WO2022053051A1 - Ionic resin encapsulation adhesive film and preparation method, laminated structure, and photovoltaic module - Google Patents

Ionic resin encapsulation adhesive film and preparation method, laminated structure, and photovoltaic module Download PDF

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Publication number
WO2022053051A1
WO2022053051A1 PCT/CN2021/118073 CN2021118073W WO2022053051A1 WO 2022053051 A1 WO2022053051 A1 WO 2022053051A1 CN 2021118073 W CN2021118073 W CN 2021118073W WO 2022053051 A1 WO2022053051 A1 WO 2022053051A1
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WO
WIPO (PCT)
Prior art keywords
ionic resin
adhesive film
film according
carboxylic acid
resin encapsulation
Prior art date
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PCT/CN2021/118073
Other languages
French (fr)
Chinese (zh)
Inventor
李民
Original Assignee
上海海优威新材料股份有限公司
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Priority claimed from CN202010956133.1A external-priority patent/CN114163932A/en
Priority claimed from CN202010956377.XA external-priority patent/CN114163936A/en
Priority claimed from CN202010955685.0A external-priority patent/CN114163935A/en
Application filed by 上海海优威新材料股份有限公司 filed Critical 上海海优威新材料股份有限公司
Publication of WO2022053051A1 publication Critical patent/WO2022053051A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/04Homopolymers or copolymers of ethene
    • C09J123/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/10Adhesives in the form of films or foils without carriers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present application relates to the technical field of adhesive films, in particular to an ionic resin encapsulation adhesive film, a preparation method thereof, a laminated structure, and a photovoltaic module.
  • Photovoltaic ethylene-vinyl acetate copolymer (EVA) film is a thermosetting adhesive film, which is placed in the middle of photovoltaic modules or laminated glass. Due to the advantages of photovoltaic EVA in adhesion, durability, optical properties, etc., it is more and more widely used in current components and various optical products. Although photovoltaic EVA accounts for a small part of the overall cost of the module, it is closely related to the reliability of the module and requires high technical requirements. Therefore, considering the cost control, process route, etc., optimizing the formulation of photovoltaic EVA to make it have anti-potential induced decay (PID) performance has become one of the most realistic and feasible methods.
  • PID anti-potential induced decay
  • the purpose of the present application is to provide an ionic resin encapsulation film and its preparation method, laminate structure, photovoltaic module, the ionic resin encapsulation film can improve the anti-PID performance while ensuring high light transmittance, and It has excellent adhesion to glass, which ensures the safety of its use in laminated glass.
  • the embodiment of the present application proposes an ionic resin encapsulation adhesive film, which includes at least two layers of adhesive films, one of which is an adhesive film layer on the side close to the power generation surface of the battery, and the other layer is an ionization functional layer.
  • the functional layer contains ionic resin, wherein the ionic resin contains 50-99% of matrix resin, 0.01-40% of unsaturated carboxylate metal salt, and 0.01-5% of initiator, based on the total mass content of 100 parts; the adhesive film The transmittance is ⁇ 85%, and the haze is ⁇ 5%.
  • the matrix resin is an ethylene-vinyl acetate copolymer or an elastomer.
  • the ionic resin encapsulation adhesive film provided in the embodiments of the present application includes at least one ionization functional layer, which contains a sufficient amount of unsaturated carboxylic acid metal salt, so as to ensure that the adhesive film has improved anti-PID performance.
  • the unsaturated carboxylic acid metal salt can be sufficiently and uniformly dispersed in the ethylene-vinyl acetate copolymer matrix resin of the ionization functional layer, so that the multilayer encapsulation film can obtain High light transmittance and low haze.
  • the ionized functional layer of the ion-type resin encapsulation adhesive film of the present application also contains a certain amount of initiator.
  • a free radical reaction can be initiated by an initiator, thereby forming a network structure in the ethylene-vinyl acetate copolymer, which can generate high volume resistivity and improve the anti-PID performance of the module.
  • the network structure of ethylene-vinyl acetate copolymer can also limit the migration and diffusion of unsaturated carboxylate metal salts, preventing the unsaturated carboxylate metal salts from agglomerating to form particles with larger particle sizes, thereby deteriorating the light transmittance and fogging of the adhesive film.
  • the ionic resin encapsulation film provided in this application, if the particle size of the unsaturated carboxylic acid metal salt is too large and the distribution is uneven, the film will have low light transmittance and high haze, and only the particle size will be small to a certain extent. , in order to achieve high transmittance and low haze.
  • the unsaturated carboxylic acid metal salt in the adhesive film of the present application has good compatibility with ethylene-vinyl acetate copolymer or elastomer.
  • the network structure formed in the vinyl acetate copolymer or elastomer can produce high volume resistivity and improve the anti-PID performance of the component.
  • the cationic metal of the unsaturated carboxylic acid metal salt may include, but is not limited to, one or more of magnesium, zinc, copper, lithium, sodium, and potassium.
  • the carboxylic acid group of the unsaturated carboxylic acid metal salt may be a carboxylic acid containing an ethylenic bond and/or an alkyne bond, including but not limited to a methacrylic acid group, an acrylic acid group, a crotonic acid group group, one or more of itaconic acid group, cinnamic acid group, butyndioic acid group and maleic acid group.
  • At least a part of the unsaturated carboxylate metal salt is bonded with the base resin by a secondary bond force.
  • the initiator is an initiator that can generate free radicals by photo-initiation or thermal initiation.
  • the volume resistivity of the ionic resin encapsulation adhesive film is ⁇ 1.0*10 14 ⁇ cm.
  • the ionic resin encapsulant film may further include at least one ethylene-vinyl acetate layer.
  • the elastomers include rubber elastomers and polyolefin elastomers, and the rubber elastomers include but are not limited to natural rubber (NR), ethylene propylene diene monomer (EPDM), hydrogenated styrene butyl One or more of diene block copolymer (SEBS), styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS) kind.
  • NR natural rubber
  • EPDM ethylene propylene diene monomer
  • SEBS diene block copolymer
  • SBS styrene-butadiene-styrene block copolymer
  • SIS styrene-isoprene-styrene block copolymer
  • the ionic resin encapsulation film is used as an encapsulation film of a solar cell.
  • the ionic resin encapsulation film is used as the intermediate film of the laminated glass.
  • the present application also relates to a laminate structure comprising at least one outer layer, and at least one ionic resin encapsulant film.
  • the laminated structure is in the form of a photovoltaic module, safety glass or insulating glass.
  • the present application also relates to a photovoltaic module, comprising at least one outer layer, a battery sheet, and the ionic resin encapsulating film as described in the first aspect of the present application.
  • the outer layer is photovoltaic glass and/or a backsheet.
  • the present application also relates to a preparation method of an ionic resin encapsulation film, the preparation method is to add metal oxides or hydroxides, unsaturated carboxylic acids, initiators, other Additives and matrix resin, cast or calendered into film.
  • the metal oxide or hydroxide reacts with the unsaturated carboxylic acid in-situ in the matrix resin to generate the unsaturated carboxylic acid metal salt.
  • the particle size of the unsaturated carboxylic acid metal salt is very small, and it is uniformly distributed in the matrix resin.
  • the adhesive film prepared by this method has low light transmittance and high haze.
  • the metal salt of unsaturated carboxylate generated in situ by this method has good compatibility with ethylene-vinyl acetate copolymer or elastomer.
  • a network structure is formed in vinyl acetate copolymer or elastomer, which can produce high volume resistivity and improve the anti-PID performance of components.
  • the network structure of the ethylene-vinyl acetate copolymer or elastomer can also limit the migration and diffusion of unsaturated carboxylic acid metal salts, preventing unsaturated carboxylic acid metal salts from agglomerating to form particles with larger particle sizes, thereby deteriorating the light transmission of the adhesive film. rate and haze.
  • the content of the matrix resin is 50-99%, the content of the metal oxide or hydroxide is 0.01-40%, and the content of the unsaturated carboxylic acid is 0.01-40%.
  • the content is 0.01-40%, the content of the initiator is 0.01-5%, and the content of other auxiliary agents is 0.01-5%, based on 100 parts of the total mass content.
  • the matrix resin is an ethylene-vinyl acetate copolymer or an elastomer;
  • the elastomer includes a rubber elastomer and a polyolefin elastomer, and the rubber elastomer includes but is not limited to natural rubber (NR), EPDM, hydrogenated styrene butadiene block copolymer (SEBS), styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene
  • NR natural rubber
  • SEBS hydrogenated styrene butadiene block copolymer
  • SBS styrene-butadiene-styrene block copolymer
  • SIS olefin-styrene block copolymers
  • the metal oxides or hydroxides include, but are not limited to, one or more of oxides or hydroxides of magnesium, zinc, copper, lithium, sodium, and potassium.
  • the unsaturated carboxylic acid is a carboxylic acid containing ethylenic and acetylenic bonds, including but not limited to methacrylic acid, acrylic acid, crotonic acid, itaconic acid, cinnamic acid, butynedi One or more of acid and maleic acid, etc.
  • the initiator is an initiator that can generate free radicals by photo-initiation or thermal initiation.
  • the other auxiliary agents are one or more of auxiliary crosslinking agents, antioxidants, and silane coupling agents.
  • the embodiments of the present application provide an ionic resin encapsulation adhesive film, which includes at least one ionized functional layer, the ionized functional layer includes an ionic resin, and the ionic resin includes 50-99% of a matrix resin, unsaturated Carboxylic acid metal salt 0.01-40%, initiator 0.01-5%, based on the total mass content of 100 parts; the matrix resin includes ethylene-vinyl acetate copolymer or elastomer; the light transmittance of the adhesive film ⁇ 85%, haze ⁇ 5%.
  • the ionic resin encapsulating adhesive film of the present application can be used in photovoltaic modules. Since in the ionic resin encapsulating adhesive film of the present application, the ionizing functional layer contains a predetermined amount of unsaturated metal carboxylate, when the component is laminated and used, a free radical reaction can be initiated by an initiator, thereby forming a network in the matrix resin The structure traps metal ions and thus can provide improved anti-PID performance for photovoltaic modules. In addition, the ionic resin encapsulating film of the present application maintains excellent optical properties, that is, light transmittance ⁇ 85% and haze ⁇ 5%.
  • the particulate metal ion scavenger is often directly mixed into the matrix resin raw material for film formation. Due to the high melting point of such metal ion scavengers, they cannot be uniformly dispersed in the matrix resin, and can only exist in the form of particles with large particle sizes, which adversely affects the light transmittance and haze of the produced film. Therefore, prior to the present application, if the prior art encapsulation film contains a sufficient content of metal ion scavenger, it is necessary to sacrifice optical properties as the expense, and it is impossible to obtain a light transmittance ⁇ 85% and a haze ⁇ 5%.
  • the corresponding unsaturated carboxylic acid and the unsaturated carboxylic acid metal salt that can react with the unsaturated carboxylic acid to form the unsaturated carboxylic acid metal salt can be added to the matrix resin raw material for film formation.
  • Metal ion basic compounds such as metal hydroxides, metal oxides.
  • the unsaturated carboxylic acid and the metal ion-containing basic compound react under the conditions of melt blending with the matrix resin to form the unsaturated carboxylic acid metal salt.
  • the in-situ generated metal salt of unsaturated carboxylate can be uniformly dispersed in the matrix resin.
  • the average particle size of the unsaturated carboxylic acid metal salt may be ⁇ 900 nm, or ⁇ 120 nm, or ⁇ 110 nm, ⁇ 50 nm, ⁇ 20 nm, or ⁇ 10 nm, or even ⁇ 1 nm.
  • the content of the unsaturated carboxylic acid metal salt in the encapsulating film may be, based on 100 parts by mass of the ionized functional layer base resin, ⁇ 35%, ⁇ 30%, ⁇ 25%, ⁇ 20%, ⁇ 15%, or ⁇ 10%. In some embodiments, the content of the unsaturated carboxylic acid metal salt in the encapsulating film may be, based on 100 parts by mass of the ionized functional layer base resin, ⁇ 0.05%, ⁇ 0.1%, ⁇ 0.5%, ⁇ 1%, or ⁇ 5%.
  • the unsaturated carboxylate metal salt can be very uniformly dispersed in the matrix resin of the ionized functional layer, so even if the content of the unsaturated carboxylate metal salt is low, the anti-PID performance of the photovoltaic module can be effectively improved.
  • the unsaturated carboxylate metal salt is added in an in-situ manner, so even if the content of the unsaturated carboxylate metal salt is high, the encapsulant film can maintain satisfactory optical properties.
  • the cationic metal of the unsaturated metal carboxylate is selected from one or more of magnesium, zinc, copper, lithium, sodium, potassium.
  • the cationic metal of the unsaturated carboxylic acid metal salt is selected from one or more of magnesium, zinc, and copper.
  • the carboxylic acid group of the metal unsaturated carboxylate is a carboxylic acid group containing an ethylenic and/or acetylenic bond.
  • the carboxylic acid group is selected from the group consisting of a methacrylic acid group, an acrylic acid group, a crotonic acid group, an itaconic acid group, a cinnamic acid group, a butynedioic acid group and a maleic acid group. one or more.
  • the metal salt of an unsaturated carboxylate is magnesium acrylate, zinc methacrylate.
  • the ionizing functional layer further contains an initiator.
  • the initiator is selected from initiators that can photo- or thermally generate free radicals. Examples of the initiator include organic peroxides, alkylphenone-based initiators, azo compounds, and the like.
  • the initiator can generate free radicals to initiate a free radical reaction, so that the ethylene-vinyl acetate copolymer matrix resin forms a network structure, which can generate high volume resistivity and improve the resistance of the module. PID performance.
  • the volume resistivity of the encapsulant film according to the present application is ⁇ 1.0*10 14 ⁇ cm.
  • the volume resistivity of the encapsulating film according to the present application is ⁇ 1.0*10 15 ⁇ cm, or even ⁇ 1.0*10 16 ⁇ cm.
  • such a network structure can also limit the migration and diffusion of unsaturated carboxylate metal salts, and prevent unsaturated carboxylate metal salts from agglomerating to form larger particles during the use of the encapsulating film, thereby deteriorating the light transmittance and haze. Therefore, the encapsulating adhesive film of the present application has improved durability when used in photovoltaic modules, and can maintain good optical performance even after a long period of use.
  • At least a portion of the unsaturated carboxylate metal salt is subvalently bonded to the matrix resin.
  • Such secondary bonding can be generated by the reaction of the unsaturated groups of the unsaturated carboxylic acid groups with the matrix resin initiated by the initiator.
  • the peel strength of the encapsulating film of the present application and glass is ⁇ 170N/cm, ⁇ 175N/cm, or ⁇ 176N/cm, or even ⁇ 180N/cm.
  • the ionic resin encapsulant film may further include at least one layer of ethylene-vinyl acetate.
  • the ethylene-vinyl acetate layer is arranged close to the power generation surface of the cell. In this way, the ethylene-vinyl acetate layer can be used as a barrier layer between the ionized functional layer and the battery sheet, to block the reaction product during the lamination and use of the segregated functional layer, thereby protecting the battery sheet.
  • Embodiments of the present application further provide a laminated structure comprising at least one outer layer and any one of the above-mentioned ionic resin encapsulating adhesive films.
  • the laminated structure is in the form of photovoltaic modules, safety glass or insulating glass.
  • the embodiments of the present application further provide a photovoltaic module, comprising at least one outer layer, a battery sheet, and any one of the above-mentioned ionic resin encapsulation adhesive films according to the present application.
  • the outer layers of the photovoltaic assembly are photovoltaic glass and/or a backsheet.
  • the photovoltaic modules according to the present application can obtain improved anti-PID performance.
  • the photovoltaic module of the present application after 192 hours of aging under the conditions of a temperature of 85° C., a humidity of 85%, and a pressure of 1500V, the photovoltaic module of the present application has a power attenuation of ⁇ 5%, or ⁇ 3%, or even ⁇ 2.5%.
  • the embodiment of the present application also provides a method for preparing an ionic resin encapsulation film, the preparation method is to add metal oxides or hydroxides, unsaturated carboxylic acids, initiators, and other auxiliary agents to the film-making equipment And matrix resin, casting or calendering into film.
  • the content of matrix resin is 50-99%, the content of metal oxide or hydroxide is 0.01-40%, the content of unsaturated carboxylic acid is 0.01-40%, the initiator The content is 0.01-5%, and the content of other auxiliary agents is 0.01-5%, based on the total mass content of 100 parts.
  • the particulate metal ion scavenger is often directly mixed into the matrix resin raw material for film formation. Due to the high melting point of such metal ion scavengers, they cannot be uniformly dispersed in the matrix resin, and can only exist in the form of particles with large particle sizes, which adversely affects the light transmittance and haze of the produced film. Therefore, prior to the present application, if the prior art encapsulation film contains a sufficient content of metal ion scavenger, it is necessary to sacrifice optical performance as the expense, and cannot obtain light transmittance ⁇ 85% and haze ⁇ 5%.
  • the corresponding unsaturated carboxylic acid and the unsaturated carboxylic acid metal salt that can react with the unsaturated carboxylic acid to form the unsaturated carboxylic acid metal salt can be added to the matrix resin raw material for film formation.
  • Metal ion basic compounds such as metal hydroxides, metal oxides.
  • the unsaturated carboxylic acid and the metal ion-containing basic compound react under the conditions of melt blending with the matrix resin to form the unsaturated carboxylic acid metal salt.
  • the in-situ generated metal salt of unsaturated carboxylate can be uniformly dispersed in the matrix resin.
  • the average particle size of the unsaturated carboxylic acid metal salt may be ⁇ 900 nm, or ⁇ 130 nm, or ⁇ 25 nm, or even ⁇ 2 nm.
  • the metal oxide or hydroxide is selected from one or more of the oxides or hydroxides of the metals magnesium, zinc, copper, lithium, sodium, potassium;
  • the unsaturated carboxylic acid is selected from one or more of methacrylic acid, acrylic acid, crotonic acid, itaconic acid, cinnamic acid, butynedioic acid, maleic acid, and the like.
  • the initiator is selected from initiators that can photo- or thermally generate free radicals.
  • examples of the initiator include organic peroxides, alkylphenone-based initiators, azo compounds, and the like.
  • the initiator can generate free radicals to initiate a free radical reaction, so that the matrix resin forms a network structure, which can generate high volume resistivity and improve the anti-PID performance of the module.
  • the volume resistivity of the encapsulant film according to the present application is ⁇ 1.0*10 14 ⁇ cm.
  • the volume resistivity of the encapsulating film according to the present application is ⁇ 1.0*10 15 ⁇ cm, or even ⁇ 1.0*10 16 ⁇ cm.
  • such a network structure can also limit the migration and diffusion of unsaturated carboxylate metal salts, and prevent unsaturated carboxylate metal salts from agglomerating to form larger particles during the use of the encapsulating film, thereby deteriorating the light transmittance and haze.
  • outer layer is defined as ethylene-vinyl acetate layer
  • Co-crosslinking agent 3% 2,4,6-tris(allyloxy)s-triazine
  • Silane coupling agent 3.5% ⁇ -aminopropyltriethoxysilane
  • Antioxidant 1% 2,6-di-tert-butyl-4-methylphenol
  • the formula of the ionized functional layer, that is, the interlayer film, is as follows:
  • Ethylene-vinyl acetate copolymer 86%
  • Unsaturated carboxylic acid 6% methacrylic acid
  • Metal oxide 0.5% zinc oxide
  • Initiator 0.5% tert-butyl peroxybenzoate
  • Co-crosslinking agent 3% 2,4,6-tris(allyloxy)s-triazine
  • Silane coupling agent 3.5% ⁇ -aminopropyltriethoxysilane
  • Antioxidant 0.5% 2,6-di-tert-butyl-4-methylphenol
  • the materials are weighed, and after the weighing is completed, they are respectively added to the hoppers of three plastic extruders for extrusion. film.
  • the three-layer adhesive film obtained by co-extrusion is denoted as S1-1.
  • ethylene-vinyl acetate layer is as follows: (This formula is defined as ordinary ethylene-vinyl acetate film D1-1)
  • Co-crosslinking agent 3% 2,4,6-tris(allyloxy)s-triazine
  • Silane coupling agent 3.5% ⁇ -aminopropyltriethoxysilane
  • Ethylene-vinyl acetate copolymer 50%;
  • Unsaturated carboxylic acid 30% acrylic acid
  • Metal oxide 10% magnesium oxide
  • Co-crosslinking agent 2.8% 2,4,6-tri(allyloxy)-s-triazine
  • Silane coupling agent 3% ⁇ -methacryloyloxypropyltrimethoxysilane
  • Antioxidant 1.2% 2,6-di-tert-butyl-4-methylphenol
  • the materials are weighed. After the weighing is completed, the materials are added to the hoppers of two plastic extruders for extrusion.
  • the temperature of the plastic extruders is 90 °C, and the required double-layer structure hot melt film.
  • the double-layer adhesive film obtained by co-extrusion is denoted as S1-2.
  • Both outer layers are formulated as follows (defined as an ethylene vinyl acetate layer)
  • Co-crosslinking agent 1.5% 2,4,6-tri(allyloxy)-s-triazine
  • Silane coupling agent 1.5% vinyltrimethoxysilane
  • Antioxidant 1% tetrakis[beta-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid]pentaerythritol ester;
  • the formula of the ionized functional layer, that is, the interlayer film, is as follows:
  • Ethylene-vinyl acetate copolymer 85%;
  • Unsaturated carboxylic acid 6% acrylic acid
  • Metal oxide 1% zinc oxide
  • Initiator 0.5% azobisisobutyronitrile
  • Co-crosslinking agent 3% 2,4,6-tris(allyloxy)s-triazine
  • Silane coupling agent 3.5% ⁇ -aminopropyltriethoxysilane
  • Antioxidant 1% 2,6-di-tert-butyl-4-methylphenol
  • the materials are weighed, and after the weighing is completed, they are added to the hoppers of three plastic extruders for extrusion. film.
  • the three-layer adhesive film obtained by co-extrusion is denoted as S1-3.
  • ethylene-vinyl acetate layer is as follows: (this formula is defined as ordinary ethylene-vinyl acetate film D1-2)
  • Co-crosslinking agent 3% 2,4,6-tris(allyloxy)s-triazine
  • Silane coupling agent 4.5% ⁇ -aminopropyltriethoxysilane
  • Ethylene-vinyl acetate copolymer 50%;
  • Unsaturated carboxylate metal salt 20% acrylic acid
  • Metal oxide 20% zinc oxide
  • Co-crosslinking agent 2.8% 2,4,6-tri(allyloxy)-s-triazine
  • Silane coupling agent 3% ⁇ -methacryloyloxypropyltrimethoxysilane
  • Antioxidant 1.2% 2,6-di-tert-butyl-4-methylphenol
  • the materials are weighed. After the weighing is completed, the materials are added to the hoppers of two plastic extruders for extrusion.
  • the temperature of the plastic extruders is 90 °C, and the required double-layer structure hot melt film.
  • the double-layer adhesive film obtained by co-extrusion is denoted as S1-4.
  • Example 1 Put the three-layer adhesive film prepared in Example 1 in the order of tempered glass (float glass)-S1-1-battery sheet-S1-1-tempered glass (float glass or backplane), and place the laminator.
  • the lamination temperature is 142°C
  • the lamination time is 18min
  • the obtained module structure is denoted as C1-1.
  • Example 2 Put the adhesive film prepared in Example 2 in the order of tempered glass (float glass)-S1-2-battery sheet-S1-2-tempered glass (float glass or backplane), and place them in a laminator for lamination.
  • the lamination temperature is 142°C
  • the lamination time is 18min
  • the obtained component structure is denoted as C1-3.
  • Example 1 Put the adhesive films prepared in Example 1 in the order of float glass (tempered glass)-S1-1-float glass (tempered glass), place them in a laminator for lamination, and the lamination process is 90-135°C , the lamination time is 70min, and the obtained module structure is denoted as C1-4.
  • Example 2 Put the adhesive films prepared in Example 2 in the order of float glass (tempered glass)-S1-2-float glass (tempered glass), and place them in a laminator for lamination.
  • the lamination process is 90-135°C.
  • the lamination time is 70min
  • the obtained module structure is denoted as C1-5.
  • the film formulation is as follows:
  • Ethylene-vinyl acetate copolymer 60%;
  • Unsaturated carboxylic acid 20% methacrylic acid
  • Metal oxide 14% zinc oxide
  • Initiator 1% tert-butyl peroxybenzoate
  • Co-crosslinking agent 1% 2,4,6-tris(allyloxy)s-triazine
  • Silane coupling agent 3% ⁇ -aminopropyltriethoxysilane
  • Antioxidant 1% 2,6-di-tert-butyl-4-methylphenol
  • the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion. 1.
  • the film formulation is as follows:
  • Polyolefin elastomer 50%;
  • Unsaturated carboxylic acid 30% acrylic acid
  • Metal oxide 10% magnesium oxide
  • Co-crosslinking agent 2.8% 2,4,6-tri(allyloxy)-s-triazine
  • Silane coupling agent 3% ⁇ -methacryloyloxypropyltrimethoxysilane
  • Antioxidant 1.2% 2,6-di-tert-butyl-4-methylphenol
  • the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion. 2.
  • the film formulation is as follows:
  • EPDM rubber 85%;
  • Unsaturated carboxylic acid 6% acrylic acid
  • Metal oxide 1% zinc oxide
  • Initiator 0.5% azobisisobutyronitrile
  • Co-crosslinking agent 3.5% 2,4,6-tri(allyloxy)-s-triazine
  • Silane coupling agent 3% ⁇ -aminopropyltriethoxysilane
  • Antioxidant 1% 2,6-di-tert-butyl-4-methylphenol
  • the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion. 3.
  • the film formulation is as follows:
  • Hydrogenated styrene butadiene block copolymer 50%;
  • Unsaturated carboxylic acid 20% acrylic acid
  • Metal oxide 20% zinc oxide
  • Co-crosslinking agent 2.8% 2,4,6-tri(allyloxy)-s-triazine
  • Silane coupling agent 3.5% ⁇ -methacryloyloxypropyltrimethoxysilane
  • Antioxidant 1.2% 2,6-di-tert-butyl-4-methylphenol
  • the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion. 4.
  • Example 1 Put the adhesive film prepared in Example 1 in the order of tempered glass (float glass)-S1-battery sheet-S1-tempered glass (float glass or backplane), place it in a laminator for lamination, and the lamination temperature The temperature was 142° C., the lamination time was 18 min, and the obtained module structure was denoted as C2-1.
  • Example 2 Put the adhesive film prepared in Example 2 in the order of tempered glass (float glass)-S2-battery sheet-S2-tempered glass (float glass or backplane), place it in a laminator for lamination, and the lamination temperature The temperature was 142° C., the lamination time was 18 min, and the resulting module structure was denoted as C2-3.
  • the adhesive films prepared in Example 1 were placed in the order of float glass (tempered glass)-S1-float glass (tempered glass), placed in a laminator for lamination, and the lamination process was 90-135° C.
  • the pressing time was 70 min, and the obtained assembly structure was denoted as C2-4.
  • the adhesive films prepared in Example 2 were placed in the order of float glass (tempered glass)-S2-float glass (tempered glass), placed in a laminator for lamination, and the lamination process was 90-135° C.
  • the pressing time was 70 min, and the obtained assembly structure was denoted as C2-5.
  • ethylene-vinyl acetate adhesive film (denoted as D2-1), polyolefin elastomer adhesive film (denoted as D2-2), Ethylene-vinyl acetate film assembly structure (denoted as D2-3), polyolefin elastomer film assembly structure (denoted as D2-4).
  • Ethylene-vinyl acetate copolymer 50%;
  • Unsaturated carboxylic acid 40% acrylic acid
  • Oxides or hydroxides of metals 8% magnesium hydroxide
  • Initiator 0.5% 2-hydroxy-2-methyl-1-phenylacetone
  • Co-crosslinking agent 0.5% 2,4,6-tri(allyloxy)-s-triazine
  • Silane coupling agent 0.5% ⁇ -methacryloyloxypropyltrimethoxysilane
  • Antioxidant 0.5% 2,6-di-tert-butyl-4-methylphenol
  • the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and casting into a film.
  • the temperature of the plastic extruder is 90 ° C, and the extrusion time is 15 minutes. S3-1.
  • Rubber elastomer 50% EPDM rubber
  • Unsaturated carboxylic acid 6% cinnamic acid
  • Co-crosslinking agent 2.0% 2,4,6-tri(allyloxy)-s-triazine
  • Silane coupling agent 0.4% ⁇ -methacryloyloxypropyltrimethoxysilane
  • Antioxidant 0.1% 2,6-di-tert-butyl-4-methylphenol
  • the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and casting into a film.
  • the temperature of the plastic extruder is 70 ° C, and the extrusion time is 15 minutes.
  • the obtained film is recorded as S3-2.
  • Rubber elastomer 60% hydrogenated styrene butadiene block copolymer
  • Unsaturated carboxylic acid 20% acrylic acid
  • Oxides or hydroxides of metals 10% zinc oxide
  • Co-crosslinking agent 3% 2,4,6-tris(allyloxy)s-triazine
  • Silane coupling agent 1% ⁇ -methacryloyloxypropyltrimethoxysilane
  • Antioxidant 1% 2,6-di-tert-butyl-4-methylphenol
  • the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and calendering into a film.
  • the temperature of the plastic extruder is 110 ° C, and the extrusion time is 25 minutes. -3.
  • Polyolefin 99% ethylene-octene copolymer
  • Unsaturated carboxylic acid 0.01% methacrylic acid
  • Oxides or hydroxides of metals 0.01% zinc oxide
  • Initiator 0.01% 2-hydroxy-2-methyl-1-phenylacetone
  • Co-crosslinking agent 0.03% 2,4,6-tri(allyloxy)-s-triazine
  • Silane coupling agent 0.02% ⁇ -methacryloyloxypropyltrimethoxysilane
  • Antioxidant 0.02% 2,6-di-tert-butyl-4-methylphenol
  • the material is weighed. After the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and calendering.
  • the temperature of the plastic extruder is 140 ° C and the extrusion time is 15 minutes. -4.
  • Co-crosslinking agent 3% 2,4,6-tris(allyloxy)s-triazine
  • Silane coupling agent 3.5% ⁇ -aminopropyltriethoxysilane
  • the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and casting into a film.
  • the temperature of the plastic extruder is 90 ° C, and the extrusion time is 15 minutes.
  • Ethylene-octene copolymer 81%
  • Co-crosslinking agent 3% 2,4,6-tris(allyloxy)s-triazine
  • Silane coupling agent 4.5% ⁇ -aminopropyltriethoxysilane
  • the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and casting into a film.
  • the temperature of the plastic extruder is 90 ° C, and the extrusion time is 15 minutes.
  • the particle size, haze, light transmittance, volume resistivity and peel strength of the unsaturated carboxylic acid metal salts in the adhesive films of Examples 1 to 4 were tested.
  • the haze, light transmittance and anti-PID performance of the laminated structures 1 to 5 were tested.
  • the particle size, haze, light transmittance, volume resistivity and peel strength of the unsaturated carboxylic acid metal salt in the adhesive films of Examples 10-13 were tested.
  • the haze, light transmittance and anti-PID performance of the laminated structures 1 to 5 were tested.
  • the particle size, haze, light transmittance, volume resistivity and peel strength of the unsaturated carboxylic acid metal salts in the adhesive films of Examples 19-22 were tested.
  • the haze, light transmittance and anti-PID performance of the laminated structures 1 to 5 were tested.
  • the particle size was measured by the transmission electron microscope sectioning method, a small amount of the sample was uniformly dispersed in the ethanol solution, the sample was dropped on the surface of the copper mesh, and the sample on the copper mesh was dried. After the copper mesh is completely dried, put the copper mesh into the testing instrument, and observe the particle size of the unsaturated carboxylic acid metal salt at different magnifications.
  • the lamination process is 145°C
  • the lamination pressure is 70kPa
  • the volume resistivity is measured after cooling for 18 minutes. Tested according to GB/T 29848 standard.
  • module structures C1-1 ⁇ C1-5 Compared with ordinary ethylene-vinyl acetate module structure D1-4, module structures C1-1 ⁇ C1-5 have lower haze and higher light transmittance; module structures C1-1 ⁇ C1-5 are different from ordinary ethylene-vinyl acetate module structures
  • the film component structure D1-3 and the ordinary ethylene-vinyl acetate component structure D1-4 have significantly improved anti-PID performance.
  • Component structures C2-1 to C2-5 have lower haze and higher light transmittance compared to ordinary polyolefin elastomer component structure D2-4; component structures C2-1 to C2-5 are different from ordinary ethylene-vinyl acetate glue For the membrane module structure D2-3 and the common polyolefin elastomer module structure D2-4, the anti-PID performance is significantly improved.

Abstract

The present application relates to an ionic resin encapsulation adhesive film and a preparation method, a laminated structure, and a photovoltaic module. The ionic resin encapsulation adhesive film comprises an ionized functional layer, and the ionized functional layer comprises an ionic resin; the ionic resin comprises 50-99% of an ethylene-vinyl acetate copolymer or elastomer, 0.01-40% of an unsaturated metal carboxylate salt, and 0.01-5% of an initiator, based on the total mass content of 100 parts. The unsaturated metal carboxylate salt and the ethylene-vinyl acetate copolymer or elastomer in the adhesive film of the present application have good compatibility, and during use of the adhesive film, the initiator initiates a free radical reaction, so as to form a network structure in the ethylene-vinyl acetate copolymer or elastomer, thereby producing high volume resistivity, improving the anti-PID performance of modules, and maintaining the good light transmittance of the adhesive film.

Description

离子型树脂封装胶膜及制备方法、层压结构、光伏组件Ionic resin encapsulation film and preparation method, laminated structure, photovoltaic module
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求享有于2020年09月11日提交的名称为“用于光伏组件的多层离子型树脂封装胶膜和组件结构”的中国专利申请202010955685.0的优先权,于2020年09月11日提交的名称为“离子型树脂封装胶膜和层压结构”的中国专利申请202010956377.X的优先权,以及于2020年09月11日提交的名称为“离子型树脂封装胶膜的制备方法”的中国专利申请202010956133.1的优先权,上述申请的全部内容通过引用并入本文中。This application claims the priority of Chinese patent application No. 202010955685.0, which was filed on September 11, 2020 and entitled "Multilayer Ionic Resin Encapsulation Film and Module Structure for Photovoltaic Modules", which was filed on September 11, 2020 The priority of the Chinese patent application 202010956377.X entitled "Ionic Resin Encapsulating Film and Laminated Structure", and the title of "Preparation Method of Ionic Resin Encapsulating Adhesive Film" filed on September 11, 2020 The priority of Chinese patent application 202010956133.1, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及胶膜技术领域,具体涉及一种离子型树脂封装胶膜及其制备方法、层压结构、光伏组件。The present application relates to the technical field of adhesive films, in particular to an ionic resin encapsulation adhesive film, a preparation method thereof, a laminated structure, and a photovoltaic module.
背景技术Background technique
光伏乙烯-醋酸乙烯酯共聚物(EVA)胶膜是一种热固性有粘性的胶膜,其放置于光伏组件或者夹胶玻璃中间使用。由于光伏EVA在粘着力、耐久性、光学特性等方面具有的优越性,使得它被越来越广泛的应用于电流组件以及各种光学产品。光伏EVA虽然占组件整体成本的很少一部分,但却与组件可靠性息息相关,技术要求较高。因此从成本控制、工艺路线等方面考虑,优化光伏EVA配方使其具有抗电势诱导衰减(PID)性能成为最现实可行的方法之一。目前出现的组件的各种失效问题都或多或少与光伏EVA膜有关系,关于光伏胶膜配方,国内外也在不断研究改进中。但是关于PID形成机理至今还没有明确,对于晶硅组件猜测是由于钠离子迁移导致,低电势的电子传导,外界的活泼金属离子穿透SIN从而改变并联电阻,填充因子FF会明显降低。目前,PIDFree被许多组件厂和电池厂作为卖点之一,许多光伏组件用户也开始只接受PIDFree的组件。行业内也积极尝 试各种技术,如CN201310089748.9通过添加金属离子捕捉剂,降低金属离子的迁移率,来提高光伏组件的抗PID特性,但是由于这类的金属离子捕捉剂熔点高,无法均匀分散在基体树脂中,只能以大粒径的颗粒状存在,影响透光率和雾度。Photovoltaic ethylene-vinyl acetate copolymer (EVA) film is a thermosetting adhesive film, which is placed in the middle of photovoltaic modules or laminated glass. Due to the advantages of photovoltaic EVA in adhesion, durability, optical properties, etc., it is more and more widely used in current components and various optical products. Although photovoltaic EVA accounts for a small part of the overall cost of the module, it is closely related to the reliability of the module and requires high technical requirements. Therefore, considering the cost control, process route, etc., optimizing the formulation of photovoltaic EVA to make it have anti-potential induced decay (PID) performance has become one of the most realistic and feasible methods. The various failure problems of the current modules are more or less related to the photovoltaic EVA film. Regarding the photovoltaic film formulation, domestic and foreign research and improvement are also being continued. However, the formation mechanism of PID has not been clarified so far. For crystalline silicon components, it is speculated that it is due to the migration of sodium ions, low-potential electron conduction, and external active metal ions penetrate SIN to change the parallel resistance, and the fill factor FF will be significantly reduced. At present, PIDFree is used as one of the selling points by many module factories and battery factories, and many PV module users also begin to accept only PIDFree modules. The industry is also actively trying various technologies, such as CN201310089748.9 by adding metal ion scavengers to reduce the mobility of metal ions to improve the anti-PID characteristics of photovoltaic modules, but due to the high melting point of such metal ion scavengers, it cannot be uniform Dispersed in the matrix resin, it can only exist in the form of particles with large particle size, which affects the light transmittance and haze.
因此急需一种胶膜在提高抗PID性能的同时,又能保证高透光率和低雾度,而且不能对电池片造成损伤。Therefore, there is an urgent need for a film that can improve the anti-PID performance while ensuring high light transmittance and low haze, and can not cause damage to the battery.
发明内容SUMMARY OF THE INVENTION
本申请的目的是提供一种离子型树脂封装胶膜及其制备方法、层压结构、光伏组件,该离子型树脂封装胶膜在提高抗PID性能的同时,又保证高的透光性,并且具有优异的与玻璃的粘接力,保证其在夹层玻璃中使用的安全性。The purpose of the present application is to provide an ionic resin encapsulation film and its preparation method, laminate structure, photovoltaic module, the ionic resin encapsulation film can improve the anti-PID performance while ensuring high light transmittance, and It has excellent adhesion to glass, which ensures the safety of its use in laminated glass.
第一方面,本申请实施例提出了一种离子型树脂封装胶膜,包括至少两层胶膜,其中一层为靠近电池发电面侧胶膜层,另外一层为离子化功能层,离子化功能层含有离子型树脂,其中离子型树脂包含基体树脂50~99%,不饱和羧酸金属盐0.01~40%,引发剂0.01~5%,以质量含量总量100份计;所述胶膜的透光率≥85%,雾度≤5%。In the first aspect, the embodiment of the present application proposes an ionic resin encapsulation adhesive film, which includes at least two layers of adhesive films, one of which is an adhesive film layer on the side close to the power generation surface of the battery, and the other layer is an ionization functional layer. The functional layer contains ionic resin, wherein the ionic resin contains 50-99% of matrix resin, 0.01-40% of unsaturated carboxylate metal salt, and 0.01-5% of initiator, based on the total mass content of 100 parts; the adhesive film The transmittance is ≥85%, and the haze is ≤5%.
在离子型树脂封装胶膜中,所述的基体树脂为乙烯-醋酸乙烯酯共聚物或弹性体。In the ionic resin encapsulation film, the matrix resin is an ethylene-vinyl acetate copolymer or an elastomer.
本申请实施例提供的离子型树脂封装胶膜包含至少一层离子化功能层,其含有足够量的不饱和羧酸金属盐,从而保证胶膜具有提高的抗PID性能。而且,在本申请的离子型树脂封装胶膜中,不饱和羧酸金属盐可充分均匀地分散在离子化功能层的乙烯-醋酸乙烯酯共聚物基体树脂中,使得多层封装胶膜能够获得高透光率和低雾度。本申请的离子型树脂封装胶膜的离子化功能层还包含一定量的引发剂。因此,胶膜在层压使用时可通过引发剂引发自由基反应,从而在乙烯-醋酸乙烯酯共聚物中形成网络结构,能产生高的体积电阻率,提升组件的抗PID性能。此外,乙烯-醋酸乙烯酯共聚物的网络结构还可限制不饱和羧酸金属盐的迁移扩散,防止不饱和羧酸金属盐团聚形成粒径较大的颗粒从而劣化胶膜的透光率和雾度。The ionic resin encapsulation adhesive film provided in the embodiments of the present application includes at least one ionization functional layer, which contains a sufficient amount of unsaturated carboxylic acid metal salt, so as to ensure that the adhesive film has improved anti-PID performance. Moreover, in the ionic resin encapsulation film of the present application, the unsaturated carboxylic acid metal salt can be sufficiently and uniformly dispersed in the ethylene-vinyl acetate copolymer matrix resin of the ionization functional layer, so that the multilayer encapsulation film can obtain High light transmittance and low haze. The ionized functional layer of the ion-type resin encapsulation adhesive film of the present application also contains a certain amount of initiator. Therefore, when the adhesive film is used for lamination, a free radical reaction can be initiated by an initiator, thereby forming a network structure in the ethylene-vinyl acetate copolymer, which can generate high volume resistivity and improve the anti-PID performance of the module. In addition, the network structure of ethylene-vinyl acetate copolymer can also limit the migration and diffusion of unsaturated carboxylate metal salts, preventing the unsaturated carboxylate metal salts from agglomerating to form particles with larger particle sizes, thereby deteriorating the light transmittance and fogging of the adhesive film. Spend.
在本申请提供的离子型树脂封装胶膜中,不饱和羧酸金属盐的粒径如果太大,分布不均匀,那么胶膜会透光率低、雾度高,只有粒径小到一定程度,才能实现高透光率和低雾度。另外,本申请的胶膜中不饱和羧酸金属盐和乙烯-醋酸乙烯酯共聚物或弹性体有较好的相容性,胶膜在使用时通过引发剂引发自由基反应,从而在乙烯-醋酸乙烯酯共聚物或弹性体中形成网络结构,能产生高的体积电阻率,提升组件的抗PID性能。In the ionic resin encapsulation film provided in this application, if the particle size of the unsaturated carboxylic acid metal salt is too large and the distribution is uneven, the film will have low light transmittance and high haze, and only the particle size will be small to a certain extent. , in order to achieve high transmittance and low haze. In addition, the unsaturated carboxylic acid metal salt in the adhesive film of the present application has good compatibility with ethylene-vinyl acetate copolymer or elastomer. The network structure formed in the vinyl acetate copolymer or elastomer can produce high volume resistivity and improve the anti-PID performance of the component.
根据本申请实施例的一个方面,不饱和羧酸金属盐的阳离子金属可包括但不限于镁、锌、铜、锂、钠、钾中的一种或多种。According to one aspect of the embodiments of the present application, the cationic metal of the unsaturated carboxylic acid metal salt may include, but is not limited to, one or more of magnesium, zinc, copper, lithium, sodium, and potassium.
根据本申请实施例的一个方面,不饱和羧酸金属盐的羧酸基团可为含烯键和/或炔键的羧酸,包括但不限于甲基丙烯酸基团、丙烯酸基团、巴豆酸基团、衣康酸基团、肉桂酸基团、丁炔二酸基团和马来酸基团中的一种或多种。According to one aspect of the embodiments of the present application, the carboxylic acid group of the unsaturated carboxylic acid metal salt may be a carboxylic acid containing an ethylenic bond and/or an alkyne bond, including but not limited to a methacrylic acid group, an acrylic acid group, a crotonic acid group group, one or more of itaconic acid group, cinnamic acid group, butyndioic acid group and maleic acid group.
根据本申请实施例的一个方面,不饱和羧酸金属盐中的至少一部分与所述的基体树脂次价键力结合。According to one aspect of the embodiments of the present application, at least a part of the unsaturated carboxylate metal salt is bonded with the base resin by a secondary bond force.
根据本申请实施例的一个方面,引发剂为可以光引发或者热引发产生自由基的引发剂。According to one aspect of the embodiments of the present application, the initiator is an initiator that can generate free radicals by photo-initiation or thermal initiation.
根据本申请实施例的一个方面,离子型树脂封装胶膜的体积电阻率≥1.0*10 14Ω·cm。 According to an aspect of the embodiments of the present application, the volume resistivity of the ionic resin encapsulation adhesive film is ≥1.0*10 14 Ω·cm.
根据本申请实施例的一个方面,离子型树脂封装胶膜还可包括至少一层乙烯-醋酸乙烯酯层。According to an aspect of the embodiments of the present application, the ionic resin encapsulant film may further include at least one ethylene-vinyl acetate layer.
根据本申请实施例的一个方面,所述的弹性体包括橡胶弹性体和聚烯烃弹性体,橡胶弹性体包括但不限于天然橡胶(NR)、三元乙丙橡胶(EPDM)、氢化苯乙烯丁二烯嵌段共聚物(SEBS)、苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、苯乙烯-异戊二烯-苯乙烯嵌段共聚物(SIS)中的一种或多种。According to an aspect of the embodiments of the present application, the elastomers include rubber elastomers and polyolefin elastomers, and the rubber elastomers include but are not limited to natural rubber (NR), ethylene propylene diene monomer (EPDM), hydrogenated styrene butyl One or more of diene block copolymer (SEBS), styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS) kind.
根据本申请实施例的一个方面,离子型树脂封装胶膜作为太阳能电池的封装胶膜使用。According to one aspect of the embodiments of the present application, the ionic resin encapsulation film is used as an encapsulation film of a solar cell.
根据本申请实施例的一个方面,离子型树脂封装胶膜作为夹胶玻璃的中间膜使用。According to one aspect of the embodiments of the present application, the ionic resin encapsulation film is used as the intermediate film of the laminated glass.
第二方面,本申请还涉及一种层压结构,其包含至少一个外层,和至少一种离子型树脂封装胶膜。In a second aspect, the present application also relates to a laminate structure comprising at least one outer layer, and at least one ionic resin encapsulant film.
根据本申请实施例的一个方面,层压结构是光伏组件、安全玻璃或者绝缘玻璃的形式。According to one aspect of the embodiments of the present application, the laminated structure is in the form of a photovoltaic module, safety glass or insulating glass.
第三方面,本申请还涉及光伏组件,包括至少一个外层,电池片,和如本申请第一方面所述的离子型树脂封装胶膜。In a third aspect, the present application also relates to a photovoltaic module, comprising at least one outer layer, a battery sheet, and the ionic resin encapsulating film as described in the first aspect of the present application.
根据本申请实施例的一个方面,所述外层为光伏玻璃和/或背板。According to one aspect of the embodiments of the present application, the outer layer is photovoltaic glass and/or a backsheet.
第四方面,本申请还涉及一种离子型树脂封装胶膜的制备方法,所述的制备方法为在制膜设备中加入金属的氧化物或氢氧化物、不饱和羧酸、引发剂、其他助剂和基体树脂,流延或者压延成膜。In the fourth aspect, the present application also relates to a preparation method of an ionic resin encapsulation film, the preparation method is to add metal oxides or hydroxides, unsaturated carboxylic acids, initiators, other Additives and matrix resin, cast or calendered into film.
在本申请提供的离子型树脂封装胶膜的制备方法中,金属的氧化物或氢氧化物与不饱和羧酸在基体树脂中原位反应,生成了不饱和羧酸金属盐,这种方法生成的不饱和羧酸金属盐的粒径非常小,在基体树脂中均匀分布,用该方法制得的胶膜透光率低、雾度高。另外,用该法原位生成的不饱和羧酸金属盐与乙烯-醋酸乙烯酯共聚物或弹性体有较好的相容性,胶膜在使用时通过引发剂引发自由基反应,从而在乙烯-醋酸乙烯酯共聚物或弹性体中形成网络结构,能产生高的体积电阻率,提升组件的抗PID性能。此外,乙烯-醋酸乙烯酯共聚物或弹性体的网络结构还可限制不饱和羧酸金属盐的迁移扩散,防止不饱和羧酸金属盐团聚形成粒径较大的颗粒从而劣化胶膜的透光率和雾度。In the preparation method of the ionic resin encapsulation film provided in the present application, the metal oxide or hydroxide reacts with the unsaturated carboxylic acid in-situ in the matrix resin to generate the unsaturated carboxylic acid metal salt. The particle size of the unsaturated carboxylic acid metal salt is very small, and it is uniformly distributed in the matrix resin. The adhesive film prepared by this method has low light transmittance and high haze. In addition, the metal salt of unsaturated carboxylate generated in situ by this method has good compatibility with ethylene-vinyl acetate copolymer or elastomer. - A network structure is formed in vinyl acetate copolymer or elastomer, which can produce high volume resistivity and improve the anti-PID performance of components. In addition, the network structure of the ethylene-vinyl acetate copolymer or elastomer can also limit the migration and diffusion of unsaturated carboxylic acid metal salts, preventing unsaturated carboxylic acid metal salts from agglomerating to form particles with larger particle sizes, thereby deteriorating the light transmission of the adhesive film. rate and haze.
根据本申请实施例的一个方面,在离子型树脂封装胶膜的制备方法中,包括基体树脂含量为50~99%,金属的氧化物或氢氧化物含量为0.01~40%,不饱和羧酸含量为0.01~40%,引发剂含量为0.01~5%,其他助剂含量为0.01~5%,以质量含量总量100份计。According to an aspect of the embodiments of the present application, in the preparation method of the ionic resin encapsulation adhesive film, the content of the matrix resin is 50-99%, the content of the metal oxide or hydroxide is 0.01-40%, and the content of the unsaturated carboxylic acid is 0.01-40%. The content is 0.01-40%, the content of the initiator is 0.01-5%, and the content of other auxiliary agents is 0.01-5%, based on 100 parts of the total mass content.
根据本申请实施例的一个方面,所述的基体树脂为乙烯-醋酸乙烯酯共聚物或弹性体;所述的弹性体包括橡胶弹性体和聚烯烃弹性体,橡胶弹性体包括但不限于天然橡胶(NR)、三元乙丙橡胶(EPDM)、氢化苯乙烯丁二烯嵌段共聚物(SEBS)、苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、苯乙烯-异戊二烯-苯乙烯嵌段共聚物(SIS)中的一种或多种。According to one aspect of the embodiments of the present application, the matrix resin is an ethylene-vinyl acetate copolymer or an elastomer; the elastomer includes a rubber elastomer and a polyolefin elastomer, and the rubber elastomer includes but is not limited to natural rubber (NR), EPDM, hydrogenated styrene butadiene block copolymer (SEBS), styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene One or more of olefin-styrene block copolymers (SIS).
根据本申请实施例的一个方面,所述的金属氧化物或氢氧化物包括但不限于金属镁、锌、铜、锂、钠、钾的氧化物或氢氧化物中的一种或多种。According to one aspect of the embodiments of the present application, the metal oxides or hydroxides include, but are not limited to, one or more of oxides or hydroxides of magnesium, zinc, copper, lithium, sodium, and potassium.
根据本申请实施例的一个方面,所述的不饱和羧酸为含烯键和炔键的羧酸,包括但不限于甲基丙烯酸、丙烯酸、巴豆酸、衣康酸、肉桂酸、丁炔二酸和马来酸等的一种或多种。According to one aspect of the embodiments of the present application, the unsaturated carboxylic acid is a carboxylic acid containing ethylenic and acetylenic bonds, including but not limited to methacrylic acid, acrylic acid, crotonic acid, itaconic acid, cinnamic acid, butynedi One or more of acid and maleic acid, etc.
根据本申请实施例的一个方面,所述的引发剂为可以光引发或者热引发产生自由基的引发剂。According to an aspect of the embodiments of the present application, the initiator is an initiator that can generate free radicals by photo-initiation or thermal initiation.
根据本申请实施例的一个方面,所述的其他助剂为助交联剂、抗氧剂、硅烷偶联剂中的一种或多种。According to an aspect of the embodiments of the present application, the other auxiliary agents are one or more of auxiliary crosslinking agents, antioxidants, and silane coupling agents.
具体实施方式detailed description
下面将详细描述本申请的各个方面的特征和示例性实施例。下面的详细描述中公开了许多具体细节,以便全面理解本申请。但是,对于本领域技术人员来说,很明显的是,本申请可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请的更好的理解。本申请决不限于下面所提出的任何具体配置和算法,而是在不脱离本申请的精神的前提下覆盖了元素、部件和算法的任何修改、替换和改进。在下面的描述中,没有示出公知的结构和技术,以便避免对本申请造成不必要的模糊。Features and exemplary embodiments of various aspects of the present application are described in detail below. Numerous specific details are disclosed in the following detailed description to provide a thorough understanding of the present application. However, it will be apparent to those skilled in the art that the present application may be practiced without some of these specific details. The following description of the embodiments is merely to provide a better understanding of the present application by illustrating examples of the present application. This application is in no way limited to any specific configurations and algorithms set forth below, but covers any modifications, substitutions and improvements of elements, components and algorithms without departing from the spirit of this application. In the following description, well-known structures and techniques are not shown in order to avoid unnecessarily obscuring the present application.
为了更好地理解本申请,下面对本申请实施例提供的离子型树脂封装胶膜及其制备方法、层压结构、光伏组件进行详细描述。For a better understanding of the present application, the ionic resin encapsulation adhesive film provided in the embodiments of the present application and its preparation method, laminated structure, and photovoltaic module will be described in detail below.
本申请实施例提供了一种离子型树脂封装胶膜,至少包括一层离子化功能层,所述离子化功能层包括离子型树脂,所述离子型树脂包括基体树脂50~99%,不饱和羧酸金属盐0.01~40%,引发剂0.01~5%,以质量含量总量100份计;所述基体树脂包括乙烯-醋酸乙烯酯共聚物或弹性体;所述胶膜的透光率≥85%,雾度≤5%。The embodiments of the present application provide an ionic resin encapsulation adhesive film, which includes at least one ionized functional layer, the ionized functional layer includes an ionic resin, and the ionic resin includes 50-99% of a matrix resin, unsaturated Carboxylic acid metal salt 0.01-40%, initiator 0.01-5%, based on the total mass content of 100 parts; the matrix resin includes ethylene-vinyl acetate copolymer or elastomer; the light transmittance of the adhesive film ≥ 85%, haze≤5%.
本申请的离子型树脂封装胶膜可用于光伏组件。由于在本申请的离子型树脂封装胶膜中,离子化功能层包含预定量的不饱和羧酸金属盐,在组件中层压使用时可通过引发剂引发自由基反应,从而在基体树脂中形成网 络结构捕捉金属离子,因此能够为光伏组件提供改善的抗PID性能。并且,本申请的离子型树脂封装胶膜保持了优异的光学性能,即透光率≥85%,雾度≤5%。The ionic resin encapsulating adhesive film of the present application can be used in photovoltaic modules. Since in the ionic resin encapsulating adhesive film of the present application, the ionizing functional layer contains a predetermined amount of unsaturated metal carboxylate, when the component is laminated and used, a free radical reaction can be initiated by an initiator, thereby forming a network in the matrix resin The structure traps metal ions and thus can provide improved anti-PID performance for photovoltaic modules. In addition, the ionic resin encapsulating film of the present application maintains excellent optical properties, that is, light transmittance≥85% and haze≤5%.
在现有技术的封装胶膜中,为了改善抗PID性能,往往将颗粒状的金属离子捕捉剂直接混入制膜的基体树脂原料中。由于这样的金属离子捕捉剂熔点高,无法均匀分散在基体树脂中,只能以大粒径的颗粒状存在,不利地影响所制成的膜的透光率和雾度。因此,在本申请之前,现有技术的封装胶膜如果包含足够含量的金属离子捕捉剂,需要以牺牲光学性能作为代价,无法获得透光率≥85%,雾度≤5%。In the prior art encapsulation film, in order to improve the anti-PID performance, the particulate metal ion scavenger is often directly mixed into the matrix resin raw material for film formation. Due to the high melting point of such metal ion scavengers, they cannot be uniformly dispersed in the matrix resin, and can only exist in the form of particles with large particle sizes, which adversely affects the light transmittance and haze of the produced film. Therefore, prior to the present application, if the prior art encapsulation film contains a sufficient content of metal ion scavenger, it is necessary to sacrifice optical properties as the expense, and it is impossible to obtain a light transmittance ≥ 85% and a haze ≤ 5%.
申请人发现,如果不饱和羧酸金属盐以原位生成的方式添加到封装胶膜中,则所生成的不饱和羧酸金属盐能够均匀分散在胶膜的基体树脂中,使得胶膜能够保持优异的光学性能。The applicant found that if the unsaturated carboxylate metal salt is added to the encapsulation film in an in-situ manner, the generated unsaturated carboxylate metal salt can be uniformly dispersed in the matrix resin of the film, so that the film can maintain Excellent optical properties.
作为以原位生成方式添加不饱和羧酸金属盐的实施方式,可以在制膜的基体树脂原料中添加相应的不饱和羧酸和能够与不饱和羧酸反应生成不饱和羧酸金属盐的含金属离子碱性化合物,如金属氢氧化物、金属氧化物。不饱和羧酸和含金属离子碱性化合物在与基体树脂熔融共混的条件下发生反应,生成不饱和羧酸金属盐。原位生成的不饱和羧酸金属盐能够均匀的分散在基体树脂中。As an embodiment of adding the unsaturated carboxylic acid metal salt in the form of in-situ generation, the corresponding unsaturated carboxylic acid and the unsaturated carboxylic acid metal salt that can react with the unsaturated carboxylic acid to form the unsaturated carboxylic acid metal salt can be added to the matrix resin raw material for film formation. Metal ion basic compounds, such as metal hydroxides, metal oxides. The unsaturated carboxylic acid and the metal ion-containing basic compound react under the conditions of melt blending with the matrix resin to form the unsaturated carboxylic acid metal salt. The in-situ generated metal salt of unsaturated carboxylate can be uniformly dispersed in the matrix resin.
在本申请的一些实施例中,不饱和羧酸金属盐的平均粒径可≤900nm,或≤120nm,或≤110nm,≤50nm,≤20nm,或≤10nm,甚至≤1nm。In some embodiments of the present application, the average particle size of the unsaturated carboxylic acid metal salt may be ≤900 nm, or ≤120 nm, or ≤110 nm, ≤50 nm, ≤20 nm, or ≤10 nm, or even ≤1 nm.
在一些实施例中,不饱和羧酸金属盐在封装胶膜中的含量可为,基于100份质量的离子化功能层基体树脂,≤35%,≤30%,≤25%,≤20%,≤15%,或≤10%。在一些实施例中,不饱和羧酸金属盐在封装胶膜中的含量可为,基于100份质量的离子化功能层基体树脂,≥0.05%,≥0.1%,≥0.5%,≥1%,或≥5%。根据本申请,不饱和羧酸金属盐能够非常均匀地分散在离子化功能层基体树脂中,因此即使不饱和羧酸金属盐的含量较低,也能够有效地提升光伏组件抗PID性能。此外,根据本申请,不饱和羧酸金属盐以原位生成的方式添加,因此即使不饱和羧酸金属盐的含量较高,封装胶膜也能保持令人满意的光学性能。In some embodiments, the content of the unsaturated carboxylic acid metal salt in the encapsulating film may be, based on 100 parts by mass of the ionized functional layer base resin, ≤35%, ≤30%, ≤25%, ≤20%, ≤15%, or ≤10%. In some embodiments, the content of the unsaturated carboxylic acid metal salt in the encapsulating film may be, based on 100 parts by mass of the ionized functional layer base resin, ≥0.05%, ≥0.1%, ≥0.5%, ≥1%, or ≥5%. According to the present application, the unsaturated carboxylate metal salt can be very uniformly dispersed in the matrix resin of the ionized functional layer, so even if the content of the unsaturated carboxylate metal salt is low, the anti-PID performance of the photovoltaic module can be effectively improved. In addition, according to the present application, the unsaturated carboxylate metal salt is added in an in-situ manner, so even if the content of the unsaturated carboxylate metal salt is high, the encapsulant film can maintain satisfactory optical properties.
在一些实施例中,不饱和羧酸金属盐的阳离子金属选自镁、锌、铜、锂、钠、钾中的一种或多种。可选地,不饱和羧酸金属盐的阳离子金属选自镁、锌、铜中的一种或多种。In some embodiments, the cationic metal of the unsaturated metal carboxylate is selected from one or more of magnesium, zinc, copper, lithium, sodium, potassium. Optionally, the cationic metal of the unsaturated carboxylic acid metal salt is selected from one or more of magnesium, zinc, and copper.
在一些实施例中,不饱和羧酸金属盐的羧酸基团为含烯键和/或炔键的羧酸基团。可选地,羧酸基团选自甲基丙烯酸基团、丙烯酸基团、巴豆酸基团、衣康酸基团、肉桂酸基团、丁炔二酸基团和马来酸基团中的一种或多种。In some embodiments, the carboxylic acid group of the metal unsaturated carboxylate is a carboxylic acid group containing an ethylenic and/or acetylenic bond. Optionally, the carboxylic acid group is selected from the group consisting of a methacrylic acid group, an acrylic acid group, a crotonic acid group, an itaconic acid group, a cinnamic acid group, a butynedioic acid group and a maleic acid group. one or more.
在一些实施例中,不饱和羧酸金属盐为丙烯酸镁,甲基丙烯酸锌。In some embodiments, the metal salt of an unsaturated carboxylate is magnesium acrylate, zinc methacrylate.
在根据本申请的离子型树脂封装胶膜中,离子化功能层还包含引发剂。在一些实施例中,引发剂选自可以光引发或者热引发产生自由基的引发剂。引发剂的示例包括有机过氧化物,烷基苯酮类引发剂,偶氮化合物等。In the ionic resin encapsulating adhesive film according to the present application, the ionizing functional layer further contains an initiator. In some embodiments, the initiator is selected from initiators that can photo- or thermally generate free radicals. Examples of the initiator include organic peroxides, alkylphenone-based initiators, azo compounds, and the like.
在封装胶膜用于光伏组件封装时,引发剂可产生自由基以引发自由基反应,从而使乙烯-醋酸乙烯酯共聚物基体树脂形成网络结构,能产生高的体积电阻率,提升组件的抗PID性能。When the encapsulation film is used for the encapsulation of photovoltaic modules, the initiator can generate free radicals to initiate a free radical reaction, so that the ethylene-vinyl acetate copolymer matrix resin forms a network structure, which can generate high volume resistivity and improve the resistance of the module. PID performance.
在一些实施例中,根据本申请的封装胶膜的体积电阻率≥1.0*10 14Ω·cm。可选地,根据本申请的封装胶膜的体积电阻率≥1.0*10 15Ω·cm,或甚至≥1.0*10 16Ω·cm。 In some embodiments, the volume resistivity of the encapsulant film according to the present application is ≥1.0*10 14 Ω·cm. Optionally, the volume resistivity of the encapsulating film according to the present application is ≥1.0*10 15 Ω·cm, or even ≥ 1.0*10 16 Ω·cm.
此外,这样的网络结构还可限制不饱和羧酸金属盐的迁移扩散,防止不饱和羧酸金属盐在封装胶膜使用过程中团聚形成粒径较大的颗粒从而劣化胶膜的透光率和雾度。因此,本申请的封装胶膜在用于光伏组件时,具有改善的耐久性,即使经过较长时间的使用,任可保持良好的光学性能。In addition, such a network structure can also limit the migration and diffusion of unsaturated carboxylate metal salts, and prevent unsaturated carboxylate metal salts from agglomerating to form larger particles during the use of the encapsulating film, thereby deteriorating the light transmittance and haze. Therefore, the encapsulating adhesive film of the present application has improved durability when used in photovoltaic modules, and can maintain good optical performance even after a long period of use.
在一些实施例中,不饱和羧酸金属盐中的至少一部分与所述的基体树脂次价键力结合。这样的次价键力结合可以由引发剂引发不饱和羧酸基团的不饱和基团与基体树脂反应生成。当不饱和羧酸金属盐中的至少一部分与所述的基体树脂次价键力结合时,不饱和羧酸金属盐与基体树脂的相容性提高,从而使得不饱和羧酸金属盐能更均匀地分散在基体树脂中。In some embodiments, at least a portion of the unsaturated carboxylate metal salt is subvalently bonded to the matrix resin. Such secondary bonding can be generated by the reaction of the unsaturated groups of the unsaturated carboxylic acid groups with the matrix resin initiated by the initiator. When at least a part of the unsaturated carboxylate metal salt is combined with the base resin by a secondary bond force, the compatibility of the unsaturated carboxylate metal salt with the base resin is improved, so that the unsaturated carboxylate metal salt can be more uniform dispersed in the matrix resin.
在一些实施例中,本申请的封装胶膜与玻璃的剥离强度≥170N/cm,≥175N/cm,或者≥176N/cm,甚至≥180N/cm。In some embodiments, the peel strength of the encapsulating film of the present application and glass is ≥170N/cm, ≥175N/cm, or ≥176N/cm, or even ≥180N/cm.
在一些实施例中,离子型树脂封装胶膜还可包括至少一层乙烯-醋酸乙 烯酯层。当封装胶膜用于光伏组件时,乙烯-醋酸乙烯酯层靠近电池片发电面侧设置。这样,乙烯-醋酸乙烯酯层可作为离子化功能层与电池片之间的阻隔层,阻隔离子化功能层层压使用过程中的反应产物,从而保护电池片。In some embodiments, the ionic resin encapsulant film may further include at least one layer of ethylene-vinyl acetate. When the encapsulating film is used for photovoltaic modules, the ethylene-vinyl acetate layer is arranged close to the power generation surface of the cell. In this way, the ethylene-vinyl acetate layer can be used as a barrier layer between the ionized functional layer and the battery sheet, to block the reaction product during the lamination and use of the segregated functional layer, thereby protecting the battery sheet.
本申请实施例还提供一种层压结构,其包含至少一个外层和上述任一种离子型树脂封装胶膜。Embodiments of the present application further provide a laminated structure comprising at least one outer layer and any one of the above-mentioned ionic resin encapsulating adhesive films.
该层压结构是光伏组件、安全玻璃或者绝缘玻璃的形式。The laminated structure is in the form of photovoltaic modules, safety glass or insulating glass.
本申请实施例还提供一种光伏组件,包括至少一个外层,电池片,和根据本申请的上述任一种离子型树脂封装胶膜。The embodiments of the present application further provide a photovoltaic module, comprising at least one outer layer, a battery sheet, and any one of the above-mentioned ionic resin encapsulation adhesive films according to the present application.
在一些实施例中,光伏组件的外层为光伏玻璃和/或背板。In some embodiments, the outer layers of the photovoltaic assembly are photovoltaic glass and/or a backsheet.
根据本申请的光伏组件能够获得改善的抗PID性能。在一些实施例中,本申请的光伏组件在温度85℃,湿度85%,压力1500V的条件下经过192小时老化后,功率衰减≤5%,或者≤3%,或者甚至≤2.5%。The photovoltaic modules according to the present application can obtain improved anti-PID performance. In some embodiments, after 192 hours of aging under the conditions of a temperature of 85° C., a humidity of 85%, and a pressure of 1500V, the photovoltaic module of the present application has a power attenuation of ≤5%, or ≤3%, or even ≤2.5%.
本申请实施例还提供一种离子型树脂封装胶膜的制备方法,所述的制备方法为在制膜设备中加入金属的氧化物或氢氧化物、不饱和羧酸、引发剂、其他助剂和基体树脂,流延或者压延成膜。The embodiment of the present application also provides a method for preparing an ionic resin encapsulation film, the preparation method is to add metal oxides or hydroxides, unsaturated carboxylic acids, initiators, and other auxiliary agents to the film-making equipment And matrix resin, casting or calendering into film.
在离子型树脂封装胶膜的制备方法中,包括基体树脂含量为50~99%,金属的氧化物或氢氧化物含量为0.01~40%,不饱和羧酸含量为0.01~40%,引发剂含量为0.01~5%,其他助剂含量为0.01~5%,以质量含量总量100份计。In the preparation method of the ionic resin encapsulation film, the content of matrix resin is 50-99%, the content of metal oxide or hydroxide is 0.01-40%, the content of unsaturated carboxylic acid is 0.01-40%, the initiator The content is 0.01-5%, and the content of other auxiliary agents is 0.01-5%, based on the total mass content of 100 parts.
在现有技术的封装胶膜中,为了改善抗PID性能,往往将颗粒状的金属离子捕捉剂直接混入制膜的基体树脂原料中。由于这样的金属离子捕捉剂熔点高,无法均匀分散在基体树脂中,只能以大粒径的颗粒状存在,不利地影响所制成的膜的透光率和雾度。因此,在本申请之前,现有技术的封装胶膜如果包含足够含量的金属离子捕捉剂,需要以牺牲光学性能作为代价,无法获得透光率≥85%,雾度≤5%。In the prior art encapsulation film, in order to improve the anti-PID performance, the particulate metal ion scavenger is often directly mixed into the matrix resin raw material for film formation. Due to the high melting point of such metal ion scavengers, they cannot be uniformly dispersed in the matrix resin, and can only exist in the form of particles with large particle sizes, which adversely affects the light transmittance and haze of the produced film. Therefore, prior to the present application, if the prior art encapsulation film contains a sufficient content of metal ion scavenger, it is necessary to sacrifice optical performance as the expense, and cannot obtain light transmittance ≥ 85% and haze ≤ 5%.
申请人发现,如果不饱和羧酸金属盐以原位生成的方式添加到封装胶膜中,则所生成的不饱和羧酸金属盐能够均匀分散在胶膜的基体树脂中,使得胶膜能够保持优异的光学性能。The applicant found that if the unsaturated carboxylate metal salt is added to the encapsulation film in an in-situ manner, the generated unsaturated carboxylate metal salt can be uniformly dispersed in the matrix resin of the film, so that the film can maintain Excellent optical properties.
作为以原位生成方式添加不饱和羧酸金属盐的实施方式,可以在制膜 的基体树脂原料中添加相应的不饱和羧酸和能够与不饱和羧酸反应生成不饱和羧酸金属盐的含金属离子碱性化合物,如金属氢氧化物、金属氧化物。不饱和羧酸和含金属离子碱性化合物在与基体树脂熔融共混的条件下发生反应,生成不饱和羧酸金属盐。原位生成的不饱和羧酸金属盐能够均匀的分散在基体树脂中。As an embodiment of adding the unsaturated carboxylic acid metal salt in the form of in-situ generation, the corresponding unsaturated carboxylic acid and the unsaturated carboxylic acid metal salt that can react with the unsaturated carboxylic acid to form the unsaturated carboxylic acid metal salt can be added to the matrix resin raw material for film formation. Metal ion basic compounds, such as metal hydroxides, metal oxides. The unsaturated carboxylic acid and the metal ion-containing basic compound react under the conditions of melt blending with the matrix resin to form the unsaturated carboxylic acid metal salt. The in-situ generated metal salt of unsaturated carboxylate can be uniformly dispersed in the matrix resin.
在本申请的一些实施例中,不饱和羧酸金属盐的平均粒径可≤900nm,或≤130nm,或≤25nm,甚至≤2nm。In some embodiments of the present application, the average particle size of the unsaturated carboxylic acid metal salt may be ≤900 nm, or ≤130 nm, or ≤25 nm, or even ≤2 nm.
在一些实施例中,金属氧化物或氢氧化物选自金属镁、锌、铜、锂、钠、钾的氧化物或氢氧化物中的一种或多种;In some embodiments, the metal oxide or hydroxide is selected from one or more of the oxides or hydroxides of the metals magnesium, zinc, copper, lithium, sodium, potassium;
在一些实施例中,不饱和羧酸选自甲基丙烯酸、丙烯酸、巴豆酸、衣康酸、肉桂酸、丁炔二酸和马来酸等的一种或多种。In some embodiments, the unsaturated carboxylic acid is selected from one or more of methacrylic acid, acrylic acid, crotonic acid, itaconic acid, cinnamic acid, butynedioic acid, maleic acid, and the like.
在一些实施例中,引发剂选自可以光引发或者热引发产生自由基的引发剂。引发剂的示例包括有机过氧化物,烷基苯酮类引发剂,偶氮化合物等。In some embodiments, the initiator is selected from initiators that can photo- or thermally generate free radicals. Examples of the initiator include organic peroxides, alkylphenone-based initiators, azo compounds, and the like.
在封装胶膜用于光伏组件封装时,引发剂可产生自由基以引发自由基反应,从而使基体树脂形成网络结构,能产生高的体积电阻率,提升组件的抗PID性能。When the encapsulation film is used for the encapsulation of photovoltaic modules, the initiator can generate free radicals to initiate a free radical reaction, so that the matrix resin forms a network structure, which can generate high volume resistivity and improve the anti-PID performance of the module.
在一些实施例中,根据本申请的封装胶膜的体积电阻率≥1.0*10 14Ω·cm。可选地,根据本申请的封装胶膜的体积电阻率≥1.0*10 15Ω·cm,或甚至≥1.0*10 16Ω·cm。 In some embodiments, the volume resistivity of the encapsulant film according to the present application is ≥1.0*10 14 Ω·cm. Optionally, the volume resistivity of the encapsulating film according to the present application is ≥1.0*10 15 Ω·cm, or even ≥ 1.0*10 16 Ω·cm.
此外,这样的网络结构还可限制不饱和羧酸金属盐的迁移扩散,防止不饱和羧酸金属盐在封装胶膜使用过程中团聚形成粒径较大的颗粒从而劣化胶膜的透光率和雾度。In addition, such a network structure can also limit the migration and diffusion of unsaturated carboxylate metal salts, and prevent unsaturated carboxylate metal salts from agglomerating to form larger particles during the use of the encapsulating film, thereby deteriorating the light transmittance and haze.
实施例Example
除非特别指明,下面具体实施例中使用的材料均通过商购获得,并直接使用。Unless otherwise specified, the materials used in the following specific examples were obtained commercially and used directly.
实施例1Example 1
两个外层配方均如下(外层定义为乙烯-醋酸乙烯酯层):Both outer layer formulations are as follows (outer layer is defined as ethylene-vinyl acetate layer):
乙烯-醋酸乙烯酯共聚物:91%;Ethylene-vinyl acetate copolymer: 91%;
引发剂:1.5%2-羟基-2-甲基-1-苯基丙酮;Initiator: 1.5% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:3%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 3% 2,4,6-tris(allyloxy)s-triazine;
硅烷偶联剂:3.5%γ-氨基丙基三乙氧基硅烷;Silane coupling agent: 3.5% γ-aminopropyltriethoxysilane;
抗氧剂:1%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 1% 2,6-di-tert-butyl-4-methylphenol;
离子化功能层即中间层胶膜配方如下:The formula of the ionized functional layer, that is, the interlayer film, is as follows:
以质量含量计,In terms of mass content,
乙烯-醋酸乙烯酯共聚物:86%;Ethylene-vinyl acetate copolymer: 86%;
不饱和羧酸:6%甲基丙烯酸;Unsaturated carboxylic acid: 6% methacrylic acid;
金属氧化物:0.5%氧化锌;Metal oxide: 0.5% zinc oxide;
引发剂:0.5%过氧化苯甲酸叔丁酯;Initiator: 0.5% tert-butyl peroxybenzoate;
助交联剂:3%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 3% 2,4,6-tris(allyloxy)s-triazine;
硅烷偶联剂:3.5%γ-氨基丙基三乙氧基硅烷;Silane coupling agent: 3.5% γ-aminopropyltriethoxysilane;
抗氧剂:0.5%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 0.5% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后分别加入三台塑料挤出机的料斗中进行挤出,塑料挤出机的温度均为90℃,最终可得所需的三层结构热熔胶膜。通过共挤法制得三层胶膜记作S1-1。According to the designed experimental formula, the materials are weighed, and after the weighing is completed, they are respectively added to the hoppers of three plastic extruders for extrusion. film. The three-layer adhesive film obtained by co-extrusion is denoted as S1-1.
实施例2Example 2
乙烯-醋酸乙烯酯层配方如下:(该配方定义为普通型乙烯-醋酸乙烯酯胶膜D1-1)The formula of ethylene-vinyl acetate layer is as follows: (This formula is defined as ordinary ethylene-vinyl acetate film D1-1)
乙烯-醋酸乙烯酯共聚物:92%;Ethylene-vinyl acetate copolymer: 92%;
引发剂:1.5%2-羟基-2-甲基-1-苯基丙酮;Initiator: 1.5% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:3%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 3% 2,4,6-tris(allyloxy)s-triazine;
硅烷偶联剂:3.5%γ-氨基丙基三乙氧基硅烷;Silane coupling agent: 3.5% γ-aminopropyltriethoxysilane;
离子化功能层配方如下:The formula of the ionized functional layer is as follows:
以质量含量计,In terms of mass content,
乙烯-醋酸乙烯酯共聚物:50%;Ethylene-vinyl acetate copolymer: 50%;
不饱和羧酸:30%丙烯酸;Unsaturated carboxylic acid: 30% acrylic acid;
金属氧化物:10%氧化镁;Metal oxide: 10% magnesium oxide;
引发剂:3%2-羟基-2-甲基-1-苯基丙酮;Initiator: 3% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:2.8%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 2.8% 2,4,6-tri(allyloxy)-s-triazine;
硅烷偶联剂:3%γ-甲基丙烯酰氧基丙基三甲氧基硅烷;Silane coupling agent: 3% γ-methacryloyloxypropyltrimethoxysilane;
抗氧剂:1.2%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 1.2% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后分别加入两台塑料挤出机的料斗中进行挤出,塑料挤出机的温度均为90℃,最终可得所需的双层结构热熔胶膜。通过共挤法制得双层胶膜记作S1-2。According to the designed experimental formula, the materials are weighed. After the weighing is completed, the materials are added to the hoppers of two plastic extruders for extrusion. The temperature of the plastic extruders is 90 °C, and the required double-layer structure hot melt film. The double-layer adhesive film obtained by co-extrusion is denoted as S1-2.
实施例3Example 3
两个外层配方均如下(定义为乙烯-醋酸乙烯酯层)Both outer layers are formulated as follows (defined as an ethylene vinyl acetate layer)
乙烯-醋酸乙烯酯共聚物:92%;Ethylene-vinyl acetate copolymer: 92%;
引发剂:4%2-羟基-2-甲基-1-苯基丙酮;Initiator: 4% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:1.5%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 1.5% 2,4,6-tri(allyloxy)-s-triazine;
硅烷偶联剂:1.5%乙烯基三甲氧基硅烷;Silane coupling agent: 1.5% vinyltrimethoxysilane;
抗氧剂:1%四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯;Antioxidant: 1% tetrakis[beta-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid]pentaerythritol ester;
离子化功能层即中间层胶膜配方如下:The formula of the ionized functional layer, that is, the interlayer film, is as follows:
以质量含量计,In terms of mass content,
乙烯-醋酸乙烯酯共聚物:85%;Ethylene-vinyl acetate copolymer: 85%;
不饱和羧酸:6%丙烯酸;Unsaturated carboxylic acid: 6% acrylic acid;
金属氧化物:1%氧化锌;Metal oxide: 1% zinc oxide;
引发剂:0.5%偶氮二异丁腈;Initiator: 0.5% azobisisobutyronitrile;
助交联剂:3%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 3% 2,4,6-tris(allyloxy)s-triazine;
硅烷偶联剂:3.5%γ-氨基丙基三乙氧基硅烷;Silane coupling agent: 3.5% γ-aminopropyltriethoxysilane;
抗氧剂:1%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 1% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后分别加入三台塑料挤出机的料斗中进行挤出,塑料挤出机的温度均为90℃,最终可得所需的三层结构热熔胶膜。通过共挤法制得三层胶膜记作S1-3。According to the designed experimental formula, the materials are weighed, and after the weighing is completed, they are added to the hoppers of three plastic extruders for extrusion. film. The three-layer adhesive film obtained by co-extrusion is denoted as S1-3.
实施例4Example 4
乙烯-醋酸乙烯酯层配方如下:(该配方定义为普通型乙烯-醋酸乙烯酯胶膜D1-2)The formula of ethylene-vinyl acetate layer is as follows: (this formula is defined as ordinary ethylene-vinyl acetate film D1-2)
乙烯-醋酸乙烯酯共聚物:81%;Ethylene-vinyl acetate copolymer: 81%;
引发剂:1.5%2-羟基-2-甲基-1-苯基丙酮;Initiator: 1.5% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:3%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 3% 2,4,6-tris(allyloxy)s-triazine;
硅烷偶联剂:4.5%γ-氨基丙基三乙氧基硅烷;Silane coupling agent: 4.5% γ-aminopropyltriethoxysilane;
离子化功能层配方如下:The formula of the ionized functional layer is as follows:
以质量含量计,In terms of mass content,
乙烯-醋酸乙烯酯共聚物:50%;Ethylene-vinyl acetate copolymer: 50%;
不饱和羧酸金属盐:20%丙烯酸;Unsaturated carboxylate metal salt: 20% acrylic acid;
金属氧化物:20%氧化锌;Metal oxide: 20% zinc oxide;
引发剂:3%2-羟基-2-甲基-1-苯基丙酮;Initiator: 3% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:2.8%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 2.8% 2,4,6-tri(allyloxy)-s-triazine;
硅烷偶联剂:3%γ-甲基丙烯酰氧基丙基三甲氧基硅烷;Silane coupling agent: 3% γ-methacryloyloxypropyltrimethoxysilane;
抗氧剂:1.2%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 1.2% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后分别加入两台塑料挤出机的料斗中进行挤出,塑料挤出机的温度均为90℃,最终可得所需的双层结构热熔胶膜。通过共挤法制得双层胶膜记作S1-4。According to the designed experimental formula, the materials are weighed. After the weighing is completed, the materials are added to the hoppers of two plastic extruders for extrusion. The temperature of the plastic extruders is 90 °C, and the required double-layer structure hot melt film. The double-layer adhesive film obtained by co-extrusion is denoted as S1-4.
实施例5Example 5
将实施例1制得的三层胶膜按照钢化玻璃(浮法玻璃)-S1-1-电池片-S1-1-钢化玻璃(浮法玻璃或背板)顺序依次放好,放置层压机中层压,层压温度为142℃,层压时间为18min,制得的组件结构记作C1-1。Put the three-layer adhesive film prepared in Example 1 in the order of tempered glass (float glass)-S1-1-battery sheet-S1-1-tempered glass (float glass or backplane), and place the laminator. In the middle lamination, the lamination temperature is 142°C, the lamination time is 18min, and the obtained module structure is denoted as C1-1.
实施例6Example 6
将实施例1~2制得的胶膜按照钢化玻璃(浮法玻璃)-S1-1-电池片-S1-2-钢化玻璃(浮法玻璃或背板)顺序依次放好,放置层压机中层压,层压温度为142℃,层压时间为18min,制得的组件结构记作C1-2。Put the adhesive films prepared in Examples 1-2 in the order of tempered glass (float glass)-S1-1-battery sheet-S1-2-tempered glass (float glass or backplane), and place the laminator In the middle lamination, the lamination temperature was 142°C, and the lamination time was 18min, and the obtained module structure was denoted as C1-2.
实施例7Example 7
将实施例2制得的胶膜按照钢化玻璃(浮法玻璃)-S1-2-电池片-S1-2-钢化玻璃(浮法玻璃或背板)顺序依次放好,放置层压机中层压,层压温度为142℃,层压时间为18min,制得的组件结构记作C1-3。Put the adhesive film prepared in Example 2 in the order of tempered glass (float glass)-S1-2-battery sheet-S1-2-tempered glass (float glass or backplane), and place them in a laminator for lamination. , the lamination temperature is 142°C, the lamination time is 18min, and the obtained component structure is denoted as C1-3.
实施例8Example 8
将实施例1所制得的胶膜按照浮法玻璃(钢化玻璃)-S1-1-浮法玻璃 (钢化玻璃)顺序依次放好,放置层压机中层压,层压工艺为90-135℃,层压时间为70min,制得的组件结构记作C1-4。Put the adhesive films prepared in Example 1 in the order of float glass (tempered glass)-S1-1-float glass (tempered glass), place them in a laminator for lamination, and the lamination process is 90-135°C , the lamination time is 70min, and the obtained module structure is denoted as C1-4.
实施例9Example 9
将实施例2所制得的胶膜按照浮法玻璃(钢化玻璃)-S1-2-浮法玻璃(钢化玻璃)顺序依次放好,放置层压机中层压,层压工艺为90-135℃,层压时间为70min,制得的组件结构记作C1-5。Put the adhesive films prepared in Example 2 in the order of float glass (tempered glass)-S1-2-float glass (tempered glass), and place them in a laminator for lamination. The lamination process is 90-135°C. , the lamination time is 70min, and the obtained module structure is denoted as C1-5.
为了更好地证明本申请的有益效果,这里给出四个对比例,分别为普通型乙烯-醋酸乙烯酯胶膜(记作D1-1)、普通型乙烯-醋酸乙烯酯胶膜(记作D1-2)、普通型乙烯-醋酸乙烯酯胶膜组件结构(记作D1-3)、普通型乙烯-醋酸乙烯酯胶膜组件结构(记作D1-4)。In order to better prove the beneficial effects of the present application, four comparative examples are given here, which are ordinary ethylene-vinyl acetate adhesive film (denoted as D1-1) and ordinary ethylene-vinyl acetate adhesive film (denoted as D1-1). D1-2), ordinary ethylene-vinyl acetate film assembly structure (denoted as D1-3), ordinary ethylene-vinyl acetate film assembly structure (denoted as D1-4).
实施例10Example 10
胶膜配方如下:The film formulation is as follows:
以质量含量计,In terms of mass content,
乙烯-醋酸乙烯酯共聚物:60%;Ethylene-vinyl acetate copolymer: 60%;
不饱和羧酸:20%甲基丙烯酸;Unsaturated carboxylic acid: 20% methacrylic acid;
金属氧化物:14%氧化锌;Metal oxide: 14% zinc oxide;
引发剂:1%过氧化苯甲酸叔丁酯;Initiator: 1% tert-butyl peroxybenzoate;
助交联剂:1%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 1% 2,4,6-tris(allyloxy)s-triazine;
硅烷偶联剂:3%γ-氨基丙基三乙氧基硅烷;Silane coupling agent: 3% γ-aminopropyltriethoxysilane;
抗氧剂:1%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 1% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后加入塑料挤出机的料斗中进行挤出,塑料挤出机的温度均为90℃,最终可得所需的离子型树脂封装胶膜S2-1。According to the designed experimental formula, the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion. 1.
实施例11Example 11
胶膜配方如下:The film formulation is as follows:
以质量含量计,In terms of mass content,
聚烯烃弹性体:50%;Polyolefin elastomer: 50%;
不饱和羧酸:30%丙烯酸;Unsaturated carboxylic acid: 30% acrylic acid;
金属氧化物:10%氧化镁;Metal oxide: 10% magnesium oxide;
引发剂:3%2-羟基-2-甲基-1-苯基丙酮;Initiator: 3% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:2.8%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 2.8% 2,4,6-tri(allyloxy)-s-triazine;
硅烷偶联剂:3%γ-甲基丙烯酰氧基丙基三甲氧基硅烷;Silane coupling agent: 3% γ-methacryloyloxypropyltrimethoxysilane;
抗氧剂:1.2%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 1.2% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后加入塑料挤出机的料斗中进行挤出,塑料挤出机的温度均为90℃,最终可得所需的离子型树脂封装胶膜S2-2。According to the designed experimental formula, the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion. 2.
实施例12Example 12
胶膜配方如下:The film formulation is as follows:
以质量含量计,In terms of mass content,
三元乙丙橡胶:85%;EPDM rubber: 85%;
不饱和羧酸:6%丙烯酸;Unsaturated carboxylic acid: 6% acrylic acid;
金属氧化物:1%氧化锌;Metal oxide: 1% zinc oxide;
引发剂:0.5%偶氮二异丁腈;Initiator: 0.5% azobisisobutyronitrile;
助交联剂:3.5%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 3.5% 2,4,6-tri(allyloxy)-s-triazine;
硅烷偶联剂:3%γ-氨基丙基三乙氧基硅烷;Silane coupling agent: 3% γ-aminopropyltriethoxysilane;
抗氧剂:1%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 1% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后加入塑料挤出机的料斗中进行挤出,塑料挤出机的温度均为90℃,最终可得所需的离子型树脂封装胶膜S2-3。According to the designed experimental formula, the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion. 3.
实施例13Example 13
胶膜配方如下:The film formulation is as follows:
以质量含量计,In terms of mass content,
氢化苯乙烯丁二烯嵌段共聚物:50%;Hydrogenated styrene butadiene block copolymer: 50%;
不饱和羧酸:20%丙烯酸;Unsaturated carboxylic acid: 20% acrylic acid;
金属氧化物:20%氧化锌;Metal oxide: 20% zinc oxide;
引发剂:2.5%2-羟基-2-甲基-1-苯基丙酮;Initiator: 2.5% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:2.8%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 2.8% 2,4,6-tri(allyloxy)-s-triazine;
硅烷偶联剂:3.5%γ-甲基丙烯酰氧基丙基三甲氧基硅烷;Silane coupling agent: 3.5% γ-methacryloyloxypropyltrimethoxysilane;
抗氧剂:1.2%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 1.2% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后加入塑料挤出机的料斗中进行挤出,塑料挤出机的温度均为90℃,最终可得所需的离子型树脂封装胶膜S2-4。According to the designed experimental formula, the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion. 4.
实施例14Example 14
将实施例1制得的胶膜按照钢化玻璃(浮法玻璃)-S1-电池片-S1-钢化玻璃(浮法玻璃或背板)顺序依次放好,放置层压机中层压,层压温度为142℃,层压时间为18min,制得的组件结构记作C2-1。Put the adhesive film prepared in Example 1 in the order of tempered glass (float glass)-S1-battery sheet-S1-tempered glass (float glass or backplane), place it in a laminator for lamination, and the lamination temperature The temperature was 142° C., the lamination time was 18 min, and the obtained module structure was denoted as C2-1.
实施例15Example 15
将实施例1~2制得的胶膜按照钢化玻璃(浮法玻璃)-S1-电池片-S2-钢化玻璃(浮法玻璃或背板)顺序依次放好,放置层压机中层压,层压温度为142℃,层压时间为18min,制得的组件结构记作C2-2。Put the adhesive films prepared in Examples 1-2 in the order of tempered glass (float glass)-S1-battery sheet-S2-tempered glass (float glass or backplane), and place them in a laminator for lamination. The pressing temperature was 142° C., the lamination time was 18 min, and the resulting module structure was denoted as C2-2.
实施例16Example 16
将实施例2制得的胶膜按照钢化玻璃(浮法玻璃)-S2-电池片-S2-钢化玻璃(浮法玻璃或背板)顺序依次放好,放置层压机中层压,层压温度为142℃,层压时间为18min,制得的组件结构记作C2-3。Put the adhesive film prepared in Example 2 in the order of tempered glass (float glass)-S2-battery sheet-S2-tempered glass (float glass or backplane), place it in a laminator for lamination, and the lamination temperature The temperature was 142° C., the lamination time was 18 min, and the resulting module structure was denoted as C2-3.
实施例17Example 17
将实施例1所制得的胶膜按照浮法玻璃(钢化玻璃)-S1-浮法玻璃(钢化玻璃)顺序依次放好,放置层压机中层压,层压工艺为90-135℃,层压时间为70min,制得的组件结构记作C2-4。The adhesive films prepared in Example 1 were placed in the order of float glass (tempered glass)-S1-float glass (tempered glass), placed in a laminator for lamination, and the lamination process was 90-135° C. The pressing time was 70 min, and the obtained assembly structure was denoted as C2-4.
实施例18Example 18
将实施例2所制得的胶膜按照浮法玻璃(钢化玻璃)-S2-浮法玻璃(钢化玻璃)顺序依次放好,放置层压机中层压,层压工艺为90-135℃,层压时间为70min,制得的组件结构记作C2-5。The adhesive films prepared in Example 2 were placed in the order of float glass (tempered glass)-S2-float glass (tempered glass), placed in a laminator for lamination, and the lamination process was 90-135° C. The pressing time was 70 min, and the obtained assembly structure was denoted as C2-5.
为了更好地证明本申请的有益效果,这里给出四个对比例,分别为乙烯-醋酸乙烯酯胶膜(记作D2-1)、聚烯烃弹性体胶膜(记作D2-2)、乙烯-醋酸乙烯酯胶膜组件结构(记作D2-3)、聚烯烃弹性体胶膜组件结构(记作D2-4)。In order to better prove the beneficial effects of the present application, four comparative examples are given here, namely ethylene-vinyl acetate adhesive film (denoted as D2-1), polyolefin elastomer adhesive film (denoted as D2-2), Ethylene-vinyl acetate film assembly structure (denoted as D2-3), polyolefin elastomer film assembly structure (denoted as D2-4).
实施例19Example 19
乙烯-醋酸乙烯酯共聚物:50%;Ethylene-vinyl acetate copolymer: 50%;
不饱和羧酸:40%丙烯酸;Unsaturated carboxylic acid: 40% acrylic acid;
金属的氧化物或氢氧化物:8%氢氧化镁;Oxides or hydroxides of metals: 8% magnesium hydroxide;
引发剂:0.5%2-羟基-2-甲基-1-苯基丙酮;Initiator: 0.5% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:0.5%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 0.5% 2,4,6-tri(allyloxy)-s-triazine;
硅烷偶联剂:0.5%γ-甲基丙烯酰氧基丙基三甲氧基硅烷;Silane coupling agent: 0.5% γ-methacryloyloxypropyltrimethoxysilane;
抗氧剂:0.5%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 0.5% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后加入塑料挤出机的料斗中进行挤出流延成膜,塑料挤出机的温度为90℃,挤出时间15min,所得的胶膜记作S3-1。According to the designed experimental formula, the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and casting into a film. The temperature of the plastic extruder is 90 ° C, and the extrusion time is 15 minutes. S3-1.
实施例20Example 20
橡胶弹性体:50%三元乙丙橡胶;Rubber elastomer: 50% EPDM rubber;
不饱和羧酸:6%肉桂酸;Unsaturated carboxylic acid: 6% cinnamic acid;
金属的氧化物或氢氧化物:40%氧化镁;Oxides or hydroxides of metals: 40% magnesium oxide;
引发剂:1.5%2-羟基-2-甲基-1-苯基丙酮;Initiator: 1.5% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:2.0%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 2.0% 2,4,6-tri(allyloxy)-s-triazine;
硅烷偶联剂:0.4%γ-甲基丙烯酰氧基丙基三甲氧基硅烷;Silane coupling agent: 0.4% γ-methacryloyloxypropyltrimethoxysilane;
抗氧剂:0.1%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 0.1% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后加入塑料挤出机的料斗中进行挤出流延成膜,塑料挤出机的温度为70℃,挤出时间15min,所得的胶膜记作S3-2。According to the designed experimental formula, the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and casting into a film. The temperature of the plastic extruder is 70 ° C, and the extrusion time is 15 minutes. The obtained film is recorded as S3-2.
实施例21Example 21
橡胶弹性体:60%氢化苯乙烯丁二烯嵌段共聚物;Rubber elastomer: 60% hydrogenated styrene butadiene block copolymer;
不饱和羧酸:20%丙烯酸;Unsaturated carboxylic acid: 20% acrylic acid;
金属的氧化物或氢氧化物:10%氧化锌;Oxides or hydroxides of metals: 10% zinc oxide;
引发剂:5%2-羟基-2-甲基-1-苯基丙酮;Initiator: 5% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:3%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 3% 2,4,6-tris(allyloxy)s-triazine;
硅烷偶联剂:1%γ-甲基丙烯酰氧基丙基三甲氧基硅烷;Silane coupling agent: 1% γ-methacryloyloxypropyltrimethoxysilane;
抗氧剂:1%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 1% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后加入塑料挤出机的料斗中进行挤出压延成膜,塑料挤出机的温度为110℃,挤出时间25min,所得的胶膜记作S3-3。According to the designed experimental formula, the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and calendering into a film. The temperature of the plastic extruder is 110 ° C, and the extrusion time is 25 minutes. -3.
实施例22Example 22
聚烯烃:99%乙烯-辛烯共聚物;Polyolefin: 99% ethylene-octene copolymer;
不饱和羧酸:0.01%甲基丙烯酸;Unsaturated carboxylic acid: 0.01% methacrylic acid;
金属的氧化物或氢氧化物:0.01%氧化锌;Oxides or hydroxides of metals: 0.01% zinc oxide;
引发剂:0.01%2-羟基-2-甲基-1-苯基丙酮;Initiator: 0.01% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:0.03%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 0.03% 2,4,6-tri(allyloxy)-s-triazine;
硅烷偶联剂:0.02%γ-甲基丙烯酰氧基丙基三甲氧基硅烷;Silane coupling agent: 0.02% γ-methacryloyloxypropyltrimethoxysilane;
抗氧剂:0.02%2,6-二叔丁基-4-甲基苯酚;Antioxidant: 0.02% 2,6-di-tert-butyl-4-methylphenol;
按照所设计的实验配方称料,称料完成后加入塑料挤出机的料斗中进行挤出压延成膜,塑料挤出机的温度为140℃,挤出时间15min,所得的胶膜记作S3-4。According to the designed experimental formula, the material is weighed. After the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and calendering. The temperature of the plastic extruder is 140 ° C and the extrusion time is 15 minutes. -4.
对比例Comparative ratio
乙烯-醋酸乙烯酯共聚物:92%;Ethylene-vinyl acetate copolymer: 92%;
引发剂:1.5%2-羟基-2-甲基-1-苯基丙酮;Initiator: 1.5% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:3%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 3% 2,4,6-tris(allyloxy)s-triazine;
硅烷偶联剂:3.5%γ-氨基丙基三乙氧基硅烷;Silane coupling agent: 3.5% γ-aminopropyltriethoxysilane;
按照所设计的实验配方称料,称料完成后加入塑料挤出机的料斗中进行挤出流延成膜,塑料挤出机的温度为90℃,挤出时间15min,所得的胶膜记作普通型乙烯-醋酸乙烯酯胶膜D3-1。According to the designed experimental formula, the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and casting into a film. The temperature of the plastic extruder is 90 ° C, and the extrusion time is 15 minutes. Ordinary ethylene-vinyl acetate film D3-1.
对比例Comparative ratio
乙烯-辛烯共聚物:81%;Ethylene-octene copolymer: 81%;
引发剂:1.5%2-羟基-2-甲基-1-苯基丙酮;Initiator: 1.5% 2-hydroxy-2-methyl-1-phenylacetone;
助交联剂:3%2,4,6-三(烯丙氧基)均三嗪;Co-crosslinking agent: 3% 2,4,6-tris(allyloxy)s-triazine;
硅烷偶联剂:4.5%γ-氨基丙基三乙氧基硅烷;Silane coupling agent: 4.5% γ-aminopropyltriethoxysilane;
按照所设计的实验配方称料,称料完成后加入塑料挤出机的料斗中进行挤出流延成膜,塑料挤出机的温度为90℃,挤出时间15min,所得的胶 膜记作普通型聚烯烃弹性体胶膜D3-2。According to the designed experimental formula, the material is weighed, and after the weighing is completed, it is added to the hopper of the plastic extruder for extrusion and casting into a film. The temperature of the plastic extruder is 90 ° C, and the extrusion time is 15 minutes. Ordinary polyolefin elastomer film D3-2.
为了更好地证明本申请的有益效果,这里给出两个对比例,分别为普通型乙烯-醋酸乙烯酯胶膜(记作D3-1)、普通型聚烯烃弹性体胶膜(记作D3-2)。In order to better prove the beneficial effect of the present application, two comparative examples are given here, namely the ordinary ethylene-vinyl acetate adhesive film (denoted as D3-1) and the ordinary polyolefin elastomer adhesive film (denoted as D3) -2).
性能测试Performance Testing
对实施例1~4胶膜中不饱和羧酸金属盐粒径、雾度、透光率、体积电阻率、剥离强度进行测试。对层压结构1~5中雾度、透光率、抗PID性能进行测试。The particle size, haze, light transmittance, volume resistivity and peel strength of the unsaturated carboxylic acid metal salts in the adhesive films of Examples 1 to 4 were tested. The haze, light transmittance and anti-PID performance of the laminated structures 1 to 5 were tested.
对实施例10~13胶膜中不饱和羧酸金属盐粒径、雾度、透光率、体积电阻率、剥离强度进行测试。对层压结构1~5中雾度、透光率、抗PID性能进行测试。The particle size, haze, light transmittance, volume resistivity and peel strength of the unsaturated carboxylic acid metal salt in the adhesive films of Examples 10-13 were tested. The haze, light transmittance and anti-PID performance of the laminated structures 1 to 5 were tested.
对实施例19~22胶膜中不饱和羧酸金属盐粒径、雾度、透光率、体积电阻率、剥离强度进行测试。对层压结构1~5中雾度、透光率、抗PID性能进行测试。The particle size, haze, light transmittance, volume resistivity and peel strength of the unsaturated carboxylic acid metal salts in the adhesive films of Examples 19-22 were tested. The haze, light transmittance and anti-PID performance of the laminated structures 1 to 5 were tested.
性能测试方案Performance test plan
1.不饱和羧酸金属盐粒径1. Particle size of unsaturated carboxylate metal salt
采用透射电镜切片法测粒径,取少量样品均匀分散在乙醇溶液中,将样品滴加在铜网表面,并将铜网上的样品烘干。铜网完全干燥后,将铜网放入测试仪器中,在不同的倍率下观察不饱和羧酸金属盐的粒径。The particle size was measured by the transmission electron microscope sectioning method, a small amount of the sample was uniformly dispersed in the ethanol solution, the sample was dropped on the surface of the copper mesh, and the sample on the copper mesh was dried. After the copper mesh is completely dried, put the copper mesh into the testing instrument, and observe the particle size of the unsaturated carboxylic acid metal salt at different magnifications.
2.雾度2. Haze
取100mm*100mm的胶膜一块、玻璃两块,按照玻璃/胶膜/玻璃的顺序放入层压机中层压,层压工艺为145℃,层压压力为70kPa,18分钟。使用高精度雾度测定仪按照GB/T2410测试。Take one piece of 100mm*100mm film and two pieces of glass, and put them into the laminator in the order of glass/film/glass for lamination. The lamination process is 145°C, and the lamination pressure is 70kPa for 18 minutes. Use a high-precision haze tester to test in accordance with GB/T2410.
3.透光率3. Light transmittance
取100mm*100mm的胶膜两块,将两块胶膜重叠放入层压机中层压,层压工艺为145℃,层压压力为70kPa,18分钟,冷却后取长6cm,宽3cm。使用紫外分光光度计测试,取380-1100nm之间的平均值为最终数据。按照GB/T 29848标准进行测试。Take two pieces of 100mm*100mm film, put the two pieces of film together in a laminator for lamination, the lamination process is 145°C, the lamination pressure is 70kPa, 18 minutes, and after cooling, take 6cm in length and 3cm in width. Use UV spectrophotometer to test, take the average value between 380-1100nm as the final data. Tested according to GB/T 29848 standard.
4.体积电阻率4. Volume resistivity
取100mm*100mm的胶膜两块,将胶膜重叠,置于层压机中层压,层压工艺为145℃,层压压力为70kPa,18分钟,冷却后测试体积电阻率。按照GB/T 29848标准进行测试。Take two 100mm*100mm adhesive films, overlap the adhesive films, and place them in a laminator for lamination. The lamination process is 145°C, the lamination pressure is 70kPa, and the volume resistivity is measured after cooling for 18 minutes. Tested according to GB/T 29848 standard.
5.剥离强度5. Peel strength
取200mm*300mm的胶膜两块,将胶膜重叠,按照玻璃-胶膜-胶膜-背板依次放好后,置于层压机中层压,层压工艺为145℃,层压压力为70kPa,18分钟,冷却后按照15mm的宽幅割5条,在室温下,以10mm/s的速度剥离,测试胶膜与玻璃之间的剥离强度。按照GB/T 29848标准进行测试。Take two 200mm*300mm adhesive films, overlap the adhesive films, place them in the order of glass-adhesive film-adhesive film-backplane, and place them in a laminator for lamination. The lamination process is 145°C, and the lamination pressure is 70kPa, 18 minutes, after cooling, cut 5 strips with a width of 15mm, peel off at a speed of 10mm/s at room temperature, and test the peel strength between the film and the glass. Tested according to GB/T 29848 standard.
6.抗PID性能6. Anti-PID performance
准备两片胶膜,两块玻璃、一个电池片(包括焊带和汇流带),按照玻璃-胶膜-电池片-胶膜-玻璃依次放好模拟成一个小组件,将小组件放入层压机中层压,层压工艺为145℃,层压压力为70kPa,18分钟。待小组件冷却后,将小组件放入PID老化箱中,测试条件为:温度85℃,湿度85%,压力1500V,时间192H。按照GB/T 29848标准进行测试。测试结果如表1至表5所示。Prepare two pieces of film, two pieces of glass, and one cell (including the welding tape and the busbar), put them in the order of glass-film-cell-film-glass to simulate a small component, and put the small component into the layer Lamination in a press, lamination process at 145° C., lamination pressure at 70 kPa, for 18 minutes. After the small components are cooled, the small components are put into the PID aging box. The test conditions are: temperature 85°C, humidity 85%, pressure 1500V, time 192H. Tested according to GB/T 29848 standard. The test results are shown in Tables 1 to 5.
表1实施例S1-1~S1-4与对比例的性能测试结果Table 1 Performance test results of embodiments S1-1 to S1-4 and comparative examples
Figure PCTCN2021118073-appb-000001
Figure PCTCN2021118073-appb-000001
表2组件结构C1-1~C1-5与对比例的性能测试结果Table 2 Performance test results of component structures C1-1~C1-5 and the comparative example
   雾度(%)Haze (%) 透光率(%)Transmittance(%) 抗PID性能(功率衰减%)Anti-PID performance (power decay %)
C1-1C1-1 3.83.8 89.689.6 2.32.3
C1-2C1-2 4.14.1 89.189.1 2.52.5
C1-3C1-3 3.73.7 90.090.0 2.72.7
C1-4C1-4 2.62.6 91.391.3 //
C1-5C1-5 3.03.0 90.690.6 //
D1-3D1-3 2.52.5 92.092.0 16.416.4
D1-4D1-4 6.26.2 85.485.4 5.55.5
实施例S1-1~S1-4于乙烯-醋酸乙烯酯烯烃胶膜相比雾度降低,透光率升高;实施例S1-1~S1-4与普通乙烯-醋酸乙烯酯胶膜D1-1和普通乙烯-醋酸乙烯酯胶膜D1-2相比体积电阻率和剥离强度明显提高。Compared with the ethylene-vinyl acetate olefin film, the haze of Examples S1-1 to S1-4 is reduced, and the light transmittance is increased; 1 Compared with ordinary ethylene-vinyl acetate film D1-2, the volume resistivity and peel strength are significantly improved.
组件结构C1-1~C1-5于普通乙烯-醋酸乙烯酯组件结构D1-4来说,雾度降低,透光率升高;组件结构C1-1~C1-5于普通乙烯-醋酸乙烯酯胶膜组件结构D1-3和普通乙烯-醋酸乙烯酯组件结构D1-4来说抗PID性能明显提高。Compared with ordinary ethylene-vinyl acetate module structure D1-4, module structures C1-1~C1-5 have lower haze and higher light transmittance; module structures C1-1~C1-5 are different from ordinary ethylene-vinyl acetate module structures The film component structure D1-3 and the ordinary ethylene-vinyl acetate component structure D1-4 have significantly improved anti-PID performance.
表3实施例S2-1~S2-4与对比例的性能测试结果Table 3 Performance test results of embodiments S2-1 to S2-4 and comparative examples
Figure PCTCN2021118073-appb-000002
Figure PCTCN2021118073-appb-000002
表4组件结构C2-1~C2-5与对比例的性能测试结果Table 4 Performance test results of component structures C2-1~C2-5 and the comparative example
   雾度(%)Haze (%) 透光率(%)Transmittance(%) 抗PID性能(功率衰减%)Anti-PID performance (power decay %)
C2-1C2-1 3.83.8 89.689.6 2.32.3
C2-2C2-2 4.14.1 89.189.1 2.52.5
C2-3C2-3 3.73.7 90.090.0 2.72.7
C2-4C2-4 2.62.6 91.391.3 //
C2-5C2-5 3.03.0 90.690.6 //
D2-3D2-3 2.52.5 92.092.0 16.416.4
D2-4D2-4 6.26.2 85.485.4 5.55.5
实施例S2-1~S2-4于乙烯-醋酸乙烯酯烯烃胶膜相比雾度降低,透光率升高;实施例S2-1~S2-4与普通乙烯-醋酸乙烯酯胶膜D2-1和普通聚烯烃弹性体胶膜D2-2相比体积电阻率和剥离强度明显提高。Compared with the ethylene-vinyl acetate olefin film, the haze of Examples S2-1 to S2-4 is reduced, and the light transmittance is increased; 1 Compared with ordinary polyolefin elastomer film D2-2, the volume resistivity and peel strength are significantly improved.
组件结构C2-1~C2-5于普通聚烯烃弹性体组件结构D2-4来说,雾度降低,透光率升高;组件结构C2-1~C2-5于普通乙烯-醋酸乙烯酯胶膜组件结构D2-3和普通聚烯烃弹性体组件结构D2-4来说抗PID性能明显提高。Component structures C2-1 to C2-5 have lower haze and higher light transmittance compared to ordinary polyolefin elastomer component structure D2-4; component structures C2-1 to C2-5 are different from ordinary ethylene-vinyl acetate glue For the membrane module structure D2-3 and the common polyolefin elastomer module structure D2-4, the anti-PID performance is significantly improved.
表5实施例S3-1~S3-4与对比例的性能测试结果Table 5 Performance test results of embodiments S3-1 to S3-4 and comparative examples
Figure PCTCN2021118073-appb-000003
Figure PCTCN2021118073-appb-000003
实施例S3-1~S3-4于乙烯-醋酸乙烯酯烯烃胶膜相比雾度降低,透光率升高;实施例S3-1~S32-4与普通乙烯-醋酸乙烯酯胶膜D3-1和普通聚烯烃弹性体胶膜D3-2相比体积电阻率和剥离强度明显提高。Compared with the ethylene-vinyl acetate olefin film, the haze of Examples S3-1 to S3-4 is reduced, and the light transmittance is increased; 1 Compared with ordinary polyolefin elastomer film D3-2, the volume resistivity and peel strength are significantly improved.
本领域技术人员应能理解,上述实施例均是示例性而非限制性的。在不同实施例中出现的不同技术特征可以进行组合,以取得有益效果。本领域技术人员在研究说明书及权利要求书的基础上,应能理解并实现所揭示的实施例的其他变化的实施例。在权利要求书中,术语“包括”并不排除其他装置或步骤;物品没有使用数量词修饰时旨在包括一个/种或多个/种物品,并可以与“一个/种或多个/种物品”互换使用”;术语“第一”、“第二”用于标示名称而非用于表示任何特定的顺序。权利要求中出现的多个部分的功能可以由一个单独的硬件或软件模块来实现。某些技术特征出现在不同的从属权利要求中并不意味着不能将这些技术特征进行组合以取得有益效果。Those skilled in the art should understand that the above-mentioned embodiments are all illustrative and not restrictive. Different technical features appearing in different embodiments can be combined to achieve beneficial effects. Those skilled in the art should be able to understand and implement other modified embodiments of the disclosed embodiments on the basis of studying the description and the claims. In the claims, the term "comprising" does not exclude other means or steps; an item is intended to include one/one or more/kinds of items when not modified by a quantifier, and may be combined with "one/one or more/kinds of items" "Used interchangeably"; the terms "first", "second" are used to denote names and not to indicate any particular order. The functions of multiple parts appearing in the claims may be performed by a single hardware or software module Implementation. The appearance of certain technical features in different dependent claims does not imply that these technical features cannot be combined to achieve beneficial effect.

Claims (24)

  1. 一种离子型树脂封装胶膜,至少包括离子化功能层,所述离子化功能层包括离子型树脂,所述离子型树脂包括基体树脂50~99%,不饱和羧酸金属盐0.01~40%,引发剂0.01~5%,以质量含量总量100份计;所述基体树脂包括乙烯-醋酸乙烯酯共聚物或弹性体;An ionic resin encapsulation adhesive film at least includes an ionized functional layer, the ionized functional layer includes an ionic resin, and the ionic resin includes 50-99% of a matrix resin and 0.01-40% of an unsaturated carboxylic acid metal salt , the initiator is 0.01-5%, based on the total mass content of 100 parts; the matrix resin includes ethylene-vinyl acetate copolymer or elastomer;
    所述离子型树脂封装胶膜的透光率≥85%,雾度≤5%。The light transmittance of the ionic resin encapsulation film is ≥85%, and the haze is ≤5%.
  2. 根据权利要求1所述的离子型树脂封装胶膜,其中,所述的不饱和羧酸金属盐的阳离子金属包括镁、锌、铜、锂、钠、钾中的一种或多种。The ionic resin encapsulation film according to claim 1, wherein the cationic metal of the unsaturated carboxylic acid metal salt comprises one or more of magnesium, zinc, copper, lithium, sodium and potassium.
  3. 根据权利要求1所述的离子型树脂封装胶膜,其中,所述的不饱和羧酸金属盐的羧酸基团为含烯键和/或炔键的羧酸基团。The ionic resin encapsulating film according to claim 1, wherein the carboxylic acid group of the unsaturated carboxylic acid metal salt is a carboxylic acid group containing an ethylenic bond and/or an acetylene bond.
  4. 根据权利要求3所述的离子型树脂封装胶膜,其中,所述的羧酸基团为甲基丙烯酸基团、丙烯酸基团、巴豆酸基团、衣康酸基团、肉桂酸基团、丁炔二酸基团和马来酸基团中的一种或多种。The ionic resin encapsulation film according to claim 3, wherein the carboxylic acid group is a methacrylic acid group, an acrylic acid group, a crotonic acid group, an itaconic acid group, a cinnamic acid group, One or more of a butynedioic acid group and a maleic acid group.
  5. 根据权利要求1所述的离子型树脂封装胶膜,其中,所述的不饱和羧酸金属盐中的至少一部分与所述的基体树脂次价键力结合。The ionic resin encapsulating adhesive film according to claim 1, wherein at least a part of the unsaturated carboxylic acid metal salt is combined with the base resin by a secondary bond force.
  6. 根据权利要求1所述的离子型树脂封装胶膜,其中,所述的引发剂为可以光引发或者热引发产生自由基的引发剂。The ionic resin encapsulation adhesive film according to claim 1, wherein the initiator is an initiator that can generate free radicals by photo-initiation or thermal initiation.
  7. 根据权利要求1所述的离子型树脂封装胶膜,其中所述离子型树脂封装胶膜的体积电阻率≥1.0*10 14Ω·cm。 The ionic resin encapsulation adhesive film according to claim 1, wherein the volume resistivity of the ionic resin encapsulation adhesive film is greater than or equal to 1.0*10 14 Ω·cm.
  8. 根据权利要求1所述的离子型树脂封装胶膜,其中,还包括至少一层乙烯-醋酸乙烯酯层。The ionic resin encapsulating film according to claim 1, further comprising at least one ethylene-vinyl acetate layer.
  9. 根据权利要求1所述的离子型树脂封装胶膜,其中,所述弹性体包括橡胶弹性体和聚烯烃弹性体,橡胶弹性体包括天然橡胶(NR)、三元乙丙橡胶(EPDM)、氢化苯乙烯丁二烯嵌段共聚物(SEBS)、苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、苯乙烯-异戊二烯-苯乙烯嵌段共聚物(SIS)中的一种或多种。The ionic resin encapsulating film according to claim 1, wherein the elastomer comprises a rubber elastomer and a polyolefin elastomer, and the rubber elastomer comprises natural rubber (NR), ethylene propylene diene rubber (EPDM), hydrogenated One of styrene butadiene block copolymer (SEBS), styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS) one or more.
  10. 根据权利要求1所述的离子型树脂封装胶膜,其中,所述离子型树脂封装胶膜作为太阳能电池的封装胶膜使用。The ionic resin encapsulation adhesive film according to claim 1, wherein the ionic resin encapsulation adhesive film is used as a solar cell encapsulation adhesive film.
  11. 根据权利要求1所述的离子型树脂封装胶膜,其中,所述离子型树脂封装胶膜作为夹胶玻璃的中间膜使用。The ionic resin encapsulation adhesive film according to claim 1, wherein the ionic resin encapsulation adhesive film is used as an intermediate film of laminated glass.
  12. 一种层压结构,其包含至少一个外层,和至少一种由权利要求1至11中任一项所述的离子型树脂封装胶膜。A laminated structure comprising at least one outer layer, and at least one ionic resin encapsulant film according to any one of claims 1 to 11.
  13. 根据权利要求12所述的层压结构,其中,该层压结构是光伏组件、安全玻璃或者绝缘玻璃的形式。13. The laminated structure of claim 12, wherein the laminated structure is in the form of a photovoltaic module, safety glass or insulating glass.
  14. 一种光伏组件,包括至少一个外层,电池片,和如权利要求1至11中任一项所述的离子型树脂封装胶膜。A photovoltaic module, comprising at least one outer layer, a battery sheet, and the ionic resin encapsulating adhesive film according to any one of claims 1 to 11.
  15. 根据权利要求14所述的光伏组件,其中,所述外层为光伏玻璃和/或背板。The photovoltaic assembly of claim 14, wherein the outer layer is photovoltaic glass and/or a backsheet.
  16. 一种离子型树脂封装胶膜的制备方法,在制膜设备中加入金属的氧化物或氢氧化物、不饱和羧酸、引发剂、其他助剂和基体树脂,流延或者压延成膜。The invention relates to a method for preparing an ionic resin encapsulation adhesive film, which comprises adding metal oxides or hydroxides, unsaturated carboxylic acids, initiators, other auxiliaries and matrix resins into film making equipment, and casting or calendering to form films.
  17. 根据权利要求16所述的离子型树脂封装胶膜的制备方法,其中,基体树脂含量为50~99%,金属的氧化物或氢氧化物含量为0.01~40%,不饱和羧酸含量为0.01~40%,引发剂含量为0.01~5%,其他助剂含量为0.01~5%,以质量含量总量100份计。The method for preparing an ionic resin encapsulation film according to claim 16, wherein the content of the matrix resin is 50-99%, the content of the metal oxide or hydroxide is 0.01-40%, and the content of the unsaturated carboxylic acid is 0.01% ~40%, the content of the initiator is 0.01~5%, and the content of other auxiliary agents is 0.01~5%, based on the total mass content of 100 parts.
  18. 根据权利要求16所述的离子型树脂封装胶膜的制备方法,其中,所述基体树脂为乙烯-醋酸乙烯酯共聚物或弹性体;所述弹性体包括橡胶弹性体和聚烯烃弹性体,橡胶弹性体包括天然橡胶(NR)、三元乙丙橡胶(EPDM)、氢化苯乙烯丁二烯嵌段共聚物(SEBS)、苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、苯乙烯-异戊二烯-苯乙烯嵌段共聚物(SIS)中的一种或多种。The method for preparing an ionic resin encapsulation film according to claim 16, wherein the matrix resin is an ethylene-vinyl acetate copolymer or an elastomer; the elastomer includes a rubber elastomer and a polyolefin elastomer, and the rubber Elastomers include natural rubber (NR), ethylene propylene diene monomer (EPDM), hydrogenated styrene butadiene block copolymer (SEBS), styrene-butadiene-styrene block copolymer (SBS), benzene One or more of ethylene-isoprene-styrene block copolymers (SIS).
  19. 根据权利要求16所述的离子型树脂封装胶膜的制备方法,其中,所述其他助剂为助交联剂、抗氧剂、硅烷偶联剂中的一种或多种。The method for preparing an ionic resin encapsulating adhesive film according to claim 16, wherein the other auxiliary agent is one or more of an auxiliary crosslinking agent, an antioxidant, and a silane coupling agent.
  20. 根据权利要求16所述的离子型树脂封装胶膜的制备方法,其中,所述的金属氧化物或氢氧化物包括金属镁、锌、铜、锂、钠、钾的氧化物或氢氧化物中的一种或多种;The method for preparing an ionic resin encapsulation film according to claim 16, wherein the metal oxide or hydroxide comprises metal oxides or hydroxides of magnesium, zinc, copper, lithium, sodium, and potassium. one or more of;
  21. 根据权利要求16所述的离子型树脂封装胶膜的制备方法,其中, 所述的不饱和羧酸为含烯键和炔键的羧酸。The method for preparing an ionic resin encapsulating adhesive film according to claim 16, wherein the unsaturated carboxylic acid is a carboxylic acid containing an ethylenic bond and an acetylenic bond.
  22. 根据权利要求21所述的离子型树脂封装胶膜的制备方法,其中,所述的不饱和羧酸包括甲基丙烯酸、丙烯酸、巴豆酸、衣康酸、肉桂酸、丁炔二酸和马来酸等的一种或多种。The method for preparing an ionic resin encapsulating film according to claim 21, wherein the unsaturated carboxylic acid comprises methacrylic acid, acrylic acid, crotonic acid, itaconic acid, cinnamic acid, butynedioic acid and maleic acid One or more of acids, etc.
  23. 根据权利要求16所述的离子型树脂封装胶膜的制备方法,其中,所述的引发剂为可以光引发或者热引发产生自由基的引发剂。The method for preparing an ionic resin encapsulation adhesive film according to claim 16, wherein the initiator is an initiator that can generate free radicals by photo- or thermal-initiation.
  24. 根据权利要求16所述的离子型树脂封装胶膜的制备方法,其中,用该方法制得的胶膜的透光率≥85%,雾度≤5%,体积电阻率≥1.0*10 14Ω·cm。 The method for preparing an ionic resin encapsulation adhesive film according to claim 16, wherein the adhesive film prepared by the method has a light transmittance ≥85%, a haze ≤5%, and a volume resistivity ≥1.0*10 14 Ω ·cm.
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CN115058207A (en) * 2022-07-01 2022-09-16 杭州志和新材料有限公司 Wide adhesive film for thermally laminating seamless wall cloth and preparation method thereof
CN115058207B (en) * 2022-07-01 2023-07-11 杭州志和新材料有限公司 Wide adhesive film for thermal bonding seamless wall cloth and preparation method thereof

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