WO2022057689A1 - 一种刹车盘磨损诊断方法及磨损诊断系统 - Google Patents

一种刹车盘磨损诊断方法及磨损诊断系统 Download PDF

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Publication number
WO2022057689A1
WO2022057689A1 PCT/CN2021/117000 CN2021117000W WO2022057689A1 WO 2022057689 A1 WO2022057689 A1 WO 2022057689A1 CN 2021117000 W CN2021117000 W CN 2021117000W WO 2022057689 A1 WO2022057689 A1 WO 2022057689A1
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WIPO (PCT)
Prior art keywords
wear
brake disc
characteristic information
tire tread
information
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PCT/CN2021/117000
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English (en)
French (fr)
Inventor
应红峰
罗永良
曾杰
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深圳市道通科技股份有限公司
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Publication of WO2022057689A1 publication Critical patent/WO2022057689A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N2021/8411Application to online plant, process monitoring

Definitions

  • the present application relates to the field of brake discs, and in particular, to a wear diagnosis method and a wear diagnosis system of a brake disc.
  • the brake disc and tire tread are prone to wear. Therefore, it is necessary to diagnose the degree of wear of the brake disc or tire tread. If the wear reaches the wear replacement standard, the worn brake disc or tire needs to be dealt with in time. prevent accidents. In the traditional brake disc or tire tread wear diagnosis technology, it is necessary to manually search for materials such as maintenance manuals to obtain the brake disc or tire tread wear replacement standard, which is inefficient and cannot be accurately searched.
  • the present invention solves one of the above technical problems at least to a certain extent. Therefore, the present invention provides a brake disc or tire tread wear diagnosis method and a wear diagnosis system, which can accurately find the wear and replacement standard of the brake disc or tire tread, And improve search efficiency and improve user experience.
  • an embodiment of the present invention provides a brake disc wear diagnosis method, which is applied to a wear diagnosis system, and the method includes:
  • the feature information is used to characterize the characteristics of the brake disc or the characteristics of the car to which the brake disc belongs;
  • a wear diagnosis result is generated based on the wear measurement data and the wear replacement standard of the brake disc.
  • the acquiring feature information includes:
  • characteristic information of the brake disc where the characteristic information of the brake disc includes at least one of a size and a configuration of the brake disc.
  • the acquiring characteristic information of the brake disc includes:
  • the characteristic information of the brake disc is acquired according to the corresponding relationship between the VIN code and the preset characteristic information of the vehicle and the brake disc.
  • the acquiring characteristic information of the brake disc includes:
  • Part or all of the image of the brake disc is acquired, and characteristic information of the brake disc is parsed according to the part or all of the image of the brake disc.
  • acquiring the wear and replacement standard of the brake disc according to the characteristic information includes:
  • the first wear information table includes a correspondence between the characteristic information of the brake disc and the wear and replacement standard of the brake disc;
  • the wear and replacement standard of the brake disc corresponding to the characteristic information of the brake disc is searched and acquired from the first wear information table.
  • the acquiring feature information includes:
  • the characteristic information of the car is acquired, and the characteristic information of the car includes at least one of a model, a model, a year of manufacture, and a code list of conventional options.
  • acquiring the wear and replacement standard of the brake disc according to the characteristic information includes:
  • the second wear information table includes the correspondence between the characteristic information of the automobile and the wear and replacement standard of the brake disc;
  • the wear and replacement standard of the brake disc corresponding to the characteristic information of the automobile is searched and acquired from the second wear information table.
  • the characteristic information of the brake disc corresponding to the characteristic information of the automobile is determined, according to The characteristic information of the brake disc selects a wear and replacement standard of the brake disc from the wear and replacement standards of the at least two brake discs.
  • generating a wear diagnosis result according to the wear measurement data and the wear replacement standard of the brake disc includes:
  • a first wear diagnosis result is generated, which is used to indicate that the brake disc needs to be replaced, and a prompt message is generated;
  • the embodiment of the present invention provides a kind of wear diagnosis system, is applied to brake disc, comprises:
  • the detection unit is used to detect the brake disc or the tread
  • the code reading unit is arranged on the hand-held casing, and the code reading unit is used for collecting the image of the code on the side of the tire, or collecting the image of the vehicle information carried by the vehicle;
  • control unit is electrically connected with the code reading unit, the control unit is configured to receive the code image collected by the code reading unit, identify the code, and The code parses out the relevant information of the tire.
  • embodiments of the present invention provide a non-transitory computer-readable storage medium, where the non-transitory computer-readable storage medium stores computer-executable instructions, and the computer-executable instructions are used to cause the wear diagnosis system to execute Brake disc wear diagnosis method as described above.
  • an embodiment of the present invention provides a method for detecting tire tread wear, the method comprising:
  • Obtaining feature information related to the tread of the tire the feature information being used to characterize the feature of the tread of the tire or the feature of the car to which the tire belongs;
  • a wear diagnosis result for the tire tread is generated according to the wear measurement data of the tire tread and the wear replacement standard of the tire tread.
  • the acquiring feature information includes:
  • the characteristic information of the tire tread is acquired, the characteristic information of the tire tread includes at least one of the tread width, aspect ratio, radial line, used wheel size, load index, speed and DOT information of the tire of the tire.
  • the acquiring the characteristic information of the tire tread includes:
  • the feature information of the tire tread is acquired.
  • the acquiring the characteristic information of the tire tread includes:
  • Part or all of the image of the tire tread is acquired, and feature information of the tire tread is analyzed according to the part or all of the image of the tire tread.
  • acquiring the wear and replacement standard of the tire tread according to the characteristic information includes:
  • the third wear information table includes a correspondence between the characteristic information of the tire tread and the wear and replacement standard of the tire tread;
  • the characteristic information of the tire tread look up and obtain the wear and replacement standard of the tire tread corresponding to the characteristic information of the tire tread from the third wear information table.
  • the acquiring feature information includes:
  • the characteristic information of the car is acquired, and the characteristic information of the car includes at least one of a model, a model, a year of manufacture, and a code list of conventional options.
  • acquiring the wear and replacement standard of the tire tread according to the characteristic information includes:
  • the fourth wear information table includes the correspondence between the characteristic information of the automobile and the wear and replacement standard of the tire tread;
  • the characteristic information of the automobile look up and obtain the wear and replacement standard of the tire tread corresponding to the characteristic information of the automobile from the fourth wear information table.
  • the characteristic information of the tire tread corresponding to the characteristic information of the automobile is determined, according to The characteristic information of the tire tread selects one wear and replacement standard of the tire tread from the at least two wear and replacement standards of the tire tread.
  • generating a wear diagnosis result according to the wear measurement data and the wear replacement standard of the tire tread includes:
  • a third wear diagnosis result is generated, which is used to indicate that the tire needs to be replaced, and a prompt message is generated;
  • a fourth wear diagnosis result is generated to indicate that the tire does not need to be replaced.
  • the brake disc wear diagnosis method of the present invention is applied to a wear diagnosis system, and the brake disc wear diagnosis method includes first acquiring characteristic information, and the characteristic information is used to characterize the brake disc According to the characteristic information, the wear and replacement standard of the brake disc is obtained, and then the wear measurement data of the brake disc is obtained. Finally, the wear diagnosis result is generated according to the wear measurement data and the wear and replacement standard of the brake disc.
  • the above brake disc wear diagnosis method is also applicable to tire tread wear diagnosis, and the acquired characteristic information is the characteristics of the tire tread or the characteristics of the vehicle described by the tire. Therefore, the brake disc or tire tread wear diagnosis method can accurately search for the characteristic information according to the characteristic information.
  • the wear and replacement standard of the brake disc or tire tread is finally generated according to the wear measurement data and the wear and replacement standard of the brake disc or tire tread.
  • Fig. 1 is the overall schematic diagram of the embodiment of the wear diagnosis system of the present invention
  • FIG. 2 is a schematic cross-sectional view of an embodiment of the wear diagnosis system of the present invention.
  • FIG. 3 is a schematic diagram of electrical connection of an embodiment of the wear diagnosis system of the present invention.
  • Fig. 4 is the schematic diagram of another angle of view of Fig. 1;
  • Fig. 5 is the schematic diagram of another angle of view of Fig. 4;
  • FIG. 6 is a schematic diagram of an application scenario of an embodiment of the wear diagnosis system of the present invention.
  • FIG. 7 is a schematic diagram of another application scenario of the embodiment of the wear diagnosis system of the present invention.
  • FIG. 8 is a schematic flowchart of a method for diagnosing wear of a brake disc according to an embodiment of the present invention.
  • Fig. 9 is the schematic flow chart of step S22 in Fig. 8;
  • Fig. 10 is another schematic flow chart of step S22 in Fig. 8;
  • FIG. 11 is a schematic structural diagram of a brake disc wear diagnosis device provided by an embodiment of the present invention.
  • FIG. 12 is a schematic diagram of a hardware structure of a control unit according to an embodiment of the present invention.
  • the wear diagnosis system 1 includes a hand-held housing 10 , a detection unit 20 , a code reading unit 30 , a feedback unit 40 , a control unit 50 and a display unit 60 .
  • the detection unit 20 , the code reading unit 30 , the feedback unit 40 , the control unit 50 and the display unit 60 are all installed in the handheld housing 10 , the detection unit 20 , the code reading unit 30 , the feedback unit 40 , and the display
  • the units 60 are respectively electrically connected to the control unit 50 .
  • the wear diagnosis system may further include a feedback unit 40 and a display unit 60 .
  • the feedback unit 40 may be disposed within the hand-held housing 10 , or a portion of the feedback unit 40 may be disposed on the outer surface of the hand-held housing 10 . At least one side of the display unit 60 is disposed on the outer surface of the handheld housing 10 .
  • the detection unit is used to detect the brake disc or tire tread of the vehicle to obtain the wear measurement data of the brake disc or tread
  • the code reading unit is used to collect the code image on the side of the tire, or collect the image of the vehicle information carried by the vehicle, and control the The unit can identify the code or vehicle information according to the code image or the image of the vehicle information, and further parse out the brake disc or tread-related feature information represented by the code or vehicle information, wherein the brake disc or tread-related feature information is used to represent the brake The characteristics of the disc or tread or the characteristics of the vehicle to which the disc or tread belongs.
  • control unit can also determine the wear and replacement standard of the brake disc or the tread according to the characteristic information of the brake disc or the tread, and then can generate the wear diagnosis result according to the wear measurement data and the wear replacement standard measured by the measuring unit to determine the brake disc or the wear replacement standard. Whether the tread needs to be replaced.
  • the control unit can include multiple processors, which can be integrated or distributed, the detection unit or the code reading unit can be integrated with the processor respectively, and the processor integrated with the detection unit or the code reading unit can realize functions such as image recognition .
  • the detection unit includes an optoelectronic component and an image acquisition component
  • the control unit controls the optoelectronic component to emit light beams to project the light onto the brake disc or the tread
  • the image acquisition component collects an image containing the light
  • the code reading unit may replace the image acquisition component to acquire the light image. That is, the detection unit only includes optoelectronic components.
  • the display unit is used to display the wear diagnosis results generated by the control unit, such as indicating whether the brake disc or tread needs to be replaced.
  • the feedback unit is used to prompt the end of the detection process or the output of the detection result, etc.
  • the handheld casing 10 is divided into a handheld terminal 101 and a detection terminal 104, the detection unit 20 is arranged on the detection terminal 104, and the code reading unit 30 is arranged on the Handheld terminal 101 .
  • the code reading unit 30 is disposed on the same side of the detection unit 20 , or the code reading unit 30 is located on the side away from the detection unit 20 .
  • the handheld housing 10 is provided with a support base 103 , a first accommodating cavity 104 and a second accommodating cavity 105 .
  • the support base 103 is located at one end of the detection end 104 of the handheld housing 10 , and the support base 103 is used for the wear diagnosis system 1 to rest on the brake disc or tread during measurement.
  • the first accommodating cavity 104 and the second accommodating cavity 105 are disposed on the same side of the handheld housing 10 at intervals.
  • the side of the support seat 103 away from the handheld housing 10 is a smooth plane, and the smooth surface of the support seat 103 away from the handheld housing 10 is used to abut the brake disc or the tread surface.
  • the handheld casing 10 is further provided with a start button 106 , the start button 106 is respectively connected to the detection unit 20 , the code reading unit 30 and the control unit 50 , and the start button 106 can be used to turn on or off at least one of the detection unit 20 , the code reading unit 30 , the control unit 50 and the display unit 60 to work.
  • the wear diagnosis system 1 needs to test the brake disc or the tread
  • the user can place the support base 103 of the wear diagnosis system 1 on the surface of the brake disc or the tread.
  • the start button 106 is pressed once quickly to detect the brake disc or the tread.
  • the wear diagnosis system 1 needs to perform information detection and reading on the tire or vehicle, the user can align the code reading unit 30 at the tire or vehicle to be tested and then quickly press the start button twice. Information detection and reading of tires or vehicles.
  • the detection unit 20 includes an optoelectronic component 201 and an image acquisition component 202 .
  • the optoelectronic component 201 is arranged in the first receiving cavity 104
  • the image capturing component 202 is arranged in the second receiving cavity 105
  • the optoelectronic component 201 and the image capturing component 202 are both electrically connected to the controller unit 50.
  • the optoelectronic assembly 201 is used for emitting light beams and projecting the light beams onto the brake disc or the tread.
  • the image capturing component 202 is used for capturing images formed by the light emitted by the optoelectronic component 201 and hitting the brake disc or the tread.
  • the optoelectronic component 201 can be realized in the form of a laser, the laser emits laser light and projects it onto the brake disc or the tread, and the image acquisition component 202 can be realized in the form of a camera, through which the camera captures the laser emission and hits the brake disc or the tread.
  • the image formed by the light in some embodiments, the image formed by the light emitted by the laser and hitting the brake disc or the tread can also be collected by the camera in the code reading unit 30. In other embodiments, The image formed by the light emitted by the laser and hitting the brake disc or the tread surface can also be collected by the camera in the code reading unit 30 and the camera in the image capturing assembly 202 together.
  • the code reading unit 30 includes an illumination device 31 for lighting when the code reading unit 30 or the image capturing component 202 captures images.
  • the image capture assembly 202 includes a fixed focus lens. Since the distance from the image capturing assembly 202 to the support base 103 is fixed, the fixed-focus lens can quickly capture the image formed by the light emitted by the optoelectronic assembly 201 and hitting the brake disc or the tread.
  • the first accommodating cavity 104 and the second accommodating cavity 105 are arranged at a predetermined angle to achieve the center axis and
  • the optical axis of the image capturing assembly 202 placed in the second receiving cavity 105 is preferably set at a preset angle.
  • the optical axis of the image capture component 202 is at a preset angle with the central axis of the light beam emitted by the photoelectric component 201, so that the image capture component 202 can better capture the emission from the photoelectric component 201 and hit the brake disc or other components.
  • the image formed by the light of the tread is arranged at a predetermined angle to achieve the center axis and
  • the optical axis of the image capturing assembly 202 placed in the second receiving cavity 105 is preferably set at a preset angle.
  • the optical axis of the image capture component 202 is at a preset angle with the central axis of the light beam emitted by the photoelectric component 201, so that the image capture component 202 can better capture the emission from the
  • a tire is used as an example to illustrate the detection process of the detection device.
  • the control unit 50 controls the optoelectronic components 201 to
  • the tire 2 emits a light beam
  • the image acquisition device 30 collects the image emitted by the optoelectronic component 201 on the tire 2, and transmits the collected image to the control unit 50, and the control unit 50 according to the
  • the image transmitted by the image acquisition component 202 is subjected to arithmetic processing to obtain the wear state of the tire 2 .
  • the central axis of the light beam emitted by the optoelectronic component 201 is at right angles to the support base 103 .
  • a straight line formed by projecting the light beam emitted by the optoelectronic component 201 onto the brake disc or the tread surface is parallel to the central axis of the brake disc or the tread surface.
  • the code reading unit 30 is identifying The distance between the wear diagnosis system 1 and the tire 2 is also different when the code information of the tire 2 is used, and the zoom lens can focus on the tire code information by zooming.
  • the control unit 50 When the code reading unit 30 transmits the focused tire information image to the control unit 50, the control unit 50 will analyze the code information image to obtain the corresponding information of the tire 2, for example: tire Face width, aspect ratio, radial, used wheel size, load index, speed, and tire DOT information (manufacturer, factory information, wear index, traction index, high temperature index, load bearing quality and tread wear index, etc.), Then the control unit 50 transmits the corresponding information of the tire 2 to the display unit 60 for viewing by the user, and at the same time the control unit 50 stores the tire information, waiting for the wear diagnosis system 1 to check the tire information.
  • tire Face width, aspect ratio, radial, used wheel size, load index, speed, and tire DOT information manufacturer, factory information, wear index, traction index, high temperature index, load bearing quality and tread wear index, etc.
  • the brake disc or the tread After the brake disc or the tread is detected, it is calculated and analyzed in combination with the information of the tire 2 to obtain an accurate tire wear condition, thereby judging whether the brake disc or the tire 2 needs to be replaced, and the tire wear condition and judgment. Information is transmitted to the display unit 60 for viewing by the user.
  • the feedback unit 40 is disposed in the handheld housing 10 , and the feedback unit 40 is electrically connected to the control unit 50 . After the control unit 50 completes the arithmetic processing of the image transmitted from the image acquisition component 202, the control unit 50 will control the feedback unit 40 to output a prompt message.
  • the feedback unit 40 includes a vibration motor (not shown) and a buzzer (not shown), and both the vibration motor and the buzzer are electrically connected to the control unit 50 .
  • the vibration motor reminds the user to perform different operation steps by generating vibration and the buzzer beeping.
  • the vibration of the vibration motor represents the relationship between the wear diagnosis system 1 and the brake disc or the tread. If the contact surface is not in good contact, it is necessary to re-adjust the contact position between the support seat 103 and the brake disc or the tread surface. or the tread is disengaged.
  • the wear diagnosis system 1 further includes a display unit 60 , and the display unit 60 is electrically connected to the control unit 50 and the code reading unit 30 .
  • the display unit 60 and the optoelectronic component 201 are disposed on opposite sides of the handheld housing 10, that is, the display unit 60 is arranged on one side of the handheld housing 10, and the optoelectronic component 201 and the image
  • the collection assembly 202 is disposed on the other side of the hand-held housing 10 .
  • the display unit 60 is disposed on the side of the casing facing away from the first accommodating cavity 104 and the second accommodating cavity 105 , and the code reading unit 30 and the photoelectric Assembly 201 and the image acquisition assembly 202 are on the same side.
  • the control unit 50 controls the feedback unit 40 to give a prompt after completing the image operation processing from the image acquisition component 202 or analyzing the tire code information image from the code acquisition unit, and at the same time combines the analyzed tire code information.
  • the detection and analysis results of the brake disc or the tread surface are displayed on the display unit 60, for example, the wear degree of the tread surface or the brake disc, the remaining safe driving kilometers, and the like.
  • the display unit 60 displays tire information, such as: tread width, aspect ratio, radial, used wheel size, load index, speed, and tire DOT information (manufacturer, factory information, wear index, traction index, resistance High temperature index, load bearing quality and tread wear index, etc.). Or the display unit 60 is configured to display the video data captured by the code reading unit 30 in real time. It should be noted that the display unit 60 and the start button 106 are arranged on the same side of the handheld housing 10 .
  • the display unit 60 further includes a touch display unit 60 (not shown), and the user can also operate the wear diagnosis system 1 through the touch display unit 60 , and then use the touch display unit 60 to operate the wear diagnosis system 1 .
  • the unit 60 checks the different parameters of the brake disc or the tread, or checks the information of the tire through the display unit 60 .
  • the wear diagnosis system 1 further includes an input unit 61, the input unit 61 is electrically connected to the control unit 50 for receiving an instruction input by a user, and the instruction is used to instruct the control
  • the unit 50 controls the code reading unit 30 to capture the encoded image from the video data.
  • the user When the user views the video data provided by the code reading unit 30 through the display unit 60 in real time, and the user cannot understand the image information due to wear and tear of the image information, the user inputs an instruction to the input unit 61, and the input unit 61 according to The instruction instructs the control unit 50 to parse the image or tire data obtained by the code reading unit 30, and then the control unit 50 transmits the parsed tire data to the display unit 60 according to a predetermined format, and the The display unit 60 displays the parsed tire data for the user to view.
  • the wear diagnosis system 1 further includes a power supply unit 90, the power supply unit 90 is disposed in the handheld housing 10, and the power supply unit 90 is respectively connected to the optoelectronic component 201, the image acquisition component 202, Control unit 50 and feedback unit 40 .
  • the wear diagnosis system 1 may not have a power supply unit 90 , and the wear diagnosis system 1 supplies power to the optoelectronic component 201 , the image acquisition component 202 , the control unit 50 and the feedback unit 40 through an external power supply.
  • the brake disc or tread can be quickly detected by the detection unit 20, and the tire information can be quickly identified by the code reading unit, so
  • the wear diagnosis system 1 judges the state of the brake disc or tread in combination with the tire information, and displays the state information and judgment result of the brake disc or tread to the user through the display unit.
  • the wear diagnosis system can obtain the wear measurement data of the brake disc or the tread of the tire, and judge the wear state of the brake disc or the tire according to the wear measurement data.
  • the wear measurement data of the brake disc or tire tread can not only be obtained by using the laser measurement method according to the wear diagnosis system in the above embodiment, but also obtained by other measurement methods. Wear measurement data, e.g. measurement methods such as caliper measurement. According to the measured data of brake disc or tire tread wear and the wear replacement standard of the brake disc or tire tread, it can be determined whether the brake disc or tire needs to be replaced, and a corresponding wear diagnosis result can be generated.
  • the following takes the brake disc wear diagnosis method as an example to introduce the steps and working process of the wear diagnosis method in detail.
  • FIG. 8 is a method for diagnosing wear of a brake disc provided by an embodiment of the present invention.
  • the method for diagnosing wear of a brake disc is applied to any type of wear diagnosis system. As shown in FIG. 8, the method for diagnosing wear of a brake disc is shown in FIG.
  • the S20 includes:
  • the feature information may include one or more features, and the feature is the feature of the brake disc or the feature of the car to which the brake disc belongs. If the feature information of the brake disc is obtained, the feature can be at least one of the features such as the size and configuration of the brake disc. One, the configuration of the brake disc can include parameters such as the thickness of the brake disc, the mounting holes, the number of bolt holes, the diameter of the bolts, and the materials used. If you obtain the characteristics of the car to which the brake disc belongs, you can obtain the VIN code of the car, that is, the vehicle identification number (Vehicle Identification Number, or frame number), or VIN for short, which is a group of seventeen letters or numbers.
  • vehicle identification number Vehicle Identification Number, or frame number
  • VIN for short
  • the characteristic information of the brake disc is obtained according to the VIN code of the car, and specifically, the characteristic information of the brake disc is obtained according to the corresponding relationship between the VIN code and the preset characteristic information of the car and the brake disc. According to the VIN code, the characteristic information of the brake disc corresponding to the VIN code can be found in the preset correspondence, and then according to the characteristic information of the brake disc, the corresponding brake disc can be obtained. Wear replacement standard.
  • the feature information of the car can also be directly obtained, and the feature of the car can be at least one of the car model, model, year of manufacture, and a list of conventional option codes, where the conventional The option code list contains the model, color, loading and unloading method of each part of the car, or a system used in the car, such as: car seat material and color, car model, car air humidity and windshield temperature Sensor equipment, seat system, electric sliding sunroof, manufacturer code and other car feature information, and then according to the car feature information, the corresponding brake disc wear and replacement standards are obtained.
  • the wear and replacement standard of the brake disc is obtained according to the characteristic information, and the wear and replacement standard is used to indicate the degree of wear of the brake disc and can be replaced.
  • the characteristic information and the wear and replacement standard of the brake disc can be correlated or mapped in advance. According to a certain characteristic information, the corresponding wear and replacement standard of the brake disc can be accurately searched, and then the wear measurement data of the brake disc and the wear and replacement standard of the brake disc can be compared. Correspondingly, it is judged whether the wear measurement data of the brake disc meets the wear and replacement standard of the brake disc, and a corresponding wear diagnosis result is generated.
  • a first wear diagnosis result is generated to indicate that the brake disc needs to be replaced, and a prompt message is generated to prompt the user to replace the brake disc in time , to prevent accidents
  • a second wear diagnosis result is generated, which is used to indicate that the brake disc does not need to be replaced, and the user can continue to use it. Therefore, the user can timely deal with the wear of the brake disc according to the diagnosis result to prevent accidents.
  • the brake disc wear diagnosis method can accurately obtain the wear and replacement standard of the brake disc according to the characteristic information, accurately find the wear and replacement standard of the brake disc, and finally generate a wear diagnosis according to the wear measurement data and the wear and replacement standard of the brake disc.
  • the search efficiency can be greatly improved, and the search can be more accurate, thereby improving the user experience.
  • the characteristic information of the brake disc can be obtained in various ways, which can be obtained directly or indirectly.
  • the characteristic information of the brake disc is obtained, the characteristic information of the brake disc input by the user can be received; or, the above-mentioned wear diagnosis system is obtained when the wear measurement data is obtained.
  • the wear diagnosis system emits a laser to the surface of the brake disc, starts to measure the wear, and acquires the characteristic information of the brake disc or the characteristic information of the car to which the brake disc belongs; or, obtains the brake disc through the camera in the above-mentioned wear diagnosis system Part or all of the image of the brake disc, according to part or all of the image of the brake disc, the characteristic information of the brake disc can be parsed, and the brake disc can be photographed by the camera to obtain part or all of the image of the brake disc, and then through some image analysis
  • the algorithm processes and analyzes part or all of the image of the brake disc, and parses out the characteristic information of the brake disc.
  • step S22 includes:
  • the first wear information table can be pre-formulated according to the characteristic information of the brake disc and the wear and replacement standard of the brake disc. After the formulation is completed, it is stored in the control unit.
  • the first wear information table includes the characteristic information of the brake disc and the wear and replacement of the brake disc.
  • the corresponding relationship of the standard can be that multiple feature information corresponds to the wear and replacement standard of a brake disc, or each feature information corresponds to the wear and replacement standard of a brake disc, or multiple feature information corresponds to the same brake disc. Wear replacement standard.
  • Wear replacement standard For example, please refer to Table 1.
  • Table 1 The corresponding relationship between the characteristic information of the brake disc and the wear and replacement standard of the brake disc is shown in Table 1:
  • the form of the first wear information table can also be as shown in Table 2:
  • different feature information can correspond to the same wear and replacement standard, and through any brake disc feature, the corresponding wear and replacement standard of the brake disc can be obtained.
  • the wear and replacement standard of the brake disc corresponding to the characteristic information of the brake disc search and obtain the wear and replacement standard of the brake disc corresponding to the characteristic information of the brake disc from the first wear information table. For example, if the characteristic information of the brake disc is size 1, material 1 or configuration 1, in the first mode information table, the wear and replacement standard of the brake disc corresponding to the above characteristic information can be found as wear standard 1, and then the wear standard 1 can be obtained. .
  • the wear and replacement standard of the brake disc corresponding to the feature information can be accurately found in time, which greatly improves the search efficiency and makes the search more accurate. Then, according to the wear measurement data of the brake disc and the wear replacement standard, the corresponding wear diagnosis result is generated. If the wear replacement standard is reached, the user can be notified to replace the brake disc in time to prevent accidents.
  • Step S22 further includes:
  • the second wear information table contains the characteristic information of the automobile and the corresponding wear and replacement standard of the brake disc.
  • the form of the second wear information table can be as shown in Table 1 or Table 2, except that the characteristic information is the characteristic information of the automobile.
  • the characteristic information of a plurality of cars corresponds to the wear and replacement standard of the same brake disc. It may be that multiple car characteristic information corresponds to the wear and replacement standard of one brake disc, or each car characteristic information corresponds to the wear and replacement of a brake disc. It can also be the wear and replacement standard of the same brake disc corresponding to the plurality of vehicle characteristic information.
  • the wear and replacement standard of the corresponding brake disc From the second wear information table, and then obtain the wear and replacement standard. Therefore, through the characteristic information of the car, the brake corresponding to the characteristic information can be accurately found in time.
  • the wear and tear of the disk is replaced by the standard, which greatly improves the search efficiency and makes the search more accurate.
  • the wear measurement data of the brake disc and the wear replacement standard the corresponding wear diagnosis result is generated. If the wear replacement standard is reached, the user can be notified to replace the brake disc in time to prevent accidents.
  • the characteristics of the car may be adapted to different tires, such as some original tires, or rear-mounted tires, even if the tires of different batches of factory vehicles may be different, therefore, the characteristic information of the car corresponds to the wear and replacement standard of the brake disc. It may not be as close as the characteristics and replacement criteria of the brake discs in the tires correspond, and may correspond to the wear and replacement criteria of multiple brake discs. If the number of wear and replacement criteria of the brake disc corresponding to the characteristic information of the automobile is at least two, then determine the characteristic information of the brake disc corresponding to the characteristic information of the automobile, and obtain the characteristic information of the brake disc from the One of the wear and replacement standards of the brake disc is selected from at least two wear and replacement standards of the brake disc.
  • the corresponding relationship between the characteristic information of the brake disc and the wear and replacement standard is more closely. Therefore, when the characteristic information of the car corresponds to different wear and replacement standards of the brake disc, the corresponding brake disc characteristic information can be searched according to the characteristic information of the car. Wear replacement standard, the found wear replacement standard of the brake disc is more accurate, and then it can more accurately determine whether the brake disc needs to be replaced or maintained according to the wear measurement information of the brake disc and the wear replacement standard.
  • the brake disc wear diagnosis method can accurately find the wear and replacement standard of the brake disc according to the characteristic information, and finally generate the wear diagnosis result according to the wear measurement data and the wear and replacement standard of the brake disc.
  • the wear and replacement standard of the brake disc can greatly improve the search efficiency and make the search more accurate, thereby improving the user experience.
  • the working principle and process of the tire tread wear diagnosis method and the above brake disc wear diagnosis method are similar, and both are based on the same inventive concept. Therefore, the corresponding content in the above brake disc wear diagnosis method embodiment is also applicable to the implementation of the tire tread wear diagnosis method. For example, it will not be described in detail here.
  • the tire tread wear diagnosis method when the characteristic information of the tire tread is acquired, the acquired characteristic information includes the tire tread width, aspect ratio, radial line, used wheel size, load index, speed, and DOT information of the tire. At least one of the tires, wherein the DOT information of the tire also includes information such as manufacturer, production plant information, wear index, traction index, high temperature resistance index, load-bearing quality, and tread wear index.
  • the brake disc or tire tread wear diagnosis method can accurately find the wear replacement standard of the brake disc or tire tread according to the characteristic information, and finally generate the corresponding wear and tear according to the wear measurement data and the wear replacement standard of the brake disc or tire tread.
  • the diagnosis result can greatly improve the search efficiency and make the search more accurate, thereby improving the user experience.
  • the apparatus 400 for diagnosing brake disc wear includes a first acquisition module 401 for acquiring feature information, which is used to characterize the brake disc The characteristics of the disc or the characteristics of the car to which the brake disc belongs; the second acquisition module 402 is used to acquire the wear and replacement standard of the brake disc according to the characteristic information; the third acquisition module 403 is used to acquire the brake disc The wear measurement data; the generating module 404 is configured to generate a wear diagnosis result according to the wear measurement data and the wear replacement standard of the brake disc.
  • the brake disc wear diagnosis device can accurately find the wear and replacement standard of the brake disc according to the characteristic information, and finally generate a wear diagnosis result according to the wear measurement data and the wear and replacement standard of the brake disc.
  • Manually searching for the wear and replacement standard of the brake disc in the manual can greatly improve the search efficiency and make the search more accurate, thereby improving the user experience.
  • the first obtaining module 401 is specifically configured to obtain characteristic information of the brake disc, where the characteristic information of the brake disc includes at least one of a size and a configuration of the brake disc.
  • the first obtaining module 401 is specifically configured to obtain the VIN code of the car to which the brake disc belongs; according to the corresponding relationship between the VIN code and the preset feature information of the car and the brake disc, obtain the VIN code of the car and the brake disc. Describe the characteristics of the brake disc.
  • the first obtaining module 401 is specifically configured to receive the feature information of the brake disc input by the user; or, obtain part or all of the image of the brake disc, according to the part or all of the image of the brake disc, The characteristic information of the brake disc is parsed out.
  • the second obtaining module 402 is specifically configured to obtain a first wear information table, where the first wear information table includes a corresponding relationship between the characteristic information of the brake disc and the wear and replacement standard of the brake disc; according to For the characteristic information of the brake disc, look up and obtain the wear and replacement standard of the brake disc corresponding to the characteristic information of the brake disc from the first wear information table.
  • the first obtaining module 401 is specifically configured to obtain the VIN code of the car to which the brake disc belongs; according to the VIN code, obtain the characteristic information of the car, where the characteristic information of the car includes the model and the model of the car. , year of manufacture, and at least one from the list of general option codes.
  • the second obtaining module 402 is specifically configured to obtain a second wear information table, where the second wear information table includes a correspondence between the characteristic information of the automobile and the wear and replacement standard of the brake disc; The characteristic information of the automobile is searched and obtained from the second wear information table, and the wear and replacement standard of the brake disc corresponding to the characteristic information of the automobile is obtained.
  • the characteristic information of the brake disc corresponding to the characteristic information of the automobile is determined, according to The characteristic information of the brake disc selects a wear and replacement standard of the brake disc from the wear and replacement standards of the at least two brake discs.
  • the generating module 404 is specifically configured to generate a first wear diagnosis result, which is used to indicate that the brake disc needs to be replaced, and generate prompt information if the wear measurement data reaches the wear replacement standard of the brake disc; If the wear measurement data does not meet the wear and replacement standard of the brake disc, a second wear diagnosis result is generated to indicate that the brake disc does not need to be replaced.
  • the brake disc wear diagnosis device can accurately find the wear and replacement standard of the brake disc according to the characteristic information, and finally generate a wear diagnosis result according to the wear measurement data and the wear and replacement standard of the brake disc. Wearing and replacing the standard can greatly improve the search efficiency and make the search more accurate, thereby improving the user experience.
  • FIG. 12 is a schematic structural diagram of a control unit provided by an embodiment of the present invention.
  • the control unit 500 includes one or more processors 501 and a memory 502 .
  • one processor 501 is taken as an example in FIG. 12 .
  • the processor 501 and the memory 502 may be connected by a bus or in other ways, and the connection by a bus is taken as an example in FIG. 12 .
  • the memory 502 can be used to store non-volatile software programs, non-volatile computer-executable programs and modules, such as those corresponding to the brake disc wear diagnosis method in the embodiment of the present invention.
  • the processor 501 executes various functional applications and data processing of the brake disc wear diagnosis device by running the non-volatile software programs, instructions and modules stored in the memory 502, that is, realizes the brake disc wear diagnosis provided by the above method embodiments. Methods and functions of respective modules or units in the above apparatus embodiments.
  • Memory 502 may include high speed random access memory, and may also include nonvolatile memory, such as at least one magnetic disk storage device, flash memory device, or other nonvolatile solid state storage device. In some embodiments, memory 502 may optionally include memory located remotely from processor 501, which may be connected to processor 501 through a network. Examples of such networks include, but are not limited to, the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
  • the program instructions/modules are stored in the memory 502, and when executed by the one or more processors 501, execute the brake disc wear diagnosis method in any of the above method embodiments.
  • Embodiments of the present invention also provide a non-transitory computer-readable storage medium, where the non-transitory computer-readable storage medium stores computer-executable instructions, and the computer-executable instructions are executed by one or more processors, such as A processor 501 in FIG. 12 can cause the above-mentioned one or more processors to execute the brake disc wear diagnosis method in any of the above-mentioned method embodiments.
  • Embodiments of the present invention further provide a non-volatile computer storage medium, where the computer storage medium stores computer-executable instructions, and the computer-executable instructions are executed by one or more processors, for example, a process in FIG. 12
  • the device 501 can cause the above one or more processors to execute the brake disc wear diagnosis method in any of the above method embodiments.
  • An embodiment of the present invention also provides a computer program product, the computer program product includes a computer program stored on a non-volatile computer-readable storage medium, the computer program includes program instructions, and when the program instructions are controlled When the unit is executed, the control unit is made to execute any one of the brake disc wear diagnosis methods.
  • each embodiment can be implemented by means of software plus a general hardware platform, and certainly can also be implemented by hardware.
  • the computer program can be stored in a non-transitory computer that can In reading the storage medium, the computer program includes program instructions, and when the program instructions are executed by the UAV, the UAV can be made to execute the processes of the embodiments of the above methods.
  • the storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM) or a random access memory (Random Access Memory, RAM) or the like.
  • the brake disc wear diagnosis method can accurately find the wear and replacement standard of the brake disc according to the characteristic information, and finally generate the wear diagnosis result according to the wear measurement data and the wear and replacement standard of the brake disc. Compared with the manual search for the wear and replacement of the brake disc through the maintenance manual The standard can greatly improve the search efficiency and make the search more accurate, thereby improving the user experience.

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Abstract

一种刹车盘或轮胎踏面磨损诊断方法,包括首先获取特征信息,特征信息用于表征刹车盘或轮胎踏面的特征或刹车盘所属汽车的特征(S21),再根据特征信息,获取刹车盘或轮胎踏面的磨损更换标准(S22),然后获取刹车盘或轮胎踏面的磨损测量数据(S23),最后根据磨损测量数据和刹车盘或轮胎踏面的磨损更换标准,生成磨损诊断结果(S24)。因此,可以根据特征信息,精准查找刹车盘或轮胎踏面的磨损更换标准(S22),最后根据磨损测量数据和刹车盘或轮胎踏面的磨损更换标准,生成磨损诊断结果(S24),相对于通过维修手册手动查找刹车盘或轮胎踏面的磨损更换标准,可以大大提高查找效率,以及查找更加精准,进而提升用户体验。还公开一种磨损诊断系统和一种非暂态计算机可读存储介质。

Description

一种刹车盘磨损诊断方法及磨损诊断系统
本申请要求于2020年9月18日提交中国专利局、申请号为202010987840.7、申请名称为“一种刹车盘磨损诊断方法及磨损诊断系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及刹车盘领域,特别是涉及一种刹车盘磨损诊断方法及磨损诊断系统。
背景技术
在汽车使用过程中,刹车盘和轮胎踏面均容易产生磨损,因此,需要对刹车盘或轮胎踏面的磨损程度进行诊断,若磨损达到磨损更换标准,需要及时对磨损的刹车盘或轮胎进行处理,防止发生事故。而传统上的刹车盘或轮胎踏面磨损诊断技术中,需要手动查找维修手册等资料以获取刹车盘或轮胎踏面磨损更换标准,查找效率较低,且无法实现精确查找。
发明内容
本发明实施例至少在一定程度上解决上述技术问题之一,为此本发明提供一种刹车盘或轮胎踏面磨损诊断方法及磨损诊断系统,其能够精准查找刹车盘或轮胎踏面的磨损更换标准,且提高查找效率,改善用户体验。
第一方面,本发明实施例提供一种刹车盘磨损诊断方法,应用于磨损诊断系统,所述方法包括:
获取特征信息,所述特征信息用于表征所述刹车盘的特征或所述刹车盘所属汽车的特征;
根据所述特征信息,获取所述刹车盘的磨损更换标准;
获取所述刹车盘的磨损测量数据;
根据所述磨损测量数据和所述刹车盘的磨损更换标准,生成磨损诊断结果。
在一些实施例中,所述获取特征信息包括:
获取所述刹车盘的特征信息,所述刹车盘的特征信息包括所述刹车盘尺寸、配置中的至少一个。
在一些实施例中,所述获取所述刹车盘的特征信息,包括:
获取所述刹车盘所属汽车的VIN码;
根据所述VIN码和预设的所述汽车和所述刹车盘的特征信息对应关系,获取所述刹车盘的特征信息。
在一些实施例中,所述获取所述刹车盘的特征信息,包括:
接收用户输入的所述刹车盘的特征信息;或者,
获取所述刹车盘的部分或全部图像,根据所述刹车盘的部分或全部图像,解析出所述刹车盘的特征信息。
在一些实施例中,所述根据所述特征信息,获取所述刹车盘的磨损更换标准,包括:
获取第一磨损信息表,所述第一磨损信息表包括所述刹车盘的特征信息与所述刹车盘的磨损更换标准的对应关系;
根据所述刹车盘的特征信息,从所述第一磨损信息表中查找并获取所述刹车盘的特征信息对应的所述刹车盘的磨损更换标准。
在一些实施例中,所述获取特征信息包括:
获取所述刹车盘所属汽车的VIN码;
根据所述VIN码,获取所述汽车的特征信息,所述汽车的特征信息包括车型、车款、出厂年份以及常规选装件代码列表中的至少一个。
在一些实施例中,所述根据所述特征信息,获取所述刹车盘的磨损更换标准,包括:
获取第二磨损信息表,所述第二磨损信息表包括所述汽车的特征信息与所述刹车盘的磨损更换标准的对应关系;
根据所述汽车的特征信息,从所述第二磨损信息表中查找并获取所述汽车的特征信息对应的所述刹车盘的磨损更换标准。
在一些实施例中,若与所述汽车的特征信息对应的所述刹车盘的磨损更换标准的数量为至少两个,确定与所述汽车的特征信息对应的所述刹车盘的特征信息,根据所述刹车盘的特征信息从所述至少两个所述刹车盘的磨损更换标准中选取出一个所述刹车盘的磨损更换标准。
在一些实施例中,所述根据所述磨损测量数据和所述刹车盘的磨损更换标准,生成磨损诊断结果,包括:
若所述磨损测量数据达到所述刹车盘的磨损更换标准,生成第一磨损诊断结果,用于表征所述刹车盘需要更换,并生成提示信息;
若所述磨损测量数据未达到所述刹车盘的磨损更换标准,生成第二磨损诊断结果,用于表征所述刹车盘不需要更换。
第二方面,本发明实施例提供一种磨损诊断系统,应用于刹车盘,包括:
手持外壳;
检测单元,所述检测单元用于检测所述刹车盘或所述踏面;
编码读取单元,所述编码读取单元设置于所述手持外壳,所述编码读取单元用于采集轮胎的侧面上的编码的图像,或者采集所述车辆携带的车辆信息的图像;
控制单元,所述控制单元与所述编码读取单元电性连接,所述控制单元用于接收所述编码读取单元所采集到的所述编码的图像,识别所述编码,并且根据所述编码解析出所述轮胎的相关信息。
第三方面,本发明实施例提供一种非暂态计算机可读存储介质,所述非暂 态计算机可读存储介质存储有计算机可执行指令,所述计算机可执行指令用于使磨损诊断系统执行如上所述的刹车盘磨损诊断方法。
第四方面,本发明实施例提供一种轮胎踏面磨损的检测方法,所述方法包括:
获取与轮胎踏面相关的特征信息,所述特征信息用于表征所述轮胎踏面的特征或所述轮胎所属汽车的特征;
根据所述特征信息,获取所述轮胎踏面的磨损更换标准;
获取所述轮胎踏面的磨损测量数据;
根据所述轮胎踏面的磨损测量数据和所述轮胎踏面的磨损更换标准,生成对所述轮胎踏面的磨损诊断结果。
在一些实施例中,所述获取特征信息包括:
获取所述轮胎踏面的特征信息,所述轮胎踏面的特征信息包括所述轮胎的胎面宽度、扁平比、子午线、使用轮毂尺寸、载重指数、速度以及所述轮胎的DOT信息中的至少一个。
在一些实施例中,所述获取所述轮胎踏面的特征信息,包括:
获取所述轮胎所属汽车的VIN码;
根据所述VIN码和预设的所述汽车和所述轮胎踏面的特征信息对应关系,获取所述轮胎踏面的特征信息。
在一些实施例中,所述获取所述轮胎踏面的特征信息,包括:
接收用户输入的所述轮胎踏面的特征信息;或者,
获取所述轮胎踏面的部分或全部图像,根据所述轮胎踏面的部分或全部图像,解析出所述轮胎踏面的特征信息。
在一些实施例中,所述根据所述特征信息,获取所述轮胎踏面的磨损更换标准,包括:
获取第三磨损信息表,所述第三磨损信息表包括所述轮胎踏面的特征信息与所述轮胎踏面的磨损更换标准的对应关系;
根据所述轮胎踏面的特征信息,从所述第三磨损信息表中查找并获取所述轮胎踏面的特征信息对应的所述轮胎踏面的磨损更换标准。
在一些实施例中,所述获取特征信息包括:
获取所述轮胎所属汽车的VIN码;
根据所述VIN码,获取所述汽车的特征信息,所述汽车的特征信息包括车型、车款、出厂年份以及常规选装件代码列表中的至少一个。
在一些实施例中,所述根据所述特征信息,获取所述轮胎踏面的磨损更换标准,包括:
获取第四磨损信息表,所述第四磨损信息表包括所述汽车的特征信息与所述轮胎踏面的磨损更换标准的对应关系;
根据所述汽车的特征信息,从所述第四磨损信息表中查找并获取所述汽车的特征信息对应的所述轮胎踏面的磨损更换标准。
在一些实施例中,若与所述汽车的特征信息对应的所述轮胎踏面的磨损更换标准的数量为至少两个,确定与所述汽车的特征信息对应的所述轮胎踏面的特征信息,根据所述轮胎踏面的特征信息从所述至少两个所述轮胎踏面的磨损更换标准中选取出一个所述轮胎踏面的磨损更换标准。
在一些实施例中,所述根据所述磨损测量数据和所述轮胎踏面的磨损更换标准,生成磨损诊断结果,包括:
若所述磨损测量数据达到所述轮胎踏面的磨损更换标准,生成第三磨损诊断结果,用于表征所述轮胎需要更换,并生成提示信息;
若所述磨损测量数据未达到所述轮胎踏面的磨损更换标准,生成第四磨损诊断结果,用于表征所述轮胎不需要更换。
本发明与现有技术相比至少具有以下有益效果:本发明中的刹车盘磨损诊断方法,应用于磨损诊断系统,该刹车盘磨损诊断方法包括首先获取特征信息,该特征信息用于表征刹车盘的特征或刹车盘所属汽车的特征,再根据特征信息,获取刹车盘的磨损更换标准,然后获取刹车盘的磨损测量数据,最后根据磨损测量数据和刹车盘的磨损更换标准,生成磨损诊断结果。上述刹车盘磨损诊断方法同样适用于轮胎踏面磨损诊断,获取的特征信息则为轮胎踏面的特征或者轮胎所述汽车的特征,因此,该刹车盘或轮胎踏面磨损诊断方法可以根据特征信息,精准查找刹车盘或轮胎踏面的磨损更换标准,最后根据磨损测量数据和刹车盘或轮胎踏面的磨损更换标准,生成磨损诊断结果,相对于通过维修手册手动查找刹车盘或轮胎踏面的磨损更换标准,可以大大提高查找效率,以及查找更加精准,进而提升用户体验。
附图说明
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。
图1是本发明磨损诊断系统实施例的整体示意图;
图2是本发明磨损诊断系统实施例的剖面示意图;
图3是是本发明磨损诊断系统实施例的电性连接示意图;
图4是图1另一视角的示意图;
图5是图4另一视角的示意图;
图6是本发明磨损诊断系统实施例应用场景示意图;
图7是本发明磨损诊断系统实施例的另一应用场景示意图;
图8是本发明实施例提供的一种刹车盘磨损诊断方法的流程示意图;
图9是图8中步骤S22的流程示意图;
图10是图8中步骤S22的另一流程示意图;
图11是本发明实施例提供的一种刹车盘磨损诊断装置的结构示意图;
图12是本发明实施例提供的一种控制单元硬件结构示意图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
需要说明的是,如果不冲突,本发明实施例中的各个特征可以相互结合,均在本发明的保护范围之内。另外,虽然在装置示意图中进行了功能模块划分,在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于装置中的模块划分,或流程图中的顺序执行所示出或描述的步骤。再者,本发明所采用的“第一”、“第二”、“第三”等字样并不对数据和执行次序进行限定,仅是对功能和作用基本相同的相同项或相似项进行区分。
首先介绍能够实现本申请实施例所描述的刹车盘或轮胎踏面磨损诊断方法的一些磨损诊断系统。
请参阅图1至图3磨损诊断系统1包括手持外壳10、检测单元20、编码读取单元30、反馈单元40、控制单元50和显示单元60。所述检测单元20、编码读取单元30、反馈单元40、控制单元50和显示单元60均安装于所述手持外壳10,所述检测单元20、编码读取单元30、反馈单元40、和显示单元60分别于所述控制单元50电性连接。
其中,检测单元20至少一面设置于手持外壳10的外表面,检测单元20通过该面向手持外壳10的外部发射激光光束,所述编码读取单元30至少一面设置于所述手持外壳10的外表面,编码读取单元通过该面获取手持外壳10的外部信息,控制单元50设置于手持外壳内,控制单元50可以通过PCB板实现,其固定在手持外壳内,即不可见。可选地,磨损诊断系统还可以包括反馈单元40和显示单元60。反馈单元40可设置在手持外壳10内,或者反馈单元40的部分设置于手持外壳10的外表面。显示单元60的至少一面设置于手持外壳10的外表面。
检测单元用于检测车辆的刹车盘或轮胎的踏面,以得到刹车盘或踏面的磨损测量数据,编码读取单元用于采集轮胎侧面上的编码图像,或者采集车辆携带的车辆信息的图像,控制单元可以根据编码图像或者车辆信息的图像识别出编码或车辆信息,进一步解析出编码或车辆信息所表示的刹车盘或者踏面相关的特征信息,其中,刹车盘或者踏面相关的特征信息用于表征刹车盘或者踏面的特征或者刹车盘或者踏面所属车辆的特征。进一步地,控制单元还可以根据刹车盘或者踏面的特征信息确定刹车盘或者踏面的磨损更换标准,进而可以根据测量单元测量的磨损测量数据和磨损更换标准,生成磨损诊断结果,以确定刹车盘或者踏面是否需要更换。控制单元可以包括多个处理器,其可集成设置 或者分布设置,检测单元或编码读取单元可分别与处理器集成设置,与检测单元或编码读取单元集成的处理器可实现图像识别等功能。一种实现方式中,检测单元包括光电组件和图像采集组件,控制单元控制光电组件发射光束,以将光线投射至刹车盘或者踏面上,图像采集组件采集包含光线的图像。
另一种实现方式中,编码读取单元可以替代图像采集组件对光线图像进行采集。即检测单元仅包括光电组件。
显示单元用于显示控制单元生成的磨损诊断结果,如提示是否需要更换刹车盘或者踏面。
反馈单元用于对提示检测过程结束或者提示检测结果的输出等。
对于上述手持外壳10,请结合图4,所述手持外壳10分为手持端101和检测端104,所述检测单元20设置于所述检测端104,所述编码读取单元30设置于所述手持端101。所述编码读取单元30设置于所述检测单元20的同一侧,或所述编码读取单元30位于背离所述检测单元20的一侧。所述手持外壳10设置有支撑座103、第一收容腔104和第二收容腔105。所述支撑座103位于所述手持外壳10的检测端104的一端部,所述支撑座103用于所述磨损诊断系统1在测量时搁置在所述刹车盘或踏面上。所述第一收容腔104和所述第二收容腔105间隔设置于所述手持外壳10的同一侧。所述支撑座103远离所述手持外壳10的一面为光滑平面,所述支撑座103远离所述手持外壳10的光滑平面用于抵接所述刹车盘或所述踏面,所述第一收容腔和所述第二收容腔105用于收容所述检测单元20。
请结合图5,在一些实施例中,所述手持外壳10还设置有启动按键106,所述启动按键106分别连接所述检测单元20、编码读取单元30和控制单元50,所述启动按键106可用于开启或关闭所述检测单元20、编码读取单元30、控制单元50和显示单元60中的至少一个单元工作。例如:当所述磨损诊断系统1需要对所述刹车盘或所述踏面进行检测时,用户可通过将所述磨损诊断系统1的支撑座103搁置在所述刹车盘或所述踏面的表面上然后快速单次按下启动按键106对所述刹车盘或所述踏面进行检测。当所述磨损诊断系统1需要对所述轮胎或者车辆进行信息检测读取时,用户可通过将所述编码读取单元30对准待测轮胎或车辆然后快速两次按下启动按键对所述轮胎或车辆进行信息检测读取。
检测单元20包括光电组件201和图像采集组件202。所述光电组件201设置于所述第一收容腔104,所述图像采集组件202设置于所述第二收容腔105,所述光电组件201和所述图像采集组件202均电性连接所述控制单元50。所述光电组件201用于发射光束并将光线投射至所述刹车盘或所述踏面上。所述图像采集组件202用于采集光电组件201发射并且打到所述刹车盘或所述踏面的光线形成的图像。光电组件201可以以激光器形式实现,激光器发射激光并投射至刹车盘或者所述踏面上,图像采集组件202可以以相机形式实现,通 过该相机采集激光器发射并且打到所述刹车盘或所述踏面的光线形成的图像,在一些实施例中,也可以通过编码读取单元30中的相机采集激光器发射并且打到所述刹车盘或所述踏面的光线形成的图像,在另一些实施例中,还可以通过通过编码读取单元30中的相机和图像采集组件202中的相机共同采集激光器发射并且打到所述刹车盘或所述踏面的光线形成的图像。
在一些实施例中,编码读取单元30包括照明设备31,用于编码读取单元30或图像采集组件202采集图像时照明。
在一些实施例中,所述图像采集组件202包括定焦镜头。由于所述图像采集组件202到所述支撑座103的距离是固定的,采用定焦镜头可快速捕获所述光电组件201发射并打到所述刹车盘或所述踏面的光线形成的图像。
在一些实施例中,所述第一收容腔104和所述第二收容腔105呈预定角度设置,来达到放置于所述第一收容腔104内的光电组件201发射出的光束的中心轴和放置于所述第二收容腔105内的图像采集组件202的光轴更好的呈预设夹角设置。所述图像采集组件202的光轴与所述光电组件201发射的光束的中心轴呈预设角度,以使图像采集组件202可以更好的采集光电组件201发射并且打到所述刹车盘或所述踏面的光线形成的图像。
为了方便用户理解本发明的发明构思,以下以轮胎举例说明检测设备的检测过程。
如图6所示,将所述磨损诊断系统1的支撑座103抵接轮胎2的表面,然后通过启动按键106启动所述磨损诊断系统1,所述控制单元50控制所述光电组件201向所述轮胎2发射光束,所述图像采集装置30采集所述光电组件201发射至所述轮胎2上的图像,并将采集到的图像传输至所述控制单元50,所述控制单元50根据所述图像采集组件202传输过来的图像进行运算处理并得出所述轮胎2的磨损状态。
在一些实施例中,在光电组件201放置于所述第一收容腔104内时,所述光电组件201发射的光束中心轴与所述支撑座103呈直角。
在一些实施例中,为了提升检测效果,所述光电组件201发射出的光束投影至所述刹车盘或所述踏面形成的直线与所述刹车盘或所述踏面的中心轴平行。
请参阅图7,由于轮胎2具有不同的尺寸,不同的轮胎2由于尺寸的不同,附着于所述轮胎2上的编码信息的区域大小也不尽相同,因此所述编码读取单元30在识别所述轮胎2的编码信息时所述磨损诊断系统1距离所述轮胎2的距离也各不相同,所述变焦镜头可以通过变焦实现对所述轮胎编码信息的对焦。当所述编码读取单元30将对焦后的轮胎信息图像传递至所述控制单元50,所述控制单元50将对所述编码信息图像进行解析从而获取所述轮胎2的相应信息,例如:胎面宽度、扁平比、子午线、使用轮毂尺寸、载重指数、速度以及轮胎的DOT信息(生产商、生产厂信息、耐磨指数、牵引力指数、耐高温指数、承重质量和胎面磨损指数等),然后所述控制单元50将所述轮胎2的相应 信息传输至所述显示单元60以供用户查看,同时所述控制单元50将所述轮胎信息进行存储,待所述磨损诊断系统1对所述刹车盘或所述踏面进行检测后结合所述轮胎2的信息进行计算分析得到精确的轮胎磨损状况,从而判断所述刹车盘或所述轮胎2是否需要更换,并将所述轮胎磨损状况及判断信息传输至所述显示单元60以供用户查看。
对于上述反馈单元40,所述反馈单元40设置于所述手持外壳10内,所述反馈单元40电性连接所述控制单元50。当所述控制单元50将所述图像采集组件202传输过来的图像进行运算处理完毕后,所述控制单元50将控制所述反馈单元40输出提示消息。
具体的,所述反馈单元40包括震动马达(图未示)和蜂鸣器(图未示),所述震动马达和所述蜂鸣器均电性连接所述控制单元50。其中所述震动马达通过发生震动和所述蜂鸣器发出蜂鸣从而提示用户进行不同的操作步骤,例如:所述震动马达震动代表所述磨损诊断系统1与所述刹车盘或所述踏面的接触面接触不良,需要重新调整所述支撑座103与所述刹车盘或所述踏面的接触位置,所述蜂鸣器发出蜂鸣代表检测未完成但是所述支撑座103却与所述刹车盘或所述踏面脱离。
所述磨损诊断系统1还包括显示单元60,所述显示单元60电性连接所述控制单元50和所述编码读取单元30。所述显示单元60和所述光电组件201相对设置于所述手持外壳10的两侧,即:所述显示单元60设置于所述手持外壳10的一侧,所述光电组件201和所述图像采集组件202设置于所述手持外壳10的另一侧。
在本发明实施例中,所述显示单元60设置于所述壳体背向所述第一收容腔104和所述第二收容腔105的一侧,所述编码读取单元30和所述光电组件201以及所述图像采集组件202处于同一侧。所述控制单元50在完成来自图像采集组件202的图像运算处理或对来自所述编码采集单元的轮胎编码信息图像进行解析后控制所述反馈单元40进行提示,同时结合解析后的轮胎编码信息将将所述刹车盘或所述踏面的检测分析结果显示在所述显示单元60上,例如:踏面或刹车盘磨损程度,剩余安全行驶公里数等。或所述显示单元60显示轮胎信息,例如:胎面宽度、扁平比、子午线、使用轮毂尺寸、载重指数、速度以及轮胎的DOT信息(生产商、生产厂信息、耐磨指数、牵引力指数、耐高温指数、承重质量和胎面磨损指数等)。或所述显示单元60用于实时显示所述编码读取单元30拍摄的视频数据。值得说明的是,所述显示单元60和所述启动按键106设置于所述手持外壳10的同一侧。
在一些实施例中,所述显示单元60还包括为触控显示单元60(未标示),用户也可通过所述触控显示单元60对所述磨损诊断系统1进行操作,然后通过所述显示单元60查看所述刹车盘或所述踏面不同的参数,或者,通过所述显示单元60查看所述轮胎的信息。
在一些实施例中,所述磨损诊断系统1还包括输入单元61,所述输入单 元61与所述控制单元50电性连接,用于接收用户输入的指令,所述指令用于指示所述控制单元50控制所述编码读取单元30从所述视频数据中采集所述编码的图像。当用户通过所述显示单元60实时查看所述编码读取单元30提供的视频数据后,用户由于图像信息磨损或者无法理解图像信息,则对所述输入单元61输入指令,所述输入单元61根据所述指令指示所述控制单元50对所述编码读取单元30获取的图像进行解析或许轮胎数据,然后所述控制单元50将解析后的轮胎数据按照预定格式传输至所述显示单元60,由显示单元60显示解析后的轮胎数据供用户查看。
在一些实施例中,所述磨损诊断系统1还包括供电单元90,所述供电单元90设置于所述手持外壳10内,所述供电单元90分别连接所述光电组件201、图像采集组件202、控制单元50和反馈单元40。
在另一些实施例中,所述磨损诊断系统1可以没有供电单元90,所述磨损诊断系统1通过外接电源给所述光电组件201、图像采集组件202、控制单元50和反馈单元40供电。
本发明实施例中,通过将检测单元20和编码读取单元30设置于手持外壳10中,通过检测单元20可快速对刹车盘或踏面进行检测,通过编码读取单元可快速识别轮胎信息,所述磨损诊断系统1结合所述轮胎信息进行刹车盘或踏面的状态进行判断,并将所述刹车盘或踏面的状态信息和判断结果通过显示单元向用户展示。
综上,通过上述磨损诊断系统可以获取刹车盘或轮胎踏面的磨损测量数据,根据磨损测量数据判断刹车盘或轮胎的磨损状态。
其中,需要说明的是,刹车盘或轮胎踏面的磨损测量数据不仅可以根据上述实施例中的磨损诊断系统,采用激光测量方法获取磨损测量数据,还可以通过其他测量方法获取刹车盘或轮胎踏面的磨损测量数据,例如:卡尺测量等测量方法。根据刹车盘或轮胎踏面磨损测量数据和刹车盘或轮胎踏面的磨损更换标准,可以判别该刹车盘或轮胎是否需要更换,生成对应的磨损诊断结果。
基于上述系统,下面以刹车盘磨损诊断方法为例,详细介绍磨损诊断方法的步骤和工作过程。
请参阅图图8,图8是本发明实施例提供的一种刹车盘磨损诊断方法,该刹车盘磨损诊断方法应用于任意类型的磨损诊断系统,如图8所示,该刹车盘磨损诊断方法S20包括:
S21、获取特征信息,所述特征信息用于表征所述刹车盘的特征或所述刹车盘所属汽车的特征;
S22、根据所述特征信息,获取所述刹车盘的磨损更换标准;
S23、获取所述刹车盘的磨损测量数据;
S24、根据所述磨损测量数据和所述刹车盘的磨损更换标准,生成磨损诊断结果。
特征信息可以包括一个或多个特征,该特征为刹车盘的特征或者刹车盘所 属汽车的特征,若获取的是刹车盘的特征信息,其特征可以为刹车盘的尺寸、配置等特征中的至少一个,刹车盘的配置可以包括刹车盘的厚度、安装孔、螺栓孔数、螺栓孔径、使用材料等参数。若获取的是刹车盘所属汽车的特征,可以获取所属汽车的VIN码,即车辆识别号码(Vehicle Identification Number,或车架号码),简称VIN,是一组由十七个字母或数字组成,用于汽车上的一组独一无二的号码,可以识别汽车的生产商、引擎、底盘序号及其他性能等资料。在一些实施例中,根据汽车VIN码获取刹车盘的特征信息,具体是根据VIN码和预设的汽车和刹车盘的特征信息对应关系,获取刹车盘的特征信息,预设的汽车和刹车盘的特征信息对应关系可以由用户根据需要而设置,根据VIN码即可以在预设的对应关系中查找该VIN码对应的刹车盘的特征信息,再根据刹车盘的特征信息,获取对应的刹车盘的磨损更换标准。在一些实施例中,根据汽车的VIN码,还可以直接获取汽车的特征信息,汽车的特征可以为汽车的车型、车款、出厂年份以及常规选装件代码列表中的至少一个,其中,常规选装件代码列表中包含有汽车的各个零件的型号、颜色、装卸方式或者汽车所使用的某个系统等,例如:汽车座椅材料和颜色等、汽车车型、汽车空气湿度和挡风玻璃温度传感器设备、座椅系统、电动滑动天窗、生产厂家代码等汽车的特征信息,再根据汽车的特征信息,获取对应的刹车盘的磨损更换标准。
获取刹车盘的特征信息或者刹车盘所属汽车的特征信息以后,再根据该特征信息,获取刹车盘的磨损更换标准,磨损更换标准用于指示刹车盘磨损到什么程度,可以进行更换。特征信息与刹车盘的磨损更换标准可以预先进行关联或者映射,根据某个特征信息,可以精准查找对应的刹车盘的磨损更换标准,再将刹车盘的磨损测量数据和刹车盘的磨损更换标准进行对应,判断刹车盘的磨损测量数据是否达到了刹车盘的磨损更换标准,生成对应的磨损诊断结果。在一些实施例中,若所述磨损测量数据达到所述刹车盘的磨损更换标准,生成第一磨损诊断结果,用于表征所述刹车盘需要更换,并生成提示信息,提示用户及时更换刹车盘,以防发生事故,若磨损测量数据未达到刹车盘的磨损更换标准,生成第二磨损诊断结果,用于表征所述刹车盘不需要更换,用户可以继续使用。因此,用户可以根据诊断结果,及时对刹车盘的磨损做出相应处理,以防事故的发生。
综上所述,该刹车盘磨损诊断方法可以根据特征信息,精确获取刹车盘的磨损更换标准,精准查找刹车盘的磨损更换标准,最后根据磨损测量数据和刹车盘的磨损更换标准,生成磨损诊断结果,相对于通过维修手册手动查找刹车盘的磨损更换标准,可以大大提高查找效率,以及查找更加精准,进而提升用户体验。
在一些实施例中,获取刹车盘的特征信息可以通过多种方式进行获取,可以直接获取也可以间接获取。获取刹车盘的特征信息时可以接收用户输入的所述刹车盘的特征信息;或者,通过上述磨损诊断系统在获取磨损测量数据时获取,具体地,用户将上述磨损诊断系统放于刹车盘上,按下按键,磨损诊断系 统发射激光至刹车盘表面,开始进行磨损测量,同时获取刹车盘的特征信息或者刹车盘所属汽车的特征信息;或者,通过上述磨损诊断系统中的相机获取所述刹车盘的部分或全部图像,根据所述刹车盘的部分或全部图像,解析出所述刹车盘的特征信息,可以通过相机对刹车盘进行拍照,获取刹车盘的部分或全部图像,再通过一些图像分析算法对刹车盘的部分或全部图像进行相应处理和分析,解析出刹车盘的特征信息,例如:根据刹车盘的部分或全部图像,获得刹车盘的尺寸、孔径大小以及材质等特征信息。
特征信息和刹车盘的磨损更换标准可以共同构成磨损信息表,磨损信息表中可以包含刹车盘的特征、刹车盘所属汽车的特征以及对应的刹车盘的磨损更换标准等多个信息。具体地,请参阅图9,步骤S22包括:
S221、获取第一磨损信息表,所述第一磨损信息表包括所述刹车盘的特征信息与所述刹车盘的磨损更换标准的对应关系;
S222、根据所述刹车盘的特征信息,从所述第一磨损信息表中查找并获取所述刹车盘的特征信息对应的所述刹车盘的磨损更换标准。
第一磨损信息表可以根据刹车盘的特征信息与刹车盘的磨损更换标准预先制定,制定完成以后,存储于控制单元,该第一磨损信息表中包括刹车盘的特征信息与刹车盘的磨损更换标准的对应关系,可以是多个特征信息对应一个刹车盘的磨损更换标准,也可以是每个特征信息均对应一个刹车盘的磨损更换标准,还可以是多个特征信息对应同一个刹车盘的磨损更换标准。例如,请参阅表1,刹车盘的特征信息与刹车盘的磨损更换标准的对应关系如表1所示:
表1
Figure PCTCN2021117000-appb-000001
根据相应刹车盘的不同尺寸、材料或者配置等相关特征信息,可以查找获取到对应的磨损更换标准。第一磨损信息表的形式还可以如表2所示:
表2
Figure PCTCN2021117000-appb-000002
Figure PCTCN2021117000-appb-000003
即不同的特征信息可以对应同一个磨损更换标准,通过任意一个刹车盘特征,均可以获取对应的刹车盘的磨损更换标准。
再根据刹车盘的特征信息,从第一磨损信息表中查找并获取刹车盘的特征信息对应的刹车盘的磨损更换标准。例如:刹车盘的特征信息为尺寸1、材质1或者配置1,在第一模式信息表中就可以查找到上述特征信息对应的刹车盘的磨损更换标准为磨损标准1,进而获取该磨损标准1。
因此,通过特征信息,可以及时精确查找到该特征信息对应的刹车盘的磨损更换标准,大大提高查找效率,且查找更加精确。再根据刹车盘的磨损测量数据和该磨损更换标准,生成对应的磨损诊断结果,若达到磨损更换标准,可以及时通知用户对刹车盘进行更换,防止发生事故。
若获取特征信息时,是通过获取刹车盘所属汽车的VIN码,再根据VIN码获取汽车的特征信息,例如汽车车型、车款、出厂年份以及常规选装件代码列表等特征信息,则可以在第二磨损信息表中,根据特征信息,获取刹车盘的磨损更换标准,具体地,请参阅图10,步骤步骤S22还包括:
S223、获取第二磨损信息表,所述第二磨损信息表包括所述汽车的特征信息与所述刹车盘的磨损更换标准的对应关系;
S224、根据所述汽车的特征信息,从所述第二磨损信息表中查找并获取所述汽车的特征信息对应的所述刹车盘的磨损更换标准。
第二磨损信息表中包含汽车的特征信息,及其对应的刹车盘的磨损更换标准,第二磨损信息表的形式可以如同表1或表2所示,只是特征信息为汽车的特征信息,同样地,多个汽车的特征信息对应同一个刹车盘的磨损更换标准,可以是多个汽车特征信息对应一个刹车盘的磨损更换标准,也可以是每个汽车特征信息均对应一个刹车盘的磨损更换标准,还可以是多个汽车特征信息对应同一个刹车盘的磨损更换标准。
再根据汽车的特征信息,从第二磨损信息表中查找其对应的刹车盘的磨损更换标准,再获取该磨损更换标准,因此,通过汽车特征信息,可以及时精确查找到该特征信息对应的刹车盘的磨损更换标准,大大提高查找效率,且查找更加精确。再根据刹车盘的磨损测量数据和该磨损更换标准,生成对应的磨损诊断结果,若达到磨损更换标准,可以及时通知用户对刹车盘进行更换,防止发生事故。
汽车的特征可能会适配不同的轮胎,例如一些原装轮胎,或者后装轮胎,即使不同批次的出厂车辆的轮胎也可能不同,因此,汽车的特征信息与刹车盘的磨损更换标准的对应方式可能不如轮胎中刹车盘的特征和更换标准对应的那么紧密,可能会对应多个刹车盘的磨损更换标准。若与所述汽车的特征信息 对应的所述刹车盘的磨损更换标准的数量为至少两个,则确定与该汽车的特征信息对应的刹车盘的特征信息,根据刹车盘的特征信息从所述至少两个所述刹车盘的磨损更换标准中选取出一个所述刹车盘的磨损更换标准。刹车盘的特征信息与磨损更换标准的对应关系更加紧密,因此,在汽车的特征信息对应不同的刹车盘的磨损更换标准时,可以再根据该汽车的特征信息对应的刹车盘特征信息,查找对应的磨损更换标准,查找的刹车盘的磨损更换标准更加精确,进而能够根据刹车盘的磨损测量信息和磨损更换标准,更加精确地判定刹车盘是否需要更换或保养。
综上所述,该刹车盘磨损诊断方法可以根据特征信息,精准查找刹车盘的磨损更换标准,最后根据磨损测量数据和刹车盘的磨损更换标准,生成磨损诊断结果,相对于通过维修手册手动查找刹车盘的磨损更换标准,可以大大提高查找效率,以及查找更加精准,进而提升用户体验。
轮胎踏面磨损诊断方法与上述刹车盘磨损诊断方法的工作原理和过程均类似,均基于相同的发明构思,因此,上述刹车盘磨损诊断方法实施例中的相应内容同样适用于轮胎踏面磨损诊断方法实施例,此处不再详述。但是,在轮胎踏面磨损诊断方法中,获取轮胎踏面的特征信息时,获取的特征信息包括轮胎的胎面宽度、扁平比、子午线、使用轮毂尺寸、载重指数、速度以及所述轮胎的DOT信息中的至少一个,其中轮胎的DOT信息还包括生产商、生产厂信息、耐磨指数、牵引力指数、耐高温指数、承重质量和胎面磨损指数等信息。
综上所述,该刹车盘或者轮胎踏面磨损诊断方法可以根据特征信息,精准查找刹车盘或者轮胎踏面的磨损更换标准,最后根据磨损测量数据和刹车盘或者轮胎踏面的磨损更换标准,生成对应磨损诊断结果,相对于通过维修手册手动查找刹车盘或者轮胎踏面的磨损更换标准,可以大大提高查找效率,以及查找更加精准,进而提升用户体验。
图11是本发明实施例提供的一种刹车盘磨损诊断装置的结构示意图,该刹车盘磨损诊断装置400包括第一获取模块401,用于获取特征信息,所述特征信息用于表征所述刹车盘的特征或所述刹车盘所属汽车的特征;第二获取模块402,用于根据所述特征信息,获取所述刹车盘的磨损更换标准;第三获取模块403,用于获取所述刹车盘的磨损测量数据;生成模块404,用于根据所述磨损测量数据和所述刹车盘的磨损更换标准,生成磨损诊断结果。
因此,在本实施例中,该刹车盘磨损诊断装置可以根据特征信息,精准查找刹车盘的磨损更换标准,最后根据磨损测量数据和刹车盘的磨损更换标准,生成磨损诊断结果,相对于通过维修手册手动查找刹车盘的磨损更换标准,可以大大提高查找效率,以及查找更加精准,进而提升用户体验。
在一些实施例中,第一获取模块401具体用于获取所述刹车盘的特征信息,所述刹车盘的特征信息包括所述刹车盘尺寸、配置中的至少一个。
在一些实施例中,第一获取模块401具体用于获取所述刹车盘所属汽车的VIN码;根据所述VIN码和预设的所述汽车和所述刹车盘的特征信息对应关 系,获取所述刹车盘的特征信息。
在一些实施例中,第一获取模块401具体用于接收用户输入的所述刹车盘的特征信息;或者,获取所述刹车盘的部分或全部图像,根据所述刹车盘的部分或全部图像,解析出所述刹车盘的特征信息。
在一些实施例中,第二获取模块402具体用于获取第一磨损信息表,所述第一磨损信息表包括所述刹车盘的特征信息与所述刹车盘的磨损更换标准的对应关系;根据所述刹车盘的特征信息,从所述第一磨损信息表中查找并获取所述刹车盘的特征信息对应的所述刹车盘的磨损更换标准。
在一些实施例中,第一获取模块401具体用于获取所述刹车盘所属汽车的VIN码;根据所述VIN码,获取所述汽车的特征信息,所述汽车的特征信息包括车型、车款、出厂年份以及常规选装件代码列表中的至少一个。
在一些实施例中,第二获取模块402具体用于获取第二磨损信息表,所述第二磨损信息表包括所述汽车的特征信息与所述刹车盘的磨损更换标准的对应关系;根据所述汽车的特征信息,从所述第二磨损信息表中查找并获取所述汽车的特征信息对应的所述刹车盘的磨损更换标准。
在一些实施例中,若与所述汽车的特征信息对应的所述刹车盘的磨损更换标准的数量为至少两个,确定与所述汽车的特征信息对应的所述刹车盘的特征信息,根据所述刹车盘的特征信息从所述至少两个所述刹车盘的磨损更换标准中选取出一个所述刹车盘的磨损更换标准。
在一些实施例中,生成模块404具体用于若所述磨损测量数据达到所述刹车盘的磨损更换标准,生成第一磨损诊断结果,用于表征所述刹车盘需要更换,并生成提示信息;若所述磨损测量数据未达到所述刹车盘的磨损更换标准,生成第二磨损诊断结果,用于表征所述刹车盘不需要更换。
需要说明的是,由于所述刹车盘磨损诊断装置与上述实施例中的刹车盘磨损诊断方法基于相同的发明构思,因此,上述方法实施例中的相应内容同样适用于装置实施例,此处不再详述。
因此,该刹车盘磨损诊断装置可以根据特征信息,精准查找刹车盘的磨损更换标准,最后根据磨损测量数据和刹车盘的磨损更换标准,生成磨损诊断结果,相对于通过维修手册手动查找刹车盘的磨损更换标准,可以大大提高查找效率,以及查找更加精准,进而提升用户体验。
请参阅图12,图12是本发明实施例提供的一种控制单元的结构示意图。如图12所示,该控制单元500包括一个或多个处理器501以及存储器502。其中,图12中以一个处理器501为例。
处理器501和存储器502可以通过总线或者其他方式连接,图12中以通过总线连接为例。
存储器502作为一种非易失性计算机可读存储介质,可用于存储非易失性软件程序、非易失性计算机可执行程序以及模块,如本发明实施例中的刹车盘磨损诊断方法对应的程序指令/模块。处理器501通过运行存储在存储器502 中的非易失性软件程序、指令以及模块,从而执行刹车盘磨损诊断装置的各种功能应用以及数据处理,即实现上述方法实施例提供的刹车盘磨损诊断方法以及上述装置实施例的各个模块或单元的功能。
存储器502可以包括高速随机存取存储器,还可以包括非易失性存储器,例如至少一个磁盘存储器件、闪存器件、或其他非易失性固态存储器件。在一些实施例中,存储器502可选包括相对于处理器501远程设置的存储器,这些远程存储器可以通过网络连接至处理器501。上述网络的实例包括但不限于互联网、企业内部网、局域网、移动通信网及其组合。
所述程序指令/模块存储在所述存储器502中,当被所述一个或者多个处理器501执行时,执行上述任意方法实施例中的刹车盘磨损诊断方法。
本发明实施例还提供了一种非暂态计算机可读存储介质,所述非暂态计算机可读存储介质存储有计算机可执行指令,该计算机可执行指令被一个或多个处理器执行,例如图12中的一个处理器501,可使得上述一个或多个处理器可执行上述任意方法实施例中的刹车盘磨损诊断方法。
本发明实施例还提供了一种非易失性计算机存储介质,所述计算机存储介质存储有计算机可执行指令,该计算机可执行指令被一个或多个处理器执行,例如图12中的一个处理器501,可使得上述一个或多个处理器可执行上述任意方法实施例中的刹车盘磨损诊断方法。
本发明实施例还提供了一种计算机程序产品,所述计算机程序产品包括存储在非易失性计算机可读存储介质上的计算机程序,所述计算机程序包括程序指令,当所述程序指令被控制单元执行时,使所述控制单元执行任一项所述的刹车盘磨损诊断方法。
通过以上的实施方式的描述,本领域普通技术人员可以清楚地了解到各实施方式可借助软件加通用硬件平台的方式来实现,当然也可以通过硬件。本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程是可以通过计算机程序产品中的计算机程序来指令相关的硬件来完成,所述的计算机程序可存储于一非暂态计算机可读取存储介质中,该计算机程序包括程序指令,当所述程序指令被无人机执行时,可使所述无人机执行上述各方法的实施例的流程。其中,所述的存储介质可为磁碟、光盘、只读存储记忆体(Read-Only Memory,ROM)或随机存储记忆体(Random Access Memory,RAM)等。
该刹车盘磨损诊断方法可以根据特征信息,精准查找刹车盘的磨损更换标准,最后根据磨损测量数据和刹车盘的磨损更换标准,生成磨损诊断结果,相对于通过维修手册手动查找刹车盘的磨损更换标准,可以大大提高查找效率,以及查找更加精准,进而提升用户体验。
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;在本发明的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本发明的不同方面的许多其它变化,为了简明,它们没有在细节中提供;尽管参照前述实施例对本 发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。

Claims (20)

  1. 一种刹车盘磨损诊断方法,应用于磨损诊断系统,其特征在于,所述方法包括:
    获取特征信息,所述特征信息用于表征所述刹车盘的特征或所述刹车盘所属汽车的特征;
    根据所述特征信息,获取所述刹车盘的磨损更换标准;
    获取所述刹车盘的磨损测量数据;
    根据所述磨损测量数据和所述刹车盘的磨损更换标准,生成磨损诊断结果。
  2. 根据权利要求1所述的方法,其特征在于,所述获取特征信息包括:
    获取所述刹车盘的特征信息,所述刹车盘的特征信息包括所述刹车盘尺寸、配置中的至少一个。
  3. 根据权利要求2所述的方法,其特征在于,所述获取所述刹车盘的特征信息,包括:
    获取所述刹车盘所属汽车的VIN码;
    根据所述VIN码和预设的所述汽车和所述刹车盘的特征信息对应关系,获取所述刹车盘的特征信息。
  4. 根据权利要求2所述的方法,其特征在于,所述获取所述刹车盘的特征信息,包括:
    接收用户输入的所述刹车盘的特征信息;或者,
    获取所述刹车盘的部分或全部图像,根据所述刹车盘的部分或全部图像,解析出所述刹车盘的特征信息。
  5. 根据权利要求2-4任一项所述的方法,其特征在于,所述根据所述特征信息,获取所述刹车盘的磨损更换标准,包括:
    获取第一磨损信息表,所述第一磨损信息表包括所述刹车盘的特征信息与所述刹车盘的磨损更换标准的对应关系;
    根据所述刹车盘的特征信息,从所述第一磨损信息表中查找并获取所述刹车盘的特征信息对应的所述刹车盘的磨损更换标准。
  6. 根据权利要求1所述的方法,其特征在于,所述获取特征信息包括:
    获取所述刹车盘所属汽车的VIN码;
    根据所述VIN码,获取所述汽车的特征信息,所述汽车的特征信息包括车型、车款、出厂年份以及常规选装件代码列表中的至少一个。
  7. 根据权利要求6所述的方法,其特征在于,所述根据所述特征信息,获取所述刹车盘的磨损更换标准,包括:
    获取第二磨损信息表,所述第二磨损信息表包括所述汽车的特征信息与所述刹车盘的磨损更换标准的对应关系;
    根据所述汽车的特征信息,从所述第二磨损信息表中查找并获取所述汽车 的特征信息对应的所述刹车盘的磨损更换标准。
  8. 根据权利要求7所述的方法,其特征在于,若与所述汽车的特征信息对应的所述刹车盘的磨损更换标准的数量为至少两个,确定与所述汽车的特征信息对应的所述刹车盘的特征信息,根据所述刹车盘的特征信息从所述至少两个所述刹车盘的磨损更换标准中选取出一个所述刹车盘的磨损更换标准。
  9. 根据权利要求1所述的方法,其特征在于,所述根据所述磨损测量数据和所述刹车盘的磨损更换标准,生成磨损诊断结果,包括:
    若所述磨损测量数据达到所述刹车盘的磨损更换标准,生成第一磨损诊断结果,用于表征所述刹车盘需要更换,并生成提示信息;
    若所述磨损测量数据未达到所述刹车盘的磨损更换标准,生成第二磨损诊断结果,用于表征所述刹车盘不需要更换。
  10. 一种磨损诊断系统,应用于刹车盘,其特征在于,包括:
    手持外壳;
    检测单元,所述检测单元用于检测所述刹车盘或所述踏面;
    编码读取单元,所述编码读取单元设置于所述手持外壳,所述编码读取单元用于采集轮胎的侧面上的编码的图像,或者采集所述车辆携带的车辆信息的图像;
    控制单元,所述控制单元与所述编码读取单元电性连接,所述控制单元用于接收所述编码读取单元所采集到的所述编码的图像,识别所述编码,并且根据所述编码解析出所述轮胎的相关信息。
  11. 一种非暂态计算机可读存储介质,所述非暂态计算机可读存储介质存储有计算机可执行指令,所述计算机可执行指令用于使磨损诊断系统执行如权利要求1-9任一项所述的刹车盘磨损诊断方法。
  12. 一种轮胎踏面磨损诊断方法,其特征在于,所述方法包括:
    获取与轮胎踏面相关的特征信息,所述特征信息用于表征所述轮胎踏面的特征或所述轮胎所属汽车的特征;
    根据所述特征信息,获取所述轮胎踏面的磨损更换标准;
    获取所述轮胎踏面的磨损测量数据;
    根据所述轮胎踏面的磨损测量数据和所述轮胎踏面的磨损更换标准,生成对所述轮胎踏面的磨损诊断结果。
  13. 根据权利要求12所述的方法,其特征在于,所述获取特征信息包括:
    获取所述轮胎踏面的特征信息,所述轮胎踏面的特征信息包括所述轮胎的胎面宽度、扁平比、子午线、使用轮毂尺寸、载重指数、速度以及所述轮胎的DOT信息中的至少一个。
  14. 根据权利要求13所述的方法,其特征在于,所述获取所述轮胎踏面的特征信息,包括:
    获取所述轮胎所属汽车的VIN码;
    根据所述VIN码和预设的所述汽车和所述轮胎踏面的特征信息对应关系,获取所述轮胎踏面的特征信息。
  15. 根据权利要求13所述的方法,其特征在于,所述获取所述轮胎踏面的特征信息,包括:
    接收用户输入的所述轮胎踏面的特征信息;或者,
    获取所述轮胎踏面的部分或全部图像,根据所述轮胎踏面的部分或全部图像,解析出所述轮胎踏面的特征信息。
  16. 根据权利要求13-15任一项所述的方法,其特征在于,所述根据所述特征信息,获取所述轮胎踏面的磨损更换标准,包括:
    获取第三磨损信息表,所述第三磨损信息表包括所述轮胎踏面的特征信息与所述轮胎踏面的磨损更换标准的对应关系;
    根据所述轮胎踏面的特征信息,从所述第三磨损信息表中查找并获取所述轮胎踏面的特征信息对应的所述轮胎踏面的磨损更换标准。
  17. 根据权利要求12所述的方法,其特征在于,所述获取特征信息包括:
    获取所述轮胎所属汽车的VIN码;
    根据所述VIN码,获取所述汽车的特征信息,所述汽车的特征信息包括车型、车款、出厂年份以及常规选装件代码列表中的至少一个。
  18. 根据权利要求17所述的方法,其特征在于,所述根据所述特征信息,获取所述轮胎踏面的磨损更换标准,包括:
    获取第四磨损信息表,所述第四磨损信息表包括所述汽车的特征信息与所述轮胎踏面的磨损更换标准的对应关系;
    根据所述汽车的特征信息,从所述第四磨损信息表中查找并获取所述汽车的特征信息对应的所述轮胎踏面的磨损更换标准。
  19. 根据权利要求18所述的方法,其特征在于,若与所述汽车的特征信息对应的所述轮胎踏面的磨损更换标准的数量为至少两个,确定与所述汽车的特征信息对应的所述轮胎踏面的特征信息,根据所述轮胎踏面的特征信息从所述至少两个所述轮胎踏面的磨损更换标准中选取出一个所述轮胎踏面的磨损更换标准。
  20. 根据权利要求12所述的方法,其特征在于,所述根据所述磨损测量数据和所述轮胎踏面的磨损更换标准,生成磨损诊断结果,包括:
    若所述磨损测量数据达到所述轮胎踏面的磨损更换标准,生成第三磨损诊断结果,用于表征所述轮胎需要更换,并生成提示信息;
    若所述磨损测量数据未达到所述轮胎踏面的磨损更换标准,生成第四磨损诊断结果,用于表征所述轮胎不需要更换。
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