CN110713380A - 一种高纯度致密镁橄榄石的制备方法 - Google Patents
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- 229910052839 forsterite Inorganic materials 0.000 title claims abstract description 40
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 36
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 19
- 239000006004 Quartz sand Substances 0.000 claims abstract description 10
- 239000013535 sea water Substances 0.000 claims abstract description 9
- 239000007767 bonding agent Substances 0.000 claims abstract description 8
- 239000001095 magnesium carbonate Substances 0.000 claims abstract description 7
- 235000014380 magnesium carbonate Nutrition 0.000 claims abstract description 7
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims abstract description 7
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims abstract description 7
- 239000010453 quartz Substances 0.000 claims abstract description 5
- 238000001238 wet grinding Methods 0.000 claims abstract description 5
- 239000002245 particle Substances 0.000 claims abstract description 4
- 239000011819 refractory material Substances 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 9
- 238000001354 calcination Methods 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 239000005350 fused silica glass Substances 0.000 claims description 4
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- 238000005303 weighing Methods 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims 1
- 239000012535 impurity Substances 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 7
- 229910052681 coesite Inorganic materials 0.000 abstract description 4
- 229910052906 cristobalite Inorganic materials 0.000 abstract description 4
- 239000000377 silicon dioxide Substances 0.000 abstract description 4
- 229910052682 stishovite Inorganic materials 0.000 abstract description 4
- 229910052905 tridymite Inorganic materials 0.000 abstract description 4
- 239000000843 powder Substances 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 229910052878 cordierite Inorganic materials 0.000 description 3
- 229910052593 corundum Inorganic materials 0.000 description 3
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 229910001845 yogo sapphire Inorganic materials 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 229910052840 fayalite Inorganic materials 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 235000012222 talc Nutrition 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229960000892 attapulgite Drugs 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
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- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052625 palygorskite Inorganic materials 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910052596 spinel Inorganic materials 0.000 description 1
- 239000011029 spinel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
- C04B35/20—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in magnesium oxide, e.g. forsterite
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Abstract
本发明涉及一种高纯度致密镁橄榄石及其制备方法,属于耐火材料技术领域。本发明所述的高纯度致密镁橄榄石,使用高纯度海水镁砂和高纯度石英,使用有机结合剂,制备方法如下:高纯度海水镁砂50‑65%,高纯度石英砂35‑50%,外加有机结合剂0.1‑3%,装入球磨机中湿法研磨至中位粒径D50≤10微米,过325目振动筛后滤泥、真空炼泥及挤出成型为块状坯体,烘干、1600℃‑1700℃保温8‑16小时烧成。本发明所述的高纯度致密镁橄榄石,杂质含量极低、SiO2+MgO≥99%,其他杂质≤1%,镁橄榄石纯度高,气孔率≤3%,体积密度≥2.7g/cm3;本发明同时提供了一种简单易行、节能环保的制备方法。
Description
技术领域
本发明属于耐火材料技术领域,具体涉及一种高纯度致密镁橄榄石及其制备方法。
背景技术
镁橄榄石为岛状结构硅酸盐,其理论化学式为2MgO·SiO2或Mg2SiO4,是镁质耐火材料中较耐高温的矿物具有熔点高、导热系数低、稳定性好,耐金属熔体和渣侵蚀性能优良,耐碱蒸气侵蚀性能优良,可用于钢包、玻璃窑炉蓄热室材料、电炉出钢口填充料主要原料等,也可用于水泥窑替代部分方镁石—镁铝尖晶石材料,能够降低筒体温度,提高水泥窑热效率,节约能源。天然镁橄榄石与铁橄榄石伴生,杂质含量高、烧失大,Fe2O3及Al2O3等杂质在高温下形成低熔物如钙镁橄榄石、堇青石等,影响材料的高温性能。
中国专利申请CN 103044043 A公开了一种致密镁橄榄石耐火原料及其制备方法,其制备方法为:先将69-85%的滑石粉,10-30%的镁质原料细粉,包含电熔镁砂细粉、烧结镁砂细粉和轻烧氧化镁粉中的一项,0.2-2%的添加剂混合,制得混合料;再外加所述混合料1-10%的结合剂,球磨1-3小时,加入3-10%的水,搅拌10-30分钟,压制的坯体,干燥后在1350-1650℃煅烧1-3小时,制得致密镁橄榄石耐火原料。该方法主要是用滑石和电熔镁砂、烧结镁砂和轻烧氧化镁,并且滑石和镁质原料细粉中Fe2O3、CaO和Al2O3杂质含量分别为小于1.2%和3%,杂质含量较高,易生成堇青石、钙橄榄石、铁橄榄石及玻璃等低温相,影响产品纯度及高温性能。
中国专利申请CN 106187217 A公开了一种镁橄榄石的制备方法,其制备方法为:以高炉渣为原材料,磨成粉末,与铝粉在煅烧炉中煅烧、粉碎,利用磁铁将粉碎的粉末中的铁去除,用盐酸浸泡,过滤,干燥滤渣,与氢氧化钠溶液反应后,除渣,将过滤液浓缩并与氧化镁粉末,凹凸棒土混合,经熔融炭化,静置冷却即可制备镁橄榄石。该方法使用高炉矿渣作为原料,杂质含量高,制作过程使用盐酸、氢氧化钠等强酸强碱,流程多且风险高,合成的镁橄榄石杂质含量高。
中国专利申请CN 104725057 A公开了一种中密度镁橄榄石砂及其制备方法,其制备方法为:取85-93%的菱镁矿尾矿在1200-1350℃下轻烧0.5-5小时,与7-15%的石英粉混合研磨,得到粒径小于0.088mm的轻烧尾矿和石英混合料;再依次外加占上述混合料5-40%的成孔剂,3-12%的结合剂,进行混合、混炼、110-150MPa压强机压、干燥、1650-1720℃焙烧4-9小时制得。菱镁矿尾矿中含有一定量的CaO和Al2O3,在高温合成时与MgO和SiO2反应,分别形成钙橄榄石、堇青石及玻璃相等低温相,影响镁橄榄石纯度及高温性能。
发明内容
本发明目的在于提供一种高纯度致密镁橄榄石,其杂质含量低、镁橄榄石纯度高,气孔率低,体积密度高。本发明同时提供了一种简单易行、节能环保的制备方法。
本发明所述的一种高纯度致密镁橄榄石的制备方法,其特征在于按照质量分数由如下成分组成:高纯度海水镁砂50-65%,高纯度石英砂35-50%,有机结合剂0.1-3%。
所述的高纯度致密镁橄榄石的制备方法,其特征在于制备方法为:
(1)将高纯度海水镁砂、高纯度石英砂、有机结合剂按照设定的比例进行称量配料。
(2)装入球磨机中,加入按照原料重量计60%的水,湿法研磨至中位粒径D50≤10微米。
(3)泥浆通过325目振动筛及除铁器进行除铁。
(4)滤泥、真空炼泥、挤出成型为块状坯体。
(5)装入烘干车在120℃烘干12小时。
(6)1600℃-1700℃煅烧8-16小时。
所述的高纯度海水镁砂的化学学成分要求如下:MgO≥99%,保证合成镁橄榄石纯度的同时,可以控制水化反应的量,防止出现湿法研磨无法出磨的情况。
所述的高纯度石英砂可以为天然石英或熔融石英或天然石英与熔融石英混合物,石英砂的化学成分要求如下:SiO2≥99%。
所述的外加有机结合剂为聚乙烯醇或羧甲基纤维素。
本发明与现有技术相比具有以下有益效果:
本发明制得的高纯度致密镁橄榄石气孔率≤3%,体积密度≥2.7g/cm3,杂质含量极低、SiO2+MgO≥99%,其他杂质≤1%,镁橄榄石纯度高。
具体实施方式
下面结合实施例对本发明作进一步的说明,但其并不限制本发明的实施。
实施例1-7
所述的高纯度致密镁橄榄石,其组成原料的种类及重量百分含量如下:
表1
所述的高纯度致密镁橄榄石的制备方法,包括以下步骤:
(1)将高纯度海水镁砂、高纯度石英砂、有机结合剂按照实施例的比例进行称量配料。
(2)装入球磨机中,加入按照原料重量计60%的水,湿法研磨至中位粒径D50≤10微米。
(3)泥浆通过325目振动筛及除铁器进行除铁。
(4)滤泥、真空炼泥、挤出成型为块状坯体。
(5)装入烘干车在120℃烘干12小时。
(6)1600℃-1700℃煅烧8-16小时。
实施例1-5制得的高纯度致密镁橄榄石的物理指标检测结果如下:
表2
通过以上数据可以看出,实施例1制得的高纯度致密镁橄榄石性能最优。
Claims (7)
1.一种高纯度致密镁橄榄石的制备方法,其特征在于按照质量分数由如下成分组成:高纯度海水镁砂50-65%,高纯度石英砂35-50%,有机结合剂0.1-3%。
2.一种高纯度致密镁橄榄石的制备方法,其特征在于制备方法为:
(1)将高纯度海水镁砂、高纯度石英砂、有机结合剂按照设定的比例进行称量配料;
(2)将配料装入球磨机中,加入按照原料总重量计60%的水,湿法研磨至中位粒径D50≤10微米;
(3)泥浆通过325目振动筛及除铁器进行过滤及除铁;
(4)经过滤泥、真空炼泥后,挤出成型为块状坯体;
(5)装入烘干车在120℃温度条件下烘干12小时;
(6)在1600℃-1700℃温度条件下煅烧8-16小时。
3.根据权利要求1所述的高纯度致密镁橄榄石的制备方法,其特征在于:高纯度海水镁砂的化学学成分要求如下:MgO≥99%。
4.根据权利要求1所述的高纯度致密镁橄榄石的制备方法,其特征在于:高纯度石英砂为天然石英或熔融石英或天然石英与熔融石英混合物,石英砂的化学成分要求如下:SiO2≥99%。
5.根据权利要求1所述的高纯度致密镁橄榄石的制备方法,其特征在于:有机结合剂为聚乙烯醇或羧甲基纤维素。
6.根据权利要求1所述的高纯度致密镁橄榄石的制备方法,其特征在于:制得的高纯度致密镁橄榄石气孔率≤3%,体积密度≥2.7g/cm3。
7.根据权利要求1所述的高纯度致密镁橄榄石的制备方法,其特征在于:制得的高纯度致密镁橄榄石能够用于制作水泥窑炉用镁橄榄石质耐火材料。
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