CN116397360A - All-man cotton easy-to-handle fabric and preparation method thereof - Google Patents
All-man cotton easy-to-handle fabric and preparation method thereof Download PDFInfo
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- CN116397360A CN116397360A CN202111612577.4A CN202111612577A CN116397360A CN 116397360 A CN116397360 A CN 116397360A CN 202111612577 A CN202111612577 A CN 202111612577A CN 116397360 A CN116397360 A CN 116397360A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Abstract
The invention discloses an all-cotton easy-to-handle fabric and a preparation method thereof, wherein the all-cotton easy-to-handle fabric comprises a human cotton fabric, the human cotton fabric is formed by interweaving a plurality of human cotton warps and a plurality of human cotton wefts, and the human cotton warps and the human cotton wefts are all woven by viscose fibers, and the method comprises the following steps: spinning; step two: spinning and double twisting; step three: sizing and burning the spinning wires; step four: weaving; step five: boiling and bleaching; step six: setting the dry cloth; step seven: dyeing and washing, and performing color rendering on the shaped cloth, so that the color and luster of the cloth are enhanced; step eight: and (5) shaping and cutting. According to the invention, the fully-cotton easy-to-clean fabric and the preparation method thereof are utilized, the toughness of the human cotton warp and the human cotton weft which are formed by the human cotton fabric can be enhanced after the two-for-one twisting, and burrs on the surfaces of the human cotton warp and the human cotton weft can be removed after the sizing and burning processing, so that the surfaces of the human cotton warp and the human cotton weft are smoother, the wearing comfort of the human cotton fabric is improved, and the smooth surfaces are more convenient to clean.
Description
Technical Field
The invention relates to the technical field of easy-to-handle fabric, in particular to an all-cotton easy-to-handle fabric and a preparation method thereof.
Background
The artificial cotton is named as viscose fiber, and belongs to regenerated cellulose fiber, and is prepared with natural cellulose as material and through alkalization, ageing, yellowing and other steps to produce soluble cellulose xanthate, dissolving in dilute alkali solution to produce viscose, wet spinning to obtain viscose fiber, high wet modulus viscose fiber, high strength viscose fiber, etc. and through common physical and mechanical performance, chemical performance, cotton, wool and filament, etc. the high wet modulus viscose fiber has relatively high polymerization degree, strength and wet modulus, and the wet elongation of the viscose fiber is no more than 15% and is mainly rich in strong fiber, and the high strength viscose fiber has relatively high strength and fatigue resistance.
Disclosure of Invention
The invention aims to provide an all-man cotton easy-to-treat fabric and a preparation method thereof, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the all-cotton easy-to-handle fabric comprises a cotton fabric body, wherein the cotton fabric body is formed by interweaving a plurality of cotton warps and a plurality of cotton wefts, and the cotton warps and the cotton wefts are all woven by viscose fibers.
Preferably, the method comprises the following steps:
step one: spinning yarns, namely spinning human cotton warp yarns and human cotton weft yarns by adopting viscose fibers;
step two: spinning two-for-one twisting, the toughness of the cotton warp and the cotton weft is enhanced;
step three: sizing and firing spinning threads, wherein the spinning threads are subjected to sizing and firing to remove burrs on the surfaces;
step four: weaving, namely manufacturing the human cotton warp yarns and the human cotton weft yarns into grey cloth according to a certain diamond manufacturing method;
step five: boiling and bleaching, namely boiling and bleaching the grey cloth;
step six: shaping the dry cloth, ironing and shaping the boiled and bleached dry cloth;
step seven: dyeing and washing, and performing color rendering on the shaped cloth, so that the color and luster of the cloth are enhanced;
step eight: and (3) shaping and cutting, namely cutting the cloth according to a certain size, so that a finished product is formed.
Preferably, the spinning tension scale in the first step has a speed of 1000m/min, the short nub is 150% x17cm long nub is 55% x12cm, and the long nub is-450% x28cm.
Preferably, in the second step, the spinning and double twisting processing speed is 900m/min, the left and right movement range of the tension scale 40 expansion box is 4.5mm, and the tension expansion rod is retracted by 6.5mm.
Preferably, in the third step, the temperature of the sizing fire processing slurry tank is 85 ℃, the sizing rate is 12%, the slurry pH value is 6.5, the vehicle speed is 44m/min, the first sizing roller pressure of the spinning is 15k, the second sizing roller pressure of the spinning is 22kN, after the spinning is sized, the spinning passes over the flame, the temperature of the passing position of the spinning is 125 ℃, and the passing speed of the spinning is 160m/min.
Preferably, in the fourth step, the woven fabric is woven by the rayon warp and the rayon weft according to alternation, so that diamond patterns are formed on the surface of the woven fabric, the tension applied to the rayon warp is 8kN, and the tension applied to the rayon weft is 12kN.
Preferably, in the fifth step, the scouring and bleaching treatment is performed, wherein the scouring and bleaching solution contains a refining penetrating agent, caustic soda, hydrogen peroxide and a hydrogen peroxide stabilizer, and then biological enzyme washing is performed on the grey cloth by using cellulase.
Preferably, in the sixth step, the dried cloth is shaped, and the cloth is stretched and ironed, so that the surface smoothness of the cloth is ensured, the ironing temperature is 75 ℃, and the ironing speed of the grey cloth is 80m/min.
Preferably, in the eighth step, the blank is shaped and cut, and the redundant parts on both sides of the blank are trimmed and then rolled into a certain size.
The invention has the technical effects and advantages that:
according to the invention, the fully-cotton easy-to-clean fabric and the preparation method thereof are utilized, the toughness of the human cotton warp and the human cotton weft which are formed by the human cotton fabric can be enhanced after the two-for-one twisting, burrs on the surfaces of the human cotton warp and the human cotton weft can be removed after the sizing and burning processing of the human cotton warp and the human cotton weft, so that the surfaces of the human cotton warp and the human cotton weft are smoother, the wearing comfort of the human cotton fabric is improved, the smooth surfaces are more convenient to clean, the scouring and bleaching and ironing treatment of the human cotton fabric can be enhanced again, and the deformation and shrinkage probability of the human cotton fabric is reduced.
Drawings
Fig. 1 is a schematic diagram of a top-down structure of the cotton fabric of the present invention.
Fig. 2 is a schematic diagram of the front structure of the cotton fabric of the present invention.
Fig. 3 is a schematic diagram of a front structure of a portion of the cotton fabric of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a full-man cotton easy-to-treat fabric and a preparation method thereof as shown in figures 1-3, wherein the full-man cotton easy-to-treat fabric comprises a man cotton fabric, the man cotton fabric is formed by interweaving a plurality of man cotton warps and a plurality of man cotton wefts, the man cotton warps and the man cotton wefts are all woven by viscose fibers, the viscose fibers are a main variety of man-made fibers, natural fibers, wood fibers, cotton linters and the like are used as raw materials, soluble cellulose xanthate is prepared by the processes of alkalization, ageing, sulfonation and the like, the soluble cellulose xanthate is dissolved in dilute alkali solution to prepare viscose, the viscose is prepared by wet spinning, a plurality of man cotton warps and a plurality of man cotton wefts woven by viscose fibers are woven in a flat needle mode, two adjacent man cotton warps and man cotton wefts are arranged in a staggered mode, two adjacent man cotton wefts are a group of weaving lines, and two adjacent groups of weaving components are woven with the man cotton warps in a staggered mode.
Preferably, the method comprises the following steps:
spinning yarns, namely spinning human cotton warp yarns and human cotton weft yarns by adopting viscose fibers;
spinning two-for-one twisting, the toughness of the cotton warp and the cotton weft is enhanced;
sizing and firing spinning threads, wherein the spinning threads are subjected to sizing and firing to remove burrs on the surfaces;
weaving, namely manufacturing the human cotton warp yarns and the human cotton weft yarns into grey cloth according to a certain diamond manufacturing method;
boiling and bleaching, namely boiling and bleaching the grey cloth;
shaping the dry cloth, ironing and shaping the boiled and bleached dry cloth;
dyeing and washing, and performing color rendering on the shaped cloth, so that the color and luster of the cloth are enhanced;
and (3) shaping and cutting, namely cutting the cloth according to a certain size, so that a finished product is formed.
The spinning line tension scale 40 of the spinning line is 1000m/min, the short thick knot 150% x17cm long thick knot 55% x12cm, the length detail is-450% x28cm, the spinning line double-twisting processing speed is 900m/min, after the two-for-one twisting processing of the human cotton warp and the human cotton weft, the shrinkage of the textile embryo cloth can be reduced, the tension telescopic rod on the left and right sides of the tension scale 40 telescopic box is retracted by 6.5mm, the temperature of a sizing tank for sizing and fire burning is 85 ℃, the sizing rate is 12%, the slurry pH value is 6.5, the speed is 44m/min, the pressure of a first sizing roller is 15k, the human cotton warp and the human cotton weft are subjected to sizing processing, the surface smoothness of the human cotton warp and the human cotton weft is enhanced, the human cotton warp and the human cotton weft are wrapped with a layer of slurry outside after sizing processing, and the human cotton warp and the human cotton weft are not easy to break and burn after fire burning, the subsequent processing of the human cotton warp and the human cotton weft is convenient to take place, the second sizing roller pressure is 22kN, the spinning line sizing is convenient to remove burrs after the spinning line sizing processing is carried out, the cotton warp and the surface is more smooth after the cotton warp and the human weft is subjected to fire processing, and the surface is subjected to the temperature is 160m, and the surface is more convenient to clean after the surface is subjected to the cotton processing.
The cotton warp and the cotton weft are woven alternately and indirectly, so that diamond patterns are formed on the surface of the fabric, the tension applied to the cotton warp is 8kN, and the tension applied to the cotton weft is 12kN.
And (3) boiling and bleaching treatment, wherein a boiling and bleaching solution contains a refining penetrating agent, caustic soda, hydrogen peroxide and a hydrogen peroxide stabilizer, then biological enzyme washing is performed, cellulase is used for performing biological enzyme washing on grey cloth, and the toughness of the cloth can be enhanced through boiling and bleaching treatment, so that the deformation and shrinkage probability of the cloth after washing is reduced.
The middle dry cloth is shaped, the cloth is stretched and ironed, so that the surface smoothness of the cloth is guaranteed, the surface smoothness of the cloth can be improved, the softness of the cloth can be enhanced through stretching and ironing, the comfort of tilting and threading is improved, the ironing temperature is 75 ℃, the ironing speed of the gray fabric is 80m/min, in the eighth step, the cloth is shaped and cut, redundant parts on two sides of the gray fabric are trimmed, and then the cloth is rolled into a size with a certain specification.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.
Claims (9)
1. The all-cotton easy-to-handle fabric comprises a cotton fabric and is characterized in that the cotton fabric is formed by interweaving a plurality of cotton warps and a plurality of cotton wefts, and the cotton warps and the cotton wefts are all woven by viscose fibers.
2. The preparation method of the all-man cotton easy-to-treat fabric comprises the following steps:
step one: spinning yarns, namely spinning human cotton warp yarns and human cotton weft yarns by adopting viscose fibers;
step two: spinning two-for-one twisting, the toughness of the cotton warp and the cotton weft is enhanced;
step three: sizing and firing spinning threads, wherein the spinning threads are subjected to sizing and firing to remove burrs on the surfaces;
step four: weaving, namely manufacturing the human cotton warp yarns and the human cotton weft yarns into grey cloth according to a certain diamond manufacturing method;
step five: boiling and bleaching, namely boiling and bleaching the grey cloth;
step six: shaping the dry cloth, ironing and shaping the boiled and bleached dry cloth;
step seven: dyeing and washing, and performing color rendering on the shaped cloth, so that the color and luster of the cloth are enhanced;
step eight: and (3) shaping and cutting, namely cutting the cloth according to a certain size, so that a finished product is formed.
3. The method for preparing the all-man cotton easy-to-treat fabric according to claim 2, wherein the spinning tension scale in the first step is 40 m/min in speed, the short nub is 150% x17cm long nub is 55% x12cm, and the long nub is-450% x28cm.
4. The method for preparing the all-man cotton easy-to-treat fabric according to claim 2, wherein the spinning two-for-one twisting processing speed in the second step is 900m/min, and the tension scale 40 expansion box left-right stroke 4.5mm tension expansion rod is retracted by 6.5mm.
5. The method for preparing the all-man cotton easy-to-clean fabric according to claim 2, wherein in the third step, the temperature of a sizing fire processing slurry tank is 85 ℃, the sizing rate is 12%, the pH value of slurry is 6.5, the speed of the vehicle is 44m/min, the pressure of a first sizing roller of the spinning is 15k, the pressure of a second sizing roller of the spinning is 22kN, after sizing, the spinning passes over flames, the temperature of a spinning passing position is 125 ℃, and the spinning passing speed is 160m/min.
6. The method for preparing the all-cotton easy-to-handle fabric according to claim 2, wherein in the fourth step, the woven fabric, the cotton warp and the cotton weft are woven alternately and indirectly, so that diamond patterns are formed on the surface of the woven fabric, the tension applied to the cotton warp is 8kN, and the tension applied to the cotton weft is 12kN.
7. The method for preparing the all-man cotton easy-to-clean fabric according to claim 2, wherein the scouring and bleaching treatment in the fifth step is characterized in that a scouring and bleaching solution contains a refining penetrating agent, caustic soda, hydrogen peroxide and a hydrogen peroxide stabilizer, and then biological enzyme washing is performed on the grey fabric by using cellulose.
8. The method for preparing the all-cotton easy-to-handle fabric according to claim 2, wherein in the step six, the dried cloth is shaped, and the cloth is stretched and ironed, so that the surface smoothness of the cloth is ensured, the ironing temperature is 75 ℃, and the ironing speed of grey cloth is 80m/min.
9. The method for preparing the all-cotton easy-to-handle fabric according to claim 1, wherein in the eighth step, the redundant parts on two sides of the grey fabric are trimmed and then rolled into a certain size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111612577.4A CN116397360A (en) | 2021-12-27 | 2021-12-27 | All-man cotton easy-to-handle fabric and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111612577.4A CN116397360A (en) | 2021-12-27 | 2021-12-27 | All-man cotton easy-to-handle fabric and preparation method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN116397360A true CN116397360A (en) | 2023-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111612577.4A Pending CN116397360A (en) | 2021-12-27 | 2021-12-27 | All-man cotton easy-to-handle fabric and preparation method thereof |
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| Country | Link |
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| CN (1) | CN116397360A (en) |
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2021
- 2021-12-27 CN CN202111612577.4A patent/CN116397360A/en active Pending
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