WO2022142347A1 - Automatic feeding system - Google Patents

Automatic feeding system Download PDF

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Publication number
WO2022142347A1
WO2022142347A1 PCT/CN2021/111245 CN2021111245W WO2022142347A1 WO 2022142347 A1 WO2022142347 A1 WO 2022142347A1 CN 2021111245 W CN2021111245 W CN 2021111245W WO 2022142347 A1 WO2022142347 A1 WO 2022142347A1
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WO
WIPO (PCT)
Prior art keywords
slide rail
support frame
suction pipe
suction
moving assembly
Prior art date
Application number
PCT/CN2021/111245
Other languages
French (fr)
Chinese (zh)
Inventor
石通哲
朱泽锋
蔡瑞龙
Original Assignee
湖南华通粉体设备科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 湖南华通粉体设备科技有限公司 filed Critical 湖南华通粉体设备科技有限公司
Publication of WO2022142347A1 publication Critical patent/WO2022142347A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/04Conveying materials in bulk pneumatically through pipes or tubes; Air slides
    • B65G53/24Gas suction systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/36Arrangements of containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/52Adaptations of pipes or tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/66Use of indicator or control devices, e.g. for controlling gas pressure, for controlling proportions of material and gas, for indicating or preventing jamming of material

Definitions

  • the present application relates to the field of powder conveying, in particular to an automatic feeding system.
  • Vacuum feeder also known as vacuum conveyor
  • vacuum conveyor is a dust-free closed pipeline conveying equipment that uses vacuum suction to convey particles and powder containers. The air pressure difference between vacuum and environmental space is used to form gas flow in the pipeline and drive powder The container moves to complete the conveying of the powder.
  • the container only has an open upper end, and the material is usually reclaimed manually, for example, a shovel or a hand-held suction tube communicates with a vacuum feeder for conveying.
  • the present application provides an automatic feeding system.
  • An automatic feeding system includes a vacuum feeder, one end of the vacuum feeder is connected with a negative pressure air duct, the negative pressure air duct is connected with a negative pressure component, and the feeding port of the vacuum feeder is connected with There is a suction pipe, one side of the suction pipe is provided with a support frame, one side of the support frame is provided with a feeding channel, and an X slide rail, a Y slide rail and a Z slide rail are provided on the support frame.
  • the X sliding rail is provided with an X moving assembly, through which the X moving assembly is connected with the Y sliding rail, the Y sliding rail is provided with a Y moving assembly, and the Z sliding rail is connected through the Y moving assembly, and the Z sliding rail is connected to the Y sliding rail.
  • the rail is perpendicular to the support frame, the Z slide rail is provided with a Z moving assembly, and the Z moving assembly is provided with a clamping piece, the clamping piece clamps the suction pipe, and the support frame is A cleaning mechanism is provided for cleaning the debris falling on the support frame.
  • the support frame is located on one side of the vacuum feeder, transport the container from the feeding channel to the suction place of the support frame, and the suction One end of the pipe is connected to the Z moving assembly through a clamp, the Z moving assembly is displaced along the length of the Z slide rail to adjust the vertical position of the suction pipe, and the Y moving assembly drives the Z slide rail along the length of the Y slide rail.
  • the X moving component drives the Y moving axis to move along the length of the X slide rail, adjust the position of the suction pipe in the X-axis direction, and achieve continuous and uniform conveying of materials;
  • the use of mechanical operation eliminates the need for staff to be beside the container at all times.
  • labor is reduced, and the labor intensity of the staff is reduced, and on the other hand, the damage to the human body caused by the dust or the pollution of the substance itself can be reduced, which can help protect the health of personnel; further All the materials are transported by the suction pipe, which can reduce the phenomenon of spraying;
  • the X moving assembly includes a transmission belt and a transmission wheel
  • the X slide rail is provided with a transmission slot along the length direction
  • the transmission wheel is vertically and rotatably connected to the vertical side walls at both ends of the transmission slot in the width direction.
  • the transmission belt is wound on the transmission wheel
  • the opposite sides of the support frame are fixedly connected to the X slide rail
  • the two positions of the lower side of the Y slide rail are fixedly connected to the two sides of the support frame respectively.
  • the Y slide rail is perpendicular to the transmission belt
  • an X drive member is arranged between the two X slide rails.
  • the transmission wheels on both sides of the support frame are simultaneously driven to rotate by the X driving element, the transmission belt drives the transmission wheel at the other end to rotate with the rotation of the transmission wheel, the Y slide rail is perpendicular to the X slide rail, and the Y slide rail follows the rotation of the transmission wheel.
  • the drive belt moves along the length of the X slide rail, both sides of the lower part of the Y slide rail are connected to the drive belt, so that the Y slide rail is more stable when moving with the drive belt, and it is easy to adjust the position of the suction pipe along the X axis .
  • the X driving member includes an X motor and a coupling, two ends of the coupling respectively pass through the X slide rail and are coaxially and fixedly connected to the two opposite transmission wheels,
  • the output shaft of the X motor is coaxially and fixedly connected to one of the transmission wheels connected with the coupling, and the X motor is connected to the support frame.
  • the X motor is activated, the X motor drives the transmission wheel on one side to rotate, the transmission wheel drives the coupling to rotate, and then drives the transmission wheel at the other end of the coupling to rotate, drives the transmission belt to roll and move, and then drives the drive at the same time.
  • the transmission belts on both sides of the support frame move synchronously to realize the uniform speed movement of both ends of the Y slide rail, which is convenient for adjusting the X-axis position of the suction pipe to make the movement of the suction pipe more stable.
  • the Y moving assembly includes a Y screw and a Y motor, a vertical side wall of one side of the Y slide rail is provided with a transverse groove, and both ends of the Y screw are rotatably connected to the transverse groove.
  • one end of the Y screw rod passes through the Y slide rail and is fixedly connected to the output shaft of the Y motor, the Y motor is connected to the Y slide rail, and the Y screw rod is A sliding block is threadedly connected, the side wall of the sliding block abuts on the side wall of the transverse groove, and one side of the sliding block is fixedly connected to the Z slide rail.
  • the Y motor is connected to the Y slide rail, so that the Y motor will not fall during the working process, the Y motor is started, the Y motor drives the Y screw to rotate, and the slider is limited by the side wall of the transverse slot,
  • the slider moves along the length of the Y slider, and the slider drives the Z slider to move synchronously to adjust the position of the suction pipe in the Y axis direction, and the transverse groove covers the Y screw in a certain area. , reduce the area where the Y screw is adhered by the powder, and ensure the normal rotation of the Y screw.
  • the Z moving assembly includes a Z lead screw and a Z motor, a vertical slot is formed on the side of the Z slide rail away from the slider, and the Z lead screw is vertically rotatably connected to the vertical axis.
  • the upper end of the Z screw rod is connected to the output shaft of the Z motor through the Z slide rail, and the clamping piece is arranged on the Z screw rod.
  • the Z motor is activated, and the Z motor drives the Z screw to rotate, and the clamping piece moves along the length of the Z slide rail with the rotation of the Z screw, thereby driving the suction pipe to move vertically to adjust the suction.
  • the upper and lower positions of the pipe are convenient for material suction when the material level drops, and the suction pipe is kept in a continuous suction state.
  • the clamping member includes a clamping block, the clamping block is threadedly connected to the Z screw rod, and the side wall of the clamping block in the vertical groove abuts against the vertical groove.
  • the clamping block On the side wall of the straight groove, the clamping block is provided with a clamping groove, and the suction pipe is inserted and clamped in the clamping groove.
  • one end of the clamping block is threaded on the Z screw rod, and the side wall is abutted on the vertical groove to be limited. Passing through the clamping groove and being clamped by the clamping groove, the suction pipe moves with the movement of the clamping block, and the clamping block rotates the rotating force into a vertical displacement, which directly drives the suction pipe to suck material, so that the The vertical position of the suction tube is easy to adjust.
  • the cleaning mechanism includes a suction nozzle 1 and a negative pressure drainage member arranged on both sides of the Y slide rail, the suction nozzle 1 is located above the X slide rail, and the negative pressure drainage member is connected with the suction nozzle 1.
  • a drainage tube 1 the drainage tube 1 is made of soft material
  • the suction nozzle 1 is provided with two on both sides of the Y slide rail, and the two suction nozzles on the same side are in the Y slide rail.
  • the rails are along both sides of the X slide rail
  • the Z slide rail is provided with two suction nozzles 2, and the openings of the two suction nozzles are located on the Y slide rail, and are respectively connected to the Z slide rail along the Y axis.
  • two sides; two drainage pipes are communicated between the second suction nozzles and the negative pressure drainage element.
  • the Y slide rail does the X-axis displacement work, and the negative pressure drainage element is used to start, and the suction pipe and the suction nozzle generate suction on the upper end of the X slide rail, so that it can be removed.
  • the powder falling on the X slide rail is removed in time to prevent the powder from being damaged by friction with the powder during the displacement of the Y slide rail, so that it can reduce the risk of damaging the powder flow to the next production process.
  • the suction nozzles can all remove the powder in front of the Y slide rail movement direction, and further reduce the problem of the Y slide rail.
  • the two suction nozzles can remove the damaged powder caused by the running friction of the rail, and further reduce the damaged powder caused by the running friction of the Z slide rail. Helps to ensure the quality of the finished product.
  • both ends of the lower side of the support frame are provided with a weighing mechanism
  • the weighing mechanism includes the fixing plate, a cylinder, a fixing frame and a weighing module
  • the fixing plate is placed on the ground on the
  • the lower end of the X slide rail, the air cylinder is connected to the fixing plate, the telescopic rod of the air cylinder is stretched along the length direction of the Y slide rail and is connected to one side of the fixing frame, and the lower end of the fixing frame is provided with a A roller, a limit ring is fixedly connected on the fixing plate to surround the roller, and the roller is restricted from rolling a certain distance along the length direction of the Y slide rail, and the upper end of the fixing frame is fixedly connected to the weighing module.
  • a fixed plate is placed at the lower end of the support frame on the X slide rail, the container is moved to the lower end of the support frame, the container is lifted, the air cylinder is activated, the telescopic rod is stretched forward to push the roller to rotate, and the support frame is moved to the container
  • the bottom end, the two ends of the lower side of the container are abutted by the upper side of the weighing module, the weighing module displays the weight of the container and the container, and the weighing is completed.
  • the container is moved up, and the retraction of the telescopic rod drives the rollers to roll in reverse, pulling the support frame back. In the original position, it is convenient for the container to be removed after the suction is completed.
  • the limit ring limits the position of the roller to prevent the support frame from being pushed too far.
  • the cylinder stretches the support frame and the weighing module.
  • the module can measure/quantify the material to control the conveying rate.
  • a support rod is fixedly connected to a side of the support frame close to the vacuum feeder, a roller is rotatably connected to the support rod, and the suction pipe is slidably connected to the roller.
  • a support rod is arranged on one side of the support frame, and the suction pipe is supported by the rollers.
  • the suction pipe is too long, a part of the suction pipe is supported by the support frame to reduce the direct contact of the suction pipe. It affects the normal movement on the X slide rail or the Y slide rail, and the rollers facilitate the movement of the suction pipe, which makes the suction pipe more flexible when moving and saves workers' physical strength.
  • An automatic feeding system includes a vacuum feeder, one end of the vacuum feeder is connected with a negative pressure air duct, the negative pressure air duct is connected with a negative pressure component, and the feeding port of the vacuum feeder is connected with There is a suction pipe, a support frame is arranged on one side of the suction pipe, a feed channel is arranged on one side of the support frame, and limit switches for limiting the container are arranged on both sides of the feed channel.
  • a manipulator is arranged on the support frame for driving the suction pipe to move, and a cleaning mechanism is arranged on the support frame for cleaning the wastes falling on the support frame.
  • the manipulator controls the XYZ axis azimuth movement of the suction pipe according to the material in the container, so as to realize the continuous and uniform conveying of the material; at the same time, the mechanical operation is adopted, which can eliminate the need for the staff to be beside the container all the time, on the one hand, reduce labor and reduce the number of staff. On the other hand, it can reduce the damage to the human body caused by the dust or the pollution of the material itself, which can help to protect the health of personnel; further materials are transported by the suction pipe, which can reduce the phenomenon of spraying;
  • the present application includes at least one of the following beneficial technical effects:
  • the Y slide rail does the X-axis displacement work, and the negative pressure drainage element is used to start, and the suction pipe and suction nozzle generate suction on the upper end of the X slide rail, so that it can be dropped on the X slide rail.
  • the powder on the rail is removed in time to prevent the powder from being damaged by friction with the powder during the displacement of the Y slide rail, so that it can reduce the risk of damaging the powder flow to the next production process.
  • the suction nozzle is located along the Y slide rail.
  • the suction nozzles can both remove the powder in front of the movement direction of the Y slide rail, and further reduce the friction caused by the running of the Y slide rail.
  • the two suction nozzles can both remove the powder located in front of the Z axis movement, further reducing the damaged powder caused by the running friction of the Z slide rail, which helps to ensure The effect of finished product quality;
  • FIG. 1 is a schematic diagram of the overall structure of an automatic feeding system of the present application.
  • FIG. 2 is a partial structural schematic diagram of the three-axis automatic sniffing gun system in FIG. 1 .
  • FIG. 3 is a partial structural schematic diagram of the upper end of the support frame in FIG. 2 .
  • FIG. 4 is a partial structural diagram of the Y moving assembly in FIG. 2 .
  • FIG. 5 is a partial structural schematic diagram of the cleaning mechanism in FIG. 1 .
  • FIG. 6 is a partial structural schematic diagram of the negative pressure drainage member in FIG. 5 .
  • FIG. 7 is a partial structural schematic diagram of the weighing mechanism in FIG. 2 .
  • FIG. 8 is a partial structural schematic diagram of the fixing frame in FIG. 7 .
  • FIG. 9 is a partial structural schematic diagram of the load-bearing mechanism in FIG. 8 .
  • Vacuum feeder 1. Negative pressure air duct; 3. Negative pressure assembly; 4. Suction pipe; 5. Supporting frame; 51. Feeding channel; Slide rail; 61, X moving components; 611, transmission belt; 612, transmission wheel; 62, conveying slot; 63, X drive part; 631, X motor; 632, coupling; 7, Y slide rail; 71, Y movement Component; 711, Y motor; 712, Y screw; 713, slider; 72, transverse slot; 8, Z slide rail; 81, Z moving component; 811, Z screw; 812, Z motor; 82, clamping parts; 821, clamping block; 822, clamping groove; 83, vertical groove; 9, cleaning mechanism; 91, suction nozzle one; 92, negative pressure drainage part; 921, negative pressure suction pump; 922, main pipe; 923 , suction pipe; 93, drainage pipe 1; 94, suction nozzle 2; 95, drainage pipe 2; 96,
  • the embodiment of the present application discloses an automatic feeding system. Referring to FIG. 1 and FIG. 2 , it includes a vacuum feeder 1.
  • the vacuum feeder 1 is placed on the ground.
  • the upper end of the vacuum feeder 1 is connected with a negative pressure air duct 2.
  • the other end of the pressure air pipe 2 is connected with a negative pressure component 3.
  • the negative pressure component 3 can be a suction fan or a negative pressure fan.
  • the negative pressure component 3 is placed on the ground; the suction port of the vacuum feeder 1 is connected with a suction pipe. 4.
  • a support frame 5 is provided on the side of the vacuum feeder 1 away from the negative pressure component 3, the support frame 5 is supported on the ground, and a clamp 82 is provided on the support frame 5 to clamp the suction pipe 4; the clamp 82
  • a Z moving assembly 81 is provided on the Z moving assembly 81, a vertical Z slide rail 8 is connected to the Z moving assembly 81, a Y moving assembly 71 is connected to the Z sliding rail 8, and a Y moving
  • Two sets of X moving assemblies 61 are connected to the lower side of the rail 7 near the two ends.
  • the X moving assemblies 61 are connected with the X sliding rails 6, the X sliding rails 6 are perpendicular to the Y sliding rails 7, and the X sliding rails 6 are welded on the two sides of the support frame 5. side; the support frame 5 is provided with a cleaning mechanism 9 .
  • the support frame 5 is a square steel frame welded together by a plurality of channel steels, the support frame 5 is a hollow structure, and a feed channel 51 is reserved at one end of the support frame 5, and the support frame 5 is close to the ground.
  • a horizontal positioning rod 52 is welded, and the positioning rods 52 are distributed on the other three sides of the support frame 5 except the feeding channel 51 side; the support rod 11 is welded on the side of the support frame 5 close to the vacuum feeder 1, and the support rod 11
  • the X moving assembly 61 includes a transmission belt 611 and a transmission wheel 612.
  • the upper surface of the X slide rail 6 is provided with a transmission slot 62 along the length of the X slide rail 6, and the transmission slot 62 is connected to the two through a bearing.
  • the transmission wheel 612, the transmission wheel 612 is arranged along the width direction of the transmission slot 62, the transmission belt 611 is wound on the two transmission wheels 612 of the same transmission slot 62, and the X driving member 63 is arranged between the two transmission wheels 612; 7 is perpendicular to the X slide rail 6, the transmission belt 611 is made of steel belt, and the lower sides of the Y slide rail 7 near both ends are welded on the transmission belt 611; the X driving part 63 includes the X motor 631 and the coupling 632, and the coupling 632 X slide rail 6, the two ends of the coupling 632 respectively pass through the side wall of the transmission slot 62 and are coaxially welded to the side walls of the opposite transmission wheels 612 on both sides, and the X motor 631 is fixed on one side of the support frame 5 by bolts, The output shaft of the X motor 631 is coaxially and fixedly connected to the side of the transmission wheel 612 away from the coupling 632 through the coupling.
  • the Y moving assembly 71 includes a Y screw 712 and a Y motor 711.
  • the vertical side wall of the Y slide rail 7 is provided with a transverse groove 72 along the length of the Y slide rail 7. Both ends are rotatably connected to the vertical side wall of the Y slide rail 7 through bearings.
  • One end of the Y slide rail 7 passes through the side wall of the transverse groove 72 and is connected to the output shaft of the Y motor 711 through a coupling, and the Y motor 711 is connected by bolts.
  • the Y screw 712 is screwed with a slide block 713, the side wall of the slide block 713 abuts on the side wall of the transverse groove 72, and one side of the slide block 713 is welded to the Z slide rail 8.
  • the Z moving assembly 81 includes a Z screw rod 811 and a Z motor 812.
  • the Z slide rail 8 is provided with a vertical groove 83 along the length of the Z slide rail 8 on the side away from the slider 713. Both ends of the rod 811 are rotatably connected to the horizontal side wall of the vertical slot 83 through bearings, the Z motor 812 is connected to the upper side of the Z slide rail 8 by bolts, and the output shaft of the Z motor 812 is rotated through the bearing connection to pass through the Z slide.
  • the clamping member 82 includes a clamping block 821, the clamping block 821 is threadedly connected to the Z screw rod 811, and the side wall of the inner part of the clamping block 821 in the vertical groove 83 abuts on the side wall of the vertical groove 83, and the clamping block 821 is in contact with the side wall of the vertical groove 83.
  • the holding block 821 is provided with a clamping groove 822, the clamping groove 822 is a cylindrical groove body, and the suction pipe 4 is inserted through the clamping groove 822 to be clamped; a Z screw rod 811 is threadedly connected with two clamping grooves at the same time.
  • Block 821, the suction pipe 4 passes through the clamping grooves 822 on the two clamping blocks 821 at the same time, and the two clamping blocks 821 are separated by a certain vertical distance.
  • the cleaning mechanism 9 includes a negative pressure drainage member 92 on one side of the support frame 5, the negative pressure drainage member 92 is connected with two support tubes 96, and a section of the two support tubes 96 is connected to both sides of the support frame 5, respectively, And are respectively under the X slide rail 6 and are arranged in parallel with the X slide rail 6; the middle part of the support pipe 96 and the X slide rail 6 is connected with two drainage pipes one 93, and the other ends of the two drain pipes one 93 are connected with suction nozzles One 91; the two sides of the Y slide rail 7 along its own length are respectively connected with two mounting plates by bolts, and the two mounting plates on the same side are respectively located on both sides of the Y slide rail 7 along the X axis, and each suction nozzle one 91 corresponds to It is fixed on the mounting plate, and the opening of the suction nozzle one 91 is above the X slide rail 6 .
  • the negative pressure drainage member 92 adopts a negative pressure suction pump 921.
  • the negative pressure suction pump 921 works to generate suction for the support tube 96 and the drainage tube 1 93 , which drives the powder above the X slide rail 6 to be sucked through the suction nozzle 1 91 .
  • the above-mentioned Z slide rail 8 is provided with two sets of suction nozzles 94 on the side of the Y slide rail 7, and the two sets of suction nozzles 94 are located on both sides of the Z slide rail 8 along the Y axis, and the Z slide rail 8 is connected by bolts.
  • There are two sets of positioning plates 97 and the second suction nozzle 94 is correspondingly connected to the positioning plate 97 , and the opening of the second suction nozzle 94 is located above the Y slide rail 7 .
  • the suction port of the above-mentioned negative pressure suction pump 921 is communicated with a main pipe 922, and one end of the above-mentioned two support pipes 96 is in communication with the main pipe 922; They are arranged in parallel, and the dust suction pipe 923 is in the middle part of the Y slide rail 7 in communication with two second drainage pipes 95 , and the other end of the second drainage pipes 95 is communicated with the second suction nozzle 94 correspondingly.
  • the negative pressure suction pump 921 imparts suction to the second suction nozzle 94 to absorb and remove the powder above the Y slide rail 7 .
  • a weighing mechanism 10 is provided on both sides of the support frame 5 at the position where the lower end of the X slide rail 6 is close to the ground;
  • the weight module 104 can choose a weighing scale or a horizontal scale as the main weighing structure, the fixed plate 101 is placed on the ground, the fixed plate 101 is welded with a support piece, and the support piece is connected with a cylinder 102 by bolts, and the direction of movement of the telescopic rod of the cylinder 102 Parallel to the length direction of the Y slide rail 7 of the Y moving block, the front end of the telescopic rod is welded to the middle position of the fixing frame 103;
  • the sides are symmetrically arranged, a limit ring 107 is welded on the fixed plate 101, and a movement area parallel to the length of the Y slide rail 7 of the Y moving block is reserved in the limit ring 107, and the roller 105 is limited in the movement area.
  • the weighing mechanism 10 also includes a lift car 106, and the lift car
  • the above three-axis displacement mechanism can be replaced by an automatic manipulator.
  • the implementation principle of an automatic feeding system in the embodiment of the present application is as follows: the lift truck 106 lifts the container containing the powder, and transports it from the transportation channel into the space in the middle of the support frame 5, and the telescopic rod of the air cylinder 102 stretches forward to push and fix it.

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  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
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Abstract

An automatic feeding system, relating to the field of powder conveying, and comprising a vacuum loader (1). A negative-pressure air pipe (2) is connected to one end of the vacuum loader, a negative-pressure assembly (3) is connected to the negative-pressure air pipe, a material suction pipe (4) is connected to a feed port of the vacuum loader, a support frame (5) is provided on one side of the material suction pipe, a feed channel (51) is provided on one side of the support frame, the support frame is provided with an X slide rail (6), a Y slide rail (7) and a Z slide rail (8), the X slide rail is provided with an X moving assembly (61) and connected to the Y slide rail by means of the X moving assembly, the Y slide rail is provided with a Y moving assembly (71) and connected to the Z slide rail by means of the Y moving assembly, the Z slide rail is perpendicular to the support frame and provided with a Z moving assembly (81), the Z moving assembly is provided with a clamping member for clamping the material suction pipe, and the support frame is provided with a cleaning mechanism for cleaning waste chips falling on the support frame. This technical solution is convenient to clamp the material suction pipe for accurately suctioning a material.

Description

一种自动送料系统an automatic feeding system 技术领域technical field
本申请涉及粉料输送的领域,尤其是涉及一种自动送料系统。The present application relates to the field of powder conveying, in particular to an automatic feeding system.
背景技术Background technique
进行粉体生产时,需要使用真空上料器对粉体进行输送。真空上料机又称真空输送机,是一种借助于真空吸力来传送颗粒和粉末状容器的无尘密闭管道输送设备,利用真空与环境空间的气压差,形成管道内气体流动,带动粉状容器运动,从而完成粉体的输送。During powder production, a vacuum feeder is required to convey the powder. Vacuum feeder, also known as vacuum conveyor, is a dust-free closed pipeline conveying equipment that uses vacuum suction to convey particles and powder containers. The air pressure difference between vacuum and environmental space is used to form gas flow in the pipeline and drive powder The container moves to complete the conveying of the powder.
相关技术仅有上端敞口的容器,通常由人工取料,例如铲或手持吸料管与真空上料器连通进行输送。In the related art, the container only has an open upper end, and the material is usually reclaimed manually, for example, a shovel or a hand-held suction tube communicates with a vacuum feeder for conveying.
针对上述中的相关技术,发明人认为人工取料,一方面劳动强度大,另一方面人工操作容易洒料,造成物料浪费和污染环境;以及不能根据实时需求保证连续性和均匀送料性。In view of the above-mentioned related technologies, the inventors believe that manual material reclaiming is labor-intensive on the one hand, and on the other hand, manual operation is easy to spray materials, resulting in material waste and environmental pollution; and it cannot ensure continuity and uniform feeding according to real-time requirements.
发明内容SUMMARY OF THE INVENTION
为了便于夹持吸料管准确吸料,本申请提供一种自动送料系统。In order to facilitate the gripping of the suction pipe and the accurate suction, the present application provides an automatic feeding system.
第一方面,本申请提供的一种自动送料系统采用如下的技术方案:In the first aspect, a kind of automatic feeding system provided by this application adopts the following technical scheme:
一种自动送料系统,包括真空上料器,所述真空上料器的一端连接有负压风管,所述负压风管连接有负压组件,所述真空上料器的进料口连接有吸料管,所述吸料管一侧设置有支撑架,所述支撑架一侧设置有进料通道,所述支撑架上设置有X滑轨、Y滑轨和Z滑轨,所述X滑轨上设置有X移动组件,通过所述X移动组件连接有Y滑轨,所述Y滑轨上设置有Y移动组件,通过所述Y移动组件连接有Z滑轨,所述Z滑轨垂直于所述支撑架,所述Z滑轨上设置有Z移动组件,所述Z移动组件上设置有夹持件,所述夹持件夹持所述吸料管,所述支撑架上设置有清洁机构用于清理掉落在所述支撑架上的废屑。An automatic feeding system includes a vacuum feeder, one end of the vacuum feeder is connected with a negative pressure air duct, the negative pressure air duct is connected with a negative pressure component, and the feeding port of the vacuum feeder is connected with There is a suction pipe, one side of the suction pipe is provided with a support frame, one side of the support frame is provided with a feeding channel, and an X slide rail, a Y slide rail and a Z slide rail are provided on the support frame. The X sliding rail is provided with an X moving assembly, through which the X moving assembly is connected with the Y sliding rail, the Y sliding rail is provided with a Y moving assembly, and the Z sliding rail is connected through the Y moving assembly, and the Z sliding rail is connected to the Y sliding rail. The rail is perpendicular to the support frame, the Z slide rail is provided with a Z moving assembly, and the Z moving assembly is provided with a clamping piece, the clamping piece clamps the suction pipe, and the support frame is A cleaning mechanism is provided for cleaning the debris falling on the support frame.
通过采用上述技术方案,吸料时,检查真空上料器上的吸料管,支撑架位于真空上料器的一侧,将容器运输从进料通道运输至支撑架吸料处,将吸料管的一端通过夹持件与Z移动组件连接,Z移动组件沿着Z滑轨的长度方向位移调整吸料管的竖直方向位置,Y移动组件带动Z滑轨沿着Y滑轨的长度方向位移,调整吸料管Y轴方向的位置,X移动组件带动Y移动轴沿着X滑轨的长度方向位移,调整吸料管在X轴方向的位置, 实现对物料的连续以及均匀输送;同时采用机械式操作,可无需工作人员时刻处于容器旁,一方面减少人工,降低工作人员的劳动强度,另一方面减少扬尘或物质本身污染对人体造成的损伤,可有助于保障人员健康;进一步的物料均由吸料管进行输送,可降低洒料的现象;By adopting the above technical solution, when sucking material, check the suction pipe on the vacuum feeder, the support frame is located on one side of the vacuum feeder, transport the container from the feeding channel to the suction place of the support frame, and the suction One end of the pipe is connected to the Z moving assembly through a clamp, the Z moving assembly is displaced along the length of the Z slide rail to adjust the vertical position of the suction pipe, and the Y moving assembly drives the Z slide rail along the length of the Y slide rail. Displacement, adjust the position of the suction pipe in the Y-axis direction, the X moving component drives the Y moving axis to move along the length of the X slide rail, adjust the position of the suction pipe in the X-axis direction, and achieve continuous and uniform conveying of materials; The use of mechanical operation eliminates the need for staff to be beside the container at all times. On the one hand, labor is reduced, and the labor intensity of the staff is reduced, and on the other hand, the damage to the human body caused by the dust or the pollution of the substance itself can be reduced, which can help protect the health of personnel; further All the materials are transported by the suction pipe, which can reduce the phenomenon of spraying;
在吸料的过程中,一些粉料随着吸料管的移动易掉落在支撑架上后又掉入容器内,与干净的粉料产生摩擦损坏粉料,通过清洁机构及时清洁掉落的粉料,使其可减少损坏粉料流转至下一生产工序的风险,有助于保证成品质量。In the process of material suction, some powder materials are easy to fall on the support frame with the movement of the suction pipe and then fall into the container, causing friction with the clean powder materials to damage the powder materials. powder, so that it can reduce the risk of damaging the powder flow to the next production process, which helps to ensure the quality of the finished product.
可选的,所述X移动组件包括传动带和传动轮,所述X滑轨沿长度方向开设有传送槽,所述传动轮垂直且转动连接在所述传送槽宽度方向两端的竖直侧壁上,所述传动带绕卷在所述传动轮上,所述支撑架的相对两侧均固定连接X滑轨,所述Y滑轨的下侧两处位置分别固定连接在所述支撑架两侧的所述传动带上端,所述Y滑轨垂直于所述传动带,两个所述X滑轨之间设置有X驱动件。Optionally, the X moving assembly includes a transmission belt and a transmission wheel, the X slide rail is provided with a transmission slot along the length direction, and the transmission wheel is vertically and rotatably connected to the vertical side walls at both ends of the transmission slot in the width direction. , the transmission belt is wound on the transmission wheel, the opposite sides of the support frame are fixedly connected to the X slide rail, and the two positions of the lower side of the Y slide rail are fixedly connected to the two sides of the support frame respectively. At the upper end of the transmission belt, the Y slide rail is perpendicular to the transmission belt, and an X drive member is arranged between the two X slide rails.
通过采用上述技术方案,通过X驱动件同时驱动支撑架两侧的传动轮转动,传动带随着传动轮的转动移动带动另外一端的传动轮转动,Y滑轨垂直于X滑轨,Y滑轨随着传动带的移动沿着X滑轨的长度方向移动,Y滑轨的下部两侧均连接在传动带上,使Y滑轨在随着传动带移动时更加稳定,便于调整吸料管沿X轴的位置。By adopting the above technical solution, the transmission wheels on both sides of the support frame are simultaneously driven to rotate by the X driving element, the transmission belt drives the transmission wheel at the other end to rotate with the rotation of the transmission wheel, the Y slide rail is perpendicular to the X slide rail, and the Y slide rail follows the rotation of the transmission wheel. As the drive belt moves along the length of the X slide rail, both sides of the lower part of the Y slide rail are connected to the drive belt, so that the Y slide rail is more stable when moving with the drive belt, and it is easy to adjust the position of the suction pipe along the X axis .
可选的,所述X驱动件包括X电机和联轴器,所述联轴器的两端分别穿设过所述X滑轨且同轴固定连接在相对的两个所述传动轮上,所述X电机的输出轴同轴固定连接在其中一个与所述联轴器连接的所述传动轮上,所述X电机连接在所述支撑架上。Optionally, the X driving member includes an X motor and a coupling, two ends of the coupling respectively pass through the X slide rail and are coaxially and fixedly connected to the two opposite transmission wheels, The output shaft of the X motor is coaxially and fixedly connected to one of the transmission wheels connected with the coupling, and the X motor is connected to the support frame.
通过采用上述技术方案,启动X电机,X电机带动其中一侧的传动轮转动,传动轮带动联轴器转动进而带动联轴器另一端的传动轮转动,带动传动带进行卷绕移动,进而同时带动支撑架两侧的传动带同步移动,实现Y滑轨两端均速移动,便于在调整吸料管X轴位置使吸料管的移动更加稳定。By adopting the above technical solution, the X motor is activated, the X motor drives the transmission wheel on one side to rotate, the transmission wheel drives the coupling to rotate, and then drives the transmission wheel at the other end of the coupling to rotate, drives the transmission belt to roll and move, and then drives the drive at the same time. The transmission belts on both sides of the support frame move synchronously to realize the uniform speed movement of both ends of the Y slide rail, which is convenient for adjusting the X-axis position of the suction pipe to make the movement of the suction pipe more stable.
可选的,所述Y移动组件包括Y丝杆和Y电机,所述Y滑轨一侧竖直侧壁上开设有横向槽,所述Y丝杆的两端转动连接在所述横向槽的竖直侧壁上,所述Y丝杆的一端穿设过所述Y滑轨固定连接所述Y电机的输出轴,所述Y电机连接在所述Y滑轨上,所述Y丝杆上螺纹连接有滑块,所述滑块侧壁抵接在所述横向槽的侧壁上,所述滑块的一侧上固定连接所述Z滑轨。Optionally, the Y moving assembly includes a Y screw and a Y motor, a vertical side wall of one side of the Y slide rail is provided with a transverse groove, and both ends of the Y screw are rotatably connected to the transverse groove. On the vertical side wall, one end of the Y screw rod passes through the Y slide rail and is fixedly connected to the output shaft of the Y motor, the Y motor is connected to the Y slide rail, and the Y screw rod is A sliding block is threadedly connected, the side wall of the sliding block abuts on the side wall of the transverse groove, and one side of the sliding block is fixedly connected to the Z slide rail.
通过采用上述技术方案,Y电机连接在Y滑轨上,使Y电机在工作过程中不会掉落,启动Y电机,Y电机带动Y丝杆转动,滑块被横向槽的侧壁限位,在Y丝杆滑动时 滑块沿着Y滑轨的长度方向移动,滑块带动Z滑轨同步移动,实现吸料管在Y轴方向的位置调整,且横向槽在一定区域包覆Y丝杆,减少Y丝杆被粉料粘附的区域,确保Y丝杆正常转动。By adopting the above technical solution, the Y motor is connected to the Y slide rail, so that the Y motor will not fall during the working process, the Y motor is started, the Y motor drives the Y screw to rotate, and the slider is limited by the side wall of the transverse slot, When the Y screw slides, the slider moves along the length of the Y slider, and the slider drives the Z slider to move synchronously to adjust the position of the suction pipe in the Y axis direction, and the transverse groove covers the Y screw in a certain area. , reduce the area where the Y screw is adhered by the powder, and ensure the normal rotation of the Y screw.
可选的,所述Z移动组件包括Z丝杆和Z电机,所述Z滑轨远离所述滑块的一侧开设有竖直槽,所述Z丝杆竖直转动连接在所述竖直槽的水平侧壁上,所述Z丝杆上端穿设过所述Z滑轨连接所述Z电机的输出轴,所述夹持件设置在所述Z丝杆上。Optionally, the Z moving assembly includes a Z lead screw and a Z motor, a vertical slot is formed on the side of the Z slide rail away from the slider, and the Z lead screw is vertically rotatably connected to the vertical axis. On the horizontal side wall of the slot, the upper end of the Z screw rod is connected to the output shaft of the Z motor through the Z slide rail, and the clamping piece is arranged on the Z screw rod.
通过采用上述技术方案,启动Z电机,Z电机带动Z丝杆转动,夹持件随着Z丝杆的转动沿着Z滑轨的长度方向位移,进而带动吸料管竖直移动,调整吸料管的上下位置,便于在料位下降时进行吸料,保持吸料管持续吸料状态。By adopting the above technical solution, the Z motor is activated, and the Z motor drives the Z screw to rotate, and the clamping piece moves along the length of the Z slide rail with the rotation of the Z screw, thereby driving the suction pipe to move vertically to adjust the suction. The upper and lower positions of the pipe are convenient for material suction when the material level drops, and the suction pipe is kept in a continuous suction state.
可选的,所述夹持件包括夹持块,所述夹持块螺纹连接在所述Z丝杆上,所述夹持块于所述竖直槽内的侧壁抵接在所述竖直槽的侧壁上,所述夹持块上开设有夹持槽,所述吸料管穿设卡接在所述夹持槽内。Optionally, the clamping member includes a clamping block, the clamping block is threadedly connected to the Z screw rod, and the side wall of the clamping block in the vertical groove abuts against the vertical groove. On the side wall of the straight groove, the clamping block is provided with a clamping groove, and the suction pipe is inserted and clamped in the clamping groove.
通过采用上述技术方案,夹持块一端螺纹连接在Z丝杆上,侧壁抵接在竖直槽上被限位,随着Z丝杆的转动沿着Z滑轨长度方向移动,吸料管穿设过夹持槽被夹持槽卡接,使吸料管随着夹持块的移动而移动,夹持块将转动力转动为竖直方向的位移,直接带动吸料管吸料,使吸料管的竖直位置便于调整。By adopting the above technical solution, one end of the clamping block is threaded on the Z screw rod, and the side wall is abutted on the vertical groove to be limited. Passing through the clamping groove and being clamped by the clamping groove, the suction pipe moves with the movement of the clamping block, and the clamping block rotates the rotating force into a vertical displacement, which directly drives the suction pipe to suck material, so that the The vertical position of the suction tube is easy to adjust.
可选的,所述清洁机构包括设置于Y滑轨两侧的吸嘴一以及负压引流件,所述吸嘴一处于X滑轨上方,所述负压引流件与吸嘴一之间连接有引流管一,所述引流管一为软性材料制成,所述吸嘴一于所述Y滑轨的两侧分别设置有两个,且同侧两个吸嘴一处于所述Y滑轨沿所述X滑轨的两侧,所述Z滑轨上设置有两个吸嘴二,两所述吸嘴二开口处于Y滑轨之上,且分别连接于Z滑轨沿Y轴的两侧;两所述吸嘴二与负压引流件之间连通有引流管二。Optionally, the cleaning mechanism includes a suction nozzle 1 and a negative pressure drainage member arranged on both sides of the Y slide rail, the suction nozzle 1 is located above the X slide rail, and the negative pressure drainage member is connected with the suction nozzle 1. There is a drainage tube 1, the drainage tube 1 is made of soft material, the suction nozzle 1 is provided with two on both sides of the Y slide rail, and the two suction nozzles on the same side are in the Y slide rail. The rails are along both sides of the X slide rail, the Z slide rail is provided with two suction nozzles 2, and the openings of the two suction nozzles are located on the Y slide rail, and are respectively connected to the Z slide rail along the Y axis. two sides; two drainage pipes are communicated between the second suction nozzles and the negative pressure drainage element.
通过采用上述技术方案,在吸料系统吸料过程中,Y滑轨做X轴位移工作,利用负压引流件启动,经引流管以及吸嘴对X滑轨上端产生吸力,使其可将掉落于X滑轨上的粉料进行及时排除,防止Y滑轨位移过程中,与粉料产生摩擦损坏粉料,使其可减少损坏粉料流转至下一生产工序的风险,吸嘴一处于Y滑轨沿X轴的两侧,使其Y滑轨沿X轴做直线往复两个方向运动时,吸嘴一均能够将Y滑轨运动方向前方的粉料进行排除,进一步减少由于Y滑轨运行摩擦产生的损坏粉料,Z滑轨沿Y轴直线往复位移过程中,吸嘴二均能够将位于Z轴运动前方的进行排除,进一步减少由于Z滑轨运行摩擦产生的损坏粉料,有助于保证成品质量的效果。By adopting the above technical solution, during the suction process of the material suction system, the Y slide rail does the X-axis displacement work, and the negative pressure drainage element is used to start, and the suction pipe and the suction nozzle generate suction on the upper end of the X slide rail, so that it can be removed. The powder falling on the X slide rail is removed in time to prevent the powder from being damaged by friction with the powder during the displacement of the Y slide rail, so that it can reduce the risk of damaging the powder flow to the next production process. When the Y slide rail is along both sides of the X axis, when the Y slide rail moves in a straight line reciprocating direction along the X axis, the suction nozzles can all remove the powder in front of the Y slide rail movement direction, and further reduce the problem of the Y slide rail. During the linear reciprocating movement of the Z slide rail along the Y axis, the two suction nozzles can remove the damaged powder caused by the running friction of the rail, and further reduce the damaged powder caused by the running friction of the Z slide rail. Helps to ensure the quality of the finished product.
可选的,所述支撑架的下侧两端设置有称重机构,所述称重机构包括所述固定板、气缸、固定架和称重模块,所述固定板置于地面上于所述X滑轨的下端,所述气缸连接在所述固定板上,所述气缸的伸缩杆沿所述Y滑轨的长度方向伸缩且连接所述固定架的一侧,所述固定架下端设置有滚轮,所述固定板上固定连接有限位环环绕所述滚轮,限制滚轮沿所述Y滑轨的长度方向滚动一定距离,所述固定架上端固定连接所述称重模块。Optionally, both ends of the lower side of the support frame are provided with a weighing mechanism, the weighing mechanism includes the fixing plate, a cylinder, a fixing frame and a weighing module, and the fixing plate is placed on the ground on the The lower end of the X slide rail, the air cylinder is connected to the fixing plate, the telescopic rod of the air cylinder is stretched along the length direction of the Y slide rail and is connected to one side of the fixing frame, and the lower end of the fixing frame is provided with a A roller, a limit ring is fixedly connected on the fixing plate to surround the roller, and the roller is restricted from rolling a certain distance along the length direction of the Y slide rail, and the upper end of the fixing frame is fixedly connected to the weighing module.
通过采用上述技术方案,在支撑架于X滑轨的下端位置放置好固定板,将容器移动至支撑架下端,举起容器,启动气缸,伸缩杆前伸推动滚轮转动,将支撑架移动至容器底端,容器下侧两端被称重模块的上侧抵接,称重模块显示容器和容器的重量完成称重,上移容器,伸缩杆回缩带动滚轮反向滚动,将支撑架拉回原位置,在吸料完毕后便于容器移出,限位环对滚轮移动的位置进行限位,避免支撑架被推动过远,通过气缸拉伸支撑架和称重模块,此过程中,利用称重模块可对物料进行计量/定量来控制输送速率。By adopting the above technical solution, a fixed plate is placed at the lower end of the support frame on the X slide rail, the container is moved to the lower end of the support frame, the container is lifted, the air cylinder is activated, the telescopic rod is stretched forward to push the roller to rotate, and the support frame is moved to the container The bottom end, the two ends of the lower side of the container are abutted by the upper side of the weighing module, the weighing module displays the weight of the container and the container, and the weighing is completed. The container is moved up, and the retraction of the telescopic rod drives the rollers to roll in reverse, pulling the support frame back. In the original position, it is convenient for the container to be removed after the suction is completed. The limit ring limits the position of the roller to prevent the support frame from being pushed too far. The cylinder stretches the support frame and the weighing module. The module can measure/quantify the material to control the conveying rate.
可选的,所述支撑架靠近所述真空上料器的一侧固定连接有支撑杆,所述支撑杆上转动连接有辊轮,所述吸料管滑动连接在所述辊轮上。Optionally, a support rod is fixedly connected to a side of the support frame close to the vacuum feeder, a roller is rotatably connected to the support rod, and the suction pipe is slidably connected to the roller.
通过采用上述技术方案,在支撑架的一侧上设置支撑杆,吸料管被辊轮支撑,当吸料管过长时,一部分吸料管被支撑架托起,减少吸料管直接抵接在X滑轨或Y滑轨上影响正常移动,且辊轮便于吸料管移动,使吸料管在移动时更加灵活,节省工人体力。By adopting the above technical solution, a support rod is arranged on one side of the support frame, and the suction pipe is supported by the rollers. When the suction pipe is too long, a part of the suction pipe is supported by the support frame to reduce the direct contact of the suction pipe. It affects the normal movement on the X slide rail or the Y slide rail, and the rollers facilitate the movement of the suction pipe, which makes the suction pipe more flexible when moving and saves workers' physical strength.
第二方面,本申请提供的一种自动送料系统采用如下的技术方案:In the second aspect, a kind of automatic feeding system provided by the application adopts the following technical scheme:
一种自动送料系统,包括真空上料器,所述真空上料器的一端连接有负压风管,所述负压风管连接有负压组件,所述真空上料器的进料口连接有吸料管,所述吸料管一侧设置有支撑架,所述支撑架一侧设置有进料通道,所述进料通道的两侧设置有用于限位容器的限位开关,所述支撑架上设置有机械手用于带动所述吸料管运动,所述支撑架上设置有清洁机构用于清理掉落在所述支撑架上的废屑。An automatic feeding system includes a vacuum feeder, one end of the vacuum feeder is connected with a negative pressure air duct, the negative pressure air duct is connected with a negative pressure component, and the feeding port of the vacuum feeder is connected with There is a suction pipe, a support frame is arranged on one side of the suction pipe, a feed channel is arranged on one side of the support frame, and limit switches for limiting the container are arranged on both sides of the feed channel. A manipulator is arranged on the support frame for driving the suction pipe to move, and a cleaning mechanism is arranged on the support frame for cleaning the wastes falling on the support frame.
通过采用上述技术方案,吸料时,检查真空上料器上的吸料管,支撑架位于真空上料器的一侧,将容器运输从进料通道运输至支撑架吸料处,吸料过程中,机械手控制吸料管根据容器内物料情况进行XYZ轴方位运动,实现对物料的连续以及均匀输送;同时采用机械式操作,可无需工作人员时刻处于容器旁,一方面减少人工,降低工作人员的劳动强度,另一方面减少扬尘或物质本身污染对人体造成的损伤,可有助于保障人员健康;进一步的物料均由吸料管进行输送,可降低洒料的现象;By adopting the above technical solution, when sucking material, check the suction pipe on the vacuum feeder, the support frame is located on one side of the vacuum feeder, and the container is transported from the feeding channel to the suction place of the support frame, and the material suction process In the middle, the manipulator controls the XYZ axis azimuth movement of the suction pipe according to the material in the container, so as to realize the continuous and uniform conveying of the material; at the same time, the mechanical operation is adopted, which can eliminate the need for the staff to be beside the container all the time, on the one hand, reduce labor and reduce the number of staff. On the other hand, it can reduce the damage to the human body caused by the dust or the pollution of the material itself, which can help to protect the health of personnel; further materials are transported by the suction pipe, which can reduce the phenomenon of spraying;
在吸料的过程中,一些粉料随着吸料管的移动易掉落在支撑架上后又掉入容器内,与干净的粉料产生摩擦损坏粉料,通过清洁机构及时清洁掉落的粉料,使其可减少损坏粉料流转至下一生产工序的风险,有助于保证成品质量。In the process of material suction, some powder materials are easy to fall on the support frame with the movement of the suction pipe and then fall into the container, causing friction with the clean powder materials to damage the powder materials. powder, so that it can reduce the risk of damaging the powder flow to the next production process, which helps to ensure the quality of the finished product.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
1.将容器运输从进料通道运输至支撑架吸料处,将吸料管的一端通过夹持件与Z移动组件连接,Z移动组件沿着Z滑轨的长度方向位移调整吸料管的竖直方向位置,Y移动组件带动Z滑轨沿着Y滑轨的长度方向位移,调整吸料管Y轴方向的位置,X移动组件带动Y移动轴沿着X滑轨的长度方向位移,调整吸料管在X轴方向的位置,实现对物料的连续以及均匀输送;同时采用机械式操作,可无需工作人员时刻处于容器旁,一方面减少人工,降低工作人员的劳动强度,另一方面减少扬尘或物质本身污染对人体造成的损伤,可有助于保障人员健康;进一步的物料均由吸料管进行输送,可降低洒料的现象;1. Transport the container from the feeding channel to the suction place of the support frame, connect one end of the suction pipe to the Z moving assembly through the clamp, and the Z moving assembly moves along the length of the Z slide rail to adjust the position of the suction pipe. In the vertical direction, the Y moving component drives the Z slide rail to move along the length of the Y slide rail, adjust the position of the suction pipe in the Y axis direction, the X moving component drives the Y moving axis to move along the length direction of the X slide rail, adjust The position of the suction pipe in the X-axis direction realizes continuous and uniform conveying of materials; at the same time, the mechanical operation is adopted, which can eliminate the need for staff to be beside the container at all times. The damage to the human body caused by the dust or the pollution of the material itself can help to protect the health of the personnel; further materials are transported by the suction pipe, which can reduce the phenomenon of spraying;
2.在吸料系统吸料过程中,Y滑轨做X轴位移工作,利用负压引流件启动,经引流管以及吸嘴对X滑轨上端产生吸力,使其可将掉落于X滑轨上的粉料进行及时排除,防止Y滑轨位移过程中,与粉料产生摩擦损坏粉料,使其可减少损坏粉料流转至下一生产工序的风险,吸嘴一处于Y滑轨沿X轴的两侧,使其Y滑轨沿X轴做直线往复两个方向运动时,吸嘴一均能够将Y滑轨运动方向前方的粉料进行排除,进一步减少由于Y滑轨运行摩擦产生的损坏粉料,Z滑轨沿Y轴直线往复位移过程中,吸嘴二均能够将位于Z轴运动前方的进行排除,进一步减少由于Z滑轨运行摩擦产生的损坏粉料,有助于保证成品质量的效果;2. During the suction process of the suction system, the Y slide rail does the X-axis displacement work, and the negative pressure drainage element is used to start, and the suction pipe and suction nozzle generate suction on the upper end of the X slide rail, so that it can be dropped on the X slide rail. The powder on the rail is removed in time to prevent the powder from being damaged by friction with the powder during the displacement of the Y slide rail, so that it can reduce the risk of damaging the powder flow to the next production process. The suction nozzle is located along the Y slide rail. On both sides of the X axis, when the Y slide rail moves in two directions along the X axis, the suction nozzles can both remove the powder in front of the movement direction of the Y slide rail, and further reduce the friction caused by the running of the Y slide rail. During the linear reciprocating movement of the Z slide rail along the Y axis, the two suction nozzles can both remove the powder located in front of the Z axis movement, further reducing the damaged powder caused by the running friction of the Z slide rail, which helps to ensure The effect of finished product quality;
3.设置称重件在做支撑架下侧,先在支撑架于X滑轨的下端位置放置好固定板,将容器移动至支撑架下端,举起容器,启动气缸,伸缩杆前伸推动滚轮转动,将支撑架移动至容器底端,容器下侧两端被称重模块的上表面抵接,称重模块显示容器和容器的重量完成称重,上移容器,伸缩杆回缩带动滚轮反向滚动,将支撑架拉回原位置,在吸料完毕后便于容器移出,限位环对滚轮移动的位置进行限位,避免支撑架被推动过远,通过气缸拉伸支撑架和称重模块,使容器可以正常出入进料通道被称重。3. Set the weighing piece on the lower side of the support frame, first place the fixed plate at the lower end of the support frame on the X slide rail, move the container to the lower end of the support frame, lift the container, start the air cylinder, and push the roller forward with the telescopic rod. Rotate, move the support frame to the bottom of the container, the lower ends of the container are abutted by the upper surface of the weighing module, the weighing module displays the weight of the container and the container to complete the weighing, move the container up, the retraction of the telescopic rod drives the roller to reverse. Roll the support frame back to its original position. After the suction is completed, it is convenient for the container to be removed. The limit ring limits the position of the roller to prevent the support frame from being pushed too far. The cylinder stretches the support frame and the weighing module. , so that the container can be weighed normally in and out of the feeding channel.
附图说明Description of drawings
图1是本申请一种自动送料系统的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an automatic feeding system of the present application.
图2是图1中三轴自动吸枪系统的局部结构示意图。FIG. 2 is a partial structural schematic diagram of the three-axis automatic sniffing gun system in FIG. 1 .
图3是图2中支撑架上端的局部结构示意图。FIG. 3 is a partial structural schematic diagram of the upper end of the support frame in FIG. 2 .
图4是图2中Y移动组件处的局部结构示意图。FIG. 4 is a partial structural diagram of the Y moving assembly in FIG. 2 .
图5是图1中清洁机构处的局部结构示意图。FIG. 5 is a partial structural schematic diagram of the cleaning mechanism in FIG. 1 .
图6是图5中负压引流件的局部结构示意图。FIG. 6 is a partial structural schematic diagram of the negative pressure drainage member in FIG. 5 .
图7是图2中称重机构处的局部结构示意图。FIG. 7 is a partial structural schematic diagram of the weighing mechanism in FIG. 2 .
图8是图7中固定架处的局部结构示意图。FIG. 8 is a partial structural schematic diagram of the fixing frame in FIG. 7 .
图9是图8中承重机构的局部结构示意图。FIG. 9 is a partial structural schematic diagram of the load-bearing mechanism in FIG. 8 .
附图标记说明:1、真空上料器;2、负压风管;3、负压组件;4、吸料管;5、支撑架;51、进料通道;52、定位杆;6、X滑轨;61、X移动组件;611、传动带;612、传动轮;62、传送槽;63、X驱动件;631、X电机;632、联轴器;7、Y滑轨;71、Y移动组件;711、Y电机;712、Y丝杆;713、滑块;72、横向槽;8、Z滑轨;81、Z移动组件;811、Z丝杆;812、Z电机;82、夹持件;821、夹持块;822、夹持槽;83、竖直槽;9、清洁机构;91、吸嘴一;92、负压引流件;921、负压吸泵;922、主管;923、吸尘管;93、引流管一;94、吸嘴二;95、引流管二;96、支撑管;97、定位板;10、称重机构;101、固定板;102、气缸;103、固定架;104、称重模块;105、滚轮;106、升降车;107、限位环;11、支撑杆;111、转动片;12、辊轮。Description of reference numerals: 1. Vacuum feeder; 2. Negative pressure air duct; 3. Negative pressure assembly; 4. Suction pipe; 5. Supporting frame; 51. Feeding channel; Slide rail; 61, X moving components; 611, transmission belt; 612, transmission wheel; 62, conveying slot; 63, X drive part; 631, X motor; 632, coupling; 7, Y slide rail; 71, Y movement Component; 711, Y motor; 712, Y screw; 713, slider; 72, transverse slot; 8, Z slide rail; 81, Z moving component; 811, Z screw; 812, Z motor; 82, clamping parts; 821, clamping block; 822, clamping groove; 83, vertical groove; 9, cleaning mechanism; 91, suction nozzle one; 92, negative pressure drainage part; 921, negative pressure suction pump; 922, main pipe; 923 , suction pipe; 93, drainage pipe 1; 94, suction nozzle 2; 95, drainage pipe 2; 96, support pipe; 97, positioning plate; 10, weighing mechanism; 101, fixed plate; 102, cylinder; 103, Fixed frame; 104, weighing module; 105, roller; 106, lift truck; 107, limit ring; 11, support rod; 111, rotating piece; 12, roller.
具体实施方式Detailed ways
以下结合附图1-9对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-9.
本申请实施例公开一种自动送料系统,参照图1和图2,包括真空上料器1,真空上料器1置于地面,真空上料器1的上端连接有负压风管2,负压风管2另一端连接有负压组件3,负压组件3可采用抽吸风机或负压风机,负压组件3置于地面上;真空上料器1的吸料口连接有吸料管4,真空上料器1远离负压组件3的一侧设置有支撑架5,支撑架5支撑在地面上,支撑架5上设置有夹持件82夹持吸料管4;夹持件82上设置有Z移动组件81,Z移动组件81上连接有竖直的Z滑轨8,Z滑轨8连接有Y移动组件71,Y移动组件71连接有水平设置的Y滑轨7,Y滑轨7靠近两端的下侧连接有两组X移动组件61,X移动组件61上连接有X滑轨6,X滑轨6垂直于Y滑轨7,X滑轨6焊接在支撑架5的两侧;支撑架5上设置有清洁机构9。The embodiment of the present application discloses an automatic feeding system. Referring to FIG. 1 and FIG. 2 , it includes a vacuum feeder 1. The vacuum feeder 1 is placed on the ground. The upper end of the vacuum feeder 1 is connected with a negative pressure air duct 2. The other end of the pressure air pipe 2 is connected with a negative pressure component 3. The negative pressure component 3 can be a suction fan or a negative pressure fan. The negative pressure component 3 is placed on the ground; the suction port of the vacuum feeder 1 is connected with a suction pipe. 4. A support frame 5 is provided on the side of the vacuum feeder 1 away from the negative pressure component 3, the support frame 5 is supported on the ground, and a clamp 82 is provided on the support frame 5 to clamp the suction pipe 4; the clamp 82 A Z moving assembly 81 is provided on the Z moving assembly 81, a vertical Z slide rail 8 is connected to the Z moving assembly 81, a Y moving assembly 71 is connected to the Z sliding rail 8, and a Y moving Two sets of X moving assemblies 61 are connected to the lower side of the rail 7 near the two ends. The X moving assemblies 61 are connected with the X sliding rails 6, the X sliding rails 6 are perpendicular to the Y sliding rails 7, and the X sliding rails 6 are welded on the two sides of the support frame 5. side; the support frame 5 is provided with a cleaning mechanism 9 .
参照图1和图2,支撑架5为多个槽钢焊接在一起的方形钢架,支撑架5为中空结构,支撑架5一端预留有进料通道51,支撑架5靠近地面的位置上焊接有水平的定位杆52,定位杆52分布在支撑架5除去进料通道51侧的其他三个侧面上;支撑架5靠近真空上料器1的一侧焊接有支撑杆11,支撑杆11上焊接有两个相对的转动片111,转动片111上转动连接有辊轮12,辊轮12与支撑杆11上表面存在一定的空间,吸料 管4从支撑杆11与辊轮12之间的空间穿过被夹持件82夹持。1 and 2, the support frame 5 is a square steel frame welded together by a plurality of channel steels, the support frame 5 is a hollow structure, and a feed channel 51 is reserved at one end of the support frame 5, and the support frame 5 is close to the ground. A horizontal positioning rod 52 is welded, and the positioning rods 52 are distributed on the other three sides of the support frame 5 except the feeding channel 51 side; the support rod 11 is welded on the side of the support frame 5 close to the vacuum feeder 1, and the support rod 11 There are two opposite rotating pieces 111 welded on the rotating piece 111, and a roller 12 is rotatably connected to the rotating piece 111. There is a certain space between the roller 12 and the upper surface of the support rod 11. The space passed through by the clamp 82 is clamped.
参照图3和图4,X移动组件61包括传动带611和传动轮612,X滑轨6上表面上开设有沿X滑轨6长度方向的传送槽62,传送槽62内通过轴承转动连接两个传动轮612,传动轮612沿传送槽62的宽度方向设置,传动带611绕卷在同一传送槽62的两个传动轮612上,两个传动轮612之间设置有X驱动件63;Y滑轨7垂直于X滑轨6,传动带611选用钢带,Y滑轨7靠近两端的下侧焊接均在传动带611上;X驱动件63包括X电机631和联轴器632,联轴器632垂直于X滑轨6,联轴器632的两端分别穿设过传送槽62的侧壁同轴焊接在两侧相对的传动轮612侧壁,X电机631通过螺栓固定在支撑架5的一侧,X电机631的输出轴通过联轴器同轴固定连接传动轮612远离联轴器632的一侧。3 and 4 , the X moving assembly 61 includes a transmission belt 611 and a transmission wheel 612. The upper surface of the X slide rail 6 is provided with a transmission slot 62 along the length of the X slide rail 6, and the transmission slot 62 is connected to the two through a bearing. The transmission wheel 612, the transmission wheel 612 is arranged along the width direction of the transmission slot 62, the transmission belt 611 is wound on the two transmission wheels 612 of the same transmission slot 62, and the X driving member 63 is arranged between the two transmission wheels 612; 7 is perpendicular to the X slide rail 6, the transmission belt 611 is made of steel belt, and the lower sides of the Y slide rail 7 near both ends are welded on the transmission belt 611; the X driving part 63 includes the X motor 631 and the coupling 632, and the coupling 632 X slide rail 6, the two ends of the coupling 632 respectively pass through the side wall of the transmission slot 62 and are coaxially welded to the side walls of the opposite transmission wheels 612 on both sides, and the X motor 631 is fixed on one side of the support frame 5 by bolts, The output shaft of the X motor 631 is coaxially and fixedly connected to the side of the transmission wheel 612 away from the coupling 632 through the coupling.
参照图3和图4,Y移动组件71包括Y丝杆712和Y电机711,Y滑轨7的竖直侧壁上开设有沿Y滑轨7长度方向的横向槽72,Y丝杆712的两端通过轴承转动连接在Y滑轨7的竖直侧壁上,Y滑轨7一端穿设过横向槽72的侧壁通过联轴器连接Y电机711的输出轴,Y电机711通过螺栓连接在Y滑轨7的上端;Y丝杆712上螺纹连接有滑块713,滑块713的侧壁抵接在横向槽72的侧壁上,滑块713的一侧焊接Z滑轨8。3 and 4, the Y moving assembly 71 includes a Y screw 712 and a Y motor 711. The vertical side wall of the Y slide rail 7 is provided with a transverse groove 72 along the length of the Y slide rail 7. Both ends are rotatably connected to the vertical side wall of the Y slide rail 7 through bearings. One end of the Y slide rail 7 passes through the side wall of the transverse groove 72 and is connected to the output shaft of the Y motor 711 through a coupling, and the Y motor 711 is connected by bolts. On the upper end of the Y slide rail 7; the Y screw 712 is screwed with a slide block 713, the side wall of the slide block 713 abuts on the side wall of the transverse groove 72, and one side of the slide block 713 is welded to the Z slide rail 8.
参照图3和图4,Z移动组件81包括Z丝杆811和Z电机812,Z滑轨8远离滑块713的一侧上开设有沿Z滑轨8长度方向的竖直槽83,Z丝杆811的两端通过轴承转动连接在竖直槽83的水平侧壁上,Z电机812通过螺栓连接在Z滑轨8的上侧,Z电机812的输出轴通过轴承连接转动穿设出Z滑轨8的Z丝杆811的上端。3 and 4 , the Z moving assembly 81 includes a Z screw rod 811 and a Z motor 812. The Z slide rail 8 is provided with a vertical groove 83 along the length of the Z slide rail 8 on the side away from the slider 713. Both ends of the rod 811 are rotatably connected to the horizontal side wall of the vertical slot 83 through bearings, the Z motor 812 is connected to the upper side of the Z slide rail 8 by bolts, and the output shaft of the Z motor 812 is rotated through the bearing connection to pass through the Z slide. The upper end of the Z screw 811 of the rail 8.
夹持件82包括夹持块821,夹持块821螺纹连接在Z丝杆811上,夹持块821位于竖直槽83内部分的侧壁抵接在竖直槽83的侧壁上,夹持块821上开设有夹持槽822,夹持槽822为圆柱形槽体,吸料管4穿设过夹持槽822被卡接;一个Z丝杆811上同时螺纹连接有两个夹持块821,吸料管4同时穿设过两个夹持块821上的夹持槽822,两个夹持块821间隔一定的竖直距离。The clamping member 82 includes a clamping block 821, the clamping block 821 is threadedly connected to the Z screw rod 811, and the side wall of the inner part of the clamping block 821 in the vertical groove 83 abuts on the side wall of the vertical groove 83, and the clamping block 821 is in contact with the side wall of the vertical groove 83. The holding block 821 is provided with a clamping groove 822, the clamping groove 822 is a cylindrical groove body, and the suction pipe 4 is inserted through the clamping groove 822 to be clamped; a Z screw rod 811 is threadedly connected with two clamping grooves at the same time. Block 821, the suction pipe 4 passes through the clamping grooves 822 on the two clamping blocks 821 at the same time, and the two clamping blocks 821 are separated by a certain vertical distance.
参照图5-7,清洁机构9包括支撑架5一侧的负压引流件92,负压引流件92连接有两支撑管96,两支撑管96的一段分别连接于支撑架5的两侧,且分别处于X滑轨6下方并与X滑轨6平行设置;支撑管96与X滑轨6平行的一段中部连通有两引流管一93,两引流管一93的另一端均连接有吸嘴一91;Y滑轨7沿自身长度方向的两侧分别通过螺栓连接有两个安装板,同侧的两安装板分别处于Y滑轨7沿X轴的两侧,每个吸嘴一91对应固定于安装板上,且吸嘴一91的开口处于X滑轨6的上方。其中,负压 引流件92采用负压吸泵921。当Y滑轨7沿X轴位移时,负压吸泵921工作,给予支撑管96、引流管一93产生吸力,驱使X滑轨6上方的粉料经吸嘴一91吸入。5-7, the cleaning mechanism 9 includes a negative pressure drainage member 92 on one side of the support frame 5, the negative pressure drainage member 92 is connected with two support tubes 96, and a section of the two support tubes 96 is connected to both sides of the support frame 5, respectively, And are respectively under the X slide rail 6 and are arranged in parallel with the X slide rail 6; the middle part of the support pipe 96 and the X slide rail 6 is connected with two drainage pipes one 93, and the other ends of the two drain pipes one 93 are connected with suction nozzles One 91; the two sides of the Y slide rail 7 along its own length are respectively connected with two mounting plates by bolts, and the two mounting plates on the same side are respectively located on both sides of the Y slide rail 7 along the X axis, and each suction nozzle one 91 corresponds to It is fixed on the mounting plate, and the opening of the suction nozzle one 91 is above the X slide rail 6 . Among them, the negative pressure drainage member 92 adopts a negative pressure suction pump 921. When the Y slide rail 7 is displaced along the X axis, the negative pressure suction pump 921 works to generate suction for the support tube 96 and the drainage tube 1 93 , which drives the powder above the X slide rail 6 to be sucked through the suction nozzle 1 91 .
上述Z滑轨8朝Y滑轨7的一侧设置有两组吸嘴二94,两组吸嘴二94处于Z滑轨8沿Y轴的两侧,且Z滑轨8上通过螺栓连接有两组定位板97,吸嘴二94对应与定位板97连接,并吸嘴二94的开口处于Y滑轨7的上方。上述负压吸泵921的吸气口连通有主管922,上述两支撑管96的一端与主管922连通;主管922上还连通有吸尘管923,吸尘管923的其中一段与Y滑轨7平行设置,且吸尘管923处于Y滑轨7的中间部分连通有两引流管二95,引流管二95的另一端对应与吸嘴二94连通。Z滑轨8沿Y轴方向位移时,负压吸泵921赋予吸嘴二94吸力,将Y滑轨7上方的粉料进行吸收排除。The above-mentioned Z slide rail 8 is provided with two sets of suction nozzles 94 on the side of the Y slide rail 7, and the two sets of suction nozzles 94 are located on both sides of the Z slide rail 8 along the Y axis, and the Z slide rail 8 is connected by bolts. There are two sets of positioning plates 97 , and the second suction nozzle 94 is correspondingly connected to the positioning plate 97 , and the opening of the second suction nozzle 94 is located above the Y slide rail 7 . The suction port of the above-mentioned negative pressure suction pump 921 is communicated with a main pipe 922, and one end of the above-mentioned two support pipes 96 is in communication with the main pipe 922; They are arranged in parallel, and the dust suction pipe 923 is in the middle part of the Y slide rail 7 in communication with two second drainage pipes 95 , and the other end of the second drainage pipes 95 is communicated with the second suction nozzle 94 correspondingly. When the Z slide rail 8 is displaced in the Y-axis direction, the negative pressure suction pump 921 imparts suction to the second suction nozzle 94 to absorb and remove the powder above the Y slide rail 7 .
参照图8和图9,支撑架5两侧于X滑轨6的下端靠近地面的位置处设置有称重机构10;称重机构10包括固定板101、固定架103和称重模块104,称重模块104可选用称重秤或水平秤作为主要称重结构,固定板101置于地面上,固定板101上焊接有支撑片,支撑片上通过螺栓连接有气缸102,气缸102的伸缩杆运动方向平行于Y移动块Y滑轨7的长度方向,伸缩杆的前端焊接在固定架103的中间位置;固定架103下端螺栓连接有四个滚轮105,四个滚轮105两两分布在气缸102的两侧对称设置,固定板101上焊接有限位环107,限位环107内预留沿Y移动块Y滑轨7长度方向平行的移动区域,滚轮105位于移动区域内被限位。称重机构10还包括有升降车106,升降车106选用AGV小车。8 and 9, a weighing mechanism 10 is provided on both sides of the support frame 5 at the position where the lower end of the X slide rail 6 is close to the ground; The weight module 104 can choose a weighing scale or a horizontal scale as the main weighing structure, the fixed plate 101 is placed on the ground, the fixed plate 101 is welded with a support piece, and the support piece is connected with a cylinder 102 by bolts, and the direction of movement of the telescopic rod of the cylinder 102 Parallel to the length direction of the Y slide rail 7 of the Y moving block, the front end of the telescopic rod is welded to the middle position of the fixing frame 103; The sides are symmetrically arranged, a limit ring 107 is welded on the fixed plate 101, and a movement area parallel to the length of the Y slide rail 7 of the Y moving block is reserved in the limit ring 107, and the roller 105 is limited in the movement area. The weighing mechanism 10 also includes a lift car 106, and the lift car 106 is an AGV trolley.
作为另一种实施方式,上述三轴位移机构均能够采用自动机械手替换。As another embodiment, the above three-axis displacement mechanism can be replaced by an automatic manipulator.
本申请实施例一种自动送料系统的实施原理为:升降车106将装有粉料的容器托起,从运输通道处运入支撑架5中部的空间内,气缸102的伸缩杆前伸推动固定架103,滚轮105滚动带动固定架103移动至容器下端,称重模块104抵接固定容器下表面,升降车106放下容器进行称重,待称重完毕后升降车106顶升容器,气缸102回缩带动固定架103返回原位,升降车106放下容器;启动X轴电机,传动带611随着传动轮612传动,带动Y滑轨7沿着X轴方向移动,移动至指定X轴位置后,启动Y电机711,Y丝杆712转动带动滑块713竖直移动,Z滑轨8随着滑块713移动,启动Z电机812,Z丝杆811转动带动夹持块821沿着Z丝杆811的长度方向移动,夹持块821夹持吸料管4,通过各个轴的移动来调整吸料管4的位置,实现稳定吸料。The implementation principle of an automatic feeding system in the embodiment of the present application is as follows: the lift truck 106 lifts the container containing the powder, and transports it from the transportation channel into the space in the middle of the support frame 5, and the telescopic rod of the air cylinder 102 stretches forward to push and fix it. The frame 103, the roller 105 rolls to drive the fixed frame 103 to move to the lower end of the container, the weighing module 104 abuts the lower surface of the fixed container, the lift car 106 puts down the container for weighing, and after the weighing is completed, the lift car 106 lifts the container, and the cylinder 102 returns The retraction drives the fixing frame 103 back to its original position, and the lift truck 106 puts down the container; the X-axis motor is started, and the transmission belt 611 drives along with the transmission wheel 612 to drive the Y slide rail 7 to move along the X-axis direction. After moving to the designated X-axis position, start the The rotation of the Y motor 711 and the Y screw 712 drives the slider 713 to move vertically, the Z slide rail 8 moves with the slider 713 to start the Z motor 812 , and the Z screw 811 rotates to drive the clamping block 821 along the Z screw 811 Moving in the longitudinal direction, the clamping block 821 clamps the suction pipe 4, and adjusts the position of the suction pipe 4 through the movement of each axis to achieve stable material suction.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本 申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.

Claims (10)

  1. 一种自动送料系统,包括真空上料器(1),其特征在于:所述真空上料器(1)的一端连接有负压风管(2),所述负压风管(2)连接有负压组件(3),所述真空上料器(1)的进料口连接有吸料管(4),所述吸料管(4)一侧设置有支撑架(5),所述支撑架(5)一侧设置有进料通道(51),所述进料通道(51)的两侧设置有用于限位容器的限位开关(13),所述支撑架(5)上设置有三轴移动装置(14)用于带动所述吸料管(4)动,所述支撑架(5)上设置有清洁机构(9)用于清理掉落在所述支撑架(5)上的废屑。An automatic feeding system, comprising a vacuum feeder (1), characterized in that: one end of the vacuum feeder (1) is connected with a negative pressure air duct (2), and the negative pressure air duct (2) is connected to There is a negative pressure component (3), a suction pipe (4) is connected to the feeding port of the vacuum feeder (1), and a support frame (5) is provided on one side of the suction pipe (4), and the A feed channel (51) is provided on one side of the support frame (5), limit switches (13) for limiting the container are provided on both sides of the feed channel (51), and the support frame (5) is provided with a limit switch (13). There is a three-axis moving device (14) for driving the suction pipe (4) to move, and a cleaning mechanism (9) is arranged on the support frame (5) for cleaning the falling on the support frame (5). waste.
  2. 根据权利要求1所述的一种自动送料系统,其特征在于:所述三轴移动装置(14)包括X滑轨(6)、Y滑轨(7)和Z滑轨(8),所述X滑轨(6)上设置有X移动组件(61),通过所述X移动组件(61)连接有Y滑轨(7),所述Y滑轨(7)上设置有Y移动组件(71),通过所述Y移动组件(71)连接有Z滑轨(8),所述Z滑轨(8)垂直于所述支撑架(5),所述Z滑轨(8)上设置有Z移动组件(81),所述Z移动组件(81)上设置有夹持件(82),所述夹持件(82)夹持所述吸料管(4)。An automatic feeding system according to claim 1, characterized in that: the three-axis moving device (14) comprises an X slide rail (6), a Y slide rail (7) and a Z slide rail (8), the An X moving assembly (61) is arranged on the X sliding rail (6), a Y sliding rail (7) is connected through the X moving assembly (61), and a Y moving assembly (71) is arranged on the Y sliding rail (7). ), a Z slide rail (8) is connected through the Y moving assembly (71), the Z slide rail (8) is perpendicular to the support frame (5), and the Z slide rail (8) is provided with a Z slide rail (8). A moving assembly (81), the Z moving assembly (81) is provided with a clamping member (82), and the clamping member (82) clamps the suction pipe (4).
  3. 根据权利要求2所述的一种自动送料系统,其特征在于:所述X移动组件(61)包括传动带(611)和传动轮(612),所述X滑轨(6)沿长度方向开设有传送槽(62),所述传动轮(612)垂直且转动连接在所述传送槽(62)宽度方向两端的竖直侧壁上,所述传动带(611)绕卷在所述传动轮(612)上,所述支撑架(5)的相对两侧均固定连接X滑轨(6),所述Y滑轨(7)的下侧两处位置分别固定连接在所述支撑架(5)两侧的所述传动带(611)上端,所述Y滑轨(7)垂直于所述传动带(611),两个所述X滑轨(6)之间设置有用于驱动所述传动轮(612)转动的X驱动件(63)。The automatic feeding system according to claim 2, characterized in that: the X moving assembly (61) comprises a transmission belt (611) and a transmission wheel (612), and the X slide rail (6) is provided along the length direction. A transmission slot (62), the transmission wheel (612) is vertically and rotatably connected to the vertical side walls at both ends of the transmission slot (62) in the width direction, and the transmission belt (611) is wound around the transmission wheel (612) ), the opposite sides of the support frame (5) are fixedly connected to the X slide rail (6), and the two positions of the lower side of the Y slide rail (7) are fixedly connected to the two sides of the support frame (5). The upper end of the transmission belt (611) on the side, the Y sliding rail (7) is perpendicular to the transmission belt (611), and a transmission wheel (612) for driving the transmission wheel (612) is arranged between the two X sliding rails (6). Rotating X drive (63).
  4. 根据权利要求3所述的一种自动送料系统,其特征在于:所述Y移动组件(71)包括Y丝杆(712)和Y电机(711),所述Y滑轨(7)一侧竖直侧壁上开设有横向槽(72),所述Y丝杆(712)的两端转动连接在所述横向槽(72)的竖直侧壁上,所述Y丝杆(712)的一端穿设过所述Y滑轨(7)固定连接所述Y电机(711)的输出轴,所述Y电机(711)连接在所述Y滑轨(7)上,所述Y丝杆(712)上螺纹连接有滑块(713),所述滑块(713)侧壁抵接在所述横向槽(72)的侧壁上,所述滑块(713)的一侧上固定连接所述Z滑轨(8)。The automatic feeding system according to claim 3, characterized in that: the Y moving assembly (71) comprises a Y screw (712) and a Y motor (711), and one side of the Y slide rail (7) is vertical A transverse groove (72) is provided on the straight side wall, both ends of the Y screw rod (712) are rotatably connected to the vertical side wall of the transverse groove (72), and one end of the Y screw rod (712) The output shaft of the Y motor (711) is fixedly connected through the Y slide rail (7), the Y motor (711) is connected on the Y slide rail (7), and the Y screw (712) ) is screwed with a slider (713), the side wall of the slider (713) abuts on the side wall of the transverse groove (72), and one side of the slider (713) is fixedly connected to the Z slide rail (8).
  5. 根据权利要求4所述的一种自动送料系统,其特征在于:所述Z移动组件(81)包括Z丝杆(811)和Z电机(812),所述Z滑轨(8)远离所述滑块(713)的一侧开设有竖直槽(83),所述Z丝杆(811)竖直转动连接在所述竖直槽(83)的水平侧壁上,所述Z丝杆(811)上端穿设过所述Z滑轨(8)连接所述Z电机(812)的输出轴,所述夹持件(82)设置在所述Z丝杆(811)上。The automatic feeding system according to claim 4, characterized in that: the Z moving assembly (81) comprises a Z screw (811) and a Z motor (812), and the Z slide rail (8) is far away from the One side of the slider (713) is provided with a vertical groove (83), the Z-screw (811) is vertically rotatably connected to the horizontal side wall of the vertical slot (83), and the Z-screw (811) 811) The upper end is connected to the output shaft of the Z motor (812) through the Z slide rail (8), and the clamping member (82) is arranged on the Z screw rod (811).
  6. 根据权利要求5所述的一种自动送料系统,其特征在于:所述夹持件(82)包括夹持块(821),所述夹持块(821)螺纹连接在所述Z丝杆(811)上,所述夹持块(821)于所述竖直槽(83)内的侧壁抵接在所述竖直槽(83)的侧壁上,所述夹持块(821)上开设有夹持槽(822),所述吸料管(4)穿设卡接在所述夹持槽(822)内。The automatic feeding system according to claim 5, characterized in that: the clamping member (82) comprises a clamping block (821), and the clamping block (821) is threadedly connected to the Z screw ( 811), the side wall of the clamping block (821) in the vertical groove (83) abuts on the side wall of the vertical groove (83), and the clamping block (821) A clamping groove (822) is provided, and the suction pipe (4) is inserted and clamped in the clamping groove (822).
  7. 根据权利要求1所述的一种自动送料系统,其特征在于:所述清洁机构(9)包括设置于Y滑轨(7)两侧的吸嘴一(91)以及负压引流件(92),所述吸嘴一(91)处于X滑轨(6)上方,所述负压引流件(92)与吸嘴一(91)之间连接有引流管一(93),所述引流管一(93)为软性材料制成,所述吸嘴一(91)于所述Y滑轨(7)的两侧分别设置有两个,且同侧两个吸嘴一(91)处于所述Y滑轨(7)沿所述X滑轨(6)的两侧,所述Z滑轨(8)上设置有两个吸嘴二(94),两所述吸嘴二(94)开口处于Y滑轨(7)之上,且分别连接于Z滑轨(8)沿Y轴的两侧;两所述吸嘴二(94)与负压引流件(92)之间连通有引流管二(95)。An automatic feeding system according to claim 1, characterized in that: the cleaning mechanism (9) comprises a suction nozzle (91) arranged on both sides of the Y slide rail (7) and a negative pressure drainage member (92) , the suction nozzle one (91) is located above the X slide rail (6), and a drainage pipe (93) is connected between the negative pressure drainage member (92) and the suction nozzle one (91). (93) is made of soft material, two suction nozzles (91) are provided on both sides of the Y slide rail (7), and two suction nozzles (91) on the same side are located in the The Y slide rail (7) is along both sides of the X slide rail (6), the Z slide rail (8) is provided with two suction nozzles (94), and the openings of the two suction nozzles (94) are at On the Y slide rail (7), and are respectively connected to the two sides of the Z slide rail (8) along the Y axis; the two suction nozzles (94) and the negative pressure drainage member (92) are connected with the second drainage pipe (95).
  8. 根据权利要求1所述的一种自动送料系统,其特征在于:所述支撑架(5)的下侧两端设置有称重机构(10),所述称重机构(10)包括固定板(101)、第一气缸(102)、固定架(103)和称重模块(104),所述固定板(101)置于地面上于所述X滑轨(6)的下端,所述第一气缸(102)连接在所述固定板(101)上,所述第一气缸(102)的伸缩杆沿所述Y滑轨(7)的长度方向伸缩且连接所述固定架(103)的一侧,所述固定架(103)下端设置有滚轮(105),所述固定板(101)上固定连接有限位环(107)环绕所述滚轮(105),限制滚轮(105)沿所述Y滑轨(7)的长度方向滚动一定距离,所述固定架(103)上端固定连接所述称重模块(104)。The automatic feeding system according to claim 1, characterized in that a weighing mechanism (10) is provided on both ends of the lower side of the support frame (5), and the weighing mechanism (10) includes a fixing plate ( 101), a first cylinder (102), a fixing frame (103) and a weighing module (104), the fixing plate (101) is placed on the ground at the lower end of the X slide rail (6), the first The air cylinder (102) is connected to the fixing plate (101), and the telescopic rod of the first air cylinder (102) is telescopic along the length direction of the Y slide rail (7) and is connected to a part of the fixing frame (103). The lower end of the fixing frame (103) is provided with a roller (105), a limit ring (107) is fixedly connected to the fixing plate (101) to surround the roller (105), and the roller (105) is limited along the Y The length direction of the sliding rail (7) rolls a certain distance, and the upper end of the fixing frame (103) is fixedly connected to the weighing module (104).
  9. 根据权利要求1所述的一种自动送料系统,其特征在于:所述支撑架(5)靠近所述真空上料器(1)的一侧固定连接有支撑杆(11),所述支撑杆(11)上转动连接有辊轮(12),所述吸料管(4)滑动连接在所述辊轮(12)上。The automatic feeding system according to claim 1, characterized in that: a support rod (11) is fixedly connected to a side of the support frame (5) close to the vacuum feeder (1), and the support rod A roller (12) is rotatably connected to the (11), and the suction pipe (4) is slidably connected to the roller (12).
  10. 一种自动送料系统,包括真空上料器(1),其特征在于:所述真空上料器(1)的一端连接有负压风管(2),所述负压风管(2)连接有负压组件(3),所述真空上料器(1)的进料口连接有吸料管(4),所述吸料管(4)一侧设置有支撑架(5),所述支撑架(5)一侧设置有进料通道(51),所述进料通道(51)的两侧设置有用于限位容器的限位开关(13),所述支撑架(5)上设置有机械手用于带动所述吸料管(4)运动,所述支撑架(5)上设置有清洁机构(9)用于清理掉落在所述支撑架(5)上的废屑。An automatic feeding system, comprising a vacuum feeder (1), characterized in that: one end of the vacuum feeder (1) is connected with a negative pressure air duct (2), and the negative pressure air duct (2) is connected to There is a negative pressure component (3), a suction pipe (4) is connected to the feeding port of the vacuum feeder (1), and a support frame (5) is provided on one side of the suction pipe (4), and the A feed channel (51) is provided on one side of the support frame (5), limit switches (13) for limiting the container are provided on both sides of the feed channel (51), and the support frame (5) is provided with a limit switch (13). A manipulator is used to drive the suction pipe (4) to move, and a cleaning mechanism (9) is provided on the support frame (5) for cleaning the waste chips falling on the support frame (5).
PCT/CN2021/111245 2020-12-31 2021-08-06 Automatic feeding system WO2022142347A1 (en)

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CN117142137A (en) * 2023-10-30 2023-12-01 山东嘉富能源科技有限公司 Energy-saving operation control system of pneumatic ash conveying equipment
CN117985800A (en) * 2024-04-03 2024-05-07 北京东雷恒业环保科技有限公司 Evaporation crystallization equipment for treating high-salt wastewater

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CN115464361A (en) * 2022-10-19 2022-12-13 苏州金诚轴承有限公司 Automatic assembling equipment for retainer spring piece
CN115464361B (en) * 2022-10-19 2023-06-27 苏州金诚轴承有限公司 Automatic assembling equipment for retainer spring piece
CN116395397A (en) * 2023-06-09 2023-07-07 天津津亚电子有限公司 But adjustment extracting device of pressfitting
CN116395397B (en) * 2023-06-09 2023-08-22 天津津亚电子有限公司 But adjustment extracting device of pressfitting
CN116873572A (en) * 2023-07-28 2023-10-13 广东恩美化工科技股份有限公司 Dust material conveying device based on air compression raw materials
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CN116765244A (en) * 2023-08-21 2023-09-19 宜宾本色精密工业有限公司 Material-turning stamping linkage system of display backboard
CN116765244B (en) * 2023-08-21 2023-10-20 宜宾本色精密工业有限公司 Material-turning stamping linkage system of display backboard
CN116812560A (en) * 2023-08-31 2023-09-29 江苏希诚新材料科技有限公司 Pneumatic conveying device for carbon nano powder
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CN116986254A (en) * 2023-09-27 2023-11-03 江苏英诺威洁具有限公司 Conveying device for toilet lid finished product transfer
CN116986254B (en) * 2023-09-27 2023-12-22 江苏英诺威洁具有限公司 Conveying device for toilet lid finished product transfer
CN117142137A (en) * 2023-10-30 2023-12-01 山东嘉富能源科技有限公司 Energy-saving operation control system of pneumatic ash conveying equipment
CN117142137B (en) * 2023-10-30 2024-03-19 山东嘉富能源科技有限公司 Energy-saving operation control system of pneumatic ash conveying equipment
CN117985800A (en) * 2024-04-03 2024-05-07 北京东雷恒业环保科技有限公司 Evaporation crystallization equipment for treating high-salt wastewater

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