WO2022047949A1 - Production processing system and preparation process of flexible conductive film - Google Patents

Production processing system and preparation process of flexible conductive film Download PDF

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Publication number
WO2022047949A1
WO2022047949A1 PCT/CN2020/123852 CN2020123852W WO2022047949A1 WO 2022047949 A1 WO2022047949 A1 WO 2022047949A1 CN 2020123852 W CN2020123852 W CN 2020123852W WO 2022047949 A1 WO2022047949 A1 WO 2022047949A1
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coating
film
metal
layer
flexible conductive
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PCT/CN2020/123852
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French (fr)
Chinese (zh)
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贾孟
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昆山鑫美源电子科技有限公司
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/20Metallic material, boron or silicon on organic substrates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/38Coating with copper

Definitions

  • the invention relates to the field of flexible roll material processing, and more specifically, the invention relates to a production and processing system and a preparation process of a flexible conductive film roll material.
  • Vacuum coating mainly refers to a type of coating that needs to be carried out under high vacuum, including many types, including vacuum ion evaporation, magnetron sputtering, MBE molecular beam epitaxy, PLD laser sputtering deposition and many others. It is mainly divided into two types: evaporation and sputtering. Evaporation coating generally heats the target material to evaporate the surface components in the form of atomic groups or ions, and settles on the surface of the substrate to form a thin film through the film formation process (scattered point-island structure-vagal structure-layered growth).
  • sputtering coating it can be simply understood as bombarding the target with electrons or high-energy lasers, and sputtering the surface components in the form of atomic groups or ions, and finally depositing them on the surface of the substrate, going through the film-forming process, and finally forming a thin film .
  • Chinese patent document CN108531876A discloses a coating process, and specifically discloses the following content: it is to coat a metal film on an ultra-thin substrate to obtain a coating product that can improve adhesion.
  • the process is as follows.
  • the magnetron coating is 5-50nm, and then the water coating is 600-1000nm; or the process is as follows, the magnetron coating is first used on the surface of the ultra-thin substrate for 5-50nm, then the evaporation coating is 100-700nm, and the final water coating is 100-800nm.
  • the properties of the substrate, the coating (metal coating) and the thickness range of the coating are a good combination. On this basis, the film between the magnetron coating and the water coating The binding force has been better reflected.
  • the problem of bubble string the base film used in flexible conductive film coil products is a stretching process. Local deformation is prone to occur during the process. During the evaporation coating process, due to the high temperature of the evaporation coating process, the deformation of the base film will be deteriorated, resulting in a series of deformations in the film running direction, which is called string bubbles.
  • the purpose of the present invention is to provide a flexible conductive film production and processing system and a preparation process, so as to improve the problem of bubbles and holes in the production process of the flexible conductive film, and the overall good rate of the product after the production is over. low problem.
  • a production and processing system for a flexible conductive film which includes:
  • a film laminating device for laminating the product film base material and the substrate film base material to form a composite film
  • a first vacuum coating device for forming a magnetron sputtering coating on the surface of the composite film substrate
  • a film peeling device for peeling the substrate film base material and the product film base material from the release layer.
  • the film laminating device is a film laminating machine
  • the film peeling device is a peeling machine
  • the first water plating device can use one of alkaline water plating equipment and acid water plating equipment, and the second water plating device uses acidic water plating equipment.
  • a third vacuum coating device is further provided between the first water coating device and the second water coating device, and the third vacuum coating device is used to form a second metal coating on the transition metal coating to increase the thickness
  • the metal plating layer is formed on the second metal plating layer.
  • the metals plated on the first metal coating, the transition metal coating, the second metal coating and the thickening metal coating are all copper, that is, the first metal coating, the transition metal coating, the second metal coating and the thickening metal coating
  • the metal plating layers are all copper plating layers.
  • the first vacuum coating device, the second vacuum coating device and the third vacuum coating device all use magnetron sputtering coating equipment, and the thicknesses of the first metal coating and the second metal coating are both 8-15nm .
  • the first vacuum coating device, the second vacuum coating device and the third vacuum coating device may be the same magnetron sputtering coating equipment.
  • the magnetron sputtering coating is a magnetron sputtering alloy layer
  • the magnetron sputtering alloy layer is a nickel-chromium alloy layer or a nickel-copper alloy layer.
  • the thickness of the magnetron sputtering coating is 2-10 nm.
  • the thickness of the transition metal coating is 50-250 nm.
  • the thickness of the thickened metal plating layer is 600-950 nm.
  • the substrate film substrate includes but is not limited to PP film, PE film or PET film.
  • the product film substrate includes but is not limited to PP film, PE film or PET film.
  • the present invention also provides a preparation process of the flexible conductive film, comprising:
  • Each surface of the two release layers is laminated with a layer of product film base material to form a first composite film base material.
  • step S51 between step S5 and step S6: forming a second metal coating of 8-15 nm on the transition metal coating by a vacuum coating device;
  • the step S6 is: forming a thickened metal plating layer with a thickness of 600-950 nm on the second metal plating layer by the second water plating device.
  • step S51 the formed second metal plating layer compensates the uniformity and compactness of the overall plating layer of the flexible conductive film, so that the elongation rate of the film coil is not less than 3%.
  • step S5 by forming the transition metal coating, the square resistance of the metal coating formed on the outer surface of the flexible conductive film is reduced to less than 800 m ⁇ .
  • the first water plating device adopts alkaline water plating equipment
  • the second water plating device adopts acid water plating equipment; or both the first water plating device and the second water plating device adopt acidic water plating equipment; or the first water plating device adopts acid water plating equipment; Both the device and the second water plating device use alkaline water plating equipment.
  • the beneficial effects of the present invention are: because the water plating equipment is used instead of the vacuum evaporation equipment, the existence of the transition metal coating can avoid the influence of the high temperature factor of the evaporation process on the bubbles and holes on the film surface, and can effectively solve the problem of bubbles. ; At the same time, it solves the hole problem that the high-temperature metal particles of the original evaporation process break down the base film, which can increase the product quality rate by more than one time.
  • Fig. 1 is the embodiment flow chart of the preparation process of the flexible conductive film of the present invention
  • FIG. 2 is a flow chart of another embodiment of the preparation process of the flexible conductive film of the present invention.
  • the devices in the present invention such as the film laminating machine, the vacuum double-sided coating device, the water plating device and the peeling machine are all in the prior art, so they will not be described in the following description.
  • the production and processing system of the flexible conductive film includes a film laminating machine, a first vacuum double-sided coating device, a second vacuum double-sided coating device, a first water coating device, a second water coating device, and a peeling device.
  • a material transfer device between each device to facilitate the transfer of the processed film substrate.
  • the film laminating machine is mainly used for laminating the product film substrate on the substrate film substrate to form a composite Film substrate
  • peeling machine is mainly used to peel the product film from the substrate to obtain the product.
  • the magnetron sputtering coating layer is a magnetron sputtering alloy layer with a thickness of 2 nm.
  • the magnetron sputtering alloy layer is a nickel-chromium alloy layer or a nickel-copper alloy layer.
  • the nickel-copper alloy layer includes 70% nickel and 30% copper by mass.
  • the second vacuum coating device is used to form a first metal coating layer on the magnetron sputtering coating layer.
  • the first metal coating layer is a copper coating layer with a thickness of 8 nm; the first water coating device adopts alkaline
  • the water plating equipment is used to form a transition metal plating layer on the first metal plating layer.
  • the transition metal plating layer is a copper plating layer with a thickness of 50 nm;
  • the second water plating device adopts an acid water plating equipment, which is used for the first water plating
  • a thickened metal coating is formed on the metal coating.
  • the thickened metal coating is a copper coating with a thickness of 600 nm.
  • a peeling machine is used to peel off the substrate film base material and the product film base material.
  • the square resistance of the copper film can only reach 10-30 ⁇ .
  • the transition metal plating layer formed by alkaline copper plating can reduce the square resistance to less than 800m ⁇ , so that acidity can be carried out. Copper plated. Since the film base material of the product is PP film, PE film or PET film, thermal shrinkage and deformation will occur when the temperature exceeds a certain temperature. At the same time, during the evaporation process, high temperature particles will inevitably splash and melt through the film base material to form holes.
  • using the alkaline copper plating process to form a transition metal coating instead of the evaporation process can avoid the influence of the high temperature factor of the evaporation process on the bubbles and holes on the film surface, and can effectively solve the problem of bubbles and solve the original evaporation process.
  • the high temperature copper vapor particles will break down the hole problem of the base film, which makes the product quality rate more than doubled.
  • the present invention also provides a flexible conductive film preparation process, the specific steps are as follows:
  • Each surface of the two release layers is laminated with a layer of product film base material to form a first composite film base material.
  • the first vacuum coating device and the second vacuum coating device are both magnetron sputtering coating devices, the first water coating device is an alkaline water coating device, and the second water coating device is an acidic water coating device.
  • a transition metal coating is formed on the first metal coating, which can avoid the influence of the high temperature factor of the evaporation process on the bubbles and holes on the film surface, and can effectively solve the problem of bubbles and solve the original evaporation process.
  • the high temperature copper vapor particles will break down the hole problem of the base film.
  • the present invention provides a production and processing system for a flexible conductive film.
  • it is the same as the technical solution in Embodiment 1, except that the coated release layer, magnetron sputtering alloy layer,
  • the thickness of the first metal coating, the transition metal coating and the thickening metal coating in this embodiment, the thickness of the release layer is 0.7um, the thickness of the magnetron sputtering alloy layer is 6nm, and the thickness of the first metal coating is 11.5nm , the thickness of the transition metal coating is 150nm, and the thickness of the thickened metal coating is 775nm.
  • the present invention provides a production and processing system and a preparation process for a flexible conductive film.
  • it is the same as the technical solution in Embodiment 1, except that the first vacuum coating device and the second vacuum coating device are different. Both are the same magnetron sputtering coating equipment, that is, the same vacuum coating device is used in the two adjacent processes.
  • the present invention provides a process for preparing a flexible conductive film, which includes the following steps:
  • Each surface of the two release layers is laminated with a layer of product film base material to form a first composite film base material.
  • the first water plating device is an alkaline water plating device
  • the second water plating device is an acidic water plating device
  • the preparation of the alloy layer by magnetron sputtering in step S3 and the preparation of the first metal coating layer in step S4 use the same vacuum coating device, that is, the same magnetron sputtering device
  • the targets used in the two processes may be different, and between the two processes, the magnetron sputtering target needs to be replaced.
  • the target material used in preparing the magnetron sputtering alloy layer in the S3 process is a nickel-copper alloy target material, and the target material needs to be replaced with a pure copper target material when preparing the first metal coating layer in the S4 process.
  • the present invention provides a production and processing system and a preparation process for a flexible conductive film.
  • it is the same as the technical solution in Embodiment 3, and the only difference lies in the first water plating device and the second water plating device. All are acid water plating equipment.
  • the first water plating device and the second water plating device may be the same acid water plating equipment, that is, the same acid water plating equipment is used for repeated operations in the two processes.
  • the present invention also provides a specific embodiment for the production and processing system of the flexible conductive film, and in this embodiment, the production and processing system for the flexible conductive film also includes an array of film laminating devices , The first vacuum coating device, the second vacuum coating device, the first water coating device, the second water coating device and the stripping device.
  • a third vacuum coating device is further arranged between the first water coating device and the second water coating device.
  • the third vacuum coating device is used to form the second metal coating on the transition metal coating, and the thickening of the metal coating A second metal plating layer is formed.
  • the first vacuum coating device, the second vacuum coating device and the third vacuum coating device all use magnetron sputtering coating equipment.
  • the second metal coating is a copper coating with a thickness of 8 nm. The thickness of the second metal coating can be adjusted according to actual needs, and is controlled between 8-15nm.
  • the copper layer on the surface of the product film substrate is not uniform and dense, while the second water coating
  • the plating device is an acid plating device, and the acid plating solution used by the acid plating device has a strong metal dissolving effect on the metal plating layer, so the transition metal plating layer on the surface of the product film substrate formed by the alkali plating device of the first water plating device is not effective. It is recommended to directly enter the second water plating device, that is, the acid plating device for the next step of thickening the coating.
  • the third vacuum coating device is used to form on the transition metal coating.
  • the second metal coating By adding a third vacuum coating device, the uniformity and compactness of the copper layer on the surface of the flexible film coil can be compensated, which can make the subsequent acid water plating process more efficient, and since the copper layer has good uniformity and compactness, The elongation rate of the flexible film roll material reaches 3%, which solves the problem of poor product elongation rate.
  • this embodiment also provides a preparation process of a flexible conductive film, and the preparation process of the flexible conductive film includes the following steps:
  • Each surface of the two release layers is laminated with a layer of product film to form a first composite film substrate.
  • a transition metal coating of 50 nm is formed on the first metal coating by the first water plating device; by the formation of the transition metal coating, the square resistance of the copper film formed on the outer surface of the flexible conductive film coil is reduced to below 800 m ⁇ ;
  • the first vacuum coating device, the second vacuum coating device and the third vacuum coating device are all magnetron sputtering coating devices, the first water coating device is an alkaline water coating device, and the second water coating device is an acidic water coating device.
  • the present invention provides a production and processing system and a preparation process for a flexible conductive film.
  • it is the same as the technical solution in Embodiment 5, and the only difference lies in the transition metal coating and the thickening metal coating.
  • the release agent coating is 0.7um
  • the magnetron alloy sputtering layer is 6nm
  • the thickness of the first metal coating is 11.5nm
  • the thickness of the transition metal coating is 150nm
  • the thickness of the thickening metal coating is 775nm
  • the second metal coating is 11.5nm.
  • the present invention provides a production and processing system and a preparation process for a flexible conductive film.
  • it is the same as the technical solution in Embodiment 5, except that the first vacuum coating device and the second vacuum coating device are different. and the third vacuum coating device are the same magnetron sputtering coating device, that is, the same vacuum coating device is used in the three processes before and after.
  • a flexible conductive film preparation process provided by the present invention includes the following steps:
  • Each surface of the two release layers is laminated with a layer of product film to form a first composite film substrate.
  • S51 pass the vacuum coating device again to form a second metal coating with a thickness of 15 nm on the transition metal coating;
  • the first water plating device is an alkaline water plating device
  • the second water plating device is an acidic water plating device
  • the magnetron sputtering alloy layer is prepared in step S3, the first metal coating is prepared in the S4 process, and the second metal coating is prepared in the S51 process, the same vacuum is used.
  • Coating equipment is the same magnetron sputtering coating equipment; however, the targets used in the three processes can be different, and the magnetron sputtering targets need to be replaced between different processes before and after.
  • the target material used in the preparation of the magnetron sputtering alloy layer in the S3 process is a nickel-copper alloy target, and the target material needs to be replaced when the first metal coating layer and the second metal coating layer are prepared in the S4 and S51 processes. For pure copper target.
  • first water plating device and the second water plating device may both use acid water plating equipment; or both the first water plating device and the second water plating device may use alkaline water plating equipment. Even the first water plating device and the second water plating device can use the same equipment.

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Abstract

A production processing system and a preparation process of a flexible conductive film, relating to the field of base material coatings. The production processing system comprises a film laminating device used for laminating a product film base material and a substrate film base material to form a composite film; a first vacuum coating device used for forming a magnetron sputtering coating on a surface of the composite film base material; a second vacuum coating device located behind the first vacuum coating device and used for forming a first metal coating layer on the magnetron sputtering coating; a first water coating device located behind the second vacuum coating device, and using an alkaline water coating apparatus to form a transition metal coating layer on the first metal coating layer; a second water coating device located behind a third vacuum coating device, and using an acid water coating apparatus to form a thickened metal coating layer on the first metal coating layer; and a stripping device used for stripping the product film base material from the substrate film base material. The system and the preparation process can avoid the influence of high-temperature factors of an evaporation process on film surface bubble stringing and holes, can effectively solve the bubble stringing problem, and in addition, also solves the hole problem of an original evaporation process whereby a base film is punctured by high-temperature metal particles.

Description

柔性导电薄膜的生产加工系统及制备工艺Production and processing system and preparation technology of flexible conductive film 技术领域technical field
本发明涉及柔性卷材加工领域,更具体的说,本发明涉及一种柔性导电薄膜卷材的生产加工系统及制备工艺。The invention relates to the field of flexible roll material processing, and more specifically, the invention relates to a production and processing system and a preparation process of a flexible conductive film roll material.
背景技术Background technique
真空镀膜主要指一类需要在较高真空度下进行的镀膜,具体包括很多种类,包括真空离子蒸发、磁控溅射、MBE分子束外延、PLD激光溅射沉积等很多种。主要分成蒸发和溅射两种。蒸发镀膜一般是加热靶材使表面组分以原子团或离子形式被蒸发出来,并且沉降在基片表面,通过成膜过程(散点-岛状结构-迷走结构-层状生长)形成薄膜。对于溅射类镀膜,可以简单理解为利用电子或高能激光轰击靶材,并使表面组分以原子团或离子形式被溅射出来,并且最终沉积在基片表面,经历成膜过程,最终形成薄膜。Vacuum coating mainly refers to a type of coating that needs to be carried out under high vacuum, including many types, including vacuum ion evaporation, magnetron sputtering, MBE molecular beam epitaxy, PLD laser sputtering deposition and many others. It is mainly divided into two types: evaporation and sputtering. Evaporation coating generally heats the target material to evaporate the surface components in the form of atomic groups or ions, and settles on the surface of the substrate to form a thin film through the film formation process (scattered point-island structure-vagal structure-layered growth). For sputtering coating, it can be simply understood as bombarding the target with electrons or high-energy lasers, and sputtering the surface components in the form of atomic groups or ions, and finally depositing them on the surface of the substrate, going through the film-forming process, and finally forming a thin film .
中国专利文献CN108531876A公开了一种镀膜工艺流程,具体公开了以下内容:其是超薄基材上镀金属膜,以获得具有可提高粘合力的镀膜产品,其工艺流程如下,在超薄基材表面先采用磁控镀膜5-50nm,再水镀镀膜600-1000nm;或者工艺流程如下,在超薄基材表面先采用磁控镀膜5-50nm,然后蒸发镀膜100-700nm,最后水镀镀膜100-800nm。在具体的锂电池集流体的应用中,基材、镀层的性质(金属镀层)和镀层的厚度范围是一个较好的选择组合,在此基础上,磁控镀膜与水镀镀膜之间膜层的结合力得到了较好的性能体现。Chinese patent document CN108531876A discloses a coating process, and specifically discloses the following content: it is to coat a metal film on an ultra-thin substrate to obtain a coating product that can improve adhesion. The process is as follows. The magnetron coating is 5-50nm, and then the water coating is 600-1000nm; or the process is as follows, the magnetron coating is first used on the surface of the ultra-thin substrate for 5-50nm, then the evaporation coating is 100-700nm, and the final water coating is 100-800nm. In the application of specific lithium battery current collectors, the properties of the substrate, the coating (metal coating) and the thickness range of the coating are a good combination. On this basis, the film between the magnetron coating and the water coating The binding force has been better reflected.
采用蒸发镀膜结合水镀镀膜的工艺路线,在生产柔性导电薄膜卷材时具有以下两个突出的技术问题:一、串泡问题:柔性导电薄膜卷材产品采用的基膜为拉伸制程工艺,在制程过程中容易发生局部变形,在进行蒸发镀膜工艺时,由于蒸发镀膜工艺的温度较高,会使得基膜的形变恶化,产生在走膜方向一连串的变形,称为串泡。在采用该柔性导电薄膜卷材产品进行后产业链加工使用过程中会出现两个问题:①走膜过程中由于膜面有串泡,在串泡区域容易产生褶皱,影响产品优率。②在用户后加工工艺制程中,由于膜面上串泡区域使得后工序的走带与各种表面处理的均匀性不能保证,从而影响产品一致性。针对该问题,目前的制程工艺路线不能 满足产品一致性和优率的要求,从实际估算来看,串泡会对产品形成约30%的优率损失。二、孔洞问题:柔性导电薄膜卷材产品基膜在经过蒸发镀膜工艺时,由于蒸发镀膜工艺温度较高且有微小波动,在走膜过程中不均匀蒸发导致的高温金属微粒容易将基膜击穿,形成孔洞,该孔洞的大小最大能达到毫米级别。而通常对于柔性导电薄膜产品合格率要求为孔洞不得大于500um。该缺陷在后产业链加工使用中会造成表处理过程中漏料现象,从而有一定几率会对终端产品造成极大的安全风险。Using the process route of evaporation coating combined with water coating coating, there are the following two outstanding technical problems in the production of flexible conductive film coils: 1. The problem of bubble string: the base film used in flexible conductive film coil products is a stretching process. Local deformation is prone to occur during the process. During the evaporation coating process, due to the high temperature of the evaporation coating process, the deformation of the base film will be deteriorated, resulting in a series of deformations in the film running direction, which is called string bubbles. There will be two problems in the post-industrial chain processing and use of the flexible conductive film roll product: (1) During the film running process, there are bubbles on the surface of the film, and wrinkles are easily generated in the bubble-crossing area, which affects the product quality rate. ②In the post-processing process of the user, the uniformity of the tape and various surface treatments in the post-process cannot be guaranteed due to the foaming area on the film surface, thus affecting the consistency of the product. In view of this problem, the current process route cannot meet the requirements of product consistency and quality rate. From the actual estimation, the bubbles will cause a loss of about 30% of the quality rate of the product. 2. Hole problem: When the base film of the flexible conductive film coil product undergoes the evaporation coating process, due to the high temperature and slight fluctuation of the evaporation coating process, the high temperature metal particles caused by uneven evaporation during the film removal process are easy to hit the base film. pierced to form a hole, the size of the hole can reach the maximum millimeter level. Usually, the qualified rate of flexible conductive film products requires that the holes should not be larger than 500um. In the post-industrial chain processing and use, this defect will cause material leakage during the surface treatment process, which may cause a great safety risk to the end product.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明的目的在于提供一种柔性导电薄膜生产加工系统及制备工艺,以改善柔性导电薄膜在生产过程中出现的串泡问题和孔洞问题,以及生产结束后产品总体优率过低的问题。In order to solve the above problems, the purpose of the present invention is to provide a flexible conductive film production and processing system and a preparation process, so as to improve the problem of bubbles and holes in the production process of the flexible conductive film, and the overall good rate of the product after the production is over. low problem.
为了达到上述目的,提供了一种柔性导电薄膜的生产加工系统,它包括:In order to achieve the above purpose, a production and processing system for a flexible conductive film is provided, which includes:
用于将产品薄膜基材与衬底薄膜基材进行贴合,形成复合薄膜的薄膜贴合装置;A film laminating device for laminating the product film base material and the substrate film base material to form a composite film;
以及用于在复合薄膜基材表面形成磁控溅射镀膜的第一真空镀膜装置;and a first vacuum coating device for forming a magnetron sputtering coating on the surface of the composite film substrate;
以及位于第一真空镀膜装置后方,用于在磁控溅射镀膜上形成第一金属镀层的第二真空镀膜装置,;and a second vacuum coating device for forming the first metal coating on the magnetron sputtering coating, behind the first vacuum coating device;
以及位于第二真空镀膜装置后方,用于在第一金属镀层上形成过渡金属镀层的第一水镀装置;and a first water plating device positioned behind the second vacuum coating device for forming a transition metal coating on the first metal coating;
以及位于第一水镀装置后方,用于在过渡金属镀层上形成增厚金属镀层的第二水镀装置;and a second water-plating device for forming a thickened metal coating on the transition metal coating, behind the first water-plating device;
以及用于将衬底薄膜基材与产品薄膜基材从离型层处剥离的薄膜剥离装置。And a film peeling device for peeling the substrate film base material and the product film base material from the release layer.
优选的,在本发明中,薄膜贴合装置为薄膜贴合机,薄膜剥离装置为剥离机。Preferably, in the present invention, the film laminating device is a film laminating machine, and the film peeling device is a peeling machine.
优选的,在本发明中,第一水镀装置可采用碱性水镀设备、酸性水镀设备中的一种,而第二水镀装置采用酸性水镀设备。Preferably, in the present invention, the first water plating device can use one of alkaline water plating equipment and acid water plating equipment, and the second water plating device uses acidic water plating equipment.
优选的,在本发明中,第一水镀装置与第二水镀装置之间还设置有第三真空镀膜装置,第三真空镀膜装置用于在过渡金属镀层上形成第二金属镀层,增厚金属镀层则形成于第二金属镀层上。Preferably, in the present invention, a third vacuum coating device is further provided between the first water coating device and the second water coating device, and the third vacuum coating device is used to form a second metal coating on the transition metal coating to increase the thickness The metal plating layer is formed on the second metal plating layer.
优选的,在本发明中,第一金属镀层、过渡金属镀层、第二金属镀层以及增厚金属镀层所镀金属均为铜,即第一金属镀层、过渡金属镀层、第二金属镀层以及增厚金属镀层均为镀铜层。Preferably, in the present invention, the metals plated on the first metal coating, the transition metal coating, the second metal coating and the thickening metal coating are all copper, that is, the first metal coating, the transition metal coating, the second metal coating and the thickening metal coating The metal plating layers are all copper plating layers.
优选的,在本发明中,第一真空镀膜装置、第二真空镀膜装置和第三真空镀膜装置均采用磁控溅射镀膜设备,第一金属镀层和第二金属镀层的厚度均为8-15nm。Preferably, in the present invention, the first vacuum coating device, the second vacuum coating device and the third vacuum coating device all use magnetron sputtering coating equipment, and the thicknesses of the first metal coating and the second metal coating are both 8-15nm .
优选的,在本发明中,第一真空镀膜装置、第二真空镀膜装置以及第三真空镀膜装置可以为同一台磁控溅射镀膜设备。Preferably, in the present invention, the first vacuum coating device, the second vacuum coating device and the third vacuum coating device may be the same magnetron sputtering coating equipment.
优选的,在本发明中,磁控溅射镀膜为磁控溅射合金层,该磁控溅射合金层为镍铬合金层或镍铜合金层。Preferably, in the present invention, the magnetron sputtering coating is a magnetron sputtering alloy layer, and the magnetron sputtering alloy layer is a nickel-chromium alloy layer or a nickel-copper alloy layer.
优选的,在本发明中,磁控溅射镀膜的厚度为2-10nm。Preferably, in the present invention, the thickness of the magnetron sputtering coating is 2-10 nm.
优选的,在本发明中,过渡金属镀层的厚度为50-250nm。Preferably, in the present invention, the thickness of the transition metal coating is 50-250 nm.
优选的,在本发明中,增厚金属镀层的厚度为600-950nm。Preferably, in the present invention, the thickness of the thickened metal plating layer is 600-950 nm.
优选的,在本发明中,衬底薄膜基材包括但不限于PP膜、PE膜或PET膜。Preferably, in the present invention, the substrate film substrate includes but is not limited to PP film, PE film or PET film.
优选的,在本发明中,产品薄膜基材包括但不限于PP膜、PE膜或PET膜。Preferably, in the present invention, the product film substrate includes but is not limited to PP film, PE film or PET film.
本发明还提供了一种柔性导电薄膜的制备工艺,包括:The present invention also provides a preparation process of the flexible conductive film, comprising:
S1、在衬底薄膜基材的两个面各涂覆一层离型剂,形成0.3-1um厚度的离型层。S1. Coating a layer of release agent on both sides of the substrate film substrate to form a release layer with a thickness of 0.3-1um.
S2、在两个离型层的表面各用一层产品薄膜基材进行贴合,形成第一复合薄膜基材。S2. Each surface of the two release layers is laminated with a layer of product film base material to form a first composite film base material.
S3、在第一复合薄膜基材的两个表面都采用真空镀膜装置进行镀膜,形成2-10nm的磁控溅射合金层;S3, using a vacuum coating device to coat both surfaces of the first composite film substrate to form a 2-10nm magnetron sputtering alloy layer;
S4、通过真空镀膜装置,在磁控溅射合金层上形成8-15nm的第一金属镀层;S4, forming a first metal coating layer of 8-15 nm on the magnetron sputtering alloy layer by a vacuum coating device;
S5、通过第一水镀装置,在第一金属镀层上形成50-250nm的过渡金属镀层;S5, through the first water plating device, a transition metal coating of 50-250 nm is formed on the first metal coating;
S6、通过第二水镀装置,在过渡金属镀层上形成厚度为600-950nm的增厚金属镀层。S6, using the second water plating device to form a thickened metal plating layer with a thickness of 600-950 nm on the transition metal plating layer.
S7、将衬底薄膜基材与两层产品薄膜基材从离型层处进行剥离,从而同时得到两卷单面镀有金属的产品薄膜。S7, peeling off the substrate film base material and the two-layer product film base material from the release layer, thereby simultaneously obtaining two rolls of product films plated with metal on one side.
S8、将S7中的两卷单面镀有金属的产品薄膜再经过S1到S2步骤,在经过S2步骤时,将镀有金属的面与离型层贴合,之后经过S3-S7,得到两卷双面镀有金属的产品薄膜。S8. Pass the two rolls of product films plated with metal on one side in S7 and then go through the steps S1 to S2. When going through the S2 step, the metal plated surface is attached to the release layer, and then go through S3-S7 to obtain two Rolls are double-sided metallized product films.
其中,在步骤S5与步骤S6之间具有步骤S51:通过真空镀膜装置,在过渡金属镀层上形成8-15nm的第二金属镀层;Wherein, there is a step S51 between step S5 and step S6: forming a second metal coating of 8-15 nm on the transition metal coating by a vacuum coating device;
所述的步骤S6即为:通过第二水镀装置,在第二金属镀层上形成厚度为600-950nm的增厚金属镀层。The step S6 is: forming a thickened metal plating layer with a thickness of 600-950 nm on the second metal plating layer by the second water plating device.
其中,在步骤S51中,通过形成的第二金属镀层对柔性导电薄膜整体镀层的均 匀性和致密性的补偿,使得薄膜卷材的延伸率不小于3%。Wherein, in step S51, the formed second metal plating layer compensates the uniformity and compactness of the overall plating layer of the flexible conductive film, so that the elongation rate of the film coil is not less than 3%.
其中,在步骤S5,通过过渡金属镀层的形成,将柔性导电薄膜外表面形成金属镀膜的方阻降低至800mΩ以下。Wherein, in step S5, by forming the transition metal coating, the square resistance of the metal coating formed on the outer surface of the flexible conductive film is reduced to less than 800 mΩ.
其中,第一水镀装置采用碱性水镀设备,而第二水镀装置采用酸性水镀设备;或第一水镀装置与第二水镀装置均采用酸性水镀设备;或第一水镀装置与第二水镀装置均采用碱性水镀设备。Wherein, the first water plating device adopts alkaline water plating equipment, and the second water plating device adopts acid water plating equipment; or both the first water plating device and the second water plating device adopt acidic water plating equipment; or the first water plating device adopts acid water plating equipment; Both the device and the second water plating device use alkaline water plating equipment.
本发明的有益效果是:由于采用水镀设备代替真空蒸镀设备,使得过渡金属镀层的存在,能够避免蒸镀工艺的高温因素对膜面串泡和孔洞的影响,可以有效的解决串泡问题;同时解决原蒸镀工艺的高温金属微粒将基膜击穿的孔洞问题,可以使产品优率提升一倍以上。The beneficial effects of the present invention are: because the water plating equipment is used instead of the vacuum evaporation equipment, the existence of the transition metal coating can avoid the influence of the high temperature factor of the evaporation process on the bubbles and holes on the film surface, and can effectively solve the problem of bubbles. ; At the same time, it solves the hole problem that the high-temperature metal particles of the original evaporation process break down the base film, which can increase the product quality rate by more than one time.
附图说明Description of drawings
图1为本发明的柔性导电薄膜的制备工艺的实施例流程图;Fig. 1 is the embodiment flow chart of the preparation process of the flexible conductive film of the present invention;
图2为本发明的柔性导电薄膜的制备工艺的另一个实施例流程图。FIG. 2 is a flow chart of another embodiment of the preparation process of the flexible conductive film of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分地理解本发明的目的、特征和效果。显然,所描述的实施例只是本发明的一部分实施例,而不是全部实施例,基于本发明的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本发明保护的范围。另外,专利中涉及到的所有联接/连接关系,并非单指构件直接相接,而是指可根据具体实施情况,通过添加或减少联接辅件,来组成更优的联接结构。本发明创造中的各个技术特征,在不互相矛盾冲突的前提下可以交互组合。The concept, specific structure and technical effects of the present invention will be clearly and completely described below with reference to the embodiments and accompanying drawings, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative efforts are all within the scope of The scope of protection of the present invention. In addition, all the coupling/connection relationships involved in the patent do not mean that the components are directly connected, but refer to a better coupling structure by adding or reducing coupling accessories according to the specific implementation. Various technical features in the present invention can be combined interactively on the premise of not contradicting each other.
另外,本发明中所出现的装置,如薄膜贴合机、真空双面镀膜装置、水镀装置以及剥离机均为现有技术,故在接下来的描述中不再进行说明。In addition, the devices in the present invention, such as the film laminating machine, the vacuum double-sided coating device, the water plating device and the peeling machine are all in the prior art, so they will not be described in the following description.
实施例1Example 1
在本实施例中柔性导电薄膜的生产加工系统包括依次排列的薄膜贴合机,第一真空双面镀膜装置、第二真空双面镀膜装置、第一水镀装置、第二水镀装置以及剥离机,在每个装置之间还可设置物料转运装置,便于对加工后的薄膜基材进行转运,其中,薄膜复合机主要用于将产品薄膜基材贴合在衬底薄膜基材上形成复合薄膜基 材,剥离机主要用于将产品薄膜从基材上剥离从而得到产品。本实施例中,磁控溅射镀膜层为磁控溅射合金层,厚度为2nm。该磁控溅射合金层为镍铬合金层或镍铜合金层。镍铜合金层包括质量百分比为70%的镍和30%的铜。In this embodiment, the production and processing system of the flexible conductive film includes a film laminating machine, a first vacuum double-sided coating device, a second vacuum double-sided coating device, a first water coating device, a second water coating device, and a peeling device. There can also be a material transfer device between each device to facilitate the transfer of the processed film substrate. Among them, the film laminating machine is mainly used for laminating the product film substrate on the substrate film substrate to form a composite Film substrate, peeling machine is mainly used to peel the product film from the substrate to obtain the product. In this embodiment, the magnetron sputtering coating layer is a magnetron sputtering alloy layer with a thickness of 2 nm. The magnetron sputtering alloy layer is a nickel-chromium alloy layer or a nickel-copper alloy layer. The nickel-copper alloy layer includes 70% nickel and 30% copper by mass.
进一步的,第二真空镀膜装置用于在磁控溅射镀膜层上形成第一金属镀层,本实施例中,第一金属镀层为镀铜层,厚度为8nm;第一水镀装置采用碱性水镀设备,用于在第一金属镀层上形成过渡金属镀层,本实施例中,过渡金属镀层为镀铜层,厚度为50nm;第二水镀装置采用酸性水镀设备,用于在第一金属镀层上形成增厚金属镀层,本实施例中,增厚金属镀层为镀铜层,厚度为600nm,最后,采用剥离机将衬底薄膜基材与产品薄膜基材剥离。Further, the second vacuum coating device is used to form a first metal coating layer on the magnetron sputtering coating layer. In this embodiment, the first metal coating layer is a copper coating layer with a thickness of 8 nm; the first water coating device adopts alkaline The water plating equipment is used to form a transition metal plating layer on the first metal plating layer. In this embodiment, the transition metal plating layer is a copper plating layer with a thickness of 50 nm; the second water plating device adopts an acid water plating equipment, which is used for the first water plating A thickened metal coating is formed on the metal coating. In this embodiment, the thickened metal coating is a copper coating with a thickness of 600 nm. Finally, a peeling machine is used to peel off the substrate film base material and the product film base material.
在磁控溅射合金层与第一金属镀层形成后,铜膜的方阻只能够达到10-30Ω,通过碱性镀铜形成的过渡金属镀层,能够将方阻降低至800mΩ以内,才能进行酸性镀铜。由于产品薄膜基材材质为PP膜、PE膜或PET膜等,在超出一定的温度条件下会产生热收缩变形,同时蒸镀过程中不可避免的会出现高温微粒飞溅熔穿薄膜基材形成孔洞,因而使用碱性镀铜工艺形成过渡金属镀层替代蒸镀工艺过程,能够避免蒸镀工艺的高温因素对膜面串泡和孔洞的影响,可以有效的解决串泡问题,同时解决原蒸镀工艺的高温铜蒸汽微粒将基膜击穿的孔洞问题,使得产品优率提升一倍以上。After the magnetron sputtering alloy layer and the first metal plating layer are formed, the square resistance of the copper film can only reach 10-30Ω. The transition metal plating layer formed by alkaline copper plating can reduce the square resistance to less than 800mΩ, so that acidity can be carried out. Copper plated. Since the film base material of the product is PP film, PE film or PET film, thermal shrinkage and deformation will occur when the temperature exceeds a certain temperature. At the same time, during the evaporation process, high temperature particles will inevitably splash and melt through the film base material to form holes. Therefore, using the alkaline copper plating process to form a transition metal coating instead of the evaporation process can avoid the influence of the high temperature factor of the evaporation process on the bubbles and holes on the film surface, and can effectively solve the problem of bubbles and solve the original evaporation process. The high temperature copper vapor particles will break down the hole problem of the base film, which makes the product quality rate more than doubled.
如图1所示,本发明还提供的一种柔性导电薄膜制备工艺,具体步骤如下:As shown in Figure 1, the present invention also provides a flexible conductive film preparation process, the specific steps are as follows:
S1、在衬底薄膜基材的两个面各涂覆一层离型剂,形成0.3um厚度的离型层。S1. Coating a layer of release agent on both sides of the substrate film substrate to form a release layer with a thickness of 0.3um.
S2、在两个离型层的表面各用一层产品薄膜基材进行贴合,形成第一复合薄膜基材。S2. Each surface of the two release layers is laminated with a layer of product film base material to form a first composite film base material.
S3、在第一复合薄膜基材表面采用第一真空镀膜装置进行镀膜,形成2nm的磁控溅射合金层;S3, using the first vacuum coating device to coat the surface of the first composite film substrate to form a magnetron sputtering alloy layer of 2 nm;
S4、通过第二真空镀膜装置,在磁控溅射合金层上形成8nm的第一金属镀层;S4, through the second vacuum coating device, form the first metal coating layer of 8 nm on the magnetron sputtering alloy layer;
S5、通过第一水镀装置,在第一金属镀层上形成50nm的过渡金属镀层;S5, through the first water plating device, a transition metal coating of 50 nm is formed on the first metal coating;
S6、通过第二水镀装置,在过渡金属镀层上形成厚度为600nm的增厚金属镀层。S6. Using the second water plating device, a thickened metal plating layer with a thickness of 600 nm is formed on the transition metal plating layer.
S7、将衬底薄膜基材与两层产品薄膜基材从离型层处进行剥离,从而同时得到两卷单面镀有金属的产品薄膜。S7, peeling off the substrate film base material and the two-layer product film base material from the release layer, thereby simultaneously obtaining two rolls of product films plated with metal on one side.
S8、将S7中的两卷单面镀有金属的产品薄膜再经过S1到S2步骤,在经过S2步骤时,将镀有金属的面与离型层贴合,之后再次经过S3-S7,得到两卷双面镀有金属的产品薄膜。S8. Pass the two rolls of the single-sided metal-plated product film in S7 through the steps S1 to S2, and when going through the S2 step, attach the metal-plated surface to the release layer, and then go through S3-S7 again to obtain Two rolls of double-sided metallized product film.
其中第一真空镀膜装置和第二真空镀膜装置均为磁控溅射镀膜设备,第一水镀装置为碱性水镀设备,第二水镀装置为酸性水镀设备。The first vacuum coating device and the second vacuum coating device are both magnetron sputtering coating devices, the first water coating device is an alkaline water coating device, and the second water coating device is an acidic water coating device.
通过上述的制备工艺,在第一金属镀层上形成了过渡金属镀层,能够避免蒸镀工艺的高温因素对膜面串泡和孔洞的影响,可以有效的解决串泡问题,同时解决原蒸镀工艺的高温铜蒸汽微粒将基膜击穿的孔洞问题。Through the above preparation process, a transition metal coating is formed on the first metal coating, which can avoid the influence of the high temperature factor of the evaporation process on the bubbles and holes on the film surface, and can effectively solve the problem of bubbles and solve the original evaporation process. The high temperature copper vapor particles will break down the hole problem of the base film.
实施例2Example 2
本发明提供了一种柔性导电薄膜的生产加工系统,在本实施例中,与实施例1中的技术方案相同,其不同之处仅在于涂覆的离型层、磁控溅射合金层、第一金属镀层、过渡金属镀层以及增厚金属镀层的厚度,本实施例中,离型层的厚度为0.7um,磁控溅射合金层的厚度为6nm,第一金属镀层的厚度为11.5nm,过渡金属镀层的厚度为150nm,增厚金属镀层的厚度为775nm。The present invention provides a production and processing system for a flexible conductive film. In this embodiment, it is the same as the technical solution in Embodiment 1, except that the coated release layer, magnetron sputtering alloy layer, The thickness of the first metal coating, the transition metal coating and the thickening metal coating, in this embodiment, the thickness of the release layer is 0.7um, the thickness of the magnetron sputtering alloy layer is 6nm, and the thickness of the first metal coating is 11.5nm , the thickness of the transition metal coating is 150nm, and the thickness of the thickened metal coating is 775nm.
实施例3Example 3
本发明提供了一种柔性导电薄膜的生产加工系统和制备工艺,在本实施例中,与实施例1中的技术方案相同,其不同之处仅在于第一真空镀膜装置和第二真空镀膜装置均为同一台磁控溅射镀膜设备,也即在两道前后相邻工序中均采用同一台真空镀膜装置。The present invention provides a production and processing system and a preparation process for a flexible conductive film. In this embodiment, it is the same as the technical solution in Embodiment 1, except that the first vacuum coating device and the second vacuum coating device are different. Both are the same magnetron sputtering coating equipment, that is, the same vacuum coating device is used in the two adjacent processes.
因而,在基于本实施例的柔性导电薄膜的生产加工系统的基础上,如图1所示,本发明提供的一种柔性导电薄膜制备工艺,该工艺包括以下的步骤:Therefore, on the basis of the production and processing system of the flexible conductive film based on this embodiment, as shown in FIG. 1 , the present invention provides a process for preparing a flexible conductive film, which includes the following steps:
S1、在衬底薄膜基材的两个面各涂覆一层离型剂,形成1um厚度的离型层。S1. Coating a layer of release agent on both sides of the substrate film substrate to form a release layer with a thickness of 1um.
S2、在两个离型层的表面各用一层产品薄膜基材进行贴合,形成第一复合薄膜基材。S2. Each surface of the two release layers is laminated with a layer of product film base material to form a first composite film base material.
S3、在第一复合薄膜基材表面采用真空镀膜装置进行镀膜,形成10nm的磁控溅射合金层;S3, using a vacuum coating device to coat the surface of the first composite film substrate to form a 10 nm magnetron sputtering alloy layer;
S4、再次通过该真空镀膜装置,在磁控溅射合金层上形成8nm的第一金属镀层;S4, through the vacuum coating device again, a first metal coating of 8 nm is formed on the magnetron sputtering alloy layer;
S5、通过第一水镀装置,在第一金属镀层上形成250nm的过渡金属镀层;S5, through the first water plating device, a transition metal coating of 250 nm is formed on the first metal coating;
S6、通过第二水镀装置,在过渡金属镀层上形成厚度为900nm的增厚金属镀层。S6. Using the second water plating device, a thickened metal plating layer with a thickness of 900 nm is formed on the transition metal plating layer.
S7、将衬底薄膜基材与两层产品薄膜基材从离型层处进行剥离,从而同时得到两卷单面镀有金属的产品薄膜。S7, peeling off the substrate film base material and the two-layer product film base material from the release layer, thereby simultaneously obtaining two rolls of product films plated with metal on one side.
S8、将S7中的两卷单面镀有金属的产品薄膜再经过S1到S2步骤,在经过S2步骤时,将镀有金属的面与离型层贴合,之后经过S3-S7,得到两卷双面镀有金属的产品薄膜。S8. Pass the two rolls of product films plated with metal on one side in S7 and then go through the steps S1 to S2. When going through the S2 step, the metal plated surface is attached to the release layer, and then go through S3-S7 to obtain two Rolls are double-sided metallized product films.
其中,第一水镀装置为碱性水镀设备,第二水镀装置为酸性水镀设备。Wherein, the first water plating device is an alkaline water plating device, and the second water plating device is an acidic water plating device.
值得说明的是,在本具体实施方式中,虽然步骤S3进行磁控溅射合金层的制备和S4工序中第一金属镀层的制备采用的是同一台真空镀膜装置设备,即同一台磁控溅射镀膜设备;然而两个工序所采用的靶材可以是不同的,在两个工序间,需要进行磁控溅射靶材的更换。在本具体实施方式中,S3工序制备磁控溅射合金层时使用的靶材为镍铜合金靶材,而在S4工序制备第一金属镀层时需要将靶材换为纯铜靶材。It is worth noting that, in this specific embodiment, although the preparation of the alloy layer by magnetron sputtering in step S3 and the preparation of the first metal coating layer in step S4 use the same vacuum coating device, that is, the same magnetron sputtering device However, the targets used in the two processes may be different, and between the two processes, the magnetron sputtering target needs to be replaced. In this specific embodiment, the target material used in preparing the magnetron sputtering alloy layer in the S3 process is a nickel-copper alloy target material, and the target material needs to be replaced with a pure copper target material when preparing the first metal coating layer in the S4 process.
实施例4Example 4
本发明提供了一种柔性导电薄膜的生产加工系统和制备工艺,在本实施例中,与实施例3中的技术方案相同,其不同之处仅在于第一水镀装置和第二水镀装置均为酸性水镀设备。而且第一水镀装置和第二水镀装置可以为同一台酸性水镀设备,也即在这两道工序中均采用同一酸性水镀设备反复进行操作。The present invention provides a production and processing system and a preparation process for a flexible conductive film. In this embodiment, it is the same as the technical solution in Embodiment 3, and the only difference lies in the first water plating device and the second water plating device. All are acid water plating equipment. Moreover, the first water plating device and the second water plating device may be the same acid water plating equipment, that is, the same acid water plating equipment is used for repeated operations in the two processes.
实施例5Example 5
在实施例2的基础上,针对柔性导电薄膜的生产加工系统,本发明还提供了一具体实施例,并且在本实施例中,柔性导电薄膜的生产加工系统也包括有排列的薄膜贴合装置、第一真空镀膜装置、第二真空镀膜装置、第一水镀装置、第二水镀装置以及剥离装置。On the basis of Embodiment 2, the present invention also provides a specific embodiment for the production and processing system of the flexible conductive film, and in this embodiment, the production and processing system for the flexible conductive film also includes an array of film laminating devices , The first vacuum coating device, the second vacuum coating device, the first water coating device, the second water coating device and the stripping device.
本实施例中,第一水镀装置与第二水镀装置之间还设置有第三真空镀膜装置,第三真空镀膜装置用于在过渡金属镀层上形成第二金属镀层,增厚金属镀层则形成第二金属镀层上。第一真空镀膜装置、第二真空镀膜装置和第三真空镀膜装置均采用磁控溅射镀膜设备,本实施例中,第二金属镀层为镀铜层,厚度为8nm,需要说明的是,第二金属镀层的厚度可以根据实际需要进行调整,并控制在8-15nm之间。In this embodiment, a third vacuum coating device is further arranged between the first water coating device and the second water coating device. The third vacuum coating device is used to form the second metal coating on the transition metal coating, and the thickening of the metal coating A second metal plating layer is formed. The first vacuum coating device, the second vacuum coating device and the third vacuum coating device all use magnetron sputtering coating equipment. In this embodiment, the second metal coating is a copper coating with a thickness of 8 nm. The thickness of the second metal coating can be adjusted according to actual needs, and is controlled between 8-15nm.
在本实施例中,由于产品薄膜基材在依次经过第一真空镀膜装置、第二真空镀膜装置以及第一水镀装置后,产品薄膜基材表面铜层不均匀且不致密,而第二水镀装置为酸镀装置,酸镀装置所采用的酸性镀液对金属镀层的金属溶解作用较强,因而在第一水镀装置的碱镀装置所形成的产品薄膜基材表面的过渡金属镀层不提倡直接进入第二水镀装置即酸镀装置进行下一步增厚镀层的工序,需要在形成过渡金属镀层之后再一次进入真空磁控镀膜工序,即通过第三真空镀膜装置在过渡金属镀层上形成第二金属镀层。通过增加的第三真空镀膜装置,补偿柔性薄膜卷材表面铜层的均匀性和致密性,能够使后续的酸性水镀过程更有效率,且由于使铜层具有良好的均匀性和致密性,使柔性薄膜卷材的延伸率达到了3%,解决了产品延伸率差的 问题。In this embodiment, after the product film substrate passes through the first vacuum coating device, the second vacuum coating device and the first water plating device in sequence, the copper layer on the surface of the product film substrate is not uniform and dense, while the second water coating The plating device is an acid plating device, and the acid plating solution used by the acid plating device has a strong metal dissolving effect on the metal plating layer, so the transition metal plating layer on the surface of the product film substrate formed by the alkali plating device of the first water plating device is not effective. It is recommended to directly enter the second water plating device, that is, the acid plating device for the next step of thickening the coating. It is necessary to enter the vacuum magnetron coating process again after the transition metal coating is formed, that is, the third vacuum coating device is used to form on the transition metal coating. The second metal coating. By adding a third vacuum coating device, the uniformity and compactness of the copper layer on the surface of the flexible film coil can be compensated, which can make the subsequent acid water plating process more efficient, and since the copper layer has good uniformity and compactness, The elongation rate of the flexible film roll material reaches 3%, which solves the problem of poor product elongation rate.
如图2所示,本实施例还提供一种柔性导电薄膜的制备工艺,该柔性导电薄膜的制备工艺包括以下的步骤:As shown in FIG. 2 , this embodiment also provides a preparation process of a flexible conductive film, and the preparation process of the flexible conductive film includes the following steps:
S1、在衬底薄膜基材的两个面各涂覆一层离型剂,形成0.3um厚度的离型层。S1. Coating a layer of release agent on both sides of the substrate film substrate to form a release layer with a thickness of 0.3um.
S2、在两个离型层的表面各用一层产品薄膜进行贴合,形成第一复合薄膜基材。S2. Each surface of the two release layers is laminated with a layer of product film to form a first composite film substrate.
S3、在第一复合薄膜基材表面采用第一真空镀膜装置进行镀膜,形成2nm的磁控溅射合金层;S3, using the first vacuum coating device to coat the surface of the first composite film substrate to form a magnetron sputtering alloy layer of 2 nm;
S4、通过第二真空镀膜装置设备,在磁控溅射合金层上形成8nm的第一金属镀层;S4, through the second vacuum coating device, a first metal coating of 8 nm is formed on the magnetron sputtering alloy layer;
S5、通过第一水镀装置,在第一金属镀层上形成50nm的过渡金属镀层;通过过渡金属镀层的形成,将柔性导电薄膜卷材外表面形成铜膜的方阻降低至800mΩ以下;S5. A transition metal coating of 50 nm is formed on the first metal coating by the first water plating device; by the formation of the transition metal coating, the square resistance of the copper film formed on the outer surface of the flexible conductive film coil is reduced to below 800 mΩ;
S51、通过第三真空镀膜装置,在过渡金属镀层上形成8nm的第二金属镀层;在该步骤中,通过第二金属镀层,使柔性导电薄膜卷材的延伸率大于3%;S51, using the third vacuum coating device to form a second metal coating layer of 8 nm on the transition metal coating layer; in this step, using the second metal coating layer to make the elongation of the flexible conductive film coil greater than 3%;
S6、通过第二水镀装置,在第二金属镀层上形成厚度为600nm的增厚金属镀层。S6. Using the second water plating device, a thickened metal plating layer with a thickness of 600 nm is formed on the second metal plating layer.
S7、将衬底薄膜基材与两层产品薄膜基材从离型层处进行剥离,从而同时得到两卷单面镀有金属的产品薄膜。S7, peeling off the substrate film base material and the two-layer product film base material from the release layer, thereby simultaneously obtaining two rolls of product films plated with metal on one side.
S8、将S7中的两卷单面镀有金属的产品薄膜再经过S1到S2步骤,在经过S2步骤时,将镀有金属的面与离型层贴合,之后经过S3-S7,得到两卷双面镀有金属的产品薄膜。S8. Pass the two rolls of product films plated with metal on one side in S7 and then go through the steps S1 to S2. When going through the S2 step, the metal plated surface is attached to the release layer, and then go through S3-S7 to obtain two Rolls are double-sided metallized product films.
其中第一真空镀膜装置、第二真空镀膜装置和第三真空镀膜装置均为磁控溅射镀膜设备,第一水镀装置为碱性水镀设备,第二水镀装置为酸性水镀设备。The first vacuum coating device, the second vacuum coating device and the third vacuum coating device are all magnetron sputtering coating devices, the first water coating device is an alkaline water coating device, and the second water coating device is an acidic water coating device.
实施例6Example 6
本发明提供了一种柔性导电薄膜的生产加工系统及制备工艺,在本实施例中,与实施例5中的技术方案相同,其不同之处仅在于所述的过渡金属镀层以及增厚金属镀层的厚度,本实施例中,离型剂涂覆为0.7um,磁控合金溅射层为6nm,第一金属镀层厚度为11.5nm,过渡金属镀层的厚度为150nm,增厚金属镀层的厚度为775nm,第二金属镀层为11.5nm。The present invention provides a production and processing system and a preparation process for a flexible conductive film. In this embodiment, it is the same as the technical solution in Embodiment 5, and the only difference lies in the transition metal coating and the thickening metal coating. In this embodiment, the release agent coating is 0.7um, the magnetron alloy sputtering layer is 6nm, the thickness of the first metal coating is 11.5nm, the thickness of the transition metal coating is 150nm, and the thickness of the thickening metal coating is 775nm, the second metal coating is 11.5nm.
实施例7Example 7
本发明提供了一种柔性导电薄膜的生产加工系统和制备工艺,在本实施例中,与实施例5中的技术方案相同,其不同之处仅在于第一真空镀膜装置、第二真空镀 膜装置和第三真空镀膜装置均为同一台磁控溅射镀膜设备,也即在前后三道工序中均采用同一台真空镀膜装置。The present invention provides a production and processing system and a preparation process for a flexible conductive film. In this embodiment, it is the same as the technical solution in Embodiment 5, except that the first vacuum coating device and the second vacuum coating device are different. and the third vacuum coating device are the same magnetron sputtering coating device, that is, the same vacuum coating device is used in the three processes before and after.
因而,如图2所述,基于本实施例提供的柔性导电薄膜的生产加工系统,本发明提供的一种柔性导电薄膜制备工艺,该工艺包括以下的步骤:Therefore, as shown in FIG. 2 , based on the production and processing system of the flexible conductive film provided by this embodiment, a flexible conductive film preparation process provided by the present invention includes the following steps:
S1、在衬底薄膜基材的两个面各涂覆一层离型剂,形成1um厚度的离型层。S1. Coating a layer of release agent on both sides of the substrate film substrate to form a release layer with a thickness of 1um.
S2、在两个离型层的表面各用一层产品薄膜进行贴合,形成第一复合薄膜基材。S2. Each surface of the two release layers is laminated with a layer of product film to form a first composite film substrate.
S3、在第一复合薄膜基材表面采用真空镀膜装置进行镀膜,形成10nm的磁控溅射合金层;S3, using a vacuum coating device to coat the surface of the first composite film substrate to form a 10 nm magnetron sputtering alloy layer;
S4、再次通过该真空镀膜装置,在磁控溅射合金层上形成15nm的第一金属镀层;S4, through the vacuum coating device again, a first metal coating of 15 nm is formed on the magnetron sputtering alloy layer;
S5、通过第一水镀装置,在第一金属镀层上形成150nm的过渡金属镀层;S5, through the first water plating device, a transition metal coating of 150 nm is formed on the first metal coating;
S51:再次通过该真空镀膜装置,在过渡金属镀层上形成15nm的第二金属镀层;S51: pass the vacuum coating device again to form a second metal coating with a thickness of 15 nm on the transition metal coating;
S6、通过第二水镀装置,在第二金属镀层上形成厚度为750nm的增厚金属镀层。S6. Using the second water plating device, a thickened metal plating layer with a thickness of 750 nm is formed on the second metal plating layer.
S7、将衬底薄膜基材与两层产品薄膜基材从离型层处进行剥离,从而同时得到两卷单面镀有金属的产品薄膜。S7, peeling off the substrate film base material and the two-layer product film base material from the release layer, thereby simultaneously obtaining two rolls of product films plated with metal on one side.
S8、将S7中的两卷单面镀有金属的产品薄膜再经过S1到S2步骤,在经过S2步骤时,将镀有金属的面与离型层贴合,之后经过S3-S7,得到两卷双面镀有金属的产品薄膜。S8. Pass the two rolls of product films plated with metal on one side in S7 and then go through the steps S1 to S2. When going through the S2 step, the metal plated surface is attached to the release layer, and then go through S3-S7 to obtain two Rolls are double-sided metallized product films.
其中,第一水镀装置为碱性水镀设备,第二水镀装置为酸性水镀设备。Wherein, the first water plating device is an alkaline water plating device, and the second water plating device is an acidic water plating device.
值得说明的是,在本具体实施方式中,虽然步骤S3进行磁控溅射合金层的制备和S4工序中第一金属镀层的制备以及S51工序中第二金属镀层的制备采用的是同一台真空镀膜装置设备,即同一台磁控溅射镀膜设备;然而三个工序所采用的靶材可以是不同的,在前后不同的工序间,需要进行磁控溅射靶材的更换。在本具体实施方式中,S3工序制备磁控溅射合金层时使用的靶材为镍铜合金靶材,而在S4、S51工序制备第一金属镀层和第二金属镀层时需要将靶材换为纯铜靶材。It is worth noting that, in this specific embodiment, although the magnetron sputtering alloy layer is prepared in step S3, the first metal coating is prepared in the S4 process, and the second metal coating is prepared in the S51 process, the same vacuum is used. Coating equipment is the same magnetron sputtering coating equipment; however, the targets used in the three processes can be different, and the magnetron sputtering targets need to be replaced between different processes before and after. In this specific embodiment, the target material used in the preparation of the magnetron sputtering alloy layer in the S3 process is a nickel-copper alloy target, and the target material needs to be replaced when the first metal coating layer and the second metal coating layer are prepared in the S4 and S51 processes. For pure copper target.
此外,第一水镀装置与第二水镀装置也可均采用酸性水镀设备;或第一水镀装置与第二水镀装置均采用碱性水镀设备。甚至第一水镀装置与第二水镀装置可以采用同一台设备。In addition, the first water plating device and the second water plating device may both use acid water plating equipment; or both the first water plating device and the second water plating device may use alkaline water plating equipment. Even the first water plating device and the second water plating device can use the same equipment.
以上是对本发明的较佳实施进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可做出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present invention, but the present invention is not limited to the described embodiments, and those skilled in the art can also make various equivalent deformations or replacements on the premise that does not violate the spirit of the present invention , these equivalent modifications or substitutions are all included within the scope defined by the claims of the present application.

Claims (19)

  1. 一种柔性导电薄膜的生产加工系统,其特征在于,包括:A production and processing system for a flexible conductive film, comprising:
    薄膜贴合装置,用于将产品薄膜基材与衬底薄膜基材进行贴合,形成复合薄膜基材;The film laminating device is used for laminating the product film base material and the substrate film base material to form a composite film base material;
    第一真空镀膜装置,用于在复合薄膜基材表面形成磁控溅射镀膜;a first vacuum coating device for forming a magnetron sputtering coating on the surface of the composite film substrate;
    第二真空镀膜装置,位于第一真空镀膜装置后方,用于在磁控溅射镀膜上形成第一金属镀层;The second vacuum coating device, located behind the first vacuum coating device, is used for forming the first metal coating on the magnetron sputtering coating;
    第一水镀装置,位于第二真空镀膜装置后方,用于在第一金属镀层上形成过渡金属镀层;a first water plating device, located behind the second vacuum coating device, for forming a transition metal coating on the first metal coating;
    第二水镀装置,位于第一水镀装置后方,用于在过渡金属镀层上形成增厚金属镀层。The second water plating device, located behind the first water plating device, is used for forming a thickened metal plating layer on the transition metal plating layer.
    薄膜剥离装置,用于将产品薄膜基材与衬底薄膜基材进行剥离。The film peeling device is used for peeling off the product film base material and the substrate film base material.
  2. 根据权利要求1所述的柔性导电薄膜的生产加工系统,其特征在于:所述薄膜贴合装置为薄膜贴合机,所述剥离装置为剥离机。The flexible conductive film production and processing system according to claim 1, wherein the film laminating device is a film laminating machine, and the peeling device is a peeling machine.
  3. 根据权利要求1所述的柔性导电薄膜的生产加工系统,其特征在于:所述第一水镀装置采用碱性水镀设备,而第二水镀装置采用酸性水镀设备;或第一水镀装置与第二水镀装置均采用酸性水镀设备。The production and processing system of the flexible conductive film according to claim 1, wherein: the first water plating device adopts an alkaline water plating device, and the second water plating device adopts an acid water plating device; or the first water plating device adopts an alkaline water plating device; Both the device and the second water plating device use acid water plating equipment.
  4. 根据权利要求3所述的柔性导电薄膜的生产加工系统,其特征在于:所述的第一水镀装置与第二水镀装置之间还设置有第三真空镀膜装置,第三真空镀膜装置用于在过渡金属镀层上形成第二金属镀层,所述的增厚金属镀层则形成于第二金属镀层上。The production and processing system for flexible conductive films according to claim 3, wherein a third vacuum coating device is further arranged between the first water coating device and the second water coating device, and the third vacuum coating device uses A second metal coating is formed on the transition metal coating, and the thickened metal coating is formed on the second metal coating.
  5. 根据权利要求4所述的柔性导电薄膜的生产加工系统,其特征在于:所述第一金属镀层、过渡金属镀层、第二金属镀层以及增厚金属镀层所镀金属均为铜,即所述第一金属镀层、过渡金属镀层、第二金属镀层以及增厚金属镀层均为镀铜层。The production and processing system for a flexible conductive film according to claim 4, wherein the metal plated on the first metal coating, the transition metal coating, the second metal coating and the thickened metal coating is copper, that is, the first metal coating is copper. The first metal coating, the transition metal coating, the second metal coating and the thickened metal coating are all copper coating layers.
  6. 根据权利要求4所述的柔性导电薄膜的生产加工系统,其特征在于:所述第一真空镀膜装置、第二真空镀膜装置和第三真空镀膜装置均采用磁控溅射镀膜设备,第一金属镀层和第二金属镀层的厚度均为8-15nm。The production and processing system for flexible conductive films according to claim 4, wherein the first vacuum coating device, the second vacuum coating device and the third vacuum coating device all use magnetron sputtering coating equipment, and the first metal The thickness of the plating layer and the second metal plating layer are both 8-15 nm.
  7. 根据权利要求6所述的柔性导电薄膜的生产加工系统,其特征在于:所述第一真空镀膜装置、第二真空镀膜装置以及第三真空镀膜装置可以为同一台磁控溅射镀膜设备。The flexible conductive film production and processing system according to claim 6, wherein the first vacuum coating device, the second vacuum coating device and the third vacuum coating device can be the same magnetron sputtering coating equipment.
  8. 根据权利要求1所述的柔性导电薄膜的生产加工系统,其特征在于:所述磁控溅射镀膜为磁控溅射合金层,该磁控溅射合金层为镍铬合金层或镍铜合金层。The production and processing system for a flexible conductive film according to claim 1, wherein the magnetron sputtering coating is a magnetron sputtering alloy layer, and the magnetron sputtering alloy layer is a nickel-chromium alloy layer or a nickel-copper alloy. Floor.
  9. 根据权利要求1所述的柔性导电薄膜的生产加工系统,其特征在于:所述磁控溅射镀膜的厚度为2-10nm。The production and processing system of the flexible conductive film according to claim 1, wherein the thickness of the magnetron sputtering coating is 2-10 nm.
  10. 根据权利要求1所述的柔性导电薄膜的生产加工系统,其特征在于:所述过渡金属镀层的厚度为50-250nm。The production and processing system of the flexible conductive film according to claim 1, wherein the thickness of the transition metal coating is 50-250 nm.
  11. 根据权利要求1所述的柔性导电薄膜的生产加工系统,其特征在于:所述增厚金属镀层的厚度为600-950nm。The production and processing system of the flexible conductive film according to claim 1, wherein the thickness of the thickened metal plating layer is 600-950 nm.
  12. 根据权利要求1所述的柔性导电薄膜的生产加工系统,其特征在于:所述衬底薄膜基材包括但不限于PP膜、PE膜或PET膜。The flexible conductive film production and processing system according to claim 1, wherein the substrate film base material includes but is not limited to PP film, PE film or PET film.
  13. 根据权利要求1所述的柔性导电薄膜的生产加工系统,其特征在于:所述产品薄膜基材包括但不限于PP膜、PE膜或PET膜。The production and processing system of flexible conductive film according to claim 1, is characterized in that: described product film base material includes but not limited to PP film, PE film or PET film.
  14. 一种柔性导电薄膜的制备工艺,用于薄膜基材表面镀金属膜,其特征在于,该制备工艺包括以下的步骤:A preparation process of a flexible conductive film, which is used for coating a metal film on the surface of a film substrate, is characterized in that the preparation process comprises the following steps:
    S1、在衬底薄膜基材的两个面各涂覆一层离型剂,形成0.3-1um厚度的离型层。S1. Coating a layer of release agent on both sides of the substrate film substrate to form a release layer with a thickness of 0.3-1um.
    S2、在两个离型层的表面各用一层产品薄膜基材进行贴合,形成第一复合薄膜基材。S2. Each surface of the two release layers is laminated with a layer of product film base material to form a first composite film base material.
    S3、在第一复合薄膜基材表面采用真空镀膜装置进行镀膜,形成2-10nm的磁控溅射合金层;S3, using a vacuum coating device to coat the surface of the first composite film substrate to form a magnetron sputtering alloy layer of 2-10 nm;
    S4、通过真空镀膜装置,在磁控溅射合金层上形成8-15nm的第一金属镀层;S4, forming a first metal coating layer of 8-15 nm on the magnetron sputtering alloy layer by a vacuum coating device;
    S5、通过第一水镀装置,在第一金属镀层上形成50-250nm的过渡金属镀层;S5, through the first water plating device, a transition metal coating of 50-250 nm is formed on the first metal coating;
    S6、通过第二水镀装置,在过渡金属镀层上形成厚度为600-950nm的增厚金属镀层。S6. Using the second water plating device, a thickened metal plating layer with a thickness of 600-950 nm is formed on the transition metal plating layer.
    S7、将衬底薄膜基材与两层产品基材从离型层处进行剥离,从而同时得到两卷单面镀有金属的产品薄膜。S7, peeling off the substrate film base material and the two-layer product base material from the release layer, thereby simultaneously obtaining two rolls of product films plated with metal on one side.
    S8、将S7中的两卷单面镀有金属的产品薄膜再经过S1到S2步骤,在经过S2步骤时,将镀有金属的面与离型层贴合,之后经过S3-S7,得到两卷双面镀有金属的产品薄膜。S8. The two rolls of the single-sided metal-plated product film in S7 go through the steps S1 to S2, and when the S2 step is passed, the metal-plated surface is attached to the release layer, and then passes through S3-S7 to obtain two Rolls are double-sided metallized product films.
  15. 根据权利要求14所述的柔性导电薄膜的制备工艺,其特征在于:所述的步骤S5与步骤S6之间具有步骤S51:通过真空镀膜装置,在过渡金属镀层上形成8-15nm的第二金属镀层;The preparation process of the flexible conductive film according to claim 14, characterized in that: between the step S5 and the step S6, there is a step S51: forming a second metal of 8-15 nm on the transition metal coating by a vacuum coating device coating;
    所述的步骤S6即为:通过第二水镀装置,在第二金属镀层上形成厚度为600-950nm的增厚金属镀层。The step S6 is: forming a thickened metal plating layer with a thickness of 600-950 nm on the second metal plating layer by the second water plating device.
  16. 根据权利要求15所述的柔性导电薄膜的制备工艺,其特征在于:所述的步骤S51中,通过形成的第二金属镀层对柔性导电薄膜整体镀层的均匀性和致密性的补偿,使得薄膜卷材的延伸率不小于3%。The preparation process of the flexible conductive film according to claim 15, wherein in the step S51, the uniformity and compactness of the overall coating of the flexible conductive film are compensated by the second metal plating layer formed, so that the film roll is The elongation of the material is not less than 3%.
  17. 根据权利要求14所述的柔性导电薄膜的制备工艺,其特征在于:所述的步骤S5中,通过过渡金属镀层的形成,将柔性导电薄膜外表面形成金属镀膜的方阻降低至800mΩ以下。The preparation process of the flexible conductive film according to claim 14, characterized in that: in the step S5, by forming the transition metal coating, the square resistance of the metal coating formed on the outer surface of the flexible conductive film is reduced to less than 800mΩ.
  18. 根据权利要求14所述的柔性导电薄膜的制备工艺,其特征在于:所述第一水镀装置采用碱性水镀设备,而第二水镀装置采用酸性水镀设备;或第一水镀装置与第二水镀装置均采用酸性水镀设备;或第一水镀装置与第二水镀装置均采用碱性水镀设备。The preparation process of the flexible conductive film according to claim 14, wherein: the first water plating device adopts alkaline water plating equipment, and the second water plating device adopts acid water plating equipment; or the first water plating device Both the first water plating device and the second water plating device use acid water plating equipment; or both the first water plating device and the second water plating device use alkaline water plating equipment.
  19. 根据权利要求14所述的柔性导电薄膜的制备工艺,其特征在于:所述第一水镀装置与第二水镀装置采用同一台酸性水镀设备。The preparation process of the flexible conductive film according to claim 14, wherein the first water plating device and the second water plating device use the same acid water plating equipment.
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