WO2021251387A1 - 肉様食品組成物 - Google Patents
肉様食品組成物 Download PDFInfo
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- WO2021251387A1 WO2021251387A1 PCT/JP2021/021761 JP2021021761W WO2021251387A1 WO 2021251387 A1 WO2021251387 A1 WO 2021251387A1 JP 2021021761 W JP2021021761 W JP 2021021761W WO 2021251387 A1 WO2021251387 A1 WO 2021251387A1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K14/00—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof
- C07K14/435—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans
- C07K14/43504—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans from invertebrates
- C07K14/43563—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans from invertebrates from insects
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/04—Animal proteins
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/225—Texturised simulated foods with high protein content
- A23J3/227—Meat-like textured foods
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/28—Working-up of proteins for foodstuffs by texturising using coagulation from or in a bath, e.g. spun fibres
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/03—Coating with a layer; Stuffing, laminating, binding, or compressing of original meat pieces
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/424—Addition of non-meat animal protein material, e.g. blood, egg, dairy products, fish; Proteins from microorganisms, yeasts or fungi
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/48—Addition of, or treatment with, enzymes
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K14/00—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof
- C07K14/435—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans
- C07K14/43504—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans from invertebrates
- C07K14/43563—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans from invertebrates from insects
- C07K14/43586—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans from invertebrates from insects from silkworms
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y203/00—Acyltransferases (2.3)
- C12Y203/02—Aminoacyltransferases (2.3.2)
- C12Y203/02013—Protein-glutamine gamma-glutamyltransferase (2.3.2.13), i.e. transglutaminase or factor XIII
Definitions
- the present invention relates to a meat-like food composition.
- Molded meat is made by softening fine offal and offal meat with a softener, hardening it with a binder, and adjusting its shape, and it is used as artificial steak meat and the like.
- Restructured steak is advantageous in terms of cost compared to natural meat products.
- the molded meat since the molded meat uses a binder to connect the fine meat, the binding portion of the joint is very easy to separate, and it is difficult to produce the original texture of the steak meat.
- meat substitute compositions that artificially reproduce the taste and texture of real meat are being actively developed all over the world.
- Non-animal-derived meat substitute compositions are attracting attention in dealing with food problems, providing them as vegan foods, etc. from the viewpoint of low calorie and high protein content.
- the meat substitute composition for example, cultured meat prepared by culturing cells collected from animals, meat substitutes using plant proteins such as soybean, pea and wheat (for example, Patent Documents 1 and 2) are known. Has been done.
- meat substitute compositions are used in the production of so-called "minced meat".
- Many plant-based meat substitute compositions have plant protein fibers aligned in one direction and in a single plane, which allows them to be easily and quickly degraded during chewing, giving the meat a chewing sensation. No.
- the muscle cells are changed into an elongated structure, and a scaffold (muscle tissue substitute) to which the cells adhere is put in the culture solution to make the muscle.
- a scaffold muscle tissue substitute
- Technological development is underway to create a three-dimensional muscle tissue by stacking aggregates of cells to create the original texture and texture of meat such as steak meat.
- the scaffolding material can be mass-produced at a low cost and stably like the culture solution.
- meat-like food compositions such as artificial steak meat and artificial block meat using meat or plant protein have been put into practical use.
- these meat-like food compositions still do not have sufficient "genuineness” that integrates texture (for example, appearance) and sensory characteristics (for example, texture, juiciness, and softness).
- An object of the present invention is to provide a meat-like food composition having excellent authenticity.
- the present inventor further comprises a sheet containing a refined protein in a meat-like food composition containing a meat raw material and / or a meat substitute composition raw material, thereby providing a texture (appearance) and sensory characteristics (food).
- a texture appearance
- a meat substitute composition raw material a meat substitute composition raw material
- a meat-like food composition comprising at least one raw material selected from the group consisting of a meat raw material and a meat substitute composition raw material, and a sheet containing a purified protein.
- a sheet having a layer containing at least one raw material selected from the group consisting of the meat raw material and the meat substitute composition raw material formed on at least one surface of the sheet is included. Any of [1] to [9], wherein the sheet on which the layer is formed is subjected to at least one treatment selected from the group consisting of stitching, weaving, braiding, knitting and needle punching.
- the meat-like food composition according to. [11] A way to improve the authenticity of meat-like food compositions, A method comprising attaching at least one raw material selected from the group consisting of a meat raw material and a meat substitute composition raw material to at least one surface of a sheet containing the purified protein.
- the meat-like food composition according to the present embodiment contains at least one raw material selected from the group consisting of meat raw materials and meat substitute composition raw materials, and a sheet containing purified protein. Since the meat-like food composition according to the present embodiment has such a structure, when cooked (for example, cooked), the texture (appearance) and the texture (appearance) and the texture (appearance) and as compared with the conventional meat-like food composition "Authenticness" that integrates sensory characteristics (texture, juiciness, softness) is improved.
- the term "meat-like food composition” refers to a food composition that mainly contains a meat raw material and / or a meat substitute composition raw material and is obtained through a step of molding into a desired shape. So-called molded meat is also included in the meat-like food composition referred to in the present specification, but meat obtained by cutting natural meat is not included in the meat-like food composition referred to in the present specification.
- the shape of the meat-like food composition include a steak meat shape (for example, a shape of a full-cut steak, a chop, etc.), a block meat shape (for example, a cube, a rectangular parallelepiped shape, etc.), a sliced meat shape, and the like.
- artificial steak meat composition refers to a meat-like food composition molded into a steak meat shape.
- meat means meat of livestock and poultry to be eaten.
- Specific examples of meat include beef, pork, chicken, horse meat, mutton, goat meat and duck meat.
- Examples of the "meat raw material” include those obtained by cutting, slicing, mincing or the like into small pieces of meat.
- minced meat is preferable because the effect of the present invention is more remarkably exhibited.
- the meat used as a meat raw material may be only one kind or a combination of two or more kinds.
- the "meat substitute composition” artificially artificializes the chemical properties (nutrition composition, etc.) or quality (taste, flavor, texture, appearance, etc.) of meat without depending on the meat derived from livestock and poultry. It means a meat substitute (meat substation) that has been reproduced in a realistic manner.
- Meat substitute compositions also include so-called cultured meats and meat substitutes.
- the "cultured meat” produced in the laboratory by extracting tissue or cells from animals and culturing the cells is "lab-meat", “in vitro meet", and “clean meat”. ) ”And so on.
- “Alternative meat” made from non-animal-derived raw materials such as plants is also called “imitation meat”, “fake meat”, “vegan meat”, “vegetable meat”, “artificial meat” and the like.
- “Meat substitute composition raw material” means a major protein source in a meat substitute composition, for example, cultured cells (animal cells, etc.), soybeans, pea beans, wheat, oats, rye, barley, canola, etc. Examples include proteins derived from non-animal sources such as sunflower, morokoshi, rice, amaranth, potato, tapioca, kuzukon, canna, lupinus, rapeseed, algae, edible filamentous fungi and mixtures thereof.
- a meat-like food composition containing no animal-derived component corresponds to a meat substitute composition.
- a sheet containing purified protein (hereinafter, also simply referred to as "sheet") contains purified protein as a main component and is molded into a sheet shape.
- the sheet according to this embodiment may be made of purified protein.
- the type of protein contained in the sheet according to this embodiment is not particularly limited, and may be, for example, a protein derived from a plant, fungus, algae, animal or microorganism.
- the protein may be a recombinant protein.
- Recombinant protein means a protein produced using gene recombination technology.
- the recombinant protein may be, for example, one isolated from a non-animal-derived genetically modified organism.
- the protein contained in the sheet according to this embodiment may be derived from a non-plant source. Specifically, for example, it may be a protein purified from a non-plant, or may be a protein produced from a gene isolated from a non-plant using a gene recombination technique. Similarly, the protein contained in the sheet according to this embodiment may be derived from a non-animal source. Specifically, for example, it may be a protein purified from a non-animal, or a protein produced from a gene isolated from a non-animal using a gene recombination technique.
- the protein contained in the sheet according to the present embodiment may be a hydrophilic protein or a hydrophobic protein.
- the total hydrophobicity index (hydropathy index, HI) of all amino acid residues constituting the protein is obtained, and then the total is divided by the total number of amino acid residues.
- the value (average HI, hereinafter also referred to as “hydrophobicity”) is preferably 1.0 or less.
- a known index Hydrotherapy index: Kyte J, & Dolottle R (1982) “A simple method for dispensing the thehydropatic protein, type7, b.M. 105-132) is used.
- the hydrophobicity index of each amino acid is as shown in Table 1 below.
- the hydrophobicity of the protein contained in the sheet according to the present embodiment may be ⁇ 1.0 or higher, ⁇ 0.9 or higher, or ⁇ 0.8 or higher, and 1.0 or lower, 0.9 or lower, 0.8 or less, 0.7 or less, 0.6 or less, 0.5 or less, 0.4 or less, 0.3 or less, 0.2 or less, 0.1 or less, 0 or less, -0.1 or less,- It may be 0.2 or less, -0.3 or less, -0.4 or less, -0.5 or less, -0.6 or less, or -0.7 or less.
- the hydrophobicity is 0.5 or less, the affinity with the aqueous component becomes high, and the texture (appearance) and sensory characteristics (texture, juiciness, softness) of the meat-like food composition are further improved. Can be done.
- the protein contained in the sheet according to this embodiment may have 50 or more amino acid residues.
- the number of amino acid residues may be, for example, 100 or more or 150 or more, 200 or more or 250 or more, and preferably 300 or more, 350 or more, 400 or more, 450 or more or 500 or more.
- the protein contained in the sheet according to this embodiment may be, for example, a structural protein.
- the structural protein means a protein related to the structure of a living body, a protein constituting a structure produced by a living body, or a protein derived from them.
- Structural proteins also refer to proteins that self-aggregate under certain conditions to form structures such as fibers, films, resins, gels, micelles, and nanoparticles. In nature, for example, fibroin, keratin, and collagen. -Gen, elastin and resilin can be mentioned.
- the protein contained in the sheet according to this embodiment may be, for example, a globular protein.
- Globular proteins are folded into a spherical shape with complex tertiary and quaternary structures. It is usually water-soluble because it has a hydrophobic side chain in the center of the protein structure.
- globular proteins include enzymes, hemoglobin, myoglobin, globulin, fibrin, albumin and the like.
- the protein contained in the sheet according to this embodiment preferably has a high proportion of amino acid residues such as glycine residue, alanine residue, and serine residue. This is because the smaller the amino acid residue in the side chain, the easier it is for hydrogen bonding and the easier it is to obtain a sheet with high strength. Further, since the alanine residue and the glycine residue are non-polar amino acids in the side chain, they are arranged so as to face inward in the process of folding in protein production, and easily form an ⁇ -helix structure or a ⁇ -sheet structure.
- amino acid residues such as glycine residue, alanine residue, and serine residue.
- the protein contained in the sheet according to the present embodiment preferably has an alanine residue content of 10 to 40% and a glycine residue content of 10 to 55%.
- the "alanine residue content” is a value represented by the following formula.
- Alanine residue content (number of alanine residues contained in protein / number of total amino acid residues in protein) x 100 (%)
- the glycine residue content, the serine residue content, the threonine residue content, the proline residue content, the tyrosine residue, the glutamine residue and the lysine residue content are defined in the above formula. It is synonymous with the alanine residue read as glycine residue, serine residue, threonine residue, proline residue, tyrosine residue, glutamine residue and lysine residue, respectively.
- the alanine residue content of the protein contained in the sheet according to the present embodiment may be, for example, 12 to 40%, 15 to 40%, 18 to 40%, and 20 to 40. It may be%, and it may be 22-40%.
- the glycine residue content may be, for example, 11% to 55%, 13% to 55%, 15% to 55%, and 18% to 55%. , 20% to 55%, 22% to 55%, and 25% to 55%.
- amino acids having a large side chain or amino acids having flexibility are arranged to a certain extent. It is desirable that it is contained uniformly throughout. For example, when a protein is divided into units of consecutive amino acid sequences having a predetermined number of amino acid residues, the total content of tyrosine residues, threonine residues, and proline residues contained in each unit becomes a predetermined value or more. It may be a thing. Specifically, for example, the total content of proline residue, threonine residue and tyrosine residue in any consecutive 20 amino acid residues is 5% or more, 10% or more, or 15% or more. It may be 50% or less, 40% or less, 30% or less, or 20% or less.
- the protein contained in the sheet according to the present embodiment may have a total of serine residue content, threonine residue content and tyrosine residue content of 4% or more, and may be 4.5% or more. It may be 5% or more, 5.5% or more, 6% or more, 6.5% or more, and 7% or more.
- the total of the serine residue content, the threonine residue content and the tyrosine residue content may be, for example, 35% or less, 33% or less, 30% or less, and 25% or less. It may be 20% or less.
- the protein contained in the sheet according to this embodiment may contain a glutamine residue and / or a lysine residue.
- the protein forms a cross-linking bond within or between molecules in the presence of an edible cross-linking agent such as transglutaminase.
- the glutamine residue content may be, for example, 0% to 30%, 0% to 25%, 0% to 20%, 5% to 20%, and 10%. It may be% to 20%, and may be 15% to 20%.
- the lysine residue content may be, for example, 5% or more, 10% or more, 25% or less, 20% or less, 15% or less, and 10%. It may be less than or equal to%.
- the protein contained in the sheet according to this embodiment may have a repetitive sequence. That is, the protein contained in the sheet according to the present embodiment may have a plurality of amino acid sequences (repeated sequence units) having high sequence identity in the protein.
- the number of amino acid residues in the repetitive sequence unit is preferably 6 to 200.
- the sequence identity between the repetitive sequence units may be, for example, 85% or more, 90% or more, 95% or more, 96% or more, 97% or more. It may be 98% or more, and may be 99% or more.
- the protein contained in the sheet according to this embodiment may contain (A) n motifs.
- the (A) n motif means an amino acid sequence mainly composed of an alanine residue.
- the number of amino acid residues of the n motif may be 2 to 27, and may be an integer of 2 to 20, 2 to 16, or 2 to 12.
- the ratio of the number of alanine residues to the total number of amino acid residues in the n motif may be 40% or more, 60% or more, 70% or more, 80% or more, 83% or more, 85% or more, It may be 86% or more, 90% or more, 95% or more, or 100% (meaning that it is composed only of alanine residues).
- the protein contained in the sheet according to this embodiment is preferably fibroin.
- fibroin include naturally derived fibroin, artificial fibroin and the like.
- Naturally derived fibroin examples include fibroin produced by insects or spiders.
- fibroins produced by insects include Bombyx mori, Bombyx mandarina, Antheraea yamamai, Anteraea perni, and tussah. ), Silk moth (Samia synthia), Chrysanthemum (Caligra japonica), Chusser silk moth (Antheraea mylitta), Muga silk moth (Antheraea assama) Silk protein can be mentioned.
- fibroin produced by insects include silk moth fibroin L chain (GenBank accession number M76430 (base sequence), AAA27840.1 (amino acid sequence)).
- fibroins produced by spiders include spiders belonging to the genus Araneus such as spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders,
- Spiders belonging to the genus Spider spiders belonging to the genus Pronus, spiders belonging to the genus Trinofundamashi (genus Cyrtarachne) such as Torinofundamashi and Otorinofundamashi, spiders belonging to the genus Cyrtarachne, etc.
- Spiders belonging to (Gasteracantha genus) spiders belonging to the spider genus Ordgarius such as Mameitaiseki spider and Mutsutogei sekigumo, spiders belonging to the genus Koganegumo, Kogatakoganegumo and Nagakoganegumo, etc.
- Spiders belonging to the genus Arachnura spiders belonging to the genus Acusilas such as spiders, spiders belonging to the genus Cytophora, spiders belonging to the genus Cytophora, spiders belonging to the genus Cytophora, and spiders belonging to the genus Cytophora.
- Spiders belonging to the genus Tetragnatha such as the spider Yasagata spider, Harabiroashidakagumo, and Urokoa spider, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders, spiders Spiders belonging to the genus Nephila, spiders belonging to the genus Menosira such as spiders, spiders belonging to the genus Dyschiriognatha such as spiders, spiders such as spiders, spiders, spiders Produced by spiders belonging to the genus (Latrodectus) and spiders belonging to the family Spiders (Tetragnathidae) such as spiders belonging to the genus Euprostenops.
- spiders belonging to the genus Tetragnatha such as the spider Yasagata spider, Harabiroashidakagumo, and Urokoa spider, spiders, spiders
- Spider silk protein can be mentioned.
- examples of the spider silk protein include traction thread proteins such as MaSp (MaSp1 and MaSp2) and ADF (ADF3 and ADF4), MiSp (MiSp1 and MiSp2) and the like.
- fibroin produced by spiders include, for example, fibroin-3 (aff-3) [derived from Araneus diadematus] (GenBank accession numbers AAC47010 (amino acid sequence), U47855 (base sequence)), fibroin-. 4 (aff-4) [derived from Araneus diadematus] (GenBank accession number AAC47011 (amino acid sequence), U47856 (base sequence)), dragline silk protein spidroin 1 [derived from Nephila clavipes] (GenBank sequence No.
- U37520 base sequence
- major angu11ate spidroin 1 [derived from Latropectus hesperus] (GenBank accession number ABR68856 (amino acid sequence), EF595246 (base sequence)), dragline silk proteinAviclain (Amino acid sequence), AF441245 (base sequence)), major protein spidroin 1 [derived from Europe protein australis] (GenBank accession number CAJ00428 (amino acid sequence), AJ973155 (base sequence)), and major amplified protein (basic sequence).
- fibroin whose sequence information is registered in NCBI GenBank can be mentioned.
- sequence information registered in NCBI GenBank among the sequences containing INV as DIVISION, spidoline, amplify, fibroin, "silk and protein", or "silk and protein” are described as keywords in DEFITION. It can be confirmed by extracting a sequence, a character string of a specific protein from CDS, and a sequence in which a specific character string is described in TISSUE TYPE from SOURCE.
- artificial fibroin means artificially manufactured fibroin (artificial fibroin).
- the artificial fibroin may be a fibroin having a different amino acid sequence from the naturally occurring fibroin, or may be a fibroin having the same amino acid sequence as the naturally occurring fibroin.
- the artificial fibroin may be a fibrous protein having a structure similar to that of naturally derived fibroin, or may be fibroin having a sequence similar to the repetitive sequence of naturally derived fibroin.
- the "sequence similar to the repetitive sequence possessed by fibroin" may be a sequence actually possessed by naturally-derived fibroin, or may be a sequence similar thereto.
- the artificial fibroin may be, for example, one in which the amino acid sequence is modified by relying on the naturally occurring fibroin (for example, the amino acid sequence is modified by modifying the gene sequence of the cloned naturally occurring fibroin).
- the amino acid sequence may be artificially designed regardless of naturally occurring fibroin (for example, one having a desired amino acid sequence by chemically synthesizing a nucleic acid encoding the designed amino acid sequence).
- artificial fibroin examples include artificial silk fibroin (modified amino acid sequence of silk protein produced by silkworm) and artificial spider silk fibroin (modified amino acid sequence of spider silk protein produced by spiders). ) And so on.
- the artificial fibroin preferably contains artificial spider silk fibroin, and more preferably consists of artificial spider silk fibroin, because it is easy to form fibril and has high fiber forming ability.
- the artificial fibroin is, for example, a protein containing a domain sequence represented by the formula 1: [(A) n motif-REP] m or the formula 2: [(A) n motif-REP] m- (A) n motif. It may be there.
- the artificial fibroin may further have an amino acid sequence (N-terminal sequence and C-terminal sequence) added to either or both of the N-terminal side and the C-terminal side of the domain sequence.
- the N-terminal sequence and the C-terminal sequence are not limited to this, but are typically regions that do not have the repetition of the amino acid motif characteristic of fibroin, and consist of about 100 residues of amino acids.
- domain sequence refers to a fibroin-specific crystalline region (typically corresponding to (A) n motif of an amino acid sequence) and an amorphous region (typically to REP of an amino acid sequence). It is an amino acid sequence that produces (corresponding to)), and is an amino acid represented by the formula 1: [(A) n motif-REP] m or the formula 2: [(A) n motif-REP] m- (A) n motif. Means an array.
- (A) n motif indicates an amino acid sequence mainly composed of alanine residues, and the number of amino acid residues is 2 to 27.
- the number of amino acid residues of the n motif may be an integer of 2 to 20, 4 to 27, 4 to 20, 8 to 20, 10 to 20, 4 to 16, 8 to 16, or 10 to 16. .
- the ratio of the number of alanine residues to the total number of amino acid residues in the n motif may be 40% or more, 60% or more, 70% or more, 80% or more, 83% or more, 85% or more, It may be 86% or more, 90% or more, 95% or more, or 100% (meaning that it is composed only of alanine residues).
- a plurality of (A) n motifs present in a domain sequence may be composed of at least seven alanine residues only.
- REP shows an amino acid sequence consisting of 2 to 200 amino acid residues.
- REP may be an amino acid sequence composed of 10 to 200 amino acid residues.
- m indicates an integer of 2 to 300, and may be an integer of 10 to 300.
- the plurality of (A) n motifs may have the same amino acid sequence or different amino acid sequences.
- the plurality of REPs may have the same amino acid sequence or different amino acid sequences.
- artificial fibroin examples include artificial fibroin shown in Table 2 below.
- Collagen is preferable as the protein contained in the sheet according to this embodiment.
- collagen include naturally occurring collagen, artificial collagen and the like.
- examples of the collagen (collagen or a protein derived from it) that can be used in the present invention include a protein containing a domain sequence represented by the formula 3: [REP2] p (where, in the formula 3, p is 5 to 300).
- REP2 indicates an amino acid sequence composed of Gly-X-Y, and X and Y indicate arbitrary amino acid residues other than Gly. Multiple REP2s may have the same amino acid sequence. , It may have a different amino acid sequence.
- the protein contained in the sheet according to the present embodiment can be obtained, for example, by recombinantly expressing according to a conventional method and then isolating and purifying according to a conventional method.
- the purified protein preferably contains only the protein, but may contain impurities that are inevitably mixed.
- the purified purity of the purified protein is preferably 60% or more from the viewpoint of mechanical properties and moldability of the sheet.
- the protein contained in the sheet according to this embodiment may have antibacterial properties.
- Specific examples of the protein having antibacterial activity include a protein having an antibacterial amino acid sequence and a protein having an antibacterial protein motif. Since the protein contained in the sheet according to the present embodiment has antibacterial properties, it is possible to give the meat-like food composition according to the present embodiment a long shelf life, and in particular, it can be stored or transported at room temperature. ..
- the protein contained in the sheet according to this embodiment may have an antioxidant effect.
- Specific examples of the protein having an antioxidant action include a protein having an amino acid composition having an antioxidant ability and a protein having a protein motif having an antioxidant ability. Since the protein contained in the sheet according to the present embodiment has an antioxidant effect, it becomes possible to prevent browning, fading, and deterioration of nutritional value of the meat-like food composition according to the present embodiment.
- the protein contained in the sheet according to this embodiment may have the functionality of prebiotics, postbiotics, and / or paraprobiotics.
- a protein having the functionality of prebiotics, postbiotics, and / or paraprobiotics specifically, for example, having the functionality of prebiotics, postbiotics, and / or paraprobiotics.
- Examples include proteins with amino acid sequences, prebiotics, postbiotics, and / or proteins with protein motifs having paraprobiotic functionality.
- the protein contained in the sheet according to the present embodiment has the functionality of prebiotics, postbiotics, and / or paraprobiotics, whereby the intestinal microflora is added to the meat-like food composition according to the present embodiment. Adjustments can be expected to provide some health benefits.
- the sheet according to the present embodiment may contain one kind of the above-mentioned purified protein alone, or may contain two or more kinds.
- the sheet specifically uses, for example, a protein solution or fiber containing two or more of the purified proteins. It can be obtained by creating a sheet. Further, the sheet can be obtained by preparing a sheet using two or more kinds of protein solutions or fibers. Further, the sheet can be obtained by preparing a sheet using two or more kinds of protein fibers having at least one characteristic different from the diameter, length, density, or crimping method.
- the sheet according to the present embodiment is, for example, a method of molding into a sheet shape such as a film using a dope solution containing the above-mentioned purified protein, a method of spinning protein fibers using the dope solution, and then the protein. It can be obtained by a method of forming into a sheet shape such as a woven fabric, a knitted fabric, a non-woven fabric, a web, or a mesh using fibers.
- the dope solution is, for example, water, lower alcohol, dimethyl sulfoxide (DMSO), N, N-dimethylformamide (DMF), hydrochloric acid, sodium hydroxide, formic acid or hexafluoroisopronol (HFIP), etc. It can be prepared by adding it to the solvent or solution of No. 1 together with an inorganic salt as a dissolution accelerator and dissolving it.
- DMSO dimethyl sulfoxide
- DMF N-dimethylformamide
- hydrochloric acid sodium hydroxide
- formic acid formic acid
- hexafluoroisopronol hexafluoroisopronol
- the sheet-shaped film can be manufactured, for example, as follows. First, the doping solution is applied to the surface of the substrate to a predetermined thickness (for example, to a thickness of 1 to 1000 ⁇ m after drying and / or desolving).
- the base material may be a resin substrate, a glass substrate, a metal substrate, or the like.
- the base material is preferably a resin substrate from the viewpoint that the film after cast molding can be easily peeled off.
- the resin substrate may be, for example, a polyethylene terephthalate (PET) film, a fluororesin film such as polytetrafluoroethylene, a polypropylene (PP) film, or a release film in which a silicone compound is immobilized on the surface of these films.
- PET polyethylene terephthalate
- PP polypropylene
- Drying and / or desolvation is performed by at least one means selected from, for example, vacuum drying, hot air drying, air drying, and immersion in liquid.
- the unstretched film after drying and / or desolving can also be uniaxially stretched or biaxially stretched in water.
- the protein fiber may be a long fiber or a short fiber.
- the protein fiber may be a filament yarn (multifilament, monofilament, etc.), a spun yarn, a twisted yarn, a false twisted yarn, a processed yarn, a mixed fiber yarn, a blended yarn, or the like.
- Protein fibers can be produced by a known spinning method. That is, protein fibers can be obtained by spinning by a known spinning method such as wet spinning, dry spinning, dry wet spinning, or melt spinning using the dope solution prepared by the above method.
- FIG. 1 is an explanatory diagram schematically showing an example of a spinning device for producing protein fibers.
- the spinning device 10 shown in FIG. 1 is an example of a spinning device for dry / wet spinning, and includes an extrusion device 1, an undrawn yarn manufacturing device 2, a moist heat stretching device 3, and a drying device 4.
- the spinning method using the spinning device 10 will be described.
- the doping liquid 6 stored in the storage tank 7 is pushed out from the base 9 by the gear pump 8.
- the extruded dope liquid 6 is supplied into the coagulation liquid 11 of the coagulation liquid tank 20 through the air gap 19, the solvent is removed, the polypeptide is coagulated, and a fibrous coagulant is formed.
- the fibrous solidified body is supplied into the hot water 12 in the stretching bath 21 and stretched.
- the draw ratio is determined by the speed ratio between the supply nip roller 13 and the take-up nip roller 14.
- the stretched fibrous coagulant is supplied to the drying device 4 and dried in the yarn path 22, and the protein fiber 36 is obtained as the winding body 5.
- 18a to 18g are thread guides.
- the coagulation liquid 11 may be a solvent or solution that can be desolvated, and may be, for example, lower alcohols having 1 to 5 carbon atoms such as methanol, ethanol and 2-propanol, as well as acetone, sodium hydroxide, sodium carbonate and sodium hydrogen carbonate. And so on.
- the coagulant 11 may contain water as appropriate.
- the temperature of the coagulating liquid 11 is preferably 0 to 30 ° C.
- the extrusion speed is preferably 0.2 to 6.0 ml / hour, and 1.4 to 4.0 ml / hour per hole. It is more preferable that it is time.
- the distance through which the coagulated protein passes through the coagulation liquid 11 may be long enough to efficiently remove the solvent, for example, 200 to 500 mm. Is.
- the take-up speed of the undrawn yarn may be, for example, 1 to 20 m / min, and preferably 1 to 3 m / min.
- the residence time in the coagulation liquid 11 may be, for example, 0.01 to 3 minutes, preferably 0.05 to 0.15 minutes.
- stretching pre-stretching
- the coagulation liquid tank 20 may be provided in multiple stages, and stretching may be performed in each stage or in a specific stage, if necessary.
- Wet and heat stretching can be performed in warm water, in a solution of hot water with an organic solvent or the like, or in steam heating.
- the temperature may be, for example, 50 to 90 ° C, preferably 75 to 85 ° C.
- the undrawn yarn (or the pre-drawn yarn) can be drawn, for example, 1 to 10 times, and preferably 2 to 8 times.
- Dry heat stretching can be performed using an electric tube furnace, a dry heat plate, or the like.
- the temperature may be, for example, 140 ° C to 270 ° C, preferably 160 ° C to 230 ° C.
- the undrawn yarn (or the pre-drawn yarn) can be drawn 0.5 to 8 times, for example, and it is preferable to draw 1 to 4 times.
- Wet heat stretching and dry heat stretching may be performed individually, or they may be performed in multiple stages or in combination. That is, the first-stage stretching is performed by moist heat stretching, the second stage stretching is performed by dry heat stretching, or the first stage stretching is performed by moist heat stretching, the second stage stretching is performed by moist heat stretching, and the third stage stretching is performed by dry heat stretching. Wet heat stretching and dry heat stretching can be appropriately combined.
- the lower limit of the final draw ratio is preferably more than 1 times, 2 times or more, 3 times or more, 4 times or more, 5 times or more, 6 times with respect to the undrawn yarn (or pre-drawn yarn). It is any of the above, 7 times or more, 8 times or more, and 9 times or more, and the upper limit values are preferably 40 times or less, 30 times or less, 20 times or less, 15 times or less, 14 times or less, and 13 times or less. , 12 times or less, 11 times or less, 10 times or less. Since the drawn yarn can exhibit higher strength, the effect of the present invention can be more remarkably exhibited.
- the protein fiber may be dried.
- the sheet according to the present embodiment or the meat-like food composition before cooking can have a long shelf life, and can be stored or transported particularly at room temperature.
- the stress of the protein fiber may be 0.5 gf / d or more.
- the stress is preferably 0.8 gf / d or more, and more preferably 1 gf / d or more.
- the stress of the protein fiber may be 1 to 10 gf / d, preferably 1 to 5 gf / d, and more preferably 1 to 3 gf / d. When the stress is in this range, the effect of further improving the yield in the production of the meat-like food composition can be obtained.
- the strength is a value obtained by a standard tensile test of a multifilament yarn.
- the protein fiber may have a diameter of less than 50 ⁇ m.
- the diameter of the protein fiber is, for example, preferably less than 45 ⁇ m or less than 40 ⁇ m, more preferably 35 ⁇ m or less, 32 ⁇ m or less or 30 ⁇ m or less, and further preferably 15 ⁇ m or less or 10 ⁇ m or less.
- the diameter of the protein fiber may be, for example, 5 ⁇ m or more, 10 ⁇ m or more, 15 ⁇ m or more, 18 ⁇ m or more, 20 ⁇ m or more, 22 ⁇ m or more, 25 ⁇ m or more, 30 ⁇ m or more, 32 ⁇ m or more, 35 ⁇ m or more, 40 ⁇ m or more, or 45 ⁇ m or more.
- the diameter of the protein fiber is, for example, 5 to 50 ⁇ m, 10 to 50 ⁇ m, 15 to 50 ⁇ m, 5 to 45 ⁇ m, 5 to 40 ⁇ m, 5 to 35 ⁇ m, 5 to 32 ⁇ m, 5 to 50 ⁇ m, 10 to 45 ⁇ m, 10 to 40 ⁇ m, 10 to It may be 35 ⁇ m, 10 to 32 ⁇ m, 10 to 30 ⁇ m.
- the production of woven fabrics, knitted fabrics, non-woven fabrics, webs, meshes, etc. using protein fibers can be carried out according to a conventional method.
- Woven fabrics and knitted fabrics can be obtained by weaving or knitting raw yarns containing protein fibers.
- a known method can be used as the weaving method and the knitting method.
- the knitting machine to be used for example, a circular knitting machine, a warp knitting machine, a flat knitting machine and the like can be used, and from the viewpoint of productivity, the use of a circular knitting machine is preferable.
- the flat knitting machine include a molding knitting machine and a non-sewn knitting machine, but it is more preferable to use a non-sewn knitting machine because a knitted fabric can be manufactured in the form of a final product.
- the loom used include a shuttle loom and a non-shuttle loom such as a gripper loom, a rapier loom, a water jet loom, and an air jet loom.
- the non-woven fabric can be produced by a known production method using, for example, fibers containing protein fibers. Specifically, for example, a web (including a single-layer web and a laminated web) is formed from a fiber containing a protein fiber by a dry method, a wet method, an airlaid method, or the like, and then a chemical bond method (immersion method, etc.) is formed. A non-woven fabric can be obtained by bonding the fibers of the web by a spray method or the like) or a needle punching method or the like. Further, a 3D printed non-woven fabric can also be mentioned.
- the sheet according to this embodiment may be a shredded sheet. If necessary, a sheet cut into small pieces may be used.
- the sheet according to this embodiment may have a sheet density of 10 to 100 g / m 2 .
- the sheet density may be 10 to 30 g / m 2 , may be 10 to 50 g / m 2 , may be 10 to 70 g / m 2 , may be 30 g to 70 g / m 2 , and may be 30 g to. It may be 100 g / m 2. It is preferably 50 to 100 g / m 2 , more preferably 70 to 100 g / m 2 .
- the sheet density is a value obtained by dividing the weight of the sheet by the area of the sheet.
- the sheet according to this embodiment may have a sheet thickness of 0.1 to 2 mm.
- the sheet thickness is preferably 0.1 to 1 mm, more preferably 0.1 to 0.5 mm. When the sheet thickness is in this range, the authenticity becomes more excellent, and the mouthfeel and texture closer to the real thing can be obtained.
- the diameter of the protein fibers contained in the sheet may be less than 50 ⁇ m.
- the diameter of the protein fiber is, for example, preferably less than 45 ⁇ m or less than 40 ⁇ m, more preferably 35 ⁇ m or less, 32 ⁇ m or less or 30 ⁇ m or less, and further preferably 15 ⁇ m or less or 10 ⁇ m or less.
- the diameter of the protein fiber can be in the range of about 10 nm to 10 ⁇ m.
- the average diameter of the protein fiber is preferably in the range of 10 nm to 1 ⁇ m, more preferably in the range of 10 nm to 500 nm.
- the diameter of the protein fiber referred to here means the major axis of the cross section of the protein fiber.
- the present invention may also include chemical or mechanical treatment for incorporating the sheet according to the present embodiment into a meat-like food composition.
- chemical or mechanical treatment for incorporating the sheet according to the present embodiment into a meat-like food composition.
- the properties of the protein fibers of the sheet according to this embodiment can be further changed by protease treatment.
- protease treatment Proteolysis and hydrolysis of protein fibers can weaken or alter the mechanical properties of the entire protein fiber.
- Incorporating protease-treated protein fibers into meat-like food compositions can further alter the texture and mouthfeel of the final product.
- various proteases can be used to process the protein fiber.
- Available proteases include, for example, papain, bromelain, keratinase, phycin, trypsin, ⁇ -chymotrypsin, rennin, pepsin, collagenase, elastase, alcalase, neutranase, protease XIV, proteinase K, and fungal proteases. Not limited to these.
- the content of the sheet in the meat-like food composition according to the present embodiment may be, for example, 0.1% by weight or more, or 0.2% by weight or more, based on the total amount of the meat-like food composition. , 0.3% by weight or more, 0.4% by weight or more, 0.5% by weight or more, 1.0% by weight or more, 2.0% by weight. That may be the above.
- the content of the sheet in the meat-like food composition according to the present embodiment may be, for example, 5% by weight or less, 4% by weight or less, or 3% by weight, based on the total amount of the meat-like food composition. It may be less than or equal to 2% by weight, may be 1% by weight or less, may be 0.5% by weight or less, may be 0.4% by weight or less, and may be 0.3% by weight. It may be less than or equal to%.
- the content of the protein component in the meat-like food composition according to the present embodiment may be, for example, 0.5% by weight or more, or 1% by weight or more, based on the total amount of the meat-like food composition. It may be 2% by weight or more, 3% by weight or more, 4% by weight or more, 5% by weight or more, 6% by weight or more, 7% by weight or more. It may be 8% by weight or more, 9% by weight or more, 10% by weight or more, 20% by weight or more, 30% by weight or more, 40% by weight. It may be 50% by weight or more, and may be 50% by weight or more.
- the content of the protein component in the meat-like food composition according to the present embodiment may be, for example, 90% by weight or less, 80% by weight or less, or 70% by weight, based on the total amount of the meat-like food composition. It may be less than or equal to 60% by weight, may be 50% by weight or less, may be 40% by weight or less, may be 30% by weight or less, and may be 20% by weight or less. It may be 10% by weight or less.
- the protein component in the meat-like food composition according to the present embodiment may be an animal protein (protein derived from an animal source) or a non-animal protein (for example, a non-animal such as a vegetable protein or a microbial protein). It may be a protein derived from the source).
- the meat-like food composition according to the present embodiment may not contain animal protein as a protein component.
- Animal proteins include proteins obtained from animals and proteins recombinantly expressed using genes encoding animal proteins.
- the meat-like food composition according to the present embodiment may contain at least one selected from a binder, a cross-linking agent (protein cross-linking agent) and a gelling agent.
- a binder include starch obtained from potatoes, tapioca and the like.
- the cross-linking agent include food grade chemical cross-linking agents, transglutaminase, tyrosinase, laccase, peroxidase, sulfhydryl oxidase.
- gelling agent examples include gellan gum, xanthan gum, guar gum, arabic gum, tragacanth gum, locust bean gum, konjak glucomannan, sodium alginate, propylene glycol alginate, carrageenan, agar, dextran, pectin, microcrystalline cellulose, carboxymethyl cellulose and methyl cellulose.
- Hydrocolloids such as, as well as proteins such as fibrinogen / thrombin, blood protein, plasma protein, egg albumin, lactate protein and gelatin.
- the meat-like food composition according to the present embodiment may further contain other ingredients permitted for food.
- Other ingredients include, for example, fats and oils, seasonings, herbs, flavors, meat raw materials and proteins other than proteins contained in meat substitute composition raw materials (including concentrates and isolates), emulsifiers, functional ingredients and nutrients.
- emulsifiers include emulsifiers, functional ingredients and nutrients.
- auxiliary ingredients are mentioned.
- fats and oils include corn oil, olive oil, soybean oil, peanut oil, almond oil, sesame oil, cottonseed oil, rapeseed oil, canola oil, benivana oil, sunflower oil, hemp oil, palm oil, walnut oil, algae lipid, coconut oil, and shi.
- Avatar, mango butter, cocoa butter, wheat germ oil, rice bran oil, as well as microbial-derived oils and lipids can be mentioned. It is preferred to use saturated fats to mimic the melting temperature profile and texture of animal fats. Alternatives to fat include the use of edible oleogels or microencapsulated lipids. Edible oleogels or microencapsulated lipids can be used to minimize the movement of lipid droplets. Reproduction of adipose tissue can be mentioned using the sheet and lipid according to the present embodiment.
- an adipose tissue replica may be prepared by impregnating a sheet according to the present embodiment with a lipid.
- the sheet according to the present embodiment can create a marbling effect on the meat-like food composition according to the present embodiment by creating a layered structure of an adipose tissue replica prepared from a lipid and a protein fiber sheet.
- the meat-like food composition according to the present embodiment can provide chewyness and juiciness.
- Seasonings and herbs include, for example, rosemary, oregano, cumin, sage, pepper, thyme, basil and curry powder.
- Examples of the flavoring agent include spice extract, spice oil, natural liquid smoke, yeast extract, mushroom extract, onion extract, garlic extract and herbal extract.
- Examples of the emulsifier include lecithin, mono and diglyceride, monoglyceride derivative and fatty acid derivative.
- Examples of the functional component include antioxidant substances such as polyphenols, immunostimulatory substances such as lactoferrin, and intestinal environment-improving substances such as probiotics, prebiotics and biogenics.
- Dietary supplements include, for example, dietary fiber (inulin, methylcellulose, obaco, wheat dextrin, etc.), vitamins and minerals (folic acid, vitamin B12 and other vitamin B, vitamin C, vitamin D, vitamin A, calcium, zinc, iron). , Iodine, etc.).
- the meat-like food composition according to the present embodiment may not contain animal-derived components because it can be provided as a vegan food, for example.
- the animal-derived component is a component obtained from an animal (for example, the above-mentioned other components), and also includes an animal protein.
- the meat-like food composition according to the present embodiment may contain cultured cells. For example, it may contain a cell composition and an extracellular matrix that form a three-dimensional tissue in vivo. The cell composition and extracellular matrix may be bioprinted.
- the meat-like food composition according to the present embodiment is, for example, a sheet containing at least one raw material selected from the group consisting of a meat raw material and a meat substitute composition raw material, and a purified protein, and if necessary.
- Mixture acquisition step 1 a cross-linking agent
- the production method may further carry out, for example, a step of sterilizing the meat-like food composition, a step of packaging the meat-like food composition, and the like.
- the meat-like food composition according to the present embodiment also comprises, for example, at least one raw material selected from the group consisting of a meat raw material and a meat substitute composition raw material, and, if necessary, a binder and a cross-linking agent (protein cross-linking agent). ) And at least one selected from the gelling agent and, if necessary, other components permitted in the food to obtain a mixture (mixture acquisition step 2), a sheet containing the purified protein. It can also be manufactured through a step of adhering the mixture obtained in the previous step to at least one surface (adhesion step) and a step of molding the sheet to which the mixture is adhered into a desired shape (molding step).
- the production method may further carry out, for example, a step of sterilizing the meat-like food composition, a step of packaging the meat-like food composition, and the like.
- the meat-like food composition according to the present embodiment is formed by alternately arranging layers containing at least one raw material selected from the group consisting of a meat raw material and a meat substitute composition raw material, and sheets. It's okay.
- a sheet in which a layer containing a raw material is formed on the sheet is obtained in the above-mentioned adhesion step, and the sheet is spirally wound, and the layer containing the raw material and the sheet are alternately arranged in a roll. Can be manufactured through the process of obtaining.
- it can be manufactured through a step of repeating the above-mentioned adhesion step and alternately laminating a layer containing a raw material and a sheet to obtain a laminated body.
- the "realism" that integrates the texture (appearance) and sensory characteristics (texture, juiciness, softness) is further enhanced. improves.
- the meat-like food composition according to the present embodiment may be subjected to a treatment for strengthening mechanical entanglement. That is, in the meat-like food composition according to the present embodiment, after the above-mentioned adhesion step, a sheet having a layer containing a raw material formed on at least one surface of the sheet is stitched, weaved, braided, knitted, needle punched, etc. It may be manufactured through a process of processing by the three-dimensional molding technique of. The treatment by the three-dimensional molding technique may be performed individually by one type, or may be performed by combining two or more types.
- the present invention is not limited to the above-mentioned treatment, and a sheet in which a layer containing a raw material is formed on the sheet may be obtained in the above-mentioned adhesion step, and may be manufactured through a treatment in which the sheet and the raw material can be woven.
- Needle punching can, for example, attach the fiber layers to each other with fibers carried by a needle with a hook (the hooks are designed to stay where the fibers were carried when the needle left the preform). increase). Needle punching may be performed using, for example, an injector, a meat tenderizer, a meat hammer, or a meat mallet.
- a sheet in which a layer containing a raw material is formed on the sheet is obtained in the above-mentioned adhesion step, and a felt needle is applied to the fiber sheet so that the sheet and the raw material are woven together, and the fiber is used as the raw material. It is possible to drive into the layer.
- the needle punching process may be performed at high speed or low speed, if necessary. Multiple needle punching processes may be performed. Needle punching may be performed from a plurality of directions. The needle punching process may be performed uniformly on the layer sheet containing the raw material, or may be performed non-uniformly according to the required texture of the application.
- the meat-like food composition is processed by a three-dimensional molding technique such as stitching, weaving, braiding, knitting, needle punching, etc., through a laminating process in which layers containing raw materials and sheets are alternately laminated. It may be manufactured through a step of applying. Layers containing raw materials and sheets are alternately arranged and the plurality of layers can be joined together to provide more structural integrity.
- the meat-like food composition includes a step of treating a sheet having a layer containing a raw material formed on the sheet in the above-mentioned adhesion step by a three-dimensional molding technique such as stitching, weaving, braiding, knitting, and needle punching.
- the laminating step of alternately laminating the layer containing the raw material and the sheet may be repeated, and the laminated body may be processed by a three-dimensional molding technique such as stitching, weaving, braiding, knitting, and needle punching.
- a three-dimensional molding technique such as stitching, weaving, braiding, knitting, and needle punching.
- the present invention also relates to an artificial meat product containing the meat-like food composition or a processed product thereof according to the present invention.
- Processed meat-like food compositions include, for example, heat-treated meat-like food compositions, seasoned meat-like food compositions, and, if necessary, meat-like food compositions cooked with other ingredients (cooked products). , Including semi-cooked products.)
- Meat-like food compositions can be processed into a variety of foods for either human or animal edible use.
- the final product is a human edible meat that mimics minced meat products, steak products, sirloin tip products, kebab products, bacon products, jerky products, sausage products, shredded products, diced meat products, or nugget products. It can be a food composition or a processed product thereof. All of the above products are placed on trays, covered with packaging, vacuum packaged, placed in retort cans or bags, or frozen.
- the present invention further relates to a method for producing an artificial meat dish, which comprises a step of cooking a meat-like food composition or a processed product thereof, or an artificial meat product according to the present invention.
- Cooking of meat-like food compositions or processed products thereof, or artificial meat products can be carried out according to a conventional method.
- the present invention described above is a method for improving the authenticity of a meat-like food composition, and is selected from the group consisting of a meat raw material and a meat substitute composition raw material on at least one surface of a sheet containing a purified protein. It can also be regarded as a method including attaching at least one kind of raw material. The method further preferably comprises adding a protein cross-linking agent (eg, transglutaminase) to at least one raw material selected from the group consisting of meat raw materials and meat substitute composition raw materials. As a result, the authenticity can be further improved. As the specific embodiment of the method, the above-mentioned embodiment can be applied without limitation.
- a protein cross-linking agent eg, transglutaminase
- OmniPork ingredient list water, protein blend (soybean protein concentrate, soybean protein isolate, shiitake fermented pea & rice protein), thickener (methylcellulose, maltodextrin), yeast extract, palm oil, potato starch, sugar cane sugar, Salt, natural flavors (canola and sunflower oil), barley malt extract, colorants (beat red), dextrose, anti-caking agent (silicon dioxide).
- Protein cross-linking agent As protein cross-linking agents, Ajinomoto Co., Inc. Activa (registered trademark) microbial transglutaminase KS-CT (1% transglutaminase, 99% martitol) and TG-K (1% transglutaminase, 75% casein calcium, 24% dextrin) I prepared.
- Activa registered trademark
- microbial transglutaminase KS-CT 1% transglutaminase, 99% martitol
- TG-K 1% transglutaminase, 75% casein calcium, 24% dextrin
- Nucleic acids encoding artificial fibroin having the designed amino acid sequences shown in SEQ ID NO: 2 and SEQ ID NO: 1 were synthesized, respectively. NdeI sites were added to the nucleic acid at the 5'end, and EcoRI sites were added downstream of the stop codon. After cloning these two types of nucleic acids into a cloning vector (pUC118), the nucleic acids are cut out by restriction enzyme treatment with NdeI and EcoRI, and then recombinant into the protein expression vector pET-22b (+) to obtain an expression vector. rice field.
- Escherichia coli BLR (DE3) was transformed with the obtained expression vector.
- the transformed E. coli was cultured in 2 mL of LB medium containing ampicillin for 15 hours.
- the culture broth was added to 100 mL of seed culture medium (Table 3) containing ampicillin so that the OD 600 was 0.005.
- the culture solution temperature was maintained at 30 ° C., and flask culture was carried out until the OD 600 reached 5, (about 15 hours) to obtain a seed culture solution.
- the seed culture solution was added to a jar fermenter to which 500 ml of the production medium (Table 4) was added so that the OD 600 was 0.05.
- the temperature of the culture solution was kept at 37 ° C., and the culture was controlled at a constant pH of 6.9. Further, the dissolved oxygen concentration in the culture solution was maintained at 20% of the dissolved oxygen saturation concentration.
- the feed solution (glucose 455 g / 1 L, Yeast Extract 120 g / 1 L) was added at a rate of 1 mL / min.
- the temperature of the culture solution was kept at 37 ° C., and the culture was controlled at a constant pH of 6.7. Further, the dissolved oxygen concentration in the culture solution was maintained at 20% of the dissolved oxygen saturation concentration, and the culture was carried out for 20 hours.
- IPTG isopropyl- ⁇ -thiogalactopyranoside
- the cells collected 24 hours after the addition of IPTG were washed with 20 mM Tris-HCl buffer (pH 7.4).
- the washed cells were suspended in 20 mM Tris-HCl buffer (pH 7.4) containing about 1 mM phenylmethylsulfonylfluoride (PMSF), and a high-pressure homogenizer ("Panda Plus 2000, manufactured by GEA Niro Saovi”).
- the cells were repeatedly crushed three times using the above method.
- the crushed cells were centrifuged (11,000 g, 10 minutes, room temperature) with a centrifuge (Model 7000, manufactured by Kubota) to obtain a precipitate.
- the precipitate was washed with 20 mM Tris-HCl buffer (pH 7.4) or 3% SDS buffer (pH 3.0) until high purity.
- the washed precipitate was washed to a concentration of 100 mg / mL.
- 8M guanidine buffer (8M guanidine hydrochloride, 10 mM sodium dihydrogen phosphate, 20 mM NaCl, 1 mM Tris-HCl, pH 7.0), and stirred at 60 ° C. for 30 minutes with a stirrer to dissolve.
- dialysis was performed with water using a dialysis tube (cellulose tube 36/32 manufactured by Sanko Junyaku Co., Ltd.).
- the white aggregated protein obtained after dialysis was recovered by centrifugation and water was removed by a freeze-dryer. Excluding, lyophilized powder of artificial fibroin was obtained.
- a spinning liquid was prepared using the freeze-dried powder of artificial fibroin obtained above. 99% formic acid was added to the lyophilized powder of artificial fibroin PRT966 so that the concentration of the lyophilized powder of artificial fibroin PRT966 was 28% by mass. After dissolving in a rotator for 14 hours, dust and bubbles were removed. This was designated as a spinning liquid 1 (doping liquid 1).
- freeze-dried powder of artificial fibroin PRT799 obtained above was added to formic acid (manufactured by Asahi Chemical Co., Ltd.) so as to have a concentration of 26% by mass, and then dissolved at 70 ° C. for 1 hour. Then, dust and bubbles were removed to obtain a spinning liquid 2 (doping liquid 2).
- the doping liquid 1 or the doping liquid 2 was discharged to the coagulating liquid (methanol) by a nitrogen air pump.
- the conditions for wet spinning were as shown below. As a result, each artificial fibroin fiber was obtained.
- -Wet spinning conditions Doping liquid temperature: 25 ° C Coagulant (methanol) 1 Temperature: 5 ° C Coagulant (methanol) 2 Temperature: 25 ° C Water bath extension tank Temperature: 25 ° C Hot roller (HR) temperature: 60 ° C
- the obtained artificial fibroin short fibers were dispersed in a sodium bicarbonate solution for 10 minutes, treated, and then filtered. Then, the artificial fibroin short fibers were washed with ion-exchanged water several times.
- carding is performed with a known card machine to form a web formed by entwining artificial fibroin PRT966 short fibers, and a sheet containing the purified protein PRT966 (artificial fibroin PRT966) (hereinafter, also referred to as "fiber sheet"). .) was obtained.
- transglutaminase TG-K was added and kneaded for several minutes to uniformly disperse the enzyme (transglutaminase). This was spread on one surface of the fiber sheet (corresponding to 0.1 parts by weight) so as to have a uniform thickness to obtain a sheet having a meat layer formed on the fiber sheet. Then, the obtained sheet was spirally wound to obtain a roll in which the meat layer and the fiber sheet were alternately arranged. The resulting roll was vacuum sealed and stored at 4 ° C. for 18 hours to complete the enzymatic reaction.
- the roll was sliced and a disc having a thickness of about 2 cm was cut out to obtain a meat-like food composition (artificial steak meat composition) formed into a steak meat shape.
- the resulting artificial steak meat composition was cooked at medium temperature until the internal temperature reached 70 ° C.
- the artificial steak meat composition after cooking was immediately subjected to sensory evaluation.
- transglutaminase transglutaminase
- TG-K transglutaminase
- a cylinder was sliced so as to have the same shape as in Example 1, and a disc having a thickness of about 2 cm was cut out to obtain a meat-like food composition (artificial steak meat composition) molded into a steak meat shape. ..
- the resulting artificial steak meat composition was cooked at medium temperature until the internal temperature reached 70 ° C.
- Example 2 Using 96.3 parts by mass of Beyond Beef® instead of 96.4 parts by weight of minced beef / pork, transglutaminase KS-CT instead of transglutaminase TG-K.
- An artificial steak meat composition was obtained by the same procedure as in Example 1 except that it was used and 0.2 parts by mass of the fiber sheet was used. The resulting artificial steak meat composition was cooked at medium temperature until the internal temperature reached 70 ° C. The artificial steak meat composition after cooking was immediately subjected to sensory evaluation.
- Example 3 Using 96.0 parts by mass of OmniPork instead of 96.4 parts by mass of minced beef / pork (6/4), using transglutaminase KS-CT instead of transglutaminase TG-K, fiber sheet An artificial steak meat (artificial pork chop) composition was obtained in the same procedure as in Example 1 except that 0.5 part by mass was used. The resulting artificial steak meat composition was cooked at medium temperature until the internal temperature reached 70 ° C. The artificial steak meat composition after cooking was immediately subjected to sensory evaluation.
- the artificial steak meat compositions of Examples 1 to 3 are obtained by adding a fiber sheet to the artificial steak meat compositions of Comparative Examples 1 to 3, respectively. As shown in Tables 4 to 6, the addition of the fiber sheet tends to improve the overall appearance, overall texture, juiciness and softness, and the overall authenticity (steak-likeness / pork chop) is observed. Likeness) has improved.
- FIG. 2 is a photograph showing artificial steak meat compositions of Example 1 and Comparative Example 1.
- (1a), (1d) and (1f) are the artificial steak meat compositions of Example 1
- (1b), (1c) and (1e) are the artificial steak meat compositions of Comparative Example 1. It is a thing.
- (1a) and (1b) are artificial steak meat compositions before cooking
- (1c), (1d), (1e) and (1f) are artificial steaks after cooking. It is a meat composition.
- FIG. 3 is a photograph showing artificial steak meat compositions of Example 2 and Comparative Example 2.
- (2a), (2d) and (2e) are the artificial steak meat compositions of Example 2
- (2b), (2c) and (2f) are the artificial steak meat compositions of Comparative Example 2. It is a thing.
- (2a) and (2b) are artificial steak meat compositions before cooking
- (2c), (2d), (2e) and (2f) are artificial steaks after cooking. It is a meat composition.
- Example 4 An artificial steak meat composition was obtained by the same procedure as in Example 4 except that the needle punching treatment was not performed with the felt needle. The resulting artificial steak meat composition was cooked at medium temperature until the internal temperature reached 70 ° C. The artificial steak meat composition after cooking was immediately subjected to sensory evaluation.
- the protein fiber sheet was prepared from two purified proteins with different hydrophobic and mechanical properties.
- a mixed sheet (hereinafter, also referred to as “mixed fiber sheet”) containing the purified proteins PRT966 (artificial fibroin PRT966) and PRT799 (artificial fibroin PRT799) was obtained as a web formed by entanglement.
- FIG. 4 is a photograph showing the appearance and cross section of the artificial steak after cooking.
- Example 6 Beyond Beef® 97.5 parts by mass was used instead of 96.9 parts by weight of minced beef / pork (6/4), transglutaminase KS-CT was used, and the mixed fiber sheet was 0.
- An artificial steak meat composition was obtained in the same procedure as in Example 5 except that 5 parts by mass was used and each layer consisting of a fiber sheet and Beyond Beef (registered trademark) was stacked up to 4 layers. Each layer consisting of a fiber sheet and minced meat was layered up to 6 layers. The resulting artificial steak meat composition was cooked at medium temperature until the internal temperature reached 70 ° C. The artificial steak meat composition after cooking was immediately subjected to sensory evaluation.
- FIG. 5 is a photograph showing the appearance and cross section of the artificial steak after cooking.
- ⁇ Sensory evaluation> For the artificial steak meat compositions (cooked) of Example 4, Example 5, and Comparative Example 4, the overall appearance, overall texture, juiciness, tenderness, and authenticity (steak-likeness). Sensory evaluation was carried out for the evaluation items. The sensory evaluation was carried out by 4 panelists, and each evaluation item was evaluated on a 9-point scale from 1 to 9 (1 is the worst and 9 is the best). For the artificial steak meat composition (cooked) of Example 6, sensory evaluation was performed on the evaluation items of overall appearance, overall texture, juiciness, softness, and authenticity (steak-likeness). .. The sensory evaluation was carried out by two panels, and each evaluation item was evaluated on a 9-point scale from 1 to 9 (1 is the worst and 9 is the best).
- the “overall appearance” was judged to be “good” as the appearance was closer to the real meat when visually observed.
- the "overall texture” was judged to be “good” as the texture was closer to that of real meat when chewed.
- the “juiciness” was judged to be “good” so that more gravy could be felt when chewing.
- the “softness” was judged to be “good” as it was softer when chewed.
- the “genuineness” was judged to be “good” as it was closer to the real meat (steak meat) in terms of texture (appearance) and sensory characteristics (texture, juiciness, softness).
- the results (average of the scores of 4 panels or 2 panels) are shown in Table 8.
- the needle-punched artificial steak meat composition was evaluated to be similar to beef steak, with a firmer texture felt compared to the sample not needle-punched.
- fiber sheet 2 a sheet containing the purified protein PRT966 (hereinafter, also referred to as "fiber sheet 2") as a web formed by entwining artificial fibroin PRT966 short fibers. rice field. The density of the resulting fiber sheet 2 was measured and cut to a predetermined size for the preparation of meat samples.
- a commercially available gelatin fiber (manufactured by GelaCell) was used as a sheet containing another purified protein, and a fiber sheet was obtained in the same manner as above.
- the fiber diameter of the gelatin fiber was 4 ⁇ m.
- the resulting artificial steak meat composition was cooked on a cooking sheet for 7 minutes on both sides using an electric grill set at 200 ° C.
- the cooked artificial steak meat composition is for Slice Shear Force (SSF) test (20 ° C, 60% humidity) and Texture Profile Analysis (TPA) (20 ° C, 60% humidity).
- Samples were prepared as follows. SSF sample size: L4 cm x W2 cm x H-1.5 cm TPA sample size: 2 cm x 2 cm x ⁇ 1.5 cm
- SSF was carried out four times using Universal Testing Instrument EZ Test (Shimadzu Corporation). The cooked sample was cut to 4 cm x 2 cm x to 1.5 cm (original height) and sliced using a 3 mm thick, 45 ° cutting edge shear blade attached to a 500N load cell. The cutting time was applied over the entire thickness of the sample until the sample was cut in half. The crosshead speed was 200 mm / min. SSF is the maximum force (hereinafter also referred to as "hardness") required to generate a "slice shear force" in Newton and cut a sample. This is a texture parameter that quantifies the consumer's "first bite" experience.
- the TPA of the whole muscle meat sample prepared with protein fiber was carried out 8 times for each treatment using Universal Testing Instrument EZ Test (Shimadzu Corporation).
- the cooked sample was cut to 2 cm x 2 cm x to 1.5 cm (original height) and compressed to 50% of the original height with a 500N load cell using a compression plate (size ⁇ 11.5 cm). ..
- the crosshead speed was 200 mm / min and the time interval between the two compressions was 2 seconds.
- the TPA parameters are elasticity (ratio of time required to reach maximum force in the second and first compressions), cohesiveness (work performed during the second and first compressions) and chewability (hardness). ⁇ elasticity ⁇ cohesiveness).
- FIG. 6 is a graph showing the measurement results of hardness (Hardness) measured by TPA of the cooked artificial steak meat compositions of Examples 7 to 13.
- Hardness the measurement result of the hardness measured by TPA of the cooked artificial steak meat composition prepared only by Omnipork is also shown.
- the numerical value shown in FIG. 7 is a relative value with the measurement result of the control as 100 (%).
- the measurement results of the hardness of the cooked pork thigh steak (Reference Example 1) and the cooked pork tenderloin steak (Reference Example 2) measured by TPA are also shown.
- FIG. 7 is a graph showing the measurement results of hardness (Hardness) measured by SSF of the cooked artificial steak meat compositions of Examples 7 to 13.
- Hardness Hardness
- SSF cooked artificial steak meat composition prepared only by Omnipork
- the numerical value shown in FIG. 7 is a relative value with the measurement result of the control as 100 (%).
- the measurement results of the hardness of the cooked pork thigh steak (Reference Example 1) and the cooked pork tenderloin steak (Reference Example 2) measured by SSF are also shown.
- samples containing needle-punched fiber sheets had significantly higher hardness measured by TPA and SSF compared to OmniPork-only controls (FIG. 6). 6 and FIG. 7).
- the length of the staple fiber (short fiber) is fixed at 30 mm (Examples 11 to 13)
- both the hardness measured by TPA and SSF are gradually increased. Can be raised.
- the hardness measured by SSF of many samples, including needle-punched fiber sheets was in the same range as the hardness measured by SSF of animal-based pork (Reference Example 1 and Reference Example 2). This means that the reconstructed OmniPork's "first bite experience" is similar to that of the animal's counterpart.
- FIG. 8 is a graph showing the measurement results of cohesiveness measured by TPA of the cooked artificial steak meat compositions of Examples 7 to 13.
- the numerical value shown in FIG. 8 is a relative value with the measurement result of the control as 100 (%).
- the measurement results of the agglomeration of the cooked pork thigh steak (Reference Example 1) and the cooked pork tenderloin steak (Reference Example 2) measured by TPA are also shown.
- FIG. 9 is a graph showing the measurement results of elasticity measured by TPA of the cooked artificial steak meat compositions of Examples 7 to 13.
- TPA the measurement results of elasticity measured by TPA of the cooked artificial steak meat composition prepared only by Omnipork are also shown.
- the numerical value shown in FIG. 9 is a relative value with the measurement result of the control as 100 (%).
- the elasticity measurement results of the cooked pork thigh steak (Reference Example 1) and the cooked pork tenderloin steak (Reference Example 2) measured by TPA are also shown.
- the samples containing the needle punched fiber sheets had significantly higher cohesiveness and elasticity compared to the OmniPork-only control.
- the cohesiveness increased.
- Increasing the length of the staple fibers (short fibers) from 30 mm to 52 mm has been shown to increase elasticity at a particular density (29 g / m 2 ) (Examples 10 and 13). Aggregation is less affected by staple fiber lengths, so different staple fiber lengths can produce different mouthfeels while maintaining the cohesiveness of the final product. ..
- most of the treated samples were in the same range of cohesiveness and elasticity as animal-based pork (Reference Example 1 and Reference Example 2).
- FIG. 10 is a graph showing the measurement result of hardness (Hardness) measured by SSF of the cooked artificial steak meat composition of Examples 14 to 20.
- Hardness Hardness
- SSF cooked artificial steak meat composition prepared only by Omnipork
- the numerical value shown in FIG. 10 is a relative value with the measurement result of the control as 100 (%).
- the measurement results of the hardness of the cooked pork thigh steak (Reference Example 1) and the cooked pork tenderloin steak (Reference Example 2) measured by SSF are also shown.
- the hardness measured by SSF can be increased by shortening the length of the staple fibers (short fibers) of the fiber sheet. This allows the texture of the meat product, including the fiber sheet, to be fine-tuned according to the product type.
- FIG. 11 is a graph showing the measurement results of elasticity measured by SSF of the cooked artificial steak meat composition of Examples 14 to 20.
- As a control the measurement results of elasticity measured by SSF of the cooked artificial steak meat composition prepared only by Omnipork are also shown.
- the numerical value shown in FIG. 11 is a relative value with the measurement result of the control as 100 (%).
- the elasticity measurement results of the cooked pork thigh steak (Reference Example 1) and the cooked pork tenderloin steak (Reference Example 2) measured by SSF are also shown.
- the elasticity value can be increased by increasing the length of the staple fibers (short fibers). The tendency was similar to the result shown in FIG.
- FIG. 12 is a graph showing the measurement results of cohesiveness measured by SSF of the cooked artificial steak meat composition of Examples 14 to 20.
- the numerical value shown in FIG. 12 is a relative value with the measurement result of the control as 100 (%).
- the measurement results of the agglomeration measured by SSF of the cooked steak of pork thigh (Reference Example 1) and the cooked steak of pork tenderloin (Reference Example 2) are also shown.
- the cohesiveness is not significantly affected by the length of the staple fibers (short fibers), but it is further proved that it can be manipulated by the change in the density of the fiber sheet.
- FIG. 13 is a graph showing the measurement results of hardness (Hardness) measured by TPA of the cooked artificial steak meat compositions of Examples 14 and 21.
- Hardness Hardness
- TPA the measurement result of the hardness measured by TPA of the cooked artificial steak meat composition prepared only by Omnipork is also shown.
- the numerical value shown in FIG. 13 is a relative value with the measurement result of the control as 100 (%).
- the measurement results of the hardness of the cooked steak of pork sirloin (Reference Example 3) and the cooked steak of minced pork (Reference Example 4) measured by TPA are also shown.
- FIG. 14 is a graph showing the measurement results of hardness (Hardness) measured by SSF of the cooked artificial steak meat compositions of Examples 14 and 21.
- Hardness Hardness
- SSF cooked artificial steak meat composition prepared only by Omnipork
- the numerical value shown in FIG. 14 is a relative value with the measurement result of the control as 100 (%).
- the measurement results of the hardness of the cooked steak of pork sirloin (Reference Example 3) and the cooked steak of minced pork (Reference Example 4) measured by SSF are also shown.
- FIG. 15 is a graph showing the measurement results of cohesiveness measured by SSF of the cooked artificial steak meat compositions of Examples 14 and 21.
- the numerical value shown in FIG. 15 is a relative value with the measurement result of the control as 100 (%).
- the measurement results of the agglomeration measured by SSF of the cooked steak of pork sirloin (Reference Example 3) and the cooked steak of minced pork (Reference Example 4) are also shown.
- FIG. 16 is a graph showing the measurement results of elasticity measured by SSF of the cooked artificial steak meat compositions of Examples 14 and 21.
- As a control the measurement results of elasticity measured by SSF of the cooked artificial steak meat composition prepared only by Omnipork are also shown.
- the numerical value shown in FIG. 16 is a relative value with the measurement result of the control as 100 (%).
- the elasticity measurement results of the cooked steak of pork sirloin (Reference Example 3) and the cooked steak of minced pork (Reference Example 4) measured by SSF are also shown.
- FIG. 17 is a graph showing the measurement results of chewability (Chewines) measured by SSF of the cooked artificial steak meat compositions of Examples 14 and 21.
- chewability Chewines
- SSF cooked artificial steak meat composition prepared only by Omnipork
- the numerical value shown in FIG. 17 is a relative value with the measurement result of the control as 100 (%).
- the chewability measurement results of the cooked steak of pork sirloin (Reference Example 3) and the cooked steak of minced pork (Reference Example 4) measured by SSF are also shown.
- the gelatin fiber sheet (Example 21) was able to enhance the cohesiveness of the treated sample. Since gelatin is also an excellent binder in powder form, it was concluded that the fiber web is not a factor contributing to the increased cohesiveness, but the inherent binding strength of the gelatin protein. This binding effect was also seen in the hardness measured by SSF. With larger fiber diameters and staple fiber lengths, gelatin fiber sheets may prove effective in further improving the texture properties of the treated sample. In addition, higher mechanical properties (eg, higher sheet densities) were treated with gelatin fiber sheets because the structural integrity and mechanical properties of the gelatin fiber sheets deteriorate upon contact with moisture. The texture properties of the sample can be improved.
- higher mechanical properties eg, higher sheet densities
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Abstract
Description
[1]
食肉原料及び食肉代用組成物原料からなる群より選択される少なくとも1種の原料と、精製されたタンパク質を含有するシートと、を含む、肉様食品組成物。
[2]
上記タンパク質が、構造タンパク質である、[1]に記載の肉様食品組成物。
[3]
上記タンパク質が、アラニン残基含有量が10~40%であり、かつグリシン残基含有量が10~55%であるタンパク質である、[1]又は[2]に記載の肉様食品組成物。
[4]
上記タンパク質が、フィブロインである、[1]~[3]のいずれかに記載の肉様食品組成物。
[5]
上記シートが、紡糸されたタンパク質繊維からなる、[1]~[4]のいずれかに記載の肉様食品組成物。
[6]
動物性タンパク質を含まない、[1]~[5]のいずれかに記載の肉様食品組成物。
[7]
動物由来成分を含まない、[1]~[6]のいずれかに記載の肉様食品組成物。
[8]
ステーキ肉形状に成形されている、[1]~[7]のいずれかに記載の肉様食品組成物。
[9]
上記食肉原料及び食肉代用組成物原料からなる群より選択される少なくとも1種の原料を含む層と、上記シートとが、交互に配置されてなる、[8]に記載の肉様食品組成物。
[10]
上記シートの少なくとも一方の面に上記食肉原料及び上記食肉代用組成物原料からなる群より選択される少なくとも1種の原料を含む層が形成されたシートを含み、
上記層が形成されたシートが、ステッチング、ウィービング、ブレイディング、ニッティング及びニードルパンチングからなる群より選択される少なくとも1種の処理が施されてなる、[1]~[9]のいずれかに記載の肉様食品組成物。
[11]
肉様食品組成物の本物らしさを向上させる方法であって、
精製されたタンパク質を含有するシートの少なくとも一方の面に食肉原料及び食肉代用組成物原料からなる群より選択される少なくとも1種の原料を付着させることを含む、方法。
[12]
上記食肉原料及び食肉代用組成物原料からなる群より選択される少なくとも1種の原料にタンパク質架橋剤を添加することを更に含む、[11]に記載の方法。
[13]
上記タンパク質架橋剤が、トランスグルタミナーゼである、[12]に記載の方法。
アラニン残基含有量=(タンパク質に含まれるアラニン残基の数/タンパク質の全アミノ酸残基の数)×100(%)
また、本明細書において、グリシン残基含有量、セリン残基含有量、スレオニン残基含有量、プロリン残基含有量、チロシン残基、グルタミン残基及びリジン残基含有量は、上記式において、アラニン残基をそれぞれグリシン残基、セリン残基、スレオニン残基、プロリン残基、チロシン残基、グルタミン残基及びリジン残基と読み替えたものと同義である。
<材料>
(食肉原料及び食肉代用組成物原料)
食肉原料又は食肉代用組成物原料として、牛肉/豚肉の合挽肉(6/4)、Beyond Beef(登録商標)(Beyond Meat社製)、及びOmniPork(OmniFoods社製)の3種類を用意した。
Beyond Beef(登録商標)成分リスト:水、エンドウタンパク、エキスペラープレスカノーラオイル、精製ココナッツオイル、ライスプロテイン、天然フレーバー、ココアバター、リョクトウタンパク質、メチルセルロース、ジャガイモデンプン、リンゴ抽出物、ザクロ抽出物、塩、塩化カリウム、酢、レモン果汁濃縮物、ヒマワリレシチン、ビート果汁抽出物(色用)。
OmniPork成分リスト:水、タンパク質ブレンド(大豆タンパク質濃縮物、大豆タンパク質分離物、シイタケ発酵エンドウ豆&米タンパク質)、増粘剤(メチルセルロース、マルトデキストリン)、酵母エキス、パーム油、ポテトスターチ、サトウキビ糖、塩、天然フレーバー(キャノーラとひまわり油)、大麦麦芽エキス、着色料(ビートレッド)、デキストロース、固結防止剤(二酸化ケイ素)。
タンパク質架橋剤として、味の素株式会社製アクティバ(登録商標)微生物トランスグルタミナーゼKS-CT(1%トランスグルタミナーゼ、99%マルチトール)及びTG-K(1%トランスグルタミナーゼ、75%カゼインカルシウム、24%デキストリン)を用意した。
精製されたタンパク質を含有するシートは、以下の手順で作製した。
-湿式紡糸条件-
ドープ液 温度:25℃
凝固液(メタノール)1 温度:5℃
凝固液(メタノール)2 温度:25℃
水浴延伸槽 温度:25℃
ホットローラー(HR) 温度:60℃
牛肉/豚肉の合挽肉(6/4)96.4重量部に対して、トランスグルタミナーゼTG-K3.5質量部を添加し、数分間こねて、酵素(トランスグルタミナーゼ)を均一に分散させた。これを繊維シート(0.1重量部相当)の一方の面上に厚みが均一となるように広げて、繊維シート上に食肉層が形成されたシートを得た。次いで、得られたシートを渦巻き状に巻き、食肉層と繊維シートが交互に配置されたロールを得た。得られたロールを真空密封し、4℃で18時間保存して酵素反応を完了させた。次に、ロールをスライスして厚さ約2cmのディスクを切り出し、ステーキ肉形状に成形した肉様食品組成物(人工ステーキ肉組成物)を得た。得られた人工ステーキ肉組成物を中温で内部温度が70℃に達するまで加熱調理した。調理後の人工ステーキ肉組成物は、直ちに官能評価に供した。
牛肉/豚肉の合挽肉(6/4)96.4重量部に対して、トランスグルタミナーゼTG-K3.5質量部を添加し、数分間こねて、酵素(トランスグルタミナーゼ)を均一に分散させた。これを円筒状に成形し、真空密封して4℃で18時間保存して酵素反応を完了させた。次に、実施例1と同等の形状となるように、円筒をスライスして厚さ約2cmのディスクを切り出し、ステーキ肉形状に成形した肉様食品組成物(人工ステーキ肉組成物)を得た。得られた人工ステーキ肉組成物を中温で内部温度が70℃に達するまで加熱調理した。調理後の人工ステーキ肉組成物は、直ちに官能評価に供した。
牛肉/豚肉の合挽肉(6/4)96.4重量部に代えてBeyond Beef(登録商標)96.3質量部を使用したこと、トランスグルタミナーゼTG-Kに代えて、トランスグルタミナーゼKS-CTを使用したこと、繊維シートを0.2質量部使用したこと以外は、実施例1と同様の手順で人工ステーキ肉組成物を得た。得られた人工ステーキ肉組成物を中温で内部温度が70℃に達するまで加熱調理した。調理後の人工ステーキ肉組成物は、直ちに官能評価に供した。
牛肉/豚肉の合挽肉(6/4)96.4重量部に代えてBeyond Beef(登録商標)96.3質量部を使用したこと、トランスグルタミナーゼTG-Kに代えて、トランスグルタミナーゼKS-CTを使用したこと以外は、比較例1と同様の手順で人工ステーキ肉組成物を得た。得られた人工ステーキ肉組成物を中温で内部温度が70℃に達するまで加熱調理した。調理後の人工ステーキ肉組成物は、直ちに官能評価に供した。
牛肉/豚肉の合挽肉(6/4)96.4重量部に代えてOmniPork96.0質量部を使用したこと、トランスグルタミナーゼTG-Kに代えて、トランスグルタミナーゼKS-CTを使用したこと、繊維シートを0.5質量部使用したこと以外は、実施例1と同様の手順で人工ステーキ肉(人工ポークチョップ)組成物を得た。得られた人工ステーキ肉組成物を中温で内部温度が70℃に達するまで加熱調理した。調理後の人工ステーキ肉組成物は、直ちに官能評価に供した。
牛肉/豚肉の合挽肉(6/4)96.4重量部に代えてOmniPork96.0質量部を使用したこと、トランスグルタミナーゼTG-Kに代えて、トランスグルタミナーゼKS-CTを使用したこと以外は、比較例1と同様の手順で人工ステーキ肉(人工ポークチョップ)組成物を得た。得られた人工ステーキ肉組成物を中温で内部温度が70℃に達するまで加熱調理した。調理後の人工ステーキ肉組成物は、直ちに官能評価に供した。
実施例1~3及び比較例1~3の人工ステーキ肉組成物(加熱調理済み)について、全体的な外観、全体的な食感、ジューシーさ、柔らかさ、及び本物らしさ(ステーキ/ポークチョップらしさ)の評価項目について、官能評価を実施した。官能評価は、パネル3名~4名により実施し、各評価項目とも評点1~9の9段階(1が最も悪く、9が最も良い。)で評価した。
<実施例4>
牛肉/豚肉の合挽肉(6/4)96.9重量部に対して、トランスグルタミナーゼKS-CT2質量部を添加し、数分間こねて、酵素(トランスグルタミナーゼ)を均一に分散させた。これを繊維シート(1.1重量部相当)の一方の面上に厚みが均一となるように広げて、繊維シート上に食肉層が形成されたシートを得た。次いで、シートと挽肉が織り混ぜるよう、繊維シートにフェルト針を当てて、繊維を挽肉層に打ち込んだ。繊維シートと挽肉からなる各層を、6層まで重ねた。そして、裏側からもう一度フェルト針を用いて、ニードルパンチングを行って、真空密封して4℃で18時間保存して酵素反応を完了させ、人工ステーキ肉組成物を得た。得られた人工ステーキ肉組成物を中温で内部温度が70℃に達するまで加熱調理した。調理後の人工ステーキ肉組成物は、直ちに官能評価に供した。
フェルト針でニードルパンチ処理を行われなかったこと以外は、実施例4と同様の手順で人工ステーキ肉組成物を得た。得られた人工ステーキ肉組成物を中温で内部温度が70℃に達するまで加熱調理した。調理後の人工ステーキ肉組成物は、直ちに官能評価に供した。
人工ステーキ肉組成物のテクスチャーを調製するため、タンパク質性繊維シートは、疎水性と機械的特性が異なる2種類の精製されたタンパク質から調製した。
牛肉/豚肉の合挽肉(6/4)96.9重量部に代えてBeyond Beef(登録商標)97.5質量部を使用したこと、トランスグルタミナーゼKS-CTを使用したこと、混合繊維シートを0.5質量部使用したこと、及び繊維シートとBeyond Beef(登録商標)からなる各層を、4層まで重ねたこと以外は、実施例5と同様の手順で人工ステーキ肉組成物を得た。繊維シートと挽肉からなる各層を、6層まで重ねた。得られた人工ステーキ肉組成物を中温で内部温度が70℃に達するまで加熱調理した。調理後の人工ステーキ肉組成物は、直ちに官能評価に供した。図5は、調理後の人口ステーキの外観及び断面を示す写真である。
実施例4、実施例5、及び比較例4の人工ステーキ肉組成物(加熱調理済み)について、全体的な外観、全体的な食感、ジューシーさ、柔らかさ、及び本物らしさ(ステーキらしさ)の評価項目について、官能評価を実施した。官能評価は、パネル4名により実施し、各評価項目とも評点1~9の9段階(1が最も悪く、9が最も良い。)で評価した。実施例6の人工ステーキ肉組成物(加熱調理済み)について、全体的な外観、全体的な食感、ジューシーさ、柔らかさ、及び本物らしさ(ステーキらしさ)の評価項目について、官能評価を実施した。官能評価は、パネル2名により実施し、各評価項目とも評点1~9の9段階(1が最も悪く、9が最も良い。)で評価した。
(精製されたタンパク質を含有する繊維シート)
精製されたタンパク質を含有する繊維シートは、以下の手順で作製した。
160gのOmniPork(登録商標)ミートベースをピンローラーで20cm×30cmの長方形の薄層に広げて、その上に同じサイズの繊維シート2を配置した。ローラーカッターを使用して、カードウェブと組み合わせた肉層を10cm×10cmのサイズの正方形にカットし、6層まで積み重ねて「プリフォーム」を得た。次いで、シートとOmniPork(登録商標)が織り混ぜるよう、繊維シート2にフェルト針を当てて、繊維を肉層に打ち込んだ。プリフォームの反対側からニードルパンチングプロセスを繰り返してそして、裏側からもう一度フェルト針を用いて、ニードルパンチングを行って、プリフォーム内の繊維のインターレースの程度を高めた。ニードルパンチされたプリフォームをラップで包み、調理するまで冷蔵庫で4℃で保存し、人工ステーキ肉組成物を得た。
SSFサンプルサイズ:L4cm×W2cm×H~1.5cm
TPAサンプルサイズ:2cm×2cm×~1.5cm
Claims (13)
- 食肉原料及び食肉代用組成物原料からなる群より選択される少なくとも1種の原料と、精製されたタンパク質を含有するシートと、を含む、肉様食品組成物。
- 前記タンパク質が、構造タンパク質である、請求項1に記載の肉様食品組成物。
- 前記タンパク質が、アラニン残基含有量が10~40%であり、かつグリシン残基含有量が10~55%であるタンパク質である、請求項1又は2に記載の肉様食品組成物。
- 前記タンパク質が、フィブロインである、請求項1~3のいずれか一項に記載の肉様食品組成物。
- 前記シートが、紡糸されたタンパク質繊維からなる、請求項1~4のいずれか一項に記載の肉様食品組成物。
- 動物性タンパク質を含まない、請求項1~5のいずれか一項に記載の肉様食品組成物。
- 動物由来成分を含まない、請求項1~6のいずれか一項に記載の肉様食品組成物。
- ステーキ肉形状に成形されている、請求項1~7のいずれか一項に記載の肉様食品組成物。
- 前記食肉原料及び食肉代用組成物原料からなる群より選択される少なくとも1種の原料を含む層と、前記シートとが、交互に配置されてなる、請求項8に記載の肉様食品組成物。
- 前記シートの少なくとも一方の面に前記食肉原料及び前記食肉代用組成物原料からなる群より選択される少なくとも1種の原料を含む層が形成されたシートを含み、
前記層が形成されたシートが、ステッチング、ウィービング、ブレイディング、ニッティング及びニードルパンチングからなる群より選択される少なくとも1種の処理が施されてなる、請求項1~9のいずれか一項に記載の肉様食品組成物。 - 肉様食品組成物の本物らしさを向上させる方法であって、
精製されたタンパク質を含有するシートの少なくとも一方の面に食肉原料及び食肉代用組成物原料からなる群より選択される少なくとも1種の原料を付着させることを含む、方法。 - 前記食肉原料及び食肉代用組成物原料からなる群より選択される少なくとも1種の原料にタンパク質架橋剤を添加することを更に含む、請求項11に記載の方法。
- 前記タンパク質架橋剤が、トランスグルタミナーゼである、請求項12に記載の方法。
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