WO2022134626A1 - Push-pull device for disassembling and assembling of batteries and battery disassembling and assembling system - Google Patents

Push-pull device for disassembling and assembling of batteries and battery disassembling and assembling system Download PDF

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Publication number
WO2022134626A1
WO2022134626A1 PCT/CN2021/113347 CN2021113347W WO2022134626A1 WO 2022134626 A1 WO2022134626 A1 WO 2022134626A1 CN 2021113347 W CN2021113347 W CN 2021113347W WO 2022134626 A1 WO2022134626 A1 WO 2022134626A1
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WO
WIPO (PCT)
Prior art keywords
push
pull
battery
assembly
support plate
Prior art date
Application number
PCT/CN2021/113347
Other languages
French (fr)
Chinese (zh)
Inventor
黄巨明
Original Assignee
杭州海康机器人技术有限公司
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Publication of WO2022134626A1 publication Critical patent/WO2022134626A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • B60L53/35Means for automatic or assisted adjustment of the relative position of charging devices and vehicles
    • B60L53/37Means for automatic or assisted adjustment of the relative position of charging devices and vehicles using optical position determination, e.g. using cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations

Definitions

  • the present application relates to the technical field of AGV, in particular to a battery disassembly and assembly push-pull device, a disassembly and assembly power exchange mechanism, a disassembly and assembly transfer mechanism, and a battery disassembly and assembly system.
  • Automated Guided Vehicle refers to a transport vehicle that is equipped with automatic guidance devices such as electromagnetic or optical, can travel along a prescribed guidance path, and has safety protection and various transfer functions.
  • battery replacement technology is mostly used to enable AGV to quickly obtain power, that is, move the AGV to the power exchange station, remove the battery of the vehicle through the power exchange device in the power exchange station, and hand it over to the transfer device to transport it to the battery storage device for transfer.
  • the device can obtain a set of fully charged batteries stored in the storage device and hand it over to the power exchange device, and the power exchange device can replace the fully charged batteries on the AGV.
  • the existing transfer device can only transfer the battery between the power exchange device and the storage device, but cannot obtain the battery independently.
  • the battery needs to be disassembled manually and placed on the transfer device, resulting in low power exchange efficiency.
  • the embodiments of the present application provide a battery disassembly and assembly push-pull device, a disassembly and assembly power exchange mechanism, a disassembly and assembly transfer mechanism, and a battery assembly and disassembly system, which can improve the power exchange efficiency of the vehicle to be exchanged.
  • the technical solution is as follows:
  • an embodiment of the present application provides a battery disassembly and assembly push-pull device, the disassembly and assembly push-pull device includes a horizontal moving assembly, a push-pull assembly, and a moving support plate;
  • the horizontal moving assembly is connected to the push-pull assembly, and the horizontal moving assembly is configured to move the push-pull assembly along a first horizontal direction;
  • the push-pull assembly is adapted to be connected with a battery device, and the push-pull assembly is configured to push or pull the battery device into or out of the vehicle to be swapped or the battery storage along the first horizontal direction driven by the horizontal movement assembly device;
  • the moving support plate is adapted to be supported under the battery device when the battery device is moved.
  • the push-pull assembly includes a clamp
  • the clamp is adapted to be connected with a pull button in the battery device, and the clamp is configured to clamp the battery device and pull the battery device to move in the first horizontal direction.
  • the dismounting and assembling push-pull device has two push-pull assemblies arranged opposite to each other along the first horizontal direction, and each push-pull assembly further includes a push rod extending away from the other push-pull assembly. ;
  • the push rod is adapted to abut against a battery carrier plate in the battery device, and the push rod is configured to push the battery device to move in the first horizontal direction.
  • At least one of the push-pull assemblies further includes an unlocking jack
  • the unlocking jack is adapted to abut and push an unlocking member in the battery device, and the unlocking jack is configured to unlock the battery device from the vehicle to be replaced or the battery storage device.
  • the horizontal movement assembly includes a first transmission belt, a sliding bracket and a first guide rail;
  • the sliding bracket is respectively connected with the first transmission belt and the push-pull assembly, the sliding bracket is slidably matched with the first guide rail, and the first guide rail and the first transmission belt extend along the first horizontal direction ;
  • the first transmission belt is configured to drive the push-pull assembly to move along the first guide rail through the sliding bracket.
  • the moving support plate is provided with a guide roller and a support roller;
  • the guide roller is located on the upper end surface of the moving support plate and is close to the outer side of the moving support plate, and the guide roller can rotate in the horizontal direction;
  • the support roller is close to the inner side of the moving support plate relative to the guide roller, and the support roller can rotate in the vertical direction.
  • the detachable push-pull device further includes a level adjustment assembly configured to adjust the position of the push-pull assembly in a second horizontal direction, the second horizontal direction being the same as the first horizontal direction. vertical direction;
  • the level adjustment assembly includes a second guide rail, a sliding base and a crank connecting rod;
  • the second guide rail is located on the upper end surface of the sliding bracket in the horizontal movement assembly, and the second guide rail is slidably matched with the sliding base;
  • the upper end of the sliding base is connected to the crank connecting rod, and the lower end of the sliding base is connected to the push-pull assembly;
  • the crank connecting rod is configured to drive the push-pull assembly to move along the second horizontal direction through the sliding base.
  • the dismounting and assembling push-pull device further comprises a rotating lifting assembly, the rotating lifting assembly is configured to rotate the battery device horizontally and turn around;
  • the rotating lifting assembly includes a fixed bracket, a lifting cylinder and a rotary disk;
  • the fixed bracket is located below the moving support plate
  • the lifting cylinder is respectively connected with the fixed bracket and the moving support plate, and the lifting cylinder is configured to drive the battery device to move in a vertical direction through the moving support plate;
  • the turntable is connected to the moving support plate, and the turntable is configured to drive the battery device to rotate through the moving support plate.
  • the moving support plate includes a support plate
  • the support plate is respectively connected with the lift cylinder and the rotary disc, the support disc is driven by the lift cylinder to move in the vertical direction, and is driven to rotate by the rotary disc.
  • a positioning pin is further provided on the support plate, and the positioning pin is adapted to cooperate with a positioning hole on the battery device to limit the position of the battery device.
  • the rotating lifting assembly further includes a slewing support, a lifting guide shaft and a guide bushing;
  • the slewing support is connected with the fixed bracket and the slewing disc;
  • the guide bush is connected with the rotary disc
  • the lifting guide shaft is connected with the moving support plate, and extends through the guide bushing and the rotary disk along the vertical direction.
  • an embodiment of the present application further provides a dismounting and assembling and replacing mechanism, including the above-mentioned disassembling and assembling push-pull device, wherein the disassembling and assembling and exchanging mechanism is configured to obtain the battery from the vehicle to be replaced.
  • the device is handed over to the disassembly and transfer mechanism, and another battery device is obtained from the disassembly and transfer mechanism and installed in the vehicle to be swapped;
  • the disassembly and replacement mechanism further includes a camera, the camera is connected to the disassembly push-pull device, and the camera is configured to obtain a position image of the vehicle to be replaced relative to the disassembly push-pull device, so that the The detachable push-pull device is aligned with the battery device in the vehicle to be replaced.
  • the detachable power exchange mechanism further includes a vertical adjustment device, and the vertical adjustment device is configured to adjust the position of the detachable push-pull device in the vertical direction according to the position image;
  • the vertical adjustment device includes a second transmission belt extending along the vertical direction;
  • the second transmission belt is connected to the detachable push-pull device, and the second transmission belt is configured to drive the detachable push-pull device to move along the vertical direction.
  • the vertical adjustment device includes two sets of the second transmission belts arranged opposite to each other along a second horizontal direction, and also includes a transmission shaft and a fourth transmission belt, and the second horizontal direction is perpendicular to the first horizontal direction. ;
  • Both ends of the transmission shaft are respectively connected with two sets of the second transmission belts;
  • the fourth transmission belt is in driving connection with one of the second transmission belts, and the fourth transmission belt is configured to drive the transmission shaft and the two sets of the second transmission belts to rotate.
  • an embodiment of the present application further provides a disassembly and assembly transfer mechanism, including the disassembly and assembly push-pull device as described above, and the disassembly and assembly transfer mechanism is configured to place the battery device obtained from the disassembly and assembly power exchange mechanism. to the battery storage device, and hand over the other battery device obtained from the battery storage device to the disassembly and replacement mechanism;
  • the disassembly and transfer mechanism also includes a vertical lifting device and a horizontal moving device;
  • the vertical lifting device is connected to the dismounting push-pull device, and the vertical lifting device is configured to move the dismountable push-pull device in a vertical direction;
  • the horizontal moving device is connected to the lower end of the vertical lifting device, the horizontal moving device is configured to move the dismounting push-pull device and the vertical lifting device along a second horizontal direction, the first horizontal direction perpendicular to the second horizontal direction.
  • the vertical lifting device includes a third transmission belt and a lifting support plate;
  • the lifting support plate is respectively connected with the third transmission belt and the disassembly push-pull device;
  • the third transmission belt extends along the vertical direction, and the third transmission belt is configured to drive the dismounting push-pull device to move along the vertical direction through the lifting support plate.
  • the horizontal moving device includes a third guide rail, a sliding support plate, a gear and a rack;
  • the third guide rail and the rack are arranged in parallel along the second horizontal direction;
  • the sliding support plate is slidably matched with the third guide rail, and the sliding support plate is connected to the lower end of the vertical lifting device;
  • the gear is engaged with the rack, and the gear is configured to drive the sliding support plate and the vertical lifting device to move on the third guide rail.
  • an embodiment of the present application further provides a battery disassembly and assembly system, the system including the above-mentioned disassembly and assembly and power exchange mechanism, the above-mentioned disassembly and assembly transfer mechanism, and the battery device;
  • the battery device includes a battery pack, a battery carrier, a pull button and an unlocking member
  • the battery carrier plate includes a first side plate arranged horizontally and a second side plate arranged vertically;
  • the battery pack is mounted on the first side panel
  • the pull buckle is connected with the first side plate and protrudes toward the second side plate;
  • the unlocking member is connected to the side of the second side plate facing the battery pack.
  • the battery disassembly push-pull device provided in the embodiment of the present application can move the battery device along the first horizontal direction, so as to push or pull the battery device to a suitable position in the vehicle to be replaced or the battery storage device, so as to be more reliable.
  • the disassembly and assembly of the battery device is realized, and the power exchange efficiency of the vehicle to be exchanged is improved.
  • FIG. 1 shows a schematic structural diagram of a disassembly push-pull device provided by an embodiment of the present application
  • FIG. 2 shows a schematic structural diagram of a push-pull assembly provided by an embodiment of the present application
  • FIG. 3 shows a schematic structural diagram of another disassembly push-pull device provided by an embodiment of the present application
  • FIG. 4 shows a schematic structural diagram of a battery provided by an embodiment of the present application
  • FIG. 5 shows a schematic structural diagram of the battery carrier plate in FIG. 3
  • FIG. 6 shows a schematic structural diagram of a rotary lifting assembly provided by an embodiment of the present application
  • FIG. 7 shows a schematic structural diagram of a disassembly and assembly of a power exchange mechanism provided by an embodiment of the present application
  • FIG. 8 shows a schematic structural diagram of a disassembly and assembly transfer mechanism provided by an embodiment of the present application
  • FIG. 9 shows a schematic structural diagram of a locking member in an unlocked state provided by an embodiment of the present application.
  • FIG. 10 shows a schematic structural diagram of an unlocking member provided by an embodiment of the present application.
  • the disassembly and assembly push-pull device for a battery provided by the embodiment of the present application includes a horizontal moving assembly 11 , a push-pull assembly 12 , and a moving support plate 141 .
  • the horizontal moving assembly 11 is connected to the push-pull assembly 12, and the horizontal moving assembly 11 is configured to move the push-pull assembly 12 along the first horizontal direction.
  • the push-pull assembly 12 is adapted to be connected with the battery device 6 (not shown in the figure), and the push-pull assembly 12 is configured to push the battery device 6 in or out of the vehicle to be swapped along the first horizontal direction driven by the horizontal movement assembly 11 or battery storage devices.
  • the moving support plate 141 is adapted to be supported under the battery device 6 when the battery device 6 is moved.
  • the first horizontal direction is the movement direction of the battery device 6 on the detachable push-pull device 1 .
  • the first horizontal direction may also refer to the moving direction of the battery device 6 on the battery storage device or the vehicle to be replaced.
  • the battery disassembly push-pull device provided in the embodiment of the present application can move the battery device 6 along the first horizontal direction, so as to push or pull the battery device 6 to a suitable position in the vehicle to be replaced or the battery storage device, so as to improve the The disassembly and assembly of the battery device 6 is reliably realized, and the power exchange efficiency of the vehicle to be exchanged is improved.
  • the horizontal moving assembly 11 may include a first transmission belt 113 , a sliding bracket 114 and a first guide rail 115 .
  • the first transmission belt 113 may be wound between the first driving pulley 111 and the first driven pulley 112, and the first driving pulley 111 and the first driven pulley 112 may be arranged side by side along the first horizontal direction, so that the first transmission belt 113 along the A horizontal extension.
  • the combination of the driving wheel, the driven wheel and the transmission belt may be referred to as a transmission group, and the driving wheel in the transmission group may be driven by a power device (such as a motor, or a combination of a motor and a reducer) to rotate, In order to drive the movement of the transmission belt and the driven wheel.
  • the transmission group can use belt drive or chain drive.
  • the horizontal moving assembly 11 may include two groups of the above-mentioned transmission groups, and the two groups of transmission groups may be symmetrically arranged along the second horizontal direction, and the second horizontal direction is perpendicular to the first horizontal direction.
  • the driving wheels of the two sets of transmission groups can be connected by a transmission shaft, so that one set of power devices can drive the two sets of transmission groups.
  • the sliding bracket 114 can be connected with the first transmission belt 113 and the push-pull assembly 12 respectively, the sliding bracket 114 can be slidably matched with the first guide rail 115, and the first guide rail 115 can extend along the first horizontal direction.
  • the sliding bracket 114 can be a portal bracket, and two ends of the sliding bracket 114 can be respectively connected to two sets of transmission groups symmetrically arranged along the second horizontal direction in the horizontal moving assembly 11 .
  • the sliding bracket 114 may have a sliding groove, and the sliding groove can realize sliding cooperation with the first guide rail 115 .
  • the connection between the sliding bracket 114 and the first transmission belt 113 can be realized in various forms.
  • there may be an L-shaped connecting piece between the sliding bracket 114 and the first transmission belt 113 one end of the L-shaped connecting piece may be connected to the first transmission belt 113, and the other end may be connected to the lower end of the sliding bracket 114, so that the first The movement of a transmission belt 113 can drive the sliding bracket 114 and the push-pull assembly 12 connected with the sliding bracket 114 to move.
  • the first transmission belt 113 may be configured to drive the push-pull assembly 12 to move along the first guide rail 115 through the sliding bracket 114 .
  • the push-pull assembly 12 may include a clamp 121 , the clamp 121 may be connected to the pull button 64 in the battery device 6 and configured to clamp the battery device 6 and pull the battery device 6 along the The first horizontal movement.
  • the clamp 121 may include two clamp arms, and the two clamp arms are symmetrically arranged along the second horizontal direction, and the clamp 121 may be driven by a cylinder to open and close.
  • the structure of the two gripper arms can be the same, for example, one end of each gripper arm away from the cylinder can be set as a tapered segment, and the top of the tapered segment is chamfered to form a smooth bulge to reduce the size of the gripper 121 in the battery device 6 , while avoiding scratching the battery carrier plate 63 and the pull button 64 when the clamp 121 clamps the pull button 64 .
  • Each clamp arm can also be provided with a semi-circular concave portion, and the concave portion is located on the side of the protruding portion close to the cylinder. When the clamp 121 is driven to close, the recesses on the two clamp arms can form a through hole, and the pull tab 64 can be fixed in the through hole.
  • the pull button 64 may include an L-shaped plate and a U-shaped ring, wherein one side plate of the L-shaped plate extends horizontally and is connected to the battery carrier plate 63 , and the other side plate extends vertically upward and is connected with the battery carrier plate 63 .
  • U-ring connected. Two ends of the U-shaped ring can be disposed opposite to each other in the vertical direction, so that the end of the U-shaped ring on the side away from the L-shaped plate can be clamped into the through hole of the fixture 121 .
  • the clamp 121 clamps the U-shaped ring and moves in a direction away from the L-shaped plate, that is, the direction of the L-shaped plate toward the end of the U-shaped ring is the direction of the battery device 6 .
  • the push-pull assembly 12 and the pull button 64 can be correspondingly provided in two groups along the second horizontal direction. It can be understood that the clamp 121 can also drive the battery device 6 to move back and forth along the first horizontal direction through the pull button 64 .
  • the clamp 121 can extend perpendicular to the first horizontal direction, and can clamp the pull button 64 in the battery device 6 .
  • the pull button 64 can protrude a certain length relative to the battery carrier plate 63 , so that the clamp 121 can easily clamp the battery device 6 and move from one end of the moving support plate 141 to the other end.
  • the clamp 121 in one of the detachable push-pull devices 1 can conveniently hold the pull button 64 of the battery device 6 located at the edge of the other detachable push-pull device 1 .
  • the arrangement of the clamp 121 and the pull buckle 64 is matched, so as to facilitate the clamp 121 to hold the pull buckle 64 .
  • the two clamp arms can also be arranged symmetrically in the vertical direction, and the two ends of the U-shaped ring in the buckle 64 can also be arranged opposite to each other in the horizontal direction.
  • the dismounting and assembling push-pull device 1 may have two push-pull assemblies 12 (for convenience of distinction, the push-pull assembly 12 may be arranged opposite to each other along the first horizontal direction) (respectively referred to as the first push-pull assembly and the second push-pull assembly), each push-pull assembly 12 may further include a push rod 123 extending away from the other push-pull assembly 12; The exit direction is the same.
  • the push rod 123 can abut against the battery carrier plate 63 in the battery device 6 and can be configured to push the battery device 6 to move in the first horizontal direction.
  • the battery carrier plate 63 may include a first side plate 631 arranged in a horizontal direction and a second side plate 632 arranged in a vertical direction, wherein the pull button 64 may be arranged on the first side plate 631 to push
  • the rod 123 can be used for abutting against the second side plate 632, so as to push the battery device 6 to move in the first horizontal direction. It can be understood that, in the same push-pull assembly 12 , the movement direction of the clamp 121 for pulling the battery device 6 is opposite to the direction in which the push rod 123 pushes the battery device 6 to move.
  • the two dismountable push-pull devices 1 are butted to realize the transfer of the battery device 6 from one dismountable push-pull device 1 to another dismountable push-pull device 1, since the clamp 121 itself is at the first level There is a certain protruding length in the direction, so it is difficult for the clamp 121 in one of the disassembly and assembly of the push-pull device 1 to directly pull the battery device 6 from one end of the moving support plate 141 to the other end for the other disassembly and assembly of the push-pull device 1.
  • the jig 121 clamps.
  • the clamp 121 in the first push-pull assembly in one of the dismountable push-pull devices 1 (which may be referred to as the first dismountable push-pull device) can pull the battery device 6 to the moving support plate 141
  • the first push-pull assembly is close to the vehicle to be replaced or the battery storage device.
  • the battery device 6 is pulled to a fixed position by the clamp 121, the battery device 6 is rotated horizontally and turned around, so as to continue to push the battery device 6 to move in the same direction with the push rod 123 in the second push-pull assembly disposed away from it.
  • the second removable push-pull device may be referred to as the second removable push-pull device.
  • the specific implementation of turning the battery device 6 horizontally to turn around will be described below, and will not be repeated here.
  • At least one push-pull assembly 12 may further include an unlocking top rod 122 that can abut against and push the unlocking member 65 in the battery device 6 , and can be configured to remove from the to-be-replaced Unlock the battery unit 6 in an electric vehicle or a battery storage unit.
  • the protruding direction of the unlocking top rod 122 may match the setting direction of the unlocking member 65 .
  • the unlocking top rod 122 may be in the same protruding direction as the clamp 121 in the same push-pull assembly 12 .
  • the unlocking top rod 122 may only be disposed in the push-pull assembly 12 near the vehicle to be replaced or the battery storage device, so as to facilitate unlocking the battery device 6 .
  • each push-pull assembly 12 may be provided with an unlocking top rod 122 .
  • the unlocking top rod 122 and the push rod 123 may both be rod structures, and the diameter of the push rod 123 may be larger than the diameter of the unlocking top rod 122 .
  • the unlocking top rod 122 and the push rod 123 can be fixedly connected to the sliding bracket 114 to move together with the sliding support 114 , or the unlocking top rod 122 and the pushing rod 123 can be driven by cylinders to expand and contract respectively.
  • the air compressor that powers the aforementioned cylinders may be located on the battery storage device.
  • the dismounting push-pull device 1 may include four push-pull assemblies 12 , and each two push-pull assemblies 12 may be a set , each group of push-pull assemblies 12 are arranged opposite to each other on one side of the sliding bracket 114 (that is, the extension directions of the clamps 121 , the unlocking top rods 122 and the push rods 123 in different push-pull assemblies 12 are opposite to each other), and the push-pull assemblies 12 of different groups are respectively Opposite sides of the sliding bracket 114 are oppositely disposed along a second horizontal direction, wherein the second horizontal direction is perpendicular to the first horizontal direction.
  • the detachable push-pull device may also include only one push-pull assembly, and in this case, the pull button in the battery device may be set in a middle position to avoid deflection of the battery device during movement.
  • the moving support plate 141 may have guide rollers 142 and support rollers 143 .
  • the combination of the moving support plate 141 , the guide rollers 142 and the support rollers 143 may be referred to as the auxiliary moving assembly 14 .
  • the moving support plate 141 may be located between the two first guide rails 115 disposed opposite to each other along the second horizontal direction.
  • the guide roller 142 may be located on the upper end surface of the moving support plate 141 and close to the outside of the moving support plate 141 (that is, the guide roller 142 is located at the outer edge of the moving support plate 141, and the outside of the moving support plate 141 is the side close to the first guide rail 115 ) , the guide roller 142 can rotate in the horizontal direction.
  • the support roller 143 can be close to the inner side of the moving support plate 141 relative to the guide roller 142 , that is, the guide roller 142 can be located between the support roller 143 and the first guide rail 115 , and the support roller 143 can rotate in the vertical direction.
  • the height of the guide roller 142 in the vertical direction may be greater than the height of the support roller 143 in the vertical direction.
  • two opposite sides of the moving support plate 141 adjacent to one of the first guide rails 115 may be provided with raised portions, so that the guide rollers 142 are arranged on the raised portions.
  • the support roller can also be a support ball, including a support base and a ball, wherein the support base can be set on the moving support plate, and the ball can be set in the support base and can rotate in various directions.
  • the moving support plate 141 and the first guide rail 115 may be located on both sides of the transmission group, respectively, and are connected to the first driving wheel 111 and the first driven wheel 112, so that the disassembly and assembly of the push-pull device 1 is integral. Can be moved stably in the vertical direction. Further, the first guide rail 115 is arranged on the outer side of the transmission group, which can increase the movable space of the battery device 6 , thereby reducing the volume of the disassembly and assembly of the push-pull device 1 .
  • the dismounting and assembling push-pull device 1 may further include a level adjustment assembly 13, and the level adjustment assembly 13 may be configured to adjust the position of the push-pull assembly 12 in a second horizontal direction, the second horizontal direction perpendicular to the first horizontal direction.
  • the leveling assembly 13 may include a second guide rail 131 , a sliding base 132 and a crank link 133 .
  • the second guide rail 131 can be located on the upper end surface of the sliding bracket 114 and can be slidably matched with the sliding base 132 .
  • the upper end of the sliding base 132 can be connected to the crank connecting rod 133 , and the lower end of the sliding base 132 can be connected to the push-pull assembly 12 .
  • the sliding bracket 114 can pass through the part between the upper end and the lower end of the sliding base 132 to penetrate the sliding base 132 , so that the sliding bracket 114 can drive the push-pull assembly 12 to move in the first horizontal direction through the sliding base 132 .
  • the crank connecting rod 133 may be disposed on the upper end surface of the sliding bracket 114, and may include a crank plate 1331 and two connecting rods 1332 disposed opposite to each other.
  • One end of the two connecting rods 1332 can be connected to the crank plate 1331 respectively, and the other end can be connected to the sliding bases 132 on both sides respectively.
  • the crank plate 1331 can be driven by the motor to rotate, so as to drive the end of the connecting rod 1332 connected with the crank plate 1331 to rotate.
  • one end of the connecting rod 1332 connected to the sliding base 132 can drive the sliding base 132 to move closer to each other along the second guide rail 131 .
  • the lower end of the sliding base 132 may have a mounting platform on which the clamp 121, the unlocking top rod 122, and the optional push rod 123 may be arranged, so that the movement of the sliding base 132 can drive the clamp 121, the unlocking top rod 122 and the The push rod 123 moves to easily unlock the battery device 6 through the unlocking jack 122 , and pushes and pulls the battery device 6 through the clamp 121 and the push rod 123 .
  • the crank connecting rod 133 may be configured to drive the push-pull assembly 12 to move in the second horizontal direction through the sliding base 132 .
  • the detachable push-pull device 1 may further include a rotary lift assembly 15 , which may be configured to rotate the battery device 6 horizontally to turn around.
  • the rotary lift assembly 15 may include a fixed bracket 151 , a lift cylinder 152 and a rotary disk 153 .
  • the fixed bracket 151 may be located below the moving support plate 141 and may be located between the two first guide rails 115 disposed opposite to each other along the second horizontal direction.
  • the fixing bracket 151 can have a groove 1511 and extension parts 1512 located on both sides of the groove 1511 , and the extension parts 1512 can be connected with the lifting support in the vertical lifting device 2 described below.
  • the plate 24 or the vertical adjusting device 4 is connected and located below the lifting support plate 24, so that the vertical lifting device 2 can drive the rotating lifting assembly 15 to move in the vertical direction.
  • the lifting cylinder 152 can be connected with the fixed bracket 151 and the moving support plate 141 respectively, and can drive the battery device 6 to move in the vertical direction through the moving support plate 141 .
  • the rotary disk 153 can be connected with the moving support plate 141 , and can drive the battery device 6 to rotate through the moving support plate 141 .
  • the rotary lift assembly 15 can move the moving support plate 141 in the vertical direction as a whole through the lift cylinder 152, so that the moving support plate 141 is separated from the lift support plate 24, and can be moved through the return
  • the turntable 153 rotates the moving support plate 141 as a whole to drive the battery device 6 to move and rotate.
  • the moving support plate 141 can be set in a circular shape, or the corners of the moving support plate 141 can be rounded.
  • the moving support plate 41 may include a support plate 1411, which may be connected with the lift cylinder 152 and the rotary disc 153, respectively, and may be driven by the lift cylinder 152 to move in the vertical direction, and is driven by the lift cylinder 152.
  • the turntable 153 is driven to rotate.
  • the moving support plate 141 may include a movable support plate 1411 and a fixed plate 1412 that is fixedly installed.
  • the middle portion of the fixing plate 1412 may have an opening matched with the support plate 1411, and the support plate 1411 may move in a vertical direction through the opening.
  • the lifting cylinder 152 is inactive, the upper end surface of the support plate 1411 can be flush with the upper end surface of the fixing plate 1412 .
  • the lifting cylinder 152 and the rotating disc 153 may be located in the groove 1511 of the fixing bracket 151 .
  • the lift cylinder 152 can be connected to the middle of the moving support plate 141 (specifically, the support plate 1411 ) after passing through the through hole in the middle of the rotary disk 153 .
  • the lifting cylinder 3152 can also be driven by an air compressor on the battery storage device, so that the lifting and lowering of the piston rod of the lifting cylinder 152 can drive the moving support plate 141 to move in the vertical direction.
  • the lift cylinder 152 and the moving support plate 141 can be hingedly connected to avoid affecting the rotation of the moving support plate 141 .
  • the rotary disk 153 and the moving support plate 141 can be fixedly connected by a support rod.
  • a power device eg, a rotating motor
  • the moving support plate 141 is driven to rotate.
  • the moving support plate 141 is driven by the lift cylinder 152 to move in the vertical direction, it can drive the rotary disk 153 to move in the vertical direction together, and the connection between the rotary disk 153 and the power device is not disengaged.
  • the rotary lifting assembly 15 may further include a slewing support 155 , a lifting guide shaft 156 and a guide bushing 157 .
  • the slewing support 155 can be connected with the fixed bracket 151 and the slewing disk 153 .
  • the swivel support 155 can be connected to the lower end surface of the swivel disk 153 and can be located in the groove 1511 of the fixing bracket 151 .
  • the slewing support 155 can also be provided with a worm gear structure connected with the slewing disc 153 , and the worm gear and worm structure can be driven by a power device to realize the rotation of the slewing disc 153 .
  • the guide bushing 157 can be connected with the rotary disc 153
  • the lifting guide shaft 156 can be connected with the moving support plate 141 , and can extend through the guide bushing 157 and the rotary disc 153 in the vertical direction.
  • one end of the lifting guide shaft 156 may be connected to the lower end surface of the moving support plate 141 (specifically, the support plate 1411 ), and the other end may extend downward through the guide bush 157 and the rotary disk 153 . into the slewing support 155.
  • the guide bushing 157 may be located on the upper end surface of the rotary disk 153 .
  • the lifting guide shaft 156 and the guide bushing 157 can prevent the moving support plate 141 from tilting in the process of rotating and lifting, and can realize the rotation of the rotating disk 153 to drive the moving support plate 141 to rotate.
  • the support plate 1411 may further have positioning pins 154 , and the positioning pins 154 are adapted to cooperate with the positioning holes 61 on the battery device 6 as shown in FIG. 5 , so as to limit the battery device 6 position to prevent the battery device 6 from moving relative to the supporting plate 1411 with a smaller area or slipping off the supporting plate 1411 during the reverse rotation of the battery device 6 by the rotating lifting assembly 15 .
  • the top of the positioning pin 154 may be lower than the vertical height of the top of the supporting roller 143 , so that when the lifting cylinder 152 is inactive, the positioning pin 154 will not affect the movement of the battery device 6 on the moving support plate 141 .
  • the battery disassembly push-pull device provided in the embodiment of the present application can move the battery device 6 along the first horizontal direction, so as to push or pull the battery device 6 to a suitable position in the vehicle to be replaced or the battery storage device, so as to improve the The disassembly and assembly of the battery device 6 is reliably realized, and the power exchange efficiency of the vehicle to be exchanged is improved.
  • the embodiment of the present application also provides a disassembly and assembly of a power exchange mechanism, including the disassembly and assembly push-pull device 1 as described above.
  • the detachable power exchange mechanism may be configured to obtain the battery device 6 from the vehicle to be swapped and hand it over to the detachable transfer mechanism, and to obtain another battery device 6 from the detachable transfer mechanism and install it into the vehicle to be swapped.
  • the disassembly and assembly transfer mechanism will be described below, and will not be repeated here.
  • the dismounting and replacing mechanism may further include a camera 5 , wherein the camera 5 can be connected to the dismounting push-pull device 1 and can be configured to obtain a position image of the vehicle to be replaced relative to the dismountable push-pull device 1 , so that the removable push-pull device 1 is aligned with the battery device 6 in the vehicle to be replaced.
  • the camera 5 can be connected to the dismounting push-pull device 1 and can be configured to obtain a position image of the vehicle to be replaced relative to the dismountable push-pull device 1 , so that the removable push-pull device 1 is aligned with the battery device 6 in the vehicle to be replaced.
  • the camera 5 may be disposed on the side of the moving support plate 141 of the dismounting and assembling push-pull device 1 close to the vehicle to be swapped, so as to conveniently obtain a position image of the vehicle to be swapped, especially the vehicle to be swapped Image of the position of the battery unit 6 in the middle.
  • the cameras 5 can be respectively disposed on opposite sides of the moving support plate 141, wherein the camera 5 on one side can be used to obtain the position image of the vehicle to be replaced, and the camera 5 on the other side can be used to align the disassembly and transfer mechanism The position of the battery unit 6 in .
  • the detachable power exchange mechanism may further include a vertical adjustment device 4, and the vertical adjustment device 4 may be configured to adjust the vertical direction of the detachable push-pull device 1 according to the position image. Location.
  • the vertical position of the push-pull assembly 12 in the removable push-pull device 1 can be adjusted.
  • the position of the push-pull assembly 12 in the horizontal direction can be adjusted by the above-mentioned horizontal adjustment assembly 13 .
  • the dismounting and replacing mechanism may further include a control system, which can process the position image obtained by the camera 5 and calculate the deviation data of the dismounting push-pull device 1 relative to the vehicle to be replaced (or the designated charging compartment) according to the position image. , by controlling the movement of the power device in the vertical adjustment device 4 and the horizontal adjustment assembly 13, to adjust the position of the push-pull assembly 12 in the disassembly and assembly push-pull device 1, until the push-pull assembly 12 and the vehicle to be replaced (or designated charging compartment) The position between them meets the requirements of docking accuracy.
  • the control system can also control the following disassembly and transfer mechanism.
  • the vertical adjustment device 4 may include a second transmission belt 43 extending in the vertical direction.
  • the second transmission belt 43 can be wound between the second driving pulley 41 and the second driven pulley 42, and the second driving pulley 41 and the second driven pulley 42 are arranged side by side in the vertical direction.
  • the second transmission belt 43 can be connected with the disassembly push-pull device 1 , and the second transmission belt 43 can be configured to drive the disassembly push-pull device 1 to move in the vertical direction.
  • the second driving wheel 41 , the second driven wheel 42 and the second transmission belt 43 can be a transmission group, which can also be a belt drive or a chain drive.
  • the second transmission belt 43 may be disposed on the frame-shaped bracket in the vertical direction, and two sets of the second transmission belt 43 may be disposed opposite to each other in the second horizontal direction, along the frame-shaped bracket respectively. Set on opposite sides in the vertical direction.
  • the frame-shaped bracket can be a frame with a fixed position, and the detachable push-pull device 1 can be accommodated in the fixed frame.
  • the vertical adjustment device 4 may further include a transmission shaft 44 and a fourth transmission belt 45 .
  • the two ends of the transmission shaft 44 can be respectively connected with two sets of second transmission belts 43 .
  • both ends of the transmission shaft 44 can be respectively connected to the second driving wheels 41 in the two transmission groups, and the transmission shaft 44 can rotate synchronously with the third driving wheels 41 .
  • the fourth transmission belt 45 can be drivingly connected with one of the second transmission belts 43 .
  • the fourth transmission belt 45 can be connected with a third driving wheel 41 in the two transmission groups, and the fourth transmission belt 45 can be driven to rotate by the power device, thereby driving the third driving wheel 41 connected to it to rotate, and The other third driving wheel 41 is driven to rotate by the transmission shaft 44 .
  • the fourth transmission belt 45 can be configured to drive the transmission shaft 44 and the two sets of second transmission belts 43 to rotate, thereby saving a set of power devices.
  • the second transmission belt 43 can be connected to the moving support plate 141 in the dismounting push-pull device 1 , and the moving support plate 141 is driven to move to adjust the vertical position of the dismountable push-pull device 1 . position in the straight direction.
  • the second transmission belt 43 can be connected to the middle of the opposite sides of the moving support plate 141, and the moving support plate 141 and the four vertical edges of the frame-shaped bracket extending in the vertical direction are slidably fitted, so that the moving support plate 141 can be moved
  • the support plate 141 can maintain balance during the movement.
  • the vertical adjustment device 4 may further include a bearing plate located below the moving support plate 141 , and the bearing plate may be used to carry the disassembly and assembly push-pull device 1 .
  • the second transmission belt 43 can be connected with the carrying plate, and the dismounting push-pull device 1 can be moved as a whole conveniently through the cooperation between the carrying plate and the frame-shaped bracket.
  • the embodiment of the present application also provides a disassembly and assembly transfer mechanism, including the disassembly and assembly push-pull device 1 as described above.
  • the detachable transfer mechanism may be configured to place the battery device obtained from the detachable power exchange mechanism to the battery storage device, and to hand over another battery device obtained from the battery storage device to the detachable power exchange mechanism.
  • the battery dismounting device may further include a vertical lifting device 2 and a horizontal moving device 3 .
  • the vertical lifting device 2 can be connected with the detachable push-pull device 1
  • the vertical lifting device 2 can be configured to move the detachable push-pull device 1 along the vertical direction.
  • the horizontal moving device 3 can be connected with the lower end of the vertical lifting device 2, and the horizontal moving device 3 is configured to move the dismounting push-pull device 1 and the vertical lifting device 2 along a second horizontal direction, the first horizontal direction and the second horizontal direction vertical.
  • the vehicle to be replaced can be parked in a predetermined parking area when the battery is replaced, the disassembly and replacement mechanism can be located on one side of the predetermined parking area to be close to the vehicle to be replaced, and the disassembly and transfer mechanism can be located in the disassembly and assembly transfer mechanism.
  • the installation and replacement mechanism is far from the side of the vehicle to be replaced, and the removal and installation transfer mechanism can be located between the two charging racks of the battery storage device, so that the removable push-pull device 1 docked with the battery storage device can be removed from both sides. Obtaining the battery device 6 effectively improves the power exchange efficiency.
  • the disassembling and assembling push-pull device 1 moves and installs the battery device 6 that has been discharged into the first designated position in the battery storage device (for example, in the battery storage device) through the vertical lifting device 2 and the horizontal moving device 3.
  • the designated charging compartment location without the battery device 6 stored), and the fully charged battery device 6 is obtained from the second designated location in the battery storage device (eg, the battery storage device has a designated charging compartment location stored in the battery device 6).
  • the battery storage device has a designated charging compartment location stored in the battery device 6.
  • each dismounting push-pull unit 1 docked with the vehicle to be swapped may correspond to two or more dismountable push-pull devices 1 docked with the battery storage device, so that the vehicle to be swapped can be removed from the vehicle at the same time.
  • the battery device 6 is disassembled and installed in the battery storage device, so that the first designated position and the second designated position can be the same position in the battery storage device.
  • the dismounting push-pull device 1 in the dismounting and transferring mechanism can also be provided with a camera, and the camera can obtain the position image of the position of the charging compartment relative to the dismounting push-pull device 1, so that the dismounting push-pull device 1 can be paired with Precisely designate the location of the charging compartment to improve the accuracy of pushing or pulling the battery unit 6 from the battery storage unit.
  • the cameras may also be provided on opposite sides of the moving support plate 141 .
  • the vertical lifting device 2 may include a third transmission belt 23 and a lifting support plate 24 .
  • the third transmission belt 23 can be wound between the third driving pulley 21 and the third driven pulley 22, and the third driving pulley 21 and the third driven pulley 22 can be arranged side by side in the vertical direction, so that the third transmission belt 23 can be vertically arranged direction extension.
  • the third transmission belt 23 can be configured to drive the dismounting push-pull device 1 to move in the vertical direction by lifting the support plate 24 .
  • the third driving wheel 21 , the third driven wheel 22 and the third transmission belt 23 can be a transmission group, which can also be a belt drive or a chain drive.
  • the transmission group may be arranged on the frame-shaped support along the vertical direction, and the transmission group may be arranged in four groups, which are respectively arranged along four edges of the frame-shaped support extending in the vertical direction.
  • the vertical lifting device 2 may be similar to the implementation of the vertical adjusting device 4 .
  • the vertical lifting device 2 can be used to realize a large movement in the vertical direction during the disassembly and assembly of the push-pull device 1
  • the vertical adjustment device 4 can be used to realize a small amplitude position adjustment in the vertical direction during the disassembly and assembly of the push-pull device 1.
  • the size of the frame-shaped brackets used by the straight lifting device 2 and the vertical adjusting device 4 may be different.
  • the lifting support plate 24 can be connected with the third transmission belt 23 and the dismounting push-pull device 1 respectively. Exemplarily, as shown in FIG. 1 , the lifting support plate 24 can be connected with the lower end surface of the moving support plate 141 in the auxiliary moving assembly 14 , and the lower end surface of the lifting support plate 24 can be connected with the fixed rotating lifting assembly 15 .
  • the brackets 151 are connected.
  • the lifting support plate 24 and the third transmission belt 23 may be further connected by a connecting plate 25 .
  • the connecting plate 25 can be an L-shaped connecting plate, and the L-shaped connecting plate is attached to the edge of the frame-shaped bracket in the vertical direction, and can move along the edge.
  • the cut ends of the third transmission belt 23 can be respectively fixed on the two fixing ears.
  • the third driving pulley 21 can be driven to drive the third transmission belt 23 and the lifting support plate 24 to move in the vertical direction.
  • the third driving wheel 21 may be configured to drive the lifting support plate 24 and the dismounting push-pull device 1 to move in the vertical direction when the third driving wheel 21 is driven to drive the third transmission belt 23 to move.
  • the horizontal moving device 3 may include a third guide rail 31 , a sliding support plate 32 , a gear (not shown in the figure) and a rack 33 .
  • the third guide rail 31 and the rack 33 may be arranged in parallel along the second horizontal direction.
  • two third guide rails 31 may be provided, and only one rack 33 may be provided.
  • the third guide rail 31 and the rack 33 of any length can be butted together.
  • the sliding support plate 32 can be slidably matched with the third guide rail 31 , and the sliding support plate 32 is connected with the lower end of the vertical lifting device 2 .
  • a sliding groove may be provided on the sliding support plate 32 , and the sliding groove may be slidably matched with the third guide rail 31 .
  • the horizontal moving device 3 may include two sliding support plates 32 arranged in parallel, and opposite sides of the lower end of the vertical lifting device 2 may be located on the two sliding support plates 32 respectively.
  • the gear can be meshed with the rack 33 , and the gear can be driven to move along the rack 33 , and the gear can be configured to drive the sliding support plate 32 and the vertical lifting device 2 to move on the third guide rail 31 .
  • the sliding support plate 32 can be connected with a gear, and the gear can be driven by a driving device to rotate and advance on the rack 33 .
  • the following describes the battery swapping process of the vehicle to be swapped in combination with the above-mentioned structures of the disassembly and assembly of the power exchange mechanism and the disassembly and assembly of the transfer mechanism.
  • the control system communicates with the vehicle dispatching system to confirm that the vehicle to be replaced has reached the specified switching potential and has completed the preparations for battery replacement, and instructs the camera 5 in the disassembly and replacement mechanism to obtain the position image of the vehicle to be replaced.
  • the position image instructs the horizontal adjustment assembly 13 and the vertical adjustment device 4 in the disassembly and replacement mechanism to act to adjust the position of the push-pull assembly 12 until the position between the push-pull assembly 12 and the vehicle to be exchanged meets the requirements of docking accuracy.
  • the push-pull assembly 12 unlocks the battery device 6 on the vehicle to be swapped and pulls the battery device 6 out of the vehicle to be swapped until the battery device 6 is pulled onto the moving support plate 141 , and the battery device 6 is connected to the vehicle to be swapped. Electric vehicle disengages.
  • the first disassembly push-pull device in the disassembly and replacement mechanism is docked with the second disassembly push-pull device in the disassembly and transfer mechanism, and the battery device 6 disassembled from the vehicle to be replaced is transferred to the disassembly and transfer mechanism.
  • the second disassembly push-pull device is configured to the battery device 6 on the vehicle to be swapped and pulls the battery device 6 out of the vehicle to be swapped until the battery device 6 is pulled onto the moving support plate 141 , and the battery device 6 is connected to the vehicle to be swapped. Electric vehicle disengages.
  • the control system determines whether the battery device 6 needs to be rotated according to the number or position of the provided designated charging bin; when no rotation is required, the vertical lifting device 2 and the horizontal moving device 3 in the disassembly and transport mechanism directly transport the battery device 6 to the designated location.
  • the battery device 6 is pushed to the designated charging compartment for locking and charging through the push-pull assembly 12 in the second disassembly push-pull device.
  • the rotating lifting assembly 15 in the second disassembling and assembling push-pull device can lift the battery device 6 to a set height, then rotate a certain angle (eg 180°) and lower it to the original position again, and then the push-pull assembly 12 can lift the battery device 6 to the original position. 6Push it to the designated charging compartment for locking and charging.
  • the control system selects the battery device 6 with the highest power in the battery storage device, and unlocks the battery device 6 from the charging compartment by the push-pull assembly 12 in the second disassembly and assembly push-pull device and pulls it out to the moving support plate 141 , and then passes through the vertical lifting device 2 and The horizontal moving device 3 transfers the battery device 6 removed from the battery storage device to the vehicle to be replaced.
  • the second disassembly and assembly push-pull device in the disassembly and assembly transfer mechanism is docked with the first disassembly and assembly push-pull device in the disassembly and assembly power exchange mechanism, so as to transfer the battery device 6 disassembled from the battery storage device to the disassembly and assembly power exchange mechanism.
  • the first disassembly and assembly of the push-pull device The first removable push-pull device is docked with the vehicle to be replaced, and the push-pull assembly 12 in the first removable push-pull device pushes the battery device 6 with the highest power into the vehicle to be replaced, locks it, and then resets.
  • the control system communicates with the vehicle dispatching system to inform the vehicle to be replaced that the battery replacement is completed and that it can leave. After confirming that the battery device 6 has been replaced and the self-check is normal, the vehicle dispatching system accepts the task assigned by the dispatching system, plans a route, and leaves according to the route.
  • the battery device 6 includes a battery pack 62 , a battery carrier plate 63 , a pull button 64 and an unlocking member 65 .
  • the battery carrier plate 63 includes a horizontally arranged first side plate 631 and a vertically arranged second side plate 632; the battery pack 62 is mounted on the first side plate 631; the pull button 64 is connected to the first side plate 631 and faces the first side plate 631.
  • the two side plates 632 protrude in the direction; the unlocking member 65 is connected to the side of the second side plate 632 facing the battery pack 62 .
  • the battery device 6 may further include a positioning hole 61 , and the positioning hole 61 may be located in the middle of the first side plate 631 , so that the battery device can be fixed through the positioning hole 61 when the push-pull device 1 is disassembled and assembled.
  • the positioning holes 61 may be provided with two.
  • the battery device 6 may further include a female charging connector 66 , and the female charging connector 66 may be located at an end of the first side plate 631 opposite to the second side plate 632 .
  • the female end charging connector 66 can cooperate with the male end charging connector in the battery storage device to charge the battery pack 62 . It can be understood that the female end charging connector 66 can also cooperate with the male end charging connector in the vehicle to be swapped, so as to provide electric energy for the vehicle.
  • the battery device 6 may further include a battery fixing lock 67 connected to the side of the second side plate 632 facing the battery pack 62 and located below the unlocking member 65 .
  • the battery fixing lock 67 can cooperate with the locking member 7 on the battery storage device or the vehicle to be replaced to realize the locking of the battery device 6 .
  • the battery fixing lock 67 can be a U-shaped lock hook, two ends of the lock hook can be connected to the second side plate 632, and the end of the lock hook can protrude toward one side of the battery pack 62 to connect with the lock hook.
  • the stopper 7 is snapped.
  • the locking member 7 may include a locking handle 71 , a hook 72 , a housing 73 , a first rotating shaft 74 and a second rotating shaft 75 .
  • the restraining end of the lock handle 71 can rotate around the first shaft 74 , and the free end of the lock handle 71 can extend to the first side of the housing 73 .
  • the binding end of the hook 72 can rotate around the second shaft 75 , the free end of the hook 72 can have a first recess 721 , and the end of the battery fixing lock 67 can be snapped into the first recess 721 .
  • Two sides of the first concave portion 721 may form a protruding end 722 and an abutting end 723 , wherein the length of the protruding end 722 may be greater than the length of the abutting end 723 .
  • the free end of the lock handle 71 can be away from the first side of the housing 73 , and at least a part of the free end of the hook 72 can protrude to the second side of the housing 73 , and the second side is opposite to the first side.
  • the end of the battery fixing lock 67 can be snapped into the first concave portion 721 and abutted with the abutting end 723 to drive the hook 72 to rotate toward the interior of the housing 73 .
  • the middle portion of the first side of the housing 73 may have a second recessed portion 731 , and the battery fixing lock 67 may extend into the second recessed portion 731 .
  • the protruding end 722 can protrude into the battery fixing lock 67 , and the abutting end 723 can contact the restraining end of the lock handle 71 and drive the lock handle 71 to rotate, making the lock handle
  • the free end of 71 is turned toward the housing 73 .
  • One side of the restraining end of the lock handle 71 may have a limit portion 711 and a snap portion 712 , the limit portion 711 may extend to the first side of the housing 73 , and the snap portion 712 is located inside the housing 73 and is close to the Hook 72.
  • the locking handle 71 When the locking handle 71 is rotated until the limiting portion 711 contacts the housing wall on the first side of the housing 73 , the locking handle 71 stops rotating, and the abutting end 723 of the hook 72 can continue to rotate under the action of the battery fixing lock 67 . And swipe the engaging portion 712 , so that the engaging portion 712 can prevent the abutting end 723 from moving to the first side of the housing 73 to achieve locking. As shown in FIG.
  • the limiting portion 711 and the engaging portion 712 may be protruding structures formed on the restraining end of the lock handle 71 , and the limiting portion 711 may be located on the first side of the first rotating shaft 74 and the housing 73 In between, the engaging portion 712 may be located between the first rotating shaft 74 and the second side of the housing 73 .
  • the unlocking member 65 may include a hollow housing 651 , a moving rod 652 and a first elastic member 653 .
  • One end of the moving rod 652 close to the second side plate 632 can be abutted and pushed by the unlocking top rod 122 , so that the moving rod 652 moves inside the housing 651 .
  • One end of the moving rod 652 away from the second side plate 632 can protrude to the outside of the housing 651 and is suitable for abutting with the free end of the lock handle 71 .
  • the first elastic member 653 is sleeved on the rod body of the moving rod 652 . When the moving rod 652 is separated from the unlocking top rod 122 , the first elastic member can restore the moving rod 652 to the initial position.
  • the first elastic member 653 can be a coil spring.
  • the second elastic member may be a torsion spring.
  • the battery disassembly and assembly system provided in the embodiment of the present application can conveniently and quickly realize the locking and unlocking of the battery device 6, and can move the battery device 6 along the first horizontal direction to push or pull the battery device 6 to the vehicle to be replaced. Or a suitable position in the battery storage device, so as to realize the disassembly and assembly of the battery device 6 more reliably, and improve the power exchange efficiency of the vehicle to be exchanged.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Battery Mounting, Suspending (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)

Abstract

The present application relates to the technical field of AGV. Disclosed is a push-pull device for disassembling and assembling of batteries. The push-pull device for disassembling and assembling of batteries comprises a horizontal moving assembly, a push-pull assembly and an auxiliary moving assembly, wherein the horizontal moving assembly is connected to the push-pull assembly and is configured to drive the push-pull assembly to move in a first horizontal direction; the push-pull assembly is adapted to be connected to a battery device and is configured to push or pull, in the first horizontal direction under driving of the horizontal moving assembly, the battery device into a vehicle to be subjected to battery replacement or out of a battery storage device; and the auxiliary moving assembly comprises a moving support plate adapted to be supported under the battery device when the battery device moves. According to the battery disassembling and assembling device provided in the present application, the battery replacement efficiency of a vehicle to be subjected to battery replacement is improved.

Description

电池的拆装推拉装置及电池拆装系统Battery disassembly push-pull device and battery disassembly system
本申请要求于2020年12月23日提交的申请号为202011545961.2、发明名称为“电池的拆装推拉装置及电池拆装系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with application number 202011545961.2 filed on December 23, 2020 and the invention title is “battery disassembly and assembly push-pull device and battery disassembly and assembly system”, the entire contents of which are incorporated into this application by reference middle.
技术领域technical field
本申请涉及AGV技术领域,特别涉及一种电池的拆装推拉装置、拆装换电机构、拆装转运机构及电池拆装系统。The present application relates to the technical field of AGV, in particular to a battery disassembly and assembly push-pull device, a disassembly and assembly power exchange mechanism, a disassembly and assembly transfer mechanism, and a battery disassembly and assembly system.
背景技术Background technique
自动导引运输车(Automated Guided Vehicle,AGV)是指装备有电磁或光学等自动导引装置,能够沿规定的导引路径行驶,具有安全保护以及各种移载功能的运输车。Automated Guided Vehicle (AGV) refers to a transport vehicle that is equipped with automatic guidance devices such as electromagnetic or optical, can travel along a prescribed guidance path, and has safety protection and various transfer functions.
相关技术中,多采用电池更换技术使AGV能快速获取电量,即将AGV移动到换电站,通过换电站中的换电装置将车辆的电池取下并移交给转运装置运送到电池的仓储装置,转运装置可以获取该仓储装置中存储的一组满电量的电池并移交给换电装置,换电装置将该满电量的电池更换到AGV上。In related technologies, battery replacement technology is mostly used to enable AGV to quickly obtain power, that is, move the AGV to the power exchange station, remove the battery of the vehicle through the power exchange device in the power exchange station, and hand it over to the transfer device to transport it to the battery storage device for transfer. The device can obtain a set of fully charged batteries stored in the storage device and hand it over to the power exchange device, and the power exchange device can replace the fully charged batteries on the AGV.
现有的转运装置只能在换电装置和仓储装置之间转运电池,而并不能自主获取电池,需要人工将电池拆装下来后放置到转运装置上,导致换电效率较低。The existing transfer device can only transfer the battery between the power exchange device and the storage device, but cannot obtain the battery independently. The battery needs to be disassembled manually and placed on the transfer device, resulting in low power exchange efficiency.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供了一种电池的拆装推拉装置、拆装换电机构、拆装转运机构及电池拆装系统,可以提高对待换电车辆的换电效率。所述技术方案如下:The embodiments of the present application provide a battery disassembly and assembly push-pull device, a disassembly and assembly power exchange mechanism, a disassembly and assembly transfer mechanism, and a battery assembly and disassembly system, which can improve the power exchange efficiency of the vehicle to be exchanged. The technical solution is as follows:
第一方面,本申请实施例提供了一种电池的拆装推拉装置,所述拆装推拉装置包括水平移动组件、推拉组件和移动支撑板;In a first aspect, an embodiment of the present application provides a battery disassembly and assembly push-pull device, the disassembly and assembly push-pull device includes a horizontal moving assembly, a push-pull assembly, and a moving support plate;
所述水平移动组件和所述推拉组件相连,所述水平移动组件被配置为沿第一水平方向移动所述推拉组件;The horizontal moving assembly is connected to the push-pull assembly, and the horizontal moving assembly is configured to move the push-pull assembly along a first horizontal direction;
所述推拉组件适于与电池装置相连,所述推拉组件被配置为在所述水平移动组件的带动下沿所述第一水平方向将所述电池装置推进或拉出待换电车辆或电池 仓储装置;The push-pull assembly is adapted to be connected with a battery device, and the push-pull assembly is configured to push or pull the battery device into or out of the vehicle to be swapped or the battery storage along the first horizontal direction driven by the horizontal movement assembly device;
所述移动支撑板适于在所述电池装置移动时支撑在所述电池装置的下方。The moving support plate is adapted to be supported under the battery device when the battery device is moved.
可选地,所述推拉组件包括夹具;Optionally, the push-pull assembly includes a clamp;
所述夹具适于与所述电池装置中的拉扣相连,所述夹具被配置为夹持所述电池装置,并拉动所述电池装置沿所述第一水平方向移动。The clamp is adapted to be connected with a pull button in the battery device, and the clamp is configured to clamp the battery device and pull the battery device to move in the first horizontal direction.
可选地,所述拆装推拉装置具有沿所述第一水平方向相互背对设置的两个所述推拉组件,每个所述推拉组件还包括远离另一个所述推拉组件伸出的推杆;Optionally, the dismounting and assembling push-pull device has two push-pull assemblies arranged opposite to each other along the first horizontal direction, and each push-pull assembly further includes a push rod extending away from the other push-pull assembly. ;
同一所述推拉组件中的所述推杆和所述夹具的伸出方向相同;The extension direction of the push rod and the clamp in the same push-pull assembly is the same;
所述推杆适于抵接所述电池装置中的电池载板,所述推杆被配置为推动所述电池装置沿所述第一水平方向移动。The push rod is adapted to abut against a battery carrier plate in the battery device, and the push rod is configured to push the battery device to move in the first horizontal direction.
可选地,至少一个所述推拉组件还包括解锁顶杆;Optionally, at least one of the push-pull assemblies further includes an unlocking jack;
所述解锁顶杆适于抵接并推动所述电池装置中的解锁件,所述解锁顶杆被配置为从所述待换电车辆或所述电池仓储装置中解锁所述电池装置。The unlocking jack is adapted to abut and push an unlocking member in the battery device, and the unlocking jack is configured to unlock the battery device from the vehicle to be replaced or the battery storage device.
可选地,所述水平移动组件包括第一传动带、滑动支架和第一导轨;Optionally, the horizontal movement assembly includes a first transmission belt, a sliding bracket and a first guide rail;
所述滑动支架与所述第一传动带和所述推拉组件分别相连,所述滑动支架与所述第一导轨滑动配合,所述第一导轨和所述第一传动带沿所述第一水平方向延伸;The sliding bracket is respectively connected with the first transmission belt and the push-pull assembly, the sliding bracket is slidably matched with the first guide rail, and the first guide rail and the first transmission belt extend along the first horizontal direction ;
所述第一传动带被配置为通过所述滑动支架带动所述推拉组件沿所述第一导轨移动。The first transmission belt is configured to drive the push-pull assembly to move along the first guide rail through the sliding bracket.
可选地,所述移动支撑板上具有导向滚轮和支撑滚轮;Optionally, the moving support plate is provided with a guide roller and a support roller;
所述导向滚轮位于所述移动支撑板的上端面并靠近所述移动支撑板的外侧,所述导向滚轮可沿水平方向转动;The guide roller is located on the upper end surface of the moving support plate and is close to the outer side of the moving support plate, and the guide roller can rotate in the horizontal direction;
所述支撑滚轮相对于所述导向滚轮靠近所述移动支撑板的内侧,所述支撑滚轮可沿竖直方向转动。The support roller is close to the inner side of the moving support plate relative to the guide roller, and the support roller can rotate in the vertical direction.
可选地,所述拆装推拉装置还包括水平调整组件,所述水平调整组件被配置为调整所述推拉组件在第二水平方向上的位置,所述第二水平方向与所述第一水平方向垂直;Optionally, the detachable push-pull device further includes a level adjustment assembly configured to adjust the position of the push-pull assembly in a second horizontal direction, the second horizontal direction being the same as the first horizontal direction. vertical direction;
所述水平调整组件包括第二导轨、滑动底座和曲柄连杆;The level adjustment assembly includes a second guide rail, a sliding base and a crank connecting rod;
所述第二导轨位于所述水平移动组件中的滑动支架的上端面,所述第二导轨与所述滑动底座滑动配合;The second guide rail is located on the upper end surface of the sliding bracket in the horizontal movement assembly, and the second guide rail is slidably matched with the sliding base;
所述滑动底座的上端连接所述曲柄连杆,所述滑动底座的下端连接所述推拉组件;The upper end of the sliding base is connected to the crank connecting rod, and the lower end of the sliding base is connected to the push-pull assembly;
所述曲柄连杆被配置为通过所述滑动底座带动所述推拉组件沿所述第二水平方向移动。The crank connecting rod is configured to drive the push-pull assembly to move along the second horizontal direction through the sliding base.
可选地,所述拆装推拉装置还包括旋转提升组件,所述旋转提升组件被配置为使所述电池装置水平旋转而调头;Optionally, the dismounting and assembling push-pull device further comprises a rotating lifting assembly, the rotating lifting assembly is configured to rotate the battery device horizontally and turn around;
所述旋转提升组件包括固定支架、升降气缸和回转盘;The rotating lifting assembly includes a fixed bracket, a lifting cylinder and a rotary disk;
所述固定支架位于所述移动支撑板的下方;the fixed bracket is located below the moving support plate;
所述升降气缸与所述固定支架和所述移动支撑板分别相连,所述升降气缸被配置为通过所述移动支撑板带动所述电池装置沿竖直方向移动;The lifting cylinder is respectively connected with the fixed bracket and the moving support plate, and the lifting cylinder is configured to drive the battery device to move in a vertical direction through the moving support plate;
所述回转盘和所述移动支撑板相连,所述回转盘被配置为通过所述移动支撑板带动所述电池装置旋转。The turntable is connected to the moving support plate, and the turntable is configured to drive the battery device to rotate through the moving support plate.
可选地,所述移动支撑板包括支撑盘;Optionally, the moving support plate includes a support plate;
所述支撑盘与所述升降气缸和所述回转盘分别相连,所述支撑盘由所述升降气缸驱动沿所述竖直方向移动,并由所述回转盘带动旋转。The support plate is respectively connected with the lift cylinder and the rotary disc, the support disc is driven by the lift cylinder to move in the vertical direction, and is driven to rotate by the rotary disc.
可选地,所述支撑盘上还具有定位销,所述定位销适于与所述电池装置上的定位孔配合,以对所述电池装置限位。Optionally, a positioning pin is further provided on the support plate, and the positioning pin is adapted to cooperate with a positioning hole on the battery device to limit the position of the battery device.
可选地,所述旋转提升组件还包括回转支撑、升降导向轴和导向轴套;Optionally, the rotating lifting assembly further includes a slewing support, a lifting guide shaft and a guide bushing;
所述回转支撑与所述固定支架和所述回转盘相连;the slewing support is connected with the fixed bracket and the slewing disc;
所述导向轴套和所述回转盘相连;the guide bush is connected with the rotary disc;
所述升降导向轴和所述移动支撑板相连,并沿所述竖直方向延伸贯穿所述导向轴套和所述回转盘。The lifting guide shaft is connected with the moving support plate, and extends through the guide bushing and the rotary disk along the vertical direction.
第二方面,本申请实施例还提供一种拆装换电机构,包括如上所述的拆装推拉装置,所述拆装换电机构被配置为从所述待换电车辆中获取所述电池装置并移交至拆装转运机构,从所述拆装转运机构获取另一所述电池装置并安装至所述待 换电车辆中;In a second aspect, an embodiment of the present application further provides a dismounting and assembling and replacing mechanism, including the above-mentioned disassembling and assembling push-pull device, wherein the disassembling and assembling and exchanging mechanism is configured to obtain the battery from the vehicle to be replaced. The device is handed over to the disassembly and transfer mechanism, and another battery device is obtained from the disassembly and transfer mechanism and installed in the vehicle to be swapped;
所述拆装换电机构还包括摄像头,所述摄像头和所述拆装推拉装置相连,所述摄像头被配置为获取所述待换电车辆相对于所述拆装推拉装置的位置图像,以使所述拆装推拉装置对准所述待换电车辆中的所述电池装置。The disassembly and replacement mechanism further includes a camera, the camera is connected to the disassembly push-pull device, and the camera is configured to obtain a position image of the vehicle to be replaced relative to the disassembly push-pull device, so that the The detachable push-pull device is aligned with the battery device in the vehicle to be replaced.
可选地,所述拆装换电机构还包括竖向调整装置,所述竖向调整装置被配置为根据所述位置图像调整所述拆装推拉装置在竖直方向上的位置;Optionally, the detachable power exchange mechanism further includes a vertical adjustment device, and the vertical adjustment device is configured to adjust the position of the detachable push-pull device in the vertical direction according to the position image;
所述竖向调整装置包括沿所述竖直方向延伸的第二传动带;the vertical adjustment device includes a second transmission belt extending along the vertical direction;
所述第二传动带和所述拆装推拉装置相连,所述第二传动带被配置为带动所述拆装推拉装置沿所述竖直方向移动。The second transmission belt is connected to the detachable push-pull device, and the second transmission belt is configured to drive the detachable push-pull device to move along the vertical direction.
可选地,所述竖向调整装置包括沿第二水平方向相对设置的两组所述第二传动带,还包括传动轴和第四传动带,所述第二水平方向与所述第一水平方向垂直;Optionally, the vertical adjustment device includes two sets of the second transmission belts arranged opposite to each other along a second horizontal direction, and also includes a transmission shaft and a fourth transmission belt, and the second horizontal direction is perpendicular to the first horizontal direction. ;
所述传动轴的两端分别连接两组所述第二传动带;Both ends of the transmission shaft are respectively connected with two sets of the second transmission belts;
所述第四传动带和其中一个所述第二传动带传动连接,所述第四传动带被配置为带动所述传动轴和两组所述第二传动带转动。The fourth transmission belt is in driving connection with one of the second transmission belts, and the fourth transmission belt is configured to drive the transmission shaft and the two sets of the second transmission belts to rotate.
第三方面,本申请实施例又提供一种拆装转运机构,包括如上所述的拆装推拉装置,所述拆装转运机构被配置为将从拆装换电机构获取的所述电池装置放置到电池仓储装置,并将从所述电池仓储装置获取的另一所述电池装置移交至所述拆装换电机构;In a third aspect, an embodiment of the present application further provides a disassembly and assembly transfer mechanism, including the disassembly and assembly push-pull device as described above, and the disassembly and assembly transfer mechanism is configured to place the battery device obtained from the disassembly and assembly power exchange mechanism. to the battery storage device, and hand over the other battery device obtained from the battery storage device to the disassembly and replacement mechanism;
所述拆装转运机构还包括竖直提升装置和水平移动装置;The disassembly and transfer mechanism also includes a vertical lifting device and a horizontal moving device;
所述竖直提升装置和所述拆装推拉装置相连,所述竖直提升装置被配置为沿竖直方向移动所述拆装推拉装置;the vertical lifting device is connected to the dismounting push-pull device, and the vertical lifting device is configured to move the dismountable push-pull device in a vertical direction;
所述水平移动装置与所述竖直提升装置的下端相连,所述水平移动装置被配置为沿第二水平方向移动所述拆装推拉装置和所述竖直提升装置,所述第一水平方向与所述第二水平方向垂直。The horizontal moving device is connected to the lower end of the vertical lifting device, the horizontal moving device is configured to move the dismounting push-pull device and the vertical lifting device along a second horizontal direction, the first horizontal direction perpendicular to the second horizontal direction.
可选地,所述竖直提升装置包括第三传动带和提升支撑板;Optionally, the vertical lifting device includes a third transmission belt and a lifting support plate;
所述提升支撑板与所述第三传动带和所述拆装推拉装置分别相连;The lifting support plate is respectively connected with the third transmission belt and the disassembly push-pull device;
所述第三传动带沿所述竖直方向延伸,所述第三传动带被配置为通过所述提 升支撑板带动所述拆装推拉装置沿所述竖直方向移动。The third transmission belt extends along the vertical direction, and the third transmission belt is configured to drive the dismounting push-pull device to move along the vertical direction through the lifting support plate.
可选地,所述水平移动装置包括第三导轨、滑动支撑板、齿轮和齿条;Optionally, the horizontal moving device includes a third guide rail, a sliding support plate, a gear and a rack;
所述第三导轨和所述齿条沿所述第二水平方向并行布置;the third guide rail and the rack are arranged in parallel along the second horizontal direction;
所述滑动支撑板与所述第三导轨滑动配合,所述滑动支撑板和所述竖直提升装置的下端相连;The sliding support plate is slidably matched with the third guide rail, and the sliding support plate is connected to the lower end of the vertical lifting device;
所述齿轮和所述齿条啮合,所述齿轮被配置为带动所述滑动支撑板和所述竖直提升装置在所述第三导轨上移动。The gear is engaged with the rack, and the gear is configured to drive the sliding support plate and the vertical lifting device to move on the third guide rail.
第四方面,本申请实施例还提供一种电池拆装系统,所述系统包括如上所述的拆装换电机构,如上所述的拆装转运机构,以及所述电池装置;In a fourth aspect, an embodiment of the present application further provides a battery disassembly and assembly system, the system including the above-mentioned disassembly and assembly and power exchange mechanism, the above-mentioned disassembly and assembly transfer mechanism, and the battery device;
所述电池装置包括电池包、电池载板、拉扣和解锁件;The battery device includes a battery pack, a battery carrier, a pull button and an unlocking member;
所述电池载板包括水平设置的第一侧板和竖直设置的第二侧板;The battery carrier plate includes a first side plate arranged horizontally and a second side plate arranged vertically;
所述电池包安装在所述第一侧板上;the battery pack is mounted on the first side panel;
所述拉扣与所述第一侧板相连,并朝向所述第二侧板方向伸出;the pull buckle is connected with the first side plate and protrudes toward the second side plate;
所述解锁件与所述第二侧板朝向所述电池包的一侧相连。The unlocking member is connected to the side of the second side plate facing the battery pack.
本申请实施例提供的技术方案的有益效果至少包括:The beneficial effects of the technical solutions provided by the embodiments of the present application include at least:
本申请实施例提供的电池的拆装推拉装置,可沿第一水平方向移动电池装置,以将电池装置推进或拉出至待换电车辆或电池仓储装置中合适的位置处,从而更加可靠地实现电池装置的拆装,提高了对待换电车辆的换电效率。The battery disassembly push-pull device provided in the embodiment of the present application can move the battery device along the first horizontal direction, so as to push or pull the battery device to a suitable position in the vehicle to be replaced or the battery storage device, so as to be more reliable. The disassembly and assembly of the battery device is realized, and the power exchange efficiency of the vehicle to be exchanged is improved.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1示出了本申请实施例提供的一种拆装推拉装置的结构示意图;FIG. 1 shows a schematic structural diagram of a disassembly push-pull device provided by an embodiment of the present application;
图2示出了本申请实施例提供的一种推拉组件的结构示意图;FIG. 2 shows a schematic structural diagram of a push-pull assembly provided by an embodiment of the present application;
图3示出了本申请实施例提供的另一种拆装推拉装置的结构示意图;3 shows a schematic structural diagram of another disassembly push-pull device provided by an embodiment of the present application;
图4示出了本申请实施例提供的一种电池的结构示意图;FIG. 4 shows a schematic structural diagram of a battery provided by an embodiment of the present application;
图5示出了图3中电池载板的结构示意图;FIG. 5 shows a schematic structural diagram of the battery carrier plate in FIG. 3;
图6示出了本申请实施例提供的一种旋转提升组件的结构示意图;FIG. 6 shows a schematic structural diagram of a rotary lifting assembly provided by an embodiment of the present application;
图7示出了本申请实施例提供的一种拆装换电机构的结构示意图;FIG. 7 shows a schematic structural diagram of a disassembly and assembly of a power exchange mechanism provided by an embodiment of the present application;
图8示出了本申请实施例提供的一种拆装转运机构的结构示意图;8 shows a schematic structural diagram of a disassembly and assembly transfer mechanism provided by an embodiment of the present application;
图9示出了本申请实施例提供的一种解锁状态下的锁止件的结构示意图;FIG. 9 shows a schematic structural diagram of a locking member in an unlocked state provided by an embodiment of the present application;
图10示出了本申请实施例提供的一种解锁件的结构示意图。FIG. 10 shows a schematic structural diagram of an unlocking member provided by an embodiment of the present application.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Some embodiments are claimed, but not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
本申请实施例提供的电池的拆装推拉装置,如图1所示,该拆装推拉装置1包括水平移动组件11、推拉组件12和移动支撑板141。水平移动组件11和推拉组件12相连,该水平移动组件11被配置为沿第一水平方向移动推拉组件12。推拉组件12适于与电池装置6(图中未示出)相连,该推拉组件12被配置为在水平移动组件11的带动下沿第一水平方向将电池装置6推进或拉出待换电车辆或电池仓储装置。移动支撑板141适于在电池装置6移动时支撑在该电池装置6的下方。As shown in FIG. 1 , the disassembly and assembly push-pull device for a battery provided by the embodiment of the present application includes a horizontal moving assembly 11 , a push-pull assembly 12 , and a moving support plate 141 . The horizontal moving assembly 11 is connected to the push-pull assembly 12, and the horizontal moving assembly 11 is configured to move the push-pull assembly 12 along the first horizontal direction. The push-pull assembly 12 is adapted to be connected with the battery device 6 (not shown in the figure), and the push-pull assembly 12 is configured to push the battery device 6 in or out of the vehicle to be swapped along the first horizontal direction driven by the horizontal movement assembly 11 or battery storage devices. The moving support plate 141 is adapted to be supported under the battery device 6 when the battery device 6 is moved.
本申请实施例中,第一水平方向即为电池装置6在拆装推拉装置1上的移动方向。当该拆装推拉装置1与电池仓储装置或待换电车辆对接时,该第一水平方向也可指电池装置6在电池仓储装置或待换电车辆上的移动方向。In the embodiment of the present application, the first horizontal direction is the movement direction of the battery device 6 on the detachable push-pull device 1 . When the removable push-pull device 1 is docked with the battery storage device or the vehicle to be replaced, the first horizontal direction may also refer to the moving direction of the battery device 6 on the battery storage device or the vehicle to be replaced.
本申请实施例提供的电池的拆装推拉装置,可沿第一水平方向移动电池装置6,以将电池装置6推进或拉出至待换电车辆或电池仓储装置中合适的位置处,从而更加可靠地实现电池装置6的拆装,提高了对待换电车辆的换电效率。The battery disassembly push-pull device provided in the embodiment of the present application can move the battery device 6 along the first horizontal direction, so as to push or pull the battery device 6 to a suitable position in the vehicle to be replaced or the battery storage device, so as to improve the The disassembly and assembly of the battery device 6 is reliably realized, and the power exchange efficiency of the vehicle to be exchanged is improved.
本申请实施例中,可选地,如图1所示,水平移动组件11可包括第一传动带113、滑动支架114和第一导轨115。其中,第一传动带113可缠绕在第一主动轮111和第一从动轮112之间,第一主动轮111和第一从动轮112可沿第一水平方向 并排布置,从而第一传动带113沿第一水平方向延伸。本申请的一些实施例中,主动轮、从动轮和传动带的组合可称为传动组,该传动组中的主动轮可被动力装置(如电机,或电机和减速器的组合)驱动进行旋转,以带动传动带和从动轮运动。该传动组可采用带传动,也可采用链传动。水平移动组件11中可以包括两组上述的传动组,两组传动组可沿第二水平方向对称设置,第二水平方向与第一水平方向垂直。并且两组传动组的主动轮之间可通过传动轴连接,以实现用一套动力装置驱动两套传动组。In the embodiment of the present application, optionally, as shown in FIG. 1 , the horizontal moving assembly 11 may include a first transmission belt 113 , a sliding bracket 114 and a first guide rail 115 . Wherein, the first transmission belt 113 may be wound between the first driving pulley 111 and the first driven pulley 112, and the first driving pulley 111 and the first driven pulley 112 may be arranged side by side along the first horizontal direction, so that the first transmission belt 113 along the A horizontal extension. In some embodiments of the present application, the combination of the driving wheel, the driven wheel and the transmission belt may be referred to as a transmission group, and the driving wheel in the transmission group may be driven by a power device (such as a motor, or a combination of a motor and a reducer) to rotate, In order to drive the movement of the transmission belt and the driven wheel. The transmission group can use belt drive or chain drive. The horizontal moving assembly 11 may include two groups of the above-mentioned transmission groups, and the two groups of transmission groups may be symmetrically arranged along the second horizontal direction, and the second horizontal direction is perpendicular to the first horizontal direction. And the driving wheels of the two sets of transmission groups can be connected by a transmission shaft, so that one set of power devices can drive the two sets of transmission groups.
滑动支架114可与第一传动带113和推拉组件12分别相连,滑动支架114可与第一导轨115滑动配合,第一导轨115可沿第一水平方向延伸。本申请的一些实施例中,滑动支架114可为门型支架,其两端可分别连接至水平移动组件11中沿第二水平方向对称设置的两组传动组。该滑动支架114上可具有滑槽,该滑槽可与第一导轨115实现滑动配合。The sliding bracket 114 can be connected with the first transmission belt 113 and the push-pull assembly 12 respectively, the sliding bracket 114 can be slidably matched with the first guide rail 115, and the first guide rail 115 can extend along the first horizontal direction. In some embodiments of the present application, the sliding bracket 114 can be a portal bracket, and two ends of the sliding bracket 114 can be respectively connected to two sets of transmission groups symmetrically arranged along the second horizontal direction in the horizontal moving assembly 11 . The sliding bracket 114 may have a sliding groove, and the sliding groove can realize sliding cooperation with the first guide rail 115 .
滑动支架114和第一传动带113之间可以通过多种形式实现连接。示例性地,滑动支架114和第一传动带113之间可具有L形连接片,该L形连接片的一端可连接在第一传动带113上,另一端可连接在滑动支架114的下端,从而第一传动带113运动可带动滑动支架114,以及与滑动支架114相连的推拉组件12运动。换言之,第一传动带113可被配置为通过滑动支架114带动推拉组件12沿第一导轨115移动。The connection between the sliding bracket 114 and the first transmission belt 113 can be realized in various forms. Exemplarily, there may be an L-shaped connecting piece between the sliding bracket 114 and the first transmission belt 113, one end of the L-shaped connecting piece may be connected to the first transmission belt 113, and the other end may be connected to the lower end of the sliding bracket 114, so that the first The movement of a transmission belt 113 can drive the sliding bracket 114 and the push-pull assembly 12 connected with the sliding bracket 114 to move. In other words, the first transmission belt 113 may be configured to drive the push-pull assembly 12 to move along the first guide rail 115 through the sliding bracket 114 .
可选地,如图2所示,推拉组件12可包括夹具121,该夹具121可与电池装置6中的拉扣64相连,并被配置为夹持该电池装置6,并拉动电池装置6沿第一水平方向移动。Optionally, as shown in FIG. 2 , the push-pull assembly 12 may include a clamp 121 , the clamp 121 may be connected to the pull button 64 in the battery device 6 and configured to clamp the battery device 6 and pull the battery device 6 along the The first horizontal movement.
如图1和图2所示,夹具121可包括两个夹具臂,两个夹具臂沿第二水平方向对称设置,该夹具121可由汽缸驱动进行开合。As shown in FIG. 1 and FIG. 2 , the clamp 121 may include two clamp arms, and the two clamp arms are symmetrically arranged along the second horizontal direction, and the clamp 121 may be driven by a cylinder to open and close.
两个夹具臂的结构可相同,示例性,每个夹具臂远离汽缸的一端可设置为锥形段,且该锥形段的顶部进行倒角处理,形成圆滑的凸出部,以减少该夹具121在电池装置6中的伸入量,同时避免夹具121夹持该拉扣64时刮擦电池载板63和拉扣64。每个夹具臂上还可设置有半圆形的凹陷部,该凹陷部位于该凸出部靠近汽缸的一侧。当夹具121被驱动闭合时,两个夹具臂上的凹陷部可形成通孔, 拉扣64可固定在该通孔内。The structure of the two gripper arms can be the same, for example, one end of each gripper arm away from the cylinder can be set as a tapered segment, and the top of the tapered segment is chamfered to form a smooth bulge to reduce the size of the gripper 121 in the battery device 6 , while avoiding scratching the battery carrier plate 63 and the pull button 64 when the clamp 121 clamps the pull button 64 . Each clamp arm can also be provided with a semi-circular concave portion, and the concave portion is located on the side of the protruding portion close to the cylinder. When the clamp 121 is driven to close, the recesses on the two clamp arms can form a through hole, and the pull tab 64 can be fixed in the through hole.
如图4所示,拉扣64可包括L型板和U型环,其中L型板的一个侧板水平延伸,并连接在电池载板63上,另一个侧板竖直向上延伸,并与U型环相连。该U型环的两端可沿竖直方向相对设置,以使该U型环远离L型板一侧的端部可以卡入夹具121的通孔内。夹具121夹持该U型环向远离L型板的方向移动,即L型板指向U型环端部的方向为电池装置6的方向。为了使推拉组件12稳定地移动电池装置6,该推拉组件12和拉扣64可沿第二水平方向对应设置有两组。可以理解的是,该夹具121也可通过拉扣64带动电池装置6沿第一水平方向往复移动。As shown in FIG. 4 , the pull button 64 may include an L-shaped plate and a U-shaped ring, wherein one side plate of the L-shaped plate extends horizontally and is connected to the battery carrier plate 63 , and the other side plate extends vertically upward and is connected with the battery carrier plate 63 . U-ring connected. Two ends of the U-shaped ring can be disposed opposite to each other in the vertical direction, so that the end of the U-shaped ring on the side away from the L-shaped plate can be clamped into the through hole of the fixture 121 . The clamp 121 clamps the U-shaped ring and moves in a direction away from the L-shaped plate, that is, the direction of the L-shaped plate toward the end of the U-shaped ring is the direction of the battery device 6 . In order to make the push-pull assembly 12 move the battery device 6 stably, the push-pull assembly 12 and the pull button 64 can be correspondingly provided in two groups along the second horizontal direction. It can be understood that the clamp 121 can also drive the battery device 6 to move back and forth along the first horizontal direction through the pull button 64 .
本申请的一些实施例中,如图3所示,夹具121可垂直于第一水平方向伸出,并可夹持电池装置6中的拉扣64。该拉扣64可相对电池载板63伸出一定的长度,从而夹具121可方便地夹持住该电池装置6从移动支撑板141的一端移动至另一端。当存在相互对接的两个拆装推拉装置1时,其中一个拆装推拉装置1中的夹具121可方便地夹持住位于另一个拆装推拉装置1边缘处的电池装置6的拉扣64。可以理解的是,夹具121和拉扣64的设置方式是相配合的,以方便夹具121夹持住拉扣64为准。例如,两个夹具臂也可沿竖直方向对称设置,而拉扣64中U型环的两端也可沿水平方向相对设置。In some embodiments of the present application, as shown in FIG. 3 , the clamp 121 can extend perpendicular to the first horizontal direction, and can clamp the pull button 64 in the battery device 6 . The pull button 64 can protrude a certain length relative to the battery carrier plate 63 , so that the clamp 121 can easily clamp the battery device 6 and move from one end of the moving support plate 141 to the other end. When there are two detachable push-pull devices 1 butted against each other, the clamp 121 in one of the detachable push-pull devices 1 can conveniently hold the pull button 64 of the battery device 6 located at the edge of the other detachable push-pull device 1 . It can be understood that, the arrangement of the clamp 121 and the pull buckle 64 is matched, so as to facilitate the clamp 121 to hold the pull buckle 64 . For example, the two clamp arms can also be arranged symmetrically in the vertical direction, and the two ends of the U-shaped ring in the buckle 64 can also be arranged opposite to each other in the horizontal direction.
可选地,如图1和图2所示,本申请的一些实施例中,该拆装推拉装置1可具有沿第一水平方向相互背对设置的两个推拉组件12(为方便区分,可分别称之为第一推拉组件和第二推拉组件),每个推拉组件12还可包括远离另一个推拉组件12伸出的推杆123;同一推拉组件12中的推杆123和夹具121的伸出方向相同。推杆123可抵接电池装置6中的电池载板63,并可被配置为推动电池装置6沿第一水平方向移动。如图4所示,电池载板63可包括沿水平方向设置的第一侧板631和沿竖直方向设置的第二侧板632,其中拉扣64可设置在第一侧板631上,推杆123可用于抵接第二侧板632,从而实现推动电池装置6沿第一水平方向移动。可以理解的是,同一推拉组件12中,夹具121拉动电池装置6的运动方向和推杆123推动电池装置6运动的方向相反。Optionally, as shown in FIG. 1 and FIG. 2 , in some embodiments of the present application, the dismounting and assembling push-pull device 1 may have two push-pull assemblies 12 (for convenience of distinction, the push-pull assembly 12 may be arranged opposite to each other along the first horizontal direction) (respectively referred to as the first push-pull assembly and the second push-pull assembly), each push-pull assembly 12 may further include a push rod 123 extending away from the other push-pull assembly 12; The exit direction is the same. The push rod 123 can abut against the battery carrier plate 63 in the battery device 6 and can be configured to push the battery device 6 to move in the first horizontal direction. As shown in FIG. 4 , the battery carrier plate 63 may include a first side plate 631 arranged in a horizontal direction and a second side plate 632 arranged in a vertical direction, wherein the pull button 64 may be arranged on the first side plate 631 to push The rod 123 can be used for abutting against the second side plate 632, so as to push the battery device 6 to move in the first horizontal direction. It can be understood that, in the same push-pull assembly 12 , the movement direction of the clamp 121 for pulling the battery device 6 is opposite to the direction in which the push rod 123 pushes the battery device 6 to move.
本申请的一些实施例中,当两个拆装推拉装置1对接,以实现将电池装置6从一个拆装推拉装置1转交至另一个拆装推拉装置1时,由于夹具121自身在第 一水平方向上具有一定的伸出长度,因此其中一个拆装推拉装置1中的夹具121难以将电池装置6直接从移动支撑板141的一端拉动到另一端,以供另一个拆装推拉装置1中的夹具121夹持。因此当两个拆装推拉装置1对接时,其中一个拆装推拉装置1(可称为第一拆装推拉装置)中第一推拉组件中的夹具121可将电池装置6拉动到移动支撑板141上,该第一推拉组件靠近待换电车辆或电池仓储装置。当该电池装置6被夹具121拉动至固定位置处后,将该电池装置6水平旋转而调头,从而以背对设置的第二推拉组件中的推杆123继续推动电池装置6沿同一方向移动,以靠近另一个拆装推拉装置1(可称为第二拆装推拉装置)。将该电池装置6水平旋转而调头的具体实现方式将在下文进行描述,此处不再赘述。In some embodiments of the present application, when the two dismountable push-pull devices 1 are butted to realize the transfer of the battery device 6 from one dismountable push-pull device 1 to another dismountable push-pull device 1, since the clamp 121 itself is at the first level There is a certain protruding length in the direction, so it is difficult for the clamp 121 in one of the disassembly and assembly of the push-pull device 1 to directly pull the battery device 6 from one end of the moving support plate 141 to the other end for the other disassembly and assembly of the push-pull device 1. The jig 121 clamps. Therefore, when the two dismountable push-pull devices 1 are docked, the clamp 121 in the first push-pull assembly in one of the dismountable push-pull devices 1 (which may be referred to as the first dismountable push-pull device) can pull the battery device 6 to the moving support plate 141 On the other hand, the first push-pull assembly is close to the vehicle to be replaced or the battery storage device. When the battery device 6 is pulled to a fixed position by the clamp 121, the battery device 6 is rotated horizontally and turned around, so as to continue to push the battery device 6 to move in the same direction with the push rod 123 in the second push-pull assembly disposed away from it. To be close to another removable push-pull device 1 (may be referred to as the second removable push-pull device). The specific implementation of turning the battery device 6 horizontally to turn around will be described below, and will not be repeated here.
可选地,如图2所示,至少一个推拉组件12还可包括解锁顶杆122,该解锁顶杆122可抵接并推动电池装置6中的解锁件65,并可被配置为从待换电车辆或电池仓储装置中解锁电池装置6。该解锁顶杆122的伸出方向可与解锁件65的设置方向相适配。示例性地,如图2所示,该解锁顶杆122可与同一推拉组件12中的夹具121的伸出方向相同。Optionally, as shown in FIG. 2 , at least one push-pull assembly 12 may further include an unlocking top rod 122 that can abut against and push the unlocking member 65 in the battery device 6 , and can be configured to remove from the to-be-replaced Unlock the battery unit 6 in an electric vehicle or a battery storage unit. The protruding direction of the unlocking top rod 122 may match the setting direction of the unlocking member 65 . Exemplarily, as shown in FIG. 2 , the unlocking top rod 122 may be in the same protruding direction as the clamp 121 in the same push-pull assembly 12 .
本申请的一些实施例中,该解锁顶杆122可只设置在靠近待换电车辆或电池仓储装置的推拉组件12中,以方便对电池装置6进行解锁。本申请的其他实施例中,每个推拉组件12中均可设置有解锁顶杆122。In some embodiments of the present application, the unlocking top rod 122 may only be disposed in the push-pull assembly 12 near the vehicle to be replaced or the battery storage device, so as to facilitate unlocking the battery device 6 . In other embodiments of the present application, each push-pull assembly 12 may be provided with an unlocking top rod 122 .
如图2所示,解锁顶杆122和推杆123可均为杆结构,且推杆123的直径可大于解锁顶杆122的直径。解锁顶杆122和推杆123可固定连接在滑动支架114上,以随滑动支架114一同移动,或者解锁顶杆122和推杆123也可分别由汽缸驱动进行伸缩。为上述汽缸提供动力的空压机可设置在电池仓储装置上。As shown in FIG. 2 , the unlocking top rod 122 and the push rod 123 may both be rod structures, and the diameter of the push rod 123 may be larger than the diameter of the unlocking top rod 122 . The unlocking top rod 122 and the push rod 123 can be fixedly connected to the sliding bracket 114 to move together with the sliding support 114 , or the unlocking top rod 122 and the pushing rod 123 can be driven by cylinders to expand and contract respectively. The air compressor that powers the aforementioned cylinders may be located on the battery storage device.
本申请的一些实施例中,如图1所示,为避免电池装置6在移动过程中发生偏转,该拆装推拉装置1可包括四个推拉组件12,每两个推拉组件12可为一组,每组推拉组件12在滑动支架114的一侧相互背对设置(即不同推拉组件12中的夹具121、解锁顶杆122和推杆123的延伸方向各自相反),不同组的推拉组件12分别在滑动支架114的相对两侧,沿第二水平方向相对设置,其中第二水平方向与第一水平方向垂直。本申请的其他实施例中,该拆装推拉装置中也可以只包括一个推拉组件,此时电池装置中的拉扣可设置在中间位置,以避免电池装置在 移动过程中发生偏转。In some embodiments of the present application, as shown in FIG. 1 , in order to prevent the battery device 6 from being deflected during movement, the dismounting push-pull device 1 may include four push-pull assemblies 12 , and each two push-pull assemblies 12 may be a set , each group of push-pull assemblies 12 are arranged opposite to each other on one side of the sliding bracket 114 (that is, the extension directions of the clamps 121 , the unlocking top rods 122 and the push rods 123 in different push-pull assemblies 12 are opposite to each other), and the push-pull assemblies 12 of different groups are respectively Opposite sides of the sliding bracket 114 are oppositely disposed along a second horizontal direction, wherein the second horizontal direction is perpendicular to the first horizontal direction. In other embodiments of the present application, the detachable push-pull device may also include only one push-pull assembly, and in this case, the pull button in the battery device may be set in a middle position to avoid deflection of the battery device during movement.
可选地,如图1所示,移动支撑板141上可具有导向滚轮142和支撑滚轮143。本申请实施例中,移动支撑板141、导向滚轮142和支撑滚轮143的组合可被称为辅助移动组件14。其中移动支撑板141可位于沿第二水平方向相对设置的两个第一导轨115之间。导向滚轮142可位于移动支撑板141的上端面并靠近移动支撑板141的外侧(即导向滚轮142位于移动支撑板141外侧边缘处,移动支撑板141的外侧为靠近第一导轨115的一侧),导向滚轮142可沿水平方向转动。支撑滚轮143可相对于导向滚轮142靠近移动支撑板141的内侧,即该导向滚轮142可位于支撑滚轮143和第一导轨115之间,支撑滚轮143可沿竖直方向转动。Optionally, as shown in FIG. 1 , the moving support plate 141 may have guide rollers 142 and support rollers 143 . In the embodiment of the present application, the combination of the moving support plate 141 , the guide rollers 142 and the support rollers 143 may be referred to as the auxiliary moving assembly 14 . The moving support plate 141 may be located between the two first guide rails 115 disposed opposite to each other along the second horizontal direction. The guide roller 142 may be located on the upper end surface of the moving support plate 141 and close to the outside of the moving support plate 141 (that is, the guide roller 142 is located at the outer edge of the moving support plate 141, and the outside of the moving support plate 141 is the side close to the first guide rail 115 ) , the guide roller 142 can rotate in the horizontal direction. The support roller 143 can be close to the inner side of the moving support plate 141 relative to the guide roller 142 , that is, the guide roller 142 can be located between the support roller 143 and the first guide rail 115 , and the support roller 143 can rotate in the vertical direction.
本申请的一些实施例中,该导向滚轮142在竖直方向上的高度可大于支撑滚轮143在竖直方向上的高度。示例性地,该移动支撑板141的分别靠近一个第一导轨115的相对两侧可设置有凸起部,以将导向滚轮142设置在该凸起部上。当电池装置6放置在移动支撑板141上时,电池载板63的下端面可与该支撑滚轮143相抵,以便电池装置6可在该支撑滚轮143上进行移动。电池载板63中第一侧板631的侧端面可与导向滚轮142相接触,通过该导向滚轮142的转动,降低电池装置6在该移动支撑板141上移动所受的摩擦力。本申请的其他实施例中,该支撑滚轮还可为支撑滚珠,包括支撑底座和滚珠,其中支撑底座可设置在移动支撑板上,滚珠可设置在该支撑底座中,并可沿各个方向转动。In some embodiments of the present application, the height of the guide roller 142 in the vertical direction may be greater than the height of the support roller 143 in the vertical direction. Exemplarily, two opposite sides of the moving support plate 141 adjacent to one of the first guide rails 115 may be provided with raised portions, so that the guide rollers 142 are arranged on the raised portions. When the battery device 6 is placed on the moving support plate 141 , the lower end surface of the battery carrier plate 63 can abut against the support roller 143 , so that the battery device 6 can move on the support roller 143 . The side end surface of the first side plate 631 of the battery carrier plate 63 can be in contact with the guide roller 142 , and the rotation of the guide roller 142 reduces the friction force of the battery device 6 moving on the moving support plate 141 . In other embodiments of the present application, the support roller can also be a support ball, including a support base and a ball, wherein the support base can be set on the moving support plate, and the ball can be set in the support base and can rotate in various directions.
本申请的一些实施例中,移动支撑板141和第一导轨115可分别位于传动组的两侧,并均与第一主动轮111和第一从动轮112相连,以该拆装推拉装置1整体可以被稳定地沿竖直方向移动。进一步地,第一导轨115设置在传动组的外侧,可以增大电池装置6的可移动空间,从而减小拆装推拉装置1的体积。In some embodiments of the present application, the moving support plate 141 and the first guide rail 115 may be located on both sides of the transmission group, respectively, and are connected to the first driving wheel 111 and the first driven wheel 112, so that the disassembly and assembly of the push-pull device 1 is integral. Can be moved stably in the vertical direction. Further, the first guide rail 115 is arranged on the outer side of the transmission group, which can increase the movable space of the battery device 6 , thereby reducing the volume of the disassembly and assembly of the push-pull device 1 .
可选地,如图1所示,拆装推拉装置1还可包括水平调整组件13,该水平调整组件13可被配置为调整推拉组件12在第二水平方向上的位置,该第二水平方向与第一水平方向垂直。水平调整组件13可包括第二导轨131、滑动底座132和曲柄连杆133。其中第二导轨131可位于滑动支架114的上端面,并可与滑动底座132滑动配合。滑动底座132的上端可连接曲柄连杆133,滑动底座132的下端可连接推拉组件12。本申请的一些实施例中,滑动支架114可穿过滑动底座132的 上端和下端之间的部分以贯穿滑动底座132,从而滑动支架114可通过滑动底座132带动推拉组件12沿第一水平方向移动。Optionally, as shown in FIG. 1 , the dismounting and assembling push-pull device 1 may further include a level adjustment assembly 13, and the level adjustment assembly 13 may be configured to adjust the position of the push-pull assembly 12 in a second horizontal direction, the second horizontal direction perpendicular to the first horizontal direction. The leveling assembly 13 may include a second guide rail 131 , a sliding base 132 and a crank link 133 . The second guide rail 131 can be located on the upper end surface of the sliding bracket 114 and can be slidably matched with the sliding base 132 . The upper end of the sliding base 132 can be connected to the crank connecting rod 133 , and the lower end of the sliding base 132 can be connected to the push-pull assembly 12 . In some embodiments of the present application, the sliding bracket 114 can pass through the part between the upper end and the lower end of the sliding base 132 to penetrate the sliding base 132 , so that the sliding bracket 114 can drive the push-pull assembly 12 to move in the first horizontal direction through the sliding base 132 .
本申请的一些实施例中,曲柄连杆133可设置在滑动支架114的上端面,并可包括曲柄盘1331和相向设置的两个连杆1332。两个连杆1332的一端可各自连接至曲柄盘1331,另一端可分别连接至两侧的滑动底座132。曲柄盘1331可被电机驱动进行旋转,以带动连杆1332与曲柄盘1331相连的一端进行旋转。当两个连杆1332在第二水平方向上的相对距离减小时,连杆1332与滑动底座132相连的一端可带动滑动底座132沿第二导轨131相互靠近地移动。滑动底座132的下端可具有安装平台,夹具121、解锁顶杆122,以及选择性设置的推杆123可设置在该安装平台上,从而滑动底座132的移动可带动夹具121、解锁顶杆122和推杆123移动,以方便地通过解锁顶杆122对电池装置6进行解锁,并通过夹具121和推杆123推动和拉动电池装置6。换言之,曲柄连杆133可被配置为通过滑动底座132带动推拉组件12沿第二水平方向移动。In some embodiments of the present application, the crank connecting rod 133 may be disposed on the upper end surface of the sliding bracket 114, and may include a crank plate 1331 and two connecting rods 1332 disposed opposite to each other. One end of the two connecting rods 1332 can be connected to the crank plate 1331 respectively, and the other end can be connected to the sliding bases 132 on both sides respectively. The crank plate 1331 can be driven by the motor to rotate, so as to drive the end of the connecting rod 1332 connected with the crank plate 1331 to rotate. When the relative distance between the two connecting rods 1332 in the second horizontal direction decreases, one end of the connecting rod 1332 connected to the sliding base 132 can drive the sliding base 132 to move closer to each other along the second guide rail 131 . The lower end of the sliding base 132 may have a mounting platform on which the clamp 121, the unlocking top rod 122, and the optional push rod 123 may be arranged, so that the movement of the sliding base 132 can drive the clamp 121, the unlocking top rod 122 and the The push rod 123 moves to easily unlock the battery device 6 through the unlocking jack 122 , and pushes and pulls the battery device 6 through the clamp 121 and the push rod 123 . In other words, the crank connecting rod 133 may be configured to drive the push-pull assembly 12 to move in the second horizontal direction through the sliding base 132 .
可选地,如图1、图3和图6所示,拆装推拉装置1还可包括旋转提升组件15,该旋转提升组件15可被配置为使电池装置6水平旋转而调头。旋转提升组件15可包括固定支架151、升降气缸152和回转盘153。固定支架151可位于移动支撑板141的下方,并可位于沿第二水平方向相对设置的两个第一导轨115之间。本申请的一些实施例中,该固定支架151可具有凹槽1511和位于该凹槽1511的两侧的延伸部1512,该延伸部1512可与下文所述的竖直提升装置2中的提升支撑板24或竖向调整装置4相连,并位于该提升支撑板24的下方,以使该竖直提升装置2可带动该旋转提升组件15沿竖直方向移动。Optionally, as shown in FIGS. 1 , 3 and 6 , the detachable push-pull device 1 may further include a rotary lift assembly 15 , which may be configured to rotate the battery device 6 horizontally to turn around. The rotary lift assembly 15 may include a fixed bracket 151 , a lift cylinder 152 and a rotary disk 153 . The fixed bracket 151 may be located below the moving support plate 141 and may be located between the two first guide rails 115 disposed opposite to each other along the second horizontal direction. In some embodiments of the present application, the fixing bracket 151 can have a groove 1511 and extension parts 1512 located on both sides of the groove 1511 , and the extension parts 1512 can be connected with the lifting support in the vertical lifting device 2 described below. The plate 24 or the vertical adjusting device 4 is connected and located below the lifting support plate 24, so that the vertical lifting device 2 can drive the rotating lifting assembly 15 to move in the vertical direction.
升降气缸152可与固定支架151和移动支撑板141分别相连,并可通过移动支撑板141带动电池装置6沿竖直方向移动。回转盘153可与移动支撑板141相连,并可通过移动支撑板141带动电池装置6旋转。The lifting cylinder 152 can be connected with the fixed bracket 151 and the moving support plate 141 respectively, and can drive the battery device 6 to move in the vertical direction through the moving support plate 141 . The rotary disk 153 can be connected with the moving support plate 141 , and can drive the battery device 6 to rotate through the moving support plate 141 .
本申请实施例中,如图3所示地,旋转提升组件15可通过升降气缸152将移动支撑板141整体沿竖直方向移动,使该移动支撑板141脱离提升支撑板24,并可通过回转盘153将移动支撑板141整体进行旋转,以带动电池装置6移动和旋转。进一步地,为了避免移动支撑板141周围的结构影响该移动支撑板141的旋 转,可将移动支撑板141设置为圆形,或将该移动支撑板141的拐角处圆滑处理。In the embodiment of the present application, as shown in FIG. 3 , the rotary lift assembly 15 can move the moving support plate 141 in the vertical direction as a whole through the lift cylinder 152, so that the moving support plate 141 is separated from the lift support plate 24, and can be moved through the return The turntable 153 rotates the moving support plate 141 as a whole to drive the battery device 6 to move and rotate. Further, in order to prevent the structure around the moving support plate 141 from affecting the rotation of the moving support plate 141, the moving support plate 141 can be set in a circular shape, or the corners of the moving support plate 141 can be rounded.
或者,如图1所示地,该移动支撑板41可包括支撑盘1411,该支撑盘1411可与升降气缸152和回转盘153分别相连,并可由升降气缸152驱动沿竖直方向移动,由回转盘153带动旋转。具体地,如图1所示,该移动支撑板141可包括可活动的支撑盘1411以及固定安设的固定板1412。该固定板1412的中部可具有与支撑盘1411相配合的开口,支撑盘1411可通过该开口沿竖直方向移动。当升降气缸152不动作时,支撑盘1411的上端面可与固定板1412的上端面齐平。Alternatively, as shown in FIG. 1 , the moving support plate 41 may include a support plate 1411, which may be connected with the lift cylinder 152 and the rotary disc 153, respectively, and may be driven by the lift cylinder 152 to move in the vertical direction, and is driven by the lift cylinder 152. The turntable 153 is driven to rotate. Specifically, as shown in FIG. 1 , the moving support plate 141 may include a movable support plate 1411 and a fixed plate 1412 that is fixedly installed. The middle portion of the fixing plate 1412 may have an opening matched with the support plate 1411, and the support plate 1411 may move in a vertical direction through the opening. When the lifting cylinder 152 is inactive, the upper end surface of the support plate 1411 can be flush with the upper end surface of the fixing plate 1412 .
本申请的一些实施例中,如图1、图3和图6所示,升降气缸152和回转盘153可位于该固定支架151的凹槽1511内。升降气缸152可穿过回转盘153中部的通孔后,连接至移动支撑板141(具体可为支撑盘1411)的中部。该升降气缸3152也可由电池仓储装置上的空压机驱动,从而该升降气缸152的活塞杆升降可带动移动支撑板141在竖直方向移动。升降气缸152和移动支撑板141之间可铰接连接,以避免影响移动支撑板141旋转。In some embodiments of the present application, as shown in FIG. 1 , FIG. 3 and FIG. 6 , the lifting cylinder 152 and the rotating disc 153 may be located in the groove 1511 of the fixing bracket 151 . The lift cylinder 152 can be connected to the middle of the moving support plate 141 (specifically, the support plate 1411 ) after passing through the through hole in the middle of the rotary disk 153 . The lifting cylinder 3152 can also be driven by an air compressor on the battery storage device, so that the lifting and lowering of the piston rod of the lifting cylinder 152 can drive the moving support plate 141 to move in the vertical direction. The lift cylinder 152 and the moving support plate 141 can be hingedly connected to avoid affecting the rotation of the moving support plate 141 .
本申请的其他实施例中,回转盘153和移动支撑板141之间可通过支撑杆固定连接,当回转盘153被动力装置(如旋转电机)驱动旋转时,带动移动支撑板141旋转。移动支撑板141被升降气缸152驱动沿竖直方向移动时,可带动回转盘153一同沿竖直方向移动,同时回转盘153和动力装置之间的连接不脱离。In other embodiments of the present application, the rotary disk 153 and the moving support plate 141 can be fixedly connected by a support rod. When the rotary disk 153 is driven to rotate by a power device (eg, a rotating motor), the moving support plate 141 is driven to rotate. When the moving support plate 141 is driven by the lift cylinder 152 to move in the vertical direction, it can drive the rotary disk 153 to move in the vertical direction together, and the connection between the rotary disk 153 and the power device is not disengaged.
本申请实施例中,可选地,如图6所示,旋转提升组件15还可包括回转支撑155、升降导向轴156和导向轴套157。其中回转支撑155可与固定支架151和回转盘153相连。本申请的一些实施例中,回转支撑155可连接回转盘153的下端面,并可位于该固定支架151的凹槽1511内。该回转支撑155内还可设置有与回转盘153相连的蜗轮蜗杆结构,该蜗轮蜗杆结构可被动力装置驱动以实现该回转盘153的旋转。In the embodiment of the present application, optionally, as shown in FIG. 6 , the rotary lifting assembly 15 may further include a slewing support 155 , a lifting guide shaft 156 and a guide bushing 157 . The slewing support 155 can be connected with the fixed bracket 151 and the slewing disk 153 . In some embodiments of the present application, the swivel support 155 can be connected to the lower end surface of the swivel disk 153 and can be located in the groove 1511 of the fixing bracket 151 . The slewing support 155 can also be provided with a worm gear structure connected with the slewing disc 153 , and the worm gear and worm structure can be driven by a power device to realize the rotation of the slewing disc 153 .
导向轴套157可与回转盘153相连,升降导向轴156可与移动支撑板141相连,并可沿竖直方向延伸贯穿导向轴套157和回转盘153。本申请的一些实施例中,升降导向轴156的一端可与移动支撑板141(具体可为支撑盘1411)的下端面相连,另一端可向下穿过导向轴套157和回转盘153伸入至回转支撑155中。导向轴套157可位于回转盘153的上端面。该升降导向轴156和导向轴套157可避免 移动支撑板141在旋转升降的过程中发生倾斜,同时可以实现以回转盘153的旋转带动移动支撑板141旋转。The guide bushing 157 can be connected with the rotary disc 153 , the lifting guide shaft 156 can be connected with the moving support plate 141 , and can extend through the guide bushing 157 and the rotary disc 153 in the vertical direction. In some embodiments of the present application, one end of the lifting guide shaft 156 may be connected to the lower end surface of the moving support plate 141 (specifically, the support plate 1411 ), and the other end may extend downward through the guide bush 157 and the rotary disk 153 . into the slewing support 155. The guide bushing 157 may be located on the upper end surface of the rotary disk 153 . The lifting guide shaft 156 and the guide bushing 157 can prevent the moving support plate 141 from tilting in the process of rotating and lifting, and can realize the rotation of the rotating disk 153 to drive the moving support plate 141 to rotate.
可选地,如图6所示,支撑盘1411上还可具有定位销154,定位销154适于与如图5所示的电池装置6上的定位孔61配合,以对电池装置6进行限位,避免在旋转提升组件15反向旋转电池装置6的过程中,电池装置6相对于该面积较小的支撑盘1411移动或从支撑盘1411上滑落。定位销154的顶端可低于支撑滚轮143的顶端在竖直方向上的高度,从而当升降气缸152不动作时,定位销154不会影响电池装置6在移动支撑板141上的运动。Optionally, as shown in FIG. 6 , the support plate 1411 may further have positioning pins 154 , and the positioning pins 154 are adapted to cooperate with the positioning holes 61 on the battery device 6 as shown in FIG. 5 , so as to limit the battery device 6 position to prevent the battery device 6 from moving relative to the supporting plate 1411 with a smaller area or slipping off the supporting plate 1411 during the reverse rotation of the battery device 6 by the rotating lifting assembly 15 . The top of the positioning pin 154 may be lower than the vertical height of the top of the supporting roller 143 , so that when the lifting cylinder 152 is inactive, the positioning pin 154 will not affect the movement of the battery device 6 on the moving support plate 141 .
本申请实施例提供的电池的拆装推拉装置,可沿第一水平方向移动电池装置6,以将电池装置6推进或拉出至待换电车辆或电池仓储装置中合适的位置处,从而更加可靠地实现电池装置6的拆装,提高了对待换电车辆的换电效率。The battery disassembly push-pull device provided in the embodiment of the present application can move the battery device 6 along the first horizontal direction, so as to push or pull the battery device 6 to a suitable position in the vehicle to be replaced or the battery storage device, so as to improve the The disassembly and assembly of the battery device 6 is reliably realized, and the power exchange efficiency of the vehicle to be exchanged is improved.
本申请实施例还提供一种拆装换电机构,包括如上所述的拆装推拉装置1。该拆装换电机构可被配置为从待换电车辆中获取电池装置6并移交至拆装转运机构,从拆装转运机构获取另一电池装置6并安装至待换电车辆中。拆装转运机构将在下文进行描述,此处不再赘述。The embodiment of the present application also provides a disassembly and assembly of a power exchange mechanism, including the disassembly and assembly push-pull device 1 as described above. The detachable power exchange mechanism may be configured to obtain the battery device 6 from the vehicle to be swapped and hand it over to the detachable transfer mechanism, and to obtain another battery device 6 from the detachable transfer mechanism and install it into the vehicle to be swapped. The disassembly and assembly transfer mechanism will be described below, and will not be repeated here.
如图7所示,该拆装换电机构还可包括摄像头5,其中摄像头5可与拆装推拉装置1相连,并可被配置为获取待换电车辆相对于拆装推拉装置1的位置图像,以使该拆装推拉装置1对准待换电车辆中的电池装置6。As shown in FIG. 7 , the dismounting and replacing mechanism may further include a camera 5 , wherein the camera 5 can be connected to the dismounting push-pull device 1 and can be configured to obtain a position image of the vehicle to be replaced relative to the dismountable push-pull device 1 , so that the removable push-pull device 1 is aligned with the battery device 6 in the vehicle to be replaced.
本申请的一些实施例中,摄像头5可设置在拆装推拉装置1的移动支撑板141靠近待换电车辆的一侧,以方便地获取待换电车辆的位置图像,尤其是待换电车辆中电池装置6的位置图像。或者,摄像头5可分别设置在移动支撑板141的相对的两侧上,其中一侧的摄像头5可用于获取待换电车辆的位置图像,另一侧的摄像头5可用于对准拆装转运机构中的电池装置6的位置。In some embodiments of the present application, the camera 5 may be disposed on the side of the moving support plate 141 of the dismounting and assembling push-pull device 1 close to the vehicle to be swapped, so as to conveniently obtain a position image of the vehicle to be swapped, especially the vehicle to be swapped Image of the position of the battery unit 6 in the middle. Alternatively, the cameras 5 can be respectively disposed on opposite sides of the moving support plate 141, wherein the camera 5 on one side can be used to obtain the position image of the vehicle to be replaced, and the camera 5 on the other side can be used to align the disassembly and transfer mechanism The position of the battery unit 6 in .
可选地,如图7所示,该拆装换电机构还可包括竖向调整装置4,该竖向调整装置4可被配置为根据位置图像调整拆装推拉装置1在竖直方向上的位置。从而可以调整拆装推拉装置1中的推拉组件12在竖直方向上的位置。推拉组件12在水平方向上的位置可由上述的水平调整组件13进行调整。Optionally, as shown in FIG. 7 , the detachable power exchange mechanism may further include a vertical adjustment device 4, and the vertical adjustment device 4 may be configured to adjust the vertical direction of the detachable push-pull device 1 according to the position image. Location. Thus, the vertical position of the push-pull assembly 12 in the removable push-pull device 1 can be adjusted. The position of the push-pull assembly 12 in the horizontal direction can be adjusted by the above-mentioned horizontal adjustment assembly 13 .
该拆装换电机构还可包括控制系统,该控制系统可处理摄像头5获取的位置图像,并根据该位置图像计算拆装推拉装置1相对于待换电车辆(或指定充电仓)的偏差数据,通过控制竖向调整装置4和水平调整组件13中的动力装置运动,以调整拆装推拉装置1中的推拉组件12的位置,直至推拉组件12和待换电车辆(或指定充电仓)之间的位置符合对接精度要求。需要说明的是,该控制系统也可以对下述的拆装转运机构进行控制。The dismounting and replacing mechanism may further include a control system, which can process the position image obtained by the camera 5 and calculate the deviation data of the dismounting push-pull device 1 relative to the vehicle to be replaced (or the designated charging compartment) according to the position image. , by controlling the movement of the power device in the vertical adjustment device 4 and the horizontal adjustment assembly 13, to adjust the position of the push-pull assembly 12 in the disassembly and assembly push-pull device 1, until the push-pull assembly 12 and the vehicle to be replaced (or designated charging compartment) The position between them meets the requirements of docking accuracy. It should be noted that the control system can also control the following disassembly and transfer mechanism.
可选地,如图7所示,竖向调整装置4可包括沿竖直方向延伸的第二传动带43。该第二传动带43可缠绕在第二主动轮41和第二从动轮42之间,第二主动轮41和第二从动轮42沿竖直方向并排布置。第二传动带43可与拆装推拉装置1相连,第二传动带43可被配置为带动拆装推拉装置1沿竖直方向移动。该第二主动轮41、第二从动轮42和第二传动带43可为一传动组,其同样可为带传动或链传动。Optionally, as shown in FIG. 7 , the vertical adjustment device 4 may include a second transmission belt 43 extending in the vertical direction. The second transmission belt 43 can be wound between the second driving pulley 41 and the second driven pulley 42, and the second driving pulley 41 and the second driven pulley 42 are arranged side by side in the vertical direction. The second transmission belt 43 can be connected with the disassembly push-pull device 1 , and the second transmission belt 43 can be configured to drive the disassembly push-pull device 1 to move in the vertical direction. The second driving wheel 41 , the second driven wheel 42 and the second transmission belt 43 can be a transmission group, which can also be a belt drive or a chain drive.
本申请的一些实施例中,该第二传动带43可沿竖直方向设置在框型支架上,且该第二传动带43可在第二水平方向上相对设置有两组,分别沿该框型支架竖直方向上的相对两侧设置。该框型支架可为位置固定的框架,拆装推拉装置1可容纳在该固定的框架内。In some embodiments of the present application, the second transmission belt 43 may be disposed on the frame-shaped bracket in the vertical direction, and two sets of the second transmission belt 43 may be disposed opposite to each other in the second horizontal direction, along the frame-shaped bracket respectively. Set on opposite sides in the vertical direction. The frame-shaped bracket can be a frame with a fixed position, and the detachable push-pull device 1 can be accommodated in the fixed frame.
该竖向调整装置4还可包括传动轴44和第四传动带45。其中传动轴44的两端可分别连接两组第二传动带43。具体地,传动轴44的两端可分别连接两组传动组中的第二主动轮41,该传动轴44可随第三主动轮41同步转动。The vertical adjustment device 4 may further include a transmission shaft 44 and a fourth transmission belt 45 . The two ends of the transmission shaft 44 can be respectively connected with two sets of second transmission belts 43 . Specifically, both ends of the transmission shaft 44 can be respectively connected to the second driving wheels 41 in the two transmission groups, and the transmission shaft 44 can rotate synchronously with the third driving wheels 41 .
第四传动带45可与其中一个第二传动带43传动连接。具体地,第四传动带45可与两组传动组中的一个第三主动轮41相连,并且该第四传动带45可被动力装置驱动转动,从而带动与之相连的第三主动轮41转动,并通过传动轴44带动另一个第三主动轮41转动。也即是该第四传动带45相可被配置为带动传动轴44和两组第二传动带43转动,从而可以节省一套动力装置。The fourth transmission belt 45 can be drivingly connected with one of the second transmission belts 43 . Specifically, the fourth transmission belt 45 can be connected with a third driving wheel 41 in the two transmission groups, and the fourth transmission belt 45 can be driven to rotate by the power device, thereby driving the third driving wheel 41 connected to it to rotate, and The other third driving wheel 41 is driven to rotate by the transmission shaft 44 . That is, the fourth transmission belt 45 can be configured to drive the transmission shaft 44 and the two sets of second transmission belts 43 to rotate, thereby saving a set of power devices.
本申请的一些实施例中,如图7所示,该第二传动带43可与拆装推拉装置1中的移动支撑板141相连,通过带动移动支撑板141移动来调整拆装推拉装置1在竖直方向上的位置。In some embodiments of the present application, as shown in FIG. 7 , the second transmission belt 43 can be connected to the moving support plate 141 in the dismounting push-pull device 1 , and the moving support plate 141 is driven to move to adjust the vertical position of the dismountable push-pull device 1 . position in the straight direction.
具体地,该第二传动带43可连接至移动支撑板141的相对两侧的中部,并且 移动支撑板141和框型支架的沿竖直方向延伸的四条棱边之间滑动配合,以使该移动支撑板141在移动过程中可以保持平衡。本申请的一些实施例中,该竖向调整装置4还可包括位于该移动支撑板141下方的承载板,该承载板可用于承载拆装推拉装置1。第二传动带43可与该承载板相连,通过该承载板与框型支架之间的配合以方便地整体移动该拆装推拉装置1。Specifically, the second transmission belt 43 can be connected to the middle of the opposite sides of the moving support plate 141, and the moving support plate 141 and the four vertical edges of the frame-shaped bracket extending in the vertical direction are slidably fitted, so that the moving support plate 141 can be moved The support plate 141 can maintain balance during the movement. In some embodiments of the present application, the vertical adjustment device 4 may further include a bearing plate located below the moving support plate 141 , and the bearing plate may be used to carry the disassembly and assembly push-pull device 1 . The second transmission belt 43 can be connected with the carrying plate, and the dismounting push-pull device 1 can be moved as a whole conveniently through the cooperation between the carrying plate and the frame-shaped bracket.
本申请实施例还提供一种拆装转运机构,包括如上所述的拆装推拉装置1。该拆装转运机构可被配置为将从拆装换电机构获取的电池装置放置到电池仓储装置,并将从电池仓储装置获取的另一电池装置移交至拆装换电机构。The embodiment of the present application also provides a disassembly and assembly transfer mechanism, including the disassembly and assembly push-pull device 1 as described above. The detachable transfer mechanism may be configured to place the battery device obtained from the detachable power exchange mechanism to the battery storage device, and to hand over another battery device obtained from the battery storage device to the detachable power exchange mechanism.
如图8所示,该电池拆装装置还可包括竖直提升装置2和水平移动装置3。其中,竖直提升装置2可与拆装推拉装置1相连,该竖直提升装置2可被配置为沿竖直方向移动拆装推拉装置1。水平移动装置3可与竖直提升装置2的下端相连,该水平移动装置3被配置为沿第二水平方向移动拆装推拉装置1和竖直提升装置2,第一水平方向与第二水平方向垂直。As shown in FIG. 8 , the battery dismounting device may further include a vertical lifting device 2 and a horizontal moving device 3 . Wherein, the vertical lifting device 2 can be connected with the detachable push-pull device 1 , and the vertical lifting device 2 can be configured to move the detachable push-pull device 1 along the vertical direction. The horizontal moving device 3 can be connected with the lower end of the vertical lifting device 2, and the horizontal moving device 3 is configured to move the dismounting push-pull device 1 and the vertical lifting device 2 along a second horizontal direction, the first horizontal direction and the second horizontal direction vertical.
本申请的一些实施例中,待换电车辆换电时可停靠在预定停放区域,拆装换电机构可位于预定停放区域的一侧,以靠近待换电车辆,拆装转运机构可位于拆装换电机构远离该待换电车辆的一侧,且该拆装转运机构可位于电池仓储装置的两个充电架之间,从而与电池仓储装置对接的拆装推拉装置1从两侧均可获取电池装置6,有效提高了换电效率。In some embodiments of the present application, the vehicle to be replaced can be parked in a predetermined parking area when the battery is replaced, the disassembly and replacement mechanism can be located on one side of the predetermined parking area to be close to the vehicle to be replaced, and the disassembly and transfer mechanism can be located in the disassembly and assembly transfer mechanism. The installation and replacement mechanism is far from the side of the vehicle to be replaced, and the removal and installation transfer mechanism can be located between the two charging racks of the battery storage device, so that the removable push-pull device 1 docked with the battery storage device can be removed from both sides. Obtaining the battery device 6 effectively improves the power exchange efficiency.
可以理解的是,拆装推拉装置1通过竖直提升装置2和水平移动装置3将该电量已耗尽的电池装置6移动并安装到电池仓储装置中的第一指定位置(例如电池仓储装置中无电池装置6存储的指定充电仓位置),并从电池仓储装置中的第二指定位置(例如电池仓储装置中有电池装置6存储的指定充电仓位置)处获取充满电的电池装置6。为了进一步提高换电效率以及电池仓储装置的容量。本申请的一些实施例中,与待换电车辆对接的每个拆装推拉单元1可对应两个或以上的与电池仓储装置对接的拆装推拉装置1,从而可以同时进行从待换电车辆和电池仓储装置中拆装电池装置6,使得第一指定位置和第二指定位置可为电池仓储装置中的同一位置。It can be understood that the disassembling and assembling push-pull device 1 moves and installs the battery device 6 that has been discharged into the first designated position in the battery storage device (for example, in the battery storage device) through the vertical lifting device 2 and the horizontal moving device 3. The designated charging compartment location without the battery device 6 stored), and the fully charged battery device 6 is obtained from the second designated location in the battery storage device (eg, the battery storage device has a designated charging compartment location stored in the battery device 6). In order to further improve the power exchange efficiency and the capacity of the battery storage device. In some embodiments of the present application, each dismounting push-pull unit 1 docked with the vehicle to be swapped may correspond to two or more dismountable push-pull devices 1 docked with the battery storage device, so that the vehicle to be swapped can be removed from the vehicle at the same time. The battery device 6 is disassembled and installed in the battery storage device, so that the first designated position and the second designated position can be the same position in the battery storage device.
类似地,该拆装转运机构中的拆装推拉装置1上也可设置有摄像头,该摄像头可获取充电仓位置相对于该拆装推拉装置1的位置图像,以使该拆装推拉装置1对准指定充电仓位置,提高从电池仓储装置中推进或拉出电池装置6的准确性。该摄像头也可设置在移动支撑板141的相对的两侧上。Similarly, the dismounting push-pull device 1 in the dismounting and transferring mechanism can also be provided with a camera, and the camera can obtain the position image of the position of the charging compartment relative to the dismounting push-pull device 1, so that the dismounting push-pull device 1 can be paired with Precisely designate the location of the charging compartment to improve the accuracy of pushing or pulling the battery unit 6 from the battery storage unit. The cameras may also be provided on opposite sides of the moving support plate 141 .
可选地,如图8所示,竖直提升装置2可包括第三传动带23和提升支撑板24。其中第三传动带23可缠绕在第三主动轮21和第三从动轮22之间,第三主动轮21和第三从动轮22可沿竖直方向并排布置,从而第三传动带23可沿竖直方向延伸。该第三传动带23可被配置为通过提升支撑板24带动拆装推拉装置1沿竖直方向移动。Optionally, as shown in FIG. 8 , the vertical lifting device 2 may include a third transmission belt 23 and a lifting support plate 24 . The third transmission belt 23 can be wound between the third driving pulley 21 and the third driven pulley 22, and the third driving pulley 21 and the third driven pulley 22 can be arranged side by side in the vertical direction, so that the third transmission belt 23 can be vertically arranged direction extension. The third transmission belt 23 can be configured to drive the dismounting push-pull device 1 to move in the vertical direction by lifting the support plate 24 .
该第三主动轮21、第三从动轮22和第三传动带23可为一传动组,其同样可为带传动或链传动。本申请的一些实施例中,该传动组可沿竖直方向设置在框型支架上,该传动组可设置为四组,分别沿该框型支架中沿竖直方向延伸的四条棱边设置。本申请的其他实施例中,竖直提升装置2可与竖向调整装置4的实施方式类似。竖直提升装置2可用于实现在拆装推拉装置1在竖直方向的大幅度移动,而竖向调整装置4可用于实现在拆装推拉装置1在竖直方向的小幅度位置调整,因此竖直提升装置2和竖向调整装置4所采用的框型支架的尺寸可能不同。The third driving wheel 21 , the third driven wheel 22 and the third transmission belt 23 can be a transmission group, which can also be a belt drive or a chain drive. In some embodiments of the present application, the transmission group may be arranged on the frame-shaped support along the vertical direction, and the transmission group may be arranged in four groups, which are respectively arranged along four edges of the frame-shaped support extending in the vertical direction. In other embodiments of the present application, the vertical lifting device 2 may be similar to the implementation of the vertical adjusting device 4 . The vertical lifting device 2 can be used to realize a large movement in the vertical direction during the disassembly and assembly of the push-pull device 1, and the vertical adjustment device 4 can be used to realize a small amplitude position adjustment in the vertical direction during the disassembly and assembly of the push-pull device 1. The size of the frame-shaped brackets used by the straight lifting device 2 and the vertical adjusting device 4 may be different.
提升支撑板24可与第三传动带23和拆装推拉装置1分别相连。示例性地,如图1所示,该提升支撑板24可与辅助移动组件14中的移动支撑板141的下端面相连,且该提升支撑板24的下端面可与旋转提升组件15中的固定支架151相连。The lifting support plate 24 can be connected with the third transmission belt 23 and the dismounting push-pull device 1 respectively. Exemplarily, as shown in FIG. 1 , the lifting support plate 24 can be connected with the lower end surface of the moving support plate 141 in the auxiliary moving assembly 14 , and the lower end surface of the lifting support plate 24 can be connected with the fixed rotating lifting assembly 15 . The brackets 151 are connected.
本申请的一些实施例中,如图1和8所示,该提升支撑板24和第三传动带23之间还可进一步通过连接板25相连。示例性地,该连接板25可为L形连接板,该L形连接板与框型支架竖直方向上的棱边贴合,并可沿该棱边移动。提升支撑板24上具有四个沿竖直方向向上延伸的连接部241,该连接部241可与连接板25的一个侧板相连,而该连接板25的另一个侧板上可设置有沿竖直方向并排布置的两个固定耳,第三传动带23中截断的两端可分别固定在两个固定耳上。In some embodiments of the present application, as shown in FIGS. 1 and 8 , the lifting support plate 24 and the third transmission belt 23 may be further connected by a connecting plate 25 . Exemplarily, the connecting plate 25 can be an L-shaped connecting plate, and the L-shaped connecting plate is attached to the edge of the frame-shaped bracket in the vertical direction, and can move along the edge. There are four connecting parts 241 extending upward along the vertical direction on the lifting support plate 24, the connecting parts 241 can be connected with one side plate of the connecting plate 25, and the other side plate of the connecting plate 25 can be provided with vertical connecting parts 241. For the two fixing ears that are arranged side by side in a straight direction, the cut ends of the third transmission belt 23 can be respectively fixed on the two fixing ears.
第三主动轮21可被驱动以带动第三传动带23和提升支撑板24沿竖直方向移动。换言之,第三主动轮21可被配置为当第三主动轮21被驱动以带动第三传动 带23运动时,带动提升支撑板24和拆装推拉装置1沿竖直方向移动。The third driving pulley 21 can be driven to drive the third transmission belt 23 and the lifting support plate 24 to move in the vertical direction. In other words, the third driving wheel 21 may be configured to drive the lifting support plate 24 and the dismounting push-pull device 1 to move in the vertical direction when the third driving wheel 21 is driven to drive the third transmission belt 23 to move.
可选地,如图8所示,水平移动装置3可包括第三导轨31、滑动支撑板32、齿轮(图中未示出)和齿条33。其中第三导轨31可与齿条33沿第二水平方向并行布置。本申请的一些实施例中,第三导轨31可设置有两条,而齿条33可只设置有一条。任意长度的第三导轨31和齿条33可以各自对接在一起。Optionally, as shown in FIG. 8 , the horizontal moving device 3 may include a third guide rail 31 , a sliding support plate 32 , a gear (not shown in the figure) and a rack 33 . The third guide rail 31 and the rack 33 may be arranged in parallel along the second horizontal direction. In some embodiments of the present application, two third guide rails 31 may be provided, and only one rack 33 may be provided. The third guide rail 31 and the rack 33 of any length can be butted together.
滑动支撑板32可与第三导轨31滑动配合,滑动支撑板32与竖直提升装置2的下端相连。本申请的一些实施例中,滑动支撑板32上可设置有滑槽,该滑槽可与第三导轨31实现滑动配合。水平移动装置3中可包括并行设置的两个滑动支撑板32,竖直提升装置2下端的相对两侧可分别位于两个滑动支撑板32上。The sliding support plate 32 can be slidably matched with the third guide rail 31 , and the sliding support plate 32 is connected with the lower end of the vertical lifting device 2 . In some embodiments of the present application, a sliding groove may be provided on the sliding support plate 32 , and the sliding groove may be slidably matched with the third guide rail 31 . The horizontal moving device 3 may include two sliding support plates 32 arranged in parallel, and opposite sides of the lower end of the vertical lifting device 2 may be located on the two sliding support plates 32 respectively.
齿轮可与齿条33啮合,并且齿轮可被驱动沿齿条33移动,齿轮可被配置为带动滑动支撑板32和竖直提升装置2在第三导轨31上移动。本申请的一些实施例中,滑动支撑板32可与齿轮相连,该齿轮可被驱动装置驱动在齿条33上旋转前进。The gear can be meshed with the rack 33 , and the gear can be driven to move along the rack 33 , and the gear can be configured to drive the sliding support plate 32 and the vertical lifting device 2 to move on the third guide rail 31 . In some embodiments of the present application, the sliding support plate 32 can be connected with a gear, and the gear can be driven by a driving device to rotate and advance on the rack 33 .
以下结合上述的拆装换电机构和拆装转运机构的结构,对待换电车辆的换电过程进行描述。The following describes the battery swapping process of the vehicle to be swapped in combination with the above-mentioned structures of the disassembly and assembly of the power exchange mechanism and the disassembly and assembly of the transfer mechanism.
控制系统与车辆调度系统进行通讯,确认待换电车辆到达指定换电位,并已经完成换电准备工作后,指示拆装换电机构中的摄像头5获取待换电车辆的位置图像,控制系统根据该位置图像指示拆装换电机构中的水平调整组件13和竖向调整装置4动作,以调整推拉组件12的位置,直至推拉组件12和待换电车辆之间的位置符合对接精度要求。The control system communicates with the vehicle dispatching system to confirm that the vehicle to be replaced has reached the specified switching potential and has completed the preparations for battery replacement, and instructs the camera 5 in the disassembly and replacement mechanism to obtain the position image of the vehicle to be replaced. The position image instructs the horizontal adjustment assembly 13 and the vertical adjustment device 4 in the disassembly and replacement mechanism to act to adjust the position of the push-pull assembly 12 until the position between the push-pull assembly 12 and the vehicle to be exchanged meets the requirements of docking accuracy.
推拉组件12将待换电车辆上的电池装置6进行解锁并,将电池装置6从待换电车辆中拉出,直至将电池装置6拉到移动支撑板141上,并且电池装置6与待换电车辆脱离。拆装换电机构中的第一拆装推拉装置与拆装转运机构中的第二拆装推拉装置对接,并将从待换电车辆中拆取的电池装置6转运到拆装转运机构中的第二拆装推拉装置上。The push-pull assembly 12 unlocks the battery device 6 on the vehicle to be swapped and pulls the battery device 6 out of the vehicle to be swapped until the battery device 6 is pulled onto the moving support plate 141 , and the battery device 6 is connected to the vehicle to be swapped. Electric vehicle disengages. The first disassembly push-pull device in the disassembly and replacement mechanism is docked with the second disassembly push-pull device in the disassembly and transfer mechanism, and the battery device 6 disassembled from the vehicle to be replaced is transferred to the disassembly and transfer mechanism. The second disassembly push-pull device.
控制系统根据提供的指定充电仓的编号或位置,判断电池装置6是否需要旋转;不需要旋转时,拆装转运机构中的竖直提升装置2和水平移动装置3直接将 电池装置6运送至指定充电仓处,并通过第二拆装推拉装置中推拉组件12将电池装置6推送至指定充电仓中进行加锁和充电。当需要旋转时,第二拆装推拉装置中的旋转提升组件15可将电池装置6升起设定高度后旋转一定角度(如180°)再次下降至原位置,再由推拉组件12将电池装置6推送至指定充电仓中进行加锁和充电。The control system determines whether the battery device 6 needs to be rotated according to the number or position of the provided designated charging bin; when no rotation is required, the vertical lifting device 2 and the horizontal moving device 3 in the disassembly and transport mechanism directly transport the battery device 6 to the designated location. At the charging compartment, the battery device 6 is pushed to the designated charging compartment for locking and charging through the push-pull assembly 12 in the second disassembly push-pull device. When it needs to be rotated, the rotating lifting assembly 15 in the second disassembling and assembling push-pull device can lift the battery device 6 to a set height, then rotate a certain angle (eg 180°) and lower it to the original position again, and then the push-pull assembly 12 can lift the battery device 6 to the original position. 6Push it to the designated charging compartment for locking and charging.
控制系统挑选电池仓储装置中电量最高的一块电池装置6,并由第二拆装推拉装置中的推拉组件12从充电仓里解锁拉出至移动支撑板141上后,通过竖直提升装置2和水平移动装置3将从电池仓储装置中拆取的电池装置6转运至待换电车辆处。拆装转运机构中的第二拆装推拉装置与拆装换电机构中的第一拆装推拉装置对接,以将从电池仓储装置中拆取的电池装置6转交至拆装换电机构中的第一拆装推拉装置。该第一拆装推拉装置与待换电车辆对接,第一拆装推拉装置中的推拉组件12将该电量最高的电池装置6推送至待换电车辆中并加锁,然后复位。The control system selects the battery device 6 with the highest power in the battery storage device, and unlocks the battery device 6 from the charging compartment by the push-pull assembly 12 in the second disassembly and assembly push-pull device and pulls it out to the moving support plate 141 , and then passes through the vertical lifting device 2 and The horizontal moving device 3 transfers the battery device 6 removed from the battery storage device to the vehicle to be replaced. The second disassembly and assembly push-pull device in the disassembly and assembly transfer mechanism is docked with the first disassembly and assembly push-pull device in the disassembly and assembly power exchange mechanism, so as to transfer the battery device 6 disassembled from the battery storage device to the disassembly and assembly power exchange mechanism. The first disassembly and assembly of the push-pull device. The first removable push-pull device is docked with the vehicle to be replaced, and the push-pull assembly 12 in the first removable push-pull device pushes the battery device 6 with the highest power into the vehicle to be replaced, locks it, and then resets.
控制系统与车辆调度系统进行通讯,告知待换电车辆换电完成,可以离开。车辆调度系统确认电池装置6更换完毕且自检正常后,接受调度系统分派的任务并规划路线,按照该路线离开。The control system communicates with the vehicle dispatching system to inform the vehicle to be replaced that the battery replacement is completed and that it can leave. After confirming that the battery device 6 has been replaced and the self-check is normal, the vehicle dispatching system accepts the task assigned by the dispatching system, plans a route, and leaves according to the route.
本申请实施例还提供一种电池拆装系统,包括如上所述的拆装换电机构、拆装转运机构和电池装置6。其中,如图4所示,电池装置6包括电池包62、电池载板63、拉扣64和解锁件65。电池载板63包括水平设置的第一侧板631和竖直设置的第二侧板632;电池包62安装在第一侧板631上;拉扣64与第一侧板631相连,并朝向第二侧板632方向伸出;解锁件65与第二侧板632朝向电池包62的一侧相连。The embodiment of the present application also provides a battery disassembly and assembly system, including the disassembly and assembly power exchange mechanism, the disassembly and assembly transfer mechanism, and the battery device 6 as described above. Wherein, as shown in FIG. 4 , the battery device 6 includes a battery pack 62 , a battery carrier plate 63 , a pull button 64 and an unlocking member 65 . The battery carrier plate 63 includes a horizontally arranged first side plate 631 and a vertically arranged second side plate 632; the battery pack 62 is mounted on the first side plate 631; the pull button 64 is connected to the first side plate 631 and faces the first side plate 631. The two side plates 632 protrude in the direction; the unlocking member 65 is connected to the side of the second side plate 632 facing the battery pack 62 .
可选地,如图5所示,该电池装置6还可包括定位孔61,该定位孔61可第一侧板631的中部,以便拆装推拉装置1可通过该定位孔61固定该电池装置6。示例性地,该定位孔61可设置有两个。Optionally, as shown in FIG. 5 , the battery device 6 may further include a positioning hole 61 , and the positioning hole 61 may be located in the middle of the first side plate 631 , so that the battery device can be fixed through the positioning hole 61 when the push-pull device 1 is disassembled and assembled. 6. Exemplarily, the positioning holes 61 may be provided with two.
可选地,如图4所示,该电池装置6还可包括母端充电接插件66,该母端充电接插件66可位于第一侧板631中与第二侧板632相对的一端。该母端充电接插件66可与电池仓储装置中的公端充电接插件配合,以对电池包62进行充电。可 以理解的是,该母端充电接插件66还可以与待换电车辆中的公端充电接插件配合,从而为车辆提供电能。Optionally, as shown in FIG. 4 , the battery device 6 may further include a female charging connector 66 , and the female charging connector 66 may be located at an end of the first side plate 631 opposite to the second side plate 632 . The female end charging connector 66 can cooperate with the male end charging connector in the battery storage device to charge the battery pack 62 . It can be understood that the female end charging connector 66 can also cooperate with the male end charging connector in the vehicle to be swapped, so as to provide electric energy for the vehicle.
可选地,如图4所示,该电池装置6还可包括电池固定锁67,该电池固定锁67与第二侧板632朝向电池包62的一侧相连,并位于解锁件65的下方。该电池固定锁67可与电池仓储装置或待换电车辆上的锁止件7配合,实现对电池装置6的加锁。Optionally, as shown in FIG. 4 , the battery device 6 may further include a battery fixing lock 67 connected to the side of the second side plate 632 facing the battery pack 62 and located below the unlocking member 65 . The battery fixing lock 67 can cooperate with the locking member 7 on the battery storage device or the vehicle to be replaced to realize the locking of the battery device 6 .
具体地,该电池固定锁67可为U型的锁钩,锁钩的两端可连接在第二侧板632上,锁钩的端部可朝向电池包62的一侧伸出,以与锁止件7卡接。Specifically, the battery fixing lock 67 can be a U-shaped lock hook, two ends of the lock hook can be connected to the second side plate 632, and the end of the lock hook can protrude toward one side of the battery pack 62 to connect with the lock hook. The stopper 7 is snapped.
如图9所示,该锁止件7可包括锁柄71、卡钩72、外壳73、第一转轴74和第二转轴75。其中,锁柄71的约束端可绕第一转轴74旋转,锁柄71的自由端可伸出至外壳73的第一侧。卡钩72的约束端可绕第二转轴75旋转,卡钩72的自由端可具有第一凹陷部721,电池固定锁67的端部可卡接在该第一凹陷部721内。该第一凹陷部721的两侧可形成伸入端722和抵接端723,其中伸入端722的长度可大于抵接端723的长度。As shown in FIG. 9 , the locking member 7 may include a locking handle 71 , a hook 72 , a housing 73 , a first rotating shaft 74 and a second rotating shaft 75 . The restraining end of the lock handle 71 can rotate around the first shaft 74 , and the free end of the lock handle 71 can extend to the first side of the housing 73 . The binding end of the hook 72 can rotate around the second shaft 75 , the free end of the hook 72 can have a first recess 721 , and the end of the battery fixing lock 67 can be snapped into the first recess 721 . Two sides of the first concave portion 721 may form a protruding end 722 and an abutting end 723 , wherein the length of the protruding end 722 may be greater than the length of the abutting end 723 .
解锁状态下,锁柄71的自由端可远离该外壳73的第一侧,卡钩72的自由端的至少一部分可伸出至该外壳73的第二侧,第二侧和第一侧相对。加锁过程中,电池固定锁67的端部可卡入该第一凹陷部721内,并与抵接端723相抵接,以带动卡钩72向外壳73的内部旋转。如图9所示,该外壳73的第一侧中部可具有第二凹陷部731,电池固定锁67可伸入至该第二凹陷部731内。In the unlocked state, the free end of the lock handle 71 can be away from the first side of the housing 73 , and at least a part of the free end of the hook 72 can protrude to the second side of the housing 73 , and the second side is opposite to the first side. During the locking process, the end of the battery fixing lock 67 can be snapped into the first concave portion 721 and abutted with the abutting end 723 to drive the hook 72 to rotate toward the interior of the housing 73 . As shown in FIG. 9 , the middle portion of the first side of the housing 73 may have a second recessed portion 731 , and the battery fixing lock 67 may extend into the second recessed portion 731 .
在卡钩72的旋转过程中,伸入端722可伸入至电池固定锁67中,而抵接端723可与锁柄71的约束端相接触,并带动该锁柄71旋转,使锁柄71的自由端向靠近外壳73的方向转动。During the rotation of the hook 72 , the protruding end 722 can protrude into the battery fixing lock 67 , and the abutting end 723 can contact the restraining end of the lock handle 71 and drive the lock handle 71 to rotate, making the lock handle The free end of 71 is turned toward the housing 73 .
锁柄71的约束端一侧可具有限位部711和卡接部712,该限位部711可伸出至外壳73的第一侧,该卡接部712位于外壳73的内部,并靠近该卡钩72。One side of the restraining end of the lock handle 71 may have a limit portion 711 and a snap portion 712 , the limit portion 711 may extend to the first side of the housing 73 , and the snap portion 712 is located inside the housing 73 and is close to the Hook 72.
当锁柄71转动至该限位部711与外壳73第一侧的外壳壁相接触时,锁柄71停止转动,卡钩72的抵接端723可在电池固定锁67的作用下继续旋转,并划过该卡接部712,从而该卡接部712可以阻止该抵接端723向外壳73的第一侧移动,实现加锁。如图10所示,该限位部711和卡接部712可以是形成于锁柄71的约 束端上的凸起结构,并且限位部711可位于第一转轴74和外壳73的第一侧之间,卡接部712可位于第一转轴74和外壳73的第二侧之间。When the locking handle 71 is rotated until the limiting portion 711 contacts the housing wall on the first side of the housing 73 , the locking handle 71 stops rotating, and the abutting end 723 of the hook 72 can continue to rotate under the action of the battery fixing lock 67 . And swipe the engaging portion 712 , so that the engaging portion 712 can prevent the abutting end 723 from moving to the first side of the housing 73 to achieve locking. As shown in FIG. 10 , the limiting portion 711 and the engaging portion 712 may be protruding structures formed on the restraining end of the lock handle 71 , and the limiting portion 711 may be located on the first side of the first rotating shaft 74 and the housing 73 In between, the engaging portion 712 may be located between the first rotating shaft 74 and the second side of the housing 73 .
如图10所示,解锁件65可包括中空的壳体651、移动杆652和第一弹性件653。其中移动杆652靠近第二侧板632的一端可被解锁顶杆122抵接并推动,以使该移动杆652在壳体651的内部移动。移动杆652远离第二侧板632的一端可伸出至壳体651的外侧,并适于与锁柄71的自由端相抵接。第一弹性件653套设在移动杆652的杆体上,当移动杆652和解锁顶杆122分离时,该第一弹性件可使移动杆652恢复至初始位置。该第一弹性件653可为螺旋弹簧。As shown in FIG. 10 , the unlocking member 65 may include a hollow housing 651 , a moving rod 652 and a first elastic member 653 . One end of the moving rod 652 close to the second side plate 632 can be abutted and pushed by the unlocking top rod 122 , so that the moving rod 652 moves inside the housing 651 . One end of the moving rod 652 away from the second side plate 632 can protrude to the outside of the housing 651 and is suitable for abutting with the free end of the lock handle 71 . The first elastic member 653 is sleeved on the rod body of the moving rod 652 . When the moving rod 652 is separated from the unlocking top rod 122 , the first elastic member can restore the moving rod 652 to the initial position. The first elastic member 653 can be a coil spring.
卡钩72的约束端和第二转轴75之间可具有第二弹性件(图中未示出),当卡钩72的自由端向外壳73的内部旋转时,该第二弹性件可产生驱使卡钩72向外壳73的第一侧转动的回复力(图中为顺时针方向)。该第二弹性件可为扭簧。There may be a second elastic member (not shown in the figure) between the restraining end of the hook 72 and the second rotating shaft 75 , and the second elastic member may actuate when the free end of the hook 72 rotates toward the interior of the housing 73 . The restoring force of the hook 72 rotating toward the first side of the housing 73 (clockwise in the figure). The second elastic member can be a torsion spring.
当移动杆652在解锁顶杆122的作用下,推动锁柄71的自由端向远离外壳73的第二侧方向转动时,卡接部712向靠近外壳73的第二侧方向转动,并逐渐与抵接端723分离。卡钩72的自由端在第二弹性件的回复力作用下向外壳73的第一侧方向转动,从而实现解锁。When the moving rod 652 pushes the free end of the lock handle 71 to rotate in a direction away from the second side of the casing 73 under the action of the unlocking top rod 122 , the engaging portion 712 rotates in a direction close to the second side of the casing 73 , and gradually rotates with the second side of the casing 73 . The abutting ends 723 are separated. The free end of the hook 72 rotates toward the first side of the housing 73 under the action of the restoring force of the second elastic member, thereby realizing unlocking.
本申请实施例提供的电池拆装系统,可以方便快捷地实现电池装置6的加解锁,并可沿第一水平方向移动该电池装置6,以将电池装置6推进或拉出至待换电车辆或电池仓储装置中合适的位置处,从而更加可靠地实现电池装置6的拆装,提高了对待换电车辆的换电效率。The battery disassembly and assembly system provided in the embodiment of the present application can conveniently and quickly realize the locking and unlocking of the battery device 6, and can move the battery device 6 along the first horizontal direction to push or pull the battery device 6 to the vehicle to be replaced. Or a suitable position in the battery storage device, so as to realize the disassembly and assembly of the battery device 6 more reliably, and improve the power exchange efficiency of the vehicle to be exchanged.
在本申请中,术语“第一”和“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。术语“多个”指两个或两个以上,除非另有明确的限定。In this application, the terms "first" and "second" are used for descriptive purposes only, and should not be construed to indicate or imply relative importance. The term "plurality" refers to two or more, unless expressly limited otherwise.
以上所述仅为本申请的较佳实施例,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the present application, and are not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the protection of the present application. within the range.

Claims (18)

  1. 一种电池的拆装推拉装置,其中,所述拆装推拉装置(1)包括水平移动组件(11)、推拉组件(12)和移动支撑板(141);A push-pull device for disassembly and assembly of a battery, wherein the push-pull device for disassembly and assembly (1) comprises a horizontal moving assembly (11), a push-pull assembly (12) and a moving support plate (141);
    所述水平移动组件(11)和所述推拉组件(12)相连,所述水平移动组件(11)被配置为沿第一水平方向移动所述推拉组件(12);The horizontal moving assembly (11) is connected to the push-pull assembly (12), and the horizontal moving assembly (11) is configured to move the push-pull assembly (12) along a first horizontal direction;
    所述推拉组件(12)适于与电池装置(6)相连,所述推拉组件(12)被配置为在所述水平移动组件(11)的带动下沿所述第一水平方向将所述电池装置(6)推进或拉出待换电车辆或电池仓储装置;The push-pull assembly (12) is adapted to be connected with the battery device (6), and the push-pull assembly (12) is configured to move the battery along the first horizontal direction driven by the horizontal movement assembly (11). The device (6) pushes or pulls out the vehicle to be swapped or the battery storage device;
    所述移动支撑板(141)适于在所述电池装置(6)移动时支撑在所述电池装置(6)的下方。The moving support plate (141) is adapted to be supported under the battery device (6) when the battery device (6) moves.
  2. 根据权利要求1所述的装置,其中,所述推拉组件(12)包括夹具(121);The device of claim 1, wherein the push-pull assembly (12) comprises a clamp (121);
    所述夹具(121)适于与所述电池装置(6)中的拉扣(64)相连,所述夹具(121)被配置为夹持所述电池装置(6),并拉动所述电池装置(6)沿所述第一水平方向移动。The clamp (121) is adapted to be connected with a pull button (64) in the battery device (6), and the clamp (121) is configured to clamp the battery device (6) and pull the battery device (6) moving in the first horizontal direction.
  3. 根据权利要求2所述的装置,其中,所述拆装推拉装置(1)具有沿所述第一水平方向相互背对设置的两个所述推拉组件(12),每个所述推拉组件(12)还包括远离另一个所述推拉组件(12)伸出的推杆(123);The device according to claim 2, wherein the detachable push-pull device (1) has two push-pull assemblies (12) arranged opposite to each other along the first horizontal direction, and each push-pull assembly ( 12) further comprising a push rod (123) extending away from the other push-pull assembly (12);
    同一所述推拉组件(12)中的所述推杆(123)和所述夹具(121)的伸出方向相同;The push rod (123) and the clamp (121) in the same push-pull assembly (12) extend in the same direction;
    所述推杆(123)适于抵接所述电池装置(6)中的电池载板(63),所述推杆(123)被配置为推动所述电池装置(6)沿所述第一水平方向移动。The push rod (123) is adapted to abut against a battery carrier plate (63) in the battery device (6), and the push rod (123) is configured to push the battery device (6) along the first Move horizontally.
  4. 根据权利要求2或3中任一项所述的装置,其中,至少一个所述推拉组件(12)还包括解锁顶杆(122);The device according to any one of claims 2 or 3, wherein at least one of the push-pull assemblies (12) further comprises an unlocking plunger (122);
    所述解锁顶杆(122)适于抵接并推动所述电池装置(6)中的解锁件(65), 以从所述待换电车辆或所述电池仓储装置中解锁所述电池装置(6)。The unlocking top rod (122) is adapted to abut against and push the unlocking member (65) in the battery device (6) to unlock the battery device (65) from the vehicle to be replaced or the battery storage device ( 6).
  5. 根据权利要求1所述的装置,其中,所述水平移动组件(11)包括第一传动带(113)、滑动支架(114)和第一导轨(115);The device according to claim 1, wherein the horizontal movement assembly (11) comprises a first transmission belt (113), a sliding bracket (114) and a first guide rail (115);
    所述滑动支架(114)与所述第一传动带(113)和所述推拉组件(12)分别相连,所述滑动支架(114)与所述第一导轨(115)滑动配合,所述第一导轨(115)和所述第一传动带(113)沿所述第一水平方向延伸;The sliding bracket (114) is respectively connected with the first transmission belt (113) and the push-pull assembly (12), the sliding bracket (114) is slidably matched with the first guide rail (115), and the first the guide rail (115) and the first transmission belt (113) extend along the first horizontal direction;
    所述第一传动带(113)被配置为通过所述滑动支架(114)带动所述推拉组件(12)沿所述第一导轨(115)移动。The first transmission belt (113) is configured to drive the push-pull assembly (12) to move along the first guide rail (115) through the sliding bracket (114).
  6. 根据权利要求1所述的装置,其中,所述移动支撑板(141)上具有导向滚轮(142)和支撑滚轮(143);The device according to claim 1, wherein the moving support plate (141) is provided with a guide roller (142) and a support roller (143);
    所述导向滚轮(142)位于所述移动支撑板(141)的上端面并靠近所述移动支撑板(141)的外侧,所述导向滚轮(142)可沿水平方向转动;The guide roller (142) is located on the upper end surface of the moving support plate (141) and is close to the outer side of the moving support plate (141), and the guide roller (142) can rotate in a horizontal direction;
    所述支撑滚轮(143)相对于所述导向滚轮(142)靠近所述移动支撑板(141)的内侧,所述支撑滚轮(143)可沿竖直方向转动。The support roller (143) is close to the inner side of the moving support plate (141) relative to the guide roller (142), and the support roller (143) can rotate in a vertical direction.
  7. 根据权利要求1所述的装置,其中,所述拆装推拉装置(1)还包括水平调整组件(13),所述水平调整组件(13)被配置为调整所述推拉组件(12)在第二水平方向上的位置,所述第二水平方向与所述第一水平方向垂直;The device according to claim 1, wherein the detachable push-pull device (1) further comprises a level adjustment assembly (13), the level adjustment assembly (13) being configured to adjust the push-pull assembly (12) in the first two positions in the horizontal direction, the second horizontal direction is perpendicular to the first horizontal direction;
    所述水平调整组件(13)包括第二导轨(131)、滑动底座(132)和曲柄连杆(133);The level adjustment assembly (13) comprises a second guide rail (131), a sliding base (132) and a crank connecting rod (133);
    所述第二导轨(131)位于所述水平移动组件(11)中的滑动支架(114)的上端面,所述第二导轨(131)与所述滑动底座(132)滑动配合;The second guide rail (131) is located on the upper end surface of the sliding bracket (114) in the horizontal movement assembly (11), and the second guide rail (131) is slidingly matched with the sliding base (132);
    所述滑动底座(132)的上端连接所述曲柄连杆(133),所述滑动底座(132)的下端连接所述推拉组件(12);The upper end of the sliding base (132) is connected to the crank connecting rod (133), and the lower end of the sliding base (132) is connected to the push-pull assembly (12);
    所述曲柄连杆(133)被配置为通过所述滑动底座(132)带动所述推拉组件(12)沿所述第二水平方向移动。The crank connecting rod (133) is configured to drive the push-pull assembly (12) to move along the second horizontal direction through the sliding base (132).
  8. 根据权利要求1所述的装置,其中,所述拆装推拉装置(1)还包括旋转提升组件(15),所述旋转提升组件(15)被配置为使所述电池装置(6)水平旋转而调头;The device according to claim 1, wherein the detachable push-pull device (1) further comprises a rotary lifting assembly (15) configured to horizontally rotate the battery device (6) and turn around;
    所述旋转提升组件(15)包括固定支架(151)、升降气缸(152)和回转盘(153);The rotating lifting assembly (15) includes a fixing bracket (151), a lifting cylinder (152) and a rotary disk (153);
    所述固定支架(151)位于所述移动支撑板(141)的下方;the fixed bracket (151) is located below the moving support plate (141);
    所述升降气缸(152)与所述固定支架(151)和所述移动支撑板(141)分别相连,所述升降气缸(152)被配置为通过所述移动支撑板(141)带动所述电池装置(6)沿竖直方向移动;The lift cylinder (152) is respectively connected with the fixed bracket (151) and the moving support plate (141), and the lift cylinder (152) is configured to drive the battery through the moving support plate (141). The device (6) moves in the vertical direction;
    所述回转盘(153)和所述移动支撑板(141)相连,所述回转盘(153)被配置为通过所述移动支撑板(141)带动所述电池装置(6)旋转。The turntable (153) is connected with the moving support plate (141), and the turntable (153) is configured to drive the battery device (6) to rotate through the moving support plate (141).
  9. 根据权利要求8所述的装置,其中,所述移动支撑板(141)包括支撑盘(1411);The device of claim 8, wherein the mobile support plate (141) comprises a support plate (1411);
    所述支撑盘(1411)与所述升降气缸(152)和所述回转盘(153)分别相连,所述支撑盘(1411)由所述升降气缸(152)驱动沿所述竖直方向移动,并由所述回转盘(153)带动旋转。The support plate (1411) is respectively connected with the lift cylinder (152) and the rotary disc (153), and the support plate (1411) is driven by the lift cylinder (152) to move in the vertical direction, and is driven to rotate by the rotary disk (153).
  10. 根据权利要求9所述的装置,其中,所述支撑盘(1411)上还具有定位销(154),所述定位销(154)适于与所述电池装置(6)上的定位孔(61)配合,以对所述电池装置(6)限位。The device according to claim 9, wherein a positioning pin (154) is further provided on the support plate (1411), and the positioning pin (154) is adapted to align with the positioning hole (61) on the battery device (6). ) cooperate to limit the position of the battery device (6).
  11. 根据权利要求8-10任一项所述的装置,其中,所述旋转提升组件(15)还包括回转支撑(155)、升降导向轴(156)和导向轴套(157);The device according to any one of claims 8-10, wherein the rotating lifting assembly (15) further comprises a slewing support (155), a lifting guide shaft (156) and a guide bushing (157);
    所述回转支撑(155)与所述固定支架(151)和所述回转盘(153)相连;The slewing support (155) is connected with the fixing bracket (151) and the slewing plate (153);
    所述导向轴套(157)和所述回转盘(153)相连;The guide bushing (157) is connected with the rotary disk (153);
    所述升降导向轴(156)和所述移动支撑板(141)相连,并沿所述竖直方向 延伸贯穿所述导向轴套(157)和所述回转盘(153)。The lift guide shaft (156) is connected to the moving support plate (141), and extends along the vertical direction through the guide shaft sleeve (157) and the rotary disk (153).
  12. 一种拆装换电机构,其中,包括如权利要求1-11任一项所述的拆装推拉装置(1),所述拆装换电机构被配置为从所述待换电车辆中获取所述电池装置(6)并移交至拆装转运机构,从所述拆装转运机构获取另一所述电池装置(6)并安装至所述待换电车辆中;A detachable and detachable power exchange mechanism, comprising the detachable and detachable push-pull device (1) according to any one of claims 1-11, wherein the detachable and detachable power exchange mechanism is configured to be obtained from the vehicle to be replaced The battery device (6) is handed over to the disassembly and transfer mechanism, and another battery device (6) is obtained from the disassembly and transfer mechanism and installed in the vehicle to be swapped;
    所述拆装换电机构还包括摄像头(5),所述摄像头(5)和所述拆装推拉装置(1)相连,所述摄像头(5)被配置为获取所述待换电车辆相对于所述拆装推拉装置(1)的位置图像,以使所述拆装推拉装置(1)对准所述待换电车辆中的所述电池装置(6)。The disassembly and power exchange mechanism further comprises a camera (5), the camera (5) is connected to the disassembly push-pull device (1), and the camera (5) is configured to obtain the relative relationship between the vehicle to be power exchanged. A position image of the removable push-pull device (1), so that the removable push-pull device (1) is aligned with the battery device (6) in the vehicle to be swapped.
  13. 根据权利要求12所述的机构,其中,所述拆装换电机构还包括竖向调整装置(4),所述竖向调整装置(4)被配置为根据所述位置图像调整所述拆装推拉装置(1)在竖直方向上的位置;The mechanism according to claim 12, wherein the detachable power exchange mechanism further comprises a vertical adjustment device (4), the vertical adjustment device (4) being configured to adjust the detachment according to the position image the position of the push-pull device (1) in the vertical direction;
    所述竖向调整装置(4)包括沿所述竖直方向延伸的第二传动带(43);The vertical adjustment device (4) comprises a second transmission belt (43) extending along the vertical direction;
    所述第二传动带(43)和所述拆装推拉装置(1)相连,所述第二传动带(43)被配置为带动所述拆装推拉装置(1)沿所述竖直方向移动。The second transmission belt (43) is connected to the dismounting push-pull device (1), and the second transmission belt (43) is configured to drive the dismountable push-pull device (1) to move in the vertical direction.
  14. 根据权利要求13所述的机构,其中,所述竖向调整装置(4)包括沿第二水平方向相对设置的两组所述第二传动带(43),还包括传动轴(44)和第四传动带(45),所述第二水平方向与所述第一水平方向垂直;The mechanism according to claim 13, wherein the vertical adjustment device (4) comprises two sets of the second transmission belts (43) oppositely arranged along the second horizontal direction, and further comprises a transmission shaft (44) and a fourth a transmission belt (45), the second horizontal direction is perpendicular to the first horizontal direction;
    所述传动轴(44)的两端分别连接两组所述第二传动带(43);Both ends of the transmission shaft (44) are respectively connected with two sets of the second transmission belts (43);
    所述第四传动带(45)和其中一个所述第二传动带(43)传动连接,所述第四传动带(45)被配置为带动所述传动轴(44)和两组所述第二传动带(43)转动。The fourth transmission belt (45) is in driving connection with one of the second transmission belts (43), and the fourth transmission belt (45) is configured to drive the transmission shaft (44) and two sets of the second transmission belts ( 43) Turn.
  15. 一种拆装转运机构,其中,包括如权利要求1-11任一项所述的拆装推拉装置(1),所述拆装转运机构被配置为将从拆装换电机构获取的所述电池装置(6) 放置到电池仓储装置,并将从所述电池仓储装置获取的另一所述电池装置(6)移交至所述拆装换电机构;A dismounting transfer mechanism, comprising the dismounting push-pull device (1) according to any one of claims 1-11, the dismounting transfer mechanism being configured to obtain the The battery device (6) is placed in the battery storage device, and the other battery device (6) obtained from the battery storage device is handed over to the disassembly and replacement mechanism;
    所述拆装转运机构还包括竖直提升装置(2)和水平移动装置(3);The disassembly and transfer mechanism further comprises a vertical lifting device (2) and a horizontal moving device (3);
    所述竖直提升装置(2)和所述拆装推拉装置(1)相连,所述竖直提升装置(2)被配置为沿竖直方向移动所述拆装推拉装置(1);The vertical lifting device (2) is connected to the dismounting push-pull device (1), and the vertical lifting device (2) is configured to move the dismounting push-pull device (1) in a vertical direction;
    所述水平移动装置(3)与所述竖直提升装置(2)的下端相连,所述水平移动装置(3)被配置为沿第二水平方向移动所述拆装推拉装置(1)和所述竖直提升装置(2),所述第一水平方向与所述第二水平方向垂直。The horizontal moving device (3) is connected with the lower end of the vertical lifting device (2), and the horizontal moving device (3) is configured to move the dismounting push-pull device (1) and all the components along the second horizontal direction. In the vertical lifting device (2), the first horizontal direction is perpendicular to the second horizontal direction.
  16. 根据权利要求15所述的机构,其中,所述竖直提升装置(2)包括第三传动带(23)和提升支撑板(24);The mechanism according to claim 15, wherein the vertical lifting device (2) comprises a third transmission belt (23) and a lifting support plate (24);
    所述提升支撑板(24)与所述第三传动带(23)和所述拆装推拉装置(1)分别相连;The lifting support plate (24) is respectively connected with the third transmission belt (23) and the disassembly push-pull device (1);
    所述第三传动带(23)沿所述竖直方向延伸,所述第三传动带(23)被配置为通过所述提升支撑板(24)带动所述拆装推拉装置(1)沿所述竖直方向移动。The third transmission belt (23) extends along the vertical direction, and the third transmission belt (23) is configured to drive the dismounting push-pull device (1) along the vertical direction through the lifting support plate (24). Move straight.
  17. 根据权利要求15所述的机构,其中,所述水平移动装置(3)包括第三导轨(31)、滑动支撑板(32)、齿轮和齿条(33);The mechanism according to claim 15, wherein the horizontal moving device (3) comprises a third guide rail (31), a sliding support plate (32), a gear and a rack (33);
    所述第三导轨(31)和所述齿条(33)沿所述第二水平方向并行布置;The third guide rail (31) and the rack (33) are arranged in parallel along the second horizontal direction;
    所述滑动支撑板(32)与所述第三导轨(31)滑动配合,所述滑动支撑板(32)和所述竖直提升装置(2)的下端相连;The sliding support plate (32) is slidably matched with the third guide rail (31), and the sliding support plate (32) is connected to the lower end of the vertical lifting device (2);
    所述齿轮和所述齿条(33)啮合,所述齿轮被配置为带动所述滑动支撑板(32)和所述竖直提升装置(2)在所述第三导轨(31)上移动。The gear is engaged with the rack (33), and the gear is configured to drive the sliding support plate (32) and the vertical lifting device (2) to move on the third guide rail (31).
  18. 一种电池拆装系统,其中,所述系统包括如权利要求12-14任一项所述的拆装换电机构,如权利要求15-17任一项所述的拆装转运机构,以及所述电池装置(6);A battery disassembly and assembly system, wherein the system includes the disassembly and assembly and replacement mechanism according to any one of claims 12-14, the disassembly and assembly transfer mechanism according to any one of claims 15-17, and the the battery device (6);
    所述电池装置(6)包括电池包(62)、电池载板(63)、拉扣(64)和解锁 件(65);The battery device (6) comprises a battery pack (62), a battery carrier plate (63), a pull button (64) and an unlocking member (65);
    所述电池载板(63)包括水平设置的第一侧板(631)和竖直设置的第二侧板(632);The battery carrier plate (63) includes a first side plate (631) arranged horizontally and a second side plate (632) arranged vertically;
    所述电池包(62)安装在所述第一侧板(631)上;the battery pack (62) is mounted on the first side plate (631);
    所述拉扣(64)与所述第一侧板(631)相连,并朝向所述第二侧板(632)方向伸出;The pull button (64) is connected to the first side plate (631) and protrudes toward the second side plate (632);
    所述解锁件(65)与所述第二侧板(632)朝向所述电池包(62)的一侧相连。The unlocking member (65) is connected to the side of the second side plate (632) facing the battery pack (62).
PCT/CN2021/113347 2020-12-23 2021-08-18 Push-pull device for disassembling and assembling of batteries and battery disassembling and assembling system WO2022134626A1 (en)

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