WO2021248713A1 - 一种将辅料与工件相分离的折断组件 - Google Patents

一种将辅料与工件相分离的折断组件 Download PDF

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Publication number
WO2021248713A1
WO2021248713A1 PCT/CN2020/113592 CN2020113592W WO2021248713A1 WO 2021248713 A1 WO2021248713 A1 WO 2021248713A1 CN 2020113592 W CN2020113592 W CN 2020113592W WO 2021248713 A1 WO2021248713 A1 WO 2021248713A1
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Prior art keywords
finger
breaking
sliding
rod
broken
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PCT/CN2020/113592
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English (en)
French (fr)
Inventor
缪磊
袁文卿
谢献民
王坤
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苏州富强科技有限公司
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Publication of WO2021248713A1 publication Critical patent/WO2021248713A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
    • B21D5/0281Workpiece supporting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/04Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work

Definitions

  • the invention relates to the field of welding, in particular to a broken assembly that separates auxiliary materials from a workpiece.
  • the main purpose of the present invention is to provide a breaking assembly that separates the auxiliary material from the workpiece.
  • the fold ears weaken or eliminate the transverse shear force generated during the breaking process by sliding back and forth along the broken sleeve rod, thereby preventing the solder joints from falling off and welding due to the excessive bending force exerted on the fold ears.
  • Problems such as seam cracking and workpiece deformation have increased the welding yield and reduced production costs.
  • a breaking assembly for separating auxiliary materials from a workpiece which includes:
  • a jacking driver which is installed on the broken mounting plate
  • a rod-shaped fixing finger which is fixedly connected to the broken mounting plate and hangs downward from the broken mounting plate;
  • a rod-shaped sliding finger which is in transmission connection with the power output end of the thrust driver and hangs downward from the thrust driver;
  • the break-off mounting plate is reciprocally raised and lowered in a vertical plane under the drive of the lifting driver; the bottom of the fixed finger is open to form a broken-off accommodating cavity; the sliding finger is arranged opposite to the fixed finger, and The sliding finger is fixedly connected to the side surface opposite to the fixed finger with a broken sleeve rod; the sliding finger is driven by the pushing driver to approach or move away from the fixed finger so that the broken sleeve rod is inserted into the The fractured accommodating cavity or withdrawn from the fractured accommodating cavity.
  • the broken receiving groove is substantially in an inverted U-shaped structure so as to be formed in relative positions:
  • the sliding finger is driven by the pushing driver to approach or move away from the fixed finger, so that the break-through sleeve rod is inserted into the break-off accommodating cavity after passing through the rear side wall and is at least partially submerged The front side wall or is drawn away from the fractured accommodating cavity.
  • front side wall and the rear side wall are parallel to each other or extend at least approximately in a vertical direction with a certain opening angle starting from the top of the broken receiving groove.
  • the rear side wall is provided with a first piercing hole penetrating the front and rear of the rear side wall
  • the front side wall is provided with a second piercing hole penetrating the front and rear of the back wall;
  • the aperture size of the first piercing hole is adapted to the radial size of the broken piercing rod; the aperture size of the second piercing hole is larger than the broken piercing rod in the vertical direction.
  • the radial size of the rod, the aperture size of the second piercing hole is adapted to the radial size of the broken piercing rod in the horizontal direction.
  • the vertical dimension of the second piercing hole is defined as H
  • the radial dimension of the broken piercing rod is defined as D
  • a guide hole is opened on the side of the fixed finger opposite to the sliding finger, and a guide rod opposite to the guide hole is fixedly connected to the sliding finger.
  • the sliding directions of the sliding fingers are parallel; when the sliding finger approaches the fixed finger under the drive of the pushing driver, the guide rod is at least partially inserted into the guide hole.
  • the front side of the sliding finger is adapted to the rear side of the fixed finger, and the sliding finger is driven by the pushing driver to approach the fixed finger until the front side of the sliding finger is in contact with the fixed finger.
  • the rear sides of the fixed fingers are attached to each other.
  • One of the above-mentioned technical solutions has the following advantages or beneficial effects: because it passes through the fold ears on the breaking and piercing rods so that in the process of breaking the fold ears, the fold ears slide back and forth along the breaking and piercing rods To weaken or dissipate the transverse shear force generated during the breaking process, so as to prevent problems such as falling off of the solder joint, cracking of the weld seam, and deformation of the workpiece due to the excessive bending force exerted on the folding ear, which improves the welding yield and reduces The production cost.
  • Fig. 1 is a work piece proposed according to an embodiment of the present invention
  • FIG. 2 is a trend diagram of the bending direction of the workpiece during the breaking process according to an embodiment of the present invention
  • Fig. 3 is a perspective view of a broken assembly for separating auxiliary materials from a workpiece according to an embodiment of the present invention
  • Fig. 4 is a front view of a breaking assembly for separating auxiliary materials from a workpiece according to an embodiment of the present invention
  • FIG. 5 is a right side view of the breaking assembly for separating the auxiliary material from the workpiece proposed according to an embodiment of the present invention, and the figure shows the state when the fixed finger is separated from the sliding finger;
  • Fig. 6 is a right side view of the breaking assembly for separating the auxiliary material from the workpiece proposed according to an embodiment of the present invention, and the figure shows the state when the fixed finger and the sliding finger are combined;
  • Fig. 7 is a perspective view of a fixed finger in a broken assembly for separating auxiliary materials from a workpiece according to an embodiment of the present invention
  • Fig. 8 is a perspective view of a sliding finger in a breaking assembly for separating auxiliary materials from a workpiece according to an embodiment of the present invention.
  • connection refers to the relationship in which these structures are directly or indirectly fixed or attached to each other through intermediate structures, and the movable or rigid attachment or relationship, unless Other ways are clearly stated.
  • the workpiece 26 includes a workpiece body 261 and an auxiliary material 262 connected to the workpiece body 261.
  • the auxiliary material 262 is integrally formed with a folding ear 263 that is folded upward.
  • a through hole 2631 is formed on the fold ear 263, and an easily broken fold 264 is formed at the connection between the workpiece body 261 and the auxiliary material 262.
  • the welding nozzle can achieve stable suction and positioning of the workpiece 261 (especially small-sized workpieces) by sucking the auxiliary material 262.
  • the main purpose of the present invention is to break the auxiliary material 262 from the workpiece 26 along the crease 264 , So that the auxiliary material 262 is separated from the workpiece body 261, and the influence of deformation on the workpiece body 261 is minimized during the separation process.
  • the breaking assembly 25 that separates the auxiliary material from the workpiece includes:
  • the jacking driver 253 is installed on the broken mounting plate 251;
  • a rod-shaped fixing finger 252 which is fixedly connected to the broken mounting plate 251 and hangs downward from the broken mounting plate 251;
  • a rod-shaped sliding finger 254 which is in transmission connection with the power output end of the thrust driver 253 and hangs downward from the thrust driver 253;
  • the broken mounting plate 251 is driven by the lifting driver to reciprocate and lift in a vertical plane; the bottom of the fixed finger 252 is open to form a broken receiving cavity 255; the sliding finger 254 and the fixed finger 252 Relatively arranged, the sliding finger 254 is fixedly connected to the side surface opposite to the fixed finger 252 with a broken through rod 2542; the sliding finger 254 is driven by the pushing driver 253 to approach or move away from the fixed finger 252 In this way, the break-through sleeve rod 2542 is inserted into the break-off accommodating cavity 255 or withdrawn from the break-off accommodating cavity 255.
  • the workpiece 26 is placed under the breaking assembly 25, so that the folding ear 263 is opposite to the breaking receiving cavity 255 and located directly below the breaking receiving cavity 255, and the lifting driver drives the breaking installation
  • the plate 251 is lowered so that the folding ear 263 is received by the breaking accommodating cavity 255, and at least part of the through hole 2631 is submerged in the breaking accommodating cavity 255, and then the pushing driver 253 drives the sliding finger 254 to approach the fixed finger and breaks the piercing rod.
  • the auxiliary material 262 can only bend around the workpiece body 261 along the arrow A and arrow B with the crease 264 as the boundary line, and finally separate the auxiliary material 262 from the workpiece body 261.
  • the folding ear 263 is threaded on the breaking and threading rod 2542, so that during the breaking of the folding ear 263, the folding ear 263 is weakened or weakened by sliding back and forth along the breaking and threading rod 2542. Dissipate the transverse shearing force generated during the breaking process, thereby preventing problems such as the solder joint falling off, the weld cracking, and the deformation of the workpiece due to the excessive bending force exerted on the folding ear 263, which improves the welding yield rate and reduces the production. cost.
  • the broken receiving groove 255 is substantially in an inverted U-shaped structure so as to be formed in relative positions:
  • the sliding finger 254 is driven by the pushing driver 253 to approach or move away from the fixed finger 252 so that the break-through sleeve rod 2542 passes through the rear side wall 2521 and then is inserted into the break-off accommodating cavity 255 And at least partially immerse into the front side wall 2522 or withdraw from the fracture receiving cavity 255.
  • front side wall 2522 and the rear side wall 2521 are parallel to each other or extend at least approximately along the vertical direction with a certain opening angle starting from the top of the broken receiving groove 255. Adopting this structure can prevent the folding ear 263 from scratching with the front side wall 2522 or the rear side wall 2521 during the process of entering the breaking receiving groove 255, thereby increasing the success rate of the folding ear 263 entering the breaking receiving groove 255 and preventing the folding ear 263 It is obstructed and deformed in the process of entering the fracture receiving groove 255.
  • the rear side wall 2521 is provided with a first through hole 2524 penetrating the front and rear, and the front side wall 2522 is provided with a second penetrating hole 2525 through the front and rear;
  • the breaking through rod 2542 sequentially passes through the first through hole 2524, and after breaking off the receiving groove 255, at least partially submerged in the The second piercing hole 2525.
  • the second piercing hole 2525 can be set to close the front end of the broken piercing rod 2542 to prevent the ear 263 from slipping off the front end of the broken piercing rod 2542 during the bending process.
  • the aperture size of the first sleeve hole 2524 is adapted to the radial size of the broken sleeve rod 2542; the hole size of the second sleeve hole 2525 is larger in the vertical direction than the broken sleeve
  • the radial size of the sleeve-piercing rod 2542, and the aperture size of the second sleeve-piercing hole 2525 is adapted to the radial size of the broken sleeve-piercing rod 2542 in the horizontal direction.
  • H:D is preferably 2.
  • a guide hole 2523 is opened on the side of the fixed finger 252 opposite to the sliding finger 254, and a guide rod 2541 opposite to the guide hole 2523 is fixedly connected to the sliding finger 254.
  • the extending direction of the guide hole 2523 is parallel to the sliding direction of the sliding finger 254; when the sliding finger 254 is driven by the pushing driver 253 to approach the fixed finger 252, the guide rod 2541 is at least Partially inserted into the guide hole 2523.
  • the arrangement of the guide hole 2523 and the corresponding guide rod 2541 can enable the sliding finger 254 to smoothly approach the fixed finger 252 under the driving of the pushing driver 253, and also help to improve the breaking of the sleeve rod 2542.
  • the accuracy of the butt penetration into the second threaded hole 2525 is provided on the side of the fixed finger 252 opposite to the sliding finger 254, and a guide rod 2541 opposite to the guide hole 2523 is fixedly connected to the sliding finger 254.
  • the extending direction of the guide hole 2523 is parallel to the sliding direction of the
  • the front side of the sliding finger 254 fits with the rear side of the fixed finger 252, and the sliding finger 254 is driven by the pushing driver 253 to approach the fixed finger 252 until the The front side of the sliding finger 254 is attached to the rear side of the fixed finger 252.
  • the tightness of the fit between the sliding finger 254 and the fixed finger 252 can be improved, and failure to break due to the misalignment of the sliding finger 254 and the fixed finger 252 during the bending process can be prevented.
  • the technical term "failure to break” as used herein includes but is not limited to the failure of the auxiliary material 262 to be broken off from the workpiece body 261, and also includes that although the auxiliary material 262 is broken off from the workpiece body 261, the workpiece body 261 is also Irreversible damages such as loose solder joints, weld cracks, deformation of the workpiece, and damage to the welding base occur.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

一种将辅料(262)与工件(26)相分离的折断组件(25),包括:折断安装板(251);顶推驱动器(253),其安装于所述折断安装板(251)上;杆状的固定指(252),其与所述折断安装板(251)相固接并且从所述折断安装板(251)出发向下悬垂;以及杆状的滑动指(254),其与所述顶推驱动器(253)的动力输出端传动连接并且从所述顶推驱动器(253)出发向下悬垂;所述固定指(252)的底部敞开形成有折断容纳腔(255);所述滑动指(254)与所述固定指(252)相对设置,所述滑动指(254)上与所述固定指(252)相对的侧面固接有折断穿套杆(2542);所述滑动指(254)在所述顶推驱动器(253)的驱动下靠近或远离所述固定指(252)以使得所述折断穿套杆(2542)插入所述折断容纳腔(255)中或者从所述折断容纳腔(255)中抽离。该折断组件(25)能够防止由于施加在折耳(263)上的弯折力过大而导致焊点脱落、焊缝开裂、工件(26)变形等问题。

Description

一种将辅料与工件相分离的折断组件 技术领域
本发明涉及焊接领域,特别涉及一种将辅料与工件相分离的折断组件。
背景技术
在焊接领域中,当工件焊接完成后,采用不同结构形式的折断组件来将辅料与工件相分离是众所周知的。在研究和实现辅料与工件相分离的过程中,发明人发现现有技术中的折断组件至少存在如下问题:
现有的折断组件大多采用夹持式结构,即将辅料上的折耳进行夹持后对辅料进行上下弯折来实现辅料与工件的分离,采用这种结构,由于焊接完毕后工件未冷却或者冷却不完全,极容易导致由于施加在折耳上的弯折力过大而导致焊点脱落、焊缝开裂、工件变形等问题,从而造成焊接次品率骤升。
有鉴于此,实有必要开发一种将辅料与工件相分离的折断组件,用以解决上述问题。
发明内容
针对现有技术中存在的不足之处,本发明的主要目的是,提供一种将辅料与工件相分离的折断组件,其通过将折耳穿套于折断穿套杆上来使得在将折耳折断过程中,折耳通过沿着折断穿套杆往复滑移来减弱或消逝折断过程中产生的横向剪切力,从而防止由于施加在折耳上的弯折力过大而导致焊点脱落、焊缝开裂、工件变形等问题,提高了焊接成品率,降低了生产成本。
为了实现根据本发明的上述目的和其他优点,提供了一种将辅料与工件相分离的折断组件,包括:
升降驱动器;
折断安装板,其与所述升降驱动器的动力输出端传动连接;
顶推驱动器,其安装于所述折断安装板上;
杆状的固定指,其与所述折断安装板相固接并且从所述折断安装板出发向下悬垂;以及
杆状的滑动指,其与所述顶推驱动器的动力输出端传动连接并且从所述顶推驱动器出发向下悬垂;
其中,所述折断安装板在所述升降驱动器的驱动下在竖直平面内往复升降;所述固定指的底部敞开形成有折断容纳腔;所述滑动指与所述固定指相对设置,所述滑动指上与所述固定指相对的侧面固接有折断穿套杆;所述滑动指在所述顶推驱动器的驱动下靠近或远离所述固定指以使得所述折断穿套杆插入所述折断容纳腔中或者从所述折断容纳腔中抽离。
可选的,所述折断容纳槽大致呈倒置的U字形结构以在相对位置上形成:
远离所述固定指的前侧壁;以及
与所述固定指相对的后侧壁;
其中,所述滑动指在所述顶推驱动器的驱动下靠近或远离所述固定指以使得所述折断穿套杆穿过所述后侧壁后插入所述折断容纳腔中并至少部分地没入所述前侧壁中或者从所述折断容纳腔中抽离。
可选的,所述前侧壁与所述后侧壁从所述折断容纳槽的顶部出发彼此平行或带一定张开角地至少近似沿着竖直方向延伸。
可选的,所述后侧壁上开设有贯穿其前后的第一穿套孔,所述前侧壁上开设有贯穿其前后的第二穿套孔;当所述滑动指在所述顶推驱动器的驱动下靠近所述固定指时,所述折断穿套杆依次穿过所述第一穿套孔、折断容纳槽后至少部分没入所述第二穿套孔中。
可选的,所述第一穿套孔的孔径尺寸与所述折断穿套杆的径向尺寸相适配;所述第二穿套孔的孔径尺寸在竖直方向上大于所述折断穿套杆的径向尺寸,所述第二穿套孔的孔径尺寸在水平方向上与所述折断穿套杆的径向尺寸相适配。
可选的,定义所述第二穿套孔在竖直方向上的尺寸为H,定义折断穿套杆的径向尺寸为D,则有H:D=1.1~2.5。
可选的,所述固定指与所述滑动指相对的侧面上开设有导向孔,所述滑动指上固接有与所述导向孔相对的导向杆,所述导向孔的延伸方向与所述滑动指的滑行方向相平行;当所述滑动指在所述顶推驱动器的驱动下靠近所述固定指时,所述导向杆至少部分地插入所述导向孔之中。
可选的,所述滑动指的前侧与所述固定指的后侧相适配,所述滑动指在所述顶推驱动器的驱动下靠近所述固定指直至所述滑动指的前侧与所述固定指的后侧相贴合。
上述技术方案中的一个技术方案具有如下优点或有益效果:由于其通过将折耳穿套于折断穿套杆上来使得在将折耳折断过程中,折耳通过沿着折断穿套杆往复滑移来减弱或消逝折断过程中产生的横向剪切力,从而防止由于施加在折耳上的弯折力过大而导致焊点脱落、焊缝开裂、工件变形等问题,提高了焊接成品率,降低了生产成本。
附图说明
为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单介绍,显而易见地,下面描述中的附图仅仅涉及本发明的一些实施例,而非对本发明的限制,其中:
图1为根据本发明一个实施方式提出的工件;
图2为根据本发明一个实施方式提出的工件在折断过程中的弯折方向趋势图;
图3为根据本发明一个实施方式提出的将辅料与工件相分离的折断组件的立体图;
图4为根据本发明一个实施方式提出的将辅料与工件相分离的折断组件的前视图;
图5为根据本发明一个实施方式提出的将辅料与工件相分离的折断组件的右视图,图中示出了固定指与滑动指相分离时的状态;
图6为根据本发明一个实施方式提出的将辅料与工件相分离的折断组件的右视图,图中示出了固定指与滑动指相合时的状态;
图7为根据本发明一个实施方式提出的将辅料与工件相分离的折断组件中固定指的立体图;
图8为根据本发明一个实施方式提出的将辅料与工件相分离的折断组件中滑动指的立体图。
具体实施方式
下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整的描述,显然,所描述的实施方式仅仅是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
在附图中,为清晰起见,可对形状和尺寸进行放大,并将在所有图中使用相同的附图标记来指示相同或相似的部件。
除非另作定义,此处使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明专利申请说明书以及权利要求书中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”、“一”或者“该”等类似词语也不表示数量限制,而是表示存在至少一个。“包括”或者“包含”等类似的词语意指出现在“包括”或者“包含”前面的元件或者物件涵盖出现在“包括”或者“包含”后面列举的元件或者物件及其等同,并不排除其他元件或者物件。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。
在下列描述中,诸如中心、厚度、高度、长度、前部、背部、后部、左边、右边、顶部、底部、上部、下部等用词是相对于各附图中所示的构造进行定义的,特别地,“高度”相当于从顶部到底部的尺寸,“宽度”相当于从左边到右边的尺寸,“深度”相当于从前到后的尺寸,它们是相对的概念,因此有可能会根据其所处不同位置、不同使用状态而进行相应地变化,所以,也不应当将这些或者其他的方位用于解释为限制性用语。
涉及附接、联接等的术语(例如,“连接”和“附接”)是指这些结构通过中间结构彼此直接或间接固定或附接的关系、以及可动或刚性附接或关系,除非以其他方式明确地说明。
根据本发明的一实施方式结合图1的示出可以看出,工件26包括工件本体261及与工件本体261相连的辅料262,所述辅料262上一体式地形成有 向上折起的折耳263,所述折耳263上开设有贯穿孔2631,所述工件本体261与辅料262的连接处形成有易折断的折痕264。在焊接过程中,焊接吸嘴可以通过吸取辅料262来实现对工件261(尤其是小尺寸工件)的稳定吸取及定位,本发明的主要目的是将辅料262从工件26上沿折痕264进行折断,以使得辅料262与工件本体261相分离,在分离过程中,并尽可能地减小对工件本体261造成的形变影响。
接下来参照图2~图5,可以看出,将辅料与工件相分离的折断组件25包括:
升降驱动器(图中未示出);
折断安装板251,其与所述升降驱动器的动力输出端传动连接;
顶推驱动器253,其安装于所述折断安装板251上;
杆状的固定指252,其与所述折断安装板251相固接并且从所述折断安装板251出发向下悬垂;以及
杆状的滑动指254,其与所述顶推驱动器253的动力输出端传动连接并且从所述顶推驱动器253出发向下悬垂;
其中,所述折断安装板251在所述升降驱动器的驱动下在竖直平面内往复升降;所述固定指252的底部敞开形成有折断容纳腔255;所述滑动指254与所述固定指252相对设置,所述滑动指254上与所述固定指252相对的侧面固接有折断穿套杆2542;所述滑动指254在所述顶推驱动器253的驱动下靠近或远离所述固定指252以使得所述折断穿套杆2542插入所述折断容纳腔255中或者从所述折断容纳腔255中抽离。参照图5及图6,当工件26焊接完成后,将工件26放置于折断组件25的下方,使得折耳263与折断容纳腔255相对并位于折断容纳腔255的正下方,升降驱动器驱动折断安装板251下降,使得折耳263被所述折断容纳腔255所接收,并且至少部分贯穿孔2631没入所述折断容纳腔255中,随后顶推驱动器253驱动滑动指254靠近固定指,折断穿套杆2542进入折断容纳腔255后穿过贯穿孔2631使得折耳263穿套于折断穿套杆2542上,接着升降驱动器驱动折断安装板251在竖直平面内往复升降,参照图2,由于工件本体261被固定焊接于焊接基底上,辅料262只能以折痕264为边界线沿着箭头A及箭头B作围绕工件本体261的往 复弯折运动,最终使得辅料262与工件本体261相分离。采用上述特征所述的技术方案,通过将折耳263穿套于折断穿套杆2542上来使得在将折耳263折断过程中,折耳263通过沿着折断穿套杆2542往复滑移来减弱或消逝折断过程中产生的横向剪切力,从而防止由于施加在折耳263上的弯折力过大而导致焊点脱落、焊缝开裂、工件变形等问题,提高了焊接成品率,降低了生产成本。
再次参照图5或图6,所述折断容纳槽255大致呈倒置的U字形结构以在相对位置上形成:
远离所述固定指252的前侧壁2522;以及
与所述固定指252相对的后侧壁2521;
其中,所述滑动指254在所述顶推驱动器253的驱动下靠近或远离所述固定指252以使得所述折断穿套杆2542穿过所述后侧壁2521后插入所述折断容纳腔255中并至少部分地没入所述前侧壁2522中或者从所述折断容纳腔255中抽离。
进一步地,所述前侧壁2522与所述后侧壁2521从所述折断容纳槽255的顶部出发彼此平行或带一定张开角地至少近似沿着竖直方向延伸。采用这种结构能够防止折耳263在进入折断容纳槽255的过程中与前侧壁2522或后侧壁2521刮擦,从而提高折耳263进入折断容纳槽255的成功率,并防止折耳263在进入折断容纳槽255的过程中受到阻碍而变形。
参照图7及图8,所述后侧壁2521上开设有贯穿其前后的第一穿套孔2524,所述前侧壁2522上开设有贯穿其前后的第二穿套孔2525;当所述滑动指254在所述顶推驱动器253的驱动下靠近所述固定指252时,所述折断穿套杆2542依次穿过所述第一穿套孔2524、折断容纳槽255后至少部分没入所述第二穿套孔2525中。第二穿套孔2525的设置可以对折断穿套杆2542的前端形成封闭,以防止在折弯过程中折耳263从折断穿套杆2542的前端滑脱。
进一步地,所述第一穿套孔2524的孔径尺寸与所述折断穿套杆2542的径向尺寸相适配;所述第二穿套孔2525的孔径尺寸在竖直方向上大于所述折断穿套杆2542的径向尺寸,所述第二穿套孔2525的孔径尺寸在水平方向上 与所述折断穿套杆2542的径向尺寸相适配。采用这种结构,可以允许在折弯过程中,折断穿套杆2542收到折耳263的牵引后可以相对其在滑动杆254上的根部作小角度的转动,这有助于缓冲在折弯过程中折耳263收到的冲击力,进一步防止由于施加在折耳263上的弯折力过大而导致焊点脱落、焊缝开裂、工件变形等问题。
参照图4,定义所述第二穿套孔2525在竖直方向上的尺寸为H,定义折断穿套杆2542的径向尺寸为D,则有H:D=1.1~2.5。在具体的实施过程中,H:D优选为2。
再次参照图6及图7,所述固定指252与所述滑动指254相对的侧面上开设有导向孔2523,所述滑动指254上固接有与所述导向孔2523相对的导向杆2541,所述导向孔2523的延伸方向与所述滑动指254的滑行方向相平行;当所述滑动指254在所述顶推驱动器253的驱动下靠近所述固定指252时,所述导向杆2541至少部分地插入所述导向孔2523之中。导向孔2523及与之对应的导向杆2541的设置可以使得所述滑动指254能够在所述顶推驱动器253的驱动下平稳地靠近所述固定指252,同时也有助于提高折断穿套杆2542穿入第二穿套孔2525的对接精度。
再次参照图6,所述滑动指254的前侧与所述固定指252的后侧相适配,所述滑动指254在所述顶推驱动器253的驱动下靠近所述固定指252直至所述滑动指254的前侧与所述固定指252的后侧相贴合。采用上述特征所述的技术方案,可以提高滑动指254与固定指252的配合紧密度,防止在弯折过程中由于滑动指254与固定指252发生错动而造成的折断失败。
应当理解的是,在本文中所使用的技术术语“折断失败”包括但不限于辅料262未能从工件本体261上折下,还包括虽然辅料262从工件本体261上折下但工件本体261也发生形如焊点松脱、焊缝开裂、工件变形、焊接基底受损等不可逆的破坏。
这里说明的设备数量和处理规模是用来简化本发明的说明的。对本发明的应用、修改和变化对本领域的技术人员来说是显而易见的。
尽管本发明的实施方案已公开如上,但其并不仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域 的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。

Claims (8)

  1. 一种将辅料从工件上分离的折断组件,其特征在于,包括:
    升降驱动器;
    折断安装板(251),其与所述升降驱动器的动力输出端传动连接;
    顶推驱动器(253),其安装于所述折断安装板(251)上;
    杆状的固定指(252),其与所述折断安装板(251)相固接并且从所述折断安装板(251)出发向下悬垂;以及
    杆状的滑动指(254),其与所述顶推驱动器(253)的动力输出端传动连接并且从所述顶推驱动器(253)出发向下悬垂;
    其中,所述折断安装板(251)在所述升降驱动器的驱动下在竖直平面内往复升降;所述固定指(252)的底部敞开形成有折断容纳腔(255);所述滑动指(254)与所述固定指(252)相对设置,所述滑动指(254)上与所述固定指(252)相对的侧面固接有折断穿套杆(2542);所述滑动指(254)在所述顶推驱动器(253)的驱动下靠近或远离所述固定指(252)以使得所述折断穿套杆(2542)插入所述折断容纳腔(255)中或者从所述折断容纳腔(255)中抽离。
  2. 如权利要求1所述的将辅料与工件相分离的折断组件,其特征在于,所述折断容纳槽(255)大致呈倒置的U字形结构以在相对位置上形成:
    远离所述固定指(252)的前侧壁(2522);以及
    与所述固定指(252)相对的后侧壁(2521);
    其中,所述滑动指(254)在所述顶推驱动器(253)的驱动下靠近或远离所述固定指(252)以使得所述折断穿套杆(2542)穿过所述后侧壁(2521)后插入所述折断容纳腔(255)中并至少部分地没入所述前侧壁(2522)中或者从所述折断容纳腔(255)中抽离。
  3. 如权利要求2所述的将辅料与工件相分离的折断组件,其特征在于,所述前侧壁(2522)与所述后侧壁(2521)从所述折断容纳槽(255)的顶部出发彼此平行或带一定张开角地至少近似沿着竖直方向延伸。
  4. 如权利要求2所述的将辅料与工件相分离的折断组件,其特征在于,所述后侧壁(2521)上开设有贯穿其前后的第一穿套孔(2524),所述前侧壁 (2522)上开设有贯穿其前后的第二穿套孔(2525);当所述滑动指(254)在所述顶推驱动器(253)的驱动下靠近所述固定指(252)时,所述折断穿套杆(2542)依次穿过所述第一穿套孔(2524)、折断容纳槽(255)后至少部分没入所述第二穿套孔(2525)中。
  5. 如权利要求4所述的将辅料与工件相分离的折断组件,其特征在于,所述第一穿套孔(2524)的孔径尺寸与所述折断穿套杆(2542)的径向尺寸相适配;所述第二穿套孔(2525)的孔径尺寸在竖直方向上大于所述折断穿套杆(2542)的径向尺寸,所述第二穿套孔(2525)的孔径尺寸在水平方向上与所述折断穿套杆(2542)的径向尺寸相适配。
  6. 如权利要求5所述的将辅料与工件相分离的折断组件,其特征在于,定义所述第二穿套孔(2525)在竖直方向上的尺寸为H,定义折断穿套杆(2542)的径向尺寸为D,则有H:D=1.1~2.5。
  7. 如权利要求4所述的将辅料与工件相分离的折断组件,其特征在于,所述固定指(252)与所述滑动指(254)相对的侧面上开设有导向孔(2523),所述滑动指(254)上固接有与所述导向孔(2523)相对的导向杆(2541),所述导向孔(2523)的延伸方向与所述滑动指(254)的滑行方向相平行;当所述滑动指(254)在所述顶推驱动器(253)的驱动下靠近所述固定指(252)时,所述导向杆(2541)至少部分地插入所述导向孔(2523)之中。
  8. 如权利要求1所述的将辅料与工件相分离的折断组件,其特征在于,所述滑动指(254)的前侧与所述固定指(252)的后侧相适配,所述滑动指(254)在所述顶推驱动器(253)的驱动下靠近所述固定指(252)直至所述滑动指(254)的前侧与所述固定指(252)的后侧相贴合。
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