WO2022134750A1 - 一种制鞋成型机器人自动涂胶方法 - Google Patents
一种制鞋成型机器人自动涂胶方法 Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 15
- 238000000465 moulding Methods 0.000 title claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 title abstract description 3
- 239000003292 glue Substances 0.000 claims abstract description 138
- 238000005507 spraying Methods 0.000 claims abstract description 44
- 230000008569 process Effects 0.000 claims abstract description 19
- 238000012544 monitoring process Methods 0.000 claims abstract description 12
- 239000007921 spray Substances 0.000 claims description 53
- 239000000463 material Substances 0.000 claims description 43
- 238000004140 cleaning Methods 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 9
- 230000008859 change Effects 0.000 claims description 6
- 238000010408 sweeping Methods 0.000 claims description 6
- 238000004088 simulation Methods 0.000 abstract description 2
- 239000012467 final product Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 2
- 238000005094 computer simulation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D25/00—Devices for gluing shoe parts
- A43D25/18—Devices for applying adhesives to shoe parts
- A43D25/183—Devices for applying adhesives to shoe parts by nozzles
Definitions
- the invention relates to the technical field of automatic shoe-making and forming, in particular to an automatic gluing method for a shoe-making forming robot.
- the automatic working mode of robots has gradually replaced the manual operation mode.
- the gluing process is highly repetitive and labor-intensive, so many shoe manufacturers have gradually adopted the automatic gluing method of robots.
- the action of the robot depends on the execution of the set program.
- the glued surface of the material has a large number of curved surfaces with different curvatures.
- the robot is around the glue, it is limited by the robot's own performance and cannot achieve the same speed when the nozzle sweeps all the glued surfaces of the shoe material, such as the toe of the shoe material.
- the position angle is large, although the distance between the glued surface is short, the robot needs to perform a large movement to make the nozzle sweep over the glued surface, which is limited by the limit speed of the robot, so the speed at which the nozzle sweeps at this position will be If it slows down, it will happen that the speed of the nozzle sweeping all the glued surfaces of the shoe material is inconsistent, and the amount of glue on the glued surface is uneven, which affects the quality of the final product; at the same time, in the actual glue spraying work, because the nozzle will inevitably appear Therefore, with the extension of working time, the glue output of the nozzle will gradually decrease, so it is necessary to perform a cleaning operation at regular intervals to restore the original glue output of the nozzle, and the glue output of the nozzle will decrease.
- the small process will lead to uneven quality of glue spraying of the same batch of products, but if the glue removal operation is performed too frequently, it will also affect the work efficiency.
- the present invention provides an automatic gluing method for a shoe-making forming robot.
- An automatic gluing method for a shoe-making molding robot characterized in that: comprising:
- A. Process generation part including the following steps:
- the shape and outline information of the rubberized surface of the shoe material is obtained, and the material information of the rubberized surface of the shoe material is obtained;
- the robot action path planning step according to the outline information of the shoe material glued surface, automatically generates the robot action path that makes the nozzle on the robot face and sweep across the shoe material glued surface;
- the basic spraying pressure setting step is to determine the basic spraying pressure according to the material information of the rubberized surface of the shoe material. If there are multiple materials, the basis for the change corresponding to the time will be formed according to the time when the robot nozzle sweeps the rubberized surface of the shoe material. spray pressure value;
- the path glue compensation pressure setting step is to simulate the motion path of the robot to obtain the speed at which the nozzle sweeps over the glued surface of the shoe material, and calculates according to the sweeping speed to obtain the consistent glue at each position of the glued surface of the shoe material. Change the path glue to compensate for the pressure value;
- the real-time compensation part of glue spraying includes the following steps:
- the preset automatic glue spraying process parameters include the preset glue spray pressure value P1, and the corresponding preset glue spray flow value Q1 can be obtained according to P1, and the single pressure compensation value Pb and the compensation upper limit pressure can be set.
- value Pbmax, cleaning pressure value P2, flow compensation error value S, real-time glue spray pressure value P, initial P value is preset glue spray pressure value P1;
- the glue spraying operation steps the real-time glue spraying pressure value is P;
- the flow monitoring meter monitors the real-time glue spray flow value Q emitted by the nozzle in real time, calculates and judges the real-time glue spray flow value Q and the preset glue spray flow value Q1, and executes if Q1-Q ⁇ S is established.
- the pressure compensation step if not established, continue to return to the glue spray operation step with the current setting for glue spray operation;
- the glue cleaning operation step adjust the real-time glue spraying pressure value P to the glue cleaning operation pressure value P2, execute the glue cleaning operation, and after the glue cleaning operation is completed, adjust the real-time glue spraying pressure value P to the preset glue spraying pressure value P1, Back to the glue spray operation step.
- path glue spray compensation pressure value may be a positive value or a negative value.
- the present invention provides an automatic gluing method for a shoe-making molding robot.
- the pressure compensation is increased many times to ensure that the nozzle maintains a stable output for a long time, thereby reducing the number of glue removal operations, ensuring the accuracy of real-time glue dispensing, improving product quality and improving production efficiency. .
- Fig. 1 is a flow chart of the process generation part of the present invention.
- Fig. 2 is a flow chart of the real-time compensation part of glue spraying according to the present invention.
- an automatic glue application method for a shoe-making molding robot includes a process generation part and a real-time glue spray compensation part.
- A. Process generation part including the following steps:
- the information collection step is to obtain the shape and outline information of the rubberized surface of the shoe material, and obtain the material information of the rubberized surface of the shoe material; this process can use a vision workstation to automatically scan and generate relevant information parameters.
- the robot action path planning step is to automatically generate the robot action path that makes the nozzle on the robot face and sweep across the shoe material glue surface according to the shape and contour information of the shoe material glued surface; the robot action path is a multi-axis motion parameter with a time trajectory .
- the basic spraying pressure setting step is to determine the basic spraying pressure according to the material information of the rubberized surface of the shoe material. If there are multiple materials, the basis for the change corresponding to the time will be formed according to the time when the robot nozzle sweeps the rubberized surface of the shoe material. Glue spray pressure value; different materials require different glue amount, and the required basic glue spray pressure value can be calculated according to the glue amount and its own equipment.
- the path glue compensation pressure setting step is to simulate the motion path of the robot to obtain the speed at which the nozzle sweeps across the glued surface of the shoe material, and calculates according to the sweeping speed to make the nozzle spray to each position of the glued surface of the shoe material.
- the changing path of glue spraying compensates for the pressure value; through the computer simulation of the robot action, the linear speed of the glue sprayed from the nozzle on the surface of the shoe material can be obtained.
- the changed path glue compensation pressure value can be obtained.
- the path glue compensation pressure value can be a positive value or a negative value. The pressure value is increased when the nozzle sweeping speed is fast, and the pressure value is reduced when the spray sweeping speed is slow.
- the real-time compensation part of glue spraying includes the following steps:
- the preset automatic glue spraying process parameters include the preset glue spray pressure value P1, and the corresponding preset glue spray flow value Q1 can be obtained according to P1, and the single pressure compensation value Pb and the compensation upper limit pressure can be set.
- value Pbmax, cleaning pressure value P2, flow compensation error value S, real-time glue spray pressure value P, initial P value is preset glue spray pressure value P1;
- the glue spraying operation steps the real-time glue spraying pressure value is P;
- the flow monitoring meter monitors the real-time glue flow value Q from the nozzle in real time, Q is the actual value, and Q1 is the calculated value. Due to the situation of residual glue in the actual work, the actual value and the calculated value may There is inconsistency, and Q ⁇ Q1, so the real-time glue spray flow value Q and the preset glue spray flow value Q1 are calculated and judged. If Q1-Q ⁇ S is established, the pressure compensation step will be performed. If not, continue to return to the current setting. Go to the glue spraying operation step to carry out the glue spraying operation;
- the size of the Pb value It can be set reasonably according to the actual situation.
- the glue removal operation step is to adjust the real-time glue spray pressure value P to the glue removal operation pressure value P2, and perform the glue removal operation.
- P2 is a larger pressure value.
- the glue removal operation is that the robot moves the nozzle from the shoe material and faces a At the waste glue drum, when the glue spray pressure value P is adjusted to P2, the larger glue spray pressure can flush the residual glue away, thereby ensuring that the nozzle returns to the normal working state; after the glue removal operation is completed, the real-time glue spray pressure The value P is adjusted to the preset glue spray pressure value P1, and returns to the glue spray operation step.
- the non-contact flow sensor is selected as the flow monitor used in this embodiment, which is used to monitor the amount of glue sprayed by the nozzle in real time during the spraying process, and feed it back to the glue application system.
- the invention provides an automatic gluing method for a shoe-making forming robot. Through the simulation of the movement path of the robot, the speed at which the nozzle sweeps the gluing surface of the shoe material is obtained, and the amount of glue sprayed is changed by compensating the pressure value of the changing path according to the speed difference, and then The glue quantity applied on each glued surface of the shoe material is guaranteed to be consistent and the quality of the final product is ensured.
- the invention has a wide application range and good industrial practicability.
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Abstract
一种制鞋成型机器人自动涂胶方法。该方法包括工艺生成部分、喷胶实时补偿部分。通过对机器人运动路径的仿真模拟，得出变化的路径补偿压力值，通过流量监测，及时少量多次的增加压力补偿。
Description
相关申请的交叉引用
本申请要求2020年12月25日提交的中国申请号为2020115615019、名称为“一种制鞋成型机器人自动涂胶方法”的优先权，本公开参考引用了前述申请的全部内容。
本发明涉及自动制鞋成型技术领域，特别涉及一种制鞋成型机器人自动涂胶方法。
随着自动化技术的提高，机器人自动工作方式逐渐取代了人工操作方式。在制鞋领域，涂胶工序由于重复性高、劳动强度大，因此众多制鞋厂家逐渐采用了机器人自动涂胶方式，机器人的动作依赖设定程序的执行，由于鞋材是不规则形状，鞋材的涂胶面具有大量曲率不同的曲面，机器人在绕设涂胶时，受限于机器人自身性能，无法做到在喷头扫过鞋材所有涂胶面的速度一致，例如鞋材的鞋头位置转角较大，虽然涂胶面距离较短，但是机器人需要进行一个较大动作才可使喷头扫过该处涂胶面，受限于机器人极限速率，因此该位置喷头扫过的速度将会变慢，则会发生在喷头扫过鞋材所有涂胶面的速度不一致，涂胶面各处的胶水量不均，影响最终产品品质；同时在实际喷胶工作中，由于喷头会出现不可避免的残胶粘胶情况，因此随着工作时间的延长，喷头出胶量会逐渐减小，因此需要每隔一段时间执行一次清胶作业以恢复喷头原有的出胶量，喷头出胶量减小过程中会导致同批次产品的喷胶质量不均，但是若过于频繁进行清胶作业亦会影响工作效率。
发明内容
为克服现有技术中的不足，本发明提供一种制鞋成型机器人自动涂胶方法。
为实现上述目的，本发明采用的技术方案如下：
一种制鞋成型机器人自动涂胶方法，其特征在于：包括
A.工艺生成部分，具体包括如下步骤：
信息采集步骤，获取鞋材涂胶面的外形轮廓信息，获取鞋材涂胶面的材质信息；
机器人动作路径规划步骤，根据鞋材涂胶面的外形轮廓信息自动生成使机器人上的喷头朝向并扫过鞋材涂胶面的机器人动作路径；
基础喷胶压力设定步骤，根据鞋材涂胶面的材质信息确定基础喷胶压力，若具备多种材质则依据机器人喷头扫过鞋材涂胶面的时间，形成与时间对应的变化的基础喷胶压力值；
路径喷胶补偿压力设定步骤，将机器人动作路径进行仿真模拟，获得喷头扫过鞋材涂胶面的速度，根据扫过的速度计算获得使喷头喷射到鞋材涂胶面各位置胶水一致的变化的路径喷胶补偿压力值；
生成预设自动喷胶工艺参数步骤，叠加基础喷胶压力值与路径喷胶补偿压力值获得变化的预设喷胶压力值，预设喷胶压力值与机器人动作路径整合形成预设自动喷胶工艺参数；
B.喷胶实时补偿部分，具体包括如下步骤：
初始设定步骤，预设自动喷胶工艺参数中包含预设的喷胶压力值P1，根据P1可计算获得对应的预设喷胶流量值Q1，设定单次压力补偿值Pb、补偿上限压力值Pbmax、清胶作业压力值P2、流量补偿误差值S，实时喷胶压力值为P，初始P值为预设喷胶压力值P1；
喷胶作业步骤，实时喷胶压力值为P；
流量监测及判断步骤，流量监测计实时监测喷头喷出的实时喷胶流量值Q，将实时喷胶流量值Q与预设喷胶流量值Q1进行计算判断，若Q1-Q ≥S成立则执行压力补偿步骤，若不成立则继续以当前设定回到喷胶作业步骤进行喷胶作业；
压力补偿步骤，调整实时喷胶压力值P，在现有实时喷胶压力值P的基础上增加一单次压力补偿值Pb，即P＝P+Pb，获得新的实时喷胶压力值为P，而后判断P-P1≤Pbmax，若成立则回到流量监测及判断步骤，若不成立则执行清胶作业步骤；
清胶作业步骤，将实时喷胶压力值P调整为清胶作业压力值P2，执行清胶作业，完成清胶作业后，将实时喷胶压力值P调整为预设的喷胶压力值P1，回到喷胶作业步骤。
进一步的，路径喷胶补偿压力值可为正值也可为负值。
由上述对本发明的描述可知，与现有技术相比，本发明提供的一种制鞋成型机器人自动涂胶方法，一是：通过对机器人运动路径的仿真模拟，获得喷头扫过鞋材涂胶面的速度，根据速度差异通过变化的路径补偿压力值改变喷胶量，进而保证在鞋材的各涂胶面所施加的胶量一致，保证最终产品质量；二是：通过流量监测可及时少量多次的增加压力补偿，保证喷头长时间保持稳定出料量的状态，进而实现在减少清胶作业次数的情况下，保证了实时喷胶的出胶量准确度，提升产品质量、提高生产效率。
图1为本发明工艺生成部分流程框图。
图2为本发明喷胶实时补偿部分流程框图。
以下通过具体实施方式对本发明作进一步的描述。
参照图1至图2所示，一种制鞋成型机器人自动涂胶方法，包括工艺生成部分、喷胶实时补偿部分。
A.工艺生成部分，具体包括如下步骤：
信息采集步骤，获取鞋材涂胶面的外形轮廓信息，获取鞋材涂胶面的 材质信息；该过程可采用视觉工作站进行自动化扫描与生成相关信息参数。
机器人动作路径规划步骤，根据鞋材涂胶面的外形轮廓信息自动生成使机器人上的喷头朝向并扫过鞋材涂胶面的机器人动作路径；该机器人动作路径为具备时间轨迹的多轴运动参数。
基础喷胶压力设定步骤，根据鞋材涂胶面的材质信息确定基础喷胶压力，若具备多种材质则依据机器人喷头扫过鞋材涂胶面的时间，形成与时间对应的变化的基础喷胶压力值；不同的材质所需的胶量不同，通过胶量及本身设备即可对应计算出所需的基础喷胶压力值。
路径喷胶补偿压力设定步骤，将机器人动作路径进行仿真模拟，获得喷头扫过鞋材涂胶面的速度，根据扫过的速度计算获得使喷头喷射到鞋材涂胶面各位置胶水一致的变化的路径喷胶补偿压力值；通过计算机进行机器人动作仿真，即可获得喷头喷出的胶水在鞋材涂胶面各处的线速度，根据压力与流量对应关系、线速度变化，即可计算出该变化的路径喷胶补偿压力值，路径喷胶补偿压力值可为正值也可为负值，喷头扫过速度快则增加压力值，喷射扫过速度慢则减少压力值。
生成预设自动喷胶工艺参数步骤，叠加基础喷胶压力值与路径喷胶补偿压力值获得变化的预设喷胶压力值，预设喷胶压力值与机器人动作路径整合形成预设自动喷胶工艺参数。
B.喷胶实时补偿部分，具体包括如下步骤：
初始设定步骤，预设自动喷胶工艺参数中包含预设的喷胶压力值P1，根据P1可计算获得对应的预设喷胶流量值Q1，设定单次压力补偿值Pb、补偿上限压力值Pbmax、清胶作业压力值P2、流量补偿误差值S，实时喷胶压力值为P，初始P值为预设喷胶压力值P1；
喷胶作业步骤，实时喷胶压力值为P；
流量监测及判断步骤，流量监测计实时监测喷头喷出的实时喷胶流量值Q，Q为实际值，Q1为计算值，由于实际工作中残胶粘胶的情况，因此 实际值与计算值可能存在不一致，且Q≤Q1，因此将实时喷胶流量值Q与预设喷胶流量值Q1进行计算判断，若Q1-Q≥S成立则执行压力补偿步骤，若不成立则继续以当前设定回到喷胶作业步骤进行喷胶作业；
压力补偿步骤，调整实时喷胶压力值P，在现有实时喷胶压力值P的基础上增加一单次压力补偿值Pb，即P＝P+Pb，获得新的实时喷胶压力值为P，而后判断P-P1≤Pbmax，若成立则回到流量监测及判断步骤，若不成立则执行清胶作业步骤；喷胶压力值增大则喷头的出胶量将会对应增加，Pb值的大小可根据实际情况进行合理设定。
清胶作业步骤，将实时喷胶压力值P调整为清胶作业压力值P2，执行清胶作业，P2为一个较大的压力值，清胶作业为机器人将喷头从鞋材挪开并朝向一废胶筒处，将喷胶压力值P调整至P2时，较大的喷胶压力可将残胶粘胶冲开，进而保证喷头回复正常工作状态；完成清胶作业后，将实时喷胶压力值P调整为预设的喷胶压力值P1，回到喷胶作业步骤。
本实施例中采用的流量监测计选择
非接触式流量传感器，用以实时监测喷涂过程中喷头喷出的胶量、反馈给施胶系统。
上述仅为本发明的一种具体实施方式，但本发明的设计构思并不局限于此，凡利用此构思对本发明进行非实质性的改动，均应属于侵犯本发明保护范围的行为。
本发明一种制鞋成型机器人自动涂胶方法，通过对机器人运动路径的仿真模拟，获得喷头扫过鞋材涂胶面的速度，根据速度差异通过变化的路径补偿压力值改变喷胶量，进而保证在鞋材的各涂胶面所施加的胶量一致，保证最终产品质量，本发明适用范围广，具有良好的工业实用性。
Claims (3)
- 一种制鞋成型机器人自动涂胶方法，其特征在于：包括A.工艺生成部分，具体包括如下步骤：信息采集步骤，获取鞋材涂胶面的外形轮廓信息，获取鞋材涂胶面的材质信息；机器人动作路径规划步骤，根据鞋材涂胶面的外形轮廓信息自动生成使机器人上的喷头朝向并扫过鞋材涂胶面的机器人动作路径；基础喷胶压力设定步骤，根据鞋材涂胶面的材质信息确定基础喷胶压力，若具备多种材质则依据机器人喷头扫过鞋材涂胶面的时间，形成与时间对应的变化的基础喷胶压力值；路径喷胶补偿压力设定步骤，将机器人动作路径进行仿真模拟，获得喷头扫过鞋材涂胶面的速度，根据扫过的速度计算获得使喷头喷射到鞋材涂胶面各位置胶水一致的变化的路径喷胶补偿压力值；生成预设自动喷胶工艺参数步骤，叠加基础喷胶压力值与路径喷胶补偿压力值获得变化的预设喷胶压力值，预设喷胶压力值与机器人动作路径整合形成预设自动喷胶工艺参数；B.喷胶实时补偿部分，具体包括如下步骤：初始设定步骤，预设自动喷胶工艺参数中包含预设的喷胶压力值P1，根据P1可计算获得对应的预设喷胶流量值Q1，设定单次压力补偿值Pb、补偿上限压力值Pbmax、清胶作业压力值P2、流量补偿误差值S，实时喷胶压力值为P，初始P值为预设喷胶压力值P1；喷胶作业步骤，实时喷胶压力值为P；流量监测及判断步骤，流量监测计实时监测喷头喷出的实时喷胶流量值Q，将实时喷胶流量值Q与预设喷胶流量值Q1进行计算判断，若Q1-Q≥S成立则执行压力补偿步骤，若不成立则继续以当前设定回到喷胶作业步 骤进行喷胶作业；压力补偿步骤，调整实时喷胶压力值P，在现有实时喷胶压力值P的基础上增加一单次压力补偿值Pb，即P＝P+Pb，获得新的实时喷胶压力值为P，而后判断P-P1≤Pbmax，若成立则回到流量监测及判断步骤，若不成立则执行清胶作业步骤；清胶作业步骤，将实时喷胶压力值P调整为清胶作业压力值P2，执行清胶作业，完成清胶作业后，将实时喷胶压力值P调整为预设的喷胶压力值P1，回到喷胶作业步骤。
- 根据权利要求1所述一种制鞋成型机器人自动涂胶方法，其特征在于：路径喷胶补偿压力值可为正值也可为负值。
- 根据权利要求1所述一种制鞋成型机器人自动涂胶方法，其特征在于：所述流量监测计选择非接触式流量传感器，
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