WO2022041774A1 - 一种沼气池秸秆出料装置 - Google Patents

一种沼气池秸秆出料装置 Download PDF

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Publication number
WO2022041774A1
WO2022041774A1 PCT/CN2021/087411 CN2021087411W WO2022041774A1 WO 2022041774 A1 WO2022041774 A1 WO 2022041774A1 CN 2021087411 W CN2021087411 W CN 2021087411W WO 2022041774 A1 WO2022041774 A1 WO 2022041774A1
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WIPO (PCT)
Prior art keywords
block
fixedly connected
motor
button
threaded rod
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PCT/CN2021/087411
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English (en)
French (fr)
Inventor
潘晓平
许杰
任明刚
Original Assignee
南京涵曦月自动化科技有限公司
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Publication of WO2022041774A1 publication Critical patent/WO2022041774A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00—Loading or unloading
    • B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/32—Filling devices
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00—Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04—Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00—Constructional details, e.g. recesses, hinges
    • C12M23/48—Holding appliances; Racks; Supports
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00—Constructional details, e.g. recesses, hinges
    • C12M23/52—Mobile; Means for transporting the apparatus
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00—Technologies for the production of fuel of non-fossil origin
    • Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel

Definitions

  • the invention relates to the technical field of auxiliary equipment for biogas tanks, in particular to a straw discharging device for biogas tanks.
  • the construction of new rural areas in many places includes the construction of large-scale biogas digesters.
  • the reason is that the gas production of small biogas digesters is insufficient, the amount of materials handled is small, and the degree of industrialization is not high.
  • whether it is small biogas digesters or The operation and management of large pools are similar, while small pools are not conducive to saving manpower and material resources.
  • Large-scale biogas digesters solve the problem of clean energy, and on the other hand, solve the problem of digesting straw;
  • the existing straw discharging device of biogas digester cannot well complete a series of actions of straw grasping, discharging and device reset. During the operation, the operator is usually required to manually control the straw grasping device, which cannot be automatically controlled. Completing a series of actions increases the labor intensity of the operator.
  • the present invention proposes a biogas digester straw discharging device. material device.
  • the present invention provides a biogas digester straw discharging device, which includes an installation base and a sealing cover.
  • a support frame is fixedly connected to the upper surface of the installation base.
  • the upper surface of the support frame is in the shape of a cross, and the lower surface of the support frame is in the shape of a cross.
  • the surface is provided with a first chute, the two sides of the first chute are provided with a first installation port, the inner wall of the first installation port is fixedly connected with a first threaded rod through a rolling bearing, and the first threaded rod is
  • a first driven wheel is fixedly connected to the outer surface of one end of the sealing cover, a first motor is fixedly installed on the upper surface of the sealing cover, and the output shaft of the first motor is fixedly connected with a first rotating shaft through a coupling.
  • the outer surface of the device is fixedly connected with a first driving wheel, and the first driven wheel is connected with the first driving wheel through a belt drive;
  • the outer surface of the first threaded rod is threadedly connected with a first connection block, the lower surface of the first connection block is provided with a second installation port, and the inner wall of the second installation port is fixedly installed with a cylinder;
  • a second placing block is fixedly connected to one side surface of the installation base, and a third motor is fixedly installed on the upper surface of the second placing block.
  • the sealing cover is arranged on the upper surface of the installation base, and the switch is fixedly connected to the outer surface of the installation base;
  • a first button is fixedly connected to one side surface of the first connecting block, and the outer surface of the first connecting block is slidably inserted with the inner wall of the first chute;
  • the air cylinder includes an air pressure rod, a second connection block is fixedly connected to the lower surface of the air pressure rod, a second button is fixedly connected to the upper surface of the second connection block, and the lower surface of the second connection block is fixedly connected A first mounting block is fixedly connected;
  • a second chute is provided on the lower surface of the first mounting block, a third mounting port is provided on both sides of the second chute, and the inner wall of the third mounting port is fixedly connected with a rolling bearing.
  • a second threaded rod, a second driven wheel is fixedly connected to the outer surface of one end of the second threaded rod, a first placing block is fixedly connected to one side surface of the installation base, and the upper surface of the first placing block is fixedly installed
  • There is a second motor the output shaft of the second motor is fixedly connected with a second rotating shaft through a coupling, the outer surface of the second rotating shaft is fixedly connected with a second driving wheel, and the second driven wheel is connected with the second driving wheel.
  • the wheels are connected by belt drive;
  • both end surfaces of the second threaded rod are fixedly connected with a first sliding block through rolling bearings, the inner surfaces of both sides of the support frame are provided with third sliding grooves, and the outer surface of the first sliding block is provided with a third sliding groove. Slide and insert with the inner wall of the third chute;
  • the threads at both ends of the second threaded rod are in opposite directions, and the outer surfaces of the second threaded rod are respectively screwed with a first clamping block and a second clamping block, the first clamping block and the second clamping block
  • the upper end surface of the first clamping block is slidably plugged with the inner wall of the second chute, a convex block is fixedly connected to one side surface of the first clamping block, and a third button is fixedly connected to one side surface of the convex block, and the third button
  • the electrode of the second button is electrically connected to the electrode of the cylinder, the electrode of the second button is electrically connected to the electrode of the first motor, the electrode of the first button is electrically connected to the electrode of the second motor, and the electrodes of the switch are respectively electrically connected with the electrodes of the first button, the second button and the third button;
  • the inner surface of one side of the installation base is provided with a fourth chute, the inner wall of the fourth chute is slidably inserted with a second slider, and the upper surface of the second slider is provided with a slot,
  • the inner surface of the card slot is movably connected with a material receiving box, and the upper surface of the second slider is fixedly connected with a pulling rope;
  • the output shaft of the third motor is fixedly connected with a third rotating shaft through a coupling, the outer surface of the third rotating shaft is fixedly connected with a chuck, and one end of the pulling rope is fixedly connected with the surface of the chuck;
  • its control method is:
  • Step 1 the staff presses the switch, the first button, the second button, the third button and the second motor are powered, and the second motor drives the second threaded rod to rotate through the transmission of the second driving wheel and the second driven wheel,
  • the first clamping block and the second clamping block move toward each other with the rotation of the second threaded rod, and the first clamping block and the second clamping block clamp the straw at the bottom of the installation base;
  • Step 2 When the first clamping block and the second clamping block complete the clamping of the straw, the third button is pressed due to the extrusion of the two clamping blocks, the second motor is de-energized, the air cylinder is energized, and the first button is driven by the air pressure rod.
  • the installation block moves upward, when the second button on the upper surface of the second connecting block contacts the lower surface of the cylinder, the second button is pressed, the cylinder loses power, and the first motor is powered;
  • Step 3 The first motor drives the first threaded rod to operate, and then drives the first connecting block to move.
  • the first button on one side surface of the first connecting block touches the one side surface of the first chute, the first
  • the second motor and the air cylinder are powered, the first clamp block and the second clamp block move in the opposite direction at the same time to reset, the straw falls into the receiving box, the air cylinder drives the first installation block to descend, and the first motor passes through The first threaded rod drives the first connecting block to reset for the next use;
  • Step 4 When the straw in the receiving box is full, the staff starts the third motor, the third motor drives the chuck to run, and the second slider is pulled by the pulling rope, which in turn drives the receiving box to move upward, and the staff Just pick up the receiving box.
  • the air cylinder By setting the air cylinder to include an air pressure rod, the lower surface of the air pressure rod is fixedly connected with a second connecting block, the upper surface of the second connecting block is fixedly connected with a second button, and the lower surface of the second connecting block is fixedly connected with a first installation block It achieves the effect of automatically driving the first installation block to move upward, thereby solving the problem that the existing biogas digester straw discharging device cannot automatically complete a series of actions and increases the labor intensity of the operator.
  • the outer surfaces of the second threaded rod are respectively screwed with a first clamping block and a second clamping block, and the upper end surfaces of the first clamping block and the second clamping block are connected with the first clamping block and the second clamping block.
  • the inner walls of the second chutes are slidably connected to achieve the effect of automatically gripping the straw, thereby solving the problem that the existing straw discharging device of the biogas digester requires the operator to manually control the straw grabbing device.
  • Fig. 1 is a schematic diagram of a biogas digester straw discharging device proposed by the present invention
  • Figure 2 is a perspective view of the first clamping block structure of a biogas digester straw discharging device proposed by the present invention
  • FIG. 3 is a cross-sectional view of the installation base structure of a biogas digester straw discharging device proposed by the present invention
  • Fig. 4 is an enlarged view of the structure at A in Fig. 1 of a biogas digester straw discharging device proposed by the present invention
  • Figure 5 is an enlarged view of the structure at B in Figure 3 of a biogas digester straw discharging device proposed by the present invention
  • Fig. 6 is an enlarged view of the structure at C in Fig. 3 of a biogas digester straw discharging device proposed by the present invention.
  • a biogas digester straw discharging device as shown in Figures 1-3, includes an installation base 1 and a sealing cover 6, the sealing cover 6 is arranged on the upper surface of the installation base 1, and the outer surface of the installation base 1
  • the switch 13 is fixedly connected, the upper surface of the mounting base 1 is fixedly connected with the support frame 2, the upper surface of the support frame 2 is in the shape of a cross, and the lower surface of the support frame 2 is provided with a first chute 3, and two sides of the first chute 3 are provided.
  • the side surfaces are all provided with a first installation port 4, the inner wall of the first installation port 4 is fixedly connected with a first threaded rod 5 through a rolling bearing, and the outer surface of one end of the first threaded rod 5 is fixedly connected with a first driven wheel.
  • a first motor 7 is fixedly installed on the upper surface, the output shaft of the first motor 7 is fixedly connected with a first rotating shaft through a coupling, the outer surface of the first rotating shaft is fixedly connected with a first driving wheel, and the first driven wheel is connected with the first driving wheel.
  • the wheels are connected by belt drive;
  • a first connecting block 8 is threadedly connected to the outer surface of the first threaded rod 5 , a first button 14 is fixedly connected to one side surface of the first connecting block 8 , and the outer surface of the first connecting block 8 is fixedly connected with the first button 14 .
  • the lower surface of the first connecting block 8 is provided with a second installation port 9, and the inner wall of the second installation port 9 is fixedly installed with a cylinder 10, and the cylinder 10 includes an air pressure rod 15, an air pressure rod
  • the lower surface of the second connection block 15 is fixedly connected with a second connection block 16
  • the upper surface of the second connection block 16 is fixedly connected with a second button 17, and the lower surface of the second connection block 16 is fixedly connected with the first installation block 18, which achieves automatic driving.
  • the effect of the upward movement of the first installation block 18 solves the problem that the existing biogas digester straw discharging device cannot automatically complete a series of actions, which increases the labor intensity of the operator;
  • the lower surface of the first installation block 18 is provided with a second chute 19 , and both sides of the second chute 19 are provided with third installation ports 20 .
  • the inner wall of the mouth 20 is fixedly connected with a second threaded rod 21 through a rolling bearing, the outer surface of one end of the second threaded rod 21 is fixedly connected with a second driven wheel, and one side surface of the mounting base 1 is fixedly connected with a first placing block 22, the first A second motor 23 is fixedly installed on the upper surface of the placing block 22, the output shaft of the second motor 23 is fixedly connected with a second rotating shaft through a coupling, and the outer surface of the second rotating shaft is fixedly connected with a second driving wheel, the second driven wheel It is connected with the second driving wheel through a belt drive, the surfaces of both ends of the second threaded rod 21 are fixedly connected with a first slider 24 through rolling bearings, and the inner surfaces of both sides of the support frame 2 are provided with a third chute 25.
  • the threads at both ends of the second threaded rod 21 have opposite directions of rotation, and the outer surfaces of the second threaded rod 21 are respectively screwed with a first clamping block 26 and a second clamping block 27.
  • the first clamping block 26 and The upper end surface of the second clamping block 27 is slidably inserted into the inner wall of the second chute 19 , a bump 28 is fixedly connected to one side surface of the first clamping block 26 , and a third button 29 is fixedly connected to one side surface of the bump 28 , the electrode of the third button 29 is electrically connected to the electrode of the cylinder 10, the electrode of the second button 17 is electrically connected to the electrode of the first motor 7, the electrode of the first button 14 is electrically connected to the electrode of the second motor 23, The electrodes of the switch 13 are respectively electrically connected to the electrodes of the first button 14, the second button 17 and the third button 29;
  • a second placing block 11 is fixedly connected to one side surface of the mounting base 1 , and a third motor 12 is fixedly mounted on the upper surface of the second placing block 11 .
  • the surface is provided with a fourth chute 30, the inner wall of the fourth chute 30 is slidably inserted with a second slider 31, the upper surface of the second slider 31 is provided with a slot 32, and the inner surface of the slot 32 is movably connected with
  • the upper surface of the second sliding block 31 is fixedly connected with a pulling rope
  • the output shaft of the third motor 12 is fixedly connected with a third rotating shaft through a coupling
  • the outer surface of the third rotating shaft is fixedly connected with a chuck 34
  • One end of the pulling rope is fixedly connected to the surface of the chuck 34, so as to achieve the effect of automatically gripping the straw, thereby solving the problem that the existing straw discharging device of the biogas digester requires the operator to manually control the straw grasping device.
  • the second motor is fixedly connected to the surface of
  • the first motor 7 drives the first threaded rod 5 to operate, and then drives the first connecting block 8 to move.
  • the first button 14 on one side surface of the first connecting block 8 touches one side surface of the first chute 3 the first button 14 is pressed, the second motor 23 and the air cylinder 10 are powered on, the first clamping block 26 and the second clamping block 27 move in the opposite direction at the same time, and reset, the straw falls into the receiving box 33, and the air cylinder 10 drives the The first installation block 18 descends, and the first motor 7 drives the first connection block 8 to reset through the first threaded rod 5 for the next use.
  • the staff starts the third motor 12 and the The third motor 12 drives the chuck 34 to operate, and generates a pulling force on the second slider 31 through the pulling rope, thereby driving the material receiving box 33 to move upward, and the staff can pick up the material receiving box 33 .

Abstract

一种沼气池秸秆出料装置，其第二安装口（9）的内壁固定安装有气缸（10），气缸（10）的气压杆（15）的下表面固定连接有第二连接块（16），第二连接块（16）的下表面固定连接有第一安装块（18）；第一安装块（18）的下表面开设有第二滑槽（19），第二滑槽（19）的两侧表面均开设有第三安装口（20），第三安装口（20）的内壁固定连接有第二螺纹杆（21）；第二螺纹杆（21）两端的螺纹旋向相反，第二螺纹杆（21）的外表面分别螺纹连接有第一夹块（26）和第二夹块（27），第一夹块（26）和第二夹块（27）的上端表面与第二滑槽（19）的内壁滑动插接。该出料装置能实现沼气池秸秆的自动出料。

Description

一种沼气池秸秆出料装置 技术领域
本发明涉及沼气池辅助设备技术领域，尤其涉及一种沼气池秸秆出料装置。
 背景技术
当前，许多地方的新农村建设中都包含有大型沼气池建设，一方面原因是小型沼气池的产气量不足，吞吐物料量小，产业化程度不高，另一方面，无论是小型沼气池还是大型池，其运行及管理都是差不多，小型池不利于节约人力物力。大型沼气池解决了清洁能源的问题，另一方面解决了消化秸秆的问题；
现有的沼气池秸秆出料装置不能很好的完成秸秆的抓取、放料以及装置复位一系列的动作，在操作过程中，通常都需要操作人员手动控制秸秆抓取装置，不能够自动的完成一系列动作，增加了操作人员的劳动强度。
 技术问题
基于现有的沼气池秸秆出料装置需要操作人员手动控制秸秆抓取装置，不能够自动的完成一系列动作，增加了操作人员的劳动强度的技术问题，本发明提出了一种沼气池秸秆出料装置。
 技术解决方案
本发明提出的一种沼气池秸秆出料装置，包括安装底座和密封盖，所述安装底座的上表面固定连接有支撑架，所述支撑架的上表面呈十字形状，所述支撑架的下表面开设有第一滑槽，所述第一滑槽的两侧表面均开设有第一安装口，所述第一安装口的内壁通过滚动轴承固定连接有第一螺纹杆，所述第一螺纹杆的一端外表面固定连接有第一从动轮，所述密封盖的上表面固定安装有第一电机，所述第一电机的输出轴通过联轴器固定连接有第一转轴，所述第一转轴的外表面固定连接有第一主动轮，所述第一从动轮与第一主动轮通过皮带传动连接；
所述第一螺纹杆的外表面螺纹连接有第一连接块，所述第一连接块的下表面开设有第二安装口，所述第二安装口的内壁固定安装有气缸；
所述安装底座的一侧表面固定连接有第二放置块，所述第二放置块的上表面固定安装有第三电机。
优选地，所述密封盖设置于安装底座的上表面，所述安装底座的外表面固定连接有开关；
通过设置开关，达到了对第一电机、第二电机、第一按钮、第二按钮和第三按钮控制的效果。
优选地，所述第一连接块的一侧表面固定连接有第一按钮，所述第一连接块的外表面与第一滑槽的内壁滑动插接；
通过设置第一连接块和第一滑槽，达到了对气缸的安装和第一螺纹杆安装以及第一滑槽对第一连接块限位的效果。
优选地，所述气缸包括气压杆，所述气压杆的下表面固定连接有第二连接块，所述第二连接块的上表面固定连接有第二按钮，所述第二连接块的下表面固定连接有第一安装块；
通过设置气缸和第二按钮，达到了气缸对第一安装块升降和控制第一电机启停的效果。
优选地，所述第一安装块的下表面开设有第二滑槽，所述第二滑槽的两侧表面均开设有第三安装口，所述第三安装口的内壁通过滚动轴承固定连接有第二螺纹杆，所述第二螺纹杆的一端外表面固定连接有第二从动轮，所述安装底座的一侧表面固定连接有第一放置块，所述第一放置块的上表面固定安装有第二电机，所述第二电机的输出轴通过联轴器固定连接有第二转轴，所述第二转轴的外表面固定连接有第二主动轮，所述第二从动轮与第二主动轮通过皮带传动连接；
通过设置第三安装口和第二电机，达到了对第二螺纹杆的安装和带动第二螺纹杆运行的效果。
优选地，所述第二螺纹杆的两端表面均通过滚动轴承固定连接有第一滑块，所述支撑架两侧的内表面均开设有第三滑槽，所述第一滑块的外表面与第三滑槽的内壁滑动插接；
通过设置第三滑槽和第一滑块，达到了对第一滑块的限位和对第二螺纹杆的固定以及对第一滑块的运行轨迹进行限位。
优选地，所述第二螺纹杆两端的螺纹旋向相反，所述第二螺纹杆的外表面分别螺纹连接有第一夹块和第二夹块，所述第一夹块和第二夹块的上端表面与第二滑槽的内壁滑动插接，所述第一夹块的一侧表面固定连接有凸块，所述凸块的一侧表面固定连接有第三按钮，所述第三按钮的电极与气缸的电极电性连接，所述第二按钮的电极与第一电机的电极电性连接，所述第一按钮的电极与第二电机的电极电性连接，所述开关的电极分别与第一按钮、第二按钮和第三按钮的电极电性连接；
通过设置第二螺纹杆、第一夹块和第二夹块，达到了对第一夹块和第二夹块进行移动和对秸秆进行抓取的效果。
优选地，所述安装底座的一侧内表面开设有第四滑槽，所述第四滑槽的内壁滑动插接有第二滑块，所述第二滑块的上表面开设有卡槽，所述卡槽的内表面活动卡接有接料箱，所述第二滑块的上表面固定连接有拉绳；
通过设置第二滑块和卡槽，达到了带动接料箱移动和接料箱的安装的效果。
优选地，所述第三电机的输出轴通过联轴器固定连接有第三转轴，所述第三转轴的外表面固定连接有卡盘，所述拉绳的一端与卡盘的表面固定连接；
通过设置卡盘，达到了对拉绳的收缩和对接料箱升降的效果。
优选地，其控制方法为：
步骤一、工作人员按下开关，第一按钮、第二按钮、第三按钮和第二电机得电，第二电机通过第二主动轮与第二从动轮的传动进而带动第二螺纹杆旋转，第一夹块和第二夹块随着第二螺纹杆的旋转相向而行，第一夹块和第二夹块对安装底座底部的秸秆进行夹取；
步骤二、当第一夹块和第二夹块对秸秆夹取完成时，第三按钮由于两夹块的挤压而按下，第二电机失电，气缸得电，通过气压杆带动第一安装块向上移动，当第二连接块上表面的第二按钮与气缸下表面接触时，第二按钮按下，气缸失电，第一电机得电；
步骤三、第一电机带动第一螺纹杆进行运转，进而带动第一连接块进行移动，当第一连接块一侧表面的第一按钮触碰到第一滑槽的一侧表面时，第一按钮按下，第二电机、气缸得电，第一夹块和第二夹块同时向反方向移动，进行复位，秸秆落入接料箱内，气缸带动第一安装块下降，第一电机通过第一螺纹杆带动第一连接块复位，进行下一次使用；
步骤四、当接料箱内秸秆装满时，工作人员启动第三电机，第三电机带动卡盘进行运转，通过拉绳对第二滑块产生拉力，进而带动接料箱向上移动，工作人员将接料箱拿起即可。
 有益效果
1、通过设置气缸包括气压杆，气压杆的下表面固定连接有第二连接块，第二连接块的上表面固定连接有第二按钮，第二连接块的下表面固定连接有第一安装块，达到了自动带动第一安装块向上移动的效果，从而解决了现有的沼气池秸秆出料装置不能自动的完成一系列动作，增加了操作人员的劳动强度的问题。
2、通过设置第二螺纹杆两端的螺纹旋向相反，第二螺纹杆的外表面分别螺纹连接有第一夹块和第二夹块，第一夹块和第二夹块的上端表面与第二滑槽的内壁滑动插接，达到了对秸秆自动夹取的效果，从而解决了现有的沼气池秸秆出料装置需要操作人员手动控制秸秆抓取装置的问题。
 附图说明
图1为本发明提出的一种沼气池秸秆出料装置的示意图；
图2为本发明提出的一种沼气池秸秆出料装置的第一夹块结构立体图；
图3为本发明提出的一种沼气池秸秆出料装置的安装底座结构剖视图；
图4为本发明提出的一种沼气池秸秆出料装置的图1中A处结构放大图；
图5为本发明提出的一种沼气池秸秆出料装置的图3中B处结构放大图；
图6为本发明提出的一种沼气池秸秆出料装置的图3中C处结构放大图。
图中：1、安装底座；2、支撑架；3、第一滑槽；4、第一安装口；5、第一螺纹杆；6、密封盖；7、第一电机；8、第一连接块；9、第二安装口；10、气缸；11、第二放置块；12、第三电机；13、开关；14、第一按钮；15、气压杆；16、第二连接块；17、第二按钮；18、第一安装块；19、第二滑槽；20、第三安装口；21、第二螺纹杆；22、第一放置块；23、第二电机；24、第一滑块；25、第三滑槽；26、第一夹块；27、第二夹块；28、凸块；29、第三按钮；30、第四滑槽；31、第二滑块；32、卡槽；33、接料箱；34、卡盘。
 本发明的实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
参照图1-6，一种沼气池秸秆出料装置，如图1-3所示，包括安装底座1和密封盖6，密封盖6设置于安装底座1的上表面，安装底座1的外表面固定连接有开关13，安装底座1的上表面固定连接有支撑架2，支撑架2的上表面呈十字形状，支撑架2的下表面开设有第一滑槽3，第一滑槽3的两侧表面均开设有第一安装口4，第一安装口4的内壁通过滚动轴承固定连接有第一螺纹杆5，第一螺纹杆5的一端外表面固定连接有第一从动轮，密封盖6的上表面固定安装有第一电机7，第一电机7的输出轴通过联轴器固定连接有第一转轴，第一转轴的外表面固定连接有第一主动轮，第一从动轮与第一主动轮通过皮带传动连接；
如图3-5所示，第一螺纹杆5的外表面螺纹连接有第一连接块8，第一连接块8的一侧表面固定连接有第一按钮14，第一连接块8的外表面与第一滑槽3的内壁滑动插接，第一连接块8的下表面开设有第二安装口9，第二安装口9的内壁固定安装有气缸10，气缸10包括气压杆15，气压杆15的下表面固定连接有第二连接块16，第二连接块16的上表面固定连接有第二按钮17，第二连接块16的下表面固定连接有第一安装块18，达到了自动带动第一安装块18向上移动的效果，从而解决了现有的沼气池秸秆出料装置不能自动的完成一系列动作，增加了操作人员的劳动强度的问题；
如图1-2和图4-5所示，第一安装块18的下表面开设有第二滑槽19，第二滑槽19的两侧表面均开设有第三安装口20，第三安装口20的内壁通过滚动轴承固定连接有第二螺纹杆21，第二螺纹杆21的一端外表面固定连接有第二从动轮，安装底座1的一侧表面固定连接有第一放置块22，第一放置块22的上表面固定安装有第二电机23，第二电机23的输出轴通过联轴器固定连接有第二转轴，第二转轴的外表面固定连接有第二主动轮，第二从动轮与第二主动轮通过皮带传动连接，第二螺纹杆21的两端表面均通过滚动轴承固定连接有第一滑块24，支撑架2两侧的内表面均开设有第三滑槽25，第一滑块24的外表面与第三滑槽25的内壁滑动插接；
如图1-5所示，第二螺纹杆21两端的螺纹旋向相反，第二螺纹杆21的外表面分别螺纹连接有第一夹块26和第二夹块27，第一夹块26和第二夹块27的上端表面与第二滑槽19的内壁滑动插接，第一夹块26的一侧表面固定连接有凸块28，凸块28的一侧表面固定连接有第三按钮29，第三按钮29的电极与气缸10的电极电性连接，第二按钮17的电极与第一电机7的电极电性连接，第一按钮14的电极与第二电机23的电极电性连接，开关13的电极分别与第一按钮14、第二按钮17和第三按钮29的电极电性连接；
如图1-3和图6所示，安装底座1的一侧表面固定连接有第二放置块11，第二放置块11的上表面固定安装有第三电机12，安装底座1的一侧内表面开设有第四滑槽30，第四滑槽30的内壁滑动插接有第二滑块31，第二滑块31的上表面开设有卡槽32，卡槽32的内表面活动卡接有接料箱33，第二滑块31的上表面固定连接有拉绳，第三电机12的输出轴通过联轴器固定连接有第三转轴，第三转轴的外表面固定连接有卡盘34，拉绳的一端与卡盘34的表面固定连接，达到了对秸秆自动夹取的效果，从而解决了现有的沼气池秸秆出料装置需要操作人员手动控制秸秆抓取装置的问题，第一电机7、第二电机23和第三电机12均为伺服电机，三个伺服电机均为直流电机，气缸10的型号为HRQ100。
工作原理：工作人员按下开关13，第一按钮14、第二按钮17、第三按钮29和第二电机23得电，第二电机23通过第二主动轮与第二从动轮的传动进而带动第二螺纹杆21旋转，第一夹块26和第二夹块27随着第二螺纹杆21的旋转相向而行，第一夹块26和第二夹块27对安装底座1底部的秸秆进行夹取，当第一夹块26和第二夹块27对秸秆夹取完成时，第三按钮29由于两夹块的挤压而按下，第二电机23失电，气缸10得电，通过气压杆15带动第一安装块18向上移动，当第二连接块16上表面的第二按钮17与气缸10下表面接触时，第二按钮17按下，气缸10失电，第一电机7得电；
第一电机7带动第一螺纹杆5进行运转，进而带动第一连接块8进行移动，当第一连接块8一侧表面的第一按钮14触碰到第一滑槽3的一侧表面时，第一按钮14按下，第二电机23、气缸10得电，第一夹块26和第二夹块27同时向反方向移动，进行复位，秸秆落入接料箱33内，气缸10带动第一安装块18下降，第一电机7通过第一螺纹杆5带动第一连接块8复位，进行下一次使用，当接料箱33内秸秆装满时，工作人员启动第三电机12，第三电机12带动卡盘34进行运转，通过拉绳对第二滑块31产生拉力，进而带动接料箱33向上移动，工作人员将接料箱33拿起即可。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (10)

  1. 一种沼气池秸秆出料装置，包括安装底座（1）和密封盖（6），其特征在于：所述安装底座（1）的上表面固定连接有支撑架（2），所述支撑架（2）的上表面呈十字形状，所述支撑架（2）的下表面开设有第一滑槽（3），所述第一滑槽（3）的两侧表面均开设有第一安装口（4），所述第一安装口（4）的内壁通过滚动轴承固定连接有第一螺纹杆（5），所述第一螺纹杆（5）的一端外表面固定连接有第一从动轮，所述密封盖（6）的上表面固定安装有第一电机（7），所述第一电机（7）的输出轴通过联轴器固定连接有第一转轴，所述第一转轴的外表面固定连接有第一主动轮，所述第一从动轮与第一主动轮通过皮带传动连接；
    所述第一螺纹杆（5）的外表面螺纹连接有第一连接块（8），所述第一连接块（8）的下表面开设有第二安装口（9），所述第二安装口（9）的内壁固定安装有气缸（10）；
    所述安装底座（1）的一侧表面固定连接有第二放置块（11），所述第二放置块（11）的上表面固定安装有第三电机（12）。
  2. 根据权利要求1所述的一种沼气池秸秆出料装置，其特征在于：所述密封盖（6）设置于安装底座（1）的上表面，所述安装底座（1）的外表面固定连接有开关（13）。
  3. 根据权利要求1所述的一种沼气池秸秆出料装置，其特征在于：所述第一连接块（8）的一侧表面固定连接有第一按钮（14），所述第一连接块（8）的外表面与第一滑槽（3）的内壁滑动插接。
  4. 根据权利要求1所述的一种沼气池秸秆出料装置，其特征在于：所述气缸（10）包括气压杆（15），所述气压杆（15）的下表面固定连接有第二连接块（16），所述第二连接块（16）的上表面固定连接有第二按钮（17），所述第二连接块（16）的下表面固定连接有第一安装块（18）。
  5. 根据权利要求4所述的一种沼气池秸秆出料装置，其特征在于：所述第一安装块（18）的下表面开设有第二滑槽（19），所述第二滑槽（19）的两侧表面均开设有第三安装口（20），所述第三安装口（20）的内壁通过滚动轴承固定连接有第二螺纹杆（21），所述第二螺纹杆（21）的一端外表面固定连接有第二从动轮，所述安装底座（1）的一侧表面固定连接有第一放置块（22），所述第一放置块（22）的上表面固定安装有第二电机（23），所述第二电机（23）的输出轴通过联轴器固定连接有第二转轴，所述第二转轴的外表面固定连接有第二主动轮，所述第二从动轮与第二主动轮通过皮带传动连接。
  6. 根据权利要求5所述的一种沼气池秸秆出料装置，其特征在于：所述第二螺纹杆（21）的两端表面均通过滚动轴承固定连接有第一滑块（24），所述支撑架（2）两侧的内表面均开设有第三滑槽（25），所述第一滑块（24）的外表面与第三滑槽（25）的内壁滑动插接。
  7. 根据权利要求5所述的一种沼气池秸秆出料装置，其特征在于：所述第二螺纹杆（21）两端的螺纹旋向相反，所述第二螺纹杆（21）的外表面分别螺纹连接有第一夹块（26）和第二夹块（27），所述第一夹块（26）和第二夹块（27）的上端表面与第二滑槽（19）的内壁滑动插接，所述第一夹块（26）的一侧表面固定连接有凸块（28），所述凸块（28）的一侧表面固定连接有第三按钮（29），所述第三按钮（29）的电极与气缸（10）的电极电性连接，所述第二按钮（17）的电极与第一电机（7）的电极电性连接，所述第一按钮（14）的电极与第二电机（23）的电极电性连接，所述开关（13）的电极分别与第一按钮（14）、第二按钮（17）和第三按钮（29）的电极电性连接。
  8. 根据权利要求1所述的一种沼气池秸秆出料装置，其特征在于：所述安装底座（1）的一侧内表面开设有第四滑槽（30），所述第四滑槽（30）的内壁滑动插接有第二滑块（31），所述第二滑块（31）的上表面开设有卡槽（32），所述卡槽（32）的内表面活动卡接有接料箱（33），所述第二滑块（31）的上表面固定连接有拉绳。
  9. 根据权利要求8所述的一种沼气池秸秆出料装置，其特征在于：所述第三电机（12）的输出轴通过联轴器固定连接有第三转轴，所述第三转轴的外表面固定连接有卡盘（34），所述拉绳的一端与卡盘（34）的表面固定连接。
  10. 根据权利要求1-9任一所述的一种沼气池秸秆出料装置的控制方法，其控制方法为：
    步骤一、工作人员按下开关（13），第一按钮（14）、第二按钮（17）、第三按钮（29）和第二电机（23）得电，第二电机（23）通过第二主动轮与第二从动轮的传动进而带动第二螺纹杆（21）旋转，第一夹块（26）和第二夹块（27）随着第二螺纹杆（21）的旋转相向而行，第一夹块（26）和第二夹块（27）对安装底座（1）底部的秸秆进行夹取；
    步骤二、当第一夹块（26）和第二夹块（27）对秸秆夹取完成时，第三按钮（29）由于两夹块的挤压而按下，第二电机（23）失电，气缸（10）得电，通过气压杆（15）带动第一安装块（187）向上移动，当第二连接块（16）上表面的第二按钮（17）与气缸（10）下表面接触时，第二按钮（17）按下，气缸（10）失电，第一电机（7）得电；
    步骤三、第一电机（7）带动第一螺纹杆（5）进行运转，进而带动第一连接块（8）进行移动，当第一连接块（8）一侧表面的第一按钮（14）触碰到第一滑槽（3）的一侧表面时，第一按钮（14）按下，第二电机（23）、气缸（10）得电，第一夹块（26）和第二夹块（27）同时向反方向移动，进行复位，秸秆落入接料箱（33）内，气缸（10）带动第一安装块（18）下降，第一电机（7）通过第一螺纹杆（5）带动第一连接块（8）复位，进行下一次使用；
    步骤四、当接料箱（33）内秸秆装满时，工作人员启动第三电机（12），第三电机（12）带动卡盘（34）进行运转，通过拉绳对第二滑块（31）产生拉力，进而带动接料箱（33）向上移动，工作人员将接料箱（33）拿起即可。
PCT/CN2021/087411 2020-08-28 2021-04-15 一种沼气池秸秆出料装置 WO2022041774A1 (zh)

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