WO2022095873A1 - 一种有序排料给料装置 - Google Patents

一种有序排料给料装置 Download PDF

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Publication number
WO2022095873A1
WO2022095873A1 PCT/CN2021/128314 CN2021128314W WO2022095873A1 WO 2022095873 A1 WO2022095873 A1 WO 2022095873A1 CN 2021128314 W CN2021128314 W CN 2021128314W WO 2022095873 A1 WO2022095873 A1 WO 2022095873A1
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WIPO (PCT)
Prior art keywords
sorting
discharging
orderly
swing arm
roller
Prior art date
Application number
PCT/CN2021/128314
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English (en)
French (fr)
Inventor
高国武
Original Assignee
大连富地重工机械制造有限公司
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Publication of WO2022095873A1 publication Critical patent/WO2022095873A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/38—Collecting or arranging articles in groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88—Separating or stopping elements, e.g. fingers
    • B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
    • B65G47/883—Fixed stop
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/03—Stacking of articles by adding to the top of the stack from above
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0214—Articles of special size, shape or weigh
    • B65G2201/0217—Elongated

Definitions

  • the invention relates to the technical field of interlayer fillers of slender bars in an automated production line, in particular to an orderly discharging and feeding device that arranges the interlayer fillers of slender bars in an orderly manner before working.
  • the embodiment of the present invention provides an orderly discharging and feeding device, which is used for orderly discharging and feeding slender rods before entering the interlayer packing device for filling work.
  • the sorting device with the good product sorting function sorts the slender bars, and supplies the slender bars in an orderly and intermittent manner by setting up a sorting rack and a discharging device, so as to realize the filling of the slender bars.
  • a certain yield can be achieved before work and can be arranged neatly.
  • an orderly discharging and feeding device is used for orderly and intermittently feeding slender bars w between layers, which is characterized in that it comprises a feeding device g, a sorting device f, and a feeding rack j and a discharging device p, the feeding device g is arranged on one side of the sorting device f for continuous feeding of the slender bars w, and the sorting device f is also provided with first sorting rollers that cross each other f1 and the second sorting roller f2 screen and sort the slender bars w, the sorting rack j is a herringbone sliding frame and is arranged below the sorting device f for storing and dredging the slender bars w, and A first material distribution surface j1 and a second material distribution surface j2 are provided, and the discharging device p is arranged below the first material distribution surface j1 for orderly and intermittently feeding the elongated bars w to be discharged.
  • the feeding device g
  • a blocking device j5 is further provided at the end of the first distribution surface j1, and the blocking device j5 is further provided with a blocking surface j5a for blocking the rolling down of the elongated bar w and the discharge thin
  • the guide surface j5b of the long bar material w, the blocking surface j5a and the guide surface j5b can intersect and there is a smooth transition transition surface at the intersection, under the action of the discharge device p, the slender bar material w can smoothly pass from the blocking surface.
  • the face j5a slides down to the guide face j5b to discharge the elongated bar w.
  • the discharging device p is further provided with a discharging swing arm p1, a discharging rotating shaft p2 and a thimble p3, and a jacking plane p4 is further provided on the thimble p3, and the discharging rotating shaft p2 Set at the first end of the discharge swing arm p1, and the ejector pin p3 is set at the second end of the discharge swing arm p1 and is higher than the plane where the discharge swing arm p1 is located, and the discharge device p passes through the discharge shaft p2 and the divider.
  • the material rack j is connected in rotation, when the discharge shaft p2 is rotated, the ejector pin p3 will cross the first material distribution surface j1, and the jacking plane p4 can push the slender bar w from the blocking surface j5a upward.
  • the first sorting roller f1 is further provided with a first sorting shaft f1a, a first sorting swing arm f1b and a first sorting roller f1c, the first sorting
  • the rotating shaft f1a is set at the first end of the first sorting swing arm f1b
  • the first sorting roller f1c is set at the second end of the first sorting swing arm f1b
  • the first sorting roller f1c can be opposite to
  • the first sorting swing arm f1b performs a rotary motion
  • the first sorting roller f1 is rotatably connected to the sorting rack j through the first sorting shaft f1a.
  • the second sorting roller f2 is further provided with a second sorting shaft f2a, a second sorting swing arm f2b and a second sorting roller f2c, the second sorting
  • the rotating shaft f2a is provided at the first end of the second sorting swing arm f2b
  • the second sorting roller f2c is provided at the second end of the second sorting swing arm f2b
  • the second sorting roller f2c can be opposite to
  • the second sorting swing arm f2b performs a rotary motion
  • the second sorting roller f2 is rotatably connected to the sorting rack j through the second sorting shaft f2a.
  • this embodiment is further provided with a material pressing device y, the material pressing device y is further provided with a material pressing surface y1, and the material pressing surface y1 and the first material distribution surface j1 are formed to be parallel to each other There is a space between the channel and the first distribution surface j1, which can accommodate the slender bars w in order to pass through.
  • the pressing device y is further provided with a discharge gap y2 and a limit surface y3, and a space through which the elongated bar material w is discharged is provided between the discharge gap y2 and the blocking surface j5a , the limiting surface y3 can limit the upward moving distance of the elongated bar w when it is lifted by the lifting plane p4.
  • the pressing device y is further provided with an adjusting device y4, and the adjusting device y4 can adjust the pressing surface y1 and the discharging gap y2 to be respectively connected with the first dividing surface j1 and the blocking surface j5a The distance between them is used for slender bars of more specifications to pass through in an orderly manner.
  • feeding device g sorting device f, first sorting roller f1, first sorting rotation shaft f1a, first sorting swing arm f1b, first sorting roller f1c, second sorting roller f2 , the second sorting shaft f2a , the second sorting swing arm f2b , the second sorting roller f2c , the sorting rack j , the first sorting surface j1 , the second sorting surface j2 , the blocking device j5 , the blocking surface j5a , guide surface j5b , discharge device p , discharge swing arm p1 , discharge shaft p2 , ejector pin p3 , jack-up plane p4 , pressing device y , pressing surface y1 , discharge gap y2 , limit surface y3 , Adjusting device y4, slender bar material w, waste frame k, stacking platform t, bracket z.
  • FIG. 1 is a schematic diagram of the basic structure of an embodiment of the present invention.
  • FIG. 2 is a schematic structural diagram of the first sorting roller f1 according to the embodiment of the present invention.
  • FIG 3 is a schematic diagram of the first sorting roller f1 releasing the elongated bar material w according to the embodiment of the present invention.
  • FIG. 4 is a schematic diagram of the second sorting roller f2 releasing the elongated bar material w according to the embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a discharging device p according to an embodiment of the present invention.
  • FIG. 6 is a schematic diagram of the discharging device p pushing up the elongated bar material w according to the embodiment of the present invention.
  • FIG. 7 is a schematic diagram showing the release of the elongated bar material w to the stacking platform t according to the embodiment of the present invention.
  • FIG. 8 is a schematic structural diagram of a feeding device g according to an embodiment of the present invention.
  • FIG. 9 is a schematic diagram showing the specification of the material pressing device y changed according to the embodiment of the present invention.
  • FIG. 1 is a schematic diagram of the basic structure of an embodiment of the present invention.
  • FIG. 2 is a schematic structural diagram of the first sorting roller f1 according to the embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a discharging device p according to an embodiment of the present invention.
  • FIG. 8 is a schematic structural diagram of a feeding device g according to an embodiment of the present invention.
  • an embodiment of the present invention provides an orderly discharging and feeding device, which is used for orderly sorting the slender bars before entering the interlayer filling device for filling work.
  • Discharge feeding which sorts the slender bars by setting a sorting device that can sort the slender bars with good products, and sorts the slender bars by setting the distributing rack and the discharging device. Orderly and intermittently feeding, so that the slender bars can reach a certain yield and can be neatly arranged before the filling work.
  • its specific structure may include a feeding device g, a sorting device f, a material distributing rack j and a discharging device p
  • the feeding device g is a continuous feeding device that can be provided with an active feeding driving force Feeding device
  • the slender bar w can be continuously fed into subsequent equipment after passing through the feeding device g
  • the feeding device g is provided on the feeding side of the sorting device f for continuous continuous feeding of the slender bar w. supply.
  • the sorting device f is also provided with a first sorting roller f1 and a second sorting roller f2 that cross each other. The first sorting roller f1 and the second sorting roller f2 are in this embodiment for convenience.
  • the distribution of the space is distributed on both sides of the distribution rack j, and the direct replacement can also be replaced by placing the first sorting roller f1 and the second sorting roller f2 in the same place according to the technical means commonly used by those skilled in the art. On the same side of the distribution rack j.
  • FIG 3 is a schematic diagram of the first sorting roller f1 releasing the elongated bar material w according to the embodiment of the present invention.
  • FIG. 4 is a schematic diagram of the second sorting roller f2 releasing the elongated bar material w according to the embodiment of the present invention.
  • the first sorting roller f1 is further provided with a first sorting shaft f1a, a first sorting swing arm f1b and a first sorting roller f1c.
  • the rotating shaft f1a is set at the first end of the first sorting swing arm f1b
  • the first sorting roller f1c is set at the second end of the first sorting swing arm f1b
  • the first sorting roller f1c can be opposite to
  • the first sorting swing arm f1b performs a rotary motion
  • the first sorting roller f1 is rotatably connected to the distributing rack j through the first sorting rotating shaft f1a.
  • the second sorting roller f2 is also provided with a second sorting rotating shaft f2a, a second sorting swing arm f2b and a second sorting roller f2c, and the second sorting rotating shaft f2a is arranged on the second sorting pendulum.
  • the first end of the arm f2b, the second sorting roller f2c is provided at the second end of the second sorting swing arm f2b, and the second sorting roller f2c can be relative to the second sorting swing arm f2b.
  • Rotating movement, the second sorting roller f2 is rotatably coupled with the distributing rack j through the second sorting rotating shaft f2a.
  • the distributing rack j is a herringbone sliding rack and is arranged below the sorting device f for storing and dredging the slender bars w, and is provided with a first distributing surface j1 and a second distributing surface j2.
  • the first sorting roller f1c When sorting the rotating shaft f1a, the first sorting roller f1c will be retracted downward and be lower than the first distributing surface j1, and the slender bar w will slide down along the first distributing surface j1 to the position under the action of gravity.
  • the second sorting roller f2c On the stacking platform t of the subsequent working position on the side of the first sorting surface j1, when the second sorting shaft f2a is rotated, the second sorting roller f2c will be retracted downward and be lower than the second sorting surface j2, The slender bars w will slide down along the second sorting surface j2 under the action of gravity to the waste frame k placed on the side of the second sorting surface j2, and pass through the first sorting roller f1 and the second sorting The swinging action of the dial roller f2 enables the sorting device f to screen and classify the slender bars w.
  • the driving device for rotating the first sorting shaft f1a and rotating the second sorting shaft f2a can be a hydraulic motor, an electric motor or a direct drive of a motor-driven reducer.
  • the direct replacement can also be replaced according to the technical means commonly used by those skilled in the art. It is a linkage mechanism, and one end of the linkage mechanism can also be driven by a hydraulic telescopic cylinder or a pneumatic telescopic cylinder.
  • FIG. 6 is a schematic diagram of the discharging device p pushing up the elongated bar material w according to the embodiment of the present invention.
  • FIG. 7 is a schematic diagram showing the release of the elongated bar material w to the stacking platform t according to the embodiment of the present invention.
  • the discharging device p is arranged below the first distributing surface j1 for orderly and intermittently feeding the elongated bars w to be discharged.
  • the discharging device p also There is a discharge swing arm p1, a discharge shaft p2 and a thimble p3, and a jack-up plane p4 is also set on the thimble p3, the discharge shaft p2 is set at the first end of the discharge swing arm p1, and the thimble p3 is set at the The second end of the discharge swing arm p1 is higher than the plane where the discharge swing arm p1 is located to form a convex shape, and the discharge device p is rotatably connected to the distribution frame j through the discharge shaft p2.
  • the end of the first distribution surface j1 is also provided with a blocking device j5, and the blocking device j5 is also provided with a blocking surface j5a for blocking the slender bar material w from rolling down and a guide surface j5b for discharging the slender bar material w,
  • the blocking surface j5a and the guiding surface j5b can intersect and there is a smooth transition transition surface at the intersection.
  • the slender bar w is discharged to the stacking platform t of the subsequent work position.
  • the discharge shaft p2 When the discharge shaft p2 is rotated, the ejector pin p3 will cross the first material distribution surface j1, and the jacking plane p4 can be arranged upward on the first material distribution surface.
  • the elongated bar w on j1 is ejected from the blocking surface j5a.
  • the driving device for rotating the discharge shaft p2 can be a hydraulic motor, an electric motor or a direct drive of the electric motor to drive the reducer.
  • the direct replacement can also be replaced by a link mechanism according to the technical means commonly used by those skilled in the art.
  • One end of the link mechanism It can also be driven by a hydraulic telescopic cylinder or a pneumatic telescopic cylinder.
  • this embodiment can also adopt a more preferred technical solution, that is, a pressing device y can be further provided, and the pressing device y can be arranged at On the bracket z, the bracket z is arranged on the material distribution rack j, so the pressing device y is suspended on the material distribution rack j.
  • the pressing device y and the bracket z are connected to each other through a sliding device, and the sliding device can be a linear slide rail slider, or can be directly replaced with other equivalent technical solutions according to the technical means commonly used by those skilled in the art.
  • the pressing device y is also provided with a pressing surface y1, a discharge gap y2 and a limiting surface y3, and the pressing surface y1 and the first material distribution surface j1 form a channel parallel to each other and are connected with the first material distribution surface j1. There is a space between which can accommodate the slender bars w neatly arranged. Between the discharge gap y2 and the blocking surface j5a, there is a space through which the elongated bar material w is discharged, and the limiting surface y3 can limit the upward movement distance of the elongated bar material w when it is lifted by the lifting plane p4.
  • the feeding and feeding device g, the sorting device f, the material distributing rack j, the discharging device p and the pressing device y work in coordination with each other to realize the orderly and intermittent feeding of the slender bars w during stacking.
  • FIG. 9 is a schematic diagram showing the specification of the material pressing device y changed according to the embodiment of the present invention.
  • the technical solution can also change the product specifications according to the specific needs of the production line.
  • the adjustment device y4 and the pressing device y are adjusted. According to manual adjustment, it will move to a position with a suitable distance from the distribution rack j, so that the pressing surface y1 and the first distribution surface j1 form a parallel channel and a channel between the discharge gap y2 and the blocking surface j5a All can be applied to new product specifications, which can adapt to the needs of rapid changes in specifications of high-speed production lines.

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  • Mechanical Engineering (AREA)
  • Discharge Of Articles From Conveyors (AREA)

Abstract

在现代化全自动焊管生产线领域中，细长棒料有时需要进行层间填料工作，那么便需要一种可以实现细长棒料填料前进行良品与废品的筛选并可以将筛选后的良品进行整齐有序的排出到层间填料装置的一种有序排料给料装置，本发明实施例公开了一种有序排料给料装置，通过设置具有可以对细长棒料进行良品分拣功能的分拣装置对细长棒料进行分拣工作，并通过设置分料架和排料装置对细长棒料进行有序间歇供料，从而实现细长棒料在进行填料工作之前可以达到一定的良品率且可以整齐的排列。

Description

一种有序排料给料装置 技术领域
本发明涉及自动化生成线中的细长棒料层间填料技术领域，具体为一种细长棒料层间填料工作前进行有序排列的一种有序排料给料装置。
 背景技术
在现代化全自动焊管生产线领域中，细长棒料有时需要进行层间填料工作，即需要在棒料与棒料之间填塞柔性材料以防止棒料间的磨损，那么在填料前则必须实现棒料与棒料间的整齐排列，并且为了防止废品进入，则必须在填料工作之前将废品剔除，那么为了实现能够与现代化高速自动化生产线的生产速度相匹配，本领域急需一种可以实现细长棒料填料前进行良品与废品的筛选并可以将筛选后的良品进行整齐有序的排出到层间填料装置的一种有序排料给料装置。
 技术问题
本发明实施例提供一种有序排料给料装置，用于对细长棒料在进入层间填料装置进行填料工作之前的有序排料给料，其通过设置具有可以对细长棒料进行良品分拣功能的分拣装置对细长棒料进行分拣工作，并通过设置分料架和排料装置对细长棒料进行有序间歇供料，从而实现细长棒料在进行填料工作之前可以达到一定的良品率且可以整齐的排列。
 技术解决方案
一方面，一种有序排料给料装置，用于对细长棒料w层间填料时进行有序间歇供料，其特征在于包括供料装置g，分拣装置f ，分料架j和排料装置p ，所述供料装置g设于分拣装置f的一侧用于对细长棒料w进行连续供料，分拣装置f还设有相互交叉的第一分拣拨辊f1和第二分拣拨辊f2对细长棒料w进行筛选和分类，所述分料架j为人字形滑落架并设于分拣装置f下方用于储存和疏导细长棒料w，并设有第一分料面j1和第二分料面j2，排料装置p设于第一分料面j1的下方用于将待排出的细长棒料w进行有序间歇供料，所述供料装置g，分拣装置f ，分料架j和排料装置p相互协调工作可以实现对细长棒料w码垛时的有序间歇供料。
根据本发明实施例的一个方面，所述第一分料面j1尽头还设有阻挡装置j5，所述阻挡装置j5还设有用于阻挡细长棒料w向下滚动的阻挡面j5a和排出细长棒料w的导向面j5b,所述阻挡面j5a与导向面j5b可以相交且相交处设有圆滑过渡的过渡面，在排料装置p的作用下细长棒料w可以顺滑的从阻挡面j5a滑落到导向面j5b从而将细长棒料w排出。
根据本发明实施例的一个方面，所述排料装置p还设有排料摆臂p1，排料转轴p2和顶针p3，在顶针p3上还设有顶起平面p4，所述排料转轴p2设于排料摆臂p1的第一端，顶针p3设于排料摆臂p1的第二端且高出排料摆臂p1所在的平面，所述排料装置p通过排料转轴p2与分料架j转动联接，当转动排料转轴p2时，顶针p3会越过第一分料面j1，顶起平面p4可以向上将细长棒料w从阻挡面j5a中顶出。
根据本发明实施例的一个方面，所述第一分拣拨辊f1还设有第一分拣转轴f1a，第一分拣摆臂f1b和第一分拣辊轮f1c，所述第一分拣转轴f1a设于第一分拣摆臂f1b的第一端，所述第一分拣辊轮f1c 设于第一分拣摆臂f1b的第二端，所述第一分拣辊轮f1c可以相对于第一分拣摆臂f1b做回转运动，所述第一分拣拨辊f1通过第一分拣转轴f1a 与分料架j转动联接，当转动第一分拣转轴f1a时，第一分拣辊轮f1c会向下收起并低于第一分料面j1，细长棒料w会在重力的作用沿第一分料面j1向下滑落。
根据本发明实施例的一个方面，所述第二分拣拨辊f2 还设有第二分拣转轴f2a，第二分拣摆臂f2b和第二分拣辊轮f2c，所述第二分拣转轴f2a设于第二分拣摆臂f2b的第一端，所述第二分拣辊轮f2c 设于第二分拣摆臂f2b的第二端，所述第二分拣辊轮f2c可以相对于第二分拣摆臂f2b做回转运动，所述第二分拣拨辊f2通过第二分拣转轴f2a 与分料架j转动联接，当转动第二分拣转轴f2a时，第二分拣辊轮f2c会向下收起并低于第二分料面j2，细长棒料w会在重力的作用沿第二分料面j2向下滑落。
根据本发明实施例的一个方面，本实施方案还设有压料装置y，所述压料装置y还设有压料面y1，所述压料面y1与第一分料面j1组成相互平行的通道且与第一分料面j1之间具有可以容纳细长棒料w整齐排列通过的空间。
根据本发明实施例的一个方面，所述压料装置y还设有排料豁口y2和限位面y3，所述排料豁口y2与阻挡面j5a之间具有细长棒料w排出通过的空间，所述限位面y3可以限制细长棒料w被顶起平面p4顶起时向上移动的距离。
根据本发明实施例的一个方面，所述压料装置y还设有调整装置y4，所述调整装置y4可以调节压料面y1和排料豁口y2分别与第一分料面j1和阻挡面j5a之间的距离，用来适用于更多规格的细长棒料w整齐有序通过。
 附图说明
下面将参考附图来描述本发明示例性实施例的特征、优点和技术效果。
序号说明：供料装置g 、分拣装置f、 第一分拣拨辊f1 、第一分拣转轴f1a 、第一分拣摆臂f1b 、第一分拣辊轮f1c、第二分拣拨辊f2 、第二分拣转轴f2a 、第二分拣摆臂f2b 、第二分拣辊轮f2c、分料架j 、第一分料面j1、 第二分料面j2 、阻挡装置j5、 阻挡面j5a 、导向面j5b、排料装置p 、排料摆臂p1、 排料转轴p2 、顶针p3 、顶起平面p4 、压料装置y、压料面y1、排料豁口y2、限位面y3、调整装置y4、细长棒料w、废品框k、码放平台t、支架z。
图1是本发明实施例基本结构示意图。
图2是本发明实施例第一分拣拨辊f1结构示意图。
图3是本发明实施例第一分拣拨辊f1释放细长棒料w示意图。
图4是本发明实施例第二分拣拨辊f2 释放细长棒料w示意图。
图5是本发明实施例排料装置p结构示意图。
图6是本发明实施例排料装置p向上顶起细长棒料w示意图。
图7是本发明实施例细长棒料w释放至码放平台t示意图。
图8是本发明实施例供料装置g结构示意图。
图9是本发明实施例压料装置y改变规格示意图。
在附图中，相同的部件使用相同的附图标记。附图并未按照实际的比例绘制。
 本发明的最佳实施方式
下面结合附图和实施例对本发明的实施方式作进一步详细描述。以下实施例的详细描述和附图用于示例性地说明本发明的原理，但不能用来限制本发明的范围，即本发明不限于所描述的优选实施例，本发明的范围由权利要求书限定。
在本发明实施例的描述中，需要说明的是，除非另有说明，“垂直”、“平行”不只是数学意义上的绝对意义，可以理解为“大致垂直”、“大致平行”。
图1是本发明实施例基本结构示意图。
图2是本发明实施例第一分拣拨辊f1结构示意图。
图5是本发明实施例排料装置p结构示意图。
图8是本发明实施例供料装置g结构示意图。
根据图1、图2、图5和图8所示，本发明实施例提供一种有序排料给料装置，用于对细长棒料在进入层间填料装置进行填料工作之前的有序排料给料，其通过设置具有可以对细长棒料进行良品分拣功能的分拣装置对细长棒料进行分拣工作，并通过设置分料架和排料装置对细长棒料进行有序间歇供料，从而实现细长棒料在进行填料工作之前可以达到一定的良品率且可以整齐的排列。在本实施方案中，其具体结构可以包括供料装置g、分拣装置f 、分料架j和排料装置p，所述供料装置g为一种可以设置有主动供料驱动力的连续供料装置，细长棒料w通过供料装置g后可以被连续供入后续设备，所述供料装置g设于分拣装置f的入料一侧用于对细长棒料w进行连续供料。分拣装置f还设有相互交叉的第一分拣拨辊f1和第二分拣拨辊f2，所述第一分拣拨辊f1和第二分拣拨辊f2在本实施方案中为了便于空间的分布，将其分别分布于分料架j的两侧，根据本领域技术人员惯用的技术手段直接置换还可以替换为将第一分拣拨辊f1和第二分拣拨辊f2同置于分料架j的同侧。
图3是本发明实施例第一分拣拨辊f1释放细长棒料w示意图。
图4是本发明实施例第二分拣拨辊f2 释放细长棒料w示意图。
根据图3、图4所示，所述第一分拣拨辊f1还设有第一分拣转轴f1a，第一分拣摆臂f1b和第一分拣辊轮f1c，所述第一分拣转轴f1a设于第一分拣摆臂f1b的第一端，所述第一分拣辊轮f1c 设于第一分拣摆臂f1b的第二端，所述第一分拣辊轮f1c可以相对于第一分拣摆臂f1b做回转运动，所述第一分拣拨辊f1通过第一分拣转轴f1a 与分料架j转动联接。所述第二分拣拨辊f2 还设有第二分拣转轴f2a，第二分拣摆臂f2b和第二分拣辊轮f2c，所述第二分拣转轴f2a设于第二分拣摆臂f2b的第一端，所述第二分拣辊轮f2c 设于第二分拣摆臂f2b的第二端，所述第二分拣辊轮f2c可以相对于第二分拣摆臂f2b做回转运动，所述第二分拣拨辊f2通过第二分拣转轴f2a 与分料架j转动联接。所述分料架j为人字形滑落架并设于分拣装置f下方用于储存和疏导细长棒料w，并设有第一分料面j1和第二分料面j2，当转动第一分拣转轴f1a时，第一分拣辊轮f1c会向下收起并低于第一分料面j1，细长棒料w会在重力的作用沿第一分料面j1向下滑落到置于第一分料面j1一侧的后续工作位码放平台t上，当转动第二分拣转轴f2a时，第二分拣辊轮f2c会向下收起并低于第二分料面j2，细长棒料w会在重力的作用沿第二分料面j2向下滑落到置于第二分料面j2一侧的废品框k内，通过第一分拣拨辊f1和第二分拣拨辊f2的摆动动作实现分拣装置f对细长棒料w进行筛选和分类。其中，转动第一分拣转轴f1a和转动第二分拣转轴f2a的驱动装置可以是液压马达、电动机或者电动机带动减速机的直接驱动，当然根据本领域技术人员惯用的技术手段直接置换还可以替换为连杆机构，连杆机构的一端还可以采用液压伸缩缸或者气压伸缩缸来驱动。
图6是本发明实施例排料装置p向上顶起细长棒料w示意图。
图7是本发明实施例细长棒料w释放至码放平台t示意图。
根据图6、图7所示，所述排料装置p设于第一分料面j1的下方用于将待排出的细长棒料w进行有序间歇供料，所述排料装置p还设有排料摆臂p1，排料转轴p2和顶针p3，在顶针p3上还设有顶起平面p4，所述排料转轴p2设于排料摆臂p1的第一端，顶针p3设于排料摆臂p1的第二端且高出排料摆臂p1所在的平面成为一个凸起状，所述排料装置p通过排料转轴p2与分料架j转动联接。所述第一分料面j1尽头还设有阻挡装置j5，所述阻挡装置j5还设有用于阻挡细长棒料w向下滚动的阻挡面j5a和排出细长棒料w的导向面j5b,所述阻挡面j5a与导向面j5b可以相交且相交处设有圆滑过渡的过渡面，在排料装置p的作用下细长棒料w可以顺滑的从阻挡面j5a滑落到导向面j5b从而将细长棒料w排出到后续工作位的码放平台t上，当转动排料转轴p2时，顶针p3会越过第一分料面j1，顶起平面p4可以向上将已经排列在第一分料面j1上的细长棒料w从阻挡面j5a中顶出。在码放平台t上，细长棒料w将被整齐的排列成一列以便于后续工作位在细长棒料w之间填塞柔性材料。其中，转动排料转轴p2的驱动装置可以是液压马达、电动机或者电动机带动减速机的直接驱动，当然根据本领域技术人员惯用的技术手段直接置换还可以替换为连杆机构，连杆机构的一端还可以采用液压伸缩缸或者气压伸缩缸来驱动。
为了使本实施方案可以更加便利的实现有序排料给料功能，本实施方案还可以采用更加优选的技术方案，即还可以进一步的设置有压料装置y，所述压料装置y设置在支架z上，所述支架z设置在分料架j之上，所以所述压料装置y被悬挂在分料架j之上。所述压料装置y与支架z通过滑动装置相互联接，所述滑动装置可以是直线滑轨滑块，也可以根据本领域技术人员惯用的技术手段直接置换为其它等同的技术方案。在压料装置y的一端与支架z之间还设有调整装置y4，所述调整装置y4可以是调整螺栓，通过调整装置y4的作用，所述压料装置y可以相对于分料架j做靠近或者远离的动作。所述压料装置y还设有压料面y1、排料豁口y2和限位面y3，所述压料面y1与第一分料面j1组成相互平行的通道且与第一分料面j1之间具有可以容纳细长棒料w整齐排列通过的空间。所述排料豁口y2与阻挡面j5a之间具有细长棒料w排出通过的空间，所述限位面y3可以限制细长棒料w被顶起平面p4顶起时向上移动的距离。所述供供料装置g、分拣装置f 、分料架j、排料装置p和压料装置y相互协调工作可以实现对细长棒料w码垛时的有序间歇供料。
图9是本发明实施例压料装置y改变规格示意图。
根据图9所示，根据本发明实施例的一个方面，本技术方案还可以根据生产线的具体需要改变产品的规格，当需要更换产品规格时，调整所述调整装置y4，所述压料装置y会根据人工的调整运动到与分料架j之间间距合适的位置，如此所述压料面y1与第一分料面j1组成相互平行的通道和排料豁口y2与阻挡面j5a之间通道均可以适用于新的产品规格，这样可以适应高速生产线快速改变规格的需要。
应当理解，说明书对于本发明的具体实施方式的描述是示例性的，而不应当解释为对于本发明保护范围的不当限制。本发明的保护范围由其权利要求限定，并涵盖落入其范围内的所有实施方式及其明显的等同变例。

Claims (8)

  1. 一种有序排料给料装置，用于对细长棒料（w）层间填料时进行有序间歇供料，其特征在于包括供料装置(g)，分拣装置(f) ，分料架(j)和排料装置(p) ，所述供料装置(g)设于分拣装置(f)的一侧用于对细长棒料（w）进行连续供料，分拣装置(f)还设有相互交叉的第一分拣拨辊(f1)和第二分拣拨辊(f2)对细长棒料（w）进行筛选和分类，所述分料架(j)为人字形滑落架并设于分拣装置(f)下方用于储存和疏导细长棒料（w），并设有第一分料面(j1)和第二分料面(j2)，排料装置(p)设于第一分料面(j1)的下方用于将待排出的细长棒料（w）进行有序间歇供料，所述供料装置(g)，分拣装置(f) ，分料架(j)和排料装置(p)相互协调工作可以实现对细长棒料（w）码垛时的有序间歇供料。
  2. 根据权利要求1所述的一种有序排料给料装置，其特征在于所述第一分料面(j1)尽头还设有阻挡装置(j5)，所述阻挡装置(j5)还设有用于阻挡细长棒料（w）向下滚动的阻挡面(j5a)和排出细长棒料（w）的导向面(j5b),所述阻挡面(j5a)与导向面(j5b)可以相交且相交处设有圆滑过渡的过渡面，在排料装置(p)的作用下细长棒料（w）可以顺滑的从阻挡面(j5a)滑落到导向面(j5b)从而将细长棒料（w）排出。
  3. 根据权利要求2所述的一种有序排料给料装置，其特征在于所述排料装置(p)还设有排料摆臂(p1)，排料转轴(p2)和顶针(p3)，在顶针(p3)上还设有顶起平面(p4)，所述排料转轴(p2)设于排料摆臂(p1)的第一端，顶针(p3)设于排料摆臂(p1)的第二端且高出排料摆臂(p1)所在的平面，所述排料装置(p)通过排料转轴(p2)与分料架(j)转动联接，当转动排料转轴(p2)时，顶针(p3)会越过第一分料面(j1)，顶起平面(p4)可以向上将细长棒料（w）从阻挡面(j5a)中顶出。
  4. 根据权利要求3所述的一种有序排料给料装置，其特征在于所述第一分拣拨辊(f1)还设有第一分拣转轴(f1a)，第一分拣摆臂(f1b)和第一分拣辊轮(f1c)，所述第一分拣转轴(f1a)设于第一分拣摆臂(f1b)的第一端，所述第一分拣辊轮(f1c) 设于第一分拣摆臂(f1b)的第二端，所述第一分拣辊轮(f1c)可以相对于第一分拣摆臂(f1b)做回转运动，所述第一分拣拨辊(f1)通过第一分拣转轴(f1a) 与分料架(j)转动联接，当转动第一分拣转轴(f1a)时，第一分拣辊轮(f1c)会向下收起并低于第一分料面(j1)，细长棒料（w）会在重力的作用沿第一分料面(j1)向下滑落。
  5. 根据权利要求4所述的一种有序排料给料装置，其特征在于所述第二分拣拨辊(f2) 还设有第二分拣转轴(f2a)，第二分拣摆臂(f2b)和第二分拣辊轮(f2c)，所述第二分拣转轴(f2a)设于第二分拣摆臂(f2b)的第一端，所述第二分拣辊轮(f2c) 设于第二分拣摆臂(f2b)的第二端，所述第二分拣辊轮(f2c)可以相对于第二分拣摆臂(f2b)做回转运动，所述第二分拣拨辊(f2)通过第二分拣转轴(f2a) 与分料架(j)转动联接，当转动第二分拣转轴(f2a)时，第二分拣辊轮(f2c)会向下收起并低于第二分料面(j2)，细长棒料（w）会在重力的作用沿第二分料面(j2)向下滑落。
  6. 根据权利要求5所述的一种有序排料给料装置，其特征在于还设有压料装置（y），所述压料装置（y）还设有压料面（y1），所述压料面（y1）与第一分料面(j1)组成相互平行的通道且与第一分料面(j1)之间具有可以容纳细长棒料（w）整齐排列通过的空间。
  7. 根据权利要求6所述的一种有序排料给料装置，其特征在于所述压料装置（y）还设有排料豁口（y2）和限位面（y3），所述排料豁口（y2）与阻挡面(j5a)之间具有细长棒料（w）排出通过的空间，所述限位面（y3）可以限制细长棒料（w）被顶起平面(p4)顶起时向上移动的距离。
  8. 根据权利要求7所述的一种有序排料给料装置，其特征在于所述压料装置（y）还设有调整装置（y4），所述调整装置（y4）可以调节压料面（y1）和排料豁口（y2）分别与第一分料面(j1)和阻挡面(j5a)之间的距离，用来适用于更多规格的细长棒料（w）整齐有序通过。
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