WO2022121939A1 - 一种以铜冶炼渣为原料制备耐火材料的方法 - Google Patents
一种以铜冶炼渣为原料制备耐火材料的方法 Download PDFInfo
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- WO2022121939A1 WO2022121939A1 PCT/CN2021/136417 CN2021136417W WO2022121939A1 WO 2022121939 A1 WO2022121939 A1 WO 2022121939A1 CN 2021136417 W CN2021136417 W CN 2021136417W WO 2022121939 A1 WO2022121939 A1 WO 2022121939A1
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- Prior art keywords
- copper smelting
- smelting slag
- magnesia
- present
- time
- Prior art date
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- 239000010949 copper Substances 0.000 title claims abstract description 57
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 53
- 239000002893 slag Substances 0.000 title claims abstract description 52
- 238000003723 Smelting Methods 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 41
- 239000011819 refractory material Substances 0.000 title claims abstract description 35
- 239000002994 raw material Substances 0.000 title claims abstract description 13
- 239000001095 magnesium carbonate Substances 0.000 claims abstract description 42
- 235000014380 magnesium carbonate Nutrition 0.000 claims abstract description 42
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims abstract description 42
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims abstract description 42
- 239000000203 mixture Substances 0.000 claims abstract description 29
- 238000005245 sintering Methods 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 18
- 239000011230 binding agent Substances 0.000 claims abstract description 12
- 238000000498 ball milling Methods 0.000 claims abstract description 9
- 238000011282 treatment Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 93
- 239000000395 magnesium oxide Substances 0.000 claims description 48
- 238000002386 leaching Methods 0.000 claims description 31
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 26
- 239000000243 solution Substances 0.000 claims description 22
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 18
- 239000000843 powder Substances 0.000 claims description 18
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 13
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 13
- 235000019270 ammonium chloride Nutrition 0.000 claims description 13
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 13
- 239000007864 aqueous solution Substances 0.000 claims description 13
- 238000006243 chemical reaction Methods 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 13
- 229910052749 magnesium Inorganic materials 0.000 claims description 13
- 239000011777 magnesium Substances 0.000 claims description 13
- 238000001556 precipitation Methods 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 9
- 239000007790 solid phase Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 229920001971 elastomer Polymers 0.000 claims description 5
- 239000005060 rubber Substances 0.000 claims description 5
- 238000001354 calcination Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000002910 solid waste Substances 0.000 abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 14
- 239000012071 phase Substances 0.000 description 11
- 239000000126 substance Substances 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 8
- 229910052593 corundum Inorganic materials 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- 229910001845 yogo sapphire Inorganic materials 0.000 description 8
- 229910052681 coesite Inorganic materials 0.000 description 7
- 229910052906 cristobalite Inorganic materials 0.000 description 7
- 239000000377 silicon dioxide Substances 0.000 description 7
- 235000012239 silicon dioxide Nutrition 0.000 description 7
- 229910052682 stishovite Inorganic materials 0.000 description 7
- 229910052905 tridymite Inorganic materials 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 229910052596 spinel Inorganic materials 0.000 description 5
- 239000011029 spinel Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 229910052609 olivine Inorganic materials 0.000 description 4
- 239000010450 olivine Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- 238000002441 X-ray diffraction Methods 0.000 description 3
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 229910052839 forsterite Inorganic materials 0.000 description 2
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910017344 Fe2 O3 Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009867 copper metallurgy Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 229910052634 enstatite Inorganic materials 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- BBCCCLINBSELLX-UHFFFAOYSA-N magnesium;dihydroxy(oxo)silane Chemical compound [Mg+2].O[Si](O)=O BBCCCLINBSELLX-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/138—Waste materials; Refuse; Residues from metallurgical processes, e.g. slag, furnace dust, galvanic waste
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3206—Magnesium oxides or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/77—Density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
- C04B2235/9607—Thermal properties, e.g. thermal expansion coefficient
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Definitions
- the invention belongs to the technical field of solid waste resource utilization, and particularly relates to a method for preparing a refractory material by using copper smelting slag as a raw material.
- Copper smelting slag is a major solid waste in the copper metallurgy industry. Due to the different grades of copper ore and different smelting processes, its chemical composition may be different to a certain extent, but it generally contains iron and silicon in the form of oxides. , aluminum, magnesium, calcium, copper, zinc and a small amount of lead and other harmful elements. In the past, copper smelting slag was generally used for abrasive rust removal, road building materials or stockpiling. Non-ferrous metallurgical enterprises dump copper smelting slag in the open air, which not only occupies a lot of land resources, but also poses a serious threat to the environment.
- the copper smelting slag Due to the coexistence of copper, iron, lead, zinc and other polymetallic metals in the copper smelting slag, the low degree of crystallization and the high dispersion of valuable elements, the copper smelting slag has technical difficulties that the valuable elements cannot be effectively utilized, and the comprehensive utilization rate of the copper smelting slag is extremely high. Low.
- the object of the present invention is to provide a method for preparing a refractory material by using copper smelting slag as a raw material, the method provided by the invention uses copper smelting slag as a raw material, and the obtained refractory material has the characteristics of high strength and low thermal conductivity, The resource utilization of copper smelting slag is realized.
- the invention provides a method for preparing a refractory material with copper smelting slag as a raw material, comprising the following steps:
- the mixture is sequentially subjected to forming treatment, drying and sintering to obtain the refractory material.
- the mass ratio of the copper smelting slag and magnesia is (68-80): (20-32).
- the binder includes one or more of resin, rubber, pulp and magnesium chloride.
- the ratio of the total mass of the copper smelting slag and magnesia to the mass of the binder is 100:(0.5-14).
- the magnesia is prepared from low-grade magnesite; the content of magnesia in the low-grade magnesite is less than or equal to 45wt.%; the magnesia is prepared by a preparation method comprising the following steps:
- the low-grade magnesite is crushed and calcined successively to obtain magnesite light calcined powder;
- the leaching solution and ammonia water are mixed, magnesium precipitation reaction and solid-liquid separation are carried out in sequence, and the obtained solid phase is calcined to obtain the magnesia.
- the calcining temperature is 800° C. and the time is 1-3 hours.
- the concentration of the ammonium chloride aqueous solution is 2-3 mol/L; the ratio of the volume of the ammonium chloride aqueous solution to the mass of the magnesite light-burning powder is (9-10) L: 1 kg.
- the leaching temperature is 110-120° C.
- the time is 60-80 min.
- the concentration of the ammonia water is 5-8 mol/L, the volume ratio of the leachate and the ammonia water is (0.8-1.2): 1; the temperature of the magnesium precipitation reaction is 40-50°C, and the time is 60-70min .
- the roasting temperature is 450-500° C., and the time is 30-60 min.
- the ball-to-material ratio of the ball mill is (1.5-2):1, the rotational speed is 300-500 rpm, and the time is 20-25 min.
- the forming treatment is cold-press forming; the pressure of the cold-press forming is 50-200 MPa, and the pressure-holding time is 10-30 min.
- the drying temperature is 102-108° C.
- the drying time is 4-8 hours.
- the temperature of the sintering is 1350-1400° C., and the time is 2-8 hours.
- the sintering temperature is obtained by heating up; the heating rate is 5-20° C./min.
- the invention provides a method for preparing a refractory material by using copper smelting slag as a raw material, which comprises the following steps: mixing copper smelting slag, magnesia and a binder, and performing ball milling to obtain a mixture; and sequentially subjecting the mixture to forming treatment , drying and sintering to obtain the refractory material.
- copper smelting slag is rich in Fe, SiO 2 and Al 2 O 3 , which can be sintered and fused with MgO in magnesia, and MgO reacts with SiO 2 to form high melting point forsterite and enstatite, while MgO and The reaction of Fe 2 O 3 or Al 2 O 3 produces corresponding high melting point magnesia spinel, which is beneficial to improve the refractoriness of the material and obtain a refractory material with good compressive strength and low thermal conductivity.
- the test results of the examples show that the density of the refractory material prepared by the method provided by the present invention is 1.752 ⁇ 2.359g/cm 3 , and the density is moderate; the thermal conductivity is 0.46 ⁇ 1.03W/mK, and the thermal conductivity is low; the maximum use temperature is 1250 ⁇ 1250 ⁇ 1300 °C, high refractory temperature; compressive strength is 184.3 ⁇ 201.3MPa, high compressive strength, not easy to deform.
- the method provided by the invention makes good use of the copper smelting slag solid waste, and achieves the slag-free resource utilization of the copper smelting slag.
- FIG. 1 is a flow chart of a method for preparing a refractory material by using copper smelting slag as a raw material provided by the present invention.
- the invention provides a method for preparing a refractory material with copper smelting slag as a raw material, comprising the following steps:
- the mixture is sequentially subjected to forming treatment, drying and sintering to obtain the refractory material.
- Fig. 1 is a flow chart of a method for preparing a refractory material by using copper smelting slag as a raw material provided by the present invention, and the method provided by the present invention is described in detail below with reference to Fig. 1 .
- the copper smelting slag, magnesia and the binder are mixed and ball-milled to obtain the mixed material.
- the source of the copper smelting slag is not particularly limited in the present invention, and the source of the copper smelting slag well known to those skilled in the art can be used.
- the present invention does not specifically limit the chemical composition of the copper smelting slag, and the chemical composition of the copper smelting slag known to those skilled in the art can be used.
- the chemical composition of the copper smelting slag includes: Cu 0.27wt.%, Fe 45.54wt.%, S 0.26wt.%, SiO 2 27.37wt.%, CaO 2.37wt.%, MgO 1.19 wt.%, Al2O3 3.96 wt.%.
- the magnesia is preferably prepared from low-grade magnesite; the content of magnesia in the low-grade magnesite is preferably ⁇ 45wt.%.
- magnesia is preferably prepared by a preparation method comprising the following steps:
- the low-grade magnesite is crushed and calcined successively to obtain magnesite light calcined powder;
- the leaching solution and ammonia water are mixed, magnesium precipitation reaction and solid-liquid separation are carried out in sequence, and the obtained solid phase is calcined to obtain the magnesia.
- the low-grade magnesite is sequentially crushed and calcined to obtain magnesite light calcined powder.
- the present invention does not specifically limit the source of the low-grade magnesite, and the source of low-grade magnesite well-known to those skilled in the art can be used.
- the chemical composition of the low-grade magnesite includes: MgO 43.56wt.%, CaO 0.98wt.%, SiO2 3.88wt .%, Al2O3 2.05wt .%, Fe2 O3 1.47 wt.%, LOI 47.62 wt.%.
- the particle size of the low-grade magnesite particles obtained after the crushing is preferably 2 mm.
- the method of crushing is preferably grinding.
- the crushing equipment is preferably a double-roll mill.
- the temperature of the calcination is preferably 800°C; the time is preferably 1-3 hours, more preferably 1.5-2.5 hours.
- the present invention utilizes an ammonium chloride aqueous solution to leaching the magnesite light calcined powder to obtain a leaching solution.
- the concentration of the ammonium chloride aqueous solution is preferably 2-3 mol/L, more preferably 2.2-2.8 mol/L.
- the ratio of the volume of the ammonium chloride aqueous solution to the mass of the magnesite light calcined powder is preferably (9-10)L:1kg, more preferably (9.2-9.8)L:1kg.
- the temperature of the leaching is preferably 110-120°C, more preferably 112-118°C; the time is preferably 60-80 min, more preferably 65-75 min.
- the solid-liquid mixture obtained by leaching is preferably subjected to solid-liquid separation to obtain a liquid-phase leaching solution.
- the present invention does not specifically limit the solid-liquid separation, and the solid-liquid separation well known to those skilled in the art can be used.
- the present invention mixes the leaching solution and ammonia water, performs magnesium precipitation reaction and solid-liquid separation in sequence, and roasts the obtained solid phase to obtain the magnesia.
- the concentration of the ammonia water is preferably 5-8 mol/L, more preferably 5.5-7.5 mol/L.
- the volume ratio of the leachate and the ammonia water is preferably (0.8-1.2):1, more preferably (0.9-1.1):1.
- the temperature of the magnesium precipitation reaction is preferably 40-50°C, more preferably 42-48°C; the time is preferably 60-70min, more preferably 62-68min.
- the magnesium precipitation reaction is preferably carried out under stirring conditions; the stirring rate is preferably 450-550 rpm, more preferably 460-540 rpm.
- the magnesium precipitation reaction generates magnesium hydroxide precipitate.
- the present invention does not specifically limit the solid-liquid separation, and the solid-liquid separation well known to those skilled in the art can be used.
- the roasting temperature is preferably 450-500°C, more preferably 460-490°C; the time is preferably 30-60 min, more preferably 35-55 min.
- the roasting equipment is preferably an electric furnace.
- the purity of the magnesia is preferably ⁇ 98%.
- the mass ratio of the copper smelting slag and magnesia is preferably (68-80):(20-32), more preferably (70-78):(22-30).
- the binder preferably includes one or more of resin, rubber, pulp and magnesium chloride.
- the resin, rubber and pulp are not particularly limited, and resins, rubbers and pulps well known to those skilled in the art can be used.
- the resin is polyvinyl chloride (PVC).
- the solid content of the pulp is preferably 35-40%.
- the magnesium chloride is preferably provided in the form of a magnesium chloride solution; the present invention does not specifically limit the mass percent concentration of the magnesium chloride solution, and the concentration of the magnesium chloride solution well known to those skilled in the art can be used. In the embodiment of the present invention, the mass percentage concentration of the magnesium chloride solution is 5%.
- the ratio of the total mass of the copper smelting slag and magnesia to the mass of the binder is preferably 100:(0.5-14), more preferably 100:(1-13), more preferably 100:( 5 to 10).
- the ball-to-material ratio of the ball mill is preferably (1.5-2):1, more preferably (1.8-1.9):1; the rotation speed of the ball mill is preferably 300-500rpm, more preferably 350-450rpm; The time is preferably 20-25min, more preferably 21-24min.
- the invention promotes the uniform dispersion and mixing of copper smelting slag and magnesia through ball milling.
- the present invention sequentially performs the forming treatment, drying and sintering on the mixed material to obtain the refractory material.
- the mixed material is subjected to forming treatment to obtain a formed blank.
- the forming process is preferably cold press forming.
- the pressure of the cold pressing is preferably 50-200 MPa, more preferably 75-175 MPa, and more preferably 100-150 MPa; the pressure holding time is preferably 10-30 min, more preferably 15-25 min.
- the forming die in the forming process is preferably a steel die. After the molding process, the present invention preferably performs demoulding to obtain the molding.
- the present invention dries the preform to obtain the preform to be sintered.
- the drying temperature is preferably 102-108°C, more preferably 104-106°C; the time is preferably 4-8h, more preferably 5-7h.
- the drying equipment is preferably a drying oven. Through drying, the invention preliminarily removes the moisture absorbed in the process of preparing the shaped blank, and prevents the subsequent sintering from causing internal stress cracking.
- the present invention sinters the to-be-sintered blank to obtain the refractory material.
- the temperature of the sintering is preferably 1350-1400°C, more preferably 1360-1390°C; the time is preferably 2-8h, more preferably 2.5-7.5h.
- the sintering temperature is preferably obtained by heating up; the heating rate is preferably 5-20°C/min, more preferably 8-12°C/min, and most preferably 10°C/min.
- the sintering is preferably carried out under an air atmosphere condition. The invention makes the slag undergo phase transformation and microstructure change through sintering, which is beneficial to the rapid transformation of the olivine phase in the slag into the forsterite phase and the spinel phase of the high melting point phase.
- the present invention preferably cools the sintered product to obtain the refractory material.
- the cooling method is preferably cooling with the furnace.
- the chemical composition of low-grade magnesite includes: MgO 43.56wt.%, CaO 0.98wt.%, SiO2 3.88wt.%, Al2O3 2.05wt .%, Fe2O3 1.47wt .%, LOI 47.62wt% .%;
- the chemical composition of copper smelting slag includes: Cu 0.27wt.%, Fe 45.54wt.%, S 0.26wt.%, SiO2 27.37wt.%, CaO 2.37wt.%, MgO 1.19wt .%, Al2O3 3.96 wt.%;
- the magnesite light-fired powder is leached, the leaching temperature is 110°C, and the leaching time is 80min to obtain a leaching solution;
- the leaching solution was mixed with 26 L of ammonia water with a concentration of 8 mol/L, and the magnesium precipitation reaction was carried out under the conditions of 550 rpm and 40 ° C for 60 min. After solid-liquid separation, the obtained solid phase was calcined at 500 ° C for 30 min to obtain magnesium oxide with a purity of 99.81%. , magnesia with a mass of 2.92kg;
- the mixture was placed in a cylindrical steel mold with a diameter of 500 mm, molded under a pressure of 200 MPa, and the pressure holding time was 15 min. After demolding, it was placed in a drying oven at 105 ° C for 6 hours, and then the sintered blank obtained by drying was dried. It is placed in an electric furnace, heated to 1400° C. at a rate of 10° C./min, held for 5 hours for sintering, and finally cooled with the furnace to obtain the refractory material.
- the refractory material obtained in this example has a diameter of 500 mm and a thickness of 100 mm.
- the obtained refractories are mainly spinel phase and olivine phase.
- the chemical composition of low-grade magnesite includes: MgO 43.56wt.%, CaO 0.98wt.%, SiO2 3.88wt.%, Al2O3 2.05wt .%, Fe2O3 1.47wt .%, LOI 47.62wt% .%;
- the chemical composition of copper smelting slag includes: Cu 0.27wt.%, Fe 45.54wt.%, S 0.26wt.%, SiO2 27.37wt.%, CaO 2.37wt.%, MgO 1.19wt .%, Al2O3 3.96 wt.%;
- 10kg low-grade magnesite is placed in a roller crusher and crushed to a particle size of 2mm, and the obtained low-grade magnesite particles are calcined at 800°C for 2h to obtain 5.2kg magnesite light calcined powder;
- the magnesite light-burning powder was leached, the leaching temperature was 115°C, and the leaching time was 70min to obtain a leaching solution;
- the leaching solution was mixed with 30.6 L of ammonia water with a concentration of 7 mol/L, and the magnesium precipitation reaction was carried out under the conditions of 500 rpm and 45 ° C for 65 min. After solid-liquid separation, the obtained solid phase was calcined at 480 ° C for 50 min to obtain magnesium oxide with a purity of 99.76 %, magnesia with a mass of 3.06kg;
- the mixture was placed in a cylindrical steel mold with a diameter of 500 mm, molded under a pressure of 50 MPa, and the pressure holding time was 25 min. After demoulding, it was placed in a drying oven at 105 ° C for 6 hours, and then the resulting sintered blank was dried. It was placed in an electric furnace, heated to 1350°C at a rate of 10°C/min, kept for 8 hours for sintering, and finally cooled with the furnace to obtain the refractory material.
- the refractory material obtained in this example has a diameter of 500 mm and a thickness of 100 mm.
- the obtained refractories are mainly spinel phase and olivine phase.
- the chemical composition of low-grade magnesite includes: MgO 43.56wt.%, CaO 0.98wt.%, SiO2 3.88wt.%, Al2O3 2.05wt .%, Fe2O3 1.47wt .%, LOI 47.62wt% .%;
- the chemical composition of copper smelting slag includes: Cu 0.27wt.%, Fe 45.54wt.%, S 0.26wt.%, SiO2 27.37wt.%, CaO 2.37wt.%, MgO 1.19wt .%, Al2O3 3.96 wt.%;
- the magnesite light-fired powder was leached, the leaching temperature was 120°C, and the leaching time was 60min to obtain a leaching solution;
- the leaching solution was mixed with 39 L of ammonia water with a concentration of 5 mol/L, and the magnesium precipitation reaction was carried out under the conditions of 450 rpm and 50 ° C for 70 min. After solid-liquid separation, the obtained solid phase was calcined at 450 ° C for 60 min to obtain magnesium oxide with a purity of 99.51%. , magnesia with a mass of 3.15kg;
- the mixture was placed in a cylindrical steel mold with a diameter of 500 mm, molded under a pressure of 100 MPa, and the pressure holding time was 20 min. After demolding, it was placed in a drying oven at 105 °C for 6 hours, and then the resulting sintered blank was dried. It was placed in an electric furnace, heated to 1400°C at a rate of 10°C/min, kept for 2 hours for sintering, and finally cooled with the furnace to obtain the refractory material.
- the obtained refractories are mainly spinel phase and olivine phase.
- the density of the refractory material prepared by the method provided by the present invention is 1.752-2.359g/cm 3 , and the density is moderate; the thermal conductivity is 0.46-1.03W/mK, and the thermal conductivity is low; the maximum operating temperature is 1250-1300 °C, high refractory temperature; compressive strength is 184.3 ⁇ 201.3MPa, high compressive strength, not easy to deform.
- the method provided by the invention makes good use of the copper smelting slag solid waste, and achieves the slag-free resource utilization of the copper smelting slag.
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Abstract
一种以铜冶炼渣为原料制备耐火材料的方法,属于固体废弃物资源化利用技术领域。制备方法包括以下步骤:将铜冶炼渣、镁砂和结合剂混合,进行球磨,得到混合料;将混合料依次进行成型处理、干燥和烧结,得到耐火材料。实施例测试结果表明,采用该方法得到的耐火材料密度为1.752~2.359g/cm 3;导热系数为0.46~1.03W/mK;最高使用温度为1250~1300℃;抗压强度为184.3~201.3MPa,不易变形,实现了对铜冶炼渣的资源化利用。
Description
本申请要求于2020年12月09日提交中国专利局、申请号为CN202011450445.1、发明名称为“一种以铜冶炼渣为原料制备耐火材料的方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本发明属于固体废弃物资源化利用技术领域,特别涉及一种以铜冶炼渣为原料制备耐火材料的方法。
铜冶炼渣是铜冶金行业中的一种主要的固体废弃物,由于铜矿的品位和冶炼工艺的不同,其化学成分可能会有一定程度的不同,但一般以氧化物的形式含有铁、硅、铝、镁、钙、铜、锌元素以及少量铅等有害元素。以往铜冶炼渣一般用于作磨料除锈、筑路建筑材料或堆存。有色冶金企业将铜冶炼渣堆弃于露天环境之下,不但占用大量的土地资源,且会对环境造成严重威胁。由于铜冶炼废渣中铜、铁、铅、锌等多金属共存、结晶程度低及有价元素高度分散,导致铜冶炼渣存在有价元素无法有效利用的技术难题,铜冶炼渣的综合利用率极低。
发明内容
有鉴于此,本发明的目的在于提供一种以铜冶炼渣为原料制备耐火材料的方法,本发明提供的方法以铜冶炼渣为原料,得到的耐火材料具有强度高、导热系数低的特点,实现了对铜冶炼渣的资源化利用。
为了实现上述发明的目的,本发明提供以下技术方案:
本发明提供了一种以铜冶炼渣为原料制备耐火材料的方法,包括以下步骤:
将铜冶炼渣、镁砂和结合剂混合,进行球磨,得到混合料;
将所述混合料依次进行成型处理、干燥和烧结,得到所述耐火材料。
优选的,所述铜冶炼渣和镁砂的质量比为(68~80):(20~32)。
优选的,所述结合剂包括树脂、橡胶、纸浆和氯化镁中的一种或 多种。
优选的,所述铜冶炼渣和镁砂的总质量与结合剂的质量的比为100:(0.5~14)。
优选的,所述镁砂由低品位菱镁矿制备得到;所述低品位菱镁矿中氧化镁的含量≤45wt.%;所述镁砂由包括以下步骤的制备方法制备得到:
将所述低品位菱镁矿依次进行破碎和煅烧,得到菱镁矿轻烧粉;
利用氯化铵水溶液,对所述菱镁矿轻烧粉进行浸出,得到浸出液;
将所述浸出液和氨水混合,依次进行沉镁反应和固液分离,将所得固相进行焙烧,得到所述镁砂。
优选的,所述煅烧的温度为800℃,时间为1~3h。
优选的,所述氯化铵水溶液的浓度为2~3mol/L;所述氯化铵水溶液的体积与菱镁矿轻烧粉的质量的比为(9~10)L:1kg。
优选的,所述浸出的温度为110~120℃,时间为60~80min。
优选的,所述氨水的浓度为5~8mol/L,所述浸出液和氨水的体积比为(0.8~1.2):1;所述沉镁反应的温度为40~50℃,时间为60~70min。
优选的,所述焙烧的温度为450~500℃,时间为30~60min。
优选的,所述球磨的球料比为(1.5~2):1,转速为300~500rpm,时间为20~25min。
优选的,所述成型处理为冷压成型;所述冷压成型的压力为50~200MPa,保压时间为10~30min。
优选的,所述干燥的温度为102~108℃,时间为4~8h。
优选的,所述烧结的温度为1350~1400℃,时间为2~8h。
优选的,所述烧结的温度通过升温得到;所述升温的速率为5~20℃/min。
本发明提供了一种以铜冶炼渣为原料制备耐火材料的方法,包括以下步骤:将铜冶炼渣、镁砂和结合剂混合,进行球磨,得到混合料;将所述混合料依次进行成型处理、干燥和烧结,得到所述耐火材料。在本发明中,铜冶炼渣含有丰富的Fe、SiO
2和Al
2O
3,可以与镁砂中的MgO烧结熔合,MgO与SiO
2反应生成高熔点的镁橄榄石和顽辉石, 而MgO与Fe
2O
3或Al
2O
3反应生成了相应的高熔点的氧化镁尖晶石,有利于提高材料的耐火度,得到抗压强度好、导热系数低的耐火材料。
实施例测试结果表明,采用本发明提供的方法制备得到的耐火材料密度为1.752~2.359g/cm
3,密度适中;导热系数为0.46~1.03W/mK,导热系数低;最高使用温度为1250~1300℃,耐火温度高;抗压强度为184.3~201.3MPa,抗压强度高,不易变形。本发明提供的方法很好的利用了铜冶炼渣固体废弃物,达到了对铜冶炼渣的无渣化资源化利用。
说明书附图
图1为本发明提供的以铜冶炼渣为原料制备耐火材料的方法的流程图。
下面结合实施例和附图对本发明进一步说明。
本发明提供了一种以铜冶炼渣为原料制备耐火材料的方法,包括以下步骤:
将铜冶炼渣、镁砂和结合剂混合,进行球磨,得到混合料;
将所述混合料依次进行成型处理、干燥和烧结,得到所述耐火材料。
在本发明中,若无特殊限定,所述各组分均为本领域技术人员熟知的市售商品。
图1为本发明提供的以铜冶炼渣为原料制备耐火材料的方法的流程图,下面结合图1对本发明提供的方法进行具体说明。
本发明将铜冶炼渣、镁砂和结合剂混合,进行球磨,得到混合料。
本发明对所述铜冶炼渣的来源没有特殊限定,采用本领域技术人员熟知的铜冶炼渣的来源即可。本发明对所述铜冶炼渣的化学成分没有特殊限定,采用本领域技术人员知晓的铜冶炼渣的化学成分即可。在本发明的实施例中,所述铜冶炼渣的化学组成包括:Cu 0.27wt.%,Fe 45.54wt.%,S 0.26wt.%,SiO
2 27.37wt.%,CaO 2.37wt.%,MgO 1.19wt.%,Al
2O
3 3.96wt.%。
在本发明中,所述镁砂优选由低品位菱镁矿制备得到;所述低品 位菱镁矿中氧化镁的含量优选≤45wt.%。
在本发明中,所述镁砂优选由包括以下步骤的制备方法制备得到:
将所述低品位菱镁矿依次进行破碎和煅烧,得到菱镁矿轻烧粉;
利用氯化铵水溶液,对所述菱镁矿轻烧粉进行浸出,得到浸出液;
将所述浸出液和氨水混合,依次进行沉镁反应和固液分离,将所得固相进行焙烧,得到所述镁砂。
本发明将所述低品位菱镁矿依次进行破碎和煅烧,得到菱镁矿轻烧粉。
本发明对所述低品位菱镁矿的来源没有特殊限定,采用本领域技术人员熟知的低品位菱镁矿的来源即可。在本发明的实施例中,所述低品位菱镁矿的化学组成包括:MgO 43.56wt.%,CaO 0.98wt.%,SiO
2 3.88wt.%,Al
2O
3 2.05wt.%,Fe
2O
3 1.47wt.%,LOI 47.62wt.%。
在本发明中,所述破碎后所得的低品位菱镁矿颗粒的粒度优选为2mm。在本发明中,所述破碎的方式优选为碾碎。在本发明中,所述破碎的设备优选为对辊粉碎机。
在本发明中,所述煅烧的温度优选为800℃;时间优选为1~3h,更优选为1.5~2.5h。
得到菱镁矿轻烧粉后,本发明利用氯化铵水溶液,对所述菱镁矿轻烧粉进行浸出,得到浸出液。
在本发明中,所述氯化铵水溶液的浓度优选为2~3mol/L,更优选为2.2~2.8mol/L。在本发明中,所述氯化铵水溶液的体积与菱镁矿轻烧粉的质量的比优选为(9~10)L:1kg,更优选为(9.2~9.8)L:1kg。在本发明中,所述浸出的温度优选为110~120℃,更优选为112~118℃;时间优选为60~80min,更优选为65~75min。
浸出后,本发明优选将浸出所得固液混合料进行固液分离,得到液相的浸出液。本发明对所述固液分离没有特殊限定,采用本领域技术人员熟知的固液分离即可。
得到浸出液后,本发明将所述浸出液和氨水混合,依次进行沉镁反应和固液分离,将所得固相进行焙烧,得到所述镁砂。
在本发明中,所述氨水的浓度优选为5~8mol/L,更优选为 5.5~7.5mol/L。在本发明中,所述浸出液和氨水的体积比优选为(0.8~1.2):1,更优选为(0.9~1.1):1。在本发明中,所述沉镁反应的温度优选为40~50℃,更优选为42~48℃;时间优选为60~70min,更优选为62~68min。在本发明中,所述沉镁反应优选在搅拌的条件下进行;所述搅拌的速率优选为450~550rpm,更优选为460~540rpm。在本发明中,所述沉镁反应生成氢氧化镁沉淀。
本发明对所述固液分离没有特殊限定,采用本领域技术人员熟知的固液分离即可。
在本发明中,所述焙烧的温度优选为450~500℃,更优选为460~490℃;时间优选为30~60min,更优选为35~55min。在本发明中,所述焙烧的设备优选为电炉。
在本发明中,所述镁砂的纯度优选≥98%。
在本发明中,所述铜冶炼渣和镁砂的质量比优选为(68~80):(20~32),更优选为(70~78):(22~30)。
在本发明中,所述结合剂优选包括树脂、橡胶、纸浆和氯化镁中的一种或多种。本发明对所述树脂、橡胶和纸浆没有特殊限定,采用本领域技术人员熟知的树脂、橡胶和纸浆即可。在本发明的实施例中,所述树脂为聚氯乙烯(PVC)。在本发明中,所述纸浆的固含量优选为35~40%。
在本发明中,所述氯化镁优选以氯化镁溶液的形式提供;本发明对所述氯化镁溶液的质量百分比浓度没有特殊限定,采用本领域技术人员熟知的氯化镁溶液的浓度即可。在本发明的实施例中,所述氯化镁溶液的质量百分比浓度为5%。
在本发明中,所述铜冶炼渣和镁砂的总质量与结合剂的质量的比优选为100:(0.5~14),更优选为100:(1~13),更优选为100:(5~10)。
在本发明中,所述球磨的球料比优选为(1.5~2):1,更优选为(1.8~1.9):1;球磨的转速优选为300~500rpm,更优选为350~450rpm;球磨的时间优选为20~25min,更优选为21~24min。本发明通过球磨,促进了铜冶炼渣和镁砂的均匀分散混合。
得到混合料后,本发明将所述混合料依次进行成型处理、干燥和烧结,得到所述耐火材料。
本发明将所述混合料进行成型处理,得到成型坯。在本发明中,所述成型处理优选为冷压成型。在本发明中,所述冷压成型的压力优选为50~200MPa,更优选为75~175MPa,再优选为100~150MPa;保压时间优选为10~30min,更优选为15~25min。在本发明中,所述成型处理中的成型模具优选为钢模具。所述成型处理后,本发明优选进行脱模,得到所述成型坯。
得到成型坯后,本发明将所述成型坯进行干燥,得到待烧结坯。在本发明中,所述干燥的温度优选为102~108℃,更优选为104~106℃;时间优选为4~8h,更优选为5~7h。在本发明中,所述干燥的设备优选为干燥箱。本发明通过干燥,初步去除制备成型坯过程中吸收的水分,防止后续烧结产生内应力开裂。
得到待烧结坯后,本发明将所述待烧结坯进行烧结,得到所述耐火材料。在本发明中,所述烧结的温度优选为1350~1400℃,更优选为1360~1390℃;时间优选为2~8h,更优选为2.5~7.5h。在本发明中,所述烧结的温度优选通过升温得到;所述升温的速率优选为5~20℃/min,更优选为8~12℃/min,最优选为10℃/min。在本发明中,所述烧结优选在空气气氛条件下进行。本发明通过烧结,使渣发生相变和微观结构变化有利于渣中的橄榄石相迅速转变为高熔点相的镁橄榄石相和尖晶石相。
烧结后,本发明优选将烧结产物进行冷却,得到所述耐火材料。在本发明中,所述冷却的方式优选为随炉冷却。
为了进一步说明本发明,下面结合实施例对本发明提供的一种以铜冶炼渣为原料制备耐火材料的方法进行详细地描述,但不能将它们理解为对本发明保护范围的限定。显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
低品位菱镁矿的化学组成包括:MgO 43.56wt.%,CaO 0.98wt.%,SiO
2 3.88wt.%,Al
2O
3 2.05wt.%,Fe
2O
3 1.47wt.%,LOI 47.62wt.%;
铜冶炼渣的化学组成包括:Cu 0.27wt.%,Fe 45.54wt.%,S 0.26wt.%,SiO
2 27.37wt.%,CaO 2.37wt.%,MgO 1.19wt.%,Al
2O
3 3.96wt.%;
将10kg低品位菱镁矿置于对辊破碎机中碾碎至粒径为2mm,将所得的低品位菱镁矿颗粒在800℃下煅烧3h,得到5.15kg菱镁矿轻烧粉;
利用50L浓度为2.5mol/L的氯化铵水溶液,对所述菱镁矿轻烧粉进行浸出,浸出温度为110℃,浸出时间为80min,得到浸出液;
将所述浸出液和26L浓度为8mol/L的氨水混合,550rpm、40℃条件下进行沉镁反应60min,固液分离后,将所得固相于500℃下焙烧30min,得到氧化镁纯度为99.81%、质量为2.92kg的镁砂;
将750g铜冶炼渣、250g镁砂和5g纸浆(固含量为40%)混合,以球料比为1.9:1、球磨转速为350rpm的条件球磨20min,得到混合料;
将所述混合料置于直径为500mm的柱状钢模具中,在200MPa的压力条件下成型,保压时间为15min,脱模后置于105℃干燥箱中干燥6h,然后将干燥所得待烧结坯置于电炉中,以10℃/min的速率升温至1400℃并保温5h进行烧结,最后随炉冷却,得到所述耐火材料。
本实施例所得耐火材料的直径为500mm,厚度为100mm。
经X射线衍射测试,所得耐火材料主要为尖晶石相和橄榄石相。
实施例2
低品位菱镁矿的化学组成包括:MgO 43.56wt.%,CaO 0.98wt.%,SiO
2 3.88wt.%,Al
2O
3 2.05wt.%,Fe
2O
3 1.47wt.%,LOI 47.62wt.%;
铜冶炼渣的化学组成包括:Cu 0.27wt.%,Fe 45.54wt.%,S 0.26wt.%,SiO
2 27.37wt.%,CaO 2.37wt.%,MgO 1.19wt.%,Al
2O
3 3.96wt.%;
将10kg低品位菱镁矿置于对辊破碎机中碾碎至粒径为2mm,将所得的低品位菱镁矿颗粒在800℃下煅烧2h,得到5.2kg菱镁矿轻烧 粉;
利用52L浓度为2mol/L的氯化铵水溶液,对所述菱镁矿轻烧粉进行浸出,浸出温度为115℃,浸出时间为70min,得到浸出液;
将所述浸出液和30.6L浓度为7mol/L的氨水混合,500rpm、45℃条件下进行沉镁反应65min,固液分离后,将所得固相于480℃下焙烧50min,得到氧化镁纯度为99.76%、质量为3.06kg的镁砂;
将680g铜冶炼渣、320g镁砂和65g质量百分比浓度为5%的氯化镁溶液混合,以球料比为1.8:1、球磨转速为400rpm的条件球磨20min,得到混合料;
将所述混合料置于直径为500mm的柱状钢模具中,在50MPa的压力条件下成型,保压时间为25min,脱模后置于105℃干燥箱中干燥6h,然后将干燥所得待烧结坯置于电炉中,以10℃/min的速率升温至1350℃并保温8h进行烧结,最后随炉冷却,得到所述耐火材料。
本实施例所得耐火材料的直径为500mm,厚度为100mm。
经X射线衍射测试,所得耐火材料主要为尖晶石相和橄榄石相。
实施例3
低品位菱镁矿的化学组成包括:MgO 43.56wt.%,CaO 0.98wt.%,SiO
2 3.88wt.%,Al
2O
3 2.05wt.%,Fe
2O
3 1.47wt.%,LOI 47.62wt.%;
铜冶炼渣的化学组成包括:Cu 0.27wt.%,Fe 45.54wt.%,S 0.26wt.%,SiO
2 27.37wt.%,CaO 2.37wt.%,MgO 1.19wt.%,Al
2O
3 3.96wt.%;
将10kg低品位菱镁矿置于对辊破碎机中碾碎至粒径为2mm,将所得的低品位菱镁矿颗粒在800℃下煅烧1h,得到5.27kg菱镁矿轻烧粉;
利用47.43L浓度为3mol/L的氯化铵水溶液,对所述菱镁矿轻烧粉进行浸出,浸出温度为120℃,浸出时间为60min,得到浸出液;
将所述浸出液和39L浓度为5mol/L的氨水混合,450rpm、50℃条件下进行沉镁反应70min,固液分离后,将所得固相于450℃下焙烧60min,得到氧化镁纯度为99.51%、质量为3.15kg的镁砂;
将800g铜冶炼渣、200g镁砂和140g聚氯乙烯(PVC)混合,以 球料比为1.7:1、球磨转速为450rpm的条件球磨20min,得到混合料;
将所述混合料置于直径为500mm的柱状钢模具中,在100MPa的压力条件下成型,保压时间为20min,脱模后置于105℃干燥箱中干燥6h,然后将干燥所得待烧结坯置于电炉中,以10℃/min的速率升温至1400℃并保温2h进行烧结,最后随炉冷却,得到所述耐火材料。
经X射线衍射测试,所得耐火材料主要为尖晶石相和橄榄石相。
对实施例1~3所得耐火材料进行测试,所得测试标准和测试结果见表1。
表1实施例1~3所得耐火材料的性能测试结果
由表1可见,采用本发明提供的方法制备得到的耐火材料密度为1.752~2.359g/cm
3,密度适中;导热系数为0.46~1.03W/mK,导热系数低;最高使用温度为1250~1300℃,耐火温度高;抗压强度为184.3~201.3MPa,抗压强度高,不易变形。本发明提供的方法很好的利用了铜冶炼渣固体废弃物,达到了对铜冶炼渣的无渣化资源化利用。
以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。对这些实施例的多种修改对本领域的专业技术人员来说是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下在其它实施例中实现。因此,本发明将不会被限制于 本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。
Claims (15)
- 一种以铜冶炼渣为原料制备耐火材料的方法,包括以下步骤:将铜冶炼渣、镁砂和结合剂混合,进行球磨,得到混合料;将所述混合料依次进行成型处理、干燥和烧结,得到所述耐火材料。
- 根据权利要求1所述的方法,其特征在于,所述铜冶炼渣和镁砂的质量比为(68~80):(20~32)。
- 根据权利要求1所述的方法,其特征在于,所述结合剂包括树脂、橡胶、纸浆和氯化镁中的一种或多种。
- 根据权利要求1或3所述的方法,其特征在于,所述铜冶炼渣和镁砂的总质量与结合剂的质量的比为100:(0.5~14)。
- 根据权利要求1所述的方法,其特征在于,所述镁砂由低品位菱镁矿制备得到;所述低品位菱镁矿中氧化镁的含量≤45wt.%;所述镁砂由包括以下步骤的制备方法制备得到:将所述低品位菱镁矿依次进行破碎和煅烧,得到菱镁矿轻烧粉;利用氯化铵水溶液,对所述菱镁矿轻烧粉进行浸出,得到浸出液;将所述浸出液和氨水混合,依次进行沉镁反应和固液分离,将所得固相进行焙烧,得到所述镁砂。
- 根据权利要求5所述的方法,其特征在于,所述煅烧的温度为800℃,时间为1~3h。
- 根据权利要求5所述的方法,其特征在于,所述氯化铵水溶液的浓度为2~3mol/L;所述氯化铵水溶液的体积与菱镁矿轻烧粉的质量的比为(9~10)L:1kg。
- 根据权利要求5或7所述的方法,其特征在于,所述浸出的温度为110~120℃,时间为60~80min。
- 根据权利要求5所述的方法,其特征在于,所述氨水的浓度为5~8mol/L,所述浸出液和氨水的体积比为(0.8~1.2):1;所述沉镁反应的温度为40~50℃,时间为60~70min。
- 根据权利要求5所述的方法,其特征在于,所述焙烧的温度为450~500℃,时间为30~60min。
- 根据权利要求1所述的方法,其特征在于,所述球磨的球料比为(1.5~2):1,转速为300~500rpm,时间为20~25min。
- 根据权利要求1所述的方法,其特征在于,所述成型处理为冷压成型;所述冷压成型的压力为50~200MPa,保压时间为10~30min。
- 根据权利要求1所述的方法,其特征在于,所述干燥的温度为102~108℃,时间为4~8h。
- 根据权利要求1所述的方法,其特征在于,所述烧结的温度为1350~1400℃,时间为2~8h。
- 根据权利要求14所述的方法,其特征在于,所述烧结的温度通过升温得到;所述升温的速率为5~20℃/min。
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