WO2022033054A1 - 一种低压电缆旁路转电应急抢修车及方法 - Google Patents

一种低压电缆旁路转电应急抢修车及方法 Download PDF

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Publication number
WO2022033054A1
WO2022033054A1 PCT/CN2021/085527 CN2021085527W WO2022033054A1 WO 2022033054 A1 WO2022033054 A1 WO 2022033054A1 CN 2021085527 W CN2021085527 W CN 2021085527W WO 2022033054 A1 WO2022033054 A1 WO 2022033054A1
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WIPO (PCT)
Prior art keywords
cable
emergency repair
bypass
drive mechanism
cable reel
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PCT/CN2021/085527
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English (en)
French (fr)
Inventor
李绍斌
彭勇
刘勇
叶波
刘正
赵健强
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长缆电工科技股份有限公司
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Publication of WO2022033054A1 publication Critical patent/WO2022033054A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P3/00Vehicles adapted to transport, to carry or to comprise special loads or objects
    • B60P3/14Vehicles adapted to transport, to carry or to comprise special loads or objects the object being a workshop for servicing, for maintenance, or for carrying workmen during work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S9/00Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks
    • B60S9/02Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks for only lifting or supporting
    • B60S9/10Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks for only lifting or supporting by fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44Constructional details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/02Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables

Definitions

  • the invention relates to the technical field of electric power equipment, in particular to a low-voltage cable bypass transfer emergency repair vehicle and method.
  • the low-voltage cable bypass-to-power emergency repair vehicle is mainly used for the rapid deployment and recovery of cables during bypass operations of 35kV and below, and as a mobile warehouse for bypass cables and other bypass tools.
  • bypass cable Since the bypass cable is a consumable item, it is easy to cause insulation loss if it is manually laid, and the cable equipment is of high value. If it is not used properly for 3-5 years, it may be damaged. life.
  • the current emergency repair work for low-voltage cable lines is mainly for construction personnel to temporarily prepare cables, and to manually deploy and recover cables.
  • the defects and deficiencies are as follows: 1.
  • the manual method requires a lot of manpower and material resources, and labor intensity 2.
  • the cables are not prepared and processed, and the emergency repair time is long; 3.
  • the equipment integration is not high; If the cable is knotted or bent, it will easily cause damage to the outer protective layer of the cable.
  • a low-voltage cable bypass power transfer emergency repair vehicle includes: a vehicle body; a support frame, which is arranged on the vehicle body and has a central axis; three sets of turntables, The three groups of the turntables are assembled on the support frame by passing through the central shaft in sequence; each group of the turntables is provided with a plurality of equidistant annularly arranged cable reels; the turntable drive mechanism is connected with the central shaft One end is connected to drive the turntable to rotate; the cable reel driving mechanism rotates rubbing with the cable reel to spread and recover the cable; the cable reel detection module is used to detect the relative position of the cable reel and the cable reel driving mechanism; control The device is electrically connected to the rotary disk drive mechanism, the cable disk drive mechanism, and the cable disk detection module, respectively.
  • the emergency repair vehicle for low-voltage cable bypass power conversion has at least the following beneficial effects: adopting a coaxial multi-group multi-disk structure can accommodate more cables and is suitable for single-phase or three-phase Simultaneous display and recovery, equipped with a cable reel detection module, a turntable drive mechanism and a cable reel drive mechanism, the corresponding cable reel can be selected in time according to the fault situation and the real-time status of the turntable, the work efficiency is greatly improved, and it is suitable for kV and below voltage. Class use occasions; the equipment is highly integrated and its flexibility is strong.
  • each group of the rotary disks and the central shaft are respectively connected through a clutch, and the clutch is electrically connected to the controller.
  • the cable reel driving mechanism includes a first motor, and three groups of brackets, bearings, drive shafts, and friction wheels, the first motor is driven by a chain or a belt with the first group Shaft drive connection, the bearing is installed on the bracket and used to assemble the drive shaft, the friction wheel is arranged on the drive shaft and rotates frictionally with the cable reel, and the three sets of the drive shafts are connected by connecting rod connection.
  • the drive shaft and the connecting rod are connected by a shaft fork.
  • the bracket is divided into an upper bracket and a lower bracket hinged with the upper bracket, the bearing is located on the upper bracket, and a spring mechanism and a spring mechanism are connected between the upper bracket and the lower bracket.
  • Retractable support rod Retractable support rod.
  • a detachable chuck mechanism is provided between the turntable and the support frame.
  • the vehicle body includes a vehicle chassis and a carriage, the carriage is divided into a tool room and a cable reel room, the support frame, the turntable drive mechanism, the cable reel drive mechanism, the cable reel detection Modules and controllers are located in the cable tray room.
  • a plurality of hydraulic outriggers are arranged under the vehicle chassis, and the plurality of hydraulic outriggers are used to lift the vehicle chassis and the carriage into the air when extended.
  • An emergency repair method based on the low-voltage cable bypass transfer emergency repair vehicle includes the following steps: selecting single-phase emergency repair or three-phase emergency repair according to on-site fault conditions, wherein single-phase emergency repair One cable reel is used for emergency repair, and one cable reel is selected from each of the three groups of turntables for three-phase emergency repair;
  • the signal drives the turntable to rotate, so that the selected cable reel to be unfolded and the cable reel driving mechanism are in a frictional transmission position;
  • the cable reel driving mechanism is controlled to start, so that the cable reel to be unfolded and the cable reel driving mechanism are frictionally driven, so as to realize the cable exhibition.
  • the emergency repair vehicle for low-voltage cable bypass power transfer has at least the following beneficial effects: adopting a coaxial multi-group multi-disk structure can accommodate more cables and is suitable for single-phase or three-phase Simultaneous display and recovery, equipped with a cable reel detection module, a turntable drive mechanism and a cable reel drive mechanism, the corresponding cable reel can be selected in time according to the fault situation and the real-time status of the turntable, the work efficiency is greatly improved, and it is suitable for 35kV and below voltages Class use occasions; the equipment is highly integrated and its flexibility is strong.
  • connection between the bypass cable and the transfer cable adopts a detachable connector;
  • the female head of the detachable connector adopts a C-type front connector with a stopper,
  • the male head adopts a C-interface double-pass head;
  • the configuration scheme of the detachable connector and the bypass cable is divided into two specifications: 1. Both ends of the cable are installed with C-type front connectors and plugs; 2.
  • One end of the cable Install the C-type front connector and plug head, and install the C-type front connector, plug head and double-pass head at the other end; the configuration scheme of the detachable connector and the transfer cable is divided into three specifications: 1, cable One end is installed with C-type front connector, plug head and double-way head, and the other end is installed with outdoor terminal; 2, one end of the cable is installed with C-type front connector, plug-in head and double-way head, and the other end is installed with E-type front connector and plug-in head ; 3. One end of the cable is installed with the C-type front connector, the plug head and the double-pass head, and the other end is installed with the inner cone plug-in type GIS terminal.
  • Fig. 1 is the front view of the low-voltage cable bypass transfer emergency repair vehicle when working according to the embodiment of the present invention
  • Fig. 2 is the left side view of the low-voltage cable bypass transfer emergency repair vehicle (going to the back door) when the embodiment of the present invention is working;
  • FIG. 3 is an internal structure diagram of a low-voltage cable bypass transfer emergency repair vehicle according to an embodiment of the present invention.
  • FIG. 4 is a partial schematic diagram of a cable reel driving mechanism according to an embodiment of the present invention.
  • FIG. 5 is a schematic diagram of an application of a detachable connector according to an embodiment of the present invention.
  • the azimuth description such as the azimuth or position relationship indicated by up, down, front, rear, left, right, etc.
  • the azimuth description is based on the azimuth or position relationship shown in the drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
  • the present technical solution is a low-voltage cable bypass transfer emergency repair vehicle according to the first aspect of the present invention, comprising: a vehicle body 100; The vehicle body 100 and the support frame 200 have a rotatable central shaft 210; three sets of turntables 300, the three sets of the turntables 300 are assembled on the support frame 200 by passing through the central shaft 210 in sequence,
  • the set of said turntables 300 can be used for emergency repair of simultaneous failure of three-phase cables; each set of said turntables 300 is provided with a plurality of equidistant annularly arranged cable reels 310, preferably four in this embodiment; the turntable drives
  • the mechanism 400 adopts a motor reducer, which is connected with one end of the central shaft 210 to drive the turntable 300 to rotate, so as to facilitate the replacement of which cable reel is working; the cable reel driving mechanism 500 is rubbed and rotated with the cable reel 310 to unfold and rotate.
  • the cable reel detection module 600 is used to detect the relative position of the cable reel 310 and the cable reel drive mechanism 500, a position sensor is preferred in this embodiment, and other known detection modules such as image sensors can also be used; control The device 700 is electrically connected to the turntable drive mechanism 400 , the cable drum drive mechanism 500 and the cable drum detection module 600 respectively.
  • the controller 700 When in use, first drive the low-voltage cable bypass transfer emergency repair vehicle to the place where the fault occurs, open the carriage, first select single-phase deployment or three-phase deployment, and then use the cable tray detection module 600 to detect the relationship between the cable tray 310 and the cable tray.
  • the relative position of the cable reel driving mechanism 500 is fed back to the controller 700. If the selected cable reel 310 is not in contact with the cable reel driving mechanism 500 and cannot be rotated by friction, the controller 700 starts the turntable driving mechanism 400 according to the relative position signal, and the turntable drives The mechanism 400 drives the turntable 300 to rotate to the position where the cable reel 310 contacts the cable reel driving mechanism 500 through the central shaft 210, and then controls the cable reel driving mechanism 500 to start, so that the cable reel can start to unfold the cables.
  • the low-voltage cable bypass transfer emergency repair vehicle adopts a coaxial multi-group multi-disk structure, which can accommodate a larger number of cables and is suitable for single-phase or three-phase simultaneous deployment and recovery. Equipped with a cable reel detection module, the turntable drive mechanism cooperates with the cable reel drive mechanism, and the corresponding cable reel can be selected in time according to the fault situation and the real-time status of the turntable, which greatly improves the work efficiency and is suitable for applications with voltage levels of 35kV and below; Integration, its flexibility is strong.
  • each group of the turntables 300 and the central shaft 210 are respectively connected through a clutch, and the clutch is electrically connected to the controller 700, and the controller 700 can be based on actual needs Choose which group of turntables to work on, and by setting the clutch, the turntable can be rotated individually or three groups of turntables can be rotated synchronously.
  • the cable reel driving mechanism 500 includes a first motor 510 , and three sets of brackets 520 , bearings 530 , drive shafts 540 , and friction wheels 550, the first motor 510 is drive-connected with the drive shaft 540 of the first group through a chain or belt 560, the bearing 530 is mounted on the bracket 520 and is used to assemble the drive shaft 540, and the friction wheel 550 is arranged on the The drive shaft 540 is rubbed and rotated with the cable reel 310 , and the three sets of the drive shafts 540 are connected by connecting rods 570 .
  • the drive shaft 540 and the connecting rod 570 are connected by a shaft fork 580, and the shaft fork 580 and the connecting rod 570 are connected by a key, so as to facilitate disassembly and maintenance.
  • the bracket 520 is divided into an upper bracket 521 and a lower bracket 522 hinged with the bracket 521 , the bearing 530 is located on the upper bracket 521 , the upper bracket 521 and the lower bracket 521 A spring mechanism 523 and a retractable support rod 524 are connected between 522 .
  • the retractable support rod 524 ensures that the friction wheel 550 on the upper bracket 521 has a specific height, and the spring mechanism 523 can provide buffer force and restoring force, which is convenient for the completion of the cable deployment of this coil.
  • the unfolded cable reel will pass the empty cable reel over the friction wheel 550 through the spring mechanism 523 provided at the friction wheel 550 .
  • a detachable chuck mechanism 800 is disposed between the turntable 300 and the support frame 200 .
  • the chuck mechanism 800 adopts a push-up limit pin.
  • the cable drum 310 does not spread the cable, the cable drum 310 is locked by the push-up limit pin to prevent the cable drum from rotating by itself during rotation. .
  • the vehicle body 100 includes a vehicle chassis 110 , a carriage 120 , the carriage 120 is divided into a tool room 121 and a cable reel room 122 , the support frame 200 , and the turntable drive mechanism 400 ,
  • the cable tray drive mechanism 500 , the cable tray detection module 600 , and the controller 700 are located in the cable tray chamber 122 .
  • the bypass cables and tools are reasonably placed in the low-voltage cable bypass-transfer emergency repair vehicle, and the low-voltage cable bypass-transfer emergency repair vehicle is used to store, transport, and display the bypass cables, solve the complicated workload of handling and display, and reduce insulation. loss and eliminate safety hazards.
  • the cable ends of the cable tray 310 are processed in advance, which saves a lot of time on site. The connection of the cables can be completed only by docking the cables with each other.
  • a plurality of hydraulic outriggers 130 are provided below the vehicle chassis 110 , and the plurality of hydraulic outriggers 130 are used to connect the vehicle chassis 110 and the carriage 120 when extended. Hang up.
  • four hydraulic outriggers 130 are provided, which are respectively installed and fixed on the frame of the vehicle body, and each outrigger can independently carry 6T.
  • the outrigger cylinders are extended to make the supporting feet support down and touch the ground, and the body is lifted up, so that most of the weight of the vehicle is supported by the outriggers, so as to maintain the stability of the vehicle body and reduce the impact of the spring steel plate of the vehicle. load.
  • the support feet are retracted upwards through the contraction of the outrigger cylinders, and have a sufficient height from the ground to ensure that the safety of driving and equipment is not affected.
  • An emergency repair method based on the low-voltage cable bypass transfer emergency repair vehicle includes the following steps: selecting single-phase emergency repair or three-phase emergency repair according to on-site fault conditions, wherein single-phase emergency repair One cable reel is used for emergency repair, and one cable reel is selected from each of the three groups of turntables for three-phase emergency repair;
  • the signal drives the turntable to rotate, so that the selected cable reel to be unfolded and the cable reel driving mechanism are in a frictional transmission position;
  • the cable reel driving mechanism is controlled to start, so that the cable reel to be unfolded and the cable reel driving mechanism are frictionally driven, so as to realize the cable exhibition.
  • It adopts the structure of coaxial multi-group and multi-reel, which can accommodate more cables and is suitable for single-phase or three-phase simultaneous unfolding and recycling. It is equipped with a cable reel detection module, a turntable drive mechanism and a cable reel drive mechanism. The situation and the real-time status of the turntable can select the corresponding cable tray in time, which greatly improves the operation efficiency and is suitable for use in 35kV and below voltage levels; the equipment is highly integrated and has strong flexibility.
  • An intelligent electro-hydraulic control system composed of multiple position sensors, logic programmable controllers, wireless remote control, solenoid valve groups and corresponding hydraulic actuators detects the status of each action of the reel mechanism through multiple position sensors and inputs them to the system.
  • the logic programmable controller compare it with the logic relationship of each action state written in the programming language preset in the logic programmable controller, and judge whether the actual action reaches the preset state. After the preset state is reached, the logic programmable control The controller outputs control instructions, controls the action of the electro-hydraulic control valve and then controls the action of the corresponding hydraulic control element to realize the preset control function.
  • the clutches corresponding to the turntable are closed and connected to the central shaft, and during three-phase emergency repairs, the clutches of the three groups of turntables are closed and connected to the central shaft.
  • a detachable connector is used for the connection between the bypass cable 320 and the transfer cable 330;
  • Type-C front connector 312, and the male head adopts C-interface double-pass connector 313;
  • the configuration scheme of the detachable connector and the bypass cable 320 is divided into two specifications: 1. Both ends of the cable are installed with the C-type front connector 312 and The plug head 311; 2, one end of the cable is installed with a C-type front connector 312 and a plug head 311, and the other end is installed with a C-type front connector 312, a plug head 311 and a double head 313;
  • the configuration scheme of the connecting cable 330 is divided into three specifications: 1.
  • One end of the cable is installed with a C-type front connector 312, a plug head 311 and a double-pass head 313, and the other end is installed with an outdoor terminal; 2, one end of the cable is installed with a C-type front connector 312, Plug the plug head 311 and the double-pass head 313, and install the E-type front connector 312 and the plug-in head 311 at the other end; 3, install the C-type front connector 312, the plug head 311 and the double-pass head 313 at one end of the cable, and install the inner cone at the other end Pluggable GIS terminal.
  • FIG. 5 four kinds of interface docking can be realized based on the above configuration scheme: 1 multiple bypass cables 320 are connected in sequence, which can realize the connection with the European elbow in the power distribution cabinet; 2 the bypass cable 320 is connected with an outdoor terminal 3
  • the bypass cable 320 is connected to the transfer cable 330 with the E-type front connector 312 and the plug head 311, which can realize the connection with the power distribution cabinet.
  • 4 The bypass cable 320 is connected to the transfer cable 330 with the inner cone plug-in type GIS terminal 350, which can realize the connection with the GIS switch cabinet. So as to realize the connection of different lines, and realize the quick connection between cables and cables, and can be quickly separated after use.

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  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
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Abstract

一种低压电缆旁路转电应急抢修车,包括:车体(100);支撑架(200),具有一中心轴(210);三组转盘(300),三组转盘(300)通过依次穿设于中心轴(210)上以装配于支撑架(200);转盘驱动机构(400),与中心轴(210)一端连接以驱动转盘(300)转动;电缆盘驱动机构(500),与电缆盘(310)摩擦转动以展放和回收电缆;电缆盘检测模块(600),用于检测电缆盘(310)与电缆盘驱动机构(500)的相对位置;控制器(700),分别与转盘驱动机构(400)、电缆盘驱动机构(500)、电缆盘检测模块(600)电性连接。还公开了一种低压电缆旁路转电应急抢修方法。采用同轴多组多盘的结构,能够容纳电缆的数量更多且适用于单相或三相同时展放与回收,配置电缆盘检测模块、转盘驱动机构与电缆盘驱动机构配合,可根据故障情况与转盘的实时状态及时选择相应的电缆盘,作业效率大大提高。

Description

一种低压电缆旁路转电应急抢修车及方法 技术领域
本发明涉及电力设备技术领域,特别涉及一种低压电缆旁路转电应急抢修车及方法。
背景技术
低压电缆旁路转电应急抢修车主要用于35kV及以下旁路作业时电缆的快速展放与回收,并作为旁路电缆及其它旁路工具的移动仓库,在遇有突发供电抢修时可以结合现场情况提供应急供电方案,也可配合旁路作业电源车及负荷转移车使用,拓展其作业半径;采用旁路作业设备快速组合的形式,在短时间内,构建一套临时旁路供电系统,克服以往旁路作业时需临时安排货车,将电缆搬上搬下的繁重工作,浪费时间和体力。
由于旁路电缆属于易损耗物品,采取人工敷设容易造成绝缘损耗,电缆设备价值高昂,如使用不得当3-5年就有可能损坏,使用新研制的旁路转电应急抢修车可增加其使用寿命。
配电线路旁路作业工作中,需要采用工程车辆装载旁路作业设备快速到达作业现场,开展架空线路或电缆线路不停电作业工作。以往常常利用传统方式进行抢修,但旁路电缆采取绞盘直接放线,费时费力,且容易造成电缆打结、折弯,会易造成电缆外保护层的损坏,同时劳动强度大,成本过高,所耗费时间过长,既给客户用电带来严重影响、又给供电企业造成经济损失。因此,采用专用车辆改装的电缆转运车能快速进行现场作业,可提高响应速度、提高工业效率和规范化工作水平。
目前的对于低压电缆线路的应急抢修工作主要是施工人员临时准备电缆,并通过人工的方式进行电缆的展放与回收,其存在的缺陷和不足如下:1、人工方式需大量人力物力,劳动强度大,成本较高;2、电缆未进行准备和处理,应急抢修时间长;3、设备集成度不高;4、传统方式进行抢修,但旁路电缆采取绞盘 直接放线,费时费力,且容易造成电缆打结、折弯,会易造成电缆外保护层的损坏。
发明内容
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种低压电缆旁路转电应急抢修车及应急抢修方法,可提高低压旁路转电应急抢修时电缆盘展放与回收的效率。
根据本发明第一方面实施例的一种低压电缆旁路转电应急抢修车,包括:车体;支撑架,设置于所述车体上且所述支撑架具有一中心轴;三组转盘,三组所述转盘通过依次穿设于中心轴上以装配于所述支撑架;每组所述转盘的四周皆设置有多个等间距环形布置的电缆盘;转盘驱动机构,与所述中心轴一端连接以驱动所述转盘转动;电缆盘驱动机构,与所述电缆盘摩擦转动以展放和回收电缆;电缆盘检测模块,用于检测所述电缆盘与电缆盘驱动机构的相对位置;控制器,分别与所述转盘驱动机构、电缆盘驱动机构、电缆盘检测模块电性连接。
根据本发明第一方面实施例的低压电缆旁路转电应急抢修车,至少具有如下有益效果:采用同轴多组多盘的结构,能够容纳电缆的数量更多且适用于单相或三相同时展放与回收,配置电缆盘检测模块、转盘驱动机构与电缆盘驱动机构配合,可根据故障情况与转盘的实时状态及时选择相应的电缆盘,作业效率大大提高,并适用于kV及以下电压等级使用场合;设备高度集成,其灵活性强。
根据本发明第一方面的一些实施例,每组所述转盘与所述中心轴之间分别通过一离合器连接,所述离合器与所述控制器电性连接。
根据本发明第一方面的一些实施例,所述电缆盘驱动机构包括第一电机,以及三组支架、轴承、驱动轴、摩擦轮,所述第一电机通过链条或皮带与第一组的驱动轴传动连接,所述轴承安装于所述支架并用于装配所述驱动轴,所述摩擦轮设置于所述驱动轴上并与所述电缆盘摩擦转动,三组所述驱动轴之间通过连杆连接。
根据本发明第一方面的一些实施例,所述驱动轴与连杆之间通过轴叉连接。
根据本发明第一方面的一些实施例,所述支架分为上支架和与上支架铰接的下支架,所述轴承位于所述上支架,所述上支架和下支架之间连接有弹簧机构和可伸缩支撑杆。
根据本发明第一方面的一些实施例,所述转盘与所述支撑架之间设置有可拆卸的卡盘机构。
根据本发明第一方面的一些实施例,所述车体包括车辆底盘、车厢,所述车厢分为工具室和电缆盘室,所述支撑架、转盘驱动机构、电缆盘驱动机构、电缆盘检测模块、控制器位于所述电缆盘室内。
根据本发明第一方面的一些实施例,所述车辆底盘下方设置有多只液压支腿,多只所述液压支腿用于在伸出时将所述车辆底盘、车厢顶起悬空。
根据本发明第二方面实施例的一种基于所述低压电缆旁路转电应急抢修车的应急抢修方法,包括以下步骤:根据现场故障情况选择单相应急抢修或三相应急抢修,其中单相应急抢修使用一个电缆盘展放,三相应急抢修从三组转盘中各选择一个电缆盘展放;检测所选择的待展放电缆盘与电缆盘驱动机构的相对位置;根据所检测的相对位置信号驱动转盘旋转,使所选择的待展放电缆盘与电缆盘驱动机构处于可摩擦传动位置;控制电缆盘驱动机构启动,使待展放电缆盘与电缆盘驱动机构摩擦传动,从而实现电缆展放;将展放的旁路电缆与转接电缆连接实现旁路转电,抢修完成后回收电缆至电缆盘。
根据本发明第二方面实施例的低压电缆旁路转电应急抢修车,至少具有如下有益效果:采用同轴多组多盘的结构,能够容纳电缆的数量更多且适用于单相或三相同时展放与回收,配置电缆盘检测模块、转盘驱动机构与电缆盘驱动机构配合,可根据故障情况与转盘的实时状态及时选择相应的电缆盘,作业效率大大提高,并适用于35kV及以下电压等级使用场合;设备高度集成,其灵活性强。
根据本发明第二方面的一些实施例,所述旁路电缆与转接电缆之间的连接采用可分离连接器;所述可分离连接器的母头采用带塞止头的C型前接头,公头采用C接口双通头;所述可分离连接器与所述旁路电缆的配置方案分为两种规 格:①、电缆两端均安装C型前接头和塞止头;②、电缆一端安装C型前接头和塞止头,另一端安装C型前接头、塞止头和双通头;所述可分离连接器与所述转接电缆的配置方案分为三种规格:①、电缆一端安装C型前接头、塞止头和双通头,另一端安装户外终端;②、电缆一端安装C型前接头、塞止头和双通头,另一端安装E型前接头和塞止头;③、电缆一端安装C型前接头、塞止头和双通头,另一端安装内锥插拔式GIS终端。
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。
附图说明
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1为本发明实施例工作时的低压电缆旁路转电应急抢修车主视图;
图2为本发明实施例工作时的低压电缆旁路转电应急抢修车左视图(去后门);
图3为本发明实施例的低压电缆旁路转电应急抢修车内部结构图;
图4为本发明实施例的电缆盘驱动机构局部示意图;
图5为本发明实施例的可分离连接器应用示意图。
具体实施方式
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义 理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。
参考图1、图2、图3所示,为本技术方案根据本发明第一方面实施例的一种低压电缆旁路转电应急抢修车,包括:车体100;支撑架200,设置于所述车体100上且所述支撑架200具有一可转动的中心轴210;三组转盘300,三组所述转盘300通过依次穿设于中心轴210上以装配于所述支撑架200,三组所述转盘300可适用于三相电缆同时故障的应急抢修;每组所述转盘300的四周皆设置有多个等间距环形布置的电缆盘310,本实施例中优选为4个;转盘驱动机构400,采用电机减速器,与所述中心轴210一端连接以驱动所述转盘300转动,便于更换具体哪个电缆盘工作;电缆盘驱动机构500,与所述电缆盘310摩擦转动以展放和回收电缆;电缆盘检测模块600,用于检测所述电缆盘310与电缆盘驱动机构500的相对位置,本实施例中优选位置传感器,也可采用其他已知的检测模块如图像传感器等;控制器700,分别与所述转盘驱动机构400、电缆盘驱动机构500、电缆盘检测模块600电性连接。
使用时,先将低压电缆旁路转电应急抢修车行驶到故障发生地,打开车厢,先选择单相展放还是三相展放,之后则利用电缆盘检测模块600检测所述电缆盘310与电缆盘驱动机构500的相对位置并反馈给控制器700,如果所选择的电缆盘310与电缆盘驱动机构500没有接触不能摩擦转动,则控制器700根据相对位置信号启动转盘驱动机构400,转盘驱动机构400通过中心轴210带动转盘300旋转至电缆盘310与电缆盘驱动机构500接触的位置,然后再控制电缆盘驱动机构500启动,使得电缆盘可以开始展放电缆。
根据本发明第一方面实施例的低压电缆旁路转电应急抢修车,采用同轴多组多盘的结构,能够容纳电缆的数量更多且适用于单相或三相同时展放与回收,配置电缆盘检测模块、转盘驱动机构与电缆盘驱动机构配合,可根据故障情况与转盘的实时状态及时选择相应的电缆盘,作业效率大大提高,并适用于35kV及以下电压等级使用场合;设备高度集成,其灵活性强。
由于单相展放时只需要使用一组转盘300,如果中心轴210每次转动都同步带动三组转盘300同时转动,则会浪费很多电能,且不利于后期其他转盘的同步展放,在本发明第一方面的一些实施例中,每组所述转盘300与所述中心轴210之间分别通过一离合器连接,所述离合器与所述控制器700电性连接,控制器700可以根据实际需要选择哪一组转盘的电缆盘工作,通过设置离合器,可实现转盘单个转动或三组转盘同步转动。
利用图3并结合图4所示,在本发明第一方面的一些实施例中,所述电缆盘驱动机构500包括第一电机510,以及三组支架520、轴承530、驱动轴540、摩擦轮550,所述第一电机510通过链条或皮带560与第一组的驱动轴540传动连接,所述轴承530安装于所述支架520并用于装配所述驱动轴540,所述摩擦轮550设置于所述驱动轴540上并与所述电缆盘310摩擦转动,三组所述驱动轴540之间通过连杆570连接。
在本发明第一方面的一些实施例中,所述驱动轴540与连杆570之间通过轴叉580连接,轴叉580与连杆570通过键连接,从而便于拆卸与维护。
在本发明第一方面的一些实施例中,所述支架520分为上支架521和与支架521铰接的下支架522,所述轴承530位于所述上支架521,所述上支架521和下支架522之间连接有弹簧机构523和可伸缩支撑杆524。可伸缩支撑杆524保证上支架521上的摩擦轮550具有特定的高度,又可由弹簧机构523提供缓冲力和恢复力,便于本盘电缆展放完成,需要进行下一个电缆盘展放时,通过整个转盘300的转动,展放完成的电缆盘通过在摩擦轮550处设置的弹簧机构523将空电缆盘越过摩擦轮550。
在本发明第一方面的一些实施例中,所述转盘300与所述支撑架200之间设置有可拆卸的卡盘机构800。本实施例中卡盘机构800采用顶紧限位销,在本电缆盘310不展放电缆时,通过顶紧限位销将本电缆盘310进行锁紧,防止在转动的时候电缆盘自行转动。
在本发明第一方面的一些实施例中,所述车体100包括车辆底盘110、车 厢120,所述车厢120分为工具室121和电缆盘室122,所述支撑架200、转盘驱动机构400、电缆盘驱动机构500、电缆盘检测模块600、控制器700位于所述电缆盘室122内。旁路电缆及工具合理置入低压电缆旁路转电应急抢修车,利用低压电缆旁路转电应急抢修车存储、运输、展放旁路电缆,解决搬运、展放的繁杂工作量,减少绝缘损耗,消除安全隐患。同时电缆盘310的电缆端头提前处理好,现场节省较多时间,只需电缆与电缆相互对接即可完成电缆的连接。
在本发明第一方面的一些实施例中,所述车辆底盘110下方设置有多只液压支腿130,多只所述液压支腿130用于在伸出时将所述车辆底盘110、车厢120顶起悬空。本实施例中配有四只液压支腿130,分别安装固定在车体的大梁上,每只支腿可独立承载6T。支腿使用时,通过支腿油缸的伸出,使支撑脚向下支撑触地,将车身顶起,使车辆的大部分重量由支腿支撑,从而保持车体的平稳,减轻车辆弹簧钢板的负载。使用完毕后,通过支腿油缸的收缩使支撑脚向上收缩,并离地有足够的高度,以确保不影响行车及设备的安全。
根据本发明第二方面实施例的一种基于所述低压电缆旁路转电应急抢修车的应急抢修方法,包括以下步骤:根据现场故障情况选择单相应急抢修或三相应急抢修,其中单相应急抢修使用一个电缆盘展放,三相应急抢修从三组转盘中各选择一个电缆盘展放;检测所选择的待展放电缆盘与电缆盘驱动机构的相对位置;根据所检测的相对位置信号驱动转盘旋转,使所选择的待展放电缆盘与电缆盘驱动机构处于可摩擦传动位置;控制电缆盘驱动机构启动,使待展放电缆盘与电缆盘驱动机构摩擦传动,从而实现电缆展放;将展放的旁路电缆与转接电缆连接实现旁路转电,抢修完成后回收电缆至电缆盘。
采用同轴多组多盘的结构,能够容纳电缆的数量更多且适用于单相或三相同时展放与回收,配置电缆盘检测模块、转盘驱动机构与电缆盘驱动机构配合,可根据故障情况与转盘的实时状态及时选择相应的电缆盘,作业效率大大提高,并适用于35kV及以下电压等级使用场合;设备高度集成,其灵活性强。
由多个位置传感器、逻辑可编程控制器、无线遥控、电磁阀组和相应的液 压执行机构组成的智能化电液控制系统,通过多个位置传感器来检测卷盘机构各个动作的状态并输入到逻辑可编程控制器中,使之与预置于逻辑可编程控制器中用程序语言编写各个动作状态逻辑关系比较,判断实际动作是否达到预设的状态,预设状态达到后,逻辑可编程控制器输出控制指令,控制电液控制阀动作进而控制相应液压控制元件的动作,实现预置控制功能。
当出现突发状态时,程序运行到一半就中断时,再次运行程序时,系统会进行自检,如果各传感器反馈回的信号判定此时线盘不在预设零点位时,系统会运行复位程序,使线盘回到预设零点位,然后等待下一步指令。
在本发明第二方面的一些实施例中,单相应急抢修时,对应转盘的离合器与中心轴闭合连接,三相应急抢修时三组转盘的离合器与中心轴闭合连接。
在本发明第二方面的一些实施例中,所述旁路电缆320与转接电缆330之间的连接采用可分离连接器;所述可分离连接器的母头采用带塞止头311的C型前接头312,公头采用C接口双通头313;所述可分离连接器与所述旁路电缆320的配置方案分为两种规格:①、电缆两端均安装C型前接头312和塞止头311;②、电缆一端安装C型前接头312和塞止头311,另一端安装C型前接头312、塞止头311和双通头313;所述可分离连接器与所述转接电缆330的配置方案分为三种规格:①、电缆一端安装C型前接头312、塞止头311和双通头313,另一端安装户外终端;②、电缆一端安装C型前接头312、塞止头311和双通头313,另一端安装E型前接头312和塞止头311;③、电缆一端安装C型前接头312、塞止头311和双通头313,另一端安装内锥插拔式GIS终端。
如图5所示,基于上述配置方案可实现四种接口对接:①多根旁路电缆320依次对接,可实现与配电柜中的欧式肘形头连接;②旁路电缆320连接带户外终端的转接电缆330,可实现与户外架空线或户内母排340连接;③旁路电缆320连接带E型前接头312和塞止头311的转接电缆330,可实现与配电柜中的美式肘形头340连接;④旁路电缆320连接带内锥插拔式GIS终端350的转接电缆330,可实现与GIS开关柜的连接。从而实现不同线路的连接,以及实现电缆与 电缆间的快速连接,使用完成后能够快速分离。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。

Claims (10)

  1. 一种低压电缆旁路转电应急抢修车,其特征在于:包括
    车体(100);
    支撑架(200),设置于所述车体(100)上且所述支撑架(200)具有一中心轴(210);
    三组转盘(300),三组所述转盘(300)通过依次穿设于中心轴(210)上以装配于所述支撑架(200);每组所述转盘(300)的四周皆设置有多个等间距环形布置的电缆盘(310);
    转盘驱动机构(400),与所述中心轴(210)一端连接以驱动所述转盘(300)转动;
    电缆盘驱动机构(500),与所述电缆盘(310)摩擦转动以展放和回收电缆;
    电缆盘检测模块(600),用于检测所述电缆盘(310)与电缆盘驱动机构(500)的相对位置;
    控制器(700),分别与所述转盘驱动机构(400)、电缆盘驱动机构(500)、电缆盘检测模块(600)电性连接。
  2. 根据权利要求1所述的低压电缆旁路转电应急抢修车,其特征在于:每组所述转盘(300)与所述中心轴(210)之间分别通过一离合器连接,所述离合器与所述控制器(700)电性连接。
  3. 根据权利要求1所述的低压电缆旁路转电应急抢修车,其特征在于:所述电缆盘驱动机构(500)包括第一电机(510),以及三组支架(520)、轴承(530)、驱动轴(540)、摩擦轮(550),所述第一电机(510)通过链条或皮带(560)与第一组的驱动轴(540)传动连接,所述轴承(530)安装于所述支架(520)并用于装配所述驱动轴(540),所述摩擦轮(550)设置于所述驱动轴(540)上并与所述电缆盘(310)摩擦转动,三组所述驱动轴(540)之间通过连杆(570)连接。
  4. 根据权利要求3所述的低压电缆旁路转电应急抢修车,其特征在于:所述驱动轴(540)与连杆(570)之间通过轴叉(580)连接。
  5. 根据权利要求3所述的低压电缆旁路转电应急抢修车,其特征在于:所述支架(520)分为上支架(521)和与所述上支架(521)铰接的下支架(522),所述轴承(530)位于所述上支架(521),所述上支架(521)和下支架(522)之间连接有弹簧机构(523)和可伸缩支撑杆(524)。
  6. 根据权利要求1所述的低压电缆旁路转电应急抢修车,其特征在于:所述转盘(300)与所述支撑架(200)之间设置有可拆卸的卡盘机构(800)。
  7. 根据权利要求1所述的低压电缆旁路转电应急抢修车,其特征在于:所述车体(100)包括车辆底盘(110)、车厢(120),所述车厢(120)分为工具室(121)和电缆盘室(122),所述支撑架(200)、转盘驱动机构(400)、电缆盘驱动机构(500)、电缆盘检测模块(600)、控制器(700)位于所述电缆盘室(122)内。
  8. 根据权利要求7所述的低压电缆旁路转电应急抢修车,其特征在于:所述车辆底盘(110)下方设置有多只液压支腿(130),多只所述液压支腿(130)用于在伸出时将所述车辆底盘(110)、车厢(120)顶起悬空。
  9. 一种基于权利要求1至8任一所述低压电缆旁路转电应急抢修车的应急抢修方法,其特征在于:包括以下步骤
    根据现场故障情况选择单相应急抢修或三相应急抢修,其中单相应急抢修使用一个电缆盘展放,三相应急抢修从三组转盘中各选择一个电缆盘展放;
    检测所选择的待展放电缆盘与电缆盘驱动机构的相对位置;
    根据所检测的相对位置信号驱动转盘旋转,使所选择的待展放电缆盘与电缆盘驱动机构处于可摩擦传动位置;
    控制电缆盘驱动机构启动,使待展放电缆盘与电缆盘驱动机构摩擦传动,从而实现电缆展放;
    将展放的旁路电缆与转接电缆连接实现旁路转电,抢修完成后回收电缆至 电缆盘。
  10. 根据权利要求9所述的应急抢修方法,其特征在于:所述旁路电缆与转接电缆之间的连接采用可分离连接器;所述可分离连接器的母头采用带塞止头的C型前接头,公头采用C接口双通头;所述可分离连接器与所述旁路电缆的配置方案分为两种规格:①、电缆两端均安装C型前接头和塞止头;②、电缆一端安装C型前接头和塞止头,另一端安装C型前接头、塞止头和双通头;所述可分离连接器与所述转接电缆的配置方案分为三种规格:①、电缆一端安装C型前接头、塞止头和双通头,另一端安装户外终端;②、电缆一端安装C型前接头、塞止头和双通头,另一端安装E型前接头和塞止头;③、电缆一端安装C型前接头、塞止头和双通头,另一端安装内锥插拔式GIS终端。
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