WO2022117077A1 - 一种继电器 - Google Patents
一种继电器 Download PDFInfo
- Publication number
- WO2022117077A1 WO2022117077A1 PCT/CN2021/135380 CN2021135380W WO2022117077A1 WO 2022117077 A1 WO2022117077 A1 WO 2022117077A1 CN 2021135380 W CN2021135380 W CN 2021135380W WO 2022117077 A1 WO2022117077 A1 WO 2022117077A1
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- Prior art keywords
- permanent magnet
- iron core
- sub
- group
- driving mechanism
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 131
- 230000003068 static effect Effects 0.000 claims abstract description 62
- 230000007246 mechanism Effects 0.000 claims description 155
- 235000014676 Phragmites communis Nutrition 0.000 claims description 28
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- 238000004891 communication Methods 0.000 claims description 7
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- 230000033001 locomotion Effects 0.000 description 16
- 238000000034 method Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 7
- 230000004907 flux Effects 0.000 description 6
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- 238000003672 processing method Methods 0.000 description 3
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- 239000007924 injection Substances 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
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- 238000001746 injection moulding Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/16—Magnetic circuit arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/16—Magnetic circuit arrangements
- H01H50/18—Movable parts of magnetic circuits, e.g. armature
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/16—Magnetic circuit arrangements
- H01H50/36—Stationary parts of magnetic circuit, e.g. yoke
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/16—Magnetic circuit arrangements
- H01H50/36—Stationary parts of magnetic circuit, e.g. yoke
- H01H50/42—Auxiliary magnetic circuits, e.g. for maintaining armature in, or returning armature to, position of rest, for damping or accelerating movement
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/44—Magnetic coils or windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/64—Driving arrangements between movable part of magnetic circuit and contact
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H51/00—Electromagnetic relays
- H01H51/01—Relays in which the armature is maintained in one position by a permanent magnet and freed by energisation of a coil producing an opposing magnetic field
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H51/00—Electromagnetic relays
- H01H51/22—Polarised relays
- H01H51/2209—Polarised relays with rectilinearly movable armature
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/44—Magnetic coils or windings
- H01H2050/446—Details of the insulating support of the coil, e.g. spool, bobbin, former
Definitions
- the embodiments of the present application relate to the field of circuits, and in particular, to a relay.
- Switching the power state of the relay depends on the movement of the drive mechanism inside the relay, thereby driving the moving reed on the relay to contact the static reed, thereby realizing the switching of the power state.
- the relay also needs to provide a holding force to keep the drive mechanism from moving, so that Maintain the switched state of the power supply.
- the main permanent magnet is used to provide a magnetic field for the coil
- the auxiliary permanent magnet is used to provide more electromagnetic wires for the moving iron core in the opening position and the closing position, thereby improving the holding force.
- the existing relay can only rely on the main permanent magnet and the auxiliary permanent magnet to improve the holding force, and after the main permanent magnet and the auxiliary permanent magnet are provided, the structure of the relay becomes complicated, the installation is difficult, and the reliability is low.
- An embodiment of the present application provides a relay for providing a holding force through an opening on a yoke and a top cover.
- the coil in the relay will drive the drive mechanism to move, so that the moving reed on the relay contacts the static reed, thereby realizing the switching of the power supply state of the power supply, and ensuring that the drive mechanism is in the opening position or the closing position.
- the force that moves is called the holding force.
- a first aspect of an embodiment of the present application provides a relay, which includes an electromagnetic mechanism, and the electromagnetic mechanism includes a yoke, a top cover, a static iron core, a main permanent magnet group, and a secondary permanent magnet group, wherein the top cover, The static iron core, the main permanent magnet group and the auxiliary permanent magnet group can be fixedly connected with the yoke.
- the relay also includes a first moving iron core and a second moving iron core, and a first opening group is provided on the top cover.
- the opening group is arranged at the position of the top cover for contacting with the first movable iron core, the first opening group includes at least one first sub-opening, a second opening group is opened on the yoke, and the second opening group is arranged for the yoke
- the second opening group includes at least one second sub-opening
- the relay also includes a coil frame, a coil is arranged on the coil frame, a cavity is opened inside the coil frame, and the static iron is The core and the auxiliary permanent magnet are arranged in the cavity.
- the first opening group includes at least two sub-openings
- the second opening group also includes at least two sub-openings , thereby increasing the magnetic flux density between the first moving iron core and the top cover, and increasing the magnetic flux density between the second moving iron core and the yoke, thereby improving the holding force.
- the top cover, the static iron core, the main permanent magnet and the auxiliary permanent magnet can be fixed to the yoke by riveting.
- the top cover, the static iron core, the main permanent magnet and the auxiliary permanent magnet are fixed to the yoke by riveting, so it is no longer necessary to rely on glue for fixing, thereby avoiding the generation of harmful gas and corroding the device.
- the top cover includes a first contact portion and a second contact portion, the first contact portion and the second contact portion are used for contacting the first movable iron core, and the first contact portion is provided with a first sub-section Opening group, a second sub-opening group is provided on the second contact part, the first sub-opening group includes at least one first sub-opening, the second sub-opening group includes at least one first sub-opening, the first sub-opening group and the second sub-opening group.
- the opening group is included in the first opening group; the yoke includes a third contact part and a fourth contact part, the third contact part and the fourth contact part are used for contacting with the second moving iron core, and a third sub is provided on the third contact part Opening group, a fourth sub-opening group is provided on the fourth contact part, the third sub-opening group includes at least one second sub-opening, the fourth sub-opening group includes at least one second sub-opening, the third sub-opening group and the fourth sub-opening group
- the opening group is included in the second opening group.
- the main permanent magnet group includes a first main permanent magnet and a second main permanent magnet
- the auxiliary permanent magnet group includes a first auxiliary permanent magnet and a second auxiliary permanent magnet
- the first auxiliary permanent magnet The magnet is attached to one side of the static iron core
- the second auxiliary permanent magnet is attached to the other side of the static iron core
- the first main permanent magnet is attached to the inner wall of one side of the yoke and is arranged on one side of the static iron core
- the second main permanent magnet is attached to the inner wall of the other side of the yoke, and is arranged on the other side of the static iron core
- the length of the first main permanent magnet and the second main permanent magnet is the same
- the magnetic direction of the permanent magnet is opposite, the length of the first auxiliary permanent magnet and the second auxiliary permanent magnet are the same, the magnetic direction of the first auxiliary permanent magnet and the second auxiliary permanent magnet are opposite, the first main permanent magnet and the first auxiliary permanent magnet are opposite.
- the magnetic direction of the magnets is the same.
- the main permanent magnet group and the auxiliary permanent magnet group provide a magnetic field for the electromagnetic mechanism, so no additional excitation time is required, and the response speed of the relay is improved.
- the length of the first main permanent magnet is greater than the length of the first auxiliary permanent magnet, and the length of the first auxiliary permanent magnet is equal to the length of the static iron core.
- the length of the first main permanent magnet is greater than the length of the first auxiliary permanent magnet, and the length of the first auxiliary permanent magnet is equal to the length of the static iron core, thereby increasing the effective utilization area of the magnetic field.
- the auxiliary permanent magnet group is arranged around the stationary iron core
- the main permanent magnet group is arranged around the auxiliary permanent magnet group
- the target magnetic poles of the permanent magnets in the auxiliary permanent magnet group and the main permanent magnet group face the stationary iron
- the target magnetic pole may be an "S" pole or an "N” pole
- the length of the permanent magnets in the main permanent magnet group is greater than the length of the permanent magnets in the auxiliary permanent magnet group.
- the specific structure of the electromagnetic mechanism is limited, and the coil can be completely surrounded by the magnetic field provided by the main permanent magnet group and the auxiliary permanent magnet group, which improves the utilization rate of the magnetic field.
- the relay further includes a driving mechanism, the driving mechanism includes a first moving iron core, a second moving iron core, a coil frame, a contact mounting slot, and a contact guide rail, wherein the first moving iron core It is arranged on one side of the coil frame, and the second movable iron core is arranged at the other side of the coil frame, and the driving mechanism adopts an integral molding process.
- the driving mechanism can be processed in one piece, thus reducing the assembly time of the relay and improving the transmission efficiency.
- the relay further includes a first driving mechanism, a second driving mechanism, and a connecting member, wherein the first driving mechanism includes a contact mounting groove, a contact guide rail and a first connecting hole, and the second driving mechanism It includes a first moving iron core, a second moving iron core, a coil frame and a second connecting hole.
- the connecting piece can be connected to the first driving mechanism and the second driving mechanism by inserting the first connecting hole and the second connecting hole.
- Another form of the driving mechanism is defined in the embodiment of the present application, which reduces the assembly time of the relay and improves the transmission efficiency.
- the relay further includes a moving reed and a static reed, wherein the moving reed is a flexible and deformable material, and the static reed is a rigid material.
- the material of the movable spring is limited to be a flexible and deformable material, so that the bouncing of the moving contact can be reduced, and the material of the static spring is limited to be a rigid material, so it is not easily deformed.
- a second aspect of the embodiments of the present application provides a relay, the relay includes an electromagnetic mechanism, and the electromagnetic mechanism includes a first permanent magnet, a second permanent magnet, a magnetically conductive material housing, an insulating accommodating member, a moving iron core, a first coil, and The second coil, in which the first coil and the second coil are fixed to the magnetic conductive material shell, the magnetic conductive directions of the first permanent magnet and the second permanent magnet are opposite, the interior of the insulating accommodating member is provided with a cavity, and the bottom is provided with a through hole.
- the first permanent magnet and the second permanent magnet are arranged in the cavity, the moving iron core passes through the through hole, the bottom of the moving iron core is fixedly connected with the magnetically conductive material shell, and the insulating accommodating member can move along the moving iron core,
- the first coil and the second coil are respectively arranged on both sides of the insulating accommodating member, the first coil, the second coil, the insulating accommodating member and the moving iron core are all arranged inside the magnetically conductive material housing, and the top of the magnetically conductive material housing is at least provided with The first opening and the second opening, and at least a third opening and a fourth opening are opened at the bottom of the magnetic conductive material housing.
- the electromagnetic mechanism of the relay does not need to rely on the movement of the coil to realize the switching of the working state of the relay, but realizes the switching of the working state of the relay through the movement of the first permanent magnet and the second permanent magnet, thereby avoiding the need of the coil.
- the breakage of the connecting wire leads to the damage of the relay, which improves the reliability of the relay, and requires fewer permanent magnets, thereby reducing the cost of the relay.
- the relay further includes a driving mechanism, the driving mechanism includes a first moving iron core, a second moving iron core, a housing cavity of magnetically conductive material, a contact mounting groove, and a contact guide rail, wherein the first moving iron core A moving iron core is arranged on one side of the housing cavity of the magnetic conductive material, and the second moving iron core is arranged on the other side of the housing cavity of the magnetic conductive material.
- the driving mechanism can be processed in one piece, thus reducing the assembly time of the relay and improving the transmission efficiency.
- the relay further includes a first driving mechanism, a second driving mechanism, and a connecting member, wherein the first driving mechanism includes a contact mounting groove, a contact guide rail and a first connecting hole, and the second driving mechanism It includes a first moving iron core, a second moving iron core, a housing cavity of magnetically conductive material, and a second connecting hole.
- the connecting piece can be inserted into the first connecting hole and the second connecting hole with the first driving mechanism and the second driving mechanism.
- the mechanism is connected, and the processing methods of the first driving mechanism and the second driving mechanism are integrally formed.
- the driving mechanism can be processed in one piece, thus reducing the assembly time of the relay and improving the transmission efficiency.
- the relay further includes a moving reed and a static reed, wherein the moving reed is a flexible and deformable material, and the static reed is a rigid material.
- the material of the movable spring is limited to be a flexible and deformable material, so that the bouncing of the moving contact can be reduced, and the material of the static spring is limited to be a rigid material, so it is not easily deformed.
- a third aspect of the embodiments of the present application provides a power distribution box, the power distribution box includes a drive board, the power distribution box is used to set the relay of the first aspect, and the drive board is used to connect the coil of the relay of the first aspect. Provide power.
- a fourth aspect of the embodiments of the present application provides a communication device, the communication device includes the power distribution box as described in the third aspect and an electrical device, where the power distribution box is used to switch the power state of the electrical device.
- FIG. 1 is a schematic diagram of a dual power supply hybrid power supply scenario in an embodiment of the present application
- FIG. 2 is a schematic structural diagram of an electromagnetic mechanism in an embodiment of the application.
- 3a is a schematic diagram of the assembly of the electromagnetic mechanism and the driving mechanism in the embodiment of the application;
- 3b is a schematic diagram of another perspective of the assembly of the electromagnetic mechanism and the driving mechanism in the embodiment of the application;
- 3c is a schematic diagram of another perspective of the assembly of the electromagnetic mechanism and the driving mechanism in the embodiment of the application;
- FIG. 4 is a schematic structural diagram of a driving mechanism in an embodiment of the application.
- FIG. 5 is a schematic diagram of another perspective view of the structure of the driving mechanism in the embodiment of the present application.
- Fig. 6 is an assembly schematic diagram of the drive mechanism in the embodiment of the application.
- Fig. 7 is another assembly schematic diagram of the driving mechanism in the embodiment of the application.
- FIG. 8 is an assembly schematic diagram of the electromagnetic mechanism and the driving mechanism in the embodiment of the application.
- FIG. 9 is a schematic diagram of another perspective of the assembly of the electromagnetic mechanism and the driving mechanism in the embodiment of the application.
- FIG. 10 is a schematic diagram of another perspective of the assembly of the electromagnetic mechanism and the driving mechanism in the embodiment of the application;
- FIG. 11 is a schematic diagram of the principle of coil movement in the embodiment of the application.
- FIG. 13 is a schematic view of the opening of the yoke and the top cover in the embodiment of the application;
- FIG. 14 is a schematic diagram of the first opening group at the top cover in the embodiment of the application.
- 15 is a schematic diagram of the second opening group at the yoke in the embodiment of the application.
- 16 is a schematic diagram of the influence of the first opening group and the second opening group on the electromagnetic wire in the embodiment of the application;
- 17 is a schematic diagram of the arrangement of permanent magnets in the embodiment of the application.
- Figure 18a is a schematic diagram of the assembly of the movable contact assembly and the driving mechanism in the embodiment of the application;
- FIG. 18b is a schematic diagram of another perspective of the assembly of the movable contact assembly and the driving mechanism in the embodiment of the application;
- FIG. 19 is a schematic view of the assembly of the moving contact assembly in the embodiment of the application.
- 21 is a schematic diagram of the static contact assembly and the base after assembly in the embodiment of the application.
- 22 is a schematic structural diagram of an upper cover in an embodiment of the application.
- FIG. 24 is a schematic structural diagram of a flexible connecting conductor in an embodiment of the application.
- 25 is a schematic structural diagram of a coil pin in an embodiment of the application.
- 26 is another schematic structural diagram of the electromagnetic mechanism in the embodiment of the application.
- FIG. 28 is a schematic structural diagram of a power distributor in an embodiment of the present application.
- An embodiment of the present application provides a relay, which is used to improve the speed at which the relay switches power sources.
- FIG. 1 is a schematic diagram of a hybrid power supply scenario.
- the A-circuit power supply and the B-circuit power supply reach the high-speed switch through the power distribution box.
- the high-speed switch can switch the A-circuit power supply and the B-circuit power supply according to the actual power situation. After that, the power of the A-circuit power supply or the B-circuit power supply is transmitted to the load, so as to ensure the safety and stability of the power system.
- the relay in the embodiment of the present application can be applied to the high-speed switching switch described in the figure.
- the switching time of the power supply is very important for the DC hybrid power supply architecture or the high-voltage AC hybrid power supply architecture, and the switching time of the power supply will directly affect the information.
- the stable operation of the communication equipment directly determines the power supply continuity of the communication equipment.
- the electromagnetic mechanism of the relay in the embodiment of the present application includes a yoke (b), a first main permanent magnet (g), a second main permanent magnet (g), a first A secondary permanent magnet (e), a second secondary permanent magnet (e), and a static iron core (c).
- the first main permanent magnet (g) and the second main permanent magnet (g) belong to the main permanent magnet group
- the first auxiliary permanent magnet (e) and the second auxiliary permanent magnet (e) belong to the auxiliary permanent magnet group
- the core (c) may be an independent iron core, or may be composed of a plurality of iron cores (as shown in Fig. 2, Fig.
- the first auxiliary permanent magnet (e) is attached to one side of the static iron core (c)
- the second auxiliary permanent magnet (e) is attached to the other side of the static iron core (c)
- the first main permanent magnet (g) is arranged On one side of (c), and attached to the inner wall of one side of the yoke (b)
- the second main permanent magnet (g) is arranged on the other side of the static iron core (c), and attached to the inner wall of the yoke (b).
- the lengths of the first main permanent magnet (g) and the second main permanent magnet (g) are the same, and the magnetic conducting directions of the first main permanent magnet (g) and the second main permanent magnet (g) are opposite.
- a pair of permanent magnets (e) and the second pair of permanent magnets (e) have the same length, the first and second pair of permanent magnets (e) have opposite directions of magnetism, and the first main permanent magnet (g) ) is greater than the length of the first auxiliary permanent magnet (e), the first main permanent magnet (g) and the first auxiliary permanent magnet (e) have the same magnetic direction, and the auxiliary permanent magnet (e) and the static iron core (c). ) are the same length.
- the length of the first main permanent magnet (g) can also be less than or equal to the length of the first auxiliary permanent magnet (e), the length of the auxiliary permanent magnet (e) and the static iron core (c)
- the lengths can also be different, which are not specifically limited here.
- Fig. 3a is a schematic diagram of the assembly of the electromagnetic mechanism and the driving mechanism (q), as shown in Fig. 3a, the first auxiliary permanent magnet (e) and the second auxiliary permanent magnet (e) pass through the opened first boss (e1) is riveted and fixed with the notch (b2) on the yoke, the first main permanent magnet (g) and the second main permanent magnet (g) pass through the opened second boss (g1) and the second main permanent magnet (g) on the yoke
- the slot (b1) is riveted and fixed.
- the electromagnetic mechanism further includes a top cover (f), and the first main permanent magnet (g) and the second main permanent magnet (g) can pass through the second boss (g) opened on the top.
- g1 is riveted and fixed with the first notch (f1) on the top cover, and the coil (u) is arranged on the driving mechanism (q). Due to the riveted fixing method, it is not necessary to use glue for bonding and fixing, thereby avoiding the generation of harmful gases that may corrode the device.
- Fig. 3b is another schematic diagram of the assembly of the electromagnetic mechanism and the drive mechanism (q).
- the top cover (f) can be placed as shown in Fig. 3b through the drive mechanism (q) first. , and then riveted and fixed with the yoke (b), the first main permanent magnet (g) and the second main permanent magnet (g).
- FIG. 3c is another schematic diagram of the assembly of the electromagnetic mechanism and the driving mechanism (q).
- the first moving iron core (d) and the second moving iron core (d) can be arranged on the driving mechanism (q). In terms of position, the assembling methods of the remaining parts will not be repeated here.
- the driving mechanism (q) of the relay in the embodiment of the present application includes a coil former (a), a first moving iron core (d), a second moving iron core (d), a contact mounting slot (z) and Contact guide (x), please refer to Figure 5, which is another view of the drive mechanism, as shown in Figure 5, the interior of the coil former (a) is a cavity (v), in this drive mechanism, the coil former (a) can be used to set the coil (u), the cavity (v) can provide positioning for the push rod, play the role of an inner guide rail, and limit the offset of the contact rail side; the contact mounting slot (z) can be The movable contact assembly (2g) provides installation limit, and the contact guide rail (x) can provide guidance for the contact side of the push rod.
- FIG. 6 is a schematic diagram of the assembly of the drive mechanism of the relay in the embodiment of the application.
- the drive mechanism (q) can be processed by an injection mold, so that no additional assembly is required.
- the first moving iron core (d) and the second moving iron core (d) are fixed at positions corresponding to the installation groove (q1) in the injection mold, and then one-time injection molding is performed to obtain the driving mechanism in the embodiment of the present application ,
- the installation gap of the components can be reduced, the power transmission efficiency can be effectively improved, the system loss can be reduced, and the motion accuracy can be improved.
- the driving mechanism can also be integrally formed with the first driving mechanism and the second driving mechanism, respectively, and then the first driving mechanism and the second driving mechanism are connected and fixed to obtain the driving mechanism, please refer to FIG. 7 , FIG. 7
- FIG. 7 This is another assembly schematic diagram of the driving mechanism of the relay in the embodiment of the application.
- the driving mechanism may include a first driving mechanism (a1), a second driving mechanism (a3) and a connecting piece (a2).
- the connecting piece (a2) is inserted into the second rectangular connecting hole (a31) on the second driving mechanism (a3) and the first rectangular connecting hole (a11) on the first driving mechanism (a1) to complete the assembly of the driving mechanism , it should be noted that the connector (a2) may be a plug specifically.
- FIG. 8 is a schematic diagram of the assembly relationship between the electromagnetic mechanism and the driving mechanism of the relay in the embodiment of the application.
- the top cover (f) is fixedly connected with the yoke and the driving mechanism (q), and the cavity is (v) the interior is used to set the static iron core (c), the first auxiliary permanent magnet (e) and the second auxiliary permanent magnet (e);
- FIG. 9 is a schematic diagram of another perspective of the assembly of the electromagnetic mechanism and the driving mechanism in the embodiment of the application.
- the coil frame (a) can be used to entangle the coil (u), and the coil (u) is energized Then, under the action of the magnetic fields generated by the first main permanent magnet (g), the second main permanent magnet (g), the first auxiliary permanent magnet (e) and the second auxiliary permanent magnet (e), the coil (u) moves. The movement can drive the movement of the drive mechanism (q).
- the first moving iron core (d) When the first moving iron core (d) is attached to the top cover (f), the first pair of permanent magnets (e), the first moving iron core (d), the top cover (f) and the first main permanent magnet (g) cooperate to provide the holding force at the position (1).
- the second moving iron core (d) When the second moving iron core (d) is fitted with the yoke (b), the yoke (b), the second The auxiliary permanent magnet (e), the first moving iron core (d) and the second main permanent magnet (g) cooperate to provide the holding force at the position (2);
- FIG. 10 is a schematic diagram of another perspective of the cooperation between the electromagnetic mechanism and the driving mechanism in the embodiment of the application.
- the specific positional relationship is the same as that shown in the above-mentioned FIG. 9 , and details are not repeated here.
- Figure 11 for the principle of the movement of the coil (u) on the coil frame (a).
- the coil is the energized wire in Figure 11.
- the coil changes The direction of the current in the middle can change the up and down movement of the coil (u) on the coil frame (a), and during the whole movement process, the main movement air gap remains unchanged, which can provide stable electromagnetic output, with long movement stroke and Features of stable output.
- FIG. 12 is a schematic diagram of the electromagnetic mechanism and the driving mechanism in the embodiment of the present application before assembling.
- the electromagnetic mechanism and the driving mechanism (q) can be assembled by first fixing the top plate (f) and the driving mechanism (q). , and then push the drive mechanism (q) into the electromagnetic mechanism, and finally riveted the top cover (f) and the yoke (b).
- the electromagnetic mechanism of the relay in the embodiment of the present application can also adjust the holding force through the top cover (f) and the yoke (b).
- the driving mechanism The movement of q
- the top cover (f) is provided with a first opening group (h)
- the yoke (b) is provided with a second opening group (i), wherein the first opening group (h) includes a first sub-section.
- the first sub-opening group is located on the first contact portion (T1-1) of the top cover (f) for contacting with the first movable iron core (d1)
- the second sub-opening group is located on the second contact portion (T1-2) of the top cover (f) for contacting with the first moving iron core (d1); correspondingly, there are also two on the first moving iron core (d1).
- the corresponding contact parts ( t1 - 1 and t1 - 2 ) are used for contacting with the first contact part ( T1 - 1 ) and the second contact part ( T1 - 2 ), respectively. It should be noted that the contact portion marked by the dashed box in FIG.
- Each sub-opening group may include one or more openings, for example, in FIG. 13 , each sub-opening group ( h1 , h2 ) includes a first sub-opening.
- the number of sub-opening groups can correspond to the number of contact parts on the first moving iron core (d1).
- first moving iron core (d1) since the first moving iron core (d1) has only two side contact parts (t1 -1 and t1-2), therefore, only two sub-opening groups may be provided, and of course, only one sub-opening group may be provided.
- the first sub-opening group (h1) or the second sub-opening group (h2) may include one or more first sub-openings.
- each sub-opening group includes only one first sub-opening.
- the second opening group (i) includes a third sub-opening group (i1) and a fourth sub-opening group (i2), and the third sub-opening group (i1) is located on the yoke (b) for connecting with the second moving iron core (d2). ) on the third contact portion (T2-1) in contact, the fourth sub-opening group (i2) is located on the fourth contact portion (T2-2) of the yoke (b) for contacting with the second movable iron core (d2) Correspondingly, there are also two corresponding contact parts (t2-1 and t2-2) on the second movable iron core (d2) for contacting the third contact part (T2-1) and the fourth contact part (T2) respectively -2) Contact.
- each sub-opening group may include one or more openings, for example, in FIG. 13 , each sub-opening group (i1, i2) includes a second sub-opening.
- the number of sub-opening groups can correspond to the number of contact parts.
- the second moving iron core (d2) since the second moving iron core (d2) has only two side contact parts (t2-1 and t2-2), it can be Only two sub-opening groups are provided on the yoke (b), of course, only one sub-opening group may be provided.
- the third sub-opening group (i1) or the fourth sub-opening group (i2) may include one or more second sub-openings. In FIG. 13, each sub-opening group includes only one second sub-opening.
- Figure 14 is a schematic diagram of the holding force adjustment hole at the top cover (f).
- a moving iron core (d) is attached to the top cover (f), by increasing the size of the first opening group (h) of the top cover (f), thereby increasing the magnetic resistance of the top cover, the magnetic flux from the top cover (f) ) of the first opening group (h) moves toward the first moving iron core (d), which is equivalent to increasing the magnetic flux passing through the first moving iron core (d), thereby improving the holding force;
- Figure 15 It is a schematic diagram of the holding force adjustment hole at the yoke (b).
- the second movable iron core (d) is attached to the yoke (b).
- the size of the group (i) increases the reluctance of the yoke (b), and the magnetic flux moves from the second opening group (i) to the second moving iron core (d), which is equivalent to increasing the number of passing through the second moving iron.
- the magnetic flux of the core (d) increases the holding force.
- FIG. 16 the left side of FIG. 16 is a cross-sectional view of the top cover (f) with the first opening group (h) and the yoke (b) with the second opening group (i), the right side of FIG. 16 is The side is a cross-sectional view of the top cover (f) without the first opening group (h) and the yoke (b) without the second opening group (i), as shown in Figure 16, on the left side of Figure 16,
- the number of magnet wires passing through the yoke (b), passing through the first moving iron core (d) and the second moving iron core (d), and finally returning to the yoke (b) is significantly more than that on the right side of Figure 16.
- the magnet wire provides the holding force for the first moving iron core (d) and the second moving iron core (d), and in the picture on the right, the magnet wire passing through the yoke (b) hardly flows through the first moving iron.
- the core (d) and the second movable iron core (d) therefore provide insufficient holding force.
- the holding force can be adjusted by adjusting the sizes of the first opening group (h) and the second opening group (i).
- FIG. 17 is a schematic diagram of the arrangement of the permanent magnets in the embodiment of the application. As shown in the figure, the direction from the top to the bottom of the figure is the length direction.
- the first main permanent magnet (g) and the The length of the two main permanent magnets (g) is larger than that of the first auxiliary permanent magnet (e) and the second auxiliary permanent magnet (e), and is divided into left and right sides with the static iron core (c) as the center, and different sides
- the current flows in the opposite direction in the middle coil (u), the first main permanent magnet (g), the second main permanent magnet (g), the first auxiliary permanent magnet (e) and the second auxiliary permanent magnet (e) are responsible for providing the magnetic field , this arrangement of permanent magnets can additionally increase the coverage area of the magnetic field.
- the shaded part in the figure is the increased coverage area of the magnetic field. It should be noted that the shaded part in the figure is only a quarter marked.
- the current in the coil (u) in the figure can be used more efficiently, and under the combined action of the additional magnetic field and the coil (u), the overall flow direction of the current in the coil is perpendicular to the magnetic field, reducing the possibility of eccentricity sex.
- Fig. 18a Please refer to Fig. 18a, the movable contact assembly (2g) in Fig. 18a is fixedly connected with the drive mechanism (q) through the contact mounting groove (z), and Fig. 18a also shows the assembly of the coil (u) and the drive mechanism (q) The assembly can be completed by installing the coil (u) to the coil frame (a) on the drive mechanism (q).
- Fig. 18b is a schematic diagram of another perspective of the assembly of the movable contact assembly (2g) and the drive mechanism (q).
- the movable spring plate (2g2) is assembled in the movable contact assembly (2g).
- the movable reed (2g2) adopts a split design and relies on gas insulation to ensure the reliability of the electrical clearance.
- the moving contact assembly (2g) in the embodiment of the present application includes an adjusting block (2g1), a moving spring plate (2g2), a spring plate support (2g3) and an intermediate bracket (2g4), wherein the intermediate bracket (2g4) ) are provided with waist circle bosses (2gb) on both sides, and waist circle holes (2ga) are set on the adjustment block (2g1), moving reed (2g2) and spring plate support (2g3) for positioning.
- the assembly method can be that each part is connected in sequence through the waist circle boss (2gb) and the waist circle hole (2ga) according to the positions shown in FIG. 19 .
- moving reed ( 2c) A flexible and deformable material can be used, which can reduce bouncing, and the movable reed (2g2) is connected with the spring plate support (2g3), which further reduces bouncing.
- FIG. 20 is a schematic diagram of the assembly of the static contact assembly and the base in the embodiment of the application.
- the static contact assembly in the embodiment of the application includes a static spring (1g), a coil pin spring The sheet (1e) and the arc blowing permanent magnet (2f), wherein a static contact (1ga) is riveted on the static reed (1g), and the static reed is fixed to the first contact point (1ga) on the base (3) by plugging.
- the coil pin spring wire (1e) is fixed in the second slot (3c) on the base (3) by means of plugging, and the arc blowing permanent magnet (2f) is plugged into the second slot (3c). It is fixed in the third slot (3a) on the base (3) to realize rapid arc extinguishing.
- the static spring (1g) in the embodiment of the present application is made of rigid material and is not easily deformed.
- FIG. 21 is a schematic diagram from another perspective of the assembly of the static contact assembly and the base according to the embodiment of the present application.
- the specific assembly method is the same as that described in FIG. 20 , and details are not repeated here.
- the moving contact assembly and the static contact assembly may be in one group, or may be in multiple groups, which are not specifically limited here.
- the relay in the embodiment of the present application further includes an upper cover (5) and an electric shock system component (4a), and the electric shock system component (4a) is provided with a plastic grid, which can be used for rapid arc extinguishing.
- the relay also includes a buckle (2e). After the electromagnetic mechanism and the drive mechanism are assembled, they can be used as an integrated drive mechanism (4).
- the assembly method of the relay can be as follows: (4) Insert it into the base (3), and then connect the contact guide rail (x) on the integrated drive mechanism (4) and the base (3) through the buckle (2e).
- the integrated drive mechanism (4) and the base (3) are connected and fixed, and can also provide guidance for the integrated drive mechanism (4).
- the flexible connection conductor (2w) can be connected to the coil (u).
- Figure 25 close the upper cover (5). After the relay is assembled, the bottom of the base (3) will lead out the coil pin (2y).
- the movement of the coil (u) at position (1) or position (2) on the coil frame (a) can further drive the integrated drive mechanism (4) along the contact guide rail on the base (3).
- (x) axial movement, thereby realizing the contact between the movable reed (2g2) and the static reed (1g), so as to realize the switching of the power supply.
- the holding force can be enhanced through the first opening (h) on the top cover (f) and the second opening (i) on the yoke (b), and the first opening (h) can be adjusted by adjusting And the size of the second opening (h) adjusts the size of the holding force, in the embodiment of the present application, the permanent magnet provides a magnetic field, so no additional excitation time is required, and since the movement of the coil (u) is along the The coil frame (a) moves up and down, so the switching time between the opening position and the closing position can be greatly shortened, thereby realizing the high-speed switching of the power supply by the relay.
- the embodiment of the present application also provides another form of the electromagnetic mechanism in the relay.
- the electromagnetic mechanism includes a static iron core (2c), a first main permanent magnet (2z), a second main permanent magnet (2z), third main permanent magnet (2z), fourth main permanent magnet (2z), first auxiliary permanent magnet (2v), second auxiliary permanent magnet (2v) and third auxiliary permanent magnet (2v) ), among which, the first main permanent magnet (2z), the second main permanent magnet (2z), the third main permanent magnet (2z) and the fourth main permanent magnet (2z) belong to the main permanent magnet group, and the first auxiliary permanent magnet
- the magnet (2v), the second secondary permanent magnet (2v) and the third secondary permanent magnet (2v) belong to the secondary permanent magnet group
- the electromagnetic mechanism further comprises a yoke (b) and a top cover (f), wherein the static iron core (2c), the first main permanent magnet (2z), the second main permanent magnet (2z), the third main permanent magnet (2z), the fourth main permanent magnet (2z), the first auxiliary permanent magnet (2v),
- the first auxiliary permanent magnet (2v), the second auxiliary permanent magnet (2v) and the third auxiliary permanent magnet (2v) are arranged around the static iron core (2c), the first main permanent magnet (2z), The second main permanent magnet (2z), the third main permanent magnet (2z) and the fourth main permanent magnet (2z) are arranged around the first auxiliary permanent magnet (2v), the second auxiliary permanent magnet (2v) and the third auxiliary permanent magnet Permanent magnets (2v), and the lengths of the first main permanent magnet (2z), the second main permanent magnet (2z), the third main permanent magnet (2z), and the fourth main permanent magnet (2z) are equal, and the first auxiliary permanent magnet (2z)
- the lengths of the magnet (2v), the second secondary permanent magnet (2v) and the third secondary permanent magnet (2v) are equal, the length of the first main permanent magnet (2z) is greater than the length of the first secondary permanent magnet (2v), the first The main permanent magnet (2z), the second main permanent magnet (2z), the third main permanent magnet (2z) and the fourth main permanent magnet (2z) are arranged per
- the coil (u) can be completely surrounded by the magnetic field provided by the permanent magnets, and the larger the To a certain extent, the utilization efficiency of the magnetic field is improved, the contact between the coil (u) and other components of the relay is completely eliminated, and the service life and reliability of the electromagnetic mechanism are improved.
- the main permanent magnets in the electromagnetic mechanism may not include the first main permanent magnet (2z), the second main permanent magnet (2z), the third main permanent magnet (2z), and the first main permanent magnet (2z).
- the auxiliary permanent magnet is also in other forms, for example, a square auxiliary permanent magnet can also be used, and it is only necessary to ensure that the auxiliary permanent magnet can completely surround the static iron core (2c);
- the coil (u) can also be A circular coil or a square coil is not specifically limited here.
- the assembly of the electromagnetic mechanism and other components of the relay is similar to that of the previously shown embodiment, and will not be repeated here.
- the embodiment of the present application also provides another relay.
- the relay includes an electromagnetic mechanism. Please refer to FIG. 27.
- the electromagnetic mechanism includes a first permanent magnet (3z), a second permanent magnet (3z), a conductor
- the magnetic conducting directions of the second permanent magnets (3z) are opposite, the insulating accommodating member (2j) is provided with a cavity inside, and the first permanent magnet (3z) and the second permanent magnet (3z) are arranged inside the insulating accommodating member (2j) to open In the cavity, the bottom of the insulating accommodating member (2j) is provided with a through hole, the moving iron core (3d) passes through the through hole, and the bottom of the moving iron core (3d) is fixedly connected with the magnetically conductive material shell (2k), A first coil (3u) and a second coil (3u) are respectively provided on both sides of the insulating accommodating member (2j), and the first coil (3u), the second coil (3u) and the insulating accommodating member (2j) are all arranged in the conductor.
- the top of the magnetically conductive material housing (2k) is provided with at least a first opening and a second opening, and the bottom of the magnetically conductive material housing (2k) is provided with at least a third opening and a fourth opening, and the moving iron
- the core (3d) may provide a magnetic circuit for the first permanent magnet (3z) and the second permanent magnet (3z), and the first permanent magnet (3z) and the second permanent magnet (3z) may be connected between the first coil (3u) and the second permanent magnet (3z).
- the insulating accommodating member (2j) Under the action of the secondary coil (3u), the insulating accommodating member (2j) is moved up and down along the moving iron core in the magnetically conductive material shell (2k), and the insulating accommodating member (2j) can be the first permanent magnet (3z) and the second The permanent magnets (3z) provide buffers to prevent the first permanent magnets (3z) and the second permanent magnets (3z) from being broken or demagnetized.
- the driving mechanism of the relay is not provided with a coil, except that the driving mechanism of the relay and the assembling relationship between the driving mechanism and the electromagnetic mechanism are similar to the embodiments corresponding to the above-mentioned FIGS.
- the electromagnetic mechanism provided by the embodiments of the present application does not need to be moved by the coil, thereby avoiding the breaking of the copper wire on the coil, thus greatly improving the reliability of the mechanism.
- Embodiments of the present application also provide a power distribution box, which is used to set the relay described in the embodiments of the present application.
- the power distribution box includes a structural member (X) and a drive board (Z). , power board (Y), input power connector (A), input voltage connector (B) and input voltage connector (C), among which, the relay can be fixedly installed on the structural member (X), the drive board (Z) It is used to provide power to the coil (u) in the relay. By changing the direction of the current in the coil (u), the relay can be switched between the opening position and the closing position, and the power board (Y) and the main circuit of the relay. Connections, the input power connector (A) is used to provide input power to the relay, and the input voltage connector (C) is used to provide input voltage to the relay.
- An embodiment of the present application further provides a communication device, where the communication device includes the above-mentioned power distribution box and an electrical device, wherein the electrical device may be a switch, a router, and a server, or may be other electrical devices. It is not limited here, and the power distribution box can be used to switch the power state of the electrical equipment.
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Abstract
提供了一种继电器,用于通过轭铁(b)以及顶盖(f)上的开口组加强保持力。继电器包括轭铁(b)、顶盖(f)、静铁芯(c)、主永磁体组、副永磁体组、第一动铁芯(d)以及第二动铁芯(d),顶盖(f)开设有第一开口组(h),第一开口组(h)设置于顶盖(f)用于与第一动铁芯(d)接触的位置,第一开口组(h)包括至少一个第一子开口,轭铁(b)开设有第二开口组(i),第二开口组(i)设置于轭铁(b)用于与第二动铁芯(d)接触的位置,第二开口组(i)包括至少一个第二子开口。
Description
本申请要求于2020年12月3日提交中国专利局、申请号为202011396222.1,发明名称为“一种继电器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本申请实施例涉及电路领域,尤其涉及一种继电器。
随着用户对数据依赖性的增强,避免数据中心出现业务中断和数据丢包事故显得越发重要。当前大部分数据中心都采用了混合供电架构,并采用电池备电,混合供电架构需要继电器的支持,当数据中心出现电力中断时,会导致大量用户的数据处理进度停滞,因此需要继电器实现电源的高速切换,进而快速恢复供电。
继电器切换电源状态是依靠继电器内部的驱动机构运动,从而带动继电器上的动簧片与静簧片接触,进而实现对电源状态的切换,继电器还需要提供保持力保持驱动机构不再发生运动,从而保持电源的切换状态。在现有技术的继电器中,采用主永磁体为线圈提供磁场,采用辅助永磁体为在分闸位以及合闸位的动铁芯提供更多的电磁线,进而提高保持力。
然而,现有的继电器只能依靠主永磁体以及辅助永磁体提高保持力,并且在设置了主永磁体以及辅助永磁体之后,继电器的结构会变得复杂,安装难度较大,可靠性低。
发明内容
本申请实施例提供了一种继电器,用于通过轭铁以及顶盖上的开口提供保持力。
继电器中的线圈会带动驱动机构进行运动,从而使得继电器上的动簧片与静簧片接触,进而实现对电源的供电状态的切换,而保证驱动机构处于分闸位置或合闸位置不再发生移动的力称之为保持力。
本申请实施例第一方面提供了一种继电器,该继电器中包括电磁机构,该电磁机构包括轭铁、顶盖、静铁芯、主永磁体组以及副永磁体组,这其中,顶盖、静铁芯、主永磁体组以及副永磁体组可以与轭铁进行固定连接,该继电器还包括第一动铁芯以及第二动铁芯,在顶盖上开设有第一开口组,第一开口组设置于顶盖用于与第一动铁芯接触的位置,第一开口组包括至少一个第一子开口,在轭铁上开设有第二开口组,第二开口组设置于轭铁用于与第二动铁芯接触的位置,第二开口组包括至少一个第二子开口,该继电器还包括线圈架,在线圈架上设置有线圈,在线圈架的内部开设有空腔,静铁芯以及副永磁体设置于空腔中。
本申请实施例中,通过在轭铁上开设第二开口组以及在顶盖上开设第一开口组的方式,并且第一开口组至少包括两个子开口,第二开口组也至少包括两个子开口,从而增加第一动铁芯以及顶盖之间的磁通密度,以及增加了第二动铁芯与轭铁之间的磁通密度,进而提高了保持力。
在一种可能的实现方式中,顶盖、静铁芯、主永磁体以及副永磁体可以通过铆接的方式与轭铁固定。
本申请实施例中,顶盖、静铁芯、主永磁体以及副永磁体通过铆接与轭铁固定,因此不再需要依靠胶水固定,从而避免产生有害气体从而腐蚀器件。
在一种可能的实现方式中,顶盖包括第一接触部以及第二接触部,第一接触部以及第二接触部用于与第一动铁芯接触,第一接触部上开设第一子开口组,第二接触部上开设第二子开口组,第一子开口组至少包括一个第一子开口,第二子开口组至少包括一个第一子开口,第一子开口组以及第二子开口组包括于第一开口组;轭铁包括第三接触部以及第四接触部,第三接触部以及第四接触部用于与第二动铁芯接触,第三接触部上开设第三子开口组,第四接触部上开设第四子开口组,第三子开口组至少包括一个第二子开口,第四子开口组至少包括一个第二子开口,第三子开口组以及第四子开口组包括于第二开口组。
在一种可能的实现方式中,主永磁体组包括第一主永磁体以及第二主永磁体,副永磁体组包括第一副永磁体以及第二副永磁体,这其中,第一副永磁体与静铁芯的一侧贴合,第二副永磁体与静铁芯的另一侧贴合,第一主永磁体与轭铁的一侧内壁贴合,并设置于静铁芯的一侧,第二主永磁体与轭铁的另一侧内壁贴合,并设置于静铁芯的另一侧;第一主永磁体与第二主永磁体的长度相同,第一主永磁体与第二永磁体的导磁方向相反,第一副永磁体与第二副永磁体的长度相同,第一副永磁体与第二副永磁体的导磁方向相反,第一主永磁体与第一副永磁体的导磁方向相同。
本申请实施例中,主永磁体组以及副永磁体组为电磁机构提供了磁场,因此不再需要额外的励磁时间,提高了继电器的响应速度。
在一种可能的实现方式中,第一主永磁体的长度大于第一副永磁体的长度,第一副永磁体的长度等于静铁芯的长度。
本申请实施例中,第一主永磁体的长度大于第一副永磁体的长度,第一副永磁体的长度等于静铁芯的长度,由此可以提高磁场的有效利用面积。
在一种可能的实现方式中,副永磁体组环绕设置于静铁芯,主永磁体组环绕设置于副永磁体组,副永磁体组与主永磁体组中的永磁体的目标磁极朝向静铁芯,该目标磁极可以是“S”极,或者也可以是“N”极,并且主永磁体组中的永磁体的长度大于副永磁体组中的永磁体的长度。
本申请实施例中,限定了电磁机构的具体结构,并且线圈可以完全被主永磁体组以及副永磁体组所提供的磁场包围,提高了磁场的利用率。
在一种可能的实现方式中,继电器还包括驱动机构,该驱动机构包括第一动铁芯、第二动铁芯、线圈架、触头安装槽以及触头导轨,其中,第一动铁芯设置于线圈架的一侧,第二动铁芯设置于线圈架的另一侧,该驱动机构采用的加工方式为一体成型式加工。
本申请实施例中,驱动机构可以采用一体成型式加工,因此降低了继电器的装配时间,提高了传动效率。
在一种可能的实现方式中,继电器还包括第一驱动机构、第二驱动机构以及连接件,其中,第一驱动机构包括触头安装槽、触头导轨以及第一连接孔,第二驱动机构包括第一 动铁芯、第二动铁芯、线圈架以及第二连接孔,连接件可以通过插入第一连接孔以及第二连接孔的方式与第一驱动机构以及第二驱动机构连接,第一驱动机构以及第二驱动机构的加工方式为一体成型式加工。
本申请实施例中限定了驱动机构的另一种形式,降低了继电器的装配时间,提高了传动效率。
在一种可能的实现方式中,继电器还包括动簧片以及静簧片,其中,动簧片为柔性可变形材料,静簧片为刚性材料。
本申请实施例中,限定了动簧片的材质为柔性可变形材料,因此可以减少动触头的弹跳,限定了静簧片的材质为刚性材料,因此不容易发生形变。
本申请实施例第二方面提供了一种继电器,该继电器包括电磁机构,该电磁机构包括第一永磁体、第二永磁体、导磁材料外壳、绝缘容纳件、动铁芯、第一线圈以及第二线圈,这其中,第一线圈以及第二线圈与导磁材料外壳固定,第一永磁体与第二永磁体的导磁方向相反,绝缘容纳件的内部开设有空腔,底部开设有通孔,第一永磁体以及第二永磁体设置于空腔内,动铁芯穿过该通孔,动铁芯的底部与导磁材料外壳固定连接,绝缘容纳件可以沿着动铁芯移动,第一线圈以及第二线圈分别设置于绝缘容纳件的两侧,第一线圈、第二线圈、绝缘容纳件以及动铁芯都设置于导磁材料外壳内部,导磁材料外壳的顶部至少开设有第一开口以及第二开口,导磁材料外壳的底部至少开设有第三开口以及第四开口。
本申请实施例中,继电器的电磁机构不需要依靠线圈运动来实现继电器的工作状态的切换,而是通过第一永磁体以及第二永磁体的运动实现继电器的工作状态的切换,从而避免了线圈的连接线发生折断导致继电器损坏的情况,提高了继电器的可靠性,并且所需永磁体的数量较少,降低了继电器的成本。
在一种可能的实现方式中,继电器还包括驱动机构,该驱动机构包括第一动铁芯、第二动铁芯、导磁材料外壳容纳腔、触头安装槽以及触头导轨,其中,第一动铁芯设置于导磁材料外壳容纳腔的一侧,第二动铁芯设置于导磁材料外壳容纳腔的另一侧,该驱动机构采用的加工方式为一体成型式加工。
本申请实施例中,驱动机构可以采用一体成型式加工,因此降低了继电器的装配时间,提高了传动效率。
在一种可能的实现方式中,继电器还包括第一驱动机构、第二驱动机构以及连接件,其中,第一驱动机构包括触头安装槽、触头导轨以及第一连接孔,第二驱动机构包括第一动铁芯、第二动铁芯、导磁材料外壳容纳腔以及第二连接孔,连接件可以通过插入第一连接孔以及第二连接孔的方式与第一驱动机构以及第二驱动机构连接,第一驱动机构以及第二驱动机构的加工方式为一体成型式加工。
本申请实施例中,驱动机构可以采用一体成型式加工,因此降低了继电器的装配时间,提高了传动效率。
在一种可能的实现方式中,继电器还包括动簧片以及静簧片,其中,动簧片为柔性可变形材料,静簧片为刚性材料。
本申请实施例中,限定了动簧片的材质为柔性可变形材料,因此可以减少动触头的弹跳,限定了静簧片的材质为刚性材料,因此不容易发生形变。
本申请实施例第三方面提供了一种配电盒,该配电盒包括驱动板,该配电盒用于设置前述第一方面的继电器,驱动板用于向前述第一方面的继电器的线圈提供电源。
本申请实施例第四方面提供了一种通信设备,该通信设备包括如前述第三方面的配电盒以及用电设备,配电盒用于切换用电设备的电源状态。
图1为本申请实施例中双电源混合供电场景的示意图;
图2为本申请实施例中电磁机构的结构示意图;
图3a为本申请实施例中电磁机构与驱动机构的装配示意图;
图3b为本申请实施例中电磁机构与驱动机构装配的另一视角示意图;
图3c为本申请实施例中电磁机构与驱动机构装配的另一视角示意图;
图4为本申请实施例中驱动机构的结构示意图;
图5为本申请实施例中驱动机构的结构的另一视角示意图;
图6为本申请实施例中驱动机构的一个装配示意图;
图7为本申请实施例中驱动机构的另一装配示意图;
图8为本申请实施例中电磁机构与驱动机构的一个装配示意图;
图9为本申请实施例中电磁机构与驱动机构装配的另一视角示意图;
图10为本申请实施例中电磁机构与驱动机构装配的另一视角示意图;
图11为本申请实施例中线圈运动的原理示意图;
图12为本申请实施例中电磁机构与驱动机构装配前的示意图;
图13为本申请实施例中轭铁与顶盖的开口示意图;
图14为本申请实施例中顶盖处的第一开口组示意图;
图15为本申请实施例中轭铁处的第二开口组示意图;
图16为本申请实施例中第一开口组与第二开口组对电磁线的影响的示意图;
图17为本申请实施例中永磁体排布方式的一个示意图;
图18a为本申请实施例中动触头组件与驱动机构装配的一个示意图;
图18b为本申请实施例中动触头组件与驱动机构装配的另一视角示意图;
图19为本申请实施例中动触头组件的装配示意图;
图20为本申请实施例中静触头组件与基座装配前的示意图;
图21为本申请实施例中静触头组件与基座装配后的示意图;
图22为本申请实施例中上盖的结构示意图;
图23为本申请实施例中继电器的总装配示意图;
图24为本申请实施例中软性连接导体的结构示意图;
图25为本申请实施例中线圈引脚的结构示意图;
图26为本申请实施例中电磁机构的另一结构示意图;
图27为本申请实施例中电磁机构的又一结构示意图;
图28为本申请实施例中配电器的结构示意图。
本申请实施例提供了一种继电器,用于提高继电器切换电源的速度。
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请实施例的一部分实施例,而不是全部实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获取的所有其他实施例,都属于本申请保护的范围。
本申请提供的继电器,可以应用于数据中心、公有云服务器以及交换机等高安全等级设备的双路混合供电场景,当前大部分的数据中心都采用了高可靠混合供电架构,并采用电池备电,多备电配电架构可以实现数据中心能源效率指标达到理想值。请参阅图1,图1为混合供电场景的示意图,A路电源和B路电源经过配电盒到达高速切换开关,高速切换开关可以根据实际的电力情况对A路电源和B路电源进行切换,之后将A路电源的电力或B路电源的电力传输到负载中,从而保证用电系统的安全稳定。本申请实施例中的继电器可以应用于图中所述的高速切换开关中,电源的切换时间对直流混合供电架构或者高压交流混合供电架构而言十分重要,电源的切换时间的长短会直接影响信息通设备的稳定运行,直接决定通信设备的电力供应连续性。
下面对本申请实施例中的继电器进行描述:
请参阅图2,图3a,图3b以及图3c,本申请实施例中继电器的电磁机构包括轭铁(b)、第一主永磁体(g)、第二主永磁体(g)、第一副永磁体(e)、第二副永磁体(e)以及静铁芯(c)。其中,第一主永磁体(g)以及第二主永磁体(g)属于主永磁体组,第一副永磁体(e)以及第二副永磁体(e)属于副永磁体组,静铁芯(c)可以是一个独立的铁芯,也可以由多个铁芯组成(如在图2,图3a,图3b以及图3c中由2个单独的铁芯组成)。第一副永磁体(e)贴合静铁芯(c)的一侧,第二副永磁体(e)贴合静铁芯(c)的另一侧,第一主永磁体(g)设置于(c)的一侧,并贴合轭铁(b)的一侧内壁,第二主永磁体(g)设置于静铁芯(c)的另一侧,并贴合轭铁(b)的另一侧内壁,第一主永磁体(g)与第二主永磁体(g)的长度相同,第一主永磁体(g)与第二主永磁体(g)的导磁方向相反,第一副永磁体(e)与第二副永磁体(e)的长度相同,第一副永磁体(e)与第二副永磁体(e)的导磁方向相反,第一主永磁体(g)的长度大于第一副永磁体(e)的长度,第一主永磁体(g)与第一副永磁体(e)的导磁方向相同,副永磁体(e)与静铁芯(c)的长度相同。
需要说明的是,在实际的应用中,第一主永磁体(g)的长度也可以小于或等于第一副永磁体(e)的长度,副永磁体(e)与静铁芯(c)的长度也可以不相同,具体此处不做限定。
需要说明的是,图2中箭头“Y”所指向的方向即为上述长度方向永磁体的长度方向。
请参阅图3a,图3a为电磁机构与驱动机构(q)的装配示意图,如图3a所示,第一 副永磁体(e)与第二副永磁体(e)通过开设的第一凸台(e1)与轭铁上的槽口(b2)铆接固定,第一主永磁体(g)与第二主永磁体(g)通过开设的第二凸台(g1)与轭铁上的第二槽口(b1)铆接固定,本申请实施例中电磁机构还包括顶盖(f),第一主永磁体(g)与第二主永磁体(g)可以通过顶部开设的第二凸台(g1)与顶盖上的第一槽口(f1)铆接固定,线圈(u)设置在驱动机构(q)上。由于采用了铆接的固定方式,因此不需要再用到胶水进行粘合固定,进而避免了可能腐蚀器件的有害气体的生成。
请参阅图3b,图3b为电磁机构与驱动机构(q)装配的另一示意图,在实际的装配中,可以先将顶盖(f)如图3b所示位置,穿过驱动机构(q),后续再与轭铁(b)、第一主永磁体(g)以及第二主永磁体(g)进行铆接固定。
请参阅图3c,图3c为电磁机构与驱动机构(q)装配的另一示意图,第一动铁芯(d)以及第二动铁芯(d)可以设置于驱动机构(q)的图示位置上,其余部分的装配方式此处不再赘述。
上面对本申请实施例中继电器的电磁机构进行了描述,下面对本申请实施例中的驱动机构进行描述:
请参阅图4,本申请实施例中继电器的驱动机构(q)包括线圈架(a)、第一动铁芯(d)、第二动铁芯(d)、触头安装槽(z)以及触头导轨(x),请参阅图5,图5为驱动机构的另一视图,如图5所示,线圈架(a)的内部为空腔(v),在该驱动机构中,线圈架(a)可以用于设置线圈(u),空腔(v)可以为推杆提供定位,起到内导轨的作用,同时限制触头导轨侧的偏移;触头安装槽(z)可以为动触头组件(2g)提供安装限位,触头导轨(x)可以为推杆的触头侧提供导向。
需要说明的是,为了解决现有技术中继电器的驱动机构连杆多以及传动效率低的缺点,本申请实施例中继电器的驱动机构可以一体化成型,从而大幅减少所需的传动零件,具体的,请参阅图6,图6为本申请实施例中继电器的驱动机构的装配示意图,如图6所示,可以使用注塑模具对驱动机构(q)加工,从而不需要进行额外的装配,通过将第一动铁芯(d)以及第二动铁芯(d)固定在注塑模具中与安装槽(q1)对应的位置,然后进行一次性注塑成型,即可得到本申请实施例中的驱动机构,通过该加工方法,可以减少零部件的安装间隙,有效提高动力传递效率,降低系统损耗,提高运动精准度。
或者,驱动机构也可以为第一驱动机构以及第二驱动机构分别进行一体化成型,这之后再将第一驱动机构与第二驱动机构进行连接固定从而得到驱动机构,请参阅图7,图7为本申请实施例中继电器的驱动机构的另一装配示意图,如图7所示,驱动机构可以包括第一驱动机构(a1)、第二驱动机构(a3)以及连接件(a2),通过将连接件(a2)插入第二驱动机构(a3)上的第二矩形连接孔(a31)以及第一驱动机构(a1)上的第一矩形连接孔(a11),即可完成对驱动机构的装配,需要说明的是,连接件(a2)具体可以为插销。
上面对本申请实施例中继电器的电磁机构以及驱动机构分别进行了描述,下面对电磁机构以及驱动机构的装配关系进行描述:
请参阅图8,图8为本申请实施例中继电器的电磁机构与驱动机构的装配关系示意图,如图8所示,顶盖(f)与轭铁以及驱动机构(q)固定连接,空腔(v)内部用于设置 静铁芯(c)、第一副永磁体(e)以及第二副永磁体(e);
请参阅图9,图9为本申请实施例中电磁机构与驱动机构装配的另一视角示意图,如图9所示,线圈架(a)可以用以缠扰线圈(u),线圈(u)通电之后在第一主永磁体(g)、第二主永磁体(g)、第一副永磁体(e)以及第二副永磁体(e)产生的磁场作用下进行运动,线圈(u)的运动可以带动驱动机构(q)的运动,当第一动铁芯(d)与顶盖(f)贴合时,第一副永磁体(e)、第一动铁芯(d)、顶盖(f)以及第一主永磁体(g)配合提供位置(1)处的保持力,当第二动铁芯(d)与轭铁(b)贴合时,轭铁(b)、第二副永磁体(e)、第一动铁芯(d)以及第二主永磁体(g)配合提供位置(2)处的保持力;
请参阅图10,图10为本申请实施例中电磁机构与驱动机构配合的另一视角的示意图,具体位置关系与上述图9所示的一致,此处不再赘述。
具体的,线圈(u)在线圈架(a)进行运动的原理请参阅图11,如图11所示,线圈即为图11中的通电导线,在永磁体提供的磁场的作用下,改变线圈中电流的方向,即可改变线圈(u)在线圈架(a)的上下运动,并且在全程的运动过程中,主运动气隙保持不变,能够提供稳定的电磁输出,具有运动行程长以及出力稳定的特点。
请参阅图12,图12为本申请实施例中电磁机构与驱动机构装配前的示意图,电磁机构与驱动机构(q)的装配可以是先将顶板(f)与驱动机构(q)进行固定连接,然后将驱动机构(q)推入电磁机构中,最后将顶盖(f)和轭铁(b)进行铆接固定。
需要说明的是,本申请实施例中继电器的电磁机构还可以通过顶盖(f)以及轭铁(b)调节保持力,具体的,随着线圈(u)中电流方向的改变,驱动机构(q)的运动会使得第一动铁芯(d)与顶盖(f)贴合,或者使得第二动铁芯(d)与轭铁(b)贴合,请参阅图3a、图3b、图3c以及图13,顶盖(f)上开设有第一开口组(h),轭铁(b)上开设有第二开口组(i),其中,第一开口组(h)包括第一子开口组(h1)以及第二子开口组(h2),第一子开口组位于顶盖(f)用于与第一动铁芯(d1)接触的第一接触部(T1-1)上,第二子开口组位于顶盖(f)用于与第一动铁芯(d1)接触的第二接触部(T1-2)上;相应的,第一动铁芯(d1)上也有两个对应的接触部(t1-1与t1-2)分别用于与第一接触部(T1-1)以及第二接触部(T1-2)接触。需要说明的是,图3c中的中虚线框标识的接触部为粗略示意,本领域技术人员可以结合图中元器件的关系以及大小来确定真正接触的部分。每个子开口组可以包括一个或多个开口,例如,在图13中,每个子开口组(h1、h2)都包括一个第一子开口。子开口组的数量可以跟第一动铁芯(d1)上的接触部的数量相对应,图3c以及图13中,由于第一动铁芯(d1)只有两个侧边的接触部(t1-1以及t1-2),因此可以只设置两个子开口组,当然,也可以只设置一个子开口组。其中,第一子开口组(h1)或者第二子开口组(h2)可以包括一个或者多个第一子开口,在图13中,各个子开口组均只包括一个第一子开口。
第二开口组(i)包括第三子开口组(i1)以及第四子开口组(i2),第三子开口组(i1)位于轭铁(b)用于与第二动铁芯(d2)接触的第三接触部(T2-1)上,第四子开口组(i2)位于轭铁(b)用于与第二动铁芯(d2)接触的第四接触部(T2-2)上;相应的,第二动铁芯(d2)上也有两个对应的接触部(t2-1与t2-2)分别用于与第三接触部(T2-1)以及第 四接触部(T2-2)接触。需要说明的是,图3c中的中虚线框标识的接触部为粗略示意,本领域技术人员可以结合图中元器件的关系以及大小来确定真正接触的部分,同时,由于第三接触部(T2-1)与第四接触部(T2-2)在图3c中有被轭铁(b)遮挡,本领域技术人员可结合其他附图(如图3a)来了解第三接触部与第四接触部的具体位置。每个子开口组都可以包括一个或多个开口,例如,在图13中,每个子开口组(i1、i2)都包括一个第二子开口。子开口组的数量可以跟接触部的数量相对应,图3c以及图13中,由于第二动铁芯(d2)只有两个侧边的接触部(t2-1以及t2-2),因此可以只在轭铁(b)上设置两个子开口组,当然,也可以只设置一个子开口组。其中,第三子开口组(i1)或者第四子开口组(i2)可以包括一个或者多个第二子开口,在图13中,各个子开口组均只包括一个第二子开口。
需要说明的是,其保持力调整原理为通过改变并联磁阻的方式调整保持力,请参阅图14,图14为顶盖(f)处的保持力调整孔示意图,如图14所示,第一动铁芯(d)与顶盖(f)贴合,通过增大顶盖(f)的第一开口组(h)的大小,进而增加顶盖的磁阻,磁通从顶盖(f)的第一开口组(h)向第一动铁芯(d)移动,相当于增大了经过第一动铁芯(d)的磁通,从而提高保持力;请参阅图15,图15为轭铁(b)处的保持力调整孔示意图,如图15所示,第二动铁芯(d)与轭铁(b)贴合,通过增大轭铁(b)上的第二开口组(i)的大小,进而增加了轭铁(b)的磁阻,磁通从第二开口组(i)向第二动铁芯(d)移动,相当于增大了经过第二动铁芯(d)的磁通,进而增大了保持力。
请参阅图16,图16的左侧为开设了第一开口组(h)的顶盖(f)以及开设了第二开口组(i)的轭铁(b)的截面图,图16的右侧为没有开设第一开口组(h)的顶盖(f)以及没有开设第二开口组(i)的轭铁(b)的截面图,如图16所示,在图16的左侧,通过轭铁(b)再经过第一动铁芯(d)以及第二动铁芯(d),最后再回到轭铁(b)的电磁线要比图16的右侧的明显增多,这些电磁线为第一动铁芯(d)以及第二动铁芯(d)提供了保持力,而在右侧图中,经过轭铁(b)的电磁线几乎没有再流过第一动铁芯(d)以及第二动铁芯(d),因此提供的保持力不足。
进一步地,在本申请实施例中,通过调节第一开口组(h)以及第二开口组(i)的大小,即可对保持力作出调整。
下面对本申请实施例中的永磁体排布方式进行描述:
请参阅图17,图17为本申请实施例中永磁体排布方式的一个示意图,如图所示,沿图的顶部到底部的方向即为长度方向,第一主永磁体(g)以及第二主永磁体(g)的长度比第一副永磁体(e)以及第二副永磁体(e)的长度要大,并以静铁芯(c)为中心分为左右两侧,不同侧中线圈(u)中的电流流动方向相反,第一主永磁体(g)、第二主永磁体(g)、第一副永磁体(e)以及第二副永磁体(e)负责提供磁场,采用这种永磁体排布方式可以额外提高磁场覆盖面积,图中阴影部分即为增加的磁场覆盖面积,需要说明的是,图中的阴影部分只标注出了四分之一。图中的线圈(u)中的电流可以得到更高效的利用,同时在额外增加的磁场与线圈(u)的共同作用下,线圈中的电流的整体流动方向与磁场垂直,减少了偏心的可能性。
下面对本申请实施例中的动触头组件进行描述:
请参阅图18a,图18a中动触头组件(2g)通过触头安装槽(z)与驱动机构(q)固定连接,图18a中还展示了线圈(u)与驱动机构(q)的装配关系,将线圈(u)安装到驱动机构(q)上的线圈架(a)处,即可完成装配。
请参阅图18b,图18b为动触头组件(2g)与驱动机构(q)装配的另一视角示意图,如图所示,动簧片(2g2)装配在动触头组件(2g)中,动簧片(2g2)采用分体设计,依靠气体绝缘,保证了电气间隙的可靠。
下面对本申请实施例中继电器的动触头组件(2g)进行描述:
请参阅图19,本申请实施例中动触头组件(2g)包括调整块(2g1)、动簧片(2g2)、弹簧板支撑(2g3)以及中间支架(2g4),其中,中间支架(2g4)的两侧设置了腰圆凸台(2gb),调整块(2g1)、动簧片(2g2)以及弹簧板支撑(2g3)上均设置了腰圆孔(2ga)用于进行定位,具体的装配方式可以是各零件按照图19中所示位置依次通过腰圆凸台(2gb)与腰圆孔(2ga)配合的方式进行连接,需要说明的是,本申请实施例中的动簧片(2c)可以采用柔性可变形材料,可以减少弹跳,且动簧片(2g2)与弹簧板支撑(2g3)连接,进一步降低了弹跳。
下面对本申请实施例中继电器的静触头组件进行描述:
请参阅图20,图20为本申请实施例中静触头组件与基座的装配示意图,如图所示,本申请实施例中静触头组件包括静簧片(1g)、线圈引脚簧片(1e)以及吹弧永磁铁(2f),其中,静簧片(1g)上铆接有静触点(1ga),静簧片通过插接的方式固定在基座(3)上的第一槽口(3b)中,线圈引脚簧线(1e)通过插接的方式,固定在基座(3)上的第二槽口(3c)中,吹弧永磁铁(2f)通过插接的方式固定在基座(3)上的第三槽口(3a)中,实现快速灭弧,需要说明的是,本申请实施例中静簧片(1g)采用刚性材料,不容易发生形变。
图21为本申请实施例中静触头组件与基座装配的另一视角示意图,具体装配方式与图20所述的装配方式一致,此处不再赘述。
需要说明的是,在本申请实施例中,动触头组件以及静触头组件可以为一组,或者也可以为多组,具体此处不做限定。
请参阅图22,本申请实施例中继电器还包括上盖(5)以及触电系统部件(4a),该触电系统部件(4a)上设置有塑料栅片,可以用于快速灭弧。
请参阅图23,本申请实施例中继电器还包括卡扣(2e),电磁机构与驱动机构装配完成后可以作为一体化驱动机构(4),继电器的装配方式可以为,先将一体化驱动机构(4)插入到基座(3)中,接着通过卡扣(2e)连接一体化驱动机构(4)上的触头导轨(x)以及基座(3),卡扣(2e)既可以对一体化驱动机构(4)以及基座(3)进行连接固定,还可以为一体化驱动机构(4)提供导向作用,请参阅图24,软性连接导体(2w)可以实现线圈(u)上的电流的输送;最后合上上盖(5),请参阅图25,继电器在装配完成之后,基座(3)底部会引出线圈引脚(2y)。
本申请实施例中,线圈(u)在线圈架(a)上位置(1)或者位置(2)的运动可以进 一步带动一体化驱动机构(4)在基座(3)上沿着触头导轨(x)的轴向运动,进而实现动簧片(2g2)与静簧片(1g)的接触,从而可以实现电源的切换。
在本申请实施例中,可以通过顶盖(f)上的第一开口(h)以及轭铁(b)上的第二开口(i)增强保持力,并且可以通过调节第一开口(h)以及第二开口(h)的大小对保持力的大小进行调节,在本申请实施例中,永磁体提供了磁场,因此不再需要额外的励磁时间,并且由于线圈(u)的运动方式为沿着线圈架(a)上下运动,因此能大大缩短在分闸位和合闸位的切换时间,进而实现了继电器对电源的高速切换。
请参阅图26,本申请实施例中还提供了继电器中电磁机构的另一种形式,如图所示,该电磁机构包括静铁芯(2c)、第一主永磁体(2z)、第二主永磁体(2z)、第三主永磁体(2z)、第四主永磁体(2z)、第一副永磁体(2v)、第二副永磁体(2v)以及第三副永磁体(2v),这其中,第一主永磁体(2z)、第二主永磁体(2z)、第三主永磁体(2z)以及第四主永磁体(2z)属于主永磁体组,第一副永磁体(2v)、第二副永磁体(2v)以及第三副永磁体(2v)属于副永磁体组,该电磁机构还包括轭铁(b)以及顶盖(f),其中,静铁芯(2c)、第一主永磁体(2z)、第二主永磁体(2z)、第三主永磁体(2z)、第四主永磁体(2z)、第一副永磁体(2v)、第二副永磁体(2v)、第三副永磁体(2v)以及顶盖(f)与轭铁(b)铆接固定,具体铆接方式与上述图3a至图3c所示的铆接方式类似,具体此处不再赘述。
如图26所示,第一副永磁体(2v)、第二副永磁体(2v)以及第三副永磁体(2v)环绕设置于静铁芯(2c),第一主永磁体(2z)、第二主永磁体(2z)、第三主永磁体(2z)以及第四主永磁体(2z)环绕设置于第一副永磁体(2v)、第二副永磁体(2v)以及第三副永磁体(2v),且第一主永磁体(2z)、第二主永磁体(2z)、第三主永磁体(2z)以及第四主永磁体(2z)的长度相等,第一副永磁体(2v)、第二副永磁体(2v)以及第三副永磁体(2v)的长度相等,第一主永磁体(2z)的长度大于第一副永磁体(2v)的长度,第一主永磁体(2z)、第二主永磁体(2z)、第三主永磁体(2z)以及第四主永磁体(2z)彼此垂直设置,图中所示“S”和“N”即为永磁体的磁极,图中所有永磁体的“N”极朝向静铁芯(2C),采用这样的电磁机构结构设置,可以使得线圈(u)能够完全被永磁体所提供的磁场包围,更大程度上提高了磁场的利用效率,完全杜绝了线圈(u)与继电器其他部件的接触,提高了电磁机构的使用寿命以及可靠性。
需要说明的是,图中箭头“Y”所指向的方向,即为上述永磁体的长度方向。
需要说明的是,在实际的应用中,该电磁机构中的主永磁体可以不包括第一主永磁体(2z)、第二主永磁体(2z)、第三主永磁体(2z)以及第四主永磁体(2z),还可以是其他数量的主永磁体,或者是其他形状的永磁体,例如是圆形永磁体,只需要保证其提供的磁场能够将线圈(u)完全包围即可,具体不做限定;副永磁体也是其他的形式,例如也可以采用方形的副永磁体,只需要保证副永磁体可以将静铁芯(2c)完全包围即可;线圈(u)也可以为圆形线圈或者方形线圈,具体此处不做限定。
具体的,该电磁机构与继电器其余组件的装配,与之前所示实施例的类似,此处不再赘述。
本申请实施例还提供了另一种继电器,该继电器的包括电磁机构,请参阅图27,如图所示,该电磁机构包括第一永磁体(3z)、第二永磁体(3z)、导磁材料外壳(2k)、绝缘容纳件(2j)、动铁芯(3d)、第一线圈(3u)以及第二线圈(3u),这其中,第一永磁体(3z)的导磁方向与第二永磁体(3z)的导磁方向相反,绝缘容纳件(2j)内部开设有空腔,第一永磁体(3z)以及第二永磁体(3z)设置于绝缘容纳件(2j)内部开设的空腔中,绝缘容纳件(2j)的底部开设有通孔,动铁芯(3d)穿过该通孔,并且动铁芯(3d)的底部与导磁材料外壳(2k)固定连接,绝缘容纳件(2j)的两侧分别设置有第一线圈(3u)以及第二线圈(3u),第一线圈(3u)、第二线圈(3u)以及绝缘容纳件(2j)都设置于导磁材料外壳(2k)内,导磁材料外壳(2k)的顶部至少开设有第一开口以及第二开口,导磁材料外壳(2k)的底部至少开设有第三开口以及第四开口,动铁芯(3d)可以为第一永磁体(3z)以及第二永磁体(3z)提供磁路,第一永磁体(3z)以及第二永磁体(3z)可以在第一线圈(3u)以及第二线圈(3u)的作用下带动绝缘容纳件(2j)沿着动铁芯在导磁材料外壳(2k)内上下运动,绝缘容纳件(2j)可以为第一永磁体(3z)以及第二永磁体(3z)提供缓冲,防止第一永磁体(3z)以及第二永磁体(3z)发生破碎或者失磁。
该继电器的驱动机构上不设置线圈,除此之外该继电器的驱动机构以及驱动机构与电磁机构的装配关系与上述图3a至图3c所对应的实施例类似,此处不再赘述。
本申请实施例提供的该电磁机构,不需要由线圈运动,从而避免了线圈上的铜线发生折断的情况,因此大幅度提高了机构的可靠性。
本申请实施例还提供了一种配电盒,该配电盒用于设置本申请实施例所描述的继电器,请参阅图28,该配电盒包括结构件(X)、驱动板(Z)、功率板(Y)、输入电源连接器(A)、输入电压连接器(B)以及输入电压连接器(C),这其中,继电器可以固定安装于结构件(X),驱动板(Z)用于向继电器中的线圈(u)提供电源,通过改变线圈(u)中电流的方向,从而可以实现继电器在分闸位以及合闸位的切换,功率板(Y)与继电器的主回路进行连接,输入电源连接器(A)用于向继电器提供输入电源,输入电压连接器(C)用于向继电器提供输入电压。
本申请实施例还提供了一种通信设备,该通信设备包括上述的配电盒以及用电设备,其中,用电设备可以为交换机、路由器以及服务器,或者也可以为其他的用电设备,具体此处不做限定,配电盒可以用于切换用电设备的电源状态。
Claims (12)
- 一种继电器,其特征在于,包括电磁机构,所述电磁机构包括轭铁、顶盖、静铁芯、主永磁体组以及副永磁体组,所述继电器还包括第一动铁芯以及第二动铁芯;所述静铁芯、所述顶盖、所述主永磁体组以及所述副永磁体组与所述轭铁固定连接;所述顶盖开设有第一开口组,所述第一开口组设置于所述顶盖用于与所述第一动铁芯接触的位置,所述第一开口组包括至少一个第一子开口;所述轭铁开设有第二开口组,所述第二开口组设置于所述轭铁用于与所述第二动铁芯接触的位置,所述第二开口组包括至少一个第二子开口;所述继电器还包括线圈架,所述线圈架上设置有线圈,所述线圈架内部开设有空腔,所述静铁芯以及所述副永磁体组设置于所述空腔内。
- 根据权利要求1所述的继电器,其特征在于,所述固定连接为铆接。
- 根据权利要求1或2所述的继电器,其特征在于,所述顶盖包括第一接触部以及第二接触部,所述第一接触部以及所述第二接触部用于与所述第一动铁芯接触,所述第一接触部上开设第一子开口组,所述第二接触部上开设第二子开口组,所述第一子开口组至少包括一个所述第一子开口,所述第二子开口组至少包括一个所述第一子开口,所述第一子开口组以及所述第二子开口组包括于所述第一开口组;所述轭铁包括第三接触部以及第四接触部,所述第三接触部以及所述第四接触部用于与所述第二动铁芯接触,所述第三接触部上开设第三子开口组,所述第四接触部上开设第四子开口组,所述第三子开口组至少包括一个所述第二子开口,所述第四子开口组至少包括一个所述第二子开口,所述第三子开口组以及所述第四子开口组包括于所述第二开口组。
- 根据权利要求1-3任一项所述的继电器,其特征在于,所述主永磁体组包括第一主永磁体以及第二主永磁体,所述副永磁体组包括第一副永磁体以及第二副永磁体,所述第一副永磁体与所述静铁芯的一侧贴合,所述第二副永磁体与所述静铁芯的另一侧贴合,所述第一主永磁体与所述轭铁的一侧内壁贴合,所述第一主永磁体设置于所述静铁芯的一侧,所述第二主永磁体与所述轭铁的另一侧内壁贴合,所述第二主永磁体设置于所述静铁芯的另一侧;所述第一主永磁体与所述第二主永磁体的长度相同,所述第一主永磁体与所述第二主永磁体的导磁方向相反,所述第一副永磁体与所述第二副永磁体的长度相同,所述第一副永磁体与所述第二副永磁体的导磁方向相反,所述第一主永磁体与所述第一副永磁体的导磁方向相同。
- 根据权利要求4所述的继电器,其特征在于,所述第一主永磁体的长度大于所述第一副永磁体的长度,所述副永磁体与所述静铁芯的长度相等。
- 根据权利要求3所述的继电器,其特征在于,所述副永磁体组环绕设置于所述静铁芯,所述主永磁体组环绕设置于所述主永磁体组,所述副永磁体组与所述主永磁体组的目标磁极朝向所述静铁芯,所述目标磁极为S极或N极;所述主永磁体组中永磁体的长度大于所述副永磁体组中永磁体的长度。
- 根据权利要求5或6所述的继电器,其特征在于,所述继电器还包括驱动机构,所 述驱动机构包括所述第一动铁芯、所述第二动铁芯、所述线圈架、触头安装槽以及触头导轨,所述第一动铁芯设置于所述线圈架的一侧,所述第二动铁芯设置于所述线圈架的另一侧,所述驱动机构为一体成型。
- 根据权利要求5或6所述的继电器,其特征在于,所述继电器还包括第一驱动机构、第二驱动机构以及连接件,所述第一驱动机构包括触头安装槽、触头导轨以及第一连接孔,所述第二驱动机构包括所述第一动铁芯、所述第二动铁芯、所述线圈架以及第二连接孔,所述连接件插入所述第一连接孔以及所述第二连接孔与所述第一驱动机构以及所述第二驱动机构固定连接;所述第一驱动机构以及所述第二驱动机构为一体成型。
- 根据权利要求7所述的继电器,其特征在于,所述继电器还包括动簧片以及静簧片,所述动簧片为柔性可变形材料,所述静簧片为刚性材料。
- 根据权利要求8所述的继电器,其特征在于,所述继电器还包括动簧片以及静簧片,所述动簧片为柔性可变形材料,所述静簧片为刚性材料。
- 一种配电盒,其特征在于,包括驱动板,所述配电盒用于设置上述权利要求1至10中任一项所述的继电器,所述驱动板用于向所述线圈提供电源。
- 一种通信设备,其特征在于,包括如权利要求11所述的配电盒以及用电设备,所述配电盒用于切换所述用电设备的电源状态。
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