CN117927001A - Installation process of building foam ceramic composite slat - Google Patents
Installation process of building foam ceramic composite slat Download PDFInfo
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- CN117927001A CN117927001A CN202410299817.7A CN202410299817A CN117927001A CN 117927001 A CN117927001 A CN 117927001A CN 202410299817 A CN202410299817 A CN 202410299817A CN 117927001 A CN117927001 A CN 117927001A
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- 239000002131 composite material Substances 0.000 title claims abstract description 16
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- 238000011900 installation process Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 39
- 230000008569 process Effects 0.000 claims abstract description 34
- 238000009434 installation Methods 0.000 claims abstract description 30
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 238000004080 punching Methods 0.000 claims abstract description 12
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 10
- 238000010276 construction Methods 0.000 claims abstract description 7
- 239000003292 glue Substances 0.000 claims description 62
- 239000000463 material Substances 0.000 claims description 25
- 238000000576 coating method Methods 0.000 claims description 19
- 239000011248 coating agent Substances 0.000 claims description 18
- 238000012856 packing Methods 0.000 claims description 15
- 239000000853 adhesive Substances 0.000 claims description 14
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- 238000003892 spreading Methods 0.000 claims description 7
- 230000007480 spreading Effects 0.000 claims description 7
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- 238000005516 engineering process Methods 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000007306 turnover Effects 0.000 abstract description 14
- 230000000712 assembly Effects 0.000 abstract description 6
- 238000000429 assembly Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 description 5
- 239000012466 permeate Substances 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 239000011148 porous material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
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Abstract
The invention relates to the field of plate installation, in particular to a construction foam ceramic composite slat installation process, which comprises a trolley, wherein a supporting frame is fixedly arranged at the upper end of the trolley, a bottom frame is rotatably arranged between the supporting frames, turnover assemblies are arranged at the two ends of the supporting frame, a movable block is arranged in the bottom frame, a pushing and pressing assembly is arranged on the movable block, a mounting frame is arranged at the upper end of the bottom frame, a splicing block is arranged on the inner wall of the mounting frame, a cushion block is arranged at the upper end of the mounting frame, a top frame is arranged on the cushion block, guide rails are arranged on the inner walls of the two sides of the top frame, movable seats are slidably arranged on the guide rails, and a gluing assembly is arranged between the movable seats. The invention can automatically realize the gluing process of the plate, flexibly overturns the plate, presses the plate by utilizing the pushing component in the wall mounting process and the punching positioning process, ensures the reliability and the firmness of the plate during the mounting, and greatly improves the plate mounting efficiency and the mounting quality.
Description
Technical Field
The invention relates to the technical field of plate installation, in particular to a process for installing a composite slat of building foam ceramic.
Background
The foamed ceramic, also called foamed ceramic, is a high-porosity uniform closed-pore ceramic material formed by taking clay tailings, ceramic fragments, river (lake) sludge, admixture and the like as main raw materials and roasting at high temperature of about 1200 ℃ for spontaneous combustion, melting and foaming, is a high-tech novel environment-friendly material capable of changing waste into valuables, has super-strong stability and has very wide application in the building field.
At present, a plurality of foamed ceramic materials used for construction are made into plates or decorative strips, wherein when the foamed ceramic composite strip plates are installed on a wall, an adhesive is required to be coated on the surfaces of the plates manually, then the whole plate is buckled on the wall surface, the installation position of the plates needs to be carefully corrected and aligned, and after the plates are buckled, support extrusion is required to be additionally provided outside the plates, so that the plates and the wall surface can be firmly bonded, the whole installation process is time-consuming and labor-consuming, and the operation is complex.
Disclosure of Invention
The invention aims to provide a mounting process of a building foam ceramic composite slat, and aims to solve the technical problems.
The aim of the invention can be achieved by the following technical scheme:
The utility model provides a building foam ceramic composite slat installation technology, the device that installation technology adopted includes the handcart, handcart upper end fixed mounting has the support frame, rotate between the support frame and install the chassis, the support frame both ends are provided with the upset subassembly that is used for driving the chassis upset, the inside movable block that is provided with of chassis, be provided with the bulldozing subassembly that is used for bulldozing the plate on the movable block, the chassis upper end is provided with the mounting bracket, be provided with the overlap joint piece on the mounting bracket inner wall, the mounting bracket upper end is provided with the cushion, be provided with the roof-rack on the cushion, be provided with the guide rail on the inner wall of roof-rack both sides, slidable mounting has the removal seat on the guide rail, be provided with the rubber coating subassembly between the removal seat.
The rubber coating subassembly includes the roller coat support, be provided with the packing element in the roller coat support, the inside packing of packing element has the bonding to glue, the packing element bottom is provided with the unloading groove that supplies the bonding to glue to ooze, the packing element below is provided with the rubber coating roller, rubber coating roller both ends and roller coat support normal running fit, the inside rotation of packing element is installed and is divided the material support, divide the material support to be constituteed by a plurality of partition baffle that equidistant circumference set up, the both ends of dividing the material support are provided with the pivot, the pivot rotates to pass the packing element and rotates with the roller coat support to be connected, remove the seat and slide the in-process along the guide rail by the rubber coating roller with the bonding glue coating on the plate surface.
The mounting process comprises the following steps:
step one, installation preparation, cleaning an installation wall before construction, and carrying out pre-line snapping positioning on the wall surface by utilizing a level gauge and an ink fountain line snapping device.
And secondly, positioning and gluing, namely placing the plate in the mounting frame, carrying out bearing positioning on the plate by the lap joint block, sliding the movable seat along the guide rail, feeding the adhesive glue to the gluing roller, and coating the adhesive glue on the surface of the plate by the gluing roller.
And thirdly, turning over the upper wall, pushing the trolley to a designated position, turning over the glued plate through a turning-over assembly and aligning the glued plate to a pre-installation position on the wall surface, and moving the movable block to the center and pushing the plate through a pushing-pressing assembly to install the upper wall.
And fourthly, punching and fixing, namely after the plate is preliminarily bonded and fixed, moving the movable block to the four corners of the plate, extruding and positioning the plate through the pushing and pressing assembly, and then punching holes respectively at the four corners of the plate and installing expansion screws for fixing so as to finish the installation process.
As a further scheme of the invention: the turnover assembly comprises turnover motors, the turnover motors are fixedly arranged on two sides of the support frame, an output shaft of each turnover motor is connected with one end of the driving plate, a sliding sleeve is sleeved at the other end of the driving plate in a sliding mode, the sliding sleeve is in running fit with the connecting rod, and sliding pins and rotating pins are respectively arranged at two ends of the connecting rod.
As a further scheme of the invention: the rotating pin is in rotating fit with the support frame, a sliding groove is formed in the side wall of the support frame, and the sliding pin is in matching sliding fit with the sliding groove.
As a further scheme of the invention: the chassis comprises a group of first side plates and a group of second side plates which are oppositely arranged, the sliding pins and the rotating pins are fixedly connected with the first side plates, sliding rails are arranged in the first side plates and the second side plates, a pair of electric sliding seats are slidably arranged on each sliding rail, sliding rods are arranged between the electric sliding seats, and each sliding rod penetrates through the movable block in a sliding mode.
As a further scheme of the invention: the adjustable-distance motor is characterized in that the adjustable-distance gear is rotatably arranged on the movable block, distance adjusting arc grooves are uniformly formed in the adjustable-distance gear, a rotary motor is fixedly arranged in the movable block, a rotary gear is arranged at the output end of the rotary motor, and the rotary gear is meshed with the adjustable-distance gear.
As a further scheme of the invention: the movable block is provided with a mounting hole for mounting an expansion screw in the center, a sliding groove is formed in the periphery of the movable block, a sliding block is slidably mounted in the sliding groove, a return spring is arranged between the sliding block and the sliding groove, one end of the sliding block is provided with a driving pin, the driving pin is in fit with the distance-adjusting arc groove in a sliding manner, and the pushing component is fixedly arranged at the other end of the sliding block.
As a further scheme of the invention: the pushing assembly comprises a pushing seat, the pushing seat is fixedly arranged on the sliding block, a pushing cylinder is arranged in the pushing seat, a pushing block is slidably mounted at the top end of the pushing seat, the output end of the pushing cylinder is connected with the pushing block, and the pushing block is arranged close to the surface of the plate.
As a further scheme of the invention: the automatic lifting device is characterized in that a driving gear is sleeved on the rotating shaft, a synchronizing shaft is arranged in the moving seat in a rotating mode through a shaft sleeve, two ends of the synchronizing shaft are respectively sleeved with a synchronizing gear and a follower gear, the synchronizing gears are meshed with the driving gear, a rack is arranged on the inner wall of the top frame along a straight line, and the follower gears are meshed with the rack.
The invention has the beneficial effects that:
(1) When installing, firstly, the plate is put up on the splicing block in the installation frame to be positioned, then the movable seat slides along the guide rail, meanwhile, the glue spreader rolls on the surface of the plate, in the process, the adhesive in the glue cylinder permeates onto the glue spreader through the blanking groove, the adhesive is coated on the plate by the glue spreader, after the glue spreading is finished, the plate is aligned to the installation position on the wall surface by the overturning assembly, the installation of the plate is finished through the pushing assembly, then the four corners of the plate are extruded and positioned by the pushing assembly again, and finally the punching fixed installation of the plate is realized. The whole installation process can automatically realize the gluing process of the plate, the plate can be flexibly turned over, the wall mounting process and the punching positioning process utilize the pushing and pressing assembly to extrude, the reliability and the firmness of the plate during the mounting are ensured, and the plate mounting efficiency and the mounting quality are greatly improved.
(2) Through setting up the upset subassembly, the chassis is the horizontality before the last wall installation of plate, and the sliding pin is located the bottom of sliding tray this moment, and when the plate was installed on the last wall, the upset motor drove the drive plate and rotated, and the drive plate drives the sliding pin along the sliding tray at rotation in-process and slides, and this in-process sliding sleeve keeps sliding on the drive plate always, until the sliding pin slides the top of sliding tray, and the chassis has been overturned to the vertical state this moment, and the plate in the mounting bracket also faces the mounted position of wall simultaneously to make things convenient for the last wall installation of plate.
(3) Remove seat at the gliding in-process along the guide rail, the follower gear will remove simultaneously and cooperate with the rack, thereby drive the synchronizing shaft rotation, the synchronizing shaft will drive gear through the synchronizing gear and rotate, drive gear will drive the pivot rotation, it will drive the branch material baffle and rotate in the packing element, when the interval between the branch material baffle passes through down the silo, bonding glue in the packing element will permeate to the glue spreader from down the silo, when the branch material baffle passes through down the silo, then close down the silo, thereby glue coating subassembly can realize continuous interval unloading process along with the roll process of glue spreader, and then can realize even unanimous interval glue spreading process on the plate surface, bonding glue has effectively been saved in the time of guaranteeing bonding quality, avoid extravagant.
Drawings
The invention is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the structure of the flipping assembly of the present invention.
Fig. 3 is a schematic view of the structure of the chassis in the present invention.
Fig. 4 is a schematic view of the structure of the movable block in the present invention.
FIG. 5 is a schematic view of the installation of a slider in the present invention.
Fig. 6 is a schematic view of the structure of the pressing seat in the present invention.
Fig. 7 is a schematic view of the structure of the top frame in the present invention.
Fig. 8 is a schematic structural view of the glue application assembly of the present invention.
Fig. 9 is a schematic diagram of a transmission structure of a material distributing baffle plate in the invention.
Fig. 10 is a schematic view of the present invention in a state of being installed on a wall.
In the figure: 1. a trolley; 2. a support frame; 201. a sliding groove; 3. a flip assembly; 301. a turnover motor; 302. a driving plate; 303. a sliding sleeve; 304. a sliding pin; 305. a rotation pin; 306. a connecting rod; 4. a chassis; 401. a first side plate; 402. a second side plate; 403. a slide rail; 404. an electric slide; 405. a slide bar; 5. a movable block; 501. a distance adjusting gear; 5011. a distance-adjusting arc groove; 502. rotating the gear; 503. a mounting hole; 504. a chute; 505. a slide block; 5051. a drive pin; 5052. a return spring; 506. pushing and pressing the seat; 5061. a pushing cylinder; 5062. pushing the block; 507. a rotary motor; 6. a mounting frame; 601. a cushion block; 602. a splicing block; 7. a top frame; 701. a guide rail; 702. a movable seat; 703. a rack; 8. a gluing component; 801. roller coating a bracket; 802. a rubber cylinder; 8021. discharging groove; 803. a glue spreading roller; 804. a material distributing baffle; 805. a rotating shaft; 806. a drive gear; 807. a synchronizing shaft; 808. a synchronizing gear; 809. a follower gear.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the invention discloses a mounting process of a composite slab of building foam ceramic, the mounting process comprises a trolley 1, a support frame 2 is fixedly arranged at the upper end of the trolley 1, a bottom frame 4 is rotatably arranged between the support frames 2, turnover assemblies 3 for driving the bottom frame 4 to turn are arranged at two ends of the support frame 2, movable blocks 5 are arranged in the bottom frame 4, pushing assemblies for pushing and pressing the slab are arranged on the movable blocks 5, a mounting frame 6 is arranged at the upper end of the bottom frame 4, a splicing block 602 is arranged on the inner wall of the mounting frame 6, a cushion block 601 is arranged at the upper end of the mounting frame 6, a top frame 7 is arranged on the cushion block 601, guide rails 701 are arranged on the inner walls of two sides of the top frame 7, movable seats 702 are slidably arranged on the guide rails 701, and glue spreading assemblies 8 are arranged between the movable seats 702.
As shown in fig. 7 and 8, the glue coating assembly 8 comprises a roll coating support 801, a glue cylinder 802 is arranged in the roll coating support 801, adhesive glue is filled in the glue cylinder 802, a lower material groove 8021 for the adhesive glue to seep out is arranged at the bottom of the glue cylinder 802, a glue coating roller 803 is arranged below the glue cylinder 802, two ends of the glue coating roller 803 are in running fit with the roll coating support 801, a material distributing support is rotatably arranged in the glue cylinder 802, the material distributing support consists of a plurality of material distributing baffles 804 which are circumferentially arranged at equal intervals, two ends of the material distributing support are provided with rotating shafts 805, the rotating shafts 805 rotatably penetrate the glue cylinder 802 and are rotatably connected with the roll coating support 801, and adhesive glue is coated on the surface of a plate by the glue coating roller 803 in the sliding process of a movable seat 702 along a guide rail 701.
Specifically, when the plate is installed, firstly, the plate is placed on the joint block 602 in the installation frame 6 to be positioned, then the movable seat 702 slides along the guide rail 701, meanwhile, the glue spreader 803 rolls on the surface of the plate, in the process, the adhesive in the glue cylinder 802 permeates onto the glue spreader 803 through the lower trough 8021, the adhesive is coated on the plate by the glue spreader 803, after the glue is coated, the plate is aligned to the installation position on the wall surface by the turnover assembly 3, the plate is installed on the wall by the pushing assembly, then the four corners of the plate are extruded and positioned by the pushing assembly again, and finally, the punching and fixing of the plate are realized. The whole installation process can automatically realize the gluing process of the plate, the plate can be flexibly turned over, the wall mounting process and the punching positioning process utilize the pushing and pressing assembly to extrude, the reliability and the firmness of the plate during the mounting are ensured, and the plate mounting efficiency and the mounting quality are greatly improved.
The installation process comprises the following steps:
step one, installation preparation, cleaning an installation wall before construction, and carrying out pre-line snapping positioning on the wall surface by utilizing a level gauge and an ink fountain line snapping device.
And secondly, positioning and gluing, namely placing the plate in the mounting frame 6, carrying and positioning the plate by the lap joint blocks 602, sliding the movable seat 702 along the guide rails 701, feeding the adhesive glue to the glue spreader 803, and coating the adhesive glue on the surface of the plate by the glue spreader 803.
And thirdly, turning over the wall, pushing the trolley 1 to a designated position, turning over the glued plate through the turning-over assembly 3 and aligning the glued plate to a pre-installation position on the wall surface, and moving the movable block 5 to the center and pushing the plate through the pushing-over assembly to install the wall.
And fourthly, punching and fixing, namely after the plate is preliminarily bonded and fixed, moving the movable block 5 to four corners of the plate, extruding and positioning the plate through the pushing and pressing assembly, and then punching holes respectively at the four corners of the plate and installing expansion screws for fixing so as to finish the installation process.
As shown in fig. 2, the turnover assembly 3 includes a turnover motor 301, the turnover motor 301 is fixedly mounted on two sides of the support frame 2, an output shaft of the turnover motor 301 is connected with one end of a driving plate 302, a sliding sleeve 303 is slidably sleeved on the other end of the driving plate 302, the sliding sleeve 303 is in running fit with a connecting rod 306, and two ends of the connecting rod 306 are respectively provided with a sliding pin 304 and a rotating pin 305.
Further, the rotating pin 305 is in rotating fit with the support frame 2, a sliding groove 201 is arranged on the side wall of the support frame 2, and the sliding pin 304 is in matching sliding fit with the sliding groove 201.
Specifically, by setting the turnover assembly 3, the bottom frame 4 is in a horizontal state before the plate is installed on the upper wall, at this time, the sliding pin 304 is located at the bottommost end of the sliding groove 201, when the plate is installed on the upper wall, the turnover motor 301 drives the driving plate 302 to rotate, the driving plate 302 drives the sliding pin 304 to slide along the sliding groove 201 in the rotation process, and in the process, the sliding sleeve 303 keeps sliding on the driving plate 302 until the sliding pin 304 slides to the top end of the sliding groove 201, at this time, the bottom frame 4 is turned to a vertical state, and meanwhile, the plate in the installation frame 6 also faces the installation position of the wall surface, so that the upper wall installation of the plate is facilitated.
As shown in fig. 3, the chassis 4 includes a set of first side plates 401 and a set of second side plates 402 that are disposed opposite to each other, the sliding pins 304 and the rotating pins 305 are fixedly connected to the first side plates 401, sliding rails 403 are disposed in the first side plates 401 and the second side plates 402, a pair of electric sliding seats 404 are slidably mounted on each set of sliding rails 403, a sliding rod 405 is disposed between each set of electric sliding seats 404, and each set of sliding rods 405 slidably penetrates through the movable block 5.
Specifically, by arranging the slide rails 403 and the electric slide carriages 404, the movable block 5 can be driven to realize the adjustment of the horizontal position through the sliding process of the two groups of the electric slide carriages 404 on the two groups of the slide rails 403, so that the pushing and pressing component on the movable block 5 can be adjusted to any position on the corresponding plate.
As shown in fig. 4 and 5, a distance adjusting gear 501 is rotatably mounted on the movable block 5, distance adjusting arc grooves 5011 are uniformly arranged on the distance adjusting gear 501, a rotary motor 507 is fixedly arranged in the movable block 5, a rotary gear 502 is arranged at the output end of the rotary motor 507, and the rotary gear 502 is meshed with the distance adjusting gear 501.
Further, a mounting hole 503 for mounting an expansion screw is formed in the center of the movable block 5, a sliding groove 504 is formed in the periphery of the movable block 5, a sliding block 505 is slidably mounted in the sliding groove 504, a return spring 5052 is arranged between the sliding block 505 and the sliding groove 504, a driving pin 5051 is arranged at one end of the sliding block 505, the driving pin 5051 is in fit sliding fit with the distance-adjusting arc groove 5011, and a pushing component is fixedly arranged at the other end of the sliding block 505.
Specifically, through setting up roll adjustment gear 501, when the plate is gone up the wall installation through bulldozing the subassembly, the central point that the subassembly corresponds the plate this moment is put, simultaneously rotary motor 507 drives roll adjustment gear 501 through rotation gear 502 and is rotatory, and utilize the sliding fit of driving pin 5051 and roll adjustment arc groove 5011 to drive slider 505 and outwards slide, thereby push out the bulldozing the subassembly outward, thereby increase the area of force of the extrusion thrust that bulldozes the subassembly and applyed, can evenly and steadily exert pressure on the plate, make things convenient for the plate just glued to firmly bond to the wall, and when the subassembly is bulldoze to punch the location to the plate, utilize roll adjustment gear 501 to drive the back of bulldozing the subassembly, make the extrusion thrust that bulldozing the subassembly and applyed can effectively concentrate to the corner region, thereby guarantee that the plate can keep stable in punching process, namely through adjusting the interval of bulldozing the subassembly, thereby change the size of bulldozing the subassembly application region, thereby can adapt to the different demands between the different installation processes.
As shown in fig. 6, the pushing assembly includes a pushing seat 506, the pushing seat 506 is fixedly arranged on the sliding block 505, a pushing cylinder 5061 is arranged in the pushing seat 506, a pushing block 5062 is slidably mounted at the top end of the pushing seat 506, an output end of the pushing cylinder 5061 is connected with the pushing block 5062, and the pushing block 5062 is arranged against the surface of the plate member.
Specifically, by arranging the pushing and pressing assemblies, four groups of pushing and pressing assemblies are uniformly distributed around the mounting hole 503, and when the plate needs to be extruded, the pushing and pressing cylinder 5061 drives the pushing and pressing block 5062 to tightly lean against the surface of the plate, so that the plate and the wall are firmly bonded.
As shown in fig. 9, a driving gear 806 is sleeved on a rotating shaft 805, a synchronizing shaft 807 is penetrated in the moving seat 702 through shaft sleeve rotation, two ends of the synchronizing shaft 807 are respectively sleeved with a synchronizing gear 808 and a follower gear 809, the synchronizing gear 808 is meshed with the driving gear 806, a rack 703 is arranged on the inner wall of the top frame 7 along a straight line, and the follower gear 809 is meshed with the rack 703.
Specifically, the moving seat 702 moves simultaneously and is matched with the rack 703 in the sliding process along the guide rail 701, so that the synchronous shaft 807 is driven to rotate, the synchronous shaft 807 drives the driving gear 806 to rotate through the synchronous gear 808, the driving gear 806 drives the rotating shaft 805 to rotate, the material distributing baffle 804 is driven to rotate in the glue cylinder 802, when the interval between the material distributing baffles 804 passes through the material discharging groove 8021, bonding glue in the glue cylinder 802 permeates from the material discharging groove 8021 to the glue coating roller 803, when the material distributing baffle 804 passes through the material discharging groove 8021, the material discharging groove 8021 is closed, so that the glue coating assembly 8 can realize continuous interval blanking process along with the rolling process of the glue coating roller 803, and further can realize uniform interval glue coating process on the surface of a plate, bonding glue is effectively saved while the bonding quality is ensured, and waste is avoided.
The working principle of the invention is as follows: as shown in fig. 1 to 10, before installation and construction, firstly cleaning an installation wall, and carrying out pre-line snapping positioning on the wall surface by using a level gauge and an ink fountain line snapping device; the plate is placed in the mounting frame 6, the plate is supported and positioned by the joint blocks 602, the movable seat 702 slides along the guide rail 701, continuous interval blanking process is realized along with the rolling process of the glue spreader 803, and uniform interval glue spreading process is carried out on the surface of the plate; pushing the trolley 1 to a designated position, overturning the glued plate to be vertical through the overturning assembly 3 and aligning the plate to a pre-installation position on a wall surface, and simultaneously moving the movable block 5 to the center and pushing the plate to be installed on the wall through the pushing assembly; after the plate is preliminarily bonded and fixed, the movable block 5 moves to the four corners of the plate, the plate is extruded and positioned through the pushing and pressing assembly, and then the four corners of the plate are respectively perforated and are fixed by installing expansion screws, so that the installation process is completed.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (8)
1. The utility model provides a building foam ceramic composite lath installation technology, its characterized in that, the device that installation technology adopted includes handcart (1), handcart (1) upper end has support frame (2), rotate between support frame (2) and install chassis (4), support frame (2) both ends are provided with upset subassembly (3) that are used for driving chassis (4) upset, chassis (4) inside is provided with movable block (5), be provided with the bulldoze subassembly that is used for bulldozing the plate on movable block (5), chassis (4) upper end is provided with mounting bracket (6), be provided with overlap block (602) on mounting bracket (6) inner wall, mounting bracket (6) upper end is provided with cushion (601), be provided with roof-rack (7) on cushion (601), be provided with guide rail (701) on the inner wall of roof-rack (7) both sides, slidable mounting has on guide rail (701) and removes seat (702), be provided with rubber coating subassembly (8) between moving seat (702).
Glue coating assembly (8) are including roller coat support (801), be provided with packing element (802) in roller coat support (801), inside packing element (802) is filled with the bonding glue, packing element (802) bottom is provided with down silo (8021) that supplies the bonding glue to ooze, packing element (802) below is provided with glue spreader (803), glue spreader (803) both ends and roller coat support (801) normal running fit, the branch material support is installed in packing element (802) internal rotation, the branch material support comprises a plurality of equally spaced circumferentially arranged branch material baffles (804), the both ends of branch material support are provided with pivot (805), pivot (805) rotate and pass packing element (802) and rotate with roller coat support (801) and be connected, remove seat (702) along guide rail (701) slip in-process with the bonding glue coating at the plate surface by glue spreader (803);
The mounting process comprises the following steps:
Firstly, mounting preparation, cleaning a mounting wall before construction, and performing pre-line snapping positioning on the wall surface by using a level gauge and an ink fountain line snapping device;
Positioning and gluing, namely placing the plate in a mounting frame (6), carrying out bearing positioning on the plate by a lap joint block (602), sliding a movable seat (702) along a guide rail (701), feeding adhesive glue to a glue spreading roller (803), and coating the adhesive glue on the surface of the plate by the glue spreading roller (803);
turning over the upper wall, pushing the trolley (1) to a designated position, turning over the glued plate through the turning-over assembly (3) and aligning the glued plate with a pre-installation position on the wall surface, moving the movable block (5) to the center, and pushing the plate through the pushing-over assembly to install the upper wall;
And fourthly, punching and fixing, namely after the plate is preliminarily bonded and fixed, moving the movable block (5) to four corners of the plate, extruding and positioning the plate through the pushing and pressing assembly, and then punching holes respectively at the four corners of the plate and installing expansion screws for fixing so as to finish the installation process.
2. The building foam ceramic composite slat installation process according to claim 1, wherein the overturning assembly (3) comprises an overturning motor (301), the overturning motor (301) is fixedly installed on two sides of the supporting frame (2), an output shaft of the overturning motor (301) is connected with one end of the driving plate (302), a sliding sleeve (303) is sleeved at the other end of the driving plate (302) in a sliding manner, the sliding sleeve (303) is in running fit with a connecting rod (306), and sliding pins (304) and rotating pins (305) are respectively arranged at two ends of the connecting rod (306).
3. The construction foam ceramic composite lath mounting process according to claim 2, characterized in that the rotation pin (305) is in a rotating fit with the supporting frame (2), a sliding groove (201) is arranged on the side wall of the supporting frame (2), and the sliding pin (304) is in a sliding fit with the sliding groove (201).
4. A process for installing a composite slab of foamed ceramic in a building according to claim 3, wherein the bottom frame (4) comprises a set of first side plates (401) and a set of second side plates (402) which are oppositely arranged, the sliding pins (304) and the rotating pins (305) are fixedly connected with the first side plates (401), sliding rails (403) are arranged in the first side plates (401) and the second side plates (402), a pair of electric sliding seats (404) are slidably arranged on each set of sliding rails (403), sliding rods (405) are arranged between each set of electric sliding seats (404), and each set of sliding rods (405) slidably penetrate through the movable blocks (5).
5. The installation process of the building foam ceramic composite strip plate according to claim 1, wherein a distance adjusting gear (501) is rotatably installed on the movable block (5), distance adjusting arc grooves (5011) are uniformly formed in the distance adjusting gear (501), a rotary motor (507) is fixedly arranged in the movable block (5), a rotary gear (502) is arranged at the output end of the rotary motor (507), and the rotary gear (502) is meshed with the distance adjusting gear (501).
6. The mounting process of the building foam ceramic composite lath according to claim 5, characterized in that a mounting hole (503) for mounting an expansion screw is formed in the center of the movable block (5), a sliding groove (504) is formed in the periphery of the movable block (5), a sliding block (505) is slidably mounted in the sliding groove (504), a return spring (5052) is arranged between the sliding block (505) and the sliding groove (504), a driving pin (5051) is arranged at one end of the sliding block (505), the driving pin (5051) is in fit sliding fit with the distance adjusting arc groove (5011), and the pushing component is fixedly arranged at the other end of the sliding block (505).
7. The process for installing the composite slab of the building foam ceramic according to claim 6, wherein the pushing assembly comprises a pushing seat (506), the pushing seat (506) is fixedly arranged on the sliding block (505), a pushing cylinder (5061) is arranged in the pushing seat (506), a pushing block (5062) is slidably arranged at the top end of the pushing seat (506), the output end of the pushing cylinder (5061) is connected with the pushing block (5062), and the pushing block (5062) is arranged against the surface of the slab.
8. The mounting process of the building foam ceramic composite lath according to claim 1, characterized in that a driving gear (806) is sleeved on the rotating shaft (805), a synchronizing shaft (807) is arranged in the moving seat (702) in a penetrating manner through shaft sleeve rotation, two ends of the synchronizing shaft (807) are respectively sleeved with a synchronizing gear (808) and a follower gear (809), the synchronizing gear (808) is meshed with the driving gear (806), a rack (703) is arranged on the inner wall of the top frame (7) along a straight line, and the follower gear (809) is meshed with the rack (703).
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