WO2022057006A1 - 一种智能分拣传送装置 - Google Patents
一种智能分拣传送装置 Download PDFInfo
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- WO2022057006A1 WO2022057006A1 PCT/CN2020/123269 CN2020123269W WO2022057006A1 WO 2022057006 A1 WO2022057006 A1 WO 2022057006A1 CN 2020123269 W CN2020123269 W CN 2020123269W WO 2022057006 A1 WO2022057006 A1 WO 2022057006A1
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- Prior art keywords
- module
- conveying
- belt
- camera
- frame
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C1/00—Measures preceding sorting according to destination
- B07C1/02—Forming articles into a stream; Arranging articles in a stream, e.g. spacing, orientating
- B07C1/04—Forming a stream from a bulk; Controlling the stream, e.g. spacing the articles
Definitions
- the invention relates to the technical field of express intelligent sorting systems, in particular to an intelligent sorting and conveying device.
- the purpose of the present invention is to provide an intelligent sorting and conveying device, which can effectively solve the problem that a plurality of couriers are often piled up when being sent to the sorting conveyor.
- the present invention adopts the following technical scheme to realize:
- the present invention provides an intelligent sorting and conveying device, comprising a controller, a conveying module, a camera module for scanning the barcode of express delivery on the conveying module, and a sorting conveying belt for conveying each express separately,
- the camera module is mounted on the conveying module, the conveying module includes a first conveying belt and a second conveying belt, and the tail end of the second conveying belt is located below the head end of the first conveying belt , the tail end of the first conveyor belt is located below the head end of the sorting conveyor belt, the running speed of the first conveyor belt is greater than the running speed of the second conveyor belt, the first conveyor belt, the second conveyor belt
- the conveyor belt, the sorting conveyor belt and the camera module are all electrically connected with the controller.
- the sorting conveyor belt includes a frame, a first rotating mechanism, a second rotating mechanism, a first driving mechanism, a plurality of lifting modules, a plurality of roller modules installed on the lifting modules, and a ring.
- the first rotating mechanism and the second rotating mechanism are respectively rotatably mounted on both ends of the frame, and the frame is recessed with a number of spaced accommodating cavities.
- Both the module and the roller module are accommodated in the accommodating cavity, one end of the module belt is sleeved on the first rotating mechanism, and the other end is sleeved on the second rotating mechanism through the frame , the roller module, the first rotation mechanism, the second rotation mechanism and a part of the frame are all located in the module belt, and the module belt and the roller module are arranged at intervals, and the top
- the lifting module drives the roller module to contact or move away from the module belt, the output end of the first driving mechanism is connected to the first rotating mechanism, and the module belt has a plurality of conveying rollers arranged side by side
- Each of the conveying roller groups includes a sheet, a number of support shafts, a number of rollers and a number of first bearings, the sheet material is provided with a number of roller grooves arranged at intervals, and each of the support shafts is installed In one of the roller grooves, each of the rollers is rotatably mounted on one of the support shafts through the two first bearings.
- the lifting module includes a second driving mechanism, a transmission mechanism connected with the output end of the second driving mechanism, and a lifting plate connected with the roller module, and the transmission mechanism includes an eccentric transmission.
- the eccentric transmission assembly includes an eccentric wheel and a push rod
- the sliding assembly includes a push plate, a number of support sheets distributed at both ends of the push plate, a number of rubber-coated bearings, two spaced fixed at the The support rods on the inner side wall of the accommodating cavity and a plurality of linear bearings slidably mounted on the two support rods respectively, the two ends of the push plate are respectively fixedly connected with the linear bearings, and each of the support pieces has two linear bearings.
- One set of the rubber-coated bearings is fixed, the eccentric wheel is fixed on the output end of the second drive mechanism, one end of the push rod is rotatably mounted on the eccentric wheel, and the other end is connected to the push plate , the lift plate is provided with a guide groove, the guide groove has a first position for the lift plate to rise relative to the frame and a second position for the lift plate to descend relative to the first position position, the rubber-coated bearing is slidably installed in the guide groove.
- the lifting plate includes a top plate and a plurality of fixed seats fixed on the bottom of the top plate, the guide groove is arranged on the fixed seats, and the roller module is connected to the top plate.
- the sorting conveyor belt also includes a number of spacers installed on the frame at intervals and a number of guide plates installed on the spacers and suspended in the accommodating cavity, and the top plate is provided with a guide plate. There are several guide holes, the guide plate is inserted into the guide holes, and the spacer is located above the top plate.
- both the first rotating mechanism and the second rotating mechanism include a rotating shaft that is rotatably connected to the frame, a plurality of supporting disks arranged at an axial interval along the rotating shaft, and a plurality of supporting plates arranged around the supporting frame.
- the roller module includes a number of rollers arranged at intervals, and the rollers include a rotating drum for abutting the module belt, two second bearings, and a roller fixed on the lifting plate.
- the rotating cylinder is rotatably mounted on the U-shaped frame through the two second bearings, and the length direction of the rotating cylinder and the length direction of the rotating shaft are arranged at a certain angle ⁇ , so The included angle ⁇ is 40 degrees to 80 degrees.
- a number of anti-skid lines are arranged on the outer surface of the rotating drum.
- both the first conveyor belt and the second conveyor belt include a conveyor frame and a conveyor belt body rotatably mounted on the conveyor frame, leaving a space between the two conveyor belt bodies
- the camera module includes a A support frame on the conveying module, a first camera assembly located below the conveyor belt body and passing through the gap between the two conveyor belt bodies for scanning the bottom of the express delivery, and a second camera for scanning the top of the express delivery component and the third camera component, the fourth camera component, the fifth camera component and the sixth camera component respectively used for scanning the four outer sides of the express, the first camera component, the second camera component, the third camera component, The fourth camera assembly, the fifth camera assembly and the sixth camera assembly are all mounted on the support frame.
- the camera module further includes a seventh camera assembly, which is mounted on the support frame and located between the second camera assembly and the fifth camera assembly.
- a conveying module is arranged at the tail end of the sorting conveyor belt, and the distance between the expresses accumulated on the conveying module is widened by the different rotational speeds of the first conveying belt and the second conveying belt on the conveying module, so as to avoid Couriers from different regions are delivered to the same bag on the sorting conveyor, enabling intelligent sorting.
- FIG. 1 is a schematic structural diagram of an intelligent sorting and conveying device provided by an embodiment of the present invention
- Fig. 2 is the partial enlarged structural schematic diagram of A place in Fig. 1;
- Fig. 3 is a partial enlarged structural schematic diagram at B in Fig. 1;
- FIG. 4 is a schematic structural diagram 1 of a camera module and a conveying module combined according to an embodiment of the present invention
- Fig. 5 is the partial enlarged structure schematic diagram of C place in Fig. 4;
- FIG. 6 is a second structural schematic diagram after the camera module and the conveying module are combined according to an embodiment of the present invention.
- Fig. 7 is a partial enlarged structural schematic diagram at D in Fig. 6;
- FIG. 8 is a partial structural schematic diagram of a conveying roller set provided by an embodiment of the present invention.
- Fig. 9 is a partial exploded view of Fig. 8.
- FIG. 10 is a schematic structural diagram of a part of the modular belt and the first rotating mechanism combined according to an embodiment of the present invention
- FIG. 11 is a schematic structural diagram of a combination of a part of a roller module, a jacking module and a part of a frame provided by an embodiment of the present invention
- Fig. 12 is a partial enlarged structural schematic diagram at E in Fig. 11;
- FIG. 13 is a schematic structural diagram of the rotating drum and the second bearing combined according to an embodiment of the present invention.
- FIG. 14 is a schematic structural diagram 1 of a jacking module combined with a part of a frame according to an embodiment of the present invention
- FIG. 15 is a second structural schematic diagram after a jacking module and a part of the frame are combined according to an embodiment of the present invention.
- Figure 16 is the exploded view of Figure 15;
- Fig. 17 is a partial enlarged structural schematic diagram at F in Fig. 16;
- FIG. 18 is a schematic structural diagram of a lift plate provided by an embodiment of the present invention.
- FIG. 19 is a schematic structural diagram of a combination of express delivery and barcode provided by an embodiment of the present invention.
- controller 20, conveying module; 21, first conveyor belt; 211, conveying frame; 212, conveyor belt body; 2121, first side edge; 2122, second side edge; 22, second conveying belt; 23, the third conveyor belt; 24, the fourth conveyor belt; 25, the fifth conveyor belt; 30, the camera module; 31, the support frame; 32, the first camera assembly; 321, the first camera; 322, the first a mirror; 33, the second camera assembly; 331, the second camera; 34, the third camera assembly; 341, the third camera; 342, the second mirror; 35, the fourth camera assembly; 351, the fourth camera; 352, The third mirror; 36, the fifth camera assembly; 361, the fifth camera; 37, the sixth camera assembly; 371, the sixth camera; 38, the seventh camera assembly; 381, the seventh camera; 40, the sorting conveyor; 41 411, accommodating cavity; 42, first rotating mechanism; 43, second rotating mechanism; 431, rotating shaft; 432, supporting plate; 433, convex teeth; 44, first driving mechanism; 45, lifting die Group; 451, second drive mechanism; 452, transmission
- the present invention provides an intelligent sorting and conveying device.
- the intelligent sorting and conveying device includes a controller 10 , a conveying module 20 , a camera module 30 and a sorting conveyor belt 40 .
- the module 30 is used to scan the barcode 51 of the express delivery 50 on the conveying module 20
- the sorting conveyor 40 is used to transport the express delivery 50 conveyed by the conveying module 20 to different packages suspended on the sorting conveyor 40 respectively. Inside the bag, the packing bag needs to be hung on the sorting conveyor belt 40 manually.
- the camera module 30 is installed on the conveying module 20 .
- the conveying module 20 includes a first conveying belt 21 and a second conveying belt 22 , and the end of the second conveying belt 22 is located at the head of the first conveying belt 21 . Below the end, the tail end of the first conveyor belt 21 is located below the head end of the sorting conveyor belt 40, and the running speed of the first conveyor belt 21 is greater than the running speed of the second conveyor belt 22.
- the first conveyor belt 21 and the second conveyor belt By using the first conveyor belt 21 and the second conveyor belt
- the different rotational speeds of the belt 22 widen the distance between the expresses 50 stacked on the conveying module 20, so as to prevent expresses 50 from different regions from being transferred to the same packaging bag on the sorting conveyor 40, so as to realize the intelligent sorting function , the first conveyor belt 21 , the second conveyor belt 22 , the sorting conveyor belt 40 and the camera module 30 are all electrically connected to the controller 10 .
- the conveying module 20 further includes a third conveying belt 23 that is electrically connected to the controller 10 .
- the running speed of the conveyor belt 22 further widens the distance between the express packages 50 stacked on the conveying module 20 .
- the conveying module 20 may further include a fourth conveying belt 24 and a fifth conveying belt 25.
- the number and rotational speed of the conveying belts can be set according to actual needs.
- the first conveying belt 21, the second conveying belt 22, the The structures of the third conveyor belt 23 , the fourth conveyor belt 24 and the fifth conveyor belt 25 are all the same.
- the conveying module 20 further includes two first side baffles 60 arranged at intervals.
- the two first side baffles 60 are both mounted on the third conveyor belt 23 and are respectively located on the third conveyor belt 23 along the length direction of the third conveyor belt 23 .
- the first side baffles 60 are used to prevent the express 50 from falling off the third conveyor belt 23.
- the first side baffles 60 can also be partially arranged on the second conveyor belt 22, the fourth conveyor belt 22 and the fourth conveyor belt 23 according to actual needs.
- the sorting conveyor 40 includes a frame 41 , a first rotating mechanism 42 , a second rotating mechanism 43 , a first driving mechanism 44 , a plurality of lifting modules 45 , and a plurality of installations.
- the roller module 46 and the annular module belt 47 on the jacking module 45, the first rotating mechanism 42 and the second rotating mechanism 43 are respectively rotatably mounted on both ends of the frame 41, and the frame 41 is recessed.
- the jacking module 45 and the roller module 46 are both accommodated in the accommodating cavity 411.
- One end of the module belt 47 is sleeved on the first rotating mechanism 42, and the other end is sleeved through the frame 41.
- the roller module 46, the first rotation mechanism 42, the second rotation mechanism 43 and a part of the frame 41 are all located in the module belt 47, and the module belt 47 is connected to the roller module. 46 are arranged at intervals, the jacking module 45 drives the roller module 46 to contact or move away from the module belt 47 , and the output end of the first driving mechanism 44 is connected to the first rotating mechanism 42 .
- the die belt 47 has a number of conveying roller groups 471 arranged side by side, each conveying roller group 471 includes a sheet 4711, a number of support shafts 4712, a number of rollers 4713 and a number of first bearings 4714, two adjacent sheets 4711 are Removably connected, each sheet 4711 is provided with several roller grooves 4715 along its length direction, each support shaft 4712 is installed in one roller groove 4715, and each roller 4713 passes through two first bearings 4714 It is rotatably mounted on a support shaft 4712, which can effectively reduce the vibration and noise of the entire sorting conveyor belt 40, improve the on-site working environment, prolong the service life of the modular belt 47, and prolong the maintenance and replacement cycle of components.
- the rollers 4713 on the module belt 47 can rotate in a direction perpendicular to the running direction of the module belt 47 under the action of the friction force of the roller module 46 , the first driving mechanism 44 and the jacking module 45 are both electrically connected with the controller 10 .
- the module belt 47 in FIG. 1 should cover the entire frame 41 , and also refer to FIG. 11 , each jacking module 45 should be covered with roller modules 46 . Only part of it was drawn.
- the jacking module 45 includes a second driving mechanism 451, a transmission mechanism 452 connected with the output end of the second driving mechanism 451, and a lifting plate 453 connected with the roller module 46.
- the transmission mechanism 452 includes an eccentric transmission assembly 454 and a sliding plate.
- the sliding assembly 455, the eccentric transmission assembly 454 includes an eccentric wheel 4541 and a push rod 4542, the sliding assembly 455 includes a push plate 4551, a plurality of supporting pieces 4552 distributed at both ends of the push plate 4551, a plurality of rubber-coated bearings 4553, two spaced apart and fixed A support rod 4554 on the inner side wall of the accommodating cavity 411 and a plurality of linear bearings 4555 slidably mounted on the two support rods 4554 respectively, the two ends of the push plate 4551 are respectively fixedly connected to the linear bearings 4555, Each group is fixed with a rubber-coated bearing 4553, the eccentric wheel 4541 is fixed on the output end of the second driving mechanism 451, one end of the push rod 4542 is rotatably installed on the eccentric wheel 4541, and the other end is connected with the push plate 4551, the lifting plate 453 is provided with a guide groove 4533, the guide groove 4533 has a first position 4534 for raising the lifting plate 453 relative to the frame 41 and a second position 45
- the lifting plate 453 includes a top plate 4531 and a plurality of fixing seats 4532 fixed on the bottom of the top plate 4531.
- the guide grooves 4533 are arranged on the fixing seats 4532.
- the height of the second position 4535 from the ground is greater than that of the first position 4534 from the ground. The height is so that the jacking plate 453 in the jacking module 45 can be lifted up, and the roller module 46 is connected to the top plate 4531 .
- the roller module 46 is fixed on the top of the top plate 4531 .
- the sorting conveyor 40 further includes a plurality of spacers 48 installed on the rack 41 at intervals, and a plurality of spacers 48 installed on the spacers 48 and suspended from the accommodating cavity 411
- the top plate 4531 is provided with a number of guide holes 4536, the guide plate 49 is inserted into the guide holes 4536, and the spacer 48 is located above the top plate 4531, the spacer 48 and the guide plate 49 in this embodiment are fixed.
- the top plate 4531 can move vertically reciprocatingly according to the cooperation of its own guide hole 4536 and the guide plate 49 .
- the roller module 46 and the module belt 47 above the lifting plate 453 are arranged at intervals.
- the second driving mechanism 451 is activated, and the second driving mechanism 451 passes through the eccentric wheel 4541. and the push rod 4542 to drive the push plate 4551 to the right, the support piece 4552 and the rubber-coated bearing 4553 will run to the right together with the push plate 4551. Always run straight to the right in the guide groove 4533.
- the jacking plate 453 During the process of running the rubber-coated bearing 4553 from the second position 4535 to the first position 4534, the jacking plate 453 will be lifted; when the jacking plate 453 needs to be driven to descend, the first The second drive mechanism 451 continues to run, at this time the second drive mechanism 451 drives the push plate 4551 to the left through the eccentric wheel 4541 and the push rod 4542, and the support piece 4552 and the rubber-coated bearing 4553 will run to the left together with the push plate 4551.
- the plate 4551 slides on the support rod 4554 through the linear bearing 4555, so the rubber-coated bearing 4553 always runs straight to the left in the guide groove 4533, and the rubber-coated bearing 4553 moves from the first position 4534 to the second position 4535. Plate 453 will drop.
- Both the first rotating mechanism 42 and the second rotating mechanism 43 include a rotating shaft 431 rotatably connected to the frame 41 , a plurality of support disks 432 arranged at an axial interval along the rotating shaft 431 , and a plurality of protrusions arranged around the outer circumference of the support disk 432 .
- Tooth 433, the inner side of the module belt 47 is provided with a groove 472 that is inserted into the convex tooth 433, so as to facilitate the rotation of the module belt 47.
- the first rotating mechanism 42 and the second rotating mechanism 43 in this embodiment are also Other structural forms are possible.
- the roller module 46 includes a number of rollers 461 arranged at intervals.
- the roller 461 includes a rotating drum 462 for abutting the module belt 47 , two second bearings 463 and a U-shaped frame 464 fixed on the lifting plate 453 , the rotating cylinder 462 is rotatably mounted on the U-shaped frame 464 through two second bearings 463, the top of the U-shaped frame 464 has two lateral and oppositely arranged protrusions, the rotating cylinder 462 is a through structure, and the two second bearings 463
- the outer ring of the bearing is installed on both ends of the rotating cylinder 462, and the inner rings of the two second bearings 463 are respectively clamped with the two protrusions, so that the frictional force between the rotating cylinder 462 and the U-shaped frame 464 can be reduced,
- the rotating drum 462 is made to rotate more smoothly and smoothly, so as to achieve the effect of noise reduction, and at the same time, the service life of the rotating drum 462 and the U
- the length direction of the rotating drum 462 and the length direction of the rotating shaft 431 are arranged at a certain angle ⁇ , and the included angle ⁇ is 40 degrees to 80 degrees.
- the rotating drum 462 When the drum 462 is in contact, the rotating drum 462 will rotate in a direction perpendicular to the running direction of the module belt 47, and then the express delivery 50 will be transferred into the packaging bag.
- a number of anti-skid lines 4621 are provided on the outer surface of the rotating drum 462.
- the frictional force generated by the conveying of the roller 4713 on the module belt 47 can rely on the anti-skid lines 4621 to drive the rotation.
- the barrel 462 rotates.
- the sorting conveyor belt 40 further includes two second side baffles 70 arranged at intervals to prevent the express delivery 50 from falling.
- One end of the second side baffles 70 is mounted on the sorting conveyor belt 40 and the other end Installed on the first conveyor belt 21, of course, the length and fixed position of the second side baffle 70 can also be set according to actual needs.
- both of the two conveyor belts 22 include a conveyor frame 211 and a conveyor belt body 212 rotatably mounted on the conveyor frame 211 . Therefore, the distance between the two conveyor belt bodies 212 on the first conveyor belt 21 and the second conveyor belt 22 is 40-50 mm .
- the camera module 30 includes a support frame 31 mounted on the conveying module 20 , a first camera assembly 32 located below the conveyor belt body 212 for scanning the bottom of the express delivery 50 , and a second camera assembly 33 for scanning the top of the express delivery 50 .
- the components 37 are all mounted on the support frame 31 , so that when the express delivery 50 is placed randomly, the barcode 51 on the express delivery 50 can be quickly identified.
- the first camera assembly 32 includes a first camera 321 for electrical connection with the controller 10 and a first camera 321 for reflecting the express delivery 50 passing through the distance between the first conveyor belt 21 and the second conveyor belt 22 to the first camera 321 .
- the first mirror 322 , the first camera 321 and the first mirror 322 are all mounted on the support frame 31 and are located below the conveyor body 212 of the first conveyor belt 21 , so that when the barcode 51 on the express delivery 50 is placed with the reverse side facing down , the intelligent sorting conveyor can also carry out identification sorting.
- the second camera assembly 33 includes a second camera 331 mounted on the support frame 31 and used for electrical connection with the controller 10 .
- the second camera 331 is located above the distance between the first conveyor belt 21 and the second conveyor belt 22 , so as to identify the top barcode 51 of the express 50 passing through the conveying module 20 .
- the conveying module 20 has two first side edges 2121 arranged at intervals along the length direction of the conveying module 20 and two second side edges 2122 arranged at intervals. Two ends of the 2121 are respectively connected with the two second side edges 2122, and the third camera assembly 34 includes a third camera 341 for electrical connection with the controller 10 and a third camera 341 for reflecting the express delivery 50 on the conveying module 20 to the
- the second mirror 342 of the third camera 341, the third camera 341 and the second mirror 342 are both mounted on one side of the support frame 31 along the direction of the first side edge 2121.
- the third camera assembly 34 is used to detect the left side of the express delivery 50. Barcode 51 on the side.
- the fourth camera assembly 35 includes a fourth camera 351 for electrical connection with the controller 10 and a third mirror 352 for reflecting the express delivery 50 on the conveying module 20 to the fourth camera 351.
- the fourth camera 351 and The third mirrors 352 are installed on the other side of the support frame 31 along the direction of the first side edge 2121 , and the fourth camera assembly 35 is used to detect the barcode 51 on the right side of the express delivery 50 .
- the fifth camera assembly 36 includes a fifth camera 361 for electrical connection with the controller 10 , the fifth camera 361 is installed on one side of the support frame 31 along the direction of the second side edge 2122 , and the fifth camera assembly 36 is used for detecting The barcode 51 on the front side of the courier 50.
- the sixth camera assembly 37 includes a sixth camera 371 for electrical connection with the controller 10 , the sixth camera 371 is installed on the other side of the support frame 31 along the direction of the second side edge 2122 , and the sixth camera assembly 37 is used for The barcode 51 on the rear side of the express delivery 50 is detected.
- the intelligent sorting and conveying device further includes a seventh camera assembly 38 , the seventh camera assembly 38 includes a seventh camera 381 for electrical connection with the controller 10 , and the seventh camera 381 is installed on the support frame 31 And located between the second camera assembly 33 and the fifth camera assembly 36, the seventh camera assembly 38 is used for compensating the angle of view not captured by the above-mentioned six camera assemblies.
- each camera component can also be just a camera, but if the camera is too close to the courier 50, the barcode 51 will be pulled by the camera for a long time during scanning, which cannot be effectively scanned, and ultimately the entire camera module is required.
- the volume of the 30 is very large, so mirrors are added where necessary.
- the sorting conveyor belt 40 and the conveying module 20 are activated, and the express delivery 50 starts to be transported from the fifth conveyor belt 25.
- each express delivery 50 passes through the fourth conveyor belt 24, the third conveyor belt 23, the second conveyor belt 23, the second conveyor belt
- the conveyor belt 22 and the first conveyor belt 21 will be separated, and finally the express delivery 50 on the sorting conveyor belt 40 will no longer accumulate.
- the six camera assemblies will scan the express delivery 50 in all directions, so as to quickly identify the barcode 51 on the express delivery 50 and transmit the barcode 51 information to the controller 10; when the express delivery 50 arrives on the sorting conveyor 40, the controller 10 will The information of the barcode 51 drives the corresponding second driving mechanism 451 to start, and the second driving mechanism 451 drives the lifting plate 453 through the transmission mechanism 452 to drive the roller module 46 on the lifting plate 453 to rise, and makes the roller module 46 against The module belt 47 is connected, and the roller 4713 on the module belt 47 rotates in a direction perpendicular to the running direction of the module belt 47 under the action of the friction force with the roller 461 on the roller module 46, so that the express 50 is transferred to the corresponding packing bag, after that, the second driving mechanism 451 drives the lifting plate 453 through the transmission mechanism 452 to drive the roller module 46 on the lifting plate 453 to descend, so that the roller module 46 and the module belt 47 is separated
- the conveying module 20 is arranged at the rear end of the sorting conveyor belt 40, and the conveying module 20 is pulled apart by the different rotational speeds of the first conveying belt 21 and the second conveying belt 22 on the conveying module 20.
- the distance between the stacked expresses 50 is to prevent expresses 50 from different regions from being transferred to the same packaging bag on the sorting conveyor 40, so as to realize the intelligent sorting function.
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Abstract
一种智能分拣传送装置，包括控制器（10）、输送模组（20）、用于扫描输送模组（20）上快递之条形码的摄像模组（30）、以及用于将各快递进行分别输送的分选传送带（40），摄像模组（30）安装于输送模组（20）上，输送模组（20）包括第一输送带（21）和第二输送带（22），第二输送带（22）的尾端位于第一输送带（21）的首端下方，第一输送带（21）的尾端位于分选传送带（40）的首端下方，第一输送带（21）的运行速度大于第二输送带（22）的运行速度，第一输送带（21）、第二输送带（22）、分选传送带（40）以及摄像模组（30）都与控制器（10）电性连接。该装置通过在分选传送带（40）的尾端设置输送模组（20），通过输送模组（20）上的第一输送带（21）和第二输送带（22）不同的转速拉开输送模组（20）上堆积的快递相互之间的距离，以避免不同地区的快递被传送至分选传送带（40）上的同一个打包袋内。
Description
本发明涉及快递智能分拣系统技术领域，尤其涉及一种智能分拣传送装置。
现有每一单快递从卖家发货到买家收货，期间都必须经过分拣环节，传统快递模式下，快递网点每天从凌晨开始就要持续进行数小时高强度的快递人工分拣，流水线上每一个分拣员都要从成千上万个包裹中找出属于自己分部或者快递员的快递包裹，工作强度非常大，分拣错误率高且效率很低，而且分拣对操作人员的工作经验和能力要求很高，岗位难以替代。
后来市场上出现了智能分拣传送系统，在分选传送带上悬挂有代表不同地区的打包袋，利用智能分拣系统上的分选传送带将各个快递输送至各自不同的打包袋内，但是由于多个快递在被送至分选传送带上时常有堆积现象，因此，常会导致不同地区的快递被传送至同一个打包袋内。
为了克服现有技术的不足，本发明的目的在于提供一种智能分拣传送装置，其能有效解决现有多个快递在被送至分选传送带上时常有堆积的问题。
本发明采用如下技术方案实现：
本发明提供一种智能分拣传送装置，包括控制器、输送模组、用于扫描所述输送模组上快递之条形码的摄像模组、以及用于将各快递进行分别输送的分选传送带，所述摄像模组安装于所述输送模组上，所述输送模组包括第一输送带和第二输送带，所述第二输送带的尾端位于所述第一输送带的首端下方，所述第一输送带的尾端位于所述分选传送带的首端下方，所述第一输送带的运行速度大于所述第二输送带的运行速度，所述第一输送带、第二输送带、分选传送带以及摄像模组都与所述控制器电性连接。
进一步地，所述分选传送带包括机架、第一转动机构、第二转动机构、第一驱动机构、若干顶升模组、若干安装于所述顶升模组上的辊筒模组以及环状的模组带，所述第一转动机构和所述第二转动机构分别转动安装于所述机架的两端，所述机架上凹设有若干间隔设置的容纳腔，所述顶升模组和辊筒模组都收纳于所述容纳腔内，所述模组带的一端套设于所述第一转动机构、另一端通过所述机架套设于所述第二转动机构上，所述辊筒模组、第一转动机构、第二转动机构和机架的一部分都位于所述模组带内，且所述模组带与所述辊筒模组间隔设置，所述顶升模组驱动所述辊筒模组抵接或远离所述模组带，所述第一驱动机构的输出端与所述第一转动机构连接，所述模组带具有若干并排设置的输送辊组，每个所述输送辊组都包括片材、若干支撑轴、若干辊轮以及若干第一轴承，所述片材上开设有若干间隔设置的辊轮槽，每个所述支撑轴都安装于一个所述辊轮槽内，每个所述辊轮通过两个所述第一轴承转动安装于一个所述支撑轴上，当所述辊筒模组抵接所述模组带时，所述模组带上的各所述辊轮在所述辊筒模组的摩擦力的作用下可沿与所述模组带运行方向相垂直的方向转动，所述第一驱动机构和顶升模组都与所述控制器电性连接。
进一步地，所述顶升模组包括第二驱动机构、与所述第二驱动机构的输出端连接的传动机构以及与所述辊筒模组连接的顶升板，所述传动机构包括偏心传动组件和滑移组件，所述偏心传动组件包括偏心轮和推杆，所述滑移组件包括推板、若干分布于所述推板两端的支撑片、若干包胶轴承、两个间隔固定于所述容纳腔的内侧壁上的支撑杆以及若干分别滑动安装于两所述支撑杆上的直线轴承，所述推板的两端分别与各所述直线轴承固定连接，各所述支撑片以两个一组固定有一个所述包胶轴承，所述偏心轮固定于所述第二驱动机构的输出端上，所述推杆的一端转动安装于偏心轮上、另一端与所述推板连接，所述顶升板上设有导向槽，所述导向槽具有使所述顶升板相对所述机架上升的第一位置以及使所述顶升板相对所述第一位置下降的第二位置，所述包胶轴承滑动安装于所述导向槽内。
进一步地，所述顶升板包括顶板和固定于所述顶板底部的若干固定座，所述导向槽设于所述固定座上，所述辊筒模组与所述顶板连接。
进一步地，所述分选传送带还包括若干间隔安装于所述机架上的隔条以及若干安装于所述隔条上且都悬设于所述容纳腔内的导向板，所述顶板上开设有若干导向孔，所述导向板插入于所述导向孔内，且所述隔条位于所述顶板上方。
进一步地，所述第一转动机构和第二转动机构都包括与所述机架转动相连接的旋转轴、若干个沿所述旋转轴轴向间隔设置的支撑盘以及若干环设于所述支撑盘外周的凸齿，所述模组带的内侧设有与所述凸齿相卡插的凹槽。
进一步地，所述辊筒模组包括若干间隔设置的辊筒，所述辊筒包括用于抵接所述模组带的旋转筒、两个第二轴承以及固定于所述顶升板上的U型架，所述旋转筒通过两个所述第二轴承转动安装于所述U型架上，且所述旋转筒的长度方向与所述旋转轴的长度方向呈一定夹角β设置，所述夹角β为40度～80度。
进一步地，所述旋转筒的外表面上设有若干防滑纹。
进一步地，所述第一输送带和第二输送带都包括输送架和转动安装于所述输送架上的传送带体，两所述传送带体之间留有间距，所述摄像模组包括安装于所述输送模组上的支撑架、位于所述传送带体下方且通过两所述传送带体之间的间距以用于扫描快递之底部的第一摄像组件、用于扫描快递之顶部的第二摄像组件以及分别用于扫描快递之四个外侧面的第三摄像组件、第四摄像组件、第五摄像组件与第六摄像组件，所述第一摄像组件、第二摄像组件、第三摄像组件、第四摄像组件、第五摄像组件和第六摄像组件都安装于所述支撑架上。
进一步地，所述摄像模组还包括第七摄像组件，所述第七摄像组件安装于所述支撑架上并位于所述第二摄像组件与所述第五摄像组件之间。
相比现有技术，本发明的有益效果在于：
本发明通过在分选传送带的尾端设置输送模组，通过输送模组上的第一输送带和第二输送带不同的转速拉开输送模组上堆积的快递相互之间的距离，以避免不同地区的快递被传送至分选传送带上的同一个打包袋内，从而实现智能分拣功能。
图1为本发明实施例提供的智能分拣传送装置的结构示意图；
图2为图1中A处的局部放大结构示意图；
图3为图1中B处的局部放大结构示意图；
图4为本发明实施例提供的摄像模组与输送模组组合后的结构示意图一；
图5为图4中C处的局部放大结构示意图；
图6为本发明实施例提供的摄像模组与输送模组组合后的结构示意图二；
图7为图6中D处的局部放大结构示意图；
图8为本发明实施例提供的输送辊组的部分结构示意图；
图9为图8的部分爆炸图；
图10为本发明实施例提供的部分模组带与第一转动机构组合后的结构示意图；
图11为本发明实施例提供的部分辊筒模组、一个顶升模组与部分机架组合后的结构示意图；
图12为图11中E处的局部放大结构示意图；
图13为本发明实施例提供的旋转筒与第二轴承组合后的结构示意图；
图14为本发明实施例提供的一个顶升模组与部分机架组合后的结构示意图一；
图15为本发明实施例提供的一个顶升模组与部分机架组合后的结构示意图二；
图16为图15的爆炸图；
图17为图16中F处的局部放大结构示意图；
图18为本发明实施例提供的顶升板的结构示意图；
图19为本发明实施例提供的快递与条形码组合后的结构示意图。
图中：10、控制器；20、输送模组；21、第一输送带；211、输送架；212、传送带体；2121、第一侧边缘；2122、第二侧边缘；22、第二输送带；23、第三输送带；24、第四输送带；25、第五输送带；30、摄像模组；31、支撑架；32、第一摄像组件；321、第一摄像头；322、第一镜子；33、第二摄像组件；331、第二摄像头；34、第三摄像组件；341、第三摄像头；342、第二镜子；35、第四摄像组件；351、第四摄像头；352、第三镜子；36、第五摄像组件；361、第五摄像头；37、第六摄像组件；371、第六摄像头；38、第七摄像组件；381、第七摄像头；40、分选传送带；41、机架；411、容纳腔；42、第一转动机构；43、第二转动机构；431、旋转轴；432、支撑盘；433、凸齿；44、第一驱动机构；45、顶升模组；451、第二驱动机构；452、传动机构；453、顶升板；4531、顶板；4532、固定座；4533、导向槽；4534、第一位置；4535、第二位置；4536、导向孔；454、偏心传动组件；4541、偏心轮；4542、推杆；455、滑移组件；4551、推板；4552、支撑片；4553、包胶轴承；4554、支撑杆；4555、直线轴承；46、辊筒模组；461、辊筒；462、旋转筒；4621、防滑纹；463、第二轴承；464、U型架；47、模组带；471、输送辊组；4711、片材；4712、支撑轴；4713、辊轮；4714、第一轴承；4715、辊轮槽；472、凹槽；48、隔条；49、导向板；50、快递；51、条形码；60、第一侧挡板；70、第二侧挡板。
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
需要说明，本发明实施例中所有方向性指示（诸如上、下、左、右、前、后……）仅用于解释在某一特定姿态（如附图所示）下各部件之间的相对位置关系、运动情况等，如果该特定姿态发生改变时，则该方向性指示也相应地随之改变。
还需要说明的是，当元件被称为“固定于”或“设置于”另一个元件上时，它可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为是“连接”另一个元件，它可以是直接连接另一个元件或者可能同时存在居中元件。
另外，在本发明中涉及“第一”、“第二”等的描述仅用于描述目的，而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外，各个实施例之间的技术方案可以相互结合，但是必须是以本领域普通技术人员能够实现为基础，当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在，也不在本发明要求的保护范围之内。
请参阅图1至图7、以及图19，本发明提供了一种智能分拣传送装置，智能分拣传送装置包括控制器10、输送模组20、摄像模组30以及分选传送带40，摄像模组30用于扫描输送模组20上的快递50的条形码51，分选传送带40用于将由输送模组20上输送来的各快递50进行分别输送至悬挂在分选传送带40上的不同打包袋内，打包袋是需要手动悬挂在分选传送带40上。
本实施例中，摄像模组30安装于输送模组20上，输送模组20包括第一输送带21和第二输送带22，第二输送带22的尾端位于第一输送带21的首端下方，第一输送带21的尾端位于分选传送带40的首端下方，第一输送带21的运行速度大于第二输送带22的运行速度，通过利用第一输送带21和第二输送带22不同的转速拉开输送模组20上堆积的快递50相互之间的距离，以避免不同地区的快递50被传送至分选传送带40上的同一个打包袋内，以实现智能分拣功能，第一输送带21、第二输送带22、分选传送带40以及摄像模组30都与控制器10电性连接。
输送模组20还包括与控制器10电性连接的第三输送带23，第三输送带23的尾端位于第二输送带22的首端下方，第三输送带23的运行速度小于第二输送带22的运行速度，以进一步拉开输送模组20上堆积的快递50相互之间的距离。本实施例中，输送模组20还可以包括第四输送带24和第五输送带25，输送带的数量和转速可以根据实际需要进行设定，第一输送带21、第二输送带22、第三输送带23、第四输送带24和第五输送带25的结构都一样。
输送模组20还包括两个间隔设置的第一侧挡板60，两个第一侧挡板60都安装于第三输送带23上，并沿第三输送带23的长度方向分别位于第三输送带23的两侧，第一侧挡板60用于防止快递50从第三输送带23上掉落，第一侧挡板60也可以根据实际需要部分设置在第二输送带22、第四输送带24和第五输送带25上。
请进一步参阅图8至图18，本实施例中，分选传送带40包括机架41、第一转动机构42、第二转动机构43、第一驱动机构44、若干顶升模组45、若干安装于顶升模组45上的辊筒模组46以及环状的模组带47，第一转动机构42和第二转动机构43分别转动安装于机架41的两端，机架41上凹设有若干间隔设置的容纳腔411，顶升模组45和辊筒模组46都收纳于容纳腔411内，模组带47的一端套设于第一转动机构42、另一端通过机架41套设于第二转动机构43上，辊筒模组46、第一转动机构42、第二转动机构43和机架41的一部分都位于模组带47内，且模组带47与辊筒模组46间隔设置，顶升模组45驱动辊筒模组46抵接或远离模组带47，第一驱动机构44的输出端与第一转动机构42连接。
模组带47具有若干并排设置的输送辊组471，每个输送辊组471都包括片材4711、若干支撑轴4712、若干辊轮4713以及若干第一轴承4714，相邻两个片材4711为可拆卸连接，每个片材4711上都沿其长度方向开设有若干辊轮槽4715，每个支撑轴4712都安装于一个辊轮槽4715内，每个辊轮4713通过两个第一轴承4714转动安装于一个支撑轴4712上，这样可以有效地降低整个分选传送带40的振动和噪音，现场工作环境得到改善，延长了模组带47的使用寿命，部件的维护更换周期更长。
当辊筒模组46抵接模组带47时，模组带47上的各辊轮4713在辊筒模组46的摩擦力的作用下可沿与模组带47运行方向相垂直的方向转动，第一驱动机构44和顶升模组45都与控制器10电性连接。需要说明的是，图1中模组带47应该铺满整个机架41，也可以参考图11，每个顶升模组45上都应该铺满有辊筒模组46，由于不便于转换才只画了一部分。
顶升模组45包括第二驱动机构451、与第二驱动机构451的输出端连接的传动机构452以及与辊筒模组46连接的顶升板453，传动机构452包括偏心传动组件454和滑移组件455，偏心传动组件454包括偏心轮4541和推杆4542，滑移组件455包括推板4551、若干分布于推板4551两端的支撑片4552、若干包胶轴承4553、两个间隔设置且固定于容纳腔411的内侧壁上的支撑杆4554以及若干分别滑动安装于两个支撑杆4554上的直线轴承4555，推板4551的两端分别与各直线轴承4555固定连接，各支撑片4552以两个一组固定有一个包胶轴承4553，偏心轮4541固定于第二驱动机构451的输出端上，推杆4542的一端转动安装于偏心轮4541上、另一端与推板4551连接，顶升板453上设有导向槽4533，导向槽4533具有使顶升板453相对机架41上升的第一位置4534以及使顶升板453相对第一位置4534下降的第二位置4535，包胶轴承4553滑动安装于导向槽4533内并可在第一位置4534和第二位置4535之间来回移动，包胶轴承4553转动安装于两个支撑片4552之远离推板4551的一侧，本实施例中的传动机构452可以为连接杆或者斜支架等其他结构。
本实施例中，顶升板453包括顶板4531和固定于顶板4531底部的若干固定座4532，导向槽4533设于固定座4532上，第二位置4535距地面的高度大于第一位置4534距地面的高度，以便于顶升模组45内的顶升板453能够被顶起，辊筒模组46与顶板4531连接，具体地，辊筒模组46固定于顶板4531的顶部。
作为优选地实施方式，为了使顶升板453能直线升降，分选传送带40还包括若干间隔安装于机架41上的隔条48以及若干安装于隔条48上且都悬设于容纳腔411内的导向板49，顶板4531上开设有若干导向孔4536，导向板49插入于导向孔4536内，且隔条48位于顶板4531上方，本实施例中的隔条48和导向板49都是固定不动的，顶板4531可依据其自身的导向孔4536和导向板49的配合沿竖向往复移动。
在一般情况下顶升板453上方的辊筒模组46与模组带47为间隔设置，当需要驱动顶升板453上升时，第二驱动机构451启动，第二驱动机构451通过偏心轮4541和推杆4542带动推板4551向右运行，支撑片4552和包胶轴承4553将随推板4551一起向右运行，由于推板4551通过直线轴承4555滑动于支撑杆4554上，所以包胶轴承4553在导向槽4533内始终向右直线运行，包胶轴承4553从第二位置4535运行至第一位置4534的过程中，顶升板453将被抬起；当需要驱动顶升板453下降时，第二驱动机构451继续运行，此时第二驱动机构451通过偏心轮4541和推杆4542带动推板4551向左运行，支撑片4552和包胶轴承4553将随推板4551一起向左运行，由于推板4551通过直线轴承4555滑动于支撑杆4554上，所以包胶轴承4553在导向槽4533内始终向左直线运行，包胶轴承4553从第一位置4534运行至第二位置4535的过程中，顶升板453将下降。
第一转动机构42和第二转动机构43都包括与机架41转动相连接的旋转轴431、若干个沿旋转轴431轴向间隔设置的支撑盘432以及若干环设于支撑盘432外周的凸齿433，模组带47的内侧设有与凸齿433相卡插的凹槽472，以便于带动模组带47转动，当然本实施例中的第一转动机构42和第二转动机构43还可以为其它结构形式。
辊筒模组46包括若干间隔设置的辊筒461，辊筒461包括用于抵接模组带47的旋转筒462、两个第二轴承463以及固定于顶升板453上的U型架464，旋转筒462通过两个第二轴承463转动安装于U型架464上，U型架464的顶部有两个横向且相对设置的凸起，旋转筒462为贯穿结构，两个第二轴承463的外圈安装于旋转筒462内的两端，两个第二轴承463的内圈分别与两个凸起相卡持，这样可以减小旋转筒462和U型架464之间的摩擦力，使得旋转筒462转动更加流畅顺滑，达到降噪的效果，同时也能够增加旋转筒462和U型架464的使用寿命。
旋转筒462的长度方向与旋转轴431的长度方向呈一定夹角β设置，该夹角β为40度～80度，旋转筒462可抵接于模组带47，模组带47只有与旋转筒462相接触，旋转筒462才会沿与模组带47运行方向相垂直的方向转动，进而将快递50传送至打包袋内。
作为优选地实施方式，旋转筒462的外表面上设有若干防滑纹4621，旋转筒462抵触到辊轮4713时，模组带47上辊轮4713输送产生的摩擦力可依靠防滑纹4621带动旋转筒462转动。
作为优选地实施方式，分选传送带40还包括两个间隔设置以用于防止快递50掉落的第二侧挡板70，第二侧挡板70的一端安装于分选传送带40上、另一端安装于第一输送带21上，当然，也可以根据实际需要设定第二侧挡板70的长度和固定位置。
本实施例中，第一输送带21和第二输送带22之间留有间距，第一输送带21和第二输送带22之间的间距优选为40~50mm，第一输送带21和第二输送带22都包括输送架211和转动安装于输送架211上的传送带体212，因此，第一输送带21和第二输送带22上的两个传送带体212之间的间距为40~50mm。
摄像模组30包括安装于输送模组20上的支撑架31、位于传送带体212下方以用于扫描快递50之底部的第一摄像组件 32、用于扫描快递50之顶部的第二摄像组件33、以及分别用于扫描快递50之四个外侧面的第三摄像组件34、第四摄像组件35、第五摄像组件36与第六摄像组件37，第一摄像组件 32通过第一输送带21和第二输送带22之间的间距扫描快递50底部的条形码51，第一摄像组件 32、第二摄像组件33、第三摄像组件34、第四摄像组件35、第五摄像组件36和第六摄像组件37都安装于支撑架31上，这样，当快递50被随意放置时，都能快速识别出快递50上的条形码51。
第一摄像组件 32包括用于与控制器10电性连接的第一摄像头321和用于将经过第一输送带21和第二输送带22之间距位置处的快递50反射到第一摄像头321的第一镜子322，第一摄像头321和第一镜子322都安装于支撑架31上且都位于第一输送带21的传送带体212的下方，从而使得当快递50上条形码51被反面朝下放置时，该智能分拣传送装置也能进行识别分拣。
第二摄像组件33包括安装于支撑架31上且用于与控制器10电性连接的第二摄像头331，第二摄像头331位于第一输送带21和第二输送带22之间距位置处的上方，以便于识别流经输送模组20上的快递50的顶部条形码51。
输送模组20具有两个间隔且沿输送模组20长度方向设置的第一侧边缘2121以及两个间隔设置的第二侧边缘2122，以快递50运行方向定义为前方位方向，第一侧边缘2121的两端分别与两个第二侧边缘2122连接，第三摄像组件34包括用于与控制器10电性连接的第三摄像头341和用于将经过输送模组20上的快递50反射到第三摄像头341的第二镜子342，第三摄像头341和第二镜子342都沿第一侧边缘2121方向安装于支撑架31的一侧，具体地，第三摄像组件34用于检测快递50左侧的条形码51。
第四摄像组件35包括用于与控制器10电性连接的第四摄像头351和用于将经过输送模组20上的快递50反射到第四摄像头351的第三镜子352，第四摄像头351和第三镜子352都沿第一侧边缘2121方向安装于支撑架31的另一侧，第四摄像组件35用于检测快递50右侧的条形码51。
第五摄像组件36包括用于与控制器10电性连接的第五摄像头361，第五摄像头361沿第二侧边缘2122的方向安装于支撑架31的一侧，第五摄像组件36用于检测快递50前侧位的条形码51。
第六摄像组件37包括用于与控制器10电性连接的第六摄像头371，第六摄像头371沿第二侧边缘2122的方向安装于支撑架31的另一侧，第六摄像组件37用于检测快递50后侧位的条形码51。
作为优选地实施方式，智能分拣传送装置还包括第七摄像组件38，第七摄像组件38包括用于与控制器10电性连接的第七摄像头381，第七摄像头381安装于支撑架31上并位于第二摄像组件33与第五摄像组件36之间，第七摄像组件38用于补偿上述六个摄像组件未拍摄到的视角。
需要说明的是，各摄像组件也可以只是一个摄像头，但如果摄像头离快递50太近了，这样会使条形码51在扫描时被摄像头拉的很长，无法进行有效扫描，最终需要整个摄像模组30的体积做的很大，因此，才会在必要的位置上添加镜子。
本实施例中智能分拣传送装置的工作原理为：
分选传送带40和输送模组20启动，快递50从第五输送带25开始运输，由于各输送带的速度逐渐增高，各快递50在经过第四输送带24、第三输送带23、第二输送带22以及第一输送带21时将会拉开距离，最终到达分选传送带40上的快递50不再堆积，当快递50到达第一输送带21和第二输送带22相连接处时，六个摄像组件将对快递50进行全方位扫描，以便于快速识别到快递50上的条形码51并将条形码51信息传送给控制器10；当快递50到达分选传送带40上时，控制器10根据条形码51信息驱动相应的第二驱动机构451启动，第二驱动机构451通过传动机构452驱动顶升板453以带动顶升板453上的辊筒模组46上升，并使辊筒模组46抵接模组带47，模组带47上的辊轮4713在与辊筒模组46上的辊筒461的摩擦力的作用下沿与模组带47运行方向相垂直的方向转动，从而将快递50传送至相应的打包袋内，之后，第二驱动机构451通过传动机构452驱动顶升板453以带动顶升板453上的辊筒模组46下降，使辊筒模组46与模组带47分离，直到下一快递50移送至分选传送带40上，再驱动相应的第二驱动机构451重复上述动作。
综上所述，本发明通过在分选传送带40的尾端设置输送模组20，通过输送模组20上的第一输送带21和第二输送带22不同的转速拉开输送模组20上堆积的快递50相互之间的距离，以避免不同地区的快递50被传送至分选传送带40上的同一个打包袋内，从而实现智能分拣功能。
上述实施方式仅为本发明的优选实施方式，不能以此来限定本发明保护的范围，本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。
Claims (10)
- 一种智能分拣传送装置，其特征在于：包括控制器、输送模组、用于扫描所述输送模组上快递之条形码的摄像模组、以及用于将各快递进行分别输送的分选传送带，所述摄像模组安装于所述输送模组上，所述输送模组包括第一输送带和第二输送带，所述第二输送带的尾端位于所述第一输送带的首端下方，所述第一输送带的尾端位于所述分选传送带的首端下方，所述第一输送带的运行速度大于所述第二输送带的运行速度，所述第一输送带、第二输送带、分选传送带以及摄像模组都与所述控制器电性连接。
- 如权利要求1所述的智能分拣传送装置，其特征在于：所述分选传送带包括机架、第一转动机构、第二转动机构、第一驱动机构、若干顶升模组、若干安装于所述顶升模组上的辊筒模组以及环状的模组带，所述第一转动机构和所述第二转动机构分别转动安装于所述机架的两端，所述机架上凹设有若干间隔设置的容纳腔，所述顶升模组和辊筒模组都收纳于所述容纳腔内，所述模组带的一端套设于所述第一转动机构、另一端通过所述机架套设于所述第二转动机构上，所述辊筒模组、第一转动机构、第二转动机构和机架的一部分都位于所述模组带内，且所述模组带与所述辊筒模组间隔设置，所述顶升模组驱动所述辊筒模组抵接或远离所述模组带，所述第一驱动机构的输出端与所述第一转动机构连接，所述模组带具有若干并排设置的输送辊组，每个所述输送辊组都包括片材、若干支撑轴、若干辊轮以及若干第一轴承，所述片材上开设有若干间隔设置的辊轮槽，每个所述支撑轴都安装于一个所述辊轮槽内，每个所述辊轮通过两个所述第一轴承转动安装于一个所述支撑轴上，当所述辊筒模组抵接所述模组带时，所述模组带上的各所述辊轮在所述辊筒模组的摩擦力的作用下可沿与所述模组带运行方向相垂直的方向转动，所述第一驱动机构和顶升模组都与所述控制器电性连接。
- 如权利要求2所述的智能分拣传送装置，其特征在于：所述顶升模组包括第二驱动机构、与所述第二驱动机构的输出端连接的传动机构以及与所述辊筒模组连接的顶升板，所述传动机构包括偏心传动组件和滑移组件，所述偏心传动组件包括偏心轮和推杆，所述滑移组件包括推板、若干分布于所述推板两端的支撑片、若干包胶轴承、两个间隔固定于所述容纳腔的内侧壁上的支撑杆以及若干分别滑动安装于两所述支撑杆上的直线轴承，所述推板的两端分别与各所述直线轴承固定连接，各所述支撑片以两个一组固定有一个所述包胶轴承，所述偏心轮固定于所述第二驱动机构的输出端上，所述推杆的一端转动安装于偏心轮上、另一端与所述推板连接，所述顶升板上设有导向槽，所述导向槽具有使所述顶升板相对所述机架上升的第一位置以及使所述顶升板相对所述第一位置下降的第二位置，所述包胶轴承滑动安装于所述导向槽内。
- 如权利要求3所述的智能分拣传送装置，其特征在于：所述顶升板包括顶板和固定于所述顶板底部的若干固定座，所述导向槽设于所述固定座上，所述辊筒模组与所述顶板连接。
- 如权利要求4所述的智能分拣传送装置，其特征在于：所述分选传送带还包括若干间隔安装于所述机架上的隔条以及若干安装于所述隔条上且都悬设于所述容纳腔内的导向板，所述顶板上开设有若干导向孔，所述导向板插入于所述导向孔内，且所述隔条位于所述顶板上方。
- 如权利要求2所述的智能分拣传送装置，其特征在于：所述第一转动机构和第二转动机构都包括与所述机架转动相连接的旋转轴、若干个沿所述旋转轴轴向间隔设置的支撑盘以及若干环设于所述支撑盘外周的凸齿，所述模组带的内侧设有与所述凸齿相卡插的凹槽。
- 如权利要求2所述的智能分拣传送装置，其特征在于：所述辊筒模组包括若干间隔设置的辊筒，所述辊筒包括用于抵接所述模组带的旋转筒、两个第二轴承以及固定于所述顶升板上的U型架，所述旋转筒通过两个所述第二轴承转动安装于所述U型架上，且所述旋转筒的长度方向与所述旋转轴的长度方向呈一定夹角β设置，所述夹角β为40度～80度。
- 如权利要求6所述的智能分拣传送装置，其特征在于：所述旋转筒的外表面上设有若干防滑纹。
- 如权利要求1所述的智能分拣传送装置，其特征在于：所述第一输送带和第二输送带都包括输送架和转动安装于所述输送架上的传送带体，两所述传送带体之间留有间距，所述摄像模组包括安装于所述输送模组上的支撑架、位于所述传送带体下方且通过两所述传送带体之间的间距以用于扫描快递之底部的第一摄像组件、用于扫描快递之顶部的第二摄像组件以及分别用于扫描快递之四个外侧面的第三摄像组件、第四摄像组件、第五摄像组件与第六摄像组件，所述第一摄像组件、第二摄像组件、第三摄像组件、第四摄像组件、第五摄像组件和第六摄像组件都安装于所述支撑架上。
- 如权利要求9所述的智能分拣传送装置，其特征在于：所述摄像模组还包括第七摄像组件，所述第七摄像组件安装于所述支撑架上并位于所述第二摄像组件与所述第五摄像组件之间。
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| CN116788811A (zh) * | 2023-08-04 | 2023-09-22 | 曹妃甸职业技术学院 | 一种传送带用固体物料分选作业装置 |
| CN117443741A (zh) * | 2023-12-22 | 2024-01-26 | 成都工业职业技术学院 | 一种快递智能分拣装置及其分拣方法 |
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| CN114772218A (zh) * | 2022-05-26 | 2022-07-22 | 上海趣时信息技术有限公司 | 一种快递输送系统、方法、装置、设备及存储介质 |
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| CN114873207B (zh) * | 2022-05-24 | 2023-10-31 | 江苏美蕴美科技有限公司 | 一种应用于电子商务物品输送的危险品检测装置及其方法 |
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| CN115283270A (zh) * | 2022-09-29 | 2022-11-04 | 苏州视谷视觉技术有限公司 | 一种基于条形码识别的分拣装置及其使用方法 |
| CN115254675B (zh) * | 2022-09-29 | 2022-12-06 | 泉州海关综合技术服务中心 | 一种茶叶检测夹藏品分离输送装置 |
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| CN116788811A (zh) * | 2023-08-04 | 2023-09-22 | 曹妃甸职业技术学院 | 一种传送带用固体物料分选作业装置 |
| CN116788811B (zh) * | 2023-08-04 | 2024-01-26 | 曹妃甸职业技术学院 | 一种传送带用固体物料分选作业装置 |
| CN117443741A (zh) * | 2023-12-22 | 2024-01-26 | 成都工业职业技术学院 | 一种快递智能分拣装置及其分拣方法 |
| CN117443741B (zh) * | 2023-12-22 | 2024-03-12 | 成都工业职业技术学院 | 一种快递智能分拣装置及其分拣方法 |
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