WO2022119197A1 - 탄소-실리콘 복합체 및 이의 제조방법 - Google Patents
탄소-실리콘 복합체 및 이의 제조방법 Download PDFInfo
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- WO2022119197A1 WO2022119197A1 PCT/KR2021/017124 KR2021017124W WO2022119197A1 WO 2022119197 A1 WO2022119197 A1 WO 2022119197A1 KR 2021017124 W KR2021017124 W KR 2021017124W WO 2022119197 A1 WO2022119197 A1 WO 2022119197A1
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- 239000002153 silicon-carbon composite material Substances 0.000 title claims abstract description 51
- 238000002360 preparation method Methods 0.000 title abstract 2
- 239000011856 silicon-based particle Substances 0.000 claims abstract description 57
- 239000003575 carbonaceous material Substances 0.000 claims abstract description 36
- 229910003481 amorphous carbon Inorganic materials 0.000 claims abstract description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 30
- 238000007599 discharging Methods 0.000 claims description 16
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims description 14
- 229910052799 carbon Inorganic materials 0.000 claims description 14
- 229910001416 lithium ion Inorganic materials 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 14
- 239000011148 porous material Substances 0.000 claims description 14
- HMDDXIMCDZRSNE-UHFFFAOYSA-N [C].[Si] Chemical class [C].[Si] HMDDXIMCDZRSNE-UHFFFAOYSA-N 0.000 claims description 10
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
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- -1 20 nm to 100 nm Substances 0.000 claims 1
- 239000011239 graphite-silicon composite material Substances 0.000 description 38
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 27
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Images
Classifications
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- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
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- C01B32/00—Carbon; Compounds thereof
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- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a carbon-silicon composite and a method for preparing the same.
- lithium secondary batteries have been widely commercialized and used because of their high energy density and operating potential, long cycle life, and low self-discharge rate. , and is expected to be widely applied to energy storage systems.
- lithium metal As a negative electrode of a lithium secondary battery, lithium metal was conventionally used, but as the battery short circuit and the risk of explosion due to the formation of dendrite become a problem, reversible intercalation and desorption of lithium ions are possible. , the use of carbon-based active materials that maintain structural and electrical properties has emerged.
- silicon (Si) or silicon compounds have been studied as high-capacity materials that can replace carbon-based active materials, but most silicon anode materials expand the silicon volume by up to 300% due to lithium insertion, which causes the anode to There was a problem in that it was destroyed and did not exhibit high cycle characteristics.
- the silicon content is limited to less than 10% at the maximum due to electrode short circuit, cracks, and lifetime decrease due to the swelling of silicon during charging and discharging. There are problems that are difficult to overcome.
- the present invention is to solve the above problems, and an object of the present invention is as an anode material for realizing a high-capacity lithium secondary battery, which has a high content of silicon particles and can suppress volume expansion due to silicon, carbon-silicon To provide a composite and a method for preparing the same.
- a core comprising a carbon material and silicon particles; and a shell formed on the surface of the core and including amorphous carbon, crystalline carbon, or both, wherein the silicon particles are uniformly distributed from the center of the core to the surface, carbon-silicon composite provides
- the content of the silicon particles in the core may be 10 wt% to 50 wt%.
- the content ratio of the carbon material and the silicon particles may be 9: 1 to 1:1.
- the silicon particle content ratio in a portion within 20% of the core center of the distance from the core center to the surface, and the silicon particle content ratio in a portion other than 80% from the core center may be less than 5%.
- the size of the silicon particles may be 20 nm to 100 nm.
- the carbon material is selected from the group consisting of natural graphite, artificial graphite, soft carbon, hard carbon, carbon black, acetylene black, Ketjen black, carbon fiber, carbon nanotube, graphene, and expanded graphite It may include at least one.
- crystalline carbon in the shell, may be 40 wt% to 60 wt%.
- the carbon-silicon composite may have a size of 3 ⁇ m to 12 ⁇ m.
- the carbon-silicon composite may have a porosity of 1% to 10%.
- Another aspect of the present invention comprises the steps of mixing a carbon material and silicon particles; forming a core by applying a shear force to the mixed carbon material and silicon particles; forming a shell by applying a coating solution containing amorphous carbon to the surface of the core; And applying heat to the formed shell to crystallize some or all of the amorphous carbon; Containing, it provides a method for producing a carbon-silicon composite.
- pores may be formed in the carbon material by the shear force, and the silicon particles may penetrate into the carbon material.
- Another aspect of the present invention provides an electrode for a lithium ion battery, including the carbon-silicon composite or the carbon-silicon composite prepared by the method for preparing the carbon-silicon composite.
- the volume expansion rate of the electrode is 50% or less, and the volume expansion rate is the thickness of the electrode measured after 100 cycles of discharge based on the thickness of the electrode measured before charging and discharging and 0.5 C-rate It may be measured by comparison.
- the capacity of the electrode may be 600 mAh/g to 1680 mAh/g.
- the initial coulombic efficiency of the electrode may be 80% or more.
- the carbon-silicon composite according to the present invention has a shape including a core in which silicon particles are distributed within a carbon material and uniformly dispersed throughout and an amorphous carbon shell formed on the surface of the core, thereby suppressing the expansion of silicon,
- the content of silicon in the composite can be increased, and there is an effect of securing mechanical strength.
- the method for producing a carbon-silicon composite according to the present invention applies a shear force so that silicon particles can be uniformly attached and distributed inside the carbon material, and pores are formed inside the carbon material, so that the silicon in the composite is a simple process. It is possible to increase the content and form a structure capable of suppressing the expansion of silicon particles.
- the electrode for a lithium ion battery including the carbon-silicon composite according to the present invention has a high silicon content, so it is possible to implement a high capacity of the battery, and there is an effect that the volume expansion of the electrode due to silicon swelling is suppressed.
- FIG. 1 is a graph analyzing the particle size distribution of a graphite-silicon composite according to an embodiment of the present invention.
- FIG. 2 is an SEM image showing a cross-section and EDS analysis point of a graphite-silicon composite according to an embodiment of the present invention.
- FIG. 3 is a cross-sectional SEM image of a graphite-silicon composite according to an embodiment of the present invention.
- FIG. 4 is an electron image of the graphite-silicon composite in the electrode in the electrode formed of the graphite-silicon composite according to the embodiment of the present invention.
- FIG 5 is an EDS layered image of the graphite-silicon composite in the electrode formed of the graphite-silicon composite in the electrode according to the embodiment of the present invention, in which blue color represents silicon and red color represents carbon.
- FIG. 6 is an EDS layered image showing the silicon distribution of the graphite-silicon composite in the electrode in the electrode formed of the graphite-silicon composite according to the embodiment of the present invention.
- FIG. 7 is an EDS layered image showing the carbon distribution of the graphite-silicon composite in the electrode in the electrode formed of the graphite-silicon composite according to an embodiment of the present invention.
- FIG. 8 is an SEM image before charging and discharging of an electrode formed of a graphite-silicon composite according to an embodiment of the present invention.
- FIG. 9 is an SEM image after charging and discharging of an electrode formed of a graphite-silicon composite according to an embodiment of the present invention.
- a core comprising a carbon material and silicon particles; and a shell formed on the surface of the core and including amorphous carbon, crystalline carbon, or both, wherein the silicon particles are uniformly distributed from the center of the core to the surface, carbon-silicon composite provides
- the carbon-silicon composite according to the present invention has the effect of effectively suppressing volume expansion due to silicon while increasing the silicon content in the composite by uniformly dispersing the silicon particles into the carbon material.
- the silicon particles may be uniformly distributed from the center of the core to the surface, and for example, a content ratio of the carbon material from the center of the core to the surface may appear within a uniform range.
- the content of the silicon particles in the core may be 10 wt% to 50 wt%.
- the content of the silicon particles may be 20 wt% to 40 wt%.
- the content of the silicon particles is included below the above range, it may be difficult to realize a high capacity of the battery when used as a negative electrode material for a lithium ion battery. It can increase by more than 50%.
- the content ratio of the carbon material and the silicon particles may be 9: 1 to 1:1.
- the content ratio of the carbon material and the silicon particles may be 4:1 to 3:2.
- the content ratio of the carbon material and the silicon particles is out of the range, when the carbon-silicon composite is used as a negative electrode material for a lithium ion battery, it may be difficult to realize a high capacity of the battery, and the volume expansion rate of the electrode after charging and discharging of the battery is It can increase by more than 50%.
- the silicon particle content ratio in a portion within 20% of the core center of the distance from the core center to the surface, and the silicon particle content ratio in a portion other than 80% from the core center may be less than 5%.
- the content ratio of silicon particles may be almost the same.
- the content ratio of silicon particles is almost the same, so that it is possible to manufacture an electrode material having high capacity and excellent cycle characteristics.
- the size of the silicon particles may be 20 nm to 100 nm.
- the size may be a diameter, a radius, a maximum length, etc. depending on the shape of the particle.
- the size of the silicon particles is less than 20 nm, it is difficult to express a high capacity when forming an electrode, and side reactions with the electrolyte may increase, so that lifespan performance may be reduced, and if the size of the silicon particles exceeds 100 nm, The expansion of the silicone may not be suppressed.
- the carbon material is selected from the group consisting of natural graphite, artificial graphite, soft carbon, hard carbon, carbon black, acetylene black, Ketjen black, carbon fiber, carbon nanotube, graphene, and expanded graphite It may include at least one.
- the carbon material may include graphite.
- the thickness of the shell may be 2 nm to 1 ⁇ m.
- the thickness of the shell is less than 2 nm, the stability of the carbon-silicon composite may be reduced. It can be difficult to expect.
- crystalline carbon in the shell, may be 40 wt% to 60 wt%.
- the mechanical strength of the carbon-silicon composite may be lowered, and if it exceeds 60% by weight, the composite is destroyed by volume expansion during charging and discharging, resulting in capacity reduction and rapid cycle There may be a problem in that properties are deteriorated.
- the amorphous carbon is, sucrose, phenol resin, naphthalene resin, polyvinyl alcohol resin, furfuryl alcohol resin, polyacrylonitrile resin, poly Amide resin, furan resin, cellulose resin, styrene resin, polyimide resin, epoxy resin or vinyl chloride resin, coal-based pitch, petroleum-based It may be prepared from a carbon precursor including pitch, polyvinyl chloride, mesophase pitch, tar, block-copolymer, polyol, and low molecular weight heavy oil or mixtures thereof.
- the carbon-silicon composite may have a size of 3 ⁇ m to 12 ⁇ m.
- the size may be a diameter, a radius, a maximum length, etc. depending on the shape of the composite.
- the size of the carbon-silicon composite is less than 3 ⁇ m, the composite formation process may not be easy, and the specific surface area increases due to the increase in fine powder, so that the capacity decreases as the amount of binder increases during electrode manufacturing.
- the electrode density may be lowered due to a space between the composites during electrode formation.
- the porosity of the carbon-silicon composite may be 1% to 10%, and preferably, 1% to 7%.
- the porosity of the carbon-silicon composite is less than 1%, the pore structure is not sufficiently formed, so the effect of suppressing volume expansion may be reduced, and if it exceeds 10%, the possibility of side reactions may increase due to excessive pore formation have.
- the porosity may be defined as follows.
- Porosity pore volume per unit mass/(specific volume + pore volume per unit mass)
- the measurement of the porosity is not particularly limited, and according to an embodiment of the present invention, it may be measured by a BET method using an adsorbed gas such as nitrogen.
- the pores are formed inside the carbon-silicon composite, and serve as a buffer for alleviating silicon volume expansion, thereby suppressing volume expansion of the electrode.
- lithium ions may be introduced to the inside of the negative active material, so that diffusion of lithium ions occurs efficiently, thereby enabling a high rate of charge and discharge.
- the pores have a very fine average particle diameter and are uniformly distributed as a whole together with the silicon particles, so that when the silicon particles are alloyed with lithium and expand in volume, it becomes possible to expand while compressing the volume of the pores, thereby causing no significant change in appearance. does not
- Another aspect of the present invention comprises the steps of mixing a carbon material and silicon particles; forming a core by applying a shear force to the mixed carbon material and silicon particles; forming a shell by applying a coating solution containing amorphous carbon to the surface of the core; And applying heat to the formed shell to crystallize some or all of the amorphous carbon; Containing, it provides a method for producing a carbon-silicon composite.
- the carbon-silicon composite manufacturing method according to the present invention may apply a shear force to allow the silicon particles to be uniformly attached and distributed inside the carbon material, and to uniformly form pores in the composite.
- the mixing in the step of mixing the carbon material and the silicon particles, the mixing may be overmixing, and the overmixing may be mixing through a milling process.
- the milling process is a beads mill, a high energy ball mill, a planetary mill, a stirred ball mill, a vibration mill, a SPEX mill, It may be performed using any one or more of a planetary mill, an attrition mill, a magneto-ball mill, and a vibration mill.
- the forming of the core by applying a shear force to the mixed carbon material and silicon particles may be performed using equipment to which a mechanical shear force is applied.
- equipment equipment capable of applying shear force or a high-speed rotary mill may be used.
- pores may be formed in the carbon material by the shear force, and the silicon particles may penetrate into the carbon material.
- the pores may serve as a buffer to suppress volume expansion due to swelling of the silicon particles, and the silicon particles may be physically bonded to the inside of the carbon material by shear force.
- the silicon particles physically bonded to the carbon material are not separated from the carbon material unless a force corresponding to the applied shear force is applied, and thus the silicon particles may be uniformly distributed in the carbon-silicon composite.
- Another aspect of the present invention provides an electrode for a lithium ion battery, including the carbon-silicon composite or the carbon-silicon composite prepared by the method for preparing the carbon-silicon composite.
- the volume expansion rate of the electrode is 50% or less, and the volume expansion rate is the thickness of the electrode measured after 100 cycles of discharge based on the thickness of the electrode measured before charging and discharging and 0.5 C-rate It may be measured by comparison.
- the change in thickness can be measured through SEM image analysis, and the volume expansion rate of the electrode can be calculated using the following equation.
- volume expansion rate (thickness of electrode after charging and discharging - thickness of electrode before charging and discharging/thickness of electrode before charging and discharging) X 100
- the capacity of the electrode may be 600 mAh/g to 1680 mAh/g.
- the capacity of the electrode may be 850 mAh/g to 1500 mAh/g.
- the capacity of the electrode corresponds to a capacity capable of suppressing the volume expansion rate to 20% or less while maximizing the silicon content.
- the initial coulombic efficiency of the electrode may be 80% or more.
- the initial coulombic efficiency of the electrode is, after mixing the carbon-silicon composite: conductive material: binder in a ratio of 90 to 6: 2 to 3: 6 to 8, Loading Mass 3 to 10 mg/ By coating with cm 2 , it can be measured at a rate of 0.1 to 0.5C rate.
- the electrode for a lithium ion battery may be a negative electrode for a lithium ion battery.
- the negative electrode may be manufactured by a conventional method known in the art, for example, after preparing a negative electrode active material slurry by mixing and stirring a negative electrode slurry composition including the carbon-silicon composite and additives such as a binder and a conductive material, It can be prepared by applying it to the current collector, drying it, and then compressing it.
- Graphite (Tokai Carbon, BTR, etc.) was mixed with silicon particles having a diameter of 20 nm to 100 nm in a 7:3 ratio after mechanical grinding.
- a shear force was applied to the mixture by a high-speed rotation mill to form a core in which silicon was uniformly distributed in the graphite.
- the surface of the formed core was coated with a pitch to form a surface coating layer (shell), and heat was applied to the surface coating layer to prepare a graphite-silicon composite.
- the graphite-silicon composite according to an embodiment of the present invention exhibits a particle size distribution with a D10 to D90 range of 2.16 to 11.1 ⁇ m and a D50 of 4.52 ⁇ m.
- the graphite-silicon composite according to an embodiment of the present invention has a size of less than 3 ⁇ m. It was not used as it was fertilized.
- Point 1 Point 2 (wt%) Point 3 (wt%) Si 51.84 48.73 48.48 C 48.16 51.27 51.52
- FIG. 2 and 3 are cross-sectional images of the SEM and the graphite-silicon composite according to the embodiment of the present invention indicating the EDS analysis point.
- the EDS analysis points correspond to point 1 (left), point 2 (center), and point 3 (right), respectively.
- the graphite-silicon composite according to the embodiment of the present invention is formed of a core and an outer shell made of graphite and silicon, and silicon from the center of the graphite-silicon composite to the surface It can be seen that the content is almost uniform.
- FIG. 2 it can be seen that the difference in the content ratio of silicon between point 2, which is the center of the carbon composite, and point 1, which is close to the surface, is only 3.68% difference, and in FIG. 3, silicon particles are white dots inside the core. It can be seen that they are evenly distributed.
- Table 2 shows the EDS measurement results inside the electrode.
- FIG. 4 is an electrode formed of a graphite-silicon composite according to an embodiment of the present invention, and is an electronic image of the graphite-silicon composite in the electrode.
- FIG 5 is an EDS layered image of the graphite-silicon composite in the electrode formed of the graphite-silicon composite in the electrode according to the embodiment of the present invention, blue indicates silicon and red indicates carbon.
- FIG. 6 is an EDS layered image showing the silicon distribution of the graphite-silicon composite in the electrode in the electrode formed of the graphite-silicon composite according to the embodiment of the present invention.
- FIG. 7 is an EDS layered image showing the carbon distribution of the graphite-silicon composite in the electrode in the electrode formed of the graphite-silicon composite according to an embodiment of the present invention.
- the thickness of the electrode formed using the graphite-silicon composite of Example and the thickness of the electrode after 100 cycles of discharge based on 0.5C-rate were measured through SEM image analysis to confirm the volume expansion rate.
- the thickness was measured using FIB (Forced Ion Beam, TESCAN S9000G/OXFORD EDS Dual beam FIB (Ga LMIS)), and then the length was measured and confirmed through the SEM image.
- FIB Form Ion Beam, TESCAN S9000G/OXFORD EDS Dual beam FIB (Ga LMIS)
- FIG. 8 is an SEM image before charging and discharging of an electrode formed of a graphite-silicon composite according to an embodiment of the present invention.
- FIG. 9 is an SEM image after charging and discharging of an electrode formed of a graphite-silicon composite according to an embodiment of the present invention.
- the thickness of the electrode before charging and discharging is about 35 ⁇ m
- the thickness of the electrode after 100 cycles of charging and discharging is about 39 ⁇ m to 42 ⁇ m.
- the graphite-silicon composite according to the present invention exhibits a volume expansion rate of 10% to 20% after charging and discharging, and it can be seen that the volume expansion due to silicon is significantly suppressed.
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Abstract
Description
Point 1(wt%) | Point 2(wt%) | Point 3(wt%) | |
Si | 51.84 | 48.73 | 48.48 |
C | 48.16 | 51.27 | 51.52 |
wt% | |
Si | 51.10 |
C | 48.90 |
TOTAL | 100 |
Claims (15)
- 탄소 물질 및 실리콘 입자를 포함하는 코어; 및상기 코어의 표면에 형성되고, 비정질 탄소, 결정질 탄소 또는 이 둘을 포함하는 쉘;을 포함하고,상기 실리콘 입자는, 상기 코어의 중심에서 표면까지 균일하게 분포되어 있는 것인,탄소-실리콘 복합체.
- 제1항에 있어서,상기 코어 중, 상기 실리콘 입자의 함량은, 10 중량% 내지 50 중량%인 것인,탄소-실리콘 복합체.
- 제1항에 있어서,상기 탄소 물질 및 상기 실리콘 입자의 함량비는 9 : 1 내지 1 : 1인 것인,탄소-실리콘 복합체.
- 제1항에 있어서,상기 코어 중, 상기 코어 중심으로부터 상기 표면까지 거리 중 상기 코어 중심으로부터 20 % 이내 부분에서의 실리콘 입자 함량비율과, 상기 코어 중심으로부터 80 % 이외 부분에서의 실리콘 입자 함량비율의 차이는, 5 % 미만인 것인,탄소-실리콘 복합체.
- 제1항에 있어서,상기 실리콘 입자의 크기는, 20 nm 내지 100 nm인 것인,탄소-실리콘 복합체.
- 제1항에 있어서,상기 탄소 물질은, 천연 흑연, 인조 흑연, 소프트 카본, 하드 카본, 카본블랙, 아세틸렌 블랙, 케첸 블랙, 탄소섬유, 탄소나노튜브, 그래핀 및 팽창흑연으로 이루어진 군에서 선택되는 적어도 어느 하나를 포함하는 것인,탄소-실리콘 복합체.
- 제1항에 있어서,상기 쉘 중, 결정질 탄소가 40 중량% 내지 60 중량%인 것인,탄소-실리콘 복합체.
- 제1항에 있어서,상기 탄소-실리콘 복합체의 크기는, 3 ㎛ 내지 12 ㎛인 것인,탄소-실리콘 복합체.
- 제1항에 있어서,상기 탄소-실리콘 복합체의 기공율은, 1 % 내지 10 %인 것인,탄소-실리콘 복합체.
- 탄소 물질 및 실리콘 입자를 혼합하는 단계;상기 혼합된 탄소 물질 및 실리콘 입자에 전단력(shear force)을 가하여 코어를 형성하는 단계;상기 코어의 표면에 비정질 탄소를 포함하는 코팅액을 도포하여 쉘을 형성하는 단계; 및상기 형성된 쉘에 열을 가하여 비정질 탄소의 일부 또는 전부를 결정화하는 단계;를 포함하는,탄소-실리콘 복합체의 제조방법.
- 제10항에 있어서,상기 전단력에 의해, 상기 탄소 물질 내부에 기공이 형성되고, 상기 실리콘 입자가 상기 탄소 물질 내부에 침투되는 것인,탄소-실리콘 복합체의 제조방법.
- 제1항 내지 제9항 중 어느 한 항의 탄소-실리콘 복합체 또는 제10항 및 제11항 중 어느 한 항에 의해 제조된 탄소-실리콘 복합체를 포함하는,리튬 이온 전지용 전극.
- 제12항에 있어서,상기 전극의 부피 팽창율은, 50 % 이하이고,상기 부피 팽창율은, 충방전 이전에 측정된 전극의 두께와 0.5C-rate을 기준으로 100 cycle 방전 후 측정된 전극의 두께를 비교하여 측정된 것인,리튬 이온 전지용 전극.
- 제12항에 있어서,상기 전극의 용량은, 600 mAh/g 내지 1680 mAh/g인 것인,리튬 이온 전지용 전극.
- 제12항에 있어서,상기 전극의 초기 쿨롱 효율은 80 % 이상인 것인,리튬 이온 전지용 전극.
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KR20140082036A (ko) * | 2012-12-21 | 2014-07-02 | 주식회사 포스코 | 이차전지용 음극 활물질, 이를 구비한 이차전지, 및 그 제조방법 |
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