CN112223767B - Method and equipment for assembling simulated tree - Google Patents
Method and equipment for assembling simulated tree Download PDFInfo
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- CN112223767B CN112223767B CN202011183385.1A CN202011183385A CN112223767B CN 112223767 B CN112223767 B CN 112223767B CN 202011183385 A CN202011183385 A CN 202011183385A CN 112223767 B CN112223767 B CN 112223767B
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- branch
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- trunk
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/64—Joining a non-plastics element to a plastics element, e.g. by force
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41G—ARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
- A41G1/00—Artificial flowers, fruit, leaves, or trees; Garlands
- A41G1/007—Artificial trees
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/58—Winding and joining, e.g. winding spirally helically
- B29C53/60—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
- B29C53/68—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels with rotatable winding feed member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
- B29C65/7805—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features
- B29C65/7817—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features in the form of positioning marks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/702—Imitation articles, e.g. statues, mannequins
- B29L2031/7026—Trees
Abstract
The invention relates to the field of automatic production, and discloses a method and equipment for assembling a simulated tree, which comprises the following steps: the controller controls the branch cutting mechanism to work periodically, and the branch cutting mechanism cuts the iron wires fixed with the simulation leaves into simulation branches with different lengths; step S2: establishing a matrix A of simulated branches cut by the branch cutting mechanism in different work cycles; step S3: the branch conveying mechanism collects the simulation branches produced by the branch cutting mechanism; step S4: the branch fixing mechanism fixes the 1 st to nth branches in the mth working cycle on the periphery of the same simulation trunk in sequence. According to the method for assembling the simulated tree, the branch conveying mechanism is arranged, the simulated branches are directly transferred to the periphery of the simulated trunk by the branch conveying mechanism, and the branches are fixed on the periphery of the trunk by the branch fixing mechanism, so that manual collection, sorting and feeding of the branches are avoided, and the production efficiency is greatly improved.
Description
Technical Field
The invention relates to the field of automatic production, in particular to a method and equipment for assembling a simulation tree.
Background
In daily life, in order to pursue aesthetic feeling, artificial trees are usually placed in a building, and the artistic feeling of space is further improved. The artificial tree is a artificially processed artificial tree, has the advantages of wide material selection, unique shape, small space limitation, no need of water, soil and nutrients, easy maintenance, no influence of natural weather and vivid shape, and can be freely customized according to the preference of people and can be used for making the shape in four seasons.
In order to improve the aesthetic feeling of the simulation pine, the existing simulation pine is formed by fixing simulation branches with different lengths on each level of a simulation trunk, and the simulation branches with different lengths are fixed on different heights of the simulation trunk, so that the shape of a real pine is simulated.
The emulation branch is fixed the back through the plastic wire with emulation leaf and iron wire winding, cuts into the emulation branch that length is the same through branch cutting mechanism, cuts out the emulation branch of another kind of length afterwards again, and the unable timely quilt of a large amount of emulation branches is consumed, causes the accumulation, occupation space. Through the packing and the transport of whole case after the emulation branch of different length is produced, when emulation trees are assembled, need place the feeding mechanism of processing equipment in proper order with the emulation branch of whole case according to different length on, rethread branch fixed establishment fixes different length emulation branches in proper order on the emulation trunk.
However, the process of sorting, arranging and placing the simulated branches by length onto the feeding mechanism is labor intensive and inefficient.
Disclosure of Invention
The invention aims to provide a method and equipment for assembling simulated trees.
In order to achieve the above object, the present invention provides a method for assembling a simulated tree, comprising:
step S1: the controller controls the branch cutting mechanism to work periodically, and in each working period, the branch cutting mechanism cuts the iron wires fixed with the simulation leaves into simulation branches with different lengths;
step S2: establishing a matrix A of simulated branches cut by the branch cutting mechanism in different work cycles:
wherein m is the mth working cycle, and n is the nth branch;
step S3: the branch conveying mechanism collects the simulated branches produced by the branch cutting mechanism and transfers a plurality of simulated branches of the mth working cycle to one side of the simulated trunk;
step S4: the branch fixing mechanism fixes the 1 st to nth branches in the mth working cycle on the periphery of the same simulation trunk in sequence.
Preferably, the method further comprises the following steps: transferring a plurality of simulation branches from the 1 st working cycle to the m th working cycle to one side of the simulation trunk in sequence, and fixing the simulation branches in different working cycles at the peripheries of different simulation trunks respectively.
Preferably, the first and second liquid crystal materials are,
is not more than
Wherein a total of N of said simulated branches are cut in the m-th cycle, 3<n<N。
Preferably, the first and second liquid crystal materials are,
is not less than
Wherein N of said simulated branches are cut in the m-th cycle, 2<n<（N-1）。
Preferably, the first and second liquid crystal materials are,
length of and
is the same, wherein m>2。
Preferably, the first and second liquid crystal materials are,
length of and
are different in length, wherein m>2。
In addition, the present invention also provides a simulated tree assembling apparatus, comprising:
the branch cutting mechanism comprises a cutting unit for cutting off the simulation branches;
the branch conveying mechanism comprises a feeding unit and a pushing unit, the feeding unit is used for conveying the simulated branches to the branch cutting mechanism, the pushing unit comprises a bearing part for bearing the simulated branches and a pushing driving part connected with the bearing part, and the pushing driving part drives the bearing part to move so as to push the simulated branches out of the feeding unit and push the simulated branches to be attached to the simulated trunk;
the branch fixing mechanism is arranged adjacent to the pushing unit and comprises a rotating shaft and a fixed driving piece, the rotating shaft is in transmission connection with the fixed driving piece, a limiting hole and a threading hole are formed in the rotating shaft, and the limiting hole is formed in the rotating shaft in the axial direction;
the controller is electrically connected with the branch cutting mechanism to control the cutting unit to cut simulated branches with different lengths.
Preferably, the feeding unit is arranged on one side, away from the pushing unit, of the branch cutting mechanism, and the feeding unit, the branch cutting mechanism and the pushing unit are sequentially arranged.
Preferably, the feeding direction of the feeding unit is perpendicular to the pushing direction of the pushing unit.
Preferably, emulation trees equipment includes trunk fixture, trunk fixture with branch fixed establishment sets up relatively, including centre gripping unit and rotation unit, the centre gripping unit includes the clamping jaw and the drive of two relative settings the first drive division of clamping jaw motion, first drive division with the clamping jaw transmission is connected, first drive division with rotation unit rotatable coupling.
According to the method for assembling the simulated tree, the controller controls the branch cutting mechanism to continuously cut the iron wire fixed with the simulated leaves into the plurality of simulated branches with different lengths for fixing the simulated trunk, on one hand, the plurality of simulated branches are directly conveyed to one side of the simulated trunk, and the simulated branches are fixed on the simulated trunk by the branch fixing mechanism, so that the produced simulated branches can be consumed in time, the production quantity and the consumption quantity of the simulated branches are consistent, and the accumulation of the simulated branches is avoided, so that the space occupation is caused;
on the other hand, the process that various simulation branches with the same length cut by the branch cutting mechanism are collected in a unified mode and then fed one by one according to the length is omitted, so that the working steps are omitted, the working time is saved, and the production efficiency is greatly improved;
cutting a plurality of simulation branches with different lengths by a branch cutting mechanism, and fixing the simulation branches with different lengths on the same simulation trunk, so that the assembled simulation tree has a more attractive appearance;
the simulation branches with different lengths are sequentially transferred to one side of the simulation trunk, so that the simulation branches cannot be accumulated on one side of the branch cutting mechanism;
the simulation tree is fixed on the periphery of the simulation trunk through the tree fixing mechanism, so that the simulation tree can be assembled by the tree fixing mechanism in time, and the whole assembling process is completed.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
FIG. 1 is a schematic mechanical diagram of a simulated tree assembly apparatus according to one embodiment of the present invention;
FIG. 2 is a schematic mechanical diagram of a simulated tree assembly apparatus according to one embodiment of the invention;
FIG. 3 is a top view of a simulated tree assembly apparatus of one embodiment of the present invention;
FIG. 4 is a schematic mechanical diagram of a cutting unit according to an embodiment of the present invention;
FIG. 5 is a schematic mechanical diagram of a feed unit according to an embodiment of the present invention;
FIG. 6 is a schematic mechanical diagram of a pushing unit according to an embodiment of the present invention;
FIG. 7 is a schematic mechanical view of a branch fixation mechanism according to one embodiment of the present invention;
FIG. 8 is a top plan view of an embodiment of the branch fixation mechanism of the present invention;
FIG. 9 is a schematic diagram of the mechanism of the trunk clamping mechanism of one embodiment of the present invention;
FIG. 10 is a front view of a trunk clamping mechanism of one embodiment of the present invention;
FIG. 11 is a schematic mechanical view of a branch fixation mechanism according to an embodiment of the present invention;
FIG. 12 is a right side view of the branch fixation mechanism of one embodiment of the present invention;
FIG. 13 is a schematic mechanical view of a branch fixation mechanism according to one embodiment of the present invention;
fig. 14 is a sectional view of a rotating shaft according to an embodiment of the present invention.
Detailed Description
The following describes in detail specific embodiments of the present invention. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation. In the present invention, the use of the terms of orientation such as "upper and lower" in the case where no description is made to the contrary generally means the orientation in the assembled and used state. "inner and outer" refer to the inner and outer contours of the respective component itself.
The present invention provides a method for assembling a simulated tree, as shown in fig. 1 to 14, including:
step S1: the controller 4 controls the branch cutting mechanism 1 to work periodically, and in each working period, the branch cutting mechanism 1 cuts the iron wires fixed with the simulation leaves into simulation branches with different lengths;
step S2: establishing a matrix A of simulated branches cut by the branch cutting mechanism 1 under different work cycles:
wherein m is the mth working cycle, and n is the nth branch;
step S3: the branch conveying mechanism 2 is used for collecting the simulation branches produced by the branch cutting mechanism 1 and transferring the simulation branches in the mth working cycle to one side of the simulation trunk;
step S4: the branch fixing mechanism 3 fixes the 1 st to nth branches in the mth working cycle at the periphery of the same simulation trunk in sequence. At this time, the production of a simulated tree is completed.
The method for assembling the simulated tree controls the branch cutting mechanism 1 to continuously cut a plurality of simulated branches with different lengths for being fixed on the same or a plurality of simulated trunks by the controller 4, on one hand, the plurality of simulated branches are directly conveyed to one side of the simulated trunk, and the simulated branches are fixed on the simulated trunk by the branch fixing mechanism, so that the produced simulated branches can be consumed in time, the production quantity and the consumption quantity of the simulated branches are consistent, the accumulation of the simulated branches is avoided, and the space occupation is further avoided, on the other hand, the process that the plurality of simulated branches with the same length cut by the branch cutting mechanism 1 are collected in a unified way and then fed one by one is omitted, the working steps are omitted, the working time is saved, the production efficiency is greatly improved, and the plurality of simulated branches with different lengths are cut by the branch cutting mechanism 1, fixing a plurality of simulation branches with different lengths on the same simulation trunk, so that the assembled simulation tree has a more attractive appearance; the simulation branches with different lengths are sequentially transferred to one side of the simulation trunk, so that the simulation branches cannot be gathered at one side of the branch cutting mechanism 1; the simulation tree branches are fixed on the periphery of the simulation trunk through the branch fixing mechanism 2, so that the simulation tree can be assembled in time by the branch fixing mechanism 2, and the whole assembling process is completed.
In the above, the branch cutting mechanism 1 cuts the iron wire fixed with the simulated leaves into the simulated branches with different lengths, wherein in the first case, the lengths of the simulated branches are not completely the same, that is, the length of at least one simulated branch in the simulated branches is different from the lengths of other simulated branches; second, the lengths of the simulated branches are completely different, that is, the length of each simulated branch in the simulated branches is different from the lengths of other simulated branches.
In the above, the branch conveying mechanism 2 includes one or more of a manipulator, a transmission belt, a transmission chain or an air cylinder.
In addition, make the relative branch fixed establishment 3 of emulation trunk remove and rotate through removing and rotating the emulation trunk, fix the emulation branch on the different positions of emulation trunk to make the distribution of emulation branch more even, and then make the molding of emulation branch more lifelike, pleasing to the eye.
In the above steps, the matrix is established, so that the branch cutting mechanism 1 can cut simulated branches with different lengths in different working cycles, and further, the simulated trees with different specifications can be produced simultaneously by the simulated tree assembling method of the invention. Specifically, in 1 st duty cycle, a plurality of emulation branches of specific length are cut out to branch cutting equipment, and in 2 nd duty cycle, a plurality of emulation branches that branch cutting equipment cut out can be the same with the specification of a plurality of emulation branches that 1 st duty cycle cut out, also can be different with the specification of a plurality of emulation branches that 1 st duty cycle cut out.
In order to ensure the consistency of production, the steps further comprise: transferring a plurality of simulation branches from the 1 st working cycle to the m th working cycle to one side of the simulation trunk in sequence, and fixing the simulation branches in different working cycles at the peripheries of different simulation trunks respectively. Through the setting, on the one hand can guarantee the continuity of production, and on the other hand, the emulation branch through producing a duty cycle corresponds with an emulation trunk, is favorable to improving processing and packaging efficiency, simultaneously for the molding of emulation tree is more harmonious and pleasing to the eye.
In the different cutting length modes of the simulated branches, according to one embodiment of the invention,
is not more than
Wherein a total of N of said simulated branches are cut in the m-th cycle, 3<n<And N is added. The emulation trunk is kept away from the one end of branch fixed establishment 3 is the stiff end, and the other end is the free end, and in the direction of the free end by the stiff end of emulation trunk to the emulation branch, the emulation branch is fixed in proper order in the periphery of emulation trunk, and the emulation branch is close to the periphery at the emulation trunk in the direction that is close to branch fixed establishment 3 promptly the emulation branch is close to the one end of branch fixed establishment 3 is the stiff end, keeps away from the one end of branch fixed establishment 3 is the free end, and branch fixed establishment 3 is close to the emulation branch the periphery at the emulation trunk is fixed to the one end of branch fixed establishment 3, makes it become the stiff end. In the limited range, the length of the simulation branch cut in the front is smaller than or equal to that of the simulation branch cut in the rear, the arrangement is favorable for fixing the simulation branch, specifically, when the simulation branch is fixed, the 1 st branch is taken as one end of the simulation trunk with the fixed tree tip, the length of the tree tip is usually longer, and 3 is taken<n<N, subsequently, constantly carry out the fixed of emulation branch along the direction from the apex to the mound, at this moment, the length of the 2 nd branch to the nth branch increases gradually, and in this embodiment, the one end of emulation branch is fixed on the emulation trunk, and the other end orientation is kept away from the direction slope of branch fixed establishment 3 to can not disturb the work of branch fixed establishment 3.
According to a further embodiment of the present invention,
is not less than
Wherein N of said simulated branches are cut in the m-th cycle, 2<n<(N-1). The end of the simulation trunk far away from the branch fixing mechanism 3 is a fixed end, the other end is a free end, the simulation branches are sequentially fixed on the periphery of the simulation trunk in the direction from the fixed end of the simulation trunk to the free end of the simulation branches, namely the simulation branches are fixed on the periphery of the simulation trunk in the direction close to the branch fixing mechanism 3,the simulation branch is close to the one end of branch fixed establishment 3 is the stiff end, keeps away from the one end of branch fixed establishment 3 is the free end. And then, bending the simulation branches to finish the modeling of the simulation tree. In the within range of injecing, the length more than or equal to of the emulation branch of cutting out in the back in the emulation branch of cutting out in the front, it is specific, when fixed emulation branch, on the 1 st branch is fixed emulation trunk as bottom branch, subsequently, constantly carry out the fixed of emulation branch along the apex direction from the mound to, at this moment, the length of the 2 nd branch to the N-1 st branch reduces gradually, the N branch is fixed the one end at emulation trunk as the apex, the length of apex is usually longer, 2 times of trying to get<n<(N-1), such setting makes the one end that trunk fixture 5 was centre gripping be the stump, and the emulation trunk forms the cantilever beam, and the weight of the emulation branch that is close to the stump is great, and the weight of the emulation branch that is close to the apex is less to can reduce the deformation at fixed in-process emulation trunk, and then make branch fixing mechanism 3 can fix the assigned position at emulation trunk with the emulation branch accurately.
In the operating mode of the branch cutting mechanism 1, according to one embodiment of the invention,
length of and
is the same, wherein m>2. According to the arrangement, in the 1 st working cycle, the branch cutting equipment cuts out a plurality of simulated branches with specific lengths, and in the m-th working cycle, the plurality of simulated branches cut out by the branch cutting equipment have the same specification and shape as those of the plurality of simulated branches cut out in the 1 st working cycle, so that the simulated tree assembling method can assemble a plurality of simulated trees with the specification.
According to a further embodiment of the present invention,
length of and
are different in length, wherein m>2. According to the arrangement, in the 1 st working cycle, the branch cutting equipment cuts out a plurality of simulation branches with specific lengths, and in the m-th working cycle, the specifications of the simulation branches cut out by the branch cutting equipment and the specifications of the simulation branches cut out by the 1 st working cycle are different, so that the simulation trees with different specifications can be assembled by the simulation tree assembling method.
In the above, m and n are both positive integers.
When the simulated tree assembling method is used for assembling the simulated tree, the method comprises the following steps:
the controller 4 controls the branch cutting mechanism 1 to work periodically, in the mth working period, the branch cutting mechanism 1 cuts the iron wire fixed with the simulation leaves into simulation branches with different lengths to obtain 1 st to nth branches,
is less than
The length of the tree is (1), namely the length of the 2 nd branch is less than that of the 3 rd branch, the length of the 3 rd branch is less than that of the 4 th branch, and so on, and in addition, the number of the simulation branches produced in different work cycles can be the same or different;
establishing a matrix of simulated branches cut by the branch cutting mechanism 1 in different working cycles;
the branch conveying mechanism 2 collects the simulation branches produced by the branch cutting mechanism 1, and sequentially pushes a plurality of simulation branches in the mth working cycle to one side of the simulation trunk, so that the simulation branches are in contact with the periphery of the simulation trunk, and the simulation branches are moved by adopting a pushing mode, so that the structure is simple, and the efficiency is high;
the branch fixing mechanism 3 sequentially fixes the 1 st to nth branches in the 1 st working cycle on the periphery of the same simulated trunk, and specifically, the branch fixing mechanism can fix the simulated branches on the periphery of the simulated trunk in a bonding, welding or fixing line winding manner;
at this time, the assembly of a simulated tree is completed;
and continuing to assemble the next simulated tree: and sequentially transferring the plurality of simulated branches in the next working cycle to one side of the simulated trunk, and respectively fixing the simulated branches in different working cycles at the peripheries of different simulated trunks to finish the manufacture of the plurality of simulated trees.
In addition, the present invention also provides a simulated tree assembling apparatus, as shown in fig. 1 to 3, comprising:
the branch cutting mechanism 1, as shown in fig. 4, comprises a cutting unit 11 for cutting off the simulated branch;
the branch conveying mechanism 2, as shown in fig. 5 and 6, includes a feeding unit 21 and a pushing unit 22, the feeding unit 21 is configured to convey the simulated branches to the branch cutting mechanism 1, the pushing unit 21 is configured to receive the simulated branches cut by the branch cutting mechanism 1 and push the simulated branches to one side of the simulated trunk, the pushing unit 22 includes a receiving part 221 configured to receive the simulated branches and a pushing driving part 222 connected to the receiving part 221, the pushing driving part 222 drives the receiving part 221 to move so as to push the simulated branches out of the feeding unit 21 and push the simulated branches to fit the simulated trunk, and the receiving part 221 is disposed adjacent to the cutting unit 11, so that the simulated branches fall onto the receiving part 221 after the simulated branches are cut by the cutting unit 11;
the branch fixing mechanism 3, as shown in fig. 7, 8 and 11 to 14, is disposed adjacent to the pushing unit 22, and includes a rotating shaft 31 and a fixed driving member 32, the rotating shaft 31 is connected to the fixed driving member 32 in a transmission manner, the rotating shaft 31 is provided with a limiting hole 311 and a threading hole 312, the limiting hole 311 is disposed along an axial direction of the rotating shaft 31, a fixing line for fixing the simulated branch passes through the threading hole 312, when the rotating shaft 31 is in a transmission manner, the fixing line is driven to be wound around the periphery of the simulated branch and the simulated trunk, and when the fixing is performed, the simulated trunk is inserted into the limiting hole 311, so that the branch fixing mechanism 3 is facilitated to fix the simulated branch at one end of the simulated trunk, preferably, the fixed driving member 32 includes a motor;
In the above, the branch cutting mechanism 1 is disposed between the feeding unit 21 and the pushing unit 22.
The simulated branch assembling equipment cuts the simulated branches into different lengths through the branch cutting mechanism 1; the raw material is supplied to the branch cutting mechanism 1 through the supply unit 21, so that the branch cutting mechanism 1 can continuously cut; and the simulation branches with different lengths are sequentially pushed to the periphery of the simulation trunk through the pushing unit 22, compared with the prior art that the cut simulation branches need to be manually collected, sorted and sequentially put into the feeding mechanism according to the lengths, the simulation branch feeding mechanism does not need to collect, sort and feed the simulation branches, and the conveying efficiency of the simulation branches is greatly improved.
In the above, as shown in fig. 4, the branch cutting mechanism 1 includes a cutting driving member 12, and the cutting driving member 12 is connected to the cutting unit 11 and drives the cutting unit 11 to reciprocate. When the reciprocating time of the cutting unit 11 is controlled, the cutting unit 11 can be controlled to cut the simulated branches with different lengths. Preferably, the cutting unit 11 comprises a cutting knife 111 with a blade edge; preferably, the cutting driving member 12 includes a telescopic member, further preferably, the telescopic member includes a cylinder or an electric push rod, and more preferably, the telescopic member is a cylinder, a cylinder rod of the cylinder is fixedly connected with the cutting unit 11, and the cylinder drives the cutting unit 11 to perform reciprocating telescopic motion.
Further, as shown in fig. 3, the supply unit 21 is disposed on a side of the branch cutting mechanism 1 away from the push unit 22, and the supply unit 21, the branch cutting mechanism 1 and the push unit 22 are sequentially disposed. The arrangement is favorable for reducing the whole volume of the simulated branch assembling equipment, so that the whole structure is more compact.
Specifically, the supply unit 21 sets up branch cutting mechanism 1 keeps away from one side of propelling movement unit 22, supply unit 21 with branch cutting mechanism 1 with propelling movement unit 22 sets gradually. The opposite side is carried from one side of branch cutting mechanism 1 to the emulation branch that feed unit 21 will be for the cutting, and then, branch cutting mechanism 1 cuts the emulation branch, is directly fallen into on the acceptor 221 by the emulation branch of cutting to by the periphery of propelling movement unit 22 propelling movement to emulation trunk, preferred, feed unit 21 includes roller 211 and motor, roller 211 includes two and adjacent settings, roller 211 can rotate around the dead axle, and the emulation branch is followed two pass between the roller 211, and the motor drives roller 211 and rotates, works as when roller 211 rotates, drive the emulation branch and supply with, such setting makes emulation branch cutting conveyor's whole mechanism simplify more, work efficiency improves, area is little.
In order to avoid the drop of the simulated tree branches, as shown in fig. 3, the feeding direction of the feeding unit 21 and the pushing direction of the pushing unit 22 are perpendicular to each other. Such setting makes the emulation branch can be horizontal on the accepting 221 after being cut, and when accepting 221 drove the emulation branch and remove, accepting 221 can provide stable support to the emulation branch.
In the above, as shown in fig. 6, the receiving member 221 includes two adjacent supporting portions 2211, one end of the supporting portion 2211 is fixedly connected to the pushing driving member 222, and the upper portion of the other end is provided with a groove 2212, the groove 2212 is used for receiving the simulated tree branches and preventing the simulated tree branches from falling off from the receiving member 221. Two adjacent supporting portions 2211 can provide stable support for the two ends of the simulated tree branch.
Preferably, the pushing driving element 222 includes an expansion element, further preferably, the expansion element includes an air cylinder or an electric push rod, and more preferably, the expansion element is an air cylinder, an air cylinder rod of the air cylinder is fixedly connected with the bearing element 221, and the air cylinder drives the bearing element 221 to perform reciprocating expansion and contraction motion.
In addition, the rotating shaft 31 of the branch fixing mechanism 3 rotates around a fixed shaft, and the pushing direction of the pushing driving piece 222 is perpendicular to the axis of the rotating shaft 31. So that the socket 221 can stably attach the simulated tree branch to the periphery of the simulated tree branch.
In order to make the even periphery of fixing at the emulation trunk of emulation branch, as shown in fig. 7-10, emulation trees equipment includes trunk fixture 5, trunk fixture 5 with branch fixed establishment 3 sets up relatively, including clamping unit 51 and rotation unit 52, clamping unit 51 includes two clamping jaw 511 and the drive that sets up relatively the first drive division 512 of clamping jaw 511 motion, first drive division 512 with clamping jaw 511 transmission is connected, first drive division 512 with rotation unit 52 rotatable coupling.
The rotating unit 52 is arranged to drive the clamping unit 51 to rotate, so that when the clamping jaw 511 clamps the simulated trunk, the rotating unit 52 can drive the clamping jaw 511 and the simulated trunk to rotate simultaneously, and as the supply position and the supply angle of the simulated branches are unchanged, the simulated branches can be uniformly arranged on the periphery of the simulated trunk when the simulated trunk rotates; through setting up the wire winding subassembly for the motor drives the spool and rotates, thereby makes the fixed line that passes through threading hole 312 twine the periphery of emulation branch at the emulation trunk.
In the above, in order to drive the clamping jaw 511 to be closed and opened, the first driving portion 512 includes an extensible member, the extensible member includes an extensible cylinder and an extensible rod, one end of the extensible rod is connected with the extensible cylinder in a sliding manner, and the other end of the extensible rod is connected with the clamping jaw 511 in a transmission manner. Specifically, first drive division 512 includes fixed plate and extensible member, the extensible member includes telescopic cylinder and telescopic link, the one end of telescopic link is equipped with the voussoir, the other end with telescopic cylinder sliding connection, the fixed plate with telescopic cylinder fixed connection, the middle part of clamping jaw 511 with the fixed plate is articulated, the voussoir with clamping jaw 511's one end sliding connection.
Further, the telescopic part comprises an air cylinder, an electric push rod or a hydraulic cylinder. Preferably, the telescopic member is a cylinder.
When the telescopic piece extends, the telescopic rod drives the wedge block to simultaneously extrude one ends of the two clamping jaws 511, so that the other ends of the clamping jaws 511 are close to each other and then closed; when the telescopic member is shortened, the wedge cannot press the jaws 511, and the jaws 511 are opened.
In order to drive the clamping unit 51 to rotate, the rotating unit 52 includes a motor, and the first driving part 512 is fixedly connected to a main shaft of the motor.
In the above, the motor includes an electric motor or a pneumatic motor.
The fixed connection between the first driving part 512 and the main shaft of the motor includes the transmission connection between the clamping unit 51 and the main shaft of the motor through a gear or a belt.
Simultaneously, as shown in fig. 8, for driving the simulation trunk along the axial displacement of spacing hole 311 to make the simulation branch fix the different positions at the simulation trunk, trunk clamping structure includes the guide rail, rotation unit 52 with guide rail sliding connection, thereby make rotation unit 52 can drive clamping jaw 511 along the guide rail motion, the length direction of guide rail with the axial direction parallel of axis of rotation 31.
When the method and the equipment for assembling the simulated tree are used, one end of the simulated trunk is inserted into the limiting hole 311, the other end of the simulated trunk is clamped by the clamping jaws 511, the feeding unit 21 works to drive the cut simulated branches to penetrate through the branch cutting mechanism 1 for a certain length, the branch cutting mechanism 1 cuts in the 1 st working cycle to obtain the 1 st branch, the simulated branches fall onto the receiving part 221, the pushing driving part 222 extends to push the simulated branches to the periphery of the simulated trunk, the rotating shaft 31 rotates, the fixing wire winds the simulated branches around the periphery of one end of the simulated trunk through the threading hole 312, the 1 st branch serves as a tree tip, then the branch cutting mechanism 1 continues to cut to obtain the 2 nd branch, the branch conveying mechanism 2 and the branch fixing mechanism 3 repeat the work until the Nth branch is fixed on the periphery of the simulated trunk, and at the moment, the branch cutting mechanism 1 finishes the cutting in the 1 st working cycle, the simulated tree assembling equipment completes the assembly of 1 simulated tree. And the branch cutting mechanism 1 starts cutting in the 2 nd work cycle, and the simulated tree assembling equipment starts assembling the next simulated tree.
The preferred embodiments of the present invention have been described in detail, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.
It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. The invention is not described in detail in order to avoid unnecessary repetition.
In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.
Claims (1)
1. A method for assembling a simulated tree, comprising:
step S1: the controller (4) controls the branch cutting mechanism (1) to work periodically, and in each working period, the branch cutting mechanism (1) cuts the iron wires fixed with the simulation leaves into simulation branches with different lengths;
step S2: establishing a matrix A of simulated branches cut by the branch cutting mechanism (1) in different work cycles:
wherein m is the mth working cycle, and n is the nth branch;
step S3: the branch conveying mechanism (2) collects the simulated branches produced by the branch cutting mechanism (1) and transfers the simulated branches of the mth working cycle to one side of the simulated trunk;
step S4: the branch fixing mechanism (3) is used for fixing the 1 st branch to the nth branch in the mth working cycle on the periphery of the same simulated trunk in sequence;
further comprising: sequentially transferring a plurality of simulation branches in the 1 st working cycle to the m th working cycle to one side of the simulation trunk, and respectively fixing the simulation branches in different working cycles on the peripheries of different simulation trunks;
Or
Length of and
are different in length, wherein m>2；
And m and n are both positive integers.
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| CN113068889B (en) * | 2021-03-02 | 2023-04-07 | 深圳市金岷江智能装备有限公司 | Manufacturing equipment and manufacturing process of simulation tree |
| CN115177056B (en) * | 2022-06-22 | 2023-03-14 | 邵阳市创盛实业有限公司 | Automatic ironing and carding machine for wig production |
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