WO2022057751A1 - 一种物料换位设备及物料站 - Google Patents

一种物料换位设备及物料站 Download PDF

Info

Publication number
WO2022057751A1
WO2022057751A1 PCT/CN2021/117907 CN2021117907W WO2022057751A1 WO 2022057751 A1 WO2022057751 A1 WO 2022057751A1 CN 2021117907 W CN2021117907 W CN 2021117907W WO 2022057751 A1 WO2022057751 A1 WO 2022057751A1
Authority
WO
WIPO (PCT)
Prior art keywords
unwinding
turning
frame
inversion
transposition
Prior art date
Application number
PCT/CN2021/117907
Other languages
English (en)
French (fr)
Inventor
屈步峰
李涛
宋明杰
王净
张金普
海运锋
金子龙
Original Assignee
河南省新之林机电设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 河南省新之林机电设备有限公司 filed Critical 河南省新之林机电设备有限公司
Priority to EP21840416.8A priority Critical patent/EP3998223A4/en
Publication of WO2022057751A1 publication Critical patent/WO2022057751A1/zh

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
    • B65H19/123—Lifting, transporting, or inserting the web roll; Removing empty core with cantilever supporting arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/14—Machines of the continuous-rod type
    • A24C5/20—Reels; Supports for bobbins; Other accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00—Unwinding, paying-out webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
    • B65H19/1805—Flying splicing, i.e. the expiring web moving during splicing contact
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/30—Orientation, displacement, position of the handled material
    • B65H2301/32—Orientation of handled material
    • B65H2301/325—Orientation of handled material of roll of material
    • B65H2301/3251—Orientation of handled material of roll of material vertical axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/413—Supporting web roll
    • B65H2301/4131—Support with vertical axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/413—Supporting web roll
    • B65H2301/4132—Cantilever arrangement
    • B65H2301/41324—Cantilever arrangement linear movement of roll support
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/413—Supporting web roll
    • B65H2301/4135—Movable supporting means
    • B65H2301/41352—Movable supporting means moving on linear path (including linear slot arrangement)
    • B65H2301/413523—Movable supporting means moving on linear path (including linear slot arrangement) reciprocrating supporting means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/42—Piling, depiling, handling piles
    • B65H2301/422—Handling piles, sets or stacks of articles
    • B65H2301/4225—Handling piles, sets or stacks of articles in or on special supports
    • B65H2301/42256—Pallets; Skids; Platforms with feet, i.e. handled together with the stack
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2405/00—Parts for holding the handled material
    • B65H2405/40—Holders, supports for rolls
    • B65H2405/44—Supports for storing rolls
    • B65H2405/441—Palette
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2601/00—Problem to be solved or advantage achieved
    • B65H2601/50—Diminishing, minimizing or reducing
    • B65H2601/52—Diminishing, minimizing or reducing entities relating to handling machine
    • B65H2601/523—Required space
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/19—Specific article or web
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/19—Specific article or web
    • B65H2701/1944—Wrapping or packing material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/54—Cigarette making

Definitions

  • the invention relates to the technical field of strip material processing and forming equipment, in particular to a material transposition equipment and a material station.
  • the use of ribbon-shaped materials is very common, such as cigarette paper, cigarette case lining paper, wrapping paper, etc. in traditional tobacco; PLA material.
  • the strip material exists in the form of a disc. When using it, the strip material disc needs to be installed on the unwinding device, and then the lead of the strip material is pulled to each roller, and then the production can be started. Moreover, generally two are set. Unwinding device, two unwinding devices are used alternately. After a strip of material disc is used up, the tail of the strip is spliced with the head of another strip material disc, and the other strip material disc is involved in production. Then, it is necessary to Install the new tape material tray on the unwinding device and lead it out to prepare for subsequent tape material splicing.
  • a typical representative is the BOB material station of Germany HAUNI company.
  • This kind of equipment realizes the full automation of feeding, finding and pulling by using the ingenious mechanical structure, and has high reliability.
  • the domestic material station has YF72 series material station, its basic function is the same as that of HAUNI company's BOB material station, but in order to achieve the purpose of one-to-two, two material stations are arranged together.
  • such equipment can be highly automated, it is not widely used in practical applications. The reason is that it takes up too much space.
  • the planning of the tobacco production workshop is relatively mature, and it is difficult to find a large area to arrange the material station; after exploring the existing material stations in the market, it is found that the main reason for their large area is that the new and old strip material trays are replaced by the use of
  • the first is the turntable form, that is, the old and new strip-shaped material discs alternate positions through circular motion, which inevitably increases the length of the equipment, resulting in a large volume and a large area of the material station, which seriously affects the promotion and use of the material station.
  • the present invention provides a material transposition device and a material station, which can not only realize the position replacement of the belt-shaped material tray in a linear space, simplify the walking route, but also reduce the volume of the replacement device and reduce the It takes up a lot of space and is convenient for use in mature tobacco production lines.
  • the present invention provides a material transposition device, comprising two transposition devices cooperating with each other, and the two transposition devices are arranged oppositely;
  • the transposition device includes:
  • Turning mechanism rotatably arranged on the lifting seat
  • the unwinding mechanism is arranged on the flipping mechanism and rotates with the flipping mechanism, and is used to drive the belt-shaped material disc to rotate;
  • the lifting mechanism is connected with the lifting base and is used to drive the lifting base to walk in a straight line, so that the two unwinding mechanisms can be exchanged.
  • the turning mechanism includes a turning shaft fixedly arranged on the lifting base, a turning frame rotatably sleeved on the turning shaft, and a turning driving assembly arranged between the turning frame and the turning shaft;
  • the inversion driving assembly is used to drive the inversion frame to rotate with the inversion shaft as the axis.
  • the flipping frame is an L-shaped shell, and the two flipping frames can avoid each other when they walk toward each other on the same straight track.
  • the reversing drive assembly includes a large gear fixedly sleeved on the reversing shaft, a planetary gear meshing with the large gear, and a reversing gear arranged on the reversing frame for driving the planetary gear to rotate around the center axis of the planetary gear. drive member.
  • a limiting mechanism is provided on the turning frame for cooperating with the turning shaft to limit the rotation angle of the turning frame.
  • the limiting mechanism includes a notch formed on the outer circumferential side wall of the large gear, and a blocking block arranged on the overturn frame and matched with the notch and used to block the rotation of the overturn frame.
  • the rotation angle of the turning frame with the turning shaft as the axis is 0° ⁇ 90°.
  • the unwinding mechanism includes an unwinding drive head that is rotatably arranged on the overturning frame, and an unwinding drive assembly that is arranged on the overturning frame and is used to drive the unwinding drive head to rotate with a central axis as the axis;
  • the unwinding drive assembly includes an unwinding motor, the output end of the unwinding motor is installed with a driving gear that rotates coaxially with the output end, and the unwinding drive head is rotated and installed on the outer side wall of the turning frame through the bearing, A driven gear ring is sleeved on the coil driving head, and a transmission toothed belt is sleeved on the driving gear and the driven gear ring.
  • a material station includes a cabinet body and the above-mentioned material transposition device, wherein a transposition slot for accommodating the sliding of an unwinding drive head is opened on the cabinet body.
  • the transposition device includes a lifting seat, a turning mechanism, an unwinding mechanism and a lifting mechanism.
  • the rotation of the turning mechanism can drive the rotation adjustment of the unwinding mechanism within the circumference range, and the set The mechanism can be used in conjunction with the belt-shaped material tray to realize the use of the belt-shaped material, and the set lifting mechanism can drive the turning mechanism to perform linear motion.
  • the two transposition devices cooperate to realize the position replacement of the belt material tray in the linear space, which simplifies the walking route, converts it into a straight line, and also simplifies the structure, and also reduces the volume of the replacement equipment, and also reduces the It takes up a lot of space and is convenient for use in mature tobacco production lines.
  • the adopted turning mechanism includes a turning shaft arranged on the lifting seat, wherein the turning shaft is fixedly arranged on the lifting seat, which is beneficial to realize the stability of the lifting seat structure.
  • the frame rotates relative to the turning shaft, and the structure is stable, and the rotating parts used are roller bearings or sliding bushings; in order to realize the rotation of the turning frame relative to the turning shaft, a large gear is fixed on the turning shaft, and the turning frame is mounted on the turning frame.
  • a flipping drive member is arranged on the top, and a planetary gear meshing with the large gear is set on the output shaft of the flipping drive member, so as to realize the circumferential rotation of the flipping frame along the flipping shaft; wherein, the flipping mechanism can also be set on the lifting seat.
  • the stepping motor is replaced by a turning frame on the output shaft of the stepping motor; and the turning mechanism of the present invention can realize the stability, firmness and reliability of the turning mechanism under the premise that the space is small and the bearing surface is small. operation.
  • the used flip frame is an L-shaped shell, so that after the two L-shaped shells are flipped to the matching angle, they can avoid each other when they run toward each other on the same straight track, which saves a lot of space and solves the problem of two replacements.
  • the L-shaped structure replaces the flip frame structure with a short section away from the lift seat, which can also avoid each other.
  • the flip frame structure of the present invention is adopted, the support layout is more reasonable, the durability is strong, and the accessories are easy to replace.
  • the adopted limiting mechanism limits the turning angle of the turning frame, thereby realizing that the turning frame can be limited and locked when the two transposition devices perform transposition and avoidance, so as to avoid the uneven distribution of the bearing gravity on the turning frame.
  • the damage of the overturning drive member will also affect the accuracy of the subsequent overturning angle, which is not conducive to the stable operation of the two transposition devices when the positions are exchanged.
  • the limit gap is set on the flip frame with a blocking block that cooperates with the gap to limit the position.
  • the gap opened is a quarter of the arc length of the outer ring of the large gear, which can ensure the strength of the large gear and also provide the blocking block.
  • a sensor can also be set on the blocking block to detect whether the flip frame is rotated in place; of course, in order to achieve the purpose of limit, we also Two protrusions whose included angle is a right angle can be arranged on either side of the large gear, and a limit block used in cooperation with the two protrusions can be arranged on the overturning frame to realize the limit function.
  • Fig. 1 is the structural representation of material transposition equipment of the present invention
  • Fig. 2 is the top view structure schematic diagram of Fig. 1;
  • Fig. 3 is a kind of use state schematic diagram of material transposition equipment of the present invention.
  • Fig. 4 is another kind of use state schematic diagram of the material transposition equipment of the present invention.
  • Fig. 5 is the structural representation of the transposition device of the present invention.
  • FIG. 6 is a perspective view of an angle of the transposition device of the present invention.
  • FIG. 7 is a perspective view of another angle of the transposition device of the present invention.
  • Fig. 8 is the structural schematic diagram of the material station of the present invention.
  • Fig. 9 is the cross-sectional structure schematic diagram of A-A direction in Fig. 8.
  • FIG. 10 is a schematic diagram of the station layout of the material station of the present invention.
  • Turning mechanism 301, turning shaft; 302, turning frame; 303, large gear; 304, planetary gear; 305, turning motor;
  • Unwinding mechanism 401, Unwinding drive head; 402, Unwinding motor; 403, Driving gear; 404, Driven gear ring; 405, Transmission toothed belt;
  • Limiting mechanism 501, gap; 502, blocking block;
  • a material transposition equipment includes two transposition devices that cooperate with each other, and the two transposition devices are arranged oppositely;
  • the transposition device includes:
  • the turning mechanism 3 is rotatably arranged on the lifting seat 2;
  • the unwinding mechanism 4 is installed on the turning mechanism 3 and rotates with the turning mechanism 3, and is used to drive the belt-shaped material disc to rotate;
  • the lifting mechanism is connected to the lifting base 2 and is used to drive the lifting base 2 to walk in a straight line, so that the two unwinding mechanisms 4 are exchanged.
  • a material transposition device includes two transposition devices that cooperate with each other, and the two transposition devices are arranged relative to each other;
  • the transposition device includes:
  • the turning mechanism 3 is rotatably arranged on the lifting seat 2;
  • the unwinding mechanism 4 is installed on the flipping mechanism 3 and rotates with the flipping mechanism 3, and is used to drive the belt-shaped material disc to rotate;
  • the lifting mechanism is connected to the lifting base 2 and is used to drive the lifting base 2 to walk in a straight line, so that the two unwinding mechanisms 4 are exchanged.
  • the lifting mechanism drives the lifting base 2 and the unwinding mechanism 4 to walk in a straight line to make the two unwinding mechanisms 4 transposition, and the two unwinding mechanisms 4 follow a straight path for transposition, with small volume and small footprint, which is conducive to promotion and use .
  • the existing electric cylinder 1 is preferably used for the lifting mechanism.
  • a stepping motor in which a lead screw, a slide rail and an output shaft are connected to the lead screw can also be used.
  • the lifting seat can be lifted by the rotation of the lead screw; wherein, the lifting mechanism can also use an electric telescopic rod to realize the lifting and lowering of the lifting seat, and of course, the lifting seat can also be set on the chain in the chain substructure. realize the lifting function;
  • the electric cylinder 1 is arranged along the vertical direction.
  • the turning mechanism 3 includes a turning shaft 301 fixedly installed on the lifting base 2 , a turning frame 302 rotatably sleeved on the turning shaft 301 , a turning frame 302 installed on the turning frame 302 , and a turning frame 302 .
  • the inversion shaft 301 is a cylindrical straight body, and the inversion frame 302 is rotatably sleeved on the inversion shaft 301 through a bearing.
  • the inversion driving assembly includes a large gear 303 fixedly sleeved on the inversion shaft 301, a planetary gear 304 meshing with the large gear 303, a gear mounted on the inversion frame 302 and used for driving the planetary gear 304 to rotate around its center axis.
  • turning driving member is turning motor 305, which adopts Shinano 28 stepping motor with standard model STP-28D100X; of course, the turning motor used can also be driven by hydraulic or oil motor; among which turning motor 305 works, and its output
  • the end drive planetary gears 304 rotate together coaxially, and the planetary gears 304 mesh with the outer teeth of the large gear 303, so as to achieve the purpose of driving the turning frame 302 to rotate around the turning shaft 301, and the drive is stable and reliable.
  • a stepping motor is fixedly installed on the lifting base 2
  • a Z-shaped column is used for the turning shaft 301
  • one end of the turning shaft 301 is fixedly connected with the output end of the stepping motor
  • the turning frame 302 is composed of a part of the structure of the Z-shaped column.
  • the flip frame 302 is an L-shaped shell.
  • the two electric cylinders 1 respectively drive the two flip frames 302 to walk opposite each other on the same straight track and avoid each other.
  • the two inverting frames 302 are in a parallel state, there is no extra space between them, that is, the two inverting frames 302 walk opposite each other on the same linear trajectory and just avoid each other, the structure design is reasonable and compact, and the occupation is saved.
  • a larger gap can be designed to improve the fault tolerance rate and avoid the phenomenon of collision and damage of the two transposition devices caused by the positioning failure.
  • a limit mechanism 5 for limiting the rotation angle of the inversion frame 302 is installed between the inversion frame 302 and the inversion shaft 301 ; Limit the position to ensure accurate and reliable locking of the rotation stop position.
  • the limiting mechanism 5 includes a notch 501 formed on the outer circumferential side wall of the large gear 303 , and a blocking block 502 mounted on the turning frame 302 and cooperating with the notch 501 to block the turning frame 302 from rotating.
  • the blocking block 502 moves along the arc trajectory in the gap 501.
  • the blocking block 502 contacts both ends of the gap 501, it directly acts as a stopper, preventing the rotation inertia of the flip frame 302 from affecting the rotation of the flip frame 302.
  • the stepper motor that drives it to rotate causes damage, which protects the stepper motor to a certain extent and prolongs the service life of the stepper motor.
  • the limit mechanism 5 may use a travel switch or a position sensor, which cooperates with the controller, and the controller controls the stepper motor that drives the rotation of the flip frame 302. Except that the stepper motor can limit itself, the travel switch Or the position sensor and the controller cooperate to further control the stop position of the locking flip frame 302, so that the position limit is more reliable.
  • the rotation angle of the turning frame 302 is 0° ⁇ 90°, that is, the notch 501 occupies a quarter of the outer circumference of the large gear 303 ; both turning frames 302 can only be at the level of the unwinding drive head 401 Flip between the horizontal position facing the front side and the vertical position in which the unwinding drive head 401 faces vertically upward; of course, the flip angle of the flip frame 302 can also be greater than 90°, which can be adjusted by the limit mechanism.
  • the unwinding mechanism 4 includes an unwinding driving head 401 rotatably mounted on the turning frame 302 , which is installed on the turning frame 302 and is used to drive the unwinding driving head 401
  • the unwinding drive assembly that rotates with the center axis as the axis; when the two unwinding drive heads 401 are both in the vertical state, the extension line of the center axis of the two is the same straight line, so that the two can be accurately transposed to avoid deviation and affect the normal progress of subsequent work.
  • the unwinding drive assembly includes an unwinding motor 402, the output end of the unwinding motor 402 is provided with a driving gear 403 that rotates coaxially with the output end, and the unwinding drive head 401 is rotatably mounted on the outer side wall of the turning frame 302 through a bearing.
  • the unwinding drive head 401 is covered with a driven gear ring 404, and the driving gear 403 and the driven gear ring 404 are covered with a transmission gear belt 405;
  • the unwinding motor 402 adopts Demark D110M-R600300A-E servo motor.
  • the motor works, its output end drives the driving gear 403 to rotate coaxially, and drives the driven gear ring 404 and the unwinding drive head 401 to rotate through the transmission toothed belt 405, and the drive is stable and reliable.
  • the output end of the servo motor can be directly connected to the unwinding drive head 401, and the output end of the servo motor directly drives the unwinding drive head 401 to rotate coaxially therewith.
  • an embodiment of the present invention also provides a material station, which includes a cabinet and the material described above.
  • a transposition slot (15) for accommodating the sliding of the unwinding drive head (401) is provided on the cabinet body.
  • the above-mentioned embodiments of the material transposition device are all applicable to the embodiments of the material station, and can also achieve the same technical effect.
  • a material station includes a material warehouse 6, a cabinet body, and a material replacement lap mechanism 11.
  • the material replacement lap mechanism 11 is installed on the cabinet body, and at least one set is installed on the cabinet body.
  • Material replacement lap mechanism 11, the cabinet is used to support the material replacement lap mechanism 11;
  • the cabinet body includes a rack 7 and a main vertical plate 8.
  • the main vertical plate 8 is fixedly installed at the front end of the rack 7, and the material warehouse 6 is arranged at the rear of the rack 7.
  • the material warehouse 6 is placed with vertically stacked strip materials. plate;
  • the material replacement lap mechanism 11 includes a grabbing and lifting mechanism 9 , a material transposition device, a traction mechanism 10 , a lap mechanism 11 , a film supply mechanism 12 , a tension adjustment mechanism 13 and a discharge channel 14 .
  • a grabbing and lifting mechanism 9 vertically arranged along the height direction of the rack 7 is installed on the rear side of the rack 7 .
  • the material transposition equipment is installed in the rack 7 between the grabbing and lifting mechanism 9 and the main vertical plate 8 ; the material transposition equipment is vertically arranged along the height direction of the rack 7 .
  • the displacement slot 15 is opened on the main vertical plate 8 along the vertical direction.
  • the unwinding drive head 401 can be positioned in front of the main vertical plate 8 through the shifting slot 15 , and can move up and down along the shifting slot 15 and can be turned over. When the unwinding drive head 401 moves to the top of the frame 7, the unwinding drive head 401 tensions the reel of the strip-shaped material tray at the material supply station 16, and moves the strip-shaped material tray along the transposition groove 15 to the main stand. New material reel on plate 8 starts station 17.
  • the new material tray starting station 17 is located in the middle of the vertical direction of the transposition groove 15, the bottom of the transposition groove 15 is the unwinding station, the old strip material tray is located at the unwinding station, and a film supply mechanism is installed on the main vertical plate 8 12.
  • the film supply mechanism 12 provides double-sided film for the splicing of the head of the new tape material and the tail section of the old tape material.
  • the main vertical plate 8 below the film supply mechanism 12 is installed with a glue station 18.
  • the main vertical The splicing station 19 is installed on the board 8, and the splicing station 19 is installed with a lap joint mechanism 11.
  • the lap joint mechanism 11 realizes the splicing of the head of the new strip material and the tail section of the old strip material.
  • a pulling mechanism 10 is installed.
  • the pulling mechanism 10 is used to pull the head of the new strip material and the double-sided film to the lap joint mechanism 11.
  • the main vertical plate 8 under the lap joint mechanism 11 is installed with a tension adjustment mechanism 13 and a discharge material. Channel 14, the tension adjustment mechanism 13 adjusts the tension of the strip material, and the strip material flows out from the discharge channel 14.
  • the grabbing and lifting mechanism 9 lifts the uppermost strip-shaped material tray among the strip-shaped material trays vertically stacked in the material warehouse 6 to the material supply station 16;
  • the inversion motor 305 drives the corresponding planetary gear 304 to rotate, and the planetary gear 304 meshes with the large gear 303, then the planetary gear 304 rotates around the large gear 303 while rotating, so that the turning frame 302 is turned 90°, thereby turning the corresponding unwinding driving head 401 to the vertical upward position;
  • the electric cylinder 1 Activate the electric cylinder 1 to drive the unwinding drive head 401 to move vertically upwards.
  • the electric cylinder 1 stops and starts The tensioning shaft of the unwinding drive head 401 makes the unwinding drive head 401 tension the inner wall of the reel of the tape-shaped material disc.
  • the strip-shaped material stretched by the coil driving head 401 is located in front of the main vertical plate 8 and is arranged in parallel with the main vertical plate 8 . Activate the electric cylinder 1 to drive the strip material tray to move vertically downward along the transposition groove 15 on the main vertical plate 8 to the starting station 17 of the new material tray;
  • the old strip-shaped material disc produced normally is located at the bottom of the transposition groove 15 on the main vertical plate 8, that is, the unwinding station. Strip material production system. When the old strip-shaped material tray is about to be used up and needs to be replaced with a new strip-shaped material, the lap joint mechanism 11 is activated, and the leading end of the new strip-shaped material is spliced with the tail end of the old strip-shaped material;
  • the present invention may be a fixed connection, a detachable connection, or an integrated; it may be a mechanical connection or an electrical connection; it may be a direct connection or a
  • the indirect connection through an intermediate medium may be the internal communication between two elements or the interaction relationship between the two elements.

Landscapes

  • Tyre Moulding (AREA)
  • Warehouses Or Storage Devices (AREA)
  • Transmission Devices (AREA)

Abstract

一种物料换位设备，包括相互配合的两个换位装置，两个换位装置相对设置；换位装置包括：升降座（2）；翻转机构（3），转动配置在升降座（2）上；放卷机构（4），设置于翻转机构（3）上并随翻转机构（3）旋转，且用于驱动带状物料盘旋转；升降机构，与升降座（2）连接且用于驱动升降座（2）直线行走，以使两个放卷机构（4）换位。

Description

一种物料换位设备及物料站 技术领域
本发明涉及带状物料加工成型设备技术领域，具体涉及一种物料换位设备及物料站。
背景技术
在烟草生产过程中，带状物料的使用是非常普遍的，比如传统烟草中的卷烟纸、烟盒内衬纸、包装纸等；再比如新型低温不燃烧烟草的带状薄片烟草、降温段的PLA材料。带状物料是以盘状形式存在，使用时需要将带状物料盘安装在放卷装置上，然后将带状物料的带头牵引至各个辊中，之后才能开机生产，而且，一般是设置两个放卷装置，两个放卷装置交替使用，一卷带状物料盘用完之后，将其尾部与另一个带状物料盘的头部拼接后，另一个带状物料盘参与生产，然后，需要将新的带状物料盘安装在放卷装置上，并将其带头引出，为后续带状物料的拼接做好准备。
目前，带状物料的物料盘的搬运、更换及带头的牵引大多还只能采用人工操作的方式，人工更换带状物料盘并牵引带头的同时，原有的带状物料还在正常工作，存在一定的危险性，而且，人工操作，效率低，劳动强度大。随着科学技术的发展，烟草行业中对卷烟生产设备的自动化程度要求越来越高，对人工的依赖越来越少，现有的人工更换带状物料盘及人工牵引带头的方法已经严重制约了烟草自动化生产的发展。
目前国内外针对这些问题的解决主要使用物料站来实现的。典型 代表的有德国HAUNI公司的BOB物料站。此类设备利用巧妙的机械结构实现了上料、找头、牵引的全自动化，可靠性高。国内的物料站有YF72系列物料站，其基本功能与HAUNI公司的BOB物料站相同，只不过为了实现一拖二的目的，将两台物料站前后布置在一起。此类设备虽然能够自动化程度高，但在实际应用中使用并不广泛。究其原因，是占地面积太大。现阶段的烟草生产车间规划比较成熟，很难找到一大块区域来布置物料站；探究市场上已有的物料站，发现其占地面积大的主要原因是新旧带状物料盘的换位采用的是转盘形式，即新旧带状物料盘通过做圆周运动来交替位置，这就不可避免要增加设备的长度，导致物料站体积大、占地面积大，严重影响了物料站的推广及使用。
因此，需要一种物料换位设备及物料站，以克服上述问题的发生。
发明内容
有鉴于此，本发明提供一种物料换位设备及物料站，不仅能够在直线空间内实现带状物料盘的位置更换，简化了行走路线，而且也减小了更换设备的体积，也减小了占地面，利于在成熟的烟草生产线上使用。
为解决上述技术问题，本发明提供一种物料换位设备，包括相互配合的两个换位装置，两个换位装置相对设置；
所述换位装置包括：
升降座；
翻转机构，转动配置在升降座上；
放卷机构，设置于翻转机构上并随翻转机构旋转，且用于驱动带状物料盘旋转；
升降机构，与升降座连接且用于驱动升降座直线行走，以使两个放卷机构换位。
进一步的，所述翻转机构包括固定设置于升降座上的翻转轴、转动套设于翻转轴上的翻转架、以及设置于翻转架和翻转轴之间的翻转驱动组件；
所述翻转驱动组件用于驱动翻转架以翻转轴为轴心旋转。
进一步的，所述翻转架为L型壳体，两个翻转架在同一直线轨迹上相向行走时能够相互避让而过。
进一步的，所述翻转驱动组件包括固定套设于翻转轴上的大齿轮、与大齿轮啮合的行星齿轮、以及设置于翻转架上用于驱动行星齿轮以行星齿轮中轴线为轴心旋转的翻转驱动构件。进一步的，设置在所述翻转架上用于与所述翻转轴配合限制翻转架的旋转角度的限位机构。
进一步的，所述限位机构包括开设于大齿轮的外环周侧壁上的缺口、设置于翻转架上且与缺口相配合且用于阻挡翻转架旋转的阻挡块。
进一步的，所述翻转架以翻转轴为轴心的旋转角度为0°～90°。
进一步的，所述放卷机构包括转动设置于翻转架上的放卷驱动头、设置于翻转架上且用于驱动放卷驱动头以其中轴线为轴心旋转的放卷驱动组件；
两个放卷驱动头均处于竖向状态时，两所述放卷驱动头的中轴线 延长线在同一条直线上。
进一步的，所述放卷驱动组件包括放卷电机，放卷电机的输出端安装有与该输出端同轴转动的主动齿轮，放卷驱动头通过轴承转动安装在翻转架的外侧壁上，放卷驱动头上套装有从动齿环，主动齿轮和从动齿环上传动套装有传动齿带。
一种物料站，包括柜体，还包括上述的物料换位设备，所述柜体上开设有容纳放卷驱动头滑行的换位槽。
本发明的上述技术方案的有益效果如下：
本发明针对现有技术中由于更换带状物料盘时其中设备行程较远，从而造成设备占地空间较大，不能够适用于成熟的烟草生产线，而本发明通过两个相对设置的换位装置来减少行程，减少占地空间，其中换位装置包括升降座、翻转机构、放卷机构和升降机构，翻转机构的旋转能够带动放卷机构的在圆周范围内的转动调整，而设置的放卷机构能够与带状物料盘配合使用，实现带状物料的放料使用，而设置的升降机构能够带动翻转机构做直线运动，而两个换位装置进行配合时，能够通过升降机构、翻转机构的配合实现两换位装置在直线空间内实现带状物料盘的位置更换，其简化了行走路线，将其转变为直线，也简化了该结构，而且也减小了更换设备的体积，也减小了占地面，利于在成熟的烟草生产线上使用。
另外，采用的翻转机构包括设置在升降座上的翻转轴，其中翻转轴固定设置在升降座上，有利实现升降座结构的稳定性，通过回转件设置在翻转轴上的翻转架，能够实现翻转架相对于翻转轴进行转动， 且结构稳定，其中采用的回转件为滚子轴承或滑动轴套；为了实现翻转架相对于翻转轴转动，采用在翻转轴上固定设置大齿轮，并在翻转架上设置翻转驱动构件，同时在翻转驱动构件的输出轴上设置与大齿轮相啮合的行星齿轮，进而实现翻转架沿翻转轴的周向转动；其中，该翻转机构还可采用在升降座上设置步进电机，并在步进电机的输出轴上设置翻转架的方式进行替代；而采用本发明的翻转机构能够在空间较小且承载面较小的前提下，实现翻转机构的稳定、牢固可靠的运行。
另外，采用的翻转架为L型壳体，使得两L型壳体在翻转至配合角度后，能够在同一直线轨迹上相向运行时相互避让而过，节省了较大空间，且解决了两换位装置小空间互换位置的难题；其中，该翻转机构采用在升降座上设置步进电机，并在步进电机的输出轴上设置翻转架的方式进行替代时，其可将翻转轴设置成L型并以远离升降座的短节来替代翻转架结构，同样也可实现相互避让，但采用本发明的翻转架结构时，其支撑布局更为合理且耐久性强，且易于配件更换。
另外，采用的限位机构对翻转架的翻转角度进行限制，进而实现在两换位装置进行换位避让时，能够对翻转架进行限位与锁定，避免由于翻转架上承载重力分布不均对翻转驱动构件的损坏，同时还会影响后续翻转角度的准确性，不利于两换位装置的互换位置时的稳定运行；本发明中采用的限位机构包括在大齿轮外环侧开设用于限位的缺口，在翻转架上设置与该缺口配合限位的阻挡块，其中开设的缺口为大齿轮外环的四分之一弧长，能够确保大齿轮强度的同时，也为阻挡 块提供了可靠的限位，确保该结构运行的稳定性，同时为了确保设备运行的准确性，还可在阻挡块上设置传感器来检测翻转架是否转动到位；当然，为了实现限位的目的，我们还可以在大齿轮的两侧面中任一面上设置两个夹角为直角的两凸起，并在翻转架的上设置与两凸起配合使用的限位块，来实现限位功能。
附图说明
图1为本发明物料换位设备的结构示意图；
图2为图1的俯视结构示意图；
图3为本发明物料换位设备的一种使用状态示意图；
图4为本发明物料换位设备的另一种使用状态示意图；
图5为本发明换位装置的结构示意图；
图6为本发明换位装置的一个角度的立体图；
图7为本发明换位装置的另一个角度的立体图；
图8为本发明物料站的结构示意图；
图9为图8中A-A方向的剖面结构示意图；
图10为本发明物料站的工位布置示意图。
图中：
1、电缸；
2、升降座；
3、翻转机构；301、翻转轴；302、翻转架；303、大齿轮；304、行星齿轮；305、翻转电机；
4、放卷机构；401、放卷驱动头；402、放卷电机；403、主动齿 轮；404、从动齿环；405、传动齿带；
5、限位机构；501、缺口；502、阻挡块；
6、料库；7、机架；8、主立板；9、抓取提升机构；10、牵引机构；11、搭接机构；12、胶片供给机构；13、张力调节机构；14、出料通道；15、换位槽；16、物料供给工位；17、新物料盘起头工位；18、接胶工位；19、拼接工位。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例的附图1-10，对本发明实施例的技术方案进行清楚、完整地描述。显然，所描述的实施例是本发明的一部分实施例，而不是全部的实施例。基于所描述的本发明的实施例，本领域普通技术人员所获得的所有其他实施例，都属于本发明保护的范围。
如图1-7所示，一种物料换位设备，包括相互配合的两个换位装置，两个换位装置相对设置；
换位装置包括：
升降座2；
翻转机构3，转动配置在升降座2上；
放卷机构4，安装于翻转机构3上并随翻转机构3旋转，且用于驱动带状物料盘旋转；
升降机构，与升降座2连接且用于驱动升降座2直线行走，以使两个放卷机构4换位。
具体而言，一种物料换位设备，包括相互配合的两个换位装置， 两个换位装置相对布置；
换位装置包括：
升降座2；
翻转机构3，转动配置在升降座2上；
放卷机构4，安装在翻转机构3上并随翻转机构3旋转，且用于驱动带状物料盘旋转；
升降机构，与升降座2连接且用于驱动升降座2直线行走，以使两个放卷机构4换位。升降机构驱动升降座2和放卷机构4直线行走以使两个放卷机构4换位，两个放卷机构4走直线路径进行换位，体积小，占地面积小，有利于推广及使用。
另外，升降机构优选的采用现有的电缸1，当然还可以采用丝杠、滑轨与输出轴与丝杠连接的步进电机，而升降座设置在滑轨上且与丝杠配合的自行组合，进而通过丝杠的转动实现升降座的升降；其中，该升降机构还可采用电动伸缩杆的方式实现升降座的升降，当然还可采用将升降座设置在链条副结构中链条上的方式实现升降功能；
其中，当升降机构采用优选方案时，电缸1沿竖直方向设置。
根据本发明的一个实施例，如图1-7所示，翻转机构3包括固定安装在升降座2上的翻转轴301、转动套装在翻转轴301上的翻转架302、安装在翻转架302和翻转轴301之间且用于驱动翻转架302以翻转轴301为轴心旋转的翻转驱动组件。该翻转轴301为圆柱状直柱体，翻转架302通过轴承转动套装在翻转轴301上，翻转驱动组件工作，带动翻转架302以翻转轴301为轴心旋转，转动稳定、可靠。
进一步的，翻转驱动组件包括固定套装在翻转轴301上的大齿轮303、与大齿轮303啮合的行星齿轮304、安装在翻转架302上且用于驱动行星齿轮304以其中轴线为轴心旋转的翻转驱动构件；翻转驱动构件为翻转电机305，采用标准型号为STP-28D100X的信浓28步进电机；当然采用的翻转电机还可采用液压或油马达进行驱动；其中翻转电机305工作，其输出端驱动行星齿轮304一起同轴转动，行星齿轮304与大齿轮303外侧齿进行啮合，从而达到带动翻转架302以翻转轴301为轴心旋转的目的，且驱动稳定、可靠。
另一个实施例中，升降座2上固定安装步进电机，翻转轴301采用Z型柱，该翻转轴301的一端与步进电机的输出端固定连接，翻转架302由Z型柱的部分结构进行替代，仅需在Z型柱的远离步进电机的短节上设置放卷机构即可实现替代，但在静态时会给步进电机的输出轴施加较大的转动势，从而可能会造成步进电机的损坏。
根据本发明的另一个实施例，如图2所示，翻转架302为L型壳体，当其中一个翻转架302为水平位，而另一个翻转架302为竖直位或镜像对称位时，两个电缸1分别驱动两个翻转架302在同一直线轨迹上相向行走且相互避让而过。优选采用的，两个翻转架302行走到并列状态时，相互之间没有多余空隙，即两个翻转架302在同一直线轨迹上相向行走且恰好相互避让而过，结构设计合理、紧凑，节省占用空间，当然还可设计存在较大间隙，提高容错率，避免由于定位失败造成的两换位装置发生碰撞的损坏的现象。
在本发明的一个实施例中，如图1-7所示，翻转架302和翻转轴 301之间安装有用于限制翻转架302的旋转角度的限位机构5；进一步对旋转中的翻转架302进行限位，保证旋转停止位置锁定准确、可靠。
进一步的，限位机构5包括开设在大齿轮303的外环周侧壁上的缺口501、安装在翻转架302上且与缺口501相配合用于阻挡翻转架302旋转的阻挡块502。翻转架302旋转的同时，阻挡块502在缺口501内沿圆弧轨迹移动，当阻挡块502与缺口501的两端发生接触时，即直接起到挡停作用，防止翻转架302的旋转惯性对驱动其旋转的步进电机造成损伤，一定程度上对该步进电机起到保护作用，延长该步进电机的使用寿命。
另一个实施例中，限位机构5可采用行程开关或位置传感器，与控制器相配合，控制器控制驱动翻转架302旋转的步进电机，除了步进电机可自行限位之外，行程开关或位置传感器和控制器相配合进一步控制锁定翻转架302的停止位置，使限位更加可靠。
进一步的，优选的，翻转架302的旋转角度为0°～90°，即缺口501占大齿轮303外环周的四分之一；两个翻转架302均只能在放卷驱动头401水平朝向前侧的水平位和放卷驱动头401竖直朝上的竖直位之间翻转；当然，翻转架302的翻转角度还可以大于90°，通过限位机构进行调整即可。
在本发明的另一个实施例中，如图7所示，放卷机构4包括转动安装在翻转架302上的放卷驱动头401、安装在翻转架302上且用于驱动放卷驱动头401以其中轴线为轴心旋转的放卷驱动组件；两个放 卷驱动头401均处于竖向状态时，二者的中轴线延长线为同一条直线，使得二者能够准确换位，避免出现偏差而影响后续工作的正常进行。
进一步的，放卷驱动组件包括放卷电机402，放卷电机402的输出端安装有与该输出端同轴转动的主动齿轮403，放卷驱动头401通过轴承转动安装在翻转架302的外侧壁上，放卷驱动头401上套装有从动齿环404，主动齿轮403和从动齿环404上传动套装有传动齿带405；放卷电机402采用德马克D110M-R600300A-E型伺服电机。该电机工作，其输出端带动主动齿轮403同轴转动，通过传动齿带405带动从动齿环404和放卷驱动头401旋转，驱动稳定、可靠。
在本发明的另一个实施例中，伺服电机的输出端可直接与放卷驱动头401连接，伺服电机的输出端直接驱动放卷驱动头401与其同轴转动。
如图8-10所示，相应的由于发明实施例的一种物料换位设备应用于物料站，因此，本发明实施例还提供了一种物料站，包括柜体，还包括所述的物料换位设备，所述柜体上开设有容纳放卷驱动头(401)滑行的换位槽(15)。
其中，上述一种物料换位设备的实施例均适用于该物料站的实施例中，也能达到相同的技术效果。
作为本发明的另一个优选实施例，一种物料站，包括料库6、柜体及物料更换搭接机构11，物料更换搭接机构11安装在柜体上，且柜体上至少安装一套物料更换搭接机构11，柜体用于支撑物料更换搭接机构11；
柜体包括机架7及主立板8，主立板8固定安装在机架7的前端，料库6布置在机架7的后方，料库6内放置有竖直码垛的带状物料盘；
物料更换搭接机构11包括抓取提升机构9、物料换位设备、牵引机构10、搭接机构11、胶片供给机构12、张力调节机构13及出料通道14。
具体而言，机架7的后侧安装有沿机架7高度方向竖直布置的抓取提升机构9，抓取提升机构9抓取料库6内的带状物料盘并提升翻转至机架7的上方的物料供给工位16。
物料换位设备安装在抓取提升机构9与主立板8之间的机架7内；物料换位设备沿机架7的高度方向竖直布置。换位槽15沿竖直方向开设在主立板8上。放卷驱动头401可穿过换位槽15位于主立板8的前方，且能够沿换位槽15上下移动并能够翻转。放卷驱动头401移动至机架7上方时，放卷驱动头401张紧物料供给工位16的带状物料盘的卷筒，并将该带状物料盘沿换位槽15移动至主立板8上的新物料盘起头工位17。
新物料盘起头工位17位于换位槽15竖直方向中部，换位槽15的底部为放卷工位，旧带状物料盘位于放卷工位，主立板8上安装有胶片供给机构12，胶片供给机构12为新的带状物料的带头与旧的带状物料的尾段的拼接提供双面胶片，胶片供给机构12下方的主立板8上安装接胶工位18，主立板8上安装有拼接工位19，拼接工位19安装有搭接机构11，搭接机构11实现新的带状物料的带头与旧的带状物料的尾段的拼接，主立板8上安装有牵引机构10，牵引机构10 用于将新的带状物料的带头及双面胶片牵引至搭接机构11，搭接机构11下方的主立板8上安装有张力调节机构13及出料通道14，张力调节机构13调节带状物料的张紧力，带状物料从出料通道14流出。
本发明的工作方法：
S1、抓取提升机构9将料库6内竖直码垛的带状物料盘中最上端的带状物料盘提升至物料供给工位16；
S2、启动物料换位设备的两套换位装置中未参与生产的那个换位装置的翻转电机305，翻转电机305带动相应的行星齿轮304转动，行星齿轮304与大齿轮303啮合，则行星齿轮304在自转的同时围绕大齿轮303转动，从而使翻转架302翻转90°，从而将相应的放卷驱动头401翻转至竖直朝上位置；
启动电缸1，带动放卷驱动头401竖直向上移动，当放卷驱动头401自下而上插入物料供给工位16的带状物料盘的卷筒内后，电缸1停止动作，启动放卷驱动头401的张紧轴，使放卷驱动头401张紧带状物料盘的卷筒内壁。然后，再次启动翻转电机305，翻转电机305通过行星齿轮304及大齿轮303使翻转架302反向翻转90°，使放卷驱动头401翻转至朝向主立板8前方水平位置，此时，放卷驱动头401涨紧的带状物料位于主立板8的前方且与主立板8平行布置。启动电缸1，带动带状物料盘沿主立板8上的换位槽15竖直向下移动至新物料盘起头工位17；
S3、启动牵引机构10对位于新物料盘起头工位17的带状物料盘起头，牵引机构10夹持并牵引新带状物料盘的带头至搭接机构11等 待拼接；
S4、正常生产的旧的带状物料盘位于主立板8上换位槽15的底部，即放卷工位，其带头依次绕过搭接机构11、张力调节机构13及出料通道14进入带状物料生产系统。当旧的带状物料盘即将使用完毕，需要更换新的带状物料时，启动搭接机构11，将新的带状物料的带头与旧的带状物料的尾端拼接；
S5、拼接完毕后，启动旧的带状物料盘所在的放卷驱动头401的涨紧轴，使放卷驱动头401松开旧的带状物料盘的卷筒，并将该卷筒从放卷驱动头401上推出，启动旧的带状物料所在的换位装置的翻转电机305，相应放卷驱动头401翻转至朝向上方，启动该换位装置的电缸1，带动放卷驱动头401向上移动，启动新的带状物料盘所在的换位装置的电缸1，带动新的带状物料盘向下移动至放卷工位；
S6、重新启动抓取提升机构9提升料库6内的带状物料盘至物料供给工位16，启动放卷驱动头401朝向上方的换位装置的电缸1，从物料供给工位16撑取带状物料盘，并翻转后携带至新物料盘起头工位17，为下一次新旧带状物料的拼接做好准备。
在本发明中，除非另有明确的规定和限定，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系，除非另有明确的限定，对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
以上所述是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明所述原理的前提下，还可以作出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。

Claims (10)

  1. 一种物料换位设备，其特征在于，包括相互配合的两个换位装置，两个换位装置相对设置；
    所述换位装置包括：
    升降座(2)；
    翻转机构(3)，转动配置在升降座(2)上；
    放卷机构(4)，设置于翻转机构(3)上并随翻转机构(3)旋转，且用于驱动带状物料盘旋转；
    升降机构，与升降座(2)连接且用于驱动升降座(2)直线行走，以使两个放卷机构(4)换位。
  2. 根据权利要求1所述的物料换位设备，其特征在于，所述翻转机构(3)包括固定设置于升降座(2)上的翻转轴(301)、转动套设于翻转轴(301)上的翻转架(302)、以及设置于翻转架(302)和翻转轴(301)之间的翻转驱动组件；
    所述翻转驱动组件用于驱动翻转架(302)以翻转轴(301)为轴心旋转。
  3. 根据权利要求2所述的物料换位设备，其特征在于，所述翻转架(302)为L型壳体，两个翻转架(302)在同一直线轨迹上相向行走时能够相互避让而过。
  4. 根据权利要求2所述的物料换位设备，其特征在于，所述翻转驱动组件包括固定套设于翻转轴(301)上的大齿轮(303)、与大齿轮(303)啮合的行星齿轮(304)、以及设置于翻转架(302)上用于 驱动行星齿轮(304)以行星齿轮(304)中轴线为轴心旋转的翻转驱动构件。
  5. 根据权利要求4所述的物料换位设备，其特征在于，设置在所述翻转架(302)上用于与所述翻转轴(301)配合限制翻转架(302)的旋转角度的限位机构(5)。
  6. 根据权利要求5所述的物料换位设备，其特征在于，所述限位机构(5)包括开设于大齿轮(303)的外环周侧壁上的缺口(501)、设置于翻转架(302)上且与缺口(501)相配合且用于阻挡翻转架(302)旋转的阻挡块(502)。
  7. 根据权利要求2所述的物料换位设备，其特征在于，所述翻转架(302)以翻转轴(301)为轴心的旋转角度为0°～90°。
  8. 根据权利要求2所述的物料换位设备，其特征在于，所述放卷机构(4)包括转动设置于翻转架(302)上的放卷驱动头(401)、设置于翻转架(302)上且用于驱动放卷驱动头(401)以其中轴线为轴心旋转的放卷驱动组件；
    两个放卷驱动头(401)均处于竖向状态时，两所述放卷驱动头(401)的中轴线延长线在同一条直线上。
  9. 根据权利要求8所述的物料换位设备，其特征在于，所述放卷驱动组件包括放卷电机(402)，放卷电机(402)的输出端安装有与该输出端同轴转动的主动齿轮(403)，放卷驱动头(401)通过轴承转动安装在翻转架(302)的外侧壁上，放卷驱动头(401)上套装有从动齿环(404)，主动齿轮(403)和从动齿环(404)上传动套装有 传动齿带(405)。
  10. 一种物料站，包括柜体，其特征在于，还包括如权利要求1-8任一项所述的物料换位设备，所述柜体上开设有容纳放卷驱动头(401)滑行的换位槽(15)。
PCT/CN2021/117907 2020-09-21 2021-09-13 一种物料换位设备及物料站 WO2022057751A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP21840416.8A EP3998223A4 (en) 2020-09-21 2021-09-13 MATERIAL TRANSPOSITION EQUIPMENT AND MATERIAL STATION

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010993636.6A CN111908216B (zh) 2020-09-21 2020-09-21 带状物料加工用物料站的换位放卷机构
CN202010993636.6 2020-09-21

Publications (1)

Publication Number Publication Date
WO2022057751A1 true WO2022057751A1 (zh) 2022-03-24

Family

ID=73265275

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/117907 WO2022057751A1 (zh) 2020-09-21 2021-09-13 一种物料换位设备及物料站

Country Status (3)

Country Link
EP (1) EP3998223A4 (zh)
CN (1) CN111908216B (zh)
WO (1) WO2022057751A1 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111908216B (zh) * 2020-09-21 2024-07-09 河南省新之林机电设备有限公司 带状物料加工用物料站的换位放卷机构

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06191691A (ja) * 1992-12-24 1994-07-12 Ono Kikoushiyo:Kk スリッタ用コイルリフタ
CN208499706U (zh) * 2018-06-01 2019-02-15 申继峰 一种全自动钢铝带上料装置
CN111908216A (zh) * 2020-09-21 2020-11-10 河南省新之林机电设备有限公司 带状物料加工用物料站的换位放卷机构
CN111908219A (zh) * 2020-09-21 2020-11-10 河南省新之林机电设备有限公司 带状物料加工用物料站
CN213264883U (zh) * 2020-09-21 2021-05-25 河南省新之林机电设备有限公司 带状物料加工用物料站的物料盘抓取提升装置

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0818064B2 (ja) * 1987-12-24 1996-02-28 川崎製鉄株式会社 線材コイルの移載装置
DE19806432A1 (de) * 1998-02-17 1999-08-19 Focke & Co Vorrichtung zum Handhaben von Bobinen
IT1306295B1 (it) * 1998-06-16 2001-06-04 Gd Spa Gruppo di alimentazione automatica di una bobina di materiale innastro ad una macchina utilizzatrice
ATE402110T1 (de) * 2001-05-11 2008-08-15 Gd Spa Verfahren und vorrichtung zum zuführen von verpackungsmaterial zu einer verarbeitungseinheit
DE102006014532A1 (de) * 2006-03-29 2007-10-11 Koenig & Bauer Aktiengesellschaft Vorrichtung zur Förderung einer oder mehrerer Materialrollen mit einem Transportsystem und einer Rollengreifeinrichtung zur Aufnahme der Materialrolle
US9937542B2 (en) * 2014-11-10 2018-04-10 Calvin Francis English Compact mobile roll tilter
CN106429347A (zh) * 2016-12-27 2017-02-22 无锡明珠钢球有限公司 一种气动翻转装置
CN212334122U (zh) * 2020-09-21 2021-01-12 河南省新之林机电设备有限公司 带状物料加工用物料站的换位放卷机构

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06191691A (ja) * 1992-12-24 1994-07-12 Ono Kikoushiyo:Kk スリッタ用コイルリフタ
CN208499706U (zh) * 2018-06-01 2019-02-15 申继峰 一种全自动钢铝带上料装置
CN111908216A (zh) * 2020-09-21 2020-11-10 河南省新之林机电设备有限公司 带状物料加工用物料站的换位放卷机构
CN111908219A (zh) * 2020-09-21 2020-11-10 河南省新之林机电设备有限公司 带状物料加工用物料站
CN213264883U (zh) * 2020-09-21 2021-05-25 河南省新之林机电设备有限公司 带状物料加工用物料站的物料盘抓取提升装置

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP3998223A4 *

Also Published As

Publication number Publication date
CN111908216B (zh) 2024-07-09
CN111908216A (zh) 2020-11-10
EP3998223A4 (en) 2024-08-21
EP3998223A1 (en) 2022-05-18

Similar Documents

Publication Publication Date Title
CN101941610B (zh) 中心及摩擦卷绕装置
WO2022057751A1 (zh) 一种物料换位设备及物料站
CN207810638U (zh) 太阳能电池组件输送装置
WO2022089462A1 (zh) 一种平板玻璃生产线立体输送装置及方法
US3635415A (en) Winding apparatus
CN110562567A (zh) 撕膜装置
US6343763B1 (en) Transferring winding from a filled cylindrical package of an elongate material to an empty core
CN212334122U (zh) 带状物料加工用物料站的换位放卷机构
CN212892916U (zh) 一种纸张用放卷机
CN207107983U (zh) 一种片材收卷机
CN213264883U (zh) 带状物料加工用物料站的物料盘抓取提升装置
CN211664302U (zh) 一种四色印刷机的上料机构
CN114560304A (zh) 一种用于盘管自动堆垛的装置
CN114194902A (zh) 一种方便对电极箔展平的检测装置
WO2021082167A1 (zh) 传输装置
CN113460351A (zh) 一种物流仓储中心货物包装方法
JP2548689Y2 (ja) 線材巻取用ボビン搬送装置
CN217114499U (zh) 一种锂电池绝缘膜换卷装置
CN217780412U (zh) 一种具有限位结构的电缆牵引装置
CN104986387A (zh) 一种用于大型膜卷的送膜装置
CN221625299U (zh) 一种石墨纸快速卷绕装置
CN212558647U (zh) 一种铝材生产用储料塔
CN216763662U (zh) 一种分切复卷机的复卷机构
CN217375878U (zh) 一种换向流转机构及输送线
CN219030612U (zh) 一种立体仓库堆垛装置

Legal Events

Date Code Title Description
ENP Entry into the national phase

Ref document number: 2021840416

Country of ref document: EP

Effective date: 20220121

NENP Non-entry into the national phase

Ref country code: DE