WO2022130750A1 - Plate glass production method and splitting device - Google Patents
Plate glass production method and splitting device Download PDFInfo
- Publication number
- WO2022130750A1 WO2022130750A1 PCT/JP2021/037438 JP2021037438W WO2022130750A1 WO 2022130750 A1 WO2022130750 A1 WO 2022130750A1 JP 2021037438 W JP2021037438 W JP 2021037438W WO 2022130750 A1 WO2022130750 A1 WO 2022130750A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- region
- width direction
- back surface
- cutting
- contact
- Prior art date
Links
- 239000005357 flat glass Substances 0.000 title claims abstract description 154
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims description 120
- 238000005520 cutting process Methods 0.000 claims description 115
- 230000033001 locomotion Effects 0.000 claims description 33
- 239000011521 glass Substances 0.000 claims description 27
- 238000007689 inspection Methods 0.000 claims description 17
- 230000005856 abnormality Effects 0.000 claims description 5
- 239000000758 substrate Substances 0.000 description 21
- 230000008569 process Effects 0.000 description 17
- 230000005540 biological transmission Effects 0.000 description 12
- 238000005452 bending Methods 0.000 description 10
- 238000005336 cracking Methods 0.000 description 9
- 238000000465 moulding Methods 0.000 description 8
- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 230000036544 posture Effects 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 238000010583 slow cooling Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000007500 overflow downdraw method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000006124 Pilkington process Methods 0.000 description 1
- 239000006059 cover glass Substances 0.000 description 1
- 238000003280 down draw process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007372 rollout process Methods 0.000 description 1
- 101150081985 scrib gene Proteins 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/03—Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F3/00—Severing by means other than cutting; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/225—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising for scoring or breaking, e.g. tiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/033—Apparatus for opening score lines in glass sheets
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/037—Controlling or regulating
Definitions
- the present invention relates to an improvement in a plate glass manufacturing technique including a technique for cutting a plate glass along a scribe line.
- Plate glass is used in various fields, as represented by glass substrates for displays such as liquid crystal displays, plasma displays, and organic EL displays, and cover glasses for organic EL lighting.
- a step of sequentially cutting out flat glass of a predetermined length from a glass ribbon, a step of removing unnecessary regions along the sides of the flat glass, and the like are executed.
- a desired flat glass can be obtained by forming scribe lines on a glass ribbon or flat glass and then cutting them along the scribe lines.
- Specific examples of the method for obtaining flat glass by cutting include the method disclosed in Patent Document 1.
- a scribe line is formed on the front surface side of the boundary portion between the first region and the second region arranged adjacent to each other in the width direction of the plate glass, and the first region is supported from the back surface side (support portion).
- the second region is pushed toward the back surface side by the external force applying portion (rolling body) in a state of being contact-supported by the back surface support member).
- the flat glass is cut along the scribe line.
- the cutting at this time is performed by supporting the flat glass in a vertical posture.
- An object of the present invention is to suppress the occurrence of chipping, cracking, etc. by allowing an appropriate bending stress to act on a region where a scribe line is formed when cutting a plate glass in a vertical posture.
- the first region and the second region are arranged adjacent to each other in the width direction, and a scribing line is provided on the surface side of the boundary portion between the regions.
- the plate glass is formed by applying a force toward the back surface side to the second region by the external force applying portion in a state where the end portion on the scrib line side of the first region is contact-supported by the support portion.
- a method for manufacturing a plate glass including a cutting step of cutting along a scribing line, in which a position where the support portion contacts the first region and a position where the external force applying portion contacts the second region as a pre-step of the cutting step. It is characterized by comprising an adjustment step of adjusting at least one of the above in the width direction.
- each contact position can be set to an optimum position according to the warp of the flat glass.
- an appropriate bending stress can be applied to the region where the scribe wire is formed, so that the occurrence of chipping, cracking, etc. is suppressed.
- the support portion contacts and supports the back surface of the first region at a position facing the back surface support member and the back surface support member.
- a member is provided, and in the cutting step, the first region is sandwiched from both sides of the front and back surfaces by the back surface support member and the front surface support member, and in the adjustment step, the position where the back surface support member and the front surface support member come into contact with the first region.
- at least one of the positions where the external force applying portion contacts the second region may be adjusted in the width direction.
- the contact position of the back surface support member and the front surface support member with respect to the first region and the contact position of the external force applying portion with respect to the second region can be adjusted in the width direction in the adjustment step.
- Appropriate bending stress can be applied to the formation region of.
- the cutting step since the first region is sandwiched from both sides of the front and back surfaces by the back surface support member and the front surface support member, it is possible to suppress shaking and reduce warpage when the flat glass is cut.
- the external force applying portion is at a position facing the pushing member and the pushing member that pushes the second region to the back surface side in a state of being in contact with the front surface of the second region. It is equipped with a suction mechanism that sucks and holds the back surface of the second region while following the operation of the pushing member.
- At least one of the position where the support portion contacts the first region and the position where the pushing member and the suction mechanism contact the second region may be adjusted in the width direction.
- the adjustment step the position where the back surface support member and the surface support member come into contact with the first region, and the pushing member and the suction mechanism are second. At least one of the positions in contact with the region will be adjusted in the width direction.
- the contact position of the support portion with respect to the first region and the contact position of the pushing member and the suction mechanism with respect to the second region can be adjusted in the width direction. Appropriate bending stress can be applied to.
- the cutting step since the second region is sandwiched from both sides of the front and back surfaces by the pushing member and the suction mechanism, it is easy to apply a force toward the back surface side to the second region, and the warp of the flat glass can be reduced. Further, after cutting, the second region can be recovered while being adsorbed and held by the adsorption mechanism.
- the support portion and the external force applying portion are arranged in a single moving mechanism that can move in the width direction. By moving the support portion in the width direction, both the position where the support portion contacts the first region and the position where the external force applying portion contacts the second region may be adjusted in the width direction.
- both the contact position of the support portion with respect to the first region and the contact position of the external force applying portion with respect to the second region can be adjusted in the width direction by simply moving a single moving mechanism.
- the operation unit for operating the movement of the moving mechanism in the width direction is arranged outside the cutting chamber for performing the cutting step.
- the support portion is arranged in the first moving mechanism that can move in the width direction, and the external force applying portion can move in the width direction. It is arranged in the second moving mechanism, and in the adjustment step, by moving at least one of the first moving mechanism and the second moving mechanism in the width direction, the position where the support portion comes into contact with the first region and the external force are applied. At least one of the positions where the portion contacts the second region may be adjusted in the width direction.
- the contact position of the support portion with respect to the first region can be adjusted in the width direction by moving the first moving mechanism, and the external force applying portion to the second region can be adjusted by moving the second moving mechanism.
- the contact position of can be adjusted in the width direction. Further, since the widthwise distance between the support portion and the external force applying portion can be adjusted by the first movement mechanism and the second movement mechanism, more precise adjustment is possible.
- each of the first operation unit that operates the movement in the width direction of the first movement mechanism and the second operation unit that operates the movement in the width direction of the second movement mechanism is divided. It is preferably located outside the cutting chamber for performing the process.
- the worker can perform the adjustment work from outside the cutting room, so that it is not necessary to stop the supply of the flat glass to the cutting room even during the adjustment work. Therefore, since the plate glass cutting process can be restarted immediately after the adjustment work is completed, the plate glass manufacturing efficiency is improved.
- an inspection step of inspecting at least one of the divided first region and the second region as an inspection target is provided.
- an abnormality is detected in the inspection target in the inspection step, it is preferable to perform the adjustment step.
- the presence or absence of abnormalities in the inspection target is directly inspected in the inspection process, and the adjustment process is performed based on the result, so that the adjustment process can be reliably performed at the required time.
- the first region and the second region are arranged adjacent to each other in the width direction, and a scribe line is provided on the surface side of the boundary portion between the regions.
- the region along the scribe line of the first region is contact-supported by the support portion, and the external force applying portion applies a force toward the back surface side to the second region to apply the plate glass.
- It is a plate glass cutting device that cuts along a scribe line, and is characterized in that a support portion and an external force applying portion are arranged in a single moving mechanism that can move in the width direction.
- the first region and the second region are arranged adjacent to each other in the width direction, and a scribe line is provided on the surface side of the boundary portion between the regions.
- the plate glass is formed by applying a force toward the back surface side to the second region by the external force applying portion in a state where the end portion on the scribe line side of the first region is contact-supported by the support portion.
- a flat glass breaking device that cuts along a scribe line, the support part is arranged in the first moving mechanism that can move in the width direction, and the external force applying part is independent of the first moving mechanism in the width direction. It is characterized in that it is arranged in a movable second moving mechanism.
- the present invention it is possible to suppress the occurrence of chipping, cracking, etc. by allowing an appropriate bending stress to act on the formation region of the scribe line when cutting the flat glass in the vertical posture.
- FIG. 3 is a schematic plan view showing an adjusting device included in the cutting device shown in FIG. 1. It is a schematic bottom view which shows the cutting process included in the manufacturing method of the flat glass which concerns on the 2nd Embodiment of this invention. It is a schematic plan view which shows the adjustment apparatus provided in the cutting apparatus included in the plate glass manufacturing apparatus which concerns on 3rd Embodiment of this invention.
- FIG. 1 is a perspective view illustrating the cutting device 1 included in the flat glass manufacturing device according to the first embodiment of the present invention.
- the flat glass G has a first region G1 and a second region G2 arranged adjacent to each other in the width direction.
- the first region G1 is a region cut out from the plate glass G to be a product, and the plate thickness is uniform over the entire area.
- the second region G2 is a region cut out from the plate glass G and discarded, and although not shown, the selvage portion having a thicker plate thickness than the first region G1 at the outer end portion in the width direction (left end portion in the figure). including.
- a scribe line S is formed on the surface Ga and Gx side of the boundary portion between the first region G1 and the second region G2.
- the scribe line S does not reach the upper end and the lower end of the flat glass G.
- the scribe line S may reach the upper end and the lower end of the flat glass G.
- the first region G1 is referred to as an effective region
- the second region G2 is referred to as an unnecessary region.
- the flat glass G is suspended and supported in a vertical position so that the scribe line S faces in the vertical direction.
- the plate thickness of the plate glass G (the plate thickness of the region excluding the selvage portion) is, for example, 200 to 2000 ⁇ m, and the upper limit of this plate thickness is preferably 500 ⁇ m, more preferably 400 ⁇ m. In this embodiment, the flat glass G has flexibility.
- the plate glass G is warped in the vertical direction.
- the specific shape of the warp is a shape in which the scribe line S on the surfaces Ga and Gx of the flat glass G and an arbitrary virtual straight line parallel to the scribe line S are curved. Further, the shape of the warp in the vertical direction generated in the plate glass G may change with time due to a change in molding conditions (for example, a change in the plate thickness or the glass composition).
- the breaking device 1 cuts (folds) the flat glass G along the scribe line S in order to remove the unnecessary region G2. More specifically, the cutting device 1 has a gripping mechanism 2 that suspends and supports the flat glass G, a support portion 3 that contacts and supports the end of the effective region G1 on the scribe line S side, and an unnecessary region G2 toward the back surface Gy side. It is provided with an external force applying portion 4 for exerting a pushing force.
- the gripping mechanism 2 has a pair of gripping pieces 2a and a driving unit 2b that brings the pair of gripping pieces 2a close to and separate from each other.
- the configuration of the drive unit 2b is not limited to that of the illustrated example.
- the pair of gripping pieces 2a grip the upper end portion of the effective region G1 by approaching each other, and release the state of gripping the upper end portion of the effective region G1 by separating from each other.
- the pair of gripping pieces 2a may be configured to be gripped by opening the legs to release the gripped state and closing the legs.
- the open leg means that the pair of gripping pieces 2a rotates in the direction of opening around the fulcrum (fulcrum)
- the closed leg means that the pair of gripping pieces 2a closes around the fulcrum (fulcrum). It is to rotate in the direction.
- the gripping mechanism 2 is slidably held on a rail (not shown) extending above the plate glass G along the width direction.
- the gripping mechanism 2 plays a role of transporting the plate glass G to the cutting position and a role of transporting the effective region G1 to a subsequent process (for example, an inspection process) after the cutting.
- the gripping mechanism 2 conveys the plate glass G in the width direction along the front surfaces Ga, Gx (or the back surface Gb, Gy) of the effective region G1 and the unnecessary region G2.
- the gripping mechanism 2 is in a stopped state while holding the upper end portion of the effective region G1. In this case, the lower end of the flat glass G is not held.
- the gripping mechanism 2 grips a plurality of locations in the width direction at the upper end of the effective region G1 (two locations (one location is not shown) in this embodiment).
- the support portion 3 includes a back surface support member 5 arranged on the back surface Gb side of the effective region G1 and a surface support member 6 arranged on the front surface Ga side of the effective region G1 so as to face the back surface support member 5. ing.
- the back surface support member 5 contacts and supports the effective region G1 from the back surface Gb side when the flat glass G is cut, and is arranged at the end of the effective region G1 on the scribe line S side.
- the back surface support member 5 contacts and supports a vertically long region (a region along the scribe line S) of the back surface Gb of the effective region G1.
- the back surface support member 5 moves closer to and away from the back surface Gb of the effective region G1 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a drive means 7 (see FIG. 3) such as a robot arm. ..
- the back surface support member 5 is a columnar body or a plate-like body (surface plate) elongated in the vertical direction.
- the separation distance in the width direction between the back surface support member 5 and the scribe line S (the separation distance when the back surface support member 5 comes into contact with the effective region G1) is, for example, 10 to 30 mm, preferably 10 to 20 mm.
- the back surface support member 5 extends from the upper end and the lower end of the effective region G1, but may not extend from the upper end and the lower end of the effective region G1.
- the contact portion of the effective region G1 of the back surface support member 5 with the back surface Gb is preferably made of a material (for example, an elastic member such as rubber or resin) that does not easily scratch the back surface Gb of the effective region G1. ..
- the surface support member 6 is contact-supported from the surface Ga side of the effective region G1 when the flat glass G is cut, and is arranged at the end of the effective region G1 on the scribe line S side.
- the surface support member 6 contact-supports a vertically long region of the surface Ga of the effective region G1.
- the front surface support member 6 presses the effective region G1 against the back surface support member 5 when the flat glass G is cut.
- the surface support member 6 moves closer to and away from the surface Ga of the effective region G1 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a drive means 8 (see FIG. 3) such as a robot arm. ..
- the surface support member 6 is a columnar body or a plate-like body elongated in the vertical direction.
- the length of the front surface support member 6 in the vertical direction is the same as that described above for the back surface support member 5.
- the contact portion of the effective region G1 of the surface support member 6 with the surface Ga is preferably formed of a material (for example, an elastic member such as rubber or resin) that does not easily scratch the surface Ga of the effective region G1. ..
- the external force applying portion 4 includes a suction mechanism 9 arranged on the back surface Gy side of the unnecessary region G2, and a pushing member 10 arranged on the front surface Gx side of the unnecessary region G2 so as to face the suction mechanism 9. ..
- the suction mechanism 9 includes a holding base 9a that is long in the vertical direction and a plurality of (four in the example) suction pads 9b mounted at equal intervals in the longitudinal direction of the holding base 9a.
- the holding substrate 9a moves closer to and away from the back surface Gy of the unnecessary region G2 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a driving means 11 (see FIG. 3) such as a robot arm. Further, the holding substrate 9a moves so as to follow the pushing operation of the pushing member 10 by the operation of the driving means 11.
- the suction pad 9b sucks and holds the back surface Gy of the unnecessary region G2 by a negative pressure, and is made of an elastic member such as elastic rubber or resin.
- the suction pad 9b is configured to suck and hold the region of the unnecessary region G2 excluding the selvage portion, but may be configured to suck and hold the selvage portion of the unnecessary region G2. However, since the front and back surfaces of the selvage portion are not flat, it is preferable that the suction pad 9b is configured to suck and hold the region of the unnecessary region G2 excluding the selvage portion.
- the pushing member 10 has a flat surface portion 10a in contact with the surface Gx of the unnecessary region G2, and in this embodiment, it is a columnar body or a plate-shaped body elongated in the vertical direction.
- the pushing member 10 moves closer to and away from the surface Gx of the unnecessary region G2 by the operation of a fluid pressure cylinder such as an air cylinder, a ball screw mechanism, or a driving means 12 (see FIG. 3) such as a robot arm. Further, the pushing member 10 is rotated in a direction (for example, in the direction of arrow A) in which a pushing force toward the back surface Gy side is applied to the unnecessary region G2 by the operation of the driving means 12.
- the pushing member 10 extends from the upper end and the lower end of the unnecessary region G2, but may not extend from the upper end and the lower end of the unnecessary region G2. Further, in the illustrated example, the push-in member 10 is configured to come into contact with the selvage portion of the unnecessary region G2, but may be configured to come into contact with the region of the unnecessary region G2 excluding the selvage portion.
- the contact portion of the pressing member 10 with the surface Gx of the unnecessary region G2 may be formed of a material (for example, an elastic member such as rubber or resin) that does not easily scratch the surface Gx of the unnecessary region G2.
- the pushing member 10 when the pushing member 10 is formed into a plate-like body as shown in the figure, the pushing member 10 may have rigidity equal to or higher than that of the plate glass G and have flexibility. preferable. As a result, even when a part of the pushing member 10 comes into contact with the selvage portion of the unnecessary region G2, the pushing member 10 comes into contact with both the selvage portion of the unnecessary region G2 and the other portion, and is appropriate for the unnecessary region G2.
- the pushing force can be applied.
- the pressing member 10 is preferably a porous resin plate or a foamed resin plate typified by plastic corrugated cardboard or paronia.
- the method for manufacturing the flat glass includes a molding step of molding a glass ribbon by an overflow downdraw method in a molding furnace, and a slow cooling step of slowly cooling the molded glass ribbon in a slow cooling furnace. It includes a cooling step of cooling the slowly cooled glass ribbon in a cooling unit and a cutting step of cutting the cooled glass ribbon in a cutting chamber.
- the molding furnace, the slow cooling furnace, the cooling chamber, and the cutting chamber are arranged in this order in the vertical direction. That is, the molding furnace is located at the top and the cutting chamber is located at the bottom. Then, in the molding furnace, the slow cooling furnace, the cooling chamber, and the cutting chamber, the postures of the glass ribbon and the plate glass G are maintained in the vertical posture.
- a collection chamber for collecting unnecessary glass ribbons and / or flat glass may be provided below the cutting chamber.
- the first cutting step of cutting the glass ribbon at predetermined lengths to obtain the flat glass G and the boundary portion between the effective region G1 and the unnecessary region G2 of the flat glass G are cut by using the above-mentioned cutting device 1. It is equipped with a second cutting process. In the following, the second cutting step having a characteristic configuration will be described in detail.
- the flat glass G is suspended and supported by the gripping mechanism 2, and then pressed by a wheel cutter or irradiated with a laser.
- a screen line S is formed on the surface of the flat glass G by the above means.
- the scribe line S is formed on the surfaces Ga and Gx of the boundary portion between the effective region G1 and the unnecessary region G2 of the plate glass G.
- the plate glass G on which the scribe line S is formed is conveyed in the width direction while being suspended and supported by the gripping mechanism 2, so that the plate glass G reaches the split position shown in FIG.
- the front surface support member 6 and the back surface support member 5 are separated from the front surface Ga and the back surface Gb of the effective region G1, respectively, and the pushing member 10 and the suction mechanism 9 are also separated from the front surface Gx and the back surface Gy of the unnecessary region G2, respectively. is seperated. In this state, the plate glass G is warped in the vertical direction.
- the back surface support member 5 moves toward the effective region G1, and the front surface support member 6 also moves toward the effective region G1.
- the front surface support member 6 presses the effective region G1 against the back surface support member 5.
- the suction mechanism 9 moves toward the unnecessary region G2, and the pushing member 10 also moves toward the unnecessary region G2.
- the suction pad 9b of the suction mechanism 9 sucks and holds the back surface Gy of the unnecessary region G2, and the pushing member 10 comes into contact with the surface Gx of the unnecessary region G2.
- the flat glass G is straightened into a flat shape with almost no warp around each contact portion of the front surface support member 6, the back surface support member 5, the pushing member 10, and the suction mechanism 9.
- the shape for correcting the warp of the flat glass G is not limited to a flat shape as long as the flat glass G can be accurately cut along the scribe line S.
- the positions where the front surface support member 6, the back surface support member 5, the pushing member 10 and the suction mechanism 9 come into contact with the effective region G1 and the unnecessary region G2 are adjusted in the width direction of the plate glass G. There is a need to. This is because an appropriate bending stress is applied to the formed region of the scribe line S to suppress chipping and cracking of the plate glass G at the time of breaking. The details of this adjustment process will be described later.
- FIG. 2A, 2B, and 2C show a procedure for cutting the plate glass G after that, and each of these figures crosses the main part of the cutting device 1 and the main part of the plate glass G as viewed from below. It is a bottom view.
- FIG. 2A shows an aspect in the initial stage of the cutting process. From this state, as shown in FIG. 2B, by rotating the suction mechanism 9 and the pushing member 10 in the direction of the arrow A, the pushing member 10 exerts a pushing force toward the back surface Gy side on the unnecessary region G2. .. As a result, the unnecessary region G2 is bent toward the back surface Gy side with the back surface support member 5 as a fulcrum. The suction mechanism 9 does not substantially exert a pulling force toward the back surface Gy side of the unnecessary region G2.
- the tip of the drive means 8 of the front surface support member 6 and the tip of the drive means 7 of the back surface support member 5 so as to project toward the scribe line S side on the surface on the scribe line S side, respectively.
- a pair of thin plate-shaped lip sheets 13 that are fixed and whose tip end abuts on the front surface Gx and the back surface Gy of the unnecessary region G2 are provided (not shown in FIG. 1).
- the lip sheet 13 does not have an essential configuration and can be omitted as appropriate.
- Both lip sheets 13 have a long rectangular shape in the vertical direction and are made of a flexible material such as resin or rubber.
- the base end portions of both lip sheets 13 are fixed to the tip portions of the driving means 7 and 8 at positions separated from the front surface Ga, Gx and the back surface Gb, Gy of the unnecessary region G2 and the effective region G1, respectively.
- the space surrounded by the front surface support member 6, the back surface support member 5, and the pair of lip sheets 13 is a gas flow space V, and the scribe line S exists in this space V.
- one end (for example, the lower end) in the vertical direction of both lip sheets 13 is a suction port of the gas flow space V, and a suction hose (not shown) guided from the suction source is communicated and connected to this suction port.
- the other end (for example, the upper end) in the vertical direction of both lip sheets 13 is regarded as the inlet of the gas flow space V, and the air passing through the filter is guided to this inlet.
- the gas flows in from the inflow port of the gas flow space V to form a gas flow from the inflow port to the suction port in the gas flow space V.
- the glass powder (chips) P generated during cutting is drawn into the suction hose from the suction port by riding on the air flow in the gas flow space V, and is collected at a predetermined storage location. To. As a result, the adhesion of the glass powder P to the effective region G1 can be suppressed.
- the splitting device 1 adjusts the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 in the width direction.
- the adjusting device 21 is provided.
- the adjusting device 21 operates with a single moving mechanism 22 in which the front surface supporting member 6 and the back surface supporting member 5, the pushing member 10 and the suction mechanism 9 are arranged, and an operation unit 23 for operating the movement of the moving mechanism 22. It is provided with a power transmission unit 24 that transmits the power of the unit 23 to the moving mechanism 22.
- the moving mechanism 22 supports a pair of rails 25 extending in the width direction, a moving table 26 that can move in the width direction along the rail 25, and a back surface support member 5 and a suction mechanism 9 fixed on the moving table 26.
- the back surface side substrate 27 and the front surface side substrate 28 fixed on the moving table 26 and supporting the surface support member 6 and the pushing member 10 are provided.
- the rail 25 and the moving table 26 are arranged below the plate glass G, and the moving table 26 is arranged so as to straddle both the front and back surfaces of the plate glass G.
- the back surface side substrate 27 is fixed to the regions on the back surface Gb and Gy side of the plate glass G of the moving table 26, and the front surface side substrate 28 is fixed to the regions on the front surface Ga and Gx side of the plate glass G of the moving table 26. There is.
- the back surface side substrate 27 supports the back surface support member 5 and the base ends of the driving means 7 and 11 of the suction mechanism 9 at a predetermined height corresponding to the plate glass G.
- the surface-side substrate 28 supports the base ends of the drive means 8 and 12 of the surface support member 6 and the push-in member 10 at a predetermined height corresponding to the plate glass G.
- the operation unit 23 is composed of handles that can rotate on both the forward and reverse sides.
- the operation unit 23 is arranged outside the cutting chamber R that cuts the flat glass G.
- the power transmission unit 24 converts the rotational motion of the operation unit 23 into a straight motion along the width direction (reciprocating motion in the arrow B direction), and in this embodiment, the pair of timing pulleys 29 and 30 and A timing belt 31 spanned between the pair of timing pulleys 29 and 30 and a ball screw mechanism 32 are provided.
- One timing pulley 29 is fixed to the operation unit 23 on the outside of the cutting chamber R and can rotate in the same direction (forward rotation or reverse rotation) with the rotation operation of the operation unit 23.
- one timing pulley 29 is rotated, the rotation operation is transmitted by the timing belt 31, and the other timing pulley 30 is also rotated in the same direction as the rotation operation of the operation unit 23.
- the ball screw mechanism 32 includes a screw shaft 33 extending in the width direction and a nut 34 fixed to the lower surface of the moving table 26 and meshing with the screw shaft 33.
- the screw shaft 33 is supported by a bearing 35, and the rotation shaft of the timing pulley 30 is connected to one end of the screw shaft 33.
- the moving table 26 moves to one side in the width direction (for example, the left side in the figure) by the dimension corresponding to the rotation amount, and when the operation unit 23 is reversed, the operation unit 23 is reversed.
- the moving table 26 moves to the other side in the width direction (for example, the right side in the figure) by the dimension corresponding to the rotation amount.
- the configuration of the operation unit 23 and the power transmission unit 24 is not particularly limited as long as the moving table 26 can be moved in the width direction from the outside of the cutting chamber R.
- the operation unit 23 may be, for example, a servo motor or the like.
- the power transmission unit 24 may be, for example, a rack and pinion mechanism or the like.
- the position where the front surface support member 6 and the back surface support member 5 come into contact with the effective region G1 by the above-mentioned adjusting device 21, and the pushing member 10 and It is provided with an adjustment step of adjusting both the positions where the suction mechanism 9 comes into contact with the unnecessary region G2 in the width direction.
- the front surface support member 6 and the back surface support member 5 are separated from the front surface Ga and the back surface Gb of the effective region G1, respectively, and the pushing member 10 and the suction mechanism 9 are also separated from the front surface Gx and the back surface Gy of the unnecessary region G2, respectively. is seperated.
- each contact position adjusted in the adjustment step is an initial position where the surface support member 6 first contacts the front surface Ga of the effective region G1, and the back surface support member 5 is the back surface Gb of the effective region G1. It means the initial position where the pushing member 10 first contacts the front surface Gx of the unnecessary region G2, and the initial position where the suction mechanism 9 first contacts the back surface Gy of the unnecessary region G2.
- the position of the moving table 26 in the width direction is adjusted by operating the operation unit 23. Since the front surface support member 6, the back surface support member 5, the pushing member 10, and the suction mechanism 9 are arranged on the moving table 26, when the position of the moving table 26 in the width direction is adjusted by the operation unit 23, the effective region G1 is provided. The contact positions of the front surface support member 6 and the back surface support member 5, and the contact positions of the pushing member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are also adjusted in the width direction.
- the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are optimally set according to the warp of the plate glass G. Can be set to position. As a result, when the plate glass G is cut, an appropriate bending stress can be applied to the formation region of the scribe line S, so that the occurrence of chipping, cracking, etc. can be suppressed.
- the adjustment width in the width direction of the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 is, for example, within 5 mm.
- the operation unit 23 is provided on the outside of the cutting chamber R, the operator can perform the adjustment work from the outside of the cutting chamber R in the adjusting step. Therefore, it is not necessary to stop the supply of the flat glass G into the cutting chamber R even during the adjustment work. Therefore, since the cutting process of the flat glass G can be restarted immediately after the adjustment work is completed, the manufacturing efficiency of the flat glass G is improved.
- both the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 can be obtained. It can be adjusted in the width direction. That is, the adjustment work can be performed easily and quickly.
- the adjustment step may be performed at a predetermined timing determined in advance, but in this embodiment, the adjustment step is performed when an abnormality is detected in the effective region G1 divided by the inspection step.
- an abnormality of the effective region G1 in the inspection step for example, when there is chipping or cracking at the widthwise end portion of the effective region G1, the amount of foreign matter (glass powder P or the like) adhering to the surface of the effective region G1 is Cutting defects such as when the value exceeds a predetermined value can be mentioned. By doing so, the presence or absence of chipping, cracking, or the like is directly inspected in the inspection process, and the adjustment process is performed based on the result, so that the adjustment process can be reliably performed at a required time.
- the inspection target in the inspection step may be the divided unnecessary region G2.
- the adjustment of the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 in the width direction is adjusted by the drive means 7, 8, respectively. It can also be done by 11 and 12. Specifically, each of the driving means 7, 8, 11 and 12 can be carried out by moving the back surface supporting member 5, the surface supporting member 6, the suction mechanism 9, and the pushing member 10 in the direction of arrow B. Therefore, in the above adjustment step, the drive means 7, 8, 11, 12 may be used instead of the adjustment device 21, or the adjustment device 21 and the drive means 7, 8, 11, 12 may be used in combination. May be good.
- the drive means 7, 8, 11, and 12 are used, it is necessary to temporarily stop the supply of the flat glass G to the cutting chamber R because the operator enters the cutting chamber R to perform the adjustment step. Therefore, from the viewpoint of improving the production efficiency of the flat glass G, it is preferable that the adjusting step is performed from the outside of the cutting chamber R by using the adjusting device 21 described above.
- the central region in the width direction is the effective region G1 and both sides in the width direction are unnecessary regions G2.
- a scribe line S is formed at each of the two boundary portions between the effective region G1 and each unnecessary region G2.
- the cutting of the flat glass G along the two scribe lines S is performed by the cutting device 1 arranged corresponding to each unnecessary region G2.
- Both of these two splitting devices 1 are on the front surface support member 6 and the back surface support member 5 arranged on the front surface Ga side and the back surface Gb side of the effective region G1, respectively, and on the front surface Gx side and the back surface Gy side of the unnecessary region G2. It has a pushing member 10 and a suction mechanism 9 arranged respectively.
- Both the pushing member 10 and the suction mechanism 9 are configured to rotate in the direction of arrow A.
- the detailed configuration of the two breaking devices 1 is the same as that of the above-mentioned breaking device 1.
- the cutting by the two cutting devices 1 may be performed at the same time, or the cutting by the other cutting device 1 may be performed after the cutting by the one cutting device 1 is completed.
- the adjusting device 21 is also provided in each cutting device 1, and the adjusting step is performed for each cutting device 1.
- one cutting device 1 and the other cutting device 1 are arranged at a distance longer than the length in the width direction of the flat glass G, and one unnecessary region G2 is provided by the one cutting device 1. After cutting and removing, the plate glass G may be moved in the width direction, and then the other unnecessary region G2 may be cut and removed by the other cutting device 1.
- one unnecessary region G2 is divided and removed by the dividing device 1 as one, and then the flat glass G is rotated 180 degrees in a plan view, and then the other.
- the unnecessary area G2 may be divided and removed by the dividing device 1.
- the difference between the plate glass manufacturing apparatus and the manufacturing method according to the third embodiment from the first and second embodiments is the configuration of the adjusting device.
- the adjusting device 41 has a first moving mechanism 42 in which the front surface supporting member 6 and the back surface supporting member 5 are arranged, and a second moving mechanism 42 in which the pushing member 10 and the suction mechanism 9 are arranged.
- the power of the movement mechanism 43, the first operation unit 44 that operates the movement of the first movement mechanism 42, the second operation unit 45 that operates the movement of the second movement mechanism 43, and the first operation unit 44 is first moved. It includes a first power transmission unit 46 that transmits power to the mechanism 42, and a second power transmission unit 47 that transmits the power of the second operation unit 45 to the second movement mechanism 43.
- the configuration for adjusting the positions of the front surface supporting member 6 and the back surface supporting member 5 in the width direction and the configuration for adjusting the positions of the pushing member 10 and the suction mechanism 9 in the width direction are different.
- these two configurations are independent of each other.
- the first moving mechanism 42 is fixed on a pair of first rails 48 extending in the width direction, a first moving table 49 movable in the width direction along the first rail 48, and the first moving table 49. It includes a first back surface side substrate 50 that supports the back surface support member 5, and a first front surface side substrate 51 that is fixed on the first moving table 49 and supports the surface support member 6. Specifically, the first rail 48 and the first moving table 49 are arranged below the plate glass G, and the first moving table 49 is arranged so as to straddle both the front and back sides of the plate glass G.
- the first back surface side substrate 50 is fixed to the regions on the back surface Gb and Gy side of the plate glass G of the first moving table 49, and the first front surface side substrate 51 is the surface Ga of the plate glass G of the first moving table 49. It is fixed in the area on the Gx side.
- the first back surface side substrate 50 supports the base end portion of the drive means 7 of the back surface support member 5 at a predetermined height corresponding to the plate glass G.
- the first surface-side substrate 51 supports the base end portion of the driving means 8 of the surface support member 6 at a predetermined height corresponding to the plate glass G.
- the second moving mechanism 43 is fixed on a pair of second rails 52 extending in the width direction, a second moving table 53 that can move in the width direction along the second rail 52, and the second moving table 53. It includes a second back surface side substrate 54 that supports the suction mechanism 9, and a second front surface side substrate 55 that is fixed on the second moving table 53 and supports the pushing member 10.
- the second rail 52 and the second moving table 53 are arranged below the plate glass G, and the second moving table 53 is arranged so as to straddle both the front and back sides of the plate glass G.
- the second back surface side substrate 54 is fixed to the regions on the back surface Gb and Gy side of the plate glass G of the second moving table 53, and the second front surface side substrate 55 is the surface Ga of the plate glass G of the second moving table 53. It is fixed in the area on the Gx side.
- the second back surface side substrate 54 supports the base end portion of the driving means 11 of the suction mechanism 9 at a predetermined height corresponding to the plate glass G.
- the second surface side substrate 55 supports the base end portion of the driving means 12 of the pushing member 10 at a predetermined height corresponding to the plate glass G.
- the first operation unit 44 and the second operation unit 45 are composed of handles that can rotate on both the forward and reverse sides. Both operation units 44 and 45 are arranged outside the cutting chamber R for cutting the flat glass G.
- the first power transmission unit 46 converts the rotational motion of the first operation unit 44 into a straight motion along the width direction (reciprocating motion in the arrow C direction), and in this embodiment, a pair of first timings.
- a first timing belt 58 spanned between the pulleys 56 and 57, both timing pulleys 56 and 57, and a first ball screw mechanism 59 having a screw shaft 60 and a nut 61 are provided.
- the screw shaft 60 extends in the width direction while being supported by the bearing 62, and the nut 61 is fixed to the lower surface of the first moving table 49 and meshed with the screw shaft 60.
- the position in the width direction of the first moving table 49 is adjusted according to the rotation direction and the amount of rotation of the first operation unit 44.
- the second power transmission unit 47 converts the rotational motion of the second operation unit 45 into a straight motion along the width direction (reciprocating motion in the arrow D direction), and in this embodiment, a pair of second timings.
- a second timing belt 65 spanned between the pulleys 63 and 64, both timing pulleys 63 and 64, and a second ball screw mechanism 66 having a screw shaft 67 and a nut 68 are provided.
- the screw shaft 67 extends in the width direction while being supported by the bearing 69, and the nut 68 is fixed to the lower surface of the second moving table 53 and meshed with the screw shaft 67.
- the position in the width direction of the second moving table 53 is adjusted according to the rotation direction and the amount of rotation of the second operation unit 45.
- the configurations of the first and second operation units 44, 45 and the first and second power transmission units 46, 47 are such that the first and second moving tables 49, 53 are oriented in the width direction from the outside of the cutting chamber R.
- the configuration is not particularly limited as long as it can be moved.
- the first moving table 49 of the first moving mechanism 42 is moved in the width direction by the operation of the first operating unit 44, whereby the surface with respect to the effective region G1 is moved.
- the contact positions of the support member 6 and the back surface support member 5 are adjusted in the width direction.
- the second moving table 53 of the second moving mechanism 43 by moving the second moving table 53 of the second moving mechanism 43 in the width direction by operating the second operating unit 45, the contact positions of the pushing member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are adjusted in the width direction. do.
- the contact positions of the front surface support member 6 and the back surface support member 5 with respect to the effective region G1 and the contact positions of the push member 10 and the suction mechanism 9 with respect to the unnecessary region G2 are determined by the first movement mechanism 42 and the second movement mechanism 43. Since it can be adjusted individually in the width direction, more precise adjustment is possible. In the adjustment step, only one of the first moving table 49 and the second moving table 53 may be moved in the width direction.
- the present invention is not limited to the configuration of the above embodiment, and is not limited to the above-mentioned action and effect.
- the present invention can be modified in various ways without departing from the gist of the present invention.
- the adjustment step may be performed when the molding conditions are changed (for example, the plate thickness or the glass composition is changed).
- the adjusting devices 21 and 41 may be arranged on the ceiling side of the cutting chamber R. That is, the front surface support member 6, the back surface support member 5, the push-in member 10, and the suction mechanism 9 may be suspended and supported from the ceiling via the adjusting devices 21 and 41.
- the second region G2 is an unnecessary region having a selvage portion, but the second region G2 may be an unnecessary region having no selvage portion or an effective region (first region) to be a product. It may be an effective region having the same plate thickness as G1).
- the support portion 3 includes the back surface support member 5 and the front surface support member 6
- the support portion 3 has only the back surface support member 5 among the back surface support member 5 and the front surface support member 6. It may be provided with.
- the external force applying portion 4 is the plate thickness of the plate glass G.
- the flat glass G may be cut by moving straight in only the direction. In this case, the position of the external force applying portion 4 in the width direction is constant during the cutting.
- the external force applying unit 4 includes the pushing member 10 and the suction mechanism 9 and causes the pushing force toward the back surface Gy side to act on the second region G2
- a pulling member that exerts a pulling force toward the back surface Gy side may be provided in the second region G2.
- the external force applying portion 4 includes only the suction mechanism 9 of the push-in member 10 and the suction mechanism 9, and the suction mechanism 9 causes the second region G2 to exert a pull-in force toward the back surface Gy side.
- the configuration is mentioned.
- the external force applying portion 4 moves the holding member to the back surface Gy side while the upper end portion and the lower end portion of the second region G2 are held by holding members such as gripping pieces, respectively. A force toward the back surface Gy side may be applied to the region G2.
- the upper end portion of the first region G1 is held by the grip piece 2a of the grip mechanism 2, but instead of this, it may be held by another holding member such as a suction cup. good.
- the method for forming the glass ribbon may be a forming method such as a float method, a rollout method, a slot down draw method, or a redraw method.
- the cutting device and the method for manufacturing a flat glass of the present invention can also be applied to a flat glass without a warp.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mining & Mineral Resources (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
図1は、本発明の第一実施形態に係る板ガラスの製造装置に含まれる割断装置1を例示する斜視図である。同図に示すように、板ガラスGは、幅方向に隣接して配列された第一領域G1と第二領域G2とを有する。この実施形態では、第一領域G1は、板ガラスGから切り出されて製品となる領域であり、全域にわたって板厚が均等である。第二領域G2は、板ガラスGから切り出されて廃棄される領域であり、図示は省略するが、幅方向外端部(図例では左端部)に第一領域G1よりも板厚が厚い耳部を含む。第一領域G1と第二領域G2との境界部の表面Ga,Gx側には、スクライブ線Sが形成されている。図例では、スクライブ線Sは、板ガラスGの上端及び下端に到達していない。なお、スクライブ線Sは、板ガラスGの上端及び下端に到達していてもよい。以下の説明では、便宜上、第一領域G1を有効領域といい、第二領域G2を不要領域という。 (First Embodiment)
FIG. 1 is a perspective view illustrating the
上記の第一実施形態に係る割断装置1及び割断工程では、板ガラスGの幅方向一端部の不要領域G2を対象にして説明したが、第二実施形態では、不要領域G2が、板ガラスGの幅方向両端部にそれぞれ形成される場合を説明する。この板ガラスGに対して不要領域G2を除去するための割断を行うには、以下に示すような構成が採用される。 (Second embodiment)
In the
図5に示すように、第三実施形態に係る板ガラスの製造装置及び製造方法が、第一及び第二実施形態と相違する点は、調整装置の構成である。 (Third embodiment)
As shown in FIG. 5, the difference between the plate glass manufacturing apparatus and the manufacturing method according to the third embodiment from the first and second embodiments is the configuration of the adjusting device.
2 把持機構
3 支持部
4 外力付与部
5 裏面支持部材
6 表面支持部材
9 吸着機構
10 押込部材
21 調整装置
22 移動機構
23 操作部
24 動力伝達部
41 調整装置
42 第一移動機構
43 第二移動機構
44 第一操作部
45 第二操作部
46 第一動力伝達部
47 第二動力伝達部
G 板ガラス
G1 第一領域(有効領域)
G2 第二領域(不要領域)
R 切断室
S スクライブ線 1 Splitting
G2 second area (unnecessary area)
R cutting room S scribe line
Claims (10)
- 第一領域と第二領域とが幅方向に隣接して配列され、且つ、それら領域の境界部の表面側にスクライブ線が形成された縦姿勢の板ガラスにつき、前記第一領域の前記スクライブ線側の端部を支持部により接触支持した状態で、外力付与部により前記第二領域に裏面側に向かう力を作用させることで、前記板ガラスを前記スクライブ線に沿って割断する割断工程を備える板ガラスの製造方法であって、
前記割断工程の前工程として、前記支持部が前記第一領域と接触する位置、及び、前記外力付与部が前記第二領域と接触する位置の少なくとも一方を前記幅方向で調整する調整工程を備えることを特徴とする板ガラスの製造方法。 The scribe line side of the first region is a vertical glass plate in which the first region and the second region are arranged adjacent to each other in the width direction and the scribe line is formed on the surface side of the boundary portion of the regions. A plate glass having a cutting step of cutting the plate glass along the scribe line by applying a force toward the back surface side to the second region by an external force applying portion in a state where the end portion of the glass is contact-supported by the support portion. It ’s a manufacturing method,
As a pre-step of the cutting step, an adjusting step of adjusting at least one of a position where the support portion comes into contact with the first region and a position where the external force applying portion comes into contact with the second region is provided in the width direction. A method for manufacturing flat glass. - 前記支持部が、前記第一領域の裏面を接触支持する裏面支持部材と、前記裏面支持部材と対向する位置で、前記第一領域の表面を接触支持する表面支持部材とを備え、
前記割断工程では、前記裏面支持部材と前記表面支持部材とにより、前記第一領域を表裏面の両側から挟み、
前記調整工程では、前記裏面支持部材と前記表面支持部材とが前記第一領域と接触する位置、及び、前記外力付与部が前記第二領域と接触する位置の少なくとも一方を前記幅方向で調整する請求項1に記載の板ガラスの製造方法。 The support portion includes a back surface support member that contacts and supports the back surface of the first region, and a surface support member that contacts and supports the front surface of the first region at a position facing the back surface support member.
In the cutting step, the first region is sandwiched from both sides of the front and back surfaces by the back surface support member and the front surface support member.
In the adjustment step, at least one of the position where the back surface support member and the surface support member come into contact with the first region and the position where the external force applying portion contacts the second region is adjusted in the width direction. The method for manufacturing a flat glass according to claim 1. - 前記外力付与部は、前記第二領域の表面に接触した状態で前記第二領域を裏面側に押し込む押込部材と、前記押込部材と対向する位置で、前記押込部材の動作に追随しながら前記第二領域の裏面を吸着保持する吸着機構とを備え、
前記割断工程では、前記押込部材と前記吸着機構とにより、前記第二領域を表裏面の両側から挟み、
前記調整工程では、前記支持部が前記第一領域と接触する位置、及び、前記押込部材と前記吸着機構とが前記第二領域と接触する位置の少なくとも一方を前記幅方向で調整する請求項1又は2に記載の板ガラスの製造方法。 The external force applying portion includes a pushing member that pushes the second region toward the back surface side in contact with the front surface of the second region, and the pushing member at a position facing the pushing member, while following the operation of the pushing member. Equipped with a suction mechanism that sucks and holds the back surface of the two regions
In the cutting step, the second region is sandwiched from both sides of the front and back surfaces by the pushing member and the suction mechanism.
Claim 1 in the adjusting step, at least one of a position where the support portion contacts the first region and a position where the pushing member and the suction mechanism contact the second region is adjusted in the width direction. Or the method for manufacturing a flat glass according to 2. - 前記支持部及び前記外力付与部が、前記幅方向に移動可能な単一の移動機構に配置されており、
前記調整工程では、前記移動機構を前記幅方向に移動させることにより、前記支持部が前記第一領域と接触する位置、及び、前記外力付与部が前記第二領域と接触する位置の両方を前記幅方向で調整する請求項1~3のいずれか1項に記載の板ガラスの製造方法。 The support portion and the external force applying portion are arranged in a single moving mechanism that can move in the width direction.
In the adjusting step, by moving the moving mechanism in the width direction, both the position where the support portion comes into contact with the first region and the position where the external force applying portion comes into contact with the second region are said. The method for manufacturing a flat glass according to any one of claims 1 to 3, which is adjusted in the width direction. - 前記移動機構の前記幅方向の移動を操作する操作部が、前記割断工程を行うための切断室の外側に配置されている請求項4に記載の板ガラスの製造方法。 The method for manufacturing a flat glass according to claim 4, wherein the operation unit for operating the movement of the moving mechanism in the width direction is arranged outside the cutting chamber for performing the cutting step.
- 前記支持部が、前記幅方向に移動可能な第一移動機構に配置され、且つ、前記外力付与部が、前記幅方向に移動可能な第二移動機構に配置されており、
前記調整工程では、前記第一移動機構及び前記第二移動機構の少なくとも一方を前記幅方向に移動させることにより、前記支持部が前記第一領域と接触する位置、及び、前記外力付与部が前記第二領域と接触する位置の少なくとも一方を前記幅方向で調整する請求項1~3のいずれか1項に記載の板ガラスの製造方法。 The support portion is arranged in the first moving mechanism that can move in the width direction, and the external force applying portion is arranged in the second moving mechanism that can move in the width direction.
In the adjusting step, by moving at least one of the first moving mechanism and the second moving mechanism in the width direction, the position where the support portion comes into contact with the first region and the external force applying portion are said. The method for manufacturing a flat glass according to any one of claims 1 to 3, wherein at least one of the positions in contact with the second region is adjusted in the width direction. - 前記第一移動機構の前記幅方向の移動を操作する第一操作部及び前記第二移動機構の前記幅方向の移動を操作する第二操作部のそれぞれが、前記割断工程を行うための切断室の外側に配置されている請求項6に記載の板ガラスの製造方法。 Each of the first operation unit that operates the movement in the width direction of the first movement mechanism and the second operation unit that operates the movement in the width direction of the second movement mechanism are cutting chambers for performing the cutting step. The method for manufacturing a flat glass according to claim 6, which is arranged outside the above.
- 前記割断工程の後工程として、割断された前記第一領域及び前記第二領域の少なくとも一方を検査対象として検査する検査工程を備え、
前記検査工程で前記検査対象に異常が検出された場合に、前記調整工程を行う請求項1~7のいずれか1項に記載の板ガラスの製造方法。 As a subsequent step of the cutting step, an inspection step of inspecting at least one of the cut first region and the second region as an inspection target is provided.
The method for manufacturing a flat glass according to any one of claims 1 to 7, wherein when an abnormality is detected in the inspection target in the inspection step, the adjustment step is performed. - 第一領域と第二領域とが幅方向に隣接して配列され、且つ、それら領域の境界部の表面側にスクライブ線が形成された縦姿勢の板ガラスにつき、前記第一領域の前記スクライブ線側の端部を支持部により接触支持した状態で、外力付与部により前記第二領域に裏面側に向かう力を作用させることで、前記板ガラスを前記スクライブ線に沿って割断する板ガラスの割断装置であって、
前記支持部及び前記外力付与部が、前記幅方向に移動可能な単一の移動機構に配置されていることを特徴とする板ガラスの割断装置。 The scribe line side of the first region is a vertical glass plate in which the first region and the second region are arranged adjacent to each other in the width direction and the scribe line is formed on the surface side of the boundary portion of the regions. It is a plate glass cutting device that cuts the plate glass along the scribe line by applying a force toward the back surface side to the second region by the external force applying portion in a state where the end portion of the glass is contact-supported by the support portion. hand,
A flat glass breaking device, characterized in that the support portion and the external force applying portion are arranged in a single moving mechanism that can move in the width direction. - 第一領域と第二領域とが幅方向に隣接して配列され、且つ、それら領域の境界部の表面側にスクライブ線が形成された縦姿勢の板ガラスにつき、前記第一領域の前記スクライブ線に沿った領域を支持部により接触支持した状態で、外力付与部により前記第二領域に裏面側に向かう力を作用させることで、前記板ガラスを前記スクライブ線に沿って割断する板ガラスの割断装置であって、
前記支持部が、前記幅方向に移動可能な第一移動機構に配置され、前記外力付与部が、前記第一移動機構とは独立して前記幅方向に移動可能な第二移動機構に配置されていることを特徴とする板ガラスの割断装置。 A vertical glass plate in which the first region and the second region are arranged adjacent to each other in the width direction and a scribe line is formed on the surface side of the boundary portion of the regions, is attached to the scribe line in the first region. It is a plate glass cutting device that cuts the plate glass along the scribe line by applying a force toward the back surface side to the second region by the external force applying portion in a state where the area along the line is contact-supported by the support portion. hand,
The support portion is arranged in the first moving mechanism that can move in the width direction, and the external force applying portion is arranged in the second moving mechanism that can move in the width direction independently of the first moving mechanism. A flat glass cutting device characterized by being
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020237022778A KR20230122051A (en) | 2020-12-18 | 2021-10-08 | Plate glass manufacturing method and cutting device |
CN202180083323.XA CN116583388A (en) | 2020-12-18 | 2021-10-08 | Method for manufacturing sheet glass and cutting device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2020-210535 | 2020-12-18 | ||
JP2020210535A JP2022097132A (en) | 2020-12-18 | 2020-12-18 | Manufacturing method and split generation device for plate glass |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022130750A1 true WO2022130750A1 (en) | 2022-06-23 |
Family
ID=82059406
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2021/037438 WO2022130750A1 (en) | 2020-12-18 | 2021-10-08 | Plate glass production method and splitting device |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP2022097132A (en) |
KR (1) | KR20230122051A (en) |
CN (1) | CN116583388A (en) |
WO (1) | WO2022130750A1 (en) |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005162604A (en) * | 2003-11-12 | 2005-06-23 | Nippon Electric Glass Co Ltd | Method and apparatus for manufacturing plate glass |
WO2015083530A1 (en) * | 2013-12-04 | 2015-06-11 | 旭硝子株式会社 | Method and device for producing glass plate |
WO2015098768A1 (en) * | 2013-12-25 | 2015-07-02 | 旭硝子株式会社 | Method and apparatus for producing glass plate |
WO2017104386A1 (en) * | 2015-12-15 | 2017-06-22 | 日本電気硝子株式会社 | Manufacturing method and manufacturing device for glass plate |
US20170174549A1 (en) * | 2014-04-04 | 2017-06-22 | Corning Incorporated | Method and system for scoring glass sheet |
WO2017110349A1 (en) * | 2015-12-21 | 2017-06-29 | 日本電気硝子株式会社 | Glass plate production device |
WO2017199681A1 (en) * | 2016-05-18 | 2017-11-23 | 日本電気硝子株式会社 | Method and device for producing glass sheet, and device for conveying glass sheet |
JP2017226549A (en) * | 2016-06-20 | 2017-12-28 | 日本電気硝子株式会社 | Manufacturing method of sheet glass and manufacturing apparatus of the same |
WO2020217910A1 (en) * | 2019-04-22 | 2020-10-29 | 日本電気硝子株式会社 | Glass plate production device and production method |
-
2020
- 2020-12-18 JP JP2020210535A patent/JP2022097132A/en active Pending
-
2021
- 2021-10-08 WO PCT/JP2021/037438 patent/WO2022130750A1/en active Application Filing
- 2021-10-08 KR KR1020237022778A patent/KR20230122051A/en unknown
- 2021-10-08 CN CN202180083323.XA patent/CN116583388A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005162604A (en) * | 2003-11-12 | 2005-06-23 | Nippon Electric Glass Co Ltd | Method and apparatus for manufacturing plate glass |
WO2015083530A1 (en) * | 2013-12-04 | 2015-06-11 | 旭硝子株式会社 | Method and device for producing glass plate |
WO2015098768A1 (en) * | 2013-12-25 | 2015-07-02 | 旭硝子株式会社 | Method and apparatus for producing glass plate |
US20170174549A1 (en) * | 2014-04-04 | 2017-06-22 | Corning Incorporated | Method and system for scoring glass sheet |
WO2017104386A1 (en) * | 2015-12-15 | 2017-06-22 | 日本電気硝子株式会社 | Manufacturing method and manufacturing device for glass plate |
WO2017110349A1 (en) * | 2015-12-21 | 2017-06-29 | 日本電気硝子株式会社 | Glass plate production device |
WO2017199681A1 (en) * | 2016-05-18 | 2017-11-23 | 日本電気硝子株式会社 | Method and device for producing glass sheet, and device for conveying glass sheet |
JP2017226549A (en) * | 2016-06-20 | 2017-12-28 | 日本電気硝子株式会社 | Manufacturing method of sheet glass and manufacturing apparatus of the same |
WO2020217910A1 (en) * | 2019-04-22 | 2020-10-29 | 日本電気硝子株式会社 | Glass plate production device and production method |
Also Published As
Publication number | Publication date |
---|---|
CN116583388A (en) | 2023-08-11 |
JP2022097132A (en) | 2022-06-30 |
KR20230122051A (en) | 2023-08-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2015129252A1 (en) | Method and apparatus for processing glass sheet | |
KR20130121659A (en) | Substrate suction apparatus | |
JP2006117518A5 (en) | ||
KR20060133889A (en) | Protection sheet separation method and protection sheet separation device | |
KR20070067036A (en) | Glass cutting system | |
KR20230023606A (en) | Manufacturing apparatus and manufacturing method of glass plate | |
WO2022130750A1 (en) | Plate glass production method and splitting device | |
TW201930166A (en) | Pickup unit capable of picking up unit substrate without causing distortion with remnant material area | |
EP1541534A1 (en) | Glass pane processing device | |
CN113683297A (en) | Full-automatic film cutting system | |
CN107151091B (en) | Scribing equipment | |
KR20200115307A (en) | Scribing apparatus and dividing system for curved substrate | |
CN209567999U (en) | Cutter for substrate | |
KR102353203B1 (en) | Dummy removing unit | |
WO2015136946A1 (en) | Glass plate processing method and processing device | |
KR20190059572A (en) | Apparatus for cutting substrate | |
JP2023002006A (en) | Method for producing plate glass, apparatus for producing plate glass, and plate glass | |
JP4960405B2 (en) | Sheet material cutting unit | |
KR102304576B1 (en) | Dummy removing unit and scribe apparatus including the same | |
CN105293039B (en) | Substrate transfer device | |
JP2015178453A (en) | Method and apparatus processing glass plate | |
KR20190059573A (en) | Apparatus for cutting substrate | |
JP2006169045A (en) | Conveying device of plate glass with cutting line for plate glass cutting machine | |
CN115124229B (en) | Full-automatic mechanical sheet cracking and waste edge removing mechanism for UTG (ultra-thin glass) | |
CN113149409B (en) | Float TFT-LCD glass production equipment |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 21906114 Country of ref document: EP Kind code of ref document: A1 |
|
WWE | Wipo information: entry into national phase |
Ref document number: 202180083323.X Country of ref document: CN |
|
ENP | Entry into the national phase |
Ref document number: 20237022778 Country of ref document: KR Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 21906114 Country of ref document: EP Kind code of ref document: A1 |