CN111519493A - Lawn filament planting machine - Google Patents
Lawn filament planting machine Download PDFInfo
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- CN111519493A CN111519493A CN202010365774.XA CN202010365774A CN111519493A CN 111519493 A CN111519493 A CN 111519493A CN 202010365774 A CN202010365774 A CN 202010365774A CN 111519493 A CN111519493 A CN 111519493A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
- E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds
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Abstract
The invention relates to an artificial manufacturing machine for a lawn field, in particular to an artificial lawn filament planting machine which is provided with m transversely arranged filament feeding pipes (2) and a straight delivery pipe (4) internally penetrating through each filament planting period and horizontally reciprocating and back-and-forth moving once, wherein the end part of a fiber filament (6) in the pipe is clamped and fixed by a clamping component (10) on a frame (9) of the opposite side, n rows of m rows of filament pressing pipes and upper and lower through holes (14) in the vertical direction are fixedly arranged on the frame (9), and a rectangular cubic seat body (16) of horizontal m rows of straight delivery pipe horizontal through holes (15) is arranged; a row of cutting mechanisms (11) are arranged between the upper and lower through holes (14) of the two rows of transverse wire pressing pipes, and the wire pressing pipes (7) which are arranged one by one move downwards to bend the fiber wires (6) into a u shape and then are cut by the cutting mechanisms (11); the n rows of the silk planting needles (8) are wholly or sectionally arranged, the synchronous vibration pressure in the sections moves downwards to push the fiber silk (6) to enter the depth position set by the ground (G), and the invention formed by a plurality of pioneering technologies greatly improves the silk planting speed and the efficiency by times, and is beneficial to the popularization and the application of the mechanical silk planting technology.
Description
Technical Field
The invention relates to an artificial manufacturing machine for a lawn field, in particular to a silk planting machine for an artificial lawn field.
Background
The lawn is popular because it has multiple functions of appreciation, leisure, sports, etc. Among the numerous functions of the lawn, the motor function is most closely related to people. With the continuous development of economy and culture, China increasingly pays more attention to the role of sports in national culture and physical health, and sports lawn fields are used as the foundation and platform of lawn sports, and the quality of the sports lawn fields directly determines the level of sports, the safety of sports and the level of handling of major events. Sports lawns are mainly classified into natural lawns and artificial lawns. The natural lawn has good sports performance, safety and ornamental value, is beneficial to body health and is used as a competition field for most lawn competitive sports and events. However, the pure natural lawn has low trampling-resistant intensity, slow regeneration speed, and withered and yellow lawn, degeneration, morbidity, death and the like easily caused by environmental influence, rainfall accumulation and poor maintenance management, and a large number of alopecia areata occurs to influence competition and impression. The artificial turf has the characteristics of good sports performance, no water accumulation, high use frequency, no environmental limitation and the like, and is used as a competition field by certain events (such as hockey, partial American football and the like) with high trampling strength and great damage to the turf or special requirements, but the artificial turf is forbidden to be used as a playground by most of the competitive sports of the turf because of the problems of environmental risk, human body injury risk, low safety and the like of certain mucilage glue and filling materials in the construction process of the artificial turf. Therefore, how to combine the advantages of the natural lawn and the artificial lawn into one, make good use of the advantages and avoid the disadvantages, and form a novel sports lawn type is an important way for effectively improving the lawn technology. The inventor discloses a method for planting a natural grass and artificial grass mixed lawn and a mixed lawn in an invention patent with the application number of 201810835430.3, namely, the artificial grass filaments are vertically planted in the natural lawn according to a certain distance and density so as to effectively combine the advantages of the natural lawn and the artificial lawn and form a novel mixed lawn type method. However, in the process of constructing the hybrid lawn, if the hybrid lawn is constructed manually, it will be time-consuming and labor-consuming and the quality of the finished lawn cannot be guaranteed. Therefore, the stable, rapid and high-quality mixed lawn filament planting machine is the key point for success or failure of the mixed lawn construction.
At present, the superiority of artificial implanting wire is recognized at home and abroad, and several foreign patents are applied and obtained by foreign companies, US 2003172858A1, WO93/08332 and EP 3029199B 1, the Siglas company Limited also obtains patents in China, and devices for inserting artificial grass bundles into the ground are CN 106661850B, and CN 166612754A, namely a filament planting machine, have proposed respective filament planting machine structures, however, because of the filament planting principle and structure adopted by the devices, mechanical action is purely adopted to convey artificial filaments, mechanical force is used to plant pressed-in filaments, the filaments are planted row by row, the filaments are planted in a row, the devices are propelled in a row, the filament planting efficiency is low, the filament planting efficiency is often the area of a standard football field, and the filament planting needs to be completed for a long time by adopting the existing machine types, so that the requirements of people on the artificial filament planting field can not be met, and the use and popularization of the artificial filament planting machine are hindered. Although the artificial silk planting effect is good, people still cannot enjoy the advantages brought by the artificial silk planting effect, managers of sports fields, national departments of charge, vast sports enthusiasts and the general public all appeal urgently, and the silk planting machine with higher planting efficiency is expected to be appeared for a long time.
Disclosure of Invention
The invention aims to provide a lawn filament planting machine device which can greatly improve the filament planting speed and efficiency.
The purpose of the invention is realized by the following technical scheme:
a lawn filament-planting machine, which comprises a frame,
the filament planting machine is divided into a feeding area and a filament planting operation area, and is characterized in that:
setting rectangular lawns which are planted in n rows in the front and the back and are clustered in m rows in the transverse direction by the filament planting machine in each filament planting period, wherein the rectangular lawns correspond to a filament planting operation area of the filament planting machine;
the method comprises the following steps that starting from a pulling-out end of m bundles of fiber yarn ingots in a feeding area, m yarn feeding pipes which are transversely arranged are arranged and connected with an arc section which can change the angle through flexibility, a straight yarn feeding pipe which is horizontally communicated with the straight yarn feeding pipe runs through the straight yarn feeding pipe, the straight yarn feeding pipe horizontally reciprocates back and forth once every yarn planting period, namely, the output end of the straight yarn feeding pipe is pushed to the other side from the starting side of a rectangular lawn, the end part of the fiber yarn in the straight yarn feeding pipe is clamped and fixed by a clamping component on a frame of the opposite side, and;
the conveying of the fiber filaments in the tube is divided into two modes of airflow conveying in the initial filament planting period and mechanical conveying in the normal filament planting period;
the air flow conveying mode is that compressed air blows fiber yarns for conveying;
in the mechanical conveying mode, the end head of the fiber yarn cut off in the previous period is clamped by a clamping mechanism at the outlet end of the straight conveying pipe to move forwards along with the pipe to drive the fiber yarn to be conveyed, and after the fiber yarn is clamped by a clamping part fixed on the rack, the clamping mechanism is loosened, and the straight conveying pipe retreats;
a rectangular cubic seat body is fixed on a frame, the horizontal shape of the rectangular cubic seat body is the same as that of a rectangular lawn for planting, upper and lower through holes of m rows of wire pressing pipes in the vertical direction are formed, the positions of the upper and lower through holes correspond to those of the m rows of straight conveying pipes, and horizontal through holes of m rows of straight conveying pipes are formed; a row of cutting mechanisms are arranged between the upper through holes and the lower through holes of the two rows of transverse wire pressing pipes;
each row of wire pressing pipes are fixed on a vertical rectangular wire pressing pipe connecting frame, and transverse upper and lower frames are respectively arranged above and below the rectangular cubic seat body, so that the wire pressing pipe connecting frame can drive m rows of wire pressing pipes to move up and down on the rectangular cubic seat body, horizontal wire pressing pipe small holes are formed in the wire pressing pipes, and in the initial position, the wire pressing pipe small holes are communicated with horizontal through holes of straight conveying pipes on the rectangular cubic seat body, and the straight conveying pipes can pass through the two holes;
each rectangular wire pressing pipe continuous frame is respectively pushed by a respective wire pressing pipe pushing mechanism to move up and down along the rack, and the wire pressing pipe continuous frames move down one by one from the position close to a clamping part on the rack;
after the filament pressing pipe moves downwards to bend the filaments into a u shape, the cutting mechanism cuts the filaments;
the silk planting needles which can move up and down are coaxially arranged with each silk pressing pipe, the bottom ends of the silk planting needles are higher than the bottom ends of the silk pressing pipes, the n rows of the silk planting needles are divided into two or more sections, the m rows of the silk planting needles in each section are pushed by a silk planting needle pushing mechanism to move up and down synchronously along the rack and are pressed and moved downwards by a vibration device in a coordinated mode;
the filament planting needle moves downwards under vibration pressure, and the lower end of the filament planting needle penetrates through a lower tube opening of the filament pressing tube 7 to abut against the fiber filaments 6 to enter a depth position set by the ground G;
the fiber yarn is made of artificial plastic synthetic fiber.
By adopting the technical scheme, the pulling-out end of m bundles of fiber yarn ingots in the feeding area is taken as a start, m yarn feeding pipes which are transversely arranged are arranged and connected with an arc section which can change the angle through flexibility, a straight yarn feeding pipe with horizontal directivity is penetrated inside the straight yarn feeding pipe, the straight yarn feeding pipe horizontally reciprocates and moves back and forth once every yarn planting period, namely, the output end of the straight yarn feeding pipe is pushed to the other side from the start side of the rectangular lawn, and the straight yarn feeding pipe returns to the start position after the end part of the fiber yarn in the straight yarn feeding pipe is clamped and fixed by a clamping component on a frame of;
firstly, the fiber yarns on fiber yarn ingots are conveyed from one side to the other side in a yarn planting operation area, each fiber yarn is connected with a straight conveying pipe which penetrates through the horizontal direction through the inside through a flexible angle-changeable arc section through the yarn conveying pipe, the straight conveying pipe is required to strictly carry out reciprocating movement at a standard position on a rack of the yarn planting operation area, m bundles of fiber yarn ingots are stacked in a feeding area and are inconsistent in position, and therefore the fiber yarn ingots are required to be connected with each other through the flexible angle-changeable arc section when the yarn planting machine is introduced for operation, and both ends are guaranteed to be compatible.
The conveying of the fiber filaments in the tube is divided into two modes of airflow conveying in the initial filament planting period and mechanical conveying in the normal filament planting period; in the present invention, the fiber filaments are transported inside the tube in two ways:
the air flow conveying mode is that compressed air blows fiber yarns for conveying; conventional compressed air blowing.
In the mechanical conveying mode, the end head of the fiber yarn cut off in the previous period is clamped by a clamping mechanism at the outlet end of the straight conveying pipe to move forwards along with the pipe to drive the fiber yarn to be conveyed, and after the fiber yarn is clamped by a clamping part fixed on the rack, the clamping mechanism is loosened, and the straight conveying pipe retreats; these actions are needed to implement the present invention, mechanical clamping, are also common in the industry and are easily accomplished in a variety of ways.
A rectangular cubic seat body is fixed on a rack, the horizontal shape of the rectangular cubic seat body is the same as that of a rectangular lawn for planting, n rows of m rows of upper and lower through holes of a wire pressing pipe in the vertical direction are formed, the positions of the upper and lower through holes correspond to those of the m rows of straight conveying pipes, horizontal m rows of horizontal through holes of the straight conveying pipes are formed, and a row of cutting mechanisms are arranged between the upper and lower through holes of the two rows of transverse wire pressing pipes;
the cutting mechanism includes n +1 rows on both sides, but the end is held by the holding member on the other frame, and only needs to be released, so n rows are provided.
The rectangular cubic seat body is characterized and is an important part, and a transverse and horizontal wire feeding process and a process of pre-bending fiber wires in the vertical direction and implanting the fibers into ground soil are connected, so that horizontal and transverse horizontal through holes of m horizontal lines of straight delivery pipes are formed in the part of the rectangular cubic seat body aiming at the positions of the m vertical delivery pipes; and the wire pressing pipes are provided with upper and lower through holes which are arranged in n rows and m columns in the vertical direction and correspond to n multiplied by m wire pressing pipes arranged above the rack, and the wire pressing pipes are always positioned in the upper and lower through holes of the wire pressing pipes of the rectangular cubic seat body no matter the upper and lower parts of the wire pressing pipes are positioned, so that the structure and the action of the wire pressing pipe fixing device are particularly reliable.
Each row of wire pressing pipes are fixed on a vertical rectangular wire pressing pipe connecting frame, and transverse upper and lower frames are respectively arranged above and below the rectangular cubic seat body, so that the wire pressing pipe connecting frame can drive m rows of wire pressing pipes to move up and down on the rectangular cubic seat body, horizontal wire pressing pipe small holes are formed in the wire pressing pipes, and in the initial position, the wire pressing pipe small holes are communicated with horizontal through holes of straight conveying pipes on the rectangular cubic seat body, and the straight conveying pipes can pass through the two holes;
with the structure, the wire pressing pipe and the straight conveying pipe can regularly and orderly move and pass on the track.
Each rectangular wire pressing pipe continuous frame is respectively pushed by a respective wire pressing pipe pushing mechanism to move up and down along the rack, and the wire pressing pipe continuous frames move down one by one from the position close to a clamping part on the rack; the wire pressing pipe connecting frame is pushed by respective wire pressing pipe pushing mechanisms to move up and down along the rack by power of a motor and the like, and the wire pressing pipe connecting frame is easy to realize in the field. The key point is that the fiber yarn is moved downwards according to the sequence required by the invention, the fiber yarn pulls a long fiber yarn from a bundle of fiber yarn ingots in a raw material area, only by the operation, one end of the fiber yarn can be fixed on a frame, the other end of the fiber yarn is stressed from one direction, the fiber yarn is gradually, slowly and orderly drawn out from a bundle of fiber yarn rolls, a row of wire pressing pipes are pressed in place, and then the next row of wire pressing pipes are pressed until the whole prepressing is finished.
After the filament pressing pipe moves downwards to bend the filaments into a u shape, the cutting mechanism cuts the filaments; after the fiber yarn is pre-pressed, bent and formed, the fiber yarn is tight, and the fiber yarn is easy to cut off according to the process beat requirement.
The invention divides n rows of the silk planting needles into two or more sections, m rows of the silk planting needles of each section are pushed by a silk planting needle pushing mechanism to move up and down along a rack and are pressed downwards by a vibration device in a coordinated manner; the silk planting needle pushing mechanism and the vibrating device form a vibrating and pressing mechanism of the working procedure of the invention, the two actions are conventional common actions in the industry, the implementation is better, the implementation modes are also various, and the invention is only creatively applied to the silk planting machine which greatly improves the working efficiency.
The invention divides the whole n rows into a front section and a rear section, for example, two sections, which is easy to realize, but the work efficiency is immediately improved by n/2 times, if n is 14, the work efficiency is improved by 7 times, the efficiency of a simple scheme is immediately improved remarkably, which is far beyond the international advanced level, and the realization is easy.
Because each silk pressing pipe is coaxially provided with the silk implanting needle which can move up and down, and the bottom end of the silk implanting needle is higher than the bottom end of the silk pressing pipe, the downward movement of the silk implanting needle ensures that the fiber silk which is pre-bent into a U shape is reliably implanted into the ground soil at a certain position and a certain depth.
All the wire planting needles and the wire pressing pipes are restored upwards after being planted to complete the period of one wire planting procedure, and the wire planting machine moves for the distance of one wire planting operation area to enter the next wire planting period.
The wire pressing tube pushing mechanism and the wire planting needle pushing mechanism can be arranged on one side or two sides of the rack frame according to the condition of the overall structure, can avoid interference positions and is arranged on the top of the rack frame.
The fiber yarn is made of artificially made plastic synthetic fiber and is bundled.
Furthermore, the cutting mechanism is mechanical cutting, n long-strip-shaped blade strips are transversely arranged, the blade openings of the blade strips are upward or inclined to the fiber yarns, and the blade strips are lifted by a mechanical mode in the cutting process.
Furthermore, the cutting mechanism cuts off fibers in an electric heating mode, n long-strip-shaped blade strip blade openings are transversely arranged for the fibers, electric heating wires are arranged in the blade strips, and heating is started to reach the temperature for fusing the fibers.
Further, the feeding area and the filament planting operation area are configured in one of the following three configurations:
the material supply area is positioned above the filament planting operation area;
the material supply area is positioned in front of or behind the filament planting operation area;
the feeding area is divided into two parts which are respectively positioned on the left and the right of the filament planting operation area.
Further, the wire pressing pipe pushing mechanism drives the wire pressing pipe row frames to move up and down along the rack by a plurality of motors respectively one by one;
or, the main shaft is driven by one motor, and the pressing wire pipe row frames are driven to move up and down along the rack one by one through idle rotation or real rotation of a plurality of ratchet mechanisms.
Furthermore, the silk planting needle pushing mechanism drives the corresponding silk planting needles of each section to move up and down along the rack by a plurality of motors respectively;
the vibration device is composed of gravity, mechanical force, hydraulic force and pneumatic force, and vibration generated by single or combination.
Further, the clamping mechanism of the straight conveying pipe in the mechanical conveying mode of the fiber yarn is as follows:
the straight pipe is sleeved by an inner pipe and an outer pipe in a duplex mode and can slide mutually, the head of the outer pipe is conical, the head of the inner pipe is in a forked mode, the inner pipe moves forwards firstly when being sent forwards and then moves forwards together, and the inner pipe moves backwards firstly and then returns together when being returned.
Further, the clamping member on the frame:
a horizontal fixing strip crossing m rows is arranged on the frame, a transverse pressing strip pushed to lift by a motor screw rod structure is arranged, or,
m fixed vertical blocks horizontally extend out of the rack, a motor lead screw structure is additionally arranged to push a wooden comb structure consisting of m movable vertical blocks, the wooden comb structure is pushed to transversely reciprocate, and the opposite surfaces of the two vertical blocks are clamped or loosened.
Furthermore, the rectangular cubic seat body is made of plastic or metal and is integrally formed or assembled.
Further, m is 60, n is 14, and n rows of the filament planting needles are divided into a front section and a rear section.
Further, the height of the straight conveying pipe away from the ground is more than or equal to the sum of the depth of the fiber filaments implanted into the ground and the height of the exposed ground.
The invention has the advantages of good effect and superiority.
Firstly, the method creates and changes the prior art in the field of lawn filament planting machines at home and abroad from a plurality of technical methods, structures and effects, and the efficiency is increased by times. Such as:
the compressed air blows the fiber yarns for conveying in an air flow conveying mode, so that the method is quick and trouble-saving;
the adoption n row m row's the pressure silk tubular construction, down move n row pressure silk tubular connection row frame one by one, not only efficient, the fibre silk spindle of bundling moreover can easily, orderly emit the fibre silk for this process can be realized in an organized way.
The n rows of the silk planting needles are divided into two or more sections for pressure transfer, and the single row is not adopted, so that the efficiency is improved by times.
The method is a method which is never adopted in the field and can press the fiber yarns into the soil relatively easily, so that more fiber yarns can be pressed and conveyed at one time, and the method is an important means for improving the yarn planting efficiency.
And secondly, the artificial silk planting machine is provided with a machine type with actual application value, so that the silk planting time is greatly shortened, the silk planting efficiency is improved, the economic investment is reduced, and the artificial silk planting lawn is quickly built.
And thirdly, sports and fitness projects such as football and the like are greatly promoted, the competition skills of athletes are improved, the physical quality and the health level of all people are improved, the disease resistance is enhanced, and the rapid development of social health is facilitated. The invention is particularly suitable for building artificial lawn football stadiums.
Drawings
FIG. 1 is a schematic view showing an initial state of the artificial lawn mower according to an embodiment of the present invention, viewed from the side, in which the artificial lawn mower reaches the position of the working lawn, shows the arrangement of the side of the artificial lawn mower where the artificial lawn mower is used for planting the lawn, and shows the concept of n rows
FIG. 2 is a schematic view of FIG. 1 showing only a portion of the filament implanting operation area, showing the filament in the straight feed tube being fed to the opposite side, and the straight feed tube being returned to the initial state after the end thereof is fixed;
FIG. 3 is a schematic view of the filament pressing tube near the opposite frame moving downward row by row on the basis of FIG. 2, showing only the filament planting operation area;
FIG. 4 is a schematic diagram of a vibration mechanism composed of a filament planting needle pushing mechanism and a vibration device for synchronously pressing and moving a plurality of rows of filament planting needles in each section from top to bottom, wherein the filament planting needles in all n rows of filament pressing tubes are divided into a plurality of sections in the front-back direction;
FIG. 5 is a schematic diagram of the filament implanting needles in all the n rows of filament pressing tubes which are pressed to the ground and retracted upwards, and the fiber filaments are implanted into the soil;
FIG. 6 is a side view of the device for converting the direction, i.e. a schematic view of the arrangement of the wire pressing tube row frame and the vibration pressing mechanism;
FIG. 7 is a schematic view of the structure of FIG. 6, showing the concept of m rows, with the frame moving downward;
fig. 8 is a schematic front view of a wire-pressing pipe row frame according to an embodiment of the present invention.
In the figure, 1 is a fiber spindle, 2 is a fiber feeding pipe, 3 is an arc section, 4 is a straight feeding pipe, 5 is a clamping mechanism, 6 is a fiber, 7 is a fiber pressing pipe, 8 is a fiber planting needle, 9 is a frame, 10 is a clamping component, 11 is a cutting mechanism, 12 is a fiber planting needle pushing mechanism, 13 is a fiber pressing pipe continuous frame, 14 is a fiber pressing pipe upper and lower through hole, 15 is a straight feeding pipe horizontal through hole, 16 is a rectangular cubic seat body, 17 is a fiber pressing pipe pushing mechanism, 18 is a vibrating device, 22 is a fiber pressing pipe small hole, and G is the ground.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
An artificial filament-planting machine for lawn,
the filament planting machine is divided into a feeding area and a filament planting operation area, and is characterized in that:
setting rectangular lawns which are planted in n rows in the front and the back and are clustered in m rows in the transverse direction by the filament planting machine in each filament planting period, wherein the rectangular lawns correspond to a filament planting operation area of the filament planting machine;
starting from the pulling-out end of m bundles of fiber yarn ingots 1 in a feeding area, arranging m yarn feeding pipes 2 which are transversely arranged and connected with an arc section 3 which can change the angle through flexibility, wherein the inside of the straight yarn feeding pipes is communicated with a straight yarn feeding pipe 4 with horizontal directivity, and the straight yarn feeding pipe 4 horizontally reciprocates and moves back and forth once every yarn planting period, namely, the output end of the straight yarn feeding pipe 4 is pushed to the other side from the starting side positioned on a rectangular lawn, and after the end part of a fiber yarn 6 in the straight yarn feeding pipe is clamped and fixed by a clamping part 10 on a frame 9 of the opposite side, the straight yarn feeding pipe 4 returns to the;
the conveying of the fiber filaments 6 in the tube is divided into two modes of airflow conveying in the initial filament planting period and mechanical conveying in the normal filament planting period;
the air flow conveying mode is that compressed air blows the fiber filaments 6 for conveying;
in the mechanical conveying mode, the end head of the fiber yarn 6 cut off in the previous period is clamped by the clamping mechanism 5 at the outlet end of the straight conveying pipe 4 and moves forwards along with the pipe to drive conveying, and after the end head of the fiber yarn is clamped by the clamping part 10 fixed on the rack 9, the clamping mechanism 5 is loosened, and the straight conveying pipe 4 moves backwards;
a rectangular cubic seat body 16 is fixed on the frame 9, the horizontal shape of the rectangular cubic seat body 16 is the same as that of a rectangular lawn for filament planting operation, n rows and m columns of filament pressing pipe upper and lower through holes 14 in the vertical direction are formed, and m columns of horizontal through holes 15 of the straight conveying pipes are formed corresponding to the positions of m columns of straight conveying pipes 4; a row of cutting mechanisms 11 are arranged between the upper through holes 14 and the lower through holes 14 of the two rows of transverse wire pressing pipes;
each row of wire pressing pipes 7 is fixed on a vertical rectangular wire pressing pipe continuous frame 13, each rectangular wire pressing pipe continuous frame 13 is respectively pushed by a respective wire pressing pipe pushing mechanism 17 to move up and down along the rack 9, and the wire pressing pipe continuous frames 13 move down one by one from the position close to the clamping part 10 on the rack 9;
after the filament pressing pipe 7 moves downwards to bend the filaments 6 into a u shape, the cutting mechanism 11 cuts the filaments 6 in a heating mode or a mechanical mode;
the silk planting needles 8 which can move up and down are coaxially arranged with each silk pressing tube 7, the bottom ends of the silk planting needles 8 are higher than the bottom ends of the silk pressing tubes 7, n rows of the silk planting needles 8 are in an integral section or are divided into a front section and a rear section or more than two sections, and m rows of the silk planting needles 8 in each section are pushed by the silk planting needle pushing mechanism 12 to move up and down synchronously along the rack 9 and are pressed and moved downwards by the vibration device 18 in a coordinated mode;
the filament implanting needle 8 moves downwards under vibration pressure, penetrates through the lower tube opening of the filament pressing tube 7 and butts against the fiber filaments 6 to enter the ground G at a set depth position; completing the wire planting operation in one period;
the fiber yarn 6 is made of artificial plastic synthetic fiber.
The cutting mechanism 11 cuts off the fiber filaments 6 in an electric heating mode, the blade openings of the strip-shaped blade strips are opposite to the fiber filaments 6, electric heating wires are arranged in the blade strips, and heating is started to reach the temperature for fusing the fiber filaments 6. The technical scheme is initiated in the field, the cutting-off is clean, the structure is simple, the realization is easy, and mechanical frequent maintenance and repair are not needed.
The cutting mechanism 11 is a mechanical cutting mechanism, n long-strip-shaped blade strips are transversely arranged, the blade openings of the long-strip-shaped blade strips are inclined towards the upper blade opening and are used for cutting the fiber yarns 6, and the blade strips are lifted by a mechanical mode in the cutting process. The whole cutter can be made into a structure similar to a great wall fence, a raised rectangular cutting blade is only assembled on the position with the fiber 6, and the long cutter is easy to maintain, repair and replace.
The blade opening of the blade strip can be directly upward and cut off after being lifted, the blade opening can also be inclined, and the fiber yarn 6 can be cut off more easily due to inclined sliding action when the blade opening is lifted.
The material supply area and the silk planting operation area are one or the combination of the following three configuration modes, and the configuration modes are selected according to the requirements of users.
The feeding area is positioned above the filament planting operation area, and has the advantages of compact structure and flexible and convenient operation.
The material supply area is positioned in front of or behind the filament planting operation area; the center of gravity moves downwards, and the raw materials are conveniently supplemented.
The feeding area is divided into two parts which are respectively positioned on the left and the right of the filament planting operation area. The front and the back do not occupy space, the operation is convenient, and the raw material replacement is convenient.
During configuration, one of the components can be independently adopted, two of the components can be combined, or the three components can be combined, so that the requirements of the filament planting operation are met, the operation is convenient, and the walking is flexible and convenient.
The wire pressing pipe pushing mechanism 17 drives the wire pressing pipe row frame 13 to move up and down along the rack 9 by a plurality of motors respectively one by one; the structure is the simplest and direct structure, and programs or switches are preset and are started and closed one by one to realize up-and-down movement.
Or, a motor drives the main shaft, and the positive and negative rotation driving pressing wire pipe row-connecting frame 13 moves up and down along the rack 9 through the engagement of n driven shafts respectively and one by one. The n driven shafts are respectively engaged or disengaged one by one according to a program to realize positive rotation and stop, and the n driven shafts drive the wire pressing pipe continuous-row frame 13 to move up, stop and move down along with the reverse rotation of the main shaft. The structure is more compact, and the wire pressing pipe connecting frames 13 are driven to move up and down by one machine respectively.
The motor can be used for driving, and the transmission can be realized in a belt and chain mode, a gear and rack mode, a worm and gear structural mode and a linear motor, namely, the motor drives a screw rod nut mechanism for transmission, and in short, the modes in the electromechanical field are many.
The silk planting needle pushing mechanism 12 is characterized in that a plurality of motors respectively drive the silk planting needles 8 of corresponding sections to move up and down along the rack 9; the vibration device 18 is composed of electric, mechanical, hydraulic and pneumatic, alone or in combination.
The process is characterized in that the fiber yarns are strongly pressed into the ground, the pressing-in moving device is a gravity and a mode of converting gravity into mechanical force by a motor, hydraulic pressure or pneumatic pressure is more conventional, the patent particularly provides a smart and common method for adopting vibration and downward pressing movement at the same time and enhancing the downward pressing movement effect by means of vibration increase. The vibration device may be an electric motor, a hydraulic or pneumatic vibrator.
Except that the conveying of the fiber yarn in the tube in the initial state is divided into air flow conveying, in the normal yarn planting period, the fiber yarn 6 at the outlet end of the straight conveying tube 4 needs to be clamped by a clamping mechanism 5:
the straight delivery pipe 4 is sleeved by an inner pipe and an outer pipe in a duplex manner, the straight delivery pipe can slide mutually, the head of the outer pipe is in a conical shape, the head of the inner pipe is in a forked shape, the inner pipe is firstly delivered, the forked shape of the head of the inner pipe is extruded and collected by the conical shape of the head of the outer pipe, and the fiber yarns 6 in the inner pipe are clamped and delivered forwards.
The end of the fiber yarn 6 is clamped by a clamping part fixed on the frame, the inner tube moves back first when moving back, the conical extrusion of the head of the outer tube is separated, the bifurcation of the head of the inner tube has no pressure, so the fiber yarn 6 in the tube can not be clamped, and only the inner tube and the outer tube slide and move back on the surface of the fiber yarn with one end fixed. The technical scheme is ingenious, the method is easy to realize in the industry, and the method can be adopted for pipes with standard and ready-made suitable diameters.
The holding member 10 of the frame 9 is easily, reliably and easily held in the up-down direction or the left-right direction as follows.
A horizontal fixing strip stretching over the m rows is arranged on the rack, and a transverse pressing strip pushed to ascend and descend by a motor screw rod structure is arranged on the rack to move up and down, so that the m rows of fiber ends are synchronously clamped or loosened.
Or, m fixed vertical blocks horizontally extend out of corresponding positions on the frame 9, a structure similar to a wooden comb and formed by m movable vertical blocks is pushed by a motor lead screw structure, and the m movable vertical blocks are pushed and linked in a transverse reciprocating manner, so that opposite surfaces of the two vertical blocks can be clamped or loosened.
The inventor selects several important parameters of the silk planting machine as follows, and obtains very excellent use effect, namely m is 60, n is 14, n rows of silk planting needles 8 are divided into a front section and a rear section, and the silk planting needles 8 are divided into two times of downward vibration extrusion.
The inventor experiences that when the n rows of the filament planting needles 8 are divided into two or more sections, the filament pressing pipes 7 in the range of the first section press filaments in place, when the second section of filament pressing starts, the vibrating device 18 of the filament planting needle pushing mechanism 12 of the first section can start to press filaments, the filament pressing operations of the second section and the second section can be performed synchronously, the actions of the vibrating device and the first section do not affect the filament pressing operations of the second section, and the filament planting needles 8 of the first section are not started after all the filament pressing pipes 7 are pressed down, so that the waiting time can be shortened, and the operation efficiency and the operation speed can be improved.
The distance between the n rows and the m columns is 20mm, and the exposed height is 20mm, so that the artificial court is convenient to realize.
In addition, the height of the straight conveying pipe 4 away from the ground G is larger than the sum of the depth of the fiber yarn 6 implanted into the ground G and the height of the fiber yarn exposed out of the ground, and under the condition, the yarn pressing pipe 7 can perform prepressing on the fiber yarn 6 to a position close to the ground G normally without hindrance, so that the working procedure of prepressing and bending the fiber yarn 6 is completed, and then the subsequent final working procedure of extruding the fiber yarn into soil is performed.
The straight conveying pipe 4 is too low, the u-shaped wire section is too short, normal operation cannot be achieved, the straight conveying pipe is too high, the space is increased unnecessarily, the operation is not stable, the mechanism is compact, the action is reliable, the gravity center is lowered, and the like.
The frame 9 is a structural frame loaded and operated by a running mechanism, and rod pieces with various lengths and angles are arranged at specified positions according to the functional requirements.
The present invention is not limited to the above embodiments, and based on the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some technical features without creative efforts, and these substitutions and modifications are all within the protection scope of the present invention.
Claims (11)
1. A lawn filament-planting machine, which comprises a frame,
the filament planting machine is divided into a feeding area and a filament planting operation area, and is characterized in that:
setting rectangular lawns which are planted in n rows in the front and the back and are clustered in m rows in the transverse direction by the filament planting machine in each filament planting period, wherein the rectangular lawns correspond to a filament planting operation area of the filament planting machine;
starting from the pulling end of m bundles of fiber yarn ingots (1) in a feeding area, m yarn feeding pipes (2) which are transversely arranged are arranged and connected with an arc section (3) with the angle changeable through flexibility, a straight conveying pipe (4) in the horizontal direction penetrates through the inside of the straight conveying pipe, the straight conveying pipe (4) horizontally reciprocates and moves back and forth once every yarn planting period, namely the output end of the straight conveying pipe (4) is pushed to the other side from the starting side positioned on a rectangular lawn, the end part of a fiber yarn (6) in the pipe is clamped and fixed by a clamping part (10) on a frame (9) of the opposite side, and then the straight conveying pipe (4) returns to the starting position;
the conveying of the cellosilk (6) in the tube is divided into two modes of airflow conveying in the initial silk planting period and mechanical conveying in the normal silk planting period;
the air flow conveying mode is that compressed air blows fiber yarns (6) for conveying;
in the mechanical conveying mode, the ends of the fiber yarns (6) cut off in the previous period are clamped by a clamping mechanism (5) of the straight conveying pipe (4) to be driven to convey along with the forward movement of the pipe, after the fiber yarns are clamped by a clamping component (10) fixed on a rack (9), the clamping mechanism (5) is loosened, and the straight conveying pipe (4) retreats;
a rectangular cubic seat body (16) is fixed on a rack (9), the horizontal shape of the rectangular cubic seat body (16) is the same as that of a rectangular lawn for planting, m rows of wire pressing pipe upper and lower through holes (14) which are arranged in the vertical direction are formed, and m rows of horizontal through holes (15) for straight conveying pipes are formed corresponding to the positions of m rows of straight conveying pipes (4); a row of cutting mechanisms (11) are arranged between the upper and lower through holes (14) of the two rows of transverse wire pressing pipes;
each row of wire pressing pipes (7) are fixed on a vertical rectangular wire pressing pipe row-connecting frame (13), and transverse upper and lower frames are respectively arranged above and below a rectangular cubic seat body (16), so that the wire pressing pipe row-connecting frame (13) can move up and down on the rectangular cubic seat body (16) with m rows of wire pressing pipes (7), horizontal wire pressing pipe small holes (22) are formed in the wire pressing pipes (7), and in the initial position, the wire pressing pipe small holes (22) are communicated with a straight pipe feeding horizontal through hole (15) in the rectangular cubic seat body (16);
each rectangular wire pressing pipe continuous frame (13) is respectively pushed by a respective wire pressing pipe pushing mechanism (17) to move up and down along the rack (9), and the wire pressing pipe continuous frames (13) move down one by one from the position close to a clamping part (10) on the rack (9);
after the filament pressing pipe (7) moves downwards to bend the filament (6) into a u shape, the cutting mechanism (11) cuts the filament (6);
the filament planting needles (8) which can move up and down are coaxially arranged with the filament pressing pipes (7), the bottom ends of the filament planting needles (8) are higher than the bottom ends of the filament pressing pipes (7), n rows of the filament planting needles (8) are in an integral section or are divided into two or more sections, m rows of the filament planting needles (8) in each section are pushed by the filament planting needle pushing mechanism (12) to move up and down synchronously along the rack (9), and the filament planting needles are pressed downwards in cooperation by the vibrating device (18);
the filament implanting needle (8) moves downwards under vibration pressure, and the lower end of the filament implanting needle penetrates through a lower pipe opening of the filament pressing pipe (7) to abut against the fiber filaments (6) to enter a depth position set by the ground (G);
the fiber yarn (6) is made of artificial plastic synthetic fiber.
2. The lawn filament-planting machine as claimed in claim 1, wherein the cutting mechanism (11) is a mechanical cutting mechanism, n long-strip-shaped blade strips are transversely arranged, the blade openings are inclined upwards or downwards relative to the fiber filaments (6), and the cutting process mechanically lifts the blade strips.
3. The lawn filament-planting machine as claimed in claim 1, wherein the cutting mechanism (11) is electrically heated to cut, n elongated blade strips are transversely arranged with blade openings for the filaments (6), and an electric heating wire is arranged in the blade strips to start heating to a temperature for fusing the filaments (6).
4. The lawn filament planting machine of claim 1, wherein the feeding area and the filament planting area are configured in one or a combination of three configurations:
the material supply area is positioned above the filament planting operation area;
the material supply area is positioned in front of or behind the filament planting operation area;
the feeding area is divided into two parts which are respectively positioned on the left and the right of the filament planting operation area.
5. The lawn filament planting machine as claimed in claim 1, wherein the filament pressing pipe pushing mechanism (17) drives the filament pressing pipe row frame (13) up and down along the frame (9) by a plurality of motors respectively one by one;
or, a motor drives a main shaft, and the positive and negative rotation driving pressing wire pipe row-connecting frame (13) moves up and down along the rack (9) through the engagement of n driven shafts respectively and one by one.
6. The lawn filament planting machine according to claim 1, wherein the filament planting needle pushing mechanism (12) is provided with a plurality of motors for driving the filament planting needles (8) of the corresponding sections to move up and down along the frame (9);
the vibration device (18) is composed of electric, mechanical, hydraulic and pneumatic vibration, alone or in combination.
7. The lawn filament planting machine according to claim 1, wherein the clamping mechanism (5) of the straight pipe (4) in the mechanical conveying mode of the fiber filaments (6) is:
the straight delivery pipe (4) is sleeved by an inner pipe and an outer pipe in a duplex manner and can slide mutually, the head of the outer pipe is conical, the head of the inner pipe is in a forked type, the inner pipe moves forward firstly when being delivered forwards and then moves forwards together, and the inner pipe moves back firstly when being returned and then returns together.
8. The lawn mower of claim 1, wherein the clamping member (10) on the frame (9):
a horizontal fixing strip crossing m rows is arranged on the frame, a transverse pressing strip pushed to lift by a motor screw rod structure is arranged, or,
m fixed vertical blocks horizontally extend out of the rack, a motor lead screw structure is additionally arranged to push a wooden comb structure consisting of m movable vertical blocks, the wooden comb structure is pushed to transversely reciprocate, and the opposite surfaces of the two vertical blocks are clamped or loosened.
9. The lawn filament planting machine of claim 1, wherein the rectangular cubic base is made of plastic or metal and is integrally formed or assembled.
10. The lawn filament planting machine of claim 1, wherein m is 60, n is 14, and the n rows of filament planting needles are divided into two sections.
11. The lawn filament planting machine of claim 1, wherein the height of the straight pipe (4) from the ground (G) is equal to or greater than the sum of the depth of the fiber filament (6) planted in the ground (G) and the height of the exposed ground.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010365774.XA CN111519493B (en) | 2020-04-30 | 2020-04-30 | Lawn filament planting machine |
| PCT/CN2020/091134 WO2021217755A1 (en) | 2020-04-30 | 2020-05-20 | Turf fiber-implanting machine |
| AU2020101010A AU2020101010A4 (en) | 2020-04-30 | 2020-06-15 | Turf filament stitching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010365774.XA CN111519493B (en) | 2020-04-30 | 2020-04-30 | Lawn filament planting machine |
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| Publication Number | Publication Date |
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| CN111519493A true CN111519493A (en) | 2020-08-11 |
| CN111519493B CN111519493B (en) | 2021-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010365774.XA Active CN111519493B (en) | 2020-04-30 | 2020-04-30 | Lawn filament planting machine |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN111519493B (en) |
| AU (1) | AU2020101010A4 (en) |
| WO (1) | WO2021217755A1 (en) |
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| WO2021218685A1 (en) * | 2020-04-30 | 2021-11-04 | 北京林业大学 | Lawn filament planting device |
| WO2024107065A1 (en) * | 2022-11-14 | 2024-05-23 | Tume Clayton | Method and mechanism for inserting synthetic fibre into the ground |
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| CA3215994A1 (en) | 2021-04-19 | 2022-10-27 | George Alexander MULLAN | Variable grass-length injection |
| NL2028838B1 (en) | 2021-07-26 | 2023-01-31 | Sisgrass B V | Variable grass-length injection |
| NL2028007B1 (en) | 2021-04-19 | 2022-10-31 | Sisgrass B V | Variable grass-length injection |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN111519493B (en) | 2021-08-03 |
| AU2020101010A4 (en) | 2020-08-06 |
| WO2021217755A1 (en) | 2021-11-04 |
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