CN111631465A - Branch binding machine for simulation Christmas tree - Google Patents

Branch binding machine for simulation Christmas tree Download PDF

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Publication number
CN111631465A
CN111631465A CN201910157733.9A CN201910157733A CN111631465A CN 111631465 A CN111631465 A CN 111631465A CN 201910157733 A CN201910157733 A CN 201910157733A CN 111631465 A CN111631465 A CN 111631465A
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CN
China
Prior art keywords
branch
clamping
christmas
cylinder
winding
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Pending
Application number
CN201910157733.9A
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Chinese (zh)
Inventor
韦振宝
欧柳富
韦胜宗
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Guangxi Feiyunlu Technology Co ltd
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Guangxi Feiyunlu Technology Co ltd
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Application filed by Guangxi Feiyunlu Technology Co ltd filed Critical Guangxi Feiyunlu Technology Co ltd
Priority to CN201910157733.9A priority Critical patent/CN111631465A/en
Publication of CN111631465A publication Critical patent/CN111631465A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41GARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
    • A41G1/00Artificial flowers, fruit, leaves, or trees; Garlands
    • A41G1/02Implements, apparatus, or machines for making artificial flowers, or the like

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention relates to a simulation Christmas tree branch binding device technical field, which comprises: the device comprises a circulating conveying mechanism, a rack mechanism, a branch feeding mechanism, a branch clamping mechanism, a bar feeding mechanism, a material pushing mechanism, a winding mechanism, a wire clamping and breaking mechanism and a material returning mechanism. The automatic branch clamping device is simple to operate, the branch clamping mechanism simulates the action of clamping branches by hands, the automation of material grabbing, material discharging, bar feeding, material binding, wire breaking and material returning is realized, the manual work is effectively replaced, and the labor intensity is reduced.

Description

Branch binding machine for simulation Christmas tree
Technical Field
The invention belongs to the technical field of artificial Christmas tree equipment, and particularly relates to a Christmas tree branch binding machine.
Background
In the process of manufacturing the simulation Christmas tree, common processes comprise material grabbing, material placing, bar feeding, material binding and wire breaking processes, the current technological means are all manual processing, wires need to be threaded manually, the bars are placed on a traditional winding machine, when the winding machine rotates, a user needs to tightly hold an iron bar and branches with the left hand, the positions of the branches are adjusted by hands of the user when the winding machine rotates, the branches need to be grabbed by the other hand, the iron bar is placed on the winding machine and evenly bound with the iron bar, and finally the bound wires need to be manually cut off. In the process of manually binding branches of the Christmas tree, the iron rod is held tightly by hands, so that the torsion generated by rotation during winding and the tension of the wire are overcome, the action is kept with force for a long time, and the labor intensity is high, and the operating personnel are easy to fatigue. The manual processing method has low working efficiency, high working strength and high cost;
disclosure of Invention
The invention provides novel simulation Christmas tree branch binding equipment aiming at the technical defects, and the simulation Christmas tree branch binding process can be efficiently finished by innovating four shafts to work simultaneously, so that the automatic operation is realized.
The invention is realized by the following technical scheme: the utility model provides a branch equipment is tied up to emulation branch on christmas, includes circulation transfer chain mechanism, its characterized in that, the shelf side of circulation transfer chain mechanism is equipped with the equidistant clamping jaw that the motor drove on the hold-in range and moves according to setting for. A branch feeding mechanism is arranged on the frame mechanism, a cylinder is vertically arranged to control the four groups of clamping jaws to move up and down, a position sensor is arranged at the position of the cylinder for controlling the up-and-down movement, and a servo linear movement module is transversely arranged to drive the four groups of clamping jaws to move horizontally; two groups of servo driving parts are arranged on the rack mechanism and drive the front claw parts and the rear claw parts on the clamping branch parts to move back and forth through transmission of a linear guide rail, each group of claws of the front claw parts is controlled by two cylinders to open and close, and the front end of each group of claws is respectively provided with two clamping plates driven by the cylinders to fix the bar; the front end of the front claw part is provided with the feeding mechanism, two bar stock bins are arranged beside the feeding mechanism, a bar stock sensor is arranged at a discharge port of each bin and used for sensing whether a bar stock is discharged or not, two air cylinders and two linear guide rails are arranged at the bottom in each bar stock bin and used for pushing an iron bar to discharge ports at two sides, an air cylinder is arranged at each of the left side and the right side of each bar stock bin and used for fixed-point timing front-and-back movement, the bar stocks which are squeezed together in the stock bins and cannot drop are loosened, the bar stocks are ensured to smoothly fall into a material groove to reach a material pushing position, and a material pushing mechanism arranged at the; two rotating shafts are arranged on the left side and the right side of a discharge port of the storage bin on the rack mechanism, the four rotating shafts jointly drive yarns to rotate and tie branches, and when the rotating shafts rotate, the front claw part of the branch clamping mechanism simultaneously reciprocates so as to uniformly wind simulation Christmas branches on the bars through the yarns. The front end and the rear end of the rotating shaft are respectively provided with a bearing seat, the total number of the bearing seats is eight, the rear end of the rotating shaft is provided with a servo motor, and the four rotating shafts are controlled to rotate in a synchronous wheel driving mode through a synchronous belt; the front section of the rotating shaft is provided with a wire clamping and breaking mechanism, and the front end face of each rotating shaft is provided with a group of winding guide pieces which form a specific angle with the end face of the rotating shaft. The tail part of the threading rotating shaft is provided with a sensor, the sensing wire has no wire breakage, the front section of each rotating shaft is provided with a wire clamping and breaking mechanism for fixing four groups of yarns, and the wire clamping head of the tooth-shaped fixed block and the position of the guide piece on the rotating shaft form a 90-degree included angle so as to avoid the rotating shaft from colliding with the tooth-shaped fixed block when rotating. The right sides of the four groups of tooth-shaped fixed blocks are respectively provided with a hot air gun for wire breaking and fusing, the bottom of the wire clamping and breaking mechanism is provided with an air cylinder, two linear guide rails for up-and-down movement of the four hot air guns, and the air cylinder is provided with two buffering anti-collision blocks.
Furthermore, four claws of the tree are grabbed, the four claws of the simulated hand clamp tightly, and can independently act at the same time, so that the big end and the small end of the tree can be more effectively grabbed, and the artificial Christmas tree branch can be effectively prevented from loosening in the winding process.
Furthermore, a sensor is arranged outside the rotating shaft trough and used for sensing whether the iron rod enters the trough or not.
Furthermore, a position sensor is arranged on a branch conveying mechanism up-and-down movement cylinder, and whether the cylinder acts in place or not is detected.
Furthermore, blanking is carried out on two sides of the stock bin simultaneously, and the vibrating cylinders on two sides move at intervals simultaneously to loosen the bars in the stock bin, so that the blanking reliability is improved.
Furthermore, a material pushing device is arranged at the bottom of the material pushing plate, and the air cylinder material pushing plate is lifted to a designated position from bottom to top and then pushes branches to a processing point from front to back.
Furthermore, the rear end of the rotating shaft is provided with an inductor, and the induction line does not break the yarn.
Furthermore, the yarn end of the yarn clamping and breaking mechanism is clamped and fixed by the tooth-shaped fixing block device, a 90-degree included angle is formed between the yarn end of the tooth-shaped fixing block and the guide piece on the rotating shaft, and the fixed position of the yarn end is fused by the hot air gun after the bar finishes the wire binding action, so that re-threading is not needed, and the manual wire feeding time is saved.
The invention has the following beneficial effects: in the production process of the Christmas tree, the operation is simple, the manual branch binding operation of a person can be simulated efficiently to finish all the procedures of the Christmas tree branch binding, and the four shafts work simultaneously, so that the efficiency is improved by multiple times compared with that of the traditional winding machine, the automatic operation is realized, and the cost is reduced.
Drawings
FIG. 1 is a front perspective view of a simulated Christmas tree branch binding device of the present invention
FIG. 2 is a structural diagram of a frame mechanism of a simulation Christmas tree branch binding device of the invention
FIG. 3 is a structural view of a circulating conveying mechanism of the simulation Christmas tree branch binding equipment
FIG. 4 is a structural diagram of a branch conveying mechanism of the simulation Christmas tree branch binding device
FIG. 5 is a structural view of a branch clamping mechanism of the simulated Christmas tree branch binding device
FIG. 6 is a structural diagram of a bar separating mechanism of the simulated Christmas tree branch binding device
FIG. 7 is a view showing the structure of a pushing mechanism of the simulated Christmas tree branch binding device
FIG. 8 is a view of the structure of the winding mechanism of the simulated Christmas tree branch binding device
FIG. 9 is a structural view of a wire clamping and breaking mechanism of a simulation Christmas tree branch binding device of the present invention
FIG. 10 is a view of the structure of the material returning mechanism of the simulated Christmas tree branch binding device
Detailed Description
The invention is further described with reference to the following examples.
In this embodiment, a branch machine is tied up to branch on christmas includes circulation transfer chain mechanism 2, and the manual work is placed the emulation branch on the clamping jaw of circulation transfer chain mechanism one by one, and the emulation branch on the circulation is carried. The four groups of equidistant clamping jaws 321 used for the branch conveying mechanism 3 grab branches, a servo linear motion module is transversely arranged on the branch conveying mechanism 3 to drive the four groups of equidistant clamping jaws 321 to move left and right, and an air cylinder 33 is vertically arranged to control the four groups of equidistant clamping jaws 321 to move up and down so as to grab the branches onto the front jaw part 42 of the branch clamping mechanism 4 uniformly.
In this embodiment, divide to be equipped with two iron rod feed bins 51 on the bar mechanism 5, place iron rod feed bin 51 with bar 510 is unified, the bottom is equipped with two cylinders 5185 two linear guide rail 5183 in bar feed bin 51 and divides both sides propelling movement to silo 71 with it with the iron rod, both sides respectively are equipped with a cylinder 519 fixed point timing seesaw about every feed bin 51, guarantee that the bar smoothly falls into the baffle box and reachs the material pushing position, promote the silo 71 with the iron rod, be equipped with scraping wings 66 and servo linear motion module 61 by silo 71 bottom and do the seesaw and with bar propelling movement to processing point.
In this embodiment, the pushing device is disposed at the bottom of the pushing plate 66, and the rod 510 is driven by the cylinder 65 in the trough 71 to move the pushing plate 66 from bottom to top to a predetermined position, and then the rod 510 is pushed forward to the predetermined position.
In this embodiment, two rotating shafts 73 are respectively arranged on the left side and the right side of the bar stock bin 51 on the frame mechanism 1, an inductor is arranged outside each rotating shaft 73 trough 71, whether a bar stock 510 enters the trough 71 or not is sensed, the four rotating shafts 73 rotate in the same direction to perform a winding function, and when the rotating shafts rotate, the front claw part 42 performs reciprocating motion back and forth in a set range simultaneously, so that yarns can be wound on branches of a simulation christmas tree uniformly. The end face of each rotating shaft 73 is provided with a group of winding guide members 77 which form an included angle of 90 degrees with the moving direction of the wire clamping and breaking mechanism 8, so that the tooth-shaped fixing blocks 85 clamp the wire end after each winding action is completed. The front end and the rear end of the rotating shaft 73 are respectively provided with a bearing seat, eight bearing seats are provided in total, the rear end of the rotating shaft 73 is provided with a servo motor 78, and four rotating shafts are driven to rotate by a synchronous belt 74 and seven synchronous wheels 75.
In this embodiment, the rear end of the yarn clamping and breaking mechanism 8 is provided with a sensor for sensing whether the yarn is broken, the rear end of the rotating shaft 73 is provided with a lead hole for threading the yarn to the front end of the rotating shaft 73 along a threading groove outside the rotating shaft, the front end of the rotating shaft 73 is provided with the yarn clamping and breaking mechanism 8, each front section of the rotating shaft is provided with an air cylinder for controlling two tooth-shaped fixing blocks 85 to clamp the yarn, and the four groups of the yarn clamping and breaking mechanisms are four groups, the wire clamping ends of the tooth-shaped fixing blocks form an included angle of 90 degrees with the outgoing line position on the rotating shaft, so that the wire clamping ends can be clamped by the tooth-shaped fixing blocks 85, the right sides of the tooth-shaped fixing blocks of the four groups are respectively provided with a hot air gun for fusing and fixing the yarn ends, the. The bottom of the wire clamping and breaking mechanism 8 is provided with an air cylinder 82 which drives four hot air guns and four groups of tooth-shaped fixing blocks to move up and down through an execution end so as to complete wire clamping and breaking.
In conclusion, the invention has the advantages of simple operation, high speed, high efficiency, accurate action, capability of efficiently finishing all the procedures of the Christmas tree branch binding, realization of full-automatic operation, low cost and high efficiency.
While the invention has been described in conjunction with the specific embodiments set forth above, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations that fall within the spirit and scope of the appended claims.

Claims (10)

1. A simulation Christmas branch binding device is characterized by comprising a rack mechanism (1), a circulating conveying mechanism (2), a branch conveying mechanism (3), a branch clamping mechanism (4), a bar separating mechanism (5), a pushing mechanism (6), a winding mechanism (7), a wire clamping and breaking mechanism (8) and a material returning mechanism (9);
the rack mechanism (1) is used for mounting all the parts of the equipment except the circulating conveying mechanism (2) and the material returning mechanism (9);
the circulating conveying mechanism (2) is positioned on the left side of the rack mechanism (1) and is used for completing circulating feeding of simulation Christmas branches;
the branch conveying mechanism (3) is mounted on the rack mechanism and located above the winding mechanism (7) and the branch clamping mechanism (4), the branch conveying mechanism (3) is used for grabbing simulated Christmas branches from the circulating conveying mechanism (2) and placing the simulated Christmas branches to the branch clamping mechanism (4), and grabbing and placing of the simulated Christmas branches are completed;
the branch clamping mechanism (4) is installed at the front end of the rack mechanism (1) and is used for clamping and winding the simulation Christmas tree branches for circular feeding;
the bar stock distributing mechanism (5) is arranged at the rear half part of the rack mechanism (1), is positioned in the middle of the winding mechanism (7), and is used for distributing the stacked bar stocks in the stock bin (51) one by one;
the pushing mechanism (6) is arranged below the winding mechanism (7) and used for pushing the bar stock (510) to a wire binding and winding position;
the winding mechanism (7) is arranged at the rear half part of the rack mechanism (1) and is used for winding and feeding yarns;
the yarn clamping and breaking mechanism (8) is arranged in the middle of the rack mechanism (1) and is used for clamping yarns, fusing the yarns and sintering and fixing yarn ends on branches to prevent the yarn ends from loosening;
the material returning mechanism (9) is installed on the front surface of the rack mechanism (1) and used for taking out the simulation Christmas tree branches wound with wires to automatically return materials.
2. The simulated Christmas branch binding device according to claim 1, wherein: frame mechanism (1) contains bottom plate (11) and rectangle support (12) and safety protection frame subassembly (10) that are used for installing to send branch mechanism (3), press from both sides branch mechanism (4), branch bar mechanism (5), pushing equipment (6), winding mechanism (7), press from both sides broken string mechanism (8), be equipped with the confession on bottom plate (11) press from both sides rectangular notch (111) of broken string mechanism (8) installation, bottom plate (11) are equipped with two round through-holes (112) and rectangle through-hole (113) that supply equipment electric threading to use and are used for the installation press from both sides notch (114) of branch mechanism (4) servo motor, bottom plate (11) are equipped with four rectangle through-grooves (115) that supply pushing equipment (6) ejector tie pole (67) to pass through.
3. The simulated Christmas branch binding device according to claim 1, wherein: circulation conveying mechanism (2) contain by motor (21) driven hold-in range (22), be equipped with four groups of equidistant clamping jaw (221) that are used for placing the emulation christmas tree branch on hold-in range (22), circulation conveying mechanism (2) contain and are used for the installation motor (21) and frame (23) of hold-in range (22), frame (23) both ends are equipped with two pairs of confessions hold-in range (22) driven bearing frame (231).
4. The simulated Christmas branch binding device according to claim 1, wherein: send branch mechanism (3) to include support (31), servo linear motion module (32) and drive four equidistant clamping jaw (321) that go up and down by cylinder (33), clamping jaw (321) are opened or are closed by cylinder (3211) drive completion, cylinder (33) install in servo linear motion module (32) are last.
5. The simulated Christmas branch binding device according to claim 1, wherein: press from both sides branch mechanism (4) and contain servo drive part (41), fore paw part (42), back paw part (43), servo drive subassembly (41) install in on bottom plate (11), servo drive subassembly (41) contain install fore paw servo motor (412), back paw servo motor (413), fore paw synchronous belt subassembly (414), the synchronous belt subassembly (415) of back paw on fixed plate (411) jointly, fore paw servo motor (412) execution end drive fore paw part (42) on linear guide (44) fore-and-aft motion is used for accomplishing the winding of yarn pair emulation christmas branch in the settlement within range, back paw servo motor (413) execution end drive back paw part (43) on linear guide (44) fore-and-aft motion is used for withdrawing the emulation christmas branch that twines, fore paw part (42) contain and are fixed in bottom plate (421) on linear guide (44), The artificial Christmas tree branch clamping device comprises an upper plate (422), four front air cylinders (423), four rear air cylinders (424) and four groups of hinged clamping jaw assemblies (425), wherein the front air cylinders (423) and the rear air cylinders (424) jointly drive the hinged clamping jaw assemblies (425) to grasp or loosen an artificial Christmas tree branch, the front clamping jaw assemblies are provided with four groups of clamping plate assemblies (45) for fixing a bar, and each rear clamping jaw component (43) comprises four air cylinders (432) for driving the four groups of left and right opening and closing clamping jaw assemblies (431) and four groups of linear guide rail assemblies (434) arranged on a supporting plate (433).
6. The simulated Christmas branch binding device according to claim 1, wherein: the bar separating mechanism (5) is provided with a stock bin (51), the stock bin (51) comprises two symmetrical left and right discharge holes (513) formed by a front baffle (511) and an inner side baffle (512), a side baffle (514), a left adjusting plate and a right adjusting plate (515), a bottom plate (516), a left supporting plate and a right supporting plate (517) and an adjusting component (518), the adjusting component (518) comprises an adjusting bottom plate (5182) supported by a vertical plate (5181), a push plate (5184) guided by the linear guide rail (5183) in a motion way, and an air cylinder (5185), the air cylinder (5185) pushes the bar stock (510) to the material groove (71) of the winding mechanism (7) through a discharge hole (513), two cylinders (519) are arranged in front of the stock bin (51) to do fixed-point timing front-and-back movement, the air cylinder (519) push plate (5191) is inserted above the discharge hole (513) to loosen the bar stock (510) in the stock bin (51).
7. The simulated Christmas branch binding device according to claim 1, wherein: pushing equipment (6) are through execution end (62) drive material pushing component (63) by servo linear motion module (61) and are the seesaw, material pushing component (63) are fixed in on two linear guide (64), install 4 cylinder (65) on two linear guide (64), through cylinder (65) execution end control scraping wings (66) rise and descend.
8. The simulated Christmas branch binding device according to claim 1, wherein: the wire winding mechanism (7) drives an execution assembly (72) to simultaneously control 4 main shafts (73) to rotate by a servo motor (71) to perform a wire winding function, the execution assembly (72) comprises a synchronous belt (74) and a synchronous wheel (75) which are installed at the tail parts of the 4 main shafts (73), the branch clamping mechanism (4) simultaneously performs reciprocating motion while the 4 main shafts (73) rotate, each stock bin (51) corresponds to the two main shafts (73) provided with the wire threading grooves, the front end and the rear end of each main shaft (73) are respectively provided with an inductor, and the main shafts (73) are fixed by a front bearing seat and a rear bearing seat (76); the end face of the main shaft (73) is provided with a group of winding guide pieces (77), and the guide pieces (77) are perpendicular to the wire clamping and breaking mechanism (4).
9. The simulated Christmas branch binding device according to claim 1, wherein: press from both sides thread breakage mechanism (8) contain install in link plate (81) on bottom plate (11), contain cylinder (82) on link plate (81) through carrying out end driven four groups broken string subassembly (83) to and cylinder (84) control is opened and shut and is used for pressing from both sides tight or unclamp profile of tooth of yarn and press from both sides tight piece (85), profile of tooth press from both sides tight piece (85) thread clamping head department with on main shaft (73) guide (77) position forms 90 contained angles.
10. The simulated Christmas branch binding device according to claim 1, wherein: material returned mechanism (9) contain install a cylinder (92) on material returned frame (91), be used for pressing from both sides four groups of die clamping cylinder (93) of tight emulation christmas branch and carry out driven linear guide (94), cylinder (92) drive die clamping cylinder (93) seesaw, die clamping cylinder (93) control the opening and shutting of execution end is used for accomplishing the clamp of emulation christmas branch and unclamp.
CN201910157733.9A 2019-03-02 2019-03-02 Branch binding machine for simulation Christmas tree Pending CN111631465A (en)

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Application Number Priority Date Filing Date Title
CN201910157733.9A CN111631465A (en) 2019-03-02 2019-03-02 Branch binding machine for simulation Christmas tree

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Application Number Priority Date Filing Date Title
CN201910157733.9A CN111631465A (en) 2019-03-02 2019-03-02 Branch binding machine for simulation Christmas tree

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CN111631465A true CN111631465A (en) 2020-09-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112223767A (en) * 2020-10-29 2021-01-15 深圳华圳自动化工业有限公司 Method and equipment for assembling simulated tree
CN113068889A (en) * 2021-03-02 2021-07-06 深圳市金岷江智能装备有限公司 Manufacturing equipment and manufacturing process of simulation tree

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4609576A (en) * 1984-06-20 1986-09-02 United Chinese Plastics Products Co. Ltd. Artificial Christmas trees
CN104257240A (en) * 2014-09-22 2015-01-07 陈�峰 Automatic Christmas tree pine binding machine
CN107374295A (en) * 2017-07-24 2017-11-24 黄曙秋 A kind of Christmas branch ties up a machine
CN109288364A (en) * 2018-11-23 2019-02-01 刘建庭 It is a kind of to tie up a machine for Christmas branch
CN211657472U (en) * 2019-03-02 2020-10-13 广西飞云鹭科技有限公司 Novel branch machine is tied up to emulation christmas tree

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4609576A (en) * 1984-06-20 1986-09-02 United Chinese Plastics Products Co. Ltd. Artificial Christmas trees
CN104257240A (en) * 2014-09-22 2015-01-07 陈�峰 Automatic Christmas tree pine binding machine
CN107374295A (en) * 2017-07-24 2017-11-24 黄曙秋 A kind of Christmas branch ties up a machine
CN109288364A (en) * 2018-11-23 2019-02-01 刘建庭 It is a kind of to tie up a machine for Christmas branch
CN211657472U (en) * 2019-03-02 2020-10-13 广西飞云鹭科技有限公司 Novel branch machine is tied up to emulation christmas tree

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112223767A (en) * 2020-10-29 2021-01-15 深圳华圳自动化工业有限公司 Method and equipment for assembling simulated tree
CN112223767B (en) * 2020-10-29 2021-06-11 深圳华圳自动化工业有限公司 Method and equipment for assembling simulated tree
CN113068889A (en) * 2021-03-02 2021-07-06 深圳市金岷江智能装备有限公司 Manufacturing equipment and manufacturing process of simulation tree

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