WO2022134272A1 - 一种提升铁制品材料性能的设备与技术 - Google Patents

一种提升铁制品材料性能的设备与技术 Download PDF

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WO2022134272A1
WO2022134272A1 PCT/CN2021/074733 CN2021074733W WO2022134272A1 WO 2022134272 A1 WO2022134272 A1 WO 2022134272A1 CN 2021074733 W CN2021074733 W CN 2021074733W WO 2022134272 A1 WO2022134272 A1 WO 2022134272A1
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reaction furnace
reactant
reaction
reaction chamber
improving
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PCT/CN2021/074733
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English (en)
French (fr)
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宋春峰
余春娥
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广东黑金钢渗层纳米技术发展有限公司
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Publication of WO2022134272A1 publication Critical patent/WO2022134272A1/zh

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    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber

Definitions

  • the invention relates to the field of iron products, in particular to a device and technology for improving the material properties of iron products.
  • the defects of the existing iron product treatment technology are as follows: the existing metal surface treatment technologies on the market include electroplating, spraying, dip dyeing, nitriding and other technologies, and the technologies other than nitriding are seriously polluted during production and use. Although the technology has less pollution, the reactant elements added to the reaction furnace during their processing are too few, and the metal performance is not improved very much.
  • the optimized reaction treatment layer is only within 3-10nm, which does not greatly improve the hardness and strength of the product, and is not durable.
  • the present invention provides a device and technology for improving the material properties of iron products, which solves the problems that the surface treatment technology of iron products is not environmentally friendly, unhealthy, and the quality improvement of hardness and strength is not large.
  • the technical solution adopted by the present invention to solve the technical problem is: an equipment and technology for improving the performance of iron products, characterized in that the equipment consists of a reaction furnace, a power supply, a heating device, a control box, a pendant rack, a reactant tank, Composition of automatic feeding system.
  • the reaction furnace includes a reaction chamber and a reaction chamber cover.
  • the reactants include solid reactants, liquid reactants, and gaseous reactants.
  • the solid reactants are placed in the reaction furnace, and the liquid and gaseous reactants are transported into the reaction chamber through an automatic feeding system.
  • the automatic feeding system includes feeding pipe, connecting head and electronic control valve.
  • the main points of the production technology are: the cleaned product is put into the reaction furnace after being fixed on the pendant rack, and the temperature of the reaction furnace is increased after closing the reaction chamber cover. Different quality requirements, the working time of the reaction furnace can be adjusted as needed within 5 to 48 hours, and the working temperature is also adjusted as needed within 300 to 1000 degrees.
  • different reactants can be input from the outside of the reaction furnace according to different quality requirements of the products.
  • the gaseous reactants described in the technical points are oxygen, carbon dioxide, ammonia, etc.
  • the liquid reactants are water and or alcohol, etc.
  • the solid reactants are It is black iron and or meteorite and or carbon powder.
  • Figure 1 is the process distribution diagram of the equipment.
  • the invention provides a device and technology for improving the material properties of iron products, which solves the problems of heavy pollution, low strength and low hardness in the traditional iron product processing technology.
  • the implementation equipment and method are (see accompanying drawing 1): a kind of equipment and technology for improving the performance of iron products, characterized in that the equipment consists of a reaction furnace 1, a power supply 7, a heating device 12, a control box 2, a pendant rack 13, The liquid reactant tank 31, the gaseous reactant tank 33, and the automatic feeding system 33 are composed.
  • the reaction furnace 1 includes a reaction chamber 10, a reaction chamber cover 11, a solid reactant 3 is placed in the reaction furnace 1, liquid and gaseous reactants are transported into the reaction chamber through an automatic feeding system, and the automatic feeding system 30 includes a feeding pipe 36. Connector 35, electronic control valve 30.
  • the control box 2 can control the temperature, humidity and air pressure in the reaction furnace 1 according to the product quality requirements.
  • the heating device 12 can increase the temperature of the reaction furnace to a maximum of 1000 degrees.
  • the automatic feeding system can control the input of various reactants in the reaction furnace 1.
  • the main points of the production technology are: the cleaned product is put into the reaction furnace 1 after being fixed on the pendant rack 13, and the temperature of the reaction furnace is increased after closing the reaction chamber cover 11.
  • inject three More than one different reactants according to different quality requirements, inject three More than one different reactants, according to different quality requirements, the working time of the reaction furnace 1 can be adjusted as needed within 5 to 48 hours, and the working temperature is also adjusted as needed within 300 to 1000 degrees. Different reactants are input outside the furnace 1.
  • the gaseous reactants described in the technical points are oxygen, carbon dioxide, ammonia, etc.
  • the liquid reactants are water or alcohol, etc.
  • the solid reactants 3 are black iron and or meteorite and or carbon. Powder, etc., these elements are input in appropriate amount according to product quality requirements.
  • the feature is: a device and technology for improving the performance of iron products, characterized in that the device consists of a reaction furnace, a power supply, a heating device, a control box, a pendant rack, a reagent tank, an automatic transmission composition of the material system.
  • the main points of the production technology are: the cleaned product is put into the reaction furnace after being fixed on the pendant rack, and the temperature of the reaction furnace is increased after closing the reaction chamber cover. Different quality requirements, the working time of the reaction furnace can be adjusted as needed within 5 to 48 hours, and the working temperature is also adjusted as needed from 300 to 1000.

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Compounds Of Iron (AREA)

Abstract

一种提升铁制品材料性能的设备，该设备由反应炉（1）、电源（7）、加热装置（12）、控制箱（2）、挂件架（13）、反应剂罐（31）、自动输料系统（33）组成，反应炉包括反应腔（10）、反应腔体盖（11），反应剂罐包括液态反应剂罐（31）与气态反应剂罐（33），固态反应剂（3）置于反应炉内，液态与气态反应剂通过自动输料系统输送入反应腔内，自动输料系统包括输料管（36）、连接头（35）、电子控制阀（30），控制箱（2）根据产品质量要求可以控制反应炉内的温度湿度与空气压力，加热装置可以使反应炉温度升高至最高1000度，自动输料系统可以控制输入反应炉内各种反应剂的质与量。使用该设备生产的的金属可优化其硬度、强度、防锈等各项指标。

Description

一种提升铁制品材料性能的设备与技术 技术领域
本发明涉及铁制品领域，尤其指一种提升铁制品材料性能的设备与技术。
背景技术
随着人们生活水平与工业水平的不断提高，人们对生活必需品的健康性、耐用性的追求也越来越凸出，其中，人们对生活中需要大量使用与接触的铁制品的质量要求尤其明显。
现有铁制品处理技术的缺陷如下：目前市场上已有的金属表面处理技术有电镀、喷涂、浸染、氮化等技术，其中氮化除外的技术都在生产与使用过程中污染严重，氮化技术虽然污染少，但是他们加工过程中加入反应炉里的反应剂元素太少，对金属性能提升不大，优化反应处理层只有3-10nm内，对产品的硬度强度提升不大，不耐用。
因此，如何解决现有铁制品处理设备和技术的重污染、强度低、防锈时间短、质量提高幅度不大的缺陷是本发明解决的重要技术问题。
发明内容
为了解决上述技术问题，本发明提供了种提升铁制品材料性能的设备与技术，它解决了铁制品表面处理技术不环保、不健康、硬度与强度的质量提升幅度不大的的问题。
本发明解决其技术问题所采用的技术方案是：一种提升铁制品材料性能的设备与技术，其特征在于：该设备由反应炉、电源、加热装置、控制箱、挂件架、反应剂罐、自动输料系统组成。反应炉包括反应腔、反应腔体盖，反应剂包括固态反应剂、液态反应剂、气态反应剂，固态反应剂置于反应炉内，液态与气态反应剂通过自动输料系统输送入反应腔内，自动输料系统包括输料管、连接头、电子控制阀。生产技术要点是：清洗干净的产品通过固定于挂件架后放入反应炉，关闭反应腔体盖后升高反应炉温度，根据产品的不同质量要求、先后注入三种以上不同的反应剂，根据不同的质量要求、反应炉工作时间在5～48小时内按需调节、工作温度也在300～1000度内按需调节。
优选地，可根据产品的不同质量要求从反应炉外部输入不同的反应剂，技术要点中所述气态反应剂是氧气、二氧化碳、氨气等，液态反应剂是水和或酒精等，固态反应剂是玄铁精和或陨石和或碳粉等。
附图说明
图1为该设备工艺分布图。
具体实施方式
本发明提供的一种提升铁制品材料性能的设备与技术，它解决了传统铁制品处理技术中重污染、强度低、硬度低的问题。
下面将结合本发明实施例中的附图，对本发明实施方式中设备与技术方案进行清楚、完整的描述，显然，所描述的实施方式仅仅是本发明一部分实施方式，而不是全部的实施方式，基于本发明中的实施方式，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式，都属于本发明保护的范围。
实施设备及方法是(见附图1)：一种提升铁制品材料性能的设备与技术，其特征在于，该设备由反应炉1、电源7、加热装置12、控制箱2、挂件架13、液态反应剂罐31、气态反应剂罐33、自动输料系统33组成。反应炉1包括反应腔10、反应腔体盖11，固态反应剂3置于反应炉1内，液态与气态反应剂通过自动输料系统输送入反应腔内，自动输料系统30包括输料管36、连接头35、电子控制阀30。控制箱2根据产品质量要求可以控制反应炉1内的温度湿度与空气压力，加热装置12可以使反应炉温度升高至最高1000度，自动输料系统可以控制输入反应炉1内各种反应剂的质与量，生产技术要点是：清洗干净的产品通过固定于挂件架13后放入反应炉1，关闭反应腔体盖11后升高反应炉温度，根据产品的不同质量要求、先后注入三种以上不同的反应剂，根据不同的质量要求、反应炉1工作时间在5～48小时内按需调节、工作温度也在300～1000度内按需调节，可根据产品的不同质量要求从反应炉1外部输入不同的反应剂，技术要点中所述气态反应剂是氧气、二氧化碳、氨气等，液态反应剂是水和或酒精等，固态反应剂3是玄铁精和或陨石和或碳粉等，这些元素根据产品质量要求适量输入。
需要说明的是，所述提特征在于：一种提升铁制品材料性能的设备与技术，其特征在于，该设备由反应炉、电源、加热装置、控制箱、挂件架、反应剂罐、自动输料系统组成。生产技术要点是：清洗干净的产品通过固定于挂件架后放入反应炉，关闭反应腔体盖后升高反应炉温度，根据产品的不同质量要求、先后注入三种以上不同的反应剂，根据不同的质量要求、反应炉工作时间在5～48小时内按需调节、工作温度也在300～1000按需调节。应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以对本发明设备与技术进行若干改进和修饰，这些改进和修饰也在本发明权力要求的保护范围内。

Claims (6)

  1. 一种提升铁制品材料性能的设备与技术，其特征在于，该设备由反应炉、电源、加热装置、控制箱、挂件架、反应剂罐、自动输料系统组成。
  2. 反应炉包括反应腔、反应腔体盖，反应剂罐包括液态反应剂罐与气态反应剂罐，固态反应剂置于反应炉内，液态与气态反应剂通过自动输料系统输送入反应腔内，自动输料系统包括输料管、连接头、电子控制阀。
  3. 控制箱根据产品质量要求可以控制反应炉内的温度湿度与空气压力，加热装置可以使反应炉温度升高至最高1000度，自动输料系统可以控制输入反应炉内各种反应剂的质与量，生产技术要点是：清洗干净的产品通过固定于挂件架后放入反应炉，关闭反应腔体盖后升高反应炉温度，根据产品的不同质量要求、先后注入三种以上不同的反应剂，根据不同的质量要求、反应炉工作时间在5～48小时内按需调节、工作温度也在300～1000度内按需调节。
  4. 根据权利要求1所述的一种提升铁制品材料性能的设备与技术，所述气态反应剂是氧气、二氧化碳、氨气，液态反应剂是水和或酒精，固态反应剂是玄铁精和或陨石和或碳粉。
  5. 根据权利要求1所述的一种提升铁制品材料性能的设备，所述的反应炉是沉入地底，反应炉腔体盖露出地面。
  6. 根据权利要求1所述的一种提升铁制品材料性能的设备，所述的自动输料系统中的电子控制阀根据设定的质量要求所需数值自动输入所需的反应剂。
PCT/CN2021/074733 2020-12-24 2021-02-01 一种提升铁制品材料性能的设备与技术 WO2022134272A1 (zh)

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US10632494B2 (en) * 2017-02-21 2020-04-28 Graco Minnesota Inc. Adaptive hot melt feed
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CN211989293U (zh) * 2019-12-31 2020-11-24 林昭元 一种自动喷涂装置
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Publication number Priority date Publication date Assignee Title
CN1368532A (zh) * 2000-12-18 2002-09-11 奥斯兰姆施尔凡尼亚公司 涂覆无机电致发光材料的方法和装置
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