WO2022092105A1 - 電解コンデンサ用電極箔の製造方法、電解コンデンサの製造方法および電源装置 - Google Patents
電解コンデンサ用電極箔の製造方法、電解コンデンサの製造方法および電源装置 Download PDFInfo
- Publication number
- WO2022092105A1 WO2022092105A1 PCT/JP2021/039535 JP2021039535W WO2022092105A1 WO 2022092105 A1 WO2022092105 A1 WO 2022092105A1 JP 2021039535 W JP2021039535 W JP 2021039535W WO 2022092105 A1 WO2022092105 A1 WO 2022092105A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- alternating current
- electrolytic capacitor
- waveform data
- etching
- electrode foil
- Prior art date
Links
- 239000011888 foil Substances 0.000 title claims abstract description 77
- 239000003990 capacitor Substances 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000005530 etching Methods 0.000 claims abstract description 71
- 229910052751 metal Inorganic materials 0.000 claims abstract description 58
- 239000002184 metal Substances 0.000 claims abstract description 58
- 238000003860 storage Methods 0.000 claims description 16
- 239000007784 solid electrolyte Substances 0.000 claims description 15
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 238000003786 synthesis reaction Methods 0.000 claims description 8
- 239000000243 solution Substances 0.000 description 17
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 8
- 238000000866 electrolytic etching Methods 0.000 description 8
- 238000000605 extraction Methods 0.000 description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229920001940 conductive polymer Polymers 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 5
- 229920006351 engineering plastic Polymers 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 238000007743 anodising Methods 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 230000002194 synthesizing effect Effects 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000002019 doping agent Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 150000002697 manganese compounds Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 1
- 229920001197 polyacetylene Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920000767 polyaniline Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000128 polypyrrole Polymers 0.000 description 1
- 229940005642 polystyrene sulfonic acid Drugs 0.000 description 1
- 229920000123 polythiophene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/02—Etching
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/02—Etching
- C25F3/04—Etching of light metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
Definitions
- the present invention relates to a method for manufacturing an electrode foil for an electrolytic capacitor, a method for manufacturing an electrolytic capacitor, and a power supply device.
- the electrolytic capacitor is equipped with a capacitor element.
- a metal foil containing a valve acting metal is used as the anode body of the capacitor element.
- all or part of the main surface of the metal leaf is etched. Etching is performed by applying an alternating current to the metal foil in the etching solution.
- Patent Documents 1 and 2 propose to make the waveform into a specific shape in an alternating current that repeats one type of waveform.
- the alternating current contains two half-waves having the same or different waveforms, amplitudes, and application times, or all of them, in the positive and negative half cycles. It is proposed to provide a rest period between each half wave in which the amplitude is 0 or the positive or negative side is applied with a minute current within 1/15 of the maximum amplitude.
- Patent Document 2 proposes that the waveform in a positive half cycle includes a portion in which the waveform greatly decreases from the peak time and a portion in which the waveform rises or falls gradually or gradually from immediately after the end of the decrease to the end of the half cycle. ..
- One aspect of the present invention includes an etching step of applying an alternating current to a metal foil in an etching solution to obtain an electrode foil having a porous portion on the surface, and the alternating current has at least two types of waveforms different from each other.
- the present invention relates to a method for manufacturing an electrode foil for an electrolytic capacitor, including.
- Another aspect of the present invention is a step provided in the above-mentioned method for manufacturing an electrode foil for an electrolytic capacitor, a step of covering the porous portion with a dielectric layer, and a step of covering at least a part of the dielectric layer with a solid electrolyte layer. It relates to a process and a method of manufacturing an electrolytic capacitor, including.
- Yet another aspect of the present invention is a power supply device that applies an alternating current to the metal foil in the etching solution in the metal foil etching step, and includes an output unit that outputs the alternating current. It relates to a power supply device containing at least two types of waveforms that are different from each other.
- a good etching pit can be formed on the metal foil.
- the method for producing an electrode foil according to an embodiment of the present invention includes an etching step of applying an alternating current to a metal foil in an etching solution to obtain an electrode foil having a porous portion on the surface.
- Alternating current includes at least two different waveforms that differ from each other. Note that the different waveforms here mean that the shape and / or magnitude of the waves are different.
- the starting point where the pit is generated can be dispersed on the surface of the metal foil, and the pit is localized in the portion where the protective film is thin.
- the formation can be suppressed. That is, the pits can be formed more uniformly on the surface of the metal foil.
- one waveform has a period Tw and a fluctuation range, and includes a positive half period and a negative half period.
- the positive half-cycle shape and the negative half-cycle shape may have a point-symmetrical relationship with each other.
- the fluctuation range corresponds to the sum of the maximum value of the current density in the positive half cycle and the maximum value (absolute value) of the current density in the negative half cycle.
- the maximum values of the current densities existing in the positive and negative half cycles may be the same as each other.
- Examples of the wave shape include a sine wave shown in FIG. 1, a triangular wave shown in FIG. 2, a rectangular wave, and the like.
- Im indicates the maximum value of the current density
- Tw indicates the period.
- 2 ⁇ Im corresponds to the fluctuation width
- Im corresponds to the amplitude.
- At least two types of waveforms may have different fluctuation widths and / or periods from each other. At least two types of waveforms may differ from each other in the maximum value of the current density in the positive half cycle and / or the maximum value of the current density in the negative half cycle.
- At least two types of waveforms may have the same fluctuation width and period, and may have different shapes.
- the timing at which the current density becomes maximum in one cycle may be different.
- the alternating current is a modulated wave containing at least two types of waveforms that are different from each other, and the modulated wave may be repeated with a predetermined period Tm.
- the period Tm of the modulated wave is preferably a value obtained by summing the periods Tw of a plurality of waves (for example, 2 or more and 400 or less).
- the period Tm is preferably an integral multiple of the period Tw, and may be, for example, twice or more and 400 times or less of the period Tw, and may be twice or more and 100 times or less. May be good.
- the fluctuation range may change periodically.
- the maximum value of the current density may be changed into a sinusoidal shape, a triangular wave shape, or a sawtooth wave shape, as shown in FIGS. 3 to 5 described later, for example.
- the period Tm of the modulated wave may be constant, and the fluctuation range may change periodically.
- the ratio of the minimum value A min of the fluctuation width to the maximum value A max of the fluctuation width: A min / A max may be 0.5 or more, and is 0. It may be 6.6 or more, or 0.7 or more.
- a min / A max may be 0.99 or less, 0.97 or less, or 0.9 or less.
- the upper limit and the lower limit of the above A min / A max may be arbitrarily combined.
- a min / A max may be 0.5 or more and 0.99 or less, 0.5 or more and 0.97 or less, and 0.6 or more and 0.97 or less. It may be 0.7 or more and 0.97 or less.
- the maximum value of the current density may be, for example, 5 A / cm 2 or less. Further, when the pit is large, the maximum value of the current density may be 3 A / cm 2 or less.
- the period Tw may be changed periodically.
- the frequency (1 / Tw) is preferably 3 Hz or higher and 65 Hz or lower, for example.
- FIGS. 3 to 5 are graphs showing examples of alternating current modulated waves in the electrolytic etching step in the method for manufacturing an electrode foil for an electrolytic capacitor according to an embodiment of the present invention, respectively.
- the vertical axis is the current density.
- the modulated wave of FIGS. 3 to 5 is obtained by synthesizing the first waveform data shown in FIG. 7 with the second waveform data of FIGS. 8 to 10.
- the current density on the vertical axis of FIGS. 3 to 5 is represented as a relative value when the maximum value of the current density of the first waveform data of FIG. 7 is 1.
- the horizontal axis is time (seconds), and represents, for example, the time from the start of etching.
- the alternating current shown in FIGS. 3 to 5 is a triangular wave, the period Tw is constant, and the fluctuation range changes periodically.
- the alternating current in FIG. 3 includes eight types of waveforms different from each other, the maximum value of the current density changes in a sinusoidal shape, and Tm is eight times Tw.
- the ratio of the minimum value A min of the fluctuation width to the maximum value A max of the fluctuation width: A min / A max is about 0.55.
- the alternating current in FIG. 4 includes two types of waveforms having different fluctuation widths, the maximum value of the current density changes in a triangular wave shape, and Tm is twice Tw.
- the ratio of the minimum value A min of the fluctuation width to the maximum value A max of the fluctuation width: A min / A max is about 0.77.
- the alternating current in FIG. 5 includes three types of waveforms having different fluctuation widths, the maximum value of the current density changes in a sawtooth shape, and Tm is three times Tw.
- the ratio of the minimum value A min of the fluctuation width to the maximum value A max of the fluctuation width: A min / A max is about 0.77.
- Tm / Tw is not limited to the above values.
- Tm / Tw is preferably 2 or more and 100 or less, and preferably 2 or more and 80 or less.
- 1 / Tm is preferably 0.2 Hz or more and 100 Hz or less, and more preferably 0.5 Hz or more and 50 Hz or less.
- the frequency (1 / Tw) is about 24 Hz, but is not limited thereto.
- the frequency (1 / Tw) is, for example, 4 Hz or more and 60 Hz or less, preferably 5 Hz or more and 55 Hz or less.
- a min / A max is not limited to the above numerical values. In the case of the modulated wave of FIG. 3, A min / A max may be 0.55 or more and 0.99 or less, and may be 0.6 or more and 0.97 or less. In the case of the modulated wave of FIGS. 4 and 5, A min / A max may be 0.6 or more and 0.99 or less, and may be 0.7 or more and 0.97 or less.
- Etching of the metal leaf is performed by passing the above-mentioned AC current between the metal leaf and the electrode in the etching solution with the electrode facing the at least one main surface of the metal leaf. Etching may be performed on only one main surface of the metal leaf or on both main surfaces.
- the current density and etching time of the alternating current are not particularly limited, and may be appropriately set according to the thickness of the electrode foil, the desired depth of the etching pit, and the like.
- the average current density of the alternating current applied in the etching step may be constant.
- the average current density of the alternating current is, for example, 0.05 A / cm 2 or more and 1.7 A / cm 2 or less, preferably 0.08 A / cm 2 or more and 1.2 A / cm 2 or less.
- the average current density is obtained by dividing the integrated value of the current density by the time in the current density profile with respect to time.
- the integrated value of the current density in the period Tm is obtained, and the integrated value is divided by Tm to obtain the integrated value.
- the average current density is (2 / ⁇ ) ⁇ Im.
- the average current density is 1/2 ⁇ Im.
- the etching of the metal foil may be performed intermittently.
- the electrolytic etching step preferably has an electroless time.
- the electroless time is, for example, the time for the metal foil to move between the electrodes when there are a plurality of electrodes, and the time for the metal leaf to move between the etching tanks when there are a plurality of etching tanks.
- the electroless time may also be a cleaning step of cleaning the metal leaf.
- Pure water ion-exchanged water
- the cleaning step may be performed during the etching.
- the metal leaf contains valve acting metals such as titanium, tantalum, aluminum and niobium.
- the metal leaf contains one or more of the above valve acting metals.
- the metal leaf may contain the above-mentioned valve acting metal in the form of an alloy or an intermetallic compound.
- the thickness of the metal foil is not particularly limited. The thickness of the metal foil is, for example, 10 ⁇ m or more and 300 ⁇ m or less. When the metal foil is used as the anode foil, the thickness of the metal foil is preferably 60 ⁇ m or more and 250 ⁇ m or less. When the metal foil is used as the cathode foil, the thickness of the metal foil is preferably 10 ⁇ m or more and 80 ⁇ m or less.
- etching solution As the etching solution, a known etching solution used for electrolytic etching can be used. Examples of the etching solution include an aqueous solution containing sulfuric acid, nitric acid, phosphoric acid and / or oxalic acid and hydrochloric acid.
- the aqueous solution may contain various additives such as a chelating agent.
- concentration of hydrochloric acid in the etching solution, the concentration of other acids, and the temperature are not particularly limited, and may be appropriately set according to the desired shape of the etching pit and the performance of the capacitor.
- the concentration of hydrochloric acid in the etching solution is, for example, 1 mol / L or more and 10 mol / L or less.
- the concentration of other acids in the etching solution is, for example, 0.01 mol / L or more and 1 mol / L or less.
- the temperature of the etching solution during the electrolytic etching step is not particularly limited, and is, for example, 5 ° C. or higher and 60 ° C. or lower.
- the power supply device includes an output unit that outputs an alternating current with respect to a power supply device that applies an alternating current to the metal foil in the etching solution in the metal foil etching step, and the alternating currents are mutually exclusive. Includes at least two different waveforms.
- FIG. 6 is a configuration diagram schematically showing an example of a power supply device that outputs an alternating current.
- the power supply device 200 shown in FIG. 6 has a waveform storage unit 201 that stores the first waveform data of the first alternating current, a modulation storage unit 202 that stores the second waveform data that modulates the first waveform data, and a first waveform. It includes a synthesis unit 203 that synthesizes data and a second waveform data, and an output unit 204 that outputs an alternating current as a modulated wave based on the synthesis data synthesized by the synthesis unit 203.
- the second waveform data is data indicating the degree of modulation of the current density (maximum value), fluctuation width, period, etc. with respect to the first waveform data.
- the waveform storage unit 201 stores, for example, the first waveform data of the first alternating current shown in FIG. 7.
- FIG. 7 shows waveform data in which a constant triangular wave is repeated.
- the vertical axis represents the current density, and is represented as a relative value with the maximum value of the current density being 1.
- the horizontal axis is time (seconds).
- the modulation storage unit 202 stores, for example, the second waveform data shown in FIGS. 8 to 10.
- the horizontal axis is time (seconds).
- the vertical axis represents the degree of modulation, which indicates the degree of modulation of the current density of the first waveform data in FIG. 7.
- the current density of the first waveform data is I and the modulation degree is f at an arbitrary time
- the current density after modulation is I ⁇ (1 + a ⁇ f). It becomes.
- the degree of modulation varies from -1 to 1 in a sinusoidal manner.
- a is a coefficient, and is set in the range of, for example, 0.01 to 0.3.
- the degree of modulation f is 0, the current density is the same as the current density in FIG. 7.
- the degree of modulation f is 1 and the coefficient a is 0.3
- the current density (absolute value) is 30% larger than the current density (absolute value) of the first waveform data in FIG. 7.
- the degree of modulation f is -1 and the coefficient a is 0.3
- the current density (absolute value) is 30% smaller than the current density (absolute value) of the first waveform data in FIG. 7.
- the coefficient a is 0.3, the modulated wave of FIG. 3 is obtained.
- the current density of the first waveform data is I and the degree of modulation is f at an arbitrary time
- the current density after modulation is I ⁇ (1 + a).
- the degree of modulation varies between 0 and 1
- the degree of modulation varies between -1 and 0.
- a is a coefficient, and is set in the range of, for example, 0.01 to 0.3.
- the degree of modulation f is 0, the current density is the same as the current density in FIG. 7.
- the current density is 30% larger than the current density of the first waveform data (positive half cycle) in FIG. 7.
- the degree of modulation f is -1 and the coefficient a is 0.3
- the current density (absolute value) with respect to the current density (absolute value) of the first waveform data (negative half cycle) in FIG. Absolute value) increases by 30%.
- the coefficient a is 0.3, the modulated wave of FIGS. 4 and 5 is obtained.
- the fluctuation width of the modulated wave changes periodically, and the ratio of the minimum fluctuation width A min to the maximum fluctuation width A max :
- a min / A max may be within the above range, and is 0. It may be 5.5 or more and 0.97 or less. In this case, good etching pits can be efficiently formed.
- waveform storage unit and the modulation storage unit are provided inside the power supply device in FIG. 6, they may be provided outside the power supply device.
- the power supply device is divided into a synthesis unit that synthesizes the first waveform data of the first alternating current and the second waveform data of the second alternating current whose waveform is different from that of the first alternating current, and the composite data synthesized by the synthesis unit. Based on this, an output unit that outputs an alternating current as a modulated wave may be provided.
- the first alternating current and the second alternating current have different periods or periods and fluctuation ranges from each other, for example.
- the power supply device may include a storage unit that stores waveform data of the first alternating current and the second alternating current. The storage unit may be provided outside the power supply device.
- FIG. 11 is an explanatory diagram schematically showing an example of an etching apparatus used in the etching process.
- the etching apparatus 20 includes an etching tank 23 for holding an etching solution, a plurality of transport rolls 25 for transporting the metal foil 10, a pair of electrodes 22 facing the metal foil 10, and an AC power supply 24 for passing a current through the electrodes 22. , Equipped with.
- the above power supply device for example, the power supply device 200
- the metal leaf 10 moves in the etching tank 23 while being conveyed via the plurality of conveying rolls 25.
- the metal leaf 10 is etched while facing the electrode 22 in the etching tank 23.
- the electrode foil 11 is obtained.
- FIG. 11 shows a case where etching is performed on a long metal foil, but the present invention is not limited to this.
- etching may be performed on a metal leaf having a certain area that has been stationary.
- a pair of electrodes is used, but the present invention is not limited to this.
- the metal leaf may be opposed to one electrode, and the electrode and the metal leaf may be connected to an AC power source for etching.
- the etching device may be provided with a plurality of power supply devices.
- the etching apparatus may include a plurality of etching tanks, and a power supply device may be connected to each of the plurality of etching tanks.
- at least one of the plurality of power supply devices may output an alternating current as a modulated wave, and it is preferable that 20% or more of the plurality of power supply devices output an alternating current as a modulated wave.
- a power supply device is connected to each of 10 or more etching tanks, it is preferable that two or more power supply devices output an alternating current as a modulated wave.
- the method for manufacturing an electrolytic capacitor according to an embodiment of the present invention includes a step (etching step) provided in the above-mentioned method for manufacturing an electrode foil for an electrolytic capacitor, a step of covering a porous portion with a dielectric layer, and a dielectric layer. It comprises a step of covering at least a part with a solid electrolyte layer.
- the dielectric layer may contain oxides of the valve acting metal.
- the dielectric layer may contain Al 2 O 3 .
- the dielectric layer is formed by, for example, anodizing the surface of an anode body (the above-mentioned electrode foil) by chemical conversion treatment or the like.
- the dielectric layer is not limited to this, and may be any one that functions as a dielectric.
- the dielectric layer may be formed so as to cover at least a part of the surface of the anode.
- the dielectric layer is formed along the inner wall surface of the pores and pits of the porous portion of the electrode foil.
- the solid electrolyte layer contains, for example, a manganese compound or a conductive polymer.
- the solid electrolyte layer containing the conductive polymer can be formed, for example, by chemically polymerizing and / or electrolytically polymerizing the raw material monomer on the dielectric layer. Alternatively, it can be formed by applying a solution in which the conductive polymer is dissolved or a dispersion liquid in which the conductive polymer is dispersed to the dielectric layer.
- the conductive polymer polypyrrole, polyaniline, polythiophene, polyacetylene, derivatives thereof and the like can be used.
- the solid electrolyte layer may contain a dopant such as polystyrene sulfonic acid together with the conductive polymer.
- the solid electrolyte layer may further contain additives, if necessary.
- the method for manufacturing an electrolytic capacitor may further include a step of covering the solid electrolyte layer with a cathode extraction layer.
- a capacitor element including an electrode foil, a dielectric layer, a solid electrolyte layer, and a cathode extraction layer may be formed.
- the cathode extraction layer may be formed so as to cover at least a part of the solid electrolyte layer, or may be formed so as to cover the entire surface of the solid electrolyte layer.
- the cathode extraction layer has, for example, a carbon layer and a metal (for example, silver) paste layer formed on the surface of the carbon layer.
- the carbon layer is composed of a composition containing a conductive carbon material such as graphite.
- the metal paste layer is composed of, for example, a composition containing silver particles and a resin.
- the configuration of the cathode extraction layer is not limited to this, and may be any configuration having a current collecting function.
- FIG. 12 is a cross-sectional view schematically showing the capacitor element according to the present embodiment.
- the capacitor element 110 is in the form of a sheet.
- the anode portion 110a is composed of an electrode foil (anode body) 11.
- the cathode portion 110b includes an anode body 11, a dielectric layer 12, and a cathode layer 13.
- the cathode layer 13 has a solid electrolyte layer 13a and a cathode extraction layer 13b.
- the capacitor element constitutes an electrolytic capacitor.
- the electrolytic capacitor may include a plurality of capacitor elements.
- a plurality of capacitor elements may be laminated.
- the number of laminated capacitor elements is not particularly limited, and is, for example, 2 or more and 20 or less.
- the anode parts of the laminated capacitor elements are joined by welding and / or caulking, etc., and are electrically connected.
- An anode lead terminal is bonded to the anode portion of at least one capacitor element.
- the plurality of anode portions are crimped by, for example, bent anode lead terminals.
- the anode portion and the anode lead terminal may be further laser welded. This improves the connection reliability between the plurality of anode portions and the connection reliability between the anode portions and the anode lead terminals.
- the cathode parts of the laminated capacitor elements are also electrically connected to each other.
- a cathode lead terminal is bonded to the cathode layer of at least one capacitor element.
- the cathode lead terminal is bonded to the cathode layer via, for example, a conductive adhesive.
- the capacitor element is sealed with an insulating material so that at least a part of the anode lead terminal and the cathode lead terminal is exposed.
- the insulating material include a cured product of a thermosetting resin and engineering plastics.
- thermosetting resin include epoxy resin, phenol resin, silicone resin, melamine resin, urea resin, alkyd resin, polyurethane, and unsaturated polyester.
- Engineering plastics include general purpose engineering plastics and super engineering plastics. Examples of engineering plastics include polyimide and polyamide-imide.
- FIG. 13 is a cross-sectional view schematically showing an electrolytic capacitor according to this embodiment.
- the electrolytic capacitor 100 includes one or more capacitor elements 110, an anode lead terminal 120A bonded to the anode portion 110a of the capacitor element 110, a cathode lead terminal 120B bonded to the cathode portion 110b, and insulation for sealing the capacitor element.
- the material 130 is provided.
- an electrolytic capacitor in which a solid electrolyte is used as an electrolyte and the capacitor element is sealed with an insulating material is mentioned, but the present invention is not limited to this.
- the electrode foil according to the present embodiment can be applied to, for example, an electrolytic capacitor having an anode and a cathode formed of a strip-shaped electrode foil wound around a separator and an electrolytic solution.
- the electrode foil according to this embodiment is used for at least one of the anode and the cathode.
- the electrode foil according to the present embodiment is preferably used for the anode of a large-capacity laminated electrolytic capacitor or a wound electrolytic capacitor.
- each capacitor element may be of a winding type.
- Examples 1 to 3 An aluminum foil having a thickness of 100 ⁇ m and a purity of 99.98% was prepared. This aluminum foil was immersed in an aqueous solution having a phosphoric acid concentration of 1.0% by mass and 90 ° C. for 60 seconds for pretreatment.
- electrolytic etching was performed as follows using an etching apparatus as shown in FIG.
- As the etching solution an aqueous solution containing 5% by mass of hydrochloric acid, 2% by mass of aluminum chloride, 0.1% by mass of sulfuric acid, 0.5% by mass of phosphoric acid, and 0.2% by mass of nitric acid was used, and the solution temperature was 35 ° C.
- the etching time was 5 minutes.
- the power supply device shown in FIG. 6 was used as the AC power supply.
- the waveform data shown in Table 1 was used for the first waveform data and the second waveform data, and the modulated waves shown in Table 1 were obtained.
- the etching time was 2 minutes.
- the frequency of the alternating current (1 / Tw) was set to about 24 Hz.
- the average current density of the alternating current was constant and was set to 0.2 A / cm 2 .
- the aluminum foil was immersed in an aqueous solution at 60 ° C. containing 10% by mass of sulfuric acid for 60 seconds, and then heat-treated at 250 ° C. for 120 seconds to prepare an electrode foil for an electrolytic capacitor. Further, by anodizing, a dielectric layer containing aluminum oxide (Al 2 O 3 ) was formed on the surface of the electrode foil.
- Comparative Example 1 An electrode foil was obtained in the same manner as in Example 1 except that the first alternating current of the first waveform data was output as it was without synthesizing the first waveform data and the second waveform data. By anodizing, a dielectric layer containing aluminum oxide (Al 2 O 3 ) was formed on the surface of the electrode foil.
- Examples 1 to 3 and Comparative Example 1 For the electrode foil (anode) having a dielectric layer on the surfaces of Examples 1 to 3 and Comparative Example 1, a test method for an electrode foil for an aluminum electrolytic capacitor of RC-2364A of the Japan Electronic Machinery Manufacturers Association (EIAJ) standard (EIAJ). The capacitance was measured based on the type of foil, which is an anodized foil for medium and high pressure. As a result, it was confirmed that in Examples 1 to 3, the capacitance increased by about 15% as compared with Comparative Example 1.
- EIAJ Japan Electronic Machinery Manufacturers Association
- the electrode foil manufactured by the method according to the present invention can realize a high capacitance, it can be used as a capacitor for various purposes.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202180070762.7A CN116419992A (zh) | 2020-10-30 | 2021-10-26 | 电解电容器用电极箔的制造方法、电解电容器的制造方法以及电源装置 |
JP2022559170A JPWO2022092105A1 (enrdf_load_stackoverflow) | 2020-10-30 | 2021-10-26 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2020183055 | 2020-10-30 | ||
JP2020-183055 | 2020-10-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022092105A1 true WO2022092105A1 (ja) | 2022-05-05 |
Family
ID=81383920
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2021/039535 WO2022092105A1 (ja) | 2020-10-30 | 2021-10-26 | 電解コンデンサ用電極箔の製造方法、電解コンデンサの製造方法および電源装置 |
Country Status (3)
Country | Link |
---|---|
JP (1) | JPWO2022092105A1 (enrdf_load_stackoverflow) |
CN (1) | CN116419992A (enrdf_load_stackoverflow) |
WO (1) | WO2022092105A1 (enrdf_load_stackoverflow) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61198710A (ja) * | 1985-02-28 | 1986-09-03 | 松下電器産業株式会社 | アルミニウム電解コンデンサ用電極箔のエツチング方法 |
JPH02211613A (ja) * | 1989-02-13 | 1990-08-22 | Elna Co Ltd | 電解コンデンサ用アルミニウム箔のエッチング方法 |
-
2021
- 2021-10-26 WO PCT/JP2021/039535 patent/WO2022092105A1/ja active Application Filing
- 2021-10-26 CN CN202180070762.7A patent/CN116419992A/zh active Pending
- 2021-10-26 JP JP2022559170A patent/JPWO2022092105A1/ja active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61198710A (ja) * | 1985-02-28 | 1986-09-03 | 松下電器産業株式会社 | アルミニウム電解コンデンサ用電極箔のエツチング方法 |
JPH02211613A (ja) * | 1989-02-13 | 1990-08-22 | Elna Co Ltd | 電解コンデンサ用アルミニウム箔のエッチング方法 |
Also Published As
Publication number | Publication date |
---|---|
JPWO2022092105A1 (enrdf_load_stackoverflow) | 2022-05-05 |
CN116419992A (zh) | 2023-07-11 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI416558B (zh) | 固態電解電容器及其製造方法 | |
JP2003059763A (ja) | 固体電解コンデンサの製造方法 | |
JP4383227B2 (ja) | 固体電解コンデンサおよびその製造方法 | |
JP5321964B2 (ja) | 固体電解コンデンサおよびその製造方法 | |
WO2022092105A1 (ja) | 電解コンデンサ用電極箔の製造方法、電解コンデンサの製造方法および電源装置 | |
JP4325354B2 (ja) | 固体電解コンデンサの製造方法 | |
JP2001057319A (ja) | 固体電解コンデンサの陽極素子、固体電解コンデンサ、並びに固体電解コンデンサの製造方法及び製造装置 | |
JP4748726B2 (ja) | 固体電解コンデンサ | |
JP3030054B2 (ja) | 固体電解コンデンサの製造方法 | |
JP4776567B2 (ja) | 固体電解コンデンサの製造方法 | |
JP3281658B2 (ja) | 固体電解コンデンサとその製造方法 | |
CN112750625B (zh) | 电解电容器用电极箔的制造方法 | |
JP2005064352A (ja) | 固体電解コンデンサ及びその製造方法 | |
JP2002260968A (ja) | 積層型アルミ固体電解コンデンサおよびその製造方法 | |
JPH0513286A (ja) | 固体電解コンデンサ | |
JPH10256096A (ja) | アルミ電解コンデンサ用電極箔およびその製造方法 | |
JP4241495B2 (ja) | 導電性高分子の製造方法と製造装置 | |
JP2009238776A (ja) | 固体電解コンデンサの製造方法 | |
JPH11186105A (ja) | 固体電解コンデンサおよびその製造方法 | |
JP2002299183A (ja) | アルミ固体電解コンデンサおよびその製造方法 | |
JP5164325B2 (ja) | 固体電解コンデンサの製造方法 | |
JP4442411B2 (ja) | 固体電解コンデンサの製造方法 | |
JP2531589B2 (ja) | 固体電解コンデンサ | |
JP2004319646A (ja) | 電解コンデンサ及びその製造方法 | |
JP4947888B2 (ja) | 固体電解コンデンサの製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 21886223 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2022559170 Country of ref document: JP Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 21886223 Country of ref document: EP Kind code of ref document: A1 |