WO2022145339A1 - ガラス及びその製造方法 - Google Patents
ガラス及びその製造方法 Download PDFInfo
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- WO2022145339A1 WO2022145339A1 PCT/JP2021/047906 JP2021047906W WO2022145339A1 WO 2022145339 A1 WO2022145339 A1 WO 2022145339A1 JP 2021047906 W JP2021047906 W JP 2021047906W WO 2022145339 A1 WO2022145339 A1 WO 2022145339A1
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- glass
- resin composition
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- molded product
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B32/00—Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/097—Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/124—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C12/00—Powdered glass; Bead compositions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C14/00—Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/0007—Compositions for glass with special properties for biologically-compatible glass
- C03C4/0021—Compositions for glass with special properties for biologically-compatible glass for dental use
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/16—Solid spheres
- C08K7/18—Solid spheres inorganic
- C08K7/20—Glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/124—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
- B29C64/129—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
- B29C64/135—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2509/00—Use of inorganic materials not provided for in groups B29K2503/00 - B29K2507/00, as filler
- B29K2509/08—Glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/753—Medical equipment; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/10—Forming beads
- C03B19/1005—Forming solid beads
- C03B19/102—Forming solid beads by blowing a gas onto a stream of molten glass or onto particulate materials, e.g. pulverising
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/10—Forming beads
- C03B19/1005—Forming solid beads
- C03B19/104—Forming solid beads by rolling, e.g. using revolving cylinders, rotating discs, rolls
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2203/00—Production processes
- C03C2203/10—Melting processes
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2214/00—Nature of the non-vitreous component
- C03C2214/12—Polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/005—Additives being defined by their particle size in general
Definitions
- the present invention relates to glass suitable for dental materials and the like and a method for producing the same.
- a dental resin composition which is a mixture of a resin and an inorganic filler has been used for applications such as dental restoration materials, dental beds, crowns, and provisional teeth.
- a UV curable resin is usually used for the dental resin composition.
- treatment is performed by applying a dental resin composition to a treated portion of a tooth and then irradiating it with UV light to cure it.
- a glass filler having high light transmission see, for example, Patent Document 1).
- the desired light transmission may not be obtained when it is used for applications such as dental resin compositions.
- the glass of the present invention is a glass containing a Ti component in the glass composition, and is characterized in that the content of Ti 3+ ions is 80 ppm or less.
- the Ti 3+ ion in the Ti component causes coloring. Therefore, in a glass containing a Ti component in the glass composition, by regulating the content of Ti 3+ ions that affect coloring as described above, improper coloring can be suppressed and desired light transmission can be obtained. It will be possible.
- the glass of the present invention preferably contains TiO 2 in an amount of 0.1% by mass or more in% by mass. In this case, it becomes easy to enjoy the effect of the present invention.
- the glass of the present invention may further contain an Fe component.
- Ti 3+ ions in the glass composition tend to be more colored by coexisting with the Fe component. Therefore, in a glass containing an Fe component together with a Ti component in the glass composition, the effect of the present invention can be easily enjoyed.
- the glass of the present invention may contain an Fe component of 10 ppm or more in terms of Fe 2 O 3 . In this case, it becomes easy to enjoy the effect of the present invention.
- the glass of the present invention has SiO 2 30 to 80%, Al 2 O 30 to 30%, B 2 O 30 to 30%, CaO 0 to 25%, Na 2 O 0 to 30%, K in mass%. Contains 2 O 0 to 30%, Li 2 O 0 to 10%, TiO 2 0.1 to 15%, Nb 2 O 50 to 20%, WO 30 to 20%, and F 0 to 10%. Is preferable.
- the glass of the present invention is preferably in the form of particles. In this case, it becomes easy to uniformly contain glass as a filler in the resin composition, and it becomes easy to improve the mechanical strength of the molded product made of the cured product of the resin composition.
- the glass of the present invention is preferably substantially spherical.
- the resin composition since it is difficult to increase the viscosity of the resin composition, the resin composition has excellent fluidity and is easy to handle. Further, it can be contained in the resin composition at a high concentration, and it becomes easy to increase the mechanical strength of the molded product made of the cured product of the resin composition.
- the glass of the present invention preferably has an average particle size of 0.5 to 50 ⁇ m.
- the method for producing glass of the present invention is a method for producing the above-mentioned glass, which is a step of obtaining a precursor glass by melting and molding a raw material, and a glass transition point of the precursor glass at ⁇ 300 ° C. It is characterized by comprising a step of heat-treating at a temperature within the range. By heat-treating the precursor glass at a predetermined temperature in this way, the content of Ti 3+ ions in the glass can be reduced. As a result, it becomes possible to reduce coloring due to Ti 3+ ions.
- the resin composition of the present invention is characterized by containing a curable resin and the above-mentioned glass.
- the resin composition of the present invention preferably contains 1 to 70% of glass in a volume%.
- the resin composition of the present invention is preferably for dentistry.
- the molded product of the present invention is characterized by being composed of a cured product of the above resin composition.
- the method for producing a molded product of the present invention is a method for producing a molded product, which comprises irradiating a resin composition with light rays to cure it, and is characterized by using the above-mentioned resin composition as the resin composition. And.
- a liquid layer made of a resin composition is selectively irradiated with light to form a cured product layer having a predetermined pattern, and a new liquid layer is formed on the cured product layer.
- a method for producing a molded product which is a method of manufacturing a molded product in which a new cured product layer having a predetermined pattern continuous with the cured product layer is formed by irradiating a light beam later, and the cured product layer is repeatedly laminated until a predetermined molded product is obtained.
- the composition is characterized in that the above resin composition is used.
- the glass of the present invention contains a Ti component in the glass composition.
- the glass of the present invention contains, for example, TiO 2 as a Ti component.
- TiO 2 is a component that tends to increase the refractive index and decrease the Abbe number.
- the content of TiO 2 is preferably 0.1% or more, 0.2% or more, 0.5% or more, and particularly preferably 1% or more in terms of mass%. However, if the content of TiO 2 is too large, the softening point tends to increase. In addition, the light transmittance tends to decrease. Therefore, the content of TiO 2 is preferably 15% or less, 10% or less, 5% or less, and particularly preferably 3.5% or less.
- the Ti component is mainly present as Ti 3+ and Ti 4+ .
- Ti 3+ ions in the Ti component cause coloring. Therefore, the content of Ti 3+ ions is 80 ppm or less, preferably 60 ppm or less, 30 ppm or less, and particularly preferably 20 ppm or less.
- the lower limit of the Ti 3+ ion content is not particularly limited, but is practically 0.1 ppm or more.
- the ratio of the content of Ti 3+ to the Ti element in the glass (Ti 3+ / total Ti) is preferably 0.007 or less, 0.005 or less, and particularly preferably 0.0025 or less.
- the lower limit of Ti 3+ / total Ti is not particularly limited, but is actually 0.000008 or more.
- Ti 3+ ions in the glass composition tend to be more colored by coexisting with the Fe component. Therefore, in a glass containing an Fe component together with a Ti component in the glass composition, the effect of the present invention can be easily enjoyed.
- the content of the Fe component in the glass of the present invention is preferably 10 ppm or more, 20 ppm or more, and particularly preferably 30 ppm or more in terms of Fe 2 O 3 . When a predetermined amount of the Fe component is contained in this way, coloring is likely to occur due to coexistence with Ti 3+ ions, so that the effect of the present invention can be easily enjoyed.
- the upper limit of the content of the Fe component is not particularly limited, but if it is too large, coloring due to the Fe component itself tends to be remarkable, so that it is preferably less than 1000 ppm, 500 ppm or less, and particularly preferably 100 ppm or less in terms of Fe 2 O 3 . ..
- the Fe component may be positively contained as a raw material, but may be mixed as an impurity of a raw material of another component, or may be mixed in glass in a manufacturing process.
- composition of the glass of the present invention include SiO 2 30 to 80%, Al 2 O 30 to 30%, B 2 O 30 to 30%, CaO 0 to 25%, and Na 2 O in terms of mass%. 0 to 30%, K 2 O 0 to 30%, Li 2 O 0 to 10%, TiO 2 0.1 to 15%, Nb 2 O 50 to 20%, WO 30 to 20%, and F 0. Those containing ⁇ 10% can be mentioned. The reason for limiting the glass composition in this way will be described below. Since TiO 2 is as described above, the description thereof will be omitted.
- SiO 2 is a component that forms a glass skeleton. It is also a component that has the effects of improving chemical durability and suppressing devitrification.
- the content of SiO 2 is preferably 30 to 80%, 35 to 73%, 40 to 70%, 50 to 70%, and particularly preferably 51 to 65%. If the amount of SiO 2 is too small, the chemical durability tends to decrease, and the glass tends to be devitrified, which may make manufacturing difficult. On the other hand, if the amount of SiO 2 is too large, the meltability tends to decrease.
- Al 2 O 3 is a vitrification stabilizing component. It is also a component that has the effects of improving chemical durability and suppressing devitrification.
- the content of Al 2 O 3 is preferably 0 to 30%, 1 to 20%, 2 to 20%, 5 to 20%, 10 to 20%, 11 to 20%, and particularly preferably more than 15% to 20%. .. If the amount of Al 2 O 3 is too small, the chemical durability tends to decrease, and the glass tends to be devitrified, which may make manufacturing difficult. On the other hand, if the amount of Al 2 O 3 is too large, the meltability tends to decrease.
- B 2 O 3 is a component that forms a glass skeleton. It is also a component that has the effects of improving chemical durability and suppressing devitrification.
- the content of B 2 O 3 is preferably 0 to 30%, 1 to 27.5%, 2 to 25%, 5 to 25%, 10 to 25%, and particularly preferably 11 to 20%. If there is too much B 2 O 3 , the meltability tends to decrease.
- CaO is a component that stabilizes vitrification as an intermediate substance. In addition, it is a component that easily lowers the viscosity of glass without significantly lowering the chemical durability of the glass.
- the CaO content is preferably 0 to 25%, 0 to 20%, 0.1 to 15%, 0.5 to 10%, 1 to 9%, 1 to 5%, and particularly preferably 1 to 4%. If the amount of CaO is too large, the chemical durability tends to decrease, and the glass tends to be devitrified, which may make manufacturing difficult.
- Na 2 O is a component that lowers the viscosity of glass and suppresses devitrification.
- the content of Na 2 O is preferably 0 to 30%, 0.1 to 25%, 0.5 to 20%, and particularly preferably 1 to 15%. If the amount of Na 2 O is too large, the chemical durability tends to decrease, and the glass tends to be devitrified, which may make manufacturing difficult.
- K2 O is a component that lowers the viscosity of glass and suppresses devitrification.
- the content of K2O is preferably 0 to 30%, 0.1 to 25%, 0.5 to 20%, and particularly preferably 1 to 15%. If the amount of K 2 O is too large, the chemical durability tends to decrease, and the glass tends to be devitrified, which may make manufacturing difficult.
- Li 2 O is a component that lowers the viscosity of glass and suppresses devitrification.
- the content of Li 2 O is preferably 0 to 10%, 0.1 to 9%, 0.5 to 7%, and particularly preferably 1 to 5%. If the amount of Li 2 O is too large, the chemical durability tends to decrease, and the glass tends to be devitrified, which may make manufacturing difficult. If the amount of Li 2 O is too small, the meltability tends to decrease.
- Nb 2 O 5 is a component whose refractive index and Abbe number can be adjusted.
- the content of Nb 2 O 5 is preferably 0 to 20%, 0.1 to 15%, 0.5 to 10%, and particularly preferably 1 to 5%. If there is too much Nb 2 O 5 , the glass tends to be devitrified.
- WO 3 is a component that can adjust the refractive index and Abbe number, and is a component that lowers the viscosity of glass. WO 3 is preferably 0 to 20%, 0.1 to 15%, 0.5 to 10%, and particularly preferably 1 to 5%. If there is too much WO 3 , the glass tends to be devitrified.
- the total content of Nb 2 O 5 and WO 3 in the glass composition is preferably 0 to 30%, 0.1 to 25%, 1 to 20%, and particularly preferably 2 to 10%. If the range of these components is limited as described above, the refractive index and the Abbe number can be easily adjusted, and coloring becomes difficult. In addition, it becomes easy to suppress the devitrification of the glass. Furthermore, it becomes easier to obtain glass with high chemical durability.
- the content of TiO 2 , Nb 2 O 5 and WO 3 in the glass composition is preferably 0 to 30%, 0.1 to 25%, 1 to 20%, particularly 3 to 15% in total. .. If the range of these components is limited as described above, the refractive index and Abbe number can be easily adjusted, and the devitrification of the glass can be easily suppressed. It also makes it easier to obtain glass with high chemical durability.
- F is a component that forms a glass skeleton. Further, it is a component capable of increasing the light transmittance, particularly the light transmittance in the ultraviolet region. Furthermore, the refractive index and Abbe number can be adjusted.
- the content of F is preferably 0 to 10%, 0.1 to 7.5%, 0.5 to 5%, and particularly preferably 1 to 3%. If there is too much F, the chemical durability tends to decrease. Further, since F has high volatility, components volatilized during bead production may adhere to the glass surface and deteriorate the surface texture.
- MgO, SrO, BaO and ZnO like CaO, are components that stabilize vitrification as intermediate substances. In addition, it is a component that easily lowers the viscosity of glass without significantly lowering the chemical durability of the glass.
- the total amount of these components is preferably 0.1 to 50%, 1 to 40%, and particularly preferably 2 to 30%.
- the content of each component of MgO, SrO, BaO and ZnO is preferably 0 to 50%, 0.1 to 50%, 1 to 40%, and particularly preferably 2 to 30%.
- P 2 O 5 is a component that forms a glass network and improves the light transmittance and devitrification resistance of glass. It is also a component that easily lowers the softening point of glass.
- the content of P 2 O 5 is preferably 0 to 5%, 0 to 4.5%, and particularly preferably 0 to 4%. If the content of P 2 O 5 is too large, the refractive index tends to decrease. In addition, pulse is likely to occur.
- ZrO 2 is a component that improves weather resistance and raises the refractive index.
- the content of ZrO 2 is preferably 0 to 10%, 0 to 7.5%, and particularly preferably 0 to 5%. If the content of ZrO 2 is too large, the softening point tends to increase. In addition, the devitrification resistance tends to decrease.
- NiO, Cr 2 O 3 and CuO are components that color glass and tend to reduce the light transmittance in the ultraviolet to visible region. Therefore, these contents are preferably 1% or less, 0.75% or less, and 0.5% or less, respectively, and it is particularly preferable that they are not substantially contained.
- Sb 2 O 3 and CeO 2 are components that easily suppress a decrease in light transmittance. Further, if the content of these components is too large, devitrification is likely to occur. Therefore, the contents of Sb 2 O 3 and CeO 2 are preferably 1% or less, 0.8% or less, 0.5% or less, 0.2% or less, respectively, and it is particularly preferable that they are not substantially contained. ..
- the lead component (PbO, etc.) and the arsenic component (As 2 O 3 , etc.) are substantially not contained for environmental reasons.
- substantially not contained means that it is intentionally not contained as a raw material, and specifically, it means that the content of each is less than 0.1%.
- the shape of the glass of the present invention is not particularly limited, but it is preferable that the glass is in the form of particles because it can be contained as a filler in the resin and uniformly dispersed.
- a bead shape is preferable because it is easy to suppress an increase in the viscosity of the resin composition.
- the term "bead-shaped" means substantially spherical particles, and does not necessarily have to be true spherical.
- the shape of the glass of the present invention may be fiber-like or bulk-like as well as particle-like.
- the average particle diameter is 0.5 to 50 ⁇ m, 0.5 to 40 ⁇ m, 0.5 to 30 ⁇ m, 0.5 to 20 ⁇ m, 0.5 to 10 ⁇ m, In particular, it is preferably 0.8 to 6 ⁇ m. By doing so, it becomes easy to improve the surface smoothness of the molded product made of the cured product of the resin composition. If the average particle size of the glass particles is too small, the fluidity of the resin composition is lowered, and it becomes difficult for bubbles mixed inside to escape to the outside. On the other hand, if the average particle size of the glass particles is too large, the curability of the resin composition tends to decrease.
- the refractive index nd of the glass is preferably 1.40 to 1.90, 1.40 to 1.65, and particularly preferably 1.45 to 1.6.
- the Abbe number ⁇ d is preferably, for example, 20 to 65, 30 to 65, and particularly preferably 40 to 60.
- the glass of the present invention can be produced by melting and molding a raw material to obtain a precursor glass, and then heat-treating the precursor glass.
- the melting temperature is not particularly limited, and may be any temperature as long as the raw material can be melted uniformly.
- it is preferably 1400 to 1700 ° C, particularly preferably 1500 to 1650 ° C.
- the precursor glass is obtained by molding the molten glass into a desired shape.
- the molten glass is poured between a pair of cooling rollers to form a film, and then the obtained film-shaped molded body is pulverized to a predetermined size. Further, it is preferable to classify as necessary. Further, by flame polishing the obtained glass particles with an air burner or the like, the glass particles can be softened and flowed to be spheroidized and formed into beads.
- the heat treatment temperature of the precursor glass is preferably within ⁇ 300 ° C. and within ⁇ 200 ° C., particularly within ⁇ 150 ° C. at the glass transition point. If the heat treatment temperature of the precursor glass is too low, it is difficult to obtain the effect of reducing the content of Ti 3+ ions in the glass. On the other hand, if the heat treatment temperature of the precursor glass is too high, the precursor glass may be softened and deformed to obtain a glass having a desired shape. Therefore, the upper limit of the heat treatment temperature may be a glass transition point + 100 ° C. or lower, a glass transition point + 50 ° C. or lower, and further may be a glass transition point or lower.
- the resin composition of the present invention contains a curable resin and the above-mentioned glass. Specific examples of the curable resin will be described below.
- an ultraviolet curable resin As the ultraviolet curable resin, it is preferable to use a resin polymerized by a radical species or a cationic species, and for example, an acrylic resin, an epoxy resin, or the like can be used.
- an acrylic resin examples include an ester acrylate resin and a urethane acrylate resin.
- the acrylic resin may contain the following compounds.
- the monofunctional compound include isobornyl acrylate, isobornyl methacrylate, zinclopentenyl acrylate, bornyl acrylate, borneyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, propylene glycol acrylate, and vinylpyrrolidone.
- examples thereof include acrylamide, vinyl acetate and styrene.
- polyfunctional compound examples include trimethylol propanetriacrylate, EO-modified trimethylol propanetriacrylate, ethylene glycol diacrylate, tetraethylene glycol diacrylate, polyethylene glycol diacrylate, 1,4-butanediol diacrylate, and 1,6-. Examples thereof include hexanediol diacrylate, neopentyl glycol diacrylate, dicyclopentenyl diacrylate, polyester diacrylate, diallyl phthalate and the like. These monofunctional compounds and polyfunctional compounds can be used alone or in combination of two or more. It should be noted that these compounds are not limited to the above contents.
- Acrylic resin can use a photopolymerization initiator as a polymerization initiator.
- a photopolymerization initiator for example, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexylphenylketone, acetophenone, benzophenone, xanthone, fluorenone, bezaldehyde, fluorene, anthraquinone, triphenylamine, carbazole, 3-methylacetophenone, Michler ketone and the like can be mentioned. Be done.
- These polymerization initiators can be used alone or in combination of two or more. Further, it is preferable that these polymerization initiators are contained in an amount of 0.1 to 10% by mass with respect to the monofunctional compound and the polyfunctional compound, respectively. If necessary, a sensitizer such as an amine compound may be used in combination.
- the epoxy resin may contain the following compounds.
- -M-Dioxane, bis (3,4-epoxycyclohexylmethyl) adipate and the like can be mentioned.
- an energy active cation initiator such as triphenylsulfonium hexafluoroantimonate can be used.
- a leveling agent, a surfactant, an organic polymer compound, an organic plasticizer, an antistatic agent and the like may be added to the curable resin as needed.
- the content of glass in the resin composition is preferably 1 to 70% by volume, 5 to 65%, 10 to 60%, and particularly preferably 15 to 55%. If the glass content is too low, the mechanical strength of the molded product made of the cured product of the resin composition tends to decrease. On the other hand, if the content of glass is too large, light scattering increases and it becomes difficult to obtain a molded product having excellent transparency. In addition, the curability of the resin composition tends to decrease. Furthermore, the viscosity of the curable resin tends to be too high, making it difficult to handle.
- the difference in the refractive index nd between the glass and the curable resin before curing shall be within ⁇ 0.1, within ⁇ 0.09, within ⁇ 0.08, within ⁇ 0.07, especially within ⁇ 0.05. Is preferable. Further, the difference between the Abbe number ⁇ d of the curable resin and the glass before curing is preferably within ⁇ 10, within ⁇ 9, and particularly preferably within ⁇ 8. By doing so, it is possible to suppress light scattering caused by the difference in refractive index between the curable resin and the glass at the stage of curing the resin composition.
- the difference in the refractive index nd between the glass and the curable resin after curing is within ⁇ 0.1, within ⁇ 0.08, within ⁇ 0.05, within ⁇ 0.03, and particularly within ⁇ 0.02. Is preferable. By doing so, it is possible to suppress light scattering due to the difference in refractive index between the cured resin and the glass, and it becomes easy to obtain a molded body having excellent transparency.
- a molded product can be obtained by irradiating the above-mentioned resin composition of the present invention with light rays and curing it.
- ultraviolet rays may be irradiated as light rays.
- the resin composition is used as a dental restoration material (so-called dental component resin)
- the treatment is performed by applying the resin composition to the treated area of the tooth and then irradiating it with light to cure it. It can be carried out.
- the shape of the molded body is not particularly limited, but it is preferable to use 3D printing technology when obtaining a three-dimensional model having a predetermined shape. According to this method, a three-dimensional shaped object such as a crown or a provisional tooth having a desired shape can be easily manufactured with high accuracy.
- a method for manufacturing a three-dimensional model using the resin composition of the present invention will be described.
- a liquid layer made of a resin composition First, prepare a liquid layer made of a resin composition. More specifically, a modeling stage is provided in a tank filled with a liquid resin composition. At this time, the modeling surface of the modeling stage is positioned so as to have a desired depth from the liquid surface of the resin composition.
- the liquid layer is selectively irradiated with light rays to form a cured product layer having a predetermined pattern.
- the cured product layer is formed on the molding surface.
- a new liquid layer is formed on the cured product layer.
- the liquid resin composition can be introduced onto the cured product layer by moving the modeling stage by one layer.
- a new cured product layer having a predetermined pattern continuous with the cured product layer is formed by irradiating with light rays.
- the resin composition of the present invention can be suitably used not only for dental materials but also as a resin composition for optical members and the like.
- the obtained glass particles were supplied into the furnace with a table feeder and heated at 1400 to 2000 ° C. with an air burner to soften and flow, thereby spheroidizing the glass particles.
- the spheroidized glass particles were heat-treated in the atmosphere at each of the temperatures shown in Table 1.
- the Ti 3+ content of each of the obtained glass particles was evaluated by ESR (electron spin resonance apparatus). The results are shown in Table 1.
- a resin composition was obtained by mixing the above glass particles and a UV curable resin (DL360 manufactured by Digital Wax Co., Ltd.) with a revolving mixer.
- the content of the glass particles in the resin composition was 35% by volume.
- the obtained resin composition was cured by irradiating it with UV (wavelength 405 nm), and processed to obtain a molded product having a thickness of 2.5 mm.
- the obtained molded body was placed in a horizontally placed integrating sphere unit, and the light transmittance was measured using a spectrophotometer V-670 manufactured by JASCO Corporation. The obtained light transmittance curve is shown in FIG.
- No. 1 which is an example.
- the cured product using the glass particles 1 to 4 is No. 1 which is a comparative example. It can be seen that the light transmittance is excellent as compared with the cured product using the glass particles of 5.
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Abstract
Description
本発明のガラスは、ガラス組成中にTi成分を含有する。
本発明のガラスは、原料を溶融、成形することにより前駆体ガラスを得た後、当該前駆体ガラスを熱処理することにより作製することができる。
本発明の樹脂組成物は、硬化性樹脂と上記のガラスを含有してなるものである。以下に硬化性樹脂の具体例について説明する。
次に、本発明の樹脂組成物を用いた成形体の製造方法について説明する。
質量%で、SiO2 52.9%、Al2O3 16%、B2O3 15.8%、K2O 3.4%、CaO 1.5%、ZnO 1.5%、TiO2 1.2%、Nb2O5 3.9%、WO3 3.8%となるように、原料粉末を調合し、均一に混合した。得られた原料バッチを1580~1600℃で均質になるまで溶融した後、一対のローラー間に流し出してフィルム状に成形しガラス材を得た。得られたガラス材を擂潰器にて粉砕し、その後、ジェットミルにて粉砕を行い、ガラス粒子(平均粒子径:5μm、ガラス転移温度:630℃)を得た。なお得られたガラス粒子中のFe含有量を蛍光X線分析により測定したところ、Fe2O3換算で50ppmであった。
上記ガラス粒子とUV硬化性樹脂(デジタルワックス社製DL360)を自公転ミキサーで混合することにより樹脂組成物を得た。なお樹脂組成物中のガラス粒子の含有量は35体積%とした。
Claims (15)
- ガラス組成中にTi成分を含有するガラスであって、
Ti3+イオンの含有量が80ppm以下であることを特徴とするガラス。 - 質量%でTiO2を0.1質量%以上含有することを特徴とする請求項1に記載のガラス。
- さらにFe成分を含有することを特徴とする請求項1または2に記載のガラス。
- Fe成分を、Fe2O3換算で10ppm以上含有することを特徴とする請求項3に記載のガラス。
- 質量%で、SiO2 30~80%、Al2O3 0~30%、B2O3 0~30%、CaO 0~25%、Na2O 0~30%、K2O 0~30%、Li2O 0~10%、TiO2 0.1~15%、Nb2O5 0~20%、WO3 0~20%、及び、F 0~10%を含有することを特徴とする請求項1~4のいずれか一項に記載のガラス。
- 粒子状であることを特徴とする請求項1~5のいずれか一項に記載のガラス。
- 略球状であることを特徴とする請求項6に記載のガラス。
- 平均粒子径が0.5~50μmであることを特徴とする請求項6または7に記載のガラス。
- 請求項1~8のいずれか一項に記載のガラスを製造するための方法であって、
原料を溶融、成形することにより前駆体ガラスを得る工程、及び、
前記前駆体ガラスを、ガラス転移点±300℃以内の温度で熱処理する工程、
を備えることを特徴とするガラスの製造方法。 - 硬化性樹脂、及び、請求項1~8のいずれか一項に記載のガラスを含有することを特徴とする樹脂組成物。
- 体積%で、前記ガラスを1~70%含有することを特徴とする請求項10に記載の樹脂組成物。
- 歯科用であることを特徴とする請求項10または11に記載の樹脂組成物。
- 請求項10~12のいずれか一項に記載の樹脂組成物の硬化物からなることを特徴とする成形体。
- 樹脂組成物に光線を照射して硬化させることを特徴とする成形体の製造方法であって、
樹脂組成物として請求項10~12のいずれか一項に記載の樹脂組成物を使用することを特徴とする成形体の製造方法。 - 樹脂組成物からなる液状層に選択的に光線を照射して所定のパターンを有する硬化物層を形成し、前記硬化物層上に新たな液状層を形成した後に前記光線を照射して前記硬化物層と連続した所定パターンを有する新たな硬化物層を形成し、所定の成形体が得られるまで前記硬化物層の積層を繰り返す成形体の製造方法であって、
樹脂組成物として、請求項10~12のいずれか一項に記載の樹脂組成物を使用することを特徴とする成形体の製造方法。
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| DE112021006735.4T DE112021006735T5 (de) | 2020-12-29 | 2021-12-23 | Glas und herstellungsverfahren hierfür |
| US18/035,405 US20230406754A1 (en) | 2020-12-29 | 2021-12-23 | Glass and manufacturing method thereof |
| JP2022573038A JP7853651B2 (ja) | 2020-12-29 | 2021-12-23 | ガラス及びその製造方法 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03232741A (ja) * | 1990-02-07 | 1991-10-16 | Shin Etsu Chem Co Ltd | 高透明性シリカーチタニアガラス粒子及びその製造方法 |
| JP2008505043A (ja) * | 2004-07-01 | 2008-02-21 | 旭硝子株式会社 | TiO2を含有するシリカガラスおよびその製造方法 |
| JP2008100891A (ja) * | 2006-10-20 | 2008-05-01 | Covalent Materials Corp | チタニア−シリカガラス |
| JP2015074587A (ja) * | 2013-10-09 | 2015-04-20 | 旭硝子株式会社 | TiO2含有シリカガラス及びその製造方法 |
| JP2016028992A (ja) * | 2014-07-25 | 2016-03-03 | 旭硝子株式会社 | チタニア含有シリカガラスおよび光インプリントモールド |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0441622B1 (en) * | 1990-02-07 | 1994-11-02 | Shin-Etsu Chemical Co., Ltd. | Epoxy resin compositions containing highly transparent silica-titania glass beads |
| DE102004011218B4 (de) | 2004-03-04 | 2006-01-19 | Schott Ag | Röntgenopakes Glas, Verfahren zu seiner Herstellung und seine Verwendung |
| JP2010202560A (ja) | 2009-03-03 | 2010-09-16 | Nippon Sheet Glass Co Ltd | 歯科用複合硬化性組成物 |
| EP3000791B1 (de) * | 2014-09-24 | 2017-04-26 | Heraeus Quarzglas GmbH & Co. KG | Verfahren zur Herstellung eines Rohlings aus Fluor- und Titan-dotiertem, hochkieselsäurehaltigem Glas für den Einsatz in der EUV-Lithographie und danach hergestellter Rohling |
| JP6763303B2 (ja) * | 2014-11-12 | 2020-09-30 | 日本電気硝子株式会社 | 立体造形用樹脂組成物、立体造形物の製造方法及び無機充填材粒子 |
| EP3263089A1 (en) | 2016-06-30 | 2018-01-03 | Dentsply DeTrey GmbH | Dental composition comprising a dental filler containing a structural filler and silanated glass flakes |
-
2021
- 2021-12-23 JP JP2022573038A patent/JP7853651B2/ja active Active
- 2021-12-23 DE DE112021006735.4T patent/DE112021006735T5/de active Pending
- 2021-12-23 WO PCT/JP2021/047906 patent/WO2022145339A1/ja not_active Ceased
- 2021-12-23 US US18/035,405 patent/US20230406754A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03232741A (ja) * | 1990-02-07 | 1991-10-16 | Shin Etsu Chem Co Ltd | 高透明性シリカーチタニアガラス粒子及びその製造方法 |
| JP2008505043A (ja) * | 2004-07-01 | 2008-02-21 | 旭硝子株式会社 | TiO2を含有するシリカガラスおよびその製造方法 |
| JP2008100891A (ja) * | 2006-10-20 | 2008-05-01 | Covalent Materials Corp | チタニア−シリカガラス |
| JP2015074587A (ja) * | 2013-10-09 | 2015-04-20 | 旭硝子株式会社 | TiO2含有シリカガラス及びその製造方法 |
| JP2016028992A (ja) * | 2014-07-25 | 2016-03-03 | 旭硝子株式会社 | チタニア含有シリカガラスおよび光インプリントモールド |
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| JPWO2022145339A1 (ja) | 2022-07-07 |
| JP7853651B2 (ja) | 2026-04-30 |
| US20230406754A1 (en) | 2023-12-21 |
| DE112021006735T5 (de) | 2023-10-12 |
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