WO2022067996A1 - 一种自重保压机构 - Google Patents
一种自重保压机构 Download PDFInfo
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- WO2022067996A1 WO2022067996A1 PCT/CN2020/128571 CN2020128571W WO2022067996A1 WO 2022067996 A1 WO2022067996 A1 WO 2022067996A1 CN 2020128571 W CN2020128571 W CN 2020128571W WO 2022067996 A1 WO2022067996 A1 WO 2022067996A1
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- pressure
- pressure maintaining
- circumferential
- block
- weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
Definitions
- the invention relates to the field of non-standard automation, in particular to a self-weight and pressure maintaining mechanism.
- the surface shape of some workpieces is complex or precision devices are embedded on the surface of the workpiece, and the pressing surface of the pressure-holding indenter is required to be processed to meet the shape of the workpiece, which makes it difficult to process the complex shape of the indenter and has a high scrap rate.
- the required holding pressure on different areas on the pressing workpiece should meet the needs of the workpiece holding pressure, and the existing pressure holding head can only apply a certain pressing force to the pressing workpiece, and it is difficult to meet the needs of the workpiece pressure holding. Adjust the holding pressure in different areas, so that some areas of the workpiece are damaged after being subjected to a large holding pressure.
- the main purpose of the present invention is to provide a self-weight pressure maintaining mechanism, which maintains pressure in different regions of the workpiece through a central pressure maintaining rod and a circumferential pressure maintaining block, and divides the pressure into blocks, which simplifies the single pressure maintaining
- the shape of the head at the same time, is convenient to adjust the holding pressure according to the holding pressure required by the block to meet the block's demand for holding pressure.
- Another object of the present invention is to provide a self-weight and pressure-maintaining mechanism, which receives the pressure-maintaining mechanism through a pressure-maintaining support frame, and the jacking assembly lifts the workpiece to implement pressure-maintaining. Pipeline work.
- a self-weight pressure maintaining mechanism provided by the present invention includes:
- the central counterweight is pressed down on the top of the central pressure-holding rod, so that the central pressure-holding rod is pressed down on the central area of the workpiece;
- the top end of the circumferential pressure-holding block makes the circumferential pressure-holding block press down on the circumferential region of the workpiece.
- the center weight block and the center pressure maintaining rod form a center pressure maintaining assembly
- each piece of the circumferential weight block and a corresponding piece of the circumferential pressure maintaining block form a corresponding set of circumferential pressure maintaining assemblies
- the center The weight of the pressure maintaining assembly is different from the weight of any group of the circumferential pressure maintaining assemblies.
- the weights of any two groups of the circumferential pressure maintaining assemblies are different.
- it also includes a pressure maintaining support frame, the top of the pressure maintaining support frame is provided with a pressure maintaining through hole penetrating its upper and lower surfaces, and the pressure maintaining support frame is provided with a pressure maintaining through hole directly below the pressure maintaining through hole.
- Pushing assembly the workpiece to be pressure-maintained is pushed to the top of the pressure-maintaining support frame under the pushing of the push-up assembly, so that the area of the workpiece to be maintained is exposed in the pressure-maintaining through hole.
- the pressure maintaining support frame is fixedly connected with a pressure maintaining guide assembly erected above the pressure maintaining through hole;
- the pressure-maintaining guide assembly includes two guide vertical plates, the two guide vertical plates are arranged in parallel and spaced apart to form a guide space therebetween, and the central counterweight block and the circumferential counterweight block are arranged in the guide space And they are all slidably connected with the inner side of the guide vertical plate along the vertical direction.
- the central counterweight includes:
- a central counterweight support frame which is supported by the central pressure-holding rod and is slidably engaged with the inner side of the guide vertical plate;
- At least one central counterweight weight is arranged on the central counterweight support frame.
- the circumferential weights include:
- a circumferential counterweight support frame which is supported by the circumferential pressure-holding block and is slidably engaged with the inner side of the guide vertical plate;
- At least one circumferential counterweight weight is arranged on the circumferential counterweight support frame.
- a center reset component is elastically connected between the center weight block and the top of the pressure-maintaining support frame
- a circumferential reset member is elastically connected between the circumferential weight block and the top of the pressure-holding support frame part.
- a limit block is erected in the guide space, and the limit block is composed of a lower beam, an upper beam and a support column connecting the lower beam and the upper beam to form an I-shape;
- the upper beam is used for receiving the center reset component, so that the upper beam supports the center counterweight
- the lower beam is used for receiving the circumferential reset component, so that the lower beam supports the circumferential counterweight.
- the invention provides a self-weight pressure maintaining mechanism.
- the central pressure maintaining rod and the circumferential pressure maintaining block are used to maintain pressure in different areas of the workpiece, and the pressure is divided into blocks, which simplifies the shape of a single pressure maintaining head, and at the same time, facilitates the pressure maintaining required by the block.
- the self-weight pressure maintaining mechanism is simple in structure, reliable and convenient to work.
- FIG. 1 is a schematic three-dimensional structure diagram of an embodiment of the present invention.
- Fig. 2 is the exploded schematic diagram in one embodiment of the present invention.
- FIG. 3 is a schematic three-dimensional structure diagram of a pressing head in an embodiment of the present invention.
- FIG. 4 is a cross-sectional view of a pressing head in an embodiment of the present invention.
- FIG. 5 is an exploded schematic diagram of a pressing head in an embodiment of the present invention.
- FIG. 6 is a partial schematic diagram of an indenter body in an embodiment of the present invention.
- FIG. 7 is a schematic three-dimensional structural diagram of a limit block in an embodiment of the present invention.
- FIG. 8 is a schematic structural diagram of a push assembly and a workpiece in an embodiment of the present invention
- FIG. 9 is a schematic three-dimensional structure diagram of a workpiece in an embodiment of the present invention.
- FIG. 10 is a partial enlarged schematic view of FIG. 9 .
- 6581 pressure maintaining support frame
- 6581 pressure maintaining through hole
- 6582 positioning rod
- Push assembly 681, Lifting cylinder; 682, Push plate; 6821, Limit block;
- the present invention provides a self-weight pressure maintaining mechanism, including a pressing mechanism 65, and the pressing mechanism 65 includes:
- the central counterweight is pressed down on the top of the central pressure-holding rod 653 so that the central pressure-holding rod 653 is pressed down on the central area of the workpiece 69; each circumferential counterweight is pressed down on the top of a corresponding circumferential pressure-holding block so that the circumferential pressure is maintained
- the blocks are pressed down on the circumferential area of the workpiece 69 ; in particular, there are two sets of circumferential pressure-holding blocks, which are symmetrically arranged with respect to the central pressure-holding rod 653 .
- the center pressure maintaining rod 653 and the circumferential pressure maintaining blocks are used in the present invention to maintain pressure in different areas on the workpiece 69, and the pressure is maintained in blocks, which simplifies the single pressure maintaining.
- the shape of the pressure-holding head is convenient for processing and forming the pressure-holding head.
- the pressure-holding head is also subjected to the reaction force of the workpiece during the pressing process, the pressure-holding head is easily worn for a long time, especially the upper part of the pressure-holding head.
- the slender protruding portion is prone to breakage.
- the existing integrated pressure-holding head is damaged, it needs to be completely replaced. In the present invention, only the damaged central pressure-holding rod 653 or the circumferential pressure-holding block needs to be replaced, which saves costs.
- the workpiece 69 includes a base 691 and an assembly part 692 assembled on the base 691 , the base 691 is provided with an annular protrusion 6911 , and the assembly part 692 Assembled on the annular bump 6911, the assembly part 692 includes: a part body 6923, one side of which is attached to the base 691; A continuous protrusion at a part of the edge position of the part body 6923; and, a central recess 6922, which is an inwardly recessed notch provided at the center position of the part body 6923;
- the circumferential pressure-holding block includes a first pressure-holding block 651 and a second pressure-holding block 652 , and the outer contour formed by the splicing of the first pressure-holding block 651 and the second pressure-holding block 652 corresponds to the assembly part 692 , and when the first pressure-holding block 651 and the second pressure-holding block 652 are assembled, a hollow pressure rod cavity 655 is formed inside the whole, and the central pressure holding rod 653 is arranged in the pressure rod cavity 655;
- One end of the pressing surface of the second pressing block 652 is provided with a raised first pressing block 6521 and a second pressing block 6522; the first pressing block 6521 and the second pressing block 6522 press against different positions on the part body 6923, The relatively concave part between the first pressing block 6521 and the second pressing block 6522 forms a space for space, so as to avoid the upper part of the part body 6923;
- One end of the pressing surface of the first pressing block 651 is provided with a convex pressing block 6511, the convex pressing block 6511 is arranged along the outer edge of the first pressing block 651, and the position of the convex pressing block 6511 corresponds to the first pressing block 6521 , the second pressing block 6522;
- Protruding bumps are arranged on the circumferential pressure maintaining block so that the circumferential region of the pressing part can avoid the precision components arranged in the circumferential region and ensure the quality of pressure maintaining.
- the central counterweight and the circumferential counterweight are correspondingly arranged on the central pressure maintaining rod 653 and the circumferential pressure maintaining block, so that the pressures on the central pressure maintaining rod 653 and the circumferential pressure maintaining block can be independently adjusted so as to facilitate the central pressure maintaining rod 653 and the circumferential pressure maintaining block.
- the counterweight block 6562 configured on the circumferential pressure holding block meets the pressure holding pressure requirements in different regions of the workpiece 69 .
- the central counterweight and the central pressure maintaining rod 653 constitute a central pressure maintaining assembly.
- Each circumferential counterweight and a corresponding circumferential pressure maintaining block constitute a corresponding set of circumferential pressure maintaining components.
- the weight of the central pressure maintaining component is related to any set of circumferential pressure maintaining components. weights are not the same.
- the weight of the central weight is different from the weight of any one of the circumferential weights.
- the required holding pressures in the central area and the circumferential area are different;
- weights of any two circumferential counterweights are different, and the required holding pressures on the circumferential regions are different, so that the holding pressures can meet different requirements of different regions.
- the pressure maintaining mechanism further includes a pressure maintaining support frame 6581, the top of the pressure maintaining support frame 6581 is provided with a pressure maintaining through hole 65811 penetrating its upper and lower surfaces, and the pressure maintaining support frame 6581 is provided with a Pushing assembly 68 directly below the pressure maintaining through hole 65811, the workpiece 69 to be maintained is pushed to the top of the pressure maintaining support frame 6581 under the pushing of the pushing assembly 68 and makes the area of the workpiece 69 to be maintained in the pressure maintaining exposed in the through hole 65811;
- the pressure-maintaining support frame 6581 undertakes the components of the entire pressure-maintaining mechanism, and the push-up assembly 68 lifts the workpiece 69 for pressure-maintaining.
- the pressure maintaining support frame 6581 is fixedly connected with a pressure maintaining guide assembly 659 erected above the pressure maintaining through hole 65811;
- the pushing assembly 68 pushes up the workpiece 69 , so that the central pressure maintaining rod 653 and the circumferential pressure maintaining block slide upward in the direction defined by the pressure maintaining guide assembly 659 .
- the pressure-maintaining guide assembly 659 and the pressure-maintaining support frame 6581 are arranged up and down in sequence to form the indenter support 658, and the indenter support 658 is used to hold the components in the pressure-maintaining mechanism.
- the pressure head is arranged in the structural space where the pressure-maintaining guide assembly 659 is installed.
- the pressure-maintaining guide assembly 659 includes two guide vertical plates, the two guide vertical plates are arranged in parallel and spaced apart to form a guide space between the two, the central counterweight block and the circumferential counterweight block are arranged in the guide space and are both connected to the guide space.
- the inner side of the guide vertical plate is slidably connected in the vertical direction.
- the central counterweight block includes: a central counterweight support frame, which is supported by the central pressure maintaining rod 653 and slidably engaged with the inner side of the guide vertical plate; and at least one central counterweight weight, which is arranged on the central counterweight on the support frame;
- the circumferential counterweight block includes: a circumferential counterweight support frame, which is supported by the circumferential pressure-holding block and is slidably engaged with the inner side of the guide vertical plate; and at least one circumferential counterweight weight, which is arranged on the circumferential counterweight on the support frame.
- FIG. 4 shows in more detail the structure of the central counterweight support frame and the circumferential counterweight support frame, which is the same as the bearing plate 656 in the figure; the central counterweight weight and the circumferential counterweight weight The code is the counterweight block 6562 in the figure;
- a load-bearing guide post 6561 is installed on the bearing plate 656, and a counterweight 6562 is sleeved on the load-bearing guide post 6561. placed on the bearing plate 656;
- the pressure-maintaining guide assembly 659 includes a guide portion and a guide rail portion.
- the guide portion of the pressure-maintaining guide assembly 659 is connected to the pressure-bearing plate 656.
- the guide rail portion is arranged on the pressure-maintaining support frame 6581, and is slidably connected to the guide rail portion through the guide portion to limit the pressure bearing. The direction of movement of the plate 656 .
- a central reset component is elastically connected between the center weight block and the top of the pressure maintaining support frame 6581
- a circumferential reset component is elastically connected between the circumferential weight block and the top of the pressure maintaining support frame 6581 .
- the center reset part can be elastically deformed, and the center reset part acts on the center weight block, so that the downward pressure holding pressure of the center weight block in the vertical direction can be buffered, so as to prevent the workpiece from being damaged due to the sudden increase of the holding pressure during the pressure holding process. damage.
- the central reset component and the circumferential reset component include a buffer block 6573.
- the buffer block 6573 is a spring; a limit block 657 is erected in the pressure-holding support frame 6581; the limit block 657 has a built-in buffer block 6573
- the buffer block 6573 is used to receive the pressure-bearing plate 656, so that when the pressure-bearing plate 656 is pressed down, the buffer block 6573 is used for buffering to protect the parts inside the self-weight pressure maintaining mechanism;
- the limit block 657 is I-shaped, and the limit block 657 includes a lower beam 6571 and an upper beam 6572.
- the lower beam 6571 and the upper beam 6572 are connected by a support column to form the support structure of the limit block 657.
- the block 657 is installed on the lower beam 6571 and the upper beam 6572;
- the central pressure-holding rod 653 and the pressure-bearing plate 656 on the circumferential pressure-holding block are supported on the limit blocks 657 on the lower beam 6571 and the upper beam 6572, which reduces the floor space of the limit block 657, thereby reducing the area of the mechanism, making the The structure is more compact.
- the pressure-bearing plate 656 on the circumferential pressure-holding block and the pressure-bearing plate 656 on the central pressure-holding rod 653 are dislocated.
- the pressure-bearing plate 656 on the central pressure-holding rod 653 is provided with a bearing that protrudes from the circumferential pressure-holding block. Pressing plate 656, so that the pressure-bearing plate 656 on the central pressure-holding rod 653 is higher than the pressure-bearing plate 656 on the circumferential pressure-holding block.
- the pressure-holding work can be carried out normally, and at the same time, the floor space of the structure is reduced, and the structure is more compact.
- a calibration plate 654 is provided on the top of the pressure maintaining support frame 6581, and the circumferential pressure maintaining block is pressed on the calibration plate 654.
- the calibration plate 654 is used to replace the height of the workpiece 69. to do the stamping test.
- the purpose of the calibration plate 654 is to construct an equivalent replacement surface to test whether the imprint meets the pressing requirements of the workpiece 69 , so as to ensure the accuracy of the workpiece 69 holding pressure.
- the top of the circumferential pressure-holding block is provided with a skirt extending to the outside for stably receiving the pressure-bearing plate 656, the correction plate 654 is provided with a groove, and the receiving plate on the two-sided pressure-holding block is spliced to form the shape of the receiving part and the groove. Consistent, so that the receiving plate on the two-way pressure holding block is placed in the groove.
- a positioning rod 6582 is installed on the side of the top of the pressure-maintaining support frame 6581 close to the push assembly 68, the base 691 is contained in the material tray 694, and the material tray 694 is provided with a positioning hole 6941 corresponding to the positioning rod 6582.
- the material tray 694 is pushed up to the positioning rod 6582 and connected to the positioning hole 6941 by the ejector assembly 68, so as to position the base 691 in the material tray 694, so that the pressing head can be accurately pressed on the required pressing area.
- the push assembly 68 includes a push plate 682 and a lift cylinder 681 that drives the push plate 682.
- the push plate 682 is pushed by the lift cylinder 681 so that the push plate 682 receives the base 691.
- a push-up block is provided on the upper part, and a limit slot 6542 is arranged at the bottom of the base 691 , and the position of the base 691 is restricted by the push-up block extending into the limit slot 6542 .
- the pressure maintaining mechanism provided by the present invention should also include a power supply device, a transfer device, and a detection and control system in order to adjust the shape of the workpiece.
- the corresponding action mechanism should have a corresponding power mechanism, etc. The effect will not be repeated.
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Abstract
一种自重保压机构,包括中心保压杆(653),至少两块围绕中心保压杆(653)的外周布置的周向保压块,以及中心配重块与至少两块周向配重块;其中,中心配重块下压于中心保压杆(653)的顶端使得中心保压杆(653)下压于工件的中心区域;每块周向配重块下压于相应一块周向保压块顶端使得周向保压块下压于工件的周向区域,通过分区域保压,以满足工件不同区域保压压力需求。
Description
本发明涉及非标自动化领域,具体涉及一种自重保压机构。
在非标自动化领域中,为了保证压合质量,采用保压的方式是总所周知的。在研究和实现工件保压过程中,发明人发现现有技术中的保压机构至少存在如下问题:
首先,部分工件的表面形状较复杂又或者工件表面上嵌设精密器件,保压压头的压合面被要求加工成满足工件的形状,这导致压头形状复杂加工难度大且报废率较高;其次,压合工件上不同区域上所需保压压力应满足工件保压的需求,而现有的保压头仅能实现对压合工件施加一定的压合力,难以根据工件保压的需求调整不同区域内的保压压力,从而造成工件的部分区域受到较大保压压力后出现破损。
有鉴于此,实有必要开发一种自重保压机构,用以解决上述问题。
发明内容
针对现有技术的不足之处,本发明的主要目的是,提供一种自重保压机构,其通过中心保压杆以及周向保压块保压工件不同区域,分区块保压,简化了单个保压头的形状,同时,便于根据区块所需的保压压力,调节保压压力,以满足区块对保压压力的需求。
本发明的另一个目的是,提供一种自重保压机构,其通过保压支撑架承接保压机构,顶推组件将工件顶升实施保压,该保压机构可架设于传输流水线上,便于流水线作业。
本发明的技术方案概述如下:
本发明提供的一种自重保压机构,包括:
中心保压杆;
至少两块围绕所述中心保压杆的外周布置的周向保压块;以及
中心配重块与至少两块周向配重块;
其中,所述中心配重块下压于所述中心保压杆的顶端使得所述中心保压杆下压于工件的中心区域;每块所述周向配重块下压于相应一块所述周向保压块顶端使得所述周向保压块下压于工件的周向区域。
优选地,所述中心配重块与所述中心保压杆构成中心保压组件,每一块所述周向配重块与相应一块所述周向保压块构成相应一组周向保压组件,所述中心保压组件的重量与任意一组所述周向保压组件的重量均不相同。
优选地,任意两组所述周向保压组件的重量均不相同。
优选地,还包括保压支撑架,所述保压支撑架的顶部开设有贯穿其上下表面的保压通孔,所述保压支撑架中设有位于所述保压通孔的正下方的顶推组件,待保压的工件在所述顶推组件的顶推下推向所述保压支撑架的顶部并使得工件的待保压区域在所述保压通孔中露出。
优选地,所述保压支撑架上固接有架设于所述保压通孔上方的保压导向组件;
保压导向组件包括两块导向立板,两所述导向立板平行且间隔设置以形成两者之间的导向空间,所述中心配重块及周向配重块设于所述导向空间中并且均与所述导向立板的内侧沿垂直方向滑动连接。
优选地,所述中心配重块包括:
中心配重支撑架,其由所述中心保压杆所支撑并且与所述导向立板的内侧滑动配接;以及
至少一块中心配重砝码,其设于所述中心配重支撑架上。
优选地,所述周向配重块包括:
周向配重支撑架,其由所述周向保压块所支撑并且与所述导向立板的内侧滑动配接;以及
至少一块周向配重砝码,其设于所述周向配重支撑架上。
优选地,所述中心配重块与所述保压支撑架的顶部之间弹性连接中心复位部件,所述周向配重块与所述保压支撑架的顶部之间弹性连接有周向复位部件。
优选地,所述导向空间内架设限位块,所述限位块由下横梁、上横梁以 及连接所述下横梁、上横梁的支撑柱构成以使其形成工形;
所述上横梁用于承接所述中心复位部件,以使得所述上横梁支撑所述中心配重块;
所述下横梁用于承接所述周向复位部件,以使得所述下横梁支撑所述周向配重块。
优选地,所述周向保压块设有两组,且关于所述中心保压杆对称布置。
相比现有技术,本发明的有益效果在于:
本发明提供一种自重保压机构,通过中心保压杆以及周向保压块保压工件不同区域,分区块保压,简化了单个保压头的形状,同时,便于根据区块所需的保压压力,调节保压压力,以满足区块对保压压力的需求,该自重保压机构结构简单,工作可靠方便。
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。本发明的具体实施方式由以下实施例及其附图详细给出。
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:
图1为本发明在一实施例中的立体结构示意图;
图2为本发明在一实施例中的爆炸示意图;
图3为本发明在一实施例中压合头的立体结构示意图;
图4为本发明在一实施例中压合头的剖视图;
图5为本发明在一实施例中压合头的爆炸示意图;
图6为本发明在一实施例中压头本体的部分示意图;
图7为本发明在一实施例中限位块的立体结构示意图;
图8为本发明在一实施例中顶推组件及工件的结构示意图
图9为本发明在一实施例中工件的立体结构示意图;
图10为图9的局部放大示意图。
附图标记说明:
65、压合机构;
651、第一保压块;6511、凸部压块;
652、第二保压块;6521、第一压块;6522、第二压块;
653、中心保压杆;6531、凹部压块;
654、校正板;
655、压杆腔;
656、承压板;
6561、载重导柱;6562、配重块;
657、限位块;6571、下横梁;6572、上横梁;6573、缓冲块;
658、压头支座;
6581、保压支撑架;65811、保压通孔;6582、定位杆;
659、保压导向组件;
68、顶推组件;681、抬升气缸;682、推板;6821、限位块;
69、工件;
691、基座;6911、环形凸块;
692、装配零件;6921、外缘凸部;6922、中心凹部;6923、零件本体;
694、料盘;6941、定位孔;6542、限位槽。
下面结合附图对本发明做进一步的详细说明,本发明的前述和其它目的、特征、方面和优点将变得更加明显,以令本领域技术人员参照说明书文字能够据以实施。在附图中,为清晰起见,可对形状和尺寸进行放大,并将在所有图中使用相同的附图标记来指示相同或相似的部件。在下列描述中,诸如中心、厚度、高度、长度、前部、背部、后部、左边、右边、顶部、底部、上部、下部等用词为基于附图所示的方位或位置关系。特别地,“高度”相当于从顶部到底部的尺寸,“宽度”相当于从左边到右边的尺寸,“深度”相 当于从前到后的尺寸。这些相对术语是为了说明方便起见并且通常并不旨在需要具体取向。涉及附接、联接等的术语(例如,“连接”和“附接”)是指这些结构通过中间结构彼此直接或间接固定或附接的关系、以及可动或刚性附接或关系,除非以其他方式明确地说明。
接下来,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。
如图4、5所示,本发明提供一种自重保压机构,包括压合机构65,压合机构65包括:
中心保压杆653;
至少两块围绕中心保压杆653的外周布置的周向保压块;以及
中心配重块与至少两块周向配重块;
其中,中心配重块下压于中心保压杆653的顶端使得中心保压杆653下压于工件69的中心区域;每块周向配重块下压于相应一块周向保压块顶端使得周向保压块下压于工件69的周向区域;具体地,周向保压块设有两组,且关于中心保压杆653对称布置。
相较于现有的保压机构,整体的压头结构,本发明中的采用中心保压杆653及周向保压块对工件69上的不同的区域进行保压,分区块保压,简化了单个保压头的形状,便于加工成型保压头,同时,由于保压头在压合过程中同样受到工件对其的反作用力,保压头长期使用容易产生磨损,尤其是,保压头上部分细长的凸出部,容易产生折断,现有一体的保压头出现损坏时,需要全部替换,而在本发明中,仅需替换破损的中心保压杆653或周向保压块,节约成本。
在一具体实施例中,参考图8-10中详细示出了,工件69包括基座691及装配在基座691上的装配零件692,基座691上设置有环形凸块6911,装配零件692装配在环形凸块6911,装配零件692包括:零件本体6923,其一面与基座691贴合;另一面与压头相压合,且其上设有,外缘凸部6921,其为设置在零件本体6923部分边缘位置处的连续凸起;以及,中心凹部6922, 其为设置在零件本体6923中心位置处向内凹陷的槽口;
参照图5、6可以注意到,周向保压块包括第一保压块651及第二保压块652,第一保压块651与第二保压块652拼合形成的外缘轮廓对应装配零件692的外缘,且当第一保压块651与第二保压块652拼合后的整体其内部形成中空的压杆腔655,中心保压杆653设置在压杆腔655内;
第二保压块652压合面的一端上设置有凸起的第一压块6521及第二压块6522;第一压块6521及第二压块6522压合零件本体6923上的不同位置,使得第一压块6521、第二压块6522间相对凹陷的部分形成让位空间,从而避开零件本体6923上部分区域;
第一保压块651压合面的一端上设置有凸部压块6511,凸部压块6511沿第一保压块651的外缘设置,凸部压块6511的位置对应第一压块6521、第二压块6522;
周向保压块上设置凸起的凸块以使得压合部分的周向区域,从而避开了设置在周向区域内的精密部件,保证了保压质量。
同时,中心配重块与周向配重块对应设置在中心保压杆653及周向保压块上,使得中心保压杆653及周向保压块上的压力可独立调整以便于中心保压杆653及周向保压块上配置的配重块6562满足工件69不同区域下对保压压力的需求。
中心配重块与中心保压杆653构成中心保压组件,每一块周向配重块与相应一块周向保压块构成相应一组周向保压组件,中心保压组件的重量与任意一组周向保压组件的重量均不相同。
根据上述方案采用的一种配重块分配具体实施例中,中心配重块的重量与任意一块周向配重块的重量均不相同。中心区域与周向区域所需的保压压力不相同;
更进一步地是,任意两块周向配重块的重量均不相同,周向区域上所需的保压压力均不相同,以便于保压压力满足不同区域的不同需求。
再次参照图1-3所示,该保压机构还包括保压支撑架6581,保压支撑架6581的顶部开设有贯穿其上下表面的保压通孔65811,保压支撑架6581中设有位于保压通孔65811的正下方的顶推组件68,待保压的工件69在顶推组 件68的顶推下推向保压支撑架6581的顶部并使得工件69的待保压区域在保压通孔65811中露出;
保压支撑架6581承接整个保压机构的零部件,顶推组件68将工件69顶升实施保压,该保压机构可架设于传输流水线上,便于流水线作业,实现自动化。
进一步地,保压支撑架6581上固接有架设于保压通孔65811上方的保压导向组件659;
中心保压杆653及周向保压块受保压导向组件659限定方向;
顶推组件68顶升工件69,使得中心保压杆653及周向保压块受保压导向组件659限定方向向上滑动。
保压导向组件659及保压支撑架6581依次上下布置形成压头支座658,压头支座658用于盛放该保压机构内的零部件,具体地,顶推组件68安装在保压支撑架6581内,压头设置在保压导向组件659安装的结构空间内。
保压导向组件659包括两块导向立板,两块导向立板平行且间隔设置以形成位于两者之间的导向空间,中心配重块及周向配重块设于导向空间中并且均与导向立板的内侧沿竖直方向滑动连接。
中心配重块包括:中心配重支撑架,其由中心保压杆653所支撑并且与导向立板的内侧滑动配接;以及,至少一块中心配重砝码,其设于所述中心配重支撑架上;
周向配重块包括:周向配重支撑架,其由周向保压块所支撑并且与导向立板的内侧滑动配接;以及,至少一块周向配重砝码,其设于周向配重支撑架上。
现在将参考图4所示,其中更详细地示出了中心配重支撑架以及周向配重支撑架的结构相同为图中的承压板656;中心配重砝码及周向配重砝码为图中的配重块6562;
在一优选实施例中,承压板656安装有载重导柱6561,配重块6562套设在载重导柱6561上,通过载重导柱6561限制配重块6562的位置,使得配重块6562盛放在承压板656上;
保压导向组件659包括导向部及导轨部,保压导向组件659的导向部与 承压板656连接,导轨部设置在保压支撑架6581上,通过导向部与导轨部滑动连接,限制承压板656的移动方向。
中心配重块与保压支撑架6581的顶部之间弹性连接中心复位部件,周向配重块与保压支撑架6581的顶部之间弹性连接有周向复位部件。中心复位部件能够发生弹性变形,中心复位部件作用于中心配重块使得中心配重块沿竖直方向的下压保压力能够得到缓冲,防止在保压过程中由于保压力的突增造成工件的损坏。
其中地,中心复位部件及周向复位部件包括缓冲块6573,在一优选实施例中,缓冲块6573为弹簧;保压支撑架6581内架设限位块657;限位块657内置有缓冲块6573;缓冲块6573用于承接承压板656,使得在承压板656在下压时,采用缓冲块6573进行缓冲,保护自重保压机构内部的零部件;
参考图7所示,限位块657呈工形,限位块657包括下横梁6571及上横梁6572,下横梁6571及上横梁6572通过一支撑柱连接形成限位块657的支撑结构,限位块657安装在下横梁6571、上横梁6572;
中心保压杆653及周向保压块上的承压板656承接在下横梁6571、上横梁6572上的限位块657,减小了限位块657的占地面积,从而减小了机构面积,使得结构更加紧凑。
周向保压块上的承压板656与中心保压杆653上的承压板656错位设置,现参考图4,中心保压杆653上的承压板656设置凸起于周向保压块上的承压板656,使得中心保压杆653上的承压板656高起于周向保压块上的承压板656,通过错位设置,中心保压杆653上的承压板656的投影落在周向保压块上的承压板656上,且其间并无干涉,可正常进行保压工作,同时,减小了结构的占地面积,其结构更加紧凑。
参考图5所示,保压支撑架6581的顶部设置有校正板654,周向保压块压合在校正板654上,校正板654用于等效替代工件69的高度,在保压工作前,用来做压印试验。
通过压头压合在校正板654上,验证压头的压力否均匀,不能把压力试纸直接接放在产品上。校正板654目的就是构造一个等效替换面试验压印是否满足工件69压合需求,从而保证工件69保压的精确性。
周向保压块的顶部设置有向外侧延伸的裙边,以用于稳定承接承压板656,校正板654上设置有凹槽,两周向保压块上的承接板拼接形成的承接部与凹槽形状一致,使得两周向保压块上的承接板盛放在凹槽内。
保压支撑架6581的顶部靠近顶推组件68的一侧上安装有定位杆6582,基座691盛放在料盘694内,料盘694上开设有于定位杆6582相对应的定位孔6941,通过顶推组件68将料盘694顶升至定位杆6582与定位孔6941连接,从而对料盘694内的基座691定位,从而使得压头精确地压合在所需压合的区域上。
顶推组件68包括推板682及驱动推板682的抬升气缸681,通过抬升气缸681推动推板682,使得推板682承接基座691,为了推板682准确地连接基座691,推板682上设置有推起块,基座691的底部设置有限位槽6542,通过推起块伸入限位槽6542内,从而限制基座691的位置。
同时,本发明提供的保压机构,为了实现调整工件部分的形状还应包括供电装置、移载设备、以及检测控制系统,相应动作机构都应具有相应的动力机构等,相应机构所具有的有益效果,不再赘述。
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节。
Claims (10)
- 一种自重保压机构,其特征在于,包括:中心保压杆(653);至少两块围绕所述中心保压杆(653)的外周布置的周向保压块;以及中心配重块与至少两块周向配重块;其中,所述中心配重块下压于所述中心保压杆(653)的顶端使得所述中心保压杆(653)下压于工件(69)的中心区域;每块所述周向配重块下压于相应一块所述周向保压块顶端使得所述周向保压块下压于工件(69)的周向区域。
- 如权利要求1所述的自重保压机构,其特征在于,所述中心配重块与所述中心保压杆(653)构成中心保压组件,每一块所述周向配重块与相应一块所述周向保压块构成相应一组周向保压组件,所述中心保压组件的重量与任意一组所述周向保压组件的重量均不相同。
- 如权利要求2所述的自重保压机构,其特征在于,任意两块所述周向保压组件的重量均不相同。
- 如权利要求1-3中任一项所述的自重保压机构,其特征在于,还包括保压支撑架(6581),所述保压支撑架(6581)的顶部开设有贯穿其上下表面的保压通孔(65811),所述保压支撑架(6581)中设有位于所述保压通孔(65811)的正下方的顶推组件(68),待保压的工件(69)在所述顶推组件(68)的顶推下推向所述保压支撑架(6581)的顶部并使得工件(69)的待保压区域在所述保压通孔(65811)中露出。
- 如权利要求4所述的自重保压机构,其特征在于,所述保压支撑架(6581)上固接有架设于所述保压通孔(65811)上方的保压导向组件(659);所述保压导向组件(659)包括两块导向立板,两所述导向立板平行且间隔设置以形成两者之间的导向空间,所述中心配重块及周向配重块设于所述导向空间中并且均与所述导向立板的内侧沿垂直方向滑动连接。
- 如权利要求5所述的自重保压机构,其特征在于,所述中心配重块包括:中心配重支撑架,其由所述中心保压杆(653)所支撑并且与所述导向 立板的内侧滑动配接;以及至少一块中心配重砝码,其设于所述中心配重支撑架上。
- 如权利要求5所述的自重保压机构,其特征在于,所述周向配重块包括:周向配重支撑架,其由所述周向保压块所支撑并且与所述导向立板的内侧滑动配接;以及至少一块周向配重砝码,其设于所述周向配重支撑架上。
- 如权利要求5所述的自重保压机构,其特征在于,所述中心配重块与所述保压支撑架(6581)的顶部之间弹性连接中心复位部件,所述周向配重块与所述保压支撑架(6581)的顶部之间弹性连接有周向复位部件。
- 如权利要求8所述的自重保压机构,其特征在于,所述导向空间内架设限位块(657),所述限位块(657)由下横梁(6571)、上横梁(6572)以及连接所述下横梁(6571)、上横梁(6572)的支撑柱构成以使其形成工形;所述上横梁(6572)用于承接所述中心复位部件,以使得所述上横梁(6572)支撑所述中心配重块;所述下横梁(6571)用于承接所述周向复位部件,以使得所述下横梁(6571)支撑所述周向配重块。
- 如权利要求1-3中任一项所述的自重保压机构,其特征在于,所述周向保压块设有两组,且关于所述中心保压杆(653)对称布置。
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CN114689001A (zh) * | 2022-04-08 | 2022-07-01 | 郑州磨料磨具磨削研究所有限公司 | 一种压机寻中测试方法 |
CN114689001B (zh) * | 2022-04-08 | 2023-11-24 | 郑州磨料磨具磨削研究所有限公司 | 一种压机寻中测试方法 |
CN114776682A (zh) * | 2022-04-11 | 2022-07-22 | 苏州赛腾精密电子股份有限公司 | 一种卧式保压设备 |
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CN114922891A (zh) * | 2022-05-24 | 2022-08-19 | 博众精工科技股份有限公司 | 一种保压机构及保压装置 |
CN114922891B (zh) * | 2022-05-24 | 2023-12-26 | 博众精工科技股份有限公司 | 一种保压机构及保压装置 |
CN114952250A (zh) * | 2022-05-26 | 2022-08-30 | 杭州精卓设备有限责任公司 | 一种自动紧固机及其紧固方法 |
CN114952237A (zh) * | 2022-06-01 | 2022-08-30 | 东莞溪河精密技术有限公司 | 辅料装配机构、方法及电子产品组件 |
CN114952237B (zh) * | 2022-06-01 | 2024-06-04 | 东莞溪河精密技术有限公司 | 辅料装配机构、方法及电子产品组件 |
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