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 765°C, and the time of the crystallization treatment is 20 minutes, so as to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 12wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and a 3D glass-ceramic sample 6 is obtained by using the hot bending process with the serial number 1 in Table 2 (refer to Example 1).
  • the above-mentioned 3D glass-ceramic sample 6 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 6 after hot bending is 23 wt%, the precipitated crystal phases are ⁇ -quartz solid solution and ⁇ -spodumene, and the average grain size of the crystals is 30 nm.
  • the absolute value of the b value is 3.4; the light transmittance with a wavelength of 360nm is 66.30%, the average light transmittance with a wavelength of 380-780nm is 88.30%, and the average light transmittance with a wavelength of 360-400nm is 88.30%.
  • the transmittance was 76.20%, and the haze was 0.96%.
  • Embodiment 7 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 66.42%; Al 2 O 3 14.09%; MgO 4.75%; Na 2 O 1.55%; Li 2 O 9.62%, nucleating agent (0.67% P 2 O 5 ; 1.3% ZrO 2 ; 1.6% TiO 2 ), and 0.8 wt % of NaCl accounting for the total mass of nucleating agent and preparation raw materials, the total weight of the above-mentioned raw materials is 1713.6 g, fully mixed in a high temperature elevator furnace Melt molding, the temperature of the melting molding treatment is 1630 °C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 is the same as Example 4.
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 750° C., and the time of the crystallization treatment is 20 minutes, so as to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 17wt% after measurement.
  • Step 5 Part of the original crystallized glass is subjected to 3D hot bending treatment, and the hot bending process with the serial number 1 in Table 2 is adopted (refer to Example 1) to obtain a 3D glass-ceramic sample 7.
  • the instrument setting conditions are the same as in Example 1, and analyze the X-ray diffraction data after the detection, wherein, the crystallinity of the 3D glass-ceramic sample 7 after hot bending is 34 wt%, the crystal phase precipitated is ⁇ -quartz solid solution, and the average particle size of the crystal is 24 nm.
  • the limited light source is D65
  • the absolute value of the b value of the 3D glass-ceramic sample 7 is 1.20
  • the light transmittance with a wavelength of 360nm is 83.10%
  • the average transmittance of light with a wavelength of 380-780nm is 90.28%.
  • the average transmittance of light at 360-400nm is 84.62%, and the haze is 0.15%.
  • Step 6 Perform chemical strengthening treatment on the 3D glass-ceramic after hot bending obtained in Step 5, and immerse the glass in molten 100wt% NaNO 3 solution at a temperature of 430°C for 9 hours to finally obtain a finished 3D glass-ceramic 7.
  • Step 1 Prepare to weigh the raw materials for the preparation of glass, which in molar percentages contain the following components: SiO 2 66.95%; Al 2 O 3 13.20%; CaO 1.0%; MgO 3.79%; Na 2 O 1.56%; Li 2 O 9.70 %; nucleating agent (1.68% P 2 O 5 ; 1.51% ZrO 2 , 0.61% Ti 2 O, and clarifying agent NaCl accounting for 0.7 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above raw materials is 1711.9 g, sufficient After mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
  • Step 2 After cooling the glass brick obtained in step 1 to 800 °C, transfer it to an annealing furnace for annealing (the annealing process is 570 °C for 5 hours, and then reduce to 30 °C at 1 °C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 715°C, and the time of nucleation treatment is 200min;
  • Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 820° C., and the time of the crystallization treatment is 10 minutes, to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 28wt% after measurement.
  • Step 5 Perform 3D hot bending treatment on the partially crystallized glass original sheet; the hot bending treatment includes 4 preheating stations, 3 hot pressing stations and 2 cooling stations.
  • the temperature of the first preheating station is 480°C
  • the temperature of the second preheating station is 635°C
  • the temperature of the third preheating station is 685°C
  • the temperature of the fourth preheating station is 715°C.
  • the temperature of the first hot-pressing station is 745°C, the upper pressure is 0.3MPa, and the lower pressure is 0.6MPa; the temperature of the second hot-pressing station is 760°C, the upper pressure is 0MPa, and the lower pressure is 0.MPa; The temperature of the hot pressing station is 600°C, the upper pressure is 0 MPa, and the lower pressure is 0 MPa.
  • the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C.
  • the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 80s. (that is, adopt the hot bending process with the serial number 8 in Table 2) to obtain the 3D glass-ceramic sample 8.
  • the above-mentioned 3D glass-ceramic sample 8 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 8 after hot bending is 45 wt%, the precipitated crystal phases are ⁇ -quartz solid solution and ⁇ -spodumene, and the average particle size of the crystal is 37 nm.
  • the absolute value of the b value of the 3D glass-ceramic sample 8 is 2.90; the light transmittance with a wavelength of 360nm is 76.11%, the average transmittance of light with a wavelength of 380-780nm is 88.10%, and the wavelength of 360- The average transmittance of light at 400 nm was 78.80%, and the haze was 0.63%.
  • Embodiment 9 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of the glass, which contains the following components in terms of molar percentage: SiO 2 66.96%; Al 2 O 3 13.20%; MgO 5.79%; Na 2 O 1.26%; Li 2 O 8.00%; B 2 O 3 1.00%; rare earth oxide Er 2 O 3 0.9%, nucleating agent (1.68% P 2 O 5 ; 1.21% ZrO 2 ), and clarifying agent NaCl accounting for 0.7 wt % of the total mass of nucleating agent and preparation raw materials, the above
  • the total weight of the raw materials is 1711.9g.
  • the temperature of the melting and forming treatment is 1630 °C, and the melting time is 5h.
  • the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 and step 3 are identical with embodiment 8;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 19wt% after measurement.
  • Step 5 Perform 3D hot bending treatment on part of the original crystallized glass, and adopt the hot bending process with the serial number 8 in Table 2 (refer to Example 8) to obtain 3D glass-ceramic sample 9.
  • the above-mentioned 3D glass-ceramic sample 9 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 9 after hot bending is 32 wt%, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 24 nm.
  • the absolute value of the b value of the 3D glass-ceramic sample 9 is 1.30; the light transmittance with a wavelength of 360nm is 82.10%, and the average transmittance of light with a wavelength of 380-780nm is 89.40%.
  • the average transmittance of light at 360-400nm is 85.20%, and the haze is 0.21%.
  • Embodiment 10 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the raw materials for glass preparation, which in molar percentages contain the following components: SiO 2 71.65%; Al 2 O 3 13.20%; MgO 2.79%; Na 2 O 0.56%; Li 2 O 8.00%; rare earth oxides Er 2 O 3 0.61%, nucleating agent (1.68% P 2 O 5 ; 1.51% ZrO 2 ), and clarifying agent NaCl accounting for 0.7 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1711.9 g, which is sufficient After mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
  • Step 2 is the same as Example 8;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 800° C., and the time of the crystallization treatment is 10 minutes, so as to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 20wt% after measurement.
  • Step 5 Part of the original crystallized glass is subjected to 3D hot bending treatment, and the hot bending process with the serial number 8 in Table 2 is adopted (refer to Example 8) to obtain a 3D glass-ceramic sample 10.
  • the above-mentioned 3D glass-ceramic sample 10 was tested, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 10 after hot bending is 37 wt%, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 27 nm.
  • the absolute value of b value is 1.60; the light transmittance with a wavelength of 360nm is 81.13%, the average transmittance of light with a wavelength of 380-780nm is 89.60%, and the average light transmittance of light with a wavelength of 360-400nm is 89.60%.
  • the transmittance was 82.80%, and the haze was 0.19%.
  • Embodiment 11 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 70.65%; Al 2 O 3 13.20%; MgO 2.79%; Na 2 O 1.56%; Li 2 O 8.00%; rare earth oxides La 2 O 3 0.61%, nucleating agent (1.68% P 2 O 5 ; 1.51% ZrO 2 ), and clarifying agent NaCl accounting for 0.7 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1711.9 g, sufficient After mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
  • Step 2 and Step 3 are the same as in Example 10;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 21 wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 8 in Table 2 is adopted (refer to Example 8) to obtain a 3D glass-ceramic sample 11.
  • the above-mentioned 3D glass-ceramic sample 11 was tested, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 11 after hot bending is 41 wt%, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 22 nm.
  • the absolute value of the b value is 1.10; the light transmittance with a wavelength of 360nm is 82.40%, the average light transmittance with a wavelength of 380-780nm is 90.60%, and the average light transmittance with a wavelength of 360-400nm is 90.60%.
  • the transmittance was 85.30%, and the haze was 0.13%.
  • Embodiment 12 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 70.65%; Al 2 O 3 12.92%; MgO 2.42%; ZnO 0.80%; Na 2 O 1.05%; Li 2 O 8.25% ; Rare earth oxide La 2 O 3 1.22%, nucleating agent (1.37% P 2 O 5 ; 1.32% Y 2 O 3 ), and NaNO 3 and 0.4 wt % accounting for 0.3 wt % of the total mass of nucleating agent and preparation raw materials
  • 2 O 3 is used as a clarifying agent, the total weight of the above raw materials is 1711.9g, and after being fully mixed, it is melted and formed in a high-temperature lifting furnace.
  • the temperature of the melting and forming treatment is 1630 ° C, the melting time is 5h, and it is poured into ASTM SA213/TP310S austenitic chromium Glass bricks are obtained in nickel stainless steel molds;
  • Step 2 After cooling the glass brick obtained in step 1 to 800 °C, transfer it to an annealing furnace for annealing (the annealing process is 570 °C for 5 hours, and then reduce to 30 °C at 1 °C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 700°C, and the time of nucleation treatment is 200min;
  • Step 3 is the same as Example 5;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 25wt% after measurement.
  • Step 5 Perform 3D hot bending treatment on the part of the crystallized glass original sheet, and adopt the hot bending process with the serial number 8 in Table 2 (refer to Example 8) to obtain a 3D glass-ceramic sample 12.
  • the above-mentioned 3D glass-ceramic sample 12 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 12 after hot bending is 43 wt %, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 24 nm.
  • the absolute value of b value is 1.15; the light transmittance with a wavelength of 360nm is 83.68%, the average transmittance of light with a wavelength of 380-780nm is 90.56%, and the average light transmittance of light with a wavelength of 360-400nm is 90.56%.
  • the transmittance was 86.30%, and the haze was 0.17%.
  • Step 6 chemically strengthen the 3D glass-ceramic obtained in step 5 after hot bending, and the chemical strengthening conditions are the same as those in Example 7, and finally the finished 3D glass-ceramic 12 is obtained.
  • Embodiment 13 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 71.15%; Al 2 O 3 12.70%; MgO 2.79%; Na 2 O 0.56%; Li 2 O 8.00%; B 2 O 3 1.00%, rare earth oxide Nd 2 O 3 0.61%, nucleating agent (1.68% P 2 O 5 ; 1.51% CaF 2 ), and 0.7 wt% clarifier NaCl accounting for the total mass of nucleating agent and preparation raw materials, the above The total weight of the raw materials is 1711.9g. After fully mixing, they are melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming process is 1630 °C, and the melting time is 5h. The glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 After cooling the glass brick obtained in step 1 to 800 °C, transfer it to an annealing furnace for annealing (the annealing process is 570 °C for 5 hours, and then reduce to 30 °C at 1 °C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 710°C, and the time of nucleation treatment is 200min;
  • Step 3 is the same as Embodiment 10;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 18wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 8 in Table 2 is adopted (refer to Example 8) to obtain a 3D glass-ceramic sample 13.
  • the above-mentioned 3D glass-ceramic sample 13 was tested, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 13 after hot bending is 34 wt%, the crystal phase precipitated is ⁇ -quartz solid solution, and the average particle size of the crystal is 35 nm.
  • the absolute value of b value is 1.75; the light transmittance with a wavelength of 360nm is 81.03%, the average transmittance of light with a wavelength of 380-780nm is 89.00%, and the average light transmittance of light with a wavelength of 360-400nm is 89.00%.
  • the transmittance was 82.30%, and the haze was 0.23%.
  • Embodiment 14 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 68.00%; Al 2 O 3 12.00%; MgO 3.5%; Na 2 O 0.50%; Li 2 O 10.00%; B 2 O 3 3.00%, nucleating agent (2.00% P 2 O 5 ; 1.00% Y 2 O 3 ), and 0.2 wt % NaCl, 0.2 wt % SnO 2 and 0.2 wt % CeO 2 is used as a clarifying agent.
  • the total weight of the above raw materials is 1711.9g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C and the melting time is 5h. It is poured into ASTM SA213/TP310S austenitic chromium-nickel stainless steel. The glass brick is obtained in the mold;
  • Step 2 is the same as Example 13;
  • Step 3 is the same as Example 1;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 35wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 8 in Table 2 is adopted (refer to Example 8) to obtain a 3D glass-ceramic sample 14.
  • the above-mentioned 3D glass-ceramic sample 14 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 14 after hot bending It is 62wt%, the precipitated crystal phase is ⁇ -quartz solid solution + hectorite, and the average particle size of the crystal is 27nm.
  • the absolute value of b value is 1.11; the light transmittance with a wavelength of 360nm is 84.20%, the average transmittance of light with a wavelength of 380-780nm is 90.90%, and the average light transmittance of light with a wavelength of 360-400nm is 90.90%.
  • the transmittance was 85.80%, and the haze was 0.22%.
  • Embodiment 15 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 66.95%; Al 2 O 3 11.20%; CaO 1.20%; MgO 4.59%; Na 2 O 1.26%; Li 2 O 9.00% ; B 2 O 3 2.00%, rare earth oxide Nd 2 O 3 0.61%, nucleating agent (1.68% P 2 O 5 ; 1.51% ZrO 2 ), and 0.6 wt % clarification of the total mass of nucleating agent and preparation raw materials
  • the total weight of the above-mentioned raw materials is 1710.2g. After fully mixing, they are melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 °C, and the melting time is 5h. get glass bricks;
  • Step 2 After cooling the glass brick obtained in step 1 to 800 °C, transfer it to an annealing furnace for annealing (the annealing process is 550 °C for 5 hours, and then reduce to 30 °C at 1 °C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 690°C, and the time of nucleation treatment is 200min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 750°C, and the time of the crystallization treatment is 30min, so as to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 32wt% after measurement.
  • Step 5 Perform 3D hot bending treatment on the part of the original crystallized glass, and adopt the hot bending process with the serial number 8 in Table 2 (refer to Example 8) to obtain a 3D glass-ceramic sample 15.
  • the above-mentioned 3D glass-ceramic sample 15 was detected, using a ray diffractometer, and the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 15 after hot bending was: 53wt%, the precipitated crystal phase is ⁇ -quartz solid solution+lithium feldspar, and the average particle size of the crystal is 24nm.
  • the limited light source is D65
  • the absolute value of b value is 0.70
  • the light transmittance with a wavelength of 360nm is 85.22%
  • the average transmittance of light with a wavelength of 380-780nm is 91.20%
  • the average light transmittance of light with a wavelength of 360-400nm is 91.20%.
  • the transmittance was 87.50%, and the haze was 0.16%.
  • Embodiment 16 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 65.10%; Al 2 O 3 8.51%; Na 2 O 1.00%; Li 2 O 20.83%; B 2 O 3 1.52%, A nucleating agent (0.82% P 2 O 5 ; 1.72% ZrO 2 ; 0.5% NaF), and 0.3 wt % NaNO 3 and 0.3 wt % As 2 O 3 in the total mass of the nucleating agent and the preparation raw materials as clarifying agents, The total weight of the above-mentioned raw materials is 1710.2g. After fully mixing, they are melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming process is 1620°C, and the melting time is 5h. The glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 After cooling the glass brick obtained in step 1 to 800 °C, transfer it to an annealing furnace for annealing (the annealing process is 550 °C for 5 hours, and then reduce to 30 °C at 1 °C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 670°C, and the time of nucleation treatment is 200min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 710° C., and the time of the crystallization treatment is 100 min, to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 40wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending process.
  • the hot bending process adopts the hot bending process with the serial number 6 in Table 2. cooling station.
  • the temperature of the first preheating station is 450°C
  • the temperature of the second preheating station is 600°C
  • the temperature of the third preheating station is 650°C
  • the temperature of the fourth preheating station is 710°C.
  • the temperature of the first hot pressing station is 730°C, the upper pressure is 0.3MPa, and the lower pressure is 0.3MPa; the temperature of the second hot pressing station is 740°C, the upper pressure is 0MPa, and the lower pressure is 0MPa; the third hot pressing The temperature of the station is 600°C, the upper pressure is 0MPa, and the lower pressure is 0MPa.
  • the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 60s. A 3D glass-ceramic sample 16 was obtained.
  • the above-mentioned 3D glass-ceramic sample 16 is detected, using a ray diffractometer, the instrument setting conditions are the same as in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 16 after hot bending is: 60wt%, the precipitated crystal phase is ⁇ -quartz solid solution+lithium feldspar, and the average particle size of the crystal is 21nm.
  • Step 6 chemically strengthen the 3D glass-ceramic obtained in step 5 after hot bending, and immerse the glass in a molten 100wt% NaNO 3 solution at a temperature of 430°C for 11 hours to finally obtain a finished 3D glass-ceramic 16.
  • Embodiment 17 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 68.00%; Al 2 O 3 5.50%; CaO 0.50%; Na 2 O 1.00%; Li 2 O 21.00%; B 2 O 3 1.50%, nucleating agent (0.80% P 2 O 5 ; 1.70% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials Melting and forming in a high-temperature lifting furnace, the temperature of melting and forming is 1630 ° C, the melting time is 5 hours, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 500°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 570°C, and the time of nucleation treatment is 200min;
  • Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 640° C., and the time of the crystallization treatment is 100 min, to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 78 wt % after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 6 in Table 2 is adopted (refer to Example 16) to obtain a 3D glass-ceramic sample 17.
  • the above-mentioned 3D glass-ceramic sample 17 was detected, using a ray diffractometer, the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 17 after hot bending was: 91wt%, the precipitated crystal phase is ⁇ -quartz solid solution + hectorite, and the average grain size of the crystal is 21nm.
  • the absolute value of b value is 1.0; the light transmittance with a wavelength of 360nm is 84.32%, the average light transmittance with a wavelength of 380-780nm is 90.80%, and the average light transmittance with a wavelength of 360-400nm is 90.80%.
  • the transmittance was 86.40%, and the haze was 0.16%.
  • Embodiment 18 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 69.14%; Al 2 O 3 5.21%; Na 2 O 0.46%; Li 2 O 21.13%; B 2 O 3 1.52%, Nucleating agent (0.82% P 2 O 5 ; 1.72% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above raw materials is 1708.5 g, fully mixed in a high-temperature elevator furnace Melt molding, the temperature of melting molding treatment is 1550 °C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 490°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 530°C, and the time of nucleation treatment is 200min;
  • Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 640°C, and the time of the crystallization treatment is 120 min, to obtain partially crystallization treated glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 72 wt% after measurement.
  • Step 5 Perform 3D hot bending process on part of the crystallized glass original sheet.
  • the hot bending process adopts the hot bending process with the serial number 13 in Table 2; cooling station.
  • the temperature of the first preheating station is 450°C
  • the temperature of the second preheating station is 600°C
  • the temperature of the third preheating station is 650°C
  • the temperature of the fourth preheating station is 710°C.
  • the temperature of the first hot pressing station is 720°C, the upper pressure is 0.3MPa, and the lower pressure is 0.3MPa; the temperature of the second hot pressing station is 720°C, the upper pressure is 0MPa, and the lower pressure is 0MPa; the third hot pressing The temperature of the station is 600°C, the upper pressure is 0MPa, and the lower pressure is 0MPa.
  • the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s. A 3D glass-ceramic sample 18 was obtained.
  • the above-mentioned 3D glass-ceramic sample 18 was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 18 after hot bending was: 92wt%, the precipitated crystal phase is lithium disilicate+lithium permeable feldspar, and the average particle size of the crystal is 18nm.
  • the absolute value of b value is 0.43; the light transmittance with a wavelength of 360nm is 87.17%, the average transmittance of light with a wavelength of 380-780nm is 92.10%, and the average light transmittance of light with a wavelength of 360-400nm is 92.10%.
  • the transmittance was 90.30%, and the haze was 0.11%.
  • Embodiment 19 The preparation method of 3D glass-ceramic:
  • Steps 1-2 are exactly the same as in Example 18;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 630° C., and the time of the crystallization treatment is 120 minutes, so as to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and after measurement, the crystallinity is 60wt%;
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 13 in Table 2 is adopted (refer to Example 18) to obtain a 3D glass-ceramic sample 19.
  • the above-mentioned 3D glass-ceramic sample 19 is detected, using a ray diffractometer, the instrument setting conditions are the same as those in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 19 after hot bending is: 86wt%, the precipitated crystal phase is lithium disilicate+lithium permeable feldspar, and the average particle size of the crystal is 19nm.
  • the absolute value of b value is 0.44; the light transmittance with a wavelength of 360nm is 87.31%, the average transmittance of light with a wavelength of 380-780nm is 92.30%, and the average light transmittance of light with a wavelength of 360-400nm is 92.30%.
  • the transmittance was 89.50%, and the haze was 0.11%.
  • Embodiment 20 The preparation method of 3D glass-ceramic:
  • Steps 1-2 are exactly the same as in Example 18;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 625° C., and the time of the crystallization treatment is 120 minutes, so as to obtain partially crystallized glass bricks;
  • Step 4 Trimming, cutting into pieces, and the process of rough grinding and polishing is the same as that of Example 1, and the crystallinity is 51wt% after measurement;
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 13 in Table 2 is adopted (refer to Example 18) to obtain a 3D glass-ceramic sample 20.
  • the above-mentioned 3D glass-ceramic sample 20 is detected, using a ray diffractometer, and the instrument setting conditions are the same as those in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 20 after hot bending is: 73wt%, the precipitated crystal phase is lithium disilicate+lithium permeable feldspar, and the average particle size of the crystal is 23nm.
  • the absolute value of b value is 0.58; the light transmittance with a wavelength of 360nm is 86.20%, the average transmittance of light with a wavelength of 380-780nm is 92.10%, and the average light transmittance of light with a wavelength of 360-400nm is 92.10%.
  • the transmittance was 87.80%, and the haze was 0.10%.
  • Embodiment 21 The preparation method of 3D glass-ceramic:
  • Steps 1-2 are exactly the same as in Example 18;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 620°C, and the time of the crystallization treatment is 120min, so as to obtain the glass bricks after partial crystallization treatment;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and after measurement, the crystallinity is 30wt%,
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 13 in Table 2 is adopted (refer to Example 18) to obtain a 3D glass-ceramic sample 21.
  • the above-mentioned 3D glass-ceramic sample 21 was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 21 after hot bending was: 65wt%, the precipitated crystal phase is lithium disilicate+lithium permeable feldspar, and the average particle size of the crystal is 25nm.
  • the absolute value of the b value is 0.62; the light transmittance with a wavelength of 360nm is 85.14%, the average light transmittance with a wavelength of 380-780nm is 91.60%, and the average light transmittance with a wavelength of 360-400nm is 91.60%.
  • the transmittance was 88.10%, and the haze was 0.15%.
  • Embodiment 22 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 69.5%; Al 2 O 3 5.3%; Na 2 O 1.60%; Li 2 O 20.5%; B 2 O 3 0.55%, Nucleating agent (0.8% P 2 O 5 ; 1.75% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1708.5 g, fully mixed in a high-temperature elevator furnace Melt molding, the temperature of melting molding treatment is 1550 °C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 480°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 560°C, and the time of nucleation treatment is 200min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 630° C., and the time of the crystallization treatment is 100 min, to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 39wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment.
  • the hot bending process adopts the hot bending process with the serial number 15 in Table 2; the hot bending treatment includes 4 preheating stations, 3 hot pressing stations and 2 cooling station.
  • the temperature of the first preheating station is 450°C
  • the temperature of the second preheating station is 600°C
  • the temperature of the third preheating station is 650°C
  • the temperature of the fourth preheating station is 740°C.
  • the temperature of the first hot-pressing station is 770°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 760°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa;
  • the temperature of the hot pressing station was 600°C, the upper pressure was 0 MPa, and the lower pressure was 0 MPa.
  • the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s.
  • a 3D glass-ceramic sample 22 was obtained.
  • the above-mentioned 3D glass-ceramic sample 22 is detected, using a ray diffractometer, the instrument setting conditions are the same as those in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 22 after hot bending is: 85wt%, the precipitated crystal phase is lithium feldspar+lithium disilicate, and the average particle size of the crystal is 19nm.
  • Step 6 Perform chemical strengthening treatment on the 3D glass-ceramic obtained in step 5 after hot bending, and immerse the glass in molten 100wt% NaNO 3 solution at a temperature of 450° C. for 9 hours to finally obtain a finished 3D glass-ceramic twenty two.
  • Embodiment 23 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 71.80%; Al 2 O 3 4.80%; MgO 1.40%; Na 2 O 1.00%; Li 2 O 18.80%; ZnO 0.3% , nucleating agent (0.8% P 2 O 5 ; 1.1% ZrO 2 ), and clarifier NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1708.5 g, fully mixed in a high temperature lifting furnace Medium melting and forming, the temperature of melting and forming treatment is 1550°C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 480°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 545°C, and the time of nucleation treatment is 200min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 610° C., and the time of the crystallization treatment is 200 min, to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 45wt% after measurement.
  • Step 5 Perform 3D hot bending treatment on part of the original crystallized glass, and adopt the hot bending process with the serial number 15 in Table 2 (refer to Example 22) to obtain 3D glass-ceramic sample 23;
  • the above-mentioned 3D glass-ceramic sample 23 was detected, using a ray diffractometer, the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 23 after hot bending was 92wt%, the precipitated crystal phase is lithium feldspar+lithium disilicate, and the average particle size of the crystal is 20nm.
  • the limited light source is D65
  • the absolute value of b value is 0.61
  • the light transmittance with a wavelength of 360nm is 85.82%
  • the average transmittance of light with a wavelength of 380-780nm is 91.50%
  • the average light transmittance of light with a wavelength of 360-400nm is 91.50%.
  • the transmittance was 88.00%
  • the haze was 0.15%.
  • Step 6 chemically strengthening the 3D glass-ceramic obtained in step 5 after hot bending, and the processing conditions are the same as those in Example 22, and finally a finished 3D glass-ceramic 23 is obtained.
  • Embodiment 24 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 69.50%; Al 2 O 3 4.25%; Na 2 O 1.60%; Li 2 O 20.5%; B 2 O 3 1.60%, Nucleating agent (0.8% P 2 O 5 ; 1.75% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1708.5 g, fully mixed in a high-temperature elevator furnace Melt molding, the temperature of melting molding treatment is 1550 °C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 480°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 538°C, and the time of nucleation treatment is 200min;
  • Step 3 After the nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 620°C, and the time of the crystallization treatment is 100 minutes, so as to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 43wt% after measurement.
  • Step 5 Part of the crystallized glass original sheet is subjected to 3D hot bending treatment.
  • the hot bending process adopts the hot bending process with the serial number 14 in Table 2; the hot bending treatment includes 4 preheating stations, 3 hot pressing stations and 2 cooling station.
  • the temperature of the first preheating station is 450°C
  • the temperature of the second preheating station is 600°C
  • the temperature of the third preheating station is 650°C
  • the temperature of the fourth preheating station is 720°C.
  • the temperature of the first hot-pressing station is 750°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 760°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station is 600°C, the upper pressure is 0 MPa, and the lower pressure is 0 MPa.
  • the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s. A 3D glass-ceramic sample 24 was obtained.
  • the absolute value of b value is light with a wavelength of 360 nm to detect the above-mentioned 3D glass-ceramic sample 24.
  • a ray diffractometer is used, and the instrument setting conditions are the same as those in Example 1, and the detected X-ray diffraction data are analyzed.
  • the crystallinity of glass sample 24 after hot bending is 82 wt %
  • the precipitated crystal phase is lithium feldspar + lithium disilicate
  • the average particle size of the crystal is 22 nm.
  • the absolute value of b value is 0.43; the light transmittance with a wavelength of 360nm is 88.17%, the average transmittance of light with a wavelength of 380-780nm is 92.60%, and the average light transmittance of light with a wavelength of 360-400nm is 92.60%.
  • the transmittance was 89.60%, and the haze was 0.11%.
  • Step 6 chemically strengthen the 3D glass-ceramic obtained in step 5 after hot bending, and the processing conditions are the same as those in Example 22, and finally a finished 3D glass-ceramic 24 is obtained.
  • Embodiment 25 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 68.76%; Al 2 O 3 4.13%; MgO 0.98%, ZnO 0.98%, Na 2 O 0.45%; Li 2 O 20.71% ; B 2 O 3 1.49%, nucleating agent (0.81% P 2 O 5 ; 1.69% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1708.5 g, After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1550 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 480°C for 5 hours, and then drops to 30°C at 1°C/min), and the obtained annealed glass brick is annealed.
  • XRD test Figure 1 is obtained, it can be seen that it is in a glass state, and then transferred to a precision annealing furnace for nucleation treatment; the temperature of nucleation treatment is 540 ° C, and the time of nucleation treatment is 200min;
  • Step 3 is the same as in Example 24;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 47 wt% after measurement.
  • the obtained partially crystallized glass original sheet was subjected to XRD test, and Figure 2 was obtained, and it could be seen that it was in a partially crystallized state.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 14 in Table 2 is adopted (refer to Example 24) to obtain a 3D glass-ceramic sample 25.
  • the above-mentioned 3D glass-ceramic sample 25 is detected, using a ray diffractometer, the instrument setting conditions are the same as those in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 25 after hot bending is among , the crystallinity after hot bending is 87wt%, the precipitated crystal phase is lithium disilicate+lithium permeable feldspar+ ⁇ -quartz solid solution, and the average grain size of the crystal is 18nm.
  • the absolute value of b value is 0.39; the light transmittance with a wavelength of 360nm is 88.80%, the average transmittance of light with a wavelength of 380-780nm is 92.70%, and the average light transmittance of light with a wavelength of 360-400nm is 92.70%.
  • the transmittance was 89.80%, and the haze was 0.09%.
  • Step 5 Chemically strengthen the 3D glass-ceramic obtained in step 4 after hot bending, and immerse the glass in a molten 100wt% NaNO 3 solution at a temperature of 450° C. for 10 hours to finally obtain a finished 3D glass-ceramic 25.
  • Embodiment 26 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 68.73%; Al 2 O 3 4.13%; MgO 0.98%, ZnO 1.68%, Na 2 O 0.45%; Li 2 O 20.01% %; B 2 O 3 1.49%, nucleating agent (0.81% P 2 O 5 ; 1.72% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of nucleating agent and preparation raw materials, the total weight of the above raw materials is 1708.5 g , After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1550 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
  • Step 2 is the same as in Example 25;
  • Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 615° C., and the time of the crystallization treatment is 120 min, to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 55wt% after measurement.
  • the obtained partially crystallized glass original sheet was subjected to XRD test, and Figure 3 was obtained, and it could be seen that it was in a partially crystallized state.
  • Step 5 Part of the original crystallized glass is subjected to 3D hot bending treatment, and the hot bending process with the serial number 15 in Table 2 is adopted (refer to Example 22) to obtain a 3D glass-ceramic sample 26.
  • the above-mentioned 3D glass-ceramic sample 26 is detected, using a ray diffractometer, and the instrument setting conditions are the same as in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 30 after hot bending is: 91 wt%, the precipitated crystal phase is hectorite, and the average particle size of the crystal is 23 nm.
  • the absolute value of the b value is 0.42; the light transmittance with a wavelength of 360nm is 88.13%, the average light transmittance with a wavelength of 380-780nm is 92.80%, and the average light transmittance with a wavelength of 360-400nm is 92.80%.
  • the transmittance was 89.90%, and the haze was 0.11%.
  • Embodiment 27 The preparation method of 3D glass-ceramic:
  • Step 1 Same as Example 18, the difference lies in the temperature of the melt-molding process; the temperature of the melt-molding process in this example is 1610°C;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 460°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 480°C, and the time of nucleation treatment is 360min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 550° C., and the time of the crystallization treatment is 300 min, to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 6wt% after measurement.
  • Step 5 Part of the original crystallized glass is subjected to 3D hot bending treatment, and the hot bending process with the serial number 1 in Table 2 (same as Example 1) is used to obtain 3D glass-ceramic sample 27.
  • the above-mentioned 3D glass-ceramic sample 27 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 27 was 14wt% , the precipitated crystal phase is lithium silicate, and the average particle size of the crystal is 10 nm.
  • the absolute value of the b value of the 3D glass-ceramic sample 27 is 0.15; the light transmittance with a wavelength of 360nm is 90.60%, and the average transmittance of light with a wavelength of 380-780nm is 93.00%, and the wavelength of 360- The average transmittance of light at 400 nm was 91.40%, and the haze was 0.07%.
  • Embodiment 28 The preparation method of 3D glass-ceramic:
  • Step 1 is the same as in Example 27;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 460°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 500°C, and the time of nucleation treatment is 300min;
  • Step 3 After the nucleation, the glass bricks are continuously subjected to crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 570°C, and the time of the crystallization treatment is 280min, so as to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 8 wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 1 in Table 2 is used to obtain a 3D glass-ceramic sample 28.
  • the above-mentioned 3D glass-ceramic sample 28 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 28 was 16wt% , the precipitated crystal phase is lithium silicate, and the average particle size of the crystal is 15 nm.
  • the absolute value of the b value of the 3D glass-ceramic sample 28 is 0.25; the transmittance of light with a wavelength of 360 nm is 90.10%, and the average transmittance of light with a wavelength of 380-780 nm is 92.80%, and the wavelength of 360- The average transmittance of light at 400 nm was 91.20%, and the haze was 0.09%.
  • Embodiment 29 The preparation method of 3D glass-ceramic:
  • Step 1 is the same as in Example 27;
  • Step 2 is the same as in Example 28;
  • Step 3 After nucleation, the glass bricks are continuously subjected to the crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 560°C, and the time of the crystallization treatment is 240min, so as to obtain the glass bricks after partial crystallization treatment;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 9wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 1 in Table 2 is used to obtain a 3D glass-ceramic sample 28.
  • the above-mentioned 3D glass-ceramic sample 29 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 29 was 17wt% , the precipitated crystal phase is lithium silicate, and the average particle size of the crystal is 13 nm.
  • the absolute value of the b value of the 3D glass-ceramic sample 29 is 0.23; the light transmittance with a wavelength of 360nm is 90.50%, and the average transmittance of light with a wavelength of 380-780nm is 92.70%, and the wavelength of 360- The average transmittance of light at 400 nm was 91.50%, and the haze was 0.08%.
  • Embodiment 30 The preparation method of 3D glass-ceramic:
  • Step 1 is the same as in Example 17;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 500°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 600°C, and the time of nucleation treatment is 80min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 610°C, and the time of the crystallization treatment is 180min, so as to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 37 wt% after measurement.
  • Step 5 Perform 3D hot bending treatment on part of the original crystallized glass sheet, and use the hot bending process with the serial number 3 in Table 2 to obtain a 3D glass-ceramic sample 30 .
  • the obtained partially crystallized glass original sheet was subjected to XRD test, and Figure 4 was obtained. It can be seen that it is in a partially crystallized state.
  • the above-mentioned 3D glass-ceramic sample 30 was detected, using a ray diffractometer, and the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 30 after hot bending was: 75wt%, the precipitated crystal phase is hectorite+ ⁇ -quartz solid solution, and the average grain size of the crystal is 18nm.
  • the absolute value of the b value is 0.35; the light transmittance with a wavelength of 360nm is 88.20%, the average light transmittance with a wavelength of 380-780nm is 92.60%, and the average light transmittance with a wavelength of 360-400nm is 92.60%.
  • the transmittance was 90.00%, and the haze was 0.11%.
  • Embodiment 31 The preparation method of 3D glass-ceramic:
  • Step 1 is the same as Example 2;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 600°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 800°C, and the time of nucleation treatment is 30min;
  • Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 870° C., and the time of the crystallization treatment is 15 minutes, so as to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 88 wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending processing, and a 3D glass-ceramic sample 31 is obtained by using the hot bending process with the serial number 4 in Table 2.
  • the above-mentioned 3D glass-ceramic sample 31 was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 31 after hot bending was 99 wt %, the precipitated crystal phase is ⁇ -spodumene, and the average particle size of the crystal is 48 nm.
  • the absolute value of the b value is 2.60; the light transmittance with a wavelength of 360nm is 74.10%, the average light transmittance with a wavelength of 380-780nm is 89.30%, and the average light transmittance with a wavelength of 360-400nm is 89.30%.
  • the transmittance was 80.50%, and the haze was 0.78%.
  • Embodiment 32 The preparation method of 3D glass-ceramic:
  • Step 1 is the same as Example 2;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 600°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 780°C, and the time of nucleation treatment is 60min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 900° C., and the time of the crystallization treatment is 5 minutes, to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 58 wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 7 in Table 2 is used to obtain a 3D glass-ceramic sample 32.
  • the above-mentioned 3D glass-ceramic sample 32 was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 32 after hot bending was 98 wt %, the precipitated crystal phase is ⁇ -spodumene, and the average particle size of the crystal is 81 nm.
  • the absolute value of the b value is 2.80; the light transmittance with a wavelength of 360nm is 62.00%, the average light transmittance with a wavelength of 380-780nm is 88.60%, and the average light transmittance with a wavelength of 360-400nm is 88.60%.
  • the transmittance was 65.80%, and the haze was 0.72%.
  • Embodiment 33 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 67.45%; Al 2 O 3 14.20%; CaO 0.50%; MgO 1.79%; Na 2 O 1.56%; Li 2 O 9.70% ; nucleating agent (2.18% P 2 O 5 ; 0.81% TiO 2 ; 1.31% ZrO 2 ; 0.5% Y 2 O 3 ), and 0.8 wt% clarifier NaCl accounting for the total mass of the nucleating agent and the preparation raw materials, the above-mentioned raw materials The total weight is 1713.5g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming process is 1650°C, and the melting time is 5h. It is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 500°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 650°C, and the time of nucleation treatment is 160min;
  • Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 820° C., and the time of the crystallization treatment is 30 minutes, to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 90 wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 6 in Table 2 is used to obtain a 3D glass-ceramic sample 33.
  • the above-mentioned 3D glass-ceramic sample 33 is detected, using a ray diffractometer, and the instrument setting conditions are the same as in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 33 after hot bending is 100wt%, the precipitated crystal phase is ⁇ -spodumene, and the average particle size of the crystal is 98nm.
  • the absolute value of the b value is 3.8; the light transmittance with a wavelength of 360nm is 63.10%, the average light transmittance with a wavelength of 380-780nm is 88.20%, and the average light transmittance with a wavelength of 360-400nm is 88.20%.
  • the transmittance was 65.40%, and the haze was 0.98%.
  • Embodiment 34 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 66.65%; Al 2 O 3 10.87%; MgO 2.44%; ZnO 2.82%; Na 2 O 0.21%; K 2 O 0.21% ; Li 2 O 9.88%; B 2 O 3 0.94%; nucleating agent (1.85% P 2 O 5 ; 2.00% ZrO 2 ; 2.13% CaF 2 ), and 0.7 wt % of the total mass of nucleating agent and preparation raw materials Clarifying agent NaCl, the total weight of the above-mentioned raw materials is 1711.9g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of melting and forming is 1640 ° C, the melting time is 4h, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to get glass bricks;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 500°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 620°C, and the time of nucleation treatment is 240min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to the crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 650°C, and the time of the crystallization treatment is 40min, so as to obtain the glass bricks after partial crystallization treatment;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 68 wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 7 in Table 2 is used to obtain a 3D glass-ceramic sample 34.
  • the above-mentioned 3D glass-ceramic sample 34 was detected, using a ray diffractometer, the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 34 after hot bending was: 79wt%, the precipitated crystal phase is ⁇ -quartz solid solution, and the average grain size of the crystal is 65nm.
  • the absolute value of b value is 0.76; the light transmittance with a wavelength of 360nm is 84.22%, the average light transmittance with a wavelength of 380-780nm is 91.00%, and the average light transmittance with a wavelength of 360-400nm is 91.00%.
  • the transmittance was 87.50%, and the haze was 0.16%.
  • Embodiment 35 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 64.55%; Al 2 O 3 10.45%; MgO 2.37%; ZnO 2.73%; Na 2 O 0.21%; K 2 O 0.20% ; Li 2 O 9.58%; B 2 O 3 0.91%; nucleating agent (1.94% P 2 O 5 ; 2.91% TiO 2 ; 2.02% ZrO 2 ; 2.13% CaF 2 ), and accounted for the total nucleating agent and preparation raw materials Mass 0.7wt% clarifier NaCl, the total weight of the above raw materials is 1711.9g, fully mixed and then melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1640 ° C, the melting time is 4h, and it is poured into ASTM SA213/TP310S austenitic chromium Glass bricks are obtained in nickel stainless steel molds;
  • Step 2 and Step 3 are the same as in Example 35;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 82 wt % after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 6 in Table 2 is used to obtain a 3D glass-ceramic sample 35.
  • the above-mentioned 3D glass-ceramic sample 35 was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 35 after hot bending was: 86wt%, the precipitated crystal phase is ⁇ -quartz solid solution, and the average grain size of the crystal is 42nm.
  • the absolute value of the b value is 0.68; the light transmittance with a wavelength of 360nm is 85.42%, the average light transmittance with a wavelength of 380-780nm is 91.10%, and the average light transmittance with a wavelength of 360-400nm is 91.10%.
  • the transmittance was 87.20%, and the haze was 0.19%.
  • Embodiment 36 The preparation method of 3D glass-ceramic:
  • Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 70.13%; Al 2 O 3 11.50%; MgO 2.57%; ZnO 2.97%; Na 2 O 0.22%; K 2 O 0.22% ; Li 2 O 10.40%; B 2 O 3 0.99%; nucleating agent (0.84% P 2 O 5 ; 0.16% CaF 2 ), and 0.7 wt % clarifying agent NaCl accounting for the total mass of nucleating agent and preparation raw materials, the above The total weight of the raw materials is 1711.9g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1640 ° C, and the melting time is 3 hours. The glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
  • Step 2 and Step 3 are the same as Embodiment 34;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 63 wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 5 in Table 2 is used to obtain a 3D glass-ceramic sample 36.
  • the above-mentioned 3D glass-ceramic sample 36 was detected, using a ray diffractometer, the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 36 after hot bending was 70wt%, the precipitated crystal phase is ⁇ -quartz solid solution, and the average grain size of the crystal is 37nm.
  • the absolute value of the b value is 0.53; the light transmittance with a wavelength of 360nm is 86.00%, the average light transmittance with a wavelength of 380-780nm is 92.20%, and the average light transmittance with a wavelength of 360-400nm is 92.20%.
  • the transmittance was 88.60%, and the haze was 0.10%.
  • Embodiment 37 The preparation method of 3D glass-ceramic:
  • Step 1 Same as Example 17, the difference is only the temperature and the melting time of the melt forming process.
  • the temperature of the melt forming treatment is 1650°C, and the melting time is 2h;
  • Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 500°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
  • Nucleation treatment the temperature of nucleation treatment is 600°C, and the time of nucleation treatment is 80min;
  • Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 600° C., and the time of the crystallization treatment is 240 min, to obtain partially crystallized glass bricks;
  • step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 75wt% after measurement.
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 6 in Table 2 is used to obtain a 3D glass-ceramic sample 37.
  • the above-mentioned 3D glass-ceramic sample 37 is detected, using a ray diffractometer, the instrument setting conditions are the same as in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 37 after hot bending is: 88wt%, the precipitated crystal phase is hectorite+ ⁇ -quartz solid solution, and the average particle size of the crystal is 57nm.
  • the absolute value of b value is 0.38; the light transmittance with a wavelength of 360nm is 88.40%, the average transmittance of light with a wavelength of 380-780nm is 92.80%, and the average light transmittance of light with a wavelength of 360-400nm is 92.80%.
  • the transmittance was 90.10%, and the haze was 0.12%.
  • Embodiment 38 The preparation method of 3D glass-ceramic:
  • Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending process.
  • the hot bending process adopts the hot bending process with the serial number 20 in Table 2; the hot bending process includes 3 preheating stations, 4 hot pressing stations and 2 cooling station.
  • the temperature of the first preheating station is 450°C
  • the temperature of the second preheating station is 600°C
  • the temperature of the third preheating station is 650°C.
  • the temperature of the first hot-pressing station is 760°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 750°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station is 720°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the fourth hot pressing station is 600°C, the upper pressure is 0MPa, and the lower pressure is 0MPa.
  • the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 140s, and the 3D glass-ceramic sample 22F is obtained.
  • the above-mentioned 3D glass-ceramic sample 22F was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed.
  • the precipitated crystal phase is lithium feldspar+lithium disilicate, and the average particle size of the crystal is 18nm.
  • the limited light source is D65
  • the absolute value of b value is 0.43
  • the light transmittance with a wavelength of 360nm is 88.15%
  • the average transmittance of light with a wavelength of 380-780nm is 92.77%
  • the average light transmittance of light with a wavelength of 360-400nm is 92.77%.
  • the transmittance was 89.45%, and the haze was 0.11%.
  • Embodiment 39 The preparation method of 3D glass-ceramic:
  • Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending process.
  • the hot bending process adopts the hot bending process with the serial number 21 in Table 3; the hot bending process includes 5 preheating stations, 3 hot pressing stations and 2 cooling station.
  • the temperature of the first preheating station is 430°C
  • the temperature of the second preheating station is 500°C
  • the temperature of the third preheating station is 600°C
  • the temperature of the fourth preheating station is 680°C
  • the temperature of the third preheating station is 680°C.
  • the temperature of the five preheating stations is 720°C.
  • the temperature of the first hot pressing station is 745°C, the upper pressure is 0.5MPa, and the lower pressure is 0.5MPa; the temperature of the second hot pressing station is 760°C, the upper pressure is 0MPa, and the lower pressure is 0MPa; the third hot pressing The temperature of the station is 600°C, the upper pressure is 0MPa, and the lower pressure is 0MPa.
  • the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 140s, and the 3D glass-ceramic sample 22G is obtained.
  • the instrument setting conditions are the same as in Example 1, and analyze the X-ray diffraction data after the detection, wherein, the crystallinity of the 3D glass-ceramic sample 22G after hot bending is: 90wt%, the precipitated crystal phase is lithium feldspar+lithium disilicate, and the average particle size of the crystal is 22nm.
  • the absolute value of b value is 0.55; the light transmittance with a wavelength of 360nm is 86.12%, the average transmittance of light with a wavelength of 380-780nm is 92.40%, and the average light transmittance of light with a wavelength of 360-400nm is 92.40%.
  • the transmittance was 88.40%, and the haze was 0.10%.
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 62.40%; Al 2 O 3 13.24%; MgO 4.46%; Na 2 O 1.46%; Li 2 O 9.04%, nucleating agent (0.94% P 2 O 5 ; 6.58% ZrO 2 ; 1.88% TiO 2 , totaling 9.40% of nucleating agent), and 0.8 wt % NaCl accounting for the total mass of nucleating agent and preparation raw materials, the total weight of the above-mentioned raw materials is 1713.6 g, sufficient After mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
  • Step 2 is the same as Example 4; it can be seen that the nucleated glass original sheet has precipitated crystals and is in a ceramic state, which does not meet the conditions for the subsequent hot bending process.
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 60.70%; Al 2 O 3 12.87%; MgO 4.34%; Na 2 O 1.42%; Li 2 O 8.79%, nucleating agent (0.91% P 2 O 5 ; 9.14% ZrO 2 ; 1.83% TiO 2 , totaling 11.88% of nucleating agent), and 0.8 wt % NaCl accounting for the total mass of nucleating agent and preparation raw materials, the total weight of the above-mentioned raw materials is 1713.6 g, sufficient After mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
  • Step 2 During the process of cooling the glass brick obtained in step 1 to 800°C, crystals are precipitated in the center, and stress difference occurs inside the glass brick, which causes the glass brick to crack and cannot be machined.
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 67.45%; Al 2 O 3 14.20%; CaO 0.50%; MgO 1.79%; Na 2 O 1.56%; Li 2 O 9.70% ; nucleating agent (2.18% P 2 O 5 ; 1.31% ZrO 2 ; 0.81% TiO 2 and 0.5% Y 2 O 3 ), and 0.8 wt% clarifier NaCl accounting for the total mass of the nucleating agent and the preparation raw materials, the above-mentioned raw materials The total weight is 1708.5g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of melting and forming is 1630°C, and the melting time is 5h. It is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
  • Step 2 is the same as Example 4.
  • Step 3 After nucleation, the glass brick continues to undergo crystallization treatment in the precision annealing furnace.
  • the temperature of the crystallization treatment is 930°C, and the time of the crystallization treatment is 30 minutes; after the crystallization treatment, the glass brick is uncontrollable because the crystallization temperature is too high. Devitrification, stress difference occurs inside the glass brick, which causes the glass brick to crack and cannot be machined.
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 70.33%; Al 2 O 3 14.82%; Na 2 O 1.63%; Li 2 O 10.11%; MgO 1.34%; ZnO 1.04% , nucleating agent (0.52%P 2 O 5 ; 0.21% ZrO 2 ), and clarifying agents NaCl and SnO 2 accounting for 0.4wt% and 0.4wt% of the total mass of the nucleating agent and the preparation raw materials, respectively, the total weight of the above-mentioned raw materials is 1708.5 g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630°C, and the melting time is 5h. It is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
  • Steps 2 and 3 have the same conditions as those of Example 33.
  • the XRD test is performed on the glass brick after nucleation treatment. It can be seen that the nucleation cannot appear due to too little nucleating agent, and uncontrollable crystallization occurs during the crystallization treatment. , There is a stress difference inside the glass, causing the hot bending glass to break.
  • Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 70.45%; Al 2 O 3 13.16%; MgO 2.78%; Na 2 O 0.56%; Li 2 O 7.98%; B 2 O 3 1.00%; nucleating agent (1.67% P 2 O 5 ; 1.30% ZrO 2 ; 0.60% TiO 2 and 0.5% Y 2 O 3 ), and 0.4 wt % and 0.3 wt % of the total mass of nucleating agent and preparation raw materials
  • the clarifiers NaCl and CeO 2 the total weight of the above raw materials is 1711.9g, and they are fully mixed and then melted and formed in a high-temperature lifting furnace.
  • the temperature of the melting and forming treatment is 1630 ° C, the melting time is 5h, and it is poured into ASTM SA213/TP310S austenitic chromium-nickel Glass bricks are obtained from stainless steel molds;
  • Step 2 After cooling the glass brick obtained in step 1 to 900°C, transfer it to a precision annealing furnace for nucleation treatment; the temperature of nucleation treatment is 850°C, and the time of nucleation treatment is 120min; When the nucleation temperature is too high, uncontrollable crystallization occurs, and stress difference occurs inside the glass brick, which causes the glass brick to crack and cannot be processed.
  • Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending process, and the hot bending process adopts the hot bending process with the serial number 16 in Table 2; cooling station.
  • the temperature of the first preheating station is 480°C
  • the temperature of the second preheating station is 600°C
  • the temperature of the third preheating station is 650°C
  • the temperature of the fourth preheating station is 720°C.
  • the temperature of the first hot-pressing station is 940°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 920°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station is 600°C, the upper pressure is 0 MPa, and the lower pressure is 0 MPa.
  • the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s.
  • a 3D glass-ceramic sample 22B was obtained.
  • the above-mentioned 3D glass-ceramic sample 22B was detected, and a ray diffractometer was used.
  • the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed.
  • 100wt% the precipitated crystal phase is ⁇ -spodumene+lithium disilicate, and the average particle size of the crystal is 111nm.
  • the absolute value of b value is 7.45; the light transmittance with a wavelength of 360nm is 64.10%, the average transmittance of light with a wavelength of 380-780nm is 86.50%, and the average light transmittance of light with a wavelength of 360-400nm is 86.50%.
  • the transmittance was 69.20%, and the haze was 0.99%. Because the temperature of hot pressing is too high, the average crystal grain size of the finally prepared glass-ceramics is too high, which leads to the increase of b value and the decrease of light transmittance. imaging.
  • Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment.
  • the hot bending process adopts the hot bending process with the serial number 17 in Table 2; the hot bending treatment includes 4 preheating stations, 3 hot pressing stations and 2 hot bending stations. cooling station.
  • the temperature of the first preheating station is 450°C
  • the temperature of the second preheating station is 600°C
  • the temperature of the third preheating station is 650°C
  • the temperature of the fourth preheating station is 720°C.
  • the temperature of the first hot-pressing station is 930°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 920°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station is 600°C, the upper pressure is 0 MPa, and the lower pressure is 0 MPa.
  • the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s.
  • a 3D glass-ceramic sample 22C was obtained.
  • the above-mentioned 3D glass-ceramic sample 22C use a ray diffractometer, and the instrument setting conditions are the same as in Example 1, and analyze the X-ray diffraction data after the detection, wherein, the crystallinity of the 3D glass-ceramic sample 22C after hot bending is: 100wt%, the precipitated crystal phase is ⁇ -spodumene+lithium disilicate, and the average particle size of the crystal is 124nm.
  • the absolute value of b value is 7.86; the light transmittance with a wavelength of 360nm is 62.40%, the average transmittance of light with a wavelength of 380-780nm is 87.30%, and the average light transmittance of light with a wavelength of 360-400nm is 87.30%.
  • the transmittance was 68.20%, and the haze was 1.10%. Because the temperature of hot pressing is too high, the average crystal grain size of the finally prepared glass-ceramics is too high, which leads to the increase of b value and the decrease of light transmittance. imaging.
  • Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending process.
  • the hot bending process adopts the hot bending process with serial number 18 in Table 2; the hot bending process includes 4 preheating stations, 3 hot pressing stations and cooling station.
  • the temperature of the first preheating station is 450°C
  • the temperature of the second preheating station is 500°C
  • the temperature of the third preheating station is 650°C
  • the temperature of the fourth preheating station is 650°C.
  • the temperature of the first hot-pressing station is 580°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 600°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station is 600°C, the upper pressure is 0 MPa, and the lower pressure is 0 MPa.
  • the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s.
  • a 3D glass-ceramic sample 22D was obtained. Because the hot pressing temperature is too low, the 3D glass-ceramic sample 22D cannot be hot bent into the target shape.
  • Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
  • Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment.
  • the hot bending process adopts the hot bending process with the serial number 19 in Table 2; cooling station.
  • the temperature of the first preheating station is 500°C
  • the temperature of the second preheating station is 550°C
  • the temperature of the third preheating station is 600°C.
  • the temperature of the first hot-pressing station is 600°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 580°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station was 550°C, the upper pressure was 0 MPa, and the lower pressure was 0 MPa. The temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each of the preheating station, the hot pressing station and the cooling station is the same, which is 90s, and the 3D glass-ceramic sample 22E is obtained. Because the hot pressing temperature is too low, the 3D glass-ceramic sample 22E cannot be hot bent into the target shape.
  • the SLP-2000 stress meter was used to test, and the photoelastic coefficient was set to 25.5 and the refractive index to 1.54. It was a routine test. The test results included surface compressive stress, compressive stress depth and average tensile stress. The tensile stress linear density was the calculated value. SLP-2000 The stress meter measures the sum of the tensile stress divided by the glass thickness.
  • Compressive stress depth ( ⁇ m): the distance from the chemically strengthened glass surface to the position where the compressive stress is zero;
  • Average tensile stress CT-AV (MPa): the ratio of the sum of the tensile stress obtained by the SLP-2000 stress meter test to the thickness of the tensile stress area;
  • Tensile stress linear density CT-LD obtained according to the SLP-2000 stress meter test, the ratio of the tensile stress integral to the glass thickness of the chemically strengthened glass under its thickness section;
  • Drop test of the whole machine a method of testing the strength of tempered glass.
  • the tempered glass sheet is attached to the sample of electronic equipment such as mobile phones, and it falls freely from a high place to record the height of the broken glass. This height value can reflect the glass.
  • the strength of this test method is called the drop test of the whole machine.
  • the test method of this patent is that a mobile phone with a load of 180g of tempered glass sheet is freely dropped on a 120-mesh sandpaper, and the sandpaper is closely attached to the marble bottom plate;
  • Vickers hardness (Hv) 300N pressure for 10s: use a diamond regular pyramid indenter with an angle of 136 degrees between opposite surfaces, press into the surface of the tested sample under the action of a load of 300N, and remove the load after holding for 10s. Measure the indentation diagonal length d, then calculate the indentation surface area, and finally find the average pressure on the indentation surface area, which is the Vickers hardness value of the glass, represented by the symbol HV.
  • the surface compressive stress of the chemically strengthened 3D glass-ceramic products in the examples is 108-514 MPa
  • the compressive stress depth is 109-121 ⁇ m
  • the average tensile stress CT-AV is 42-93 MPa
  • the tensile stress is 42-93 MPa.
  • the stress linear density CT-LD is 30145-43157
  • the drop test height of the whole machine is 1.51-1.82m
  • the Vickers hardness of the finished 3D glass-ceramic after chemical strengthening (300N pressure for 10s) is 712-741Hv.

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Abstract

本发明提供了一种3D微晶玻璃,其特征在于,所述3D微晶玻璃的结晶度为14-100wt%;所述3D微晶玻璃的晶体的平均粒径为10-100nm;所述3D微晶玻璃的厚度为0.02-5mm。本发明的3D微晶玻璃的制备方法加工难度小、加工成本低,3D热弯晶化时间远远小于常规晶化时间;节约时间成本,同时节约了热处理的能源。

Description

一种3D微晶玻璃及其制备方法和应用 技术领域
本发明涉及玻璃制备技术领域,具体涉及一种3D微晶玻璃及其制法和应用。
背景技术
微晶玻璃作为新一代高强度玻璃,比传统锂铝硅玻璃具有更高性能。由于微晶玻璃内部具有大量纳米级晶体,因此具有更稳定的结构,经过化学强化后可以得到更高强度的盖板产品。
手机盖板的3D热弯过程通过所需要的设备和原材料包括:3D热弯机,3D热弯模具(一般是石墨模具)和玻璃原材等。3D热弯手机盖板玻璃的加工工艺一般是通过下列步骤进行:首先通过浮法、压延和溢流等方法使玻璃板成型、再通过切割、减薄的步骤、之后进行CNC处理、抛光、3D热弯,3D抛光和化学强化等处理。3D热弯使用热弯机进行,热弯机包括预热,成型和冷却工站,预热工站包括预热模具和玻璃片,其作用是促进玻璃内外温度均匀化,冷却工站是通过冷却水快速给模具降温,使玻璃温度逐步从成型温度降低到出模温度。3D热弯模具为石墨模具,分为上下两部分,玻璃片放入模具后经过预热、成型和冷却工站完成整个3D热弯工艺流程。为保证3D热弯工艺的产出效率,每个工站的时间长短都有要求。在具体操作时,是将加工清洗后的玻璃片置于3D模具中,再将模具放入3D热弯机中按照预设的工艺进行3D热弯。
3D热弯工艺所利用的原理是:玻璃或玻璃陶瓷在被加热到软化点温度附近后,可以在外力的作用下改变形状,改变形状后再经过快速降温冷却,使得热压后得到的形状得以保持。3D热弯工艺流程中的预热步骤可以避免玻璃在成型时的高温下受热破裂,成型温度在软化点以上,玻璃快速软化,同时给模具上下表面通过压杆加压使玻璃板弯曲成型,并在冷却前保持压力维持玻璃板的形状,随后模具经过冷却水快速降温。另外,3D热弯工艺全程都由氮气保护,以避免模具氧化。
玻璃板在成型、切割和减薄后通过CNC减少边缘的裂纹等缺陷,通过抛光使玻璃板上下表面呈现抛光效果。CNC和抛光后的玻璃板进行3D热弯,可以减少玻璃板在热弯过程中的破碎率。
发明内容
现有的3D热弯微晶玻璃由完全结晶的微晶玻璃热弯成型,其加工工序流程为玻璃板成型、玻璃板核化和晶化,晶化玻璃板减薄、晶化玻璃板切割、CNC、抛光,当其完全结晶后才进行3D热弯、3D抛光和化学强化等操作。现有的完全结晶的微晶玻璃,其机械强度和硬度更高,导致现有的完全结晶的微晶玻璃热弯前的机械加工良率低,生产成本高。
现有的完全结晶的微晶玻璃软化成型温度普遍在700℃以上,因此3D热弯成型温度必须高于700℃。在热弯过程中,完全结晶的微晶玻璃因受热,其原有的晶相种类、晶体尺寸、折射率、Lab(色度)值、雾度、透过率等会发生很大变化。应用在显示场景中,微晶玻璃色度、透过率将直接影响显示屏分辨率、色域、饱和度等显示效果;应用于摄像头物镜,微晶玻璃的折射率、雾度、透过率,尤其是紫外、近紫外的透过率对照相和摄像的光学系统具有重要的影响,其中紫外、近紫外的透过率较低时,会直接影响成像质量。
另外,现有的完全结晶的微晶玻璃的3D热弯仅仅为达到热弯成型的目的,存在重复晶化,造成能源和时间的浪费。所以,现有的完全结晶的微晶玻璃的3D热弯存在着极高的技术难度,利用其3D热弯加工成3D形态难以实现工业化生产所要求的良率。
但是,如果不采用完全结晶的微晶玻璃3D热弯成型,而是核化玻璃进行3D热弯成型,因为核化玻璃在热弯晶化初期,在晶核与玻璃的界面上生长的晶体所带来的体积收缩量非常明显,增长的晶体比例越多,产品体积变化越大,尺寸控制难度很大,所以核化玻璃在热弯晶化过程中会发生比较大的体积变化,影响成型后的3D热弯微晶玻璃的尺寸精度。
因此,本发明发现采用部分晶化微晶玻璃进行3D热弯,玻璃热弯形变的同时玻璃受热继续晶化达到目标结晶度,减少了3D热弯时的晶化过程,热弯后的3D微晶玻璃尺寸精度更高。
另外,现有技术中在热弯时会控制较短的热压时间,因为热压时间长了会造成微晶玻璃制品表面出现模具印迹,导致表面质量降低,影响良品率。而本发明方法采用部分晶化玻璃原片进行3D热弯处理,部分晶化玻璃原片初始结晶度高,不易产生模具印迹。并且也是由于部分晶化玻璃原片初始结晶度高,因而单位时间内的尺寸形变量在热 压过程中小,因此可以适应更长的热压时间,能更精确地控制3D后的形变量,使得轮廓度的公差波动小,尺寸更稳定。
为了解决上述技术问题,本发明旨在提供一种3D微晶玻璃,其特征在于,所述3D微晶玻璃的结晶度为14-100wt%;所述3D微晶玻璃的晶体的平均粒径为10-100nm。
优选的,其中,所述3D微晶玻璃的的结晶度为14-30wt%,或所述3D微晶玻璃的结晶度为50-100wt%;或所述3D微晶玻璃的结晶度为31-49wt%;
或者,所述3D微晶玻璃的晶体的平均粒径为15-30nm;
或者,所述3D微晶玻璃的厚度为0.02-5mm,优选的,所述3D微晶玻璃的厚度为0.35-1.2mm。
优选的,其中,所述3D微晶玻璃的380-780nm波长光的平均透过率为88-93%,优选为90-91.5%;
或者,所述3D微晶玻璃在360-400nm波长光的平均透过率为65-91.5%,优选为79-91%,更优选为85-91%。
优选的,其中,所述3D微晶玻璃厚度为0.7mm时的b值(黄蓝值)绝对值为0.1-3.5,优选为0.3-1.5;
或者,所述3D微晶玻璃的雾度为0.07-1.0%,优选为0.07-0.5%。
优选的,其中,所述3D微晶玻璃的晶相为硅酸锂,二硅酸锂,β-石英,β-石英固溶体,透锂长石,β-锂辉石,β-锂辉石固溶体,霞石,堇青石,莫来石,磷灰石,二氧化锆,锌尖晶石,镁铝尖晶石和金红石中的一种或两种以上。
优选的,其中,所述3D微晶玻璃以mol%计含有如下比例的氧化物:
Figure PCTCN2022073213-appb-000001
Figure PCTCN2022073213-appb-000002
其中,所述稀土氧化物选自La 2O 3,Eu 2O 3,Pr 6O 11,Nd 2O 3,Er 2O 3和Dy 2O 3中的一种或两种以上。
优选的,其中,所述3D微晶玻璃以mol%计含有SiO 2和Al 2O 3总量大于60%;优选为68-80%;
或者,含有Na 2O+Li 2O以mol%计为7%-30%,优选为10%~26%。
优选的,其中,所述3D微晶玻璃包括成核剂,以氧化物、氟化物或单质计,所述成核剂包括P 2O 5,TiO 2,ZrO 2,Cr 2O 3,CaF 2,LiF,NaF,KF,Y 2O 3,Au,Ag和Cu中的一种或两种以上;优选为P 2O 5,TiO 2和ZrO 2中的一种或两种以上。
优选的,其中,所述3D微晶玻璃包括澄清剂,所述澄清剂包括NaCl,Na 2SO 4,SnO 2,As 2O 3,Sb 2O 3,NaNO 3,KNO 3,CeO 2和(NH 4) 2SO 4中的一种或两种以上;优选为NaCl,SnO 2,NaNO 3和CeO 2中的一种或两种以上。
优选的,其中,所述3D微晶玻璃的晶化玻璃原片为经过核化和晶化处理后具有平均粒径5-50nm晶体的玻璃片。
优选的,其中,所述3D微晶玻璃的晶化玻璃原片为经过核化和晶化处理后具有5-90wt%结晶度的玻璃片。
优选的,其中,所述3D微晶玻璃经过化学强化后的跌落高度>1.5m,优选的,300N力负载10s维氏硬度大于650。
本发明还提供了上述的3D微晶玻璃的制备方法,其中,所述制备方法包括如下步骤:
步骤1:将3D微晶玻璃的制备原料混合,熔化后,冷却进行退火处理得到玻璃基材;
步骤2:将步骤1中得到的玻璃基材进行核化处理;其中在核化处理前后可根据需要进行切割;
步骤3:将上述步骤2的核化后的玻璃基材进行晶化处理;
步骤4:将晶化处理后的玻璃基材根据需要进行切割得到晶化玻璃原材;
步骤5:将晶化玻璃原材进行3D热弯处理后得到3D微晶玻璃样品;
其中在步骤5中的3D热弯处理过程中还伴随着晶化处理的过程。
优选的,所述方法还可以包括将3D微晶玻璃样品进行化学强化处理得到3D微晶玻璃成品的步骤。
优选的,其中,所述步骤1中,熔化温度为1350-1700℃;优选的,熔化温度为1400-1650℃;更优选的,熔化后冷却至500-1000℃。
优选的,其中,所述步骤1中,所述熔化时间为1-5小时;优选的,所述步骤3中在500-900℃保温5-300min后进行晶化处理;进一步优选的,所述步骤3中,还包括进行修边,CNC机床加工,粗磨和/或抛光处理中的一种或两种以上处理后得到晶化玻璃原材。
优选的,其中,所述步骤1中的加入成核剂的量为成核剂和微晶玻璃氧化物总量的1-9mol%,进一步优选的成核剂的量为2-5mol%。
优选的,其中,所述步骤1中的加入澄清剂的量为成核剂和微晶玻璃氧化物的总质量的0-4wt%,优选为0.1-2wt%。
优选的,其中,所述步骤2中,核化处理的温度为450-800℃,核化处理的时间为30-360min;进一步优选的,所述核化处理的温度为520-570℃,核化处理的时间为120-300min。
优选的,其中,所述步骤3中,晶化处理的温度为550-900℃,晶化处理的时间为5-300min;
优选的,晶化处理的温度为600-850℃,晶化处理的时间为10-240min,
进一步优选的,所述晶化处理的温度为600-750℃,晶化处理的时间为10-150min。
优选的,其中,所述步骤5中热弯处理包括预热工站,热压工站和冷却工站。
优选的,所述预热工站为1-30个,优选为2-4个;所述热压工站为1-30个,优选为1-3个;所述冷却工站包括为1-30个,优选为2-4个。
优选的,其中,所述预热工站温度为300-850℃;所述热压工站的温度为600-920℃,压力为0-6MPa;所述冷却工站的温度为200-650℃。
优选的,其中,所述预热工站的工作时间为20-800秒;所述热压工站的工作时间为20-800秒,所述冷却工站的工作时间为20-800秒;
优选的,所述预热工站的工作时间为60-600秒;所述热压工站的工作时间为60-480秒,所述冷却工站的工作时间为60-600秒。
本发明还提供了所述的制备方法制备的3D微晶玻璃。
优选的,所述的3D微晶玻璃,其特征在于,所述3D微晶玻璃为透明或不透明的;优选的,所述3D微晶玻璃为曲面或平面的。
本发明还提供了上述的3D微晶玻璃或者权利要求24或25所述的3D微晶玻璃在用于手机显示屏,平板电脑显示屏,掌上游戏机,电子终端,便携式数码装置,车载中控屏幕,电子白板玻璃,智能家居触摸屏,车辆风挡玻璃,飞行器风挡玻璃或航行器风挡玻璃中的应用。
本发明的有益效果:
1.本发明采用部分晶化微晶玻璃进行3D热弯,玻璃热弯形变的同时玻璃受热继续晶化达到目标结晶度,减少了3D热弯时的晶化过程,热弯后的3D微晶玻璃尺寸精度更高。本发明的3D微晶玻璃的制备方法加工难度小、加工成本低,节约时间成本,同时节约了热处理的能源。采用部分晶化微晶玻璃进行3D热弯,同时避免了现有高结晶度或完全结晶的微晶玻璃的3D热弯时重复晶化的问题。
2. 3D微晶玻璃制备过程中的平磨和抛光是根据需要在3D热弯前进行。3D微晶玻璃的平磨和抛光速度与硬度有关,硬度越大,平磨和抛光的难度就越大,同时所需的时间越长。本发明使用部分晶化微晶玻璃进行平磨和抛光,硬度比完全结晶的微晶玻璃硬度低,玻璃片平磨和抛光加工难度降低,所需的时间减少。
3.本发明的3D微晶玻璃光学性能得到了提升,由于现有的完全结晶的微晶玻璃软化成型温度普遍在700℃以上,在高于700℃的热弯过程中微晶玻璃中晶体会继续长大、剩余的玻璃体再次析晶,存在过度析晶的问题,导致热弯后的微晶玻璃光学性能大幅下降。本发明所述3D微晶玻璃的光学性能为在380-780nm波长光的平均透过率为88-93%,在360-400nm波长光的平均透过率为65-91.5%,所述3D微晶玻璃厚度为0.7mm时的b值(黄蓝值)绝对值为0.1-3.5。
4.本发明的3D微晶玻璃的尺寸精度的控制率得到提升。采用部分晶化微晶玻璃进行3D热弯,玻璃受热继续晶化达到目标结晶度,虽然在此过程中玻璃热弯晶化的的同时会产生形变但该形变由于减少了3D热弯时的晶化过程而变小,利于控制热弯后的3D微晶玻璃尺寸精度。
5.本发明的3D微晶玻璃的良品率得到提升。如果采用核化玻璃或初始结晶度低的玻璃作为3D热弯成型的原材,该原材在热弯成型 的短时间内需要大量析晶,而不同批次间的原材在3D热弯工艺中受到太多变量因素影响,会导致不同批次间的晶体尺寸、晶体种类、晶体比例稳定性差。采用部分晶化微晶玻璃进行3D热弯,其结晶度相对较高,在热弯过程中晶体的生长量较少,减少了可变因素的影响,因而更容易控制不同批次的3D微晶玻璃的稳定性,提升良品率。
附图说明
图1是实施例25中步骤2中经过退火后核化前得到的玻璃砖的XRD图;
图2是实施例25中步骤4中得到的部分晶化玻璃原片的XRD图;
图3是实施例26中步骤4中得到的部分晶化玻璃原片的XRD图;
图4是实施例30中步骤4中得到的部分晶化玻璃原片的XRD图。
具体实施方式
本发明提供了一种3D微晶玻璃,其特征在于,所述3D微晶玻璃的结晶度为14-100wt%;所述3D微晶玻璃的晶体的平均粒径为10-100nm。
优选的,其中,所述3D微晶玻璃的的结晶度为14-30wt%,或所述3D微晶玻璃的结晶度为50-100wt%;或所述3D微晶玻璃的结晶度为31-49wt%;或所述3D微晶玻璃的结晶度为10-20wt%;21-30wt%;31-40wt%;41-50wt%;51-60wt%;61-70wt%;71-80wt%;81-90wt%;91-100wt%。
或者,所述3D微晶玻璃的晶体的平均粒径为15-30nm;
或者,所述3D微晶玻璃的厚度为0.02-5mm,优选的,所述3D微晶玻璃的厚度为0.35-1.2mm。
优选的,其中,所述3D微晶玻璃的380-780nm波长光的平均透过率为88-93%,优选为90-91.5%;
或者,所述3D微晶玻璃在360-400nm波长光的平均透过率为65-91.5%,优选为79-91%,更优选为85-91%。
优选的,其中,所述3D微晶玻璃厚度为0.7mm时的b值(黄蓝值)绝对值为0.1-3.5,优选为0.3-1.5;
或者,所述3D微晶玻璃的雾度为0.07-1.0%,优选为0.07-0.5%。
优选的,其中,所述3D微晶玻璃的晶相为硅酸锂,二硅酸锂,β-石英,β-石英固溶体,透锂长石,β-锂辉石,β-锂辉石固溶体, 霞石,堇青石,莫来石,磷灰石,二氧化锆,锌尖晶石,镁铝尖晶石和金红石中的一种或两种以上。
优选的,其中,所述3D微晶玻璃以mol%计含有如下比例的氧化物:
Figure PCTCN2022073213-appb-000003
其中,所述稀土氧化物选自La 2O 3,Eu 2O 3,Pr 6O 11,Nd 2O 3,Er 2O 3和Dy 2O 3中的一种或两种以上。
优选的,其中,所述3D微晶玻璃以mol%计含有SiO 2和Al 2O 3总量大于60%;优选为68-80%;
或者,含有Na 2O+Li 2O以mol%计为7%-30%,优选为10%~26%。
优选的,其中,所述3D微晶玻璃包括成核剂,以氧化物、氟化物或单质计,所述成核剂包括P 2O 5,TiO 2,ZrO 2,Cr 2O 3,CaF 2,LiF,NaF,KF,Y 2O 3,Au,Ag和Cu中的一种或两种以上;优选为P 2O 5,TiO 2和ZrO 2中的一种或两种以上。
优选的,其中,所述3D微晶玻璃包括澄清剂,所述澄清剂包括NaCl,Na 2SO 4,SnO 2,As 2O 3,Sb 2O 3,NaNO 3,KNO 3,CeO 2和(NH 4) 2SO 4中的一种或两种以上;优选为NaCl,SnO 2,NaNO 3和CeO 2中的一种或两种以上。
优选的,其中,所述3D微晶玻璃的晶化玻璃原片为经过核化和晶化处理后具有平均粒径5-50nm晶体的玻璃片。
优选的,其中,所述3D微晶玻璃的晶化玻璃原片为经过核化和晶化处理后具有5-90wt%结晶度的玻璃片,优选的,所述结晶度为 5-10wt%,11-15wt%,16-20wt%,21-25wt%,26-30wt%,31-35wt%,36-40wt%,41-45wt%,46-50wt%,51-55wt%,56-60wt%,61-65wt%,66-70wt%,71-75wt%,76-80wt%,81-85wt%,86-90wt%,91-95wt%,96-100wt%,15-29wt%,30-75wt%,76-90wt%,和/或30-55wt%。
优选的,其中,所述3D微晶玻璃经过化学强化后的跌落高度>1.5m,优选的,300N力负载10s维氏硬度大于650。
所述3D微晶玻璃的厚度为0.65mm时经过化学强化后负重160g整机跌落在介质为大理石材质的底板上的跌落高度>1.5m,优选的,300N力负载10s维氏硬度大于650。
本发明还提供了上述的3D微晶玻璃的制备方法,其中,所述制备方法包括如下步骤:
步骤1:将3D微晶玻璃的制备原料混合,熔化后,冷却进行退火处理得到玻璃基材;
步骤2:将步骤1中得到的玻璃基材进行核化处理;其中在核化处理前后可根据需要进行切割;
步骤3:将上述步骤2的核化后的玻璃基材进行晶化处理;
步骤4:将晶化处理后的玻璃基材根据需要进行切割得到晶化玻璃原材;
步骤5:将晶化玻璃原材进行3D热弯处理后得到3D微晶玻璃样品;
其中在步骤5中的3D热弯处理过程中还伴随着晶化处理的过程。
其中,在步骤4和5中所述晶化玻璃原材可以为部分晶化玻璃原材。
优选的,所述方法还可以包括将3D微晶玻璃样品进行化学强化处理得到3D微晶玻璃成品的步骤。
优选的,其中,所述步骤1中,熔化温度为1350-1700℃;优选的,熔化温度为1400-1650℃;更优选的,熔化后冷却至500-1000℃。
优选的,其中,所述步骤1中,所述熔化时间为1-5小时;优选的,所述步骤3中在500-900℃保温5-300min后进行晶化处理;进一步优选的,所述步骤3中,还包括进行修边,CNC机床加工,粗磨和/或抛光处理中的一种或两种以上处理后得到晶化玻璃原材。
优选的,其中,所述步骤1中的加入成核剂的量为成核剂和微晶玻璃氧化物总量的1-9mol%,进一步优选的成核剂的量为2-5mol%。
优选的,其中,所述步骤1中的加入澄清剂的量为成核剂和微晶玻璃氧化物的总质量的0-4wt%,优选为0.1-2wt%。
优选的,其中,所述步骤2中,核化处理的温度为450-800℃,核化处理的时间为30-360min;进一步优选的,所述核化处理的温度为520-570℃,核化处理的时间为120-300min。
优选的,其中,所述步骤3中,晶化处理的温度为550-900℃,晶化处理的时间为5-300min;
优选的,晶化处理的温度为600-850℃,晶化处理的时间为10-240min,
进一步优选的,所述晶化处理的温度为600-750℃,晶化处理的时间为10-150min。
优选的,其中,所述步骤5中热弯处理包括预热工站,热压工站和冷却工站。
优选的,所述预热工站为1-30个,优选为1,2,3,4,5,6,7,8,9,10,11,1,2,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30个;优选为2-4个;所述热压工站为1-30个,优选为1,2,3,4,5,6,7,8,9,10,11,1,2,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30个;优选为1-3个;所述冷却工站包括为1-30个,优选为1,2,3,4,5,6,7,8,9,10,11,1,2,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30个;优选为2-4个。
优选的,其中,所述预热工站温度为300-850℃;所述热压工站的温度为600-920℃,压力为0-6MPa;所述冷却工站的温度为200-650℃。
优选的,其中,所述预热工站的工作时间为20-800秒;所述热压工站的工作时间为20-800秒,所述冷却工站的工作时间为20-800秒;
优选的,所述预热工站的工作时间为60-600秒;所述热压工站的工作时间为60-480秒,所述冷却工站的工作时间为60-600秒。
本发明还提供了所述的制备方法制备的3D微晶玻璃。
优选的,所述的3D微晶玻璃,其特征在于,所述3D微晶玻璃为透明或不透明的;优选的,所述3D微晶玻璃为曲面或平面的。
本发明还提供了上述的3D微晶玻璃或者权利要求24或25所述的3D微晶玻璃在用于手机显示屏,平板电脑显示屏,掌上游戏机,电子终端,便携式数码装置,车载中控屏幕,电子白板玻璃,智能家 居触摸屏,车辆风挡玻璃,飞行器风挡玻璃或航行器风挡玻璃中的应用。
名词解释:
3D微晶玻璃:上下两个面都是非平面的微晶玻璃;
2D微晶玻璃:上下两个面都是平面的微晶玻璃;
2.5D微晶玻璃:一个面为平面,一个面为非平面的微晶玻璃;
结晶度:微晶玻璃含有晶体相和玻璃相,晶体相的质量占微晶玻璃总质量的百分数为结晶度;
透过率:在入射光通量自被照面或介质入射面至另外一面离开的过程中,投射并透过物体的辐射能与投射到物体上的总辐射能之比;
平均透过率:在指定的波长范围内,以10nm波长的间隔测定各波长下的透过率,所述测得的各波长下的透过率之和除以所测各波长透过率的数量而得的值。比如,360-400nm波长的平均透过率计算方法如下:分别测得波长360nm,370nm,380nm,390nm,400nm的透过率,所测360-400nm透过率的数量为5,上述透过率的和除以5得到360-400nm波长的平均透过率;
核化:通过热处理使玻璃中的成核物质成长出5nm左右的晶核;
晶化:玻璃通过热处理在晶核的基础上成长某种晶体;
晶体平均粒径:基于以10万-100万倍的放大倍率观察到的在所述微晶玻璃中的晶粒长度的平均值。利用透射电镜(型号:赛默飞ThermoFisher Scientific(原FEI)Talos F200S)进行观察测得的。测量时相当于针对某个部位的晶粒拍一张放大照片,该放大照片区域内有有限的晶粒,按照比例尺标出有限晶粒的尺寸,再求平均数。本发明的实施例中在测量时放大倍率为50万倍。
b值:表示材料的黄蓝值,本发明中b值为透射光b值,b值为正表示材料偏蓝色;使用色谱仪(型号CM-3600A)测得。
雾度:偏离入射光2.5°角以上的透射光强占总透射光强的百分数。使用色谱仪(型号CM-3600A)测得。
所述3D微晶玻璃厚度为0.65mm时的光学性能为D65光源下b值的绝对值为0.1-3.5,优选的D65光源下b值的绝对值为0.3-1.5;波长360nm的光透过率大于等于80%,优选的360nm波长透过率大于等于85%。
成核剂包括但不限于P 2O 5,TiO 2,ZrO 2,Cr 2O 3,CaF 2,LiF,NaF,KF,Y 2O 3,Au,Ag和Cu等。
部分晶化微晶玻璃在通过热弯晶化时,晶化的速度的是可控的,这有利于生长出100nm以下粒径的晶体,通过工艺的控制可以保证析出晶体平均粒径为10-100nm,从而提高3D微晶玻璃的光学性能;
在另一些具体的实施方式中,部分晶化微晶玻璃在3D热弯工艺中,晶化和3D热弯成型同时进行,热弯时间普遍在30min以内,一些实施例表明部分晶化微晶玻璃,在合适的工艺下,经过10-20min的3D热弯可以达到结晶度80wt%以上,并且光学性能满足要求。
所述3D微晶玻璃的晶相中包括硅酸锂,二硅酸锂,β-石英,β-石英固溶体,透锂长石,β-锂辉石,β-锂辉石固溶体,霞石,堇青石,莫来石,磷灰石,二氧化锆,锌尖晶石,镁铝尖晶石和金红石等。
为了更好地理解本发明,下面结合实施例进一步阐明本发明的内容。
下面对本实施例所用的原料及设备的生产厂家,以及产品分析使用的设备和分析方法进行说明如下,其中所述的化学物质没有标明的均为常规试剂的化学纯级别。
其中,实施例和对比例中所用到的原料的信息如下表1所示。
表1本发明所用到的原料和仪器的信息
Figure PCTCN2022073213-appb-000004
Figure PCTCN2022073213-appb-000005
Figure PCTCN2022073213-appb-000006
实施例
实施例中的热弯工艺如下表2,例如工艺序号为1时,热弯处理包括4个预热工站,3个热压工站和2个冷却工站。其中第一预热工站的温度为430℃,第二预热工站的温度为500℃,第三预热工站的温度为600℃,第四预热工站的温度为680℃。第一热压工站的温度为800℃,上压力为0.4MPa,下压力为0.4MPa;第二热压工站的温度为810℃,上压力为0.4MPa,下压力为0.4MPa;第三热压工站的温度为600℃,上压力为0.4MPa,下压力为0.4MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为20s。
例如序号为12的热弯工艺为:热弯处理包括4个预热工站,3个热压工站和2个冷却工站。其中第一预热工站的温度为430℃,第二预热工站的温度为500℃,第三预热工站的温度为700℃,第四预 热工站的温度为850℃。第一热压工站的温度为780℃,上压力为0.1MPa,下压力为0.1MPa;第二热压工站的温度为760℃,上压力为0.1MPa,下压力为0.1MPa;第三热压工站的温度为600℃,上压力为0.1MPa,下压力为0.1MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为90s。以此列举。
表2实施例和对比例中的热弯工艺表
Figure PCTCN2022073213-appb-000007
Figure PCTCN2022073213-appb-000008
实施例1 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 262.00%;Al 2O 317.00%;MgO 2.50%;Na 2O 2.50%;Li 2O 10.00%;B 2O 32.00%,稀土氧化物La 2O 30.8%,成核剂(含有2.00%的P 2O 5;1.20%的ZrO 2),以及占成核剂和制备原料总质量0.8wt%的澄清剂NaCl,上述原料总重为1713.6g),充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1650℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为620℃保温5h后,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为760℃,核化处理的时间为120min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为790℃,晶化处理的时间为10min,得到部分晶化处理后的玻璃砖;
步骤4:部分晶化后的玻璃砖通过磨抛机修边后,使用多线切割机进行切割成片,CNC机床加工为长宽厚为158*75*0.65mm的玻璃片,接着使用平磨机和抛光机分别进行粗磨和抛光处理得到部分晶化玻璃原片,经测定,其结晶度为10wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理;热弯处理包括4个预热工站,3个热压工站和2个冷却工站。其中第一预热工站的温度为430℃,第二预热工站的温度为500℃,第三预热工站的温度为600℃,第四预热工站的温度为680℃。第一热压工站的温度为 800℃,上压力为0.4MPa,下压力为0.4MPa;第二热压工站的温度为810℃,上压力为0.4MPa,下压力为0.4MPa;第三热压工站的温度为600℃,上压力为0.4MPa,下压力为0.4MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为20s。(即采用表2中序号为1的热弯工艺),得到3D微晶玻璃样品1。
对上述3D微晶玻璃样品1进行检测,使用射线衍射仪,仪器设置电压40mV,电流30mA,测试范围10-50°,扫描速度1°/min,步长设置0.02°/步,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品1的结晶度为15wt%,析出的晶相为β-锂辉石,晶体的平均粒径为37nm。限定光源为D65时,3D微晶玻璃样品1的b值绝对值为2.30;波长360nm的光透过率为76.30%,波长为380-780nm的光平均透过率为88.20%,波长为360-400nm的光平均透过率为80.10%,雾度为0.40%。
步骤6:对步骤5得到的热弯后的3D微晶玻璃进行化学强化处理,在430℃的温度下,将玻璃浸在熔融的100wt%NaNO 3溶液中8小时,最终得到3D微晶玻璃成品1。
实施例2 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 264.00%;Al 2O 317.00%;Na 2O 2.50%;Li 2O 12.5%;B 2O 32.00%,成核剂(0.80%P 2O 5;1.20%ZrO 2),以及占成核剂和制备原料总质量0.8wt%的澄清剂NaCl,上述原料总重为1713.6g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1650℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2和步骤3与实施例1相同;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为13wt%;
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为1的热弯工艺(可参考实施例1)得到3D微晶玻璃样品2。
对上述3D微晶玻璃样品2进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品2热弯后的结晶度为24wt%,析出的晶相为β- 锂辉石,晶体的平均粒径为27nm。经测定,限定光源为D65时,3D微晶玻璃样品2的b值绝对值为3.10;波长360nm的光透过率为76.00%,波长为380-780nm的光平均透过率为88.00%,波长为360-400nm的光平均透过率为78.00%,雾度为0.43%。
步骤6:对步骤5得到的热弯后的3D微晶玻璃进行化学强化处理,处理条件与实施例1相同,最终得到3D微晶玻璃成品2。
实施例3 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 263.64%;Al 2O 316.03%;Li 2O 16.03%;B 2O 32.00%,成核剂(0.80%P 2O 5;1.50%ZrO 2),以及占成核剂和制备原料总质量0.8wt%的澄清剂NaCl,上述原料总重为1713.6g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为610℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为705℃,核化处理的时间为120min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为775℃,晶化处理的时间为10min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为9wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理;采用表2中序号为1的热弯工艺(可参考实施例1中),得到3D微晶玻璃样品3。
对上述3D微晶玻璃样品3进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品3热弯后的结晶度为18wt%,析出的晶相为β-石英固溶体,晶体的平均粒径为24nm。经测定,限定光源为D65时,3D微晶玻璃样品3的b值绝对值为1.21;波长360nm的光透过率为83.71%,波长为380-780nm的光平均透过率为90.22%,波长为360-400nm的光平均透过率为84.56%,雾度为0.16%。
实施例4 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 266.63%;Al 2O 315.13%;MgO 4.76%;Na 2O 1.55%;Li 2O 8.65%;稀土氧化物La 2O 30.81%,成核剂(0.67%P 2O 5;1.30%ZrO 2,Y 2O 30.50%),以及占成核剂和制备原料总质量0.8wt%的NaCl,上述原料总重1713.6g,充分混合后在高温升降炉)中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为610℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为720℃,核化处理的时间为120min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为780℃,晶化处理的时间为10min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为11wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理;采用表2中序号为1的热弯工艺(可参考实施例1),得到3D微晶玻璃样品4。
对上述3D微晶玻璃样品4进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品4热弯后的结晶度为23wt%,析出的晶相为β-石英固溶体,晶体的平均粒径为27nm。经测定,限定光源为D65时,3D微晶玻璃样品4的b值绝对值为1.48;波长360nm的光透过率为80.06%,波长为380-780nm的光平均透过率为89.5%,波长为360-400nm的光平均透过率为83.50%,雾度为0.25%。
步骤6:对步骤5得到的热弯后的3D微晶玻璃进行化学强化处理,在450℃的温度下,将玻璃浸在熔融的100wt%NaNO 3溶液中7小时,最终得到3D微晶玻璃成品4。
实施例5 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 266.96%;Al 2O 314.20%;MgO 4.79%;Na 2O 0.56%;Li 2O 9.70%;稀土氧化物Er 2O 30.81%,成核剂(1.68%P 2O 5;1.30%ZrO 2),以及占成核剂和制备原料总质量0.4wt%的NaCl和0.4wt%的SnO 2作为澄 清剂,上述原料总重1713.6g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2和步骤3与实施例4相同;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为16wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理;采用表2中序号为1的热弯工艺(可参考实施例1),得到3D微晶玻璃样品5。
对上述3D微晶玻璃样品5进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品5热弯后的结晶度为33wt%,析出的晶相为β-石英固溶体和β-锂辉石,晶体的平均粒径为22nm。经测定,限定光源为D65时,3D微晶玻璃样品5b值绝对值为3.24;波长360nm的光透过率为72.00%,波长为380-780nm的光平均透过率为88.90%,波长为360-400nm的光平均透过率为78.60%,雾度为0.54%。
实施例6 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 266.95%;Al 2O 314.20%;MgO 2.29%;Na 2O 1.56%;ZnO 1.00%,Li 2O 9.70%;稀土氧化物La 2O 30.81%,成核剂(1.68%P 2O 5;1.31%ZrO 2;0.5%Y 2O 3),以及占成核剂和制备原料总质量0.8wt%的澄清剂NaCl,上述原料总重1713.6g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2与实施例4相同;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为765℃,晶化处理的时间为20min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为12wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为1的热弯工艺(可参考实施例1)得到3D微晶玻璃样品6。
对上述3D微晶玻璃样品6进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其 中,3D微晶玻璃样品6热弯后的结晶度为23wt%,析出的晶相为β-石英固溶体和β-锂辉石,晶体的平均粒径为30nm。经测定,限定光源为D65时,b值绝对值为3.4;波长360nm的光透过率为66.30%,波长为380-780nm的光平均透过率为88.30%,波长为360-400nm的光平均透过率为76.20%,雾度为0.96%。
实施例7 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 266.42%;Al 2O 314.09%;MgO 4.75%;Na 2O 1.55%;Li 2O 9.62%,成核剂(0.67%P 2O 5;1.3%ZrO 2;1.6%TiO 2),以及占成核剂和制备原料总质量0.8wt%的NaCl,上述原料总重1713.6g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2与实施例4相同;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为750℃,晶化处理的时间为20min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为17wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为1的热弯工艺(可参考实施例1),得到3D微晶玻璃样品7。
对上述3D微晶玻璃样品7进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品7热弯后的结晶度为34wt%,析出的晶相为β-石英固溶体,晶体的平均粒径为24nm。经测定,限定光源为D65时,3D微晶玻璃样品7的b值绝对值为1.20;波长360nm的光透过率为83.10%,波长为380-780nm的光平均透过率为90.28%,波长为360-400nm的光平均透过率为84.62%,雾度为0.15%。
步骤6:对步骤5得到的热弯后的3D微晶玻璃进行化学强化处理,在430℃的温度下,将玻璃浸在熔融的100wt%NaNO 3溶液中9小时,最终得到3D微晶玻璃成品7。
实施例8 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料,摩尔百分比计包含如下组分:SiO 266.95%;Al 2O 313.20%;CaO 1.0%;MgO3.79%;Na 2O 1.56%;Li 2O 9.70%;成核剂(1.68%P 2O 5;1.51%ZrO 2,0.61%Ti 2O,以及占成核剂和制备原料总质量0.7wt%的澄清剂NaCl,上述原料总重1711.9g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为570℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为715℃,核化处理的时间为200min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为820℃,晶化处理的时间为10min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为28wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理;热弯处理包括4个预热工站,3个热压工站和2个冷却工站。其中第一预热工站的温度为480℃,第二预热工站的温度为635℃,第三预热工站的温度为685℃,第四预热工站的温度为715℃。第一热压工站的温度为745℃,上压力为0.3MPa,下压力为0.6MPa;第二热压工站的温度为760℃,上压力为0MPa,下压力为0.MPa;第三热压工站的温度为600℃,上压力为0MPa,下压力为0MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为80s。(即采用表2中序号为8的热弯工艺)得到3D微晶玻璃样品8。
对上述3D微晶玻璃样品8进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品8热弯后的结晶度为45wt%,析出的晶相为β-石英固溶体和β-锂辉石,晶体的平均粒径为37nm。限定光源为D65时,3D微晶玻璃样品8的b值绝对值为2.90;波长360nm的光透过率为76.11%,波长为380-780nm的光平均透过率为88.10%,波长为360-400nm的光平均透过率为78.80%,雾度为0.63%。
实施例9 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料,摩尔百分比计包含如下组分:SiO 266.96%;Al 2O 313.20%;MgO 5.79%;Na 2O 1.26%;Li 2O 8.00%;B 2O 31.00%;稀土氧化物Er 2O 30.9%,成核剂(1.68%P 2O 5;1.21%ZrO 2),以及占成核剂和制备原料总质量0.7wt%的澄清剂NaCl,上述原料总重1711.9g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2和步骤3与实施例8相同;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为19wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为8的热弯工艺(可参考实施例8),得到3D微晶玻璃样品9。
对上述3D微晶玻璃样品9进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品9热弯后的结晶度为32wt%,析出的晶相为β-石英固溶体,晶体的平均粒径为24nm。经测定,限定光源为D65时,3D微晶玻璃样品9的b值绝对值为1.30;波长360nm的光透过率为82.10%,波长为380-780nm的光平均透过率为89.40%,波长为360-400nm的光平均透过率为85.20%,雾度为0.21%。
实施例10 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料,摩尔百分比计包含如下组分:SiO 271.65%;Al 2O 313.20%;MgO 2.79%;Na 2O 0.56%;Li 2O 8.00%;稀土氧化物Er 2O 30.61%,成核剂(1.68%P 2O 5;1.51%ZrO 2),以及占成核剂和制备原料总质量0.7wt%的澄清剂NaCl,上述原料总重1711.9g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2与实施例8相同;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为800℃,晶化处理的时间为10min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为20wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为8的热弯工艺(可参考实施例8),得到3D微晶玻璃样品10。
对上述3D微晶玻璃样品10进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品10热弯后的结晶度为37wt%,析出的晶相为β-石英固溶体,晶体的平均粒径为27nm。经测定,限定光源为D65时,b值绝对值为1.60;波长360nm的光透过率为81.13%,波长为380-780nm的光平均透过率为89.60%,波长为360-400nm的光平均透过率为82.80%,雾度为0.19%。
实施例11 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 270.65%;Al 2O 313.20%;MgO 2.79%;Na 2O 1.56%;Li 2O 8.00%;稀土氧化物La 2O 30.61%,成核剂(1.68%P 2O 5;1.51%ZrO 2),以及占成核剂和制备原料总质量0.7wt%的澄清剂NaCl,上述原料总重1711.9g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2和步骤3与实施例10相同;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为21wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为8的热弯工艺(可参考实施例8),得到3D微晶玻璃样品11。
对上述3D微晶玻璃样品11进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品11热弯后的结晶度为41wt%,析出的晶相为β-石英固溶体,晶体的平均粒径为22nm。经测定,限定光源为D65时,b值绝对值为1.10;波长360nm的光透过率为82.40%,波长为380-780nm的光平均透过率为90.60%,波长为360-400nm的光平均透过率为85.30%,雾度为0.13%。
实施例12 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 270.65%;Al 2O 312.92%;MgO 2.42%;ZnO 0.80%;Na 2O 1.05%;Li 2O 8.25%;稀土氧化物La 2O 31.22%,成核剂(1.37%P 2O 5;1.32%Y 2O 3),以及占成核剂和制备原料总质量0.3wt%的NaNO 3和0.4wt%的As 2O 3作为澄清剂,上述原料总重1711.9g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为570℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为700℃,核化处理的时间为200min;
步骤3与实施例5相同;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为25wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为8的热弯工艺(可参考实施例8),得到3D微晶玻璃样品12。
对上述3D微晶玻璃样品12进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品12热弯后的结晶度为43wt%,析出的晶相为β-石英固溶体,晶体的平均粒径为24nm。经测定,限定光源为D65时,b值绝对值为1.15;波长360nm的光透过率为83.68%,波长为380-780nm的光平均透过率为90.56%,波长为360-400nm的光平均透过率为86.30%,雾度为0.17%。
步骤6:对步骤5得到的热弯后的3D微晶玻璃进行化学强化处理,化学强化条件和实施例7相同,最终得到3D微晶玻璃成品12。
实施例13 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 271.15%;Al 2O 312.70%;MgO 2.79%;Na 2O 0.56%;Li 2O 8.00%;B 2O 31.00%,稀土氧化物Nd 2O 30.61%,成核剂(1.68%P 2O 5;1.51%CaF 2),以及占成核剂和制备原料总质量0.7wt%的澄清剂NaCl,上述原料总重1711.9g,充分混合后在高温升降炉中熔化成型,熔化成 型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为570℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为710℃,核化处理的时间为200min;
步骤3与实施例10相同;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为18wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为8的热弯工艺(可参考实施例8),得到3D微晶玻璃样品13。
对上述3D微晶玻璃样品13进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品13热弯后的结晶度为34wt%,析出的晶相为β-石英固溶体,晶体的平均粒径为35nm。经测定,限定光源为D65时,b值绝对值为1.75;波长360nm的光透过率为81.03%,波长为380-780nm的光平均透过率为89.00%,波长为360-400nm的光平均透过率为82.30%,雾度为0.23%。
实施例14 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 268.00%;Al 2O 312.00%;MgO 3.5%;Na 2O 0.50%;Li 2O 10.00%;B 2O 33.00%,成核剂(2.00%P 2O 5;1.00%Y 2O 3),以及占成核剂和制备原料总质量0.2wt%的NaCl,0.2wt%的SnO 2和0.2wt%的CeO 2作为澄清剂,上述原料总重1711.9g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2与实施例13相同;
步骤3与实施例1相同;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为35wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为8的热弯工艺(可参考实施例8),得到3D微晶玻璃样品14。
对上述3D微晶玻璃样品14进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品14热弯后的结晶度为62wt%,析出的晶相为β-石英固溶体+透锂长石,晶体的平均粒径为27nm。经测定,限定光源为D65时,b值绝对值为1.11;波长360nm的光透过率为84.20%,波长为380-780nm的光平均透过率为90.90%,波长为360-400nm的光平均透过率为85.80%,雾度为0.22%。
实施例15 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 266.95%;Al 2O 311.20%;CaO 1.20%;MgO 4.59%;Na 2O 1.26%;Li 2O 9.00%;B 2O 32.00%,稀土氧化物Nd 2O 30.61%,成核剂(1.68%P 2O 5;1.51%ZrO 2),以及占成核剂和制备原料总质量0.6wt%的澄清剂NaCl,上述原料总重1710.2g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为550℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为690℃,核化处理的时间为200min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为750℃,晶化处理的时间为30min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为32wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为8的热弯工艺(可参考实施例8),得到3D微晶玻璃样品15。
对上述3D微晶玻璃样品15进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品15热弯后结晶度为53wt%,析出的晶相为β-石英固溶体+透锂长石,晶体的平均粒径为24nm。经测定,限定光源为D65时,b值绝对值为0.70;波长360nm的光透过率为85.22%,波长为380-780nm的光平均透过率为91.20%,波长为360-400nm的光平均透过率为87.50%,雾度为0.16%。
实施例16 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 265.10%;Al 2O 38.51%;Na 2O 1.00%;Li 2O 20.83%;B 2O 31.52%,成核剂(0.82%P 2O 5;1.72%ZrO 2;0.5%NaF),以及占成核剂和制备原料总质量0.3wt%的NaNO 3和0.3wt%的As 2O 3作为澄清剂,上述原料总重1710.2g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1620℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为550℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为670℃,核化处理的时间为200min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为710℃,晶化处理的时间为100min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为40wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,热弯工艺采用表2中序号为6的热弯工艺,热弯处理包括4个预热工站,3个热压工站和2个冷却工站。其中,第一预热工站的温度为450℃,第二预热工站的温度为600℃,第三预热工站的温度为650℃,第四预热工站的温度为710℃。第一热压工站的温度为730℃,上压力为0.3MPa,下压力为0.3MPa;第二热压工站的温度为740℃,上压力为0MPa,下压力为0MPa;第三热压工站的温度为600℃,上压力为0MPa,下压力为0MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为60s。得到3D微晶玻璃样品16。
对上述3D微晶玻璃样品16进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品16热弯后结晶度为60wt%,析出的晶相为β-石英固溶体+透锂长石,晶体的平均粒径为21nm。经测定,限定光源为D65时,b值绝对值为0.62;波长360nm的光透过率为86.02%, 波长为380-780nm的光平均透过率为91.10%,波长为360-400nm的光平均透过率为88.10%,雾度为0.17%。
步骤6:对步骤5得到的热弯后的3D微晶玻璃进行化学强化处理,在430℃的温度下,将玻璃浸在熔融的100wt%NaNO 3溶液中11小时,最终得到3D微晶玻璃成品16。
实施例17 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 268.00%;Al 2O 35.50%;CaO 0.50%;Na 2O 1.00%;Li 2O 21.00%;B 2O 31.50%,成核剂(0.80%P 2O 5;1.70%ZrO 2),以及占成核剂和制备原料总质量0.5wt%的澄清剂NaCl,上述原料总重1708.5g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为500℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为570℃,核化处理的时间为200min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为640℃,晶化处理的时间为100min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为78wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为6的热弯工艺(可参考实施例16),得到3D微晶玻璃样品17。
对上述3D微晶玻璃样品17进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品17热弯后结晶度为91wt%,析出的晶相为β-石英固溶体+透锂长石,晶体的平均粒径为21nm。经测定,限定光源为D65时,b值绝对值为1.0;波长360nm的光透过率为84.32%,波长为380-780nm的光平均透过率为90.80%,波长为360-400nm的光平均透过率为86.40%,雾度为0.16%。
实施例18 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 269.14%;Al 2O 35.21%;Na 2O 0.46%;Li 2O 21.13%;B 2O 31.52%,成核剂(0.82%P 2O 5;1.72%ZrO 2),以及占成核剂和制备原料总质量0.5wt%的澄清剂NaCl,上述原料总重1708.5g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1550℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为490℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为530℃,核化处理的时间为200min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为640℃,晶化处理的时间为120min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为72wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,热弯工艺采用表2中序号为13的热弯工艺;热弯处理包括4个预热工站,3个热压工站和2个冷却工站。其中第一预热工站的温度为450℃,第二预热工站的温度为600℃,第三预热工站的温度为650℃,第四预热工站的温度为710℃。第一热压工站的温度为720℃,上压力为0.3MPa,下压力为0.3MPa;第二热压工站的温度为720℃,上压力为0MPa,下压力为0MPa;第三热压工站的温度为600℃,上压力为0MPa,下压力为0MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为90s。得到3D微晶玻璃样品18。
对上述3D微晶玻璃样品18进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品18热弯后结晶度为92wt%,析出的晶相为二硅酸锂+透锂长石,晶体的平均粒径为18nm。经测定,限定光源为D65时,b值绝对值为0.43;波长360nm的光透过率为87.17%,波长为380-780nm的光平均透过率为92.10%,波长为360-400nm的光平均透过率为90.30%,雾度为0.11%。
实施例19 3D微晶玻璃的制备方法:
步骤1-2和实施例18的完全相同;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为630℃,晶化处理的时间为120min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为60wt%;
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为13的热弯工艺(可参考实施例18),得到3D微晶玻璃样品19。
对上述3D微晶玻璃样品19进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品19热弯后结晶度为86wt%,析出的晶相为二硅酸锂+透锂长石,晶体的平均粒径为19nm。经测定,限定光源为D65时,b值绝对值为0.44;波长360nm的光透过率为87.31%,波长为380-780nm的光平均透过率为92.30%,波长为360-400nm的光平均透过率为89.50%,雾度为0.11%。
实施例20 3D微晶玻璃的制备方法:
步骤1-2和实施例18的完全相同;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为625℃,晶化处理的时间为120min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为51wt%;
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为13的热弯工艺(可参考实施例18),得到3D微晶玻璃样品20。
对上述3D微晶玻璃样品20进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品20热弯后结晶度为73wt%,析出的晶相为二硅酸锂+透锂长石,晶体的平均粒径为23nm。经测定,限定光源为D65时,b值绝对值为0.58;波长360nm的光透过率为86.20%,波长为380-780nm的光平均透过率为92.10%,波长为360-400nm的光平均透过率为87.80%,雾度为0.10%。
实施例21 3D微晶玻璃的制备方法:
步骤1-2和实施例18的完全相同;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为620℃,晶化处理的时间为120min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为30wt%,
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为13的热弯工艺(可参考实施例18),得到3D微晶玻璃样品21。
对上述3D微晶玻璃样品21进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品21热弯后结晶度为65wt%,析出的晶相为二硅酸锂+透锂长石,晶体的平均粒径为25nm。经测定,限定光源为D65时,b值绝对值为0.62;波长360nm的光透过率为85.14%,波长为380-780nm的光平均透过率为91.60%,波长为360-400nm的光平均透过率为88.10%,雾度为0.15%。
实施例22 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 2 69.5%;Al 2O 35.3%;Na 2O 1.60%;Li 2O 20.5%;B 2O 30.55%,成核剂(0.8%P 2O 5;1.75%ZrO 2),以及占成核剂和制备原料总质量0.5wt%的澄清剂NaCl,上述原料总重1708.5g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1550℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为480℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为560℃,核化处理的时间为200min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为630℃,晶化处理的时间为100min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为39wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,热弯工艺采用表2中序号为15的热弯工艺;热弯处理包括4个预热工站,3个热压工站和2个冷却工站。其中第一预热工站的温度为450℃,第二预热工站的温度为600℃,第三预热工站的温度为650℃,第四预热工站的温度为740℃。第一热压工站的温度为770℃,上压力为0.1MPa,下压力为0.1MPa;第二热压工站的温度为760℃,上压力为0.1MPa,下压力为0.1MPa;第三热压工站的温度为600℃,上压力为0MPa,下压力为0MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为90s。得到3D微晶玻璃样品22。
对上述3D微晶玻璃样品22进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品22热弯后结晶度为85wt%,析出的晶相为透锂长石+二硅酸锂,晶体的平均粒径为19nm。经测定,限定光源为D65时,b值绝对值为0.42;波长360nm的光透过率为88.23%,波长为380-780nm的光平均透过率为92.10%,波长为360-400nm的光平均透过率为89.30%,雾度为0.15%。
步骤6:对步骤5得到的热弯后的3D微晶玻璃进行化学强化处理,在450℃的温度下,将玻璃浸在熔融的100wt%NaNO 3溶液中9小时,最终得到3D微晶玻璃成品22。
实施例23 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 2 71.80%;Al 2O 34.80%;MgO 1.40%;Na 2O 1.00%;Li 2O 18.80%;ZnO 0.3%,成核剂(0.8%P 2O 5;1.1%ZrO 2),以及占成核剂和制备原料总质量0.5wt%的澄清剂NaCl,上述原料总重1708.5g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1550℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为480℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为545℃,核化处理的时间为200min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为610℃,晶化处理的时间为200min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为45wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为15的热弯工艺(可参考实施例22),得到3D微晶玻璃样品23;
对上述3D微晶玻璃样品23进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品23热弯后结晶度为92wt%,析出的晶相为透锂长石+二硅酸锂,晶体的平均粒径为20nm。经测定,限定光源为D65时,b值绝对值为0.61;波长360nm的光透过率为85.82%,波长为380-780nm的光平均透过率为91.50%,波长为360-400nm的光平均透过率为88.00%,雾度为0.15%。
步骤6:对步骤5得到的热弯后的3D微晶玻璃进行化学强化处理,处理条件和实施例22相同,最终得到3D微晶玻璃成品23。
实施例24 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 2 69.50%;Al 2O 34.25%;Na 2O 1.60%;Li 2O 20.5%;B 2O 31.60%,成核剂(0.8%P 2O 5;1.75%ZrO 2),以及占成核剂和制备原料总质量0.5wt%的澄清剂NaCl,上述原料总重1708.5g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1550℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为480℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为538℃,核化处理的时间为200min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为620℃,晶化处理的时间为100min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为43wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,热弯工艺采用表2中序号为14的热弯工艺;热弯处理包括4个预热工站,3个热压工站和2个冷却工站。其中第一预热工站的温度为450℃,第二预热工站的温度为600℃,第三预热工站的温度为650℃,第四预热工站的温度为720℃。第一热压工站的温度为750℃,上压力为0.1MPa,下压力为0.1MPa;第二热压工站的温度为760℃,上压力为0.1MPa,下压力为0.1MPa;第三热压工站的温度为600℃,上压力为0MPa,下压力为0MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为90s。得到3D微晶玻璃样品24。
b值绝对值为波长360nm的光对上述3D微晶玻璃样品24进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品24热弯后结晶度为82wt%,析出的晶相为透锂长石+二硅酸锂,晶体的平均粒径为22nm。经测定,限定光源为D65时,b值绝对值为0.43;波长360nm的光透过率为88.17%,波长为380-780nm的光平均透过率为92.60%,波长为360-400nm的光平均透过率为89.60%,雾度为0.11%。
步骤6:对步骤5得到的热弯后的3D微晶玻璃进行化学强化处理,处理条件和实施例22相同,最终得到3D微晶玻璃成品24。
实施例25 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 268.76%;Al 2O 34.13%;MgO 0.98%,ZnO 0.98%,Na 2O 0.45%;Li 2O 20.71%;B 2O 31.49%,成核剂(0.81%P 2O 5;1.69%ZrO 2),以及占成核剂和制备原料总质量0.5wt%的澄清剂NaCl,上述原料总重1708.5g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1550℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为480℃保温5h,以1℃/min降至30℃),将得到的退火后的玻璃砖进行XRD测试,得到图1,可知其处于玻璃态,再转移至精密退火炉中进行核化处理;核化处理的温度为540℃,核化处理的时间为200min;
步骤3与实施例24相同;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为47wt%。将得到的部分晶化玻璃原片进行XRD测试,得到图2,可以看到其处于部分晶化状态。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为14的热弯工艺(可参考实施例24),得到3D微晶玻璃样品25。
对上述3D微晶玻璃样品25进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品25热弯后结晶度其中,热弯后的结晶度为87wt%,析出的晶相为二硅酸锂+透锂长石+β-石英固溶体,晶体的平均粒径为18nm。经测定,限定光源为D65时,b值绝对值为0.39;波长360nm的光透过率为88.80%,波长为380-780nm的光平均透过率为92.70%,波长为360-400nm的光平均透过率为89.80%,雾度为0.09%。
步骤5:对步骤4得到的热弯后的3D微晶玻璃进行化学强化处理,在450℃的温度下,将玻璃浸在熔融的100wt%NaNO 3溶液中10小时,最终得到3D微晶玻璃成品25。
实施例26 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 2 68.73%;Al 2O 34.13%;MgO 0.98%,ZnO1.68%,Na 2O 0.45%;Li 2O 20.01%;B 2O 31.49%,成核剂(0.81%P 2O 5;1.72%ZrO 2),以及占成核剂和制备原料总质量0.5wt%的澄清剂NaCl,上述原料总重1708.5g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1550℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2与实施例25相同;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为615℃,晶化处理的时间为120min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为55wt%。将得到的部分晶化玻璃原片进行XRD测试,得到图3,可以看到其处于部分晶化状态。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为15的热弯工艺(可参考实施例22),得到3D微晶玻璃样品26。
对上述3D微晶玻璃样品26进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品30热弯后结晶度为91wt%,析出的晶相为透锂长石,晶体的平均粒径为23nm。经测定,限定光源为D65时,b值绝对值为0.42;波长360nm的光透过率为88.13%,波长为380-780nm的光平均透过率为92.80%,波长为360-400nm的光平均透过率为89.90%,雾度为0.11%。
实施例27 3D微晶玻璃的制备方法:
步骤1:与实施例18相同,区别在于熔化成型处理的温度;本实施例熔化成型处理的温度为1610℃;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为460℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为480℃,核化处理的时间为360min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为550℃,晶化处理的时间为300min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为6wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为1(与实施例1相同)的热弯工艺,得到3D微晶玻璃样品27。
对上述3D微晶玻璃样品27进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品27的结晶度为14wt%,析出的晶相为硅酸锂,晶体的平均粒径为10nm。限定光源为D65时,3D微晶玻璃样品27的b值绝对值为0.15;波长360nm的光透过率为90.60%,波长为380-780nm的光平均透过率为93.00%,波长为360-400nm的光平均透过率为91.40%,雾度为0.07%。
实施例28 3D微晶玻璃的制备方法:
步骤1与实施例27相同;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为460℃保温5h,以1℃/min降至30℃),再转 移至精密退火炉中进行核化处理;核化处理的温度为500℃,核化处理的时间为300min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为570℃,晶化处理的时间为280min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为8wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为1的热弯工艺,得到3D微晶玻璃样品28。
对上述3D微晶玻璃样品28进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品28的结晶度为16wt%,析出的晶相为硅酸锂,晶体的平均粒径为15nm。限定光源为D65时,3D微晶玻璃样品28的b值绝对值为0.25;波长360nm的光透过率为90.10%,波长为380-780nm的光平均透过率为92.80%,波长为360-400nm的光平均透过率为91.20%,雾度为0.09%。
实施例29 3D微晶玻璃的制备方法:
步骤1与实施例27相同;
步骤2与实施例28相同;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为560℃,晶化处理的时间为240min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为9wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为1的热弯工艺,得到3D微晶玻璃样品28。
对上述3D微晶玻璃样品29进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品29的结晶度为17wt%,析出的晶相为硅酸锂,晶体的平均粒径为13nm。限定光源为D65时,3D微晶玻璃样品29的b值绝对值为0.23;波长360nm的光透过率为90.50%,波长为380-780nm的光平均透过率为92.70%,波长为360-400nm的光平均透过率为91.50%,雾度为0.08%。
实施例30 3D微晶玻璃的制备方法:
步骤1与实施例17相同;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为500℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为600℃,核化处理的时间为80min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为610℃,晶化处理的时间为180min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为37wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为3的热弯工艺,得到3D微晶玻璃样品30。将得到的部分晶化玻璃原片进行XRD测试,得到图4,可以看到其处于部分晶化状态。
对上述3D微晶玻璃样品30进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品30热弯后结晶度为75wt%,析出的晶相为透锂长石+β-石英固溶体,晶体的平均粒径为18nm。经测定,限定光源为D65时,b值绝对值为0.35;波长360nm的光透过率为88.20%,波长为380-780nm的光平均透过率为92.60%,波长为360-400nm的光平均透过率为90.00%,雾度为0.11%。
实施例31 3D微晶玻璃的制备方法:
步骤1与实施例2相同;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为600℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为800℃,核化处理的时间为30min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为870℃,晶化处理的时间为15min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为88wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为4的热弯工艺,得到3D微晶玻璃样品31。
对上述3D微晶玻璃样品31进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品31热弯后结晶度为99wt%,析出的晶相为β-锂辉石,晶体的平均粒径为48nm。经测定,限定光源为D65时,b值绝对值为2.60;波长360nm的光透过率为74.10%,波长为380-780nm的光平均透过率为89.30%,波长为360-400nm的光平均透过率为80.50%,雾度为0.78%。
实施例32 3D微晶玻璃的制备方法:
步骤1与实施例2相同;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为600℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为780℃,核化处理的时间为60min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为900℃,晶化处理的时间为5min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为58wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为7的热弯工艺,得到3D微晶玻璃样品32。
对上述3D微晶玻璃样品32进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品32热弯后结晶度为98wt%,析出的晶相为β-锂辉石,晶体的平均粒径为81nm。经测定,限定光源为D65时,b值绝对值为2.80;波长360nm的光透过率为62.00%,波长为380-780nm的光平均透过率为88.60%,波长为360-400nm的光平均透过率为65.80%,雾度为0.72%。
实施例33 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 267.45%;Al 2O 314.20%;CaO 0.50%;MgO 1.79%;Na 2O 1.56%; Li 2O 9.70%;成核剂(2.18%P 2O 5;0.81%TiO 2;1.31%ZrO 2;0.5%Y 2O 3),以及占成核剂和制备原料总质量0.8wt%的澄清剂NaCl,上述原料总重1713.5g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1650℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为500℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为650℃,核化处理的时间为160min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为820℃,晶化处理的时间为30min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为90wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为6的热弯工艺,得到3D微晶玻璃样品33。
对上述3D微晶玻璃样品33进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品33热弯后结晶度为100wt%,析出的晶相为β-锂辉石,晶体的平均粒径为98nm。经测定,限定光源为D65时,b值绝对值为3.8;波长360nm的光透过率为63.10%,波长为380-780nm的光平均透过率为88.20%,波长为360-400nm的光平均透过率为65.40%,雾度为0.98%。
实施例34 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 266.65%;Al 2O 310.87%;MgO 2.44%;ZnO 2.82%;Na 2O 0.21%;K 2O 0.21%;Li 2O 9.88%;B 2O 30.94%;成核剂(1.85%P 2O 5;2.00%ZrO 2;2.13%CaF 2),以及占成核剂和制备原料总质量0.7wt%的澄清剂NaCl,上述原料总重1711.9g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1640℃,熔化时间4h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为500℃保温5h,以1℃/min降至30℃),再转 移至精密退火炉中进行核化处理;核化处理的温度为620℃,核化处理的时间为240min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为650℃,晶化处理的时间为40min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为68wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为7的热弯工艺,得到3D微晶玻璃样品34。
对上述3D微晶玻璃样品34进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品34热弯后结晶度为79wt%,析出的晶相为β-石英固溶体,晶体的平均粒径为65nm。经测定,限定光源为D65时,b值绝对值为0.76;波长360nm的光透过率为84.22%,波长为380-780nm的光平均透过率为91.00%,波长为360-400nm的光平均透过率为87.50%,雾度为0.16%。
实施例35 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 264.55%;Al 2O 310.45%;MgO 2.37%;ZnO 2.73%;Na 2O 0.21%;K 2O 0.20%;Li 2O 9.58%;B 2O 30.91%;成核剂(1.94%P 2O 5;2.91%TiO 2;2.02%ZrO 2;2.13%CaF 2),以及占成核剂和制备原料总质量0.7wt%的澄清剂NaCl,上述原料总重1711.9g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1640℃,熔化时间4h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2和步骤3与实施例35相同;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为82wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为6的热弯工艺,得到3D微晶玻璃样品35。
对上述3D微晶玻璃样品35进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品35热弯后结晶度为86wt%,析出的晶相为β -石英固溶体,晶体的平均粒径为42nm。经测定,限定光源为D65时,b值绝对值为0.68;波长360nm的光透过率为85.42%,波长为380-780nm的光平均透过率为91.10%,波长为360-400nm的光平均透过率为87.20%,雾度为0.19%。
实施例36 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 270.13%;Al 2O 311.50%;MgO 2.57%;ZnO 2.97%;Na 2O 0.22%;K 2O 0.22%;Li 2O 10.40%;B 2O 30.99%;成核剂(0.84%P 2O 5;0.16%CaF 2),以及占成核剂和制备原料总质量0.7wt%的澄清剂NaCl,上述原料总重1711.9g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1640℃,熔化时间3h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2与步骤3与实施例34相同;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为63wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为5的热弯工艺,得到3D微晶玻璃样品36。
对上述3D微晶玻璃样品36进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品36热弯后结晶度为70wt%,析出的晶相为β-石英固溶体,晶体的平均粒径为37nm。经测定,限定光源为D65时,b值绝对值为0.53;波长360nm的光透过率为86.00%,波长为380-780nm的光平均透过率为92.20%,波长为360-400nm的光平均透过率为88.60%,雾度为0.10%。
实施例37 3D微晶玻璃的制备方法:
步骤1:与实施例17相同,区别仅仅在于熔化成型处理的温度和熔化时间。本实施例熔化成型处理的温度为1650℃,熔化时间2h;
步骤2:将步骤1中得到的玻璃砖冷却至800℃后,转移至退火炉中退火(退火工艺为500℃保温5h,以1℃/min降至30℃),再转移至精密退火炉中进行核化处理;核化处理的温度为600℃,核化处理的时间为80min;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为600℃,晶化处理的时间为240min,得到部分晶化处理后的玻璃砖;
步骤4修边,切割成片,粗磨和抛光处理的过程与实施例1相同,后经测定,其结晶度为75wt%。
步骤5:将部分晶化玻璃原片进行3D热弯处理,采用表2中序号为6的热弯工艺,得到3D微晶玻璃样品37。
对上述3D微晶玻璃样品37进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品37热弯后结晶度为88wt%,析出的晶相为透锂长石+β-石英固溶体,晶体的平均粒径为57nm。经测定,限定光源为D65时,b值绝对值为0.38;波长360nm的光透过率为88.40%,波长为380-780nm的光平均透过率为92.80%,波长为360-400nm的光平均透过率为90.10%,雾度为0.12%。
实施例38 3D微晶玻璃的制备方法:
步骤1,步骤2,步骤3与步骤4与实施例22相同;
步骤5:将部分晶化玻璃原片进行3D热弯处理,热弯工艺采用表2中序号为20的热弯工艺;热弯处理包括3个预热工站,4个热压工站和2个冷却工站。其中第一预热工站的温度为450℃,第二预热工站的温度为600℃,第三预热工站的温度为650℃。第一热压工站的温度为760℃,上压力为0.1MPa,下压力为0.1MPa;第二热压工站的温度为750℃,上压力为0.1MPa,下压力为0.1MPa;第三热压工站的温度为720℃,上压力为0.1MPa,下压力为0.1MPa;第四热压工站的温度为600℃,上压力为0MPa,下压力为0MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为140s,得到3D微晶玻璃样品22F。
对上述3D微晶玻璃样品22F进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品22F热弯后结晶度为84wt%,析出的晶相为透锂长石+二硅酸锂,晶体的平均粒径为18nm。经测定,限定光源为D65时,b值绝对值为0.43;波长360nm的光透过率为88.15%,波 长为380-780nm的光平均透过率为92.77%,波长为360-400nm的光平均透过率为89.45%,雾度为0.11%。
实施例39 3D微晶玻璃的制备方法:
步骤1,步骤2,步骤3与步骤4与实施例22相同;
步骤5:将部分晶化玻璃原片进行3D热弯处理,热弯工艺采用表3中序号为21的热弯工艺;热弯处理包括5个预热工站,3个热压工站和2个冷却工站。其中第一预热工站的温度为430℃,第二预热工站的温度为500℃,第三预热工站的温度为600℃,第四预热工站的温度为680℃,第五预热工站的温度为720℃。第一热压工站的温度为745℃,上压力为0.5MPa,下压力为0.5MPa;第二热压工站的温度为760℃,上压力为0MPa,下压力为0MPa;第三热压工站的温度为600℃,上压力为0MPa,下压力为0MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为140s,得到3D微晶玻璃样品22G。
对上述3D微晶玻璃样品22G进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品22G热弯后结晶度为90wt%,析出的晶相为透锂长石+二硅酸锂,晶体的平均粒径为22nm。经测定,限定光源为D65时,b值绝对值为0.55;波长360nm的光透过率为86.12%,波长为380-780nm的光平均透过率为92.40%,波长为360-400nm的光平均透过率为88.40%,雾度为0.10%。
对比例
对比例1 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 262.40%;Al 2O 313.24%;MgO 4.46%;Na 2O 1.46%;Li 2O 9.04%,成核剂(0.94%P 2O 5;6.58%ZrO 2;1.88%TiO 2总计9.40%的成核剂),以及占成核剂和制备原料总质量0.8wt%的NaCl,上述原料总重1713.6g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2与实施例4相同;可以看出该核化玻璃原片已经析出晶体,呈现陶瓷化状态,不符合后续进行热弯工艺的条件。
对比例2 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 260.70%;Al 2O 312.87%;MgO 4.34%;Na 2O 1.42%;Li 2O 8.79%,成核剂(0.91%P 2O 5;9.14%ZrO 2;1.83%TiO 2总计11.88%的成核剂),以及占成核剂和制备原料总质量0.8wt%的NaCl,上述原料总重1713.6g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:步骤1中得到的玻璃砖冷却至800℃过程中中心部位析出晶体,玻璃砖内部出现应力差,造成玻璃砖破裂,无法进行机械加工。
对比例3 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 267.45%;Al 2O 314.20%;CaO 0.50%;MgO 1.79%;Na 2O 1.56%;Li 2O 9.70%;成核剂(2.18%P 2O 5;1.31%ZrO 2;0.81%TiO 2和0.5%Y 2O 3),以及占成核剂和制备原料总质量0.8wt%的澄清剂NaCl,上述原料总重1708.5g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2与实施例4相同;
步骤3:核化后玻璃砖在精密退火炉中继续进行晶化处理,晶化处理的温度为930℃,晶化处理的时间为30min;晶化处理后玻璃砖因晶化温度过高而出现不可控的析晶,玻璃砖内部出现应力差,造成玻璃砖破裂,无法进行机械加工。
对比例4 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 270.33%;Al 2O 314.82%;Na 2O 1.63%;Li 2O 10.11%;MgO 1.34%;ZnO 1.04%,成核剂(0.52%P 2O 5;0.21%ZrO 2),以及占成核剂和制备原料总质量分别为0.4wt%和0.4wt%的澄清剂NaCl和SnO 2,上 述原料总重1708.5g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2和步骤3与实施例33的条件相同,对核化处理后玻璃砖进行XRD测试,可以看出因成核剂过少而未能出现晶核,在晶化处理时出现不可控的析晶,玻璃内部出现应力差,造成热弯玻璃破碎。
对比例5 3D微晶玻璃的制备方法:
步骤1:准备称取玻璃的制备原料(摩尔百分比计包含如下组分:SiO 270.45%;Al 2O 313.16%;MgO 2.78%;Na 2O 0.56%;Li 2O 7.98%;B 2O 31.00%;成核剂(1.67%P 2O 5;1.30%ZrO 2;0.60%TiO 2和0.5%Y 2O 3),以及占成核剂和制备原料总质量0.4wt%和0.3wt%的澄清剂NaCl和CeO 2,上述原料总重1711.9g,充分混合后在高温升降炉中熔化成型,熔化成型处理的温度为1630℃,熔化时间5h,浇注至ASTM SA213/TP310S奥氏体铬镍不锈钢材质的模具中得到玻璃砖;
步骤2:将步骤1中得到的玻璃砖冷却至900℃后,转移至精密退火炉中进行核化处理;核化处理的温度为850℃,核化处理的时间为120min;核化处理后玻璃砖因核化温度过高而出现不可控的析晶,玻璃砖内部出现应力差,造成玻璃砖破裂,无法进行后续处理加工。
对比例6 3D微晶玻璃的制备方法:
步骤1,步骤2,步骤3与步骤4与实施例22相同;
步骤5:将部分晶化玻璃原片进行3D热弯处理,热弯工艺采用表2中序号为16的热弯工艺;热弯处理包括4个预热工站,3个热压工站和2个冷却工站。其中第一预热工站的温度为480℃,第二预热工站的温度为600℃,第三预热工站的温度为650℃,第四预热工站的温度为720℃。第一热压工站的温度为940℃,上压力为0.1MPa,下压力为0.1MPa;第二热压工站的温度为920℃,上压力为0.1MPa,下压力为0.1MPa;第三热压工站的温度为600℃,上压力为0MPa,下压力为0MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为90s。得到3D微晶玻璃样品22B。
对上述3D微晶玻璃样品22B进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析, 其中,3D微晶玻璃样品22B热弯后结晶度为100wt%,析出的晶相为β-锂辉石+二硅酸锂,晶体的平均粒径为111nm。经测定,限定光源为D65时,b值绝对值为7.45;波长360nm的光透过率为64.10%,波长为380-780nm的光平均透过率为86.50%,波长为360-400nm的光平均透过率为69.20%,雾度为0.99%。由于热压的温度过高,导致最终制备得到的微晶玻璃,晶体平均粒径过高,导致b值升高,光透过率降低,b值过高,微晶玻璃呈偏蓝色,影响成像。
对比例7 3D微晶玻璃的制备方法:
步骤1,步骤2,步骤3与步骤4与实施例22相同;
步骤5:将部分晶化玻璃原片进行3D热弯处理,热弯工艺采用表2中序号为17的热弯工艺;热弯处理包括4个预热工站,热3个压工站和2个冷却工站。其中第一预热工站的温度为450℃,第二预热工站的温度为600℃,第三预热工站的温度为650℃,第四预热工站的温度为720℃。第一热压工站的温度为930℃,上压力为0.1MPa,下压力为0.1MPa;第二热压工站的温度为920℃,上压力为0.1MPa,下压力为0.1MPa;第三热压工站的温度为600℃,上压力为0MPa,下压力为0MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为90s。得到3D微晶玻璃样品22C。
对上述3D微晶玻璃样品22C进行检测,使用射线衍射仪,仪器设置条件与实施例1相同,对检测后的X射线衍射数据进行分析,其中,3D微晶玻璃样品22C热弯后结晶度为100wt%,析出的晶相为β-锂辉石+二硅酸锂,晶体的平均粒径为124nm。经测定,限定光源为D65时,b值绝对值为7.86;波长360nm的光透过率为62.40%,波长为380-780nm的光平均透过率为87.30%,波长为360-400nm的光平均透过率为68.20%,雾度为1.10%。由于热压的温度过高,导致最终制备得到的微晶玻璃,晶体平均粒径过高,导致b值升高,光透过率降低,b值过高,微晶玻璃呈偏蓝色,影响成像。
对比例8 3D微晶玻璃的制备方法:
步骤1,步骤2,步骤3与步骤4与实施例22相同;
步骤5:将部分晶化玻璃原片进行3D热弯处理,热弯工艺采用表2中序号为18的热弯工艺;热弯处理包括4个预热工站,3个热 压工站和2个冷却工站。其中第一预热工站的温度为450℃,第二预热工站的温度为500℃,第三预热工站的温度为650℃,第四预热工站的温度为650℃。第一热压工站的温度为580℃,上压力为0.1MPa,下压力为0.1MPa;第二热压工站的温度为600℃,上压力为0.1MPa,下压力为0.1MPa;第三热压工站的温度为600℃,上压力为0MPa,下压力为0MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为90s。得到3D微晶玻璃样品22D。因热压温度过低,3D微晶玻璃样品22D无法热弯成目标形状。
对比例9 3D微晶玻璃的制备方法:
步骤1,步骤2,步骤3与步骤4与实施例22相同;
步骤5:将部分晶化玻璃原片进行3D热弯处理,热弯工艺采用表2中序号为19的热弯工艺;热弯处理包括3个预热工站,3个热压工站和2个冷却工站。其中第一预热工站的温度为500℃,第二预热工站的温度为550℃,第三预热工站的温度为600℃。第一热压工站的温度为600℃,上压力为0.1MPa,下压力为0.1MPa;第二热压工站的温度为580℃,上压力为0.1MPa,下压力为0.1MPa;第三热压工站的温度为550℃,上压力为0MPa,下压力为0MPa。第一冷却工站的温度为450℃,第二冷却工站的温度为300℃。其中,预热工站,热压工站和冷却工站中每个工站的工作时间相同,为90s,得到3D微晶玻璃样品22E。因热压温度过低,3D微晶玻璃样品22E无法热弯成目标形状。
应用例
对上述实施例1,实施例2,实施例4,实施例7,实施例12,实施例16,实施例22,实施例23,实施例24和实施例25进行化学强化后得到的3D微晶玻璃进行力学参数测定,测试玻璃厚度为0.65,测试所得结果见表3。
使用SLP-2000应力仪测试,设置光弹系数为25.5,折射率为1.54,属于常规测试,测试结果包括表面压应力、压应力深度和平均张应力,张应力线密度为计算值,SLP-2000应力仪测试张应力得和除以玻璃厚度。
表面压应力(MPa):玻璃经过化学强化后,表面较小半径的碱金属离子被替换为较大半径的碱金属离子,由于较大半径的碱金属离子的挤塞效应,玻璃表面因此产生压应力,称为表面压应力;
压应力深度(μm):从化学强化玻璃表面到压应力为零的位置的距离;
平均张应力CT-AV(MPa):根据SLP-2000应力仪测试获得的张应力的和与张应力区域厚度的比值;
张应力线密度CT-LD:根据SLP-2000应力仪测试获得,化学强化玻璃在其厚度截面下,其张应力积分与玻璃厚度的比值;
整机跌落测试:一种强化玻璃强度测试的方法,将强化玻璃片与手机等电子设备样品贴附在一起,由高处自由落体跌下,记录玻璃破碎的高度,这一高度值可以反映玻璃的强度,将此测试方法称为整机跌落测试。本专利测试方法为强化玻璃片负重180g的手机自由跌落在120目的砂纸上,砂纸紧贴于大理石底板上;
维氏硬度(Hv)(300N压力保持10s):用一个相对面间夹角为136度的金刚石正棱锥体压头,在载荷300N作用下压入被测试样表面,保持10s后卸除载荷,测量压痕对角线长度d,进而计算出压痕表面积,最后求出压痕表面积上的平均压力,即为玻璃的维氏硬度值,用符号HV表示。
表3力学参数测定
Figure PCTCN2022073213-appb-000009
Figure PCTCN2022073213-appb-000010
从上表中可以看出,实施例中经过化学强化后的3D微晶玻璃成品的表面压应力为108-514MPa,压应力深度为109-121μm,平均张应力CT-AV为42-93MPa,张应力线密度CT-LD为30145-43157,整机跌落测试高度为1.51-1.82m,化学强化后3D微晶玻璃成品的维氏硬度(300N压力保持10s)为712-741Hv。
以上所述,仅是本发明实施的较佳实施例,并非对本发明做任何形式上的限制,凡在本发明的精神和原则之内所做的修改、等同替换和改进等,均需要包含在本发明的保护范围之内。

Claims (26)

  1. 一种3D微晶玻璃,其特征在于,所述3D微晶玻璃的结晶度为14-100wt%;所述3D微晶玻璃的晶体的平均粒径为10-100nm。
  2. 根据权利要求1所述的3D微晶玻璃,其中,所述3D微晶玻璃的结晶度为14-30wt%,或所述3D微晶玻璃的结晶度为50-100wt%;或所述3D微晶玻璃的结晶度为31-49wt%;
    或者,所述3D微晶玻璃的晶体的平均粒径为15-30nm;
    或者,所述3D微晶玻璃的厚度为0.02-5mm,优选的,所述3D微晶玻璃的厚度为0.35-1.2mm。
  3. 根据权利要求1或2所述的3D微晶玻璃,其中,所述3D微晶玻璃的380-780nm波长光的平均透过率为88-93%,优选为90-91.5%;
    或者,所述3D微晶玻璃在360-400nm波长光的平均透过率为65-91.5%,优选为79-91%,更优选为85-91%。
  4. 根据权利要求1-3中任一项所述的3D微晶玻璃,其中,所述3D微晶玻璃厚度为0.7mm时的b值(黄蓝值)绝对值为0.1-3.5,优选为0.3-1.5;
    或者,所述3D微晶玻璃的雾度为0.07-1.0%,优选为0.07-0.5%。
  5. 根据权利要求1-4中任一项所述的3D微晶玻璃,其中,所述3D微晶玻璃的晶相为硅酸锂,二硅酸锂,β-石英,β-石英固溶体,透锂长石,β-锂辉石,β-锂辉石固溶体,霞石,堇青石,莫来石,磷灰石,二氧化锆,锌尖晶石,镁铝尖晶石和金红石中的一种或两种以上。
  6. 根据权利要求1-5中任一项所述的3D微晶玻璃,其中,所述3D微晶玻璃以mol%计含有如下比例的氧化物:
    Figure PCTCN2022073213-appb-100001
    Figure PCTCN2022073213-appb-100002
    其中,所述稀土氧化物选自La 2O 3,Eu 2O 3,Pr 6O 11,Nd 2O 3,Er 2O 3和Dy 2O 3中的一种或两种以上。
  7. 根据权利要求6所述的3D微晶玻璃,其中,所述3D微晶玻璃以mol%计含有SiO 2和Al 2O 3总量大于60%;优选为68-80%;
    或者,含有Na 2O+Li 2O以mol%计为7%-30%,优选为10%~26%。
  8. 根据权利要求1-7任一项所述3D微晶玻璃,其中,所述3D微晶玻璃包括成核剂,以氧化物、氟化物或单质计,所述成核剂包括P 2O 5,TiO 2,ZrO 2,Cr 2O 3,CaF 2,LiF,NaF,KF,Y 2O 3,Au,Ag和Cu中的一种或两种以上;优选为P 2O 5,TiO 2和ZrO 2中的一种或两种以上。
  9. 根据权利要求1-8任一项所述3D微晶玻璃,其中,所述3D微晶玻璃包括澄清剂,所述澄清剂包括NaCl,Na 2SO 4,SnO 2,As 2O 3,Sb 2O 3,NaNO 3,KNO 3,CeO 2和(NH 4) 2SO 4中的一种或两种以上;优选为NaCl,SnO 2,NaNO 3和CeO 2中的一种或两种以上。
  10. 根据权利要求1-9任一项所述3D微晶玻璃,其中,所述3D微晶玻璃的晶化玻璃原材为经过核化和晶化处理后具有平均粒径5-50nm晶体的玻璃材。
  11. 根据权利要求1-9任一项所述3D微晶玻璃,其中,所述3D微晶玻璃的晶化玻璃原材为经过核化和晶化处理后具有5-90wt%结晶度的玻璃材。
  12. 根据权利要求1-11任一项所述3D微晶玻璃,其中,所述3D微晶玻璃经过化学强化后的跌落高度>1.5m,优选的,300N力负载10s维氏硬度大于650。
  13. 权利要求1-12中任一项所述的3D微晶玻璃的制备方法,其中,所述制备方法包括如下步骤:
    步骤1:将3D微晶玻璃的制备原料混合,熔化后,冷却进行退火处理得到玻璃基材;
    步骤2:将步骤1中得到的玻璃基材进行核化处理;其中在核化处理前后可根据需要进行切割;
    步骤3:将上述步骤2的核化后的玻璃基材进行晶化处理;
    步骤4:将晶化处理后的玻璃基材根据需要进行切割得到晶化玻璃原材;
    步骤5:将晶化玻璃原材进行3D热弯处理后即得到3D微晶玻璃样品;
    其中在步骤5中的3D热弯处理过程中还伴随着晶化处理的过程。
  14. 根据权利要求13所述的方法,其中,所述步骤1中,熔化温度为1350-1700℃;优选的,熔化温度为1400-1650℃;更优选的,熔化后冷却至500-1000℃;进一步优选的,所述方法还可以包括将3D微晶玻璃样品进行化学强化处理得到3D微晶玻璃成品的步骤。
  15. 根据权利要求13或14所述的方法,其中,所述步骤1中,所述熔化时间为1-5小时;优选的,所述步骤3中在500-900℃保温5-300min后进行晶化处理;进一步优选的,所述步骤3中,还包括进行修边,CNC机床加工,粗磨和/或抛光处理中的一种或两种以上处理后得到晶化玻璃原材。
  16. 根据权利要求13-15中任一项所述的方法,其中,所述步骤1中的加入成核剂的量为成核剂和微晶玻璃氧化物总量的1-9mol%,进一步优选的成核剂的量为2-5mol%。
  17. 根据权利要求13-16中任一项所述的方法,其中,所述步骤1中的加入澄清剂的量为成核剂和微晶玻璃氧化物的总质量的0-4wt%,优选为0.1-2wt%。
  18. 根据权利要求13-17中任一项所述的方法,其中,所述步骤2中,核化处理的温度为450-800℃,核化处理的时间为30-360min;进一步优选的,所述核化处理的温度为520-570℃,核化处理的时间为120-300min。
  19. 根据权利要求13-18中任一项所述的方法,其中,所述步骤3中,晶化处理的温度为550-900℃,晶化处理的时间为5-300min;
    优选的,晶化处理的温度为600-850℃,晶化处理的时间为10-240min,
    进一步优选的,所述晶化处理的温度为600-750℃,晶化处理的时间为10-150min。
  20. 根据权利要求13-19中任一项所述的方法,其中,所述步骤5中热弯处理包括预热工站,热压工站和冷却工站。
  21. 根据权利要求20所述的方法,其中,所述预热工站为1-30个,优选为2-4个;所述热压工站为1-30个,优选为1-3个;所述冷却工站包括为1-30个,优选为2-4个。
  22. 根据权利要求20或21所述的方法,其中,所述预热工站温 度为300-850℃;所述热压工站的温度为600-920℃,压力为0-6MPa;所述冷却工站的温度为200-650℃。
  23. 根据权利要求20-22中任一项所述的方法,其中,所述预热工站的工作时间为20-800秒;所述热压工站的工作时间为20-800秒,所述冷却工站的工作时间为20-800秒;
    优选的,所述预热工站的工作时间为60-600秒;所述热压工站的工作时间为60-480秒,所述冷却工站的工作时间为60-600秒。
  24. 权利要求13-23任一项所述的制备方法制备的3D微晶玻璃。
  25. 权利要求24所述的3D微晶玻璃,其特征在于,所述3D微晶玻璃为透明或不透明的;优选的,所述3D微晶玻璃为曲面或平面的。
  26. 权利要求1-12任一项所述的3D微晶玻璃或者权利要求24或25所述的3D微晶玻璃在用于手机显示屏,平板电脑显示屏,掌上游戏机,电子终端,便携式数码装置,车载中控屏幕,电子白板玻璃,智能家居触摸屏,车辆风挡玻璃,飞行器风挡玻璃或航行器风挡玻璃中的应用。
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