WO2022057518A1 - Use of glass composite material with high softening point, low thermal expansion coefficient, high wear resistance and low thermal conductivity in engine gas turbine - Google Patents

Use of glass composite material with high softening point, low thermal expansion coefficient, high wear resistance and low thermal conductivity in engine gas turbine Download PDF

Info

Publication number
WO2022057518A1
WO2022057518A1 PCT/CN2021/111675 CN2021111675W WO2022057518A1 WO 2022057518 A1 WO2022057518 A1 WO 2022057518A1 CN 2021111675 W CN2021111675 W CN 2021111675W WO 2022057518 A1 WO2022057518 A1 WO 2022057518A1
Authority
WO
WIPO (PCT)
Prior art keywords
powder
composite material
glass
glass composite
engine
Prior art date
Application number
PCT/CN2021/111675
Other languages
French (fr)
Chinese (zh)
Inventor
杨德宁
Original Assignee
深圳前海发维新材料科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202010968954.7A external-priority patent/CN112145304A/en
Priority claimed from CN202011507153.7A external-priority patent/CN112500172B/en
Application filed by 深圳前海发维新材料科技有限公司 filed Critical 深圳前海发维新材料科技有限公司
Publication of WO2022057518A1 publication Critical patent/WO2022057518A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
    • C04B35/584Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on silicon nitride
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C12/00Powdered glass; Bead compositions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C14/00Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix
    • C03C14/004Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix the non-glass component being in the form of particles or flakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/24Casings; Casing parts, e.g. diaphragms, casing fastenings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/36Glass starting materials for making ceramics, e.g. silica glass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9607Thermal properties, e.g. thermal expansion coefficient

Definitions

  • the invention relates to the field of new materials, in particular to a glass composite material.
  • Glass material 1 In the production process of glass, especially in the molding process after melting, homogenization and clarification above 1500 °C, a small amount of alumina crystals, zirconia crystals or silica crystals are melted due to high temperature, so that the The glass loses the properties of high hardness and high wear resistance of each crystal, which eventually leads to low hardness, poor wear resistance and low softening point (below 850 °C) of the glass material; 2 it is impossible to pass the melting and homogenization above 1500 °C , The clarified molding process produces glass-ceramic products with alumina crystals or zirconia crystals or silicon carbide crystals with a content of 20-90%, high hardness and high wear resistance, and it is even more impossible to produce alumina crystals or oxides.
  • the glass-ceramic product content of zirconium crystal or silicon carbide crystal is 20-90%, glass composite material with high hardness and high wear resistance properties.
  • Ceramic materials The thermal conductivity of ceramic materials is high, reaching 25-80w/[(m.K)], and the thermal insulation performance is poor.
  • Metal materials The thermal expansion rate of metal materials at 350-450°C is above 10 ( ⁇ 10-6/°C), and when it is higher than 350-450°C, the thermal expansion will increase exponentially, so it can only withstand instantaneous high temperatures, let alone Long-term exposure to higher temperatures, higher temperatures will cause large deformation of metal materials.
  • Natural mineral materials Natural mineral materials have low wear resistance, many cracks in agglomerated ore, and poor strength. Only when crushed into powder (small particles), there will be no cracks and the inherent strength of natural mineral materials.
  • Glass-ceramic material Glass-ceramic is crystallization and heat treatment under a certain temperature system, and a large number of tiny crystals are uniformly precipitated in the glass to form a dense multi-phase complex of crystallite and glass phase.
  • the crystal is pure crystal, and the glass-ceramic material has the following defects: 1
  • the content of alumina in the glass-ceramic phase of the glass-ceramic is very low, so the strength of the glass-ceramic material is very poor, and the glass phase cannot grow with high wear resistance.
  • High alumina-containing crystals such as total crystals of mullite and magnesia-aluminum spinel; 2 microcrystalline grains generated by nucleation and crystal growth, such as wollastonite, hectorite, hectorite, gamolite Stone, calcite feldspar, nepheline, etc. These microcrystalline grains have low hardness and low wear resistance, resulting in low hardness and low wear resistance of glass-ceramic materials; 3 The production process of glass-ceramic cannot be stored in the glass memory.
  • inorganic non-metallic materials made of natural or synthetic compounds by shaping and high temperature sintering, including silicon nitride or alumina or ceramic nuclei such as silicon oxide or zirconia, so it is even less likely to be obtained from glass-ceramic
  • silicon nitride ceramic crystals or alumina ceramic crystals or silicon oxide ceramic crystals or zirconia ceramic crystals are generated, and the proportion of ceramic crystals such as silicon nitride or alumina or silicon oxide or zirconia cannot be controlled according to the application scenario;
  • the glass-ceramic material does not have the hardness and wear resistance of silicon nitride or aluminum oxide or zirconia or silicon carbide; The nature of long-term work under working temperature conditions; 6
  • the current production process of glass-ceramic materials has low production efficiency and high energy consumption, and can only produce flat-shaped products, but cannot produce products with extremely complex shapes, such as: engines of cylinder liners and cylinder blocks.
  • Ceramic materials have the advantages of high hardness, high wear resistance, and can work under high temperature conditions for a long time. According to the advantages of ceramic materials, people also think of using ceramic materials to replace metal materials, such as: Europe, Japan, and the United States have studied and For cars that have produced ceramic engine blocks, in 1990, Shanghai's first water-cooled silicon nitride ceramic engine came out, and the gas inlet temperature could reach 1200 °C.
  • the fuel consumption efficiency is 213.56g/km.h, which is far lower than the current 380g/km.h of the 1.5L direct injection engine, which is reduced by 80%. 38%, an increase of 32%, making the thermal energy utilization rate of the ceramic engine reach 70%.
  • the fundamental problem of the ceramic engine block is that the functional ceramic material cannot be produced by the casting process of cast iron (after melting) or the die-casting process of aluminum alloy.
  • Functional ceramic materials are unable to produce special-shaped, complex-shaped products, including engine blocks.
  • the molding temperature of functional ceramic materials is about 1700 °C.
  • the isostatic pressing process of special-shaped and complex-shaped products cannot make the ceramic powder in each position of the special-shaped and complex-shaped products equal to the pressure. Therefore, the deformation of products with uneven density is also very large. For example, it is not easy to produce dozens of engine blocks by using functional ceramic materials. It is impossible to achieve industrialized large-scale and standardized production of special-shaped and complex-shaped products.
  • the engine cylinder block and cylinder liner are both made of metal materials.
  • the performance defects of high-strength alloy steel metal materials or cast iron materials are: 1
  • the thermal expansion rate at 350-450°C is above 10 ( ⁇ 10-6/°C), and when it is higher than 350-450°C, the thermal expansion will double. Therefore, it can only withstand instantaneous high temperature, and can not withstand high temperature of 800-1100 °C for a long time, otherwise the cylinder liner will be greatly deformed and the engine will be damaged;
  • the traditional engine cylinder block and cylinder liner must be lower than the limit deformation point of cast iron 350-450 °C , a high-speed coolant circulation system must be used to keep the working temperature of the engine cylinder block and cylinder liner below 100-250 °C.
  • thermo conductivity of the metal material is above 40-120w/[(mK)], the heat waste, so the utilization rate of heat energy can only be 30%-40%; 3 high-strength alloy steel metal materials or cast iron materials are not good in hardness and wear resistance, in terms of chemical resistance to corrosion and resistance to changes in cold and heat temperature differences, Also worse than ceramic materials.
  • the exhaust has heat energy loss, the heat energy is mainly dissipated through the metal cylinder wall of the engine, resulting in a heat engine type piston aircraft engine heat energy utilization rate of only 35%, the waste is too large, and the fuel cannot be fully burned. Affect the environment.
  • the existing heat engine turbine engine is the same as the heat engine piston aircraft engine, which requires four stages of intake, pressurization, combustion and exhaust.
  • the difference is that in the piston aircraft engine of the heat engine type, the four stages are carried out sequentially in time-sharing, but in the turbine engine of the heat engine type, it is carried out continuously, and the gas flows through each part of the turbine engine in turn, corresponding to four working positions of the piston engine.
  • the thermal energy utilization rate of the steam turbine can be greatly improved.
  • Traditional insulation materials include aerogel insulation materials, ceramic foam insulation materials and glass foam insulation materials; most of the current aerogel insulation materials are composite materials combining aerogel and reinforcing fibers.
  • the defects of the material are: very poor strength, very brittle, and easily broken; the defects of ceramic foam insulation materials are: very poor strength, very brittle, and easily broken; the defects of glass foam insulation materials are: very poor strength, very brittle, Breaks easily.
  • the present invention proposes a glass composite material.
  • the present invention provides a glass composite material
  • the glass composite material includes glass powder particles and filler particles
  • the filler particles are ceramic powder particles, natural mineral powder particles or metal powder particles
  • the glass powder particles are made by sintering. Bonding and wrapping the ceramic powder particles or the natural mineral powder particles or the metal powder particles, the softening temperature of the glass composite material is greater than 850°C, the diameter of the filled powder particles is less than 1 mm, and the natural mineral powder
  • the melting temperature of the powder particles and the metal powder particles is greater than 950°C
  • the ceramic powder particles are powder particles of a class of inorganic non-metallic materials made of natural or synthetic compounds through molding and high-temperature sintering; the glass powder particles are based on the weight percentage
  • the content of alumina is 12-48%
  • the content of magnesium oxide is 0-15%
  • the content of silicon oxide is 30-82%
  • the content of calcium oxide is 0-15%
  • the content of boron oxide is 0-15%.
  • the softening temperature of the glass composite material is >1100°C.
  • the content of alumina in the glass powder is 35-44%
  • the content of magnesium oxide is 5-15%
  • the content of silicon oxide is 26-40%
  • the content of calcium oxide is 6-15%
  • the content of boron oxide is 3-6%.
  • the content of the filler powder is 20-92%, and the content of the glass powder is 8-80% in terms of weight percentage.
  • the diameter of the filled powder particles is less than 0.01 mm.
  • the ceramic powder is alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic powder or magnesium aluminum spinel ceramic powder.
  • the natural mineral powder is bauxite powder or quartzite powder or granite powder or silica sand powder or andalusite powder or kyanite powder or sillimanite powder.
  • the metal powder particles are copper alloy powder particles or gray cast iron powder particles or alloy steel powder particles or tungsten alloy powder particles or chromium alloy powder particles.
  • a production method of the glass composite material comprising the following steps:
  • a production method of the glass composite material comprising the following steps:
  • A1 Mix the glass powder with the ceramic powder or the natural mineral powder or the metal powder evenly to form a mixed powder
  • A2 heating the mixed powder particles to soften the glass powder particles to form a molten mixture
  • A3 The molten mixture is shaped by a calendering process, a hot pressing process or a pouring casting process, and finally the glass composite material is formed.
  • a method for spraying the glass composite material on the surface of a workpiece comprising the following steps:
  • B1 uniformly mix the glass powder with the ceramic powder or the natural mineral powder or the metal powder to form a mixed powder
  • a cylinder liner of a vehicle engine includes the glass composite material.
  • the cylinder liner of the vehicle engine is made of the glass composite material.
  • a cylinder liner of a marine engine comprising the glass composite material.
  • the cylinder liner of the marine engine is made of the glass composite material.
  • a heat engine type piston aircraft engine includes an engine cylinder liner, and the engine cylinder liner includes the glass composite material.
  • the engine cylinder liner is made of the glass composite material.
  • a heat engine type turbine engine includes the glass composite material.
  • the surfaces of the combustion chamber of the heat engine type turbine engine and the outer casing of the turbine are covered with a layer of the glass composite material.
  • a steam turbine including the glass composite material.
  • the steam chamber wall of the steam turbine and/or the surface layer of the cylinder layer and/or the surface layer of the steam nozzle and/or the surface layer of the steel plate and/or the surface layer of the blade and/or the surface layer of the cylinder body and/or the surface layer of the steam conveying pipe are covered with a layer the glass composite.
  • the surface of the cylinder liner of the piston engine of the generator and/or the casing of the turbocharging system component is covered with a layer of the glass composite material.
  • a heat engine type glass engine cylinder block includes a cylinder liner including the glass composite material.
  • the cylinder liner is made of the glass composite material.
  • a heat engine type engine block comprising the glass composite material.
  • the engine block of the heat engine is made of the glass composite material.
  • a heat engine type engine includes the glass composite material.
  • the surface of the casing of the turbocharger system component of the heat engine type engine is covered with a layer of the glass composite material.
  • the cylinder head and/or the piston and/or the piston pin and/or the connecting rod and/or the intake valve and/or the exhaust valve of the thermal engine type are made of the glass composite material.
  • the cylinder liner of the thermal engine includes an inner layer and an outer layer, the outer layer is made of the glass composite material, and the outer layer is sleeved on the periphery of the inner layer and is connected with the inner layer.
  • the inner layer is made of ceramic material.
  • a foamed glass material comprising the glass composite material.
  • a fiber-containing composite includes the glass composite.
  • a tubular material comprising the glass composite.
  • a flat plate material comprising the glass composite material.
  • the glass composite material proposed by the present invention also has high strength performance under high temperature, the performance of adapting to the temperature change of rapid cooling and rapid heating, low thermal expansion performance, low thermal conductivity 1-5w/[(mK)], ultra-high strength performance, 8 advantages of materials with high softening point (deformation point), high wear resistance and high hardness.
  • the present invention provides a glass composite material
  • the glass composite material includes glass powder particles and filler particles
  • the filler particles are ceramic powder particles, natural mineral powder particles or metal powder particles
  • the glass powder particles are made by sintering. Bonding and wrapping the ceramic powder particles or the natural mineral powder particles or the metal powder particles, the softening temperature of the glass composite material is greater than 850°C, the diameter of the filled powder particles is less than 1 mm, and the natural mineral powder
  • the melting temperature of the powder particles and the metal powder particles is greater than 950°C
  • the ceramic powder particles are powder particles of a class of inorganic non-metallic materials made of natural or synthetic compounds through molding and high-temperature sintering; the glass powder particles are based on the weight percentage
  • the content of alumina is 12-48%
  • the content of magnesium oxide is 0-15%
  • the content of silicon oxide is 30-82%
  • the content of calcium oxide is 0-15%
  • the content of boron oxide is 0-15%.
  • the diameter of the ceramic powder or the natural mineral powder or the metal powder is less than 1 mm so that the ceramic powder or the natural mineral powder or the metal powder can hold the material
  • the inherent mechanical properties of the glass composite material because the structure of the glass composite material is that the glass powder particles bond and wrap the ceramic powder particles or the natural mineral powder particles or the metal powder particles, so that the glass composite material
  • the softening point temperature of the glass powder is greater than or equal to the softening point temperature of the glass powder; glass materials with different softening points can be selected according to actual use requirements to make the glass powder, so that the glass composite material can meet different use requirements;
  • the glass powder particles are softened by heating, so that the glass powder particles bind and wrap the ceramic powder particles or the natural mineral powder particles or the metal powder particles to form the glass composite material.
  • the glass composite material is made by bonding and wrapping the ceramic powder particles with the glass powder particles, and the glass composite material simultaneously has glass materials, ceramic materials, natural mineral materials, metal materials and microscopic materials.
  • the advantages of crystal glass material are that it has high strength performance at high temperature, the performance of adapting to the temperature change of rapid cooling and heating, low thermal expansion performance, low thermal conductivity 1-5w/[(mK)], ultra-high strength performance, 8 advantages of materials with high softening point (deformation point), high wear resistance and high hardness properties, the glass composite material is especially suitable for various engines (cylinder liners, cylinder blocks and other components of the engine) in the field of heat engines, It is used in the field of foam insulation materials, thermal spray insulation materials, round pipe insulation materials, and plate insulation materials.
  • the content of alumina in the glass powder is 12-48%, the content of magnesium oxide is 0-15%, and the content of silicon oxide is 30-15% by weight percentage. 82%, the content of calcium oxide is 0-15%, and the content of boron oxide is 0-15%.
  • the softening point of the glass powder is greater than 850°C, preferably the glass powder has a softening point between 900-1350°C.
  • the content of alumina in the glass powder is 17%, the content of magnesium oxide is 6.3%, the content of silicon oxide is 66%, and the content of calcium oxide is 66%.
  • the content of boron oxide is 8.6%, and the content of boron oxide is 2.1%; under this composition, the softening point of the glass powder is 860 ° C, the strength of the glass powder is 170Mpa, and the thermal conductivity of the glass powder is 170Mpa.
  • the thermal expansion coefficient of the glass powder from 0-40°C(normal temperature) to 860°C is 4( ⁇ 10-6/°C)-9.5( ⁇ 10-6/°C) In between, that is, the deformation of the glass frit from 0-40°C to 910°C is between 4ppm and 9.5ppm.
  • the structure of the glass composite material is that the glass powder particles bond and wrap the ceramic powder particles, the natural mineral powder particles, or the metal powder particles.
  • the metal powder particles Enter the ceramic powder or the natural mineral powder or the metal powder, and finally enter the glass material layer formed by the glass powder, so even if the ceramic powder or the natural mineral powder or The thermal conductivity of the metal powder particles reaches 20-200w/[(mK)], and a glass material layer with a thermal conductivity of less than 9/[w/[(mK)] is also formed by the glass powder particles Block the heat.
  • the structure of the glass composite material is that the glass powder particles bond and wrap the ceramic powder particles, the natural mineral powder particles, or the metal powder particles.
  • the glass composite material also produces new properties, the thermal expansion rate of the glass composite material rises from 0-40 ° C to 900-1350 ° C in 4( ⁇ 10-6/°C)-9.5( ⁇ 10-6/°C), that is, the deformation of the glass composite material from 0-40°C to 900-1350°C is between 4ppm and 9.5ppm, compared with the aluminum alloy of the traditional engine.
  • the thermal expansion rate of cast iron metal material is between 15-24 ( ⁇ 10-6/°C) at 350-450°C, but in the very low temperature range of 350-450°C, it will produce high deformation, compared to traditional The aluminum alloy or cast iron metal material of the engine, the glass composite material has better material properties of resistance to rapid cooling and rapid heat changes.
  • the structure of the powder particles or the metal powder particles will be many times higher than the breaking strength of the glass material alone, and the glass material alone cracks unhindered because the cracks are in the glass, so the glass material alone is stronger than the glass composite material.
  • the breaking strength of the material will be several times lower; even if the glass composite is made with ceramic powders with poor breaking strength or natural mineral powders or metal powders, cracks will occur in thousands of ceramics.
  • the powder particles or natural mineral powder particles are constantly blocked and stagnant.
  • the glass composite material has a much higher advantage in breaking strength performance, so the glass composite material is especially suitable for use in: 1 heat engine type of various engines In the application field of cylinder block and/or cylinder liner; 2 In the application field of engine accessories; 3 In the application field of foam insulation materials; 4 In the application field of thermal spray insulation materials; 5 In the application field of round pipe insulation materials In the field of application; 6 In the field of application of flat-panel insulation materials.
  • the glass powder particles are based on weight percentage, and the content of alumina in the glass powder particles is 54%, the content of magnesium oxide is 5%, the content of silicon oxide is 30%, and the content of calcium oxide is 7%. %; boron oxide 4%; under this component, the softening point of the glass powder is 1350°C, the strength of the glass powder is 380Mpa, and the thermal conductivity of the glass powder is less than 9/[w/ [(mK)], the thermal expansion coefficient of the glass powder from 0-40°C (normal temperature) to 1350°C is between 3.8( ⁇ 10-6/°C)-9.5( ⁇ 10-6/°C), also That is, the deformation of the glass powder from 0-40°C to 1350°C is between 3.8 ppm and 9.5 ppm.
  • the ejector rod method of the German NETZSCH instrument is used to test the softening temperature of the glass composite material, and the test conditions are: a heating rate of 5°C/min.
  • the metal powder particles in the glass composite material are 70%, and the glass powder particles are 30%; the metal powder particles are alloy steel powder particles, and alloy steel powder particles
  • the diameter of the glass powder is less than 0.01mm; the glass powder has an alumina content of 17%, a magnesium oxide content of 6.3%, a silicon oxide content of 66%, and a calcium oxide content of 8.6% by weight in the glass powder. %; boron oxide 2.1%.
  • the melting temperature of the alloy steel powder is 1400°C; the softening point of the glass composite material is 860°C, the strength of the glass powder is 170Mpa, and the thermal conductivity of the glass powder is less than 9/[w/[(mK)].
  • the thermal expansion coefficient of the glass composite material from 0-40°C (normal temperature) to 910°C is between 4( ⁇ 10-6/°C)-9.5( ⁇ 10-6/°C), and also That is, the deformation of the glass composite from 0-40°C to 910°C is between 4ppm and 9.5ppm.
  • the smaller the diameter of the filler particles, the better the density of the glass composite material, and the diameter of the alloy steel particles is less than 0.01 mm.
  • the cracks are continuously blocked and stagnant among thousands of alloy steel powder particles; the glass powder particles wrap the alloy steel powder particles
  • the structure of the glass composite material will be more than 2.5 times higher than the breaking strength of the single glass material, and the strength of the glass composite material will increase from 170Mpa to 425Mpa; the softening point of the glass composite material is 860 °C, so the glass composite material is in It has high strength properties at high temperature; the thermal energy is mainly blocked by the glass material formed by the glass powder with thermal conductivity less than 9/[w/[(mK)], so the thermal conductivity of the glass composite structure is is less than 9w/[(mK)].
  • the glass composite material can be used as a thermal conductor in various application scenarios of 860°C for a long time.
  • the glass composite material is more resistant than the metal cylinder liner of the engine because the hardness of the bauxite powder is more than 3 times higher than that of the metal cylinder liner of the engine. Grinding and higher hardness.
  • the natural mineral powder in the glass composite material is 75%, and the glass powder is 25%; the natural mineral powder is quartz stone powder, quartz stone powder The diameter of the glass powder is less than 0.01mm; the glass powder has an alumina content of 28%, a magnesium oxide content of 6.3%, a silicon oxide content of 55%, and a calcium oxide content of 8.6% by weight. %; boron oxide 2.1%.
  • the melting temperature of the quartz stone powder is 1400°C; the softening point of the glass composite material is 910°C, the strength of the glass powder is 195Mpa, and the thermal conductivity of the glass powder is less than 8 /[w/[(mK)].
  • the thermal expansion coefficient of the glass composite material from 0-40°C (normal temperature) to 910°C is between 4( ⁇ 10-6/°C)-9.5( ⁇ 10-6/°C), and also That is, the deformation of the glass composite material from 0-40 °C to 1120 °C is between 4ppm and 9.5ppm, compared with the thermal expansion rate of aluminum alloy or cast iron metal material of traditional engine at 350-450°C. Between 15-24 ( ⁇ 10-6/°C), only in the very low temperature range of 350-450°C, it will produce high deformation. Compared with the aluminum alloy or cast iron metal materials of traditional engines, the glass The composite material has better material properties of resistance to rapid cooling and rapid thermal changes.
  • the breaking strength of the glass composite material will be more than 2.5 times higher than that of the single glass material, and the strength of the glass composite material will increase from 195Mpa to 487Mpa; the softening point of the glass composite material is 910 °C, so the glass composite material is in a high temperature state.
  • the thermal energy is mainly blocked by the glass material formed by the glass powder with a thermal conductivity of less than 8/[w/[(mK)], so the thermal conductivity of the glass composite structure is less than 8/[w/[(mK)] 8w/[(mK)].
  • the glass composite material can be used as thermal conductivity in various application scenarios of 910°C for a long time. It is used for high temperature heat insulation materials less than 8/[w/[(mK)]; and because the hardness of quartz stone powder is more than 2 times higher than that of various engine metal cylinder liners, the glass composite material is more durable than engine metal cylinder liners. Wear-resistant and higher hardness.
  • the glass composite material is based on the weight percentage, in the glass composite material, the ceramic powder is 80%, and the glass powder is 20%; the ceramic powder is alumina ceramic powder, alumina ceramic powder The diameter of the powder particles is less than 0.01mm; the glass powder particles are based on the weight percentage, and the content of alumina in the glass powder particles is 44%, the content of magnesium oxide is 7%; the content of silicon oxide is 34%; calcium oxide Content 8%; boron oxide 7%.
  • the melting temperature of the alumina ceramic powder is 1700°C; the softening point of the glass composite material is 1310°C, the strength of the glass powder is 330Mpa, and the thermal conductivity of the glass powder is Less than 7w/[(mK)].
  • the thermal expansion coefficient of the glass composite material from 0-40°C (normal temperature) to 1310°C is between 5( ⁇ 10-6/°C)-9.5( ⁇ 10-6/°C), and also That is, the deformation of the glass composite material from 0-40 °C to 1310 °C is between 5ppm and 9.5ppm, compared with the thermal expansion rate of aluminum alloy or cast iron metal material of traditional engine at 350-450°C. Between 15-24 ( ⁇ 10-6/°C), only in the very low temperature range of 350-450°C, it will produce high deformation. Compared with the aluminum alloy or cast iron metal materials of traditional engines, the glass The composite material has better material properties of resistance to rapid cooling and rapid thermal changes.
  • the cracks are continuously blocked and stagnant among thousands of alumina ceramic powder particles; the glass powder particles wrap the alumina ceramic particles
  • the structure of the powder particles will be more than 2.5 times higher than the breaking strength of the single glass material, and the strength of the glass composite material will increase from 330Mpa to 820Mpa; the softening point of the glass composite material is 1310 °C, so the glass composite material
  • the material has high strength properties at high temperature; the heat energy is mainly blocked by the glass material formed by the glass powder with a thermal conductivity of less than 7w/[(mK)], so the thermal conductivity of the glass composite structure is Less than 7w/[(mK)].
  • the glass composite material can be used as a heat sink in various application scenarios of 1310°C for a long time. It can be used as a high-temperature heat-resistant thermal insulation material with a conductivity of less than 7w/[(mK)]; and because the alumina ceramic powder is more than 3 times harder than various engine metal cylinder liner More wear-resistant, higher hardness.
  • the softening temperature of the glass composite material is >1100°C.
  • the content of alumina in the glass powder is 35-44%
  • the content of magnesium oxide is 5-15%
  • the content of silicon oxide is 26-40%
  • the content of calcium oxide is 6-15%
  • the content of boron oxide is 3-6%.
  • the glass powder particles are based on weight percentages, and the content of alumina in the glass powder particles is 35%, the content of magnesium oxide is 10%, the content of silicon oxide is 40%, and the content of calcium oxide is 40%.
  • the content of boron oxide is 11%, and the content of boron oxide is 4%; under this composition, the softening point of the glass powder is 1120 ° C, the strength of the glass powder is 235Mpa, and the thermal conductivity of the glass powder is less than 7w/[(mK)], the thermal expansion coefficient of the glass powder from 0-40°C(normal temperature) to 1120°C is 4( ⁇ 10-6/°C)-9.5( ⁇ 10-6/°C) In between, that is, the deformation of the glass frit from 0-40°C to 1120°C is between 4ppm and 9.5ppm.
  • the content of alumina is 44%
  • the content of magnesium oxide is 7%
  • the content of silicon oxide is 34%
  • the content of calcium oxide is 34% in the glass powder according to the weight percentage.
  • the content of boron oxide is 8%, and the content of boron oxide is 7%; under this composition, the softening point of the glass powder is 1310 ° C, the strength of the glass powder is 330Mpa, and the thermal conductivity of the glass powder is less than 7w/[(mK)], the thermal expansion rate of the glass powder from 0-40°C (normal temperature) to 1310°C is 5( ⁇ 10-6/°C)-9.5( ⁇ 10-6/°C) In between, that is, the deformation of the glass frit from 0-40°C to 1310°C is between 5ppm and 9.5ppm.
  • the content of the filler powder is 20-92%, and the content of the glass powder is 8-80% in terms of weight percentage.
  • the content of the glass powder particles is 20%, and the content of the ceramic powder particles is 80%, and the glass composite material can be produced by an isostatic pressing process.
  • the diameter of the filled powder particles is less than 0.01 mm.
  • the smaller the diameter of the filling powder particles, the better the density of the glass composite material, and the diameter of the filling powder particles is less than 0.01 mm.
  • the ceramic powder is alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic powder or magnesium aluminum spinel ceramic powder.
  • the ceramic powder is preferably alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic powder or magnesium aluminum spinel ceramic powder, alumina ceramic powder
  • the melting point of powder, zirconia ceramic powder, silicon nitride ceramic powder, silicon carbide ceramic powder, magnesium aluminum spinel ceramic powder is about 1500-1700 °C, and it also has high wear resistance, low specific gravity and high temperature. The advantage of high strength.
  • the natural mineral powder is bauxite powder or quartzite powder or granite powder or silica sand powder or andalusite powder or kyanite powder or sillimanite powder.
  • the natural mineral powders are preferably bauxite powders or quartzite powders or granite powders or silica sand powders or andalusite powders or kyanite powders or sillimanite powders, bauxite powders , Quartz stone powder, granite powder, silica sand powder, andalusite powder, kyanite powder, sillimanite powder melting point above 1100 °C, can meet various needs.
  • the metal powder particles are copper alloy powder particles or gray cast iron powder particles or alloy steel powder particles or tungsten alloy powder particles or chromium alloy powder particles.
  • the metal powder is preferably copper alloy powder or gray cast iron powder or alloy steel powder or tungsten alloy powder or chromium alloy powder, copper alloy powder, gray cast iron powder, alloy steel powder
  • the melting point of powder, tungsten alloy powder and chromium alloy powder is above 1100°C, which can meet various application requirements.
  • a production method of the glass composite material comprising the following steps:
  • step S4 an isostatic pressing process is adopted in step S4, and the glass composite material can be produced into a plate-shaped and tubular product.
  • a production method of the glass composite material comprising the following steps:
  • A1 Mix the glass powder with the ceramic powder or the natural mineral powder or the metal powder evenly to form a mixed powder
  • A2 heating the mixed powder particles to soften the glass powder particles to form a molten mixture
  • A3 The molten mixture is shaped by a calendering process or a hot pressing process or a pouring casting process, and finally the glass composite material is formed.
  • the casting process is adopted in step A3, and the glass composite material can be produced into special-shaped and complex-shaped products, such as an engine block and an engine cylinder liner.
  • a method for spraying the glass composite material on the surface of a workpiece comprising the following steps:
  • B1 uniformly mix the glass powder with the ceramic powder or the natural mineral powder or the metal powder to form a mixed powder
  • the glass composite material can be attached to the surface of a product with a special shape and a complex shape.
  • a cylinder liner of a vehicle engine includes the glass composite material.
  • the cylinder liner of the vehicle engine is made of the glass composite material.
  • the cylinder liner of the vehicle engine is made of the glass composite material;
  • the ceramic powder is preferably alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic Powder;
  • the natural mineral powder is preferably quartzite ore, quartzite ore has a melting point above 1400 °C, and quartzite ore also has the advantages of high wear resistance, low specific gravity, high strength and low cost; the preferred softening point is
  • the glass composite material between 1100-1350 °C is used to make the cylinder liner of the vehicle engine.
  • the cylinder liner of the vehicle engine has the following advantages: 1 The thermal expansion rate is much lower For metal materials; 2 Can withstand high temperature of 1100-1350 °C for a long time, long-term work at 1100-1350 °C high temperature without deformation; 3 Thermal conductivity is less than 9w/[(mK)] much lower than metal materials; 4 Hardness and wear resistance , Corrosion resistance chemical properties, resistance to cold and heat temperature difference performance are better than metal materials.
  • the cylinder liner of the vehicle engine can withstand a high temperature of 1100-1350°C for a long time, especially because it has 2-3 times higher strength and 15-20 times higher thermal insulation efficiency than existing aluminum alloy or cast iron vehicle engines , the deformation is small at high temperature, so it can be used not only on traditional fuel vehicles, but also on fuel engines of gasoline-electric hybrid vehicles and extended-range electric vehicles.
  • the utilization rate of heat energy can be increased from 30-37% of the traditional technology to 75-85%, and the utilization rate of heat energy can be improved, and the fuel will be more fully burned, which will greatly reduce the harmful gas emitted by the car.
  • a cylinder liner of a marine engine comprising the glass composite material.
  • the cylinder liner of the marine engine is made of the glass composite material.
  • the cylinder liner of the marine engine is made of the glass composite material;
  • the ceramic powder is preferably alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic Powder;
  • the natural mineral powder is preferably quartzite ore, quartzite ore has a melting point above 1400 °C, and quartzite ore also has the advantages of high wear resistance, low specific gravity, high strength and low cost; the preferred softening point is
  • the glass composite material between 1100-1350 °C is used to make the cylinder liner of the marine engine, and the cylinder liner of the marine engine has the following advantages compared with the cylinder liner made of traditional metal materials: 1 The thermal expansion rate is much lower For metal materials; 2 Can withstand high temperature of 1100-1350 °C for a long time, long-term work at 1100-1350 °C high temperature without deformation; 3 Thermal conductivity is less than 9w/[(mK)] much lower than metal materials; 4 Hardness and wear resistance , Cor
  • the cylinder liner of the marine engine can withstand a high temperature of 1100-1350°C for a long time, especially because it has 2-3 times higher strength and 15-20 times higher thermal insulation efficiency than the existing aluminum alloy or cast iron marine engine , the property of small deformation at high temperature, the thermal energy utilization rate of the engine using the cylinder liner of the marine engine can be increased from 30-37% of the traditional technology to 75-85%, and the thermal energy utilization rate is improved. The emission of harmful gases from ships is greatly reduced.
  • a heat engine type piston aircraft engine includes an engine cylinder liner, and the engine cylinder liner includes the glass composite material.
  • the engine cylinder liner is made of the glass composite material.
  • the engine cylinder liner is made of the glass composite material;
  • the ceramic powder is preferably alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic powder ;
  • the natural mineral powder particles are preferably quartzite ore, which has a melting point above 1400 °C, and the quartzite ore also has the advantages of high wear resistance, low specific gravity, high strength and low cost; the preferred softening point is 1100-
  • the engine cylinder liner is made of the glass composite material at a temperature between 1350 °C and has the following advantages: 1 The thermal expansion rate is much lower than that of the metal material ; 2 Can withstand high temperature of 1100-1350 °C for a long time, and will not be deformed under high temperature of 1100-1350 °C for a long time; 3 The thermal conductivity is less than 9w/[(mK)], which is much lower than that of metal materials; 4 Hardness, wear resistance,
  • the engine cylinder liner can withstand a high temperature of 1100-1350°C for a long time, especially because it has 2-3 times higher strength and 15-20 times higher thermal insulation efficiency than existing aluminum alloy or cast iron engines. Due to the small deformation, the thermal energy utilization rate of the piston aircraft engine can be increased from 30-37% of the traditional technology to 75-85%.
  • a heat engine type turbine engine includes the glass composite material.
  • the surfaces of the combustion chamber of the heat engine type turbine engine and the outer casing of the turbine are covered with a layer of the glass composite material.
  • the thermal conductivity of the glass composite material is less than 9w/[(mK)], which can greatly reduce the heat conduction loss from the combustion chamber and the casing of the turbine, so that the heat engine type turbojet engine or turboprop engine can be greatly reduced.
  • the thermal energy utilization rate of the turboshaft engine can be increased from 50% of the traditional technology to 75-85%.
  • a steam turbine including the glass composite material.
  • the steam chamber wall of the steam turbine and/or the surface layer of the cylinder layer and/or the surface layer of the steam nozzle and/or the surface layer of the steel plate and/or the surface layer of the blade and/or the surface layer of the cylinder body and/or the surface layer of the steam conveying pipe are covered with a layer the glass composite.
  • the thermal conductivity of the glass composite material is less than 9w/[(mK)], which can greatly reduce the heat from the steam chamber wall and/or the cylinder layer surface layer and/or the steam nozzle surface layer and/or the steam turbine. Or the surface layer of the steel disk and/or the blade surface and/or the cylinder surface and/or the steam conveying pipe surface is conducted and lost, so that the thermal energy utilization rate of the steam turbine can be increased from 30-40% of the traditional technology to 75-85%.
  • the surface of the cylinder liner of the piston engine of the generator and/or the casing of the turbocharging system component is covered with a layer of the glass composite material.
  • the thermal conductivity of the glass composite material is less than 9w/[(mK)], and the surfaces of the cylinder liner of the piston engine of the generator and the casing of the turbocharging system component are covered with a layer of the The glass composite material can greatly reduce the heat conduction loss from the cylinder liner and the turbocharging system components, so that the thermal energy utilization rate of the generator can be increased from 30-37% of the traditional technology to 75-85%.
  • a heat engine type glass engine cylinder block includes a cylinder liner including the glass composite material.
  • the cylinder liner is made of the glass composite material.
  • the cylinder liner is made of the glass composite material, so that the fracture strength of the cylinder liner is much higher than that of the existing ceramic engine cylinder liner, and the cylinder liner also has the glass composite material. All the advantages of the material; the existing ceramic engine cylinder liner cannot be produced by the casting process of cast iron (after melting) or the die-casting process of aluminum alloy, the cylinder liner can be produced by the pouring casting process, the production yield is high, and the Industrialized large-scale, standardized production.
  • a heat engine type engine block comprising the glass composite material.
  • the engine block of the heat engine is made of the glass composite material.
  • the engine block of the heat engine is made of the glass composite material, and the engine block of the heat engine can be produced by a pouring and casting process, with a high production yield, and can be industrialized, large-scale, standardized Production; the engine block of the heat engine type has high temperature resistance performance, high strength performance, performance of adapting to the temperature change of rapid cooling and rapid heating, low thermal expansion performance, low thermal conductivity less than 9/[(mK)], ultra-high strength performance, It is superior to existing metal engine blocks in terms of high softening point, high wear resistance and high hardness.
  • a heat engine type engine includes the glass composite material.
  • the surface of the casing of the turbocharger system component of the heat engine type engine is covered with a layer of the glass composite material.
  • the surface of the casing of the turbocharger system component of the heat engine type engine is covered with a layer of the glass composite material, which can greatly reduce the conduction loss of heat from the casing of the turbocharger system component.
  • the cylinder head and/or the piston and/or the piston pin and/or the connecting rod and/or the intake valve and/or the exhaust valve of the thermal engine type are made of the glass composite material.
  • the cylinder head, piston, piston pin, connecting rod, intake valve and exhaust valve of the heat engine type engine are made of the glass composite material, thereby improving the insulation of the heat engine type engine. thermal performance.
  • the cylinder liner of the thermal engine includes an inner layer and an outer layer, the outer layer is made of the glass composite material, and the outer layer is sleeved on the periphery of the inner layer and is connected with the inner layer.
  • the inner layer is made of ceramic material.
  • the outer layer is sleeved on the periphery of the inner layer and forms a fixed connection with the inner layer, and the cylinder liner is a double-layer composite structure; the inner layer is in contact with the piston, and the inner layer is in contact with the piston.
  • the wear resistance of silicon nitride structural ceramics is particularly good, but the thermal conductivity is very high, 25-30w/[(mK)], and there is a disadvantage of poor thermal insulation.
  • the thermal conductivity of the glass composite material is less than 9w/[(mK)]
  • the outer layer is sleeved on the periphery of the inner layer and forms a fixed connection with the inner layer, which can overcome the
  • the disadvantage of poor thermal insulation of silicon nitride structural ceramics makes more thermal energy converted into kinetic energy, and can also highlight the advantages of high wear resistance and high strength of silicon nitride structural ceramics;
  • the cylinder liner is especially suitable for use in cylinders with relatively small diameters. It is used in large vehicles and large ship engines with large displacement.
  • the outer layer and the engine block material can be selected to be sintered together, or the cylinder liner of the thermal engine type can be selected to be a separate cylinder liner, which can be disassembled and replaced during maintenance.
  • a foamed glass material comprising the glass composite material.
  • the foamed glass material is made by adding a foaming agent, a modification additive, and a foaming accelerator on the basis of the components of the glass composite material, that is, the foamed glass material includes a foaming agent , modified additives, foaming accelerators, the glass powder particles and the ceramic powder particles or the natural mineral powder particles or the metal powder particles; the foaming agent, modification additives, foaming accelerators, all After the glass powder and the ceramic powder or the natural mineral powder or the metal powder are mixed uniformly, the foamed glass material is finally formed after re-sintering, and the foamed glass material is filled with numerous openings or The small closed pores and the thermal conductivity of the glass composite material are only 1-5w/[(mK)], so that the thermal conductivity of the foamed glass material is only 0.05-0.1w/[(mK)] ; Since the glass composite material has high strength and breaking strength, the foamed glass material also has high strength and breaking strength.
  • a fiber-containing composite includes the glass composite.
  • the fiber-containing composite material is composed of the glass composite material and fibers, and the fibers include carbon fibers or high-strength glass fibers, that is, the fiber-containing composite material includes fibers, the glass powder and the The ceramic powder or the natural mineral powder or the metal powder; the addition of fibers gives the fiber-containing composite material a higher strength than the glass composite material.
  • a tubular material comprising the glass composite.
  • the tubular material is made of the glass composite material; the tubular material has better thermal insulation properties and strength than other tubular materials.
  • a flat plate material comprising the glass composite material.
  • the flat plate material is made of the glass composite material; the flat plate material also has high strength properties under high temperature conditions, the properties of adapting to temperature changes of rapid cooling and rapid heating, low thermal expansion properties, and low thermal conductivity. 8 advantages of materials with a rate of less than 7w/[(mK)], ultra-high strength performance, high softening point (deformation point), high wear resistance, and high hardness; the flat material is produced by a sintering process and has high production efficiency. , the advantages of low cost and high flatness; the flat material can be used as a thermal insulation sheet, compared with the limit thermal insulation temperature of 280 °C of the traditional organic material thermal insulation sheet, the flat material can reach 1000-1300 °C the ultimate thermal insulation temperature.
  • the present invention may also have other various embodiments. Based on the present embodiment, those of ordinary skill in the art can obtain other embodiments without any creative work, which all belong to the protection scope of the present invention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Ceramic Products (AREA)

Abstract

Provided is the use of a glass composite material with a high softening point, a low thermal expansion coefficient, a high wear resistance and a low thermal conductivity in an engine gas turbine. The glass composite material comprises glass powder particles and filling powder particles, wherein the filling powder particles are ceramic powder particles, natural mineral powder particles or metal powder particles, the glass powder particles are sintered to bond and wrap the ceramic powder particles, the natural mineral powder particles or the metal powder particles, and the softening temperature of the glass composite material is>850℃. The glass composite material provided in the present invention has the eight advantages of a high strength performance in a high-temperature state, a temperature change performance of adapting to rapid cooling and heating, a low thermal expansion performance, a low thermal conductivity of less than 9 w/[(m.K)], an ultrahigh strength performance, a high softening point (deformation point), a high wear resistance and a high hardness performance.

Description

一种高软化点、低热膨胀系数、高耐磨、低热导率的玻璃复合材料在发动机气轮机中的应用Application of a glass composite material with high softening point, low thermal expansion coefficient, high wear resistance and low thermal conductivity in engine gas turbine 技术领域technical field
本发明涉及新材料领域,尤其涉及一种玻璃复合材料。The invention relates to the field of new materials, in particular to a glass composite material.
背景技术Background technique
1.现有的玻璃材料、陶瓷材料、天然矿物材料、金属材料和微晶玻璃材料(玻璃陶瓷材料),都不能同时具有以下性质:1. Existing glass materials, ceramic materials, natural mineral materials, metal materials and glass-ceramic materials (glass-ceramic materials) cannot have the following properties at the same time:
①在高温状态下拥有高强度性能;②适应急冷急热的温度变化的性能;③低热膨胀性能;④低热导率小于9w/[(m.K)],即隔热性能;⑤超高强度性能;⑥高软化点(变形点);⑦高耐磨性能;⑧高硬度性能;①High strength performance at high temperature; ②Performance to adapt to the temperature change of rapid cooling and rapid heating; ③Low thermal expansion performance; ④Low thermal conductivity less than 9w/[(mK)], i.e. thermal insulation performance; ⑥ High softening point (deformation point); ⑦ High wear resistance; ⑧ High hardness;
玻璃材料、陶瓷材料、天然矿物材料、金属材料和微晶玻璃材料缺点如下:The disadvantages of glass materials, ceramic materials, natural mineral materials, metal materials and glass-ceramic materials are as follows:
玻璃材料:①在玻璃的生产工艺中,尤其是在1500℃以上的溶化、均化、澄清后的成型工艺中,由于高温导致少量的氧化铝晶体或氧化锆晶体或氧化硅晶体被溶化,使玻璃失去了各晶体的高硬度和高耐磨度性质,最终导致玻璃材料的硬度低、耐磨性能差和软化点低(低于850℃);②不可能通过1500℃以上的溶化、均化、澄清后的成型工艺生产出氧化铝晶体或氧化锆晶体或碳化硅晶体含量为20-90%、具备高硬度和高耐磨度性能的玻璃陶瓷产品,更不可能生产出氧化铝晶体或氧化锆晶体或碳化硅晶体的玻璃陶瓷产品含量为20-90%、具备高硬度和高耐磨度性能的玻璃复合材料。Glass material: ① In the production process of glass, especially in the molding process after melting, homogenization and clarification above 1500 ℃, a small amount of alumina crystals, zirconia crystals or silica crystals are melted due to high temperature, so that the The glass loses the properties of high hardness and high wear resistance of each crystal, which eventually leads to low hardness, poor wear resistance and low softening point (below 850 ℃) of the glass material; ② it is impossible to pass the melting and homogenization above 1500 ℃ , The clarified molding process produces glass-ceramic products with alumina crystals or zirconia crystals or silicon carbide crystals with a content of 20-90%, high hardness and high wear resistance, and it is even more impossible to produce alumina crystals or oxides. The glass-ceramic product content of zirconium crystal or silicon carbide crystal is 20-90%, glass composite material with high hardness and high wear resistance properties.
陶瓷材料:陶瓷材料的热导率高,达到25-80w/[(m.K)],隔热性能差。Ceramic materials: The thermal conductivity of ceramic materials is high, reaching 25-80w/[(m.K)], and the thermal insulation performance is poor.
金属材料:金属材料在350-450℃时的热膨胀率在10(×10-6/℃)以上,当高于350-450℃时,热膨胀会成倍上升,所以只能承受瞬间高温,更不能长期承 受更高的温度,更高的温度会使金属材料产生大的变形。Metal materials: The thermal expansion rate of metal materials at 350-450°C is above 10 (×10-6/°C), and when it is higher than 350-450°C, the thermal expansion will increase exponentially, so it can only withstand instantaneous high temperatures, let alone Long-term exposure to higher temperatures, higher temperatures will cause large deformation of metal materials.
天然矿物材料:天然矿物材料的耐磨性能低,成块矿石裂缝多,强度差,只有当粉碎为粉粒(小颗粒)时,才会没有裂缝,才具有天然矿物材料的固有强度。Natural mineral materials: Natural mineral materials have low wear resistance, many cracks in agglomerated ore, and poor strength. Only when crushed into powder (small particles), there will be no cracks and the inherent strength of natural mineral materials.
微晶玻璃材料:微晶玻璃是在一定温度制度下进行晶化热处理,在玻璃内均匀地析出大量的微小晶体,形成致密的微晶相和玻璃相的多相复合体,微晶玻璃中的晶体是纯晶体,微晶玻璃材料存在以下缺陷:①微晶玻璃的玻璃相的成份中氧化铝含量很低,所以微晶玻璃材料的强度很差,并且玻璃相也无法长出耐磨度高的含氧化铝高的晶体,例如莫来石和镁铝尖晶石的总晶体;②通过成核和晶体生长产生的微晶粒,如硅灰石、锂灰石、锂灰石、加莫来石、钙黄长石、霞长石等,这类微晶粒的硬度低、耐磨性能低,从而导致微晶玻璃材料的硬度低、耐磨性能低;③微晶玻璃生产工艺,无法在玻璃内存在(形成)用天然或合成化合物经过成形和高温烧结制成的一类无机非金属材料,包括氮化硅或氧化铝或氧化硅或氧化锆等陶瓷晶核,所以更不可能从微晶玻璃生产工艺中,生成氮化硅陶瓷晶体或氧化铝陶瓷晶体或氧化硅陶瓷晶体或氧化锆陶瓷晶体,更无法根据应用场景控制氮化硅或氧化铝或氧化硅或氧化锆等陶瓷晶体的比例;④微晶玻璃材料不具有氮化硅或氧化铝或氧化锆或碳化硅的硬度和耐磨度;⑤微晶玻璃材料不具有氮化硅或氧化铝或碳化硅或氧化锆等陶瓷能在高工作温度条件下长期工作的性质;⑥现在的微晶玻璃材料的生产工艺的生产效率很低、能耗很大,并且只能生产平板形状的产品,不能生产极为复杂形状的产品,如:发动机的气缸套和气缸体。Glass-ceramic material: Glass-ceramic is crystallization and heat treatment under a certain temperature system, and a large number of tiny crystals are uniformly precipitated in the glass to form a dense multi-phase complex of crystallite and glass phase. The crystal is pure crystal, and the glass-ceramic material has the following defects: ① The content of alumina in the glass-ceramic phase of the glass-ceramic is very low, so the strength of the glass-ceramic material is very poor, and the glass phase cannot grow with high wear resistance. High alumina-containing crystals, such as total crystals of mullite and magnesia-aluminum spinel; ② microcrystalline grains generated by nucleation and crystal growth, such as wollastonite, hectorite, hectorite, gamolite Stone, calcite feldspar, nepheline, etc. These microcrystalline grains have low hardness and low wear resistance, resulting in low hardness and low wear resistance of glass-ceramic materials; ③ The production process of glass-ceramic cannot be stored in the glass memory. In (formed) a class of inorganic non-metallic materials made of natural or synthetic compounds by shaping and high temperature sintering, including silicon nitride or alumina or ceramic nuclei such as silicon oxide or zirconia, so it is even less likely to be obtained from glass-ceramic In the production process, silicon nitride ceramic crystals or alumina ceramic crystals or silicon oxide ceramic crystals or zirconia ceramic crystals are generated, and the proportion of ceramic crystals such as silicon nitride or alumina or silicon oxide or zirconia cannot be controlled according to the application scenario; ④The glass-ceramic material does not have the hardness and wear resistance of silicon nitride or aluminum oxide or zirconia or silicon carbide; The nature of long-term work under working temperature conditions; ⑥ The current production process of glass-ceramic materials has low production efficiency and high energy consumption, and can only produce flat-shaped products, but cannot produce products with extremely complex shapes, such as: engines of cylinder liners and cylinder blocks.
综上,现在需要一种能同时具备在高温状态下拥有高强度性能、适应急冷急热的温度变化的性能、低热膨胀性能、低热导率1-5w/[(m.K)]、超高强度性能、 高软化点(变形点)、高耐磨性能、高硬度性能的材料,并且材料的生产工艺能够生产极为复杂形状的产品。In summary, there is a need for a product that can simultaneously possess high strength properties at high temperatures, adapt to temperature changes in rapid cooling and rapid heating, low thermal expansion properties, low thermal conductivity 1-5w/[(mK)], and ultra-high strength properties. , High softening point (deformation point), high wear resistance, high hardness materials, and the production process of materials can produce products with extremely complex shapes.
2.陶瓷材料拥有硬度高、耐磨性能高、能长期在高温度条件下工作的优点,根据陶瓷材料的优点,人们也想到用陶瓷材料替代金属材料,如:欧洲、日本、美国都研究和生产过陶瓷发动机缸体的汽车,1990年的时候,上海的第一台无水冷氮化硅陶瓷发动机问世,燃气入口温度可达到1200℃。燃油消耗效率为213.56g/km.h,远远低于目前1.5L直喷发动机的380g/km.h,降了80%,也就是使热能利用率,比较传统金属的1.5L直喷发动机的38%,上升了32%,使陶瓷发动机热能利用率达到了70%。但陶瓷发动机缸体的根本难题是:功能陶瓷材料完全无法采用(溶化后)的铸铁的铸造工艺或铝合金的压铸工艺来生产。功能陶瓷材料都无法生产异型的、复杂形状的产品,包括发动机缸体。功能陶瓷材料的成型温度在1700℃左右,在高温的成型工艺中,异型的、复杂形状的产品在等静压工艺中,无法使异型的、复杂形状的产品各个位置的陶瓷粉受压力等同,所以密度不均产品变形也很大,例如:利用功能陶瓷材料生产几十个发动机缸体也不易于成功一个产品;根本无法实现异型的、复杂形状的产品的工业化大规模、标准化生产。2. Ceramic materials have the advantages of high hardness, high wear resistance, and can work under high temperature conditions for a long time. According to the advantages of ceramic materials, people also think of using ceramic materials to replace metal materials, such as: Europe, Japan, and the United States have studied and For cars that have produced ceramic engine blocks, in 1990, Shanghai's first water-cooled silicon nitride ceramic engine came out, and the gas inlet temperature could reach 1200 °C. The fuel consumption efficiency is 213.56g/km.h, which is far lower than the current 380g/km.h of the 1.5L direct injection engine, which is reduced by 80%. 38%, an increase of 32%, making the thermal energy utilization rate of the ceramic engine reach 70%. However, the fundamental problem of the ceramic engine block is that the functional ceramic material cannot be produced by the casting process of cast iron (after melting) or the die-casting process of aluminum alloy. Functional ceramic materials are unable to produce special-shaped, complex-shaped products, including engine blocks. The molding temperature of functional ceramic materials is about 1700 °C. In the high-temperature molding process, the isostatic pressing process of special-shaped and complex-shaped products cannot make the ceramic powder in each position of the special-shaped and complex-shaped products equal to the pressure. Therefore, the deformation of products with uneven density is also very large. For example, it is not easy to produce dozens of engine blocks by using functional ceramic materials. It is impossible to achieve industrialized large-scale and standardized production of special-shaped and complex-shaped products.
3.世界科技前沿的车辆、船舶发动机技术领域,尤其是发动机气缸体与气缸套的技术领域中,发动机气缸体与气缸套都是由金属材料制成。3. In the field of vehicle and marine engine technology at the forefront of world science and technology, especially in the technical field of engine cylinder block and cylinder liner, the engine cylinder block and cylinder liner are both made of metal materials.
高强合金钢金属材料或者铸铁材料的性能缺陷在于:①其350-450℃时的热膨胀率在10(×10-6/℃)以上,当高于350-450℃时,热膨胀会成倍上升,所以只能承受瞬间高温,更不能长期承受800-1100℃高温,否则会使气缸套产生大的变形,使发动机损坏;②传统发动机气缸体与气缸套必须低于铸铁极限变形 点350-450℃,必须采用高速的冷却液循环系统,来保持发动机气缸体与气缸套的工作温度降到100-250℃以下,由于金属材料的热导率达40-120w/[(m.K)]以上,导致热量浪费,所以热能利用率只能在30%-40%;③高强合金钢金属材料或者铸铁材料,在硬度和耐磨性上不好,在耐腐蚀化学性能上和耐冷热温差变化性能方面,也比陶瓷材料差。The performance defects of high-strength alloy steel metal materials or cast iron materials are: ①The thermal expansion rate at 350-450°C is above 10 (×10-6/°C), and when it is higher than 350-450°C, the thermal expansion will double. Therefore, it can only withstand instantaneous high temperature, and can not withstand high temperature of 800-1100 ℃ for a long time, otherwise the cylinder liner will be greatly deformed and the engine will be damaged; ② The traditional engine cylinder block and cylinder liner must be lower than the limit deformation point of cast iron 350-450 ℃ , a high-speed coolant circulation system must be used to keep the working temperature of the engine cylinder block and cylinder liner below 100-250 °C. Since the thermal conductivity of the metal material is above 40-120w/[(mK)], the heat waste, so the utilization rate of heat energy can only be 30%-40%; ③ high-strength alloy steel metal materials or cast iron materials are not good in hardness and wear resistance, in terms of chemical resistance to corrosion and resistance to changes in cold and heat temperature differences, Also worse than ceramic materials.
4.现有的热机类的活塞式飞机发动机都需要有进气、加压、燃烧和排气这四个阶段,热机类的活塞式飞机发动机的气缸材料都采用金属材料,当今尖端的金属材料的气缸极限变形点是铝合金350℃,铸铁450℃;所以必须快速用冷却液或风冷技术,来把气缸和机体的工作温度降到100-250℃之间,由于金属材料的热导率达40-120w/[(m.K)]以上。虽然排气有热能失散,但热能主要是通过发动机的金属气缸壁传导散失,导致热机类的活塞式飞机发动机热能利用率只有35%,浪费太大,并且燃料不能充分燃烧,有害气体多,会影响环保。4. Existing heat engine piston aircraft engines need to have four stages of intake, pressurization, combustion and exhaust. The cylinder materials of heat engine piston aircraft engines all use metal materials, and today's cutting-edge metal materials The limit deformation point of the cylinder is 350 °C for aluminum alloy and 450 °C for cast iron; therefore, it is necessary to quickly use coolant or air cooling technology to reduce the working temperature of the cylinder and the body to between 100-250 °C, due to the thermal conductivity of metal materials. Above 40-120w/[(mK)]. Although the exhaust has heat energy loss, the heat energy is mainly dissipated through the metal cylinder wall of the engine, resulting in a heat engine type piston aircraft engine heat energy utilization rate of only 35%, the waste is too large, and the fuel cannot be fully burned. Affect the environment.
5.现有的热机类的涡轮发动机,从产生输出能量的原理上讲,与热机类的活塞式飞机发动机是相同的,都需要有进气、加压、燃烧和排气这四个阶段,不同的是,在热机类的活塞式飞机发动机中这四个阶段是分时依次进行的,但在热机类的涡轮发动机中则是连续进行的,气体依次流经涡轮发动机的各个部分,就对应着活塞式发动机的四个工作位置。发动机存在两处热量散失:①在排气上会有很大热能失散;②热能通过发动机的燃烧室壁和涡轮机壁传导散失,也散失了巨大的热能;导致发动机的热能利用率只有50%左右。如果能够防止或者减少热能通过发动机的燃烧室壁和涡轮机壁传导散失,能够极大提升发动机的热能利用率。5. In terms of the principle of generating output energy, the existing heat engine turbine engine is the same as the heat engine piston aircraft engine, which requires four stages of intake, pressurization, combustion and exhaust. The difference is that in the piston aircraft engine of the heat engine type, the four stages are carried out sequentially in time-sharing, but in the turbine engine of the heat engine type, it is carried out continuously, and the gas flows through each part of the turbine engine in turn, corresponding to four working positions of the piston engine. There are two heat losses in the engine: 1) There will be a lot of heat energy loss on the exhaust gas; 2) The heat energy will be dissipated through the combustion chamber wall and the turbine wall of the engine, and a huge amount of heat energy will also be dissipated; resulting in only about 50% of the heat energy utilization rate of the engine . If it is possible to prevent or reduce the conduction and dissipation of heat energy through the combustion chamber wall and the turbine wall of the engine, the heat energy utilization rate of the engine can be greatly improved.
6.当今在采用汽轮机技术的火电、核电、巨型船舶的动力工艺系统中,热 能利用率为30%左右,其中最大的热损失就是蒸汽的热损失,如果蒸汽热损失小了热能利用率就会大大提升,蒸汽热损失主要存在两个方面:6. In today's thermal power, nuclear power, and giant ship power process systems using steam turbine technology, the thermal energy utilization rate is about 30%. The largest heat loss is the heat loss of steam. If the heat loss of steam is small, the thermal energy utilization rate will be reduced. Greatly improved, steam heat loss mainly exists in two aspects:
①因为汽轮机的金属汽缸壳和金属蒸汽室壁、金属蒸汽输送管道的热导率达60-120w/[(m.K)],是400-500℃的蒸汽产生散热的最主要的介面,这是汽轮机热能损失的主要因素之一。①Because the thermal conductivity of the steam turbine's metal cylinder shell, metal steam chamber wall, and metal steam conveying pipe reaches 60-120w/[(mK)], it is the most important interface for the heat generation of steam at 400-500℃, which is the main interface of the steam turbine. One of the main factors of thermal energy loss.
②汽轮机的钢盘及各级外沿弧形金属叶片,热导率达60-120w/[(m.K)],是400-500℃的蒸汽产生散热的最主要的介面;这也是汽轮机热能损失的主要因素之一。②The steel plate of the steam turbine and the outer arc-shaped metal blades at all levels have a thermal conductivity of 60-120w/[(mK)], which is the most important interface for the heat generation and heat dissipation of the steam at 400-500℃; this is also the heat loss of the steam turbine. one of the main factors.
如果能够防止或者减少蒸汽热损失,则能够极大提升汽轮机的热能利用率。If the steam heat loss can be prevented or reduced, the thermal energy utilization rate of the steam turbine can be greatly improved.
7.传统木材平板材料、陶瓷平板材料、玻璃平板材料、石材平板材料等,尤其是超大面积板材,存在生产效率低、成本高、强度差、耐磨度差、平整度差的缺点。7. Traditional wood plate materials, ceramic plate materials, glass plate materials, stone plate materials, etc., especially large-area plates, have the disadvantages of low production efficiency, high cost, poor strength, poor wear resistance, and poor flatness.
8.传统的保温材料有气凝胶保温材料、陶瓷发泡保温材料和玻璃发泡保温材料;现在的气凝胶保温材料大多数都是气凝胶和增强纤维相结合的复合材料,这种材料的缺陷是:强度很差、非常脆、容易碎;陶瓷发泡保温材料的缺陷是:强度很差、非常脆、容易碎;玻璃发泡保温材料的缺陷是:强度很差、非常脆、容易碎。8. Traditional insulation materials include aerogel insulation materials, ceramic foam insulation materials and glass foam insulation materials; most of the current aerogel insulation materials are composite materials combining aerogel and reinforcing fibers. The defects of the material are: very poor strength, very brittle, and easily broken; the defects of ceramic foam insulation materials are: very poor strength, very brittle, and easily broken; the defects of glass foam insulation materials are: very poor strength, very brittle, Breaks easily.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明提出一种玻璃复合材料。In order to solve the above problems, the present invention proposes a glass composite material.
本发明通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
本发明提出一种玻璃复合材料,所述玻璃复合材料包括玻璃粉粒和填充粉粒;所述填充粉粒为陶瓷粉粒或天然矿物粉粒或金属粉粒,通过烧结使所述玻璃 粉粒粘结、包裹所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒,所述玻璃复合材料的软化温度>850℃,所述填充粉粒的直径<1mm,所述天然矿物粉粒和所述金属粉粒的融化温度>950℃,所述陶瓷粉粒为天然或合成化合物经过成型和高温烧结制成的一类无机非金属材料的粉粒;所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为12-48%,氧化镁的含量为0-15%,氧化硅的含量为30-82%,氧化钙的含量为0-15%%,氧化硼的含量为0-15%。The present invention provides a glass composite material, the glass composite material includes glass powder particles and filler particles; the filler particles are ceramic powder particles, natural mineral powder particles or metal powder particles, and the glass powder particles are made by sintering. Bonding and wrapping the ceramic powder particles or the natural mineral powder particles or the metal powder particles, the softening temperature of the glass composite material is greater than 850°C, the diameter of the filled powder particles is less than 1 mm, and the natural mineral powder The melting temperature of the powder particles and the metal powder particles is greater than 950°C, and the ceramic powder particles are powder particles of a class of inorganic non-metallic materials made of natural or synthetic compounds through molding and high-temperature sintering; the glass powder particles are based on the weight percentage In the glass powder, the content of alumina is 12-48%, the content of magnesium oxide is 0-15%, the content of silicon oxide is 30-82%, and the content of calcium oxide is 0-15%, The content of boron oxide is 0-15%.
进一步的,所述玻璃复合材料的软化温度>1100℃。Further, the softening temperature of the glass composite material is >1100°C.
进一步的,所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为35-44%,氧化镁的含量为5-15%,氧化硅的含量为26-40%,氧化钙的含量为6-15%,氧化硼的含量为3-6%。Further, according to the weight percentage of the glass powder, the content of alumina in the glass powder is 35-44%, the content of magnesium oxide is 5-15%, and the content of silicon oxide is 26-40%, The content of calcium oxide is 6-15%, and the content of boron oxide is 3-6%.
进一步的,所述玻璃复合材料按照重量百分率计,在所述玻璃复合材料中,所述填充粉粒的含量为20-92%,所述玻璃粉粒的含量为8-80%。Further, in the glass composite material, in the glass composite material, the content of the filler powder is 20-92%, and the content of the glass powder is 8-80% in terms of weight percentage.
进一步的,所述填充粉粒的直径<0.01mm。Further, the diameter of the filled powder particles is less than 0.01 mm.
进一步的,所述陶瓷粉粒为氧化铝陶瓷粉粒或氧化锆陶瓷粉粒或氮化硅陶瓷粉粒或碳化硅陶瓷粉粒或镁铝尖晶石陶瓷粉粒。Further, the ceramic powder is alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic powder or magnesium aluminum spinel ceramic powder.
进一步的,所述天然矿物粉粒为铝钒石粉粒或石英石粉粒或花岗岩粉粒或硅砂粉粒或红柱石粉粒或兰晶石粉粒或硅线石粉粒。Further, the natural mineral powder is bauxite powder or quartzite powder or granite powder or silica sand powder or andalusite powder or kyanite powder or sillimanite powder.
进一步的,所述金属粉粒为铜合金粉粒或灰铸铁粉粒或合金钢粉粒或钨合金粉粒或铬合金粉粒。Further, the metal powder particles are copper alloy powder particles or gray cast iron powder particles or alloy steel powder particles or tungsten alloy powder particles or chromium alloy powder particles.
一种所述玻璃复合材料的生产方法,包括以下步骤:A production method of the glass composite material, comprising the following steps:
S1:将所述玻璃粉粒和所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒混合均匀,形成混合粉粒;S1: uniformly mix the glass powder with the ceramic powder or the natural mineral powder or the metal powder to form a mixed powder;
S2:在混合粉粒中加入有机粘结材料,形成混合物;S2: adding organic binding material to the mixed powder to form a mixture;
S3:将混合物放入成型模具内,对成型模具内的混合物进行抽真空;S3: Put the mixture into the forming mold, and vacuumize the mixture in the forming mold;
S4:在真空状态下,通过等静压工艺或流延法工艺,使成型模具内的混合物形成坯体;S4: In a vacuum state, the mixture in the forming mold is formed into a green body through an isostatic pressing process or a casting method;
S5:将坯体烧结成型,有机粘结材料在髙温下挥发掉,最终形成所述玻璃复合材料。S5: the green body is sintered and formed, and the organic bonding material is volatilized at a high temperature to finally form the glass composite material.
一种所述玻璃复合材料的生产方法,包括以下步骤:A production method of the glass composite material, comprising the following steps:
A1:将所述玻璃粉粒和所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒混合均匀,形成混合粉粒;A1: Mix the glass powder with the ceramic powder or the natural mineral powder or the metal powder evenly to form a mixed powder;
A2:加热混合粉粒使所述玻璃粉粒软化,形成熔融混合物;A2: heating the mixed powder particles to soften the glass powder particles to form a molten mixture;
A3:采用压延工艺或热压扎工艺或浇灌铸造工艺使熔融混合物成型,最终形成所述玻璃复合材料。A3: The molten mixture is shaped by a calendering process, a hot pressing process or a pouring casting process, and finally the glass composite material is formed.
一种将所述玻璃复合材料喷涂在工件表面的方法,包括以下步骤:A method for spraying the glass composite material on the surface of a workpiece, comprising the following steps:
B1:将所述玻璃粉粒和所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒混合均匀,形成混合粉粒;B1: uniformly mix the glass powder with the ceramic powder or the natural mineral powder or the metal powder to form a mixed powder;
B2:加热混合粉粒使所述玻璃粉粒软化,形成熔融混合物;B2: heating the mixed powder particles to soften the glass powder particles to form a molten mixture;
B3:通过高温喷涂的工艺,使熔融混合物通过高速汽流,将熔融混合物雾化后喷射在工件表面上,最终在工件表面形成所述玻璃复合材料。B3: Through the high-temperature spraying process, the molten mixture is passed through a high-speed steam flow, and the molten mixture is atomized and sprayed on the surface of the workpiece, and finally the glass composite material is formed on the surface of the workpiece.
一种车辆发动机的气缸套,包括所述玻璃复合材料。A cylinder liner of a vehicle engine includes the glass composite material.
进一步的,所述车辆发动机的气缸套由所述玻璃复合材料制成。Further, the cylinder liner of the vehicle engine is made of the glass composite material.
一种船舶发动机的气缸套,所述船舶发动机的气缸套包括所述玻璃复合材料。A cylinder liner of a marine engine comprising the glass composite material.
进一步的,所述船舶发动机的气缸套由所述玻璃复合材料制成。Further, the cylinder liner of the marine engine is made of the glass composite material.
一种热机类的活塞式飞机发动机,所述热机类的活塞式飞机发动机包括发动机气缸套,所述发动机气缸套包括所述玻璃复合材料。A heat engine type piston aircraft engine includes an engine cylinder liner, and the engine cylinder liner includes the glass composite material.
进一步的,所述发动机气缸套由所述玻璃复合材料制成。Further, the engine cylinder liner is made of the glass composite material.
一种热机类的涡轮发动机,所述热机类的涡轮发动机包括所述玻璃复合材料。A heat engine type turbine engine includes the glass composite material.
进一步的,所述热机类的涡轮发动机的燃烧室和涡轮机的外壳的表面覆盖一层所述玻璃复合材料。Further, the surfaces of the combustion chamber of the heat engine type turbine engine and the outer casing of the turbine are covered with a layer of the glass composite material.
一种汽轮机,所述汽轮机包括所述玻璃复合材料。A steam turbine including the glass composite material.
进一步的,所述汽轮机的蒸汽室壁上和/或汽缸层表层和/或蒸汽喷嘴表层和/或钢盘表层和/或叶片表层和/或缸体表层和/或蒸汽输送管道表层覆盖一层所述玻璃复合材料。Further, the steam chamber wall of the steam turbine and/or the surface layer of the cylinder layer and/or the surface layer of the steam nozzle and/or the surface layer of the steel plate and/or the surface layer of the blade and/or the surface layer of the cylinder body and/or the surface layer of the steam conveying pipe are covered with a layer the glass composite.
一种发电机,所述发电机包括所述玻璃复合材料。A generator including the glass composite.
进一步的,所述发电机的活塞式发动机的气缸套和/或涡轮增压系统组件的外壳的表面覆盖一层所述玻璃复合材料。Further, the surface of the cylinder liner of the piston engine of the generator and/or the casing of the turbocharging system component is covered with a layer of the glass composite material.
一种热机类的玻璃发动机缸体,所述热机类的玻璃发动机缸体包括气缸套,所述气缸套包括所述玻璃复合材料。A heat engine type glass engine cylinder block includes a cylinder liner including the glass composite material.
进一步的,所述气缸套由所述玻璃复合材料制成。Further, the cylinder liner is made of the glass composite material.
一种热机类的发动机缸体,所述热机类的发动机缸体包括所述玻璃复合材料。A heat engine type engine block, the heat engine type engine block comprising the glass composite material.
进一步的,所述热机类的发动机缸体由所述玻璃复合材料制成。Further, the engine block of the heat engine is made of the glass composite material.
一种热机类的发动机,所述热机类的发动机包括所述玻璃复合材料。A heat engine type engine includes the glass composite material.
进一步的,所述热机类的发动机的涡轮增压系统组件的外壳的表面覆盖一层所述玻璃复合材料。Further, the surface of the casing of the turbocharger system component of the heat engine type engine is covered with a layer of the glass composite material.
进一步的,所述热机类的发动机的气缸盖和/或活塞和/或活塞销和/或连杆和/或进气门和/或排气门由所述玻璃复合材料制成。Further, the cylinder head and/or the piston and/or the piston pin and/or the connecting rod and/or the intake valve and/or the exhaust valve of the thermal engine type are made of the glass composite material.
进一步的,所述热机类的发动机的气缸套包括内层和外层,所述外层由所述玻璃复合材料制成,所述外层套设在所述内层外围并与所述内层形成固定连接,所述内层由陶瓷材料制成。Further, the cylinder liner of the thermal engine includes an inner layer and an outer layer, the outer layer is made of the glass composite material, and the outer layer is sleeved on the periphery of the inner layer and is connected with the inner layer. To form a fixed connection, the inner layer is made of ceramic material.
一种发泡玻璃材料,所述发泡玻璃材料包括所述玻璃复合材料。A foamed glass material comprising the glass composite material.
一种包含纤维的复合材料,所述包含纤维的复合材料包括所述玻璃复合材料。A fiber-containing composite includes the glass composite.
一种管状材料,所述管状材料包括所述玻璃复合材料。A tubular material comprising the glass composite.
一种平板材料,所述平板材料包括所述玻璃复合材料。A flat plate material comprising the glass composite material.
本发明的有益效果:Beneficial effects of the present invention:
本发明提出的玻璃复合材料同时具备在高温状态下拥有高强度性能、适应急冷急热的温度变化的性能、低热膨胀性能、低热导率1-5w/[(m.K)]、超高强度性能、高软化点(变形点)、高耐磨性能、高硬度性能的材料8项优点。The glass composite material proposed by the present invention also has high strength performance under high temperature, the performance of adapting to the temperature change of rapid cooling and rapid heating, low thermal expansion performance, low thermal conductivity 1-5w/[(mK)], ultra-high strength performance, 8 advantages of materials with high softening point (deformation point), high wear resistance and high hardness.
具体实施方式detailed description
为了更加清楚、完整的说明本发明的技术方案,下面对本发明作进一步说明。In order to describe the technical solution of the present invention more clearly and completely, the present invention is further described below.
本发明提出一种玻璃复合材料,所述玻璃复合材料包括玻璃粉粒和填充粉粒;所述填充粉粒为陶瓷粉粒或天然矿物粉粒或金属粉粒,通过烧结使所述玻璃粉粒粘结、包裹所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒,所述玻璃复合材料的软化温度>850℃,所述填充粉粒的直径<1mm,所述天然矿物粉粒和所 述金属粉粒的融化温度>950℃,所述陶瓷粉粒为天然或合成化合物经过成型和高温烧结制成的一类无机非金属材料的粉粒;所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为12-48%,氧化镁的含量为0-15%,氧化硅的含量为30-82%,氧化钙的含量为0-15%%,氧化硼的含量为0-15%。The present invention provides a glass composite material, the glass composite material includes glass powder particles and filler particles; the filler particles are ceramic powder particles, natural mineral powder particles or metal powder particles, and the glass powder particles are made by sintering. Bonding and wrapping the ceramic powder particles or the natural mineral powder particles or the metal powder particles, the softening temperature of the glass composite material is greater than 850°C, the diameter of the filled powder particles is less than 1 mm, and the natural mineral powder The melting temperature of the powder particles and the metal powder particles is greater than 950°C, and the ceramic powder particles are powder particles of a class of inorganic non-metallic materials made of natural or synthetic compounds through molding and high-temperature sintering; the glass powder particles are based on the weight percentage In the glass powder, the content of alumina is 12-48%, the content of magnesium oxide is 0-15%, the content of silicon oxide is 30-82%, and the content of calcium oxide is 0-15%, The content of boron oxide is 0-15%.
在本实施方式中,所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒的直径小于1mm使所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒能够保持材料本身固有的机械性能;由于所述玻璃复合材料的结构为所述玻璃粉粒粘结、包裹所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒,从而使所述玻璃复合材料的软化点温度大于等于所述玻璃粉粒的软化点温度;能够根据实际的使用需求选择不同软化点的玻璃材料制成所述玻璃粉粒,使所述玻璃复合材料能够满足不同的使用需求;通过加温使所述玻璃粉粒软化,从而使所述玻璃粉粒粘结、包裹所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒形成所述玻璃复合材料。In this embodiment, the diameter of the ceramic powder or the natural mineral powder or the metal powder is less than 1 mm so that the ceramic powder or the natural mineral powder or the metal powder can hold the material The inherent mechanical properties of the glass composite material; because the structure of the glass composite material is that the glass powder particles bond and wrap the ceramic powder particles or the natural mineral powder particles or the metal powder particles, so that the glass composite material The softening point temperature of the glass powder is greater than or equal to the softening point temperature of the glass powder; glass materials with different softening points can be selected according to actual use requirements to make the glass powder, so that the glass composite material can meet different use requirements; The glass powder particles are softened by heating, so that the glass powder particles bind and wrap the ceramic powder particles or the natural mineral powder particles or the metal powder particles to form the glass composite material.
在本实施方式中,所述玻璃复合材料由所述玻璃粉粒粘结、包裹所述陶瓷粉粒制成,所述玻璃复合材料同时拥有玻璃材料、陶瓷材料、天然矿物材料、金属材料和微晶玻璃材料的优点,即同时具备在高温状态下拥有高强度性能、适应急冷急热的温度变化的性能、低热膨胀性能、低热导率1-5w/[(m.K)]、超高强度性能、高软化点(变形点)、高耐磨性能、高硬度性能的材料8项优点,所述玻璃复合材料尤其适合在热机类的各种发动机(气缸套、气缸体和发动机的其他组件)领域、发泡隔热材料领域、热喷涂隔热材料领域、圆管类隔热材料、板材类隔热材料领域中运用。In this embodiment, the glass composite material is made by bonding and wrapping the ceramic powder particles with the glass powder particles, and the glass composite material simultaneously has glass materials, ceramic materials, natural mineral materials, metal materials and microscopic materials. The advantages of crystal glass material are that it has high strength performance at high temperature, the performance of adapting to the temperature change of rapid cooling and heating, low thermal expansion performance, low thermal conductivity 1-5w/[(mK)], ultra-high strength performance, 8 advantages of materials with high softening point (deformation point), high wear resistance and high hardness properties, the glass composite material is especially suitable for various engines (cylinder liners, cylinder blocks and other components of the engine) in the field of heat engines, It is used in the field of foam insulation materials, thermal spray insulation materials, round pipe insulation materials, and plate insulation materials.
在本实施方式中,所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为12-48%,氧化镁的含量为0-15%,氧化硅的含量为30-82%,氧化钙的 含量为0-15%%,氧化硼的含量为0-15%。In this embodiment, in the glass powder, the content of alumina in the glass powder is 12-48%, the content of magnesium oxide is 0-15%, and the content of silicon oxide is 30-15% by weight percentage. 82%, the content of calcium oxide is 0-15%, and the content of boron oxide is 0-15%.
所述玻璃粉粒的软化点>850℃,优选软化点在900-1350℃之间的所述玻璃粉粒。The softening point of the glass powder is greater than 850°C, preferably the glass powder has a softening point between 900-1350°C.
在本实施方式中,所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为17%,氧化镁的含量为6.3%,氧化硅的含量为66%,氧化钙的含量为8.6%,氧化硼的含量为2.1%;在此组分下,所述玻璃粉粒的软化点是860℃,所述玻璃粉粒的强度为170Mpa,所述玻璃粉粒的热导率为小于9w/[(m.K)],所述玻璃粉粒从0-40℃(常温)升到860℃的热膨胀率在4(×10-6/℃)-9.5(×10-6/℃)之间,也就是所述玻璃粉粒从0-40℃升到910℃的变形在百万分之4到百万分之9.5之间。In this embodiment, in the glass powder, the content of alumina in the glass powder is 17%, the content of magnesium oxide is 6.3%, the content of silicon oxide is 66%, and the content of calcium oxide is 66%. The content of boron oxide is 8.6%, and the content of boron oxide is 2.1%; under this composition, the softening point of the glass powder is 860 ° C, the strength of the glass powder is 170Mpa, and the thermal conductivity of the glass powder is 170Mpa. is less than 9w/[(mK)], the thermal expansion coefficient of the glass powder from 0-40℃(normal temperature) to 860℃ is 4(×10-6/℃)-9.5(×10-6/℃) In between, that is, the deformation of the glass frit from 0-40°C to 910°C is between 4ppm and 9.5ppm.
在本实施方式中,所述玻璃复合材料结构为所述玻璃粉粒粘结、包裹所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒,不是简单的把不同材料组合就具有两种材料的优势,所述玻璃复合材料还产生新的性质,如:所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒的热导率达到20-200w/[(m.K)],在所述玻璃复合材料中所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒的含量为80%,但所述玻璃复合材料的热导率并不是:20-200w/[(m.K)]x80%=16-160w/[(m.K)],而所述玻璃复合材料的热导率仅为小于9/[(m.K)],产生了全新的性质;这是由于所述玻璃复合材料形成了所述玻璃粉粒粘结、包裹所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒的结构,热能先进入所述玻璃粉粒形成的玻璃材料层,又进入所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒,最后再进入所述玻璃粉粒形成的玻璃材料层,所以那怕所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒的热导率达到20-200w/[(m.K)],也会被所述的玻璃粉粒形成的热导率为 小于9/[w/[(m.K)]的玻璃材料层把热量阻隔。In this embodiment, the structure of the glass composite material is that the glass powder particles bond and wrap the ceramic powder particles, the natural mineral powder particles, or the metal powder particles. The advantages of the two materials, the glass composite also produces new properties, such as: the thermal conductivity of the ceramic powder or the natural mineral powder or the metal powder reaches 20-200w/[(mK) ], the content of the ceramic powder or the natural mineral powder or the metal powder in the glass composite material is 80%, but the thermal conductivity of the glass composite material is not: 20-200w/ [(mK)]x80%=16-160w/[(mK)], while the thermal conductivity of the glass composite is only less than 9/[(mK)], resulting in completely new properties; this is due to the The glass composite material forms a structure in which the glass powder particles bond and wrap the ceramic powder particles or the natural mineral powder particles or the metal powder particles. Enter the ceramic powder or the natural mineral powder or the metal powder, and finally enter the glass material layer formed by the glass powder, so even if the ceramic powder or the natural mineral powder or The thermal conductivity of the metal powder particles reaches 20-200w/[(mK)], and a glass material layer with a thermal conductivity of less than 9/[w/[(mK)] is also formed by the glass powder particles Block the heat.
在本实施方式中,所述玻璃复合材料结构为所述玻璃粉粒粘结、包裹所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒,不是简单的把不同材料组合就具有两种材料的优势,所述玻璃复合材料还产生新的性质,所述玻璃复合材料从0-40℃升到900-1350℃的热膨胀率在4(×10-6/℃)-9.5(×10-6/℃)之间,也就是所述玻璃复合材料从0-40℃升到900-1350℃的变形在百万分之4到百万分之9.5之间,比较传统发动机的铝合金或铸铁金属材料在350-450℃热膨胀率在15-24(×10-6/℃)之间,只是在很低的350-450℃温度范围内,就会产生很高变形,相比于传统发动机的铝合金或铸铁金属材料,所述玻璃复合材料具有更优秀的耐急冷急热变化的材料性质。In this embodiment, the structure of the glass composite material is that the glass powder particles bond and wrap the ceramic powder particles, the natural mineral powder particles, or the metal powder particles. The advantages of the two materials, the glass composite material also produces new properties, the thermal expansion rate of the glass composite material rises from 0-40 ° C to 900-1350 ° C in 4(×10-6/°C)-9.5(× 10-6/℃), that is, the deformation of the glass composite material from 0-40℃ to 900-1350℃ is between 4ppm and 9.5ppm, compared with the aluminum alloy of the traditional engine. Or the thermal expansion rate of cast iron metal material is between 15-24 (×10-6/°C) at 350-450°C, but in the very low temperature range of 350-450°C, it will produce high deformation, compared to traditional The aluminum alloy or cast iron metal material of the engine, the glass composite material has better material properties of resistance to rapid cooling and rapid heat changes.
在本实施方式中,所述玻璃复合材料在受强大的外力作用产生破裂纹时,因为所述玻璃粉粒包裹所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒的结构,裂纹在成千上万的所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒之间不断受阻而停滞,要想使裂纹扩大必须要能达到撕裂经过烧结软化粘结、包裹了所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒的所述玻璃粉粒形成的玻璃材料层的强度,所以所述玻璃粉粒包裹所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒的结构,比单独的玻璃材料抗断裂强度会高很多倍,而单独的玻璃材料因为裂纹在玻璃内不受阻碍的开裂,所以单独的玻璃材料比所述玻璃复合材料的抗断裂强度会低几倍;即使所述玻璃复合材料采用了抗断裂强度较差的陶瓷粉粒或天然矿物粉粒或金属粉粒来制造,也会因为裂纹在成千上万的陶瓷粉粒或天然矿物粉粒之间不断受阻而停滞,所述玻璃复合材料在抗断裂强度性能上具有高得多的优势,所以所述玻璃复合材料尤其适合运用在:①热机类各种发动机的缸体和/ 或气缸套的应用领域中;②发动机附件的应用领域中;③发泡隔热材料的应用领域中;④热喷涂隔热材料的应用领域中;⑤圆管类隔热材料的应用领域中;⑥平板类隔热材料的应用领域中。In this embodiment, when the glass composite material is subjected to a strong external force to generate cracks, because of the structure of the glass powder particles surrounding the ceramic powder particles or the natural mineral powder particles or the metal powder particles, Cracks are constantly blocked and stagnant among thousands of the ceramic powders or the natural mineral powders or the metal powders. In order to expand the cracks, it must be able to tear, soften, bond and wrap. The strength of the glass material layer formed by the ceramic powder or the natural mineral powder or the glass powder of the metal powder is increased, so the glass powder wraps the ceramic powder or the natural mineral. The structure of the powder particles or the metal powder particles will be many times higher than the breaking strength of the glass material alone, and the glass material alone cracks unhindered because the cracks are in the glass, so the glass material alone is stronger than the glass composite material. The breaking strength of the material will be several times lower; even if the glass composite is made with ceramic powders with poor breaking strength or natural mineral powders or metal powders, cracks will occur in thousands of ceramics. The powder particles or natural mineral powder particles are constantly blocked and stagnant. The glass composite material has a much higher advantage in breaking strength performance, so the glass composite material is especially suitable for use in: ① heat engine type of various engines In the application field of cylinder block and/or cylinder liner; ② In the application field of engine accessories; ③ In the application field of foam insulation materials; ④ In the application field of thermal spray insulation materials; ⑤ In the application field of round pipe insulation materials In the field of application; ⑥ In the field of application of flat-panel insulation materials.
在本实施方式中,所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为54%,氧化镁的含量为5%;氧化硅的含量30%;氧化钙含量7%;氧化硼4%;在此组分下,所述玻璃粉粒软化点是1350℃,所述玻璃粉粒的强度为380Mpa,所述玻璃粉粒的热导率为小于9/[w/[(m.K)],所述玻璃粉粒从0-40℃(常温)升到1350℃的热膨胀率在3.8(×10-6/℃)-9.5(×10-6/℃)之间,也就是所述玻璃粉粒从0-40℃升到1350℃的变形在百万分之3.8到百万分之9.5之间。In this embodiment, the glass powder particles are based on weight percentage, and the content of alumina in the glass powder particles is 54%, the content of magnesium oxide is 5%, the content of silicon oxide is 30%, and the content of calcium oxide is 7%. %; boron oxide 4%; under this component, the softening point of the glass powder is 1350°C, the strength of the glass powder is 380Mpa, and the thermal conductivity of the glass powder is less than 9/[w/ [(mK)], the thermal expansion coefficient of the glass powder from 0-40°C (normal temperature) to 1350°C is between 3.8(×10-6/°C)-9.5(×10-6/°C), also That is, the deformation of the glass powder from 0-40°C to 1350°C is between 3.8 ppm and 9.5 ppm.
在本实施方式中,釆用德国耐驰仪器的顶杆法来测试所述玻璃复合材料的软化温度,测试条件为:升温速度5℃/min。In this embodiment, the ejector rod method of the German NETZSCH instrument is used to test the softening temperature of the glass composite material, and the test conditions are: a heating rate of 5°C/min.
实施例1Example 1
所述玻璃复合材料按照重量百分率计,在所述玻璃复合材料中所述金属粉粒为70%,所述玻璃粉粒为30%;所述金属粉粒为合金钢粉粒,合金钢粉粒的直径小于0.01mm;所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为17%,氧化镁的含量为6.3%;氧化硅的含量66%;氧化钙含量8.6%;氧化硼2.1%。According to the weight percentage of the glass composite material, the metal powder particles in the glass composite material are 70%, and the glass powder particles are 30%; the metal powder particles are alloy steel powder particles, and alloy steel powder particles The diameter of the glass powder is less than 0.01mm; the glass powder has an alumina content of 17%, a magnesium oxide content of 6.3%, a silicon oxide content of 66%, and a calcium oxide content of 8.6% by weight in the glass powder. %; boron oxide 2.1%.
在本实施方式中,合金钢粉粒的溶化温度为1400℃;所述玻璃复合材料的软化点为860℃,所述玻璃粉粒的强度为170Mpa,所述玻璃粉粒的热导率为小于9/[w/[(m.K)]。In this embodiment, the melting temperature of the alloy steel powder is 1400°C; the softening point of the glass composite material is 860°C, the strength of the glass powder is 170Mpa, and the thermal conductivity of the glass powder is less than 9/[w/[(mK)].
在本实施方式中,所述玻璃复合材料从0-40℃(常温)升到910℃的热膨胀率在4(×10-6/℃)-9.5(×10-6/℃)之间,也就是所述玻璃复合材料从0-40℃ 升到910℃的变形在百万分之4到百万分之9.5之间。In this embodiment, the thermal expansion coefficient of the glass composite material from 0-40°C (normal temperature) to 910°C is between 4(×10-6/°C)-9.5(×10-6/°C), and also That is, the deformation of the glass composite from 0-40°C to 910°C is between 4ppm and 9.5ppm.
在本实施方式中,所述填充粉粒直径越小越能使所述玻璃复合材料致密度好,合金钢粉粒的直径小于0.01mm。In this embodiment, the smaller the diameter of the filler particles, the better the density of the glass composite material, and the diameter of the alloy steel particles is less than 0.01 mm.
在本实施方式中,所述玻璃复合材料在受强大的外力作用产生破裂纹时,裂纹在成千上万的合金钢粉粒之间不断受阻而停滞;所述玻璃粉粒包裹合金钢粉粒的结构,会比单独的玻璃材料抗断裂强度会高2.5倍以上,所述玻璃复合材料的强度由170Mpa上升到425Mpa;所述玻璃复合材料的软化点是860℃,所以所述玻璃复合材料在高温状态下拥有高强度性能;热能主要被热导率为小于9/[w/[(m.K)]的所述玻璃粉粒形成的玻璃材料隔挡,所以所述玻璃复合材料结构的热导率为小于9w/[(m.K)]。In this embodiment, when the glass composite material is subjected to a strong external force to produce cracks, the cracks are continuously blocked and stagnant among thousands of alloy steel powder particles; the glass powder particles wrap the alloy steel powder particles The structure of the glass composite material will be more than 2.5 times higher than the breaking strength of the single glass material, and the strength of the glass composite material will increase from 170Mpa to 425Mpa; the softening point of the glass composite material is 860 ℃, so the glass composite material is in It has high strength properties at high temperature; the thermal energy is mainly blocked by the glass material formed by the glass powder with thermal conductivity less than 9/[w/[(mK)], so the thermal conductivity of the glass composite structure is is less than 9w/[(mK)].
在本实施方式中,由于合金钢粉粒的溶化温度为温度1400℃、所述玻璃复合材料的软化点是860℃,所述玻璃复合材料能长期在860℃的各类应用场景中作为热导率为小于9w/[(m.K)]的耐高温隔热材料使用;并且由于铝钒石粉粒比各种发动机金属气缸套硬度髙3倍以上,所述玻璃复合材料相对于发动机金属气缸套更加耐磨、硬度更高。In this embodiment, since the melting temperature of the alloy steel powder is 1400°C and the softening point of the glass composite material is 860°C, the glass composite material can be used as a thermal conductor in various application scenarios of 860°C for a long time. The glass composite material is more resistant than the metal cylinder liner of the engine because the hardness of the bauxite powder is more than 3 times higher than that of the metal cylinder liner of the engine. Grinding and higher hardness.
实施例2Example 2
所述玻璃复合材料按照重量百分率计,在所述玻璃复合材料中所述天然矿物粉粒为75%,所述玻璃粉粒为25%;所述天然矿物粉粒为石英石粉粒,石英石粉粒的直径小于0.01mm;所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为28%,氧化镁的含量为6.3%;氧化硅的含量55%;氧化钙含量8.6%;氧化硼2.1%。According to the weight percentage of the glass composite material, the natural mineral powder in the glass composite material is 75%, and the glass powder is 25%; the natural mineral powder is quartz stone powder, quartz stone powder The diameter of the glass powder is less than 0.01mm; the glass powder has an alumina content of 28%, a magnesium oxide content of 6.3%, a silicon oxide content of 55%, and a calcium oxide content of 8.6% by weight. %; boron oxide 2.1%.
在本实施方式中,石英石粉粒的溶化温度为1400℃;所述玻璃复合材料的软 化点为910℃,所述玻璃粉粒的强度为195Mpa,所述玻璃粉粒的热导率为小于8/[w/[(m.K)]。In this embodiment, the melting temperature of the quartz stone powder is 1400°C; the softening point of the glass composite material is 910°C, the strength of the glass powder is 195Mpa, and the thermal conductivity of the glass powder is less than 8 /[w/[(mK)].
在本实施方式中,所述玻璃复合材料从0-40℃(常温)升到910℃的热膨胀率在4(×10-6/℃)-9.5(×10-6/℃)之间,也就是所述玻璃复合材料从0-40℃升到1120℃的变形在百万分之4到百万分之9.5之间,比较传统发动机的铝合金或铸铁金属材料在350-450℃热膨胀率在15-24(×10-6/℃)之间,只是在很低的350-450℃温度范围内,就会产生很高变形,相比于传统发动机的铝合金或铸铁金属材料,所述玻璃复合材料具有更优秀的耐急冷急热变化的材料性质。In this embodiment, the thermal expansion coefficient of the glass composite material from 0-40°C (normal temperature) to 910°C is between 4(×10-6/°C)-9.5(×10-6/°C), and also That is, the deformation of the glass composite material from 0-40 ℃ to 1120 ℃ is between 4ppm and 9.5ppm, compared with the thermal expansion rate of aluminum alloy or cast iron metal material of traditional engine at 350-450℃. Between 15-24 (×10-6/℃), only in the very low temperature range of 350-450℃, it will produce high deformation. Compared with the aluminum alloy or cast iron metal materials of traditional engines, the glass The composite material has better material properties of resistance to rapid cooling and rapid thermal changes.
在本实施方式中,所述填充粉粒直径越小越能使所述玻璃复合材料致密度好,所以石英石粉粒的直径小于0.01mm。In this embodiment, the smaller the diameter of the filling powder particles, the better the density of the glass composite material, so the diameter of the quartz stone powder particles is less than 0.01 mm.
在本实施方式中,所述玻璃复合材料在受强大的外力作用产生破裂纹时,裂纹在成千上万的石英石粉粒之间不断受阻而停滞;所述玻璃粉粒包裹石英石粉粒的结构,会比单独的玻璃材料抗断裂强度会高2.5倍以上,所述玻璃复合材料的强度由195Mpa上升到487Mpa;所述玻璃复合材料的软化点是910℃,所以所述玻璃复合材料在高温状态下拥有高强度性能;热能主要被热导率为小于8/[w/[(m.K)]的所述玻璃粉粒形成的玻璃材料隔挡,所以所述玻璃复合材料结构的热导率为小于8w/[(m.K)]。In this embodiment, when the glass composite material is subjected to a strong external force to generate cracks, the cracks are continuously blocked and stagnant among thousands of quartz stone powder particles; the glass powder particles wrap the structure of the quartz stone powder particles. , the breaking strength of the glass composite material will be more than 2.5 times higher than that of the single glass material, and the strength of the glass composite material will increase from 195Mpa to 487Mpa; the softening point of the glass composite material is 910 ℃, so the glass composite material is in a high temperature state. It has high-strength performance under high temperature; the thermal energy is mainly blocked by the glass material formed by the glass powder with a thermal conductivity of less than 8/[w/[(mK)], so the thermal conductivity of the glass composite structure is less than 8/[w/[(mK)] 8w/[(mK)].
在本实施方式中,由于石英石粉粒的溶化温度为温度1400℃、所述玻璃复合材料的软化点是910℃,所述玻璃复合材料能长期在910℃的各类应用场景中作为热导率为小于8/[w/[(m.K)]的耐高温隔热材料使用;并且由于石英石粉粒比各种发动机金属气缸套硬度髙2倍以上,所述玻璃复合材料相对于发动机金属气缸套更加耐磨、硬度更高。In this embodiment, since the melting temperature of the quartz stone powder is 1400°C and the softening point of the glass composite material is 910°C, the glass composite material can be used as thermal conductivity in various application scenarios of 910°C for a long time. It is used for high temperature heat insulation materials less than 8/[w/[(mK)]; and because the hardness of quartz stone powder is more than 2 times higher than that of various engine metal cylinder liners, the glass composite material is more durable than engine metal cylinder liners. Wear-resistant and higher hardness.
实施例3Example 3
所述玻璃复合材料按照重量百分率计,在所述玻璃复合材料中所述陶瓷粉粒为80%,所述玻璃粉粒为20%;所述陶瓷粉粒为氧化铝陶瓷粉粒,氧化铝陶瓷粉粒的直径小于0.01mm;所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为44%,氧化镁的含量为7%;氧化硅的含量34%;氧化钙含量8%;氧化硼7%。The glass composite material is based on the weight percentage, in the glass composite material, the ceramic powder is 80%, and the glass powder is 20%; the ceramic powder is alumina ceramic powder, alumina ceramic powder The diameter of the powder particles is less than 0.01mm; the glass powder particles are based on the weight percentage, and the content of alumina in the glass powder particles is 44%, the content of magnesium oxide is 7%; the content of silicon oxide is 34%; calcium oxide Content 8%; boron oxide 7%.
在本实施方式中,氧化铝陶瓷粉粒的溶化温度为1700℃;所述玻璃复合材料的软化点为1310℃,所述玻璃粉粒的强度为330Mpa,所述玻璃粉粒的热导率为小于7w/[(m.K)]。In this embodiment, the melting temperature of the alumina ceramic powder is 1700°C; the softening point of the glass composite material is 1310°C, the strength of the glass powder is 330Mpa, and the thermal conductivity of the glass powder is Less than 7w/[(mK)].
在本实施方式中,所述玻璃复合材料从0-40℃(常温)升到1310℃的热膨胀率在5(×10-6/℃)-9.5(×10-6/℃)之间,也就是所述玻璃复合材料从0-40℃升到1310℃的变形在百万分之5到百万分之9.5之间,比较传统发动机的铝合金或铸铁金属材料在350-450℃热膨胀率在15-24(×10-6/℃)之间,只是在很低的350-450℃温度范围内,就会产生很高变形,相比于传统发动机的铝合金或铸铁金属材料,所述玻璃复合材料具有更优秀的耐急冷急热变化的材料性质。In this embodiment, the thermal expansion coefficient of the glass composite material from 0-40°C (normal temperature) to 1310°C is between 5(×10-6/°C)-9.5(×10-6/°C), and also That is, the deformation of the glass composite material from 0-40 ℃ to 1310 ℃ is between 5ppm and 9.5ppm, compared with the thermal expansion rate of aluminum alloy or cast iron metal material of traditional engine at 350-450℃. Between 15-24 (×10-6/℃), only in the very low temperature range of 350-450℃, it will produce high deformation. Compared with the aluminum alloy or cast iron metal materials of traditional engines, the glass The composite material has better material properties of resistance to rapid cooling and rapid thermal changes.
在本实施方式中,所述填充粉粒直径越小越能使所述玻璃复合材料致密度好,所以氧化铝陶瓷粉粒的直径小于0.01mm。In this embodiment, the smaller the diameter of the filler particles, the better the density of the glass composite material, so the diameter of the alumina ceramic particles is less than 0.01 mm.
在本实施方式中,所述玻璃复合材料在受强大的外力作用产生破裂纹时,裂纹在成千上万的氧化铝陶瓷粉粒之间不断受阻而停滞;所述玻璃粉粒包裹氧化铝陶瓷粉粒的结构,会比单独的玻璃材料抗断裂强度会高2.5倍以上,所述玻璃复合材料的强度由330Mpa上升到820Mpa;所述玻璃复合材料的软化点是1310℃,所以所述玻璃复合材料在高温状态下拥有高强度性能;热能主要被热导率为小于 7w/[(m.K)]的所述玻璃粉粒形成的玻璃材料隔挡,所以所述玻璃复合材料结构的热导率为小于7w/[(m.K)]。In this embodiment, when the glass composite material is subjected to a strong external force to produce cracks, the cracks are continuously blocked and stagnant among thousands of alumina ceramic powder particles; the glass powder particles wrap the alumina ceramic particles The structure of the powder particles will be more than 2.5 times higher than the breaking strength of the single glass material, and the strength of the glass composite material will increase from 330Mpa to 820Mpa; the softening point of the glass composite material is 1310 ℃, so the glass composite material The material has high strength properties at high temperature; the heat energy is mainly blocked by the glass material formed by the glass powder with a thermal conductivity of less than 7w/[(mK)], so the thermal conductivity of the glass composite structure is Less than 7w/[(mK)].
在本实施方式中,由于氧化铝陶瓷粉粒的溶化温度为温度1700℃、所述玻璃复合材料的软化点是1310℃,所述玻璃复合材料能长期在1310℃的各类应用场景中作为热导率为小于7w/[(m.K)]的耐高温隔热材料使用;并且由于氧化铝陶瓷粉粒比各种发动机金属气缸套硬度髙3倍以上,所述玻璃复合材料相对于发动机金属气缸套更加耐磨、硬度更高。In this embodiment, since the melting temperature of the alumina ceramic powder is 1700°C and the softening point of the glass composite material is 1310°C, the glass composite material can be used as a heat sink in various application scenarios of 1310°C for a long time. It can be used as a high-temperature heat-resistant thermal insulation material with a conductivity of less than 7w/[(mK)]; and because the alumina ceramic powder is more than 3 times harder than various engine metal cylinder liner More wear-resistant, higher hardness.
进一步的,所述玻璃复合材料的软化温度>1100℃。Further, the softening temperature of the glass composite material is >1100°C.
进一步的,所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为35-44%,氧化镁的含量为5-15%,氧化硅的含量为26-40%,氧化钙的含量为6-15%,氧化硼的含量为3-6%。Further, according to the weight percentage of the glass powder, the content of alumina in the glass powder is 35-44%, the content of magnesium oxide is 5-15%, and the content of silicon oxide is 26-40%, The content of calcium oxide is 6-15%, and the content of boron oxide is 3-6%.
在本实施方式中,所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为35%,氧化镁的含量为10%,氧化硅的含量为40%,氧化钙的含量为11%,氧化硼的含量为4%;在此组分下,所述玻璃粉粒的软化点是1120℃,所述玻璃粉粒的强度为235Mpa,所述玻璃粉粒的热导率为小于7w/[(m.K)],所述玻璃粉粒从0-40℃(常温)升到1120℃的热膨胀率在4(×10-6/℃)-9.5(×10-6/℃)之间,也就是所述玻璃粉粒从0-40℃升到1120℃的变形在百万分之4到百万分之9.5之间。In this embodiment, the glass powder particles are based on weight percentages, and the content of alumina in the glass powder particles is 35%, the content of magnesium oxide is 10%, the content of silicon oxide is 40%, and the content of calcium oxide is 40%. The content of boron oxide is 11%, and the content of boron oxide is 4%; under this composition, the softening point of the glass powder is 1120 ° C, the strength of the glass powder is 235Mpa, and the thermal conductivity of the glass powder is less than 7w/[(mK)], the thermal expansion coefficient of the glass powder from 0-40℃(normal temperature) to 1120℃ is 4(×10-6/℃)-9.5(×10-6/℃) In between, that is, the deformation of the glass frit from 0-40°C to 1120°C is between 4ppm and 9.5ppm.
在本实施方式中,所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为44%,氧化镁的含量为7%,氧化硅的含量为34%,氧化钙的含量为8%,氧化硼的含量为7%;在此组分下,所述玻璃粉粒的软化点是1310℃,所述玻璃粉粒的强度为330Mpa,所述玻璃粉粒的热导率为小于7w/[(m.K)],所述玻璃 粉粒从0-40℃(常温)升到1310℃的热膨胀率在5(×10-6/℃)-9.5(×10-6/℃)之间,也就是所述玻璃粉粒从0-40℃升到1310℃的变形在百万分之5到百万分之9.5之间。In this embodiment, in the glass powder, the content of alumina is 44%, the content of magnesium oxide is 7%, the content of silicon oxide is 34%, and the content of calcium oxide is 34% in the glass powder according to the weight percentage. The content of boron oxide is 8%, and the content of boron oxide is 7%; under this composition, the softening point of the glass powder is 1310 ° C, the strength of the glass powder is 330Mpa, and the thermal conductivity of the glass powder is less than 7w/[(mK)], the thermal expansion rate of the glass powder from 0-40℃ (normal temperature) to 1310℃ is 5(×10-6/℃)-9.5(×10-6/℃) In between, that is, the deformation of the glass frit from 0-40°C to 1310°C is between 5ppm and 9.5ppm.
进一步的,所述玻璃复合材料按照重量百分率计,在所述玻璃复合材料中,所述填充粉粒的含量为20-92%,所述玻璃粉粒的含量为8-80%。Further, in the glass composite material, in the glass composite material, the content of the filler powder is 20-92%, and the content of the glass powder is 8-80% in terms of weight percentage.
在本实施方式中,所述玻璃复合材料重量百分率计,所述玻璃粉粒含量为20%,所述陶瓷粉粒含量为80%,通过等静压工艺能够生产出所述玻璃复合材料。In this embodiment, in terms of the weight percentage of the glass composite material, the content of the glass powder particles is 20%, and the content of the ceramic powder particles is 80%, and the glass composite material can be produced by an isostatic pressing process.
进一步的,所述填充粉粒的直径<0.01mm。Further, the diameter of the filled powder particles is less than 0.01 mm.
在本实施方式中,所述填充粉粒直径越小越能使所述玻璃复合材料致密度好,所述填充粉粒的直径小于0.01mm。In this embodiment, the smaller the diameter of the filling powder particles, the better the density of the glass composite material, and the diameter of the filling powder particles is less than 0.01 mm.
进一步的,所述陶瓷粉粒为氧化铝陶瓷粉粒或氧化锆陶瓷粉粒或氮化硅陶瓷粉粒或碳化硅陶瓷粉粒或镁铝尖晶石陶瓷粉粒。Further, the ceramic powder is alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic powder or magnesium aluminum spinel ceramic powder.
在本实施方式中,所述陶瓷粉粒优选为氧化铝陶瓷粉粒或氧化锆陶瓷粉粒或氮化硅陶瓷粉粒或碳化硅陶瓷粉粒或镁铝尖晶石陶瓷粉粒,氧化铝陶瓷粉粒、氧化锆陶瓷粉粒、氮化硅陶瓷粉粒、碳化硅陶瓷粉粒、镁铝尖晶石陶瓷粉粒的溶点1500-1700℃左右,并且还拥有耐磨性髙、比重低和强度高的优点。In this embodiment, the ceramic powder is preferably alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic powder or magnesium aluminum spinel ceramic powder, alumina ceramic powder The melting point of powder, zirconia ceramic powder, silicon nitride ceramic powder, silicon carbide ceramic powder, magnesium aluminum spinel ceramic powder is about 1500-1700 °C, and it also has high wear resistance, low specific gravity and high temperature. The advantage of high strength.
进一步的,所述天然矿物粉粒为铝钒石粉粒或石英石粉粒或花岗岩粉粒或硅砂粉粒或红柱石粉粒或兰晶石粉粒或硅线石粉粒。Further, the natural mineral powder is bauxite powder or quartzite powder or granite powder or silica sand powder or andalusite powder or kyanite powder or sillimanite powder.
在本实施方式中,所述天然矿物粉粒优选为铝钒石粉粒或石英石粉粒或花岗岩粉粒或硅砂粉粒或红柱石粉粒或兰晶石粉粒或硅线石粉粒,铝钒石粉粒、石英石粉粒、花岗岩粉粒、硅砂粉粒、红柱石粉粒、兰晶石粉粒、硅线石粉粒的溶点 在1100℃以上,能够满足各种使用需求。In this embodiment, the natural mineral powders are preferably bauxite powders or quartzite powders or granite powders or silica sand powders or andalusite powders or kyanite powders or sillimanite powders, bauxite powders , Quartz stone powder, granite powder, silica sand powder, andalusite powder, kyanite powder, sillimanite powder melting point above 1100 ℃, can meet various needs.
进一步的,所述金属粉粒为铜合金粉粒或灰铸铁粉粒或合金钢粉粒或钨合金粉粒或铬合金粉粒。Further, the metal powder particles are copper alloy powder particles or gray cast iron powder particles or alloy steel powder particles or tungsten alloy powder particles or chromium alloy powder particles.
在本实施方式中,所述金属粉粒优选为铜合金粉粒或灰铸铁粉粒或合金钢粉粒或钨合金粉粒或铬合金粉粒,铜合金粉粒、灰铸铁粉粒、合金钢粉粒、钨合金粉粒、铬合金粉粒的溶点在1100℃以上,能够满足各种使用需求。In this embodiment, the metal powder is preferably copper alloy powder or gray cast iron powder or alloy steel powder or tungsten alloy powder or chromium alloy powder, copper alloy powder, gray cast iron powder, alloy steel powder The melting point of powder, tungsten alloy powder and chromium alloy powder is above 1100℃, which can meet various application requirements.
一种所述玻璃复合材料的生产方法,包括以下步骤:A production method of the glass composite material, comprising the following steps:
S1:将所述玻璃粉粒和所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒混合均匀,形成混合粉粒;S1: uniformly mix the glass powder with the ceramic powder or the natural mineral powder or the metal powder to form a mixed powder;
S2:在混合粉粒中加入有机粘结材料,形成混合物;S2: adding organic binding material to the mixed powder to form a mixture;
S3:将混合物放入成型模具内,对成型模具内的混合物进行抽真空;S3: Put the mixture into the forming mold, and vacuumize the mixture in the forming mold;
S4:在真空状态下,通过等静压工艺或流延法工艺,使成型模具内的混合物形成坯体;S4: In a vacuum state, the mixture in the forming mold is formed into a green body through an isostatic pressing process or a casting method;
S5:将坯体烧结成型,有机粘结材料在髙温下挥发掉,最终形成所述玻璃复合材料。S5: the green body is sintered and formed, and the organic bonding material is volatilized at a high temperature to finally form the glass composite material.
在本实施方式中,在步骤S4中采用等静压工艺,能够将所述玻璃复合材料生产成板状、管状产品。In this embodiment, an isostatic pressing process is adopted in step S4, and the glass composite material can be produced into a plate-shaped and tubular product.
一种所述玻璃复合材料的生产方法,包括以下步骤:A production method of the glass composite material, comprising the following steps:
A1:将所述玻璃粉粒和所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒混合均匀,形成混合粉粒;A1: Mix the glass powder with the ceramic powder or the natural mineral powder or the metal powder evenly to form a mixed powder;
A2:加热混合粉粒使所述玻璃粉粒软化,形成熔融混合物;A2: heating the mixed powder particles to soften the glass powder particles to form a molten mixture;
A3:采用压延工艺或热压扎工艺或浇灌铸造工艺使熔融混合物成型,最终形 成所述玻璃复合材料。A3: The molten mixture is shaped by a calendering process or a hot pressing process or a pouring casting process, and finally the glass composite material is formed.
在本实施方式中,在步骤A3中采用浇灌铸造工艺,能够将所述玻璃复合材料生产成异型的、复杂形状的产品,例如发动机缸体和发动机气缸套。In this embodiment, the casting process is adopted in step A3, and the glass composite material can be produced into special-shaped and complex-shaped products, such as an engine block and an engine cylinder liner.
一种将所述玻璃复合材料喷涂在工件表面的方法,包括以下步骤:A method for spraying the glass composite material on the surface of a workpiece, comprising the following steps:
B1:将所述玻璃粉粒和所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒混合均匀,形成混合粉粒;B1: uniformly mix the glass powder with the ceramic powder or the natural mineral powder or the metal powder to form a mixed powder;
B2:加热混合粉粒使所述玻璃粉粒软化,形成熔融混合物;B2: heating the mixed powder particles to soften the glass powder particles to form a molten mixture;
B3:通过高温喷涂的工艺,使熔融混合物通过高速汽流,将熔融混合物雾化后喷射在工件表面上,最终在工件表面形成所述玻璃复合材料。B3: Through the high-temperature spraying process, the molten mixture is passed through a high-speed steam flow, and the molten mixture is atomized and sprayed on the surface of the workpiece, and finally the glass composite material is formed on the surface of the workpiece.
在本实施方式中,通过以上方法,能够将所述玻璃复合材料附着在异型的、复杂形状的产品表面。In this embodiment, by the above method, the glass composite material can be attached to the surface of a product with a special shape and a complex shape.
一种车辆发动机的气缸套,包括所述玻璃复合材料。A cylinder liner of a vehicle engine includes the glass composite material.
进一步的,所述车辆发动机的气缸套由所述玻璃复合材料制成。Further, the cylinder liner of the vehicle engine is made of the glass composite material.
在本实施方式中,所述车辆发动机的气缸套由所述玻璃复合材料制成;所述陶瓷粉粒优选氧化铝陶瓷粉粒或氧化锆陶瓷粉粒或氮化硅陶瓷粉粒或碳化硅陶瓷粉粒;所述天然矿物粉粒优选石英岩矿石,石英岩矿石拥有1400℃以上溶点,并且石英岩矿石还拥有耐磨性髙、比重低、强度高、成本低的优点;优选软化点在1100-1350℃之间的所述玻璃复合材料制成所述车辆发动机的气缸套,所述车辆发动机的气缸套相比于传统的金属材料制成的气缸套拥有以下优点:①热膨胀率远低于金属材料;②能够长期承受1100-1350℃高温,在1100-1350℃高温下长期工作不变形;③热导率小于9w/[(m.K)]远低于金属材料;④硬度、耐磨性能、耐腐蚀化学性能、耐冷热温差变化性能均好于金属材料。In this embodiment, the cylinder liner of the vehicle engine is made of the glass composite material; the ceramic powder is preferably alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic Powder; the natural mineral powder is preferably quartzite ore, quartzite ore has a melting point above 1400 ℃, and quartzite ore also has the advantages of high wear resistance, low specific gravity, high strength and low cost; the preferred softening point is The glass composite material between 1100-1350 ℃ is used to make the cylinder liner of the vehicle engine. Compared with the cylinder liner made of traditional metal material, the cylinder liner of the vehicle engine has the following advantages: ① The thermal expansion rate is much lower For metal materials; ② Can withstand high temperature of 1100-1350 ℃ for a long time, long-term work at 1100-1350 ℃ high temperature without deformation; ③ Thermal conductivity is less than 9w/[(mK)] much lower than metal materials; ④ Hardness and wear resistance , Corrosion resistance chemical properties, resistance to cold and heat temperature difference performance are better than metal materials.
在本实施方式中,所述车辆发动机的气缸套能够长期承受1100-1350℃高温,尤其因为具有比现有铝合金或铸铁车辆发动机的强度高2-3倍、隔热效率高15-20倍,高温时变形小的性质,所以不仅能够运用在传统的燃油汽车上,而且也能够运用在油电混动汽车和增程式电动汽车的燃油发动机上,采用所述车辆发动机的气缸套的发动机的热能利用率能够从传统技术的30-37%上升到75-85%,热能利用率提高燃料被更加充分燃烧,会使汽车排出有害气体大大降低。In this embodiment, the cylinder liner of the vehicle engine can withstand a high temperature of 1100-1350°C for a long time, especially because it has 2-3 times higher strength and 15-20 times higher thermal insulation efficiency than existing aluminum alloy or cast iron vehicle engines , the deformation is small at high temperature, so it can be used not only on traditional fuel vehicles, but also on fuel engines of gasoline-electric hybrid vehicles and extended-range electric vehicles. The utilization rate of heat energy can be increased from 30-37% of the traditional technology to 75-85%, and the utilization rate of heat energy can be improved, and the fuel will be more fully burned, which will greatly reduce the harmful gas emitted by the car.
一种船舶发动机的气缸套,所述船舶发动机的气缸套包括所述玻璃复合材料。A cylinder liner of a marine engine comprising the glass composite material.
进一步的,所述船舶发动机的气缸套由所述玻璃复合材料制成。Further, the cylinder liner of the marine engine is made of the glass composite material.
在本实施方式中,所述船舶发动机的气缸套由所述玻璃复合材料制成;所述陶瓷粉粒优选氧化铝陶瓷粉粒或氧化锆陶瓷粉粒或氮化硅陶瓷粉粒或碳化硅陶瓷粉粒;所述天然矿物粉粒优选石英岩矿石,石英岩矿石拥有1400℃以上溶点,并且石英岩矿石还拥有耐磨性髙、比重低、强度高、成本低的优点;优选软化点在1100-1350℃之间的所述玻璃复合材料制成所述船舶发动机的气缸套,所述船舶发动机的气缸套相比于传统的金属材料制成的气缸套拥有以下优点:①热膨胀率远低于金属材料;②能够长期承受1100-1350℃高温,在1100-1350℃高温下长期工作不变形;③热导率小于9w/[(m.K)]远低于金属材料;④硬度、耐磨性能、耐腐蚀化学性能、耐冷热温差变化性能均好于金属材料。In this embodiment, the cylinder liner of the marine engine is made of the glass composite material; the ceramic powder is preferably alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic Powder; the natural mineral powder is preferably quartzite ore, quartzite ore has a melting point above 1400 ℃, and quartzite ore also has the advantages of high wear resistance, low specific gravity, high strength and low cost; the preferred softening point is The glass composite material between 1100-1350 ℃ is used to make the cylinder liner of the marine engine, and the cylinder liner of the marine engine has the following advantages compared with the cylinder liner made of traditional metal materials: ① The thermal expansion rate is much lower For metal materials; ② Can withstand high temperature of 1100-1350 ℃ for a long time, long-term work at 1100-1350 ℃ high temperature without deformation; ③ Thermal conductivity is less than 9w/[(mK)] much lower than metal materials; ④ Hardness and wear resistance , Corrosion resistance chemical properties, resistance to cold and heat temperature difference performance are better than metal materials.
在本实施方式中,所述船舶发动机的气缸套能够长期承受1100-1350℃高温,尤其因为具有比现有铝合金或铸铁船舶发动机的强度高2-3倍、隔热效率高15-20倍,高温时变形小的性质,采用所述船舶发动机的气缸套的发动机的热能利用率能够从传统技术的30-37%上升到75-85%,热能利用率提高燃料被更加充 分燃烧,会使船舶排出有害气体大大降低。In this embodiment, the cylinder liner of the marine engine can withstand a high temperature of 1100-1350°C for a long time, especially because it has 2-3 times higher strength and 15-20 times higher thermal insulation efficiency than the existing aluminum alloy or cast iron marine engine , the property of small deformation at high temperature, the thermal energy utilization rate of the engine using the cylinder liner of the marine engine can be increased from 30-37% of the traditional technology to 75-85%, and the thermal energy utilization rate is improved. The emission of harmful gases from ships is greatly reduced.
一种热机类的活塞式飞机发动机,所述热机类的活塞式飞机发动机包括发动机气缸套,所述发动机气缸套包括所述玻璃复合材料。A heat engine type piston aircraft engine includes an engine cylinder liner, and the engine cylinder liner includes the glass composite material.
进一步的,所述发动机气缸套由所述玻璃复合材料制成。Further, the engine cylinder liner is made of the glass composite material.
在本实施方式中,所述发动机气缸套由所述玻璃复合材料制成;所述陶瓷粉粒优选氧化铝陶瓷粉粒或氧化锆陶瓷粉粒或氮化硅陶瓷粉粒或碳化硅陶瓷粉粒;所述天然矿物粉粒优选石英岩矿石,石英岩矿石拥有1400℃以上溶点,并且石英岩矿石还拥有耐磨性髙、比重低、强度高、成本低的优点;优选软化点在1100-1350℃之间的所述玻璃复合材料制成所述发动机气缸套,所述发动机气缸套相比于传统的金属材料制成的气缸套和气缸体拥有以下优点:①热膨胀率远低于金属材料;②能够长期承受1100-1350℃高温,在1100-1350℃高温下长期工作不变形;③热导率小于9w/[(m.K)]远低于金属材料;④硬度、耐磨性能、耐腐蚀化学性能、耐冷热温差变化性能均好于金属材料。In this embodiment, the engine cylinder liner is made of the glass composite material; the ceramic powder is preferably alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic powder ; The natural mineral powder particles are preferably quartzite ore, which has a melting point above 1400 ℃, and the quartzite ore also has the advantages of high wear resistance, low specific gravity, high strength and low cost; the preferred softening point is 1100- Compared with the cylinder liner and cylinder block made of traditional metal materials, the engine cylinder liner is made of the glass composite material at a temperature between 1350 ℃ and has the following advantages: ① The thermal expansion rate is much lower than that of the metal material ; ② Can withstand high temperature of 1100-1350 ℃ for a long time, and will not be deformed under high temperature of 1100-1350 ℃ for a long time; ③ The thermal conductivity is less than 9w/[(mK)], which is much lower than that of metal materials; ④ Hardness, wear resistance, corrosion resistance Chemical properties and resistance to changes in temperature difference between cold and heat are better than those of metal materials.
在本实施方式中,所述发动机气缸套能够长期承受1100-1350℃高温,尤其因为具有比现有铝合金或铸铁发动机的强度高2-3倍、隔热效率高15-20倍,高温时变形小的性质,所述活塞式飞机发动机的热能利用率能够从传统技术的30-37%上升到75-85%,热能利用率提高燃料被更加充分燃烧,会使飞机排出有害气体大大降低。In this embodiment, the engine cylinder liner can withstand a high temperature of 1100-1350°C for a long time, especially because it has 2-3 times higher strength and 15-20 times higher thermal insulation efficiency than existing aluminum alloy or cast iron engines. Due to the small deformation, the thermal energy utilization rate of the piston aircraft engine can be increased from 30-37% of the traditional technology to 75-85%.
一种热机类的涡轮发动机,所述热机类的涡轮发动机包括所述玻璃复合材料。A heat engine type turbine engine includes the glass composite material.
进一步的,所述热机类的涡轮发动机的燃烧室和涡轮机的外壳的表面覆盖一层所述玻璃复合材料。Further, the surfaces of the combustion chamber of the heat engine type turbine engine and the outer casing of the turbine are covered with a layer of the glass composite material.
在本实施方式中,所述玻璃复合材料的热导率小于9w/[(m.K)],能够大大减少热量从燃烧室和涡轮机的外壳上传导流失,使热机类的涡轮喷气发动机或涡轮螺旋桨发动机或涡轮轴发动机的热能利用率能够从传统技术的50%上升到75-85%。In this embodiment, the thermal conductivity of the glass composite material is less than 9w/[(mK)], which can greatly reduce the heat conduction loss from the combustion chamber and the casing of the turbine, so that the heat engine type turbojet engine or turboprop engine can be greatly reduced. Or the thermal energy utilization rate of the turboshaft engine can be increased from 50% of the traditional technology to 75-85%.
一种汽轮机,所述汽轮机包括所述玻璃复合材料。A steam turbine including the glass composite material.
进一步的,所述汽轮机的蒸汽室壁上和/或汽缸层表层和/或蒸汽喷嘴表层和/或钢盘表层和/或叶片表层和/或缸体表层和/或蒸汽输送管道表层覆盖一层所述玻璃复合材料。Further, the steam chamber wall of the steam turbine and/or the surface layer of the cylinder layer and/or the surface layer of the steam nozzle and/or the surface layer of the steel plate and/or the surface layer of the blade and/or the surface layer of the cylinder body and/or the surface layer of the steam conveying pipe are covered with a layer the glass composite.
在本实施方式中,所述玻璃复合材料的热导率小于9w/[(m.K)],能够大大减少热量从所述汽轮机的蒸汽室壁和/或汽缸层表层和/或蒸汽喷嘴表层和/或钢盘表层和/或叶片表层和/或缸体表层和/或蒸汽输送管道表层上传导流失,使所述汽轮机的热能利用率能够从传统技术的30-40%上升到75-85%。In this embodiment, the thermal conductivity of the glass composite material is less than 9w/[(mK)], which can greatly reduce the heat from the steam chamber wall and/or the cylinder layer surface layer and/or the steam nozzle surface layer and/or the steam turbine. Or the surface layer of the steel disk and/or the blade surface and/or the cylinder surface and/or the steam conveying pipe surface is conducted and lost, so that the thermal energy utilization rate of the steam turbine can be increased from 30-40% of the traditional technology to 75-85%.
一种发电机,所述发电机包括所述玻璃复合材料。A generator including the glass composite.
进一步的,所述发电机的活塞式发动机的气缸套和/或涡轮增压系统组件的外壳的表面覆盖一层所述玻璃复合材料。Further, the surface of the cylinder liner of the piston engine of the generator and/or the casing of the turbocharging system component is covered with a layer of the glass composite material.
在本实施方式中,所述玻璃复合材料的热导率小于9w/[(m.K)],所述发电机的活塞式发动机的气缸套和涡轮增压系统组件的外壳的表面覆盖一层所述玻璃复合材料,能够大大减少热量从气缸套和涡轮增压系统组件上传导流失,使所述发电机的热能利用率能够从传统技术的30-37%上升到75-85%。In this embodiment, the thermal conductivity of the glass composite material is less than 9w/[(mK)], and the surfaces of the cylinder liner of the piston engine of the generator and the casing of the turbocharging system component are covered with a layer of the The glass composite material can greatly reduce the heat conduction loss from the cylinder liner and the turbocharging system components, so that the thermal energy utilization rate of the generator can be increased from 30-37% of the traditional technology to 75-85%.
一种热机类的玻璃发动机缸体,所述热机类的玻璃发动机缸体包括气缸套,所述气缸套包括所述玻璃复合材料。A heat engine type glass engine cylinder block includes a cylinder liner including the glass composite material.
进一步的,所述气缸套由所述玻璃复合材料制成。Further, the cylinder liner is made of the glass composite material.
在本实施方式中,所述气缸套由所述玻璃复合材料制成,使所述气缸套的抗断裂强度远高于现有的陶瓷发动机气缸套,并且所述气缸套还拥有所述玻璃复合材料的全部优点;现有的陶瓷发动机气缸套无法采用(溶化后)的铸铁的铸造工艺或铝合金的压铸工艺来生产,所述气缸套能够采用浇灌铸造工艺生产,生产良品率高,并且能够工业化大规模、标准化生产。In this embodiment, the cylinder liner is made of the glass composite material, so that the fracture strength of the cylinder liner is much higher than that of the existing ceramic engine cylinder liner, and the cylinder liner also has the glass composite material. All the advantages of the material; the existing ceramic engine cylinder liner cannot be produced by the casting process of cast iron (after melting) or the die-casting process of aluminum alloy, the cylinder liner can be produced by the pouring casting process, the production yield is high, and the Industrialized large-scale, standardized production.
一种热机类的发动机缸体,所述热机类的发动机缸体包括所述玻璃复合材料。A heat engine type engine block, the heat engine type engine block comprising the glass composite material.
进一步的,所述热机类的发动机缸体由所述玻璃复合材料制成。Further, the engine block of the heat engine is made of the glass composite material.
在本实施方式中,所述热机类的发动机缸体由所述玻璃复合材料制成,所述热机类的发动机缸体能够采用浇灌铸造工艺生产,生产良品率高,并且能够工业化大规模、标准化生产;所述热机类的发动机缸体在耐高温性能、高强度性能、适应急冷急热的温度变化的性能、低热膨胀性能、低热导率小于9/[(m.K)]、超高强度性能、高软化点、高耐磨性能和高硬度性能方面优于现有的金属发动机缸体。In this embodiment, the engine block of the heat engine is made of the glass composite material, and the engine block of the heat engine can be produced by a pouring and casting process, with a high production yield, and can be industrialized, large-scale, standardized Production; the engine block of the heat engine type has high temperature resistance performance, high strength performance, performance of adapting to the temperature change of rapid cooling and rapid heating, low thermal expansion performance, low thermal conductivity less than 9/[(mK)], ultra-high strength performance, It is superior to existing metal engine blocks in terms of high softening point, high wear resistance and high hardness.
一种热机类的发动机,所述热机类的发动机包括所述玻璃复合材料。A heat engine type engine includes the glass composite material.
进一步的,所述热机类的发动机的涡轮增压系统组件的外壳的表面覆盖一层所述玻璃复合材料。Further, the surface of the casing of the turbocharger system component of the heat engine type engine is covered with a layer of the glass composite material.
在本实施方式中,所述热机类的发动机的涡轮增压系统组件的外壳的表面覆盖一层所述玻璃复合材料,能够大大减少热量从涡轮增压系统组件的外壳上传导流失。In this embodiment, the surface of the casing of the turbocharger system component of the heat engine type engine is covered with a layer of the glass composite material, which can greatly reduce the conduction loss of heat from the casing of the turbocharger system component.
进一步的,所述热机类的发动机的气缸盖和/或活塞和/或活塞销和/或连杆和/或进气门和/或排气门由所述玻璃复合材料制成。Further, the cylinder head and/or the piston and/or the piston pin and/or the connecting rod and/or the intake valve and/or the exhaust valve of the thermal engine type are made of the glass composite material.
在本实施方式中,所述热机类的发动机的气缸盖和活塞和活塞销和连杆和进气门和排气门由所述玻璃复合材料制成,从而提高所述热机类的发动机的隔热性能。In this embodiment, the cylinder head, piston, piston pin, connecting rod, intake valve and exhaust valve of the heat engine type engine are made of the glass composite material, thereby improving the insulation of the heat engine type engine. thermal performance.
进一步的,所述热机类的发动机的气缸套包括内层和外层,所述外层由所述玻璃复合材料制成,所述外层套设在所述内层外围并与所述内层形成固定连接,所述内层由陶瓷材料制成。Further, the cylinder liner of the thermal engine includes an inner layer and an outer layer, the outer layer is made of the glass composite material, and the outer layer is sleeved on the periphery of the inner layer and is connected with the inner layer. To form a fixed connection, the inner layer is made of ceramic material.
在本实施方式中,所述外层套设在所述内层外围并与所述内层形成固定连接,所述气缸套为双层复合结构;所述内层与活塞接触,所述内层由氮化硅结构陶瓷制成,氮化硅结构陶瓷的耐磨性能特别好,但是热导率很高,为25-30w/[(m.K)],存在隔热性差的缺点,所述外层由所述玻璃复合材料制成,所述玻璃复合材料的热导率小于9w/[(m.K)],所述外层套设在所述内层外围并与所述内层形成固定连接能够克服氮化硅结构陶瓷隔热性差的缺点,使热能更多的转化为动能,又能突出氮化硅结构陶瓷的高耐磨性能和高强度的优点;所述气缸套尤其适合运用在气缸直径较大、排气量较大的大型车辆和大型船舶发动机中。In this embodiment, the outer layer is sleeved on the periphery of the inner layer and forms a fixed connection with the inner layer, and the cylinder liner is a double-layer composite structure; the inner layer is in contact with the piston, and the inner layer is in contact with the piston. Made of silicon nitride structural ceramics, the wear resistance of silicon nitride structural ceramics is particularly good, but the thermal conductivity is very high, 25-30w/[(mK)], and there is a disadvantage of poor thermal insulation. Made of the glass composite material, the thermal conductivity of the glass composite material is less than 9w/[(mK)], the outer layer is sleeved on the periphery of the inner layer and forms a fixed connection with the inner layer, which can overcome the The disadvantage of poor thermal insulation of silicon nitride structural ceramics makes more thermal energy converted into kinetic energy, and can also highlight the advantages of high wear resistance and high strength of silicon nitride structural ceramics; the cylinder liner is especially suitable for use in cylinders with relatively small diameters. It is used in large vehicles and large ship engines with large displacement.
在本实施方式中,能够选择将所述外层与发动机缸体材料烧结在一起,也能够选择将所述热机类的发动机的气缸套做成单独的气缸套,维修时能够拆卸和更换。In this embodiment, the outer layer and the engine block material can be selected to be sintered together, or the cylinder liner of the thermal engine type can be selected to be a separate cylinder liner, which can be disassembled and replaced during maintenance.
一种发泡玻璃材料,所述发泡玻璃材料包括所述玻璃复合材料。A foamed glass material comprising the glass composite material.
在本实施方式中,所述发泡玻璃材料是在所述玻璃复合材料的组分基础上再加入发泡剂、改性添加剂、发泡促进剂,即所述发泡玻璃材料包括发泡剂、改性添加剂、发泡促进剂、所述玻璃粉粒和所述陶瓷粉粒或所述天然矿物粉粒或所述 金属粉粒;将发泡剂、改性添加剂、发泡促进剂、所述玻璃粉粒和所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒混合均匀后在再烧结的最终形成所述发泡玻璃材料,所述发泡玻璃材料内部充满无数开口或闭口的小气孔,加上所述玻璃复合材料的热导率只有1-5w/[(m.K)],使所述发泡玻璃材料的热导率仅为0.05-0.1w/[(m.K)];由于所述玻璃复合材料拥有很高的强度和抗断裂强度,所以所述发泡玻璃材料也具备很高的强度和抗断裂强度。In this embodiment, the foamed glass material is made by adding a foaming agent, a modification additive, and a foaming accelerator on the basis of the components of the glass composite material, that is, the foamed glass material includes a foaming agent , modified additives, foaming accelerators, the glass powder particles and the ceramic powder particles or the natural mineral powder particles or the metal powder particles; the foaming agent, modification additives, foaming accelerators, all After the glass powder and the ceramic powder or the natural mineral powder or the metal powder are mixed uniformly, the foamed glass material is finally formed after re-sintering, and the foamed glass material is filled with numerous openings or The small closed pores and the thermal conductivity of the glass composite material are only 1-5w/[(mK)], so that the thermal conductivity of the foamed glass material is only 0.05-0.1w/[(mK)] ; Since the glass composite material has high strength and breaking strength, the foamed glass material also has high strength and breaking strength.
一种包含纤维的复合材料,所述包含纤维的复合材料包括所述玻璃复合材料。A fiber-containing composite includes the glass composite.
在本实施方式中,所述包含纤维的复合材料由所述玻璃复合材料和纤维组成,纤维包括碳纤维或高强玻璃纤维,即所述包含纤维的复合材料包括纤维、所述玻璃粉粒和所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒;纤维的加入使所述包含纤维的复合材料相比于所述玻璃复合材料拥有更高的强度。In this embodiment, the fiber-containing composite material is composed of the glass composite material and fibers, and the fibers include carbon fibers or high-strength glass fibers, that is, the fiber-containing composite material includes fibers, the glass powder and the The ceramic powder or the natural mineral powder or the metal powder; the addition of fibers gives the fiber-containing composite material a higher strength than the glass composite material.
一种管状材料,所述管状材料包括所述玻璃复合材料。A tubular material comprising the glass composite.
在本实施方式中,所述管状材料由所述玻璃复合材料制成;所述管状材料具有比其它管材更好的隔热性能和强度。In this embodiment, the tubular material is made of the glass composite material; the tubular material has better thermal insulation properties and strength than other tubular materials.
一种平板材料,所述平板材料包括所述玻璃复合材料。A flat plate material comprising the glass composite material.
在本实施方式中,所述平板材料由所述玻璃复合材料制成;所述平板材料同时具备在高温状态下拥有高强度性能、适应急冷急热的温度变化的性能、低热膨胀性能、低热导率小于7w/[(m.K)]、超高强度性能、高软化点(变形点)、高耐磨性能、高硬度性能的材料8项优点;所述平板材料通过烧结工艺生产,拥有生产效率高、成本低、平整度高的优点;所述平板材料能够作为隔热片材使用,相比于传统有机材料隔热片材280℃的极限隔热温度,所述平板材料能够达到 1000-1300℃的极限隔热温度。In this embodiment, the flat plate material is made of the glass composite material; the flat plate material also has high strength properties under high temperature conditions, the properties of adapting to temperature changes of rapid cooling and rapid heating, low thermal expansion properties, and low thermal conductivity. 8 advantages of materials with a rate of less than 7w/[(mK)], ultra-high strength performance, high softening point (deformation point), high wear resistance, and high hardness; the flat material is produced by a sintering process and has high production efficiency. , the advantages of low cost and high flatness; the flat material can be used as a thermal insulation sheet, compared with the limit thermal insulation temperature of 280 ℃ of the traditional organic material thermal insulation sheet, the flat material can reach 1000-1300 ℃ the ultimate thermal insulation temperature.
当然,本发明还可有其它多种实施方式,基于本实施方式,本领域的普通技术人员在没有做出任何创造性劳动的前提下所获得其他实施方式,都属于本发明所保护的范围。Of course, the present invention may also have other various embodiments. Based on the present embodiment, those of ordinary skill in the art can obtain other embodiments without any creative work, which all belong to the protection scope of the present invention.

Claims (23)

  1. 一种高软化点、低热膨胀系数、高耐磨、低热导率的玻璃复合材料在发动机气轮机中的应用,其特征在于,所述玻璃复合材料包括玻璃粉粒和填充粉粒;所述填充粉粒为陶瓷粉粒或天然矿物粉粒或金属粉粒,通过烧结使所述玻璃粉粒粘结、包裹所述陶瓷粉粒或所述天然矿物粉粒或所述金属粉粒,所述玻璃复合材料的软化温度>850℃,所述填充粉粒的直径<1mm,所述天然矿物粉粒和所述金属粉粒的融化温度>950℃,所述陶瓷粉粒为天然或合成化合物经过成型和高温烧结制成的一类无机非金属材料的粉粒;所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为12-48%,氧化镁的含量为0-15%,氧化硅的含量为30-82%,氧化钙的含量为0-15%,氧化硼的含量为0-15%;所述玻璃复合材料按照重量百分率计,在所述玻璃复合材料中,所述填充粉粒的含量为20-92%,所述玻璃粉粒的含量为8-80%。An application of a glass composite material with high softening point, low thermal expansion coefficient, high wear resistance and low thermal conductivity in an engine gas turbine, characterized in that the glass composite material comprises glass powder particles and filler powder particles; The powder particles are ceramic powder particles, natural mineral powder particles or metal powder particles. The softening temperature of the composite material is >850°C, the diameter of the filling powder is <1mm, the melting temperature of the natural mineral powder and the metal powder is >950°C, and the ceramic powder is a natural or synthetic compound after molding A class of inorganic non-metallic material powders made by sintering with high temperature; the glass powders are based on weight percentages, and the content of alumina in the glass powders is 12-48%, and the content of magnesium oxide is 0-48%. 15%, the content of silicon oxide is 30-82%, the content of calcium oxide is 0-15%, and the content of boron oxide is 0-15%; , the content of the filling powder particles is 20-92%, and the content of the glass powder particles is 8-80%.
  2. 根据权利要求1所述的应用,其特征在于,所述玻璃复合材料从0-40℃升到860℃的热膨胀率等于或低于9.5(×10-6/℃)。The application according to claim 1, wherein the thermal expansion rate of the glass composite material from 0-40°C to 860°C is equal to or lower than 9.5 (×10-6/°C).
  3. 根据权利要求1所述的应用,其特征在于,所述玻璃复合材料的软化点温度等于或大于900℃。The application according to claim 1, wherein the softening point temperature of the glass composite material is equal to or greater than 900°C.
  4. 根据权利要求1所述的应用,其特征在于,所述玻璃复合材料从0-40℃升到910℃的热膨胀率等于或低于9.5(×10-6/℃)。The application according to claim 1, wherein the thermal expansion rate of the glass composite material from 0-40°C to 910°C is equal to or lower than 9.5 (×10-6/°C).
  5. 根据权利要求1所述的应用,其特征在于,所述玻璃复合材料的软化温度>1100℃。The application according to claim 1, wherein the softening temperature of the glass composite material is >1100°C.
  6. 根据权利要求5所述的应用,其特征在于,所述玻璃粉粒按照重量百分率计,在所述玻璃粉粒中氧化铝的含量为35-44%,氧化镁的含量为5-15%,氧化硅的含量为26-40%,氧化钙的含量为6-15%,氧化硼的含量为3-6%。The application according to claim 5, wherein, in the glass powder, the content of alumina in the glass powder is 35-44%, and the content of magnesium oxide is 5-15% in terms of weight percentage, The content of silicon oxide is 26-40%, the content of calcium oxide is 6-15%, and the content of boron oxide is 3-6%.
  7. 根据权利要求1所述的应用,其特征在于,所述填充粉粒的直径<0.01mm。The application according to claim 1, characterized in that, the diameter of the filled powder particles is less than 0.01 mm.
  8. 根据权利要求1所述的应用,其特征在于,所述陶瓷粉粒为氧化铝陶瓷粉粒或氧化锆陶瓷粉粒或氮化硅陶瓷粉粒或碳化硅陶瓷粉粒或镁铝尖晶石陶瓷粉粒。The application according to claim 1, wherein the ceramic powder is alumina ceramic powder or zirconia ceramic powder or silicon nitride ceramic powder or silicon carbide ceramic powder or magnesium aluminum spinel ceramic powder.
  9. 根据权利要求1所述的应用,其特征在于,所述天然矿物粉粒为铝钒石粉粒或石英石粉粒或花岗岩粉粒或硅砂粉粒或红柱石粉粒或兰晶石粉粒或硅线石粉粒。The application according to claim 1, wherein the natural mineral powder is bauxite powder or quartz stone powder or granite powder or silica sand powder or andalusite powder or kyanite powder or sillimanite powder grain.
  10. 根据权利要求1所述的应用,其特征在于,所述金属粉粒为铜合金粉粒或灰铸铁粉粒或合金钢粉粒或钨合金粉粒或铬合金粉粒。The application according to claim 1, wherein the metal powder is copper alloy powder or gray cast iron powder or alloy steel powder or tungsten alloy powder or chromium alloy powder.
  11. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料用于车辆发动机、船舶发动机、热机类活塞式飞机发动机的气缸套。The application according to any one of claims 1-10 is characterized in that, the glass composite material according to any one of claims 1-10 is used for the cylinder liner of vehicle engine, marine engine, thermal engine piston aircraft engine .
  12. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料覆盖在热机类的涡轮发动机的燃烧室和涡轮机的外壳表层。The application according to any one of claims 1-10 is characterized in that, the glass composite material according to any one of claims 1-10 is covered on the combustion chamber of a heat engine turbine engine and the casing surface of the turbine.
  13. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料覆盖在汽轮机的蒸汽室壁上和/或汽缸层表层和/或蒸汽喷嘴表层和/或钢盘表层和/或叶片表层和/或缸体表层和/或蒸汽输送管道表层。The application according to any one of claims 1-10, characterized in that, the glass composite material according to any one of claims 1-10 is covered on the steam chamber wall and/or the surface layer of the cylinder layer and/or the steam chamber wall of the steam turbine. The steam nozzle skin and/or the steel disc skin and/or the blade skin and/or the cylinder body skin and/or the steam conveying pipe skin.
  14. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料覆盖在发电机的活塞式发动机的气缸套和/或涡轮增压系统组件的外壳的表面。The application according to any one of claims 1-10, characterized in that, the glass composite material according to any one of claims 1-10 is covered on a cylinder liner and/or a turbocharger of a piston engine of a generator The surface of the housing of the system components.
  15. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料用于热机类的发动机。The application according to any one of claims 1-10 is characterized in that, the glass composite material according to any one of claims 1-10 is used in a heat engine type engine.
  16. 根据权利要求13所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料用于热机类的发动机气缸的缸体和气缸套。The application according to claim 13 is characterized in that the glass composite material according to any one of claims 1-10 is used for the cylinder block and cylinder liner of the engine cylinder of the heat engine type.
  17. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料覆盖在热机类的发动机的涡轮增压系统组件的外壳的表面。The application according to any one of claims 1-10 is characterized in that, the glass composite material according to any one of claims 1-10 is covered on the surface of the casing of a turbocharger system component of a heat engine type engine.
  18. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料用于热机类的发动机的气缸盖和/或活塞和/或活塞销和/或连杆和/或进气门和/或排气门。The application according to any one of claims 1-10, wherein the glass composite material according to any one of claims 1-10 is used in a cylinder head and/or a piston and/or a piston of a heat engine type engine Pins and/or connecting rods and/or intake and/or exhaust valves.
  19. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料用于热机类的发动机的气缸套,热机类的发动机的气缸套包括内层和外层,所述外层由所述玻璃复合材料制成,所述外层套设在所述内层外围并与所述内层形成固定连接,所述内层由陶瓷材料制成。The application according to any one of claims 1-10, characterized in that, the glass composite material according to any one of claims 1-10 is used in a cylinder liner of a heat engine engine, and a cylinder liner of a heat engine engine It includes an inner layer and an outer layer, the outer layer is made of the glass composite material, the outer layer is sleeved on the periphery of the inner layer and forms a fixed connection with the inner layer, and the inner layer is made of a ceramic material become.
  20. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料用于发泡玻璃材料。The application according to any one of claims 1-10 is characterized in that, the glass composite material according to any one of claims 1-10 is used for foamed glass material.
  21. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料用于包含纤维的复合材料。The use according to any one of claims 1-10, characterized in that the glass composite material according to any one of claims 1-10 is used for a composite material comprising fibers.
  22. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料用于管状材料。The use according to any one of claims 1-10, characterized in that the glass composite material according to any one of claims 1-10 is used for tubular materials.
  23. 根据权利要求1-10任一项所述的应用,其特征在于,将权利要求1-10任一项所述的玻璃复合材料用于平板材料。The application according to any one of claims 1-10 is characterized in that, the glass composite material according to any one of claims 1-10 is used as a flat plate material.
PCT/CN2021/111675 2020-09-15 2021-08-10 Use of glass composite material with high softening point, low thermal expansion coefficient, high wear resistance and low thermal conductivity in engine gas turbine WO2022057518A1 (en)

Applications Claiming Priority (10)

Application Number Priority Date Filing Date Title
CN202010968954.7A CN112145304A (en) 2020-09-15 2020-09-15 Vehicle with high heat utilization rate
CN202010968954.7 2020-09-15
CN202010989365 2020-09-18
CN202010989365.7 2020-09-18
CN202011054021 2020-09-30
CN202011054021.3 2020-09-30
CN202011080648 2020-10-10
CN202011080648.6 2020-10-10
CN202011507153.7A CN112500172B (en) 2020-05-11 2020-12-18 Application of glass composite material with high softening point, low thermal expansion coefficient, high wear resistance and low thermal conductivity in engine gas turbine
CN202011507153.7 2020-12-18

Publications (1)

Publication Number Publication Date
WO2022057518A1 true WO2022057518A1 (en) 2022-03-24

Family

ID=77797694

Family Applications (3)

Application Number Title Priority Date Filing Date
PCT/CN2021/111675 WO2022057518A1 (en) 2020-09-15 2021-08-10 Use of glass composite material with high softening point, low thermal expansion coefficient, high wear resistance and low thermal conductivity in engine gas turbine
PCT/CN2021/116667 WO2022057654A1 (en) 2020-09-15 2021-09-06 Use of low-thermal-diffusivity low-frictional-coefficient low-thermal-conductivity low-thermal-expansion silicon nitride glass composite material in engine
PCT/CN2021/116665 WO2022057653A1 (en) 2020-09-15 2021-09-06 Use of bilayer composition of silicon nitride ceramic material and glass material in engine

Family Applications After (2)

Application Number Title Priority Date Filing Date
PCT/CN2021/116667 WO2022057654A1 (en) 2020-09-15 2021-09-06 Use of low-thermal-diffusivity low-frictional-coefficient low-thermal-conductivity low-thermal-expansion silicon nitride glass composite material in engine
PCT/CN2021/116665 WO2022057653A1 (en) 2020-09-15 2021-09-06 Use of bilayer composition of silicon nitride ceramic material and glass material in engine

Country Status (2)

Country Link
CN (5) CN114195524A (en)
WO (3) WO2022057518A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022057518A1 (en) * 2020-09-15 2022-03-24 深圳前海发维新材料科技有限公司 Use of glass composite material with high softening point, low thermal expansion coefficient, high wear resistance and low thermal conductivity in engine gas turbine
CN114163244B (en) * 2021-12-27 2022-10-14 中国科学院上海硅酸盐研究所 Silicon nitride ceramic with hard outside and tough inside and preparation method thereof
CN116253299B (en) * 2023-02-20 2024-06-14 安徽工业大学 Impurity coated Si prepared from silicon-containing solid waste2N2O method and Si prepared by the method2N2O and application thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0538565A (en) * 1991-08-01 1993-02-19 Toyota Motor Corp Ceramic calcined body for internal chill
CN1483009A (en) * 2001-11-05 2004-03-17 旭硝子株式会社 Glass ceramic composition
CN102912163A (en) * 2012-10-23 2013-02-06 陕西科技大学 Glass/metal composite material and preparation method thereof
CN105174972A (en) * 2015-09-10 2015-12-23 电子科技大学 Preparation method of glass/ceramic nano composite material
EP3650427A1 (en) * 2018-11-07 2020-05-13 Honeywell International Inc. Method of forming a protective coating on a surface of a ceramic substrate
CN112500172A (en) * 2020-05-11 2021-03-16 深圳前海发维新材料科技有限公司 Glass composite material and production method and application thereof

Family Cites Families (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0639940B2 (en) * 1987-12-25 1994-05-25 いすゞ自動車株式会社 Engine parts for internal combustion engines such as pistons and cylinder heads
US5198302A (en) * 1990-04-23 1993-03-30 Corning Incorporated Coated inorganic fiber reinforcement materials and ceramic composites comprising the same
US5256603A (en) * 1992-11-19 1993-10-26 Corning Incorporated Glass bonded ceramic composites
ES2213273T3 (en) * 1997-03-21 2004-08-16 Electro-Science Laboratories, Inc. SILICON NITRIDE COATING COMPOSITIONS.
JP2000039032A (en) * 1998-04-21 2000-02-08 Carl Zeiss:Fa Friction lining for torque transmitting device
DE10000836B4 (en) * 2000-01-12 2005-03-17 Schott Ag Alkali-free aluminoborosilicate glass and its uses
US6630417B2 (en) * 2000-05-30 2003-10-07 Kyocera Corporation Porcelain composition, porcelain and method of producing the same, and wiring board and method of producing the same
CN1666969A (en) * 2004-03-12 2005-09-14 常州华盛天龙机械有限公司 Preparation of high performance glass cladded silicon nitride ceramic by hot isostatic pressing
DE102006056209B4 (en) * 2006-11-29 2009-09-10 Schott Ag Tank material and method for its production
WO2013125704A1 (en) * 2012-02-22 2013-08-29 日本碍子株式会社 Engine combustion chamber structure and inner wall structure of flow path
KR20140134670A (en) * 2012-03-09 2014-11-24 아사히 가라스 가부시키가이샤 Glass ceramic body, laminate, housing for portable electronic equipment, and portable electronic equipment
CN103360078A (en) * 2012-04-05 2013-10-23 深圳光启创新技术有限公司 Preparation method of silicon nitride composite material and substrate prepared from silicon nitride composite material
JP5857121B2 (en) * 2012-09-10 2016-02-10 日本碍子株式会社 Glass-ceramic composite material
WO2015134135A1 (en) * 2014-03-05 2015-09-11 Applied Materials, Inc. Critical chamber component surface improvement to reduce chamber particles
CN105016738B (en) * 2014-04-30 2017-07-14 广东工业大学 Silicon nitride ceramics and preparation method thereof
EP3225351B1 (en) * 2016-03-30 2020-05-06 General Electric Company Brazing compositions for ductile braze structures, and related processes and devices
CN110028246B (en) * 2019-05-08 2021-08-03 哈尔滨工业大学 Glass solder and preparation method and application thereof
CN111233319A (en) * 2019-12-26 2020-06-05 杨德宁 Application of aluminum-boron-silicon glass composition
CN111348829A (en) * 2020-04-29 2020-06-30 杨德宁 Application of high-softening-point fireproof high-temperature glass composition
CN111253065A (en) * 2019-12-26 2020-06-09 杨德宁 Application of glass composition with high softening point
CN112145304A (en) * 2020-09-15 2020-12-29 深圳前海发维新材料科技有限公司 Vehicle with high heat utilization rate
CN111499189A (en) * 2020-05-11 2020-08-07 杨德宁 Application of high-softening-point glass material in engine cylinder block
WO2022057518A1 (en) * 2020-09-15 2022-03-24 深圳前海发维新材料科技有限公司 Use of glass composite material with high softening point, low thermal expansion coefficient, high wear resistance and low thermal conductivity in engine gas turbine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0538565A (en) * 1991-08-01 1993-02-19 Toyota Motor Corp Ceramic calcined body for internal chill
CN1483009A (en) * 2001-11-05 2004-03-17 旭硝子株式会社 Glass ceramic composition
CN102912163A (en) * 2012-10-23 2013-02-06 陕西科技大学 Glass/metal composite material and preparation method thereof
CN105174972A (en) * 2015-09-10 2015-12-23 电子科技大学 Preparation method of glass/ceramic nano composite material
EP3650427A1 (en) * 2018-11-07 2020-05-13 Honeywell International Inc. Method of forming a protective coating on a surface of a ceramic substrate
CN112500172A (en) * 2020-05-11 2021-03-16 深圳前海发维新材料科技有限公司 Glass composite material and production method and application thereof

Also Published As

Publication number Publication date
CN116194424A (en) 2023-05-30
CN113548900A (en) 2021-10-26
CN113429212A (en) 2021-09-24
CN114195524A (en) 2022-03-18
WO2022057653A1 (en) 2022-03-24
WO2022057654A1 (en) 2022-03-24
CN117120398A (en) 2023-11-24

Similar Documents

Publication Publication Date Title
WO2022057518A1 (en) Use of glass composite material with high softening point, low thermal expansion coefficient, high wear resistance and low thermal conductivity in engine gas turbine
CN105483440B (en) A kind of environment-friendly type preparation method of automobile engine blade
CN108975936B (en) Graphite ceramic composite type and preparation method thereof
US11952666B2 (en) Preparation method for wear-resistant coating on cylindrical inner wall surface of aluminum alloy
WO2017114070A1 (en) Environmentally friendly preparation method for automobile booster turbine
CN105537518A (en) Preparation method of engine component
CN102731118B (en) Corundum micro-pore heat-insulating and fireproof material and preparation method thereof
CN105618679A (en) Preparation method for automobile charging turbine
CN101381242A (en) Method for preparing crucible for smelting titanium and titanium alloys
CN108530090B (en) Light tundish working lining and preparation method thereof
CN111850377B (en) In-situ Al2O3Preparation method of particle reinforced aluminum matrix composite
CN107337438A (en) Lightweight periclase fireproof magnesia alumina spinel material and preparation method thereof
CN101439976A (en) Composition for making submerged nozzle
CN112500172B (en) Application of glass composite material with high softening point, low thermal expansion coefficient, high wear resistance and low thermal conductivity in engine gas turbine
CN113968724B (en) Metal modified magnesia, low-carbon converter magnesium sliding plate and preparation method thereof
CN104014764B (en) A kind of aluminum alloy low-pressure casting preparation method of ceramic sprue bushing
CN115417661A (en) Tundish dry material, tundish working lining and preparation method thereof
CN103058694A (en) High-purity corundum-spinel composite material and preparation method thereof
CN111964434A (en) Low-heat-conduction brick for cement rotary kiln and production method thereof
CN111036875A (en) Solid rocket engine blanking cover and preparation method thereof
CN104014747B (en) A kind of technique of gravitational casting turbocharger air compressor shell
CN103224400A (en) Blast furnace air supply branch pipe pouring material capable of resisting super-high blast temperature hot blast and long-term scouring
CN114874003A (en) Low-heat-conduction steel ladle permanent layer castable containing calcium hexaluminate
CN115159996A (en) Light high-strength refractory castable for ladle cover and preparation method and application thereof
CN112145304A (en) Vehicle with high heat utilization rate

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21868346

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DATED 29.06.2023)

122 Ep: pct application non-entry in european phase

Ref document number: 21868346

Country of ref document: EP

Kind code of ref document: A1