WO2022095334A1 - 一种光伏组件双玻孔贴胶带机 - Google Patents

一种光伏组件双玻孔贴胶带机 Download PDF

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Publication number
WO2022095334A1
WO2022095334A1 PCT/CN2021/085277 CN2021085277W WO2022095334A1 WO 2022095334 A1 WO2022095334 A1 WO 2022095334A1 CN 2021085277 W CN2021085277 W CN 2021085277W WO 2022095334 A1 WO2022095334 A1 WO 2022095334A1
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WIPO (PCT)
Prior art keywords
tape
clamping
double
clamping block
cylinder
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Application number
PCT/CN2021/085277
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English (en)
French (fr)
Inventor
毛吉亮
牛瑞博
杨明星
思品贺
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苏州晟成光伏设备有限公司
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Publication of WO2022095334A1 publication Critical patent/WO2022095334A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063—Transporting devices for sheet glass
    • B65G49/064—Transporting devices for sheet glass in a horizontal position
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B65H35/0073—Details
    • B65H35/008—Arrangements or adaptations of cutting devices
    • B65H35/0086—Arrangements or adaptations of cutting devices using movable cutting elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
    • B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
    • B65H37/06—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for folding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00—Folding thin material
    • B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/22—Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement

Definitions

  • the invention relates to the field of photovoltaic technology, in particular to a double-glass hole tape sticking machine for photovoltaic modules.
  • the main technical problem to be solved by the present invention is to provide a photovoltaic module double-glass hole tape sticking machine, which has a compact structure, stable operation, can automatically transport and position double-glass modules, and can integrate tape feeding, folding, drawing and cutting. It can automatically absorb and stick the flattening tape to avoid wrinkles, and the production efficiency is high.
  • a technical solution adopted in the present invention is to provide a photovoltaic module double-glass hole tape sticking machine
  • the photovoltaic module double-glass hole tape sticking machine comprises a frame and a conveying mechanism arranged on the frame,
  • the long-side alignment mechanism and the short-side alignment mechanism for the alignment and positioning of the double-glass components are arranged around the conveying mechanism, and the tape double-feeding mechanism is arranged on one side of the conveying mechanism.
  • the three-axis transplanting adsorption mechanism on the frame, the three-axis transplanting adsorption mechanism adsorbs the folded tape at the double-feeding mechanism of the tape to the double-glass component and sticks it flat.
  • the double tape feeding mechanism includes a tape feeding clamping device, a bidirectional pulling device, a tape hemming device and a tape cutting device, the two tape feeding and clamping devices are arranged opposite to each other, and the two tape feeding and clamping devices are A two-way material pulling device is arranged between the devices, and the extension end of the tape feeding and clamping device is also provided with a tape folding device and a tape cutting device;
  • the tape feeding and clamping device includes a feeding plate , a tray seat, a transition wheel, a guide wheel, a clamping assembly and a laser sensor, the feeding plate is arranged vertically, a tray seat for inserting tape rolls is installed at the upper end of the feeding plate, and the feeding plate is below the tray seat.
  • a transition wheel and a guide wheel are inserted on the board.
  • the non-adhesive surface of the tape on the tape roll bypasses the transition wheel and the guide wheel and then passes through the clamping assembly.
  • the feeding plate is also installed with a laser pointing to the tape between the transition wheel and the guide wheel. After pulling out each piece of tape, the laser sensor detects the hole position and compensates for the error, so as to avoid the cumulative error of the entire roll of tape.
  • the clamping assembly includes a clamping jaw cylinder, a first clamping block and a second clamping block, the clamping jaw cylinder is arranged on the feeding plate, and two clamping arms of the clamping jaw cylinder are installed with oppositely arranged first clamping blocks.
  • a clamp block and a second clamp block, the opposite surfaces of the first clamp block and the second clamp block are provided with avoidance grooves, and the second clamp block is in contact with the adhesive tape.
  • the second clamping block is provided with an avoidance chamfering surface to reduce the clamping surface, the surface of the second clamping block is plated with a Teflon anti-stick layer, the clamping jaw cylinder is closed, and the first clamping block and the second clamping block are in contact with the tape And clamping, the clamping jaw cylinder is closed and opened, which can be easily disengaged from the tape.
  • the two-way material pulling device includes a linear guide rail, a moving plate, a material pulling assembly and a lead screw electric cylinder, a moving plate is installed on the two sliders on the linear guide rail, and a material pulling assembly is installed on the moving plate, On both sides of the front side of the linear guide rail are installed screw electric cylinders that are set back, and the telescopic rods of the screw electric cylinders are respectively fixed with the moving plate.
  • the pulling component includes a clamping cylinder, an upper clamping block, a lower clamping block and a silicone skin
  • the clamping cylinder is arranged on the moving plate through the bracket
  • the upper clamping block and the lower clamping block are installed on the two clamping arms of the clamping cylinder
  • the upper clamping block and the lower clamping block are arranged oppositely
  • the rear end of the opposite surface is provided with an escape opening
  • the material of the upper clamp block is aluminum
  • the lower side of the upper clamp block is installed with a silicone skin
  • the lower clamp block is made of Teflon
  • the array on the upper side of the lower clamp block is provided with upwardly protruding racks, racks and silicone skins
  • the design can not only ensure the stability of the tape pulling process, avoid disengagement and slippage, but also ensure that the clamping block can be easily separated from the tape when it is opened, and the rack is opposite to the silicone skin.
  • the tape hemming device includes a base plate, a telescopic cylinder, a push plate, a hemming jaw cylinder, a hemming block and a folding needle, and a telescopic cylinder is installed on the base plate, the telescopic cylinder points to the tape, and the telescopic cylinder can be extended or retracted.
  • a push plate is installed on the rod, a hemming jaw cylinder is installed on the push plate, and a hemming block is installed on the two arms of the hemming jaw cylinder.
  • the vertical and horizontal waist-shaped adjustment holes are respectively arranged on the block.
  • the upper and lower hemming blocks can be adjusted up and down, and the horizontal position of the lower hemming block can be adjusted.
  • the hemming jaw cylinder drives the two folding needles to open and close up and down, and the folding needles overlap horizontally. , there is a 1mm gap in the middle.
  • the tape cutting device includes a push-pull cylinder and an air scissor
  • the push-pull air cylinder is arranged on the frame workbench through a bracket
  • an air scissors are installed on the piston rod of the push-pull cylinder, and the air scissors point to the tape.
  • the three-axis transplanting adsorption mechanism includes an X-axis module, a Y-axis module, a Z-axis module and a suction cup assembly
  • the X-axis module is arranged on the upper end of the frame
  • the X-axis module drives the Y-axis
  • the module moves in the horizontal X direction
  • the Y axis module drives the two groups of Z axis modules to move in the horizontal Y direction
  • the Z axis module drives the suction cup assembly to move in the vertical Z direction
  • the X axis module and the Y axis module A rack and pinion moving module is adopted
  • the Z-axis module adopts a servo screw module
  • the suction cup assembly includes a connecting plate, a suction cup and a gasket
  • the connecting plate is vertical on the moving slide of the Z-axis module
  • the connection adopts a suction cup installed at the lower end of the plate, the suction cup is made of aluminum block, and
  • the air holes are designed to avoid the round holes on the tape to avoid air leakage.
  • the aluminum block is provided with a suction channel that communicates with each row of suction holes.
  • a plug is installed at the opening of the suction channel.
  • the connecting hole is connected to the vacuum generator through a hose.
  • the setting of the tape feeding and clamping device can provide tape, the clamping assembly can cooperate with folding and cutting and clamping the tape, which can contact and clamp the tape, and can be easily separated from the tape. After each piece of tape is pulled out, the hole is detected by the laser sensor. position and compensate the error, thus avoiding the cumulative error of the whole roll of tape;
  • the tape folding function is designed; the setting of the tape folding device can automatically fold the tape downward;
  • the tape folding device and the bidirectional pulling device cooperate to fold the tape to the specified shape, and the adhesive surface of the tape is bent 180 degrees and then pasted to the bottom surface of the original tape;
  • the design of the suction cup assembly can not only buffer the impact of the suction cup on the glass assembly during pasting, but also flatten the tape after pasting to avoid wrinkles.
  • FIG. 1 is a schematic structural diagram of a double-glass hole tape sticking machine for photovoltaic modules.
  • FIG. 2 is a top view of a double-glass hole tape sticking machine for photovoltaic modules.
  • FIG. 3 is a schematic structural diagram of a double tape feeding mechanism of a photovoltaic module double glass hole tape sticking machine.
  • FIG. 4 is a schematic structural diagram of a tape feeding and clamping device of a photovoltaic module double-glass hole tape sticking machine.
  • FIG. 5 is a schematic diagram of a partial structure of a clamping component of a double-glass hole tape sticking machine for photovoltaic components.
  • FIG. 6 is a schematic structural diagram of a bidirectional pulling device of a photovoltaic module double-glass hole tape sticking machine.
  • FIG. 7 is a schematic diagram of a partial structure of a pulling component of a double-glass hole tape sticking machine for photovoltaic components.
  • FIG. 8 is a schematic structural diagram of a tape hemming device of a photovoltaic module double-glass hole tape sticking machine.
  • FIG. 9 is a schematic structural diagram of a tape cutting device of a photovoltaic module double-glass hole tape sticking machine.
  • Fig. 10 is a partial structural schematic diagram of a three-axis transplanting adsorption mechanism of a double-glass hole tape sticking machine for photovoltaic modules.
  • FIG. 11 is a schematic diagram of a partial structure of a suction cup assembly of a double-glass hole tape sticking machine for photovoltaic modules.
  • FIG. 12 is a partial cross-sectional view of a suction cup assembly of a double-glass hole adhesive tape machine for photovoltaic modules.
  • Figure 13 is a schematic diagram of the tape hemming process.
  • the embodiments of the present invention include:
  • a photovoltaic module double-glass hole tape sticking machine the photovoltaic module double-glass hole tape sticking machine comprises a frame 1, a conveying mechanism 2 arranged on the frame 1, and a conveyor mechanism 2 arranged around the conveying mechanism for regular positioning of the double-glass holes.
  • the planting adsorption mechanism 6, the three-axis transplanting adsorption mechanism 6 adsorbs the folded tape from the double-feeding mechanism 5 of the adhesive tape to the double-glass component and sticks and flattens it.
  • the double tape feeding mechanism 5 includes a tape feeding clamping device 51, a two-way pulling device 52, a tape folding device 53 and a tape cutting device 54.
  • the two tape feeding clamping devices 51 are arranged opposite each other, and the two tape feeding A two-way pulling device 52 is arranged between the clamping devices 51, and the extending end of the adhesive tape feeding clamping device 51 is also provided with an adhesive tape hemming device 53 and an adhesive tape cutting device 54;
  • the clamping device 51 includes a feeding plate 511, a feeding tray seat 512, a transition wheel 513, a guide wheel 514, a clamping assembly 515 and a laser sensor 516, the feeding plate 511 is vertically arranged, and a The feed plate seat 512 of the tape roll is inserted, the feed plate 511 below the feed plate seat 512 is equipped with a transition wheel 513 and a guide wheel 514, and the non-adhesive surface of the tape on the tape roll bypasses the transition wheel 513 and the guide wheel 514.
  • the feeding plate 511 Passing through the clamping assembly 515, the feeding plate 511 is also installed with a laser sensor 516 pointing to the tape between the transition wheel 513 and the guide wheel 514. After each piece of tape is pulled out, the laser sensor 516 detects the hole position and compensates for errors, so as to avoid Cumulative error for the entire roll of tape.
  • the clamping assembly 515 includes a clamping claw cylinder 5151, a first clamping block 5152 and a second clamping block 5153.
  • the clamping claw cylinder 5151 is arranged on the feeding plate 511, and two clamping arms of the clamping claw cylinder 5151 are installed with opposite sides.
  • the first clamping block 5152 and the second clamping block 5153 are provided.
  • the opposite surfaces of the first clamping block 5152 and the second clamping block 5153 are provided with an avoidance groove 51501.
  • the second clamping block 5153 is in contact with the adhesive surface of the tape. Tightly stick to the second clamping block 5153.
  • the second clamping block 5153 is provided with a chamfered surface 51502 to reduce the clamping surface.
  • the surface of the second clamping block 5153 is coated with a Teflon anti-stick layer. 5151 is closed, the first clamping block 5152 and the second clamping block 5153 are in contact with the tape and clamped, the clamping jaw cylinder 5151 is closed and opened, and can be easily separated from the tape.
  • the two-way material pulling device 52 includes a linear guide rail 521, a moving plate 522, a material pulling assembly 523 and a lead screw electric cylinder 524.
  • the moving plate 522 is installed on the two sliders on the linear guide rail 521, and a moving plate 522 is installed on the moving plate 522.
  • the material pulling assembly 523, the two sides of the front side of the linear guide rail 521 are installed with a lead screw electric cylinder 524 which is arranged backwards, and the telescopic rods of the electric screw electric cylinder 524 are respectively fixed with the moving plate 522.
  • the pulling material assembly 523 includes a material clamping cylinder 5231 , the upper clamping block 5232, the lower clamping block 5233 and the silicone skin 5234, the clamping cylinder 5231 is set on the moving plate 522 through the bracket, and the upper clamping block 5232 and the lower clamping block 5233 are installed on the two clamping arms of the clamping cylinder 5231 , the upper clamping block 5232 and the lower clamping block 5233 are arranged opposite each other and the rear end of the opposite surface is provided with an escape opening 5230.
  • the upper clamping block 5232 is made of aluminum, and the lower side of the upper clamping block 5232 is installed with a silicone rubber 5234.
  • the lower clamping block 5233 is made of Teflon, and the upper side of the lower clamping block 5233 is provided with a rack 52330 that protrudes upward.
  • the design of the rack 52330 and the silicone rubber 5234 can not only ensure the stability of the pulling process of the tape, avoid disengagement and slippage, but also ensure the clamping When the block is opened, it can be easily separated from the tape, and the rack 52330 is opposite to the silicone skin 5234.
  • the tape hemming device 53 includes a bottom plate 531, a telescopic cylinder 532, a push plate 533, a hemming jaw cylinder 534, a hemming block 535 and a folding needle 536.
  • the bottom plate 531 is provided with a telescopic cylinder 532, and the telescopic cylinder 532 points to Tape, a push plate 533 is installed on the telescopic rod of the telescopic cylinder 532, a folding jaw cylinder 534 is installed on the push plate 533, and a folding block 535 is installed on the two clamping arms of the folding jaw cylinder 534, and the folding block 535
  • a horizontally arranged folding needle 536 is inserted on the top, vertical and horizontal waist-shaped adjusting holes 5350 are respectively set on the upper and lower hemming blocks 535, the upper and lower hemming blocks 535 are adjustable up and down, and the lower hemming block 535 is adjustable in horizontal position , the folding and
  • the tape cutting device 54 includes a push-pull air cylinder 541 and an air scissors 542.
  • the push-pull air cylinder 541 is set on the worktable of the frame 1 through a bracket, and the air scissors 542 are installed on the piston rod of the push-pull air cylinder 541, and the air scissors 542 point to the tape.
  • the three-axis transplanting adsorption mechanism 6 includes an X-axis module 61, a Y-axis module 62, a Z-axis module 63 and a suction cup assembly 64.
  • the X-axis module 61 is arranged on the upper end of the frame 1, and the X-axis module 61 drives the Y-axis module 62 to move in the horizontal X direction, the Y-axis module 62 drives two sets of Z-axis modules 63 to move in the horizontal Y direction, the Z-axis module 63 drives the suction cup assembly 64 to move in the vertical Z direction, and the
  • the X-axis module 61 and the Y-axis module 62 adopt a rack and pinion moving module, the Z-axis module 63 adopts a servo screw module, and the suction cup assembly 64 includes a connecting plate 641, a suction cup 642 and a gasket 643,
  • the connecting plate 641 is vertical on the movable sliding table of the Z
  • the connection adopts the lower end of the plate 641 to install a suction cup 642.
  • the suction cup 642 adopts an aluminum block.
  • the lower end of the suction cup 642 is pasted with a gasket 643.
  • the gasket 643 is made of silicone material.
  • the lower end of the aluminum block and the gasket 643 are arrayed with suction holes 6421 with a diameter of 2mm.
  • the suction holes 21 are designed to avoid the round holes on the tape to avoid air leakage.
  • the suction duct 6422 that communicates with the air holes 6421 is provided with a plug at the opening of the suction duct.
  • the upper end of the aluminum block is provided with a connecting hole 6423 that communicates with the suction duct 6422.
  • the connecting hole 6423 is connected to the vacuum generator through a hose, and the gasket 643
  • the design can not only buffer the impact of the suction cup on the glass component when pasting, but also flatten the tape after pasting to avoid wrinkles.
  • the material is manually loaded, and the tape roll is fixed on the reel seat 512, and the adhesive-free surface of the tape goes around the transition wheel 513 and the guide wheel 514 and passes through the clamping assembly 515.
  • the double-glass assembly is transported into the frame 1 by the conveying mechanism 2.
  • the long-side alignment mechanism 3 and the short-side alignment mechanism 4 perform alignment and positioning of the double-glass assembly.
  • the two-folding needle 536 is in an open state, and the telescopic cylinder 532 extends
  • the folding needle 536 is sent to the tape position, the folding needle 536 is on the upper and lower sides of the tape, the clamping jaw cylinder 5151 is closed, the first clamping block 5152 and the second clamping block 5153 are in contact with the tape and clamped, and the folding clamping jaw cylinder 534 is closed,
  • the two folding needles 536 are horizontally overlapped, the gap is about 1mm, and the gap is adjustable.
  • the folding needle 536 folds the extended end of the tape by 90 degrees, and the folded length is about 15mm.
  • the tape is folded down and pushed to the level by the lower clamp block 5233, the clamping cylinder 5231 drives the upper clamp block 5232 and the lower clamp block 5233 to clamp, the tape is folded down and is pushed to the level by the lower clamp block 5233,
  • the folding needle 536 is located at the avoidance opening 5230. After the tape is clamped, the folding needle 536 will not be clamped.
  • the tape is folded down by 90 degrees and becomes a folded state. The corner position will not be pressed and can be easily pulled out.
  • the folding action is completed, the clamping assembly 515 is opened, the tape folding device 53 is retracted, and the bidirectional pulling device 52 pulls the tape to a precise position, and the pulling action is performed by servo Drive, the repeated positioning of the holes of each piece of tape is required to be accurate.
  • the laser sensor 516 detects the hole position and compensates the error, so as to avoid the cumulative error of the whole roll of tape; after the hemming tape is pulled out in place, the clamping assembly 515 Close and clamp, the suction cup assembly 64 is driven by the three-axis servo drive of the X-axis module 61, the Y-axis module 62 and the Z-axis module 63, the suction cup 642 is positioned to the tape position, and vacuum is sucked, the pressure of the suction cup 642 is adjustable and the value is displayed At the same time, the push-pull cylinder 541 drives the air scissors 542 to extend.
  • the air scissors 542 cuts the tape, and at the same time, the pulling assembly 523 is released, and the suction cup assembly 64 sends the tape to the corresponding double glass assembly. position, break the vacuum after pressing down, and the pasting action is completed.
  • the invention is a photovoltaic module double-glass hole tape sticking machine, which has compact structure, stable operation, can automatically transport and position double-glass components, can integrate tape feeding, edge folding, material pulling and cutting, and can automatically absorb, stick and flatten the tape. , avoid wrinkles, high production efficiency.

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  • Textile Engineering (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

一种光伏组件双玻孔贴胶带机，包括机架（1）、设置于机架（1）上的输送机构（2），围绕输送机构（2）设置用于规正定位双玻组件的长边规正机构（3）和短边规正机构（4），设置于输送机构（2）一侧的胶带双供料机构（5），位于胶带双供料机构（5）上方且设置于机架（1）上的三轴移栽吸附机构（6），三轴移栽吸附机构（6）将胶带双供料机构（5）处折边胶带吸附至双玻组件处粘贴压平。通过上述设置能够自动输送定位双玻组件，能够集胶带供料、折边、拉料和裁切于一体，能够自动吸附粘贴压平胶带，避免褶皱，生产效率高。

Description

一种光伏组件双玻孔贴胶带机 技术领域
本发明涉及光伏技术领域，特别是涉及一种光伏组件双玻孔贴胶带机。
背景技术
随着环境保护的呼吁越来越强烈，国家也在逐渐改变传统的发电模式，增加新能源、清洁能源的发电比例，其中太阳能发电得到了迅猛的发展，因此对于太阳能组件的需求也迅速增长，在光伏行业双玻组件中，因工艺需要，需将透明带孔胶带贴在带孔玻璃上，透明带孔胶带规格：长70mm*宽40mm*厚0.2mm，中间部位有
Figure PCTCN2021085277-appb-000001
圆孔，玻璃孔直径
Figure PCTCN2021085277-appb-000002
胶带孔和玻璃孔同心度保证±1mm，后续工序还需要人工撕胶带，难以撕除，容易撕除不彻底甚至损坏产品，整个过程涉及到产品输送定位、胶带供料、折边、吸附移栽和粘贴等多工艺，人工操作劳动量大，成本高，难以保证质量，需要不同设备配合操作，操作繁琐，需要多次定位配合，成本高，基于以上缺陷和不足，有必要对现有的技术予以改进，设计出一种光伏组件双玻孔贴胶带机。
发明内容
本发明主要解决的技术问题是提供一种光伏组件双玻孔贴胶带机，结构紧凑，运行平稳，能够自动输送定位双玻组件，能够集胶带供料、折边、拉料和裁切于一体，能够自动吸附粘贴压平胶带，避免褶皱，生产效率高。
为解决上述技术问题，本发明采用的一个技术方案是：提供一种光伏组件双玻孔贴胶带机，该种光伏组件双玻孔贴胶带机包括机架、设置于机架上的输送机构，围绕输送机构设置的用于规正定位双玻组件的长边规正机构和短边规正机构，设置于输送机构一侧的胶带双供料机构，位于胶带双供料机构上方且设置于机架上的三轴移栽吸附机构，三轴移栽吸附机构将胶带双供料机构处折边 胶带吸附至双玻组件处粘贴压平。
优选的是，所述胶带双供料机构包括胶带供料夹紧装置、双向拉料装置、胶带折边装置和胶带裁切装置，两胶带供料夹紧装置相对设置，两胶带供料夹紧装置之间设置有与之对接的双向拉料装置，胶带供料夹紧装置的伸出端还对接设置有胶带折边装置和胶带裁切装置；所述胶带供料夹紧装置包括供料板、料盘座、过渡轮、导向轮、夹紧组件和激光传感器，所述供料板竖直设置，供料板上端安装有用于插装胶带卷的料盘座，料盘座下方的供料板上插装有过渡轮和导向轮，胶带卷上胶带的无胶面绕过过渡轮和导向轮后穿过夹紧组件，供料板还安装有指向过渡轮和导向轮之间胶带的激光传感器，拉出每片胶带后，靠激光传感器检测孔位并补偿误差，从而避免整卷胶带的累积误差。
优选的是，所述夹紧组件包括夹爪气缸、第一夹块和第二夹块，所述夹爪气缸设置于供料板上，夹爪气缸的两夹臂上安装有相对设置的第一夹块和第二夹块，所述第一夹块和第二夹块相对面设置有避让槽，第二夹块与胶带有胶面接触，为避免胶带紧紧粘住第二夹块，第二夹块上设有避让倒角面，减小夹紧面，所述第二夹块表面镀有特氟龙防粘层，夹爪气缸闭合，第一夹块和第二夹块接触胶带并夹紧，夹爪气缸闭合张开，可与胶带轻松脱离。
优选的是，所述双向拉料装置包括直线导轨、移动板、拉料组件和丝杠电缸，所述直线导轨上的两滑块上安装有移动板，移动板上安装有拉料组件，直线导轨前侧两侧安装有背向设置的丝杠电缸，丝杠电缸的伸缩杆分别与移动板固定，所述拉料组件包括夹料气缸、上夹块、下夹块和硅胶皮，所述夹料气缸通过支架设置于移动板上，夹料气缸的两夹臂上安装有上夹块和下夹块，上夹块和下夹块相对设置且相对面后端设置有避让开口，所述上夹块材质为铝，上夹块下侧面安装有硅胶皮，所述下夹块采用特氟龙，下夹块上侧面阵列设有向上凸起 的齿条，齿条和硅胶皮的设计既可保证拉胶带过程稳定，避免脱开和打滑，又能保证夹块打开时能与胶带轻松脱离，齿条与硅胶皮相对。
优选的是，所述胶带折边装置包括底板、伸缩气缸、推板、折边夹爪气缸、折边块和折针，所述底板上安装有伸缩气缸，伸缩气缸指向胶带，伸缩气缸的伸缩杆上安装有推板，推板上安装有折边夹爪气缸，折边夹爪气缸的两夹臂上安装有折边块，折边块上插装有水平设置的折针，上下折边块上分别设置有竖直和水平的腰型调节孔，上折边块上下位置可调，下折边块水平位置可调，折边夹爪气缸带动两折针上下开合，折针水平重合时，中间有1mm间隙。
优选的是，所述胶带裁切装置包括推拉气缸和气剪刀，所述推拉气缸通过支架设置于机架工作台上，推拉气缸的活塞杆上安装有气剪刀，气剪刀指向胶带。
优选的是，所述三轴移栽吸附机构包括X轴模组、Y轴模组、Z轴模组和吸盘组件，所述X轴模组设置于机架上端，X轴模组驱动Y轴模组沿水平X方向移动，Y轴模组驱动两组Z轴模组沿水平Y方向移动，Z轴模组驱动吸盘组件沿竖直Z方向移动，所述X轴模组和Y轴模组采用齿轮齿条移动模组，所述Z轴模组采用伺服丝杠模组，所述吸盘组件包括连接板、吸盘和垫片，所述连接板竖直于Z轴模组的移动滑台上，连接采用板下端安装有吸盘，所述吸盘采用铝块，吸盘下端粘贴有垫片，所述垫片采用硅胶材质，铝块下端和垫片上阵列加工有直径为2mm的吸气孔，吸气孔避开胶带上圆孔设计，避免漏气，铝块上设置有与每列吸气孔相通的吸气甬道，吸气甬道开口处装有堵头，铝块上端设置有与吸气甬道相通的连接孔，连接孔通过软管连接真空发生器，垫片的设计既可缓冲粘贴时吸盘对玻璃组件的撞击，又可以粘贴后压平胶带，避免褶皱。
与现有技术相比，本发明的有益效果是：
胶带供料夹紧装置的设置能够提供胶带，夹紧组件能够配合折边和裁切夹紧 胶带，可接触胶带并夹紧，可与胶带轻松脱离，拉出每片胶带后，靠激光传感器检测孔位并补偿误差，从而避免整卷胶带的累积误差；
为方便后道人工撕胶带工序，设计有胶带折边功能；胶带折边装置的设置能够自动将胶带向下折；
胶带折边装置和双向拉料装置配合将胶带折至指定形状，胶带的带胶面折弯180度后粘贴到原胶带底面上；
在夹紧、折边和拉料过程中，既能接触胶带并夹紧，又能与胶带轻松脱离；
吸盘组件的设计既可缓冲粘贴时吸盘对玻璃组件的撞击，又可以粘贴后压平胶带，避免褶皱。
附图说明
图1为一种光伏组件双玻孔贴胶带机的结构示意图。
图2为一种光伏组件双玻孔贴胶带机的俯视图。
图3为一种光伏组件双玻孔贴胶带机的胶带双供料机构结构示意图。
图4为一种光伏组件双玻孔贴胶带机的胶带供料夹紧装置结构示意图。
图5为一种光伏组件双玻孔贴胶带机的夹紧组件部分结构示意图。
图6为一种光伏组件双玻孔贴胶带机的双向拉料装置结构示意图。
图7为一种光伏组件双玻孔贴胶带机的拉料组件部分结构示意图。
图8为一种光伏组件双玻孔贴胶带机的胶带折边装置结构示意图。
图9为一种光伏组件双玻孔贴胶带机的胶带裁切装置结构示意图。
图10为一种光伏组件双玻孔贴胶带机的三轴移栽吸附机构部分结构示意图。
图11为一种光伏组件双玻孔贴胶带机的吸盘组件部分结构示意图。
图12为一种光伏组件双玻孔贴胶带机的吸盘组件部分剖视图。
图13为胶带折边过程示意图。
具体实施方式
下面结合附图对本发明较佳实施例进行详细阐述，以使发明的优点和特征能更易于被本领域技术人员理解，从而对本发明的保护范围做出更为清楚明确的界定。
请参阅图1至图13，本发明实施例包括：
一种光伏组件双玻孔贴胶带机，该种光伏组件双玻孔贴胶带机包括机架1、设置于机架1上的输送机构2，围绕输送机构2设置的用于规正定位双玻组件的长边规正机构3和短边规正机构4，设置于输送机构2一侧的胶带双供料机构5，位于胶带双供料机构5上方且设置于机架1上的三轴移栽吸附机构6，三轴移栽吸附机构6将胶带双供料机构5处折边胶带吸附至双玻组件处粘贴压平。
所述胶带双供料机构5包括胶带供料夹紧装置51、双向拉料装置52、胶带折边装置53和胶带裁切装置54，两胶带供料夹紧装置51相对设置，两胶带供料夹紧装置51之间设置有与之对接的双向拉料装置52，胶带供料夹紧装置51的伸出端还对接设置有胶带折边装置53和胶带裁切装置54；所述胶带供料夹紧装置51包括供料板511、料盘座512、过渡轮513、导向轮514、夹紧组件515和激光传感器516，所述供料板511竖直设置，供料板511上端安装有用于插装胶带卷的料盘座512，料盘座512下方的供料板511上插装有过渡轮513和导向轮514，胶带卷上胶带的无胶面绕过过渡轮513和导向轮514后穿过夹紧组件515，供料板511还安装有指向过渡轮513和导向轮514之间胶带的激光传感器516，拉出每片胶带后，靠激光传感器516检测孔位并补偿误差，从而避免整卷胶带的累积误差。
所述夹紧组件515包括夹爪气缸5151、第一夹块5152和第二夹块5153，所 述夹爪气缸5151设置于供料板511上，夹爪气缸5151的两夹臂上安装有相对设置的第一夹块5152和第二夹块5153，所述第一夹块5152和第二夹块5153相对面设置有避让槽51501，第二夹块5153与胶带有胶面接触，为避免胶带紧紧粘住第二夹块5153，第二夹块5153上设有避让倒角面51502，减小夹紧面，所述第二夹块5153表面镀有特氟龙防粘层，夹爪气缸5151闭合，第一夹块5152和第二夹块5153接触胶带并夹紧，夹爪气缸5151闭合张开，可与胶带轻松脱离。
所述双向拉料装置52包括直线导轨521、移动板522、拉料组件523和丝杠电缸524，所述直线导轨521上的两滑块上安装有移动板522，移动板522上安装有拉料组件523，直线导轨521前侧两侧安装有背向设置的丝杠电缸524，丝杠电缸524的伸缩杆分别与移动板522固定，所述拉料组件523包括夹料气缸5231、上夹块5232、下夹块5233和硅胶皮5234，所述夹料气缸5231通过支架设置于移动板522上，夹料气缸5231的两夹臂上安装有上夹块5232和下夹块5233，上夹块5232和下夹块5233相对设置且相对面后端设置有避让开口5230，所述上夹块5232材质为铝，上夹块5232下侧面安装有硅胶皮5234，所述下夹块5233采用特氟龙，下夹块5233上侧面阵列设有向上凸起的齿条52330，齿条52330和硅胶皮5234的设计既可保证拉胶带过程稳定，避免脱开和打滑，又能保证夹块打开时能与胶带轻松脱离，齿条52330与硅胶皮5234相对。
所述胶带折边装置53包括底板531、伸缩气缸532、推板533、折边夹爪气缸534、折边块535和折针536，所述底板531上安装有伸缩气缸532，伸缩气缸532指向胶带，伸缩气缸532的伸缩杆上安装有推板533，推板533上安装有折边夹爪气缸534，折边夹爪气缸534的两夹臂上安装有折边块535，折边块535上插装有水平设置的折针536，上下折边块535上分别设置有竖直和水平的腰型调节孔 5350，上折边块535上下位置可调，下折边块535水平位置可调，折边夹爪气缸534带动两折针536上下开合，折针536水平重合时，中间有1mm间隙。
所述胶带裁切装置54包括推拉气缸541和气剪刀542，所述推拉气缸541通过支架设置于机架1工作台上，推拉气缸541的活塞杆上安装有气剪刀542，气剪刀542指向胶带。
所述三轴移栽吸附机构6包括X轴模组61、Y轴模组62、Z轴模组63和吸盘组件64，所述X轴模组61设置于机架1上端，X轴模组61驱动Y轴模组62沿水平X方向移动，Y轴模组62驱动两组Z轴模组63沿水平Y方向移动，Z轴模组63驱动吸盘组件64沿竖直Z方向移动，所述X轴模组61和Y轴模组62采用齿轮齿条移动模组，所述Z轴模组63采用伺服丝杠模组，所述吸盘组件64包括连接板641、吸盘642和垫片643，所述连接板641竖直于Z轴模组63的移动滑台上，连接采用板641下端安装有吸盘642，所述吸盘642采用铝块，吸盘642下端粘贴有垫片643，所述垫片643采用硅胶材质，铝块下端和垫片643上阵列加工有直径为2mm的吸气孔6421，吸气孔21避开胶带上圆孔设计，避免漏气，铝块上设置有与每列吸气孔6421相通的吸气甬道6422，吸气甬道开口处装有堵头，铝块上端设置有与吸气甬道6422相通的连接孔6423，连接孔6423通过软管连接真空发生器，垫片643的设计既可缓冲粘贴时吸盘对玻璃组件的撞击，又可以粘贴后压平胶带，避免褶皱。
本发明一种光伏组件双玻孔贴胶带机工作时，人工上料，将胶带卷固定在料盘座512上，胶带无胶面绕过渡轮513和导向轮514后穿过夹紧组件515，双玻组件由输送机构2输送至机架1内，长边规正机构3和短边规正机构4对双玻组件进行规正定位，此时两折针536呈打开状态，伸缩气缸532伸出将折针536送至胶带位置，折针536在胶带上下两侧，夹爪气缸5151闭合，第一夹块5152和第二夹块5153接触胶带并夹紧，折边夹爪气缸534闭合，两折针536水平重合，间隙约 1mm，间隙可调，折针536将胶带伸出端下折90度，下折长度约15mm，拉料组件523伸出，上夹块5232和下夹块5233呈打开状态伸出到胶带位，胶带下折被下夹块5233推至水平，夹料气缸5231驱动上夹块5232和下夹块5233夹紧，胶带下折被下夹块5233推至水平，折针536位于避让开口5230处，胶带夹紧后折针536不会被夹到，胶带由下折90度变为折合状态，胶带的有胶面重合，折针536处于胶带折合所形成的R角位置，不会被压到，可轻松抽出，至此折边动作完成，夹紧组件515张开，胶带折边装置53退回，双向拉料装置52拉出胶带至精准位置，拉出动作靠伺服驱动，每片胶带的孔位重复定位要求精确，拉出每片胶带靠激光传感器516检测孔位并补偿误差，从而避免整卷胶带的累积误差；折边胶带拉出到位后，夹紧组件515闭合夹紧，吸盘组件64通过X轴模组61、Y轴模组62和Z轴模组63三轴伺服驱动，将吸盘642定位到胶带位置，并吸真空，吸盘642压力可调并显示数值，与此同时，推拉气缸541驱动气剪刀542伸出，吸盘642真空度到达设定值后，气剪刀542剪断胶带，同时拉料组件523松开，吸盘组件64将胶带送至双玻组件对应位置，下压后破真空，粘贴动作完成。
本发明一种光伏组件双玻孔贴胶带机，结构紧凑，运行平稳，能够自动输送定位双玻组件，能够集胶带供料、折边、拉料和裁切于一体，能够自动吸附粘贴压平胶带，避免褶皱，生产效率高。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (7)

  1. 一种光伏组件双玻孔贴胶带机，其特征在于：该种光伏组件双玻孔贴胶带机包括机架、设置于机架上的输送机构，围绕输送机构设置的用于规正定位双玻组件的长边规正机构和短边规正机构，设置于输送机构一侧的胶带双供料机构，位于胶带双供料机构上方且设置于机架上的三轴移栽吸附机构，三轴移栽吸附机构将胶带双供料机构处折边胶带吸附至双玻组件处粘贴压平。
  2. 根据权利要求1所述的一种光伏组件双玻孔贴胶带机，其特征在于：所述胶带双供料机构包括胶带供料夹紧装置、双向拉料装置、胶带折边装置和胶带裁切装置，两胶带供料夹紧装置相对设置，两胶带供料夹紧装置之间设置有与之对接的双向拉料装置，胶带供料夹紧装置的伸出端还对接设置有胶带折边装置和胶带裁切装置；所述胶带供料夹紧装置包括供料板、料盘座、过渡轮、导向轮、夹紧组件和激光传感器，所述供料板竖直设置，供料板上端安装有用于插装胶带卷的料盘座，料盘座下方的供料板上插装有过渡轮和导向轮，胶带卷上胶带的无胶面绕过过渡轮和导向轮后穿过夹紧组件，供料板还安装有指向过渡轮和导向轮之间胶带的激光传感器。
  3. 根据权利要求2所述的一种光伏组件双玻孔贴胶带机，其特征在于：所述夹紧组件包括夹爪气缸、第一夹块和第二夹块，所述夹爪气缸设置于供料板上，夹爪气缸的两夹臂上安装有相对设置的第一夹块和第二夹块，所述第一夹块和第二夹块相对面设置有避让槽，第二夹块与胶带有胶面接触，为避免胶带紧紧粘住第二夹块，第二夹块上设有避让倒角面，减小夹紧面，所述第二夹块表面镀有特氟龙防粘层。
  4. 根据权利要求2所述的一种光伏组件双玻孔贴胶带机，其特征在于：所述双向拉料装置包括直线导轨、移动板、拉料组件和丝杠电缸，所述直线导轨上的两滑块上安装有移动板，移动板上安装有拉料组件，直线导轨前侧两侧安 装有背向设置的丝杠电缸，丝杠电缸的伸缩杆分别与移动板固定，所述拉料组件包括夹料气缸、上夹块、下夹块和硅胶皮，所述夹料气缸通过支架设置于移动板上，夹料气缸的两夹臂上安装有上夹块和下夹块，上夹块和下夹块相对设置且相对面后端设置有避让开口，所述上夹块材质为铝，上夹块下侧面安装有硅胶皮，所述下夹块采用特氟龙，下夹块上侧面阵列设有向上凸起的齿条，齿条与硅胶皮相对。
  5. 根据权利要求2所述的一种光伏组件双玻孔贴胶带机，其特征在于：所述胶带折边装置包括底板、伸缩气缸、推板、折边夹爪气缸、折边块和折针，所述底板上安装有伸缩气缸，伸缩气缸指向胶带，伸缩气缸的伸缩杆上安装有推板，推板上安装有折边夹爪气缸，折边夹爪气缸的两夹臂上安装有折边块，折边块上插装有水平设置的折针，上下折边块上分别设置有竖直和水平的腰型调节孔，上折边块上下位置可调，下折边块水平位置可调，折边夹爪气缸带动两折针上下开合。
  6. 根据权利要求2所述的一种光伏组件双玻孔贴胶带机，其特征在于：所述胶带裁切装置包括推拉气缸和气剪刀，所述推拉气缸通过支架设置于机架工作台上，推拉气缸的活塞杆上安装有气剪刀，气剪刀指向胶带。
  7. 根据权利要求1所述的一种光伏组件双玻孔贴胶带机，其特征在于：所述三轴移栽吸附机构包括X轴模组、Y轴模组、Z轴模组和吸盘组件，所述X轴模组设置于机架上端，X轴模组驱动Y轴模组沿水平X方向移动，Y轴模组驱动两组Z轴模组沿水平Y方向移动，Z轴模组驱动吸盘组件沿竖直Z方向移动，所述X轴模组和Y轴模组采用齿轮齿条移动模组，所述Z轴模组采用伺服丝杠模组，所述吸盘组件包括连接板、吸盘和垫片，所述连接板竖直于Z轴模组的移动滑台上，连接采用板下端安装有吸盘，所述吸盘采用铝块，吸盘下端粘贴有 垫片，所述垫片采用硅胶材质，铝块下端和垫片上阵列加工有直径为2mm的吸气孔，吸气孔避开胶带上圆孔设计，铝块上设置有与每列吸气孔相通的吸气甬道，吸气甬道开口处装有堵头，铝块上端设置有与吸气甬道相通的连接孔，连接孔通过软管连接真空发生器。
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