WO2022156771A1 - 一种3d微晶玻璃及其制备方法和应用 - Google Patents
一种3d微晶玻璃及其制备方法和应用 Download PDFInfo
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- WO2022156771A1 WO2022156771A1 PCT/CN2022/073213 CN2022073213W WO2022156771A1 WO 2022156771 A1 WO2022156771 A1 WO 2022156771A1 CN 2022073213 W CN2022073213 W CN 2022073213W WO 2022156771 A1 WO2022156771 A1 WO 2022156771A1
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- 239000002241 glass-ceramic Substances 0.000 title claims abstract description 380
- 238000002360 preparation method Methods 0.000 title claims abstract description 129
- 238000013003 hot bending Methods 0.000 claims abstract description 225
- 238000002425 crystallisation Methods 0.000 claims abstract description 138
- 230000008025 crystallization Effects 0.000 claims abstract description 138
- 239000013078 crystal Substances 0.000 claims abstract description 119
- 239000002245 particle Substances 0.000 claims abstract description 46
- 239000011521 glass Substances 0.000 claims description 299
- 238000002834 transmittance Methods 0.000 claims description 180
- 238000000034 method Methods 0.000 claims description 178
- 230000008569 process Effects 0.000 claims description 162
- 238000000137 annealing Methods 0.000 claims description 141
- 238000010899 nucleation Methods 0.000 claims description 126
- 230000006911 nucleation Effects 0.000 claims description 126
- 239000002994 raw material Substances 0.000 claims description 119
- 238000001816 cooling Methods 0.000 claims description 103
- 238000007731 hot pressing Methods 0.000 claims description 91
- 239000002667 nucleating agent Substances 0.000 claims description 85
- 238000002844 melting Methods 0.000 claims description 83
- 230000008018 melting Effects 0.000 claims description 83
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 68
- 238000005498 polishing Methods 0.000 claims description 52
- 238000000227 grinding Methods 0.000 claims description 46
- 238000005520 cutting process Methods 0.000 claims description 41
- 238000009966 trimming Methods 0.000 claims description 39
- 229910018068 Li 2 O Inorganic materials 0.000 claims description 35
- 239000011780 sodium chloride Substances 0.000 claims description 34
- 229910000500 β-quartz Inorganic materials 0.000 claims description 29
- 239000008395 clarifying agent Substances 0.000 claims description 24
- 238000002156 mixing Methods 0.000 claims description 22
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 claims description 19
- 229910052644 β-spodumene Inorganic materials 0.000 claims description 18
- WVMPCBWWBLZKPD-UHFFFAOYSA-N dilithium oxido-[oxido(oxo)silyl]oxy-oxosilane Chemical compound [Li+].[Li+].[O-][Si](=O)O[Si]([O-])=O WVMPCBWWBLZKPD-UHFFFAOYSA-N 0.000 claims description 16
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 14
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 13
- 238000003426 chemical strengthening reaction Methods 0.000 claims description 13
- 239000010433 feldspar Substances 0.000 claims description 13
- 229910052744 lithium Inorganic materials 0.000 claims description 13
- 229910001404 rare earth metal oxide Inorganic materials 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 12
- 229910006404 SnO 2 Inorganic materials 0.000 claims description 9
- 229910004261 CaF 2 Inorganic materials 0.000 claims description 8
- 229910021193 La 2 O 3 Inorganic materials 0.000 claims description 8
- 229910052596 spinel Inorganic materials 0.000 claims description 8
- 239000011029 spinel Substances 0.000 claims description 8
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 claims description 7
- 229910052912 lithium silicate Inorganic materials 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 229910017493 Nd 2 O 3 Inorganic materials 0.000 claims description 5
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229910052586 apatite Inorganic materials 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 229910052878 cordierite Inorganic materials 0.000 claims description 4
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 claims description 4
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims description 4
- 229910052737 gold Inorganic materials 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 4
- 229910052863 mullite Inorganic materials 0.000 claims description 4
- 229910052664 nepheline Inorganic materials 0.000 claims description 4
- 239000010434 nepheline Substances 0.000 claims description 4
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000006104 solid solution Substances 0.000 claims description 4
- 238000005728 strengthening Methods 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 3
- 239000005355 lead glass Substances 0.000 claims description 3
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 2
- 239000006025 fining agent Substances 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 1
- 229910052681 coesite Inorganic materials 0.000 claims 1
- 229910052593 corundum Inorganic materials 0.000 claims 1
- 229910052906 cristobalite Inorganic materials 0.000 claims 1
- 239000000377 silicon dioxide Substances 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 claims 1
- 229910052682 stishovite Inorganic materials 0.000 claims 1
- 229910052905 tridymite Inorganic materials 0.000 claims 1
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 13
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 239000011449 brick Substances 0.000 description 122
- 238000005259 measurement Methods 0.000 description 56
- 238000002441 X-ray diffraction Methods 0.000 description 45
- 238000012546 transfer Methods 0.000 description 44
- 238000001514 detection method Methods 0.000 description 39
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 34
- 229910004298 SiO 2 Inorganic materials 0.000 description 34
- 229910001220 stainless steel Inorganic materials 0.000 description 29
- 239000010935 stainless steel Substances 0.000 description 29
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 27
- 238000012360 testing method Methods 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 12
- 238000000465 moulding Methods 0.000 description 11
- 229910000271 hectorite Inorganic materials 0.000 description 7
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 7
- 239000000243 solution Substances 0.000 description 6
- 239000011651 chromium Substances 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 3
- 238000007373 indentation Methods 0.000 description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 239000005341 toughened glass Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 229910001413 alkali metal ion Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000005345 chemically strengthened glass Substances 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000004579 marble Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000006018 Li-aluminosilicate Substances 0.000 description 1
- 239000005347 annealed glass Substances 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000006059 cover glass Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004031 devitrification Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000009666 routine test Methods 0.000 description 1
- 229910052642 spodumene Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/097—Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
- C03B23/03—Re-forming glass sheets by bending by press-bending between shaping moulds
- C03B23/0302—Re-forming glass sheets by bending by press-bending between shaping moulds between opposing full-face shaping moulds
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B32/00—Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
- C03B32/02—Thermal crystallisation, e.g. for crystallising glass bodies into glass-ceramic articles
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0009—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing silica as main constituent
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0018—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents
- C03C10/0027—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents containing SiO2, Al2O3, Li2O as main constituents
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0054—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing PbO, SnO2, B2O3
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/11—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/0092—Compositions for glass with special properties for glass with improved high visible transmittance, e.g. extra-clear glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2204/00—Glasses, glazes or enamels with special properties
- C03C2204/04—Opaque glass, glaze or enamel
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2214/00—Nature of the non-vitreous component
- C03C2214/20—Glass-ceramics matrix
Definitions
- the invention relates to the technical field of glass preparation, in particular to a 3D glass-ceramic and a preparation method and application thereof.
- glass-ceramic As a new generation of high-strength glass, glass-ceramic has higher performance than traditional lithium-aluminosilicate glass. Due to the large number of nano-scale crystals inside the glass-ceramic, it has a more stable structure, and a higher-strength cover product can be obtained after chemical strengthening.
- the equipment and raw materials required for the 3D hot bending process of the mobile phone cover include: 3D hot bending machine, 3D hot bending mold (usually graphite mold) and glass raw materials.
- the processing technology of 3D hot bending mobile phone cover glass is generally carried out through the following steps: first, the glass plate is formed by methods such as float, calendering and overflow, and then through the steps of cutting and thinning, and then CNC processing, polishing, 3D Processing such as hot bending, 3D polishing and chemical strengthening.
- 3D hot bending is carried out using a hot bending machine.
- the hot bending machine includes preheating, forming and cooling stations.
- the preheating station includes preheating molds and glass sheets. Its function is to promote the uniformity of the temperature inside and outside the glass.
- the cooling station is through cooling The water quickly cools the mold, so that the glass temperature gradually decreases from the molding temperature to the ejection temperature.
- the 3D hot bending mold is a graphite mold, which is divided into two parts. In order to ensure the output efficiency of the 3D hot bending process, the time length of each station is required. In the specific operation, the processed and cleaned glass sheet is placed in a 3D mold, and then the mold is placed in a 3D hot bending machine for 3D hot bending according to the preset process.
- the principle used by the 3D hot bending process is that after the glass or glass ceramic is heated to a temperature near the softening point, it can change its shape under the action of external force, and then undergo rapid cooling and cooling after changing the shape, so that the shape obtained after hot pressing can be Keep.
- the preheating step in the 3D hot bending process can prevent the glass from being thermally broken at the high temperature during forming.
- the forming temperature is above the softening point, and the glass is rapidly softened.
- the pressure is maintained to maintain the shape of the glass sheet before cooling, and the mold is then rapidly cooled by cooling water.
- the 3D hot bending process is protected by nitrogen throughout the process to avoid mold oxidation.
- the defects such as cracks on the edge are reduced by CNC, and the upper and lower surfaces of the glass plate are polished by polishing.
- 3D hot bending of CNC and polished glass sheets can reduce the breakage rate of glass sheets during hot bending.
- the existing 3D hot bending glass-ceramic is formed by hot bending of fully crystallized glass-ceramic. CNC, polishing, and 3D hot bending, 3D polishing, and chemical strengthening only after it is fully crystallized.
- the existing fully crystallized glass-ceramic has higher mechanical strength and hardness, resulting in low machining yield and high production cost of the existing fully crystallized glass-ceramic before hot bending.
- the softening and forming temperature of the existing fully crystallized glass-ceramic is generally above 700°C, so the 3D hot bending forming temperature must be higher than 700°C.
- the completely crystallized glass-ceramic will change greatly in its original crystal phase type, crystal size, refractive index, Lab (chromaticity) value, haze, transmittance, etc. due to heating.
- the chromaticity and transmittance of glass-ceramic When used in display scenes, the chromaticity and transmittance of glass-ceramic will directly affect the display resolution, color gamut, saturation and other display effects; when applied to camera objective lenses, the refractive index, haze, and transmittance of glass-ceramic , especially the transmittance of ultraviolet and near-ultraviolet has an important influence on the optical system of photography and videography. When the transmittance of ultraviolet and near-ultraviolet is low, it will directly affect the imaging quality.
- the existing 3D hot bending of fully crystallized glass-ceramics is only for the purpose of hot bending forming, and there is repeated crystallization, resulting in a waste of energy and time. Therefore, the 3D hot bending of the existing fully crystallized glass-ceramics has extremely high technical difficulties, and it is difficult to achieve the yield required for industrial production by processing the 3D hot bending into a 3D shape.
- nucleated glass is used for 3D hot bending, because the nucleated glass is in the early stage of hot bending crystallization, the crystals grown on the interface between the crystal nucleus and the glass are The resulting volume shrinkage is very obvious. The more the proportion of crystals grown, the greater the volume change of the product, and the difficulty of size control. Therefore, the nucleated glass will undergo a relatively large volume change during the thermal bending crystallization process, which will affect the shape after forming. The dimensional accuracy of 3D hot-bent glass-ceramic.
- the present invention finds that using partially crystallized glass-ceramic for 3D hot bending, while the glass is deformed by hot bending, the glass continues to be crystallized by heating to achieve the target crystallinity, which reduces the crystallization process during 3D hot bending, and the 3D microscopic deformation after hot bending is reduced. Crystal glass has higher dimensional accuracy.
- part of the crystallized glass original sheet is used for 3D hot bending treatment, and the partial crystallized glass original sheet has a high initial crystallinity and is not easy to produce mold imprints.
- the dimensional deformation per unit time is small in the hot pressing process, so it can adapt to a longer hot pressing time, and can control the deformation amount after 3D more accurately, so that The tolerance of the profile is less fluctuating and the dimensions are more stable.
- the present invention aims to provide a 3D glass-ceramic, characterized in that the crystallinity of the 3D glass-ceramic is 14-100 wt%; the average particle size of the crystals of the 3D glass-ceramic is 10-100nm.
- the crystallinity of the 3D glass-ceramic is 14-30wt%, or the crystallinity of the 3D glass-ceramic is 50-100wt%; or the crystallinity of the 3D glass-ceramic is 31- 49wt%;
- the average particle size of the crystals of the 3D glass-ceramic is 15-30 nm;
- the thickness of the 3D glass-ceramic is 0.02-5 mm, preferably, the thickness of the 3D glass-ceramic is 0.35-1.2 mm.
- the 3D glass-ceramic has an average transmittance of 380-780nm wavelength light of 88-93%, preferably 90-91.5%;
- the average transmittance of the 3D glass-ceramic at a wavelength of 360-400 nm is 65-91.5%, preferably 79-91%, more preferably 85-91%.
- the absolute value of the b value (yellow-blue value) when the thickness of the 3D glass-ceramic is 0.7 mm is 0.1-3.5, preferably 0.3-1.5;
- the haze of the 3D glass-ceramic is 0.07-1.0%, preferably 0.07-0.5%.
- the crystal phase of the 3D glass-ceramic is lithium silicate, lithium disilicate, ⁇ -quartz, ⁇ -quartz solid solution, hectorite, ⁇ -spodumene, ⁇ -spodumene solid solution , one or more of nepheline, cordierite, mullite, apatite, zirconium dioxide, zinc spinel, magnesia-aluminum spinel and rutile.
- the 3D glass-ceramic contains oxides in the following proportions in mol%:
- the rare earth oxide is selected from one or more of La 2 O 3 , Eu 2 O 3 , Pr 6 O 11 , Nd 2 O 3 , Er 2 O 3 and Dy 2 O 3 .
- the 3D glass-ceramic contains more than 60% of SiO 2 and Al 2 O 3 in mol%; preferably 68-80%;
- the content of Na 2 O+Li 2 O is 7% to 30% in mol%, preferably 10% to 26%.
- the 3D glass-ceramic includes a nucleating agent, in terms of oxide, fluoride or element, the nucleating agent includes P 2 O 5 , TiO 2 , ZrO 2 , Cr 2 O 3 , CaF 2 One or more of , LiF, NaF, KF, Y 2 O 3 , Au, Ag and Cu; preferably one or more of P 2 O 5 , TiO 2 and ZrO 2 .
- the 3D glass-ceramic includes a clarifying agent
- the clarifying agent includes NaCl, Na 2 SO 4 , SnO 2 , As 2 O 3 , Sb 2 O 3 , NaNO 3 , KNO 3 , CeO 2 and ( One or more of NH 4 ) 2 SO 4 ; preferably one or more of NaCl, SnO 2 , NaNO 3 and CeO 2 .
- the original crystallized glass sheet of the 3D glass-ceramic is a glass sheet having crystals with an average particle size of 5-50 nm after nucleation and crystallization.
- the original crystallized glass sheet of the 3D glass-ceramic is a glass sheet with a crystallinity of 5-90 wt% after nucleation and crystallization treatment.
- the drop height of the 3D glass-ceramic after chemical strengthening is greater than 1.5m, and preferably, the Vickers hardness of the 3D glass-ceramic for 10s under 300N force load is greater than 650.
- the present invention also provides the above-mentioned preparation method of 3D glass-ceramic, wherein the preparation method comprises the following steps:
- Step 1 mixing the raw materials for the preparation of 3D glass-ceramic, after melting, cooling and annealing to obtain a glass substrate;
- Step 2 performing nucleation treatment on the glass substrate obtained in step 1; before and after the nucleation treatment, it can be cut as needed;
- Step 3 crystallize the nucleated glass substrate in the above step 2;
- Step 4 cutting the crystallized glass substrate as required to obtain a crystallized glass raw material
- Step 5 3D glass-ceramic samples are obtained after 3D hot bending of the crystallized glass raw material
- the 3D hot bending process in step 5 is also accompanied by a crystallization process.
- the method may further include the step of chemically strengthening the 3D glass-ceramic sample to obtain a finished 3D glass-ceramic.
- the melting temperature is 1350-1700°C; preferably, the melting temperature is 1400-1650°C; more preferably, it is cooled to 500-1000°C after melting.
- the melting time is 1-5 hours; preferably, in the step 3, the crystallization treatment is performed after the temperature is kept at 500-900 °C for 5-300 min; further preferably, the In step 3, it also includes one or two or more of trimming, CNC machining, rough grinding and/or polishing to obtain the crystallized glass raw material.
- the amount of the nucleating agent added in the step 1 is 1-9 mol% of the total amount of the nucleating agent and the glass-ceramic oxide, and more preferably, the amount of the nucleating agent is 2-5 mol%.
- the amount of the clarifying agent added in the step 1 is 0-4 wt % of the total mass of the nucleating agent and the glass-ceramic oxide, preferably 0.1-2 wt %.
- the temperature of the nucleation treatment is 450-800°C, and the time of the nucleation treatment is 30-360min; further preferably, the temperature of the nucleation treatment is 520-570°C, the nucleation treatment The time of chemical treatment is 120-300min.
- the temperature of the crystallization treatment is 550-900° C., and the time of the crystallization treatment is 5-300 min;
- the temperature of the crystallization treatment is 600-850°C
- the time of the crystallization treatment is 10-240 min
- the temperature of the crystallization treatment is 600-750° C., and the time of the crystallization treatment is 10-150 min.
- the hot bending treatment in the step 5 includes a preheating station, a hot pressing station and a cooling station.
- the preheating stations are 1-30, preferably 2-4; the hot-pressing stations are 1-30, preferably 1-3; the cooling stations include 1- 30, preferably 2-4.
- the temperature of the preheating station is 300-850°C; the temperature of the hot-pressing station is 600-920°C, and the pressure is 0-6MPa; the temperature of the cooling station is 200-650°C .
- the working time of the preheating station is 20-800 seconds; the working time of the hot pressing station is 20-800 seconds, and the working time of the cooling station is 20-800 seconds;
- the working time of the preheating station is 60-600 seconds; the working time of the hot pressing station is 60-480 seconds, and the working time of the cooling station is 60-600 seconds.
- the present invention also provides the 3D glass-ceramic prepared by the preparation method.
- the 3D glass-ceramic is characterized in that, the 3D glass-ceramic is transparent or opaque; preferably, the 3D glass-ceramic is curved or flat.
- the present invention also provides the above-mentioned 3D glass-ceramic or the 3D glass-ceramic according to claim 24 or 25 for use in mobile phone display screens, tablet computer display screens, handheld game consoles, electronic terminals, portable digital devices, and in-vehicle central control devices. Applications in screens, electronic whiteboard glass, smart home touch screens, vehicle windshields, aircraft windshields or aircraft windshields.
- the present invention uses partially crystallized glass-ceramics for 3D hot bending. While the glass is deformed by hot bending, the glass continues to be crystallized to achieve the target crystallinity, which reduces the crystallization process during 3D hot bending, and the 3D microcrystalline after hot bending is reduced. Glass has higher dimensional accuracy.
- the preparation method of the 3D glass-ceramic of the present invention has little processing difficulty, low processing cost, saves time and cost, and simultaneously saves energy for heat treatment. Partially crystallized glass-ceramic is used for 3D hot bending, and at the same time, the problem of repeated crystallization during 3D hot bending of the existing high-crystallinity or fully crystallized glass-ceramic is avoided.
- the flat grinding and polishing during the preparation of 3D glass-ceramics are carried out before 3D hot bending as required.
- the flat grinding and polishing speed of 3D glass-ceramic is related to the hardness. The greater the hardness, the more difficult the flat grinding and polishing, and the longer the time required.
- the invention uses the partially crystallized glass-ceramic for flat grinding and polishing, and the hardness is lower than that of the fully crystallized glass-ceramic, the processing difficulty of flat grinding and polishing of the glass sheet is reduced, and the required time is reduced.
- the optical performance of the 3D glass-ceramic of the present invention has been improved. Since the softening and forming temperature of the existing fully crystallized glass-ceramic is generally above 700°C, the crystals in the glass-ceramic during the hot bending process higher than 700°C will be reduced. Continue to grow, and the remaining glass body recrystallizes again, and there is the problem of excessive crystallization, which leads to a significant decrease in the optical properties of the glass-ceramics after hot bending.
- the optical properties of the 3D glass-ceramic according to the present invention are that the average transmittance of light with a wavelength of 380-780nm is 88-93%, and the average transmittance of light with a wavelength of 360-400nm is 65-91.5%.
- the absolute value of the b value (yellow-blue value) when the thickness of the crystal glass is 0.7mm is 0.1-3.5.
- the control rate of the dimensional accuracy of the 3D glass-ceramic of the present invention is improved.
- Partially crystallized glass-ceramic is used for 3D hot bending, and the glass continues to be crystallized by heating to achieve the target crystallinity.
- the glass will be deformed during hot bending and crystallization during this process, the deformation will reduce the crystallinity during 3D hot bending.
- the size of the 3D glass-ceramic after hot bending is controlled to be smaller.
- the yield of the 3D glass-ceramic of the present invention is improved. If nucleated glass or glass with low initial crystallinity is used as the raw material for 3D hot bending, the raw material needs a large amount of crystallization in a short time of hot bending, and the raw materials between different batches are processed in the 3D hot bending process. Influenced by too many variables, the stability of crystal size, crystal type, and crystal ratio between different batches will be poor. Partially crystallized glass-ceramic is used for 3D hot bending, which has relatively high crystallinity and less crystal growth during the hot bending process, reducing the influence of variable factors, so it is easier to control different batches of 3D crystallites The stability of the glass increases the yield.
- Fig. 1 is the XRD pattern of the glass brick obtained before nucleation after annealing in step 2 in Example 25;
- FIG. 4 is an XRD pattern of the partially crystallized glass original sheet obtained in step 4 in Example 30.
- FIG. 4 is an XRD pattern of the partially crystallized glass original sheet obtained in step 4 in Example 30.
- the present invention provides a 3D glass-ceramic, which is characterized in that the crystallinity of the 3D glass-ceramic is 14-100 wt %; the average particle size of the crystals of the 3D glass-ceramic is 10-100 nm.
- the crystallinity of the 3D glass-ceramic is 14-30wt%, or the crystallinity of the 3D glass-ceramic is 50-100wt%; or the crystallinity of the 3D glass-ceramic is 31- 49wt%; or the crystallinity of the 3D glass-ceramics is 10-20wt%; 21-30wt%; 31-40wt%; 41-50wt%; 51-60wt%; 61-70wt%; 71-80wt%; 81 -90wt%; 91-100wt%.
- the average particle size of the crystals of the 3D glass-ceramic is 15-30 nm;
- the thickness of the 3D glass-ceramic is 0.02-5 mm, preferably, the thickness of the 3D glass-ceramic is 0.35-1.2 mm.
- the 3D glass-ceramic has an average transmittance of 380-780nm wavelength light of 88-93%, preferably 90-91.5%;
- the average transmittance of the 3D glass-ceramic at a wavelength of 360-400 nm is 65-91.5%, preferably 79-91%, more preferably 85-91%.
- the absolute value of the b value (yellow-blue value) when the thickness of the 3D glass-ceramic is 0.7 mm is 0.1-3.5, preferably 0.3-1.5;
- the haze of the 3D glass-ceramic is 0.07-1.0%, preferably 0.07-0.5%.
- the crystal phase of the 3D glass-ceramic is lithium silicate, lithium disilicate, ⁇ -quartz, ⁇ -quartz solid solution, hectorite, ⁇ -spodumene, ⁇ -spodumene solid solution , one or more of nepheline, cordierite, mullite, apatite, zirconium dioxide, zinc spinel, magnesium aluminum spinel and rutile.
- the 3D glass-ceramic contains oxides in the following proportions in mol%:
- the rare earth oxide is selected from one or more of La 2 O 3 , Eu 2 O 3 , Pr 6 O 11 , Nd 2 O 3 , Er 2 O 3 and Dy 2 O 3 .
- the 3D glass-ceramic contains more than 60% of SiO 2 and Al 2 O 3 in mol%; preferably 68-80%;
- the content of Na 2 O+Li 2 O is 7% to 30% in mol%, preferably 10% to 26%.
- the 3D glass-ceramic includes a nucleating agent, in terms of oxide, fluoride or element, the nucleating agent includes P 2 O 5 , TiO 2 , ZrO 2 , Cr 2 O 3 , CaF 2 One or more of , LiF, NaF, KF, Y 2 O 3 , Au, Ag and Cu; preferably one or more of P 2 O 5 , TiO 2 and ZrO 2 .
- the 3D glass-ceramic includes a clarifying agent
- the clarifying agent includes NaCl, Na 2 SO 4 , SnO 2 , As 2 O 3 , Sb 2 O 3 , NaNO 3 , KNO 3 , CeO 2 and ( One or more of NH 4 ) 2 SO 4 ; preferably one or more of NaCl, SnO 2 , NaNO 3 and CeO 2 .
- the original crystallized glass sheet of the 3D glass-ceramic is a glass sheet having crystals with an average particle size of 5-50 nm after nucleation and crystallization.
- the original crystallized glass sheet of the 3D glass-ceramic is a glass sheet with a crystallinity of 5-90wt% after nucleation and crystallization treatment, preferably, the crystallinity is 5-10wt%, 11-15wt%, 16-20wt%, 21-25wt%, 26-30wt%, 31-35wt%, 36-40wt%, 41-45wt%, 46-50wt%, 51-55wt%, 56-60wt%, 61-65wt%, 66-70wt%, 71-75wt%, 76-80wt%, 81-85wt%, 86-90wt%, 91-95wt%, 96-100wt%, 15-29wt%, 30-75wt%, 76-90 wt%, and/or 30-55 wt%.
- the drop height of the 3D glass-ceramic after chemical strengthening is greater than 1.5m, and preferably, the Vickers hardness of the 3D glass-ceramic for 10s under 300N force load is greater than 650.
- the drop height of the whole machine with a load of 160g on the bottom plate made of marble is greater than 1.5m.
- the Vickers hardness of the 300N force load for 10s is greater than 650.
- the present invention also provides the above-mentioned preparation method of 3D glass-ceramic, wherein the preparation method comprises the following steps:
- Step 1 mixing the raw materials for the preparation of 3D glass-ceramic, after melting, cooling and annealing to obtain a glass substrate;
- Step 2 performing nucleation treatment on the glass substrate obtained in step 1; before and after the nucleation treatment, it can be cut as needed;
- Step 3 crystallize the nucleated glass substrate in the above step 2;
- Step 4 cutting the crystallized glass substrate as required to obtain a crystallized glass raw material
- Step 5 3D glass-ceramic samples are obtained after 3D hot bending of the crystallized glass raw material
- the 3D hot bending process in step 5 is also accompanied by a crystallization process.
- the crystallized glass raw material in steps 4 and 5 may be partially crystallized glass raw material.
- the method may further include the step of chemically strengthening the 3D glass-ceramic sample to obtain a finished 3D glass-ceramic.
- the melting temperature is 1350-1700°C; preferably, the melting temperature is 1400-1650°C; more preferably, it is cooled to 500-1000°C after melting.
- the melting time is 1-5 hours; preferably, in the step 3, the crystallization treatment is performed after the temperature is kept at 500-900 °C for 5-300 min; further preferably, the In step 3, it also includes one or two or more of trimming, CNC machining, rough grinding and/or polishing to obtain the crystallized glass raw material.
- the amount of the nucleating agent added in the step 1 is 1-9 mol% of the total amount of the nucleating agent and the glass-ceramic oxide, and more preferably, the amount of the nucleating agent is 2-5 mol%.
- the amount of the clarifying agent added in the step 1 is 0-4 wt % of the total mass of the nucleating agent and the glass-ceramic oxide, preferably 0.1-2 wt %.
- the temperature of the nucleation treatment is 450-800°C, and the time of the nucleation treatment is 30-360min; further preferably, the temperature of the nucleation treatment is 520-570°C, the nucleation treatment The time of chemical treatment is 120-300min.
- the temperature of the crystallization treatment is 550-900° C., and the time of the crystallization treatment is 5-300 min;
- the temperature of the crystallization treatment is 600-850°C
- the time of the crystallization treatment is 10-240 min
- the temperature of the crystallization treatment is 600-750° C., and the time of the crystallization treatment is 10-150 min.
- the hot bending treatment in the step 5 includes a preheating station, a hot pressing station and a cooling station.
- preheating stations there are 1-30 preheating stations, preferably 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 1, 2, 13, 14, 15, 16 , 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30; preferably 2-4;
- the hot pressing station is 1-30, preferably for 1,2,3,4,5,6,7,8,9,10,11,1,2,13,14,15,16,17,18,19,20,21,22,23,24 , 25, 26, 27, 28, 29, 30; preferably 1-3;
- the cooling station includes 1-30, preferably 1, 2, 3, 4, 5, 6, 7, 8 ,9,10,11,1,2,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30; preferably 2-4.
- the temperature of the preheating station is 300-850°C; the temperature of the hot-pressing station is 600-920°C, and the pressure is 0-6MPa; the temperature of the cooling station is 200-650°C .
- the working time of the preheating station is 20-800 seconds; the working time of the hot pressing station is 20-800 seconds, and the working time of the cooling station is 20-800 seconds;
- the working time of the preheating station is 60-600 seconds; the working time of the hot pressing station is 60-480 seconds, and the working time of the cooling station is 60-600 seconds.
- the present invention also provides the 3D glass-ceramic prepared by the preparation method.
- the 3D glass-ceramic is characterized in that, the 3D glass-ceramic is transparent or opaque; preferably, the 3D glass-ceramic is curved or flat.
- the present invention also provides the above-mentioned 3D glass-ceramic or the 3D glass-ceramic according to claim 24 or 25 for use in mobile phone display screens, tablet computer display screens, handheld game consoles, electronic terminals, portable digital devices, and in-vehicle central control devices. Applications in screens, electronic whiteboard glass, smart home touch screens, vehicle windshields, aircraft windshields or aircraft windshields.
- 3D glass-ceramic both upper and lower surfaces are non-planar glass-ceramic
- glass-ceramic glass-ceramic whose upper and lower surfaces are flat;
- 2.5D glass-ceramic a glass-ceramic with a plane surface and a non-planar surface
- Crystallinity glass-ceramic contains crystal phase and glass phase, the crystallinity is the percentage of the mass of crystal phase to the total mass of glass-ceramic;
- Transmittance the ratio of the radiant energy projected and transmitted through the object to the total radiant energy projected on the object in the process of the incident light flux leaving from the illuminated surface or the incident surface of the medium to the other side;
- Average transmittance in the specified wavelength range, measure the transmittance at each wavelength at intervals of 10 nm wavelength, and divide the sum of the measured transmittances at each wavelength by the measured transmittance of each wavelength.
- the calculation method of the average transmittance of the wavelength of 360-400nm is as follows: the transmittance of wavelengths 360nm, 370nm, 380nm, 390nm and 400nm are measured respectively, and the number of measured transmittances of 360-400nm is 5, the above transmittance The sum is divided by 5 to get the average transmittance of 360-400nm wavelength;
- nucleation through heat treatment, the nucleating material in the glass grows a crystal nucleus of about 5nm;
- Crystallization The glass grows a certain crystal on the basis of the crystal nucleus by heat treatment
- Crystal average particle size based on the average value of the crystal grain lengths in the glass-ceramic observed at a magnification of 100,000 to 1,000,000 times. It was observed and measured using a transmission electron microscope (Model: ThermoFisher Scientific (formerly FEI) Talos F200S). When measuring, it is equivalent to taking an enlarged photo of the grains in a certain part. There are limited grains in the enlarged photo area. Mark the size of the limited grains according to the scale, and then calculate the average. In the embodiment of the present invention, the magnification is 500,000 times during measurement.
- b value represents the yellow-blue value of the material.
- the b value is the b value of the transmitted light, and a positive b value indicates that the material is bluish; it is measured by a chromatograph (model CM-3600A).
- Haze The percentage of transmitted light intensity that deviates from the incident light at an angle of more than 2.5° to the total transmitted light intensity. Measured using a chromatograph (model CM-3600A).
- the optical performance of the 3D glass-ceramic when the thickness is 0.65mm is that the absolute value of the b value under the D65 light source is 0.1-3.5, and the absolute value of the b value under the preferred D65 light source is 0.3-1.5; the light transmittance with a wavelength of 360nm It is greater than or equal to 80%, and the preferred wavelength transmittance at 360 nm is greater than or equal to 85%.
- Nucleating agents include, but are not limited to, P 2 O 5 , TiO 2 , ZrO 2 , Cr 2 O 3 , CaF 2 , LiF, NaF, KF, Y 2 O 3 , Au, Ag, and Cu, among others.
- Partially crystallized glass-ceramics are crystallized by thermal bending, and the crystallization speed is controllable, which is conducive to the growth of crystals with a particle size of less than 100 nm. 100nm, thereby improving the optical properties of 3D glass-ceramic;
- the crystallization and 3D hot bending of the partially crystallized glass-ceramic are carried out at the same time, and the bending time is generally within 30 minutes.
- the crystal phase of the 3D glass-ceramic includes lithium silicate, lithium disilicate, ⁇ -quartz, ⁇ -quartz solid solution, spodumene, ⁇ -spodumene, ⁇ -spodumene solid solution, nepheline, cordierite, mullite, apatite, zirconium dioxide, zinc spinel, magnesia-aluminum spinel and rutile, etc.
- the hot bending process in the embodiment is shown in Table 2 below.
- the hot bending process includes 4 preheating stations, 3 hot pressing stations and 2 cooling stations.
- the temperature of the first preheating station is 430°C
- the temperature of the second preheating station is 500°C
- the temperature of the third preheating station is 600°C
- the temperature of the fourth preheating station is 680°C.
- the temperature of the first hot-pressing station is 800°C, the upper pressure is 0.4MPa, and the lower pressure is 0.4MPa; the temperature of the second hot-pressing station is 810°C, the upper pressure is 0.4MPa, and the lower pressure is 0.4MPa; The temperature of the hot pressing station was 600°C, the upper pressure was 0.4 MPa, and the lower pressure was 0.4 MPa. The temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 20s.
- the hot bending process with the serial number 12 is: the hot bending process includes 4 preheating stations, 3 hot pressing stations and 2 cooling stations.
- the temperature of the first preheating station is 430°C
- the temperature of the second preheating station is 500°C
- the temperature of the third preheating station is 700°C
- the temperature of the fourth preheating station is 850°C.
- the temperature of the first hot-pressing station is 780°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 760°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa;
- the temperature of the hot pressing station was 600°C, the upper pressure was 0.1 MPa, and the lower pressure was 0.1 MPa.
- the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s. List this.
- Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 62.00%; Al 2 O 3 17.00%; MgO 2.50%; Na 2 O 2.50%; Li 2 O 10.00%; B 2 O 3 2.00%, rare earth oxide La 2 O 3 0.8%, nucleating agent (containing 2.00% of P 2 O 5 ; 1.20% of ZrO 2 ), and 0.8 wt % of the total mass of nucleating agent and preparation raw materials NaCl, the total weight of the above-mentioned raw materials is 1713.6g), and after being fully mixed, it is melted and formed in a high-temperature elevator furnace.
- the temperature of the melting and forming process is 1650 ° C, and the melting time is 5h. to get glass bricks;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is to keep at 620°C for 5 hours, then reduce to 30°C at 1°C/min), and then transfer it to a precision annealing furnace Carry out nucleation treatment; the temperature of nucleation treatment is 760°C, and the time of nucleation treatment is 120min;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 790°C, and the time of the crystallization treatment is 10 minutes, so as to obtain partially crystallized glass bricks;
- Step 4 After the partially crystallized glass bricks are trimmed by a grinding and polishing machine, they are cut into pieces by a multi-wire cutting machine, and processed by a CNC machine into glass pieces with a length, width and thickness of 158*75*0.65mm, and then a flat grinder and polishing are used. Rough grinding and polishing were carried out on the machine to obtain a partially crystallized glass original sheet, and the crystallinity was 10 wt % after measurement.
- Step 5 Perform 3D hot bending treatment on the partially crystallized glass original sheet; the hot bending treatment includes 4 preheating stations, 3 hot pressing stations and 2 cooling stations.
- the temperature of the first preheating station is 430°C
- the temperature of the second preheating station is 500°C
- the temperature of the third preheating station is 600°C
- the temperature of the fourth preheating station is 680°C.
- the temperature of the first hot-pressing station is 800°C, the upper pressure is 0.4MPa, and the lower pressure is 0.4MPa; the temperature of the second hot-pressing station is 810°C, the upper pressure is 0.4MPa, and the lower pressure is 0.4MPa; The temperature of the hot pressing station was 600°C, the upper pressure was 0.4 MPa, and the lower pressure was 0.4 MPa. The temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 20s. (That is, the hot bending process with the serial number 1 in Table 2 is adopted), and the 3D glass-ceramic sample 1 is obtained.
- the above-mentioned 3D glass-ceramic sample 1 was tested, using a ray diffractometer, the instrument was set to a voltage of 40mV, a current of 30mA, a test range of 10-50°, a scanning speed of 1°/min, and a step size of 0.02°/step.
- the X-ray diffraction data was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 1 was 15 wt%, the crystal phase precipitated was ⁇ -spodumene, and the average particle size of the crystal was 37 nm.
- the absolute value of the b value of the 3D glass-ceramic sample 1 is 2.30; the light transmittance with a wavelength of 360nm is 76.30%, the average transmittance of light with a wavelength of 380-780nm is 88.20%, and the wavelength of 360- The average transmittance of light at 400 nm was 80.10%, and the haze was 0.40%.
- Step 6 Perform chemical strengthening treatment on the 3D glass-ceramics obtained in step 5 after hot bending, and immerse the glass in molten 100wt% NaNO 3 solution for 8 hours at a temperature of 430°C to finally obtain a finished 3D glass-ceramic 1.
- Embodiment 2 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 64.00%; Al 2 O 3 17.00%; Na 2 O 2.50%; Li 2 O 12.5%; B 2 O 3 2.00%, Nucleating agent (0.80% P 2 O 5 ; 1.20% ZrO 2 ), and clarifying agent NaCl accounting for 0.8 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1713.6 g, fully mixed in a high-temperature elevator furnace Medium melting and forming, the temperature of melting and forming treatment is 1650°C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 and step 3 are identical with embodiment 1;
- Step 4 Trimming, cutting into pieces, and the process of rough grinding and polishing is the same as that in Example 1, and after measurement, the crystallinity is 13wt%;
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the 3D glass-ceramic sample 2 is obtained by the hot bending process with the serial number 1 in Table 2 (refer to Example 1).
- the above-mentioned 3D glass-ceramic sample 2 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 2 after hot bending It was 24 wt%, the precipitated crystal phase was ⁇ -spodumene, and the average particle size of the crystal was 27 nm.
- the absolute value of the b value of the 3D glass-ceramic sample 2 is 3.10; the light transmittance with a wavelength of 360nm is 76.00%, and the average transmittance of light with a wavelength of 380-780nm is 88.00%.
- the average transmittance of light at 360-400nm is 78.00%, and the haze is 0.43%.
- Step 6 chemically strengthen the 3D glass-ceramic obtained in step 5 after hot bending, and the processing conditions are the same as those in Example 1, and finally a finished 3D glass-ceramic 2 is obtained.
- Embodiment 3 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 63.64%; Al 2 O 3 16.03%; Li 2 O 16.03%; B 2 O 3 2.00%, nucleating agent (0.80%) P 2 O 5 ; 1.50% ZrO 2 ), and 0.8 wt % of the clarifier NaCl accounting for the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1713.6 g, and they are fully mixed and then melted and formed in a high-temperature lifting furnace.
- the treatment temperature is 1630°C
- the melting time is 5h
- the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 610°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 705°C, and the time of nucleation treatment is 120min;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 775°C, and the time of the crystallization treatment is 10 minutes, so as to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 9wt% after measurement.
- Step 5 Perform 3D hot bending treatment on part of the original crystallized glass; adopt the hot bending process with the serial number 1 in Table 2 (refer to Example 1) to obtain 3D glass-ceramic sample 3.
- the above-mentioned 3D glass-ceramic sample 3 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 3 after hot bending is 18 wt %, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 24 nm.
- the absolute value of the b value of the 3D glass-ceramic sample 3 is 1.21; the light transmittance with a wavelength of 360nm is 83.71%, and the average transmittance of light with a wavelength of 380-780nm is 90.22%.
- the average transmittance of light at 360-400nm is 84.56%, and the haze is 0.16%.
- Embodiment 4 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 66.63%; Al 2 O 3 15.13%; MgO 4.76%; Na 2 O 1.55%; Li 2 O 8.65%; rare earth oxides La 2 O 3 0.81%, nucleating agent (0.67% P 2 O 5 ; 1.30% ZrO 2 , Y 2 O 3 0.50%), and 0.8 wt % NaCl accounting for the total mass of nucleating agent and preparation raw materials, the above raw materials total
- the weight is 1713.6g, and it is melted and formed in a high-temperature lifting furnace after being fully mixed.
- the temperature of the melting and forming treatment is 1630°C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 610°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 720°C, and the time of nucleation treatment is 120min;
- Step 3 After nucleation, the glass bricks are continuously subjected to the crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 780°C, and the time of the crystallization treatment is 10 minutes, so as to obtain the glass bricks after partial crystallization treatment;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 11 wt% after measurement.
- Step 5 Perform 3D hot bending treatment on part of the original crystallized glass; adopt the hot bending process with the serial number 1 in Table 2 (refer to Example 1) to obtain 3D glass-ceramic sample 4.
- the above-mentioned 3D glass-ceramic sample 4 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 4 after hot bending is 23 wt%, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 27 nm.
- the absolute value of the b value of the 3D glass-ceramic sample 4 is 1.48; the light transmittance with a wavelength of 360nm is 80.06%, and the average transmittance of light with a wavelength of 380-780nm is 89.5%.
- the average transmittance of light at 360-400nm is 83.50%, and the haze is 0.25%.
- Step 6 Chemically strengthen the 3D glass-ceramic obtained in step 5 after hot bending, and immerse the glass in a molten 100wt% NaNO 3 solution at a temperature of 450° C. for 7 hours to finally obtain a finished 3D glass-ceramic 4.
- Embodiment 5 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 66.96%; Al 2 O 3 14.20%; MgO 4.79%; Na 2 O 0.56%; Li 2 O 9.70%; rare earth oxides Er 2 O 3 0.81%, nucleating agent (1.68% P 2 O 5 ; 1.30% ZrO 2 ), and 0.4 wt % NaCl and 0.4 wt % SnO 2 as fining agents based on the total mass of nucleating agent and preparation raw materials, The total weight of the above-mentioned raw materials is 1713.6g. After fully mixing, they are melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming process is 1630°C, and the melting time is 5h. The glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 and step 3 are identical with embodiment 4;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 16 wt% after measurement.
- Step 5 Perform 3D hot bending treatment on part of the original crystallized glass; adopt the hot bending process with the serial number 1 in Table 2 (refer to Example 1) to obtain 3D glass-ceramic sample 5.
- the above-mentioned 3D glass-ceramic sample 5 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 5 after hot bending is 33 wt%, the precipitated crystal phases are ⁇ -quartz solid solution and ⁇ -spodumene, and the average particle size of the crystals is 22 nm.
- the absolute value of the 5b value of the 3D glass-ceramic sample is 3.24; the light transmittance with a wavelength of 360nm is 72.00%, and the average transmittance of light with a wavelength of 380-780nm is 88.90%, and the wavelength is 360%.
- the average transmittance of light at -400 nm was 78.60%, and the haze was 0.54%.
- Embodiment 6 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 66.95%; Al 2 O 3 14.20%; MgO 2.29%; Na 2 O 1.56%; ZnO 1.00%, Li 2 O 9.70% ; Rare earth oxide La 2 O 3 0.81%, nucleating agent (1.68% P 2 O 5 ; 1.31% ZrO 2 ; 0.5% Y 2 O 3 ), and 0.8 wt % of the total mass of nucleating agent and preparation raw materials The total weight of the above-mentioned raw materials is 1713.6g. After fully mixing, they are melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 °C, and the melting time is 5h. get glass bricks;
- Step 2 is the same as Example 4.
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 765°C, and the time of the crystallization treatment is 20 minutes, so as to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 12wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and a 3D glass-ceramic sample 6 is obtained by using the hot bending process with the serial number 1 in Table 2 (refer to Example 1).
- the above-mentioned 3D glass-ceramic sample 6 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 6 after hot bending is 23 wt%, the precipitated crystal phases are ⁇ -quartz solid solution and ⁇ -spodumene, and the average grain size of the crystals is 30 nm.
- the absolute value of the b value is 3.4; the light transmittance with a wavelength of 360nm is 66.30%, the average light transmittance with a wavelength of 380-780nm is 88.30%, and the average light transmittance with a wavelength of 360-400nm is 88.30%.
- the transmittance was 76.20%, and the haze was 0.96%.
- Embodiment 7 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 66.42%; Al 2 O 3 14.09%; MgO 4.75%; Na 2 O 1.55%; Li 2 O 9.62%, nucleating agent (0.67% P 2 O 5 ; 1.3% ZrO 2 ; 1.6% TiO 2 ), and 0.8 wt % of NaCl accounting for the total mass of nucleating agent and preparation raw materials, the total weight of the above-mentioned raw materials is 1713.6 g, fully mixed in a high temperature elevator furnace Melt molding, the temperature of the melting molding treatment is 1630 °C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 is the same as Example 4.
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 750° C., and the time of the crystallization treatment is 20 minutes, so as to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 17wt% after measurement.
- Step 5 Part of the original crystallized glass is subjected to 3D hot bending treatment, and the hot bending process with the serial number 1 in Table 2 is adopted (refer to Example 1) to obtain a 3D glass-ceramic sample 7.
- the instrument setting conditions are the same as in Example 1, and analyze the X-ray diffraction data after the detection, wherein, the crystallinity of the 3D glass-ceramic sample 7 after hot bending is 34 wt%, the crystal phase precipitated is ⁇ -quartz solid solution, and the average particle size of the crystal is 24 nm.
- the limited light source is D65
- the absolute value of the b value of the 3D glass-ceramic sample 7 is 1.20
- the light transmittance with a wavelength of 360nm is 83.10%
- the average transmittance of light with a wavelength of 380-780nm is 90.28%.
- the average transmittance of light at 360-400nm is 84.62%, and the haze is 0.15%.
- Step 6 Perform chemical strengthening treatment on the 3D glass-ceramic after hot bending obtained in Step 5, and immerse the glass in molten 100wt% NaNO 3 solution at a temperature of 430°C for 9 hours to finally obtain a finished 3D glass-ceramic 7.
- Step 1 Prepare to weigh the raw materials for the preparation of glass, which in molar percentages contain the following components: SiO 2 66.95%; Al 2 O 3 13.20%; CaO 1.0%; MgO 3.79%; Na 2 O 1.56%; Li 2 O 9.70 %; nucleating agent (1.68% P 2 O 5 ; 1.51% ZrO 2 , 0.61% Ti 2 O, and clarifying agent NaCl accounting for 0.7 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above raw materials is 1711.9 g, sufficient After mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
- Step 2 After cooling the glass brick obtained in step 1 to 800 °C, transfer it to an annealing furnace for annealing (the annealing process is 570 °C for 5 hours, and then reduce to 30 °C at 1 °C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 715°C, and the time of nucleation treatment is 200min;
- Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 820° C., and the time of the crystallization treatment is 10 minutes, to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 28wt% after measurement.
- Step 5 Perform 3D hot bending treatment on the partially crystallized glass original sheet; the hot bending treatment includes 4 preheating stations, 3 hot pressing stations and 2 cooling stations.
- the temperature of the first preheating station is 480°C
- the temperature of the second preheating station is 635°C
- the temperature of the third preheating station is 685°C
- the temperature of the fourth preheating station is 715°C.
- the temperature of the first hot-pressing station is 745°C, the upper pressure is 0.3MPa, and the lower pressure is 0.6MPa; the temperature of the second hot-pressing station is 760°C, the upper pressure is 0MPa, and the lower pressure is 0.MPa; The temperature of the hot pressing station is 600°C, the upper pressure is 0 MPa, and the lower pressure is 0 MPa.
- the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C.
- the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 80s. (that is, adopt the hot bending process with the serial number 8 in Table 2) to obtain the 3D glass-ceramic sample 8.
- the above-mentioned 3D glass-ceramic sample 8 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 8 after hot bending is 45 wt%, the precipitated crystal phases are ⁇ -quartz solid solution and ⁇ -spodumene, and the average particle size of the crystal is 37 nm.
- the absolute value of the b value of the 3D glass-ceramic sample 8 is 2.90; the light transmittance with a wavelength of 360nm is 76.11%, the average transmittance of light with a wavelength of 380-780nm is 88.10%, and the wavelength of 360- The average transmittance of light at 400 nm was 78.80%, and the haze was 0.63%.
- Embodiment 9 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of the glass, which contains the following components in terms of molar percentage: SiO 2 66.96%; Al 2 O 3 13.20%; MgO 5.79%; Na 2 O 1.26%; Li 2 O 8.00%; B 2 O 3 1.00%; rare earth oxide Er 2 O 3 0.9%, nucleating agent (1.68% P 2 O 5 ; 1.21% ZrO 2 ), and clarifying agent NaCl accounting for 0.7 wt % of the total mass of nucleating agent and preparation raw materials, the above
- the total weight of the raw materials is 1711.9g.
- the temperature of the melting and forming treatment is 1630 °C, and the melting time is 5h.
- the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 and step 3 are identical with embodiment 8;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 19wt% after measurement.
- Step 5 Perform 3D hot bending treatment on part of the original crystallized glass, and adopt the hot bending process with the serial number 8 in Table 2 (refer to Example 8) to obtain 3D glass-ceramic sample 9.
- the above-mentioned 3D glass-ceramic sample 9 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 9 after hot bending is 32 wt%, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 24 nm.
- the absolute value of the b value of the 3D glass-ceramic sample 9 is 1.30; the light transmittance with a wavelength of 360nm is 82.10%, and the average transmittance of light with a wavelength of 380-780nm is 89.40%.
- the average transmittance of light at 360-400nm is 85.20%, and the haze is 0.21%.
- Embodiment 10 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the raw materials for glass preparation, which in molar percentages contain the following components: SiO 2 71.65%; Al 2 O 3 13.20%; MgO 2.79%; Na 2 O 0.56%; Li 2 O 8.00%; rare earth oxides Er 2 O 3 0.61%, nucleating agent (1.68% P 2 O 5 ; 1.51% ZrO 2 ), and clarifying agent NaCl accounting for 0.7 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1711.9 g, which is sufficient After mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
- Step 2 is the same as Example 8;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 800° C., and the time of the crystallization treatment is 10 minutes, so as to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 20wt% after measurement.
- Step 5 Part of the original crystallized glass is subjected to 3D hot bending treatment, and the hot bending process with the serial number 8 in Table 2 is adopted (refer to Example 8) to obtain a 3D glass-ceramic sample 10.
- the above-mentioned 3D glass-ceramic sample 10 was tested, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 10 after hot bending is 37 wt%, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 27 nm.
- the absolute value of b value is 1.60; the light transmittance with a wavelength of 360nm is 81.13%, the average transmittance of light with a wavelength of 380-780nm is 89.60%, and the average light transmittance of light with a wavelength of 360-400nm is 89.60%.
- the transmittance was 82.80%, and the haze was 0.19%.
- Embodiment 11 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 70.65%; Al 2 O 3 13.20%; MgO 2.79%; Na 2 O 1.56%; Li 2 O 8.00%; rare earth oxides La 2 O 3 0.61%, nucleating agent (1.68% P 2 O 5 ; 1.51% ZrO 2 ), and clarifying agent NaCl accounting for 0.7 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1711.9 g, sufficient After mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
- Step 2 and Step 3 are the same as in Example 10;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 21 wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 8 in Table 2 is adopted (refer to Example 8) to obtain a 3D glass-ceramic sample 11.
- the above-mentioned 3D glass-ceramic sample 11 was tested, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 11 after hot bending is 41 wt%, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 22 nm.
- the absolute value of the b value is 1.10; the light transmittance with a wavelength of 360nm is 82.40%, the average light transmittance with a wavelength of 380-780nm is 90.60%, and the average light transmittance with a wavelength of 360-400nm is 90.60%.
- the transmittance was 85.30%, and the haze was 0.13%.
- Embodiment 12 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 70.65%; Al 2 O 3 12.92%; MgO 2.42%; ZnO 0.80%; Na 2 O 1.05%; Li 2 O 8.25% ; Rare earth oxide La 2 O 3 1.22%, nucleating agent (1.37% P 2 O 5 ; 1.32% Y 2 O 3 ), and NaNO 3 and 0.4 wt % accounting for 0.3 wt % of the total mass of nucleating agent and preparation raw materials
- 2 O 3 is used as a clarifying agent, the total weight of the above raw materials is 1711.9g, and after being fully mixed, it is melted and formed in a high-temperature lifting furnace.
- the temperature of the melting and forming treatment is 1630 ° C, the melting time is 5h, and it is poured into ASTM SA213/TP310S austenitic chromium Glass bricks are obtained in nickel stainless steel molds;
- Step 2 After cooling the glass brick obtained in step 1 to 800 °C, transfer it to an annealing furnace for annealing (the annealing process is 570 °C for 5 hours, and then reduce to 30 °C at 1 °C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 700°C, and the time of nucleation treatment is 200min;
- Step 3 is the same as Example 5;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 25wt% after measurement.
- Step 5 Perform 3D hot bending treatment on the part of the crystallized glass original sheet, and adopt the hot bending process with the serial number 8 in Table 2 (refer to Example 8) to obtain a 3D glass-ceramic sample 12.
- the above-mentioned 3D glass-ceramic sample 12 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 12 after hot bending is 43 wt %, the precipitated crystal phase is a ⁇ -quartz solid solution, and the average particle size of the crystal is 24 nm.
- the absolute value of b value is 1.15; the light transmittance with a wavelength of 360nm is 83.68%, the average transmittance of light with a wavelength of 380-780nm is 90.56%, and the average light transmittance of light with a wavelength of 360-400nm is 90.56%.
- the transmittance was 86.30%, and the haze was 0.17%.
- Step 6 chemically strengthen the 3D glass-ceramic obtained in step 5 after hot bending, and the chemical strengthening conditions are the same as those in Example 7, and finally the finished 3D glass-ceramic 12 is obtained.
- Embodiment 13 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 71.15%; Al 2 O 3 12.70%; MgO 2.79%; Na 2 O 0.56%; Li 2 O 8.00%; B 2 O 3 1.00%, rare earth oxide Nd 2 O 3 0.61%, nucleating agent (1.68% P 2 O 5 ; 1.51% CaF 2 ), and 0.7 wt% clarifier NaCl accounting for the total mass of nucleating agent and preparation raw materials, the above The total weight of the raw materials is 1711.9g. After fully mixing, they are melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming process is 1630 °C, and the melting time is 5h. The glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 After cooling the glass brick obtained in step 1 to 800 °C, transfer it to an annealing furnace for annealing (the annealing process is 570 °C for 5 hours, and then reduce to 30 °C at 1 °C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 710°C, and the time of nucleation treatment is 200min;
- Step 3 is the same as Embodiment 10;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 18wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 8 in Table 2 is adopted (refer to Example 8) to obtain a 3D glass-ceramic sample 13.
- the above-mentioned 3D glass-ceramic sample 13 was tested, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 13 after hot bending is 34 wt%, the crystal phase precipitated is ⁇ -quartz solid solution, and the average particle size of the crystal is 35 nm.
- the absolute value of b value is 1.75; the light transmittance with a wavelength of 360nm is 81.03%, the average transmittance of light with a wavelength of 380-780nm is 89.00%, and the average light transmittance of light with a wavelength of 360-400nm is 89.00%.
- the transmittance was 82.30%, and the haze was 0.23%.
- Embodiment 14 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 68.00%; Al 2 O 3 12.00%; MgO 3.5%; Na 2 O 0.50%; Li 2 O 10.00%; B 2 O 3 3.00%, nucleating agent (2.00% P 2 O 5 ; 1.00% Y 2 O 3 ), and 0.2 wt % NaCl, 0.2 wt % SnO 2 and 0.2 wt % CeO 2 is used as a clarifying agent.
- the total weight of the above raw materials is 1711.9g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C and the melting time is 5h. It is poured into ASTM SA213/TP310S austenitic chromium-nickel stainless steel. The glass brick is obtained in the mold;
- Step 2 is the same as Example 13;
- Step 3 is the same as Example 1;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 35wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 8 in Table 2 is adopted (refer to Example 8) to obtain a 3D glass-ceramic sample 14.
- the above-mentioned 3D glass-ceramic sample 14 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 14 after hot bending It is 62wt%, the precipitated crystal phase is ⁇ -quartz solid solution + hectorite, and the average particle size of the crystal is 27nm.
- the absolute value of b value is 1.11; the light transmittance with a wavelength of 360nm is 84.20%, the average transmittance of light with a wavelength of 380-780nm is 90.90%, and the average light transmittance of light with a wavelength of 360-400nm is 90.90%.
- the transmittance was 85.80%, and the haze was 0.22%.
- Embodiment 15 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 66.95%; Al 2 O 3 11.20%; CaO 1.20%; MgO 4.59%; Na 2 O 1.26%; Li 2 O 9.00% ; B 2 O 3 2.00%, rare earth oxide Nd 2 O 3 0.61%, nucleating agent (1.68% P 2 O 5 ; 1.51% ZrO 2 ), and 0.6 wt % clarification of the total mass of nucleating agent and preparation raw materials
- the total weight of the above-mentioned raw materials is 1710.2g. After fully mixing, they are melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 °C, and the melting time is 5h. get glass bricks;
- Step 2 After cooling the glass brick obtained in step 1 to 800 °C, transfer it to an annealing furnace for annealing (the annealing process is 550 °C for 5 hours, and then reduce to 30 °C at 1 °C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 690°C, and the time of nucleation treatment is 200min;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 750°C, and the time of the crystallization treatment is 30min, so as to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 32wt% after measurement.
- Step 5 Perform 3D hot bending treatment on the part of the original crystallized glass, and adopt the hot bending process with the serial number 8 in Table 2 (refer to Example 8) to obtain a 3D glass-ceramic sample 15.
- the above-mentioned 3D glass-ceramic sample 15 was detected, using a ray diffractometer, and the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 15 after hot bending was: 53wt%, the precipitated crystal phase is ⁇ -quartz solid solution+lithium feldspar, and the average particle size of the crystal is 24nm.
- the limited light source is D65
- the absolute value of b value is 0.70
- the light transmittance with a wavelength of 360nm is 85.22%
- the average transmittance of light with a wavelength of 380-780nm is 91.20%
- the average light transmittance of light with a wavelength of 360-400nm is 91.20%.
- the transmittance was 87.50%, and the haze was 0.16%.
- Embodiment 16 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 65.10%; Al 2 O 3 8.51%; Na 2 O 1.00%; Li 2 O 20.83%; B 2 O 3 1.52%, A nucleating agent (0.82% P 2 O 5 ; 1.72% ZrO 2 ; 0.5% NaF), and 0.3 wt % NaNO 3 and 0.3 wt % As 2 O 3 in the total mass of the nucleating agent and the preparation raw materials as clarifying agents, The total weight of the above-mentioned raw materials is 1710.2g. After fully mixing, they are melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming process is 1620°C, and the melting time is 5h. The glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 After cooling the glass brick obtained in step 1 to 800 °C, transfer it to an annealing furnace for annealing (the annealing process is 550 °C for 5 hours, and then reduce to 30 °C at 1 °C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 670°C, and the time of nucleation treatment is 200min;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 710° C., and the time of the crystallization treatment is 100 min, to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 40wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending process.
- the hot bending process adopts the hot bending process with the serial number 6 in Table 2. cooling station.
- the temperature of the first preheating station is 450°C
- the temperature of the second preheating station is 600°C
- the temperature of the third preheating station is 650°C
- the temperature of the fourth preheating station is 710°C.
- the temperature of the first hot pressing station is 730°C, the upper pressure is 0.3MPa, and the lower pressure is 0.3MPa; the temperature of the second hot pressing station is 740°C, the upper pressure is 0MPa, and the lower pressure is 0MPa; the third hot pressing The temperature of the station is 600°C, the upper pressure is 0MPa, and the lower pressure is 0MPa.
- the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 60s. A 3D glass-ceramic sample 16 was obtained.
- the above-mentioned 3D glass-ceramic sample 16 is detected, using a ray diffractometer, the instrument setting conditions are the same as in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 16 after hot bending is: 60wt%, the precipitated crystal phase is ⁇ -quartz solid solution+lithium feldspar, and the average particle size of the crystal is 21nm.
- Step 6 chemically strengthen the 3D glass-ceramic obtained in step 5 after hot bending, and immerse the glass in a molten 100wt% NaNO 3 solution at a temperature of 430°C for 11 hours to finally obtain a finished 3D glass-ceramic 16.
- Embodiment 17 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 68.00%; Al 2 O 3 5.50%; CaO 0.50%; Na 2 O 1.00%; Li 2 O 21.00%; B 2 O 3 1.50%, nucleating agent (0.80% P 2 O 5 ; 1.70% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials Melting and forming in a high-temperature lifting furnace, the temperature of melting and forming is 1630 ° C, the melting time is 5 hours, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 500°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 570°C, and the time of nucleation treatment is 200min;
- Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 640° C., and the time of the crystallization treatment is 100 min, to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 78 wt % after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 6 in Table 2 is adopted (refer to Example 16) to obtain a 3D glass-ceramic sample 17.
- the above-mentioned 3D glass-ceramic sample 17 was detected, using a ray diffractometer, the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 17 after hot bending was: 91wt%, the precipitated crystal phase is ⁇ -quartz solid solution + hectorite, and the average grain size of the crystal is 21nm.
- the absolute value of b value is 1.0; the light transmittance with a wavelength of 360nm is 84.32%, the average light transmittance with a wavelength of 380-780nm is 90.80%, and the average light transmittance with a wavelength of 360-400nm is 90.80%.
- the transmittance was 86.40%, and the haze was 0.16%.
- Embodiment 18 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 69.14%; Al 2 O 3 5.21%; Na 2 O 0.46%; Li 2 O 21.13%; B 2 O 3 1.52%, Nucleating agent (0.82% P 2 O 5 ; 1.72% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above raw materials is 1708.5 g, fully mixed in a high-temperature elevator furnace Melt molding, the temperature of melting molding treatment is 1550 °C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 490°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 530°C, and the time of nucleation treatment is 200min;
- Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 640°C, and the time of the crystallization treatment is 120 min, to obtain partially crystallization treated glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 72 wt% after measurement.
- Step 5 Perform 3D hot bending process on part of the crystallized glass original sheet.
- the hot bending process adopts the hot bending process with the serial number 13 in Table 2; cooling station.
- the temperature of the first preheating station is 450°C
- the temperature of the second preheating station is 600°C
- the temperature of the third preheating station is 650°C
- the temperature of the fourth preheating station is 710°C.
- the temperature of the first hot pressing station is 720°C, the upper pressure is 0.3MPa, and the lower pressure is 0.3MPa; the temperature of the second hot pressing station is 720°C, the upper pressure is 0MPa, and the lower pressure is 0MPa; the third hot pressing The temperature of the station is 600°C, the upper pressure is 0MPa, and the lower pressure is 0MPa.
- the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s. A 3D glass-ceramic sample 18 was obtained.
- the above-mentioned 3D glass-ceramic sample 18 was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 18 after hot bending was: 92wt%, the precipitated crystal phase is lithium disilicate+lithium permeable feldspar, and the average particle size of the crystal is 18nm.
- the absolute value of b value is 0.43; the light transmittance with a wavelength of 360nm is 87.17%, the average transmittance of light with a wavelength of 380-780nm is 92.10%, and the average light transmittance of light with a wavelength of 360-400nm is 92.10%.
- the transmittance was 90.30%, and the haze was 0.11%.
- Embodiment 19 The preparation method of 3D glass-ceramic:
- Steps 1-2 are exactly the same as in Example 18;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 630° C., and the time of the crystallization treatment is 120 minutes, so as to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and after measurement, the crystallinity is 60wt%;
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 13 in Table 2 is adopted (refer to Example 18) to obtain a 3D glass-ceramic sample 19.
- the above-mentioned 3D glass-ceramic sample 19 is detected, using a ray diffractometer, the instrument setting conditions are the same as those in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 19 after hot bending is: 86wt%, the precipitated crystal phase is lithium disilicate+lithium permeable feldspar, and the average particle size of the crystal is 19nm.
- the absolute value of b value is 0.44; the light transmittance with a wavelength of 360nm is 87.31%, the average transmittance of light with a wavelength of 380-780nm is 92.30%, and the average light transmittance of light with a wavelength of 360-400nm is 92.30%.
- the transmittance was 89.50%, and the haze was 0.11%.
- Embodiment 20 The preparation method of 3D glass-ceramic:
- Steps 1-2 are exactly the same as in Example 18;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 625° C., and the time of the crystallization treatment is 120 minutes, so as to obtain partially crystallized glass bricks;
- Step 4 Trimming, cutting into pieces, and the process of rough grinding and polishing is the same as that of Example 1, and the crystallinity is 51wt% after measurement;
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 13 in Table 2 is adopted (refer to Example 18) to obtain a 3D glass-ceramic sample 20.
- the above-mentioned 3D glass-ceramic sample 20 is detected, using a ray diffractometer, and the instrument setting conditions are the same as those in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 20 after hot bending is: 73wt%, the precipitated crystal phase is lithium disilicate+lithium permeable feldspar, and the average particle size of the crystal is 23nm.
- the absolute value of b value is 0.58; the light transmittance with a wavelength of 360nm is 86.20%, the average transmittance of light with a wavelength of 380-780nm is 92.10%, and the average light transmittance of light with a wavelength of 360-400nm is 92.10%.
- the transmittance was 87.80%, and the haze was 0.10%.
- Embodiment 21 The preparation method of 3D glass-ceramic:
- Steps 1-2 are exactly the same as in Example 18;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 620°C, and the time of the crystallization treatment is 120min, so as to obtain the glass bricks after partial crystallization treatment;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and after measurement, the crystallinity is 30wt%,
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 13 in Table 2 is adopted (refer to Example 18) to obtain a 3D glass-ceramic sample 21.
- the above-mentioned 3D glass-ceramic sample 21 was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 21 after hot bending was: 65wt%, the precipitated crystal phase is lithium disilicate+lithium permeable feldspar, and the average particle size of the crystal is 25nm.
- the absolute value of the b value is 0.62; the light transmittance with a wavelength of 360nm is 85.14%, the average light transmittance with a wavelength of 380-780nm is 91.60%, and the average light transmittance with a wavelength of 360-400nm is 91.60%.
- the transmittance was 88.10%, and the haze was 0.15%.
- Embodiment 22 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 69.5%; Al 2 O 3 5.3%; Na 2 O 1.60%; Li 2 O 20.5%; B 2 O 3 0.55%, Nucleating agent (0.8% P 2 O 5 ; 1.75% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1708.5 g, fully mixed in a high-temperature elevator furnace Melt molding, the temperature of melting molding treatment is 1550 °C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 480°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 560°C, and the time of nucleation treatment is 200min;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 630° C., and the time of the crystallization treatment is 100 min, to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 39wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment.
- the hot bending process adopts the hot bending process with the serial number 15 in Table 2; the hot bending treatment includes 4 preheating stations, 3 hot pressing stations and 2 cooling station.
- the temperature of the first preheating station is 450°C
- the temperature of the second preheating station is 600°C
- the temperature of the third preheating station is 650°C
- the temperature of the fourth preheating station is 740°C.
- the temperature of the first hot-pressing station is 770°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 760°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa;
- the temperature of the hot pressing station was 600°C, the upper pressure was 0 MPa, and the lower pressure was 0 MPa.
- the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s.
- a 3D glass-ceramic sample 22 was obtained.
- the above-mentioned 3D glass-ceramic sample 22 is detected, using a ray diffractometer, the instrument setting conditions are the same as those in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 22 after hot bending is: 85wt%, the precipitated crystal phase is lithium feldspar+lithium disilicate, and the average particle size of the crystal is 19nm.
- Step 6 Perform chemical strengthening treatment on the 3D glass-ceramic obtained in step 5 after hot bending, and immerse the glass in molten 100wt% NaNO 3 solution at a temperature of 450° C. for 9 hours to finally obtain a finished 3D glass-ceramic twenty two.
- Embodiment 23 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 71.80%; Al 2 O 3 4.80%; MgO 1.40%; Na 2 O 1.00%; Li 2 O 18.80%; ZnO 0.3% , nucleating agent (0.8% P 2 O 5 ; 1.1% ZrO 2 ), and clarifier NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1708.5 g, fully mixed in a high temperature lifting furnace Medium melting and forming, the temperature of melting and forming treatment is 1550°C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 480°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 545°C, and the time of nucleation treatment is 200min;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 610° C., and the time of the crystallization treatment is 200 min, to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 45wt% after measurement.
- Step 5 Perform 3D hot bending treatment on part of the original crystallized glass, and adopt the hot bending process with the serial number 15 in Table 2 (refer to Example 22) to obtain 3D glass-ceramic sample 23;
- the above-mentioned 3D glass-ceramic sample 23 was detected, using a ray diffractometer, the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 23 after hot bending was 92wt%, the precipitated crystal phase is lithium feldspar+lithium disilicate, and the average particle size of the crystal is 20nm.
- the limited light source is D65
- the absolute value of b value is 0.61
- the light transmittance with a wavelength of 360nm is 85.82%
- the average transmittance of light with a wavelength of 380-780nm is 91.50%
- the average light transmittance of light with a wavelength of 360-400nm is 91.50%.
- the transmittance was 88.00%
- the haze was 0.15%.
- Step 6 chemically strengthening the 3D glass-ceramic obtained in step 5 after hot bending, and the processing conditions are the same as those in Example 22, and finally a finished 3D glass-ceramic 23 is obtained.
- Embodiment 24 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 69.50%; Al 2 O 3 4.25%; Na 2 O 1.60%; Li 2 O 20.5%; B 2 O 3 1.60%, Nucleating agent (0.8% P 2 O 5 ; 1.75% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1708.5 g, fully mixed in a high-temperature elevator furnace Melt molding, the temperature of melting molding treatment is 1550 °C, the melting time is 5h, and the glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 480°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 538°C, and the time of nucleation treatment is 200min;
- Step 3 After the nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 620°C, and the time of the crystallization treatment is 100 minutes, so as to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 43wt% after measurement.
- Step 5 Part of the crystallized glass original sheet is subjected to 3D hot bending treatment.
- the hot bending process adopts the hot bending process with the serial number 14 in Table 2; the hot bending treatment includes 4 preheating stations, 3 hot pressing stations and 2 cooling station.
- the temperature of the first preheating station is 450°C
- the temperature of the second preheating station is 600°C
- the temperature of the third preheating station is 650°C
- the temperature of the fourth preheating station is 720°C.
- the temperature of the first hot-pressing station is 750°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 760°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station is 600°C, the upper pressure is 0 MPa, and the lower pressure is 0 MPa.
- the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s. A 3D glass-ceramic sample 24 was obtained.
- the absolute value of b value is light with a wavelength of 360 nm to detect the above-mentioned 3D glass-ceramic sample 24.
- a ray diffractometer is used, and the instrument setting conditions are the same as those in Example 1, and the detected X-ray diffraction data are analyzed.
- the crystallinity of glass sample 24 after hot bending is 82 wt %
- the precipitated crystal phase is lithium feldspar + lithium disilicate
- the average particle size of the crystal is 22 nm.
- the absolute value of b value is 0.43; the light transmittance with a wavelength of 360nm is 88.17%, the average transmittance of light with a wavelength of 380-780nm is 92.60%, and the average light transmittance of light with a wavelength of 360-400nm is 92.60%.
- the transmittance was 89.60%, and the haze was 0.11%.
- Step 6 chemically strengthen the 3D glass-ceramic obtained in step 5 after hot bending, and the processing conditions are the same as those in Example 22, and finally a finished 3D glass-ceramic 24 is obtained.
- Embodiment 25 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 68.76%; Al 2 O 3 4.13%; MgO 0.98%, ZnO 0.98%, Na 2 O 0.45%; Li 2 O 20.71% ; B 2 O 3 1.49%, nucleating agent (0.81% P 2 O 5 ; 1.69% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of the nucleating agent and the preparation raw materials, the total weight of the above-mentioned raw materials is 1708.5 g, After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1550 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 480°C for 5 hours, and then drops to 30°C at 1°C/min), and the obtained annealed glass brick is annealed.
- XRD test Figure 1 is obtained, it can be seen that it is in a glass state, and then transferred to a precision annealing furnace for nucleation treatment; the temperature of nucleation treatment is 540 ° C, and the time of nucleation treatment is 200min;
- Step 3 is the same as in Example 24;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 47 wt% after measurement.
- the obtained partially crystallized glass original sheet was subjected to XRD test, and Figure 2 was obtained, and it could be seen that it was in a partially crystallized state.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 14 in Table 2 is adopted (refer to Example 24) to obtain a 3D glass-ceramic sample 25.
- the above-mentioned 3D glass-ceramic sample 25 is detected, using a ray diffractometer, the instrument setting conditions are the same as those in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 25 after hot bending is among , the crystallinity after hot bending is 87wt%, the precipitated crystal phase is lithium disilicate+lithium permeable feldspar+ ⁇ -quartz solid solution, and the average grain size of the crystal is 18nm.
- the absolute value of b value is 0.39; the light transmittance with a wavelength of 360nm is 88.80%, the average transmittance of light with a wavelength of 380-780nm is 92.70%, and the average light transmittance of light with a wavelength of 360-400nm is 92.70%.
- the transmittance was 89.80%, and the haze was 0.09%.
- Step 5 Chemically strengthen the 3D glass-ceramic obtained in step 4 after hot bending, and immerse the glass in a molten 100wt% NaNO 3 solution at a temperature of 450° C. for 10 hours to finally obtain a finished 3D glass-ceramic 25.
- Embodiment 26 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 68.73%; Al 2 O 3 4.13%; MgO 0.98%, ZnO 1.68%, Na 2 O 0.45%; Li 2 O 20.01% %; B 2 O 3 1.49%, nucleating agent (0.81% P 2 O 5 ; 1.72% ZrO 2 ), and clarifying agent NaCl accounting for 0.5 wt % of the total mass of nucleating agent and preparation raw materials, the total weight of the above raw materials is 1708.5 g , After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1550 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
- Step 2 is the same as in Example 25;
- Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 615° C., and the time of the crystallization treatment is 120 min, to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 55wt% after measurement.
- the obtained partially crystallized glass original sheet was subjected to XRD test, and Figure 3 was obtained, and it could be seen that it was in a partially crystallized state.
- Step 5 Part of the original crystallized glass is subjected to 3D hot bending treatment, and the hot bending process with the serial number 15 in Table 2 is adopted (refer to Example 22) to obtain a 3D glass-ceramic sample 26.
- the above-mentioned 3D glass-ceramic sample 26 is detected, using a ray diffractometer, and the instrument setting conditions are the same as in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 30 after hot bending is: 91 wt%, the precipitated crystal phase is hectorite, and the average particle size of the crystal is 23 nm.
- the absolute value of the b value is 0.42; the light transmittance with a wavelength of 360nm is 88.13%, the average light transmittance with a wavelength of 380-780nm is 92.80%, and the average light transmittance with a wavelength of 360-400nm is 92.80%.
- the transmittance was 89.90%, and the haze was 0.11%.
- Embodiment 27 The preparation method of 3D glass-ceramic:
- Step 1 Same as Example 18, the difference lies in the temperature of the melt-molding process; the temperature of the melt-molding process in this example is 1610°C;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 460°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 480°C, and the time of nucleation treatment is 360min;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 550° C., and the time of the crystallization treatment is 300 min, to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 6wt% after measurement.
- Step 5 Part of the original crystallized glass is subjected to 3D hot bending treatment, and the hot bending process with the serial number 1 in Table 2 (same as Example 1) is used to obtain 3D glass-ceramic sample 27.
- the above-mentioned 3D glass-ceramic sample 27 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 27 was 14wt% , the precipitated crystal phase is lithium silicate, and the average particle size of the crystal is 10 nm.
- the absolute value of the b value of the 3D glass-ceramic sample 27 is 0.15; the light transmittance with a wavelength of 360nm is 90.60%, and the average transmittance of light with a wavelength of 380-780nm is 93.00%, and the wavelength of 360- The average transmittance of light at 400 nm was 91.40%, and the haze was 0.07%.
- Embodiment 28 The preparation method of 3D glass-ceramic:
- Step 1 is the same as in Example 27;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 460°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 500°C, and the time of nucleation treatment is 300min;
- Step 3 After the nucleation, the glass bricks are continuously subjected to crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 570°C, and the time of the crystallization treatment is 280min, so as to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 8 wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 1 in Table 2 is used to obtain a 3D glass-ceramic sample 28.
- the above-mentioned 3D glass-ceramic sample 28 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 28 was 16wt% , the precipitated crystal phase is lithium silicate, and the average particle size of the crystal is 15 nm.
- the absolute value of the b value of the 3D glass-ceramic sample 28 is 0.25; the transmittance of light with a wavelength of 360 nm is 90.10%, and the average transmittance of light with a wavelength of 380-780 nm is 92.80%, and the wavelength of 360- The average transmittance of light at 400 nm was 91.20%, and the haze was 0.09%.
- Embodiment 29 The preparation method of 3D glass-ceramic:
- Step 1 is the same as in Example 27;
- Step 2 is the same as in Example 28;
- Step 3 After nucleation, the glass bricks are continuously subjected to the crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 560°C, and the time of the crystallization treatment is 240min, so as to obtain the glass bricks after partial crystallization treatment;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 9wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 1 in Table 2 is used to obtain a 3D glass-ceramic sample 28.
- the above-mentioned 3D glass-ceramic sample 29 was detected, using a ray diffractometer, the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 29 was 17wt% , the precipitated crystal phase is lithium silicate, and the average particle size of the crystal is 13 nm.
- the absolute value of the b value of the 3D glass-ceramic sample 29 is 0.23; the light transmittance with a wavelength of 360nm is 90.50%, and the average transmittance of light with a wavelength of 380-780nm is 92.70%, and the wavelength of 360- The average transmittance of light at 400 nm was 91.50%, and the haze was 0.08%.
- Embodiment 30 The preparation method of 3D glass-ceramic:
- Step 1 is the same as in Example 17;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 500°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 600°C, and the time of nucleation treatment is 80min;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 610°C, and the time of the crystallization treatment is 180min, so as to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 37 wt% after measurement.
- Step 5 Perform 3D hot bending treatment on part of the original crystallized glass sheet, and use the hot bending process with the serial number 3 in Table 2 to obtain a 3D glass-ceramic sample 30 .
- the obtained partially crystallized glass original sheet was subjected to XRD test, and Figure 4 was obtained. It can be seen that it is in a partially crystallized state.
- the above-mentioned 3D glass-ceramic sample 30 was detected, using a ray diffractometer, and the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 30 after hot bending was: 75wt%, the precipitated crystal phase is hectorite+ ⁇ -quartz solid solution, and the average grain size of the crystal is 18nm.
- the absolute value of the b value is 0.35; the light transmittance with a wavelength of 360nm is 88.20%, the average light transmittance with a wavelength of 380-780nm is 92.60%, and the average light transmittance with a wavelength of 360-400nm is 92.60%.
- the transmittance was 90.00%, and the haze was 0.11%.
- Embodiment 31 The preparation method of 3D glass-ceramic:
- Step 1 is the same as Example 2;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 600°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 800°C, and the time of nucleation treatment is 30min;
- Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 870° C., and the time of the crystallization treatment is 15 minutes, so as to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 88 wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending processing, and a 3D glass-ceramic sample 31 is obtained by using the hot bending process with the serial number 4 in Table 2.
- the above-mentioned 3D glass-ceramic sample 31 was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 31 after hot bending was 99 wt %, the precipitated crystal phase is ⁇ -spodumene, and the average particle size of the crystal is 48 nm.
- the absolute value of the b value is 2.60; the light transmittance with a wavelength of 360nm is 74.10%, the average light transmittance with a wavelength of 380-780nm is 89.30%, and the average light transmittance with a wavelength of 360-400nm is 89.30%.
- the transmittance was 80.50%, and the haze was 0.78%.
- Embodiment 32 The preparation method of 3D glass-ceramic:
- Step 1 is the same as Example 2;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 600°C for 5 hours, and then drop to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 780°C, and the time of nucleation treatment is 60min;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 900° C., and the time of the crystallization treatment is 5 minutes, to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 58 wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 7 in Table 2 is used to obtain a 3D glass-ceramic sample 32.
- the above-mentioned 3D glass-ceramic sample 32 was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 32 after hot bending was 98 wt %, the precipitated crystal phase is ⁇ -spodumene, and the average particle size of the crystal is 81 nm.
- the absolute value of the b value is 2.80; the light transmittance with a wavelength of 360nm is 62.00%, the average light transmittance with a wavelength of 380-780nm is 88.60%, and the average light transmittance with a wavelength of 360-400nm is 88.60%.
- the transmittance was 65.80%, and the haze was 0.72%.
- Embodiment 33 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 67.45%; Al 2 O 3 14.20%; CaO 0.50%; MgO 1.79%; Na 2 O 1.56%; Li 2 O 9.70% ; nucleating agent (2.18% P 2 O 5 ; 0.81% TiO 2 ; 1.31% ZrO 2 ; 0.5% Y 2 O 3 ), and 0.8 wt% clarifier NaCl accounting for the total mass of the nucleating agent and the preparation raw materials, the above-mentioned raw materials The total weight is 1713.5g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming process is 1650°C, and the melting time is 5h. It is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 500°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 650°C, and the time of nucleation treatment is 160min;
- Step 3 After nucleation, the glass bricks are continued to undergo crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 820° C., and the time of the crystallization treatment is 30 minutes, to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 90 wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 6 in Table 2 is used to obtain a 3D glass-ceramic sample 33.
- the above-mentioned 3D glass-ceramic sample 33 is detected, using a ray diffractometer, and the instrument setting conditions are the same as in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 33 after hot bending is 100wt%, the precipitated crystal phase is ⁇ -spodumene, and the average particle size of the crystal is 98nm.
- the absolute value of the b value is 3.8; the light transmittance with a wavelength of 360nm is 63.10%, the average light transmittance with a wavelength of 380-780nm is 88.20%, and the average light transmittance with a wavelength of 360-400nm is 88.20%.
- the transmittance was 65.40%, and the haze was 0.98%.
- Embodiment 34 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 66.65%; Al 2 O 3 10.87%; MgO 2.44%; ZnO 2.82%; Na 2 O 0.21%; K 2 O 0.21% ; Li 2 O 9.88%; B 2 O 3 0.94%; nucleating agent (1.85% P 2 O 5 ; 2.00% ZrO 2 ; 2.13% CaF 2 ), and 0.7 wt % of the total mass of nucleating agent and preparation raw materials Clarifying agent NaCl, the total weight of the above-mentioned raw materials is 1711.9g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of melting and forming is 1640 ° C, the melting time is 4h, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to get glass bricks;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 500°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 620°C, and the time of nucleation treatment is 240min;
- Step 3 After nucleation, the glass bricks are continuously subjected to the crystallization treatment in the precision annealing furnace, the temperature of the crystallization treatment is 650°C, and the time of the crystallization treatment is 40min, so as to obtain the glass bricks after partial crystallization treatment;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 68 wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 7 in Table 2 is used to obtain a 3D glass-ceramic sample 34.
- the above-mentioned 3D glass-ceramic sample 34 was detected, using a ray diffractometer, the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 34 after hot bending was: 79wt%, the precipitated crystal phase is ⁇ -quartz solid solution, and the average grain size of the crystal is 65nm.
- the absolute value of b value is 0.76; the light transmittance with a wavelength of 360nm is 84.22%, the average light transmittance with a wavelength of 380-780nm is 91.00%, and the average light transmittance with a wavelength of 360-400nm is 91.00%.
- the transmittance was 87.50%, and the haze was 0.16%.
- Embodiment 35 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 64.55%; Al 2 O 3 10.45%; MgO 2.37%; ZnO 2.73%; Na 2 O 0.21%; K 2 O 0.20% ; Li 2 O 9.58%; B 2 O 3 0.91%; nucleating agent (1.94% P 2 O 5 ; 2.91% TiO 2 ; 2.02% ZrO 2 ; 2.13% CaF 2 ), and accounted for the total nucleating agent and preparation raw materials Mass 0.7wt% clarifier NaCl, the total weight of the above raw materials is 1711.9g, fully mixed and then melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1640 ° C, the melting time is 4h, and it is poured into ASTM SA213/TP310S austenitic chromium Glass bricks are obtained in nickel stainless steel molds;
- Step 2 and Step 3 are the same as in Example 35;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that in Example 1, and the crystallinity is 82 wt % after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 6 in Table 2 is used to obtain a 3D glass-ceramic sample 35.
- the above-mentioned 3D glass-ceramic sample 35 was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein the crystallinity of the 3D glass-ceramic sample 35 after hot bending was: 86wt%, the precipitated crystal phase is ⁇ -quartz solid solution, and the average grain size of the crystal is 42nm.
- the absolute value of the b value is 0.68; the light transmittance with a wavelength of 360nm is 85.42%, the average light transmittance with a wavelength of 380-780nm is 91.10%, and the average light transmittance with a wavelength of 360-400nm is 91.10%.
- the transmittance was 87.20%, and the haze was 0.19%.
- Embodiment 36 The preparation method of 3D glass-ceramic:
- Step 1 Prepare to weigh the preparation raw materials for glass (in molar percentage, it contains the following components: SiO 2 70.13%; Al 2 O 3 11.50%; MgO 2.57%; ZnO 2.97%; Na 2 O 0.22%; K 2 O 0.22% ; Li 2 O 10.40%; B 2 O 3 0.99%; nucleating agent (0.84% P 2 O 5 ; 0.16% CaF 2 ), and 0.7 wt % clarifying agent NaCl accounting for the total mass of nucleating agent and preparation raw materials, the above The total weight of the raw materials is 1711.9g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1640 ° C, and the melting time is 3 hours. The glass brick is obtained by pouring it into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel;
- Step 2 and Step 3 are the same as Embodiment 34;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 63 wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 5 in Table 2 is used to obtain a 3D glass-ceramic sample 36.
- the above-mentioned 3D glass-ceramic sample 36 was detected, using a ray diffractometer, the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 36 after hot bending was 70wt%, the precipitated crystal phase is ⁇ -quartz solid solution, and the average grain size of the crystal is 37nm.
- the absolute value of the b value is 0.53; the light transmittance with a wavelength of 360nm is 86.00%, the average light transmittance with a wavelength of 380-780nm is 92.20%, and the average light transmittance with a wavelength of 360-400nm is 92.20%.
- the transmittance was 88.60%, and the haze was 0.10%.
- Embodiment 37 The preparation method of 3D glass-ceramic:
- Step 1 Same as Example 17, the difference is only the temperature and the melting time of the melt forming process.
- the temperature of the melt forming treatment is 1650°C, and the melting time is 2h;
- Step 2 After cooling the glass brick obtained in step 1 to 800°C, transfer it to an annealing furnace for annealing (the annealing process is 500°C for 5 hours, and then reduce to 30°C at 1°C/min), and then transfer to a precision annealing furnace for annealing.
- Nucleation treatment the temperature of nucleation treatment is 600°C, and the time of nucleation treatment is 80min;
- Step 3 After nucleation, the glass bricks are continuously subjected to crystallization treatment in a precision annealing furnace, the temperature of the crystallization treatment is 600° C., and the time of the crystallization treatment is 240 min, to obtain partially crystallized glass bricks;
- step 4 the process of trimming, cutting into pieces, rough grinding and polishing is the same as that of Example 1, and the crystallinity is 75wt% after measurement.
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment, and the hot bending process with the serial number 6 in Table 2 is used to obtain a 3D glass-ceramic sample 37.
- the above-mentioned 3D glass-ceramic sample 37 is detected, using a ray diffractometer, the instrument setting conditions are the same as in Example 1, and the X-ray diffraction data after the detection is analyzed, wherein, the crystallinity of the 3D glass-ceramic sample 37 after hot bending is: 88wt%, the precipitated crystal phase is hectorite+ ⁇ -quartz solid solution, and the average particle size of the crystal is 57nm.
- the absolute value of b value is 0.38; the light transmittance with a wavelength of 360nm is 88.40%, the average transmittance of light with a wavelength of 380-780nm is 92.80%, and the average light transmittance of light with a wavelength of 360-400nm is 92.80%.
- the transmittance was 90.10%, and the haze was 0.12%.
- Embodiment 38 The preparation method of 3D glass-ceramic:
- Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending process.
- the hot bending process adopts the hot bending process with the serial number 20 in Table 2; the hot bending process includes 3 preheating stations, 4 hot pressing stations and 2 cooling station.
- the temperature of the first preheating station is 450°C
- the temperature of the second preheating station is 600°C
- the temperature of the third preheating station is 650°C.
- the temperature of the first hot-pressing station is 760°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 750°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station is 720°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the fourth hot pressing station is 600°C, the upper pressure is 0MPa, and the lower pressure is 0MPa.
- the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 140s, and the 3D glass-ceramic sample 22F is obtained.
- the above-mentioned 3D glass-ceramic sample 22F was detected, using a ray diffractometer, and the instrument setting conditions were the same as in Example 1, and the X-ray diffraction data after the detection was analyzed.
- the precipitated crystal phase is lithium feldspar+lithium disilicate, and the average particle size of the crystal is 18nm.
- the limited light source is D65
- the absolute value of b value is 0.43
- the light transmittance with a wavelength of 360nm is 88.15%
- the average transmittance of light with a wavelength of 380-780nm is 92.77%
- the average light transmittance of light with a wavelength of 360-400nm is 92.77%.
- the transmittance was 89.45%, and the haze was 0.11%.
- Embodiment 39 The preparation method of 3D glass-ceramic:
- Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending process.
- the hot bending process adopts the hot bending process with the serial number 21 in Table 3; the hot bending process includes 5 preheating stations, 3 hot pressing stations and 2 cooling station.
- the temperature of the first preheating station is 430°C
- the temperature of the second preheating station is 500°C
- the temperature of the third preheating station is 600°C
- the temperature of the fourth preheating station is 680°C
- the temperature of the third preheating station is 680°C.
- the temperature of the five preheating stations is 720°C.
- the temperature of the first hot pressing station is 745°C, the upper pressure is 0.5MPa, and the lower pressure is 0.5MPa; the temperature of the second hot pressing station is 760°C, the upper pressure is 0MPa, and the lower pressure is 0MPa; the third hot pressing The temperature of the station is 600°C, the upper pressure is 0MPa, and the lower pressure is 0MPa.
- the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 140s, and the 3D glass-ceramic sample 22G is obtained.
- the instrument setting conditions are the same as in Example 1, and analyze the X-ray diffraction data after the detection, wherein, the crystallinity of the 3D glass-ceramic sample 22G after hot bending is: 90wt%, the precipitated crystal phase is lithium feldspar+lithium disilicate, and the average particle size of the crystal is 22nm.
- the absolute value of b value is 0.55; the light transmittance with a wavelength of 360nm is 86.12%, the average transmittance of light with a wavelength of 380-780nm is 92.40%, and the average light transmittance of light with a wavelength of 360-400nm is 92.40%.
- the transmittance was 88.40%, and the haze was 0.10%.
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 62.40%; Al 2 O 3 13.24%; MgO 4.46%; Na 2 O 1.46%; Li 2 O 9.04%, nucleating agent (0.94% P 2 O 5 ; 6.58% ZrO 2 ; 1.88% TiO 2 , totaling 9.40% of nucleating agent), and 0.8 wt % NaCl accounting for the total mass of nucleating agent and preparation raw materials, the total weight of the above-mentioned raw materials is 1713.6 g, sufficient After mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
- Step 2 is the same as Example 4; it can be seen that the nucleated glass original sheet has precipitated crystals and is in a ceramic state, which does not meet the conditions for the subsequent hot bending process.
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 60.70%; Al 2 O 3 12.87%; MgO 4.34%; Na 2 O 1.42%; Li 2 O 8.79%, nucleating agent (0.91% P 2 O 5 ; 9.14% ZrO 2 ; 1.83% TiO 2 , totaling 11.88% of nucleating agent), and 0.8 wt % NaCl accounting for the total mass of nucleating agent and preparation raw materials, the total weight of the above-mentioned raw materials is 1713.6 g, sufficient After mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630 ° C, the melting time is 5 hours, and it is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
- Step 2 During the process of cooling the glass brick obtained in step 1 to 800°C, crystals are precipitated in the center, and stress difference occurs inside the glass brick, which causes the glass brick to crack and cannot be machined.
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 67.45%; Al 2 O 3 14.20%; CaO 0.50%; MgO 1.79%; Na 2 O 1.56%; Li 2 O 9.70% ; nucleating agent (2.18% P 2 O 5 ; 1.31% ZrO 2 ; 0.81% TiO 2 and 0.5% Y 2 O 3 ), and 0.8 wt% clarifier NaCl accounting for the total mass of the nucleating agent and the preparation raw materials, the above-mentioned raw materials The total weight is 1708.5g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of melting and forming is 1630°C, and the melting time is 5h. It is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
- Step 2 is the same as Example 4.
- Step 3 After nucleation, the glass brick continues to undergo crystallization treatment in the precision annealing furnace.
- the temperature of the crystallization treatment is 930°C, and the time of the crystallization treatment is 30 minutes; after the crystallization treatment, the glass brick is uncontrollable because the crystallization temperature is too high. Devitrification, stress difference occurs inside the glass brick, which causes the glass brick to crack and cannot be machined.
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 70.33%; Al 2 O 3 14.82%; Na 2 O 1.63%; Li 2 O 10.11%; MgO 1.34%; ZnO 1.04% , nucleating agent (0.52%P 2 O 5 ; 0.21% ZrO 2 ), and clarifying agents NaCl and SnO 2 accounting for 0.4wt% and 0.4wt% of the total mass of the nucleating agent and the preparation raw materials, respectively, the total weight of the above-mentioned raw materials is 1708.5 g. After fully mixing, it is melted and formed in a high-temperature lifting furnace. The temperature of the melting and forming treatment is 1630°C, and the melting time is 5h. It is poured into a mold made of ASTM SA213/TP310S austenitic chromium-nickel stainless steel to obtain glass bricks;
- Steps 2 and 3 have the same conditions as those of Example 33.
- the XRD test is performed on the glass brick after nucleation treatment. It can be seen that the nucleation cannot appear due to too little nucleating agent, and uncontrollable crystallization occurs during the crystallization treatment. , There is a stress difference inside the glass, causing the hot bending glass to break.
- Step 1 Prepare to weigh the preparation raw materials of glass (in molar percentage, it contains the following components: SiO 2 70.45%; Al 2 O 3 13.16%; MgO 2.78%; Na 2 O 0.56%; Li 2 O 7.98%; B 2 O 3 1.00%; nucleating agent (1.67% P 2 O 5 ; 1.30% ZrO 2 ; 0.60% TiO 2 and 0.5% Y 2 O 3 ), and 0.4 wt % and 0.3 wt % of the total mass of nucleating agent and preparation raw materials
- the clarifiers NaCl and CeO 2 the total weight of the above raw materials is 1711.9g, and they are fully mixed and then melted and formed in a high-temperature lifting furnace.
- the temperature of the melting and forming treatment is 1630 ° C, the melting time is 5h, and it is poured into ASTM SA213/TP310S austenitic chromium-nickel Glass bricks are obtained from stainless steel molds;
- Step 2 After cooling the glass brick obtained in step 1 to 900°C, transfer it to a precision annealing furnace for nucleation treatment; the temperature of nucleation treatment is 850°C, and the time of nucleation treatment is 120min; When the nucleation temperature is too high, uncontrollable crystallization occurs, and stress difference occurs inside the glass brick, which causes the glass brick to crack and cannot be processed.
- Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending process, and the hot bending process adopts the hot bending process with the serial number 16 in Table 2; cooling station.
- the temperature of the first preheating station is 480°C
- the temperature of the second preheating station is 600°C
- the temperature of the third preheating station is 650°C
- the temperature of the fourth preheating station is 720°C.
- the temperature of the first hot-pressing station is 940°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 920°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station is 600°C, the upper pressure is 0 MPa, and the lower pressure is 0 MPa.
- the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s.
- a 3D glass-ceramic sample 22B was obtained.
- the above-mentioned 3D glass-ceramic sample 22B was detected, and a ray diffractometer was used.
- the instrument setting conditions were the same as those in Example 1, and the X-ray diffraction data after the detection was analyzed.
- 100wt% the precipitated crystal phase is ⁇ -spodumene+lithium disilicate, and the average particle size of the crystal is 111nm.
- the absolute value of b value is 7.45; the light transmittance with a wavelength of 360nm is 64.10%, the average transmittance of light with a wavelength of 380-780nm is 86.50%, and the average light transmittance of light with a wavelength of 360-400nm is 86.50%.
- the transmittance was 69.20%, and the haze was 0.99%. Because the temperature of hot pressing is too high, the average crystal grain size of the finally prepared glass-ceramics is too high, which leads to the increase of b value and the decrease of light transmittance. imaging.
- Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment.
- the hot bending process adopts the hot bending process with the serial number 17 in Table 2; the hot bending treatment includes 4 preheating stations, 3 hot pressing stations and 2 hot bending stations. cooling station.
- the temperature of the first preheating station is 450°C
- the temperature of the second preheating station is 600°C
- the temperature of the third preheating station is 650°C
- the temperature of the fourth preheating station is 720°C.
- the temperature of the first hot-pressing station is 930°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 920°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station is 600°C, the upper pressure is 0 MPa, and the lower pressure is 0 MPa.
- the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s.
- a 3D glass-ceramic sample 22C was obtained.
- the above-mentioned 3D glass-ceramic sample 22C use a ray diffractometer, and the instrument setting conditions are the same as in Example 1, and analyze the X-ray diffraction data after the detection, wherein, the crystallinity of the 3D glass-ceramic sample 22C after hot bending is: 100wt%, the precipitated crystal phase is ⁇ -spodumene+lithium disilicate, and the average particle size of the crystal is 124nm.
- the absolute value of b value is 7.86; the light transmittance with a wavelength of 360nm is 62.40%, the average transmittance of light with a wavelength of 380-780nm is 87.30%, and the average light transmittance of light with a wavelength of 360-400nm is 87.30%.
- the transmittance was 68.20%, and the haze was 1.10%. Because the temperature of hot pressing is too high, the average crystal grain size of the finally prepared glass-ceramics is too high, which leads to the increase of b value and the decrease of light transmittance. imaging.
- Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending process.
- the hot bending process adopts the hot bending process with serial number 18 in Table 2; the hot bending process includes 4 preheating stations, 3 hot pressing stations and cooling station.
- the temperature of the first preheating station is 450°C
- the temperature of the second preheating station is 500°C
- the temperature of the third preheating station is 650°C
- the temperature of the fourth preheating station is 650°C.
- the temperature of the first hot-pressing station is 580°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 600°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station is 600°C, the upper pressure is 0 MPa, and the lower pressure is 0 MPa.
- the temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each station in the preheating station, the hot pressing station and the cooling station is the same, which is 90s.
- a 3D glass-ceramic sample 22D was obtained. Because the hot pressing temperature is too low, the 3D glass-ceramic sample 22D cannot be hot bent into the target shape.
- Step 1, Step 2, Step 3 and Step 4 are the same as in Embodiment 22;
- Step 5 Part of the original crystallized glass sheet is subjected to 3D hot bending treatment.
- the hot bending process adopts the hot bending process with the serial number 19 in Table 2; cooling station.
- the temperature of the first preheating station is 500°C
- the temperature of the second preheating station is 550°C
- the temperature of the third preheating station is 600°C.
- the temperature of the first hot-pressing station is 600°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; the temperature of the second hot-pressing station is 580°C, the upper pressure is 0.1MPa, and the lower pressure is 0.1MPa; The temperature of the hot pressing station was 550°C, the upper pressure was 0 MPa, and the lower pressure was 0 MPa. The temperature of the first cooling station was 450°C, and the temperature of the second cooling station was 300°C. Among them, the working time of each of the preheating station, the hot pressing station and the cooling station is the same, which is 90s, and the 3D glass-ceramic sample 22E is obtained. Because the hot pressing temperature is too low, the 3D glass-ceramic sample 22E cannot be hot bent into the target shape.
- the SLP-2000 stress meter was used to test, and the photoelastic coefficient was set to 25.5 and the refractive index to 1.54. It was a routine test. The test results included surface compressive stress, compressive stress depth and average tensile stress. The tensile stress linear density was the calculated value. SLP-2000 The stress meter measures the sum of the tensile stress divided by the glass thickness.
- Compressive stress depth ( ⁇ m): the distance from the chemically strengthened glass surface to the position where the compressive stress is zero;
- Average tensile stress CT-AV (MPa): the ratio of the sum of the tensile stress obtained by the SLP-2000 stress meter test to the thickness of the tensile stress area;
- Tensile stress linear density CT-LD obtained according to the SLP-2000 stress meter test, the ratio of the tensile stress integral to the glass thickness of the chemically strengthened glass under its thickness section;
- Drop test of the whole machine a method of testing the strength of tempered glass.
- the tempered glass sheet is attached to the sample of electronic equipment such as mobile phones, and it falls freely from a high place to record the height of the broken glass. This height value can reflect the glass.
- the strength of this test method is called the drop test of the whole machine.
- the test method of this patent is that a mobile phone with a load of 180g of tempered glass sheet is freely dropped on a 120-mesh sandpaper, and the sandpaper is closely attached to the marble bottom plate;
- Vickers hardness (Hv) 300N pressure for 10s: use a diamond regular pyramid indenter with an angle of 136 degrees between opposite surfaces, press into the surface of the tested sample under the action of a load of 300N, and remove the load after holding for 10s. Measure the indentation diagonal length d, then calculate the indentation surface area, and finally find the average pressure on the indentation surface area, which is the Vickers hardness value of the glass, represented by the symbol HV.
- the surface compressive stress of the chemically strengthened 3D glass-ceramic products in the examples is 108-514 MPa
- the compressive stress depth is 109-121 ⁇ m
- the average tensile stress CT-AV is 42-93 MPa
- the tensile stress is 42-93 MPa.
- the stress linear density CT-LD is 30145-43157
- the drop test height of the whole machine is 1.51-1.82m
- the Vickers hardness of the finished 3D glass-ceramic after chemical strengthening (300N pressure for 10s) is 712-741Hv.
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Abstract
Description
Claims (26)
- 一种3D微晶玻璃,其特征在于,所述3D微晶玻璃的结晶度为14-100wt%;所述3D微晶玻璃的晶体的平均粒径为10-100nm。
- 根据权利要求1所述的3D微晶玻璃,其中,所述3D微晶玻璃的结晶度为14-30wt%,或所述3D微晶玻璃的结晶度为50-100wt%;或所述3D微晶玻璃的结晶度为31-49wt%;或者,所述3D微晶玻璃的晶体的平均粒径为15-30nm;或者,所述3D微晶玻璃的厚度为0.02-5mm,优选的,所述3D微晶玻璃的厚度为0.35-1.2mm。
- 根据权利要求1或2所述的3D微晶玻璃,其中,所述3D微晶玻璃的380-780nm波长光的平均透过率为88-93%,优选为90-91.5%;或者,所述3D微晶玻璃在360-400nm波长光的平均透过率为65-91.5%,优选为79-91%,更优选为85-91%。
- 根据权利要求1-3中任一项所述的3D微晶玻璃,其中,所述3D微晶玻璃厚度为0.7mm时的b值(黄蓝值)绝对值为0.1-3.5,优选为0.3-1.5;或者,所述3D微晶玻璃的雾度为0.07-1.0%,优选为0.07-0.5%。
- 根据权利要求1-4中任一项所述的3D微晶玻璃,其中,所述3D微晶玻璃的晶相为硅酸锂,二硅酸锂,β-石英,β-石英固溶体,透锂长石,β-锂辉石,β-锂辉石固溶体,霞石,堇青石,莫来石,磷灰石,二氧化锆,锌尖晶石,镁铝尖晶石和金红石中的一种或两种以上。
- 根据权利要求6所述的3D微晶玻璃,其中,所述3D微晶玻璃以mol%计含有SiO 2和Al 2O 3总量大于60%;优选为68-80%;或者,含有Na 2O+Li 2O以mol%计为7%-30%,优选为10%~26%。
- 根据权利要求1-7任一项所述3D微晶玻璃,其中,所述3D微晶玻璃包括成核剂,以氧化物、氟化物或单质计,所述成核剂包括P 2O 5,TiO 2,ZrO 2,Cr 2O 3,CaF 2,LiF,NaF,KF,Y 2O 3,Au,Ag和Cu中的一种或两种以上;优选为P 2O 5,TiO 2和ZrO 2中的一种或两种以上。
- 根据权利要求1-8任一项所述3D微晶玻璃,其中,所述3D微晶玻璃包括澄清剂,所述澄清剂包括NaCl,Na 2SO 4,SnO 2,As 2O 3,Sb 2O 3,NaNO 3,KNO 3,CeO 2和(NH 4) 2SO 4中的一种或两种以上;优选为NaCl,SnO 2,NaNO 3和CeO 2中的一种或两种以上。
- 根据权利要求1-9任一项所述3D微晶玻璃,其中,所述3D微晶玻璃的晶化玻璃原材为经过核化和晶化处理后具有平均粒径5-50nm晶体的玻璃材。
- 根据权利要求1-9任一项所述3D微晶玻璃,其中,所述3D微晶玻璃的晶化玻璃原材为经过核化和晶化处理后具有5-90wt%结晶度的玻璃材。
- 根据权利要求1-11任一项所述3D微晶玻璃,其中,所述3D微晶玻璃经过化学强化后的跌落高度>1.5m,优选的,300N力负载10s维氏硬度大于650。
- 权利要求1-12中任一项所述的3D微晶玻璃的制备方法,其中,所述制备方法包括如下步骤:步骤1:将3D微晶玻璃的制备原料混合,熔化后,冷却进行退火处理得到玻璃基材;步骤2:将步骤1中得到的玻璃基材进行核化处理;其中在核化处理前后可根据需要进行切割;步骤3:将上述步骤2的核化后的玻璃基材进行晶化处理;步骤4:将晶化处理后的玻璃基材根据需要进行切割得到晶化玻璃原材;步骤5:将晶化玻璃原材进行3D热弯处理后即得到3D微晶玻璃样品;其中在步骤5中的3D热弯处理过程中还伴随着晶化处理的过程。
- 根据权利要求13所述的方法,其中,所述步骤1中,熔化温度为1350-1700℃;优选的,熔化温度为1400-1650℃;更优选的,熔化后冷却至500-1000℃;进一步优选的,所述方法还可以包括将3D微晶玻璃样品进行化学强化处理得到3D微晶玻璃成品的步骤。
- 根据权利要求13或14所述的方法,其中,所述步骤1中,所述熔化时间为1-5小时;优选的,所述步骤3中在500-900℃保温5-300min后进行晶化处理;进一步优选的,所述步骤3中,还包括进行修边,CNC机床加工,粗磨和/或抛光处理中的一种或两种以上处理后得到晶化玻璃原材。
- 根据权利要求13-15中任一项所述的方法,其中,所述步骤1中的加入成核剂的量为成核剂和微晶玻璃氧化物总量的1-9mol%,进一步优选的成核剂的量为2-5mol%。
- 根据权利要求13-16中任一项所述的方法,其中,所述步骤1中的加入澄清剂的量为成核剂和微晶玻璃氧化物的总质量的0-4wt%,优选为0.1-2wt%。
- 根据权利要求13-17中任一项所述的方法,其中,所述步骤2中,核化处理的温度为450-800℃,核化处理的时间为30-360min;进一步优选的,所述核化处理的温度为520-570℃,核化处理的时间为120-300min。
- 根据权利要求13-18中任一项所述的方法,其中,所述步骤3中,晶化处理的温度为550-900℃,晶化处理的时间为5-300min;优选的,晶化处理的温度为600-850℃,晶化处理的时间为10-240min,进一步优选的,所述晶化处理的温度为600-750℃,晶化处理的时间为10-150min。
- 根据权利要求13-19中任一项所述的方法,其中,所述步骤5中热弯处理包括预热工站,热压工站和冷却工站。
- 根据权利要求20所述的方法,其中,所述预热工站为1-30个,优选为2-4个;所述热压工站为1-30个,优选为1-3个;所述冷却工站包括为1-30个,优选为2-4个。
- 根据权利要求20或21所述的方法,其中,所述预热工站温 度为300-850℃;所述热压工站的温度为600-920℃,压力为0-6MPa;所述冷却工站的温度为200-650℃。
- 根据权利要求20-22中任一项所述的方法,其中,所述预热工站的工作时间为20-800秒;所述热压工站的工作时间为20-800秒,所述冷却工站的工作时间为20-800秒;优选的,所述预热工站的工作时间为60-600秒;所述热压工站的工作时间为60-480秒,所述冷却工站的工作时间为60-600秒。
- 权利要求13-23任一项所述的制备方法制备的3D微晶玻璃。
- 权利要求24所述的3D微晶玻璃,其特征在于,所述3D微晶玻璃为透明或不透明的;优选的,所述3D微晶玻璃为曲面或平面的。
- 权利要求1-12任一项所述的3D微晶玻璃或者权利要求24或25所述的3D微晶玻璃在用于手机显示屏,平板电脑显示屏,掌上游戏机,电子终端,便携式数码装置,车载中控屏幕,电子白板玻璃,智能家居触摸屏,车辆风挡玻璃,飞行器风挡玻璃或航行器风挡玻璃中的应用。
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CN117865465A (zh) * | 2023-06-29 | 2024-04-12 | 重庆鑫景特种玻璃有限公司 | 一种着色化学强化玻璃及其制法和应用 |
CN117865464A (zh) * | 2023-06-29 | 2024-04-12 | 重庆鑫景特种玻璃有限公司 | 一种着色化学强化玻璃及其制备方法和应用 |
WO2024086021A1 (en) * | 2022-10-14 | 2024-04-25 | Corning Incorporated | 3d forming of lithium silicate glass ceramics with residual glass phase |
WO2024109495A1 (zh) * | 2022-11-22 | 2024-05-30 | 湖南旗滨新材料有限公司 | 一种3d微晶玻璃及其制备方法、预晶化微晶玻璃 |
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WO2024086021A1 (en) * | 2022-10-14 | 2024-04-25 | Corning Incorporated | 3d forming of lithium silicate glass ceramics with residual glass phase |
WO2024109495A1 (zh) * | 2022-11-22 | 2024-05-30 | 湖南旗滨新材料有限公司 | 一种3d微晶玻璃及其制备方法、预晶化微晶玻璃 |
CN117865465A (zh) * | 2023-06-29 | 2024-04-12 | 重庆鑫景特种玻璃有限公司 | 一种着色化学强化玻璃及其制法和应用 |
CN117865464A (zh) * | 2023-06-29 | 2024-04-12 | 重庆鑫景特种玻璃有限公司 | 一种着色化学强化玻璃及其制备方法和应用 |
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KR20230132509A (ko) | 2023-09-15 |
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US20240317636A1 (en) | 2024-09-26 |
EP4265573A1 (en) | 2023-10-25 |
US20240076228A1 (en) | 2024-03-07 |
WO2022156772A1 (zh) | 2022-07-28 |
EP4276077A1 (en) | 2023-11-15 |
JP2024504395A (ja) | 2024-01-31 |
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KR20230132510A (ko) | 2023-09-15 |
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