WO2022048149A1 - 一种具有自锁功能的模块化大型球罐内部检测装置 - Google Patents

一种具有自锁功能的模块化大型球罐内部检测装置 Download PDF

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Publication number
WO2022048149A1
WO2022048149A1 PCT/CN2021/085247 CN2021085247W WO2022048149A1 WO 2022048149 A1 WO2022048149 A1 WO 2022048149A1 CN 2021085247 W CN2021085247 W CN 2021085247W WO 2022048149 A1 WO2022048149 A1 WO 2022048149A1
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WIPO (PCT)
Prior art keywords
sleeve
shaft
central axis
connecting block
central
Prior art date
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PCT/CN2021/085247
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English (en)
French (fr)
Inventor
刘庆运
吴天跃
刘涛
何远洋
Original Assignee
安徽工业大学
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Publication date
Application filed by 安徽工业大学 filed Critical 安徽工业大学
Priority to US17/629,480 priority Critical patent/US20220349514A1/en
Priority to GB2303352.5A priority patent/GB2613504A/en
Publication of WO2022048149A1 publication Critical patent/WO2022048149A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/20Undercarriages with or without wheels
    • F16M11/2007Undercarriages with or without wheels comprising means allowing pivoting adjustment
    • F16M11/2021Undercarriages with or without wheels comprising means allowing pivoting adjustment around a horizontal axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02Heads
    • F16M11/04Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
    • F16M11/06Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
    • F16M11/10Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting around a horizontal axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H37/00Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/12Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types
    • F16H37/122Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types for interconverting rotary motion and oscillating motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02Heads
    • F16M11/18Heads with mechanism for moving the apparatus relatively to the stand
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/20Undercarriages with or without wheels
    • F16M11/2007Undercarriages with or without wheels comprising means allowing pivoting adjustment
    • F16M11/2014Undercarriages with or without wheels comprising means allowing pivoting adjustment around a vertical axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/20Undercarriages with or without wheels
    • F16M11/2007Undercarriages with or without wheels comprising means allowing pivoting adjustment
    • F16M11/2035Undercarriages with or without wheels comprising means allowing pivoting adjustment in more than one direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/20Undercarriages with or without wheels
    • F16M11/24Undercarriages with or without wheels changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/20Undercarriages with or without wheels
    • F16M11/24Undercarriages with or without wheels changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each other
    • F16M11/38Undercarriages with or without wheels changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each other by folding, e.g. pivoting or scissors tong mechanisms
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
    • H02K7/1163Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears where at least two gears have non-parallel axes without having orbital motion
    • H02K7/1166Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears where at least two gears have non-parallel axes without having orbital motion comprising worm and worm-wheel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M2200/00Details of stands or supports
    • F16M2200/06Arms
    • F16M2200/061Scissors arms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M2200/00Details of stands or supports
    • F16M2200/06Arms
    • F16M2200/065Arms with a special structure, e.g. reinforced or adapted for space reduction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M2200/00Details of stands or supports
    • F16M2200/06Arms
    • F16M2200/068Arms being part of the undercarriage

Definitions

  • the invention belongs to the technical field of safety detection of large spherical tanks, in particular to a modularized large spherical tank interior detection device with a self-locking function.
  • spherical tanks are commonly used storage pressure vessels in heavy industries such as petroleum, chemical, and metallurgy. They have the characteristics of large size, small footprint, easy operation and management.
  • the spherical tank is made by welding steel plates of different specifications. It is used in the particularity of the industry, and the safety of the welding seam is particularly critical, and certain requirements for the safety of the welding seam need to be put forward. It is not only necessary to test after the spherical tank is manufactured, but also after the spherical tank reaches a certain service life. Therefore, regular inspection of spherical tanks becomes a critical process. However, the volume of the spherical tank is too large, and the workload of purely manual inspection is heavy. Therefore, it is of great significance to propose a device that can perform safety inspection on the interior of the large spherical tank.
  • the invention provides a modular large-scale spherical tank internal detection device with a self-locking function.
  • the self-locking function of the device can improve the safety factor of the detection device, and can ensure the safety of the detection instrument and workers in the event of a sudden power failure. , greatly improves the installation efficiency of the detection device, realizes the long-distance transmission of the device, and can be applied to the detection of large spherical tanks of different diameters.
  • a modularized large spherical tank internal detection device with self-locking function provided by the present invention includes a transmission group 1 and a detection group 2; the vertical centerline of the transmission group 1 coincides with the vertical centerline of the large spherical tank
  • the upper end of the transmission group 1 is fixedly connected to the top of the large spherical tank, the lower end of the transmission group 1 is fixedly connected to the ground, and the detection group 2 is connected to the middle part of the transmission group 1.
  • the transmission group 1 includes a base 1-1, a lower central axis 1-2, a first central axis 1-3-1, a second central axis 1-3-2, a third central axis 1-3-3, a The fourth central axis 1-3-4, the fifth central axis 1-3-5, the sixth central axis 1-3-6, the seventh central axis 1-3-7, the eighth central axis 1-3-8, the Nine central shafts 1-3-9, tenth central shaft 1-3-10, gear shaft 1-4, worm shaft 1-5, upper central shaft 1-6, lower sleeve 1-7, first sleeve 1 -8-1, second sleeve 1-8-2, third sleeve 1-8-3, fourth sleeve 1-8-4, fifth sleeve 1-8-5, sixth sleeve 1 -8-6, the first connector 1-9, the platform 1-10, the second connector 1-11, the middle sleeve 1-12, the worm gear frame 1-13, the end cover 1-14, the first motor frame
  • the lower end of the first sleeve 1-8-1 is connected, the first sleeve 1-8-1 is sleeved on the first central shaft 1-3-1, and the first sleeve 1-8-1
  • the upper end is connected with the lower end of the first connecting piece 1-9, the first connecting piece 1-9 is sleeved on the gear shaft 1-4, and the upper end of the first connecting piece 1-9 is connected with the platform 1-9.
  • the platform 1-10 has a first through hole in the middle, the platform 1-10 is sleeved on the gear shaft 1-4 through the first through hole, and the upper end of the platform 1-10 is connected with the second
  • the lower end of the second connecting piece 1-11 is connected to the gear shaft 1-4, the upper end of the second connecting piece 1-11 is connected with the lower end of the middle sleeve 1-12, so the The middle sleeve 1-12 is sleeved on the gear shaft 1-4, the upper end of the middle sleeve 1-12 is connected with the lower end of the second sleeve 1-8-2, and the second sleeve 1- 8-2 is sleeved on the second central shaft 1-3-2, the upper end of the second sleeve 1-8-2 is connected with the lower end of the third sleeve 1-8-3, the third sleeve The sleeve 1-8-3 is sleeved on the third central shaft 1-3-3, the upper end of the third
  • the detection group 2 includes a first worm gear 2-1-1, a second worm gear 2-1-2, a first horizontal axis 2-2-1, a second horizontal axis 2-2-2, and a third horizontal axis 2- 2-3, the fourth horizontal axis 2-2-4, the first long connecting block 2-3-1, the second long connecting block 2-3-2, the third long connecting block 2-3-3, the fourth long connecting block Connection block 2-3-4, first long arm 2-4-1, second long arm 2-4-2, third long arm 2-4-3, fourth long arm 2-4-4, first long arm Short connection block 2-5-1, second short connection block 2-5-2, third short connection block 2-5-3, fourth short connection block 2-5-4, first detection platform 2-6- 1 and the second detection platform 2-6-2; the first horizontal axis 2-2-1, the second horizontal axis 2-2-2, the third horizontal axis 2-2-3 and the fourth horizontal axis 2-2-4 are respectively connected with the worm gear frame 1-13 in the transmission group 1, the first worm gear 2-1-1 is connected with the first horizontal shaft 2-2-1 by a key, the second The worm wheel
  • the invention can realize the internal detection of large spherical tanks with different diameters by selecting different numbers and types of transmission modules under the condition of no cord and no chain, and in the event of a power failure and other emergencies, the self-locking function of the mechanism can be used, Improve the safety factor of the detection device to ensure the safety of the detection equipment and staff.
  • Fig. 1 is the structural representation of the detection device of the present invention
  • FIG. 2 is a schematic structural diagram of the detection device of the present invention in a state where the long arm is swayed down;
  • Fig. 3 is the structure schematic diagram of the transmission group in the detection device of the present invention.
  • FIG. 4 is a schematic view of the structure of the detection group in the detection device of the present invention.
  • Fig. 5 is the structural representation of A place in Fig. 1;
  • Fig. 6 is the structural representation at B in Fig. 1;
  • FIG. 7 is a schematic structural diagram of the lower center shaft in the detection device of the present invention.
  • FIG. 8 is a schematic structural diagram of the first central axis in the detection device of the present invention.
  • FIG. 9 is a schematic view of the structure of the gear shaft in the detection device of the present invention.
  • Figure 10 is a schematic view of the structure of the worm shaft in the detection device of the present invention.
  • Figure 11 is a schematic view of the structure of the worm gear frame in the detection device of the present invention.
  • FIG. 12 is a schematic structural diagram of the upper center shaft in the detection device of the present invention.
  • FIG. 13 is a schematic structural diagram of the lower sleeve in the detection device of the present invention.
  • FIG. 14 is a schematic structural diagram of the first sleeve in the detection device of the present invention.
  • 15 is a schematic structural diagram of the first connector in the detection device of the present invention.
  • 16 is a schematic structural diagram of the second connector in the detection device of the present invention.
  • Figure 17 is a schematic view of the structure of the middle sleeve in the detection device of the present invention.
  • FIG. 18 is a schematic diagram of the structure of the long arm unit in the detection device of the present invention.
  • 1 transmission group
  • 1-1 base
  • 1-2 lower central axis
  • 1-3-1 first central axis
  • 1-3-2 second central axis
  • 1-3-3 3rd central axis
  • 1-3-4 4th central axis
  • 1-3-5 5th central axis
  • 1-3-6 6th central axis
  • 1-3-7 7th central axis
  • 1-3-8 Eighth central axis
  • 1-3-10 Tenth central axis
  • 1-4 Gear axis
  • 1-5 Worm shaft
  • 1-6 Upper center shaft
  • 1-7 Lower sleeve
  • 1-8-1 First sleeve
  • 1-8-2 Second sleeve
  • 1-8-3 Third sleeve
  • 1-8- 4 Fourth sleeve
  • 1-8-5 Fifth sleeve, 1-8-6: Sixth sleeve, 1-9: First connector, 1-10: Platform, 1-11: Second Connector, 1-12: middle s
  • the present invention provides a modularized large-scale spherical tank internal detection device with self-locking function.
  • the detection device includes a transmission group 1 and a detection group 2; the vertical centerline of the transmission group 1 and the vertical centerline of the large spherical tank are The straight center lines coincide, the upper end of the transmission group 1 is fixedly connected to the top of the large spherical tank, the lower end of the transmission group 1 is fixedly connected to the ground, and the detection group 2 is connected to the middle of the transmission group 1.
  • the transmission group 1 includes a base 1-1, a lower central axis 1-2, a first central axis 1-3-1, a second central axis 1-3-2, a third central axis 1-3-3, a The fourth central axis 1-3-4, the fifth central axis 1-3-5, the sixth central axis 1-3-6, the seventh central axis 1-3-7, the eighth central axis 1-3-8, the Nine central shafts 1-3-9, tenth central shaft 1-3-10, gear shaft 1-4, worm shaft 1-5, upper central shaft 1-6, lower sleeve 1-7, first sleeve 1 -8-1, second sleeve 1-8-2, third sleeve 1-8-3, fourth sleeve 1-8-4, fifth sleeve 1-8-5, sixth sleeve 1 -8-6, the first connector 1-9, the platform 1-10, the second connector 1-11, the middle sleeve 1-12, the worm gear frame 1-13, the end cover 1-14, the first motor frame
  • the sixth central axis 1-3-6, the seventh central axis 1-3-7, the eighth central axis 1-3-8, the ninth central axis 1-3-9 and the tenth central axis 1-3- 10 has the same structure; the first sleeve 1-8-1, the second sleeve 1-8-2, the third sleeve 1-8-3, the fourth sleeve 1-8-4, the fifth sleeve
  • the sleeve 1-8-5 and the sixth sleeve 1-8-6 have the same structure.
  • the lower central shaft 1-2, the first central shaft 1-3-1 to the tenth central shaft 1-3-10, the gear shaft 1-4, the worm shaft 1-5, the The upper central shaft 1-6, the lower sleeve 1-7, the first sleeve 1-8-1 to the sixth sleeve 1-8-6, the first connecting piece 1-9 , the platform 1-10, the second connecting piece 1-11, the middle sleeve 1-12, the worm gear frame 1-13, and the end cover 1-14 are used as the Install modular units, and the number of installed modular units can be determined according to the detection requirements of spherical tanks with different diameters.
  • a thrust bearing is installed between the lower central shaft 1-2 and the base 1-1, and a thrust bearing is installed between the first sleeve 1-8-1 and the lower sleeve 1-7, A thrust bearing is installed between the first connecting piece 1-9 and the first sleeve 1-8-1, and a thrust bearing is installed between the second connecting piece 1-11 and the gear shaft 1-4 Bearing, a thrust bearing is installed between the middle sleeve 1-12 and the second connecting piece 1-11, and a thrust bearing is installed between the middle sleeve 1-12 and the second sleeve 1-8-2 There is a thrust bearing, a thrust bearing is installed between the second sleeve 1-8-2 and the third sleeve 1-8-3, and the third sleeve 1-8-3 is connected to the fourth sleeve 1-8-3.
  • a thrust bearing is installed between the sleeves 1-8-4, a thrust bearing is installed between the fourth sleeve 1-8-4 and the fifth sleeve 1-8-5, and the fifth sleeve A thrust bearing is installed between 1-8-5 and the sixth sleeve 1-8-6, and a thrust bearing is installed between the sixth sleeve 1-8-6 and the worm gear frame 1-13.
  • the detection group 2 includes a first worm gear 2-1-1, a second worm gear 2-1-2, a first horizontal axis 2-2-1, a second horizontal axis 2-2-2, and a third horizontal axis 2- 2-3, the fourth horizontal axis 2-2-4, the first long connecting block 2-3-1, the second long connecting block 2-3-2, the third long connecting block 2-3-3, the fourth long connecting block Connection block 2-3-4, first long arm 2-4-1, second long arm 2-4-2, third long arm 2-4-3, fourth long arm 2-4-4, first long arm Short connection block 2-5-1, second short connection block 2-5-2, third short connection block 2-5-3, fourth short connection block 2-5-4, first detection platform 2-6- 1 and the second detection platform 2-6-2.
  • the center line forms a parallelogram structure
  • the center line of the horizontal axis 2-2-4 forms a parallelogram structure.
  • the first long arm 2-4-1, the second long arm 2-4-2, the third long arm 2-4-3 and the fourth long arm 2-4-4 are all The arm unit is composed.
  • the first long arm 2-4-1, the second long arm 2-4-2, the third long arm 2-4-3, and the fourth long arm 2 -4-4 There is a tendency to move downward under the action of gravity. Since the device of the present invention has a worm gear structure, the first long arm 2-4-1 is fixed to the first worm gear 2-1-1 The second long arm 2-4-2 is fixedly connected with the second worm gear 2-1-2, so the four long arms will not drop suddenly under the self-locking characteristics of the worm gear and worm, ensuring that Safety of detection equipment and staff.
  • the movable pin 1-22 When the movable pin 1-22 is not installed, it rotates with the second motor 1-21, and the power is transmitted from the second pinion 1-19, passing through the gear shafts 1-4, The second central axis 1-3-2, the third central axis 1-3-3, the fourth central axis 1-3-4, the fifth central axis 1-3-5, the The sixth central axis 1-3-6 reaches the worm shaft 1-5, drives the worm shaft 1-5 to rotate, and makes the first worm wheel 2-1-1 and the second worm wheel 2-1-2 Rotate to make the first long arm 2-4-1, the second long arm 2-4-2, the third long arm 2-4-3, and the fourth long arm 2-4-4 Swing up and down to realize the up and down movement of the detection device in the vertical plane of the large spherical tank.
  • the movable pin 1-22 When the movable pin 1-22 is installed, the movable pin 1-22 connects the middle sleeve 1-12 with the gear shaft 1-4, and cooperates with the first motor 1-17 to rotate , the power is transmitted from the first pinion gear 1-16, and passes through the first large gear 1-18, the lower sleeve 1-7, the first sleeve 1-8-1, the The first connecting member 1-9, the platform 1-10, the second connecting member 1-11; when the second connecting member 1-11 rotates at this time: a power from the second connecting member 1 -11 outgoing, passing through the middle sleeve 1-12, the second sleeve 1-8-2, the third sleeve 1-8-3, and the fourth sleeve 1-8- 4.
  • the fifth sleeve 1-8-5 and the sixth sleeve 1-8-6 reach the worm gear frame 1-13, so that the worm gear frame 1-13 surrounds the center of the large spherical tank
  • the axis performs a horizontal rotation movement, because the detection group 2 is connected with the worm gear frame 1-13, so the detection instrument performs a horizontal rotation movement around the central axis of the large spherical tank; another power is transmitted from the second connecting piece 1-13.
  • 11 Outgoing, passing through gear shaft 1-4, the second central shaft 1-3-2, the third central shaft 1-3-3, the fourth central shaft 1-3-4, the The fifth central axis 1-3-5 and the sixth central axis 1-3-6 reach the worm shaft 1-5 to rotate the worm shaft 1-5.
  • the entire detection device can only be rotated around the large spherical tank.
  • the central axis rotates in a horizontal circle.
  • the combination of the two motion states of the detection device of the present invention can complete all the detection of the inner spherical surface of the large spherical tank.
  • the lower ends of the upper central shafts 1-6 are provided with connecting heads, as shown in Figure 12; the upper ends of the lower central shafts 1-2 are provided with connection holes, as shown in Figure 7; the first central shafts 1-3-
  • the lower end of 1 is provided with a connecting head, and the upper end is provided with a connecting hole, as shown in Figure 8;
  • the lower end of the gear shafts 1-4 is provided with a connecting head, the upper end is provided with a connecting hole, and the middle gear is provided with a hole, as shown in Figure 9 ;
  • the lower end of the worm shaft 1-5 is provided with a connecting head, and the upper end is provided with a connecting hole, as shown in Figure 10;
  • the upper and lower end faces of the worm gear frame are provided with shaft seat holes, the middle part of the worm gear frame 1-13 is provided with a boss, the middle of the boss is provided with a through hole, and the lower end of the boss is provided with a connector, see Figure 11 shown.
  • the first connecting pieces 1-9 are in the shape of two-stage bosses, with a connecting head at the lower end, a connecting hole at the upper end, and a through hole in the middle, as shown in Figure 15; the second connecting pieces 1-11
  • the middle part is a flat cylinder, the middle part of the flat cylinder is provided with a through hole, the upper end surface is provided with a connecting head and a connecting hole, the second connecting pieces 1-11 are provided with connecting feet on both sides, and the connecting feet are provided with bolts
  • the through hole is shown in Figure 16; the lower end of the first sleeve 1-8-1 is provided with a connecting head, the upper end is provided with a connecting hole, and the middle part is provided with a through hole, as shown in Figure 14; the lower sleeve
  • the upper end of the barrel 1-7 is provided with a connecting hole, and the middle part is provided with a through hole, as shown in Figure 13; the upper end of the middle sleeve 1-12 is provided with a connecting hole, and

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
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Abstract

一种具有自锁功能的模块化大型球罐内部检测装置,包括传动组(1)及检测组(2),传动组的竖直中心线与大型球罐的竖直中心线重合,传动组上端与大型球罐的顶台固连,传动组下端与地面固连,检测组与传动组中间部位连接,检测仪器的两种运动组合可完成对大型球罐内部球面的全部检测。该装置利用机构的自锁功能,提高检测装置的安全系数,保证检测仪器和工作人员的安全。

Description

一种具有自锁功能的模块化大型球罐内部检测装置 技术领域
本发明属于大型球罐安全检测技术领域,具体涉及一种具有自锁功能的模块化大型球罐内部检测装置。
背景技术
目前,球罐作为石油、化工、冶金等重工业中常用的储存型压力容器,其具有体型大、占地面积较小、易操作及易管理等特点。但球罐是通过对不同规格的钢板焊接制成,其被用于行业的特殊性,焊缝的安全程度尤为关键,对焊缝的安全性需要提出一定的要求。不仅在球罐制造完成后需要检测,球罐达到一定使用年限后也需要检测。因此,球罐的定期检测成为一个关键的过程。但球罐的体积过于庞大,纯人工检测的工作量繁重,因此提出一个能对大型球罐内部进行安全性检测的装置具有重要意义。
在现有检测球罐技术中,大多数只采用固定中心轴一端的形式,其装置传动的稳定性较差;检测装置的安装过程繁琐,增加了工人的工作量,降低了工作效率;大多数装置并未考虑实际操作中的安全隐患,如在突发断电等情况下,不能保证检测仪器和工人的安全。
发明内容
本发明针对现有大型球罐内部检测技术中存在的不足,提供一种具有自锁功能的模块化大型球罐内部检测装置。采用本装置的自锁功能,能够提高检测装置的安全系数,在突发断电等情况下可以保证检测仪器和工人的安全;采用本装置模块化的组装方法,能在无绳、无链条情况下,大幅度提高检测装置的安装效率,实现装置的长距离传动,并且能够适用于不同直径的大型球罐检测。
本发明提供的一种具有自锁功能的模块化大型球罐内部检测装置包括传动组1及检测组2;所述传动组1的竖直中心线与所述大型球罐的竖直中心线重合,所述传动组1上端与所述大型球罐的顶台固连,所述传动组1下端与地面固连,所述检测组2与所述传动组1中间部位连接。
所述传动组1包括底台1-1、下中心轴1-2、第一中心轴1-3-1、第二 中心轴1-3-2、第三中心轴1-3-3、第四中心轴1-3-4、第五中心轴1-3-5、第六中心轴1-3-6、第七中心轴1-3-7、第八中心轴1-3-8、第九中心轴1-3-9、第十中心轴1-3-10、齿轮轴1-4、蜗杆轴1-5、上中心轴1-6、下套筒1-7、第一套筒1-8-1、第二套筒1-8-2、第三套筒1-8-3、第四套筒1-8-4、第五套筒1-8-5、第六套筒1-8-6、第一连接件1-9、平台1-10、第二连接件1-11、中套筒1-12、蜗轮架1-13、端盖1-14、第一电机架1-15、第一小齿轮1-16、第一电机1-17、第一大齿轮1-18、第二小齿轮1-19、第二电机架1-20、第二电机1-21及活动销1-22;所述底台1-1中心线与所述大型球罐中心线重合,所述底台1-1下端与地面固连,所述底台1-1上端与所述下中心轴1-2下端面连接,所述下中心轴1-2上端与所述第一中心轴1-3-1下端连接,所述第一中心轴1-3-1上端与所述齿轮轴1-4下端连接,所述齿轮轴1-4上端与第二中心轴1-3-2下端连接,所述第二中心轴1-3-2上端与第三中心轴1-3-3下端连接,所述第三中心轴1-3-3上端与第四中心轴1-3-4下端连接,所述第四中心轴1-3-4上端与第五中心轴1-3-5下端连接,所述第五中心轴1-3-5上端与所述第六中心轴1-3-6下端连接,所述第六中心轴1-3-6上端与所述蜗杆轴1-5下端连接,所述蜗杆轴1-5上端与所述第七中心轴1-3-7下端连接,所述第七中心轴1-3-7上端与所述第八中心轴1-3-8下端连接,所述第八中心轴1-3-8上端与所述第九中心轴1-3-9下端连接,所述第九中心轴1-3-9上端与所述第十中心轴1-3-10下端连接,所述第十中心轴1-3-10上端与所述上中心轴1-6下端连接,所述上中心轴1-6上端与所述端盖1-14连接,所述端盖1-14固连在所述大型球罐的顶端凸台上;所述下套筒1-7套装在所述下中心轴1-2上,所述下套筒1-7上端与所述第一套筒1-8-1下端连接,所述第一套筒1-8-1套装在所述第一中心轴1-3-1上,所述第一套筒1-8-1上端与所述第一连接件1-9下端连接,所述第一连接件1-9套装在所述齿轮轴1-4上,所述第一连接件1-9上端与所述平台1-10下端固连,所述平台1-10中间开有第一通孔,所述平台1-10通过第一通孔套装在所述齿轮轴1-4上,所述平台1-10上端与所述第二连接件1-11下端连接,所述第二连接件1-11套装在所述齿轮轴1-4上,所述第二连接件1-11上端与所述中套筒1-12下端连接,所述中套筒1-12套装在所述齿轮轴1-4上,所述中套筒1-12上端与所述第二套 筒1-8-2下端连接,所述第二套筒1-8-2套装在所述第二中心轴1-3-2上,所述第二套筒1-8-2上端与所述第三套筒1-8-3下端连接,所述第三套筒1-8-3套装在所述第三中心轴1-3-3上,所述第三套筒1-8-3上端与所述第四套筒1-8-4下端连接,所述第四套筒1-8-4套装在第四中心轴1-3-4上,所述第四套筒1-8-4上端与所述第五套筒1-8-5下端连接,所述第五套筒1-8-5套装在第五中心轴1-3-5上,所述第五套筒1-8-5上端与第六套筒1-8-6下端连接,所述第六套筒1-8-6套装在所述第六中心轴1-3-6上,所述蜗轮架1-13中部凸台设有第二通孔,所述蜗轮架1-13通过所述第二通孔套装在所述第六中心轴1-3-6上,所述蜗轮架1-13凸台下端与所述第六套筒1-8-6上端连接,所述蜗轮架1-13凸台上端与所述蜗杆轴1-5下端连接,所述第一电机架1-15安装在所述底台1-1上,所述第一电机1-17安装在所述第一电机架1-15上,所述第一小齿轮1-16安装在第一电机1-17上,所述第一大齿轮1-18与所述第一小齿轮1-16啮合,所述第一大齿轮1-18与所述下套筒1-7键连接,所述第二电机架1-20安装在所述平台1-10上,所述第二电机1-21安装在所述第二电机架1-20上,所述第二小齿轮1-19安装在所述第二电机1-21上,所述第二小齿轮1-19与所述齿轮轴1-4啮合,所述中套筒1-12与所述齿轮轴1-4有两种连接方式,一种是通过活动销1-22连接,另一种是两者之间不连接;所述活动销1-22能够人工拆卸。
所述检测组2包括第一蜗轮2-1-1、第二蜗轮2-1-2、第一横轴2-2-1、第二横轴2-2-2、第三横轴2-2-3、第四横轴2-2-4、第一长连接块2-3-1、第二长连接块2-3-2、第三长连接块2-3-3、第四长连接块2-3-4、第一长臂2-4-1、第二长臂2-4-2、第三长臂2-4-3、第四长臂2-4-4、第一短连接块2-5-1、第二短连接块2-5-2、第三短连接块2-5-3、第四短连接块2-5-4、第一检测平台2-6-1及第二检测平台2-6-2;所述第一横轴2-2-1、第二横轴2-2-2、第三横轴2-2-3及所述第四横轴2-2-4分别与所述传动组1中的蜗轮架1-13连接,所述第一蜗轮2-1-1与所述第一横轴2-2-1键连接,所述第二蜗轮2-1-2与所述第二横轴2-2-2键连接,所述第一蜗轮2-1-1与所述传动组1中的蜗杆轴1-5啮合,所述第二蜗轮2-1-2与所述蜗杆轴1-5啮合,所述第一蜗轮2-1-1与所述第二蜗轮2-1-2对称布置在所述蜗杆轴 1-5两侧,所述第一长连接块2-3-1侧边与所述第一蜗轮2-1-1固连,所述第一长连接块2-3-1一端与所述第一横轴2-2-1连接,所述第一长连接块2-3-1另一端与所述第一长臂2-4-1的一端固连,所述第一长臂2-4-1的另一端与第一短连接块2-5-1固连,所述第二长连接块2-3-2侧边与所述第二蜗轮2-1-2固连,所述第二长连接块2-3-2一端与所述第二横轴2-2-2连接,所述第二长连接块2-3-2另一端与所述第二长臂2-4-2的一端固连,所述第二长臂2-4-2的另一端与第二短连接块2-5-2固连,所述第三长连接块2-3-3一端与所述第三横轴2-2-3连接,所述第三长连接块2-3-3另一端与所述第三长臂2-4-3的一端固连,所述第三长臂2-4-3的另一端与第三短连接块2-5-3固连,所述第四长连接块2-3-4一端与所述第四横轴2-2-4连接,所述第四长连接块2-3-4另一端与所述第四长臂2-4-4的一端固连,所述第四长臂2-4-4的另一端与第四短连接块2-5-4固连,所述第一检测平台2-6-1上端与所述第一短连接块2-5-1连接,所述第一检测平台2-6-1下端与所述第三短连接块2-5-3连接,所述第二检测平台2-6-2上端与所述第二短连接块2-5-2连接,所述第二检测平台2-6-2下端与所述第四短连接块2-5-4连接。
本发明能够在无绳、无链条的情况下,通过选择不同数量和类型的传动模块,实现对不同直径大型球罐的内部检测,并在断电等突发情况下,利用机构的自锁功能,提高检测装置的安全系数,保证检测仪器和工作人员的安全。
附图说明
图1是本发明检测装置的结构示意图;
图2是本发明检测装置长臂下摆状态下的结构示意图;
图3是本发明检测装置中的传动组结构示意图;
图4是本发明检测装置中的检测组结构示意图;
图5是图1中的A处结构示意图;
图6是图1中的B处结构示意图;
图7是本发明检测装置中的下中心轴结构示意图;
图8是本发明检测装置中的第一中心轴结构示意图;
图9是本发明检测装置中的齿轮轴结构示意图;
图10是本发明检测装置中的蜗杆轴结构示意图;
图11是本发明检测装置中的蜗轮架结构示意图;
图12是本发明检测装置中的上中心轴结构示意图;
图13是本发明检测装置中的下套筒结构示意图;
图14是本发明检测装置中的第一套筒结构示意图;
图15是本发明检测装置中的第一连接件结构示意图;
图16是本发明检测装置中的第二连接件结构示意图;
图17是本发明检测装置中的中套筒结构示意图;
图18是本发明检测装置中的长臂单元结构示意图。
图中:1:传动组、1-1:底台、1-2:下中心轴、1-3-1:第一中心轴、1-3-2:第二中心轴、1-3-3:第三中心轴、1-3-4:第四中心轴、1-3-5:第五中心轴、1-3-6:第六中心轴、1-3-7:第七中心轴、1-3-8:第八中心轴、1-3-9:第九中心轴、1-3-10:第十中心轴、1-4:齿轮轴、1-5:蜗杆轴、1-6:上中心轴、1-7:下套筒、1-8-1:第一套筒、1-8-2:第二套筒、1-8-3:第三套筒、1-8-4:第四套筒、1-8-5:第五套筒、1-8-6:第六套筒、1-9:第一连接件、1-10:平台、1-11:第二连接件、1-12:中套筒、1-13:蜗轮架、1-14:端盖、1-15:第一电机架、1-16:第一小齿轮、1-17:第一电机、1-18:第一大齿轮、1-19:第二小齿轮、1-20:第二电机架、1-21:第二电机、1-22活动销;2:检测组、2-1-1:第一蜗轮、2-1-2:第二蜗轮、2-2-1:第一横轴、2-2-2:第二横轴、2-2-3:第三横轴、2-2-4:第四横轴、2-3-1:第一长连接块、2-3-2:第二长连接块、2-3-3:第三长连接块、2-3-4:第四长连接块、2-4-1:第一长臂、2-4-2:第二长臂、2-4-3:第三长臂、2-4-4:第四长臂、2-5-1:第一短连接块、2-5-2:第二短连接块、2-5-3:第三短连接块、2-5-4:第四短连接块、2-6-1:第一检测平台、2-6-2:第二检测平台。
具体实施方式
为进一步了解本发明,下面结合附图对本发明作进一步详细描述。
本发明提供的一种具有自锁功能的模块化大型球罐内部检测装置,该检测装置包括传动组1及检测组2;所述传动组1的竖直中心线与所述大型球罐的竖直中心线重合,所述传动组1上端与所述大型球罐的顶台固 连,所述传动组1下端与地面固连,所述检测组2与所述传动组1中间部位连接。
所述传动组1包括底台1-1、下中心轴1-2、第一中心轴1-3-1、第二中心轴1-3-2、第三中心轴1-3-3、第四中心轴1-3-4、第五中心轴1-3-5、第六中心轴1-3-6、第七中心轴1-3-7、第八中心轴1-3-8、第九中心轴1-3-9、第十中心轴1-3-10、齿轮轴1-4、蜗杆轴1-5、上中心轴1-6、下套筒1-7、第一套筒1-8-1、第二套筒1-8-2、第三套筒1-8-3、第四套筒1-8-4、第五套筒1-8-5、第六套筒1-8-6、第一连接件1-9、平台1-10、第二连接件1-11、中套筒1-12、蜗轮架1-13、端盖1-14、第一电机架1-15、第一小齿轮1-16、第一电机1-17、第一大齿轮1-18、第二小齿轮1-19、第二电机架1-20、第二电机1-21及活动销1-22。
所述第一中心轴1-3-1、第二中心轴1-3-2、第三中心轴1-3-3、第四中心轴1-3-4、第五中心轴1-3-5、第六中心轴1-3-6、第七中心轴1-3-7、第八中心轴1-3-8、第九中心轴1-3-9及第十中心轴1-3-10具有相同的结构;所述第一套筒1-8-1、第二套筒1-8-2、第三套筒1-8-3、第四套筒1-8-4、第五套筒1-8-5及第六套筒1-8-6具有相同的结构。
所述下中心轴1-2、所述第一中心轴1-3-1到所述第十中心轴1-3-10、所述齿轮轴1-4、所述蜗杆轴1-5、所述上中心轴1-6、所述下套筒1-7、所述第一套筒1-8-1到所述第六套筒1-8-6、所述第一连接件1-9、所述平台1-10、所述第二连接件1-11、所述中套筒1-12、所述蜗轮架1-13、所述端盖1-14作为所述传动组1中的安装模块单元,其安装模块单元的数量可以根据不同直径球罐的检测需求来确定。
所述下中心轴1-2与所述底台1-1之间安装有推力轴承,所述第一套筒1-8-1与所述下套筒1-7之间安装有推力轴承,所述第一连接件1-9与所述第一套筒1-8-1之间安装有推力轴承,所述第二连接件1-11与所述齿轮轴1-4之间安装有推力轴承,所述中套筒1-12与所述第二连接件1-11之间安装有推力轴承,所述中套筒1-12与所述第二套筒1-8-2之间安装有推力轴承,所述第二套筒1-8-2与所述第三套筒1-8-3之间安装有推力轴承,所述第三套筒1-8-3与所述第四套筒1-8-4之间安装有推力轴承,所述第四套筒1-8-4与所述第五套筒1-8-5之间安装有推力轴承,所述第五 套筒1-8-5与所述第六套筒1-8-6之间安装有推力轴承,所述第六套筒1-8-6与所述蜗轮架1-13之间安装有推力轴承。
所述检测组2包括第一蜗轮2-1-1、第二蜗轮2-1-2、第一横轴2-2-1、第二横轴2-2-2、第三横轴2-2-3、第四横轴2-2-4、第一长连接块2-3-1、第二长连接块2-3-2、第三长连接块2-3-3、第四长连接块2-3-4、第一长臂2-4-1、第二长臂2-4-2、第三长臂2-4-3、第四长臂2-4-4、第一短连接块2-5-1、第二短连接块2-5-2、第三短连接块2-5-3、第四短连接块2-5-4、第一检测平台2-6-1及第二检测平台2-6-2。第一检测平台2-6-1、第一长臂2-4-1及第三长臂2-4-3和第一横轴2-2-1与第三横轴2-2-3的中心连线形成平行四边形结构;第二检测平台2-6-2、第二长臂2-4-2及第四长臂2-4-4和第二横轴2-2-2与第四横轴2-2-4的中心连线形成平行四边形结构。所述第一长臂2-4-1、所述第二长臂2-4-2、所述第三长臂2-4-3及所述第四长臂2-4-4均由长臂单元组成。
当本发明装置处于突发断电的情况下,所述第一长臂2-4-1、第二长臂2-4-2、第三长臂2-4-3、第四长臂2-4-4在重力的作用下有往下运动的趋势,由于本发明的装置带有蜗轮蜗杆结构,所述第一长臂2-4-1与所述第一蜗轮2-1-1固连,所述第二长臂2-4-2与所述第二蜗轮2-1-2固连,所以所述的四根长臂在蜗轮蜗杆自锁的特性下,不会突然下坠,保证了检测装置和工作人员的安全。
当所述活动销1-22在未安装的情况下,配合所述第二电机1-21转动,动力从所述第二小齿轮1-19传出,依次经过所述齿轮轴1-4、所述第二中心轴1-3-2、所述第三中心轴1-3-3、所述第四中心轴1-3-4、所述第五中心轴1-3-5、所述第六中心轴1-3-6到达所述蜗杆轴1-5,带动所述蜗杆轴1-5转动,使所述第一蜗轮2-1-1和所述第二蜗轮2-1-2转动,使所述第一长臂2-4-1、所述第二长臂2-4-2、所述第三长臂2-4-3、所述第四长臂2-4-4上下摆动,实现检测装置在所述大型球罐竖直平面内的上下运动。
当所述活动销1-22在安装的情况下,所述活动销1-22使所述中套筒1-12与所述齿轮轴1-4连接,配合所述第一电机1-17转动,动力从所述第一小齿轮1-16传出,依次经过所述第一大齿轮1-18、所述下套筒1-7、所述第一套筒1-8-1、所述第一连接件1-9、所述平台1-10、所述第二连 接件1-11;当此时所述第二连接件1-11旋转时:一路动力从所述第二连接件1-11传出,依次经过所述中套筒1-12、所述第二套筒1-8-2、所述第三套筒1-8-3、所述第四套筒1-8-4、所述第五套筒1-8-5、所述第六套筒1-8-6到达所述蜗轮架1-13,使所述蜗轮架1-13绕所述大型球罐的中心轴线做水平旋转运动,因为所述检测组2与所述蜗轮架1-13连接,所以检测仪器绕所述大型球罐中心轴线做水平旋转运动;另一路动力从所述第二连接件1-11传出,依次经过齿轮轴1-4、所述第二中心轴1-3-2、所述第三中心轴1-3-3、所述第四中心轴1-3-4、所述第五中心轴1-3-5、所述第六中心轴1-3-6到达所述蜗杆轴1-5,使所述蜗杆轴1-5旋转。因为两路动力均从所述第二连接件1-11传出,所以所述蜗杆轴1-5与所述蜗轮架1-13同步转动,此时可以使整个检测装置只绕大型球罐的中心轴线作水平圆周转动。相对于所述大型球罐内部球面,本发明检测装置的两种运动状态的组合,能够完成对所述大型球罐内部球面的全部检测。
所述上中心轴1-6下端设有连接头,见图12所示;所述下中心轴1-2上端设有连接孔,见图7所示;所述第一中心轴1-3-1的下端设有连接头,上端设有连接孔,见图8所示;所述齿轮轴1-4下端设有连接头,上端设有连接孔,中部齿轮上开孔,见图9所示;所述蜗杆轴1-5下端设有连接头,上端设有连接孔,见图10所示;所述蜗轮架1-13正面呈“U”字形,上面呈“工”字形,竖连接臂的上端面、下端面均开有轴座孔,所述蜗轮架1-13中间部位设有凸台,所述凸台中间开有通孔,所述凸台下端设有连接头,见图11所示。
所述第一连接件1-9呈两级凸台状,下端设有连接头,上端设有连接孔,中间部位开有通孔,见图15所示;所述第二连接件1-11中间部位呈扁平圆柱,所述扁平圆柱中间部位开有通孔,上端面设有连接头和连接孔,所述第二连接件1-11两边设有连接脚,所述连接脚上开有螺栓通孔,见图16所示;所述第一套筒1-8-1的下端设有连接头,上端设有连接孔,中间部位开有通孔,见图14所示;所述下套筒1-7上端开有连接孔,中间部位开有通孔,见图13所示;所述中套筒1-12上端设有连接孔,下端开有所述活动销1-22的安装孔,中间部位开有通孔,见图17所示。
以上示意性地对本发明进行了描述,该描述没有限制性,附图中所示 的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。

Claims (6)

  1. 一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于该检测装置包括传动组(1)及检测组(2);所述传动组(1)的竖直中心线与所述大型球罐的竖直中心线重合,所述传动组(1)上端与所述大型球罐的顶台固连,所述传动组(1)下端与地面固连,所述检测组(2)与所述传动组(1)中间部位连接。
  2. 根据权利要求1所述的一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于所述传动组(1)包括底台(1-1)、下中心轴(1-2)、第一中心轴(1-3-1)、第二中心轴(1-3-2)、第三中心轴(1-3-3)、第四中心轴(1-3-4)、第五中心轴(1-3-5)、第六中心轴(1-3-6)、第七中心轴(1-3-7)、第八中心轴(1-3-8)、第九中心轴(1-3-9)、第十中心轴(1-3-10)、齿轮轴(1-4)、蜗杆轴(1-5)、上中心轴(1-6)、下套筒(1-7)、第一套筒(1-8-1)、第二套筒(1-8-2)、第三套筒(1-8-3)、第四套筒(1-8-4)、第五套筒(1-8-5)、第六套筒(1-8-6)、第一连接件(1-9)、平台(1-10)、第二连接件(1-11)、中套筒(1-12)、蜗轮架(1-13)、端盖(1-14)、第一电机架(1-15)、第一小齿轮(1-16)、第一电机(1-17)、第一大齿轮(1-18)、第二小齿轮(1-19)、第二电机架(1-20)、第二电机(1-21)及活动销(1-22);所述底台(1-1)中心线与所述大型球罐中心线重合,所述底台(1-1)下端与地面固连,所述底台(1-1)上端与所述下中心轴(1-2)下端连接,所述下中心轴(1-2)上端与所述第一中心轴(1-3-1)下端连接,所述第一中心轴(1-3-1)上端与所述齿轮轴(1-4)下端连接,所述齿轮轴(1-4)上端与第二中心轴(1-3-2)下端连接,所述第二中心轴(1-3-2)上端与第三中心轴(1-3-3)下端连接,所述第三中心轴(1-3-3)上端与第四中心轴(1-3-4)下端连接,所述第四中心轴(1-3-4)上端与第五中心轴(1-3-5)下端连接,所述第五中心轴(1-3-5)上端与所述第六中心轴(1-3-6)下端连接,所述第六中心轴(1-3-6)上端与所述蜗杆轴(1-5)下端连接,所述蜗杆轴(1-5)上端与所述第七中心轴(1-3-7)下端连接,所述第七中心轴(1-3-7)上端与所述第八中心轴(1-3-8)下端连接,所述第八中心轴(1-3-8)上端与所述第九中心轴(1-3-9)下端连接,所述第九中心轴(1-3-9)上端与所述第十中心轴(1-3-10)下端连接,所述第十中心轴(1-3-10)上端与所述上中心轴(1-6)下端连接,所述上中心轴(1-6)上端与所述端盖(1-14)连接,所述端盖(1-14)固连在所述大型球罐的顶端凸 台上;所述下套筒(1-7)套装在所述下中心轴(1-2)上,所述下套筒(1-7)上端与所述第一套筒(1-8-1)下端连接,所述第一套筒(1-8-1)套装在所述第一中心轴(1-3-1)上,所述第一套筒(1-8-1)上端与所述第一连接件(1-9)下端连接,所述第一连接件(1-9)套装在所述齿轮轴(1-4)上,所述第一连接件(1-9)上端与所述平台(1-10)下端固连,所述平台(1-10)中间开有第一通孔,所述平台(1-10)通过所述第一通孔套装在所述齿轮轴(1-4)上,所述平台(1-10)上端与所述第二连接件(1-11)下端连接,所述第二连接件(1-11)套装在所述齿轮轴(1-4)上,所述第二连接件(1-11)上端与所述中套筒(1-12)下端连接,所述中套筒(1-12)套装在所述齿轮轴(1-4)上,所述中套筒(1-12)上端与所述第二套筒(1-8-2)下端连接,所述第二套筒(1-8-2)套装在所述第二中心轴(1-3-2)上,所述第二套筒(1-8-2)上端与所述第三套筒(1-8-3)下端连接,所述第三套筒(1-8-3)套装在所述第三中心轴(1-3-3)上,所述第三套筒(1-8-3)上端与所述第四套筒(1-8-4)下端连接,所述第四套筒(1-8-4)套装在第四中心轴(1-3-4)上,所述第四套筒(1-8-4)上端与所述第五套筒(1-8-5)下端连接,所述第五套筒(1-8-5)套装在第五中心轴(1-3-5)上,所述第五套筒(1-8-5)上端与第六套筒(1-8-6)下端连接,所述第六套筒(1-8-6)套装在所述第六中心轴(1-3-6)上,所述蜗轮架(1-13)中部凸台设有第二通孔,所述蜗轮架(1-13)通过所述第二通孔套装在所述第六中心轴(1-3-6)上,所述蜗轮架(1-13)凸台下端与所述第六套筒(1-8-6)上端连接,所述蜗轮架(1-13)凸台上端与所述蜗杆轴(1-5)下端连接,所述第一电机架(1-15)安装在所述底台(1-1)上,所述第一电机(1-17)安装在所述第一电机架(1-15)上,所述第一小齿轮(1-16)安装在第一电机(1-17)上,所述第一大齿轮(1-18)与所述第一小齿轮(1-16)啮合,所述第一大齿轮(1-18)与所述下套筒(1-7)键连接,所述第二电机架(1-20)安装在所述平台(1-10)上,所述第二电机(1-21)安装在所述第二电机架(1-20)上,所述第二小齿轮(1-19)安装在所述第二电机(1-21)上,所述第二小齿轮(1-19)与所述齿轮轴(1-4)啮合;所述中套筒(1-12)与所述齿轮轴(1-4)有两种连接方式,一种是通过活动销(1-22)连接,另一种是两者之间不连接;所述活动销(1-22)能够人工拆卸。
  3. 根据权利要求2所述的一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于所述第一中心轴(1-3-1)、第二中心轴(1-3-2)、第三中 心轴(1-3-3)、第四中心轴(1-3-4)、第五中心轴(1-3-5)、第六中心轴(1-3-6)、第七中心轴(1-3-7)、第八中心轴(1-3-8)、第九中心轴(1-3-9)及所述第十中心轴(1-3-10)具有相同结构;所述第一套筒(1-8-1)、第二套筒(1-8-2)、第三套筒(1-8-3)、第四套筒(1-8-4)、第五套筒(1-8-5)及所述第六套筒(1-8-6)具有相同的结构。
  4. 根据权利要求2所述的一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于所述下中心轴(1-2)与所述底台(1-1)之间安装有推力轴承,所述第一套筒(1-8-1)与所述下套筒(1-7)之间安装有推力轴承,所述第一连接件(1-9)与所述第一套筒(1-8-1)之间安装有推力轴承,所述第二连接件(1-11)与所述齿轮轴(1-4)之间安装有推力轴承,所述中套筒(1-12)与所述第二连接件(1-11)之间安装有推力轴承,所述中套筒(1-12)与所述第二套筒(1-8-2)之间安装有推力轴承,所述第二套筒(1-8-2)与所述第三套筒(1-8-3)之间安装有推力轴承,所述第三套筒(1-8-3)与所述第四套筒(1-8-4)之间安装有推力轴承,所述第四套筒(1-8-4)与所述第五套筒(1-8-5)之间安装有推力轴承,所述第五套筒(1-8-5)与所述第六套筒(1-8-6)之间安装有推力轴承,所述第六套筒(1-8-6)与所述蜗轮架(1-13)之间安装有推力轴承。
  5. 根据权利要求1所述的一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于所述检测组(2)包括第一蜗轮(2-1-1)、第二蜗轮(2-1-2)、第一横轴(2-2-1)、第二横轴(2-2-2)、第三横轴(2-2-3)、第四横轴(2-2-4)、第一长连接块(2-3-1)、第二长连接块(2-3-2)、第三长连接块(2-3-3)、第四长连接块(2-3-4)、第一长臂(2-4-1)、第二长臂(2-4-2)、第三长臂(2-4-3)、第四长臂(2-4-4)、第一短连接块(2-5-1)、第二短连接块(2-5-2)、第三短连接块(2-5-3)、第四短连接块(2-5-4)、第一检测平台(2-6-1)及第二检测平台(2-6-2);所述第一横轴(2-2-1)、第二横轴(2-2-2)、第三横轴(2-2-3)及所述第四横轴(2-2-4)分别与所述传动组(1)中的蜗轮架(1-13)连接,所述第一蜗轮(2-1-1)与所述第一横轴(2-2-1)键连接,所述第二蜗轮(2-1-2)与所述第二横轴(2-2-2)键连接,所述第一蜗轮(2-1-1)与所述传动组(1)中的蜗杆轴(1-5)啮合,所述第二蜗轮(2-1-2)与所述传动组(1)中的蜗杆轴(1-5)啮合,所述第一蜗轮(2-1-1)与所述第二蜗轮(2-1-2)对称布置在所述蜗杆轴(1-5)两侧,所述第一长连接块(2-3-1)侧边与所述第一蜗轮(2-1-1)固连,所述第一长连接 块(2-3-1)一端与所述第一横轴(2-2-1)连接,所述第一长连接块(2-3-1)另一端与所述第一长臂(2-4-1)的一端固连,所述第一长臂(2-4-1)的另一端与第一短连接块(2-5-1)固连,所述第二长连接块(2-3-2)侧边与所述第二蜗轮(2-1-2)固连,所述第二长连接块(2-3-2)一端与所述第二横轴(2-2-2)连接,所述第二长连接块(2-3-2)另一端与所述第二长臂(2-4-2)的一端固连,所述第二长臂(2-4-2)的另一端与第二短连接块(2-5-2)固连,所述第三长连接块(2-3-3)一端与所述第三横轴(2-2-3)连接,所述第三长连接块(2-3-3)另一端与所述第三长臂(2-4-3)的一端固连,所述第三长臂(2-4-3)的另一端与第三短连接块(2-5-3)固连,所述第四长连接块(2-3-4)一端与所述第四横轴(2-2-4)连接,所述第四长连接块(2-3-4)另一端与所述第四长臂(2-4-4)的一端固连,所述第四长臂(2-4-4)的另一端与第四短连接块(2-5-4)固连,所述第一检测平台(2-6-1)上端与所述第一短连接块(2-5-1)连接,所述第一检测平台(2-6-1)下端与所述第三短连接块(2-5-3)连接,所述第二检测平台(2-6-2)上端与所述第二短连接块(2-5-2)连接,所述第二检测平台(2-6-2)下端与所述第四短连接块(2-5-4)连接。
  6. 根据权利要求5所述的一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于其特征在于所述第一检测平台(2-6-1)、所述第一长臂(2-4-1)及所述第三长臂(2-4-3)和所述第一横轴(2-2-1)与所述第三横轴(2-2-3)的中心连线形成平行四边形结构;所述第二检测平台(2-6-2)、所述第二长臂(2-4-2)及所述第四长臂(2-4-4)和所述第二横轴(2-2-2)与所述第四横轴(2-2-4)的中心连线形成平行四边形结构。
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