WO2022048149A1 - 一种具有自锁功能的模块化大型球罐内部检测装置 - Google Patents
一种具有自锁功能的模块化大型球罐内部检测装置 Download PDFInfo
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- WO2022048149A1 WO2022048149A1 PCT/CN2021/085247 CN2021085247W WO2022048149A1 WO 2022048149 A1 WO2022048149 A1 WO 2022048149A1 CN 2021085247 W CN2021085247 W CN 2021085247W WO 2022048149 A1 WO2022048149 A1 WO 2022048149A1
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- central axis
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- 238000007689 inspection Methods 0.000 title abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 238000001514 detection method Methods 0.000 claims description 78
- 238000000034 method Methods 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 10
- 238000003466 welding Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/20—Undercarriages with or without wheels
- F16M11/2007—Undercarriages with or without wheels comprising means allowing pivoting adjustment
- F16M11/2021—Undercarriages with or without wheels comprising means allowing pivoting adjustment around a horizontal axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C13/00—Details of vessels or of the filling or discharging of vessels
- F17C13/02—Special adaptations of indicating, measuring, or monitoring equipment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/02—Heads
- F16M11/04—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
- F16M11/06—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
- F16M11/10—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting around a horizontal axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/12—Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types
- F16H37/122—Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types for interconverting rotary motion and oscillating motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/02—Heads
- F16M11/18—Heads with mechanism for moving the apparatus relatively to the stand
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/20—Undercarriages with or without wheels
- F16M11/2007—Undercarriages with or without wheels comprising means allowing pivoting adjustment
- F16M11/2014—Undercarriages with or without wheels comprising means allowing pivoting adjustment around a vertical axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/20—Undercarriages with or without wheels
- F16M11/2007—Undercarriages with or without wheels comprising means allowing pivoting adjustment
- F16M11/2035—Undercarriages with or without wheels comprising means allowing pivoting adjustment in more than one direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/20—Undercarriages with or without wheels
- F16M11/24—Undercarriages with or without wheels changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/20—Undercarriages with or without wheels
- F16M11/24—Undercarriages with or without wheels changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each other
- F16M11/38—Undercarriages with or without wheels changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each other by folding, e.g. pivoting or scissors tong mechanisms
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
- H02K7/1163—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears where at least two gears have non-parallel axes without having orbital motion
- H02K7/1166—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears where at least two gears have non-parallel axes without having orbital motion comprising worm and worm-wheel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M2200/00—Details of stands or supports
- F16M2200/06—Arms
- F16M2200/061—Scissors arms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M2200/00—Details of stands or supports
- F16M2200/06—Arms
- F16M2200/065—Arms with a special structure, e.g. reinforced or adapted for space reduction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M2200/00—Details of stands or supports
- F16M2200/06—Arms
- F16M2200/068—Arms being part of the undercarriage
Definitions
- the invention belongs to the technical field of safety detection of large spherical tanks, in particular to a modularized large spherical tank interior detection device with a self-locking function.
- spherical tanks are commonly used storage pressure vessels in heavy industries such as petroleum, chemical, and metallurgy. They have the characteristics of large size, small footprint, easy operation and management.
- the spherical tank is made by welding steel plates of different specifications. It is used in the particularity of the industry, and the safety of the welding seam is particularly critical, and certain requirements for the safety of the welding seam need to be put forward. It is not only necessary to test after the spherical tank is manufactured, but also after the spherical tank reaches a certain service life. Therefore, regular inspection of spherical tanks becomes a critical process. However, the volume of the spherical tank is too large, and the workload of purely manual inspection is heavy. Therefore, it is of great significance to propose a device that can perform safety inspection on the interior of the large spherical tank.
- the invention provides a modular large-scale spherical tank internal detection device with a self-locking function.
- the self-locking function of the device can improve the safety factor of the detection device, and can ensure the safety of the detection instrument and workers in the event of a sudden power failure. , greatly improves the installation efficiency of the detection device, realizes the long-distance transmission of the device, and can be applied to the detection of large spherical tanks of different diameters.
- a modularized large spherical tank internal detection device with self-locking function provided by the present invention includes a transmission group 1 and a detection group 2; the vertical centerline of the transmission group 1 coincides with the vertical centerline of the large spherical tank
- the upper end of the transmission group 1 is fixedly connected to the top of the large spherical tank, the lower end of the transmission group 1 is fixedly connected to the ground, and the detection group 2 is connected to the middle part of the transmission group 1.
- the transmission group 1 includes a base 1-1, a lower central axis 1-2, a first central axis 1-3-1, a second central axis 1-3-2, a third central axis 1-3-3, a The fourth central axis 1-3-4, the fifth central axis 1-3-5, the sixth central axis 1-3-6, the seventh central axis 1-3-7, the eighth central axis 1-3-8, the Nine central shafts 1-3-9, tenth central shaft 1-3-10, gear shaft 1-4, worm shaft 1-5, upper central shaft 1-6, lower sleeve 1-7, first sleeve 1 -8-1, second sleeve 1-8-2, third sleeve 1-8-3, fourth sleeve 1-8-4, fifth sleeve 1-8-5, sixth sleeve 1 -8-6, the first connector 1-9, the platform 1-10, the second connector 1-11, the middle sleeve 1-12, the worm gear frame 1-13, the end cover 1-14, the first motor frame
- the lower end of the first sleeve 1-8-1 is connected, the first sleeve 1-8-1 is sleeved on the first central shaft 1-3-1, and the first sleeve 1-8-1
- the upper end is connected with the lower end of the first connecting piece 1-9, the first connecting piece 1-9 is sleeved on the gear shaft 1-4, and the upper end of the first connecting piece 1-9 is connected with the platform 1-9.
- the platform 1-10 has a first through hole in the middle, the platform 1-10 is sleeved on the gear shaft 1-4 through the first through hole, and the upper end of the platform 1-10 is connected with the second
- the lower end of the second connecting piece 1-11 is connected to the gear shaft 1-4, the upper end of the second connecting piece 1-11 is connected with the lower end of the middle sleeve 1-12, so the The middle sleeve 1-12 is sleeved on the gear shaft 1-4, the upper end of the middle sleeve 1-12 is connected with the lower end of the second sleeve 1-8-2, and the second sleeve 1- 8-2 is sleeved on the second central shaft 1-3-2, the upper end of the second sleeve 1-8-2 is connected with the lower end of the third sleeve 1-8-3, the third sleeve The sleeve 1-8-3 is sleeved on the third central shaft 1-3-3, the upper end of the third
- the detection group 2 includes a first worm gear 2-1-1, a second worm gear 2-1-2, a first horizontal axis 2-2-1, a second horizontal axis 2-2-2, and a third horizontal axis 2- 2-3, the fourth horizontal axis 2-2-4, the first long connecting block 2-3-1, the second long connecting block 2-3-2, the third long connecting block 2-3-3, the fourth long connecting block Connection block 2-3-4, first long arm 2-4-1, second long arm 2-4-2, third long arm 2-4-3, fourth long arm 2-4-4, first long arm Short connection block 2-5-1, second short connection block 2-5-2, third short connection block 2-5-3, fourth short connection block 2-5-4, first detection platform 2-6- 1 and the second detection platform 2-6-2; the first horizontal axis 2-2-1, the second horizontal axis 2-2-2, the third horizontal axis 2-2-3 and the fourth horizontal axis 2-2-4 are respectively connected with the worm gear frame 1-13 in the transmission group 1, the first worm gear 2-1-1 is connected with the first horizontal shaft 2-2-1 by a key, the second The worm wheel
- the invention can realize the internal detection of large spherical tanks with different diameters by selecting different numbers and types of transmission modules under the condition of no cord and no chain, and in the event of a power failure and other emergencies, the self-locking function of the mechanism can be used, Improve the safety factor of the detection device to ensure the safety of the detection equipment and staff.
- Fig. 1 is the structural representation of the detection device of the present invention
- FIG. 2 is a schematic structural diagram of the detection device of the present invention in a state where the long arm is swayed down;
- Fig. 3 is the structure schematic diagram of the transmission group in the detection device of the present invention.
- FIG. 4 is a schematic view of the structure of the detection group in the detection device of the present invention.
- Fig. 5 is the structural representation of A place in Fig. 1;
- Fig. 6 is the structural representation at B in Fig. 1;
- FIG. 7 is a schematic structural diagram of the lower center shaft in the detection device of the present invention.
- FIG. 8 is a schematic structural diagram of the first central axis in the detection device of the present invention.
- FIG. 9 is a schematic view of the structure of the gear shaft in the detection device of the present invention.
- Figure 10 is a schematic view of the structure of the worm shaft in the detection device of the present invention.
- Figure 11 is a schematic view of the structure of the worm gear frame in the detection device of the present invention.
- FIG. 12 is a schematic structural diagram of the upper center shaft in the detection device of the present invention.
- FIG. 13 is a schematic structural diagram of the lower sleeve in the detection device of the present invention.
- FIG. 14 is a schematic structural diagram of the first sleeve in the detection device of the present invention.
- 15 is a schematic structural diagram of the first connector in the detection device of the present invention.
- 16 is a schematic structural diagram of the second connector in the detection device of the present invention.
- Figure 17 is a schematic view of the structure of the middle sleeve in the detection device of the present invention.
- FIG. 18 is a schematic diagram of the structure of the long arm unit in the detection device of the present invention.
- 1 transmission group
- 1-1 base
- 1-2 lower central axis
- 1-3-1 first central axis
- 1-3-2 second central axis
- 1-3-3 3rd central axis
- 1-3-4 4th central axis
- 1-3-5 5th central axis
- 1-3-6 6th central axis
- 1-3-7 7th central axis
- 1-3-8 Eighth central axis
- 1-3-10 Tenth central axis
- 1-4 Gear axis
- 1-5 Worm shaft
- 1-6 Upper center shaft
- 1-7 Lower sleeve
- 1-8-1 First sleeve
- 1-8-2 Second sleeve
- 1-8-3 Third sleeve
- 1-8- 4 Fourth sleeve
- 1-8-5 Fifth sleeve, 1-8-6: Sixth sleeve, 1-9: First connector, 1-10: Platform, 1-11: Second Connector, 1-12: middle s
- the present invention provides a modularized large-scale spherical tank internal detection device with self-locking function.
- the detection device includes a transmission group 1 and a detection group 2; the vertical centerline of the transmission group 1 and the vertical centerline of the large spherical tank are The straight center lines coincide, the upper end of the transmission group 1 is fixedly connected to the top of the large spherical tank, the lower end of the transmission group 1 is fixedly connected to the ground, and the detection group 2 is connected to the middle of the transmission group 1.
- the transmission group 1 includes a base 1-1, a lower central axis 1-2, a first central axis 1-3-1, a second central axis 1-3-2, a third central axis 1-3-3, a The fourth central axis 1-3-4, the fifth central axis 1-3-5, the sixth central axis 1-3-6, the seventh central axis 1-3-7, the eighth central axis 1-3-8, the Nine central shafts 1-3-9, tenth central shaft 1-3-10, gear shaft 1-4, worm shaft 1-5, upper central shaft 1-6, lower sleeve 1-7, first sleeve 1 -8-1, second sleeve 1-8-2, third sleeve 1-8-3, fourth sleeve 1-8-4, fifth sleeve 1-8-5, sixth sleeve 1 -8-6, the first connector 1-9, the platform 1-10, the second connector 1-11, the middle sleeve 1-12, the worm gear frame 1-13, the end cover 1-14, the first motor frame
- the sixth central axis 1-3-6, the seventh central axis 1-3-7, the eighth central axis 1-3-8, the ninth central axis 1-3-9 and the tenth central axis 1-3- 10 has the same structure; the first sleeve 1-8-1, the second sleeve 1-8-2, the third sleeve 1-8-3, the fourth sleeve 1-8-4, the fifth sleeve
- the sleeve 1-8-5 and the sixth sleeve 1-8-6 have the same structure.
- the lower central shaft 1-2, the first central shaft 1-3-1 to the tenth central shaft 1-3-10, the gear shaft 1-4, the worm shaft 1-5, the The upper central shaft 1-6, the lower sleeve 1-7, the first sleeve 1-8-1 to the sixth sleeve 1-8-6, the first connecting piece 1-9 , the platform 1-10, the second connecting piece 1-11, the middle sleeve 1-12, the worm gear frame 1-13, and the end cover 1-14 are used as the Install modular units, and the number of installed modular units can be determined according to the detection requirements of spherical tanks with different diameters.
- a thrust bearing is installed between the lower central shaft 1-2 and the base 1-1, and a thrust bearing is installed between the first sleeve 1-8-1 and the lower sleeve 1-7, A thrust bearing is installed between the first connecting piece 1-9 and the first sleeve 1-8-1, and a thrust bearing is installed between the second connecting piece 1-11 and the gear shaft 1-4 Bearing, a thrust bearing is installed between the middle sleeve 1-12 and the second connecting piece 1-11, and a thrust bearing is installed between the middle sleeve 1-12 and the second sleeve 1-8-2 There is a thrust bearing, a thrust bearing is installed between the second sleeve 1-8-2 and the third sleeve 1-8-3, and the third sleeve 1-8-3 is connected to the fourth sleeve 1-8-3.
- a thrust bearing is installed between the sleeves 1-8-4, a thrust bearing is installed between the fourth sleeve 1-8-4 and the fifth sleeve 1-8-5, and the fifth sleeve A thrust bearing is installed between 1-8-5 and the sixth sleeve 1-8-6, and a thrust bearing is installed between the sixth sleeve 1-8-6 and the worm gear frame 1-13.
- the detection group 2 includes a first worm gear 2-1-1, a second worm gear 2-1-2, a first horizontal axis 2-2-1, a second horizontal axis 2-2-2, and a third horizontal axis 2- 2-3, the fourth horizontal axis 2-2-4, the first long connecting block 2-3-1, the second long connecting block 2-3-2, the third long connecting block 2-3-3, the fourth long connecting block Connection block 2-3-4, first long arm 2-4-1, second long arm 2-4-2, third long arm 2-4-3, fourth long arm 2-4-4, first long arm Short connection block 2-5-1, second short connection block 2-5-2, third short connection block 2-5-3, fourth short connection block 2-5-4, first detection platform 2-6- 1 and the second detection platform 2-6-2.
- the center line forms a parallelogram structure
- the center line of the horizontal axis 2-2-4 forms a parallelogram structure.
- the first long arm 2-4-1, the second long arm 2-4-2, the third long arm 2-4-3 and the fourth long arm 2-4-4 are all The arm unit is composed.
- the first long arm 2-4-1, the second long arm 2-4-2, the third long arm 2-4-3, and the fourth long arm 2 -4-4 There is a tendency to move downward under the action of gravity. Since the device of the present invention has a worm gear structure, the first long arm 2-4-1 is fixed to the first worm gear 2-1-1 The second long arm 2-4-2 is fixedly connected with the second worm gear 2-1-2, so the four long arms will not drop suddenly under the self-locking characteristics of the worm gear and worm, ensuring that Safety of detection equipment and staff.
- the movable pin 1-22 When the movable pin 1-22 is not installed, it rotates with the second motor 1-21, and the power is transmitted from the second pinion 1-19, passing through the gear shafts 1-4, The second central axis 1-3-2, the third central axis 1-3-3, the fourth central axis 1-3-4, the fifth central axis 1-3-5, the The sixth central axis 1-3-6 reaches the worm shaft 1-5, drives the worm shaft 1-5 to rotate, and makes the first worm wheel 2-1-1 and the second worm wheel 2-1-2 Rotate to make the first long arm 2-4-1, the second long arm 2-4-2, the third long arm 2-4-3, and the fourth long arm 2-4-4 Swing up and down to realize the up and down movement of the detection device in the vertical plane of the large spherical tank.
- the movable pin 1-22 When the movable pin 1-22 is installed, the movable pin 1-22 connects the middle sleeve 1-12 with the gear shaft 1-4, and cooperates with the first motor 1-17 to rotate , the power is transmitted from the first pinion gear 1-16, and passes through the first large gear 1-18, the lower sleeve 1-7, the first sleeve 1-8-1, the The first connecting member 1-9, the platform 1-10, the second connecting member 1-11; when the second connecting member 1-11 rotates at this time: a power from the second connecting member 1 -11 outgoing, passing through the middle sleeve 1-12, the second sleeve 1-8-2, the third sleeve 1-8-3, and the fourth sleeve 1-8- 4.
- the fifth sleeve 1-8-5 and the sixth sleeve 1-8-6 reach the worm gear frame 1-13, so that the worm gear frame 1-13 surrounds the center of the large spherical tank
- the axis performs a horizontal rotation movement, because the detection group 2 is connected with the worm gear frame 1-13, so the detection instrument performs a horizontal rotation movement around the central axis of the large spherical tank; another power is transmitted from the second connecting piece 1-13.
- 11 Outgoing, passing through gear shaft 1-4, the second central shaft 1-3-2, the third central shaft 1-3-3, the fourth central shaft 1-3-4, the The fifth central axis 1-3-5 and the sixth central axis 1-3-6 reach the worm shaft 1-5 to rotate the worm shaft 1-5.
- the entire detection device can only be rotated around the large spherical tank.
- the central axis rotates in a horizontal circle.
- the combination of the two motion states of the detection device of the present invention can complete all the detection of the inner spherical surface of the large spherical tank.
- the lower ends of the upper central shafts 1-6 are provided with connecting heads, as shown in Figure 12; the upper ends of the lower central shafts 1-2 are provided with connection holes, as shown in Figure 7; the first central shafts 1-3-
- the lower end of 1 is provided with a connecting head, and the upper end is provided with a connecting hole, as shown in Figure 8;
- the lower end of the gear shafts 1-4 is provided with a connecting head, the upper end is provided with a connecting hole, and the middle gear is provided with a hole, as shown in Figure 9 ;
- the lower end of the worm shaft 1-5 is provided with a connecting head, and the upper end is provided with a connecting hole, as shown in Figure 10;
- the upper and lower end faces of the worm gear frame are provided with shaft seat holes, the middle part of the worm gear frame 1-13 is provided with a boss, the middle of the boss is provided with a through hole, and the lower end of the boss is provided with a connector, see Figure 11 shown.
- the first connecting pieces 1-9 are in the shape of two-stage bosses, with a connecting head at the lower end, a connecting hole at the upper end, and a through hole in the middle, as shown in Figure 15; the second connecting pieces 1-11
- the middle part is a flat cylinder, the middle part of the flat cylinder is provided with a through hole, the upper end surface is provided with a connecting head and a connecting hole, the second connecting pieces 1-11 are provided with connecting feet on both sides, and the connecting feet are provided with bolts
- the through hole is shown in Figure 16; the lower end of the first sleeve 1-8-1 is provided with a connecting head, the upper end is provided with a connecting hole, and the middle part is provided with a through hole, as shown in Figure 14; the lower sleeve
- the upper end of the barrel 1-7 is provided with a connecting hole, and the middle part is provided with a through hole, as shown in Figure 13; the upper end of the middle sleeve 1-12 is provided with a connecting hole, and
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- General Engineering & Computer Science (AREA)
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Abstract
Description
Claims (6)
- 一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于该检测装置包括传动组(1)及检测组(2);所述传动组(1)的竖直中心线与所述大型球罐的竖直中心线重合,所述传动组(1)上端与所述大型球罐的顶台固连,所述传动组(1)下端与地面固连,所述检测组(2)与所述传动组(1)中间部位连接。
- 根据权利要求1所述的一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于所述传动组(1)包括底台(1-1)、下中心轴(1-2)、第一中心轴(1-3-1)、第二中心轴(1-3-2)、第三中心轴(1-3-3)、第四中心轴(1-3-4)、第五中心轴(1-3-5)、第六中心轴(1-3-6)、第七中心轴(1-3-7)、第八中心轴(1-3-8)、第九中心轴(1-3-9)、第十中心轴(1-3-10)、齿轮轴(1-4)、蜗杆轴(1-5)、上中心轴(1-6)、下套筒(1-7)、第一套筒(1-8-1)、第二套筒(1-8-2)、第三套筒(1-8-3)、第四套筒(1-8-4)、第五套筒(1-8-5)、第六套筒(1-8-6)、第一连接件(1-9)、平台(1-10)、第二连接件(1-11)、中套筒(1-12)、蜗轮架(1-13)、端盖(1-14)、第一电机架(1-15)、第一小齿轮(1-16)、第一电机(1-17)、第一大齿轮(1-18)、第二小齿轮(1-19)、第二电机架(1-20)、第二电机(1-21)及活动销(1-22);所述底台(1-1)中心线与所述大型球罐中心线重合,所述底台(1-1)下端与地面固连,所述底台(1-1)上端与所述下中心轴(1-2)下端连接,所述下中心轴(1-2)上端与所述第一中心轴(1-3-1)下端连接,所述第一中心轴(1-3-1)上端与所述齿轮轴(1-4)下端连接,所述齿轮轴(1-4)上端与第二中心轴(1-3-2)下端连接,所述第二中心轴(1-3-2)上端与第三中心轴(1-3-3)下端连接,所述第三中心轴(1-3-3)上端与第四中心轴(1-3-4)下端连接,所述第四中心轴(1-3-4)上端与第五中心轴(1-3-5)下端连接,所述第五中心轴(1-3-5)上端与所述第六中心轴(1-3-6)下端连接,所述第六中心轴(1-3-6)上端与所述蜗杆轴(1-5)下端连接,所述蜗杆轴(1-5)上端与所述第七中心轴(1-3-7)下端连接,所述第七中心轴(1-3-7)上端与所述第八中心轴(1-3-8)下端连接,所述第八中心轴(1-3-8)上端与所述第九中心轴(1-3-9)下端连接,所述第九中心轴(1-3-9)上端与所述第十中心轴(1-3-10)下端连接,所述第十中心轴(1-3-10)上端与所述上中心轴(1-6)下端连接,所述上中心轴(1-6)上端与所述端盖(1-14)连接,所述端盖(1-14)固连在所述大型球罐的顶端凸 台上;所述下套筒(1-7)套装在所述下中心轴(1-2)上,所述下套筒(1-7)上端与所述第一套筒(1-8-1)下端连接,所述第一套筒(1-8-1)套装在所述第一中心轴(1-3-1)上,所述第一套筒(1-8-1)上端与所述第一连接件(1-9)下端连接,所述第一连接件(1-9)套装在所述齿轮轴(1-4)上,所述第一连接件(1-9)上端与所述平台(1-10)下端固连,所述平台(1-10)中间开有第一通孔,所述平台(1-10)通过所述第一通孔套装在所述齿轮轴(1-4)上,所述平台(1-10)上端与所述第二连接件(1-11)下端连接,所述第二连接件(1-11)套装在所述齿轮轴(1-4)上,所述第二连接件(1-11)上端与所述中套筒(1-12)下端连接,所述中套筒(1-12)套装在所述齿轮轴(1-4)上,所述中套筒(1-12)上端与所述第二套筒(1-8-2)下端连接,所述第二套筒(1-8-2)套装在所述第二中心轴(1-3-2)上,所述第二套筒(1-8-2)上端与所述第三套筒(1-8-3)下端连接,所述第三套筒(1-8-3)套装在所述第三中心轴(1-3-3)上,所述第三套筒(1-8-3)上端与所述第四套筒(1-8-4)下端连接,所述第四套筒(1-8-4)套装在第四中心轴(1-3-4)上,所述第四套筒(1-8-4)上端与所述第五套筒(1-8-5)下端连接,所述第五套筒(1-8-5)套装在第五中心轴(1-3-5)上,所述第五套筒(1-8-5)上端与第六套筒(1-8-6)下端连接,所述第六套筒(1-8-6)套装在所述第六中心轴(1-3-6)上,所述蜗轮架(1-13)中部凸台设有第二通孔,所述蜗轮架(1-13)通过所述第二通孔套装在所述第六中心轴(1-3-6)上,所述蜗轮架(1-13)凸台下端与所述第六套筒(1-8-6)上端连接,所述蜗轮架(1-13)凸台上端与所述蜗杆轴(1-5)下端连接,所述第一电机架(1-15)安装在所述底台(1-1)上,所述第一电机(1-17)安装在所述第一电机架(1-15)上,所述第一小齿轮(1-16)安装在第一电机(1-17)上,所述第一大齿轮(1-18)与所述第一小齿轮(1-16)啮合,所述第一大齿轮(1-18)与所述下套筒(1-7)键连接,所述第二电机架(1-20)安装在所述平台(1-10)上,所述第二电机(1-21)安装在所述第二电机架(1-20)上,所述第二小齿轮(1-19)安装在所述第二电机(1-21)上,所述第二小齿轮(1-19)与所述齿轮轴(1-4)啮合;所述中套筒(1-12)与所述齿轮轴(1-4)有两种连接方式,一种是通过活动销(1-22)连接,另一种是两者之间不连接;所述活动销(1-22)能够人工拆卸。
- 根据权利要求2所述的一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于所述第一中心轴(1-3-1)、第二中心轴(1-3-2)、第三中 心轴(1-3-3)、第四中心轴(1-3-4)、第五中心轴(1-3-5)、第六中心轴(1-3-6)、第七中心轴(1-3-7)、第八中心轴(1-3-8)、第九中心轴(1-3-9)及所述第十中心轴(1-3-10)具有相同结构;所述第一套筒(1-8-1)、第二套筒(1-8-2)、第三套筒(1-8-3)、第四套筒(1-8-4)、第五套筒(1-8-5)及所述第六套筒(1-8-6)具有相同的结构。
- 根据权利要求2所述的一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于所述下中心轴(1-2)与所述底台(1-1)之间安装有推力轴承,所述第一套筒(1-8-1)与所述下套筒(1-7)之间安装有推力轴承,所述第一连接件(1-9)与所述第一套筒(1-8-1)之间安装有推力轴承,所述第二连接件(1-11)与所述齿轮轴(1-4)之间安装有推力轴承,所述中套筒(1-12)与所述第二连接件(1-11)之间安装有推力轴承,所述中套筒(1-12)与所述第二套筒(1-8-2)之间安装有推力轴承,所述第二套筒(1-8-2)与所述第三套筒(1-8-3)之间安装有推力轴承,所述第三套筒(1-8-3)与所述第四套筒(1-8-4)之间安装有推力轴承,所述第四套筒(1-8-4)与所述第五套筒(1-8-5)之间安装有推力轴承,所述第五套筒(1-8-5)与所述第六套筒(1-8-6)之间安装有推力轴承,所述第六套筒(1-8-6)与所述蜗轮架(1-13)之间安装有推力轴承。
- 根据权利要求1所述的一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于所述检测组(2)包括第一蜗轮(2-1-1)、第二蜗轮(2-1-2)、第一横轴(2-2-1)、第二横轴(2-2-2)、第三横轴(2-2-3)、第四横轴(2-2-4)、第一长连接块(2-3-1)、第二长连接块(2-3-2)、第三长连接块(2-3-3)、第四长连接块(2-3-4)、第一长臂(2-4-1)、第二长臂(2-4-2)、第三长臂(2-4-3)、第四长臂(2-4-4)、第一短连接块(2-5-1)、第二短连接块(2-5-2)、第三短连接块(2-5-3)、第四短连接块(2-5-4)、第一检测平台(2-6-1)及第二检测平台(2-6-2);所述第一横轴(2-2-1)、第二横轴(2-2-2)、第三横轴(2-2-3)及所述第四横轴(2-2-4)分别与所述传动组(1)中的蜗轮架(1-13)连接,所述第一蜗轮(2-1-1)与所述第一横轴(2-2-1)键连接,所述第二蜗轮(2-1-2)与所述第二横轴(2-2-2)键连接,所述第一蜗轮(2-1-1)与所述传动组(1)中的蜗杆轴(1-5)啮合,所述第二蜗轮(2-1-2)与所述传动组(1)中的蜗杆轴(1-5)啮合,所述第一蜗轮(2-1-1)与所述第二蜗轮(2-1-2)对称布置在所述蜗杆轴(1-5)两侧,所述第一长连接块(2-3-1)侧边与所述第一蜗轮(2-1-1)固连,所述第一长连接 块(2-3-1)一端与所述第一横轴(2-2-1)连接,所述第一长连接块(2-3-1)另一端与所述第一长臂(2-4-1)的一端固连,所述第一长臂(2-4-1)的另一端与第一短连接块(2-5-1)固连,所述第二长连接块(2-3-2)侧边与所述第二蜗轮(2-1-2)固连,所述第二长连接块(2-3-2)一端与所述第二横轴(2-2-2)连接,所述第二长连接块(2-3-2)另一端与所述第二长臂(2-4-2)的一端固连,所述第二长臂(2-4-2)的另一端与第二短连接块(2-5-2)固连,所述第三长连接块(2-3-3)一端与所述第三横轴(2-2-3)连接,所述第三长连接块(2-3-3)另一端与所述第三长臂(2-4-3)的一端固连,所述第三长臂(2-4-3)的另一端与第三短连接块(2-5-3)固连,所述第四长连接块(2-3-4)一端与所述第四横轴(2-2-4)连接,所述第四长连接块(2-3-4)另一端与所述第四长臂(2-4-4)的一端固连,所述第四长臂(2-4-4)的另一端与第四短连接块(2-5-4)固连,所述第一检测平台(2-6-1)上端与所述第一短连接块(2-5-1)连接,所述第一检测平台(2-6-1)下端与所述第三短连接块(2-5-3)连接,所述第二检测平台(2-6-2)上端与所述第二短连接块(2-5-2)连接,所述第二检测平台(2-6-2)下端与所述第四短连接块(2-5-4)连接。
- 根据权利要求5所述的一种具有自锁功能的模块化大型球罐内部检测装置,其特征在于其特征在于所述第一检测平台(2-6-1)、所述第一长臂(2-4-1)及所述第三长臂(2-4-3)和所述第一横轴(2-2-1)与所述第三横轴(2-2-3)的中心连线形成平行四边形结构;所述第二检测平台(2-6-2)、所述第二长臂(2-4-2)及所述第四长臂(2-4-4)和所述第二横轴(2-2-2)与所述第四横轴(2-2-4)的中心连线形成平行四边形结构。
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CN209453601U (zh) * | 2019-01-04 | 2019-10-01 | 浙江省特种设备检验研究院 | 一种球罐作业机器人试验平台 |
CN112013236A (zh) * | 2020-09-01 | 2020-12-01 | 安徽工业大学 | 一种具有自锁功能的模块化大型球罐内部检测装置 |
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