WO2022130750A1 - Plate glass production method and splitting device - Google Patents

Plate glass production method and splitting device Download PDF

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Publication number
WO2022130750A1
WO2022130750A1 PCT/JP2021/037438 JP2021037438W WO2022130750A1 WO 2022130750 A1 WO2022130750 A1 WO 2022130750A1 JP 2021037438 W JP2021037438 W JP 2021037438W WO 2022130750 A1 WO2022130750 A1 WO 2022130750A1
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WO
WIPO (PCT)
Prior art keywords
region
width direction
back surface
cutting
contact
Prior art date
Application number
PCT/JP2021/037438
Other languages
French (fr)
Japanese (ja)
Inventor
力 岸田
Original Assignee
日本電気硝子株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電気硝子株式会社 filed Critical 日本電気硝子株式会社
Priority to KR1020237022778A priority Critical patent/KR20230122051A/en
Priority to CN202180083323.XA priority patent/CN116583388A/en
Publication of WO2022130750A1 publication Critical patent/WO2022130750A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/03Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • B28D1/225Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising for scoring or breaking, e.g. tiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/033Apparatus for opening score lines in glass sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/037Controlling or regulating

Definitions

  • the present invention relates to an improvement in a plate glass manufacturing technique including a technique for cutting a plate glass along a scribe line.
  • Plate glass is used in various fields, as represented by glass substrates for displays such as liquid crystal displays, plasma displays, and organic EL displays, and cover glasses for organic EL lighting.
  • a step of sequentially cutting out flat glass of a predetermined length from a glass ribbon, a step of removing unnecessary regions along the sides of the flat glass, and the like are executed.
  • a desired flat glass can be obtained by forming scribe lines on a glass ribbon or flat glass and then cutting them along the scribe lines.
  • Specific examples of the method for obtaining flat glass by cutting include the method disclosed in Patent Document 1.
  • a scribe line is formed on the front surface side of the boundary portion between the first region and the second region arranged adjacent to each other in the width direction of the plate glass, and the first region is supported from the back surface side (support portion).
  • the second region is pushed toward the back surface side by the external force applying portion (rolling body) in a state of being contact-supported by the back surface support member).
  • the flat glass is cut along the scribe line.
  • the cutting at this time is performed by supporting the flat glass in a vertical posture.
  • An object of the present invention is to suppress the occurrence of chipping, cracking, etc. by allowing an appropriate bending stress to act on a region where a scribe line is formed when cutting a plate glass in a vertical posture.
  • the first region and the second region are arranged adjacent to each other in the width direction, and a scribing line is provided on the surface side of the boundary portion between the regions.
  • the plate glass is formed by applying a force toward the back surface side to the second region by the external force applying portion in a state where the end portion on the scrib line side of the first region is contact-supported by the support portion.
  • a method for manufacturing a plate glass including a cutting step of cutting along a scribing line, in which a position where the support portion contacts the first region and a position where the external force applying portion contacts the second region as a pre-step of the cutting step. It is characterized by comprising an adjustment step of adjusting at least one of the above in the width direction.
  • each contact position can be set to an optimum position according to the warp of the flat glass.
  • an appropriate bending stress can be applied to the region where the scribe wire is formed, so that the occurrence of chipping, cracking, etc. is suppressed.
  • the support portion contacts and supports the back surface of the first region at a position facing the back surface support member and the back surface support member.
  • a member is provided, and in the cutting step, the first region is sandwiched from both sides of the front and back surfaces by the back surface support member and the front surface support member, and in the adjustment step, the position where the back surface support member and the front surface support member come into contact with the first region.
  • at least one of the positions where the external force applying portion contacts the second region may be adjusted in the width direction.
  • the contact position of the back surface support member and the front surface support member with respect to the first region and the contact position of the external force applying portion with respect to the second region can be adjusted in the width direction in the adjustment step.
  • Appropriate bending stress can be applied to the formation region of.
  • the cutting step since the first region is sandwiched from both sides of the front and back surfaces by the back surface support member and the front surface support member, it is possible to suppress shaking and reduce warpage when the flat glass is cut.
  • the external force applying portion is at a position facing the pushing member and the pushing member that pushes the second region to the back surface side in a state of being in contact with the front surface of the second region. It is equipped with a suction mechanism that sucks and holds the back surface of the second region while following the operation of the pushing member.
  • At least one of the position where the support portion contacts the first region and the position where the pushing member and the suction mechanism contact the second region may be adjusted in the width direction.
  • the adjustment step the position where the back surface support member and the surface support member come into contact with the first region, and the pushing member and the suction mechanism are second. At least one of the positions in contact with the region will be adjusted in the width direction.
  • the contact position of the support portion with respect to the first region and the contact position of the pushing member and the suction mechanism with respect to the second region can be adjusted in the width direction. Appropriate bending stress can be applied to.
  • the cutting step since the second region is sandwiched from both sides of the front and back surfaces by the pushing member and the suction mechanism, it is easy to apply a force toward the back surface side to the second region, and the warp of the flat glass can be reduced. Further, after cutting, the second region can be recovered while being adsorbed and held by the adsorption mechanism.
  • the support portion and the external force applying portion are arranged in a single moving mechanism that can move in the width direction. By moving the support portion in the width direction, both the position where the support portion contacts the first region and the position where the external force applying portion contacts the second region may be adjusted in the width direction.
  • both the contact position of the support portion with respect to the first region and the contact position of the external force applying portion with respect to the second region can be adjusted in the width direction by simply moving a single moving mechanism.
  • the operation unit for operating the movement of the moving mechanism in the width direction is arranged outside the cutting chamber for performing the cutting step.
  • the support portion is arranged in the first moving mechanism that can move in the width direction, and the external force applying portion can move in the width direction. It is arranged in the second moving mechanism, and in the adjustment step, by moving at least one of the first moving mechanism and the second moving mechanism in the width direction, the position where the support portion comes into contact with the first region and the external force are applied. At least one of the positions where the portion contacts the second region may be adjusted in the width direction.
  • the contact position of the support portion with respect to the first region can be adjusted in the width direction by moving the first moving mechanism, and the external force applying portion to the second region can be adjusted by moving the second moving mechanism.
  • the contact position of can be adjusted in the width direction. Further, since the widthwise distance between the support portion and the external force applying portion can be adjusted by the first movement mechanism and the second movement mechanism, more precise adjustment is possible.
  • each of the first operation unit that operates the movement in the width direction of the first movement mechanism and the second operation unit that operates the movement in the width direction of the second movement mechanism is divided. It is preferably located outside the cutting chamber for performing the process.
  • the worker can perform the adjustment work from outside the cutting room, so that it is not necessary to stop the supply of the flat glass to the cutting room even during the adjustment work. Therefore, since the plate glass cutting process can be restarted immediately after the adjustment work is completed, the plate glass manufacturing efficiency is improved.
  • an inspection step of inspecting at least one of the divided first region and the second region as an inspection target is provided.
  • an abnormality is detected in the inspection target in the inspection step, it is preferable to perform the adjustment step.
  • the presence or absence of abnormalities in the inspection target is directly inspected in the inspection process, and the adjustment process is performed based on the result, so that the adjustment process can be reliably performed at the required time.
  • the first region and the second region are arranged adjacent to each other in the width direction, and a scribe line is provided on the surface side of the boundary portion between the regions.
  • the region along the scribe line of the first region is contact-supported by the support portion, and the external force applying portion applies a force toward the back surface side to the second region to apply the plate glass.
  • It is a plate glass cutting device that cuts along a scribe line, and is characterized in that a support portion and an external force applying portion are arranged in a single moving mechanism that can move in the width direction.
  • the first region and the second region are arranged adjacent to each other in the width direction, and a scribe line is provided on the surface side of the boundary portion between the regions.
  • the plate glass is formed by applying a force toward the back surface side to the second region by the external force applying portion in a state where the end portion on the scribe line side of the first region is contact-supported by the support portion.
  • a flat glass breaking device that cuts along a scribe line, the support part is arranged in the first moving mechanism that can move in the width direction, and the external force applying part is independent of the first moving mechanism in the width direction. It is characterized in that it is arranged in a movable second moving mechanism.
  • the present invention it is possible to suppress the occurrence of chipping, cracking, etc. by allowing an appropriate bending stress to act on the formation region of the scribe line when cutting the flat glass in the vertical posture.
  • FIG. 3 is a schematic plan view showing an adjusting device included in the cutting device shown in FIG. 1. It is a schematic bottom view which shows the cutting process included in the manufacturing method of the flat glass which concerns on the 2nd Embodiment of this invention. It is a schematic plan view which shows the adjustment apparatus provided in the cutting apparatus included in the plate glass manufacturing apparatus which concerns on 3rd Embodiment of this invention.
  • FIG. 1 is a perspective view illustrating the cutting device 1 included in the flat glass manufacturing device according to the first embodiment of the present invention.
  • the flat glass G has a first region G1 and a second region G2 arranged adjacent to each other in the width direction.
  • the first region G1 is a region cut out from the plate glass G to be a product, and the plate thickness is uniform over the entire area.
  • the second region G2 is a region cut out from the plate glass G and discarded, and although not shown, the selvage portion having a thicker plate thickness than the first region G1 at the outer end portion in the width direction (left end portion in the figure). including.
  • a scribe line S is formed on the surface Ga and Gx side of the boundary portion between the first region G1 and the second region G2.
  • the scribe line S does not reach the upper end and the lower end of the flat glass G.
  • the scribe line S may reach the upper end and the lower end of the flat glass G.
  • the first region G1 is referred to as an effective region
  • the second region G2 is referred to as an unnecessary region.
  • the flat glass G is suspended and supported in a vertical position so that the scribe line S faces in the vertical direction.
  • the plate thickness of the plate glass G (the plate thickness of the region excluding the selvage portion) is, for example, 200 to 2000 ⁇ m, and the upper limit of this plate thickness is preferably 500 ⁇ m, more preferably 400 ⁇ m. In this embodiment, the flat glass G has flexibility.
  • the plate glass G is warped in the vertical direction.
  • the specific shape of the warp is a shape in which the scribe line S on the surfaces Ga and Gx of the flat glass G and an arbitrary virtual straight line parallel to the scribe line S are curved. Further, the shape of the warp in the vertical direction generated in the plate glass G may change with time due to a change in molding conditions (for example, a change in the plate thickness or the glass composition).
  • the breaking device 1 cuts (folds) the flat glass G along the scribe line S in order to remove the unnecessary region G2. More specifically, the cutting device 1 has a gripping mechanism 2 that suspends and supports the flat glass G, a support portion 3 that contacts and supports the end of the effective region G1 on the scribe line S side, and an unnecessary region G2 toward the back surface Gy side. It is provided with an external force applying portion 4 for exerting a pushing force.
  • the gripping mechanism 2 has a pair of gripping pieces 2a and a driving unit 2b that brings the pair of gripping pieces 2a close to and separate from each other.
  • the configuration of the drive unit 2b is not limited to that of the illustrated example.
  • the pair of gripping pieces 2a grip the upper end portion of the effective region G1 by approaching each other, and release the state of gripping the upper end portion of the effective region G1 by separating from each other.
  • the pair of gripping pieces 2a may be configured to be gripped by opening the legs to release the gripped state and closing the legs.
  • the open leg means that the pair of gripping pieces 2a rotates in the direction of opening around the fulcrum (fulcrum)
  • the closed leg means that the pair of gripping pieces 2a closes around the fulcrum (fulcrum). It is to rotate in the direction.
  • the gripping mechanism 2 is slidably held on a rail (not shown) extending above the plate glass G along the width direction.
  • the gripping mechanism 2 plays a role of transporting the plate glass G to the cutting position and a role of transporting the effective region G1 to a subsequent process (for example, an inspection process) after the cutting.
  • the gripping mechanism 2 conveys the plate glass G in the width direction along the front surfaces Ga, Gx (or the back surface Gb, Gy) of the effective region G1 and the unnecessary region G2.
  • the gripping mechanism 2 is in a stopped state while holding the upper end portion of the effective region G1. In this case, the lower end of the flat glass G is not held.
  • the gripping mechanism 2 grips a plurality of locations in the width direction at the upper end of the effective region G1 (two locations (one location is not shown) in this embodiment).
  • the support portion 3 includes a back surface support member 5 arranged on the back surface Gb side of the effective region G1 and a surface support member 6 arranged on the front surface Ga side of the effective region G1 so as to face the back surface support member 5. ing.
  • the back surface support member 5 contacts and supports the effective region G1 from the back surface Gb side when the flat glass G is cut, and is arranged at the end of the effective region G1 on the scribe line S side.
  • the back surface support member 5 contacts and supports a vertically long region (a region along the scribe line S) of the back surface Gb of the effective region G1.
  • the back surface support member 5 moves closer to and away from the back surface Gb of the effective region G1 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a drive means 7 (see FIG. 3) such as a robot arm. ..
  • the back surface support member 5 is a columnar body or a plate-like body (surface plate) elongated in the vertical direction.
  • the separation distance in the width direction between the back surface support member 5 and the scribe line S (the separation distance when the back surface support member 5 comes into contact with the effective region G1) is, for example, 10 to 30 mm, preferably 10 to 20 mm.
  • the back surface support member 5 extends from the upper end and the lower end of the effective region G1, but may not extend from the upper end and the lower end of the effective region G1.
  • the contact portion of the effective region G1 of the back surface support member 5 with the back surface Gb is preferably made of a material (for example, an elastic member such as rubber or resin) that does not easily scratch the back surface Gb of the effective region G1. ..
  • the surface support member 6 is contact-supported from the surface Ga side of the effective region G1 when the flat glass G is cut, and is arranged at the end of the effective region G1 on the scribe line S side.
  • the surface support member 6 contact-supports a vertically long region of the surface Ga of the effective region G1.
  • the front surface support member 6 presses the effective region G1 against the back surface support member 5 when the flat glass G is cut.
  • the surface support member 6 moves closer to and away from the surface Ga of the effective region G1 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a drive means 8 (see FIG. 3) such as a robot arm. ..
  • the surface support member 6 is a columnar body or a plate-like body elongated in the vertical direction.
  • the length of the front surface support member 6 in the vertical direction is the same as that described above for the back surface support member 5.
  • the contact portion of the effective region G1 of the surface support member 6 with the surface Ga is preferably formed of a material (for example, an elastic member such as rubber or resin) that does not easily scratch the surface Ga of the effective region G1. ..
  • the external force applying portion 4 includes a suction mechanism 9 arranged on the back surface Gy side of the unnecessary region G2, and a pushing member 10 arranged on the front surface Gx side of the unnecessary region G2 so as to face the suction mechanism 9. ..
  • the suction mechanism 9 includes a holding base 9a that is long in the vertical direction and a plurality of (four in the example) suction pads 9b mounted at equal intervals in the longitudinal direction of the holding base 9a.
  • the holding substrate 9a moves closer to and away from the back surface Gy of the unnecessary region G2 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a driving means 11 (see FIG. 3) such as a robot arm. Further, the holding substrate 9a moves so as to follow the pushing operation of the pushing member 10 by the operation of the driving means 11.
  • the suction pad 9b sucks and holds the back surface Gy of the unnecessary region G2 by a negative pressure, and is made of an elastic member such as elastic rubber or resin.
  • the suction pad 9b is configured to suck and hold the region of the unnecessary region G2 excluding the selvage portion, but may be configured to suck and hold the selvage portion of the unnecessary region G2. However, since the front and back surfaces of the selvage portion are not flat, it is preferable that the suction pad 9b is configured to suck and hold the region of the unnecessary region G2 excluding the selvage portion.
  • the pushing member 10 has a flat surface portion 10a in contact with the surface Gx of the unnecessary region G2, and in this embodiment, it is a columnar body or a plate-shaped body elongated in the vertical direction.
  • the pushing member 10 moves closer to and away from the surface Gx of the unnecessary region G2 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a driving means 12 (see FIG. 3) such as a robot arm. Further, the pushing member 10 is rotated in a direction (for example, in the direction of arrow A) in which a pushing force toward the back surface Gy side is applied to the unnecessary region G2 by the operation of the driving means 12.
  • the pushing member 10 extends from the upper end and the lower end of the unnecessary region G2, but may not extend from the upper end and the lower end of the unnecessary region G2. Further, in the illustrated example, the push-in member 10 is configured to come into contact with the selvage portion of the unnecessary region G2, but may be configured to come into contact with the region of the unnecessary region G2 excluding the selvage portion.
  • the contact portion of the pressing member 10 with the surface Gx of the unnecessary region G2 may be formed of a material (for example, an elastic member such as rubber or resin) that does not easily scratch the surface Gx of the unnecessary region G2.
  • the pushing member 10 when the pushing member 10 is formed into a plate-like body as shown in the figure, the pushing member 10 may have rigidity equal to or higher than that of the plate glass G and have flexibility. preferable. As a result, even when a part of the pushing member 10 comes into contact with the selvage portion of the unnecessary region G2, the pushing member 10 comes into contact with both the selvage portion of the unnecessary region G2 and the other portion, and is appropriate for the unnecessary region G2.
  • the pushing force can be applied.
  • the pressing member 10 is preferably a porous resin plate or a foamed resin plate typified by plastic corrugated cardboard or paronia.
  • the method for manufacturing the flat glass includes a molding step of molding a glass ribbon by an overflow downdraw method in a molding furnace, and a slow cooling step of slowly cooling the molded glass ribbon in a slow cooling furnace. It includes a cooling step of cooling the slowly cooled glass ribbon in a cooling unit and a cutting step of cutting the cooled glass ribbon in a cutting chamber.
  • the molding furnace, the slow cooling furnace, the cooling chamber, and the cutting chamber are arranged in this order in the vertical direction. That is, the molding furnace is located at the top and the cutting chamber is located at the bottom. Then, in the molding furnace, the slow cooling furnace, the cooling chamber, and the cutting chamber, the postures of the glass ribbon and the plate glass G are maintained in the vertical posture.
  • a collection chamber for collecting unnecessary glass ribbons and / or flat glass may be provided below the cutting chamber.
  • the first cutting step of cutting the glass ribbon at predetermined lengths to obtain the flat glass G and the boundary portion between the effective region G1 and the unnecessary region G2 of the flat glass G are cut by using the above-mentioned cutting device 1. It is equipped with a second cutting process. In the following, the second cutting step having a characteristic configuration will be described in detail.
  • the flat glass G is suspended and supported by the gripping mechanism 2, and then pressed by a wheel cutter or irradiated with a laser.
  • a screen line S is formed on the surface of the flat glass G by the above means.
  • the scribe line S is formed on the surfaces Ga and Gx of the boundary portion between the effective region G1 and the unnecessary region G2 of the plate glass G.
  • the plate glass G on which the scribe line S is formed is conveyed in the width direction while being suspended and supported by the gripping mechanism 2, so that the plate glass G reaches the split position shown in FIG.
  • the front surface support member 6 and the back surface support member 5 are separated from the front surface Ga and the back surface Gb of the effective region G1, respectively, and the pushing member 10 and the suction mechanism 9 are also separated from the front surface Gx and the back surface Gy of the unnecessary region G2, respectively. is seperated. In this state, the plate glass G is warped in the vertical direction.
  • the back surface support member 5 moves toward the effective region G1, and the front surface support member 6 also moves toward the effective region G1.
  • the front surface support member 6 presses the effective region G1 against the back surface support member 5.
  • the suction mechanism 9 moves toward the unnecessary region G2, and the pushing member 10 also moves toward the unnecessary region G2.
  • the suction pad 9b of the suction mechanism 9 sucks and holds the back surface Gy of the unnecessary region G2, and the pushing member 10 comes into contact with the surface Gx of the unnecessary region G2.
  • the flat glass G is straightened into a flat shape with almost no warp around each contact portion of the front surface support member 6, the back surface support member 5, the pushing member 10, and the suction mechanism 9.
  • the shape for correcting the warp of the flat glass G is not limited to a flat shape as long as the flat glass G can be accurately cut along the scribe line S.
  • the positions where the front surface support member 6, the back surface support member 5, the pushing member 10 and the suction mechanism 9 come into contact with the effective region G1 and the unnecessary region G2 are adjusted in the width direction of the plate glass G. There is a need to. This is because an appropriate bending stress is applied to the formed region of the scribe line S to suppress chipping and cracking of the plate glass G at the time of breaking. The details of this adjustment process will be described later.
  • FIG. 2A, 2B, and 2C show a procedure for cutting the plate glass G after that, and each of these figures crosses the main part of the cutting device 1 and the main part of the plate glass G as viewed from below. It is a bottom view.
  • FIG. 2A shows an aspect in the initial stage of the cutting process. From this state, as shown in FIG. 2B, by rotating the suction mechanism 9 and the pushing member 10 in the direction of the arrow A, the pushing member 10 exerts a pushing force toward the back surface Gy side on the unnecessary region G2. .. As a result, the unnecessary region G2 is bent toward the back surface Gy side with the back surface support member 5 as a fulcrum. The suction mechanism 9 does not substantially exert a pulling force toward the back surface Gy side of the unnecessary region G2.
  • the tip of the drive means 8 of the front surface support member 6 and the tip of the drive means 7 of the back surface support member 5 so as to project toward the scribe line S side on the surface on the scribe line S side, respectively.
  • a pair of thin plate-shaped lip sheets 13 that are fixed and whose tip end abuts on the front surface Gx and the back surface Gy of the unnecessary region G2 are provided (not shown in FIG. 1).
  • the lip sheet 13 does not have an essential configuration and can be omitted as appropriate.
  • Both lip sheets 13 have a long rectangular shape in the vertical direction and are made of a flexible material such as resin or rubber.
  • the base end portions of both lip sheets 13 are fixed to the tip portions of the driving means 7 and 8 at positions separated from the front surface Ga, Gx and the back surface Gb, Gy of the unnecessary region G2 and the effective region G1, respectively.
  • the space surrounded by the front surface support member 6, the back surface support member 5, and the pair of lip sheets 13 is a gas flow space V, and the scribe line S exists in this space V.
  • one end (for example, the lower end) in the vertical direction of both lip sheets 13 is a suction port of the gas flow space V, and a suction hose (not shown) guided from the suction source is communicated and connected to this suction port.
  • the other end (for example, the upper end) in the vertical direction of both lip sheets 13 is regarded as the inlet of the gas flow space V, and the air passing through the filter is guided to this inlet.
  • the gas flows in from the inflow port of the gas flow space V to form a gas flow from the inflow port to the suction port in the gas flow space V.
  • the glass powder (chips) P generated during cutting is drawn into the suction hose from the suction port by riding on the air flow in the gas flow space V, and is collected at a predetermined storage location. To. As a result, the adhesion of the glass powder P to the effective region G1 can be suppressed.
  • the splitting device 1 adjusts the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 in the width direction.
  • the adjusting device 21 is provided.
  • the adjusting device 21 operates with a single moving mechanism 22 in which the front surface supporting member 6 and the back surface supporting member 5, the pushing member 10 and the suction mechanism 9 are arranged, and an operation unit 23 for operating the movement of the moving mechanism 22. It is provided with a power transmission unit 24 that transmits the power of the unit 23 to the moving mechanism 22.
  • the moving mechanism 22 supports a pair of rails 25 extending in the width direction, a moving table 26 that can move in the width direction along the rail 25, and a back surface support member 5 and a suction mechanism 9 fixed on the moving table 26.
  • the back surface side substrate 27 and the front surface side substrate 28 fixed on the moving table 26 and supporting the surface support member 6 and the pushing member 10 are provided.
  • the rail 25 and the moving table 26 are arranged below the plate glass G, and the moving table 26 is arranged so as to straddle both the front and back surfaces of the plate glass G.
  • the back surface side substrate 27 is fixed to the regions on the back surface Gb and Gy side of the plate glass G of the moving table 26, and the front surface side substrate 28 is fixed to the regions on the front surface Ga and Gx side of the plate glass G of the moving table 26. There is.
  • the back surface side substrate 27 supports the back surface support member 5 and the base ends of the driving means 7 and 11 of the suction mechanism 9 at a predetermined height corresponding to the plate glass G.
  • the surface-side substrate 28 supports the base ends of the drive means 8 and 12 of the surface support member 6 and the push-in member 10 at a predetermined height corresponding to the plate glass G.
  • the operation unit 23 is composed of handles that can rotate on both the forward and reverse sides.
  • the operation unit 23 is arranged outside the cutting chamber R that cuts the flat glass G.
  • the power transmission unit 24 converts the rotational motion of the operation unit 23 into a straight motion along the width direction (reciprocating motion in the arrow B direction), and in this embodiment, the pair of timing pulleys 29 and 30 and A timing belt 31 spanned between the pair of timing pulleys 29 and 30 and a ball screw mechanism 32 are provided.
  • One timing pulley 29 is fixed to the operation unit 23 on the outside of the cutting chamber R and can rotate in the same direction (forward rotation or reverse rotation) with the rotation operation of the operation unit 23.
  • one timing pulley 29 is rotated, the rotation operation is transmitted by the timing belt 31, and the other timing pulley 30 is also rotated in the same direction as the rotation operation of the operation unit 23.
  • the ball screw mechanism 32 includes a screw shaft 33 extending in the width direction and a nut 34 fixed to the lower surface of the moving table 26 and meshing with the screw shaft 33.
  • the screw shaft 33 is supported by a bearing 35, and the rotation shaft of the timing pulley 30 is connected to one end of the screw shaft 33.
  • the moving table 26 moves to one side in the width direction (for example, the left side in the figure) by the dimension corresponding to the rotation amount, and when the operation unit 23 is reversed, the operation unit 23 is reversed.
  • the moving table 26 moves to the other side in the width direction (for example, the right side in the figure) by the dimension corresponding to the rotation amount.
  • the configuration of the operation unit 23 and the power transmission unit 24 is not particularly limited as long as the moving table 26 can be moved in the width direction from the outside of the cutting chamber R.
  • the operation unit 23 may be, for example, a servo motor or the like.
  • the power transmission unit 24 may be, for example, a rack and pinion mechanism or the like.
  • the position where the front surface support member 6 and the back surface support member 5 come into contact with the effective region G1 by the above-mentioned adjusting device 21, and the pushing member 10 and It is provided with an adjustment step of adjusting both the positions where the suction mechanism 9 comes into contact with the unnecessary region G2 in the width direction.
  • the front surface support member 6 and the back surface support member 5 are separated from the front surface Ga and the back surface Gb of the effective region G1, respectively, and the pushing member 10 and the suction mechanism 9 are also separated from the front surface Gx and the back surface Gy of the unnecessary region G2, respectively. is seperated.
  • each contact position adjusted in the adjustment step is an initial position where the surface support member 6 first contacts the front surface Ga of the effective region G1, and the back surface support member 5 is the back surface Gb of the effective region G1. It means the initial position where the pushing member 10 first contacts the front surface Gx of the unnecessary region G2, and the initial position where the suction mechanism 9 first contacts the back surface Gy of the unnecessary region G2.
  • the position of the moving table 26 in the width direction is adjusted by operating the operation unit 23. Since the front surface support member 6, the back surface support member 5, the pushing member 10, and the suction mechanism 9 are arranged on the moving table 26, when the position of the moving table 26 in the width direction is adjusted by the operation unit 23, the effective region G1 is provided. The contact positions of the front surface support member 6 and the back surface support member 5, and the contact positions of the pushing member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are also adjusted in the width direction.
  • the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are optimally set according to the warp of the plate glass G. Can be set to position. As a result, when the plate glass G is cut, an appropriate bending stress can be applied to the formation region of the scribe line S, so that the occurrence of chipping, cracking, etc. can be suppressed.
  • the adjustment width in the width direction of the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 is, for example, within 5 mm.
  • the operation unit 23 is provided on the outside of the cutting chamber R, the operator can perform the adjustment work from the outside of the cutting chamber R in the adjusting step. Therefore, it is not necessary to stop the supply of the flat glass G into the cutting chamber R even during the adjustment work. Therefore, since the cutting process of the flat glass G can be restarted immediately after the adjustment work is completed, the manufacturing efficiency of the flat glass G is improved.
  • both the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 can be obtained. It can be adjusted in the width direction. That is, the adjustment work can be performed easily and quickly.
  • the adjustment step may be performed at a predetermined timing determined in advance, but in this embodiment, the adjustment step is performed when an abnormality is detected in the effective region G1 divided by the inspection step.
  • an abnormality of the effective region G1 in the inspection step for example, when there is chipping or cracking at the widthwise end portion of the effective region G1, the amount of foreign matter (glass powder P or the like) adhering to the surface of the effective region G1 is Cutting defects such as when the value exceeds a predetermined value can be mentioned. By doing so, the presence or absence of chipping, cracking, or the like is directly inspected in the inspection process, and the adjustment process is performed based on the result, so that the adjustment process can be reliably performed at a required time.
  • the inspection target in the inspection step may be the divided unnecessary region G2.
  • the adjustment of the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 in the width direction is adjusted by the drive means 7, 8, respectively. It can also be done by 11 and 12. Specifically, each of the driving means 7, 8, 11 and 12 can be carried out by moving the back surface supporting member 5, the surface supporting member 6, the suction mechanism 9, and the pushing member 10 in the direction of arrow B. Therefore, in the above adjustment step, the drive means 7, 8, 11, 12 may be used instead of the adjustment device 21, or the adjustment device 21 and the drive means 7, 8, 11, 12 may be used in combination. May be good.
  • the drive means 7, 8, 11, and 12 are used, it is necessary to temporarily stop the supply of the flat glass G to the cutting chamber R because the operator enters the cutting chamber R to perform the adjustment step. Therefore, from the viewpoint of improving the production efficiency of the flat glass G, it is preferable that the adjusting step is performed from the outside of the cutting chamber R by using the adjusting device 21 described above.
  • the central region in the width direction is the effective region G1 and both sides in the width direction are unnecessary regions G2.
  • a scribe line S is formed at each of the two boundary portions between the effective region G1 and each unnecessary region G2.
  • the cutting of the flat glass G along the two scribe lines S is performed by the cutting device 1 arranged corresponding to each unnecessary region G2.
  • Both of these two splitting devices 1 are on the front surface support member 6 and the back surface support member 5 arranged on the front surface Ga side and the back surface Gb side of the effective region G1, respectively, and on the front surface Gx side and the back surface Gy side of the unnecessary region G2. It has a pushing member 10 and a suction mechanism 9 arranged respectively.
  • Both the pushing member 10 and the suction mechanism 9 are configured to rotate in the direction of arrow A.
  • the detailed configuration of the two breaking devices 1 is the same as that of the above-mentioned breaking device 1.
  • the cutting by the two cutting devices 1 may be performed at the same time, or the cutting by the other cutting device 1 may be performed after the cutting by the one cutting device 1 is completed.
  • the adjusting device 21 is also provided in each cutting device 1, and the adjusting step is performed for each cutting device 1.
  • one cutting device 1 and the other cutting device 1 are arranged at a distance longer than the length in the width direction of the flat glass G, and one unnecessary region G2 is provided by the one cutting device 1. After cutting and removing, the plate glass G may be moved in the width direction, and then the other unnecessary region G2 may be cut and removed by the other cutting device 1.
  • one unnecessary region G2 is divided and removed by the dividing device 1 as one, and then the flat glass G is rotated 180 degrees in a plan view, and then the other.
  • the unnecessary area G2 may be divided and removed by the dividing device 1.
  • the difference between the plate glass manufacturing apparatus and the manufacturing method according to the third embodiment from the first and second embodiments is the configuration of the adjusting device.
  • the adjusting device 41 has a first moving mechanism 42 in which the front surface supporting member 6 and the back surface supporting member 5 are arranged, and a second moving mechanism 42 in which the pushing member 10 and the suction mechanism 9 are arranged.
  • the power of the movement mechanism 43, the first operation unit 44 that operates the movement of the first movement mechanism 42, the second operation unit 45 that operates the movement of the second movement mechanism 43, and the first operation unit 44 is first moved. It includes a first power transmission unit 46 that transmits power to the mechanism 42, and a second power transmission unit 47 that transmits the power of the second operation unit 45 to the second movement mechanism 43.
  • the configuration for adjusting the positions of the front surface supporting member 6 and the back surface supporting member 5 in the width direction and the configuration for adjusting the positions of the pushing member 10 and the suction mechanism 9 in the width direction are different.
  • these two configurations are independent of each other.
  • the first moving mechanism 42 is fixed on a pair of first rails 48 extending in the width direction, a first moving table 49 movable in the width direction along the first rail 48, and the first moving table 49. It includes a first back surface side substrate 50 that supports the back surface support member 5, and a first front surface side substrate 51 that is fixed on the first moving table 49 and supports the surface support member 6. Specifically, the first rail 48 and the first moving table 49 are arranged below the plate glass G, and the first moving table 49 is arranged so as to straddle both the front and back sides of the plate glass G.
  • the first back surface side substrate 50 is fixed to the regions on the back surface Gb and Gy side of the plate glass G of the first moving table 49, and the first front surface side substrate 51 is the surface Ga of the plate glass G of the first moving table 49. It is fixed in the area on the Gx side.
  • the first back surface side substrate 50 supports the base end portion of the drive means 7 of the back surface support member 5 at a predetermined height corresponding to the plate glass G.
  • the first surface-side substrate 51 supports the base end portion of the driving means 8 of the surface support member 6 at a predetermined height corresponding to the plate glass G.
  • the second moving mechanism 43 is fixed on a pair of second rails 52 extending in the width direction, a second moving table 53 that can move in the width direction along the second rail 52, and the second moving table 53. It includes a second back surface side substrate 54 that supports the suction mechanism 9, and a second front surface side substrate 55 that is fixed on the second moving table 53 and supports the pushing member 10.
  • the second rail 52 and the second moving table 53 are arranged below the plate glass G, and the second moving table 53 is arranged so as to straddle both the front and back sides of the plate glass G.
  • the second back surface side substrate 54 is fixed to the regions on the back surface Gb and Gy side of the plate glass G of the second moving table 53, and the second front surface side substrate 55 is the surface Ga of the plate glass G of the second moving table 53. It is fixed in the area on the Gx side.
  • the second back surface side substrate 54 supports the base end portion of the driving means 11 of the suction mechanism 9 at a predetermined height corresponding to the plate glass G.
  • the second surface side substrate 55 supports the base end portion of the driving means 12 of the pushing member 10 at a predetermined height corresponding to the plate glass G.
  • the first operation unit 44 and the second operation unit 45 are composed of handles that can rotate on both the forward and reverse sides. Both operation units 44 and 45 are arranged outside the cutting chamber R for cutting the flat glass G.
  • the first power transmission unit 46 converts the rotational motion of the first operation unit 44 into a straight motion along the width direction (reciprocating motion in the arrow C direction), and in this embodiment, a pair of first timings.
  • a first timing belt 58 spanned between the pulleys 56 and 57, both timing pulleys 56 and 57, and a first ball screw mechanism 59 having a screw shaft 60 and a nut 61 are provided.
  • the screw shaft 60 extends in the width direction while being supported by the bearing 62, and the nut 61 is fixed to the lower surface of the first moving table 49 and meshed with the screw shaft 60.
  • the position in the width direction of the first moving table 49 is adjusted according to the rotation direction and the amount of rotation of the first operation unit 44.
  • the second power transmission unit 47 converts the rotational motion of the second operation unit 45 into a straight motion along the width direction (reciprocating motion in the arrow D direction), and in this embodiment, a pair of second timings.
  • a second timing belt 65 spanned between the pulleys 63 and 64, both timing pulleys 63 and 64, and a second ball screw mechanism 66 having a screw shaft 67 and a nut 68 are provided.
  • the screw shaft 67 extends in the width direction while being supported by the bearing 69, and the nut 68 is fixed to the lower surface of the second moving table 53 and meshed with the screw shaft 67.
  • the position in the width direction of the second moving table 53 is adjusted according to the rotation direction and the amount of rotation of the second operation unit 45.
  • the configurations of the first and second operation units 44, 45 and the first and second power transmission units 46, 47 are such that the first and second moving tables 49, 53 are oriented in the width direction from the outside of the cutting chamber R.
  • the configuration is not particularly limited as long as it can be moved.
  • the first moving table 49 of the first moving mechanism 42 is moved in the width direction by the operation of the first operating unit 44, whereby the surface with respect to the effective region G1 is moved.
  • the contact positions of the support member 6 and the back surface support member 5 are adjusted in the width direction.
  • the second moving table 53 of the second moving mechanism 43 by moving the second moving table 53 of the second moving mechanism 43 in the width direction by operating the second operating unit 45, the contact positions of the pushing member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are adjusted in the width direction. do.
  • the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are determined by the first movement mechanism 42 and the second movement mechanism 43. Since it can be adjusted individually in the width direction, more precise adjustment is possible. In the adjustment step, only one of the first moving table 49 and the second moving table 53 may be moved in the width direction.
  • the present invention is not limited to the configuration of the above embodiment, and is not limited to the above-mentioned action and effect.
  • the present invention can be modified in various ways without departing from the gist of the present invention.
  • the adjustment step may be performed when the molding conditions are changed (for example, the plate thickness or the glass composition is changed).
  • the adjusting devices 21 and 41 may be arranged on the ceiling side of the cutting chamber R. That is, the front surface support member 6, the back surface support member 5, the push-in member 10, and the suction mechanism 9 may be suspended and supported from the ceiling via the adjusting devices 21 and 41.
  • the second region G2 is an unnecessary region having a selvage portion, but the second region G2 may be an unnecessary region having no selvage portion or an effective region (first region) to be a product. It may be an effective region having the same plate thickness as G1).
  • the support portion 3 includes the back surface support member 5 and the front surface support member 6
  • the support portion 3 has only the back surface support member 5 among the back surface support member 5 and the front surface support member 6. It may be provided with.
  • the external force applying portion 4 is the plate thickness of the plate glass G.
  • the flat glass G may be cut by moving straight in only the direction. In this case, the position of the external force applying portion 4 in the width direction is constant during the cutting.
  • the external force applying unit 4 includes the pushing member 10 and the suction mechanism 9 and causes the pushing force toward the back surface Gy side to act on the second region G2
  • a pulling member that exerts a pulling force toward the back surface Gy side may be provided in the second region G2.
  • the external force applying portion 4 includes only the suction mechanism 9 of the push-in member 10 and the suction mechanism 9, and the suction mechanism 9 causes the second region G2 to exert a pull-in force toward the back surface Gy side.
  • the configuration is mentioned.
  • the external force applying portion 4 moves the holding member to the back surface Gy side while the upper end portion and the lower end portion of the second region G2 are held by holding members such as gripping pieces, respectively. A force toward the back surface Gy side may be applied to the region G2.
  • the upper end portion of the first region G1 is held by the grip piece 2a of the grip mechanism 2, but instead of this, it may be held by another holding member such as a suction cup. good.
  • the method for forming the glass ribbon may be a forming method such as a float method, a rollout method, a slot down draw method, or a redraw method.
  • the cutting device and the method for manufacturing a flat glass of the present invention can also be applied to a flat glass without a warp.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mining & Mineral Resources (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

This plate glass production method is for a plate glass G in a vertical attitude, the plate glass G comprising a first region G1 and a second region G2 arranged to be adjacent in the width direction, and a scribe line S formed in the boundary portion of the regions G1, G2, on the side of the respective front surfaces Ga, Gx thereof, the method comprising a splitting step for applying, on the second region G2, a force directed toward the side of a back surface Gy by way of an external force application unit 4 in a state wherein a region of the first region G1 along the scribe line S is in contact with and supported by a supporting unit 3, thereby splitting the plate glass G along the scribe line S. As a pre-step to the splitting step, the mehod comprises an adjustment step for adjusting in the width direction at least one among the position at which the support unit 3 comes into contact with the first region G1, and the position at which the external force application unit 4 comes into contact with the second region G2.

Description

板ガラスの製造方法及び割断装置Flat glass manufacturing method and cutting device
 本発明は、板ガラスをスクライブ線に沿って割断する技術を含む板ガラスの製造技術の改良に関する。 The present invention relates to an improvement in a plate glass manufacturing technique including a technique for cutting a plate glass along a scribe line.
 板ガラスは、液晶ディスプレイ、プラズマディスプレイ、有機ELディスプレイ等のディスプレイ用のガラス基板や、有機EL照明用のカバーガラスなどに代表されるように、各種分野に利用されている。この種の板ガラスを製造する際には、ガラスリボンから所定長さの板ガラスを順々に切り出す工程や、板ガラスの辺に沿う不要領域を除去する工程などが実行される。これらの工程では、ガラスリボンや板ガラスにスクライブ線を形成した後、それらをスクライブ線に沿って割断することで所望の板ガラスを得ることができる。 Plate glass is used in various fields, as represented by glass substrates for displays such as liquid crystal displays, plasma displays, and organic EL displays, and cover glasses for organic EL lighting. When producing this type of flat glass, a step of sequentially cutting out flat glass of a predetermined length from a glass ribbon, a step of removing unnecessary regions along the sides of the flat glass, and the like are executed. In these steps, a desired flat glass can be obtained by forming scribe lines on a glass ribbon or flat glass and then cutting them along the scribe lines.
 割断により板ガラスを得る方法の具体例としては、特許文献1に開示された方法が挙げられる。同文献に開示の方法は、板ガラスの幅方向に隣接して配列された第一領域と第二領域との境界部の表面側にスクライブ線を形成し、第一領域を裏面側から支持部(裏面支持部材)により接触支持した状態で、第二領域を外力付与部(転動体)で裏面側に押し込む。これにより、板ガラスをスクライブ線に沿って割断する。この時の割断は、板ガラスを縦姿勢で支持して行われる。 Specific examples of the method for obtaining flat glass by cutting include the method disclosed in Patent Document 1. In the method disclosed in the same document, a scribe line is formed on the front surface side of the boundary portion between the first region and the second region arranged adjacent to each other in the width direction of the plate glass, and the first region is supported from the back surface side (support portion). The second region is pushed toward the back surface side by the external force applying portion (rolling body) in a state of being contact-supported by the back surface support member). As a result, the flat glass is cut along the scribe line. The cutting at this time is performed by supporting the flat glass in a vertical posture.
特開2017-226549号公報JP-A-2017-226549
 特許文献1に開示のように、板ガラスを縦姿勢で支持すると、縦方向の反りが発生する場合がある。この反りの発生は、近年における板ガラス(例えばディスプレイ等に用いられる板ガラス)の薄肉化に伴って顕著になる。特許文献1に開示の方法では、この種の板ガラスを割断する際に、スクライブ線の形成領域に適切な曲げ応力が加わらず、チッピングや割れ等が発生しやすくなる。 As disclosed in Patent Document 1, if the flat glass is supported in a vertical posture, warpage in the vertical direction may occur. The occurrence of this warp becomes remarkable with the recent thinning of flat glass (for example, flat glass used for displays and the like). In the method disclosed in Patent Document 1, when this kind of flat glass is cut, an appropriate bending stress is not applied to the region where the scribe wire is formed, and chipping, cracking, etc. are likely to occur.
 本発明は、縦姿勢の板ガラスを割断する際にスクライブ線の形成領域に適切な曲げ応力が作用するようにして、チッピングや割れ等の発生を抑制することを課題とする。 An object of the present invention is to suppress the occurrence of chipping, cracking, etc. by allowing an appropriate bending stress to act on a region where a scribe line is formed when cutting a plate glass in a vertical posture.
(1) 上記の課題を解決するために創案された本発明は、第一領域と第二領域とが幅方向に隣接して配列され、且つ、それら領域の境界部の表面側にスクライブ線が形成された縦姿勢の板ガラスにつき、第一領域のスクライブ線側の端部を支持部により接触支持した状態で、外力付与部により第二領域に裏面側に向かう力を作用させることで、板ガラスをスクライブ線に沿って割断する割断工程を備える板ガラスの製造方法であって、割断工程の前工程として、支持部が第一領域に接触する位置、及び、外力付与部が第二領域と接触する位置の少なくとも一方を幅方向で調整する調整工程を備えることを特徴とする。 (1) In the present invention devised to solve the above problems, the first region and the second region are arranged adjacent to each other in the width direction, and a scribing line is provided on the surface side of the boundary portion between the regions. With respect to the formed vertical glass plate, the plate glass is formed by applying a force toward the back surface side to the second region by the external force applying portion in a state where the end portion on the scrib line side of the first region is contact-supported by the support portion. A method for manufacturing a plate glass including a cutting step of cutting along a scribing line, in which a position where the support portion contacts the first region and a position where the external force applying portion contacts the second region as a pre-step of the cutting step. It is characterized by comprising an adjustment step of adjusting at least one of the above in the width direction.
 このようにすれば、割断工程の前工程である調整工程において、第一領域に対する支持部の接触位置や、第二領域に対する外力付与部の接触位置を幅方向で調整できる。そのため、割断工程において、各接触位置を板ガラスの反りに応じた最適な位置に設定できる。その結果、板ガラスを割断する際に、スクライブ線の形成領域に適正な曲げ応力を作用させることができるため、チッピングや割れ等の発生が抑制される。 By doing so, in the adjustment step which is the pre-process of the cutting step, the contact position of the support portion with respect to the first region and the contact position of the external force applying portion with respect to the second region can be adjusted in the width direction. Therefore, in the cutting step, each contact position can be set to an optimum position according to the warp of the flat glass. As a result, when the flat glass is cut, an appropriate bending stress can be applied to the region where the scribe wire is formed, so that the occurrence of chipping, cracking, etc. is suppressed.
(2) 上記の(1)の構成において、支持部が、第一領域の裏面を接触支持する裏面支持部材と、裏面支持部材と対向する位置で、第一領域の表面を接触支持する表面支持部材とを備え、割断工程では、裏面支持部材と表面支持部材とにより、第一領域を表裏面の両側から挟み、調整工程では、裏面支持部材と表面支持部材とが第一領域と接触する位置、及び、外力付与部が第二領域と接触する位置の少なくとも一方を幅方向で調整するようにしてもよい。 (2) In the configuration of (1) above, the support portion contacts and supports the back surface of the first region at a position facing the back surface support member and the back surface support member. A member is provided, and in the cutting step, the first region is sandwiched from both sides of the front and back surfaces by the back surface support member and the front surface support member, and in the adjustment step, the position where the back surface support member and the front surface support member come into contact with the first region. , And at least one of the positions where the external force applying portion contacts the second region may be adjusted in the width direction.
 このようにすれば、調整工程で、第一領域に対する裏面支持部材及び表面支持部材の接触位置や、第二領域に対する外力付与部の接触位置を幅方向で調整できるため、割断工程で、スクライブ線の形成領域に適正な曲げ応力を作用させることができる。また、割断工程で、裏面支持部材と表面支持部材とによって、第一領域が表裏面の両側から挟まれるため、板ガラスの割断時の揺れを抑制したり反りを低減できる。 By doing so, the contact position of the back surface support member and the front surface support member with respect to the first region and the contact position of the external force applying portion with respect to the second region can be adjusted in the width direction in the adjustment step. Appropriate bending stress can be applied to the formation region of. Further, in the cutting step, since the first region is sandwiched from both sides of the front and back surfaces by the back surface support member and the front surface support member, it is possible to suppress shaking and reduce warpage when the flat glass is cut.
(3) 上記の(1)又は(2)の構成において、外力付与部は、第二領域の表面に接触した状態で第二領域を裏面側に押し込む押込部材と、押込部材と対向する位置で、押込部材の動作に追随しながら第二領域の裏面を吸着保持する吸着機構とを備え、割断工程では、押込部材と吸着機構とにより、第二領域を表裏面の両側から挟み、調整工程では、支持部が第一領域と接触する位置、及び、押込部材と吸着機構とが第二領域と接触する位置の少なくとも一方を幅方向で調整するようにしてもよい。ここで、当該構成を上記の(2)の構成に適用する場合、調整工程では、裏面支持部材と表面支持部材とが第一領域と接触する位置、及び、押込部材と吸着機構とが第二領域と接触する位置の少なくとも一方を幅方向で調整することになる。 (3) In the configuration of (1) or (2) above, the external force applying portion is at a position facing the pushing member and the pushing member that pushes the second region to the back surface side in a state of being in contact with the front surface of the second region. It is equipped with a suction mechanism that sucks and holds the back surface of the second region while following the operation of the pushing member. , At least one of the position where the support portion contacts the first region and the position where the pushing member and the suction mechanism contact the second region may be adjusted in the width direction. Here, when the configuration is applied to the configuration of (2) above, in the adjustment step, the position where the back surface support member and the surface support member come into contact with the first region, and the pushing member and the suction mechanism are second. At least one of the positions in contact with the region will be adjusted in the width direction.
 このようにすれば、調整工程で、第一領域に対する支持部の接触位置や、第二領域に対する押込部材及び吸着機構の接触位置を幅方向で調整できるため、割断工程で、スクライブ線の形成領域に適正な曲げ応力を作用させることができる。また、割断工程で、押込部材と吸着機構とによって、第二領域が表裏面の両側から挟まれるため、第二領域に裏面側に向かう力を作用させやすく、板ガラスの反りを低減できる。さらに、割断後に、第二領域を吸着機構で吸着保持したまま回収することもできる。 By doing so, in the adjusting step, the contact position of the support portion with respect to the first region and the contact position of the pushing member and the suction mechanism with respect to the second region can be adjusted in the width direction. Appropriate bending stress can be applied to. Further, in the cutting step, since the second region is sandwiched from both sides of the front and back surfaces by the pushing member and the suction mechanism, it is easy to apply a force toward the back surface side to the second region, and the warp of the flat glass can be reduced. Further, after cutting, the second region can be recovered while being adsorbed and held by the adsorption mechanism.
(4) 上記の(1)~(3)のいずれかの構成において、支持部及び外力付与部が、幅方向に移動可能な単一の移動機構に配置されており、調整工程では、移動機構を幅方向に移動させることにより、支持部が第一領域と接触する位置、及び、外力付与部が第二領域と接触する位置の両方を幅方向で調整するようにしてもよい。 (4) In any of the above configurations (1) to (3), the support portion and the external force applying portion are arranged in a single moving mechanism that can move in the width direction. By moving the support portion in the width direction, both the position where the support portion contacts the first region and the position where the external force applying portion contacts the second region may be adjusted in the width direction.
 このようにすれば、単一の移動機構を移動させるだけで、第一領域に対する支持部の接触位置、及び、第二領域に対する外力付与部の接触位置の両方を幅方向で調整できる。 By doing so, both the contact position of the support portion with respect to the first region and the contact position of the external force applying portion with respect to the second region can be adjusted in the width direction by simply moving a single moving mechanism.
(5) 上記の(4)の構成において、移動機構の幅方向の移動を操作する操作部が、割断工程を行うための切断室の外側に配置されていることが好ましい。 (5) In the configuration of (4) above, it is preferable that the operation unit for operating the movement of the moving mechanism in the width direction is arranged outside the cutting chamber for performing the cutting step.
 調整工程で、作業者が切断室内に入って調整作業を行う場合、安全上の観点からも、調整作業中は切断室内への板ガラスの供給を一時停止させる必要がある。しかしながら、上記の構成であれば、作業者が切断室外から調整作業を行うことができるため、調整作業中も切断室内への板ガラスの供給を停止しなくて済む。したがって、調整作業の終了後直ちに板ガラスの割断工程を再開できるため、板ガラスの製造効率が向上する。 In the adjustment process, when an operator enters the cutting room and performs the adjustment work, it is necessary to temporarily stop the supply of flat glass to the cutting room during the adjustment work from the viewpoint of safety. However, with the above configuration, since the operator can perform the adjustment work from outside the cutting room, it is not necessary to stop the supply of the flat glass to the cutting room even during the adjustment work. Therefore, since the plate glass cutting process can be restarted immediately after the adjustment work is completed, the plate glass manufacturing efficiency is improved.
(6) 上記の(1)~(3)のいずれかの構成において、支持部が、幅方向に移動可能な第一移動機構に配置され、且つ、外力付与部が、幅方向に移動可能な第二移動機構に配置されており、調整工程では、第一移動機構及び第二移動機構の少なくとも一方を幅方向に移動させることにより、支持部が第一領域と接触する位置、及び、外力付与部が第二領域と接触する位置の少なくとも一方を幅方向で調整するようにしてもよい。 (6) In any of the above configurations (1) to (3), the support portion is arranged in the first moving mechanism that can move in the width direction, and the external force applying portion can move in the width direction. It is arranged in the second moving mechanism, and in the adjustment step, by moving at least one of the first moving mechanism and the second moving mechanism in the width direction, the position where the support portion comes into contact with the first region and the external force are applied. At least one of the positions where the portion contacts the second region may be adjusted in the width direction.
 このようにすれば、第一移動機構を移動させることにより、第一領域に対する支持部の接触位置を幅方向で調整できると共に、第二移動機構を移動させることにより、第二領域に対する外力付与部の接触位置を幅方向で調整できる。また、第一移動機構と第二移動機構とにより、支持部と外力付与部との幅方向間隔も調整できるため、より緻密な調整も可能となる。 By doing so, the contact position of the support portion with respect to the first region can be adjusted in the width direction by moving the first moving mechanism, and the external force applying portion to the second region can be adjusted by moving the second moving mechanism. The contact position of can be adjusted in the width direction. Further, since the widthwise distance between the support portion and the external force applying portion can be adjusted by the first movement mechanism and the second movement mechanism, more precise adjustment is possible.
(7) 上記の(6)の構成において、第一移動機構の幅方向の移動を操作する第一操作部及び第二移動機構の幅方向の移動を操作する第二操作部のそれぞれが、割断工程を行うための切断室の外側に配置されていることが好ましい。 (7) In the configuration of (6) above, each of the first operation unit that operates the movement in the width direction of the first movement mechanism and the second operation unit that operates the movement in the width direction of the second movement mechanism is divided. It is preferably located outside the cutting chamber for performing the process.
 このようにすれば、作業者が切断室外から調整作業を行うことができるため、調整作業中も切断室内への板ガラスの供給を停止しなくて済む。したがって、調整作業の終了後直ちに板ガラスの割断工程を再開できるため、板ガラスの製造効率が向上する。 By doing so, the worker can perform the adjustment work from outside the cutting room, so that it is not necessary to stop the supply of the flat glass to the cutting room even during the adjustment work. Therefore, since the plate glass cutting process can be restarted immediately after the adjustment work is completed, the plate glass manufacturing efficiency is improved.
(8) 上記の(1)~(7)のいずれかの構成において、割断工程の後工程として、割断された第一領域及び第二領域の少なくとも一方を検査対象として検査する検査工程を備え、検査工程で検査対象に異常が検出された場合に、調整工程を行うことが好ましい。 (8) In any of the above configurations (1) to (7), as a post-process of the cutting step, an inspection step of inspecting at least one of the divided first region and the second region as an inspection target is provided. When an abnormality is detected in the inspection target in the inspection step, it is preferable to perform the adjustment step.
 このようにすれば、検査工程で検査対象の異常の有無を直接検査し、その結果に基づいて調整工程が行われるため、調整工程を必要な時期に確実に行うことができる。 By doing so, the presence or absence of abnormalities in the inspection target is directly inspected in the inspection process, and the adjustment process is performed based on the result, so that the adjustment process can be reliably performed at the required time.
(9) 上記の課題を解決するために創案された本発明は、第一領域と第二領域とが幅方向に隣接して配列され、且つ、それら領域の境界部の表面側にスクライブ線が形成された縦姿勢の板ガラスにつき、第一領域の前記スクライブ線に沿った領域を支持部により接触支持した状態で、外力付与部により第二領域に裏面側に向かう力を作用させることで、板ガラスをスクライブ線に沿って割断する板ガラスの割断装置であって、支持部及び外力付与部が、幅方向に移動可能な単一の移動機構に配置されていることを特徴とする。 (9) In the present invention devised to solve the above problems, the first region and the second region are arranged adjacent to each other in the width direction, and a scribe line is provided on the surface side of the boundary portion between the regions. With respect to the formed vertical plate glass, the region along the scribe line of the first region is contact-supported by the support portion, and the external force applying portion applies a force toward the back surface side to the second region to apply the plate glass. It is a plate glass cutting device that cuts along a scribe line, and is characterized in that a support portion and an external force applying portion are arranged in a single moving mechanism that can move in the width direction.
 このようにすれば、上述した対応する構成と同様の作用効果を享受し得る。 By doing so, it is possible to enjoy the same action and effect as the corresponding configuration described above.
(10) 上記の課題を解決するために創案された本発明は、第一領域と第二領域とが幅方向に隣接して配列され、且つ、それら領域の境界部の表面側にスクライブ線が形成された縦姿勢の板ガラスにつき、第一領域のスクライブ線側の端部を支持部により接触支持した状態で、外力付与部により第二領域に裏面側に向かう力を作用させることで、板ガラスをスクライブ線に沿って割断する板ガラスの割断装置であって、支持部が、幅方向に移動可能な第一移動機構に配置され、外力付与部が、第一移動機構とは独立して幅方向に移動可能な第二移動機構に配置されていることを特徴とする。 (10) In the present invention devised to solve the above problems, the first region and the second region are arranged adjacent to each other in the width direction, and a scribe line is provided on the surface side of the boundary portion between the regions. With respect to the formed vertical glass plate, the plate glass is formed by applying a force toward the back surface side to the second region by the external force applying portion in a state where the end portion on the scribe line side of the first region is contact-supported by the support portion. A flat glass breaking device that cuts along a scribe line, the support part is arranged in the first moving mechanism that can move in the width direction, and the external force applying part is independent of the first moving mechanism in the width direction. It is characterized in that it is arranged in a movable second moving mechanism.
 このようにすれば、上述した対応する構成と同様の作用効果を享受し得る。 By doing so, it is possible to enjoy the same action and effect as the corresponding configuration described above.
 本発明によれば、縦姿勢の板ガラスを割断する際にスクライブ線の形成領域に適切な曲げ応力が作用するようにして、チッピングや割れ等の発生を抑制できる。 According to the present invention, it is possible to suppress the occurrence of chipping, cracking, etc. by allowing an appropriate bending stress to act on the formation region of the scribe line when cutting the flat glass in the vertical posture.
本発明の第一実施形態に係る板ガラスの製造装置に含まれる割断装置を示す斜視図である。It is a perspective view which shows the cutting apparatus included in the plate glass manufacturing apparatus which concerns on 1st Embodiment of this invention. 本発明の第一実施形態に係る板ガラスの製造装置に含まれる割断工程を示す概略下面図である。It is a schematic bottom view which shows the cutting process included in the plate glass manufacturing apparatus which concerns on 1st Embodiment of this invention. 本発明の第一実施形態に係る板ガラスの製造装置に含まれる割断工程を示す概略下面図である。It is a schematic bottom view which shows the cutting process included in the plate glass manufacturing apparatus which concerns on 1st Embodiment of this invention. 本発明の第一実施形態に係る板ガラスの製造装置に含まれる割断工程を示す概略下面図である。It is a schematic bottom view which shows the cutting process included in the plate glass manufacturing apparatus which concerns on 1st Embodiment of this invention. 図1に示す割断装置が備える調整装置を示す概略平面図である。FIG. 3 is a schematic plan view showing an adjusting device included in the cutting device shown in FIG. 1. 本発明の第二実施形態に係る板ガラスの製造方法に含まれる割断工程を示す概略下面図である。It is a schematic bottom view which shows the cutting process included in the manufacturing method of the flat glass which concerns on the 2nd Embodiment of this invention. 本発明の第三実施形態に係る板ガラスの製造装置に含まれる割断装置が備える調整装置を示す概略平面図である。It is a schematic plan view which shows the adjustment apparatus provided in the cutting apparatus included in the plate glass manufacturing apparatus which concerns on 3rd Embodiment of this invention.
 以下、本発明の実施形態について添付図面を参照して説明する。なお、各実施形態において対応する構成要素には同一符号を付すことにより、重複する説明を省略する場合がある。各実施形態において構成の一部分のみを説明している場合、当該構成の他の部分については、先行して説明した他の実施形態の構成を適用することができる。また、各実施形態の説明において明示している構成の組み合わせばかりではなく、特に組み合わせに支障が生じなければ、明示していなくても複数の実施形態の構成同士を部分的に組み合わせることができる。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. By assigning the same reference numerals to the corresponding components in each embodiment, duplicate description may be omitted. When only a part of the configuration is described in each embodiment, the configuration of the other embodiment described above can be applied to the other parts of the configuration. Further, not only the combination of the configurations specified in the description of each embodiment but also the configurations of a plurality of embodiments can be partially combined even if the combination is not specified.
(第一実施形態)
 図1は、本発明の第一実施形態に係る板ガラスの製造装置に含まれる割断装置1を例示する斜視図である。同図に示すように、板ガラスGは、幅方向に隣接して配列された第一領域G1と第二領域G2とを有する。この実施形態では、第一領域G1は、板ガラスGから切り出されて製品となる領域であり、全域にわたって板厚が均等である。第二領域G2は、板ガラスGから切り出されて廃棄される領域であり、図示は省略するが、幅方向外端部(図例では左端部)に第一領域G1よりも板厚が厚い耳部を含む。第一領域G1と第二領域G2との境界部の表面Ga,Gx側には、スクライブ線Sが形成されている。図例では、スクライブ線Sは、板ガラスGの上端及び下端に到達していない。なお、スクライブ線Sは、板ガラスGの上端及び下端に到達していてもよい。以下の説明では、便宜上、第一領域G1を有効領域といい、第二領域G2を不要領域という。
(First Embodiment)
FIG. 1 is a perspective view illustrating the cutting device 1 included in the flat glass manufacturing device according to the first embodiment of the present invention. As shown in the figure, the flat glass G has a first region G1 and a second region G2 arranged adjacent to each other in the width direction. In this embodiment, the first region G1 is a region cut out from the plate glass G to be a product, and the plate thickness is uniform over the entire area. The second region G2 is a region cut out from the plate glass G and discarded, and although not shown, the selvage portion having a thicker plate thickness than the first region G1 at the outer end portion in the width direction (left end portion in the figure). including. A scribe line S is formed on the surface Ga and Gx side of the boundary portion between the first region G1 and the second region G2. In the illustrated example, the scribe line S does not reach the upper end and the lower end of the flat glass G. The scribe line S may reach the upper end and the lower end of the flat glass G. In the following description, for convenience, the first region G1 is referred to as an effective region, and the second region G2 is referred to as an unnecessary region.
 板ガラスGは、スクライブ線Sが上下方向を向くように縦姿勢で吊り下げ支持されている。板ガラスGの板厚(耳部を除く領域の板厚)は、例えば200~2000μmとされるが、この板厚の上限値は、好ましくは500μmであり、より好ましくは400μmである。この実施形態では、板ガラスGは、可撓性を有する。板ガラスGには、縦方向の反りが発生している。反りの具体的な形状は、板ガラスGの表面Ga,Gxにおけるスクライブ線S及びこれと平行な任意の仮想直線が湾曲する形状である。また、板ガラスGに発生する縦方向の反りの形状は、成形条件の変更(例えば、板厚やガラス組成の変更)等によって、経時的に変化する場合がある。 The flat glass G is suspended and supported in a vertical position so that the scribe line S faces in the vertical direction. The plate thickness of the plate glass G (the plate thickness of the region excluding the selvage portion) is, for example, 200 to 2000 μm, and the upper limit of this plate thickness is preferably 500 μm, more preferably 400 μm. In this embodiment, the flat glass G has flexibility. The plate glass G is warped in the vertical direction. The specific shape of the warp is a shape in which the scribe line S on the surfaces Ga and Gx of the flat glass G and an arbitrary virtual straight line parallel to the scribe line S are curved. Further, the shape of the warp in the vertical direction generated in the plate glass G may change with time due to a change in molding conditions (for example, a change in the plate thickness or the glass composition).
 割断装置1は、不要領域G2を除去するために、板ガラスGをスクライブ線Sに沿って割断(折り割り)するものである。詳述すると、割断装置1は、板ガラスGを吊り下げ支持する把持機構2と、有効領域G1のスクライブ線S側の端部を接触支持する支持部3と、不要領域G2に裏面Gy側に向かう押込力を作用させる外力付与部4とを備えている。 The breaking device 1 cuts (folds) the flat glass G along the scribe line S in order to remove the unnecessary region G2. More specifically, the cutting device 1 has a gripping mechanism 2 that suspends and supports the flat glass G, a support portion 3 that contacts and supports the end of the effective region G1 on the scribe line S side, and an unnecessary region G2 toward the back surface Gy side. It is provided with an external force applying portion 4 for exerting a pushing force.
 把持機構2は、一対の把持片2aと、この一対の把持片2aを互いに接近及び離反させる駆動部2bとを有する。駆動部2bの構成は、図例のものに限定されない。一対の把持片2aは、互いに接近することで有効領域G1の上端部を把持し、互いに離反することで有効領域G1の上端部を把持した状態を解除する。なお、一対の把持片2aは、開脚することで把持した状態を解除し、閉脚することで把持する構成であってもよい。ここで、開脚とは、一対の把持片2aが支点(支軸)の周りに開く方向に回転することであり、閉脚とは、一対の把持片2aが支点(支軸)の周りに閉じる方向に回転することである。 The gripping mechanism 2 has a pair of gripping pieces 2a and a driving unit 2b that brings the pair of gripping pieces 2a close to and separate from each other. The configuration of the drive unit 2b is not limited to that of the illustrated example. The pair of gripping pieces 2a grip the upper end portion of the effective region G1 by approaching each other, and release the state of gripping the upper end portion of the effective region G1 by separating from each other. The pair of gripping pieces 2a may be configured to be gripped by opening the legs to release the gripped state and closing the legs. Here, the open leg means that the pair of gripping pieces 2a rotates in the direction of opening around the fulcrum (fulcrum), and the closed leg means that the pair of gripping pieces 2a closes around the fulcrum (fulcrum). It is to rotate in the direction.
 把持機構2は、板ガラスGの上方を幅方向に沿って延びるレール(図示略)にスライド可能に保持されている。把持機構2は、板ガラスGを割断位置に搬送する役割と、割断後に有効領域G1を後工程(例えば、検査工程等)に搬送する役割とを果たす。把持機構2は、有効領域G1と不要領域G2の表面Ga,Gx(又は裏面Gb,Gy)に沿って板ガラスGを幅方向に搬送する。割断位置で板ガラスGを割断する際には、把持機構2は、有効領域G1の上端部を把持したままで停止した状態になる。この場合、板ガラスGの下端部は、保持されない。なお、把持機構2は、有効領域G1の上端部における幅方向の複数箇所(この実施形態では二箇所(一箇所は図示略))を把持している。 The gripping mechanism 2 is slidably held on a rail (not shown) extending above the plate glass G along the width direction. The gripping mechanism 2 plays a role of transporting the plate glass G to the cutting position and a role of transporting the effective region G1 to a subsequent process (for example, an inspection process) after the cutting. The gripping mechanism 2 conveys the plate glass G in the width direction along the front surfaces Ga, Gx (or the back surface Gb, Gy) of the effective region G1 and the unnecessary region G2. When the plate glass G is cut at the breaking position, the gripping mechanism 2 is in a stopped state while holding the upper end portion of the effective region G1. In this case, the lower end of the flat glass G is not held. The gripping mechanism 2 grips a plurality of locations in the width direction at the upper end of the effective region G1 (two locations (one location is not shown) in this embodiment).
 支持部3は、有効領域G1の裏面Gb側に配置された裏面支持部材5と、裏面支持部材5と対向するように、有効領域G1の表面Ga側に配置された表面支持部材6とを備えている。 The support portion 3 includes a back surface support member 5 arranged on the back surface Gb side of the effective region G1 and a surface support member 6 arranged on the front surface Ga side of the effective region G1 so as to face the back surface support member 5. ing.
 裏面支持部材5は、板ガラスGの割断時に有効領域G1を裏面Gb側から接触支持するものであり、有効領域G1のスクライブ線S側の端部に配置されている。裏面支持部材5は、有効領域G1の裏面Gbのうち、上下方向に長尺な領域(スクライブ線Sに沿った領域)を接触支持する。裏面支持部材5は、エアシリンダ等の流体圧シリンダやボールねじ機構或いはロボットアーム等の駆動手段7(図3を参照)の動作によって、有効領域G1の裏面Gbに対して接近移動及び離反移動する。裏面支持部材5は、上下方向に長尺な柱状体または板状体(定盤)である。裏面支持部材5とスクライブ線Sとの幅方向の離間距離(裏面支持部材5が有効領域G1に接触した場合の離間距離)は、例えば10~30mmであり、好ましくは10~20mmである。図例では、裏面支持部材5は、有効領域G1の上端及び下端から延び出しているが、有効領域G1の上端及び下端から延び出していなくてもよい。なお、裏面支持部材5の有効領域G1の裏面Gbとの接触部は、有効領域G1の裏面Gbに傷が付き難い材質(例えば、ゴムや樹脂等の弾性部材)で形成されていることが好ましい。 The back surface support member 5 contacts and supports the effective region G1 from the back surface Gb side when the flat glass G is cut, and is arranged at the end of the effective region G1 on the scribe line S side. The back surface support member 5 contacts and supports a vertically long region (a region along the scribe line S) of the back surface Gb of the effective region G1. The back surface support member 5 moves closer to and away from the back surface Gb of the effective region G1 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a drive means 7 (see FIG. 3) such as a robot arm. .. The back surface support member 5 is a columnar body or a plate-like body (surface plate) elongated in the vertical direction. The separation distance in the width direction between the back surface support member 5 and the scribe line S (the separation distance when the back surface support member 5 comes into contact with the effective region G1) is, for example, 10 to 30 mm, preferably 10 to 20 mm. In the illustrated example, the back surface support member 5 extends from the upper end and the lower end of the effective region G1, but may not extend from the upper end and the lower end of the effective region G1. The contact portion of the effective region G1 of the back surface support member 5 with the back surface Gb is preferably made of a material (for example, an elastic member such as rubber or resin) that does not easily scratch the back surface Gb of the effective region G1. ..
 表面支持部材6は、板ガラスGの割断時に有効領域G1の表面Ga側から接触支持するものであり、有効領域G1のスクライブ線S側の端部に配置されている。表面支持部材6は、有効領域G1の表面Gaのうち、上下方向に長尺な領域を接触支持する。表面支持部材6は、板ガラスGの割断時に有効領域G1を裏面支持部材5に押し付ける。表面支持部材6は、エアシリンダ等の流体圧シリンダやボールねじ機構或いはロボットアーム等の駆動手段8(図3を参照)の動作によって、有効領域G1の表面Gaに対して接近移動及び離反移動する。この実施形態では、表面支持部材6は、上下方向に長尺な柱状体または板状体である。なお、表面支持部材6の上下方向の長さは、裏面支持部材5についての既述の事項と同一である。また、表面支持部材6の有効領域G1の表面Gaとの接触部は、有効領域G1の表面Gaに傷が付き難い材質(例えば、ゴムや樹脂等の弾性部材)で形成されていることが好ましい。 The surface support member 6 is contact-supported from the surface Ga side of the effective region G1 when the flat glass G is cut, and is arranged at the end of the effective region G1 on the scribe line S side. The surface support member 6 contact-supports a vertically long region of the surface Ga of the effective region G1. The front surface support member 6 presses the effective region G1 against the back surface support member 5 when the flat glass G is cut. The surface support member 6 moves closer to and away from the surface Ga of the effective region G1 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a drive means 8 (see FIG. 3) such as a robot arm. .. In this embodiment, the surface support member 6 is a columnar body or a plate-like body elongated in the vertical direction. The length of the front surface support member 6 in the vertical direction is the same as that described above for the back surface support member 5. Further, the contact portion of the effective region G1 of the surface support member 6 with the surface Ga is preferably formed of a material (for example, an elastic member such as rubber or resin) that does not easily scratch the surface Ga of the effective region G1. ..
 外力付与部4は、不要領域G2の裏面Gy側に配置された吸着機構9と、吸着機構9と対向するように、不要領域G2の表面Gx側に配置された押込部材10とを備えている。 The external force applying portion 4 includes a suction mechanism 9 arranged on the back surface Gy side of the unnecessary region G2, and a pushing member 10 arranged on the front surface Gx side of the unnecessary region G2 so as to face the suction mechanism 9. ..
 吸着機構9は、上下方向に長尺な保持基体9aと、保持基体9aの長手方向に等間隔で装着された複数個(図例では4個)の吸着パッド9bとを備えている。保持基体9aは、エアシリンダ等の流体圧シリンダやボールねじ機構或いはロボットアーム等の駆動手段11(図3を参照)の動作によって、不要領域G2の裏面Gyに対して接近移動及び離反移動する。また、保持基体9aは、駆動手段11の動作によって、押込部材10の押込動作に追随するように移動する。吸着パッド9bは、不要領域G2の裏面Gyを負圧により吸着保持するものであり、伸縮可能なゴムや樹脂等の弾性部材で形成されている。図例では、吸着パッド9bは、不要領域G2のうちの耳部を除外した領域を吸着保持する構成であるが、不要領域G2の耳部を吸着保持する構成であってもよい。ただし、耳部の表裏面は平坦でないため、吸着パッド9bは、不要領域G2のうちの耳部を除外した領域を吸着保持する構成であることが好ましい。 The suction mechanism 9 includes a holding base 9a that is long in the vertical direction and a plurality of (four in the example) suction pads 9b mounted at equal intervals in the longitudinal direction of the holding base 9a. The holding substrate 9a moves closer to and away from the back surface Gy of the unnecessary region G2 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a driving means 11 (see FIG. 3) such as a robot arm. Further, the holding substrate 9a moves so as to follow the pushing operation of the pushing member 10 by the operation of the driving means 11. The suction pad 9b sucks and holds the back surface Gy of the unnecessary region G2 by a negative pressure, and is made of an elastic member such as elastic rubber or resin. In the illustrated example, the suction pad 9b is configured to suck and hold the region of the unnecessary region G2 excluding the selvage portion, but may be configured to suck and hold the selvage portion of the unnecessary region G2. However, since the front and back surfaces of the selvage portion are not flat, it is preferable that the suction pad 9b is configured to suck and hold the region of the unnecessary region G2 excluding the selvage portion.
 押込部材10は、不要領域G2の表面Gxに接触する平面部10aを有しており、この実施形態では上下方向に長尺な柱状体または板状体である。押込部材10は、エアシリンダ等の流体圧シリンダやボールねじ機構或いはロボットアーム等の駆動手段12(図3を参照)の動作によって、不要領域G2の表面Gxに対して接近移動及び離反移動する。また、押込部材10は、駆動手段12の動作によって、不要領域G2に裏面Gy側に向かう押込力を作用させる方向に回転(例えば矢印A方向)する。図例では、押込部材10は、不要領域G2の上端及び下端から延び出しているが、不要領域G2の上端及び下端から延び出していなくてもよい。また、図例では、押込部材10は、不要領域G2の耳部にも接触する構成であるが、不要領域G2のうちの耳部を除外した領域に接触する構成であってもよい。なお、押込部材10の不要領域G2の表面Gxとの接触部は、不要領域G2の表面Gxに傷が付き難い材質(例えば、ゴムや樹脂等の弾性部材)で形成されていてもよい。また、図例のように、押込部材10を板状体とする場合、押込部材10は、板ガラスGと同程度またはそれよりも高い剛性を備えた上で可撓性を有していることが好ましい。これにより、押込部材10の一部が不要領域G2の耳部に接触する場合でも、押込部材10が不要領域G2の耳部とそれ以外の部分との両方に接触し、不要領域G2に適正な押込力を作用させることができる。可撓性を付与する観点からは、押込部材10は、プラスチック段ボールやパロニアに代表される多孔質樹脂板または発泡樹脂板等であることが好ましい。 The pushing member 10 has a flat surface portion 10a in contact with the surface Gx of the unnecessary region G2, and in this embodiment, it is a columnar body or a plate-shaped body elongated in the vertical direction. The pushing member 10 moves closer to and away from the surface Gx of the unnecessary region G2 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a driving means 12 (see FIG. 3) such as a robot arm. Further, the pushing member 10 is rotated in a direction (for example, in the direction of arrow A) in which a pushing force toward the back surface Gy side is applied to the unnecessary region G2 by the operation of the driving means 12. In the illustrated example, the pushing member 10 extends from the upper end and the lower end of the unnecessary region G2, but may not extend from the upper end and the lower end of the unnecessary region G2. Further, in the illustrated example, the push-in member 10 is configured to come into contact with the selvage portion of the unnecessary region G2, but may be configured to come into contact with the region of the unnecessary region G2 excluding the selvage portion. The contact portion of the pressing member 10 with the surface Gx of the unnecessary region G2 may be formed of a material (for example, an elastic member such as rubber or resin) that does not easily scratch the surface Gx of the unnecessary region G2. Further, when the pushing member 10 is formed into a plate-like body as shown in the figure, the pushing member 10 may have rigidity equal to or higher than that of the plate glass G and have flexibility. preferable. As a result, even when a part of the pushing member 10 comes into contact with the selvage portion of the unnecessary region G2, the pushing member 10 comes into contact with both the selvage portion of the unnecessary region G2 and the other portion, and is appropriate for the unnecessary region G2. The pushing force can be applied. From the viewpoint of imparting flexibility, the pressing member 10 is preferably a porous resin plate or a foamed resin plate typified by plastic corrugated cardboard or paronia.
 次に、以上のように構成された板ガラスの製造装置を用いた板ガラスの製造方法を説明する。 Next, a method for manufacturing a flat glass using the flat glass manufacturing apparatus configured as described above will be described.
 この実施形態に係る板ガラスの製造方法は、図示は省略するが、成形炉でオーバーフローダウンドロー法によりガラスリボンを成形する成形工程と、成形されたガラスリボンを徐冷炉で徐冷する徐冷工程と、徐冷されたガラスリボンを冷却部で冷却する冷却工程と、冷却されたガラスリボンを切断室で切断する切断工程とを備えている。成形炉、徐冷炉、冷却室及び切断室は、この順で上下方向に配置されている。つまり、成形炉が最上部に位置し、切断室が最下部に位置する。そして、成形炉、徐冷炉、冷却室及び切断室では、ガラスリボン及び板ガラスGの姿勢は、縦姿勢で維持される。なお、切断室の下に、不要なガラスリボン及び/又は板ガラスを回収する回収室を設けてもよい。 Although not shown, the method for manufacturing the flat glass according to this embodiment includes a molding step of molding a glass ribbon by an overflow downdraw method in a molding furnace, and a slow cooling step of slowly cooling the molded glass ribbon in a slow cooling furnace. It includes a cooling step of cooling the slowly cooled glass ribbon in a cooling unit and a cutting step of cutting the cooled glass ribbon in a cutting chamber. The molding furnace, the slow cooling furnace, the cooling chamber, and the cutting chamber are arranged in this order in the vertical direction. That is, the molding furnace is located at the top and the cutting chamber is located at the bottom. Then, in the molding furnace, the slow cooling furnace, the cooling chamber, and the cutting chamber, the postures of the glass ribbon and the plate glass G are maintained in the vertical posture. A collection chamber for collecting unnecessary glass ribbons and / or flat glass may be provided below the cutting chamber.
 切断工程は、ガラスリボンを所定長さ毎に切断し、板ガラスGを得る第一切断工程と、上記の割断装置1を用いて、板ガラスGの有効領域G1と不要領域G2との境界部を切断する第二切断工程とを備えている。以下では、特徴的な構成を備えた第二切断工程について詳述する。 In the cutting step, the first cutting step of cutting the glass ribbon at predetermined lengths to obtain the flat glass G and the boundary portion between the effective region G1 and the unnecessary region G2 of the flat glass G are cut by using the above-mentioned cutting device 1. It is equipped with a second cutting process. In the following, the second cutting step having a characteristic configuration will be described in detail.
 第二切断工程(以下、単に割断工程という)では、まず、図1に示す位置の上流側の工程において、板ガラスGを把持機構2により吊り下げ支持した状態で、ホイールカッターによる押圧やレーザーの照射等により、板ガラスGの表面にスクライブ線Sを形成する。詳しくは、板ガラスGの有効領域G1と不要領域G2との境界部の表面Ga,Gx側にスクライブ線Sを形成する。次に、スクライブ線Sが形成された板ガラスGを把持機構2で吊り下げ支持した状態のまま幅方向に搬送することで、板ガラスGを図1に示す割断位置に到達させる。この時点では、表面支持部材6及び裏面支持部材5は、有効領域G1の表面Ga及び裏面Gbからそれぞれ離れており、押込部材10及び吸着機構9も、不要領域G2の表面Gx及び裏面Gyからそれぞれ離れている。この状態では、板ガラスGに縦方向の反りは発生している。 In the second cutting step (hereinafter, simply referred to as a cutting step), first, in the step on the upstream side of the position shown in FIG. 1, the flat glass G is suspended and supported by the gripping mechanism 2, and then pressed by a wheel cutter or irradiated with a laser. A screen line S is formed on the surface of the flat glass G by the above means. Specifically, the scribe line S is formed on the surfaces Ga and Gx of the boundary portion between the effective region G1 and the unnecessary region G2 of the plate glass G. Next, the plate glass G on which the scribe line S is formed is conveyed in the width direction while being suspended and supported by the gripping mechanism 2, so that the plate glass G reaches the split position shown in FIG. At this point, the front surface support member 6 and the back surface support member 5 are separated from the front surface Ga and the back surface Gb of the effective region G1, respectively, and the pushing member 10 and the suction mechanism 9 are also separated from the front surface Gx and the back surface Gy of the unnecessary region G2, respectively. is seperated. In this state, the plate glass G is warped in the vertical direction.
 この後、裏面支持部材5が有効領域G1に向かって移動すると共に、表面支持部材6も有効領域G1に向かって移動する。この両者5,6の移動が完了した時点で、表面支持部材6が有効領域G1を裏面支持部材5に押し付ける。この状態の下で、吸着機構9が不要領域G2に向かって移動すると共に、押込部材10も不要領域G2に向かって移動する。この両者9,10の移動が完了した時点で、吸着機構9の吸着パッド9bが不要領域G2の裏面Gyを吸着保持すると共に、押込部材10が不要領域G2の表面Gxに接触する。このような移動過程で、表面支持部材6、裏面支持部材5、押込部材10及び吸着機構9の各接触部の周辺において、板ガラスGは反りが殆どない平坦な形状に矯正される。なお、板ガラスGの反りを矯正する形状は、板ガラスGをスクライブ線Sに沿って正確に割断できる形状であれば、平坦な形状に限定されない。また、板ガラスGの反りの形状が変化すれば、表面支持部材6、裏面支持部材5、押込部材10及び吸着機構9が有効領域G1や不要領域G2に接触する位置を板ガラスGの幅方向で調整する必要がある。これは、スクライブ線Sの形成領域に対して適切な曲げ応力を作用させ、割断時の板ガラスGのチッピングや割れ等を抑制するためである。この調整工程の詳細については後述する。 After that, the back surface support member 5 moves toward the effective region G1, and the front surface support member 6 also moves toward the effective region G1. When the movements of both 5 and 6 are completed, the front surface support member 6 presses the effective region G1 against the back surface support member 5. Under this state, the suction mechanism 9 moves toward the unnecessary region G2, and the pushing member 10 also moves toward the unnecessary region G2. When the movements of both 9 and 10 are completed, the suction pad 9b of the suction mechanism 9 sucks and holds the back surface Gy of the unnecessary region G2, and the pushing member 10 comes into contact with the surface Gx of the unnecessary region G2. In such a moving process, the flat glass G is straightened into a flat shape with almost no warp around each contact portion of the front surface support member 6, the back surface support member 5, the pushing member 10, and the suction mechanism 9. The shape for correcting the warp of the flat glass G is not limited to a flat shape as long as the flat glass G can be accurately cut along the scribe line S. Further, if the shape of the warp of the plate glass G changes, the positions where the front surface support member 6, the back surface support member 5, the pushing member 10 and the suction mechanism 9 come into contact with the effective region G1 and the unnecessary region G2 are adjusted in the width direction of the plate glass G. There is a need to. This is because an appropriate bending stress is applied to the formed region of the scribe line S to suppress chipping and cracking of the plate glass G at the time of breaking. The details of this adjustment process will be described later.
 図2A、図2B、図2Cは、この後に板ガラスGを割断する手順を示すものであって、これら各図はいずれも、割断装置1の要部及び板ガラスGの要部を下方より視た横断下面図である。図2Aは、割断工程の初期段階における態様を示す。この状態から、図2Bに示すように、吸着機構9及び押込部材10を矢印A方向に回転させることで、押込部材10が、不要領域G2に対して、裏面Gy側に向かう押込力を作用させる。これにより、不要領域G2は、裏面支持部材5を支点として裏面Gy側に曲げられていく。なお、吸着機構9は、不要領域G2の裏面Gy側に向かう引込力を実質的に作用させない。この過程で、スクライブ線Sの形成領域に曲げ応力が作用する。この後、吸着機構9及び押込部材10のさらなる回転に伴い、スクライブ線Sの形成領域に作用する曲げ応力が十分に大きくなった時点で、図2Cに示すように、板ガラスGがスクライブ線Sに沿って割断される。なお、割断後は、不要領域G2は吸着パッド9bによって吸着保持された状態で退避位置まで搬送され、その後、吸着パッド9bによる吸着状態が解除されて落下回収される。一方、有効領域G1は把持機構2によって検査工程に搬送され、有効領域G1の切断面のチッピングや割れ、欠陥(ガラス粉Pの付着量)等が検査される。 2A, 2B, and 2C show a procedure for cutting the plate glass G after that, and each of these figures crosses the main part of the cutting device 1 and the main part of the plate glass G as viewed from below. It is a bottom view. FIG. 2A shows an aspect in the initial stage of the cutting process. From this state, as shown in FIG. 2B, by rotating the suction mechanism 9 and the pushing member 10 in the direction of the arrow A, the pushing member 10 exerts a pushing force toward the back surface Gy side on the unnecessary region G2. .. As a result, the unnecessary region G2 is bent toward the back surface Gy side with the back surface support member 5 as a fulcrum. The suction mechanism 9 does not substantially exert a pulling force toward the back surface Gy side of the unnecessary region G2. In this process, bending stress acts on the formation region of the scribe line S. After that, when the bending stress acting on the forming region of the scribe line S becomes sufficiently large with the further rotation of the suction mechanism 9 and the pushing member 10, the flat glass G becomes the scribe line S as shown in FIG. 2C. It is cut along. After the splitting, the unnecessary region G2 is transported to the retracted position in a state of being sucked and held by the suction pad 9b, and then the suction state by the suction pad 9b is released and is dropped and collected. On the other hand, the effective region G1 is conveyed to the inspection process by the gripping mechanism 2, and chipping, cracking, defects (adhesion amount of glass powder P) and the like on the cut surface of the effective region G1 are inspected.
 この実施形態では、表面支持部材6の駆動手段8の先端部及び裏面支持部材5の駆動手段7の先端部には、スクライブ線S側の面にそれぞれスクライブ線S側に向かって突出するように固定され、且つ、先端部が不要領域G2の表面Gx及び裏面Gyに当接する一対の薄板状のリップシート13が設けられている(図1では図示略)。なお、リップシート13は、必須の構成はなく適宜省略できる。 In this embodiment, the tip of the drive means 8 of the front surface support member 6 and the tip of the drive means 7 of the back surface support member 5 so as to project toward the scribe line S side on the surface on the scribe line S side, respectively. A pair of thin plate-shaped lip sheets 13 that are fixed and whose tip end abuts on the front surface Gx and the back surface Gy of the unnecessary region G2 are provided (not shown in FIG. 1). The lip sheet 13 does not have an essential configuration and can be omitted as appropriate.
 両リップシート13は、上下方向に長尺な矩形状をなし、樹脂やゴム等の可撓性を有する材料で形成されている。両リップシート13の基端部は、不要領域G2及び有効領域G1の表面Ga,Gx及び裏面Gb,Gyからそれぞれ離反する位置で、駆動手段7,8の先端部に固定されると共に、それぞれの幅方向中央部で両者が接近する方向に窪むように湾曲している。 Both lip sheets 13 have a long rectangular shape in the vertical direction and are made of a flexible material such as resin or rubber. The base end portions of both lip sheets 13 are fixed to the tip portions of the driving means 7 and 8 at positions separated from the front surface Ga, Gx and the back surface Gb, Gy of the unnecessary region G2 and the effective region G1, respectively. At the center of the width direction, it is curved so as to be recessed in the direction in which they approach each other.
 表面支持部材6、裏面支持部材5及び一対のリップシート13により包囲された空間が、気体流通空間Vとされ、この空間V内にスクライブ線Sが存在している。また、両リップシート13の上下方向の一端(例えば下端)が気体流通空間Vの吸引口とされ、この吸引口に吸引源から導かされた吸引ホース(図示略)が連通接続されている。さらに、両リップシート13の上下方向の他端(例えば上端)が気体流通空間Vの流入口とされ、この流入口にフィルタを通過した空気が導かれる。 The space surrounded by the front surface support member 6, the back surface support member 5, and the pair of lip sheets 13 is a gas flow space V, and the scribe line S exists in this space V. Further, one end (for example, the lower end) in the vertical direction of both lip sheets 13 is a suction port of the gas flow space V, and a suction hose (not shown) guided from the suction source is communicated and connected to this suction port. Further, the other end (for example, the upper end) in the vertical direction of both lip sheets 13 is regarded as the inlet of the gas flow space V, and the air passing through the filter is guided to this inlet.
 そして、割断工程において、気体流通空間Vの流入口から気体を流入させることにより、気体流通空間V内に流入口から吸引口に向かう気体の流れを形成する。これにより、図2Cに示すように、割断時に生じるガラス粉(切粉)Pが、気体流通空間V内の空気の流れに乗って吸引口から吸引ホースに引き込まれ、所定の収容箇所に回収される。この結果、有効領域G1へのガラス粉Pの付着を抑制できる。 Then, in the cutting step, the gas flows in from the inflow port of the gas flow space V to form a gas flow from the inflow port to the suction port in the gas flow space V. As a result, as shown in FIG. 2C, the glass powder (chips) P generated during cutting is drawn into the suction hose from the suction port by riding on the air flow in the gas flow space V, and is collected at a predetermined storage location. To. As a result, the adhesion of the glass powder P to the effective region G1 can be suppressed.
 図3に示すように、割断装置1は、有効領域G1に対する表面支持部材6及び裏面支持部材5の接触位置、並びに、不要領域G2に対する押込部材10及び吸着機構9の接触位置を幅方向で調整するための調整装置21を備えている。 As shown in FIG. 3, the splitting device 1 adjusts the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 in the width direction. The adjusting device 21 is provided.
 調整装置21は、表面支持部材6及び裏面支持部材5、並びに、押込部材10及び吸着機構9が配置された単一の移動機構22と、移動機構22の移動を操作する操作部23と、操作部23の動力を移動機構22に伝達する動力伝達部24とを備えている。 The adjusting device 21 operates with a single moving mechanism 22 in which the front surface supporting member 6 and the back surface supporting member 5, the pushing member 10 and the suction mechanism 9 are arranged, and an operation unit 23 for operating the movement of the moving mechanism 22. It is provided with a power transmission unit 24 that transmits the power of the unit 23 to the moving mechanism 22.
 移動機構22は、幅方向に延びる一対のレール25と、レール25に沿って幅方向に移動可能な移動台26と、移動台26の上に固定され且つ裏面支持部材5及び吸着機構9を支持する裏面側基体27と、移動台26の上に固定され且つ表面支持部材6及び押込部材10を支持する表面側基体28とを備えている。詳細には、レール25及び移動台26は、板ガラスGよりも下方に配置されており、且つ、移動台26は、板ガラスGの表裏両側に跨るように配置されている。裏面側基体27は、移動台26の板ガラスGの裏面Gb,Gy側の領域に固定されており、表面側基体28は、移動台26の板ガラスGの表面Ga,Gx側の領域に固定されている。裏面側基体27は、裏面支持部材5及び吸着機構9の駆動手段7,11の基端部を板ガラスGに対応する所定の高さで支持している。表面側基体28は、表面支持部材6及び押込部材10の駆動手段8,12の基端部を板ガラスGに対応する所定の高さで支持している。 The moving mechanism 22 supports a pair of rails 25 extending in the width direction, a moving table 26 that can move in the width direction along the rail 25, and a back surface support member 5 and a suction mechanism 9 fixed on the moving table 26. The back surface side substrate 27 and the front surface side substrate 28 fixed on the moving table 26 and supporting the surface support member 6 and the pushing member 10 are provided. Specifically, the rail 25 and the moving table 26 are arranged below the plate glass G, and the moving table 26 is arranged so as to straddle both the front and back surfaces of the plate glass G. The back surface side substrate 27 is fixed to the regions on the back surface Gb and Gy side of the plate glass G of the moving table 26, and the front surface side substrate 28 is fixed to the regions on the front surface Ga and Gx side of the plate glass G of the moving table 26. There is. The back surface side substrate 27 supports the back surface support member 5 and the base ends of the driving means 7 and 11 of the suction mechanism 9 at a predetermined height corresponding to the plate glass G. The surface-side substrate 28 supports the base ends of the drive means 8 and 12 of the surface support member 6 and the push-in member 10 at a predetermined height corresponding to the plate glass G.
 操作部23は、正逆両側に回転可能なハンドルから構成されている。操作部23は、板ガラスGの割断を行う切断室Rの外側に配置されている。 The operation unit 23 is composed of handles that can rotate on both the forward and reverse sides. The operation unit 23 is arranged outside the cutting chamber R that cuts the flat glass G.
 動力伝達部24は、操作部23の回転運動を、幅方向に沿った直進運動(矢印B方向の往復運動)に変換するものであり、この実施形態では、一対のタイミングプーリ29,30と、一対のタイミングプーリ29,30の間に掛け渡されたタイミングベルト31と、ボールねじ機構32とを備えている。 The power transmission unit 24 converts the rotational motion of the operation unit 23 into a straight motion along the width direction (reciprocating motion in the arrow B direction), and in this embodiment, the pair of timing pulleys 29 and 30 and A timing belt 31 spanned between the pair of timing pulleys 29 and 30 and a ball screw mechanism 32 are provided.
 一方のタイミングプーリ29は、切断室Rの外側で操作部23に固定され且つ操作部23の回転動作と共に同方向(正転又は逆転)に回転可能である。操作部23を回転させると、一方のタイミングプーリ29が回転し、その回転動作がタイミングベルト31によって伝達され、他方のタイミングプーリ30も操作部23の回転動作と同方向に回転する。 One timing pulley 29 is fixed to the operation unit 23 on the outside of the cutting chamber R and can rotate in the same direction (forward rotation or reverse rotation) with the rotation operation of the operation unit 23. When the operation unit 23 is rotated, one timing pulley 29 is rotated, the rotation operation is transmitted by the timing belt 31, and the other timing pulley 30 is also rotated in the same direction as the rotation operation of the operation unit 23.
 ボールねじ機構32は、幅方向に延びるねじ軸33と、移動台26の下面に固定され且つねじ軸33に噛み合うナット34とを備えている。ねじ軸33は、軸受35によって支持されると共に、ねじ軸33の一端部にはタイミングプーリ30の回転軸が連結されている。操作部23の回転に伴って、上述のようにタイミングプーリ30が回転すると、ねじ軸33が回転し、ナット34がねじ軸33上を矢印B方向に直進移動する。その結果、ナット34に固定された移動台26が幅方向に移動する。詳細には、操作部23を正転させると、その回転量に応じた寸法だけ移動台26が幅方向の一方側(例えば、図中の左側)に移動し、操作部23を逆転させると、その回転量に応じた寸法だけ移動台26が幅方向の他方側(例えば、図中の右側)に移動する。 The ball screw mechanism 32 includes a screw shaft 33 extending in the width direction and a nut 34 fixed to the lower surface of the moving table 26 and meshing with the screw shaft 33. The screw shaft 33 is supported by a bearing 35, and the rotation shaft of the timing pulley 30 is connected to one end of the screw shaft 33. When the timing pulley 30 rotates as described above with the rotation of the operation unit 23, the screw shaft 33 rotates, and the nut 34 moves straight on the screw shaft 33 in the direction of arrow B. As a result, the moving table 26 fixed to the nut 34 moves in the width direction. Specifically, when the operation unit 23 is rotated in the normal direction, the moving table 26 moves to one side in the width direction (for example, the left side in the figure) by the dimension corresponding to the rotation amount, and when the operation unit 23 is reversed, the operation unit 23 is reversed. The moving table 26 moves to the other side in the width direction (for example, the right side in the figure) by the dimension corresponding to the rotation amount.
 なお、操作部23及び動力伝達部24の構成は、切断室Rの外側から移動台26を幅方向に移動させることができる構成であれば、特に限定されない。操作部23は、例えばサーボモータ等であってもよい。動力伝達部24は、例えばラック・ピニオン機構等であってもよい。 The configuration of the operation unit 23 and the power transmission unit 24 is not particularly limited as long as the moving table 26 can be moved in the width direction from the outside of the cutting chamber R. The operation unit 23 may be, for example, a servo motor or the like. The power transmission unit 24 may be, for example, a rack and pinion mechanism or the like.
 第一実施形態に係る板ガラスの製造方法は、割断工程の前工程として、上記の調整装置21により、表面支持部材6及び裏面支持部材5が有効領域G1と接触する位置、並びに、押込部材10及び吸着機構9が不要領域G2と接触する位置の両方を幅方向で調整する調整工程を備えている。調整工程では、表面支持部材6及び裏面支持部材5は、有効領域G1の表面Ga及び裏面Gbからそれぞれ離れており、押込部材10及び吸着機構9も、不要領域G2の表面Gx及び裏面Gyからそれぞれ離れている。ここで、調整工程で調整する各接触位置は、図2Aに示すように、表面支持部材6が有効領域G1の表面Gaと最初に接触する初期位置、裏面支持部材5が有効領域G1の裏面Gbと最初に接触する初期位置、押込部材10が不要領域G2の表面Gxと最初に接触する初期位置、及び吸着機構9が不要領域G2の裏面Gyと最初に接触する初期位置を意味する。 In the method for manufacturing a flat glass according to the first embodiment, as a pre-process of the cutting step, the position where the front surface support member 6 and the back surface support member 5 come into contact with the effective region G1 by the above-mentioned adjusting device 21, and the pushing member 10 and It is provided with an adjustment step of adjusting both the positions where the suction mechanism 9 comes into contact with the unnecessary region G2 in the width direction. In the adjusting step, the front surface support member 6 and the back surface support member 5 are separated from the front surface Ga and the back surface Gb of the effective region G1, respectively, and the pushing member 10 and the suction mechanism 9 are also separated from the front surface Gx and the back surface Gy of the unnecessary region G2, respectively. is seperated. Here, as shown in FIG. 2A, each contact position adjusted in the adjustment step is an initial position where the surface support member 6 first contacts the front surface Ga of the effective region G1, and the back surface support member 5 is the back surface Gb of the effective region G1. It means the initial position where the pushing member 10 first contacts the front surface Gx of the unnecessary region G2, and the initial position where the suction mechanism 9 first contacts the back surface Gy of the unnecessary region G2.
 調整工程では、操作部23の操作により、移動台26の幅方向の位置を調整する。移動台26には、表面支持部材6、裏面支持部材5、押込部材10及び吸着機構9が配置されているため、操作部23によって移動台26の幅方向の位置を調整すると、有効領域G1に対する表面支持部材6及び裏面支持部材5の接触位置、並びに、不要領域G2に対する押込部材10及び吸着機構9の接触位置も幅方向で調整される。したがって、割断工程において、有効領域G1に対する表面支持部材6及び裏面支持部材5の接触位置、並びに、不要領域G2に対する押込部材10及び吸着機構9の接触位置を、板ガラスGの反りに応じた最適な位置に設定できる。その結果、板ガラスGを割断する際に、スクライブ線Sの形成領域に適正な曲げ応力を作用させることができるため、チッピングや割れ等の発生を抑制することができる。なお、有効領域G1に対する表面支持部材6及び裏面支持部材5の接触位置、並びに、不要領域G2に対する押込部材10及び吸着機構9の接触位置のそれぞれの幅方向の調整幅は、例えば5mm以内とされる。 In the adjustment process, the position of the moving table 26 in the width direction is adjusted by operating the operation unit 23. Since the front surface support member 6, the back surface support member 5, the pushing member 10, and the suction mechanism 9 are arranged on the moving table 26, when the position of the moving table 26 in the width direction is adjusted by the operation unit 23, the effective region G1 is provided. The contact positions of the front surface support member 6 and the back surface support member 5, and the contact positions of the pushing member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are also adjusted in the width direction. Therefore, in the cutting step, the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are optimally set according to the warp of the plate glass G. Can be set to position. As a result, when the plate glass G is cut, an appropriate bending stress can be applied to the formation region of the scribe line S, so that the occurrence of chipping, cracking, etc. can be suppressed. The adjustment width in the width direction of the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 is, for example, within 5 mm. To.
 また、操作部23が切断室Rの外側に設けられているため、調整工程で作業者が切断室Rの外側から調整作業を行うことができる。そのため、調整作業中も切断室R内への板ガラスGの供給を停止しなくて済む。したがって、調整作業の終了後直ちに板ガラスGの割断工程を再開できるため、板ガラスGの製造効率が向上する。 Further, since the operation unit 23 is provided on the outside of the cutting chamber R, the operator can perform the adjustment work from the outside of the cutting chamber R in the adjusting step. Therefore, it is not necessary to stop the supply of the flat glass G into the cutting chamber R even during the adjustment work. Therefore, since the cutting process of the flat glass G can be restarted immediately after the adjustment work is completed, the manufacturing efficiency of the flat glass G is improved.
 さらに、単一の移動台26を移動させるだけで、有効領域G1に対する表面支持部材6及び裏面支持部材5の接触位置、並びに、不要領域G2に対する押込部材10及び吸着機構9の接触位置の両方を幅方向で調整できる。つまり、調整作業を簡単かつ迅速に行うことができる。 Further, by simply moving the single moving table 26, both the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 can be obtained. It can be adjusted in the width direction. That is, the adjustment work can be performed easily and quickly.
 調整工程は、予め決められた所定のタイミングで行うようにしてもよいが、この実施形態では、調整工程は、検査工程で割断された有効領域G1に異常が検出された場合に行う。ここで、検査工程における有効領域G1の異常としては、例えば、有効領域G1の幅方向端部にチッピングや割れがある場合、有効領域G1の表面に付着した異物(ガラス粉P等)の量が所定値よりも多い場合等の切断不良が挙げられる。このようにすれば、検査工程でチッピングや割れ等の発生の有無を直接検査し、その結果に基づいて調整工程が行われるため、調整工程を必要な時期に確実に行うことができる。なお、検査工程における検査対象は、割断された不要領域G2であってもよい。 The adjustment step may be performed at a predetermined timing determined in advance, but in this embodiment, the adjustment step is performed when an abnormality is detected in the effective region G1 divided by the inspection step. Here, as an abnormality of the effective region G1 in the inspection step, for example, when there is chipping or cracking at the widthwise end portion of the effective region G1, the amount of foreign matter (glass powder P or the like) adhering to the surface of the effective region G1 is Cutting defects such as when the value exceeds a predetermined value can be mentioned. By doing so, the presence or absence of chipping, cracking, or the like is directly inspected in the inspection process, and the adjustment process is performed based on the result, so that the adjustment process can be reliably performed at a required time. The inspection target in the inspection step may be the divided unnecessary region G2.
 ここで、有効領域G1に対する表面支持部材6及び裏面支持部材5の接触位置、並びに、不要領域G2に対する押込部材10及び吸着機構9の接触位置の幅方向の調整は、各駆動手段7,8,11,12によっても行うことができる。具体的には、各駆動手段7,8,11,12が、裏面支持部材5、表面支持部材6、吸着機構9、押込部材10を矢印B方向に移動させることにより行うことができる。したがって、上記の調整工程では、調整装置21に代えて各駆動手段7,8,11,12を用いてもよいし、調整装置21と各駆動手段7,8,11,12とを併用してもよい。ただし、各駆動手段7,8,11,12を用いる場合、作業者が切断室R内に入って調整工程を行うため、切断室Rへの板ガラスGの供給を一時停止させる必要がある。したがって、調整工程は、板ガラスGの生産効率を向上させる観点からは、上記の調整装置21を用いて、切断室Rの外側から行うことが好ましい。 Here, the adjustment of the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 in the width direction is adjusted by the drive means 7, 8, respectively. It can also be done by 11 and 12. Specifically, each of the driving means 7, 8, 11 and 12 can be carried out by moving the back surface supporting member 5, the surface supporting member 6, the suction mechanism 9, and the pushing member 10 in the direction of arrow B. Therefore, in the above adjustment step, the drive means 7, 8, 11, 12 may be used instead of the adjustment device 21, or the adjustment device 21 and the drive means 7, 8, 11, 12 may be used in combination. May be good. However, when the drive means 7, 8, 11, and 12 are used, it is necessary to temporarily stop the supply of the flat glass G to the cutting chamber R because the operator enters the cutting chamber R to perform the adjustment step. Therefore, from the viewpoint of improving the production efficiency of the flat glass G, it is preferable that the adjusting step is performed from the outside of the cutting chamber R by using the adjusting device 21 described above.
(第二実施形態)
 上記の第一実施形態に係る割断装置1及び割断工程では、板ガラスGの幅方向一端部の不要領域G2を対象にして説明したが、第二実施形態では、不要領域G2が、板ガラスGの幅方向両端部にそれぞれ形成される場合を説明する。この板ガラスGに対して不要領域G2を除去するための割断を行うには、以下に示すような構成が採用される。
(Second embodiment)
In the cutting device 1 and the cutting step according to the first embodiment described above, the unnecessary region G2 at one end in the width direction of the flat glass G has been described, but in the second embodiment, the unnecessary region G2 is the width of the flat glass G. A case where the glass is formed at both ends of the direction will be described. In order to cut the flat glass G to remove the unnecessary region G2, the following configuration is adopted.
 すなわち、図4に示すように、この板ガラスGは、幅方向中央側領域が有効領域G1で且つその幅方向両側が不要領域G2である。有効領域G1と各不要領域G2との二つの境界部には、スクライブ線Sがそれぞれ形成されている。この二本のスクライブ線Sに沿う板ガラスGの割断は、各不要領域G2にそれぞれ対応して配置された割断装置1によって行われる。この二つの割断装置1は、いずれも、有効領域G1の表面Ga側及び裏面Gb側にそれぞれ配置される表面支持部材6及び裏面支持部材5と、不要領域G2の表面Gx側及び裏面Gy側にそれぞれ配置される押込部材10及び吸着機構9とを有する。押込部材10及び吸着機構9は、二箇所のいずれもが、矢印A方向に回転する構成とされる。二つの割断装置1の詳細な構成は、既述の割断装置1と同一である。この場合、二つの割断装置1による割断は同時に行われてもよく、或いは一方の割断装置1による割断が完了した後に他方の割断装置1による割断が行われてもよい。このように二つの割断装置1を配置する場合は、上記の調整装置21も各々の割断装置1に設けられ、各々の割断装置1に対して調整工程が行われる。 That is, as shown in FIG. 4, in this flat glass G, the central region in the width direction is the effective region G1 and both sides in the width direction are unnecessary regions G2. A scribe line S is formed at each of the two boundary portions between the effective region G1 and each unnecessary region G2. The cutting of the flat glass G along the two scribe lines S is performed by the cutting device 1 arranged corresponding to each unnecessary region G2. Both of these two splitting devices 1 are on the front surface support member 6 and the back surface support member 5 arranged on the front surface Ga side and the back surface Gb side of the effective region G1, respectively, and on the front surface Gx side and the back surface Gy side of the unnecessary region G2. It has a pushing member 10 and a suction mechanism 9 arranged respectively. Both the pushing member 10 and the suction mechanism 9 are configured to rotate in the direction of arrow A. The detailed configuration of the two breaking devices 1 is the same as that of the above-mentioned breaking device 1. In this case, the cutting by the two cutting devices 1 may be performed at the same time, or the cutting by the other cutting device 1 may be performed after the cutting by the one cutting device 1 is completed. When arranging the two cutting devices 1 in this way, the adjusting device 21 is also provided in each cutting device 1, and the adjusting step is performed for each cutting device 1.
 また、これとは別に、一方の割断装置1と他方の割断装置1とを、板ガラスGの幅方向の長さよりも長い距離を隔てて配置し、一方の不要領域G2を一方の割断装置1により割断して除去した後、板ガラスGを幅方向に移動させ、然る後、他方の不要領域G2を他方の割断装置1により割断して除去するようにしてもよい。 Separately from this, one cutting device 1 and the other cutting device 1 are arranged at a distance longer than the length in the width direction of the flat glass G, and one unnecessary region G2 is provided by the one cutting device 1. After cutting and removing, the plate glass G may be moved in the width direction, and then the other unnecessary region G2 may be cut and removed by the other cutting device 1.
 さらに、これとは別に、割断装置1を一つとして、一方の不要領域G2を当該割断装置1により割断して除去した後、板ガラスGを平面視で180度回転させ、然る後、他方の不要領域G2を当該割断装置1により割断して除去するようにしてもよい。このように一つの割断装置1を配置する場合は、上記の調整装置21も一つの割断装置1のみに設けられ、その割断装置1に対して調整工程が行われる。 Further, separately from this, one unnecessary region G2 is divided and removed by the dividing device 1 as one, and then the flat glass G is rotated 180 degrees in a plan view, and then the other. The unnecessary area G2 may be divided and removed by the dividing device 1. When arranging one cutting device 1 in this way, the adjusting device 21 is also provided only in one cutting device 1, and the adjusting step is performed on the cutting device 1.
(第三実施形態)
 図5に示すように、第三実施形態に係る板ガラスの製造装置及び製造方法が、第一及び第二実施形態と相違する点は、調整装置の構成である。
(Third embodiment)
As shown in FIG. 5, the difference between the plate glass manufacturing apparatus and the manufacturing method according to the third embodiment from the first and second embodiments is the configuration of the adjusting device.
 同図に示すように、この実施形態では、調整装置41は、表面支持部材6及び裏面支持部材5が配置された第一移動機構42と、押込部材10及び吸着機構9が配置された第二移動機構43と、第一移動機構42の移動を操作する第一操作部44と、第二移動機構43の移動を操作する第二操作部45と、第一操作部44の動力を第一移動機構42に伝達する第一動力伝達部46と、第二操作部45の動力を第二移動機構43に伝達する第二動力伝達部47とを備えている。つまり、第一実施形態の調整装置21では、表面支持部材6及び裏面支持部材5の幅方向の位置を調整する構成と、押込部材10及び吸着機構9の幅方向の位置を調整する構成とが、共通の構成であったが、第二実施形態の調整装置41では、これら二つの構成が互いに独立している。 As shown in the figure, in this embodiment, the adjusting device 41 has a first moving mechanism 42 in which the front surface supporting member 6 and the back surface supporting member 5 are arranged, and a second moving mechanism 42 in which the pushing member 10 and the suction mechanism 9 are arranged. The power of the movement mechanism 43, the first operation unit 44 that operates the movement of the first movement mechanism 42, the second operation unit 45 that operates the movement of the second movement mechanism 43, and the first operation unit 44 is first moved. It includes a first power transmission unit 46 that transmits power to the mechanism 42, and a second power transmission unit 47 that transmits the power of the second operation unit 45 to the second movement mechanism 43. That is, in the adjusting device 21 of the first embodiment, the configuration for adjusting the positions of the front surface supporting member 6 and the back surface supporting member 5 in the width direction and the configuration for adjusting the positions of the pushing member 10 and the suction mechanism 9 in the width direction are different. However, in the adjusting device 41 of the second embodiment, these two configurations are independent of each other.
 第一移動機構42は、幅方向に延びる一対の第一レール48と、第一レール48に沿って幅方向に移動可能な第一移動台49と、第一移動台49の上に固定され且つ裏面支持部材5を支持する第一裏面側基体50と、第一移動台49の上に固定され且つ表面支持部材6を支持する第一表面側基体51とを備えている。詳細には、第一レール48及び第一移動台49は、板ガラスGよりも下方に配置されており、且つ、第一移動台49は、板ガラスGの表裏両側に跨るように配置されている。第一裏面側基体50は、第一移動台49の板ガラスGの裏面Gb,Gy側の領域に固定されており、第一表面側基体51は、第一移動台49の板ガラスGの表面Ga,Gx側の領域に固定されている。第一裏面側基体50は、裏面支持部材5の駆動手段7の基端部を板ガラスGに対応する所定の高さで支持している。第一表面側基体51は、表面支持部材6の駆動手段8の基端部を板ガラスGに対応する所定の高さで支持している。 The first moving mechanism 42 is fixed on a pair of first rails 48 extending in the width direction, a first moving table 49 movable in the width direction along the first rail 48, and the first moving table 49. It includes a first back surface side substrate 50 that supports the back surface support member 5, and a first front surface side substrate 51 that is fixed on the first moving table 49 and supports the surface support member 6. Specifically, the first rail 48 and the first moving table 49 are arranged below the plate glass G, and the first moving table 49 is arranged so as to straddle both the front and back sides of the plate glass G. The first back surface side substrate 50 is fixed to the regions on the back surface Gb and Gy side of the plate glass G of the first moving table 49, and the first front surface side substrate 51 is the surface Ga of the plate glass G of the first moving table 49. It is fixed in the area on the Gx side. The first back surface side substrate 50 supports the base end portion of the drive means 7 of the back surface support member 5 at a predetermined height corresponding to the plate glass G. The first surface-side substrate 51 supports the base end portion of the driving means 8 of the surface support member 6 at a predetermined height corresponding to the plate glass G.
 第二移動機構43は、幅方向に延びる一対の第二レール52と、第二レール52に沿って幅方向に移動可能な第二移動台53と、第二移動台53の上に固定され且つ吸着機構9を支持する第二裏面側基体54と、第二移動台53の上に固定され且つ押込部材10を支持する第二表面側基体55とを備えている。詳細には、第二レール52及び第二移動台53は、板ガラスGよりも下方に配置されており、且つ、第二移動台53は、板ガラスGの表裏両側に跨るように配置されている。第二裏面側基体54は、第二移動台53の板ガラスGの裏面Gb,Gy側の領域に固定されており、第二表面側基体55は、第二移動台53の板ガラスGの表面Ga,Gx側の領域に固定されている。第二裏面側基体54は、吸着機構9の駆動手段11の基端部を板ガラスGに対応する所定の高さで支持している。第二表面側基体55は、押込部材10の駆動手段12の基端部を板ガラスGに対応する所定の高さで支持している。 The second moving mechanism 43 is fixed on a pair of second rails 52 extending in the width direction, a second moving table 53 that can move in the width direction along the second rail 52, and the second moving table 53. It includes a second back surface side substrate 54 that supports the suction mechanism 9, and a second front surface side substrate 55 that is fixed on the second moving table 53 and supports the pushing member 10. Specifically, the second rail 52 and the second moving table 53 are arranged below the plate glass G, and the second moving table 53 is arranged so as to straddle both the front and back sides of the plate glass G. The second back surface side substrate 54 is fixed to the regions on the back surface Gb and Gy side of the plate glass G of the second moving table 53, and the second front surface side substrate 55 is the surface Ga of the plate glass G of the second moving table 53. It is fixed in the area on the Gx side. The second back surface side substrate 54 supports the base end portion of the driving means 11 of the suction mechanism 9 at a predetermined height corresponding to the plate glass G. The second surface side substrate 55 supports the base end portion of the driving means 12 of the pushing member 10 at a predetermined height corresponding to the plate glass G.
 第一操作部44及び第二操作部45は、正逆両側に回転可能なハンドルから構成されている。両操作部44,45は、板ガラスGの割断を行う切断室Rの外側に配置されている。 The first operation unit 44 and the second operation unit 45 are composed of handles that can rotate on both the forward and reverse sides. Both operation units 44 and 45 are arranged outside the cutting chamber R for cutting the flat glass G.
 第一動力伝達部46は、第一操作部44の回転運動を、幅方向に沿った直進運動(矢印C方向の往復運動)に変換するものであり、この実施形態では、一対の第一タイミングプーリ56,57と、両タイミングプーリ56,57の間に掛け渡された第一タイミングベルト58と、ねじ軸60及びナット61を有する第一ボールねじ機構59とを備えている。ねじ軸60は、軸受62によって支持された状態で幅方向に延び、ナット61は、第一移動台49の下面に固定され且つねじ軸60に噛み合わされている。これにより、第一実施形態の調整装置21と同様に、第一操作部44の回転方向及び回転量に応じて、第一移動台49の幅方向位置が調整される。 The first power transmission unit 46 converts the rotational motion of the first operation unit 44 into a straight motion along the width direction (reciprocating motion in the arrow C direction), and in this embodiment, a pair of first timings. A first timing belt 58 spanned between the pulleys 56 and 57, both timing pulleys 56 and 57, and a first ball screw mechanism 59 having a screw shaft 60 and a nut 61 are provided. The screw shaft 60 extends in the width direction while being supported by the bearing 62, and the nut 61 is fixed to the lower surface of the first moving table 49 and meshed with the screw shaft 60. As a result, similarly to the adjusting device 21 of the first embodiment, the position in the width direction of the first moving table 49 is adjusted according to the rotation direction and the amount of rotation of the first operation unit 44.
 第二動力伝達部47は、第二操作部45の回転運動を、幅方向に沿った直進運動(矢印D方向の往復運動)に変換するものであり、この実施形態では、一対の第二タイミングプーリ63,64と、両タイミングプーリ63,64の間に掛け渡された第二タイミングベルト65と、ねじ軸67及びナット68を有する第二ボールねじ機構66とを備えている。ねじ軸67は、軸受69によって支持された状態で幅方向に延び、ナット68は、第二移動台53の下面に固定され且つねじ軸67に噛み合わされている。これにより、第一実施形態の調整装置21と同様に、第二操作部45の回転方向及び回転量に応じて、第二移動台53の幅方向位置が調整される。 The second power transmission unit 47 converts the rotational motion of the second operation unit 45 into a straight motion along the width direction (reciprocating motion in the arrow D direction), and in this embodiment, a pair of second timings. A second timing belt 65 spanned between the pulleys 63 and 64, both timing pulleys 63 and 64, and a second ball screw mechanism 66 having a screw shaft 67 and a nut 68 are provided. The screw shaft 67 extends in the width direction while being supported by the bearing 69, and the nut 68 is fixed to the lower surface of the second moving table 53 and meshed with the screw shaft 67. As a result, similarly to the adjusting device 21 of the first embodiment, the position in the width direction of the second moving table 53 is adjusted according to the rotation direction and the amount of rotation of the second operation unit 45.
 なお、第一及び第二操作部44,45、並びに、第一及び第二動力伝達部46,47の構成は、切断室Rの外側から第一及び第二移動台49,53を幅方向に移動させることができる構成であれば、特に限定されない。 The configurations of the first and second operation units 44, 45 and the first and second power transmission units 46, 47 are such that the first and second moving tables 49, 53 are oriented in the width direction from the outside of the cutting chamber R. The configuration is not particularly limited as long as it can be moved.
 第二実施形態に係る板ガラスの製造方法に含まれる調整工程では、第一操作部44の操作で第一移動機構42の第一移動台49を幅方向に移動させることにより、有効領域G1に対する表面支持部材6及び裏面支持部材5の接触位置を幅方向で調整する。同様に、第二操作部45の操作で第二移動機構43の第二移動台53を幅方向に移動させることにより、不要領域G2に対する押込部材10及び吸着機構9の接触位置を幅方向で調整する。つまり、第一移動機構42と第二移動機構43とにより、有効領域G1に対する表面支持部材6及び裏面支持部材5の接触位置と、不要領域G2に対する押込部材10及び吸着機構9の接触位置とを個別に幅方向で調整できるため、より緻密な調整が可能になる。なお、調整工程では、第一移動台49及び第二移動台53のいずれか一方のみを幅方向に移動させるようにしてもよい。 In the adjustment step included in the method for manufacturing a flat glass according to the second embodiment, the first moving table 49 of the first moving mechanism 42 is moved in the width direction by the operation of the first operating unit 44, whereby the surface with respect to the effective region G1 is moved. The contact positions of the support member 6 and the back surface support member 5 are adjusted in the width direction. Similarly, by moving the second moving table 53 of the second moving mechanism 43 in the width direction by operating the second operating unit 45, the contact positions of the pushing member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are adjusted in the width direction. do. That is, the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are determined by the first movement mechanism 42 and the second movement mechanism 43. Since it can be adjusted individually in the width direction, more precise adjustment is possible. In the adjustment step, only one of the first moving table 49 and the second moving table 53 may be moved in the width direction.
 なお、本発明は、上記実施形態の構成に限定されるものではなく、上記した作用効果に限定されるものでもない。本発明は、本発明の要旨を逸脱しない範囲で種々の変更が可能である。 The present invention is not limited to the configuration of the above embodiment, and is not limited to the above-mentioned action and effect. The present invention can be modified in various ways without departing from the gist of the present invention.
 上記の実施形態において、調整工程を、成形条件の変更(例えば、板厚やガラス組成の変更)時に行うようにしてもよい。 In the above embodiment, the adjustment step may be performed when the molding conditions are changed (for example, the plate thickness or the glass composition is changed).
 上記の実施形態では、調整装置21,41を切断室Rの床面側に配置する場合を説明したが、調整装置21,41は切断室Rの天井側に配置されていてもよい。つまり、表面支持部材6、裏面支持部材5、押込部材10及び吸着機構9を、調整装置21,41を介して天井から吊り下げ支持してもよい。 In the above embodiment, the case where the adjusting devices 21 and 41 are arranged on the floor surface side of the cutting chamber R has been described, but the adjusting devices 21 and 41 may be arranged on the ceiling side of the cutting chamber R. That is, the front surface support member 6, the back surface support member 5, the push-in member 10, and the suction mechanism 9 may be suspended and supported from the ceiling via the adjusting devices 21 and 41.
 上記の実施形態では、第二領域G2を、耳部を有する不要領域としたが、第二領域G2は、耳部を有しない不要領域であってもよく或いは製品となる有効領域(第一領域G1と同じ板厚の有効領域)であってもよい。 In the above embodiment, the second region G2 is an unnecessary region having a selvage portion, but the second region G2 may be an unnecessary region having no selvage portion or an effective region (first region) to be a product. It may be an effective region having the same plate thickness as G1).
 上記の実施形態では、支持部3が、裏面支持部材5と表面支持部材6とを備える場合を説明したが、支持部3は、裏面支持部材5及び表面支持部材6のうち裏面支持部材5のみを備えるものであってもよい。 In the above embodiment, the case where the support portion 3 includes the back surface support member 5 and the front surface support member 6 has been described, but the support portion 3 has only the back surface support member 5 among the back surface support member 5 and the front surface support member 6. It may be provided with.
 上記の実施形態では、外力付与部4(吸着機構9及び押込部材10)を矢印A方向に回転させることで、板ガラスGを割断する場合を説明したが、外力付与部4を板ガラスGの板厚方向のみに直進移動させて、板ガラスGを割断するようにしてもよい。この場合、割断中は、外力付与部4の幅方向の位置は一定である。 In the above embodiment, the case where the plate glass G is cut by rotating the external force applying portion 4 (the suction mechanism 9 and the pushing member 10) in the direction of the arrow A has been described, but the external force applying portion 4 is the plate thickness of the plate glass G. The flat glass G may be cut by moving straight in only the direction. In this case, the position of the external force applying portion 4 in the width direction is constant during the cutting.
 上記の実施形態では、外力付与部4が、押込部材10と吸着機構9とを備え、第二領域G2に裏面Gy側に向かう押込力を作用させる場合を説明したが、外力付与部4は、押込部材10に代えて、第二領域G2に裏面Gy側に向かう引込力を作用させる引込部材を備えていてもよい。引込部材を備えた一例としては、外力付与部4は、押込部材10及び吸着機構9のうち吸着機構9のみを備え、吸着機構9によって第二領域G2に裏面Gy側に向かう引込力を作用させる構成が挙げられる。またこれに代えて、外力付与部4は、第二領域G2の上端部及び下端部をそれぞれ把持片等の保持部材によって保持した状態で、保持部材を裏面Gy側に移動させることで、第二領域G2に裏面Gy側に向かう力を作用させるようにしてもよい。 In the above embodiment, the case where the external force applying unit 4 includes the pushing member 10 and the suction mechanism 9 and causes the pushing force toward the back surface Gy side to act on the second region G2 has been described. Instead of the pushing member 10, a pulling member that exerts a pulling force toward the back surface Gy side may be provided in the second region G2. As an example provided with the pull-in member, the external force applying portion 4 includes only the suction mechanism 9 of the push-in member 10 and the suction mechanism 9, and the suction mechanism 9 causes the second region G2 to exert a pull-in force toward the back surface Gy side. The configuration is mentioned. Instead of this, the external force applying portion 4 moves the holding member to the back surface Gy side while the upper end portion and the lower end portion of the second region G2 are held by holding members such as gripping pieces, respectively. A force toward the back surface Gy side may be applied to the region G2.
 上記の実施形態では、第一領域G1の上端部を、把持機構2の把持片2aで保持するようにしたが、これに代えて、例えば吸盤等の他の保持部材で保持するようにしてもよい。 In the above embodiment, the upper end portion of the first region G1 is held by the grip piece 2a of the grip mechanism 2, but instead of this, it may be held by another holding member such as a suction cup. good.
 上記の実施形態では、板ガラスGをオーバーフローダウンドロー法により成形されたガラスリボンから得る場合を説明したが、ガラスリボンの成形方法は、これに限定されない。ガラスリボンの成形方法は、フロート法、ロールアウト法、スロットダウンドロー法、リドロー法等の成形方法であってもよい。 In the above embodiment, the case where the flat glass G is obtained from the glass ribbon formed by the overflow downdraw method has been described, but the method for forming the glass ribbon is not limited to this. The method for forming the glass ribbon may be a forming method such as a float method, a rollout method, a slot down draw method, or a redraw method.
 上記の実施形態では、板ガラスGに反りがある場合を説明したが、本発明の割断装置及び板ガラスの製造方法は、反りのない板ガラスにも適用できる。 In the above embodiment, the case where the flat glass G has a warp has been described, but the cutting device and the method for manufacturing a flat glass of the present invention can also be applied to a flat glass without a warp.
1     割断装置
2     把持機構
3     支持部
4     外力付与部
5     裏面支持部材
6     表面支持部材
9     吸着機構
10    押込部材
21    調整装置
22    移動機構
23    操作部
24    動力伝達部
41    調整装置
42    第一移動機構
43    第二移動機構
44    第一操作部
45    第二操作部
46    第一動力伝達部
47    第二動力伝達部
G     板ガラス
G1    第一領域(有効領域)
G2    第二領域(不要領域)
R     切断室
S     スクライブ線
1 Splitting device 2 Gripping mechanism 3 Supporting part 4 External force applying part 5 Backside supporting member 6 Surface supporting member 9 Suction mechanism 10 Pushing member 21 Adjusting device 22 Moving mechanism 23 Operating part 24 Power transmission part 41 Adjusting device 42 First moving mechanism 43 (2) Movement mechanism 44 1st operation unit 45 2nd operation unit 46 1st power transmission unit 47 2nd power transmission unit G Plate glass G1 1st area (effective area)
G2 second area (unnecessary area)
R cutting room S scribe line

Claims (10)

  1.  第一領域と第二領域とが幅方向に隣接して配列され、且つ、それら領域の境界部の表面側にスクライブ線が形成された縦姿勢の板ガラスにつき、前記第一領域の前記スクライブ線側の端部を支持部により接触支持した状態で、外力付与部により前記第二領域に裏面側に向かう力を作用させることで、前記板ガラスを前記スクライブ線に沿って割断する割断工程を備える板ガラスの製造方法であって、
     前記割断工程の前工程として、前記支持部が前記第一領域と接触する位置、及び、前記外力付与部が前記第二領域と接触する位置の少なくとも一方を前記幅方向で調整する調整工程を備えることを特徴とする板ガラスの製造方法。
    The scribe line side of the first region is a vertical glass plate in which the first region and the second region are arranged adjacent to each other in the width direction and the scribe line is formed on the surface side of the boundary portion of the regions. A plate glass having a cutting step of cutting the plate glass along the scribe line by applying a force toward the back surface side to the second region by an external force applying portion in a state where the end portion of the glass is contact-supported by the support portion. It ’s a manufacturing method,
    As a pre-step of the cutting step, an adjusting step of adjusting at least one of a position where the support portion comes into contact with the first region and a position where the external force applying portion comes into contact with the second region is provided in the width direction. A method for manufacturing flat glass.
  2.  前記支持部が、前記第一領域の裏面を接触支持する裏面支持部材と、前記裏面支持部材と対向する位置で、前記第一領域の表面を接触支持する表面支持部材とを備え、
     前記割断工程では、前記裏面支持部材と前記表面支持部材とにより、前記第一領域を表裏面の両側から挟み、
     前記調整工程では、前記裏面支持部材と前記表面支持部材とが前記第一領域と接触する位置、及び、前記外力付与部が前記第二領域と接触する位置の少なくとも一方を前記幅方向で調整する請求項1に記載の板ガラスの製造方法。
    The support portion includes a back surface support member that contacts and supports the back surface of the first region, and a surface support member that contacts and supports the front surface of the first region at a position facing the back surface support member.
    In the cutting step, the first region is sandwiched from both sides of the front and back surfaces by the back surface support member and the front surface support member.
    In the adjustment step, at least one of the position where the back surface support member and the surface support member come into contact with the first region and the position where the external force applying portion contacts the second region is adjusted in the width direction. The method for manufacturing a flat glass according to claim 1.
  3.  前記外力付与部は、前記第二領域の表面に接触した状態で前記第二領域を裏面側に押し込む押込部材と、前記押込部材と対向する位置で、前記押込部材の動作に追随しながら前記第二領域の裏面を吸着保持する吸着機構とを備え、
     前記割断工程では、前記押込部材と前記吸着機構とにより、前記第二領域を表裏面の両側から挟み、
     前記調整工程では、前記支持部が前記第一領域と接触する位置、及び、前記押込部材と前記吸着機構とが前記第二領域と接触する位置の少なくとも一方を前記幅方向で調整する請求項1又は2に記載の板ガラスの製造方法。
    The external force applying portion includes a pushing member that pushes the second region toward the back surface side in contact with the front surface of the second region, and the pushing member at a position facing the pushing member, while following the operation of the pushing member. Equipped with a suction mechanism that sucks and holds the back surface of the two regions
    In the cutting step, the second region is sandwiched from both sides of the front and back surfaces by the pushing member and the suction mechanism.
    Claim 1 in the adjusting step, at least one of a position where the support portion contacts the first region and a position where the pushing member and the suction mechanism contact the second region is adjusted in the width direction. Or the method for manufacturing a flat glass according to 2.
  4.  前記支持部及び前記外力付与部が、前記幅方向に移動可能な単一の移動機構に配置されており、
     前記調整工程では、前記移動機構を前記幅方向に移動させることにより、前記支持部が前記第一領域と接触する位置、及び、前記外力付与部が前記第二領域と接触する位置の両方を前記幅方向で調整する請求項1~3のいずれか1項に記載の板ガラスの製造方法。
    The support portion and the external force applying portion are arranged in a single moving mechanism that can move in the width direction.
    In the adjusting step, by moving the moving mechanism in the width direction, both the position where the support portion comes into contact with the first region and the position where the external force applying portion comes into contact with the second region are said. The method for manufacturing a flat glass according to any one of claims 1 to 3, which is adjusted in the width direction.
  5.  前記移動機構の前記幅方向の移動を操作する操作部が、前記割断工程を行うための切断室の外側に配置されている請求項4に記載の板ガラスの製造方法。 The method for manufacturing a flat glass according to claim 4, wherein the operation unit for operating the movement of the moving mechanism in the width direction is arranged outside the cutting chamber for performing the cutting step.
  6.  前記支持部が、前記幅方向に移動可能な第一移動機構に配置され、且つ、前記外力付与部が、前記幅方向に移動可能な第二移動機構に配置されており、
     前記調整工程では、前記第一移動機構及び前記第二移動機構の少なくとも一方を前記幅方向に移動させることにより、前記支持部が前記第一領域と接触する位置、及び、前記外力付与部が前記第二領域と接触する位置の少なくとも一方を前記幅方向で調整する請求項1~3のいずれか1項に記載の板ガラスの製造方法。
    The support portion is arranged in the first moving mechanism that can move in the width direction, and the external force applying portion is arranged in the second moving mechanism that can move in the width direction.
    In the adjusting step, by moving at least one of the first moving mechanism and the second moving mechanism in the width direction, the position where the support portion comes into contact with the first region and the external force applying portion are said. The method for manufacturing a flat glass according to any one of claims 1 to 3, wherein at least one of the positions in contact with the second region is adjusted in the width direction.
  7.  前記第一移動機構の前記幅方向の移動を操作する第一操作部及び前記第二移動機構の前記幅方向の移動を操作する第二操作部のそれぞれが、前記割断工程を行うための切断室の外側に配置されている請求項6に記載の板ガラスの製造方法。 Each of the first operation unit that operates the movement in the width direction of the first movement mechanism and the second operation unit that operates the movement in the width direction of the second movement mechanism are cutting chambers for performing the cutting step. The method for manufacturing a flat glass according to claim 6, which is arranged outside the above.
  8.  前記割断工程の後工程として、割断された前記第一領域及び前記第二領域の少なくとも一方を検査対象として検査する検査工程を備え、
     前記検査工程で前記検査対象に異常が検出された場合に、前記調整工程を行う請求項1~7のいずれか1項に記載の板ガラスの製造方法。
    As a subsequent step of the cutting step, an inspection step of inspecting at least one of the cut first region and the second region as an inspection target is provided.
    The method for manufacturing a flat glass according to any one of claims 1 to 7, wherein when an abnormality is detected in the inspection target in the inspection step, the adjustment step is performed.
  9.  第一領域と第二領域とが幅方向に隣接して配列され、且つ、それら領域の境界部の表面側にスクライブ線が形成された縦姿勢の板ガラスにつき、前記第一領域の前記スクライブ線側の端部を支持部により接触支持した状態で、外力付与部により前記第二領域に裏面側に向かう力を作用させることで、前記板ガラスを前記スクライブ線に沿って割断する板ガラスの割断装置であって、
     前記支持部及び前記外力付与部が、前記幅方向に移動可能な単一の移動機構に配置されていることを特徴とする板ガラスの割断装置。
    The scribe line side of the first region is a vertical glass plate in which the first region and the second region are arranged adjacent to each other in the width direction and the scribe line is formed on the surface side of the boundary portion of the regions. It is a plate glass cutting device that cuts the plate glass along the scribe line by applying a force toward the back surface side to the second region by the external force applying portion in a state where the end portion of the glass is contact-supported by the support portion. hand,
    A flat glass breaking device, characterized in that the support portion and the external force applying portion are arranged in a single moving mechanism that can move in the width direction.
  10.  第一領域と第二領域とが幅方向に隣接して配列され、且つ、それら領域の境界部の表面側にスクライブ線が形成された縦姿勢の板ガラスにつき、前記第一領域の前記スクライブ線に沿った領域を支持部により接触支持した状態で、外力付与部により前記第二領域に裏面側に向かう力を作用させることで、前記板ガラスを前記スクライブ線に沿って割断する板ガラスの割断装置であって、
     前記支持部が、前記幅方向に移動可能な第一移動機構に配置され、前記外力付与部が、前記第一移動機構とは独立して前記幅方向に移動可能な第二移動機構に配置されていることを特徴とする板ガラスの割断装置。
    A vertical glass plate in which the first region and the second region are arranged adjacent to each other in the width direction and a scribe line is formed on the surface side of the boundary portion of the regions, is attached to the scribe line in the first region. It is a plate glass cutting device that cuts the plate glass along the scribe line by applying a force toward the back surface side to the second region by the external force applying portion in a state where the area along the line is contact-supported by the support portion. hand,
    The support portion is arranged in the first moving mechanism that can move in the width direction, and the external force applying portion is arranged in the second moving mechanism that can move in the width direction independently of the first moving mechanism. A flat glass cutting device characterized by being
PCT/JP2021/037438 2020-12-18 2021-10-08 Plate glass production method and splitting device WO2022130750A1 (en)

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WO2015083530A1 (en) * 2013-12-04 2015-06-11 旭硝子株式会社 Method and device for producing glass plate
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