WO2022127031A1 - Full-automatic rubber part demolding device - Google Patents
Full-automatic rubber part demolding device Download PDFInfo
- Publication number
- WO2022127031A1 WO2022127031A1 PCT/CN2021/096045 CN2021096045W WO2022127031A1 WO 2022127031 A1 WO2022127031 A1 WO 2022127031A1 CN 2021096045 W CN2021096045 W CN 2021096045W WO 2022127031 A1 WO2022127031 A1 WO 2022127031A1
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- Prior art keywords
- rotating shaft
- sliding
- rubber piece
- fixedly connected
- rubber
- Prior art date
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- 239000000463 material Substances 0.000 claims description 8
- 229920001875 Ebonite Polymers 0.000 claims description 7
- 230000002441 reversible effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 description 12
- 238000004140 cleaning Methods 0.000 description 9
- 230000007246 mechanism Effects 0.000 description 8
- 238000000926 separation method Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/44—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/44—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
- B29C33/46—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles using fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
- B29C33/72—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
Definitions
- the invention belongs to the technical field of workpiece demoulding, in particular to a fully automatic rubber piece demoulding device.
- Rubber refers to a highly elastic polymer material with reversible deformation, which is elastic at room temperature, can produce large deformation under the action of a small external force, and can return to its original shape after removing the external force.
- Rubber products serving us in daily life and various industries. Generally speaking, rubber products are processed by corresponding molds. After a rubber product is vulcanized at high temperature and high pressure, it is removed from the mold cavity or mold Core removal is commonly known as demoulding. After the product is opened, the product will shrink due to the cooling of the product, which will generate a large holding force on the core or pin, thus hindering the demoulding. Poor mold release is one of the important reasons for quality defects of rubber products and affecting production efficiency. It can cause defects such as distortion and tearing of parts, and some even damage the mold, which brings trouble to normal production. Appropriate demoulding device is of great significance to ensure product quality, prevent defects and improve production efficiency.
- injection molds are often used to produce some cylindrical rubber parts. After the mold is opened, the cylindrical rubber is tightly hugged on the surface of the punch, which makes it difficult to demold the product.
- the traditional demolding device is ejected by setting an ejector mechanism on the mold. Product, although this method is simple, but for the newly formed rubber parts, the use of large pressing force will inevitably leave pits on the surface.
- a Chinese patent with application number CN2019108379305 discloses a fully automatic demoulding device for rubber parts.
- the demolding device includes a machine table, a mold core
- the positioning seat, the sliding plate linear driving mechanism, the sliding plate, the air exhaust, the air exhaust linear driving mechanism and the product clamping and positioning mechanism are used to locate and clamp the mold core through the mold core positioning seat. Adjust the position of the product clamping and positioning mechanism through a movable sliding plate.
- the cylindrical rubber part is separated from the mold core by means of air blowing by means of a linearly movable air exhaust. Finally, the cylindrical rubber part is taken out from the mold core through the product clamping and positioning mechanism.
- this type of demolding device needs to take out the core plate from the mold in advance. Since the mold is generally fixed by screws and bolts and other parts, the disassembly and installation process of the core plate is relatively complicated, and it is easy to cause the loss of parts, which reduces the production efficiency of the enterprise.
- the invention is only applicable to the cylindrical rubber parts connected at both ends. For the cylindrical rubber parts sealed at one end, it is difficult to inject gas between the rubber parts and the mold core, so that the rubber parts are difficult to be detached from the mold, and When the product clamping and positioning mechanism clamps the rubber parts, it is easy to scratch the rubber parts.
- the demolding device in the prior art needs to take out the core plate from the mold in advance. Since the mold is generally fixed by screws and bolts and other parts, the disassembly and installation process of the core plate is relatively complicated, and it is easy to cause The loss of parts occurs, reducing the production efficiency of the enterprise and the difficulty of demoulding the cylindrical rubber parts sealed at one end, and the problem that the rubber parts are easily scratched when the product clamping and positioning mechanism clamps the rubber parts. Piece release device.
- a fully automatic rubber part demoulding device includes a top plate and a turntable, the top plate as a whole has a rectangular structure design, and the top plate is fixed at the center of the upper surface.
- a guide post is connected, and the guide post is fixedly connected with the mechanical arm; one end of the top plate is provided with a placement slot, and a motor is arranged in the placement slot; a rectangular slot is opened on the lower surface of the top plate, and the rectangular slot is rotatably connected
- There is a horizontally placed rotating shaft one end of the rotating shaft is fixedly connected with the output shaft of the motor; the middle part of the rotating shaft is fixedly connected with a first bevel gear; a fixing plate is arranged under the middle part of the rotating shaft, and the front and rear ends of the fixing plate are connected with the rectangular groove
- the inner wall is fixedly connected; the upper surface of the fixed plate is rotatably connected with a vertically placed rotating shaft, and the upper end of the rotating shaft is fixedly connected with a second bevel gear; Drive the rotating shaft to rotate; the lower end of the rotating shaft is designed to pass through the fixed plate, and the lower end of the rotating shaft is fixed with a first telescopic rod; the lower surface of the first telesco
- the mold When working, after the mold is formed, the mold is opened to separate the upper mold and the lower mold. At this time, the top plate is moved to the upper part of the lower mold by the mechanical arm, and the turntable is positioned above the rubber part. At the same time, the motor is started to drive the shaft to rotate. Make the two second telescopic rods move toward each other, and then adjust the position of the second telescopic rod and the push block so that the push block is located above the two sides of the rubber piece; turn off the motor, and control the extension rods of the first telescopic rod and the second telescopic rod down When the extension rod of the first telescopic rod moves down, the turntable and the suction cup move down and are in close contact with the upper surface of the rubber piece.
- the rubber piece is adsorbed by the suction cup to reduce damage to the rubber piece and prevent the surface of the rubber piece from leaving dents. Pit scratches, etc., improve the quality of the rubber parts; at the same time, the second telescopic rod drives the push block to move down to contact the surface of the lower mold. At this time, start the motor again, the motor drives the shaft to rotate, and passes the first bevel gear and the second bevel gear.
- the mutual engagement drives the rotating shaft and the first telescopic rod to rotate, and the rotation of the rotating shaft and the first telescopic rod drives the rotation of the turntable and the suction cup, so that the suction cup drives the rubber piece to rotate; at the same time, the rotation of the rotating shaft drives the two sliding rods to move toward each other, thereby driving the second Both the telescopic rod and the push block move in the direction close to the rubber piece.
- the push block is squeezed into the gap between the rubber piece and the lower die relative to the bottom of the side of the rubber piece, so that the rubber piece is separated from the lower die.
- the suction cup drives the rubber piece to rotate and controls the extension rods of the first telescopic rod and the second telescopic rod to move up, so that the rubber piece rotates around the core.
- the rubber part can be rotated around the core to grind the inner surface of the rubber part to prevent the formation of barb burrs when the rubber part is demolded, so as to The quality of the rubber parts is improved; and the invention does not need to take out the core in advance, reduces the working time due to the installation and disassembly of the mold, and thus improves the production efficiency of the enterprise.
- the lower surface of the turntable is provided with evenly arranged second chutes along the radial direction of the turntable, and connecting rods with an "'S" shape are slidably connected to the second chutes, and the connecting rods are far away from the turntable.
- a suction cup is fixedly connected to one end; a third telescopic rod is arranged between the suction cup and the inner wall of the second chute; when working, when encountering a rubber piece with a larger size, the telescopic movement of the third telescopic rod can be controlled by controlling the telescopic movement Control the position of the suction cup, and then control the size of the rubber piece adsorbed by the suction cup, to prevent the suction effect of the suction cup on the rubber piece from being reduced due to the large size of the rubber piece, thereby improving the practicability and use range of the device;
- the position of the suction cup of the rubber piece can be adjusted so that the suction cup is adsorbed on the edge of the rubber piece, so that the present invention can be applied to the rapid demoulding of various rubber pieces, and further improves the practicability and application range of the present invention.
- the surfaces of the front and rear ends of the sliding rod are rotatably connected with evenly arranged balls; during operation, the front and rear ends of the sliding rod are slidably connected to the inner wall of the first chute, and the balls can slide the sliding rod and the first chute.
- the friction is converted into rolling friction, thereby reducing the frictional resistance between the sliding rod and the first chute, making the sliding rod slide more smoothly in the first sliding groove, reducing the friction damage to the sliding rod, and effectively improving the use of the sliding rod longevity and operating efficiency of the device.
- the push block is provided with uniformly arranged first micro-holes on one side surface of the push block relative to the rubber piece, and a first airbag is provided inside one side of the push block relative to the rubber piece.
- the block is arranged obliquely with respect to one side of the rubber piece; the first air bag is communicated with the first micro-hole; during operation, the rotation of the rotating shaft drives the second telescopic rod and the push block to move in the direction close to the rubber piece, and the push block is relative to the rubber piece.
- the bottom of one side of the piece is squeezed into the gap between the rubber piece and the lower die, thereby accelerating the separation speed of the rubber piece and the lower die.
- the gas inside the first air bag is compressed and ejected through the first micro-holes; on the one hand, part of the gas ejected from the first micro-holes can enter the gap between the rubber piece and the mold core, so that the rubber piece expands outward, effectively Reduce the adhesion between the mold core and the rubber part, and further accelerate the separation of the rubber part and the mold core; More impurities are deposited on the surface of the lower mold, which in turn affects the machining accuracy of the mold.
- a first sliding groove with an "L" shape is opened inside the side of the push block away from the rubber piece, and a first sliding block is slidably connected to the vertical part of the first sliding groove.
- One end of the block protrudes from the first sliding groove, and a spring is fixed between the other end and the inner wall of the first sliding groove; the horizontal part of the first sliding groove extends to the side of the first air bag, and the horizontal part of the first sliding groove
- a second sliding block is slidably connected in the part; during operation, due to the weaker squeezing effect of the rubber with the thinner inner wall on the first airbag, the second telescopic rod drives the push block to contact the surface of the lower mold, so that the first sliding block moves upward.
- the first slider moves up to compress the gas in the space above the first slider, and then pushes the second slider to move in the direction close to the first air bag, the first air bag is squeezed by the second slider to increase the first micropore
- the strength of the inner gas ejection further accelerates the separation of the rubber part and the mold core, and at the same time improves the cleaning effect of the ejected gas on the surface of the lower mold; It moves downward under the action of elastic force, thereby driving the second sliding block and the first air bag to return to their original state, so as to facilitate the demoulding of the rubber piece again.
- a second sliding groove is provided below the first sliding groove, a sliding block is slidably connected in the second sliding groove, a gear is provided between the sliding block and the first sliding block, and the sliding block and the first sliding block are provided with a gear.
- One side of the first sliding block opposite to the gear is provided with tooth patterns, and the tooth patterns are meshed with the gear;
- a second airbag is arranged under the sliding block, and the front and rear sides of the push block are provided with uniformly arranged airbags.
- the second micro-hole, the second micro-hole communicates with the second air bag; during operation, due to the limited position range of the first micro-hole, when the first slider moves up, the gear is driven to rotate, and the gear rotates to drive the slider to move down.
- the sliding block When the sliding block moves down, it squeezes the second air bag to eject gas from the second micro-hole, thereby effectively improving the cleaning range of the lower mold and further improving the cleaning effect of the lower mold; at the same time, when the first slider moves down, it can The sliding block is moved up by the rotation of the gear, so that the sliding block and the second air bag are restored to the initial state, thereby improving the movement coordination of the device.
- a fully automatic rubber piece demoulding device by setting a turntable, the suction cup drives the rubber piece to rotate and controls the extension rods of the first telescopic rod and the second telescopic rod to move upward, so that the rubber piece surrounds the core. While doing the rotating movement, it is also subjected to upward pulling force, which effectively reduces the difficulty of demolding the rubber parts through multi-directional stress, and prevents the rubber parts from cooling and causing centripetal shrinkage on the core after the mold is opened.
- the push block can support the rubber parts to prevent the rubber parts from falling off; at the same time, the rubber parts rotate around the core to grind the inner surface of the rubber parts to prevent the formation of barb burrs when the rubber parts are demolded. etc., thereby improving the quality of the rubber parts; and the present invention does not need to take out the core in advance, reduces the working time due to the installation and disassembly of the mold, and thus improves the production efficiency of the enterprise.
- a fully automatic rubber part demoulding device by setting the first air bag, when the bottom of the push block is squeezed into the gap between the rubber part and the lower mold, the first air bag is squeezed, and the first air bag is squeezed.
- the gas inside is compressed and ejected through the first micro-holes; on the one hand, part of the gas ejected from the first micro-holes can enter the gap between the rubber part and the mold core, so that the rubber part expands outward, effectively reducing the mold core.
- the adhesion between the rubber part and the rubber part further accelerates the separation of the rubber part and the mold core; on the other hand, the gas ejected from the first micro-hole can clean the surface of the lower mold, preventing the deposition of dust and impurities in the workshop On the surface of the lower mold, which in turn affects the machining accuracy of the mold.
- Fig. 1 is the perspective view of the present invention
- Figure 2 is a perspective view of a turntable
- Figure 3 is a sectional view of a push block
- top plate 1 guide post 11, placement slot 12, motor 13, rectangular slot 14, rotating shaft 15, first bevel gear 16, fixed plate 17, rotating shaft 18, second bevel gear 19, turntable 2, first telescopic Rod 21, suction cup 22, second chute 23, connecting rod 24, third telescopic rod 25, sliding rod 3, first chute 31, second telescopic rod 32, push block 33, ball 34, first micro hole 35 , the first air bag 36, the lower mold 4, the rubber piece 41, the first sliding groove 5, the first sliding block 51, the spring 52, the second sliding block 53, the second sliding groove 54, the sliding block 55, the gear 56, the second sliding block Airbag 57 , second micropore 58 .
- a fully automatic rubber part demoulding device includes a top plate 1 and a turntable 2 .
- a guide post 11 is connected, and the guide post 11 is fixedly connected with the mechanical arm; one end of the top plate 1 is provided with a placement slot 12, and the placement slot 12 is provided with a motor 13; the lower surface of the top plate 1 is provided with a rectangular slot 14.
- a horizontally placed rotating shaft 15 is rotatably connected in the rectangular groove 14, and one end of the rotating shaft 15 is fixedly connected with the output shaft of the motor 13; the middle of the rotating shaft 15 is fixedly connected with a first bevel gear 16;
- a fixed plate 17 is provided, and the front and rear ends of the fixed plate 17 are fixedly connected with the inner wall of the rectangular slot 14; the upper surface of the fixed plate 17 is rotatably connected with a vertically placed rotating shaft 18, and the upper end of the rotating shaft 18 is fixedly connected with a first Two bevel gears 19; the first bevel gear 16 meshes with the second bevel gear 19, so that when the rotating shaft 15 rotates, the rotating shaft 18 is driven to rotate; the lower end of the rotating shaft 18 is designed to pass through the fixed plate 17, and the rotating shaft 18 A first telescopic rod 21 is fixedly connected to the lower end; the lower surface of the first telescopic rod 21 is fixedly connected with a turntable 2 designed with a cylindrical structure, and the lower surface of the turntable 2 is
- the front and rear ends of the sliding rod 3 are slidably connected with the first chute 31 opened in the side wall of the top plate 1; the lower surface of the sliding rod 3 is fixedly connected with a second telescopic rod 32, The lower end of the rod 32 is fixedly connected with a push block 33 with a trapezoidal design, and the side surface of the push block 33 relative to the turntable 2 is designed as a slope; the push block 33 is made of hard rubber material; the push block 33 is made of hard rubber material; A lower mold 4 is provided below the block 33 , and a rubber piece 41 is provided on the core of the lower mold 4 .
- the mold When working, after the mold is formed, the mold is opened to separate the upper mold and the lower mold 4. At this time, the top plate 1 is moved to the top of the lower mold 4 by the mechanical arm, and the turntable 2 is located above the rubber piece 41. At the same time, start the motor 13 , the rotation of the shaft 15 is driven by the motor 13 to make the two second telescopic rods 32 move toward each other, and then the positions of the second telescopic rod 32 and the push block 33 are adjusted so that the push block 33 is located above both sides of the rubber piece 41; The extension rods of the first telescopic rod 21 and the second telescopic rod 32 move down, and the extension rods of the first telescopic rod 21 move down to drive the turntable 2 and the suction cup 22 to move down and make close contact with the upper surface of the rubber piece 41, and the suction cup 22 Adsorbing the rubber piece 41 can reduce damage to the rubber piece 41, prevent pits and scratches on the surface of the rubber piece 41, and improve the quality of the rubber piece 41;
- the motor 13 is started again.
- the motor 13 drives the rotating shaft 15 to rotate, and the first bevel gear 16 and the second bevel gear 19 are meshed with each other to drive the rotating shaft 18 and the first telescopic rod 21 to rotate.
- the rotating shaft 18 Rotating with the first telescopic rod 21 also drives the turntable 2 and the suction cup 22 to rotate, so that the suction cup 22 drives the rubber piece 41 to rotate;
- the rotation of the rotating shaft 15 drives the two sliding rods 3 to move toward each other, thereby driving the second telescopic rod 32 and the push block 33 They all move in the direction close to the rubber piece 41, and the push block 33 squeezes into the gap between the rubber piece 41 and the lower die 4 relative to the bottom of the side of the rubber piece 41, so that the rubber piece 41 is separated from the lower die 4.
- the suction cup 22 drives the rubber piece 41 to rotate and controls the extension rods of the first telescopic rod 21 and the second telescopic rod 32 to move upward, so that the While the rubber piece 41 rotates around the core, it is also subjected to an upward pulling force, which effectively reduces the difficulty of demolding the rubber piece 41 through multi-directional stress, preventing the rubber piece 41 from shrinking concentrically due to cooling after the mold is opened.
- a large holding force is generated on the core, thereby hindering demoulding; and the push block 33 can hold the rubber piece 41 to prevent the rubber piece 41 from falling off; at the same time, the rubber piece 41 rotates around the core to prevent the inner surface of the rubber piece 41 from falling off. Grinding is performed to prevent the formation of barb burrs and the like when the rubber piece 41 is demolded, thereby improving the quality of the rubber piece 41; and the present invention does not need to take out the core in advance, reduces the working time caused by the installation and disassembly of the mold, thereby improving the enterprise's productivity. Productivity.
- the lower surface of the turntable 2 is provided with uniformly arranged second chute 23 along the radial direction of the turntable 2, and the second chute 23 is slidably connected with an "'S" shape design.
- the connecting rod 24, the end of the connecting rod 24 away from the turntable 2 is fixed with a suction cup 22; a third telescopic rod 25 is arranged between the suction cup 22 and the inner wall of the second chute 23;
- the position of the suction cup 22 can be controlled by controlling the telescopic movement of the third telescopic rod 25, thereby controlling the size of the rubber piece 41 adsorbed by the suction cup 22, preventing the reduction of the pair of suction cups 22 due to the large size of the rubber piece 41.
- the adsorption effect of the rubber piece 41 improves the practicability and use range of the device; and the position of the suction cup 22 can be adjusted for the cylindrical rubber piece 41 connected at both ends, so that the suction cup 22 is adsorbed on the edge of the rubber piece 41, so that the present invention is applicable For the rapid demoulding of various rubber parts 41, the practicability and application range of the present invention are further improved.
- the surfaces of the front and rear ends of the sliding rod 3 are rotatably connected with balls 34 that are evenly arranged; during operation, the front and rear ends of the sliding rod 3 are slidably connected to the inner wall of the first chute 31, and the balls 34 can
- the sliding friction between the sliding rod 3 and the first sliding groove 31 is converted into rolling friction, thereby reducing the frictional resistance between the sliding rod 3 and the first sliding groove 31 , so that the sliding rod 3 slides in the first sliding groove 31 more easily. Smooth and reduce friction damage to the sliding rod 3, thereby effectively improving the service life of the sliding rod 3 and the operation efficiency of the device.
- the first micro-holes 35 are evenly arranged on one side surface of the push block 33 relative to the rubber member 41 , and the inside of the push block 33 relative to the rubber member 41 is provided with The first air bag 36, the first air bag 36 is inclined along the inclined plane of the push block 33 relative to the rubber piece 41; the first air bag 36 communicates with the first micro-hole 35; during operation, the rotating shaft 15 rotates to drive the second air bag 36.
- the telescopic rod 32 and the push block 33 move towards the direction close to the rubber piece 41, and the push block 33 squeezes into the gap between the rubber piece 41 and the lower die 4 relative to the bottom of the rubber piece 41, thereby accelerating the rubber piece 41 and the lower die
- the bottom of the push block 33 is squeezed into the gap between the rubber piece 41 and the lower die 4, so that the first air bag 36 is squeezed, and the gas inside the first air bag 36 is compressed and ejected through the first micro-hole 35;
- part of the gas ejected from the first micro-holes 35 can enter the gap between the rubber piece 41 and the mold core, so that the rubber piece 41 expands outward, effectively reducing the adhesion between the mold core and the rubber piece 41 , to further accelerate the separation of the rubber piece 41 and the mold core;
- the gas ejected from the first micro-hole 35 can clean the surface of the lower mold 4 to prevent the dust and impurities in the workshop from being deposited on the surface of the lower
- a first sliding groove 5 with an “L” shape is opened inside the side of the push block 33 away from the rubber member 41 , and the vertical part of the first sliding groove 5 is slidably connected with a
- the first sliding block 51, one end of the first sliding block 51 is designed to protrude from the first sliding groove 5, and a spring 52 is fixedly connected between the other end and the inner wall of the first sliding groove 5; the horizontal part of the first sliding groove 5 Extending to the side of the first air bag 36, a second sliding block 53 is slidably connected in the horizontal part of the first sliding groove 5; during operation, the squeezing effect of the first air bag 36 due to the thinner inner wall of the rubber piece 41 is relatively low.
- the second telescopic rod 32 drives the push block 33 to contact the surface of the lower mold 4 so that the first sliding block 51 slides upward, the first sliding block 51 moves upward to compress the gas in the space above the first sliding block 51, and then pushes the second sliding block 51.
- the block 53 moves in the direction close to the first air bag 36, and the first air bag 36 is squeezed by the second slider 53, which can increase the force of gas ejection in the first micro-hole 35, and further accelerate the separation of the rubber piece 41 from the mold core.
- a second sliding groove 54 is provided below the first sliding groove 5, and a sliding block 55 is slidably connected in the second sliding groove 54, and the sliding block 55 and the first sliding block are slidably connected.
- the sliding block 55 is provided with
- the front and rear sides of the push block 33 are provided with second micro-holes 58 evenly arranged, and the second micro-holes 58 communicate with the second air bag 57;
- the first slider 51 moves up, it drives the gear 56 to rotate, the gear 56 rotates and then drives the slider 55 to move down, and the slider 55 moves down to squeeze the second air bag 57 to be ejected from the second micro-hole 58 air, thereby effectively improving the cleaning range of the lower mold 4 and further improving the cleaning effect of the lower mold 4; at the same time, when the first sliding block
- the concrete work flow of the present invention is as follows:
- the mold When working, when the mold is formed, the mold is opened to separate the upper mold and the lower mold 4. At this time, the top plate 1 is moved to the top of the lower mold 4 by the mechanical arm, and the turntable 2 is located above the rubber piece 41. At the same time, start the motor 13 , the rotation of the shaft 15 is driven by the motor 13 to make the two second telescopic rods 32 move toward each other, and then the positions of the second telescopic rod 32 and the push block 33 are adjusted so that the push block 33 is located above both sides of the rubber piece 41; The extension rods of the first telescopic rod 21 and the second telescopic rod 32 move down, and the extension rods of the first telescopic rod 21 move down to drive the turntable 2 and the suction cup 22 to move down and make close contact with the upper surface of the rubber piece 41, and the suction cup 22 Adsorbing the rubber piece 41 can reduce damage to the rubber piece 41, prevent pits and scratches on the surface of the rubber piece 41, and improve the quality of the rubber piece 41;
- the suction cup 22 drives the rubber piece 41 to rotate and controls the first telescopic rod 21 and the extension rods of the second telescopic rod 32 move up, so that the rubber piece 41 rotates around the core while being subjected to upward pulling force.
- the rubber piece 41 is concentrically contracted due to cooling, which generates a large holding force on the core, thereby hindering demolding; and the push block 33 can support the rubber piece 41 to prevent the rubber piece 41 from falling off;
- the inner surface of the rubber piece 41 can be polished by rotating the piece 41 around the core, preventing the formation of barb burrs and the like when the rubber piece 41 is demolded, thereby improving the performance of the rubber piece 41. 1 quality; and the present invention does not need to take out the core in advance, which reduces the working time caused by the installation and disassembly of the mold, thereby improving the production efficiency of the enterprise.
- the first air bag 36 is squeezed, and the gas inside the first air bag 36 is compressed and ejected through the first micro-holes 35;
- the gas ejected from the first micro-hole 35 can enter the gap between the rubber piece 41 and the mold core, so that the rubber piece 41 expands outward, effectively reducing the adhesion between the mold core and the rubber piece 41, and further accelerating the rubber
- the gas ejected from the first micro-holes 35 can clean the surface of the lower mold 4 to prevent the dust and impurities in the workshop from depositing on the surface of the lower mold 4, thereby affecting the processing of the mold
- the second telescopic rod 32 drives the push block 33 to contact the surface of the lower mold 4 so that the first slider 51 slides upward, and the first sliding block 51 slides upward
- the sliding block 51 moves upward to compress the gas in the space above the first sliding block 51 , and then pushes the second sliding block 53 to move toward the direction close to the first air bag 36 , and the first air bag 36 is squeezed by the second sliding block 53 to increase the
- the strength of the gas ejection in the micro-hole 35 further accelerates the separation of the rubber piece 41 and the mold core, and improves the cleaning effect of the ejected gas on the surface of the lower mold 4;
- the gear 56 is driven to rotate, the gear 56 rotates and then drives the sliding block 55 to move down, and the sliding block 55 moves down to squeeze the second air bag 57 to eject gas from the second micro-hole 58, thereby effectively improving the
- the cleaning range of the lower mold 4 further improves the cleaning effect of the lower mold 4; at the same time, when the rubber piece 41 is demolded, the push block 33 moves up, and the first slider 51 moves down under the elastic force of the spring 52, and then The second sliding block 53 and the first air bag 36 are driven to return
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Abstract
The present invention relates to the technical field of workpiece demolding, and specifically to a full-automatic rubber part demolding device, comprising a top plate and a rotating disc. A rectangular groove is formed in the lower surface of the top plate. A horizontally-placed rotating shaft is rotatably connected in the rectangular groove, and one end of the rotating shaft is fixedly connected to an output shaft of the motor. A first bevel gear is fixedly connected to the middle of the rotating shaft. A fixed plate is provided below the middle of the rotating shaft. A vertically-placed rotating shaft is rotatably connected to the upper surface of the fixed plate, and a second bevel gear is fixedly connected to the upper end of the rotating shaft. The lower end of the rating shaft is designed to pass through the fixed plate, and a first telescopic rod is fixedly connected to the lower end of the rotating shaft. The rotating disc designed as a cylindrical structure is fixedly connected to the lower surface of the first telescopic rod, and the lower surface of the rotating disc is provided with evenly arranged suction discs. According to the present invention, a rubber part is subjected to upward pulling force while rotating around a mold core, so that the demolding difficulty of the rubber part is effectively reduced, and the mold core does not need to be taken out in advance, thereby improving the production efficiency of enterprises.
Description
本发明属于工件脱模技术领域,具体的说是一种全自动橡胶件脱模装置。The invention belongs to the technical field of workpiece demoulding, in particular to a fully automatic rubber piece demoulding device.
橡胶是指具有可逆形变的高弹性聚合物材料,在室温下富有弹性,在很小的外力作用下能产生较大形变,除去外力后能恢复原状。日常生活以及各行业中有不少橡胶制品在为我们服务,一般来说,橡胶制品都要通过相应的模具来进行成型加工,一件橡胶制品经过高温、高压硫化后,从模具模腔或模芯中取出俗称脱模。而制品开模后,因制品冷却而产生向心收缩,在型芯或销子上产生很大的抱紧力,从而阻碍脱模。脱模不良是橡胶制品质量缺陷和影响生产效率的重要原因之一。它可造成制件扭曲变形及撕裂等缺陷,有的甚至损伤模具,给正常生产带来麻烦。合适的脱模装置对保证制品质量,防止缺陷,提高生产效率具有重要意义。Rubber refers to a highly elastic polymer material with reversible deformation, which is elastic at room temperature, can produce large deformation under the action of a small external force, and can return to its original shape after removing the external force. There are many rubber products serving us in daily life and various industries. Generally speaking, rubber products are processed by corresponding molds. After a rubber product is vulcanized at high temperature and high pressure, it is removed from the mold cavity or mold Core removal is commonly known as demoulding. After the product is opened, the product will shrink due to the cooling of the product, which will generate a large holding force on the core or pin, thus hindering the demoulding. Poor mold release is one of the important reasons for quality defects of rubber products and affecting production efficiency. It can cause defects such as distortion and tearing of parts, and some even damage the mold, which brings trouble to normal production. Appropriate demoulding device is of great significance to ensure product quality, prevent defects and improve production efficiency.
现有技术中生产一些筒状橡胶件时常采用注射模具,模具开模后筒状橡胶间紧抱在凸模表面导致制品脱模困难,传统的脱模装置通过在模具上设置顶出机构顶出制品,这种方式虽然简单,但是对于刚成形的橡胶器件来说,使用较大的挤压力,难免会使其表面留下凹坑。In the prior art, injection molds are often used to produce some cylindrical rubber parts. After the mold is opened, the cylindrical rubber is tightly hugged on the surface of the punch, which makes it difficult to demold the product. The traditional demolding device is ejected by setting an ejector mechanism on the mold. Product, although this method is simple, but for the newly formed rubber parts, the use of large pressing force will inevitably leave pits on the surface.
现有技术中也出现了一些关于橡胶件脱模装置的技术方案,如申请号为CN2019108379305的一项中国专利公开了一种全自动橡胶件脱模装置,该脱模装置包括机台、模芯定位座、滑板直线驱动机构、滑板、气排、气排直线驱动机构和产品夹持定位机构,通过模芯定位座来定位夹紧模芯。通过可移动的滑板来调节产品夹持定位机构的位置。通过可以直线移动的气排来通过吹气的方式将筒状橡胶件从模芯上分离。最后通过产品夹持定位机构将筒状橡胶件从模芯上取出。但此类脱模装置需预先从模具中取出模芯板,由于模具一般通过螺钉螺栓等零件固定,模芯板的拆卸安装过程较为复杂,且容易导致零件丢失的情况发生,降低企业的生产效率;同时该发明只适用于两端连通的筒状橡胶件,对于一端密封的筒状橡胶件来说,在橡胶件和模芯之间注入气体较困难,使得橡胶件难以从模具中脱离,且产品夹持定位机构夹持橡胶件时易划伤橡胶件。In the prior art, there are also some technical solutions about the demoulding device for rubber parts. For example, a Chinese patent with application number CN2019108379305 discloses a fully automatic demoulding device for rubber parts. The demolding device includes a machine table, a mold core The positioning seat, the sliding plate linear driving mechanism, the sliding plate, the air exhaust, the air exhaust linear driving mechanism and the product clamping and positioning mechanism are used to locate and clamp the mold core through the mold core positioning seat. Adjust the position of the product clamping and positioning mechanism through a movable sliding plate. The cylindrical rubber part is separated from the mold core by means of air blowing by means of a linearly movable air exhaust. Finally, the cylindrical rubber part is taken out from the mold core through the product clamping and positioning mechanism. However, this type of demolding device needs to take out the core plate from the mold in advance. Since the mold is generally fixed by screws and bolts and other parts, the disassembly and installation process of the core plate is relatively complicated, and it is easy to cause the loss of parts, which reduces the production efficiency of the enterprise. At the same time, the invention is only applicable to the cylindrical rubber parts connected at both ends. For the cylindrical rubber parts sealed at one end, it is difficult to inject gas between the rubber parts and the mold core, so that the rubber parts are difficult to be detached from the mold, and When the product clamping and positioning mechanism clamps the rubber parts, it is easy to scratch the rubber parts.
发明内容SUMMARY OF THE INVENTION
为了弥补现有技术的不足,解决现有技术中的脱模装置需预先从模具中取出模芯板, 由于模具一般通过螺钉螺栓等零件固定,模芯板的拆卸安装过程较为复杂,且容易导致零件丢失的情况发生,降低企业的生产效率和一端密封的筒状橡胶件脱模困难,产品夹持定位机构夹持橡胶件时易划伤橡胶件的问题,本发明提出的一种全自动橡胶件脱模装置。In order to make up for the shortcomings of the prior art, the demolding device in the prior art needs to take out the core plate from the mold in advance. Since the mold is generally fixed by screws and bolts and other parts, the disassembly and installation process of the core plate is relatively complicated, and it is easy to cause The loss of parts occurs, reducing the production efficiency of the enterprise and the difficulty of demoulding the cylindrical rubber parts sealed at one end, and the problem that the rubber parts are easily scratched when the product clamping and positioning mechanism clamps the rubber parts. Piece release device.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种全自动橡胶件脱模装置,包括顶板和转盘,所述顶板整体为长方形结构设计,所述顶板上表面中心处固连导柱,所述导柱与机械臂固连;所述顶板一端内部开设有放置槽,所述放置槽内设有电机;所述顶板下表面开设有矩形槽,所述矩形槽内转动连接有水平放置的转轴,所述转轴一端与电机的输出轴固连;所述转轴中部固连有第一锥齿轮;所述转轴中部下方设有固定板,所述固定板前后两端与矩形槽内壁固连;所述固定板上表面转动连接有竖直放置的转动轴,所述转动轴上端固连有第二锥齿轮;所述第一锥齿轮与第二锥齿轮啮合,实现转轴转动时带动转动轴转动;所述转动轴下端穿过固定板设计,且所述转动轴下端固连有第一伸缩杆;所述第一伸缩杆下表面固连有圆柱状结构设计的转盘,所述转盘下表面设有均匀布置的吸盘;所述转轴两端分别设有正牙螺纹和反牙螺纹,所述转轴两端均套设有滑杆,所述滑杆与转轴螺纹连接,实现转轴转动时带动两个滑杆相向或相背运动;所述滑杆前后两端均与顶板侧壁内开设的第一滑槽滑动连接;所述滑杆下表面均固连有第二伸缩杆,所述第二伸缩杆下端均固连有截面为梯形设计的推块,且所述推块相对于转盘的一侧侧面为斜面设计;所述推块为硬质橡胶材料制成;所述推块下方设有下模具,所述下模具的型芯上设有橡胶件。The technical solution adopted by the present invention to solve the technical problem is as follows: a fully automatic rubber part demoulding device according to the present invention includes a top plate and a turntable, the top plate as a whole has a rectangular structure design, and the top plate is fixed at the center of the upper surface. A guide post is connected, and the guide post is fixedly connected with the mechanical arm; one end of the top plate is provided with a placement slot, and a motor is arranged in the placement slot; a rectangular slot is opened on the lower surface of the top plate, and the rectangular slot is rotatably connected There is a horizontally placed rotating shaft, one end of the rotating shaft is fixedly connected with the output shaft of the motor; the middle part of the rotating shaft is fixedly connected with a first bevel gear; a fixing plate is arranged under the middle part of the rotating shaft, and the front and rear ends of the fixing plate are connected with the rectangular groove The inner wall is fixedly connected; the upper surface of the fixed plate is rotatably connected with a vertically placed rotating shaft, and the upper end of the rotating shaft is fixedly connected with a second bevel gear; Drive the rotating shaft to rotate; the lower end of the rotating shaft is designed to pass through the fixed plate, and the lower end of the rotating shaft is fixed with a first telescopic rod; the lower surface of the first telescopic rod is fixed with a cylindrically designed turntable, the The lower surface of the turntable is provided with evenly arranged suction cups; the two ends of the rotating shaft are respectively provided with positive thread and negative thread, both ends of the rotating shaft are sleeved with sliding rods, and the sliding rods are threadedly connected with the rotating shaft to realize the rotation of the rotating shaft The two sliding rods are driven to move towards each other or opposite to each other; the front and rear ends of the sliding rod are slidably connected with the first chute opened in the side wall of the top plate; the lower surface of the sliding rod is fixedly connected with a second telescopic rod, so The lower end of the second telescopic rod is fixedly connected with a push block with a trapezoidal cross-section, and one side of the push block relative to the turntable is designed with an inclined surface; the push block is made of hard rubber material; the push block The lower part is provided with a lower mold, and the core of the lower mold is provided with a rubber piece.
工作时,当模具成型后,模具开模使上模具和下模具分离,此时通过机械臂将顶板移至下模具正上方,并使转盘位于橡胶件上方,同时启动电机,通过电机带动转轴转动使得两个第二伸缩杆相向运动,进而调整第二伸缩杆和推块的位置使得推块位于橡胶件两侧上方;关闭电机,同时控制第一伸缩杆和第二伸缩杆的伸出杆下移,第一伸缩杆的伸出杆下移带动转盘和吸盘下移并与橡胶件的上表面紧密接触,通过吸盘吸附橡胶件可减少对橡胶件的损伤破坏,防止在橡胶件表面留下凹坑划痕等,提高橡胶件的质量;同时第二伸缩杆带动推块下移与下模具的表面接触,此时再次启动电机,电机带动转轴转动,并通过第一锥齿轮与第二锥齿轮相互啮合带动转动轴和第一伸缩杆转动,转动轴和第一伸缩杆转动又带动转盘和吸盘转动,进而使得吸盘带动橡胶件转动;同时转轴转动带动两个滑杆相向运动,进而带动第二伸缩杆和推块均向靠近橡胶件的方向运动,推块相对于橡胶件的一侧底部挤入橡胶件与下模具之间的缝隙,使得橡胶件与下模具分离,由于推块为硬质橡胶材料制成,从而可减小对下模具的划伤破坏;同时吸盘带动橡胶件转动后控制第一伸缩杆和第 二伸缩杆的伸出杆上移,使得橡胶件围绕型芯做旋转运动的同时又受到向上的拉力作用,通过多方向的应力作用有效降低橡胶件的脱模难度,防止模具开模后,橡胶件因冷却而产生向心收缩在型芯上产生很大的抱紧力,从而阻碍脱模;且推块可托动橡胶件防止橡胶件脱落;同时橡胶件围绕型芯做旋转运动可对橡胶件内表面进行打磨,防止橡胶件脱模时形成倒刺毛边等,从而提高橡胶件的质量;且本发明不需要预先取出型芯,降低了由于安装拆卸模具所产生的工作时间,从而提高企业的生产效率。When working, after the mold is formed, the mold is opened to separate the upper mold and the lower mold. At this time, the top plate is moved to the upper part of the lower mold by the mechanical arm, and the turntable is positioned above the rubber part. At the same time, the motor is started to drive the shaft to rotate. Make the two second telescopic rods move toward each other, and then adjust the position of the second telescopic rod and the push block so that the push block is located above the two sides of the rubber piece; turn off the motor, and control the extension rods of the first telescopic rod and the second telescopic rod down When the extension rod of the first telescopic rod moves down, the turntable and the suction cup move down and are in close contact with the upper surface of the rubber piece. The rubber piece is adsorbed by the suction cup to reduce damage to the rubber piece and prevent the surface of the rubber piece from leaving dents. Pit scratches, etc., improve the quality of the rubber parts; at the same time, the second telescopic rod drives the push block to move down to contact the surface of the lower mold. At this time, start the motor again, the motor drives the shaft to rotate, and passes the first bevel gear and the second bevel gear. The mutual engagement drives the rotating shaft and the first telescopic rod to rotate, and the rotation of the rotating shaft and the first telescopic rod drives the rotation of the turntable and the suction cup, so that the suction cup drives the rubber piece to rotate; at the same time, the rotation of the rotating shaft drives the two sliding rods to move toward each other, thereby driving the second Both the telescopic rod and the push block move in the direction close to the rubber piece. The push block is squeezed into the gap between the rubber piece and the lower die relative to the bottom of the side of the rubber piece, so that the rubber piece is separated from the lower die. Since the push block is hard It is made of rubber material, which can reduce the scratch and damage to the lower mold; at the same time, the suction cup drives the rubber piece to rotate and controls the extension rods of the first telescopic rod and the second telescopic rod to move up, so that the rubber piece rotates around the core. At the same time, it is subjected to upward pulling force, which effectively reduces the difficulty of demolding the rubber parts through multi-directional stress, preventing the rubber parts from cooling to produce centripetal shrinkage after the mold is opened, resulting in a large clamping force on the core , thus hindering demoulding; and the push block can hold the rubber part to prevent the rubber part from falling off; at the same time, the rubber part can be rotated around the core to grind the inner surface of the rubber part to prevent the formation of barb burrs when the rubber part is demolded, so as to The quality of the rubber parts is improved; and the invention does not need to take out the core in advance, reduces the working time due to the installation and disassembly of the mold, and thus improves the production efficiency of the enterprise.
优选的,所述转盘下表面沿转盘的半径方向开设有均匀布置的第二滑槽,所述第二滑槽内均滑动连接有“’S”形设计的连杆,所述连杆远离转盘的一端均固连有吸盘;所述吸盘与第二滑槽内壁之间设有第三伸缩杆;工作时,当遇到尺寸较大的橡胶件时,通过控制第三伸缩杆的伸缩运动可控制吸盘所在位置,进而控制吸盘吸附的橡胶件的尺寸,防止由于橡胶件的尺寸较大降低吸盘对橡胶件的吸附效果,从而提高装置的实用性和使用范围;且对于两端连通的筒状橡胶件可调节吸盘位置使吸盘吸附在橡胶件的边缘处,使得本发明可适用于多种橡胶件的快速脱模,进一步提高本发明的实用性和使用范围。Preferably, the lower surface of the turntable is provided with evenly arranged second chutes along the radial direction of the turntable, and connecting rods with an "'S" shape are slidably connected to the second chutes, and the connecting rods are far away from the turntable. A suction cup is fixedly connected to one end; a third telescopic rod is arranged between the suction cup and the inner wall of the second chute; when working, when encountering a rubber piece with a larger size, the telescopic movement of the third telescopic rod can be controlled by controlling the telescopic movement Control the position of the suction cup, and then control the size of the rubber piece adsorbed by the suction cup, to prevent the suction effect of the suction cup on the rubber piece from being reduced due to the large size of the rubber piece, thereby improving the practicability and use range of the device; The position of the suction cup of the rubber piece can be adjusted so that the suction cup is adsorbed on the edge of the rubber piece, so that the present invention can be applied to the rapid demoulding of various rubber pieces, and further improves the practicability and application range of the present invention.
优选的,所述滑杆前后两端的表面转动连接有均匀布置的滚珠;工作时,滑杆前后两端与第一滑槽内壁滑动连接,滚珠可将滑杆与第一滑槽之间的滑动摩擦转换为滚动摩擦,从而降低滑杆与第一滑槽之间的摩擦阻力,使得滑杆在第一滑槽内滑动的更加顺畅,减少对滑杆的摩擦伤害,从而有效提高滑杆的使用寿命和装置的运转效率。Preferably, the surfaces of the front and rear ends of the sliding rod are rotatably connected with evenly arranged balls; during operation, the front and rear ends of the sliding rod are slidably connected to the inner wall of the first chute, and the balls can slide the sliding rod and the first chute. The friction is converted into rolling friction, thereby reducing the frictional resistance between the sliding rod and the first chute, making the sliding rod slide more smoothly in the first sliding groove, reducing the friction damage to the sliding rod, and effectively improving the use of the sliding rod longevity and operating efficiency of the device.
优选的,所述推块相对于橡胶件的一侧表面开设有均匀布置的第一微孔,所述推块相对于橡胶件的一侧内部设有第一气囊,所述第一气囊沿推块相对于橡胶件的一侧斜面倾斜布置;所述第一气囊与第一微孔连通;工作时,转轴转动带动第二伸缩杆和推块向靠近橡胶件的方向运动,推块相对于橡胶件的一侧底部挤入橡胶件与下模具之间的缝隙,进而加速橡胶件与下模具的分离速度,同时推块底部挤入橡胶件与下模具之间的缝隙使得第一气囊受到挤压,第一气囊内部的气体被压缩通过第一微孔喷出;一方面,部分第一微孔喷出的气体可进入橡胶件与模具型芯之间的缝隙,使得橡胶件向外膨胀,有效降低模具型芯与橡胶件之间的粘附作用,进一步加速橡胶件与模具型芯的分离;另一方面,第一微孔喷出的气体可对下模具表面进行清理,防止由于工作车间灰尘杂质较多沉积在下模具表面,进而影响模具的加工精度。Preferably, the push block is provided with uniformly arranged first micro-holes on one side surface of the push block relative to the rubber piece, and a first airbag is provided inside one side of the push block relative to the rubber piece. The block is arranged obliquely with respect to one side of the rubber piece; the first air bag is communicated with the first micro-hole; during operation, the rotation of the rotating shaft drives the second telescopic rod and the push block to move in the direction close to the rubber piece, and the push block is relative to the rubber piece. The bottom of one side of the piece is squeezed into the gap between the rubber piece and the lower die, thereby accelerating the separation speed of the rubber piece and the lower die. , the gas inside the first air bag is compressed and ejected through the first micro-holes; on the one hand, part of the gas ejected from the first micro-holes can enter the gap between the rubber piece and the mold core, so that the rubber piece expands outward, effectively Reduce the adhesion between the mold core and the rubber part, and further accelerate the separation of the rubber part and the mold core; More impurities are deposited on the surface of the lower mold, which in turn affects the machining accuracy of the mold.
优选的,所述推块远离橡胶件的一侧内部开设有“L”形设计的第一滑动槽,所述第一滑动槽的竖直部分滑动连接有第一滑块,所述第一滑块一端伸出第一滑动槽设计,另一端与第一滑动槽内壁之间固连有弹簧;所述第一滑动槽的水平部分延伸至第一气囊一侧, 所述第一滑动槽的水平部分内滑动连接有第二滑块;工作时,由于内壁较薄的橡胶件对于第一气囊的挤压效果较弱,通过第二伸缩杆带动推块与下模具表面接触使得第一滑块向上滑动,第一滑块上移压缩第一滑块上方空间的气体,进而推动第二滑块向靠近第一气囊的方向移动,第一气囊受到第二滑块的挤压可提高第一微孔内气体喷出的力度,进一步加速橡胶件与模具型芯的分离,同时提高喷出气体对下模具表面的清理效果;当橡胶件脱模后,推块上移,第一滑块在弹簧的弹力作用下向下移动,进而带动第二滑块和第一气囊恢复原状,便于再次进行对橡胶件的脱模。Preferably, a first sliding groove with an "L" shape is opened inside the side of the push block away from the rubber piece, and a first sliding block is slidably connected to the vertical part of the first sliding groove. One end of the block protrudes from the first sliding groove, and a spring is fixed between the other end and the inner wall of the first sliding groove; the horizontal part of the first sliding groove extends to the side of the first air bag, and the horizontal part of the first sliding groove A second sliding block is slidably connected in the part; during operation, due to the weaker squeezing effect of the rubber with the thinner inner wall on the first airbag, the second telescopic rod drives the push block to contact the surface of the lower mold, so that the first sliding block moves upward. Sliding, the first slider moves up to compress the gas in the space above the first slider, and then pushes the second slider to move in the direction close to the first air bag, the first air bag is squeezed by the second slider to increase the first micropore The strength of the inner gas ejection further accelerates the separation of the rubber part and the mold core, and at the same time improves the cleaning effect of the ejected gas on the surface of the lower mold; It moves downward under the action of elastic force, thereby driving the second sliding block and the first air bag to return to their original state, so as to facilitate the demoulding of the rubber piece again.
优选的,所述第一滑动槽下方设有第二滑动槽,所述第二滑动槽内滑动连接有滑动块,所述滑动块和第一滑块之间设有齿轮,所述滑动块和第一滑块相对于齿轮的一侧侧面均设有齿纹,所述齿纹与齿轮啮合;所述滑动块下方设有第二气囊,所述推块前后两侧侧面均开设有均匀布置的第二微孔,所述第二微孔与第二气囊连通;工作时,由于第一微孔所在的位置范围有限,通过第一滑块上移时带动齿轮转动,齿轮转动进而带动滑动块下移,滑动块下移挤压第二气囊从第二微孔内喷出气体,从而有效提高对下模具的清理范围,进一步提高对下模具的清理效果;同时当第一滑块下移时可通过齿轮转动带动滑动块上移,使得滑动块和第二气囊恢复初始状态,从而提高装置的运动协调性。Preferably, a second sliding groove is provided below the first sliding groove, a sliding block is slidably connected in the second sliding groove, a gear is provided between the sliding block and the first sliding block, and the sliding block and the first sliding block are provided with a gear. One side of the first sliding block opposite to the gear is provided with tooth patterns, and the tooth patterns are meshed with the gear; a second airbag is arranged under the sliding block, and the front and rear sides of the push block are provided with uniformly arranged airbags. The second micro-hole, the second micro-hole communicates with the second air bag; during operation, due to the limited position range of the first micro-hole, when the first slider moves up, the gear is driven to rotate, and the gear rotates to drive the slider to move down. When the sliding block moves down, it squeezes the second air bag to eject gas from the second micro-hole, thereby effectively improving the cleaning range of the lower mold and further improving the cleaning effect of the lower mold; at the same time, when the first slider moves down, it can The sliding block is moved up by the rotation of the gear, so that the sliding block and the second air bag are restored to the initial state, thereby improving the movement coordination of the device.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种全自动橡胶件脱模装置,通过设置转盘,吸盘带动橡胶件转动后控制第一伸缩杆和第二伸缩杆的伸出杆上移,使得橡胶件围绕型芯做旋转运动的同时又受到向上的拉力作用,通过多方向的应力作用有效降低橡胶件的脱模难度,防止模具开模后,橡胶件因冷却而产生向心收缩在型芯上产生很大的抱紧力,从而阻碍脱模;且推块可托动橡胶件防止橡胶件脱落;同时橡胶件围绕型芯做旋转运动可对橡胶件内表面进行打磨,防止橡胶件脱模时形成倒刺毛边等,从而提高橡胶件的质量;且本发明不需要预先取出型芯,降低了由于安装拆卸模具所产生的工作时间,从而提高企业的生产效率。1. A fully automatic rubber piece demoulding device according to the present invention, by setting a turntable, the suction cup drives the rubber piece to rotate and controls the extension rods of the first telescopic rod and the second telescopic rod to move upward, so that the rubber piece surrounds the core. While doing the rotating movement, it is also subjected to upward pulling force, which effectively reduces the difficulty of demolding the rubber parts through multi-directional stress, and prevents the rubber parts from cooling and causing centripetal shrinkage on the core after the mold is opened. Holding force, thus hindering demoulding; and the push block can support the rubber parts to prevent the rubber parts from falling off; at the same time, the rubber parts rotate around the core to grind the inner surface of the rubber parts to prevent the formation of barb burrs when the rubber parts are demolded. etc., thereby improving the quality of the rubber parts; and the present invention does not need to take out the core in advance, reduces the working time due to the installation and disassembly of the mold, and thus improves the production efficiency of the enterprise.
2.本发明所述的一种全自动橡胶件脱模装置,通过设置第一气囊,当推块底部挤入橡胶件与下模具之间的缝隙后使得第一气囊受到挤压,第一气囊内部的气体被压缩通过第一微孔喷出;一方面,部分第一微孔喷出的气体可进入橡胶件与模具型芯之间的缝隙,使得橡胶件向外膨胀,有效降低模具型芯与橡胶件之间的粘附作用,进一步加速橡胶件与模具型芯的分离;另一方面,第一微孔喷出的气体可对下模具表面进行清理,防止由于工作车间灰尘杂质较多沉积在下模具表面,进而影响模具的加工精度。2. A fully automatic rubber part demoulding device according to the present invention, by setting the first air bag, when the bottom of the push block is squeezed into the gap between the rubber part and the lower mold, the first air bag is squeezed, and the first air bag is squeezed. The gas inside is compressed and ejected through the first micro-holes; on the one hand, part of the gas ejected from the first micro-holes can enter the gap between the rubber part and the mold core, so that the rubber part expands outward, effectively reducing the mold core. The adhesion between the rubber part and the rubber part further accelerates the separation of the rubber part and the mold core; on the other hand, the gas ejected from the first micro-hole can clean the surface of the lower mold, preventing the deposition of dust and impurities in the workshop On the surface of the lower mold, which in turn affects the machining accuracy of the mold.
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的立体图;Fig. 1 is the perspective view of the present invention;
图2是转盘的立体图;Figure 2 is a perspective view of a turntable;
图3是推块的剖视图;Figure 3 is a sectional view of a push block;
图中:顶板1、导柱11、放置槽12、电机13、矩形槽14、转轴15、第一锥齿轮16、固定板17、转动轴18、第二锥齿轮19、转盘2、第一伸缩杆21、吸盘22、第二滑槽23、连杆24、第三伸缩杆25、滑杆3、第一滑槽31、第二伸缩杆32、推块33、滚珠34、第一微孔35、第一气囊36、下模具4、橡胶件41、第一滑动槽5、第一滑块51、弹簧52、第二滑块53、第二滑动槽54、滑动块55、齿轮56、第二气囊57、第二微孔58。In the figure: top plate 1, guide post 11, placement slot 12, motor 13, rectangular slot 14, rotating shaft 15, first bevel gear 16, fixed plate 17, rotating shaft 18, second bevel gear 19, turntable 2, first telescopic Rod 21, suction cup 22, second chute 23, connecting rod 24, third telescopic rod 25, sliding rod 3, first chute 31, second telescopic rod 32, push block 33, ball 34, first micro hole 35 , the first air bag 36, the lower mold 4, the rubber piece 41, the first sliding groove 5, the first sliding block 51, the spring 52, the second sliding block 53, the second sliding groove 54, the sliding block 55, the gear 56, the second sliding block Airbag 57 , second micropore 58 .
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.
如图1至图3所示,本发明所述的一种全自动橡胶件脱模装置,包括顶板1和转盘2,所述顶板1整体为长方形结构设计,所述顶板1上表面中心处固连导柱11,所述导柱11与机械臂固连;所述顶板1一端内部开设有放置槽12,所述放置槽12内设有电机13;所述顶板1下表面开设有矩形槽14,所述矩形槽14内转动连接有水平放置的转轴15,所述转轴15一端与电机13的输出轴固连;所述转轴15中部固连有第一锥齿轮16;所述转轴15中部下方设有固定板17,所述固定板17前后两端与矩形槽14内壁固连;所述固定板17上表面转动连接有竖直放置的转动轴18,所述转动轴18上端固连有第二锥齿轮19;所述第一锥齿轮16与第二锥齿轮19啮合,实现转轴15转动时带动转动轴18转动;所述转动轴18下端穿过固定板17设计,且所述转动轴18下端固连有第一伸缩杆21;所述第一伸缩杆21下表面固连有圆柱状结构设计的转盘2,所述转盘2下表面设有均匀布置的吸盘22;所述转轴15两端分别设有正牙螺纹和反牙螺纹,所述转轴15两端均套设有滑杆3,所述滑杆3与转轴15螺纹连接,实现转轴15转动时带动两个滑杆3相向或相背运动;所述滑杆3前后两端均与顶板1侧壁内开设的第一滑槽31滑动连接;所述滑杆3下表面均固连有第二伸缩杆32,所述第二伸缩杆32下端均固连有截面为梯形设计的推块33,且所述推块33相对于转盘2的一侧侧面为斜面设计;所述推块33为硬质橡胶材料制成;所述推块33下方设有下模具4,所述下模具4的型芯上设有橡胶件41。As shown in FIGS. 1 to 3 , a fully automatic rubber part demoulding device according to the present invention includes a top plate 1 and a turntable 2 . A guide post 11 is connected, and the guide post 11 is fixedly connected with the mechanical arm; one end of the top plate 1 is provided with a placement slot 12, and the placement slot 12 is provided with a motor 13; the lower surface of the top plate 1 is provided with a rectangular slot 14. , a horizontally placed rotating shaft 15 is rotatably connected in the rectangular groove 14, and one end of the rotating shaft 15 is fixedly connected with the output shaft of the motor 13; the middle of the rotating shaft 15 is fixedly connected with a first bevel gear 16; A fixed plate 17 is provided, and the front and rear ends of the fixed plate 17 are fixedly connected with the inner wall of the rectangular slot 14; the upper surface of the fixed plate 17 is rotatably connected with a vertically placed rotating shaft 18, and the upper end of the rotating shaft 18 is fixedly connected with a first Two bevel gears 19; the first bevel gear 16 meshes with the second bevel gear 19, so that when the rotating shaft 15 rotates, the rotating shaft 18 is driven to rotate; the lower end of the rotating shaft 18 is designed to pass through the fixed plate 17, and the rotating shaft 18 A first telescopic rod 21 is fixedly connected to the lower end; the lower surface of the first telescopic rod 21 is fixedly connected with a turntable 2 designed with a cylindrical structure, and the lower surface of the turntable 2 is provided with evenly arranged suction cups 22 ; the two ends of the rotating shaft 15 A positive thread and a negative thread are respectively provided, and both ends of the rotating shaft 15 are sleeved with sliding rods 3, and the sliding rods 3 are threadedly connected with the rotating shaft 15, so that when the rotating shaft 15 rotates, the two sliding rods 3 are driven to face or face each other. The front and rear ends of the sliding rod 3 are slidably connected with the first chute 31 opened in the side wall of the top plate 1; the lower surface of the sliding rod 3 is fixedly connected with a second telescopic rod 32, The lower end of the rod 32 is fixedly connected with a push block 33 with a trapezoidal design, and the side surface of the push block 33 relative to the turntable 2 is designed as a slope; the push block 33 is made of hard rubber material; the push block 33 is made of hard rubber material; A lower mold 4 is provided below the block 33 , and a rubber piece 41 is provided on the core of the lower mold 4 .
工作时,当模具成型后,模具开模使上模具和下模具4分离,此时通过机械臂将顶板 1移至下模具4正上方,并使转盘2位于橡胶件41上方,同时启动电机13,通过电机13带动转轴15转动使得两个第二伸缩杆32相向运动,进而调整第二伸缩杆32和推块33的位置使得推块33位于橡胶件41两侧上方;关闭电机13,同时控制第一伸缩杆21和第二伸缩杆32的伸出杆下移,第一伸缩杆21的伸出杆下移带动转盘2和吸盘22下移并与橡胶件41的上表面紧密接触,通过吸盘22吸附橡胶件41可减少对橡胶件41的损伤破坏,防止在橡胶件41表面留下凹坑划痕等,提高橡胶件41的质量;同时第二伸缩杆32带动推块33下移与下模具4的表面接触,此时再次启动电机13,电机13带动转轴15转动,并通过第一锥齿轮16与第二锥齿轮19相互啮合带动转动轴18和第一伸缩杆21转动,转动轴18和第一伸缩杆21转动又带动转盘2和吸盘22转动,进而使得吸盘22带动橡胶件41转动;同时转轴15转动带动两个滑杆3相向运动,进而带动第二伸缩杆32和推块33均向靠近橡胶件41的方向运动,推块33相对于橡胶件41的一侧底部挤入橡胶件41与下模具4之间的缝隙,使得橡胶件41与下模具4分离,由于推块33为硬质橡胶材料制成,从而可减小对下模具4的划伤破坏;同时吸盘22带动橡胶件41转动后控制第一伸缩杆21和第二伸缩杆32的伸出杆上移,使得橡胶件41围绕型芯做旋转运动的同时又受到向上的拉力作用,通过多方向的应力作用有效降低橡胶件41的脱模难度,防止模具开模后,橡胶件41因冷却而产生向心收缩在型芯上产生很大的抱紧力,从而阻碍脱模;且推块33可托动橡胶件41防止橡胶件41脱落;同时橡胶件41围绕型芯做旋转运动可对橡胶件41内表面进行打磨,防止橡胶件41脱模时形成倒刺毛边等,从而提高橡胶件41的质量;且本发明不需要预先取出型芯,降低了由于安装拆卸模具所产生的工作时间,从而提高企业的生产效率。When working, after the mold is formed, the mold is opened to separate the upper mold and the lower mold 4. At this time, the top plate 1 is moved to the top of the lower mold 4 by the mechanical arm, and the turntable 2 is located above the rubber piece 41. At the same time, start the motor 13 , the rotation of the shaft 15 is driven by the motor 13 to make the two second telescopic rods 32 move toward each other, and then the positions of the second telescopic rod 32 and the push block 33 are adjusted so that the push block 33 is located above both sides of the rubber piece 41; The extension rods of the first telescopic rod 21 and the second telescopic rod 32 move down, and the extension rods of the first telescopic rod 21 move down to drive the turntable 2 and the suction cup 22 to move down and make close contact with the upper surface of the rubber piece 41, and the suction cup 22 Adsorbing the rubber piece 41 can reduce damage to the rubber piece 41, prevent pits and scratches on the surface of the rubber piece 41, and improve the quality of the rubber piece 41; at the same time, the second telescopic rod 32 drives the push block 33 to move down and down The surface of the mold 4 is in contact. At this time, the motor 13 is started again. The motor 13 drives the rotating shaft 15 to rotate, and the first bevel gear 16 and the second bevel gear 19 are meshed with each other to drive the rotating shaft 18 and the first telescopic rod 21 to rotate. The rotating shaft 18 Rotating with the first telescopic rod 21 also drives the turntable 2 and the suction cup 22 to rotate, so that the suction cup 22 drives the rubber piece 41 to rotate; at the same time, the rotation of the rotating shaft 15 drives the two sliding rods 3 to move toward each other, thereby driving the second telescopic rod 32 and the push block 33 They all move in the direction close to the rubber piece 41, and the push block 33 squeezes into the gap between the rubber piece 41 and the lower die 4 relative to the bottom of the side of the rubber piece 41, so that the rubber piece 41 is separated from the lower die 4. Since the push block 33 It is made of hard rubber material, which can reduce the scratch and damage to the lower mold 4; at the same time, the suction cup 22 drives the rubber piece 41 to rotate and controls the extension rods of the first telescopic rod 21 and the second telescopic rod 32 to move upward, so that the While the rubber piece 41 rotates around the core, it is also subjected to an upward pulling force, which effectively reduces the difficulty of demolding the rubber piece 41 through multi-directional stress, preventing the rubber piece 41 from shrinking concentrically due to cooling after the mold is opened. A large holding force is generated on the core, thereby hindering demoulding; and the push block 33 can hold the rubber piece 41 to prevent the rubber piece 41 from falling off; at the same time, the rubber piece 41 rotates around the core to prevent the inner surface of the rubber piece 41 from falling off. Grinding is performed to prevent the formation of barb burrs and the like when the rubber piece 41 is demolded, thereby improving the quality of the rubber piece 41; and the present invention does not need to take out the core in advance, reduces the working time caused by the installation and disassembly of the mold, thereby improving the enterprise's productivity. Productivity.
作为本发明的一种实施方式,所述转盘2下表面沿转盘2的半径方向开设有均匀布置的第二滑槽23,所述第二滑槽23内均滑动连接有“’S”形设计的连杆24,所述连杆24远离转盘2的一端均固连有吸盘22;所述吸盘22与第二滑槽23内壁之间设有第三伸缩杆25;工作时,当遇到尺寸较大的橡胶件41时,通过控制第三伸缩杆25的伸缩运动可控制吸盘22所在位置,进而控制吸盘22吸附的橡胶件41的尺寸,防止由于橡胶件41的尺寸较大降低吸盘22对橡胶件41的吸附效果,从而提高装置的实用性和使用范围;且对于两端连通的筒状橡胶件41可调节吸盘22位置使吸盘22吸附在橡胶件41的边缘处,使得本发明可适用于多种橡胶件41的快速脱模,进一步提高本发明的实用性和使用范围。As an embodiment of the present invention, the lower surface of the turntable 2 is provided with uniformly arranged second chute 23 along the radial direction of the turntable 2, and the second chute 23 is slidably connected with an "'S" shape design. The connecting rod 24, the end of the connecting rod 24 away from the turntable 2 is fixed with a suction cup 22; a third telescopic rod 25 is arranged between the suction cup 22 and the inner wall of the second chute 23; When the size of the rubber piece 41 is larger, the position of the suction cup 22 can be controlled by controlling the telescopic movement of the third telescopic rod 25, thereby controlling the size of the rubber piece 41 adsorbed by the suction cup 22, preventing the reduction of the pair of suction cups 22 due to the large size of the rubber piece 41. The adsorption effect of the rubber piece 41 improves the practicability and use range of the device; and the position of the suction cup 22 can be adjusted for the cylindrical rubber piece 41 connected at both ends, so that the suction cup 22 is adsorbed on the edge of the rubber piece 41, so that the present invention is applicable For the rapid demoulding of various rubber parts 41, the practicability and application range of the present invention are further improved.
作为本发明的一种实施方式,所述滑杆3前后两端的表面转动连接有均匀布置的滚珠34;工作时,滑杆3前后两端与第一滑槽31内壁滑动连接,滚珠34可将滑杆3与第一滑 槽31之间的滑动摩擦转换为滚动摩擦,从而降低滑杆3与第一滑槽31之间的摩擦阻力,使得滑杆3在第一滑槽31内滑动的更加顺畅,减少对滑杆3的摩擦伤害,从而有效提高滑杆3的使用寿命和装置的运转效率。As an embodiment of the present invention, the surfaces of the front and rear ends of the sliding rod 3 are rotatably connected with balls 34 that are evenly arranged; during operation, the front and rear ends of the sliding rod 3 are slidably connected to the inner wall of the first chute 31, and the balls 34 can The sliding friction between the sliding rod 3 and the first sliding groove 31 is converted into rolling friction, thereby reducing the frictional resistance between the sliding rod 3 and the first sliding groove 31 , so that the sliding rod 3 slides in the first sliding groove 31 more easily. Smooth and reduce friction damage to the sliding rod 3, thereby effectively improving the service life of the sliding rod 3 and the operation efficiency of the device.
作为本发明的一种实施方式,所述推块33相对于橡胶件41的一侧表面开设有均匀布置的第一微孔35,所述推块33相对于橡胶件41的一侧内部设有第一气囊36,所述第一气囊36沿推块33相对于橡胶件41的一侧斜面倾斜布置;所述第一气囊36与第一微孔35连通;工作时,转轴15转动带动第二伸缩杆32和推块33向靠近橡胶件41的方向运动,推块33相对于橡胶件41的一侧底部挤入橡胶件41与下模具4之间的缝隙,进而加速橡胶件41与下模具4的分离速度,同时推块33底部挤入橡胶件41与下模具4之间的缝隙使得第一气囊36受到挤压,第一气囊36内部的气体被压缩通过第一微孔35喷出;一方面,部分第一微孔35喷出的气体可进入橡胶件41与模具型芯之间的缝隙,使得橡胶件41向外膨胀,有效降低模具型芯与橡胶件41之间的粘附作用,进一步加速橡胶件41与模具型芯的分离;另一方面,第一微孔35喷出的气体可对下模具4表面进行清理,防止由于工作车间灰尘杂质较多沉积在下模具4表面,进而影响模具的加工精度。As an embodiment of the present invention, the first micro-holes 35 are evenly arranged on one side surface of the push block 33 relative to the rubber member 41 , and the inside of the push block 33 relative to the rubber member 41 is provided with The first air bag 36, the first air bag 36 is inclined along the inclined plane of the push block 33 relative to the rubber piece 41; the first air bag 36 communicates with the first micro-hole 35; during operation, the rotating shaft 15 rotates to drive the second air bag 36. The telescopic rod 32 and the push block 33 move towards the direction close to the rubber piece 41, and the push block 33 squeezes into the gap between the rubber piece 41 and the lower die 4 relative to the bottom of the rubber piece 41, thereby accelerating the rubber piece 41 and the lower die At the same time, the bottom of the push block 33 is squeezed into the gap between the rubber piece 41 and the lower die 4, so that the first air bag 36 is squeezed, and the gas inside the first air bag 36 is compressed and ejected through the first micro-hole 35; On the one hand, part of the gas ejected from the first micro-holes 35 can enter the gap between the rubber piece 41 and the mold core, so that the rubber piece 41 expands outward, effectively reducing the adhesion between the mold core and the rubber piece 41 , to further accelerate the separation of the rubber piece 41 and the mold core; on the other hand, the gas ejected from the first micro-hole 35 can clean the surface of the lower mold 4 to prevent the dust and impurities in the workshop from being deposited on the surface of the lower mold 4, and then Affect the machining accuracy of the mold.
作为本发明的一种实施方式,所述推块33远离橡胶件41的一侧内部开设有“L”形设计的第一滑动槽5,所述第一滑动槽5的竖直部分滑动连接有第一滑块51,所述第一滑块51一端伸出第一滑动槽5设计,另一端与第一滑动槽5内壁之间固连有弹簧52;所述第一滑动槽5的水平部分延伸至第一气囊36一侧,所述第一滑动槽5的水平部分内滑动连接有第二滑块53;工作时,由于内壁较薄的橡胶件41对于第一气囊36的挤压效果较弱,通过第二伸缩杆32带动推块33与下模具4表面接触使得第一滑块51向上滑动,第一滑块51上移压缩第一滑块51上方空间的气体,进而推动第二滑块53向靠近第一气囊36的方向移动,第一气囊36受到第二滑块53的挤压可提高第一微孔35内气体喷出的力度,进一步加速橡胶件41与模具型芯的分离,同时提高喷出气体对下模具4表面的清理效果;当橡胶件41脱模后,推块33上移,第一滑块51在弹簧52的弹力作用下向下移动,进而带动第二滑块53和第一气囊36恢复原状,便于再次进行对橡胶件41的脱模。As an embodiment of the present invention, a first sliding groove 5 with an “L” shape is opened inside the side of the push block 33 away from the rubber member 41 , and the vertical part of the first sliding groove 5 is slidably connected with a The first sliding block 51, one end of the first sliding block 51 is designed to protrude from the first sliding groove 5, and a spring 52 is fixedly connected between the other end and the inner wall of the first sliding groove 5; the horizontal part of the first sliding groove 5 Extending to the side of the first air bag 36, a second sliding block 53 is slidably connected in the horizontal part of the first sliding groove 5; during operation, the squeezing effect of the first air bag 36 due to the thinner inner wall of the rubber piece 41 is relatively low. Weak, the second telescopic rod 32 drives the push block 33 to contact the surface of the lower mold 4 so that the first sliding block 51 slides upward, the first sliding block 51 moves upward to compress the gas in the space above the first sliding block 51, and then pushes the second sliding block 51. The block 53 moves in the direction close to the first air bag 36, and the first air bag 36 is squeezed by the second slider 53, which can increase the force of gas ejection in the first micro-hole 35, and further accelerate the separation of the rubber piece 41 from the mold core. At the same time, the cleaning effect of the ejected gas on the surface of the lower mold 4 is improved; when the rubber piece 41 is demolded, the push block 33 moves up, and the first slider 51 moves downward under the elastic force of the spring 52, thereby driving the second slider The block 53 and the first air bag 36 are restored to their original state, which facilitates the demolding of the rubber piece 41 again.
作为本发明的一种实施方式,所述第一滑动槽5下方设有第二滑动槽54,所述第二滑动槽54内滑动连接有滑动块55,所述滑动块55和第一滑块51之间设有齿轮56,所述滑动块55和第一滑块51相对于齿轮56的一侧侧面均设有齿纹,所述齿纹与齿轮56啮合;所述滑动块55下方设有第二气囊57,所述推块33前后两侧侧面均开设有均匀布置的第二微孔58,所述第二微孔58与第二气囊57连通;工作时,由于第一微孔35所在的位置范 围有限,通过第一滑块51上移时带动齿轮56转动,齿轮56转动进而带动滑动块55下移,滑动块55下移挤压第二气囊57从第二微孔58内喷出气体,从而有效提高对下模具4的清理范围,进一步提高对下模具4的清理效果;同时当第一滑块51下移时可通过齿轮56转动带动滑动块55上移,使得滑动块55和第二气囊57恢复初始状态,从而提高装置的运动协调性。As an embodiment of the present invention, a second sliding groove 54 is provided below the first sliding groove 5, and a sliding block 55 is slidably connected in the second sliding groove 54, and the sliding block 55 and the first sliding block are slidably connected. There is a gear 56 between the 51, the sliding block 55 and the first sliding block 51 are provided with tooth patterns on one side of the gear 56, and the tooth patterns are meshed with the gear 56; the sliding block 55 is provided with For the second air bag 57, the front and rear sides of the push block 33 are provided with second micro-holes 58 evenly arranged, and the second micro-holes 58 communicate with the second air bag 57; When the first slider 51 moves up, it drives the gear 56 to rotate, the gear 56 rotates and then drives the slider 55 to move down, and the slider 55 moves down to squeeze the second air bag 57 to be ejected from the second micro-hole 58 air, thereby effectively improving the cleaning range of the lower mold 4 and further improving the cleaning effect of the lower mold 4; at the same time, when the first sliding block 51 moves down, the sliding block 55 can be moved upward through the rotation of the gear 56, so that the sliding block 55 and the The second air bag 57 is restored to the original state, thereby improving the movement coordination of the device.
本发明的具体工作流程如下:The concrete work flow of the present invention is as follows:
工作时,当模具成型后,模具开模使上模具和下模具4分离,此时通过机械臂将顶板1移至下模具4正上方,并使转盘2位于橡胶件41上方,同时启动电机13,通过电机13带动转轴15转动使得两个第二伸缩杆32相向运动,进而调整第二伸缩杆32和推块33的位置使得推块33位于橡胶件41两侧上方;关闭电机13,同时控制第一伸缩杆21和第二伸缩杆32的伸出杆下移,第一伸缩杆21的伸出杆下移带动转盘2和吸盘22下移并与橡胶件41的上表面紧密接触,通过吸盘22吸附橡胶件41可减少对橡胶件41的损伤破坏,防止在橡胶件41表面留下凹坑划痕等,提高橡胶件41的质量;此外通过控制第三伸缩杆25的伸缩运动可控制吸盘22所在位置,进而控制吸盘22吸附的橡胶件41的尺寸,且对于两端连通的筒状橡胶件41可调节吸盘22位置使吸盘22吸附在橡胶件41的边缘处,使得本发明可适用于多种橡胶件41的快速脱模,从而提高装置的实用性和使用范围;同时第二伸缩杆32带动推块33下移与下模具4的表面接触,此时再次启动电机13,电机13带动转轴15转动,并通过第一锥齿轮16与第二锥齿轮19相互啮合带动转动轴18和第一伸缩杆21转动,转动轴18和第一伸缩杆21转动又带动转盘2和吸盘22转动,进而使得吸盘22带动橡胶件41转动;同时转轴15转动带动两个滑杆3相向运动,滚珠34可将滑杆3与第一滑槽31之间的滑动摩擦转换为滚动摩擦,降低滑杆3与第一滑槽31之间的摩擦阻力,使得滑杆3在第一滑槽31内滑动的更加顺畅,减少对滑杆3的摩擦伤害,从而有效提高滑杆3的使用寿命和装置的运转效率;滑块滑动又带动第二伸缩杆32和推块33向靠近橡胶件41的方向运动,推块33相对于橡胶件41的一侧底部挤入橡胶件41与下模具4之间的缝隙,使得橡胶件41与下模具4分离,由于推块33为硬质橡胶材料制成,从而可减小对下模具4的划伤破坏;同时吸盘22带动橡胶件41转动后控制第一伸缩杆21和第二伸缩杆32的伸出杆上移,使得橡胶件41围绕型芯做旋转运动的同时又受到向上的拉力作用,通过多方向的应力作用有效降低橡胶件41的脱模难度,防止模具开模后,橡胶件41因冷却而产生向心收缩在型芯上产生很大的抱紧力,从而阻碍脱模;且推块33可托动橡胶件41防止橡胶件41脱落;同时橡胶件41围绕型芯做旋转运动可对橡胶件41内表 面进行打磨,防止橡胶件41脱模时形成倒刺毛边等,从而提高橡胶件41的质量;且本发明不需要预先取出型芯,降低了由于安装拆卸模具所产生的工作时间,从而提高企业的生产效率。When working, when the mold is formed, the mold is opened to separate the upper mold and the lower mold 4. At this time, the top plate 1 is moved to the top of the lower mold 4 by the mechanical arm, and the turntable 2 is located above the rubber piece 41. At the same time, start the motor 13 , the rotation of the shaft 15 is driven by the motor 13 to make the two second telescopic rods 32 move toward each other, and then the positions of the second telescopic rod 32 and the push block 33 are adjusted so that the push block 33 is located above both sides of the rubber piece 41; The extension rods of the first telescopic rod 21 and the second telescopic rod 32 move down, and the extension rods of the first telescopic rod 21 move down to drive the turntable 2 and the suction cup 22 to move down and make close contact with the upper surface of the rubber piece 41, and the suction cup 22 Adsorbing the rubber piece 41 can reduce damage to the rubber piece 41, prevent pits and scratches on the surface of the rubber piece 41, and improve the quality of the rubber piece 41; in addition, the suction cup can be controlled by controlling the telescopic movement of the third telescopic rod 25 22 position, and then control the size of the rubber piece 41 adsorbed by the suction cup 22, and the position of the suction cup 22 can be adjusted for the cylindrical rubber piece 41 connected at both ends so that the suction cup 22 is adsorbed on the edge of the rubber piece 41, so that the present invention can be applied to The rapid demoulding of various rubber parts 41 improves the practicability and use range of the device; at the same time, the second telescopic rod 32 drives the push block 33 to move down to contact the surface of the lower mold 4, and the motor 13 is started again at this time, and the motor 13 drives The rotating shaft 15 rotates, and through the mutual meshing of the first bevel gear 16 and the second bevel gear 19, the rotating shaft 18 and the first telescopic rod 21 are driven to rotate, and the rotating shaft 18 and the first telescopic rod 21 rotate and drive the turntable 2 and the suction cup 22 to rotate, Then, the suction cup 22 drives the rubber piece 41 to rotate; at the same time, the rotation of the rotating shaft 15 drives the two slide bars 3 to move toward each other, and the ball 34 can convert the sliding friction between the slide bar 3 and the first chute 31 into rolling friction, reducing the slide bar 3 The frictional resistance with the first chute 31 makes the sliding rod 3 slide more smoothly in the first chute 31, reducing the friction damage to the sliding rod 3, thereby effectively improving the service life of the sliding rod 3 and the operation of the device Efficiency; the sliding of the slider drives the second telescopic rod 32 and the push block 33 to move in the direction close to the rubber piece 41, and the push block 33 is squeezed into the gap between the rubber piece 41 and the lower die 4 relative to the bottom of the rubber piece 41. , so that the rubber piece 41 is separated from the lower die 4. Since the push block 33 is made of hard rubber material, the scratch and damage to the lower die 4 can be reduced; at the same time, the suction cup 22 drives the rubber piece 41 to rotate and controls the first telescopic rod 21 and the extension rods of the second telescopic rod 32 move up, so that the rubber piece 41 rotates around the core while being subjected to upward pulling force. After the mold is opened, the rubber piece 41 is concentrically contracted due to cooling, which generates a large holding force on the core, thereby hindering demolding; and the push block 33 can support the rubber piece 41 to prevent the rubber piece 41 from falling off; The inner surface of the rubber piece 41 can be polished by rotating the piece 41 around the core, preventing the formation of barb burrs and the like when the rubber piece 41 is demolded, thereby improving the performance of the rubber piece 41. 1 quality; and the present invention does not need to take out the core in advance, which reduces the working time caused by the installation and disassembly of the mold, thereby improving the production efficiency of the enterprise.
同时推块33底部挤入橡胶件41与下模具4之间的缝隙后使得第一气囊36受到挤压,第一气囊36内部的气体被压缩通过第一微孔35喷出;一方面,部分第一微孔35喷出的气体可进入橡胶件41与模具型芯之间的缝隙,使得橡胶件41向外膨胀,有效降低模具型芯与橡胶件41之间的粘附作用,进一步加速橡胶件41与模具型芯的分离;另一方面,第一微孔35喷出的气体可对下模具4表面进行清理,防止由于工作车间灰尘杂质较多沉积在下模具4表面,进而影响模具的加工精度;同时由于内壁较薄的橡胶件41对于第一气囊36的挤压效果较弱,通过第二伸缩杆32带动推块33与下模具4表面接触使得第一滑块51向上滑动,第一滑块51上移压缩第一滑块51上方空间的气体,进而推动第二滑块53向靠近第一气囊36的方向移动,第一气囊36受到第二滑块53的挤压可提高第一微孔35内气体喷出的力度,进一步加速橡胶件41与模具型芯的分离,并提高喷出气体对下模具4表面的清理效果;同时,由于第一微孔35所在的位置范围有限,通过第一滑块51上移时带动齿轮56转动,齿轮56转动进而带动滑动块55下移,滑动块55下移挤压第二气囊57从第二微孔58内喷出气体,从而有效提高对下模具4的清理范围,进一步提高对下模具4的清理效果;同时当橡胶件41脱模后,推块33上移,第一滑块51在弹簧52的弹力作用下向下移动,进而带动第二滑块53和第一气囊36恢复原状,便于再次进行对橡胶件41的脱模;且第一滑块51下移时可通过齿轮56转动带动滑动块55上移,使得滑动块55和第二气囊57恢复初始状态,从而提高装置的运动协调性。At the same time, after the bottom of the push block 33 is squeezed into the gap between the rubber piece 41 and the lower die 4, the first air bag 36 is squeezed, and the gas inside the first air bag 36 is compressed and ejected through the first micro-holes 35; The gas ejected from the first micro-hole 35 can enter the gap between the rubber piece 41 and the mold core, so that the rubber piece 41 expands outward, effectively reducing the adhesion between the mold core and the rubber piece 41, and further accelerating the rubber On the other hand, the gas ejected from the first micro-holes 35 can clean the surface of the lower mold 4 to prevent the dust and impurities in the workshop from depositing on the surface of the lower mold 4, thereby affecting the processing of the mold At the same time, because the rubber member 41 with the thinner inner wall has a weaker squeezing effect on the first airbag 36, the second telescopic rod 32 drives the push block 33 to contact the surface of the lower mold 4 so that the first slider 51 slides upward, and the first sliding block 51 slides upward. The sliding block 51 moves upward to compress the gas in the space above the first sliding block 51 , and then pushes the second sliding block 53 to move toward the direction close to the first air bag 36 , and the first air bag 36 is squeezed by the second sliding block 53 to increase the The strength of the gas ejection in the micro-hole 35 further accelerates the separation of the rubber piece 41 and the mold core, and improves the cleaning effect of the ejected gas on the surface of the lower mold 4; When the first sliding block 51 moves up, the gear 56 is driven to rotate, the gear 56 rotates and then drives the sliding block 55 to move down, and the sliding block 55 moves down to squeeze the second air bag 57 to eject gas from the second micro-hole 58, thereby effectively improving the The cleaning range of the lower mold 4 further improves the cleaning effect of the lower mold 4; at the same time, when the rubber piece 41 is demolded, the push block 33 moves up, and the first slider 51 moves down under the elastic force of the spring 52, and then The second sliding block 53 and the first air bag 36 are driven to return to their original state, which facilitates the demoulding of the rubber piece 41 again; and when the first sliding block 51 moves down, the sliding block 55 can be moved upward through the rotation of the gear 56, so that the sliding block 55 and the second air bag 57 to restore the initial state, thereby improving the movement coordination of the device.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
- 一种全自动橡胶件脱模装置,其特征在于:包括顶板(1)和转盘(2),所述顶板(1)整体为长方形结构设计,所述顶板(1)上表面中心处固连导柱(11),所述导柱(11)与机械臂固连;所述顶板(1)一端内部开设有放置槽(12),所述放置槽(12)内设有电机(13);所述顶板(1)下表面开设有矩形槽(14),所述矩形槽(14)内转动连接有水平放置的转轴(15),所述转轴(15)一端与电机(13)的输出轴固连;所述转轴(15)中部固连有第一锥齿轮(16);所述转轴(15)中部下方设有固定板(17),所述固定板(17)前后两端与矩形槽(14)内壁固连;所述固定板(17)上表面转动连接有竖直放置的转动轴(18),所述转动轴(18)上端固连有第二锥齿轮(19);所述第一锥齿轮(16)与第二锥齿轮(19)啮合,实现转轴(15)转动时带动转动轴(18)转动;所述转动轴(18)下端穿过固定板(17)设计,且所述转动轴(18)下端固连有第一伸缩杆(21);所述第一伸缩杆(21)下表面固连有圆柱状结构设计的转盘(2),所述转盘(2)下表面设有均匀布置的吸盘(22);所述转轴(15)两端分别设有正牙螺纹和反牙螺纹,所述转轴(15)两端均套设有滑杆(3),所述滑杆(3)与转轴(15)螺纹连接,实现转轴(15)转动时带动两个滑杆(3)相向或相背运动;所述滑杆(3)前后两端均与顶板(1)侧壁内开设的第一滑槽(31)滑动连接;所述滑杆(3)下表面均固连有第二伸缩杆(32),所述第二伸缩杆(32)下端均固连有截面为梯形设计的推块(33),且所述推块(33)相对于转盘(2)的一侧侧面为斜面设计;所述推块(33)为硬质橡胶材料制成;所述推块(33)下方设有下模具(4),所述下模具(4)的型芯上设有橡胶件(41)。A fully automatic rubber piece demoulding device, characterized in that it comprises a top plate (1) and a turntable (2), the top plate (1) is of a rectangular structure design as a whole, and the top plate (1) is fixedly connected at the center of the upper surface of the top plate (1). A column (11), the guide column (11) is fixedly connected with the mechanical arm; a placement slot (12) is formed inside one end of the top plate (1), and a motor (13) is arranged in the placement slot (12); A rectangular groove (14) is formed on the lower surface of the top plate (1), and a horizontally placed rotating shaft (15) is rotatably connected in the rectangular groove (14), and one end of the rotating shaft (15) is fixed to the output shaft of the motor (13). A first bevel gear (16) is fixedly connected to the middle of the rotating shaft (15); a fixing plate (17) is arranged under the middle of the rotating shaft (15), and the front and rear ends of the fixing plate (17) are connected to the rectangular groove ( 14) The inner wall is fixedly connected; the upper surface of the fixing plate (17) is rotatably connected with a vertically placed rotating shaft (18), and the upper end of the rotating shaft (18) is fixedly connected with a second bevel gear (19); A bevel gear (16) meshes with the second bevel gear (19), so that when the rotating shaft (15) rotates, the rotating shaft (18) is driven to rotate; the lower end of the rotating shaft (18) is designed to pass through the fixing plate (17), and the A first telescopic rod (21) is fixedly connected to the lower end of the rotating shaft (18); There are evenly arranged suction cups (22); both ends of the rotating shaft (15) are respectively provided with positive thread and reverse thread, and both ends of the rotating shaft (15) are sleeved with sliding rods (3). The rod (3) is threadedly connected with the rotating shaft (15), so that when the rotating shaft (15) rotates, the two sliding rods (3) are driven to move toward or away from each other; the front and rear ends of the sliding rod (3) are connected to the top plate (1) side. The first sliding groove (31) provided in the wall is slidably connected; the lower surface of the sliding rod (3) is fixedly connected with a second telescopic rod (32), and the lower end of the second telescopic rod (32) is fixedly connected with a cross section The push block (33) is a trapezoidal design, and the side surface of the push block (33) relative to the turntable (2) is designed with an inclined plane; the push block (33) is made of hard rubber material; the push block (33) is made of hard rubber material; A lower mould (4) is arranged below the block (33), and a rubber piece (41) is arranged on the core of the lower mould (4).
- 根据权利要求1所述的一种全自动橡胶件脱模装置,其特征在于:所述转盘(2)下表面沿转盘(2)的半径方向开设有均匀布置的第二滑槽(23),所述第二滑槽(23)内均滑动连接有“’S”形设计的连杆(24),所述连杆(24)远离转盘(2)的一端均固连有吸盘(22);所述吸盘(22)与第二滑槽(23)内壁之间设有第三伸缩杆(25)。A fully automatic rubber part demoulding device according to claim 1, characterized in that the lower surface of the turntable (2) is provided with a second chute (23) that is evenly arranged along the radial direction of the turntable (2), The second chute (23) is slidably connected with a connecting rod (24) with an "'S" shape, and a suction cup (22) is fixedly connected to one end of the connecting rod (24) away from the turntable (2); A third telescopic rod (25) is arranged between the suction cup (22) and the inner wall of the second chute (23).
- 根据权利要求1所述的一种全自动橡胶件脱模装置,其特征在于:所述滑杆(3)前后两端的表面转动连接有均匀布置的滚珠(34)。The fully automatic rubber part demoulding device according to claim 1, characterized in that: the surfaces of the front and rear ends of the sliding rod (3) are rotatably connected with uniformly arranged balls (34).
- 根据权利要求1所述的一种全自动橡胶件脱模装置,其特征在于:所述推块(33)相对于橡胶件(41)的一侧表面开设有均匀布置的第一微孔(35),所述推块(33)相对于橡胶件(41)的一侧内部设有第一气囊(36),所述第一气囊(36)沿推块(33)相对于橡胶件(41)的一侧斜面倾斜布置;所述第一气囊(36)与第一微孔(35)连通。The fully automatic rubber piece demoulding device according to claim 1, wherein the push block (33) is provided with uniformly arranged first micro-holes (35) on one side surface of the push block (33) relative to the rubber piece (41). ), a first airbag (36) is provided inside one side of the push block (33) relative to the rubber piece (41), and the first airbag (36) is opposite to the rubber piece (41) along the push block (33) The inclined plane on one side of the airbag is arranged obliquely; the first air bag (36) is communicated with the first micro-hole (35).
- 根据权利要求4所述的一种全自动橡胶件脱模装置,其特征在于:所述推块(33)远离橡胶件(41)的一侧内部开设有“L”形设计的第一滑动槽(5),所述第一滑动槽(5)的竖直部分滑动连接有第一滑块(51),所述第一滑块(51)一端伸出第一滑动槽(5)设计,另一 端与第一滑动槽(5)内壁之间固连有弹簧(52);所述第一滑动槽(5)的水平部分延伸至第一气囊(36)一侧,所述第一滑动槽(5)的水平部分内滑动连接有第二滑块(53)。A fully automatic rubber piece demoulding device according to claim 4, characterized in that: a first sliding groove with an "L" shape is opened inside the side of the push block (33) away from the rubber piece (41). (5), the vertical part of the first sliding groove (5) is slidably connected with a first sliding block (51), one end of the first sliding block (51) is designed to protrude from the first sliding groove (5), and the other A spring (52) is fixedly connected between one end and the inner wall of the first sliding groove (5); the horizontal part of the first sliding groove (5) extends to the side of the first air bag (36), and the first sliding groove ( A second sliding block (53) is slidably connected in the horizontal part of 5).
- 根据权利要求5所述的一种全自动橡胶件脱模装置,其特征在于:所述第一滑动槽(5)下方设有第二滑动槽(54),所述第二滑动槽(54)内滑动连接有滑动块(55),所述滑动块(55)和第一滑块(51)之间设有齿轮(56),所述滑动块(55)和第一滑块(51)相对于齿轮(56)的一侧侧面均设有齿纹,所述齿纹与齿轮(56)啮合;所述滑动块(55)下方设有第二气囊(57),所述推块(33)前后两侧侧面均开设有均匀布置的第二微孔(58),所述第二微孔(58)与第二气囊(57)连通。A fully automatic rubber part demoulding device according to claim 5, characterized in that: a second sliding groove (54) is provided below the first sliding groove (5), and the second sliding groove (54) A sliding block (55) is slidably connected inside, a gear (56) is arranged between the sliding block (55) and the first sliding block (51), and the sliding block (55) is opposite to the first sliding block (51). A tooth pattern is arranged on one side of the gear (56), and the tooth pattern meshes with the gear (56); a second airbag (57) is arranged under the sliding block (55), and the push block (33) Evenly arranged second micro-holes (58) are opened on the side surfaces of the front and rear sides, and the second micro-holes (58) communicate with the second airbag (57).
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