WO2022138903A1 - High-absorbancy towel - Google Patents
High-absorbancy towel Download PDFInfo
- Publication number
- WO2022138903A1 WO2022138903A1 PCT/JP2021/048133 JP2021048133W WO2022138903A1 WO 2022138903 A1 WO2022138903 A1 WO 2022138903A1 JP 2021048133 W JP2021048133 W JP 2021048133W WO 2022138903 A1 WO2022138903 A1 WO 2022138903A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- yarn
- towel
- pile
- water
- weft
- Prior art date
Links
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- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
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- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
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- 229920002972 Acrylic fiber Polymers 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
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- 229920002544 Olefin fiber Polymers 0.000 description 1
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- 229920000910 Supima Polymers 0.000 description 1
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K10/00—Body-drying implements; Toilet paper; Holders therefor
- A47K10/02—Towels
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/41—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific twist
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
- D03D15/68—Scaffolding threads, i.e. threads removed after weaving
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
Definitions
- the present invention relates to a towel that has high water absorption and does not easily shed fluff even after washing.
- Towel products are widely used on a daily basis, and are often used to wipe off moisture by applying them to the skin, so good water absorption is required. It is known that when non-twisted yarn is used for the pile yarn, a large space is created between the pile fibers, so that the water absorption is enhanced (Patent Document 1 and the like).
- towel products that are repeatedly used and washed are generally required to have durability, but since there is a loop pile on the surface of the towel cloth, it is necessary to improve the point that fibers easily fall off (fluffing) due to catching or rubbing. .. So far, it has been proposed to prevent the pile yarn from coming off by using a pile yarn having a long fiber length or a fine count yarn (Patent Document 1). Further, it is also disclosed that a towel in which the density of the ground weave portion, the pile magnification, and the number of picks are set within a specific range and the pile is formed with snails has excellent pile retention (Patent Document 2).
- the present invention is as follows.
- a towel product composed of warp, weft, and pile yarn.
- the warp density is 50 to 60 threads / inch
- the weft density is 30 to 40 threads / inch
- the warp density is 30 to 40 threads / inch.
- the pile yarn is a non-twisted yarn formed of fibers having a fiber length of 35 mm or more.
- a towel product in which the length of the pile formed by the pile yarn is 5 to 10 mm.
- the towel product according to [1], wherein the untwisted yarn has an adjustment width of -25 to 25%.
- the pile yarn is a composite twisted yarn in which a spun yarn and a water-soluble yarn are twisted in opposite directions.
- the weaving process of forming the towel cloth so that the warp density is 50 to 60 threads / inch and the weft density is 30 to 40 threads / inch.
- the spun yarn is made of fibers having a fiber length of 35 mm or more.
- a towel product that quickly absorbs water, absorbs a large amount of water, and does not easily fluff even after washing is provided.
- the towel product of the present invention is composed of warp, weft, and pile yarn.
- the warp and weft form a ground (base cloth) portion
- the pile yarn forms a pile loop portion and a ground portion.
- the material of the warp in the present invention is not particularly limited, and natural fibers and chemical fibers can be used.
- natural fiber vegetable fiber such as cotton, hemp and capoc
- animal fiber such as silk, wool, goat hair, llama hair, camel hair, rabbit hair, horse hair and cow hair can be used.
- Chemical fibers include recycled fibers such as rayon, cupra and polynosic, semi-synthetic fibers such as acetate, triacetate and promix, and synthetic fibers such as polyester, polyamide, polyvinyl alcohol, polyacrylonitrile, polyethylene, polypropylene, polystyrene and polyurethane. Other fibers such as metal fiber, carbon fiber, glass fiber, and Japanese paper can be used. In addition, natural rubber and synthetic rubber can also be used as materials. From the viewpoint of water absorption and texture, it is preferable to use natural fibers, it is more preferable to use vegetable fibers such as cotton and hemp, and cotton is particularly preferable. As the thickness of the warp, a thread having a desired thickness can be used as appropriate, but the warp diameter can be 10 to 80 in terms of cotton count, and 10 to 50 is preferable. The one with a count of 30 is more preferable.
- the material of the warp and weft in the present invention is not particularly limited, and natural fibers and chemical fibers can be used.
- natural fiber vegetable fiber such as cotton, hemp and capoc
- animal fiber such as silk, wool, goat hair, llama hair, camel hair, rabbit hair, horse hair and cow hair
- Chemical fibers include recycled fibers such as rayon, cupra and polynosic, semi-synthetic fibers such as acetate, triacetate and promix, and synthetic fibers such as polyester, polyamide, polyvinyl alcohol, polyacrylonitrile, polyethylene, polypropylene, polystyrene and polyurethane. Can be used.
- natural rubber and synthetic rubber can also be used as materials.
- the warp and weft a thread having a desired thickness can be used as appropriate, but the warp and weft diameter can be 10 to 80 in terms of cotton count, and 10 to 50 is preferable. The one with a count of 30 is more preferable.
- the pile yarn in the present invention is a non-twisted yarn.
- Untwisted yarn refers to a yarn that is small (weak, sweet) even if it is untwisted or twisted.
- the untwisted yarn is preferably obtained by dissolving and removing the water-soluble yarn with a hydrophilic solvent from the composite twisted yarn obtained by twisting the spun yarn and the water-soluble yarn in the direction opposite to the twisting direction of the spun yarn.
- the spun yarn for obtaining untwisted yarn is not particularly limited as long as it is a spun yarn formed from fibers that are insoluble in water, and may be any of natural fibers, synthetic fibers, semi-synthetic fibers, and regenerated fibers. ..
- Examples of natural fibers include cotton, wool, silk, hemp and the like.
- Examples of the synthetic fiber include polyester fiber (polyethylene terephthalate fiber, polytrimethylene terephthalate fiber, polybutylene terephthalate fiber, poly C 2-4 alkylene allylate fiber such as polyethylene naphthalate fiber, etc.), polyamide fiber (polyamide 6, polyamide 6, etc.).
- Polylipidic polyamide fibers such as polyamide 66), polyolefin fibers (poly C 2-4 olefin fibers such as polyethylene and polypropylene), acrylic fibers (acrylonitrile fibers, etc.), water-insoluble polyvinyl alcohol fibers (ethylene).
- -Vinyl alcohol-based copolymer fibers, etc. polyvinyl chloride-based fibers (polyvinyl chloride, etc.), polyvinylidene chloride-based fibers, etc.
- semi-synthetic fiber include acetate fiber such as triacetate fiber.
- regenerated fiber include rayon, polynosic, cupra, lyocell and the like. These fibers can be used alone or in combination of two or more. Further, from the viewpoint of water absorption and texture, it is preferable to use natural fibers, it is more preferable to use vegetable fibers such as cotton and hemp, and cotton is particularly preferable.
- the spun yarn for obtaining untwisted yarn is formed of fibers having a fiber length of preferably 35 mm or more, more preferably 38 mm or more, still more preferably 41 mm or more.
- the upper limit of the fiber length is not particularly limited, but when cotton is used as the fiber, it is usually about 42 mm.
- the fiber length is a value measured by the double sorter method of JIS L1019: 2006.
- the thickness of the spun yarn a yarn having a desired thickness can be used as appropriate, but the spun yarn diameter can be 10 to 80 in terms of cotton count, and 10 to 50 is preferable. Those with a count of 10 to 30 are more preferable, and those with a count of 17 to 20 are even more preferable.
- the thickness of the spun yarn is the thickness of the untwisted yarn that remains after the water-soluble yarn is removed.
- the water-soluble yarn constituting the composite twisted yarn prepared when obtaining the untwisted yarn is not particularly limited as long as it has solubility in a hydrophilic solvent, but is particularly limited to the boiling temperature of water (about 100) under atmospheric pressure. Threads that dissolve in water (hot water) at temperatures up to ° C.) are preferred.
- the solubility in water is 85% by mass or more with respect to the mass of the water-soluble yarn before immersion when the water-soluble yarn alone is immersed in hot water having a temperature of 80 ° C. or higher and left for 30 minutes. Those that dissolve in hot water are preferable.
- the fiber constituting the water-soluble yarn is not particularly limited as long as it has the water solubility, and for example, a fiber composed of a water-soluble resin can be used.
- a fiber composed of a water-soluble resin examples include cellulose-based resins (hydroxy C 2-3 alkyl cellulose such as hydroxyethyl cellulose), polyvinyl-based resins (polyvinylpyrrolidone, polyvinyl ether, polyvinyl alcohol, polyvinyl acetal, etc.), acrylic copolymers, or acrylic copolymers.
- the alkali metal salt such as a copolymer containing a unit composed of an acrylic monomer such as (meth) acrylic acid or a hydroxyl group-containing (meth) acrylic acid ester), a water-soluble polyamide resin (polyoxyethylene unit). Polyesters with sulfonic acid groups, hydroxyl groups, etc.), water-soluble polyester resins (polyesters with polyoxyethylene units, polyesters with sulfonic acid groups, amino groups, etc.), etc. Be done. These water-soluble resins can be used alone or in combination of two or more.
- the water-soluble yarn may be a spun yarn or a filament yarn (long fiber) as long as it is water-soluble. Filament yarn is preferable because it can be easily dissolved and removed with a hydrophilic solvent.
- a yarn having a desired thickness can be used as appropriate, but as the water-soluble yarn diameter, a yarn having a cotton count equivalent of 10 to 80 count can be used, and a yarn count of 10 to 50 count can be used. It is preferable, and the one having a count of 10 to 30 is more preferable.
- the specific number of twists of the spun yarn is, for example, preferably 5 to 50 times / inch, more preferably 6.25 to 37.5 times / inch, still more preferably 7.5 to 30 times / inch. 10 to 20 times / inch is particularly preferred.
- the twisting direction of the spun yarn may be either S or Z. In this specification, 1 inch is 2.54 cm.
- the number of twists of the water-soluble yarn is adjusted according to the untwisting adjustment width of the non-twisted yarn. Further, the twisting direction of the water-soluble yarn is opposite to that of the spun yarn.
- the difference between the number of twists of the spun yarn and the number of twists of the water-soluble yarn, that is, the number of twists of the untwisted yarn is preferably 1 to 5 times / inch, more preferably 2 to 5 times / inch, and 3 -5 times / inch is more preferred, and 4-5 times / inch is particularly preferred.
- the twisting direction of the untwisted yarn may be either S or Z.
- the untwisting adjustment width of the untwisted yarn in the present invention is preferably -25 to + 25%, more preferably -15 to + 15%, further preferably -10 to + 10%, and particularly preferably -5 to + 5%.
- the untwisting adjustment width is an index of -10 to + 10%, for example, when the untwisting in the reverse direction by the water-soluble yarn is 90 to 110 with respect to 100 twists of S or Z of the spun yarn. Is.
- the degree of twisting of the untwisted yarn in the present invention may be expressed by the S / Z ratio of the spun yarn and the water-soluble yarn at the time of preparing the untwisted yarn, and the S / Z ratio is 0.75 to 1.25.
- the S / Z ratio is a value obtained by dividing the number of twists in the S direction per unit length by the number of twists in the Z direction per unit length.
- the density of the ground portion (also referred to as the base fabric portion or the ground weave portion) of the towel cloth is high.
- the warp density is 50 to 60 threads / inch, preferably 53 to 57 threads / inch, and more preferably 54 to 56 threads / inch.
- the weft density is 30 to 40 threads / inch, preferably 31 to 34 threads / inch, and more preferably 32 to 33 threads / inch.
- the length of the pile formed by the pile yarn is a so-called long pile of 5 to 10 mm, preferably 5.5 to 8 mm, and more preferably 6 to 7 mm.
- the pile length is half the length of the pile loop protruding from the ground portion of the towel cloth. Since the pile length is long, the amount of threads per unit area of the towel cloth is large, and the amount of water held by the towel is large, so that the water absorption is enhanced. In addition, the long pile length makes the towel product fluffy and soft to the touch. Generally, if the pile length is long, the pile loop may fall asleep and the thickness of the towel cloth may be impaired.
- the towel product of the present invention has a high warp and weft density, so that the pile rises well. Therefore, the thickness of the towel and the fluffy feel are also excellent.
- the towel product of the present invention can be manufactured by a conventional method using a loom, and the loom is not particularly limited as long as it is possible to weave the towel cloth, but the rapier loom, the air jet loom, the water jet loom, and the sulzer. Examples include a dobby machine with 16 frames such as a loom, a jacquard machine, and the like.
- the pile yarn in a non-twisted state may be subjected to the weaving process, but from the viewpoint of efficiency, the composite twisted yarn is subjected to the weaving process as a pile yarn, and the water-soluble yarn of the composite twisted yarn is removed from the woven fabric. It is preferable that the pile loop portion is formed of non-twisted yarn.
- the warp, weft, and pile yarn are used, and the pile yarn is a composite twisted yarn in which a spun yarn and a water-soluble yarn are twisted in opposite directions, and the warp density is 50 to 60 yarns / inch and the weft density is.
- the towel product of the present invention can be manufactured by a manufacturing method including a wefting step of forming a towel cloth so as to have a volume of 30 to 40 threads / inch and a step of removing the water-soluble yarn from the formed towel cloth.
- the spun yarn is formed of fibers having a fiber length of 35 mm or more.
- the yarn forming the pile loop portion remaining after the removal of the water-soluble yarn becomes a non-twisted yarn.
- the length of the pile formed by the pile yarn conforms to the description of the towel product of the present invention.
- the number of revolutions of the loom that is, the number of times the weft is inserted in one minute is preferably 250 to 400 revolutions / minute, more preferably 270 to 360 revolutions / minute, and further preferably 290 to 330 revolutions / minute. Is done. Since the warp and weft density of the towel product of the present invention is high, it may be difficult to produce pile yarn in the weaving process, but by making the rotation speed smaller (slower) than usual, the formation of pile loops becomes easy.
- the step of removing the water-soluble yarn is usually performed by immersing the towel cloth formed in the previous step in a hydrophilic solvent.
- hydrophilic solvents include alcohols (methanol, ethanol, isopropanol, etc.), ketones (acetone, etc.), ethers (tetrahydrogen, etc.), cellosolves (methyl cellosolve, ethyl cellosolve, etc.), and carbitols (calcerosolve, etc.).
- Carbitol, diethylene glycol dimethyl ether, etc.), etc. may be used alone or in combination of two or more.
- the hydrophilic solvent at the time of immersion is at a high temperature, specifically, a temperature 5 to 20 ° C. higher than the dissolution temperature of the water-soluble yarn.
- a temperature 5 to 20 ° C. higher than the dissolution temperature of the water-soluble yarn when the water-soluble yarn is made of water-soluble polyvinyl alcohol-based fiber, water at 85 to 100 ° C. is used.
- the extracted water may be neutral, alkaline or acidic aqueous solution. Further, it may be an aqueous solution to which a surfactant or the like is added.
- the amount of the hydrophilic solvent used is not particularly limited, but may be preferably 2 to 1000 times, more preferably 3 to 100 times, still more preferably 5 to 50 times the mass of the composite twisted yarn.
- the immersion time is not particularly limited, but may be preferably 1 to 300 minutes, more preferably 3 to 200 minutes, and even more preferably 5 to 100 minutes. In order to sufficiently remove the water-soluble yarn, the dipping operation may be repeated a plurality of times.
- the towel cloth of the present invention may be subjected to various finishing processes as needed.
- finishing process dyeing, brushing, shearing, mercerizing, buffing, bleaching, heat setting and the like can be performed.
- the towel product of the present invention has excellent water absorption.
- the water absorption rate measured by the sedimentation method of JIS L1907 is preferably 5 seconds or less, more preferably 1 second or less, still more preferably 0.3 seconds or less.
- the amount of water absorption measured by the surface water absorption method (improved Larose method) of JIS L1907 is preferably 5 mL / 9 ⁇ cm 2 or more, more preferably 5.5 mL / 9 ⁇ cm 2 or more, and further preferably 6 mL / 9 ⁇ cm 2 or more. be.
- the towel product of the present invention is difficult to remove fluff, especially even after washing.
- the fluff dropout rate (mass%) of the towel after washing is preferably 0.5% by mass or less, more preferably 0.2% by mass or less, still more preferably 0.1% by mass or less. ..
- washing is performed according to the JIS-L 0217 103 method.
- the fluff drop rate of towels after washing the fluff contained in the washing drainage is collected and collected by a 150 ⁇ m mesh filter installed in the drainage ditch, and the weight (fluff loss amount) measured after drying is measured. , Calculated by dividing by the weight of the used towel.
- a towel cloth having a weft of 70 cm and a weft of 165 cm was woven with a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 1 was obtained.
- a towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 2 was obtained.
- the warp of the towel ground is the 40th double yarn of organic cotton from India
- the same weft is the 20th single yarn of organic cotton from India
- the pile yarn on the towel surface is the 20th single yarn of Svin Gold cotton combed yarn with an average fiber length of 41mm (Z).
- a towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so that the weaving density of the towel gland was 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 3 was obtained.
- the warp of the towel ground is the 40th double yarn of organic cotton from India
- the same weft is the 20th single yarn of organic cotton from India
- the pile yarn on the towel surface is the 20th single yarn of Svin Gold cotton combed yarn with an average fiber length of 41mm (Z).
- a towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 4 was obtained.
- the warp of the towel ground is the 40th double yarn of organic cotton from India
- the same weft is the 20th single yarn of organic cotton from India
- a towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 5 was obtained.
- ⁇ Comparative Example 1> The warp of the towel ground is 40 count twin yarn of organic cotton from India, the same weft is 20 count single yarn of organic cotton from India, and the pile yarn on the towel surface is 20 count single yarn of organic cotton comb from India with an average fiber length of 28 mm.
- Z-twist use 3 weft towel weave to make a towel cloth with a weft of 70 cm and a weft of 165 cm so that the weaving density of the towel gland is 55 wefts, 32.8 wefts, and an average pile length of 5.8 mm. Weaving was performed to obtain a towel of Comparative Example 1.
- ⁇ Comparative Example 2> 40th cotton twin yarn for the warp of the towel ground, 20th cotton single yarn for the weft, 20th cotton combed yarn (Z twist) and water-soluble vinylon yarn for the pile yarn on the towel surface with an average fiber length of 27.6mm. Using 41 decitex, melting temperature 65 ° C) one by one, and using composite twisted yarn (S / Z 1.3) in which cotton combed yarn is untwisted to a non-twisted state, the weaving density of the towel ground is inch.
- a towel cloth having a weft of 70 cm and a weft of 165 cm was woven with a three weft towel weave so as to have 34 wefts, 34 wefts, and an average pile length of 5 mm, and a towel of Comparative Example 2 was obtained.
Abstract
The present invention addresses the problem of providing a towel product having superior water absorption and minimal loss of fluff even after washing. The present invention is a towel product constituted from a warp yarn, a woof yarn, and a pile yarn, wherein: the warp yarn density is 50–60/inch; the woof yarn density is 30–40/inch; and the pile yarn is an untwisted yarn formed from fibers having a fiber length of at least 35 mm, the length of the pile formed from the pile yarn being 5–10mm.
Description
本発明は、高い吸水性を有し、洗濯後でも毛羽落ちしにくいタオルに関する。
The present invention relates to a towel that has high water absorption and does not easily shed fluff even after washing.
タオル製品は日常的に広く使用されており、肌に当てて水分をふき取ることに用いられることが多いことから、吸水性が良いことが求められる。パイル糸に無撚糸を用いると、パイルの繊維間に大きな空間が生まれるため、吸水性が高まることが知られている(特許文献1等)。
また、一般に使用と洗濯を繰り返すタオル製品には耐久性も求められるところ、タオル生地表面にはループパイルがあることから、引っかかりや摩擦で繊維が抜け落ち(毛羽落ち)やすい点に改善が必要となる。これまでに、パイル糸に繊維長の長いものや細番手のものを用いることでパイル糸の抜けを防ぐことが提案されている(特許文献1)。また、地織部の密度、パイル倍率、及びピック数を特定の範囲とし、パイルにスナールを形成させたタオルがパイル保持性に優れることも開示されている(特許文献2)。 Towel products are widely used on a daily basis, and are often used to wipe off moisture by applying them to the skin, so good water absorption is required. It is known that when non-twisted yarn is used for the pile yarn, a large space is created between the pile fibers, so that the water absorption is enhanced (Patent Document 1 and the like).
In addition, towel products that are repeatedly used and washed are generally required to have durability, but since there is a loop pile on the surface of the towel cloth, it is necessary to improve the point that fibers easily fall off (fluffing) due to catching or rubbing. .. So far, it has been proposed to prevent the pile yarn from coming off by using a pile yarn having a long fiber length or a fine count yarn (Patent Document 1). Further, it is also disclosed that a towel in which the density of the ground weave portion, the pile magnification, and the number of picks are set within a specific range and the pile is formed with snails has excellent pile retention (Patent Document 2).
また、一般に使用と洗濯を繰り返すタオル製品には耐久性も求められるところ、タオル生地表面にはループパイルがあることから、引っかかりや摩擦で繊維が抜け落ち(毛羽落ち)やすい点に改善が必要となる。これまでに、パイル糸に繊維長の長いものや細番手のものを用いることでパイル糸の抜けを防ぐことが提案されている(特許文献1)。また、地織部の密度、パイル倍率、及びピック数を特定の範囲とし、パイルにスナールを形成させたタオルがパイル保持性に優れることも開示されている(特許文献2)。 Towel products are widely used on a daily basis, and are often used to wipe off moisture by applying them to the skin, so good water absorption is required. It is known that when non-twisted yarn is used for the pile yarn, a large space is created between the pile fibers, so that the water absorption is enhanced (Patent Document 1 and the like).
In addition, towel products that are repeatedly used and washed are generally required to have durability, but since there is a loop pile on the surface of the towel cloth, it is necessary to improve the point that fibers easily fall off (fluffing) due to catching or rubbing. .. So far, it has been proposed to prevent the pile yarn from coming off by using a pile yarn having a long fiber length or a fine count yarn (Patent Document 1). Further, it is also disclosed that a towel in which the density of the ground weave portion, the pile magnification, and the number of picks are set within a specific range and the pile is formed with snails has excellent pile retention (Patent Document 2).
無撚糸はパイル糸の吸水性を高めることはできるが、糸の強度が弱いために毛羽落ちが生じやすい。一方で、毛羽落ちを抑制した特許文献1、2等のタオル製品では、必ずしも十分な吸水性が得られていない。
かかる状況に鑑みて、本発明は、吸水性に優れ、また洗濯後でも毛羽落ちしにくいタオル製品を提供することを課題とする。 Although untwisted yarn can increase the water absorption of pile yarn, fluffing tends to occur due to the weak strength of the yarn. On the other hand, towel products such as Patent Documents 1 and 2 that suppress fluffing do not always have sufficient water absorption.
In view of such a situation, it is an object of the present invention to provide a towel product having excellent water absorption and preventing fluffing even after washing.
かかる状況に鑑みて、本発明は、吸水性に優れ、また洗濯後でも毛羽落ちしにくいタオル製品を提供することを課題とする。 Although untwisted yarn can increase the water absorption of pile yarn, fluffing tends to occur due to the weak strength of the yarn. On the other hand, towel products such as Patent Documents 1 and 2 that suppress fluffing do not always have sufficient water absorption.
In view of such a situation, it is an object of the present invention to provide a towel product having excellent water absorption and preventing fluffing even after washing.
本発明者らは、鋭意検討の結果、タオル製品において経緯密度を高め、パイル糸に繊維長の長い無撚糸を用い、パイル長を長くすることで、吸水性を高めつつ毛羽落ちを抑制できることを見出し、本発明を完成した。
As a result of diligent studies, the present inventors have found that by increasing the warp and weft density in towel products, using untwisted yarns with long fiber lengths for pile yarns, and lengthening the pile lengths, it is possible to improve water absorption and suppress fluffing. Find out and complete the invention.
すなわち、本発明は以下の通りである。
[1]経糸、緯糸、及びパイル糸で構成されるタオル製品であって、
経糸密度が50~60本/インチであり、緯糸密度が30~40本/インチであり、
前記パイル糸は、繊維長が35mm以上の繊維で形成される無撚糸であり、
前記パイル糸が形成するパイルの長さが5~10mmである、タオル製品。
[2]前記無撚糸の撚り戻し調整幅が-25~25%である、[1]に記載のタオル製品。
[3]前記無撚糸の太さが10~80番手である、[1]又は[2]に記載のタオル製品。
[4]経糸、緯糸、及びパイル糸を用い、前記パイル糸は紡績糸と水溶性糸とが互いに逆方向に撚り合わせてなる複合撚糸であり、
経糸密度が50~60本/インチ、緯糸密度が30~40本/インチとなるようにタオル生地を形成する製織工程と、
形成されたタオル生地から前記水溶性糸を除去する工程とを含み、
前記紡績糸は、繊維長が35mm以上の繊維で形成され、
前記複合撚糸のS/Z比が0.75~1.25である、タオル製品の製造方法。
[5]前記製織工程が織機により回転数250~400回転/分で実施される、[4]に記載の製造方法。
[6]前記製織工程において前記パイル糸が形成するパイルの長さが5~10mmである、[4]又は[5]に記載の製造方法。
[7]前記紡績糸の太さが10~80番手である、[4]~[6]のいずれかに記載の製造方法。 That is, the present invention is as follows.
[1] A towel product composed of warp, weft, and pile yarn.
The warp density is 50 to 60 threads / inch, the weft density is 30 to 40 threads / inch, and the warp density is 30 to 40 threads / inch.
The pile yarn is a non-twisted yarn formed of fibers having a fiber length of 35 mm or more.
A towel product in which the length of the pile formed by the pile yarn is 5 to 10 mm.
[2] The towel product according to [1], wherein the untwisted yarn has an adjustment width of -25 to 25%.
[3] The towel product according to [1] or [2], wherein the non-twisted yarn has a thickness of 10 to 80 counts.
[4] Using warp, weft, and pile yarn, the pile yarn is a composite twisted yarn in which a spun yarn and a water-soluble yarn are twisted in opposite directions.
The weaving process of forming the towel cloth so that the warp density is 50 to 60 threads / inch and the weft density is 30 to 40 threads / inch.
Including the step of removing the water-soluble yarn from the formed towel cloth,
The spun yarn is made of fibers having a fiber length of 35 mm or more.
A method for manufacturing a towel product, wherein the composite twisted yarn has an S / Z ratio of 0.75 to 1.25.
[5] The manufacturing method according to [4], wherein the weaving step is carried out by a loom at a rotation speed of 250 to 400 rotations / minute.
[6] The manufacturing method according to [4] or [5], wherein the length of the pile formed by the pile yarn in the weaving step is 5 to 10 mm.
[7] The production method according to any one of [4] to [6], wherein the spun yarn has a thickness of 10 to 80 counts.
[1]経糸、緯糸、及びパイル糸で構成されるタオル製品であって、
経糸密度が50~60本/インチであり、緯糸密度が30~40本/インチであり、
前記パイル糸は、繊維長が35mm以上の繊維で形成される無撚糸であり、
前記パイル糸が形成するパイルの長さが5~10mmである、タオル製品。
[2]前記無撚糸の撚り戻し調整幅が-25~25%である、[1]に記載のタオル製品。
[3]前記無撚糸の太さが10~80番手である、[1]又は[2]に記載のタオル製品。
[4]経糸、緯糸、及びパイル糸を用い、前記パイル糸は紡績糸と水溶性糸とが互いに逆方向に撚り合わせてなる複合撚糸であり、
経糸密度が50~60本/インチ、緯糸密度が30~40本/インチとなるようにタオル生地を形成する製織工程と、
形成されたタオル生地から前記水溶性糸を除去する工程とを含み、
前記紡績糸は、繊維長が35mm以上の繊維で形成され、
前記複合撚糸のS/Z比が0.75~1.25である、タオル製品の製造方法。
[5]前記製織工程が織機により回転数250~400回転/分で実施される、[4]に記載の製造方法。
[6]前記製織工程において前記パイル糸が形成するパイルの長さが5~10mmである、[4]又は[5]に記載の製造方法。
[7]前記紡績糸の太さが10~80番手である、[4]~[6]のいずれかに記載の製造方法。 That is, the present invention is as follows.
[1] A towel product composed of warp, weft, and pile yarn.
The warp density is 50 to 60 threads / inch, the weft density is 30 to 40 threads / inch, and the warp density is 30 to 40 threads / inch.
The pile yarn is a non-twisted yarn formed of fibers having a fiber length of 35 mm or more.
A towel product in which the length of the pile formed by the pile yarn is 5 to 10 mm.
[2] The towel product according to [1], wherein the untwisted yarn has an adjustment width of -25 to 25%.
[3] The towel product according to [1] or [2], wherein the non-twisted yarn has a thickness of 10 to 80 counts.
[4] Using warp, weft, and pile yarn, the pile yarn is a composite twisted yarn in which a spun yarn and a water-soluble yarn are twisted in opposite directions.
The weaving process of forming the towel cloth so that the warp density is 50 to 60 threads / inch and the weft density is 30 to 40 threads / inch.
Including the step of removing the water-soluble yarn from the formed towel cloth,
The spun yarn is made of fibers having a fiber length of 35 mm or more.
A method for manufacturing a towel product, wherein the composite twisted yarn has an S / Z ratio of 0.75 to 1.25.
[5] The manufacturing method according to [4], wherein the weaving step is carried out by a loom at a rotation speed of 250 to 400 rotations / minute.
[6] The manufacturing method according to [4] or [5], wherein the length of the pile formed by the pile yarn in the weaving step is 5 to 10 mm.
[7] The production method according to any one of [4] to [6], wherein the spun yarn has a thickness of 10 to 80 counts.
本発明により、素早く吸水しかつ吸水量が大きく、また洗濯後でも毛羽落ちしにくいタオル製品が提供される。
INDUSTRIAL APPLICABILITY According to the present invention, a towel product that quickly absorbs water, absorbs a large amount of water, and does not easily fluff even after washing is provided.
次に、本発明を詳細に説明する。ただし、本発明は以下の実施形態に限定されず、本発明の範囲内で自由に変更することができるものである。
Next, the present invention will be described in detail. However, the present invention is not limited to the following embodiments, and can be freely changed within the scope of the present invention.
本発明のタオル製品は、経糸、緯糸、及びパイル糸で構成される。経糸及び緯糸は、グランド(基布)部分を形成し、パイル糸はパイルループ部分とグランド部分とを形成する。
本発明における経糸の素材は、特に制限はなく、天然繊維や化学繊維を使用することができる。天然繊維としては、綿、麻、カポックなどの植物性繊維、及び絹、羊毛、山羊毛、ラマ毛、ラクダ毛、兎毛、馬毛、牛毛などの動物性繊維を使用することができる。化学繊維としては、レーヨン、キュプラ、ポリノジックなどの再生繊維、アセテート、トリアセテート、プロミックスなどの半合成繊維、及びポリエステル、ポリアミド、ポリビニルアルコール、ポリアクリロニトリル、ポリエチレン、ポリプロピレン、ポリスチレン、ポリウレタンなどの合成繊維、金属繊維、炭素繊維、ガラス繊維、和紙などのその他の繊維を使用することができる。また、天然ゴムや合成ゴムも素材として使用することができる。吸水性と風合いの観点から、天然繊維を使用することが好ましく、綿や麻などの植物性繊維を使用することがより好ましく、綿が特に好ましい。
経糸の太さは、適宜所望の太さの糸を使用することができるが、経糸径としては綿番手換算で10~80番手のものを使用することができ、10~50番手が好ましく、10~30番手のものがより好ましい。 The towel product of the present invention is composed of warp, weft, and pile yarn. The warp and weft form a ground (base cloth) portion, and the pile yarn forms a pile loop portion and a ground portion.
The material of the warp in the present invention is not particularly limited, and natural fibers and chemical fibers can be used. As the natural fiber, vegetable fiber such as cotton, hemp and capoc, and animal fiber such as silk, wool, goat hair, llama hair, camel hair, rabbit hair, horse hair and cow hair can be used. Chemical fibers include recycled fibers such as rayon, cupra and polynosic, semi-synthetic fibers such as acetate, triacetate and promix, and synthetic fibers such as polyester, polyamide, polyvinyl alcohol, polyacrylonitrile, polyethylene, polypropylene, polystyrene and polyurethane. Other fibers such as metal fiber, carbon fiber, glass fiber, and Japanese paper can be used. In addition, natural rubber and synthetic rubber can also be used as materials. From the viewpoint of water absorption and texture, it is preferable to use natural fibers, it is more preferable to use vegetable fibers such as cotton and hemp, and cotton is particularly preferable.
As the thickness of the warp, a thread having a desired thickness can be used as appropriate, but the warp diameter can be 10 to 80 in terms of cotton count, and 10 to 50 is preferable. The one with a count of 30 is more preferable.
本発明における経糸の素材は、特に制限はなく、天然繊維や化学繊維を使用することができる。天然繊維としては、綿、麻、カポックなどの植物性繊維、及び絹、羊毛、山羊毛、ラマ毛、ラクダ毛、兎毛、馬毛、牛毛などの動物性繊維を使用することができる。化学繊維としては、レーヨン、キュプラ、ポリノジックなどの再生繊維、アセテート、トリアセテート、プロミックスなどの半合成繊維、及びポリエステル、ポリアミド、ポリビニルアルコール、ポリアクリロニトリル、ポリエチレン、ポリプロピレン、ポリスチレン、ポリウレタンなどの合成繊維、金属繊維、炭素繊維、ガラス繊維、和紙などのその他の繊維を使用することができる。また、天然ゴムや合成ゴムも素材として使用することができる。吸水性と風合いの観点から、天然繊維を使用することが好ましく、綿や麻などの植物性繊維を使用することがより好ましく、綿が特に好ましい。
経糸の太さは、適宜所望の太さの糸を使用することができるが、経糸径としては綿番手換算で10~80番手のものを使用することができ、10~50番手が好ましく、10~30番手のものがより好ましい。 The towel product of the present invention is composed of warp, weft, and pile yarn. The warp and weft form a ground (base cloth) portion, and the pile yarn forms a pile loop portion and a ground portion.
The material of the warp in the present invention is not particularly limited, and natural fibers and chemical fibers can be used. As the natural fiber, vegetable fiber such as cotton, hemp and capoc, and animal fiber such as silk, wool, goat hair, llama hair, camel hair, rabbit hair, horse hair and cow hair can be used. Chemical fibers include recycled fibers such as rayon, cupra and polynosic, semi-synthetic fibers such as acetate, triacetate and promix, and synthetic fibers such as polyester, polyamide, polyvinyl alcohol, polyacrylonitrile, polyethylene, polypropylene, polystyrene and polyurethane. Other fibers such as metal fiber, carbon fiber, glass fiber, and Japanese paper can be used. In addition, natural rubber and synthetic rubber can also be used as materials. From the viewpoint of water absorption and texture, it is preferable to use natural fibers, it is more preferable to use vegetable fibers such as cotton and hemp, and cotton is particularly preferable.
As the thickness of the warp, a thread having a desired thickness can be used as appropriate, but the warp diameter can be 10 to 80 in terms of cotton count, and 10 to 50 is preferable. The one with a count of 30 is more preferable.
本発明における緯糸の素材は、特に制限はなく、天然繊維や化学繊維を使用することができる。天然繊維としては、綿、麻、カポックなどの植物性繊維、及び絹、羊毛、山羊毛、ラマ毛、ラクダ毛、兎毛、馬毛、牛毛などの動物性繊維を使用することができる。化学繊維としては、レーヨン、キュプラ、ポリノジックなどの再生繊維、アセテート、トリアセテート、プロミックスなどの半合成繊維、及びポリエステル、ポリアミド、ポリビニルアルコール、ポリアクリロニトリル、ポリエチレン、ポリプロピレン、ポリスチレン、ポリウレタンなどの合成繊維を使用することができる。また、天然ゴムや合成ゴムも素材として使用することができる。吸水性と風合いの観点から、天然繊維を使用することが好ましく、綿や麻などの植物性繊維を使用することがより好ましく、綿が特に好ましい。
緯糸の太さは、適宜所望の太さの糸を使用することができるが、緯糸径としては綿番手換算で10~80番手のものを使用することができ、10~50番手が好ましく、10~30番手のものがより好ましい。 The material of the warp and weft in the present invention is not particularly limited, and natural fibers and chemical fibers can be used. As the natural fiber, vegetable fiber such as cotton, hemp and capoc, and animal fiber such as silk, wool, goat hair, llama hair, camel hair, rabbit hair, horse hair and cow hair can be used. Chemical fibers include recycled fibers such as rayon, cupra and polynosic, semi-synthetic fibers such as acetate, triacetate and promix, and synthetic fibers such as polyester, polyamide, polyvinyl alcohol, polyacrylonitrile, polyethylene, polypropylene, polystyrene and polyurethane. Can be used. In addition, natural rubber and synthetic rubber can also be used as materials. From the viewpoint of water absorption and texture, it is preferable to use natural fibers, it is more preferable to use vegetable fibers such as cotton and hemp, and cotton is particularly preferable.
As the thickness of the warp and weft, a thread having a desired thickness can be used as appropriate, but the warp and weft diameter can be 10 to 80 in terms of cotton count, and 10 to 50 is preferable. The one with a count of 30 is more preferable.
緯糸の太さは、適宜所望の太さの糸を使用することができるが、緯糸径としては綿番手換算で10~80番手のものを使用することができ、10~50番手が好ましく、10~30番手のものがより好ましい。 The material of the warp and weft in the present invention is not particularly limited, and natural fibers and chemical fibers can be used. As the natural fiber, vegetable fiber such as cotton, hemp and capoc, and animal fiber such as silk, wool, goat hair, llama hair, camel hair, rabbit hair, horse hair and cow hair can be used. Chemical fibers include recycled fibers such as rayon, cupra and polynosic, semi-synthetic fibers such as acetate, triacetate and promix, and synthetic fibers such as polyester, polyamide, polyvinyl alcohol, polyacrylonitrile, polyethylene, polypropylene, polystyrene and polyurethane. Can be used. In addition, natural rubber and synthetic rubber can also be used as materials. From the viewpoint of water absorption and texture, it is preferable to use natural fibers, it is more preferable to use vegetable fibers such as cotton and hemp, and cotton is particularly preferable.
As the thickness of the warp and weft, a thread having a desired thickness can be used as appropriate, but the warp and weft diameter can be 10 to 80 in terms of cotton count, and 10 to 50 is preferable. The one with a count of 30 is more preferable.
本発明におけるパイル糸は、無撚糸である。無撚糸は、撚りがない又は撚りがあっても小さい(弱い、甘い)ものをいう。かかる無撚糸は、紡績糸と水溶性糸とを前記紡績糸の撚方向と逆の方向に撚り合わせた複合撚糸から、水溶性糸を親水性溶媒で溶解除去して得られるものが好ましい。
無撚糸を得るための紡績糸としては、水に溶解しない繊維から形成された紡績糸であれば、特に限定されず、天然繊維、合成繊維、半合成繊維、再生繊維のいずれであってもよい。 The pile yarn in the present invention is a non-twisted yarn. Untwisted yarn refers to a yarn that is small (weak, sweet) even if it is untwisted or twisted. The untwisted yarn is preferably obtained by dissolving and removing the water-soluble yarn with a hydrophilic solvent from the composite twisted yarn obtained by twisting the spun yarn and the water-soluble yarn in the direction opposite to the twisting direction of the spun yarn.
The spun yarn for obtaining untwisted yarn is not particularly limited as long as it is a spun yarn formed from fibers that are insoluble in water, and may be any of natural fibers, synthetic fibers, semi-synthetic fibers, and regenerated fibers. ..
無撚糸を得るための紡績糸としては、水に溶解しない繊維から形成された紡績糸であれば、特に限定されず、天然繊維、合成繊維、半合成繊維、再生繊維のいずれであってもよい。 The pile yarn in the present invention is a non-twisted yarn. Untwisted yarn refers to a yarn that is small (weak, sweet) even if it is untwisted or twisted. The untwisted yarn is preferably obtained by dissolving and removing the water-soluble yarn with a hydrophilic solvent from the composite twisted yarn obtained by twisting the spun yarn and the water-soluble yarn in the direction opposite to the twisting direction of the spun yarn.
The spun yarn for obtaining untwisted yarn is not particularly limited as long as it is a spun yarn formed from fibers that are insoluble in water, and may be any of natural fibers, synthetic fibers, semi-synthetic fibers, and regenerated fibers. ..
天然繊維としては、例えば、木綿、羊毛(ウール)、絹、麻などが挙げられる。
合成繊維としては、例えば、ポリエステル系繊維(ポリエチレンテレフタレート繊維、ポリトリメチレンテレフタレート繊維、ポリブチレンテレフタレート繊維、ポリエチレンナフタレート繊維などのポリC2-4アルキレンアリレート繊維など)、ポリアミド系繊維(ポリアミド6、ポリアミド66などの脂肪族ポリアミド系繊維など)、ポリオレフィン系繊維(ポリエチレン、ポリプロピレンなどのポリC2-4オレフィン繊維など)、アクリル系繊維(アクリロニトリル系繊維など)、水不溶性のポリビニルアルコール系繊維(エチレン-ビニルアルコール系共重合体繊維など)、ポリ塩化ビニル系繊維(ポリ塩化ビニルなど)、ポリ塩化ビニリデン系繊維などが挙げられる。
半合成繊維としては、例えば、トリアセテート繊維などのアセテート繊維などが挙げられる。再生繊維としては、例えば、レーヨン、ポリノジック、キュプラ、リヨセルなどが挙げられる。
これらの繊維は、単独で又は二種以上組み合わせて使用できる。また、吸水性と風合いの観点から、天然繊維を使用することが好ましく、綿や麻などの植物性繊維を使用することがより好ましく、綿が特に好ましい。 Examples of natural fibers include cotton, wool, silk, hemp and the like.
Examples of the synthetic fiber include polyester fiber (polyethylene terephthalate fiber, polytrimethylene terephthalate fiber, polybutylene terephthalate fiber, poly C 2-4 alkylene allylate fiber such as polyethylene naphthalate fiber, etc.), polyamide fiber (polyamide 6, polyamide 6, etc.). Polylipidic polyamide fibers such as polyamide 66), polyolefin fibers (poly C 2-4 olefin fibers such as polyethylene and polypropylene), acrylic fibers (acrylonitrile fibers, etc.), water-insoluble polyvinyl alcohol fibers (ethylene). -Vinyl alcohol-based copolymer fibers, etc.), polyvinyl chloride-based fibers (polyvinyl chloride, etc.), polyvinylidene chloride-based fibers, etc. can be mentioned.
Examples of the semi-synthetic fiber include acetate fiber such as triacetate fiber. Examples of the regenerated fiber include rayon, polynosic, cupra, lyocell and the like.
These fibers can be used alone or in combination of two or more. Further, from the viewpoint of water absorption and texture, it is preferable to use natural fibers, it is more preferable to use vegetable fibers such as cotton and hemp, and cotton is particularly preferable.
合成繊維としては、例えば、ポリエステル系繊維(ポリエチレンテレフタレート繊維、ポリトリメチレンテレフタレート繊維、ポリブチレンテレフタレート繊維、ポリエチレンナフタレート繊維などのポリC2-4アルキレンアリレート繊維など)、ポリアミド系繊維(ポリアミド6、ポリアミド66などの脂肪族ポリアミド系繊維など)、ポリオレフィン系繊維(ポリエチレン、ポリプロピレンなどのポリC2-4オレフィン繊維など)、アクリル系繊維(アクリロニトリル系繊維など)、水不溶性のポリビニルアルコール系繊維(エチレン-ビニルアルコール系共重合体繊維など)、ポリ塩化ビニル系繊維(ポリ塩化ビニルなど)、ポリ塩化ビニリデン系繊維などが挙げられる。
半合成繊維としては、例えば、トリアセテート繊維などのアセテート繊維などが挙げられる。再生繊維としては、例えば、レーヨン、ポリノジック、キュプラ、リヨセルなどが挙げられる。
これらの繊維は、単独で又は二種以上組み合わせて使用できる。また、吸水性と風合いの観点から、天然繊維を使用することが好ましく、綿や麻などの植物性繊維を使用することがより好ましく、綿が特に好ましい。 Examples of natural fibers include cotton, wool, silk, hemp and the like.
Examples of the synthetic fiber include polyester fiber (polyethylene terephthalate fiber, polytrimethylene terephthalate fiber, polybutylene terephthalate fiber, poly C 2-4 alkylene allylate fiber such as polyethylene naphthalate fiber, etc.), polyamide fiber (polyamide 6, polyamide 6, etc.). Polylipidic polyamide fibers such as polyamide 66), polyolefin fibers (poly C 2-4 olefin fibers such as polyethylene and polypropylene), acrylic fibers (acrylonitrile fibers, etc.), water-insoluble polyvinyl alcohol fibers (ethylene). -Vinyl alcohol-based copolymer fibers, etc.), polyvinyl chloride-based fibers (polyvinyl chloride, etc.), polyvinylidene chloride-based fibers, etc. can be mentioned.
Examples of the semi-synthetic fiber include acetate fiber such as triacetate fiber. Examples of the regenerated fiber include rayon, polynosic, cupra, lyocell and the like.
These fibers can be used alone or in combination of two or more. Further, from the viewpoint of water absorption and texture, it is preferable to use natural fibers, it is more preferable to use vegetable fibers such as cotton and hemp, and cotton is particularly preferable.
無撚糸を得るための紡績糸は、繊維長が好ましくは35mm以上、より好ましくは38mm以上、さらに好ましくは41mm以上の繊維で形成される。繊維長の上限は特に限定されないが、繊維として綿を用いる場合は通常は42mm程度である。
このような長い繊維で形成される無撚糸をパイル糸とすることにより、糸に一定の強度が付与され、また毛羽落ちが抑制される。
なお、ここで繊維長は、JIS L1019:2006のダブルソータ法により測定される値である。 The spun yarn for obtaining untwisted yarn is formed of fibers having a fiber length of preferably 35 mm or more, more preferably 38 mm or more, still more preferably 41 mm or more. The upper limit of the fiber length is not particularly limited, but when cotton is used as the fiber, it is usually about 42 mm.
By using the untwisted yarn formed of such long fibers as a pile yarn, a certain strength is imparted to the yarn and fluffing is suppressed.
Here, the fiber length is a value measured by the double sorter method of JIS L1019: 2006.
このような長い繊維で形成される無撚糸をパイル糸とすることにより、糸に一定の強度が付与され、また毛羽落ちが抑制される。
なお、ここで繊維長は、JIS L1019:2006のダブルソータ法により測定される値である。 The spun yarn for obtaining untwisted yarn is formed of fibers having a fiber length of preferably 35 mm or more, more preferably 38 mm or more, still more preferably 41 mm or more. The upper limit of the fiber length is not particularly limited, but when cotton is used as the fiber, it is usually about 42 mm.
By using the untwisted yarn formed of such long fibers as a pile yarn, a certain strength is imparted to the yarn and fluffing is suppressed.
Here, the fiber length is a value measured by the double sorter method of JIS L1019: 2006.
紡績糸の太さは、適宜所望の太さの糸を使用することができるが、紡績糸径としては綿番手換算で10~80番手のものを使用することができ、10~50番手が好ましく、10~30番手のものがより好ましく、17~20番手のものがさらに好ましい。なお、通常は、紡績糸の太さが、水溶性糸を除去した後に残る無撚糸の太さとなる。
As the thickness of the spun yarn, a yarn having a desired thickness can be used as appropriate, but the spun yarn diameter can be 10 to 80 in terms of cotton count, and 10 to 50 is preferable. Those with a count of 10 to 30 are more preferable, and those with a count of 17 to 20 are even more preferable. Normally, the thickness of the spun yarn is the thickness of the untwisted yarn that remains after the water-soluble yarn is removed.
無撚糸を得る際に調製する複合撚糸を構成する水溶性糸としては、親水性溶媒に対する溶解性を有していれば特に限定されないが、特に、大気圧下で、水の沸騰温度(約100℃)までの温度で水(熱水)に対して溶解する糸が好ましい。ここで水への溶解性は、水溶性糸単独で温度80℃以上の熱水に浸漬して30分間放置したときに、浸漬前の水溶性糸の質量に対して、85質量%以上が前記熱水に溶解するものが好ましい。
The water-soluble yarn constituting the composite twisted yarn prepared when obtaining the untwisted yarn is not particularly limited as long as it has solubility in a hydrophilic solvent, but is particularly limited to the boiling temperature of water (about 100) under atmospheric pressure. Threads that dissolve in water (hot water) at temperatures up to ° C.) are preferred. Here, the solubility in water is 85% by mass or more with respect to the mass of the water-soluble yarn before immersion when the water-soluble yarn alone is immersed in hot water having a temperature of 80 ° C. or higher and left for 30 minutes. Those that dissolve in hot water are preferable.
水溶性糸を構成する繊維としては、前記水溶解性を有する限り特に限定されないが、例えば、水可溶性樹脂で構成された繊維が使用できる。水可溶性樹脂としては、例えば、セルロース系樹脂(ヒドロキシエチルセルロースなどのヒドロキシC2-3アルキルセルロースなど)、ポリビニル系樹脂(ポリビニルピロリドン、ポリビニルエーテル、ポリビニルアルコール、ポリビニルアセタールなど)、アクリル系共重合体又はそのアルカリ金属塩((メタ)アクリル酸やヒドロキシル基含有(メタ)アクリル酸エステルなどのアクリル系単量体で構成された単位を含む共重合体など)、水可溶性ポリアミド系樹脂(ポリオキシエチレン単位を有するポリアミドや、スルホン酸基やヒドロキシル基などを導入したポリアミドなど)、水可溶性ポリエステル系樹脂(ポリオキシエチレン単位を有するポリエステルや、スルホン酸基やアミノ基などを導入したポリエステルなど)などが挙げられる。これらの水可溶性樹脂は、単独で又は二種以上組み合わせて使用できる。
水溶性糸は、水溶性である限りは、紡績糸であってもよく、フィラメント糸(長繊維)であってもよい。親水性溶媒で溶解除去し易い点からは、フィラメント糸が好ましい。 The fiber constituting the water-soluble yarn is not particularly limited as long as it has the water solubility, and for example, a fiber composed of a water-soluble resin can be used. Examples of the water-soluble resin include cellulose-based resins (hydroxy C 2-3 alkyl cellulose such as hydroxyethyl cellulose), polyvinyl-based resins (polyvinylpyrrolidone, polyvinyl ether, polyvinyl alcohol, polyvinyl acetal, etc.), acrylic copolymers, or acrylic copolymers. The alkali metal salt (such as a copolymer containing a unit composed of an acrylic monomer such as (meth) acrylic acid or a hydroxyl group-containing (meth) acrylic acid ester), a water-soluble polyamide resin (polyoxyethylene unit). Polyesters with sulfonic acid groups, hydroxyl groups, etc.), water-soluble polyester resins (polyesters with polyoxyethylene units, polyesters with sulfonic acid groups, amino groups, etc.), etc. Be done. These water-soluble resins can be used alone or in combination of two or more.
The water-soluble yarn may be a spun yarn or a filament yarn (long fiber) as long as it is water-soluble. Filament yarn is preferable because it can be easily dissolved and removed with a hydrophilic solvent.
水溶性糸は、水溶性である限りは、紡績糸であってもよく、フィラメント糸(長繊維)であってもよい。親水性溶媒で溶解除去し易い点からは、フィラメント糸が好ましい。 The fiber constituting the water-soluble yarn is not particularly limited as long as it has the water solubility, and for example, a fiber composed of a water-soluble resin can be used. Examples of the water-soluble resin include cellulose-based resins (hydroxy C 2-3 alkyl cellulose such as hydroxyethyl cellulose), polyvinyl-based resins (polyvinylpyrrolidone, polyvinyl ether, polyvinyl alcohol, polyvinyl acetal, etc.), acrylic copolymers, or acrylic copolymers. The alkali metal salt (such as a copolymer containing a unit composed of an acrylic monomer such as (meth) acrylic acid or a hydroxyl group-containing (meth) acrylic acid ester), a water-soluble polyamide resin (polyoxyethylene unit). Polyesters with sulfonic acid groups, hydroxyl groups, etc.), water-soluble polyester resins (polyesters with polyoxyethylene units, polyesters with sulfonic acid groups, amino groups, etc.), etc. Be done. These water-soluble resins can be used alone or in combination of two or more.
The water-soluble yarn may be a spun yarn or a filament yarn (long fiber) as long as it is water-soluble. Filament yarn is preferable because it can be easily dissolved and removed with a hydrophilic solvent.
水溶性糸の太さは、適宜所望の太さの糸を使用することができるが、水溶性糸径としては綿番手換算で10~80番手のものを使用することができ、10~50番手が好ましく、10~30番手のものがより好ましい。
As the thickness of the water-soluble yarn, a yarn having a desired thickness can be used as appropriate, but as the water-soluble yarn diameter, a yarn having a cotton count equivalent of 10 to 80 count can be used, and a yarn count of 10 to 50 count can be used. It is preferable, and the one having a count of 10 to 30 is more preferable.
紡績糸と水溶性糸との質量比は、例えば、紡績糸/水溶性糸=98/2~20/80が好ましく、より好ましくは95/5~30/70、さらに好ましくは90/10~50/50、特に好ましくは90/10~70/30とすればよい。
The mass ratio of the spun yarn to the water-soluble yarn is, for example, preferably spun yarn / water-soluble yarn = 98/2 to 20/80, more preferably 95/5 to 30/70, and further preferably 90/10 to 50. It may be / 50, particularly preferably 90/10 to 70/30.
紡績糸の撚数は具体的な撚数は、例えば、5~50回/インチが好ましく、6.25~37.5回/インチがより好ましく、7.5~30回/インチがさらに好ましく、10~20回/インチが特に好ましい。紡績糸の撚りの向きはS、Zのいずれでもよい。なお、本明細書中で1インチは2.54cmとする。
水溶性糸の撚数は、無撚糸の撚り戻し調整幅に合わせて調整する。また、水溶性糸の撚りの向きは、紡績糸と逆向きである。
紡績糸の撚数と水溶性糸の撚数との差、すなわち撚り戻された無撚糸の撚数は、例えば、1~5回/インチが好ましく、2~5回/インチがより好ましく、3~5回/インチがさらに好ましく、4~5回/インチが特に好ましい。無撚糸の撚りの向きはS、Zのいずれでもよい。 The specific number of twists of the spun yarn is, for example, preferably 5 to 50 times / inch, more preferably 6.25 to 37.5 times / inch, still more preferably 7.5 to 30 times / inch. 10 to 20 times / inch is particularly preferred. The twisting direction of the spun yarn may be either S or Z. In this specification, 1 inch is 2.54 cm.
The number of twists of the water-soluble yarn is adjusted according to the untwisting adjustment width of the non-twisted yarn. Further, the twisting direction of the water-soluble yarn is opposite to that of the spun yarn.
The difference between the number of twists of the spun yarn and the number of twists of the water-soluble yarn, that is, the number of twists of the untwisted yarn is preferably 1 to 5 times / inch, more preferably 2 to 5 times / inch, and 3 -5 times / inch is more preferred, and 4-5 times / inch is particularly preferred. The twisting direction of the untwisted yarn may be either S or Z.
水溶性糸の撚数は、無撚糸の撚り戻し調整幅に合わせて調整する。また、水溶性糸の撚りの向きは、紡績糸と逆向きである。
紡績糸の撚数と水溶性糸の撚数との差、すなわち撚り戻された無撚糸の撚数は、例えば、1~5回/インチが好ましく、2~5回/インチがより好ましく、3~5回/インチがさらに好ましく、4~5回/インチが特に好ましい。無撚糸の撚りの向きはS、Zのいずれでもよい。 The specific number of twists of the spun yarn is, for example, preferably 5 to 50 times / inch, more preferably 6.25 to 37.5 times / inch, still more preferably 7.5 to 30 times / inch. 10 to 20 times / inch is particularly preferred. The twisting direction of the spun yarn may be either S or Z. In this specification, 1 inch is 2.54 cm.
The number of twists of the water-soluble yarn is adjusted according to the untwisting adjustment width of the non-twisted yarn. Further, the twisting direction of the water-soluble yarn is opposite to that of the spun yarn.
The difference between the number of twists of the spun yarn and the number of twists of the water-soluble yarn, that is, the number of twists of the untwisted yarn is preferably 1 to 5 times / inch, more preferably 2 to 5 times / inch, and 3 -5 times / inch is more preferred, and 4-5 times / inch is particularly preferred. The twisting direction of the untwisted yarn may be either S or Z.
本発明における無撚糸の撚り戻し調整幅は、-25~+25%が好ましく、-15~+15%がより好ましく、-10~+10%がさらに好ましく、-5~+5%が特に好ましい。
ここで、撚り戻し調整幅は、例えば紡績糸のS又はZの100の撚りに対し、水溶性糸による逆向きへの撚り戻しが90~110の場合に、-10~+10%とされる指標である。
また、本発明における無撚糸の撚りの程度は、無撚糸を調製するときの紡績糸と水溶性糸のS/Z比で表されてもよく、S/Z比が0.75~1.25が好ましく、0.85~1.15がより好ましく、0.9~1.1がさらに好ましく、0.95~1.05が特に好ましい。なお、S/Z比は、単位長さ当たりのS向きの撚数を単位長さ当たりのZ向きの撚数で除した値である。
このような無撚糸をパイル糸に用いることにより、パイル糸の繊維間に大きな空間が生まれるため、吸水性が高まる。 The untwisting adjustment width of the untwisted yarn in the present invention is preferably -25 to + 25%, more preferably -15 to + 15%, further preferably -10 to + 10%, and particularly preferably -5 to + 5%.
Here, the untwisting adjustment width is an index of -10 to + 10%, for example, when the untwisting in the reverse direction by the water-soluble yarn is 90 to 110 with respect to 100 twists of S or Z of the spun yarn. Is.
Further, the degree of twisting of the untwisted yarn in the present invention may be expressed by the S / Z ratio of the spun yarn and the water-soluble yarn at the time of preparing the untwisted yarn, and the S / Z ratio is 0.75 to 1.25. Is preferable, 0.85 to 1.15 is more preferable, 0.9 to 1.1 is further preferable, and 0.95 to 1.05 is particularly preferable. The S / Z ratio is a value obtained by dividing the number of twists in the S direction per unit length by the number of twists in the Z direction per unit length.
By using such a non-twisted yarn for the pile yarn, a large space is created between the fibers of the pile yarn, so that the water absorption is enhanced.
ここで、撚り戻し調整幅は、例えば紡績糸のS又はZの100の撚りに対し、水溶性糸による逆向きへの撚り戻しが90~110の場合に、-10~+10%とされる指標である。
また、本発明における無撚糸の撚りの程度は、無撚糸を調製するときの紡績糸と水溶性糸のS/Z比で表されてもよく、S/Z比が0.75~1.25が好ましく、0.85~1.15がより好ましく、0.9~1.1がさらに好ましく、0.95~1.05が特に好ましい。なお、S/Z比は、単位長さ当たりのS向きの撚数を単位長さ当たりのZ向きの撚数で除した値である。
このような無撚糸をパイル糸に用いることにより、パイル糸の繊維間に大きな空間が生まれるため、吸水性が高まる。 The untwisting adjustment width of the untwisted yarn in the present invention is preferably -25 to + 25%, more preferably -15 to + 15%, further preferably -10 to + 10%, and particularly preferably -5 to + 5%.
Here, the untwisting adjustment width is an index of -10 to + 10%, for example, when the untwisting in the reverse direction by the water-soluble yarn is 90 to 110 with respect to 100 twists of S or Z of the spun yarn. Is.
Further, the degree of twisting of the untwisted yarn in the present invention may be expressed by the S / Z ratio of the spun yarn and the water-soluble yarn at the time of preparing the untwisted yarn, and the S / Z ratio is 0.75 to 1.25. Is preferable, 0.85 to 1.15 is more preferable, 0.9 to 1.1 is further preferable, and 0.95 to 1.05 is particularly preferable. The S / Z ratio is a value obtained by dividing the number of twists in the S direction per unit length by the number of twists in the Z direction per unit length.
By using such a non-twisted yarn for the pile yarn, a large space is created between the fibers of the pile yarn, so that the water absorption is enhanced.
本発明のタオル製品において、タオル生地のグランド部分(基布部分、地織部分ともいう)の密度は大きい。具体的には、経糸密度が50~60本/インチであり、好ましくは53~57本/インチであり、より好ましくは54~56本/インチである。また、緯糸密度が30~40本/インチであり、好ましくは31~34本/インチであり、より好ましくは32~33本/インチである。
このように、タオル生地の単位面積当たりの糸の量を多くすることにより、タオルへの抱水量が大きくなるため、吸水性が高まる。 In the towel product of the present invention, the density of the ground portion (also referred to as the base fabric portion or the ground weave portion) of the towel cloth is high. Specifically, the warp density is 50 to 60 threads / inch, preferably 53 to 57 threads / inch, and more preferably 54 to 56 threads / inch. The weft density is 30 to 40 threads / inch, preferably 31 to 34 threads / inch, and more preferably 32 to 33 threads / inch.
As described above, by increasing the amount of threads per unit area of the towel cloth, the amount of water held by the towel is increased, so that the water absorption is enhanced.
このように、タオル生地の単位面積当たりの糸の量を多くすることにより、タオルへの抱水量が大きくなるため、吸水性が高まる。 In the towel product of the present invention, the density of the ground portion (also referred to as the base fabric portion or the ground weave portion) of the towel cloth is high. Specifically, the warp density is 50 to 60 threads / inch, preferably 53 to 57 threads / inch, and more preferably 54 to 56 threads / inch. The weft density is 30 to 40 threads / inch, preferably 31 to 34 threads / inch, and more preferably 32 to 33 threads / inch.
As described above, by increasing the amount of threads per unit area of the towel cloth, the amount of water held by the towel is increased, so that the water absorption is enhanced.
本発明のタオル製品において、パイル糸が形成するパイルの長さは5~10mmのいわゆるロングパイルであり、好ましくは5.5~8mmであり、より好ましくは6~7mmである。なお、パイル長は、タオル生地のグランド部分から出ているパイルループの長さの半分である。
パイル長が長いことにより、タオル生地の単位面積当たりの糸の量が多くなり、タオルへの抱水量が大きくなるため、吸水性が高まる。また、パイル長が長いことにより、ふわふわした肌触りのタオル製品となる。なお、一般にパイル長が長いとパイルループは寝てしまいタオル生地の厚さが損なわれる場合があるが、本発明のタオル製品は、前述のように経緯糸密度が高いため、パイルの立ち上がりが良好となるため、タオルの厚さとふんわりした感触にも優れる。 In the towel product of the present invention, the length of the pile formed by the pile yarn is a so-called long pile of 5 to 10 mm, preferably 5.5 to 8 mm, and more preferably 6 to 7 mm. The pile length is half the length of the pile loop protruding from the ground portion of the towel cloth.
Since the pile length is long, the amount of threads per unit area of the towel cloth is large, and the amount of water held by the towel is large, so that the water absorption is enhanced. In addition, the long pile length makes the towel product fluffy and soft to the touch. Generally, if the pile length is long, the pile loop may fall asleep and the thickness of the towel cloth may be impaired. However, as described above, the towel product of the present invention has a high warp and weft density, so that the pile rises well. Therefore, the thickness of the towel and the fluffy feel are also excellent.
パイル長が長いことにより、タオル生地の単位面積当たりの糸の量が多くなり、タオルへの抱水量が大きくなるため、吸水性が高まる。また、パイル長が長いことにより、ふわふわした肌触りのタオル製品となる。なお、一般にパイル長が長いとパイルループは寝てしまいタオル生地の厚さが損なわれる場合があるが、本発明のタオル製品は、前述のように経緯糸密度が高いため、パイルの立ち上がりが良好となるため、タオルの厚さとふんわりした感触にも優れる。 In the towel product of the present invention, the length of the pile formed by the pile yarn is a so-called long pile of 5 to 10 mm, preferably 5.5 to 8 mm, and more preferably 6 to 7 mm. The pile length is half the length of the pile loop protruding from the ground portion of the towel cloth.
Since the pile length is long, the amount of threads per unit area of the towel cloth is large, and the amount of water held by the towel is large, so that the water absorption is enhanced. In addition, the long pile length makes the towel product fluffy and soft to the touch. Generally, if the pile length is long, the pile loop may fall asleep and the thickness of the towel cloth may be impaired. However, as described above, the towel product of the present invention has a high warp and weft density, so that the pile rises well. Therefore, the thickness of the towel and the fluffy feel are also excellent.
本発明のタオル製品は、織機を用いて定法により製造することができ、かかる織機としてはタオル生地を織ることが可能であれば特に限定されないが、レピア織機、エアージェット織機、ウォータージェット織機、スルザー織機等の枠枚数16枚付ドビー機又はジャガード機等が挙げられる。
製造に際し、パイル糸は無撚糸の状態のものを製織工程に供してもよいが、効率の観点から複合撚糸をパイル糸として製織工程に供し、織り上がった生地から複合撚糸の水溶性糸を除去することによりパイルループ部分が無撚糸で形成されることが好ましい。すなわち、経糸、緯糸、及びパイル糸を用い、前記パイル糸は紡績糸と水溶性糸とが互いに逆方向に撚り合わせてなる複合撚糸であり、経糸密度が50~60本/インチ、緯糸密度が30~40本/インチとなるようにタオル生地を形成する製織工程と、形成されたタオル生地から前記水溶性糸を除去する工程とを含む製造方法により、本発明のタオル製品を製造することができる。ここで前記紡績糸は、繊維長が35mm以上の繊維で形成される。また、前記複合撚糸のS/Z比が0.75~1.25であることにより、水溶性糸の除去後に残る、パイルループ部分を形成する糸が無撚糸となる。前記パイル糸が形成するパイルの長さは、本発明のタオル製品に係る説明に準じる。 The towel product of the present invention can be manufactured by a conventional method using a loom, and the loom is not particularly limited as long as it is possible to weave the towel cloth, but the rapier loom, the air jet loom, the water jet loom, and the sulzer. Examples include a dobby machine with 16 frames such as a loom, a jacquard machine, and the like.
In the production, the pile yarn in a non-twisted state may be subjected to the weaving process, but from the viewpoint of efficiency, the composite twisted yarn is subjected to the weaving process as a pile yarn, and the water-soluble yarn of the composite twisted yarn is removed from the woven fabric. It is preferable that the pile loop portion is formed of non-twisted yarn. That is, the warp, weft, and pile yarn are used, and the pile yarn is a composite twisted yarn in which a spun yarn and a water-soluble yarn are twisted in opposite directions, and the warp density is 50 to 60 yarns / inch and the weft density is. The towel product of the present invention can be manufactured by a manufacturing method including a wefting step of forming a towel cloth so as to have a volume of 30 to 40 threads / inch and a step of removing the water-soluble yarn from the formed towel cloth. can. Here, the spun yarn is formed of fibers having a fiber length of 35 mm or more. Further, since the S / Z ratio of the composite twisted yarn is 0.75 to 1.25, the yarn forming the pile loop portion remaining after the removal of the water-soluble yarn becomes a non-twisted yarn. The length of the pile formed by the pile yarn conforms to the description of the towel product of the present invention.
製造に際し、パイル糸は無撚糸の状態のものを製織工程に供してもよいが、効率の観点から複合撚糸をパイル糸として製織工程に供し、織り上がった生地から複合撚糸の水溶性糸を除去することによりパイルループ部分が無撚糸で形成されることが好ましい。すなわち、経糸、緯糸、及びパイル糸を用い、前記パイル糸は紡績糸と水溶性糸とが互いに逆方向に撚り合わせてなる複合撚糸であり、経糸密度が50~60本/インチ、緯糸密度が30~40本/インチとなるようにタオル生地を形成する製織工程と、形成されたタオル生地から前記水溶性糸を除去する工程とを含む製造方法により、本発明のタオル製品を製造することができる。ここで前記紡績糸は、繊維長が35mm以上の繊維で形成される。また、前記複合撚糸のS/Z比が0.75~1.25であることにより、水溶性糸の除去後に残る、パイルループ部分を形成する糸が無撚糸となる。前記パイル糸が形成するパイルの長さは、本発明のタオル製品に係る説明に準じる。 The towel product of the present invention can be manufactured by a conventional method using a loom, and the loom is not particularly limited as long as it is possible to weave the towel cloth, but the rapier loom, the air jet loom, the water jet loom, and the sulzer. Examples include a dobby machine with 16 frames such as a loom, a jacquard machine, and the like.
In the production, the pile yarn in a non-twisted state may be subjected to the weaving process, but from the viewpoint of efficiency, the composite twisted yarn is subjected to the weaving process as a pile yarn, and the water-soluble yarn of the composite twisted yarn is removed from the woven fabric. It is preferable that the pile loop portion is formed of non-twisted yarn. That is, the warp, weft, and pile yarn are used, and the pile yarn is a composite twisted yarn in which a spun yarn and a water-soluble yarn are twisted in opposite directions, and the warp density is 50 to 60 yarns / inch and the weft density is. The towel product of the present invention can be manufactured by a manufacturing method including a wefting step of forming a towel cloth so as to have a volume of 30 to 40 threads / inch and a step of removing the water-soluble yarn from the formed towel cloth. can. Here, the spun yarn is formed of fibers having a fiber length of 35 mm or more. Further, since the S / Z ratio of the composite twisted yarn is 0.75 to 1.25, the yarn forming the pile loop portion remaining after the removal of the water-soluble yarn becomes a non-twisted yarn. The length of the pile formed by the pile yarn conforms to the description of the towel product of the present invention.
製織工程では、織機の回転数、すなわち1分間に緯糸を挿入する回数が好ましくは250~400回転/分、より好ましくは270~360回転/分、さらに好ましくは290~330回転/分で製織工程が行われる。本発明タオル製品の経緯糸密度が高いため、製織工程においてパイル糸が出しにくい場合があるが、回転数を通常よりも小さく(遅く)することにより、パイルループの形成が容易になる。
In the weaving process, the number of revolutions of the loom, that is, the number of times the weft is inserted in one minute is preferably 250 to 400 revolutions / minute, more preferably 270 to 360 revolutions / minute, and further preferably 290 to 330 revolutions / minute. Is done. Since the warp and weft density of the towel product of the present invention is high, it may be difficult to produce pile yarn in the weaving process, but by making the rotation speed smaller (slower) than usual, the formation of pile loops becomes easy.
水溶性糸を除去する工程は、通常は前行程で形成されたタオル生地を親水性溶媒に浸漬することで行われる。
親水性溶媒としては、水の他、アルコール類(メタノール、エタノール、イソプロパノールなど)、ケトン類(アセトンなど)、エーテル類(テトラヒドロフランなど)、セロソルブ類(メチルセロソルブ、エチルセロソルブなど)、カルビトール類(カルビトール、ジエチレングリコールジメチルエーテルなど)などが挙げられ、単独で又は二種以上組み合わせてもよい。 The step of removing the water-soluble yarn is usually performed by immersing the towel cloth formed in the previous step in a hydrophilic solvent.
In addition to water, hydrophilic solvents include alcohols (methanol, ethanol, isopropanol, etc.), ketones (acetone, etc.), ethers (tetrahydrogen, etc.), cellosolves (methyl cellosolve, ethyl cellosolve, etc.), and carbitols (calcerosolve, etc.). Carbitol, diethylene glycol dimethyl ether, etc.), etc., may be used alone or in combination of two or more.
親水性溶媒としては、水の他、アルコール類(メタノール、エタノール、イソプロパノールなど)、ケトン類(アセトンなど)、エーテル類(テトラヒドロフランなど)、セロソルブ類(メチルセロソルブ、エチルセロソルブなど)、カルビトール類(カルビトール、ジエチレングリコールジメチルエーテルなど)などが挙げられ、単独で又は二種以上組み合わせてもよい。 The step of removing the water-soluble yarn is usually performed by immersing the towel cloth formed in the previous step in a hydrophilic solvent.
In addition to water, hydrophilic solvents include alcohols (methanol, ethanol, isopropanol, etc.), ketones (acetone, etc.), ethers (tetrahydrogen, etc.), cellosolves (methyl cellosolve, ethyl cellosolve, etc.), and carbitols (calcerosolve, etc.). Carbitol, diethylene glycol dimethyl ether, etc.), etc., may be used alone or in combination of two or more.
水溶性糸を効率的に除去する観点から、浸漬の際の親水性溶媒は高温、具体的には水溶性糸の溶解温度よりも5~20℃高い温度とすることが好ましい。例えば、水溶性糸が水溶性ポリビニルアルコール系繊維で形成されている場合は、85~100℃の水を用いる。
親水性溶媒として水を用いる場合、抽出水は中性であってもよく、アルカリ又は酸性水溶液であってもよい。また、界面活性剤などを添加した水溶液であってもよい。
親水性溶媒の使用量は、特に限定されないが、複合撚糸の質量に対して好ましくは2~1000倍、より好ましくは3~100倍、さらに好ましくは5~50倍とすればよい。
浸漬時間は、特に限定されないが、好ましくは1~300分間、より好ましくは3~200分間、さらに好ましくは5~100分間とすればよい。
水溶性糸を十分に除去するため、浸漬作業を複数回繰り返してもよい。 From the viewpoint of efficiently removing the water-soluble yarn, it is preferable that the hydrophilic solvent at the time of immersion is at a high temperature, specifically, a temperature 5 to 20 ° C. higher than the dissolution temperature of the water-soluble yarn. For example, when the water-soluble yarn is made of water-soluble polyvinyl alcohol-based fiber, water at 85 to 100 ° C. is used.
When water is used as the hydrophilic solvent, the extracted water may be neutral, alkaline or acidic aqueous solution. Further, it may be an aqueous solution to which a surfactant or the like is added.
The amount of the hydrophilic solvent used is not particularly limited, but may be preferably 2 to 1000 times, more preferably 3 to 100 times, still more preferably 5 to 50 times the mass of the composite twisted yarn.
The immersion time is not particularly limited, but may be preferably 1 to 300 minutes, more preferably 3 to 200 minutes, and even more preferably 5 to 100 minutes.
In order to sufficiently remove the water-soluble yarn, the dipping operation may be repeated a plurality of times.
親水性溶媒として水を用いる場合、抽出水は中性であってもよく、アルカリ又は酸性水溶液であってもよい。また、界面活性剤などを添加した水溶液であってもよい。
親水性溶媒の使用量は、特に限定されないが、複合撚糸の質量に対して好ましくは2~1000倍、より好ましくは3~100倍、さらに好ましくは5~50倍とすればよい。
浸漬時間は、特に限定されないが、好ましくは1~300分間、より好ましくは3~200分間、さらに好ましくは5~100分間とすればよい。
水溶性糸を十分に除去するため、浸漬作業を複数回繰り返してもよい。 From the viewpoint of efficiently removing the water-soluble yarn, it is preferable that the hydrophilic solvent at the time of immersion is at a high temperature, specifically, a temperature 5 to 20 ° C. higher than the dissolution temperature of the water-soluble yarn. For example, when the water-soluble yarn is made of water-soluble polyvinyl alcohol-based fiber, water at 85 to 100 ° C. is used.
When water is used as the hydrophilic solvent, the extracted water may be neutral, alkaline or acidic aqueous solution. Further, it may be an aqueous solution to which a surfactant or the like is added.
The amount of the hydrophilic solvent used is not particularly limited, but may be preferably 2 to 1000 times, more preferably 3 to 100 times, still more preferably 5 to 50 times the mass of the composite twisted yarn.
The immersion time is not particularly limited, but may be preferably 1 to 300 minutes, more preferably 3 to 200 minutes, and even more preferably 5 to 100 minutes.
In order to sufficiently remove the water-soluble yarn, the dipping operation may be repeated a plurality of times.
本発明のタオル生地は、必要に応じ各種の仕上げ加工を行ってもよい。仕上げ加工としては、染め、起毛、剪毛、シルケット加工、バフ加工、漂白、ヒートセット、などを行うことができる。
The towel cloth of the present invention may be subjected to various finishing processes as needed. As the finishing process, dyeing, brushing, shearing, mercerizing, buffing, bleaching, heat setting and the like can be performed.
本発明のタオル製品は、吸水性に優れる。具体的には、JIS L1907の沈降法にて測定される吸水速度が、好ましくは5秒以下、より好ましくは1秒以下、さらに好ましくは0.3秒以下である。また、JIS L1907の表面吸水法(改良ラローズ法)にて測定される吸水量が、好ましくは5mL/9πcm2以上、より好ましくは5.5mL/9πcm2以上、さらに好ましくは6mL/9πcm2以上である。
The towel product of the present invention has excellent water absorption. Specifically, the water absorption rate measured by the sedimentation method of JIS L1907 is preferably 5 seconds or less, more preferably 1 second or less, still more preferably 0.3 seconds or less. Further, the amount of water absorption measured by the surface water absorption method (improved Larose method) of JIS L1907 is preferably 5 mL / 9π cm 2 or more, more preferably 5.5 mL / 9π cm 2 or more, and further preferably 6 mL / 9π cm 2 or more. be.
また、本発明のタオル製品は、毛羽落ちがしにくく、特に洗濯後でも毛羽落ちがしにくい。具体的には、洗濯後のタオルの毛羽の脱落率(質量%)が、好ましくは0.5質量%以下、より好ましくは0.2質量%以下、さらに好ましくは0.1質量%以下である。ここで、洗濯はJIS―L 0217 103法に従って行われる。また、洗濯後のタオルの毛羽の脱落率は、洗濯排水中に含まれる毛羽を排水溝に設置した150μmメッシュのフィルターで捕集・回収し、乾燥後に測定したその重量(毛羽の脱落量)を、使用したタオルの重量で除することにより算出される。
In addition, the towel product of the present invention is difficult to remove fluff, especially even after washing. Specifically, the fluff dropout rate (mass%) of the towel after washing is preferably 0.5% by mass or less, more preferably 0.2% by mass or less, still more preferably 0.1% by mass or less. .. Here, washing is performed according to the JIS-L 0217 103 method. For the fluff drop rate of towels after washing, the fluff contained in the washing drainage is collected and collected by a 150 μm mesh filter installed in the drainage ditch, and the weight (fluff loss amount) measured after drying is measured. , Calculated by dividing by the weight of the used towel.
以下、実施例により本発明をさらに詳細に説明するが、本発明の範囲が実施例により限定されるものではない。
<実施例1>
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長35mmのSUPIMAオーガニックコットンコーマ糸20番手単糸(Z撚り)と水溶性ビニロン糸(41デシテックス、溶解温度65℃)を1本ずつ使用し、S撚りに撚り戻した複合撚糸(S/Z=1.2)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長6mmとなるように3本緯タオル織にて緯70cm×経165cmのタオル生地を製織した。その後、得られたタオル生地を85℃の温水浴に20分程度浸して水溶性糸を溶解させ、乾燥後、実施例1の無撚糸タオルを得た。 Hereinafter, the present invention will be described in more detail by way of examples, but the scope of the present invention is not limited by the examples.
<Example 1>
The warp of the towel ground is 40 count twin yarn of organic cotton from India, the same weft is 20 count single yarn of organic cotton from India, and the pile yarn on the towel surface is SUPIMA organic cotton combed yarn 20 count single yarn (Z) with an average fiber length of 35 mm. Twisted) and water-soluble vinylon yarn (41 decitex, melting temperature 65 ° C) are used one by one, and the composite twisted yarn (S / Z = 1.2) untwisted to S twist is used, and the weaving density of the towel gland is inch. A towel cloth having a weft of 70 cm and a weft of 165 cm was woven with a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 1 was obtained.
<実施例1>
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長35mmのSUPIMAオーガニックコットンコーマ糸20番手単糸(Z撚り)と水溶性ビニロン糸(41デシテックス、溶解温度65℃)を1本ずつ使用し、S撚りに撚り戻した複合撚糸(S/Z=1.2)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長6mmとなるように3本緯タオル織にて緯70cm×経165cmのタオル生地を製織した。その後、得られたタオル生地を85℃の温水浴に20分程度浸して水溶性糸を溶解させ、乾燥後、実施例1の無撚糸タオルを得た。 Hereinafter, the present invention will be described in more detail by way of examples, but the scope of the present invention is not limited by the examples.
<Example 1>
The warp of the towel ground is 40 count twin yarn of organic cotton from India, the same weft is 20 count single yarn of organic cotton from India, and the pile yarn on the towel surface is SUPIMA organic cotton combed yarn 20 count single yarn (Z) with an average fiber length of 35 mm. Twisted) and water-soluble vinylon yarn (41 decitex, melting temperature 65 ° C) are used one by one, and the composite twisted yarn (S / Z = 1.2) untwisted to S twist is used, and the weaving density of the towel gland is inch. A towel cloth having a weft of 70 cm and a weft of 165 cm was woven with a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 1 was obtained.
<実施例2>
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長41mmのスビンゴールドコットンコーマ糸20番手単糸(Z撚り)と水溶性ビニロン糸(41デシテックス、溶解温度65℃)を1本ずつ使用し、S撚りに撚り戻した複合撚糸(S/Z=1.2)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長6mmとなるように3本緯タオル織にて緯34cm×経85cmのタオル生地を製織した。その後、得られたタオル生地を85℃の温水浴に20分程度浸して水溶性糸を溶解させ、乾燥後、実施例2の無撚糸タオルを得た。 <Example 2>
The warp of the towel ground is the 40th double yarn of organic cotton from India, the same weft is the 20th single yarn of organic cotton from India, and the pile yarn on the towel surface is the 20th single yarn of Svin Gold cotton combed yarn with an average fiber length of 41mm (Z). Twisted) and water-soluble vinylon yarn (41 decitex, melting temperature 65 ° C) are used one by one, and the composite twisted yarn (S / Z = 1.2) untwisted to S twist is used, and the weaving density of the towel gland is inch. A towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 2 was obtained.
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長41mmのスビンゴールドコットンコーマ糸20番手単糸(Z撚り)と水溶性ビニロン糸(41デシテックス、溶解温度65℃)を1本ずつ使用し、S撚りに撚り戻した複合撚糸(S/Z=1.2)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長6mmとなるように3本緯タオル織にて緯34cm×経85cmのタオル生地を製織した。その後、得られたタオル生地を85℃の温水浴に20分程度浸して水溶性糸を溶解させ、乾燥後、実施例2の無撚糸タオルを得た。 <Example 2>
The warp of the towel ground is the 40th double yarn of organic cotton from India, the same weft is the 20th single yarn of organic cotton from India, and the pile yarn on the towel surface is the 20th single yarn of Svin Gold cotton combed yarn with an average fiber length of 41mm (Z). Twisted) and water-soluble vinylon yarn (41 decitex, melting temperature 65 ° C) are used one by one, and the composite twisted yarn (S / Z = 1.2) untwisted to S twist is used, and the weaving density of the towel gland is inch. A towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 2 was obtained.
<実施例3>
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長41mmのスビンゴールドコットンコーマ糸20番手単糸(Z撚り)と水溶性ビニロン糸(41デシテックス、溶解温度65℃)を1本ずつ使用し、スビンゴールドコットンコーマ糸を無撚状態まで撚り戻した複合撚糸(S/Z=1.0)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長6mmとなるように3本緯タオル織にて緯34cm×経85cmのタオル生地を製織した。その後、得られたタオル生地を85℃の温水浴に20分程度浸して水溶性糸を溶解させ、乾燥後、実施例3の無撚糸タオルを得た。 <Example 3>
The warp of the towel ground is the 40th double yarn of organic cotton from India, the same weft is the 20th single yarn of organic cotton from India, and the pile yarn on the towel surface is the 20th single yarn of Svin Gold cotton combed yarn with an average fiber length of 41mm (Z). (Twisted) and one water-soluble vinylon yarn (41 decitex, melting temperature 65 ° C.) were used, and a composite twisted yarn (S / Z = 1.0) in which the Svin Gold cotton combed yarn was untwisted to a non-twisted state was used. A towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so that the weaving density of the towel gland was 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 3 was obtained.
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長41mmのスビンゴールドコットンコーマ糸20番手単糸(Z撚り)と水溶性ビニロン糸(41デシテックス、溶解温度65℃)を1本ずつ使用し、スビンゴールドコットンコーマ糸を無撚状態まで撚り戻した複合撚糸(S/Z=1.0)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長6mmとなるように3本緯タオル織にて緯34cm×経85cmのタオル生地を製織した。その後、得られたタオル生地を85℃の温水浴に20分程度浸して水溶性糸を溶解させ、乾燥後、実施例3の無撚糸タオルを得た。 <Example 3>
The warp of the towel ground is the 40th double yarn of organic cotton from India, the same weft is the 20th single yarn of organic cotton from India, and the pile yarn on the towel surface is the 20th single yarn of Svin Gold cotton combed yarn with an average fiber length of 41mm (Z). (Twisted) and one water-soluble vinylon yarn (41 decitex, melting temperature 65 ° C.) were used, and a composite twisted yarn (S / Z = 1.0) in which the Svin Gold cotton combed yarn was untwisted to a non-twisted state was used. A towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so that the weaving density of the towel gland was 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 3 was obtained.
<実施例4>
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長41mmのスビンゴールドコットンコーマ糸20番手単糸(Z撚り)と水溶性ビニロン糸(44デシテックス、溶解温度55℃)を1本ずつ使用し、S撚りに撚り戻した複合撚糸(S/Z=1.2)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長6mmとなるように3本緯タオル織にて緯34cm×経85cmのタオル生地を製織した。その後、得られたタオル生地を85℃の温水浴に20分程度浸して水溶性糸を溶解させ、乾燥後、実施例4の無撚糸タオルを得た。 <Example 4>
The warp of the towel ground is the 40th double yarn of organic cotton from India, the same weft is the 20th single yarn of organic cotton from India, and the pile yarn on the towel surface is the 20th single yarn of Svin Gold cotton combed yarn with an average fiber length of 41mm (Z). Twisted) and water-soluble vinylon yarn (44 decitex, melting temperature 55 ° C.) are used one by one, and the composite twisted yarn (S / Z = 1.2) untwisted to S twist is used, and the weaving density of the towel gland is inch. A towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 4 was obtained.
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長41mmのスビンゴールドコットンコーマ糸20番手単糸(Z撚り)と水溶性ビニロン糸(44デシテックス、溶解温度55℃)を1本ずつ使用し、S撚りに撚り戻した複合撚糸(S/Z=1.2)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長6mmとなるように3本緯タオル織にて緯34cm×経85cmのタオル生地を製織した。その後、得られたタオル生地を85℃の温水浴に20分程度浸して水溶性糸を溶解させ、乾燥後、実施例4の無撚糸タオルを得た。 <Example 4>
The warp of the towel ground is the 40th double yarn of organic cotton from India, the same weft is the 20th single yarn of organic cotton from India, and the pile yarn on the towel surface is the 20th single yarn of Svin Gold cotton combed yarn with an average fiber length of 41mm (Z). Twisted) and water-soluble vinylon yarn (44 decitex, melting temperature 55 ° C.) are used one by one, and the composite twisted yarn (S / Z = 1.2) untwisted to S twist is used, and the weaving density of the towel gland is inch. A towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 4 was obtained.
<実施例5>
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長41mmのスビンゴールドコットンコーマ糸20番手単糸(Z撚り)水溶性ビニロン糸(44デシテックス、溶解温度55度)を1本ずつ使用し、S撚りに撚り戻した複合撚糸(S/Z=1.2)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長6mmとなるように3本緯タオル織にて緯34cm×経85cmのタオル生地を製織した。その後、得られたタオル生地を85℃の温水浴に20分程度浸して水溶性糸を溶解させ、乾燥後、実施例5の無撚糸タオルを得た。 <Example 5>
The warp of the towel ground is the 40th double yarn of organic cotton from India, the same weft is the 20th single yarn of organic cotton from India, and the pile yarn on the towel surface is the 20th single yarn of Svin Gold cotton combed yarn with an average fiber length of 41mm (Z). Twisting) Water-soluble vinylon yarn (44 decitex, melting temperature 55 degrees) is used one by one, and composite twisted yarn (S / Z = 1.2) untwisted to S twist is used, and the weaving density of the towel gland is between inches. A towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 5 was obtained.
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長41mmのスビンゴールドコットンコーマ糸20番手単糸(Z撚り)水溶性ビニロン糸(44デシテックス、溶解温度55度)を1本ずつ使用し、S撚りに撚り戻した複合撚糸(S/Z=1.2)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長6mmとなるように3本緯タオル織にて緯34cm×経85cmのタオル生地を製織した。その後、得られたタオル生地を85℃の温水浴に20分程度浸して水溶性糸を溶解させ、乾燥後、実施例5の無撚糸タオルを得た。 <Example 5>
The warp of the towel ground is the 40th double yarn of organic cotton from India, the same weft is the 20th single yarn of organic cotton from India, and the pile yarn on the towel surface is the 20th single yarn of Svin Gold cotton combed yarn with an average fiber length of 41mm (Z). Twisting) Water-soluble vinylon yarn (44 decitex, melting temperature 55 degrees) is used one by one, and composite twisted yarn (S / Z = 1.2) untwisted to S twist is used, and the weaving density of the towel gland is between inches. A towel cloth having a weft of 34 cm and a weft of 85 cm was woven by a three weft towel weave so as to have 55 wefts, 32.8 wefts, and an average pile length of 6 mm. Then, the obtained towel cloth was immersed in a warm water bath at 85 ° C. for about 20 minutes to dissolve the water-soluble yarn, and after drying, the untwisted yarn towel of Example 5 was obtained.
<比較例1>
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長28mmのインド産オーガニックコットンコーマ糸20番手単糸(Z撚り)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長5.8mmとなるように3本緯タオル織にて緯70cm×経165cmのタオル生地を製織し、比較例1のタオルを得た。 <Comparative Example 1>
The warp of the towel ground is 40 count twin yarn of organic cotton from India, the same weft is 20 count single yarn of organic cotton from India, and the pile yarn on the towel surface is 20 count single yarn of organic cotton comb from India with an average fiber length of 28 mm. Using Z-twist), use 3 weft towel weave to make a towel cloth with a weft of 70 cm and a weft of 165 cm so that the weaving density of the towel gland is 55 wefts, 32.8 wefts, and an average pile length of 5.8 mm. Weaving was performed to obtain a towel of Comparative Example 1.
タオルグランドの経糸にインド産のオーガニックコットン40番手双糸、同じく緯糸にインド産のオーガニックコットン20番手単糸、タオル表面のパイル糸に平均繊維長28mmのインド産オーガニックコットンコーマ糸20番手単糸(Z撚り)を用い、タオルグランドの織密度がインチ間経55本、緯32.8本、平均パイル長5.8mmとなるように3本緯タオル織にて緯70cm×経165cmのタオル生地を製織し、比較例1のタオルを得た。 <Comparative Example 1>
The warp of the towel ground is 40 count twin yarn of organic cotton from India, the same weft is 20 count single yarn of organic cotton from India, and the pile yarn on the towel surface is 20 count single yarn of organic cotton comb from India with an average fiber length of 28 mm. Using Z-twist), use 3 weft towel weave to make a towel cloth with a weft of 70 cm and a weft of 165 cm so that the weaving density of the towel gland is 55 wefts, 32.8 wefts, and an average pile length of 5.8 mm. Weaving was performed to obtain a towel of Comparative Example 1.
<比較例2>
タオルグランドの経糸にコットン40番手双糸、同じく緯糸にコットン20番手単糸、タオル表面のパイル糸に平均繊維長27.6mmのコットンコーマ糸20番手単糸(Z撚り)と水溶性ビニロン糸(41デシテックス、溶解温度65℃)を1本ずつ使用し、コットンコーマ糸を無撚状態まで撚り戻した複合撚糸(S/Z=1.3)を用い、を用い、タオルグランドの織密度がインチ間経34本、緯34本、平均パイル長5mmとなるように3本緯タオル織にて緯70cm×経165cmのタオル生地を製織し、比較例2のタオルを得た。 <Comparative Example 2>
40th cotton twin yarn for the warp of the towel ground, 20th cotton single yarn for the weft, 20th cotton combed yarn (Z twist) and water-soluble vinylon yarn for the pile yarn on the towel surface with an average fiber length of 27.6mm. Using 41 decitex, melting temperature 65 ° C) one by one, and using composite twisted yarn (S / Z = 1.3) in which cotton combed yarn is untwisted to a non-twisted state, the weaving density of the towel ground is inch. A towel cloth having a weft of 70 cm and a weft of 165 cm was woven with a three weft towel weave so as to have 34 wefts, 34 wefts, and an average pile length of 5 mm, and a towel of Comparative Example 2 was obtained.
タオルグランドの経糸にコットン40番手双糸、同じく緯糸にコットン20番手単糸、タオル表面のパイル糸に平均繊維長27.6mmのコットンコーマ糸20番手単糸(Z撚り)と水溶性ビニロン糸(41デシテックス、溶解温度65℃)を1本ずつ使用し、コットンコーマ糸を無撚状態まで撚り戻した複合撚糸(S/Z=1.3)を用い、を用い、タオルグランドの織密度がインチ間経34本、緯34本、平均パイル長5mmとなるように3本緯タオル織にて緯70cm×経165cmのタオル生地を製織し、比較例2のタオルを得た。 <Comparative Example 2>
40th cotton twin yarn for the warp of the towel ground, 20th cotton single yarn for the weft, 20th cotton combed yarn (Z twist) and water-soluble vinylon yarn for the pile yarn on the towel surface with an average fiber length of 27.6mm. Using 41 decitex, melting temperature 65 ° C) one by one, and using composite twisted yarn (S / Z = 1.3) in which cotton combed yarn is untwisted to a non-twisted state, the weaving density of the towel ground is inch. A towel cloth having a weft of 70 cm and a weft of 165 cm was woven with a three weft towel weave so as to have 34 wefts, 34 wefts, and an average pile length of 5 mm, and a towel of Comparative Example 2 was obtained.
<吸水試験>
実施例および比較例のタオルをそれぞれ所定の大きさに裁断して、吸水試験に供した。
吸水速度は、JIS L1907の沈降法に従って測定した。
吸水量は、JIS L1907の表面吸水法(改良ラローズ法)に従って測定した。 <Water absorption test>
The towels of Examples and Comparative Examples were cut into predetermined sizes and subjected to a water absorption test.
The water absorption rate was measured according to the sedimentation method of JIS L1907.
The amount of water absorption was measured according to the surface water absorption method (improved larose method) of JIS L1907.
実施例および比較例のタオルをそれぞれ所定の大きさに裁断して、吸水試験に供した。
吸水速度は、JIS L1907の沈降法に従って測定した。
吸水量は、JIS L1907の表面吸水法(改良ラローズ法)に従って測定した。 <Water absorption test>
The towels of Examples and Comparative Examples were cut into predetermined sizes and subjected to a water absorption test.
The water absorption rate was measured according to the sedimentation method of JIS L1907.
The amount of water absorption was measured according to the surface water absorption method (improved larose method) of JIS L1907.
<毛羽落ち試験>
実施例および比較例のタオルを、JIS L0217 103に従って1、30及び50回洗濯し、洗濯排水中に含まれる毛羽を排水溝に設置した150μmメッシュのフィルターで捕集・回収し、乾燥後にその重量(毛羽の脱落量)を測定した。得られた毛羽の脱落量を使用したタオルの重量で除して、洗濯後のタオルの毛羽の脱落率(%)を算出した。 <Fluffing test>
The towels of Examples and Comparative Examples were washed 1, 30 and 50 times according to JIS L0217 103, and the fluff contained in the washing drainage was collected and collected by a 150 μm mesh filter installed in the drainage ditch, and the weight thereof after drying. (Amount of fluff falling off) was measured. The amount of fluff dropped from the obtained fluff was divided by the weight of the towel used to calculate the fluff drop rate (%) of the towel after washing.
実施例および比較例のタオルを、JIS L0217 103に従って1、30及び50回洗濯し、洗濯排水中に含まれる毛羽を排水溝に設置した150μmメッシュのフィルターで捕集・回収し、乾燥後にその重量(毛羽の脱落量)を測定した。得られた毛羽の脱落量を使用したタオルの重量で除して、洗濯後のタオルの毛羽の脱落率(%)を算出した。 <Fluffing test>
The towels of Examples and Comparative Examples were washed 1, 30 and 50 times according to JIS L0217 103, and the fluff contained in the washing drainage was collected and collected by a 150 μm mesh filter installed in the drainage ditch, and the weight thereof after drying. (Amount of fluff falling off) was measured. The amount of fluff dropped from the obtained fluff was divided by the weight of the towel used to calculate the fluff drop rate (%) of the towel after washing.
結果を表1に示す。
実施例のタオルでは、吸水速度、吸水量、毛羽落ちのいずれもが、比較例のタオルに比べて優れていた。 The results are shown in Table 1.
In the towel of the example, the water absorption rate, the amount of water absorption, and the fluffing were all superior to those of the towel of the comparative example.
実施例のタオルでは、吸水速度、吸水量、毛羽落ちのいずれもが、比較例のタオルに比べて優れていた。 The results are shown in Table 1.
In the towel of the example, the water absorption rate, the amount of water absorption, and the fluffing were all superior to those of the towel of the comparative example.
Claims (7)
- 経糸、緯糸、及びパイル糸で構成されるタオル製品であって、
経糸密度が50~60本/インチであり、緯糸密度が30~40本/インチであり、
前記パイル糸は、繊維長が35mm以上の繊維で形成される無撚糸であり、
前記パイル糸が形成するパイルの長さが5~10mmである、タオル製品。 A towel product composed of warp, weft, and pile yarn.
The warp density is 50 to 60 threads / inch, the weft density is 30 to 40 threads / inch, and the warp density is 30 to 40 threads / inch.
The pile yarn is a non-twisted yarn formed of fibers having a fiber length of 35 mm or more.
A towel product in which the length of the pile formed by the pile yarn is 5 to 10 mm. - 前記無撚糸の撚り戻し調整幅が-25~25%である、請求項1に記載のタオル製品。 The towel product according to claim 1, wherein the untwisted yarn has an adjustment range of -25 to 25%.
- 前記無撚糸の太さが10~80番手である、請求項1又は2に記載のタオル製品。 The towel product according to claim 1 or 2, wherein the non-twisted yarn has a thickness of 10 to 80 counts.
- 経糸、緯糸、及びパイル糸を用い、前記パイル糸は紡績糸と水溶性糸とが互いに逆方向に撚り合わせてなる複合撚糸であり、
経糸密度が50~60本/インチ、緯糸密度が30~40本/インチとなるようにタオル生地を形成する製織工程と、
形成されたタオル生地から前記水溶性糸を除去する工程とを含み、
前記紡績糸は、繊維長が35mm以上の繊維で形成され、
前記複合撚糸のS/Z比が0.75~1.25である、タオル製品の製造方法。 A warp, a weft, and a pile yarn are used, and the pile yarn is a composite twisted yarn in which a spun yarn and a water-soluble yarn are twisted in opposite directions.
The weaving process of forming the towel cloth so that the warp density is 50 to 60 threads / inch and the weft density is 30 to 40 threads / inch.
Including the step of removing the water-soluble yarn from the formed towel cloth,
The spun yarn is made of fibers having a fiber length of 35 mm or more.
A method for manufacturing a towel product, wherein the composite twisted yarn has an S / Z ratio of 0.75 to 1.25. - 前記製織工程が織機により回転数250~400回転/分で実施される、請求項4に記載の製造方法。 The manufacturing method according to claim 4, wherein the weaving process is carried out by a loom at a rotation speed of 250 to 400 rotations / minute.
- 前記製織工程において前記パイル糸が形成するパイルの長さが5~10mmである、請求項4又は5に記載の製造方法。 The manufacturing method according to claim 4 or 5, wherein the length of the pile formed by the pile yarn in the weaving step is 5 to 10 mm.
- 前記紡績糸の太さが10~80番手である、請求項4~6のいずれか一項に記載の製造方法。 The manufacturing method according to any one of claims 4 to 6, wherein the spun yarn has a thickness of 10 to 80 counts.
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JP2021114473A JP2022103024A (en) | 2020-12-25 | 2021-07-09 | Highly water absorbing towel |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS60134065A (en) * | 1983-12-16 | 1985-07-17 | 帝人株式会社 | Production of soft towel |
JPS6342969A (en) * | 1986-08-05 | 1988-02-24 | 株式会社クラレ | Production of bulky spun yarn knitted fabric excellent in abrasion resistance |
JPH01292139A (en) * | 1988-05-16 | 1989-11-24 | Kuraray Co Ltd | Woven fabric for preventing missed pile |
JP2006057192A (en) * | 2004-08-18 | 2006-03-02 | Opelontex Co Ltd | Stretchable pile fabric |
JP3152796U (en) * | 2009-06-03 | 2009-08-13 | 内野株式会社 | Towel suitable for indoor drying |
WO2015049887A1 (en) * | 2013-10-01 | 2015-04-09 | 内野株式会社 | Towel product |
WO2015122025A1 (en) * | 2014-02-14 | 2015-08-20 | 内野株式会社 | Pile fabric and production method |
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- 2021-12-24 WO PCT/JP2021/048133 patent/WO2022138903A1/en active Application Filing
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Publication number | Priority date | Publication date | Assignee | Title |
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JPS60134065A (en) * | 1983-12-16 | 1985-07-17 | 帝人株式会社 | Production of soft towel |
JPS6342969A (en) * | 1986-08-05 | 1988-02-24 | 株式会社クラレ | Production of bulky spun yarn knitted fabric excellent in abrasion resistance |
JPH01292139A (en) * | 1988-05-16 | 1989-11-24 | Kuraray Co Ltd | Woven fabric for preventing missed pile |
JP2006057192A (en) * | 2004-08-18 | 2006-03-02 | Opelontex Co Ltd | Stretchable pile fabric |
JP3152796U (en) * | 2009-06-03 | 2009-08-13 | 内野株式会社 | Towel suitable for indoor drying |
WO2015049887A1 (en) * | 2013-10-01 | 2015-04-09 | 内野株式会社 | Towel product |
WO2015122025A1 (en) * | 2014-02-14 | 2015-08-20 | 内野株式会社 | Pile fabric and production method |
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