WO2021218685A1 - Lawn filament planting device - Google Patents
Lawn filament planting device Download PDFInfo
- Publication number
- WO2021218685A1 WO2021218685A1 PCT/CN2021/088175 CN2021088175W WO2021218685A1 WO 2021218685 A1 WO2021218685 A1 WO 2021218685A1 CN 2021088175 W CN2021088175 W CN 2021088175W WO 2021218685 A1 WO2021218685 A1 WO 2021218685A1
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- WIPO (PCT)
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- filament
- tube
- planting
- frame
- silk
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
- E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds
Definitions
- the invention relates to an artificial production machine for a lawn field, in particular to a silk planting device for an artificial lawn field.
- the lawn is loved by the public because of its various functions such as viewing, leisure, and sports.
- the movement function has the closest relationship with people.
- our country pays more and more attention to the role of sports in national culture and physical health.
- the quality of sports turf field directly determines the level of sports and the safety of sports. And the level of holding major events.
- Sports turf is mainly divided into two categories: natural turf and artificial turf. Because natural lawn has good sports performance, safety, viewing, and good health, it is used as the competition venue for most lawn sports and competitions.
- the device advances in a row.
- the efficiency of fiber implantation is relatively low. It is often a standard football field. It takes a long time to complete silk planting with some existing models, which is far from meeting people’s needs for artificial silk planting sites and hindering the use and promotion of artificial silk planting machinery. Although the effect of artificial silk planting is good, people still can’t enjoy the advantages it brings. Silk function will come out soon.
- the purpose of the present invention is to provide a lawn silk planting device which greatly improves the silk planting speed and efficiency.
- a lawn silk planting device A lawn silk planting device
- the silk planting device is divided into a feeding area and a silk planting operation area, and is characterized in that:
- the silk planting device planted in each silk planting cycle is a rectangular lawn with n rows in the front and rear and m rows in the horizontal direction, corresponding to the silk planting operation area of the silk planting device;
- m wire feeding tubes are arranged horizontally to be connected to the arc section with flexible and changeable angle.
- the yarn cycle moves back and forth horizontally once, that is, the output end of the straight feeding tube moves from the starting side of the rectangular lawn to the other side.
- the straight feeding After the fiber filament ends in the tube are clamped and fixed by the clamping parts on the opposite frame, the straight feeding The tube returns to the starting position;
- the conveying of fiber filaments inside the tube can be divided into two modes: air conveying in the initial period of planting and mechanical conveying in the normal period of planting;
- the air flow conveying mode is conveyed by compressed air blowing fiber filaments
- the end of the fiber filament cut off in the previous cycle is clamped by the clamping mechanism at the outlet end of the straight pipe and the pipe moves forward to drive the conveyance.
- the clamping member fixed on the frame After being clamped by the clamping member fixed on the frame, the clamp The tightening mechanism is loosened, and the direct feeding pipe is retracted;
- a rectangular cubic seat body is fixed on the frame.
- the rectangular cubic seat body is a flat rectangular body.
- the height of the upper surface is lower than the height of the straight feed pipe moving back and forth horizontally.
- the seat body is provided with n rows and m rows of thread-pressing pipe upper and lower through holes in the vertical direction, and a row of cutting mechanisms is arranged between the upper and lower through holes of the two horizontal rows of thread-pressing pipes;
- each row of wire-pressing tubes is fixed on a horizontal crossbar, which is like a comb frame with a sliver downward.
- Each wire-pressing tube is connected up and down, and the position is aimed at the upper and lower through holes of the wire-pressing tube on the rectangular cubic seat below;
- Each comb frame is pushed by its own wire pressing tube pushing mechanism to move up and down along the frame, starting from the one close to the clamping parts on the frame, and moving down one by one;
- the cutting mechanism cuts the fiber filament
- the thread-planting needles that can move up and down are arranged coaxially with each thread-pressing tube, and the bottom end of the thread-planting needle is higher than the bottom end of the thread-pressing tube, n rows of thread-planting needles are a whole section, or divided into two or more In the section, the m-row silk planting needles in each section are pushed by the silk planting needle pushing mechanism to move up and down synchronously along the frame, and press and move downward in cooperation with the vibration device;
- the silk planting needle moves down under vibration pressure, and the lower end passes through the lower nozzle of the silk press tube, and resists the fiber thread and enters the depth position set by the ground G;
- the fiber filaments are artificially made plastic synthetic fibers, which are bundled.
- m wire feeding tubes are arranged horizontally to be connected to the arc section with a flexible and changeable angle, and the horizontal directional direct feeding tube penetrates through each of the straight feeding tubes.
- the planting cycle moves back and forth horizontally once, that is, the output end of the straight feeding tube moves from the starting side of the rectangular lawn to the other side.
- the straight pipe returns to the starting position;
- the fiber filaments on the fiber spindles are fed from one side to the other in the filament planting area, and each filament passes through the wire feed tube and is connected by a flexible and variable-angle arc segment to penetrate the horizontal direction.
- the direct feeding pipe must be strictly reciprocated in the standard position on the frame of the silk planting area, and the m bundles of fiber silk spindles are stacked in the feeding area and the positions are inconsistent. Therefore, the introduction of planting During the operation of the silk device, the connection of the "flexible and changeable arc segment" is required between the two to ensure that both ends are considered.
- the conveyance of fiber filaments inside the tube is divided into two modes: air flow in the initial period of planting filaments and mechanical conveying in the normal planting cycle; in the present invention, the conveying of fiber filaments inside the tube is divided into two modes:
- the air flow conveying mode is conveyed by compressed air blowing fiber filaments; conventional compressed air blowing.
- the end of the fiber filament cut off in the previous cycle is clamped by the clamping mechanism at the outlet end of the straight pipe and the pipe moves forward to drive the conveyance.
- the clamping member fixed on the frame After being clamped by the clamping member fixed on the frame, the clamp The tightening mechanism is loosened, and the direct feeding tube is retreated; these actions are required to realize the present invention.
- Mechanical clamping is also commonly used in the industry and can be easily realized in a variety of ways.
- a rectangular cubic seat body is fixed on the frame.
- the rectangular cubic seat body is a flat rectangular body.
- the height of the upper surface is lower than the height of the straight feed pipe moving back and forth horizontally.
- the seat body is provided with n rows and m rows of thread-pressing pipe upper and lower through holes in the vertical direction, and a row of cutting mechanisms is arranged between the upper and lower through holes of the two horizontal rows of thread-pressing pipes;
- the cutting mechanism includes n+1 rows on both sides, but the ends are clamped by the clamping parts on the opposite frame, and only need to be loosened, so n rows are sufficient.
- the height of the upper surface of the rectangular cubic seat body is lower than the height of the straight feeding pipe moving back and forth horizontally.
- the straight feeding pipe can travel forward and backward without hindrance.
- This structure also enables the m-row straight feeding pipe to be at the outlet end. Connected and fixed by cross bars, or all m-row straight pipes can be made into a horizontal plate shape, which not only enhances the rigidity and firmness of m-row straight pipes, but also facilitates the installation of the structure and components of the clamping mechanism at the outlet end—— Because there is no obstacle to their passage.
- each row of wire pressing tubes is fixed on a horizontal crossbar, which is similar to a comb frame with a sliver downward.
- Each wire pressing tube is connected up and down, and the position is aimed at the upper and lower through holes of the wire pressing tube on the rectangular cubic seat below.
- each thread pressing tube has been inserted into the upper and lower through holes of the thread pressing tube on the rectangular cubic seat below, and is limited by the through holes, which is sufficient to meet the requirements of rigidity and fastness.
- the rectangular cubic seat body receives the mouth part of the thread pressing tube that is moved downward and inserted, and can be made into a slightly trumpet-shaped guide, which is convenient for correcting deviation and guiding.
- Each comb rack is pushed by its respective wire pressing tube pushing mechanism to move up and down along the rack, starting from the clamped parts on the rack, and moving down one by one; for the same reason as the first solution, it is easy to order , hardly release the fiber filaments on the bundled fiber spindles.
- the cutting mechanism cuts the fiber filament
- the thread-planting needles that can move up and down are arranged coaxially with each thread-pressing tube.
- the n-row thread-planting needles are divided into two or more sections.
- the m-row thread-planting needles in each section are pushed along the machine by the thread-planting needle pushing mechanism.
- the frame moves up and down, and is pressed down by the vibration device;
- each thread-pressing tube is equipped with a thread-planting needle that can move up and down, and the bottom end of the thread-planting needle is higher than the bottom end of the thread-pressing tube”, the downward movement of the thread-planting needle will undoubtedly be pre-determined.
- the fiber filaments bent into a U-shape are very reliable, and are very accurately and accurately implanted into the ground soil at a certain position and a certain depth.
- All the wire planting needles and wire pressing tubes are returned upwards after being implanted to complete a cycle of silk planting process, and the silk planting device moves a distance of the silk planting work area to enter the next silk planting cycle.
- the wire pressing tube pushing mechanism and the wire planting needle pushing mechanism can be arranged on one side or both sides of the frame frame according to the overall structure, or can be arranged on the top of the frame frame to avoid the interference position.
- the fiber filaments are artificially made plastic synthetic fibers, which are bundled.
- the cutting mechanism is a mechanical cutting, and n long strip blades are arranged horizontally with the blade opening upward or the blade opening inclined to the fiber filaments. In the cutting process, the blade strip is mechanically raised.
- the cutting mechanism is cut by an electric heating method, and n long strip blades are arranged transversely to target the fiber filaments, and electric heating filaments are arranged in the blade strips, and the heating is started to reach the temperature of the fuse fiber filaments.
- feeding area and the silk planting area are one of the following three configurations:
- the feeding area is located above the silk planting area
- the feeding area is located in front or behind the silk planting area
- the feeding area is divided into two parts, which are located on the left and right of the silk planting area.
- the wire pressing tube pushing mechanism is driven by a plurality of motors to move the comb frame up and down along the frame respectively and one by one;
- the main shaft is driven by a motor, and the comb frame is driven to move up and down along the frame one by one through idling or real rotation of a large number of ratchet mechanisms.
- the silk planting needle pushing mechanism is driven by a plurality of motors to respectively drive the silk planting needles of respective sections to move up and down along the frame;
- the vibration device is composed of vibration generated by gravity, mechanical force, hydraulic force and pneumatic force, alone or in combination.
- the direct feeding pipe consists of two pipes, an inner pipe and an outer pipe, which are slidable.
- the head of the outer pipe is tapered, and the head of the inner pipe is bifurcated.
- the inner pipe goes first, then goes forward together, and returns.
- the inner tube is returned first, and then returned together.
- the outlet end of the m-column straight pipe is provided with two upper and lower horizontal clamping bars, and a plurality of short vertical bars are rotatably connected to form a parallelogram structure, and a plurality of return springs are arranged, and the horizontal clamping bars are pulled laterally to realize clamping or unclamping.
- a triangular notch with a small upper and a larger lower is provided on the front and rear tube walls of the bottom of the wire pressing tube.
- a horizontal fixing bar spanning m columns is set on the frame, and a horizontal pressure bar that is pushed up and down by the motor screw structure is set, or,
- M fixed vertical blocks extend horizontally on the frame, and a wooden comb structure composed of m movable vertical blocks is pushed by a motor screw structure, and pushed back and forth horizontally, and the opposite surfaces of the two vertical blocks are clamped or loosened.
- the rectangular cubic seat body is made of plastic material or metal material, and is integrally formed or assembled.
- the m is 60
- the n is 14, and the n rows of wire planting needles are divided into two segments, the front and the back.
- the height of the direct feed pipe from the ground is greater than or equal to the sum of the depth of the fiber filaments implanted in the ground and the height of the exposed ground.
- the compressed air is used to blow the fiber filaments, which is fast and easy;
- the n-row and m-row press tube structure is used to move the n-row comb racks down one by one, which not only has high efficiency, but also bundles of fiber spindles can easily and orderly release fiber filaments, so that this process can be organized accomplish.
- the n-row silk-planting needle is divided into two or more sections for pressure transfer, instead of a single row, the efficiency is doubled and multifolded.
- the model with real application value of artificial silk planting is provided from this, which greatly shortens the silk planting time, improves the silk planting efficiency, reduces the economic investment, and quickly builds the artificial silk planting lawn.
- the invention is particularly suitable for constructing artificial turf football stadiums.
- Fig. 1 is an embodiment of the lawn silk planting device of the present invention, the overall configuration structure diagram, the initial state of the silk planting device reaching the working lawn position, viewed from the side, shows the configuration of the silk planting device on the side of the silk planting operation, showing n The concept of platoon;
- Figure 2 is a schematic diagram of the structure of the silk planting area of the lawn silk planting device of the present invention in Figure 1, showing the initial state, in which the rectangular cubic seat body, the wire pressing tube, and the wire planting needle show partial cross-sectional views and cross-sectional views at different positions Sectional view, easier to understand its structure;
- Figure 3 is a schematic diagram of the wire planting area of the lawn silk planting device of the present invention.
- the wire pressing tube starts from the clamping part on the frame and moves down one by one comb frame;
- Figure 4 is a schematic structural diagram of the comb frame component viewed from the front when rotated ninety degrees, and shows an embodiment, a schematic structural diagram of a triangular notch on the front and rear tube walls at the bottom of the wire pressing tube;
- Figure 5 is a partially converted view of the wire planting work area of the lawn silk planting device of the present invention, viewed from the front of the device, that is, from the forward direction of the structure configuration diagram, showing the initial state of each component;
- Fig. 6 is a schematic diagram of the comb frame in Fig. 5 being pressed and moved from top to bottom, and also shows the concept of m columns.
- 1 is the fiber spindle
- 2 is the wire feeding tube
- 3 is the arc section
- 4 is the straight feeding tube
- 5 is the clamping mechanism
- 6 is the fiber thread
- 7 is the wire pressing tube
- 8 is the silk planting needle
- 9 It is the frame
- 10 is the clamping part
- 11 is the cutting mechanism
- 12 is the threading needle pushing mechanism
- 14 is the upper and lower through holes of the wire pressing tube
- 15 is the horizontal through hole of the direct feeding tube
- 16 is the rectangular cubic seat
- 17 is the pressure
- 18 is a vibrating device
- 20 is a comb frame
- G is the ground.
- a lawn silk planting device A lawn silk planting device
- the silk planting device is divided into a feeding area and a silk planting operation area. It is assumed that each silk planting cycle planted by the silk planting device is a rectangular lawn with n rows and m rows in the horizontal direction, and the silk planting device of the silk planting device Corresponding work area;
- m wire feeding tubes 2 arranged horizontally are connected to the arc section 3 with a flexible and changeable angle, and the horizontal straight feeding tube 4 penetrates through the inside.
- the tube 4 moves horizontally back and forth once in each planting cycle, that is, the output end of the straight feed tube 4 moves from the starting side of the rectangular lawn to the other side, and the end of the fiber 6 in the tube is clamped by the opposite frame 9 After the holding member 10 is clamped and fixed, the straight feeding tube 4 returns to the initial position;
- the conveyance of the filament 6 inside the tube can be divided into two modes: air conveying in the initial period of planting and mechanical conveying in the normal period of planting;
- the air flow conveying mode is conveyed by the compressed air blowing fiber filament 6;
- the end of the fiber filament 6 cut off in the previous cycle is clamped by the clamping mechanism 5 at the outlet end of the straight pipe 4 and the pipe moves forward to drive the conveyance, and is fixed on the clamping part 10 on the frame 9 After clamping, the clamping mechanism 5 is loosened, and the straight-feeding pipe 4 retreats;
- a rectangular cubic seat body 16 is fixed on the frame 9.
- the rectangular cubic seat body 16 is a flat rectangular body, the height of the upper surface is lower than the height of the straight feed pipe 4 moving back and forth horizontally, and the horizontal shape is the same as the rectangular lawn for the silk planting operation ,
- the rectangular cubic seat 16 is provided with n rows and m rows of thread-pressing pipe upper and lower through holes 14 in the vertical direction. Between the two horizontal rows of thread-pressing pipe upper and lower through holes 14, a row of cutting mechanisms 11 is arranged, including a total of two sides. n+1 row;
- each row of wire pressing tubes 7 is fixed on a horizontal cross bar, and it is like a comb frame 20 with a sliver downward.
- Each wire pressing tube 7 is connected up and down, and the position is aimed at the top and bottom of the wire pressing tube on the rectangular cubic seat body 16 below.
- Each comb frame 20 is pushed by its respective wire pressing tube pushing mechanism 17 to move up and down along the frame 9, starting from the clamping part 10 on the frame 9, and moving downward one by one;
- the cutting mechanism 11 cuts the fiber filament 6;
- the thread-planting needle 8 that can move up and down is arranged coaxially with each thread-pressing tube 7, and the bottom end of the thread-planting needle 8 is higher than the bottom end of the thread-pressing tube 7, and the n rows of thread-planting needles 8 are divided into two or more
- the m-row silk planting needles 8 in each section are pushed by the silk planting needle pushing mechanism 12 to move up and down synchronously along the frame 9, and are pressed and moved downward in cooperation with the vibration device 18;
- the silk planting needle 8 moves down under vibrating pressure, and the lower end passes through the lower nozzle of the silk pressing tube 7, and resists the fiber thread 6 and enters the depth position set by the ground G;
- the fiber filaments 6 are artificially made plastic synthetic fibers, which are bundled.
- the cutting mechanism 11 is a mechanical cutting, and n long strip blades are arranged horizontally with the blade opening upward or the blade opening inclined to the fiber filament 6. In the cutting process, the blade strip is mechanically raised.
- Each blade can be a whole long blade, or m narrow blades protruding on the long blade holder, respectively aligned with a fiber thread.
- the former is easy to process and repair, and the latter can be installed, debugged, and replaced separately.
- the blade opening of the cutting mechanism 11 can either be directly upwards, and cut after being lifted, or the blade opening can be inclined, and there is an oblique sliding movement when rising, which makes it easier to cut the fiber filaments 6.
- the cutting mechanism 11 is cut by an electric heating method, and n long strip blades are arranged transversely to aim at the fiber filaments, and electric heating filaments are arranged in the blade strips, and the heating is started to reach the temperature of the fuse fiber filaments.
- the feeding area and silk planting work area can be selected as one of the following three configuration methods:
- the feeding area is located above the silk planting area, which has the advantages of compact structure and flexible operation.
- the feeding area is located at the front or rear of the silk planting area; the center of gravity is moved down and the operation is convenient.
- the feeding area is divided into two parts, which are located on the left and right of the silk planting area.
- the front and back do not take up space, the location of raw materials is low, and the operation is easy.
- the wire-pressing tube pushing mechanism 17 is driven by a plurality of motors to move the comb frame 20 up and down along the frame 9 one by one; this is the simplest and direct structure, with preset programs or switches, which are activated and closed one by one to realize up and down movement.
- the main shaft is driven by a motor, and the comb frame 20 is driven to move up and down along the frame 9 one by one through a large number of ratchet mechanisms in idling or real rotation.
- a structure is more compact, and each comb frame 20 is driven to move up and down by one unit.
- a motor Driven by a motor, it can be driven by belts, chains, gears, racks, worm gears, and linear motors, that is, motors drive screw-nut mechanisms.
- motors drive screw-nut mechanisms.
- electromechanical field there are many ways in the electromechanical field.
- the silk planting needle pushing mechanism 12 is driven by multiple motors to move the silk planting needles 8 of the corresponding segments up and down along the frame 9; the vibrating device 18 is generated by gravity, mechanical force, hydraulic pressure and pneumatic force, alone or in combination Vibration composition.
- the fiber filament is forced into the ground under the ground, and the pressing and moving device is gravity and the method of converting into mechanical force by motor, hydraulic or pneumatic is relatively conventional.
- This patent specifically proposes to press down while vibrating. Relying on the increase of vibration to enhance the effect of downward pressing and movement is a clever and common method.
- the present invention uses this method for the first time to apply this method to a batch silk planting device, which will greatly improve the efficiency of pressing and moving.
- the vibrating device may include a motor, hydraulic or pneumatic vibrator.
- the first section of the wire planting needle pushing mechanism 12 and the vibrating device 18 can start to press and feed, and the two actions Can be carried out synchronously, this operation can reduce waiting time and improve work efficiency and speed.
- the fiber filament 6 In addition to the initial state of the fiber filament transportation inside the tube is divided into air transport, in the normal filament planting cycle, the fiber filament 6 needs to be clamped by the clamping mechanism 5 at the outlet end of the direct feeding tube 4,
- the direct-feeding pipe 4 of the present invention is double-sleeved between the inner and outer pipes, which are mutually slidable.
- the head of the outer pipe is tapered, and the head of the inner pipe is bifurcated.
- the inner pipe goes first, and the inner pipe head
- the bifurcation of the outer tube is squeezed and gathered by the cone of the outer tube head, and the fiber filament 6 in the inner tube is clamped and sent forward.
- the end of the fiber filament 6 is clamped by the clamping part fixed on the frame.
- the inner tube When retracting, the inner tube is retracted first, free from the conical extrusion of the outer tube head, and the bifurcation of the inner tube head has no pressure, so The fiber filament 6 in the tube cannot be clamped, and only the fiber filament surface where the inner tube and the outer tube are fixed at one end slips and retreats.
- the clamping mechanism 5 at the outlet end of the direct feeding tube 4 also has the following structure.
- the outlet end of the m-column straight feed pipe 4 is provided with two upper and lower horizontal clamping bars, and a number of short vertical bars are rotatably connected to form a parallelogram structure, and a plurality of return springs are arranged, and the horizontal clamping bars are pulled laterally to realize clamping or unclamping.
- Parallelogram as a clamping structure is a very common way. In this embodiment, because there is no obstruction of the rectangular cubic seat in the forward direction of the straight pipe 4, the common conventional simple and easy m-column switch mechanism can be used in the present invention. Get applied.
- the present invention proposes to provide a small upper and lower triangular notch on the front and rear walls of the bottom of the wire pressing tube 7.
- a horizontal fixing bar spanning m columns is set on the frame 9, and a horizontal pressing bar pushed up and down by the motor screw structure is also set, or,
- m fixed vertical blocks are horizontally extended, and a wooden comb structure composed of m movable vertical blocks is pushed by a motor screw structure, and the two vertical blocks are clamped or loosened on the opposite surfaces of the two vertical blocks.
- the rectangular cubic seat body 16 is made of plastic material or metal material, and is integrally formed or assembled. It can be formed by integral injection molding, core-pulling, etc., and then machined to complete. It can also be processed into a large number of small, standardized and unified pieces, and then assembled.
- the silk planting needle 8 is divided into two vibrations and squeezed downward.
- the distance between the n rows and m rows is 20mm, which is the specification required for the usual artificial turf.
- the first section of the wire planting needle pushing mechanism 12 and the vibrating device 18 can start to press and feed, and it can be synchronized. This operation can reduce waiting time and improve work efficiency and speed.
- the height of the direct feeding tube 4 from the ground G is greater than or equal to the sum of the depth of the fiber filament 6 implanted in the ground G and the height of the exposed ground.
- the direct feeding tube 4 is too low, the U-shaped wire section is too short, and cannot be operated normally. It is too high and increases the space, the operation is not stable, and it has disadvantages such as compact mechanism and low center of gravity.
- the frame 9 is a structural frame loaded and operated by the traveling mechanism, and rods of various lengths and angles are fixed at designated positions according to the needs of functions.
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Abstract
A lawn filament planting device. Starting from the pull-out end of m fiber filament spindles (1), m transversely arranged filament feeding pipes (2) are provided and connected to a circular arc segment (3) which is flexible and has a changeable angle, a straight feeding pipe (4) in a horizontal direction running through the inside, and the straight feeding pipe (4) moves horizontally back and forth once in each filament planting cycle; a rectangular cubic seat (16) is fixed on a frame (9), the rectangular cubic seat (16) is provided with n rows and m columns of filament pressing pipe upper and lower through holes (14) in an up-down direction, and a row of cutting mechanisms (11) is provided between two transverse rows of filament pressing pipe upper and lower through holes (14); the tops of each row of filament pressing pipes (7) are fixed on a horizontal transverse rod, the top end bottom of each of the filament pressing pipes (7) are communicated, and positions directly face the filament pressing pipe upper and lower through holes (14) on the lower rectangular cubic seat (16); a filament planting needle (8) that can move up and down is arranged coaxially with each filament pressing pipe (7), and the bottom end of the filament planting needle (8) is higher than the bottom end of the filament pressing pipe (7); the filament planting needle (8) is pushed to move up and down synchronously along the frame (9) by a filament planting needle pushing mechanism (12) , and is pressed and moved downward by a vibrating device (18) in coordination; the filament planting needle (8) moves downward under vibrating pressure, passes through the lower opening of the filament pressing pipe (7), and presses against a fiber filament (6) so that the fiber filament (6) enters a set depth position of the ground (G). The lawn filament planting device shortens the filament planting time, improves the filament planting efficiency, and reduces the economic investment.
Description
本发明涉及草坪场地的一种人工制作机械,具体是一种人工草坪场地的植丝装置械。The invention relates to an artificial production machine for a lawn field, in particular to a silk planting device for an artificial lawn field.
草坪因其具有观赏、休闲、运动等多种功能,而备受大众的喜爱。在草坪的众多功能中,运动功能与人们的关系最为密切。随着经济与文化的不断发展,我国愈来愈注重视体育在国民文化及身体健康方面的作用,而运动草坪场地作为草坪竞技运动的基础和平台,其质量是直接决定体育运动水平、运动安全和重大赛事的举办水平。运动草坪主要分天然草坪和人造草坪两个类别。因天然草坪具有良好的运动性能、安全性、观赏性,有益身体健康而作为大多数草坪竞技运动和赛事的比赛场地。但由于纯天然草坪的草坪耐践踏强度低、再生速度较慢,以及环境影响、降雨积水、养护管理不善都极易导致草坪枯黄、退化、发病、死亡等,出现大片斑秃而影响比赛和观感。人造草坪因其具有较好的运动性能、一般不会积水、使用频率高、不受环境限制等特点,被一些践踏强度高、对草坪损伤极大或有特殊需求的赛事(如曲棍球、部分美式橄榄球等)用做比赛场地,但人造草坪因其施工工艺中的一些粘胶及填充材料存在环境风险、人体伤害风险和安全性较低等问题,被大部分草坪竞技运动禁止使用为决赛场地。因此如何将天然草坪和人造草坪的优点合二为一,扬长避短,形成一种新型的运动草坪类型是有效提升草坪科技的重要途径。本发明人在申请号为201810835430.3的发明专利中公开了一种天然草与人造草丝混合草坪建植方法及混合草坪,就是在天然草坪中按照一定间距和密度垂直植入人造草坪草丝,以达到将天然草坪与人造草坪的优点有效结合,形成一种新型混合草坪类型的方法。但在混合草坪建造过程中,如果采用人工的方式建造,则会耗时耗力且无法保证成品的品质。因此一种能够稳定、快速、高质量的混合草坪植丝机则 是混合草坪建造成败的关键。The lawn is loved by the public because of its various functions such as viewing, leisure, and sports. Among the many functions of the lawn, the movement function has the closest relationship with people. With the continuous development of economy and culture, our country pays more and more attention to the role of sports in national culture and physical health. As the foundation and platform of sports lawn sports, the quality of sports turf field directly determines the level of sports and the safety of sports. And the level of holding major events. Sports turf is mainly divided into two categories: natural turf and artificial turf. Because natural lawn has good sports performance, safety, viewing, and good health, it is used as the competition venue for most lawn sports and competitions. However, due to the low tramp resistance and slow regeneration speed of natural lawns, environmental impacts, rainwater accumulation, and poor maintenance and management can easily lead to yellowing, degradation, illness, and death of the lawn, and large areas of alopecia areata will affect the competition and perception. . Artificial turf has good sports performance, generally does not accumulate water, is used frequently, and is not restricted by the environment. It has been trampled by some competitions (such as hockey, partial American football, etc.) is used as a competition venue, but artificial turf is forbidden to be used as a final venue by most turf sports because of the environmental risks, human injury risks and low safety of some viscose and filling materials in the construction process. . Therefore, how to combine the advantages of natural turf and artificial turf to form a new type of sports turf is an important way to effectively improve turf technology. In the invention patent with application number 201810835430.3, the inventor discloses a method for planting a mixed lawn of natural grass and artificial grass filaments and a mixed lawn, which is to vertically implant artificial turf filaments in the natural lawn at a certain interval and density to Achieve the effective combination of the advantages of natural turf and artificial turf, forming a new type of hybrid turf method. However, in the process of hybrid lawn construction, if it is constructed manually, it will be time-consuming and labor-intensive and the quality of the finished product cannot be guaranteed. Therefore, a stable, fast, and high-quality hybrid lawn silk planter is the key to the success or failure of hybrid lawn construction.
目前,国内外都已经开始认识到人工植丝的优越性,国外有几家公司申请和取得了国外专利,US 2003172858A1,WO93/08332和EP3 029 199 B1,其中斯格拉斯有限公司在国内也取得了专利,《用于将人造草束插入到地面中的设备》CN 106661850 B,国内CN 166612754 A《一种植丝机》也推出了各自的植丝机结构,然而由于它们采用的植丝原理和结构,纯粹采用机械动作来输送人工纤维丝,用机械力种植压入纤维丝,逐排植入,植入一排,装置推进一排,植丝的效率都比较低,往往一个标准足球场的面积,采用现有的一些机型,完成植丝要化费很长时间,远远不能满足人们对人工植丝场地的需要,阻碍了人工植丝机械的使用和推广。虽然人工植丝效果好,但是人们还是难以享受到它带来的优越性,体育场地的管理者,国家的主管部门,广大的体育爱好者,普通大众都紧急呼吁,希望种植效率更高的植丝机能早日问世。At present, people at home and abroad have begun to realize the advantages of artificial silk planting. Several foreign companies have applied for and obtained foreign patents, such as US 2003172858A1, WO93/08332 and EP3 029199 B1. Among them, Sglas Co., Ltd. has also obtained foreign patents in China. Patent, "Equipment for Inserting Artificial Grass Bundles into the Ground" CN 106661850 B, Domestic CN 166612754 A "A Silk Planting Machine" also introduced their own silk planting machine structure, but due to the silk planting principle and The structure uses purely mechanical action to transport the artificial fiber filaments. The fiber filaments are planted and pressed in by mechanical force. They are implanted row by row. The device is implanted in a row. The device advances in a row. The efficiency of fiber implantation is relatively low. It is often a standard football field. It takes a long time to complete silk planting with some existing models, which is far from meeting people’s needs for artificial silk planting sites and hindering the use and promotion of artificial silk planting machinery. Although the effect of artificial silk planting is good, people still can’t enjoy the advantages it brings. Silk function will come out soon.
发明内容Summary of the invention
本发明目的,拟提供大幅度提高植丝速度和效率的一种草坪植丝装置装置。The purpose of the present invention is to provide a lawn silk planting device which greatly improves the silk planting speed and efficiency.
本发明的目的由以下技术方案实现:The purpose of the present invention is achieved by the following technical solutions:
一种草坪植丝装置,A lawn silk planting device,
所述植丝装置分为供料区和植丝作业区,其特征在于:The silk planting device is divided into a feeding area and a silk planting operation area, and is characterized in that:
设所述植丝装置每一植丝周期植出的为前后n排,横向m列丛的矩形草坪,与植丝装置的植丝作业区相应;Assuming that the silk planting device planted in each silk planting cycle is a rectangular lawn with n rows in the front and rear and m rows in the horizontal direction, corresponding to the silk planting operation area of the silk planting device;
由供料区的m捆纤维丝锭牵出端为始,设置横向排列m根送丝管和经柔性可改变角度的圆弧段相接,内部贯通水平方向的直送管,直送管每一植丝周期水平往复前后移动一次,即直送管的输出端由位于矩形草坪的起始侧推移至另一侧,管中的纤维丝端部被对方机架上的夹持部件夹持固定后,直送管又退回起始位置;Starting from the pulling-out end of m bundles of fiber spindles in the feeding area, m wire feeding tubes are arranged horizontally to be connected to the arc section with flexible and changeable angle. The yarn cycle moves back and forth horizontally once, that is, the output end of the straight feeding tube moves from the starting side of the rectangular lawn to the other side. After the fiber filament ends in the tube are clamped and fixed by the clamping parts on the opposite frame, the straight feeding The tube returns to the starting position;
纤维丝在管内部的输送分为植丝初始周期的气流输送和正常植丝周期的机械输送两种方式;The conveying of fiber filaments inside the tube can be divided into two modes: air conveying in the initial period of planting and mechanical conveying in the normal period of planting;
所述气流输送方式由压缩空气吹送纤维丝输送;The air flow conveying mode is conveyed by compressed air blowing fiber filaments;
所述机械输送方式,纤维丝被前一周期切断的端头被直送管出口端的夹紧机构夹紧随管向前移动而带动输送,被固定在机架上的夹持部件夹持后,夹紧机构松开,直送管后退;In the mechanical conveying mode, the end of the fiber filament cut off in the previous cycle is clamped by the clamping mechanism at the outlet end of the straight pipe and the pipe moves forward to drive the conveyance. After being clamped by the clamping member fixed on the frame, the clamp The tightening mechanism is loosened, and the direct feeding pipe is retracted;
在机架上固定矩形立方座体,所述矩形立方座体呈扁平的矩形体,上表面的高度低于直送管水平前后移动的高度,水平形状与植丝作业的矩形草坪相同,在矩形立方座体上开设上下方向n排m列的压丝管上下通孔,在横向的两排压丝管上下通孔之间,配置一排切断机构;A rectangular cubic seat body is fixed on the frame. The rectangular cubic seat body is a flat rectangular body. The height of the upper surface is lower than the height of the straight feed pipe moving back and forth horizontally. The seat body is provided with n rows and m rows of thread-pressing pipe upper and lower through holes in the vertical direction, and a row of cutting mechanisms is arranged between the upper and lower through holes of the two horizontal rows of thread-pressing pipes;
每排的压丝管上方固定在水平的横杆上,呈类似梳条向下的梳子架,每根压丝管上下相通,位置针对下方矩形立方座体上的压丝管上下通孔;The top of each row of wire-pressing tubes is fixed on a horizontal crossbar, which is like a comb frame with a sliver downward. Each wire-pressing tube is connected up and down, and the position is aimed at the upper and lower through holes of the wire-pressing tube on the rectangular cubic seat below;
每个梳子架分别由各自的压丝管推送机构推送沿机架上下移动,由靠近机架上夹持部件的为始,逐个梳子架往下移动;Each comb frame is pushed by its own wire pressing tube pushing mechanism to move up and down along the frame, starting from the one close to the clamping parts on the frame, and moving down one by one;
在压丝管下移将纤维丝弯曲成u形后,所述切断机构切断纤维丝;After the thread pressing tube is moved down to bend the fiber filament into a U shape, the cutting mechanism cuts the fiber filament;
与每个压丝管同轴线配置可以上下移动的植丝针,且植丝针的底端高于压丝管底端,n排植丝针为整段,或分成两个或两个以上的段,每段的m列植丝针由植丝针推送机构推送沿机架同步上下移动,并且由振动装置协同往下压移;The thread-planting needles that can move up and down are arranged coaxially with each thread-pressing tube, and the bottom end of the thread-planting needle is higher than the bottom end of the thread-pressing tube, n rows of thread-planting needles are a whole section, or divided into two or more In the section, the m-row silk planting needles in each section are pushed by the silk planting needle pushing mechanism to move up and down synchronously along the frame, and press and move downward in cooperation with the vibration device;
植丝针振压下移,下端穿过压丝管的下管口,抵住纤维丝进入地面G设定的深度位置;The silk planting needle moves down under vibration pressure, and the lower end passes through the lower nozzle of the silk press tube, and resists the fiber thread and enters the depth position set by the ground G;
所述纤维丝为人工制作的塑料合成纤维,是成束的。The fiber filaments are artificially made plastic synthetic fibers, which are bundled.
由供料区的m捆纤维丝锭牵出端为始,设置横向排列m根送丝管和经柔性可改变角度的圆弧段相接,内部贯通水平方向性的直送管,直送管每一植丝周期水平往复前后移动一次,即直送管的输出端由位于矩形草坪的起始侧推移至另一侧,管中的纤维丝端部被对方机架上的夹持部件夹持固定后,直送管又退回起始位置;Starting from the pulling-out end of m bundles of fiber spindles in the feeding area, m wire feeding tubes are arranged horizontally to be connected to the arc section with a flexible and changeable angle, and the horizontal directional direct feeding tube penetrates through each of the straight feeding tubes. The planting cycle moves back and forth horizontally once, that is, the output end of the straight feeding tube moves from the starting side of the rectangular lawn to the other side. After the end of the fiber filament in the tube is clamped and fixed by the clamping part on the opposite frame, The straight pipe returns to the starting position;
首先,在植丝作业区将纤维丝锭上的纤维丝从一侧送至另一侧,每一根纤维丝通过了送丝管和经柔性可改变角度的圆弧段相接内部贯通水平方向的直送管,所述直送管是必须严格在植丝作业区的机架上作规范位置的往复移动,而m捆纤维丝锭牵是堆放在供料区,位置不一致的,因此,在引入植丝装置作业时两者之间需要“柔性可改变角度的圆弧段”的连接,确保两头兼顾。Firstly, the fiber filaments on the fiber spindles are fed from one side to the other in the filament planting area, and each filament passes through the wire feed tube and is connected by a flexible and variable-angle arc segment to penetrate the horizontal direction. The direct feeding pipe must be strictly reciprocated in the standard position on the frame of the silk planting area, and the m bundles of fiber silk spindles are stacked in the feeding area and the positions are inconsistent. Therefore, the introduction of planting During the operation of the silk device, the connection of the "flexible and changeable arc segment" is required between the two to ensure that both ends are considered.
纤维丝在管内部的输送分为植丝初始周期的气流输送和正常植丝周期的机械输送两种方式;在本发明中,纤维丝在管内部的输送分为两种方式:The conveyance of fiber filaments inside the tube is divided into two modes: air flow in the initial period of planting filaments and mechanical conveying in the normal planting cycle; in the present invention, the conveying of fiber filaments inside the tube is divided into two modes:
所述气流输送方式由压缩空气吹送纤维丝输送;常规的压缩空气吹送。The air flow conveying mode is conveyed by compressed air blowing fiber filaments; conventional compressed air blowing.
所述机械输送方式,纤维丝被前一周期切断的端头被直送管出口端的夹紧机构夹紧随管向前移动而带动输送,被固定在机架上的夹持部件夹持后,夹紧机构松开,直送管后退;这些动作是实现本发明的需要,机械式的夹持,在行业中也是常用和有多种方式容易实现的。In the mechanical conveying mode, the end of the fiber filament cut off in the previous cycle is clamped by the clamping mechanism at the outlet end of the straight pipe and the pipe moves forward to drive the conveyance. After being clamped by the clamping member fixed on the frame, the clamp The tightening mechanism is loosened, and the direct feeding tube is retreated; these actions are required to realize the present invention. Mechanical clamping is also commonly used in the industry and can be easily realized in a variety of ways.
在机架上固定矩形立方座体,所述矩形立方座体呈扁平的矩形体,上表面的高度低于直送管水平前后移动的高度,水平形状与植丝作业的矩形草坪相同,在矩形立方座体上开设上下方向n排m列的压丝管上下通孔,在横向的两排压丝管上下通孔之间,配置一排切断机构;A rectangular cubic seat body is fixed on the frame. The rectangular cubic seat body is a flat rectangular body. The height of the upper surface is lower than the height of the straight feed pipe moving back and forth horizontally. The seat body is provided with n rows and m rows of thread-pressing pipe upper and lower through holes in the vertical direction, and a row of cutting mechanisms is arranged between the upper and lower through holes of the two horizontal rows of thread-pressing pipes;
照理切断机构包括两侧该有n+1排,但是端头由对方机架上的夹持部件夹持,只要松开即行,因此设置n排即可。As a matter of principle, the cutting mechanism includes n+1 rows on both sides, but the ends are clamped by the clamping parts on the opposite frame, and only need to be loosened, so n rows are sufficient.
本技术方案,矩形立方座体上表面的高度低于直送管水平前后移动的高度,如此结构,直送管可以畅行无阻地前后方向穿行,如此结构,也使得m列直送管既可以在出口端头由横杆连接固定在一起,也可以将所有m列直送管制作成水平的板状,既增强了m列直送管的刚性牢固度,也便于在出口端头设置夹紧机构的结构和部件——因为它们的通行没有障碍。In this technical solution, the height of the upper surface of the rectangular cubic seat body is lower than the height of the straight feeding pipe moving back and forth horizontally. With this structure, the straight feeding pipe can travel forward and backward without hindrance. This structure also enables the m-row straight feeding pipe to be at the outlet end. Connected and fixed by cross bars, or all m-row straight pipes can be made into a horizontal plate shape, which not only enhances the rigidity and firmness of m-row straight pipes, but also facilitates the installation of the structure and components of the clamping mechanism at the outlet end—— Because there is no obstacle to their passage.
每排的压丝管上方固定在水平的横杆上,呈类似梳条向下的梳子架,每根压丝管上下相通的,位置针对下方矩形立方座体上的压丝管上下通孔,压下时每根压丝管已经插入下方矩形立方座体上的压丝管上下通孔,受通孔限止,足够满足刚性和牢度的要求。The top of each row of wire pressing tubes is fixed on a horizontal crossbar, which is similar to a comb frame with a sliver downward. Each wire pressing tube is connected up and down, and the position is aimed at the upper and lower through holes of the wire pressing tube on the rectangular cubic seat below. When pressing down, each thread pressing tube has been inserted into the upper and lower through holes of the thread pressing tube on the rectangular cubic seat below, and is limited by the through holes, which is sufficient to meet the requirements of rigidity and fastness.
在矩形立方座体接纳压丝管下移插入的口部,可以制成略呈喇叭形的导向,便于纠偏、导向。The rectangular cubic seat body receives the mouth part of the thread pressing tube that is moved downward and inserted, and can be made into a slightly trumpet-shaped guide, which is convenient for correcting deviation and guiding.
每个梳子架分别由各自的压丝管推送机构推送沿机架上下移动,由靠近机架上夹持部件的为始,逐个梳子架往下移动;与第一方案相同的理由,便于有序、轻松放出成捆纤维丝锭上的纤维丝。Each comb rack is pushed by its respective wire pressing tube pushing mechanism to move up and down along the rack, starting from the clamped parts on the rack, and moving down one by one; for the same reason as the first solution, it is easy to order , Easily release the fiber filaments on the bundled fiber spindles.
在压丝管下移将纤维丝弯曲成u形后,所述切断机构切断纤维丝;After the thread pressing tube is moved down to bend the fiber filament into a U shape, the cutting mechanism cuts the fiber filament;
与每个压丝管同轴线配置可以上下移动的植丝针,n排植丝针分成两个或两个以上的段,每段的m列植丝针由植丝针推送机构推送沿机架上下移动,并且由振动装置协同往下压移;The thread-planting needles that can move up and down are arranged coaxially with each thread-pressing tube. The n-row thread-planting needles are divided into two or more sections. The m-row thread-planting needles in each section are pushed along the machine by the thread-planting needle pushing mechanism. The frame moves up and down, and is pressed down by the vibration device;
由于“每个压丝管同轴线配置可以上下移动的植丝针,且植丝针的底端高于压丝管底端”,因此植丝针的下移,毫无疑问必定将已经预弯成u字形的纤维丝,十分可靠,又非常精确、准确地植入地面土壤的确定位置、一定的深度。Since “the coaxial line of each thread-pressing tube is equipped with a thread-planting needle that can move up and down, and the bottom end of the thread-planting needle is higher than the bottom end of the thread-pressing tube”, the downward movement of the thread-planting needle will undoubtedly be pre-determined. The fiber filaments bent into a U-shape are very reliable, and are very accurately and accurately implanted into the ground soil at a certain position and a certain depth.
全部植丝针、压丝管在植入后往上回复,完成一个植丝工序的周期,植丝装置移动一个植丝作业区的距离,进入下一个植丝周期。All the wire planting needles and wire pressing tubes are returned upwards after being implanted to complete a cycle of silk planting process, and the silk planting device moves a distance of the silk planting work area to enter the next silk planting cycle.
所述压丝管推送机构和植丝针推送机构,根据总体结构的情况,可配置在机架框架的一侧或者两侧,也可以避开干涉位置,配置于机架框架的顶部。The wire pressing tube pushing mechanism and the wire planting needle pushing mechanism can be arranged on one side or both sides of the frame frame according to the overall structure, or can be arranged on the top of the frame frame to avoid the interference position.
所述纤维丝为人工制作的塑料合成纤维,是成束的。The fiber filaments are artificially made plastic synthetic fibers, which are bundled.
进一步,所述切断机构为机械式切断,横向设置n把长条形的刀片条刀片口向上或刀片口倾斜针对纤维丝,在切断工序,由机械方式升起刀片条。Further, the cutting mechanism is a mechanical cutting, and n long strip blades are arranged horizontally with the blade opening upward or the blade opening inclined to the fiber filaments. In the cutting process, the blade strip is mechanically raised.
进一步,所述切断机构为电加热方式切断,横向设置n把长条形的刀片条刀片口针对纤维丝,刀片条内设置电加热丝,启动加热达到熔断纤维丝的温度。Further, the cutting mechanism is cut by an electric heating method, and n long strip blades are arranged transversely to target the fiber filaments, and electric heating filaments are arranged in the blade strips, and the heating is started to reach the temperature of the fuse fiber filaments.
进一步,所述供料区和植丝作业区为如下三种配置方式之一:Further, the feeding area and the silk planting area are one of the following three configurations:
供料区位于植丝作业区的上方;The feeding area is located above the silk planting area;
供料区位于植丝作业区的前方或后方;The feeding area is located in front or behind the silk planting area;
供料区为两部分,分别位于植丝作业区的左方和右方。The feeding area is divided into two parts, which are located on the left and right of the silk planting area.
进一步,所述压丝管推送机构由多台电机分别、逐个驱动梳子架沿机架上下移动;Further, the wire pressing tube pushing mechanism is driven by a plurality of motors to move the comb frame up and down along the frame respectively and one by one;
或者,由一台电机驱动主轴,通过多数量的棘轮机构空转或实转分别、逐个驱动梳子架沿机架上下移动。Or, the main shaft is driven by a motor, and the comb frame is driven to move up and down along the frame one by one through idling or real rotation of a large number of ratchet mechanisms.
进一步,所述植丝针推送机构由多台电机分别驱动相应各段的植丝针沿机架上下移动;Further, the silk planting needle pushing mechanism is driven by a plurality of motors to respectively drive the silk planting needles of respective sections to move up and down along the frame;
所述振动装置由重力、机械力、液压及气动力,单独或组合产生的振动构成。The vibration device is composed of vibration generated by gravity, mechanical force, hydraulic force and pneumatic force, alone or in combination.
进一步,所述纤维丝的机械输送方式中直送管的夹紧机构:Further, the clamping mechanism of the straight pipe in the mechanical conveying mode of the fiber thread:
所述直送管由内、外两管子复式套置,相互可滑移,外管头部呈锥形,内管头部为分叉式,往前送时内管先行,再一起前行,退回时内管先退,再一起退回。The direct feeding pipe consists of two pipes, an inner pipe and an outer pipe, which are slidable. The head of the outer pipe is tapered, and the head of the inner pipe is bifurcated. When forwarding, the inner pipe goes first, then goes forward together, and returns. When the inner tube is returned first, and then returned together.
针对第二种方案,进一步,所述纤维丝的机械输送方式中直送管出口端的夹紧机构:Regarding the second solution, further, the clamping mechanism at the outlet end of the direct feeding tube in the mechanical conveying mode of the fiber thread:
m列直送管的出口端设置上下两根横夹条,并转动连接若干短竖条,形成平行四边形结构,设置若干复位弹簧,横向拉动所述横夹条实现夹紧或松开。The outlet end of the m-column straight pipe is provided with two upper and lower horizontal clamping bars, and a plurality of short vertical bars are rotatably connected to form a parallelogram structure, and a plurality of return springs are arranged, and the horizontal clamping bars are pulled laterally to realize clamping or unclamping.
针对第二种方案,进一步,在所述压丝管的底部前后方管壁开设上小下大的三角形缺口。Regarding the second solution, further, a triangular notch with a small upper and a larger lower is provided on the front and rear tube walls of the bottom of the wire pressing tube.
进一步,所述机架上的夹持部件:Further, the clamping components on the frame:
在机架上设置一根横跨m列的水平固定条,另设置由电机丝杠结构推动升降的横压条,或者,A horizontal fixing bar spanning m columns is set on the frame, and a horizontal pressure bar that is pushed up and down by the motor screw structure is set, or,
在机架上水平伸出m根固定竖块,另设置由电机丝杠结构推动由m根活动竖块构成的木梳结构,横向往复推动,两竖块相对面夹紧或松开。M fixed vertical blocks extend horizontally on the frame, and a wooden comb structure composed of m movable vertical blocks is pushed by a motor screw structure, and pushed back and forth horizontally, and the opposite surfaces of the two vertical blocks are clamped or loosened.
进一步,所述矩形立方座体为塑料材质或金属材质,由整体成形或拼装成形。Further, the rectangular cubic seat body is made of plastic material or metal material, and is integrally formed or assembled.
进一步,所述m为60,所述n为14,n排植丝针分成前后两个段。Further, the m is 60, the n is 14, and the n rows of wire planting needles are divided into two segments, the front and the back.
进一步,所述直送管离开地面的高度大于等于纤维丝植入地面的深度和露出地面高度的和。Further, the height of the direct feed pipe from the ground is greater than or equal to the sum of the depth of the fiber filaments implanted in the ground and the height of the exposed ground.
本发明的优良效果和带来的优越性。The excellent effects and advantages of the present invention.
一、从多项技术方法、结构、效果看,开创,改变,突破了国内外在草坪植丝装置领域现有技术,效率成倍增加提高。比如:1. From the perspective of a number of technical methods, structures and effects, it has created, changed, and broke through the existing technologies in the field of lawn silk planting devices at home and abroad, and the efficiency has been doubled. for example:
采用了气流输送方式由压缩空气吹送纤维丝输送,既快速又省事;Adopting the air conveying method, the compressed air is used to blow the fiber filaments, which is fast and easy;
采用了n排m列的压丝管结构,将n排梳子架逐个往下移动,不仅效率高,而且成捆的纤维丝锭可以轻松、有序地放出纤维丝,使得本工序可以有条理地实现。The n-row and m-row press tube structure is used to move the n-row comb racks down one by one, which not only has high efficiency, but also bundles of fiber spindles can easily and orderly release fiber filaments, so that this process can be organized accomplish.
n排植丝针分成两个或两个以上的段进行压移,不是单排,效率得到成倍、多倍的提高。The n-row silk-planting needle is divided into two or more sections for pressure transfer, instead of a single row, the efficiency is doubled and multifolded.
采用由振动装置协同往下压移,此方法手段是本领域从未采用过的,能比较轻松地将纤维丝压入土壤中,由此可一次同时压送更多的纤维丝,是提高植丝效率的重要手段。Using a vibrating device to coordinate downward pressure movement, this method has never been used in the field. It can press the fiber filaments into the soil relatively easily, so that more fiber filaments can be pressed at one time, which is an improvement in planting. An important means of silk efficiency.
二、人工植丝真正有实际应用价值的机型由此提供,大大缩短了植丝时间,提高了植丝效率,减少经济投入,快速建成人工植丝的草坪。2. The model with real application value of artificial silk planting is provided from this, which greatly shortens the silk planting time, improves the silk planting efficiency, reduces the economic investment, and quickly builds the artificial silk planting lawn.
三、大力推进足球等体育健身项目,提高运动员比赛技能,提高全体人民的身体素质和健康水平,增强抵御疾病的能力,有利社会健康快速发展。本发明特别适合建造人工草坪足球运动场。3. Vigorously promote sports and fitness programs such as football, improve athletes' competition skills, improve the physical quality and health of all people, and enhance the ability to resist diseases, which is conducive to the healthy and rapid development of society. The invention is particularly suitable for constructing artificial turf football stadiums.
图1为本发明草坪植丝装置的一实施例,总体配置结构简图,植丝装置到达作业草坪位置的初始状态,从侧面观看,显示了植丝装置植丝作业侧面的配置,显示了n排的概念;Fig. 1 is an embodiment of the lawn silk planting device of the present invention, the overall configuration structure diagram, the initial state of the silk planting device reaching the working lawn position, viewed from the side, shows the configuration of the silk planting device on the side of the silk planting operation, showing n The concept of platoon;
图2为图1本发明草坪植丝装置植丝作业区部分的结构简图,显示初始状态,其中矩形立方座体和压丝管、植丝针显示了在不同位置的部分剖视和剖中剖视图,更易理解其结构;Figure 2 is a schematic diagram of the structure of the silk planting area of the lawn silk planting device of the present invention in Figure 1, showing the initial state, in which the rectangular cubic seat body, the wire pressing tube, and the wire planting needle show partial cross-sectional views and cross-sectional views at different positions Sectional view, easier to understand its structure;
图3为本发明草坪植丝装置植丝作业区部分,压丝管由靠近机架上夹持部件的为始,逐个梳子架往下移动的状态简图;Figure 3 is a schematic diagram of the wire planting area of the lawn silk planting device of the present invention. The wire pressing tube starts from the clamping part on the frame and moves down one by one comb frame;
图4为旋转九十度从正面观看梳子架部件的结构示意简图,并且显示了一种实施例,压丝管底部前后方管壁开设上小下大的三角形缺口示意结构图;Figure 4 is a schematic structural diagram of the comb frame component viewed from the front when rotated ninety degrees, and shows an embodiment, a schematic structural diagram of a triangular notch on the front and rear tube walls at the bottom of the wire pressing tube;
图5为本发明草坪植丝装置植丝作业区部分转换视角,从装置正面,即从前进方向观看的结构配置简图,显示了各部件的起始状态;Figure 5 is a partially converted view of the wire planting work area of the lawn silk planting device of the present invention, viewed from the front of the device, that is, from the forward direction of the structure configuration diagram, showing the initial state of each component;
图6为图5中梳子架由上往下压移的示意简图,也显示了m列的概念。Fig. 6 is a schematic diagram of the comb frame in Fig. 5 being pressed and moved from top to bottom, and also shows the concept of m columns.
图中,1是纤维丝锭、2是送丝管、3是圆弧段、4是直送管、5是夹紧机构、6是纤维丝、7是压丝管、8是植丝针、9是机架、10是夹持部件、11是切断机构、12是植丝针推送机构、14是压丝管上下通孔、15是直送管水平通孔、16是矩形立方座体、17是压丝管推送机构、18是振动装置、20是梳子架、G是地面。In the figure, 1 is the fiber spindle, 2 is the wire feeding tube, 3 is the arc section, 4 is the straight feeding tube, 5 is the clamping mechanism, 6 is the fiber thread, 7 is the wire pressing tube, 8 is the silk planting needle, 9 It is the frame, 10 is the clamping part, 11 is the cutting mechanism, 12 is the threading needle pushing mechanism, 14 is the upper and lower through holes of the wire pressing tube, 15 is the horizontal through hole of the direct feeding tube, 16 is the rectangular cubic seat, 17 is the pressure The wire tube pushing mechanism, 18 is a vibrating device, 20 is a comb frame, and G is the ground.
以下结合附图对本发明作详细说明。The present invention will be described in detail below with reference to the accompanying drawings.
一种草坪植丝装置,A lawn silk planting device,
所述植丝装置分为供料区和植丝作业区,设所述植丝装置每一植丝周期植出的为前后n排,横向m列丛的矩形草坪,与植丝装置的植丝作业区相应;The silk planting device is divided into a feeding area and a silk planting operation area. It is assumed that each silk planting cycle planted by the silk planting device is a rectangular lawn with n rows and m rows in the horizontal direction, and the silk planting device of the silk planting device Corresponding work area;
由供料区的m捆纤维丝锭1牵出端为始,设置横向排列m根送丝管2和经柔性可改变角度的圆弧段3相接,内部贯通水平方向的直送管4,直送管4每一植丝周期水平往复前后移动一次,即直送管4的输出端由位于矩形草坪的起始侧推移至另一侧,管中的纤维丝6端部被对方机架9上的夹持部件10夹持固定后,直送管4又退回起始位置;Starting from the pulling-out end of the m bundle of fiber spindles 1 in the feeding zone, m wire feeding tubes 2 arranged horizontally are connected to the arc section 3 with a flexible and changeable angle, and the horizontal straight feeding tube 4 penetrates through the inside. The tube 4 moves horizontally back and forth once in each planting cycle, that is, the output end of the straight feed tube 4 moves from the starting side of the rectangular lawn to the other side, and the end of the fiber 6 in the tube is clamped by the opposite frame 9 After the holding member 10 is clamped and fixed, the straight feeding tube 4 returns to the initial position;
纤维丝6在管内部的输送分为植丝初始周期的气流输送和正常植丝周期的机械输送两种方式;The conveyance of the filament 6 inside the tube can be divided into two modes: air conveying in the initial period of planting and mechanical conveying in the normal period of planting;
所述气流输送方式由压缩空气吹送纤维丝6输送;The air flow conveying mode is conveyed by the compressed air blowing fiber filament 6;
所述机械输送方式,纤维丝6被前一周期切断的端头被直送管4出口端的夹紧机构5夹紧随管向前移动而带动输送,被固定在机架9上的夹持部件10夹持后,夹紧机构5松开,直送管4后退;In the mechanical conveying method, the end of the fiber filament 6 cut off in the previous cycle is clamped by the clamping mechanism 5 at the outlet end of the straight pipe 4 and the pipe moves forward to drive the conveyance, and is fixed on the clamping part 10 on the frame 9 After clamping, the clamping mechanism 5 is loosened, and the straight-feeding pipe 4 retreats;
在机架9上固定矩形立方座体16,所述矩形立方座体16呈扁平的矩形体,上表面的高度低于直送管4水平前后移动的高度,水平形状与植丝作业的矩形草坪相同,在矩形立方座体16上开设上下方向n排m列的压丝管上下通孔14,在横向的两排压丝管上下通孔14之间,配置一排切断机构11,包括两侧共n+1排;A rectangular cubic seat body 16 is fixed on the frame 9. The rectangular cubic seat body 16 is a flat rectangular body, the height of the upper surface is lower than the height of the straight feed pipe 4 moving back and forth horizontally, and the horizontal shape is the same as the rectangular lawn for the silk planting operation , The rectangular cubic seat 16 is provided with n rows and m rows of thread-pressing pipe upper and lower through holes 14 in the vertical direction. Between the two horizontal rows of thread-pressing pipe upper and lower through holes 14, a row of cutting mechanisms 11 is arranged, including a total of two sides. n+1 row;
每排的压丝管7上方固定在水平的横杆上,呈类似梳条向下的梳子架20,每根压丝管7上下相通,位置针对下方矩形立方座体16上的压丝管上下通孔14;The top of each row of wire pressing tubes 7 is fixed on a horizontal cross bar, and it is like a comb frame 20 with a sliver downward. Each wire pressing tube 7 is connected up and down, and the position is aimed at the top and bottom of the wire pressing tube on the rectangular cubic seat body 16 below. Through hole 14;
每个梳子架20分别由各自的压丝管推送机构17推送沿机架9上下移动,由靠近机架9上夹持部件10的为始,逐个梳子架20往下移动;Each comb frame 20 is pushed by its respective wire pressing tube pushing mechanism 17 to move up and down along the frame 9, starting from the clamping part 10 on the frame 9, and moving downward one by one;
在压丝管7下移将纤维丝6弯曲成u形后,所述切断机构11切断纤维丝6;After the thread pressing tube 7 is moved downward to bend the fiber filament 6 into a U shape, the cutting mechanism 11 cuts the fiber filament 6;
与每个压丝管7同轴线配置可以上下移动的植丝针8,且植丝针8的底端高于压丝管7底端,n排植丝针8分成两个或两个以上的段,每段的m列植丝针8由植丝针推送机构12推送沿机架9同步上下移动,并且由振动装置18协同往下压移;The thread-planting needle 8 that can move up and down is arranged coaxially with each thread-pressing tube 7, and the bottom end of the thread-planting needle 8 is higher than the bottom end of the thread-pressing tube 7, and the n rows of thread-planting needles 8 are divided into two or more The m-row silk planting needles 8 in each section are pushed by the silk planting needle pushing mechanism 12 to move up and down synchronously along the frame 9, and are pressed and moved downward in cooperation with the vibration device 18;
植丝针8振压下移,下端穿过压丝管7的下管口,抵住纤维丝6进入地面G设定的深度位置;The silk planting needle 8 moves down under vibrating pressure, and the lower end passes through the lower nozzle of the silk pressing tube 7, and resists the fiber thread 6 and enters the depth position set by the ground G;
所述纤维丝6为人工制作的塑料合成纤维,是成束的。The fiber filaments 6 are artificially made plastic synthetic fibers, which are bundled.
至于具体的,所述切断机构11为机械式切断,横向设置n把长条形的刀片条刀片口向上或刀片口倾斜针对纤维丝6,在切断工序,由机械方式升起刀片条。Specifically, the cutting mechanism 11 is a mechanical cutting, and n long strip blades are arranged horizontally with the blade opening upward or the blade opening inclined to the fiber filament 6. In the cutting process, the blade strip is mechanically raised.
每把刀片既可以是整条一片长刀片,也可以是在长条形刀架上突起m把窄刀片,分别对准一根纤维丝,前者加工维修容易,后者可以分别安装、调试、更换。切断机构11刀片口既可以直接向上,抬起后切断,也可以刀片口倾斜,上升时有个倾斜的滑移动作,更易切断纤维丝6。Each blade can be a whole long blade, or m narrow blades protruding on the long blade holder, respectively aligned with a fiber thread. The former is easy to process and repair, and the latter can be installed, debugged, and replaced separately. . The blade opening of the cutting mechanism 11 can either be directly upwards, and cut after being lifted, or the blade opening can be inclined, and there is an oblique sliding movement when rising, which makes it easier to cut the fiber filaments 6.
所述切断机构11为电加热方式切断,横向设置n把长条形的刀片条刀片口针对纤维丝,刀片条内设置电加热丝,启动加热达到熔断纤维丝的温度。这是本领域重要创新,切断干净、结构简单,容易实现,又不需要机械式的时常维护保养及维修。The cutting mechanism 11 is cut by an electric heating method, and n long strip blades are arranged transversely to aim at the fiber filaments, and electric heating filaments are arranged in the blade strips, and the heating is started to reach the temperature of the fuse fiber filaments. This is an important innovation in this field. It is cleanly cut, simple in structure, easy to implement, and does not require frequent mechanical maintenance and repair.
根据植丝装置整台的配置结构,可以选择所述供料区和植丝作业区为如下三种配置方式之一:According to the configuration structure of the whole silk planting device, the feeding area and silk planting work area can be selected as one of the following three configuration methods:
供料区位于植丝作业区的上方,优点是结构紧凑,运行机动灵活。The feeding area is located above the silk planting area, which has the advantages of compact structure and flexible operation.
供料区位于植丝作业区的前方或后方;重心下移,操作方便。The feeding area is located at the front or rear of the silk planting area; the center of gravity is moved down and the operation is convenient.
供料区为两部分,分别位于植丝作业区的左方和右方。前后不占空间,原料位置低,操作容易。The feeding area is divided into two parts, which are located on the left and right of the silk planting area. The front and back do not take up space, the location of raw materials is low, and the operation is easy.
所述压丝管推送机构17由多台电机分别、逐个驱动梳子架20沿机架9上下移动;这是最简单、直接的结构,预设程序或开关,逐个启动、关闭,实现上下移动。The wire-pressing tube pushing mechanism 17 is driven by a plurality of motors to move the comb frame 20 up and down along the frame 9 one by one; this is the simplest and direct structure, with preset programs or switches, which are activated and closed one by one to realize up and down movement.
或者,由一台电机驱动主轴,通过多数量的棘轮机构空转或实转分别、逐 个驱动梳子架20沿机架9上下移动。如此结构,更加紧凑,由一台分别驱动各梳子架20上下移动。Or, the main shaft is driven by a motor, and the comb frame 20 is driven to move up and down along the frame 9 one by one through a large number of ratchet mechanisms in idling or real rotation. Such a structure is more compact, and each comb frame 20 is driven to move up and down by one unit.
以上由电机驱动可采用皮带、链条方式传动,也可用齿轮、齿条方式,蜗轮蜗杆结构方式,也可用直线电机,即电机带动丝杆螺母机构传动,总之机电领域的方式很多。Driven by a motor, it can be driven by belts, chains, gears, racks, worm gears, and linear motors, that is, motors drive screw-nut mechanisms. In short, there are many ways in the electromechanical field.
所述植丝针推送机构12由多台电机分别驱动相应各段的植丝针8沿机架9上下移动;所述振动装置18由重力、机械力、液压及气动力,单独或组合产生的振动构成。The silk planting needle pushing mechanism 12 is driven by multiple motors to move the silk planting needles 8 of the corresponding segments up and down along the frame 9; the vibrating device 18 is generated by gravity, mechanical force, hydraulic pressure and pneumatic force, alone or in combination Vibration composition.
本工序,强力将纤维丝压入地面下面,压入移动装置为重力和由电机、液压或气动转换成机械力的方式是比较常规的,本专利特别提出了采用边振动边往下压移,依靠振动增加增强往下的压迫移动的效果是巧妙又常见的方法,本发明首次采用此手段运用于批量植丝装置,这将大大提高了压移的效率。振动装置可以采用包括电机、液压或气动振动器。In this process, the fiber filament is forced into the ground under the ground, and the pressing and moving device is gravity and the method of converting into mechanical force by motor, hydraulic or pneumatic is relatively conventional. This patent specifically proposes to press down while vibrating. Relying on the increase of vibration to enhance the effect of downward pressing and movement is a clever and common method. The present invention uses this method for the first time to apply this method to a batch silk planting device, which will greatly improve the efficiency of pressing and moving. The vibrating device may include a motor, hydraulic or pneumatic vibrator.
本发明人的经验,在第一段范围内的压丝管7压丝到位,开始第二段压丝时,第一段的植丝针推送机构12振动装置18可以开始压送了,两动作可以同步进行,如此操作可以减少等待时间,提高作业效率和速度。According to the inventor’s experience, when the wire pressing tube 7 in the first section is in place, and when the second section of wire pressing is started, the first section of the wire planting needle pushing mechanism 12 and the vibrating device 18 can start to press and feed, and the two actions Can be carried out synchronously, this operation can reduce waiting time and improve work efficiency and speed.
除起始状态纤维丝在管内部的输送分为气流输送外,在正常植丝周期,纤维丝6在直送管4出口端需由夹紧机构5夹持,In addition to the initial state of the fiber filament transportation inside the tube is divided into air transport, in the normal filament planting cycle, the fiber filament 6 needs to be clamped by the clamping mechanism 5 at the outlet end of the direct feeding tube 4,
本发明所述直送管4由内、外两管子复式套置,相互可滑移,外管头部呈锥形,内管头部为分叉式,往前送时内管先行,内管头部的分叉被外管头部的锥形挤压,收拢,夹持住了内管内的纤维丝6往前送行。The direct-feeding pipe 4 of the present invention is double-sleeved between the inner and outer pipes, which are mutually slidable. The head of the outer pipe is tapered, and the head of the inner pipe is bifurcated. When forwarding, the inner pipe goes first, and the inner pipe head The bifurcation of the outer tube is squeezed and gathered by the cone of the outer tube head, and the fiber filament 6 in the inner tube is clamped and sent forward.
在纤维丝6端头被固定在机架上的夹持部件夹持,退回时内管先退,脱离了外管头部锥形的挤压,内管头部的分叉没有压迫力,因此也夹持不住管内的纤维丝6,而仅内、外管在一端被固定的纤维丝表面滑移退回。The end of the fiber filament 6 is clamped by the clamping part fixed on the frame. When retracting, the inner tube is retracted first, free from the conical extrusion of the outer tube head, and the bifurcation of the inner tube head has no pressure, so The fiber filament 6 in the tube cannot be clamped, and only the fiber filament surface where the inner tube and the outer tube are fixed at one end slips and retreats.
本技术方案也是一个巧妙的结构,使得m根直送管4端头没有外突外露的机械开关装置,确保实现直送管4可以畅行无阻。This technical solution is also an ingenious structure, so that there is no mechanical switch device with the ends of m direct feeding pipes 4 protruding and exposed, so as to ensure that the direct feeding pipe 4 can be unimpeded.
关于纤维丝6的机械输送方式中直送管4出口端的夹紧机构5还有如下一种结构方式。Regarding the mechanical conveying mode of the fiber filament 6, the clamping mechanism 5 at the outlet end of the direct feeding tube 4 also has the following structure.
m列直送管4的出口端设置上下两根横夹条,并转动连接若干短竖条,形成平行四边形结构,设置若干复位弹簧,横向拉动所述横夹条实现夹紧或松开。平行四边形作为夹持结构是很常用的方式,在本实施方式中,由于直送管4前方向中没有了矩形立方座体的阻碍,因此可让常用常规简单易行的m列开关机构在本发明中得到应用。The outlet end of the m-column straight feed pipe 4 is provided with two upper and lower horizontal clamping bars, and a number of short vertical bars are rotatably connected to form a parallelogram structure, and a plurality of return springs are arranged, and the horizontal clamping bars are pulled laterally to realize clamping or unclamping. Parallelogram as a clamping structure is a very common way. In this embodiment, because there is no obstruction of the rectangular cubic seat in the forward direction of the straight pipe 4, the common conventional simple and easy m-column switch mechanism can be used in the present invention. Get applied.
本发明提出了在所述压丝管7的底部前后方管壁开设上小下大的三角形缺口,由此结构,当压丝管7下移时,即使纤维丝6有些许位置偏移,也有利引导压丝管下端对纤维丝的对中,抵压。The present invention proposes to provide a small upper and lower triangular notch on the front and rear walls of the bottom of the wire pressing tube 7. With this structure, when the wire pressing tube 7 moves down, even if the position of the fiber 6 is slightly shifted, Favorably guide the lower end of the thread pressing tube to align the fiber thread and resist pressure.
关于所述机架9上的夹持部件10有如下上下方向,或左右方向的夹持得以实现,简单、可靠,易行。With regard to the clamping member 10 on the frame 9, the following vertical or left-right clamping can be realized, which is simple, reliable, and easy to implement.
在机架9上设置一根横跨m列的水平固定条,另设置由电机丝杠结构推动升降的横压条,或者,A horizontal fixing bar spanning m columns is set on the frame 9, and a horizontal pressing bar pushed up and down by the motor screw structure is also set, or,
在机架9上水平伸出m根固定竖块,另设置由电机丝杠结构推动由m根活动竖块构成的木梳结构,横向往复推动,两竖块相对面夹紧或松开。On the frame 9, m fixed vertical blocks are horizontally extended, and a wooden comb structure composed of m movable vertical blocks is pushed by a motor screw structure, and the two vertical blocks are clamped or loosened on the opposite surfaces of the two vertical blocks.
所述矩形立方座体16为塑料材质或金属材质,由整体成形或拼装成形。既可以整体注塑、抽芯等成形,再加机加工完成。也可以加工成多数量小件、规范、统一件,再拼装而成。The rectangular cubic seat body 16 is made of plastic material or metal material, and is integrally formed or assembled. It can be formed by integral injection molding, core-pulling, etc., and then machined to complete. It can also be processed into a large number of small, standardized and unified pieces, and then assembled.
本发明人,对本植丝装置的三项重要参数作如下选择,取得了十分优越的使用效果,即所述m为60,所述n为14,n排植丝针8分成前后两个段,植丝针8分成两次往下振动挤压。其中n排和m列的间距均为20mm为通常人工草坪需要的规格。The inventor chose the following three important parameters of the silk planting device, and achieved a very good use effect, that is, the m is 60, the n is 14, and the n rows of silk planting needles 8 are divided into two sections, the front and the back. The silk planting needle 8 is divided into two vibrations and squeezed downward. Among them, the distance between the n rows and m rows is 20mm, which is the specification required for the usual artificial turf.
本发明人的经验,在第一段范围内的压丝管7压丝到位,开始第二段压丝时,第一段的植丝针推送机构12振动装置18可以开始压送了,可以同步进行,如此操作可以减少等待时间,提高作业效率和速度。According to the inventor’s experience, when the wire pressing tube 7 in the first section is in place, when the second section of wire pressing is started, the first section of the wire planting needle pushing mechanism 12 and the vibrating device 18 can start to press and feed, and it can be synchronized. This operation can reduce waiting time and improve work efficiency and speed.
另外,直送管4离开地面G的高度大于等于纤维丝6植入地面G的深度和露出地面高度的和,有此条件,可以让压丝管7无阻碍规范地将纤维丝6预压至接近地面G的位置,完成预压弯曲纤维丝6工序,进而后续的挤压入土壤的最后工序。In addition, the height of the direct feeding tube 4 from the ground G is greater than or equal to the sum of the depth of the fiber filament 6 implanted in the ground G and the height of the exposed ground. With this condition, the thread press tube 7 can pre-press the fiber filament 6 to be close to At the position of the ground G, the 6 steps of pre-pressing and bending the filaments are completed, and then the final step of squeezing into the soil.
直送管4过低,u型丝段太短,无法正常作业,过高,徒增空间,操作欠稳定,且有不利机构紧凑、重心降低等缺陷。The direct feeding tube 4 is too low, the U-shaped wire section is too short, and cannot be operated normally. It is too high and increases the space, the operation is not stable, and it has disadvantages such as compact mechanism and low center of gravity.
机架9是一个由行驶机构装载运行的结构架,根据功能的需要,在指定位置设置固定各种长短、角度的杆件。The frame 9 is a structural frame loaded and operated by the traveling mechanism, and rods of various lengths and angles are fixed at designated positions according to the needs of functions.
本发明并不局限于上述实施例,在本发明公开的技术方案基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征做出一些替换和变形,这些替换和变形均在本发明的保护范围内。The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and replacements for some of the technical features according to the disclosed technical content without creative labor. Variations, these replacements and variations are all within the protection scope of the present invention.
Claims (12)
- 一种草坪植丝装置,A lawn silk planting device,所述植丝装置分为供料区和植丝作业区,其特征在于:The silk planting device is divided into a feeding area and a silk planting operation area, and is characterized in that:所述植丝装置每一植丝周期植出的为前后n排,横向m列丛的矩形草坪,与植丝装置的植丝作业区相应;In each silk planting cycle of the silk planting device, a rectangular lawn with n rows in the front and rear and m rows in the horizontal direction is planted, corresponding to the silk planting operation area of the silk planting device;由供料区的m捆纤维丝锭(1)牵出端为始,设置横向排列m根送丝管(2)和经柔性可改变角度的圆弧段(3)相接,内部贯通水平方向的直送管(4),直送管(4)每一植丝周期水平往复前后移动一次,即直送管(4)的输出端由位于矩形草坪的起始侧推移至另一侧,管中的纤维丝(6)端部被对方机架(9)上的夹持部件(10)夹持固定后,直送管(4)又退回起始位置;Starting from the pull-out end of m bundles of fiber spindles (1) in the feeding area, m wire feeding tubes (2) arranged horizontally are connected to the arc section (3) with flexible and changeable angles, and the inside runs through the horizontal direction. The straight feeding tube (4), the straight feeding tube (4) moves horizontally back and forth once every planting cycle, that is, the output end of the straight feeding tube (4) moves from the starting side of the rectangular lawn to the other side, the fiber in the tube After the end of the wire (6) is clamped and fixed by the clamping component (10) on the opposite frame (9), the direct feeding tube (4) returns to the initial position;纤维丝(6)在管内部的输送分为植丝初始周期的气流输送和正常植丝周期的机械输送两种方式;The fiber filament (6) transportation inside the tube can be divided into two ways: air transportation in the initial period of planting and mechanical conveying in the normal period of planting;所述气流输送方式由压缩空气吹送纤维丝(6)输送;The air flow conveying mode is conveyed by compressed air blowing fiber filaments (6);所述机械输送方式,纤维丝(6)被前一周期切断的端头被直送管(4)的夹紧机构(5)夹紧随管向前移动而带动输送,被固定在机架(9)上的夹持部件(10)夹持后,夹紧机构(5)松开,直送管(4)后退;In the mechanical conveying mode, the end of the fiber filament (6) cut in the previous cycle is clamped by the clamping mechanism (5) of the straight pipe (4) to drive the conveyance along with the forward movement of the pipe, and is fixed on the frame (9). After the clamping part (10) on the) is clamped, the clamping mechanism (5) is loosened, and the straight feeding pipe (4) retreats;在机架(9)上固定矩形立方座体(16),所述矩形立方座体(16)呈扁平的矩形体,上表面的高度低于直送管(4)水平前后移动的高度,水平形状与植丝作业的矩形草坪相同,在矩形立方座体(16)上开设上下方向n排m列的压丝管上下通孔(14),在横向的两排压丝管上下通孔(14)之间,配置一排切断机构(11);A rectangular cubic seat body (16) is fixed on the frame (9), the rectangular cubic seat body (16) is a flat rectangular body, the height of the upper surface is lower than the height of the straight feed pipe (4) horizontally moving forward and backward, and the shape is horizontal Same as the rectangular lawn for wire planting operations, the rectangular cubic seat body (16) is provided with n rows and m rows of wire pressing pipe upper and lower through holes (14) in the vertical direction, and two horizontal rows of wire pressing pipes upper and lower through holes (14) In between, a row of cutting mechanism (11) is arranged;每排的压丝管(7)上方固定在水平的横杆上,呈类似梳条向下的梳子架(20),The top of each row of wire pressing tubes (7) is fixed on a horizontal crossbar, which is like a comb frame (20) with a comb sliver downward.每根压丝管(7)上下相通,位置针对下方矩形立方座体(16)上的压丝管上下通孔(14);每个梳子架(20)分别由各自的压丝管推送机构(17)推送沿机架(9)上下移动,由靠近机架(9)上夹持部件(10)的为始,逐个梳子架(20)往下移动;Each wire pressing tube (7) is connected up and down, and the position is aimed at the upper and lower through holes (14) of the wire pressing tube on the rectangular cubic seat (16); each comb frame (20) is provided by its own wire pressing tube pushing mechanism ( 17) Pushing moves up and down along the frame (9), starting from the one close to the clamping part (10) on the frame (9), and moving down the comb frame (20) one by one;在压丝管(7)下移将纤维丝(6)弯曲成u形后,所述切断机构(11)切断纤维丝(6);After the thread pressing tube (7) is moved downward to bend the fiber thread (6) into a U shape, the cutting mechanism (11) cuts the fiber thread (6);与每个压丝管(7)同轴线配置可以上下移动的植丝针(8),且植丝针(8)的 底端高于压丝管(7)底端,n排植丝针(8)为整段,或分成两个或两个以上的段,每段的m列植丝针(8)由植丝针推送机构(12)推送沿机架(9)同步上下移动,并且由振动装置(18)协同往下压移;The threading needle (8) that can move up and down is arranged coaxially with each threading tube (7), and the bottom end of the threading needle (8) is higher than the bottom end of the threading tube (7), n rows of threading needles (8) is the whole section, or divided into two or more sections, the m-row silk planting needles (8) of each section are pushed by the silk planting needle pushing mechanism (12) to move up and down synchronously along the frame (9), and The vibrating device (18) is coordinated to move downwards;植丝针(8)振压下移,穿过压丝管(7)的下管口,抵住纤维丝(6)进入地面(G)设定的深度位置;The silk planting needle (8) moves down under vibration pressure, passes through the lower nozzle of the silk press tube (7), and resists the fiber thread (6) and enters the depth position set by the ground (G);所述纤维丝(6)为人工制作的塑料合成纤维。The fiber filaments (6) are artificially made plastic synthetic fibers.
- 根据权利要求1所述草坪植丝装置,其特征在于所述切断机构(11)为机械式切断,横向设置n把长条形的刀片条,刀片口向上或刀片口倾斜针对纤维丝(6),切断工序由机械方式升起刀片条。The lawn silk planting device according to claim 1, characterized in that the cutting mechanism (11) is mechanically cut, and n long blade strips are arranged transversely, and the blade opening is upward or the blade opening is inclined for the fiber thread (6) , The cutting process raises the blade bar mechanically.
- 根据权利要求1所述草坪植丝装置,其特征在于所述切断机构(11)为电加热方式切断,横向设置n把长条形的刀片条刀片口针对纤维丝(6),刀片条内设置电加热丝,启动加热达到熔断纤维丝(6)的温度。The lawn silk planting device according to claim 1, characterized in that the cutting mechanism (11) is cut by electric heating, and n long blade strips are arranged horizontally to face the fiber filaments (6), and the blade strips are arranged in The electric heating wire starts heating to reach the temperature of the fuse fiber wire (6).
- 根据权利要求1所述草坪植丝装置,其特征在于所述供料区和植丝作业区为如下三种配置方式之一或相互组合:The lawn silk planting device according to claim 1, wherein the feeding area and the silk planting operation area are one of the following three configurations or a combination of each other:供料区位于植丝作业区的上方;The feeding area is located above the silk planting area;供料区位于植丝作业区的前方或后方;The feeding area is located in front or behind the silk planting area;供料区为两部分,分别位于植丝作业区的左方和右方。The feeding area is divided into two parts, which are located on the left and right of the silk planting area.
- 根据权利要求所述草坪植丝装置,其特征在于所述压丝管推送机构(17)由多台电机分别、逐个驱动梳子架(20)沿机架(9)上下移动;The lawn wire planting device according to claim, characterized in that the wire pressing tube pushing mechanism (17) is driven by multiple motors to move the comb frame (20) up and down along the frame (9) one by one;或者,由一台电机驱动主轴,通过n个从动轴分别、逐个啮合实现正反转驱动梳子架(20)沿机架(9)上下移动。Or, the main shaft is driven by a motor, and the n driven shafts are respectively engaged one by one to realize the forward and reverse driving of the comb frame (20) to move up and down along the frame (9).
- 根据权利要求1所述草坪植丝装置,其特征在于所述植丝针推送机构(12)由多台电机分别驱动相应各段的植丝针(8)沿机架(9)上下移动;The lawn silk planting device according to claim 1, characterized in that the silk planting needle pushing mechanism (12) is driven by a plurality of motors to respectively drive the silk planting needles (8) of respective segments to move up and down along the frame (9);所述振动装置(18)由电动、机械、液压及气动,单独或组合产生的振动构成。The vibration device (18) is composed of electric, mechanical, hydraulic and pneumatic vibrations generated individually or in combination.
- 根据权利要求1所述草坪植丝装置,其特征在于所述纤维丝(6)的机械输送方式中直送管(4)的夹紧机构(5):The lawn silk planting device according to claim 1, characterized in that the clamping mechanism (5) of the direct feeding pipe (4) in the mechanical conveying mode of the fiber thread (6):所述直送管(4)由内、外两管子复式套置,相互可滑移,外管头部呈锥形, 内管头部为分叉式,往前送时内管先行,再一起前行,退回时内管先退,再一起退回。The direct feeding tube (4) is double-sleeved by the inner tube and the outer tube, which can be slidably moved with each other. The head of the outer tube is tapered, and the head of the inner tube is bifurcated. Yes, when returning, the inner tube will be returned first, and then returned together.
- 根据权利要求1所述草坪植丝装置,其特征在于所述纤维丝(6)的机械输送方式中直送管(4)出口端的夹紧机构(5):The lawn silk planting device according to claim 1, characterized in that the clamping mechanism (5) at the outlet end of the direct feeding tube (4) in the mechanical conveying mode of the fiber thread (6):m列直送管(4)的出口端设置上下两根横夹条,并转动连接若干短竖条,形成平行四边形结构,设置若干复位弹簧,横向拉动所述横夹条实现夹紧或松开。The outlet end of the m-column straight feeding pipe (4) is provided with two upper and lower horizontal clamping strips, and a plurality of short vertical strips are rotatably connected to form a parallelogram structure, a plurality of return springs are arranged, and the horizontal clamping strips are pulled laterally to realize clamping or loosening.
- 根据权利要求1所述草坪植丝装置,其特征在于在所述压丝管(7)的底部前后方管壁开设上小下大的三角形缺口。The lawn silk planting device according to claim 1, characterized in that the bottom front and rear tube walls of the wire pressing tube (7) are provided with a small upper and a large triangular notch.
- 根据权利要求1所述草坪植丝装置,其特征在于所述机架(9)上的夹持部件(10):The lawn silk planting device according to claim 1, characterized in that the clamping component (10) on the frame (9):在机架上设置一根横跨m列的水平固定条,另设置由电机丝杠结构推动升降的横压条,或者,A horizontal fixing bar spanning m columns is set on the frame, and a horizontal pressure bar that is pushed up and down by the motor screw structure is set, or,在机架上水平伸出m根固定竖块,另设置由电机丝杠结构推动由m根活动竖块构成的木梳结构,横向往复推动,两竖块相对面夹紧或松开。M fixed vertical blocks extend horizontally on the frame, and a wooden comb structure composed of m movable vertical blocks is pushed by a motor screw structure, and pushed back and forth horizontally, and the opposite surfaces of the two vertical blocks are clamped or loosened.
- 根据权利要求1所述草坪植丝装置,其特征在于所述矩形立方座体为塑料材质或金属材质,由整体成形或拼装成形。The lawn silk planting device according to claim 1, wherein the rectangular cubic seat is made of plastic material or metal material, and is integrally formed or assembled.
- 根据权利要求1所述草坪植丝装置,其特征在于所述直送管(4)离开地面(G)的高度大于等于纤维丝(6)植入地面(G)的深度和露出地面高度的和。The lawn silk planting device according to claim 1, characterized in that the height of the direct feed pipe (4) from the ground (G) is greater than or equal to the sum of the depth of the fiber filaments (6) implanted in the ground (G) and the height of the exposed ground.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN202010364118.8 | 2020-04-30 | ||
CN202010364118.8A CN111501479B (en) | 2020-04-30 | 2020-04-30 | Lawn filament planting device |
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CN111532905B (en) * | 2020-04-30 | 2021-09-07 | 北京天仁科技发展有限公司 | Artificial grass lawn filament planting machine |
CN111501479B (en) * | 2020-04-30 | 2021-11-09 | 北京林业大学 | Lawn filament planting device |
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