WO2021217755A1 - 一种草坪植丝机 - Google Patents

一种草坪植丝机 Download PDF

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Publication number
WO2021217755A1
WO2021217755A1 PCT/CN2020/091134 CN2020091134W WO2021217755A1 WO 2021217755 A1 WO2021217755 A1 WO 2021217755A1 CN 2020091134 W CN2020091134 W CN 2020091134W WO 2021217755 A1 WO2021217755 A1 WO 2021217755A1
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WIPO (PCT)
Prior art keywords
fiber
tube
frame
wire
silk
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PCT/CN2020/091134
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English (en)
French (fr)
Inventor
韩烈保
高峰
周志湘
陈雨峰
宋桂龙
黄荣
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北京天仁科技发展有限公司
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Publication of WO2021217755A1 publication Critical patent/WO2021217755A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds

Definitions

  • the invention relates to an artificial production machine for a lawn field, in particular to a silk planting machine for an artificial lawn field.
  • the lawn is loved by the public because of its various functions such as viewing, leisure, and sports.
  • the movement function has the closest relationship with people.
  • our country pays more and more attention to the role of sports in national culture and physical health.
  • the quality of sports turf field directly determines the level of sports and the safety of sports. And the level of holding major events.
  • Sports turf is mainly divided into two categories: natural turf and artificial turf. Because natural lawn has good sports performance, safety, viewing, and good health, it is used as the competition venue for most lawn sports and competitions.
  • the device advances in a row.
  • the efficiency of fiber implantation is relatively low. It is often a standard football field. It takes a long time to complete silk planting with some existing models, which is far from meeting people’s needs for artificial silk planting sites and hindering the use and promotion of artificial silk planting machinery. Although the effect of artificial silk planting is good, people still can’t enjoy the advantages it brings. Silk function will come out soon.
  • the purpose of the present invention is to provide a lawn silk planting machine device which greatly improves the silk planting speed and efficiency.
  • the silk planting machine is divided into a feeding area and a silk planting operation area, and is characterized in that:
  • the silk planting machine planted in each silk planting cycle is a rectangular lawn with n rows in the front and back and m rows in the horizontal direction, corresponding to the silk planting operation area of the silk planting machine;
  • m wire feeding tubes are arranged horizontally to be connected to the arc section with flexible and changeable angle.
  • the yarn cycle moves back and forth horizontally once, that is, the output end of the straight feeding tube moves from the starting side of the rectangular lawn to the other side.
  • the straight feeding After the fiber filament ends in the tube are clamped and fixed by the clamping parts on the opposite frame, the straight feeding The tube returns to the starting position;
  • the conveying of fiber filaments inside the tube can be divided into two modes: air conveying in the initial period of planting and mechanical conveying in the normal period of planting;
  • the air flow conveying mode is conveyed by compressed air blowing fiber filaments
  • the end of the fiber filament cut off in the previous cycle is clamped by the clamping mechanism at the outlet end of the straight pipe and the pipe moves forward to drive the conveyance.
  • the clamping member fixed on the frame After being clamped by the clamping member fixed on the frame, the clamp The tightening mechanism is loosened, and the direct feeding pipe is retracted;
  • a rectangular cubic seat body is fixed on the frame, the horizontal shape of the rectangular cubic seat body is the same as that of the rectangular lawn for the silk planting operation, and the upper and lower through holes of n rows and m rows of wire pressing pipes in the vertical direction are opened, and the position of the m rows of direct feeding pipes Correspondingly, set horizontal m-row straight-feeding pipe horizontal through holes; a row of cutting mechanism is arranged between the upper and lower through holes of the two horizontal rows of wire-pressing pipes;
  • Each row of wire-pressing tubes is fixed on the vertical rectangular wire-pressing tube row frame, and the horizontal upper and lower frames are respectively arranged on the upper and lower sides of the rectangular cubic seat body, so that the wire-pressing tube row frame carries m rows of wire-pressing tubes.
  • the tube can move up and down on the rectangular cubic seat body, and the wire pressing tube is provided with a horizontal wire pressing tube small hole. In the initial position, the wire pressing tube small hole communicates with the horizontal through hole of the direct feeding tube on the rectangular cubic seat body.
  • the straight pipe can pass through the two holes;
  • Each rectangular wire-pressing tube row frame is pushed by its respective wire-pressing tube pushing mechanism to move up and down along the frame, starting from the clamped parts on the frame, the wire-pressing tube row frame moves down one by one;
  • the cutting mechanism cuts the fiber filament
  • the thread-planting needle that can move up and down is arranged coaxially with each thread-pressing tube, and the bottom end of the thread-planting needle is higher than the bottom end of the thread-pressing tube.
  • the n rows of thread-planting needles are divided into two or more sections, each section
  • the m-row silk planting needles are pushed by the silk planting needle pushing mechanism to move up and down synchronously along the frame, and press and move downward in cooperation with the vibration device;
  • the silk planting needle moves downwards under vibration pressure, and the lower end passes through the lower nozzle of the silk pressing tube 7, and resists the fiber thread 6 and enters the depth position set by the ground G;
  • the filaments are artificially made plastic synthetic fibers.
  • m wire feeding pipes arranged horizontally are connected with a circular arc section with a flexible and changeable angle, and a horizontally directional straight feeding pipe runs through the inside.
  • the straight-feeding tube moves horizontally back and forth once in each planting cycle, that is, the output end of the straight-feeding tube moves from the starting side of the rectangular lawn to the other side, and the end of the fiber filament in the tube is clamped by the clamping part on the opposite frame After clamping and fixing, the straight feeding tube returns to the starting position;
  • the fiber filaments on the fiber spindles are fed from one side to the other in the filament planting area, and each filament passes through the wire feed tube and is connected by a flexible and variable-angle arc segment to penetrate the horizontal direction.
  • the direct feeding pipe must be strictly reciprocated in the standard position on the frame of the silk planting area, and the m bundles of fiber silk spindles are stacked in the feeding area and the positions are inconsistent. Therefore, the introduction of planting When the silk machine is operated, the connection of "flexible arc segment with changeable angle" is required between the two to ensure that both ends are considered.
  • the conveyance of fiber filaments inside the tube is divided into two modes: air flow in the initial period of planting filaments and mechanical conveying in the normal planting cycle; in the present invention, the conveying of fiber filaments inside the tube is divided into two modes:
  • the air flow conveying mode is conveyed by compressed air blowing fiber filaments; conventional compressed air blowing.
  • the end of the fiber filament cut off in the previous cycle is clamped by the clamping mechanism at the outlet end of the straight pipe and the pipe moves forward to drive the conveyance.
  • the clamping member fixed on the frame After being clamped by the clamping member fixed on the frame, the clamp The tightening mechanism is loosened, and the direct feeding tube is retreated; these actions are required to realize the present invention.
  • Mechanical clamping is also commonly used in the industry and can be easily realized in a variety of ways.
  • a rectangular cubic seat body is fixed on the frame, the horizontal shape of the rectangular cubic seat body is the same as that of the rectangular lawn for the silk planting operation, and the upper and lower through holes of n rows and m rows of wire pressing pipes in the vertical direction are opened, and the position of the m rows of direct feeding pipes Correspondingly, a horizontal m-row straight-feeding pipe horizontal through hole is opened, and a row of cutting mechanism is arranged between the upper and lower through holes of the two horizontal rows of wire-pressing pipes;
  • the cutting mechanism includes n+1 rows on both sides, but the ends are clamped by the clamping parts on the opposite frame, and only need to be loosened, so n rows are sufficient.
  • the "rectangular cubic seat body” of the present invention is a special feature and an important component. It connects the horizontal and horizontal wire feeding process and the up and down direction pre-bending fiber filaments and the process of implanting silk into the ground soil. Therefore, the "rectangular cubic seat body" On the components, horizontal and horizontal, aiming at the position of m-row straight-feeding pipes, set horizontal m-row straight-feeding pipe horizontal through holes; also open up and down direction n rows and m rows of wire pressing pipes up and down through holes, and the n arranged above the rack Corresponding to the ⁇ m wire pressing tube, the wire pressing tube is always located in the upper and lower through holes of the wire pressing tube of the rectangular cubic seat body regardless of the top and bottom, which ensures that the structure and action of the present invention are particularly reliable.
  • Each row of wire-pressing tubes is fixed on the vertical rectangular wire-pressing tube row frame, and the horizontal upper and lower frames are respectively arranged on the upper and lower sides of the rectangular cubic seat body, so that the wire-pressing tube row frame carries m rows of wire-pressing tubes.
  • the tube can move up and down on the rectangular cubic seat body, and the wire pressing tube is provided with a horizontal wire pressing tube small hole. In the initial position, the wire pressing tube small hole communicates with the horizontal through hole of the direct feeding tube on the rectangular cubic seat body.
  • the straight pipe can pass through the two holes;
  • the wire pressing tube and the direct feeding tube can move and travel on the track in a regular and orderly manner.
  • Each rectangular wire-pressing tube row frame is pushed by its respective wire-pressing tube pushing mechanism to move up and down along the frame, starting from the clamped parts on the frame, the wire-pressing tube row frame moves down one by one; by the motor
  • This kind of power the action of pushing the wire-pressing tube continuous row frame by the respective wire-pressing tube pushing mechanism to move up and down along the frame is easy to realize in this field.
  • the key is to move down in the order required by the present invention.
  • the filament will pull a long filament from the bundle of filament spindles in the raw material area.
  • one end of the filament be fixed on the frame, and the other end Forced from one direction, gradually, slowly, and orderly withdraw from the bundle of fiber filament rolls, a row of wire pressing tubes are pressed in place, and then the next row is pressed and moved until all pre-pressing ends.
  • the cutting mechanism cuts the filament; after the filament is pre-bent and formed, the filament is tight, and it is easy to cut the filament according to the requirements of the process rhythm.
  • Each thread-pressing tube is coaxially equipped with thread-planting needles that can move up and down.
  • the present invention divides n rows of thread-planting needles into two or more sections, each with m rows
  • the silk planting needle is pushed by the silk planting needle pushing mechanism to move up and down along the frame, and is pressed and moved downward by the vibration device; the silk planting needle pushing mechanism and the vibrating device constitute the vibration pressing mechanism of the present process of the present invention, and the two actions are Conventional common actions in the industry are relatively easy to implement, and there are various implementation modes, but the present invention is pioneeringly applied to a silk planting machine that greatly improves work efficiency.
  • the present invention divides the entire n row into front and rear sections, such as two sections. It is easy to do, but the work efficiency is immediately increased by n/2 times. If n is taken as 14, the work efficiency will be increased by 7. Times, the efficiency of a simple solution immediately increases remarkably, far surpassing the international advanced level, and it is easy to achieve.
  • each thread-pressing tube is equipped with a thread-planting needle that can move up and down, and the bottom end of the thread-planting needle is higher than the bottom end of the thread-pressing tube”, the downward movement of the thread-planting needle will undoubtedly be pre-determined.
  • the fiber filaments bent into a U-shape are very reliable, and are very accurately and accurately implanted into the ground soil at a certain position and a certain depth.
  • All the wire planting needles and wire pressing tubes are returned upwards after being implanted to complete the cycle of a silk planting process.
  • the silk planting machine moves a distance of the silk planting area to enter the next silk planting cycle.
  • the wire pressing tube pushing mechanism and the wire planting needle pushing mechanism can be arranged on one side or both sides of the frame frame according to the overall structure, or can be arranged on the top of the frame frame to avoid the interference position.
  • the fiber filaments are artificially made plastic synthetic fibers, which are bundled.
  • the cutting mechanism is a mechanical cutting, and n long strip blades are arranged horizontally with the blade opening upward or the blade opening inclined to the fiber filaments. In the cutting process, the blade strip is mechanically raised.
  • the cutting mechanism is cut by an electric heating method, and n long strip blades are arranged transversely to target the fiber filaments, and electric heating filaments are arranged in the blade strips, and the heating is started to reach the temperature of the fuse fiber filaments.
  • feeding area and the silk planting area are one of the following three configurations:
  • the feeding area is located above the silk planting area
  • the feeding area is located in front or behind the silk planting area
  • the feeding area is divided into two parts, which are located on the left and right of the silk planting area.
  • the wire-pressing tube pushing mechanism is driven by a plurality of motors to move the wire-pressing tube series frame up and down along the frame one by one;
  • the main shaft is driven by a motor, and a large number of ratchet mechanisms are used for idling or real rotation to drive the wire-pressing tube frame to move up and down along the machine frame one by one.
  • the silk planting needle pushing mechanism is driven by a plurality of motors to respectively drive the silk planting needles of respective sections to move up and down along the frame;
  • the vibration device is composed of vibration generated by gravity, mechanical force, hydraulic force and pneumatic force, alone or in combination.
  • the direct feeding pipe consists of two pipes, an inner pipe and an outer pipe, which are slidable.
  • the head of the outer pipe is tapered, and the head of the inner pipe is bifurcated.
  • the inner pipe goes first, then goes forward together, and returns.
  • the inner tube is returned first, and then returned together.
  • a horizontal fixing bar spanning m columns is set on the frame, and a horizontal pressure bar that is pushed up and down by the motor screw structure is set, or,
  • M fixed vertical blocks extend horizontally on the frame, and a wooden comb structure composed of m movable vertical blocks is pushed by a motor screw structure, and pushed back and forth horizontally, and the opposite surfaces of the two vertical blocks are clamped or loosened.
  • the rectangular cubic seat body is made of plastic material or metal material, and is integrally formed or assembled.
  • the m is 60
  • the n is 14, and the n rows of wire planting needles are divided into two segments, the front and the back.
  • the height of the direct feed pipe from the ground is greater than or equal to the sum of the depth of the fiber filaments implanted in the ground and the height of the exposed ground.
  • the compressed air is used to blow the fiber filaments, which is fast and easy;
  • the n-row and m-row wire pressing tube structure is used to move the n-row wire-pressing tube frame down one by one, which not only has high efficiency, but also bundles of fiber spindles can easily and orderly release fiber filaments, making this process It can be implemented in an organized manner.
  • the n-row silk-planting needle is divided into two or more sections for pressure transfer, instead of a single row, the efficiency is doubled and multifolded.
  • the model with real application value of artificial silk planting is provided from this, which greatly shortens the silk planting time, improves the silk planting efficiency, reduces the economic investment, and quickly builds the artificial silk planting lawn.
  • the invention is particularly suitable for constructing artificial turf football stadiums.
  • Figure 1 is a schematic structural diagram of an embodiment of the lawn artificial silk planting machine of the present invention, showing the initial state of the planting machine reaching the working lawn position. Viewed from the side, it shows the configuration of the silk planting machine on the side of the silk planting operation, showing n The concept of platoon
  • Figure 2 is a schematic diagram of Figure 1 showing only the part of the silk planting work area, and showing that the fiber filaments in the straight feeding tube are sent to the other side. After the end is fixed, the straight feeding tube returns to the initial state;
  • Figure 3 is a simplified diagram of the wire pressing tube near the opposite frame starting to move down row by row on the basis of Figure 2, showing only the wire planting area;
  • Figure 4 shows that all the thread implanting needles in the n-row thread pressing tube are divided into several sections in the front and rear direction.
  • the vibrating pressure mechanism composed of the thread implanting needle pushing mechanism and the vibrating device moves the multiple rows of thread implanting needles in each section synchronously from top to bottom.
  • Figure 5 is a schematic diagram of all the n-row wire-pressing needles in all n-rows of wire-pressing pipes moving under the ground and then retreating upwards, and the fiber filaments are implanted in the soil;
  • Figure 6 is a side view of the switching direction, that is, viewed from the forward direction of the device, a schematic diagram of the arrangement structure of the wire-pressing tube continuous frame and the vibrating and pressing mechanism can be seen more clearly;
  • Fig. 7 is a schematic diagram of the structure state of the downward movement of the wire-pressing tube frame on the basis of Fig. 6, and the concept of m-columns is also shown;
  • Fig. 8 is a schematic diagram of the structure of the wire-pressing tube continuous frame viewed from the front in an embodiment of the present invention.
  • 1 is the fiber spindle
  • 2 is the wire feeding tube
  • 3 is the arc section
  • 4 is the straight feeding tube
  • 5 is the clamping mechanism
  • 6 is the fiber thread
  • 7 is the wire pressing tube
  • 8 is the silk planting needle
  • 9 It is the frame
  • 10 is the clamping part
  • 11 is the cutting mechanism
  • 12 is the wire planting needle pushing mechanism
  • 13 is the frame of the wire pressing tube
  • 14 is the upper and lower through holes of the wire pressing tube
  • 15 is the horizontal through hole of the straight feeding tube
  • 16 It is a rectangular cubic seat
  • 17 is a wire-pressing tube pushing mechanism
  • 18 is a vibration device
  • 22 is a small hole for a wire-pressing tube
  • G is the ground.
  • a lawn artificial silk planting machine A lawn artificial silk planting machine
  • the silk planting machine is divided into a feeding area and a silk planting operation area, and is characterized in that:
  • the silk planting machine planted in each silk planting cycle is a rectangular lawn with n rows in the front and back and m rows in the horizontal direction, corresponding to the silk planting operation area of the silk planting machine;
  • m wire feeding tubes 2 arranged horizontally are connected to the arc section 3 with a flexible and changeable angle, and the horizontal direct feeding tube 4 penetrates through the inside.
  • the straight-feeding tube 4 moves back and forth horizontally in each planting cycle, that is, the output end of the straight-feeding tube 4 moves from the starting side of the rectangular lawn to the other side, and the end of the fiber filament 6 in the tube is moved by the other side of the frame 9 After the clamping part 10 is clamped and fixed, the straight feeding pipe 4 returns to the initial position;
  • the conveyance of the filament 6 inside the tube can be divided into two modes: air conveying in the initial period of planting and mechanical conveying in the normal period of planting;
  • the air flow conveying mode is conveyed by the compressed air blowing fiber filament 6;
  • the end of the fiber filament 6 cut off in the previous cycle is clamped by the clamping mechanism 5 at the outlet end of the straight pipe 4 and the pipe moves forward to drive the conveyance, and is fixed on the clamping part 10 on the frame 9 After clamping, the clamping mechanism 5 is loosened, and the straight-feeding pipe 4 retreats;
  • a rectangular cubic seat body 16 is fixed on the frame 9.
  • the horizontal shape of the rectangular cubic seat body 16 is the same as that of the rectangular lawn for the silk planting operation.
  • the position of the direct feeding tube 4 corresponds to the horizontal m-row straight feeding tube horizontal through holes 15; a row of cutting mechanisms 11 is arranged between the upper and lower through holes 14 of the two horizontal rows of wire pressing tubes;
  • Each row of wire-pressing tubes 7 is fixed on the vertical rectangular wire-pressing tube row frame 13, and each rectangular wire-pressing tube row frame 13 is pushed by its respective wire-pressing tube pushing mechanism 17 to move up and down along the frame 9. Starting with the clamping part 10 on the frame 9, the wire-pressing tube row frame 13 moves down one by one;
  • the cutting mechanism 11 cuts the filament 6 by heating or mechanically;
  • the thread-planting needle 8 that can move up and down is arranged coaxially with each thread-pressing tube 7, and the bottom end of the thread-planting needle 8 is higher than the bottom end of the thread-pressing tube 7, and the n rows of thread-planting needles 8 are the whole section, or divided into front and back Two or more segments, each of the m-row silk planting needles 8 is pushed by the silk planting needle pushing mechanism 12 to move up and down synchronously along the frame 9, and is moved downward in cooperation with the vibration device 18;
  • the silk planting needle 8 moves down under vibrating pressure, passes through the lower nozzle of the silk press tube 7, and enters the depth position set by the ground G against the fiber filament 6; one cycle of silk planting operation is completed;
  • the fiber filaments 6 are artificially made plastic synthetic fibers.
  • the cutting mechanism 11 is cut by an electric heating method, the blade opening of the elongated blade strip is aimed at the fiber filament 6, and an electric heating filament is arranged in the blade strip, and the heating is started to reach the temperature of the melted fiber filament 6.
  • the cutting mechanism 11 is mechanically cut, and n long strip blades are arranged horizontally and the blade openings are inclined upward to the blade openings for the fiber filament 6, and the cutting process is to mechanically lift the blade strips.
  • It can be a long knife, which can be lifted up and cut by the motor, screw, nut and other components.
  • the whole knife can also be made into a wall similar to the Great Wall.
  • the structure of the rectangular cutting blade on the long blade holder is easy to maintain, repair and replace.
  • the blade opening of the blade strip can be directly upwards, and cut after being lifted, or the blade opening can be inclined, and there is an inclined sliding movement when ascending, which makes it easier to cut the fiber filaments 6.
  • the feeding area and the silk planting area are one of the following three configuration modes or a combination of each other, and the configuration mode is selected according to the user's requirements.
  • the feeding area is located above the silk planting area, which has the advantages of compact structure and flexible operation.
  • the feeding area is located at the front or rear of the silk planting area; the center of gravity is moved down to facilitate the replenishment of raw materials.
  • the feeding area is divided into two parts, which are located on the left and right of the silk planting area.
  • the front and rear do not occupy space, the operation is convenient, and the replacement of raw materials is convenient.
  • one of them can be used alone, two or two, or a combination of the three can be used to meet the requirements of the silk planting operation, and the operation is convenient, and the walking is mobile and mobile.
  • the wire-pressing tube pushing mechanism 17 is driven by a plurality of motors to move the wire-pressing tube row frame 13 up and down along the frame 9 one by one; this is the simplest and direct structure, preset programs or switches, start and close one by one, Achieve up and down movement.
  • the main shaft is driven by a motor, and the n driven shafts are respectively engaged one by one to realize the forward and reverse rotation driving wire-pressing tube series frame 13 to move up and down along the frame 9.
  • the n driven shafts are engaged or disengaged respectively, one by one, to realize forward rotation and stop, and reverse with the main shaft to drive the wire-pressing tube row frame 13 to move up, stop, and move down. In this way, the structure is more compact, and each wire-pressing tube row frame 13 is driven to move up and down by one machine.
  • a motor Driven by a motor, it can be driven by belts, chains, gears, racks, worm gears, and linear motors, that is, motors drive screw-nut mechanisms.
  • motors drive screw-nut mechanisms.
  • electromechanical field there are many ways in the electromechanical field.
  • the silk planting needle pushing mechanism 12 is driven by multiple motors to move the silk planting needles 8 of the corresponding segments up and down along the frame 9; the vibrating device 18 is generated by electric power, mechanical force, hydraulic pressure and pneumatic power, alone or in combination Vibration composition.
  • the fiber filament is forced into the ground under the ground, and the pressing and moving device is gravity and the method of converting into mechanical force by motor, hydraulic or pneumatic is relatively conventional.
  • This patent specifically proposes to press down while vibrating. Relying on the increase of vibration to enhance the effect of downward pressing and movement is a clever and common method.
  • the present invention uses this method for the first time to apply this method to a batch silk planting device, which will greatly improve the efficiency of pressing and moving.
  • the vibrating device may include a motor, hydraulic or pneumatic vibrator.
  • the fiber filament 6 needs to be clamped by the clamping mechanism 5 at the outlet end of the direct feeding tube 4:
  • the direct-feeding pipe 4 of the present invention is double-sleeved between the inner and outer pipes, which are mutually slidable.
  • the head of the outer pipe is tapered, and the head of the inner pipe is bifurcated.
  • the inner pipe goes first, and the inner pipe head
  • the bifurcation of the outer tube is squeezed and gathered by the cone of the outer tube head, and the fiber filament 6 in the inner tube is clamped and sent forward.
  • the end of the fiber filament 6 is clamped by the clamping part fixed on the frame.
  • the inner tube When retracting, the inner tube is retracted first, free from the conical extrusion of the outer tube head, and the bifurcation of the inner tube head has no pressure, so The fiber filament 6 in the tube cannot be clamped, and only the fiber filament surface where the inner tube and the outer tube are fixed at one end slips and retreats.
  • This technical solution is relatively ingenious and easy to implement in this industry. This method can be used for standard, ready-made pipes with suitable diameters.
  • clamping member 10 on the frame 9 there are the following two up and down directions, or left and right directions to be clamped, which is simple, reliable, and easy to implement.
  • a horizontal fixing bar spanning m rows is set on the frame, and a horizontal pressing bar pushed up and down by the motor screw structure is set up and moved up and down to realize the synchronous clamping or loosening of the fiber ends of the m rows.
  • m fixed vertical blocks extend horizontally at the corresponding position on the frame 9, and a structure similar to a wooden comb formed by m movable vertical blocks pushed by the motor screw structure is also arranged, and the m movable vertical blocks are reciprocally pushed laterally, The two vertical blocks can be clamped or loosened on the opposite surfaces.
  • the inventor made the following selections of several important parameters of the silk planting machine, and achieved a very superior use effect, that is, the m is 60, the n is 14, and the n rows of silk planting needles 8 are divided into two sections, the front and the back.
  • the silk planting needle 8 is divided into two vibrations and squeezed downward.
  • the wire pressing tube 7 within the range of the first section is pressed into place, and when the second section of wire pressing is started, the first The vibrating device 18 of the thread planting needle pushing mechanism 12 can start to press and feed, and can be carried out synchronously. Their actions will not affect the row-by-row threading action of the second section. It is not necessary to wait for all the thread-pressing tubes 7 to be pressed down. Then start the silk planting needle 8 in the first stage. This operation can reduce the waiting time and improve the work efficiency and speed.
  • the distance between the n row and the m row is 20 mm, and the exposed height is 20 mm.
  • the height of the direct feeding tube 4 from the ground G is greater than or equal to the sum of the depth of the fiber filament 6 implanted in the ground G and the height of the exposed ground.
  • the direct feeding tube 4 is too low, the U-shaped wire section is too short, it can not work normally, it is too high, it increases the space, the operation is not stable, and it is disadvantageous to realize the characteristics of compact mechanism, reliable operation and lower center of gravity.
  • the frame 9 is a structural frame loaded and operated by the traveling mechanism, and rods of various lengths and angles are fixed at designated positions according to the needs of functions.

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Abstract

一种草坪人工植丝机，设置横向排列m根送丝管(2)和内部贯通每一植丝周期水平往复前后移动一次的直送管(4)，管中的纤维丝(6)端部被对方机架(9)上夹持部件(10)夹持固定，在机架(9)上固定开设上下方向n排m列的压丝管上下通孔(14)，开设水平的m列直送管水平通孔(15)的矩形立方座体(16)；在横向的两排压丝管上下通孔(14)之间配置一排切断机构(11)，逐排压丝管(7)往下移动将纤维丝(6)弯曲成u形后由切断机构(11)切断；n排植丝针(8)整段或分段，段内同步振压下移，抵住纤维丝(6)进入地面(G)设定的深度位置。该植丝机能够提高植丝速度，成倍提高效率，有利机械化植丝技术的推广应用。

Description

一种草坪植丝机 技术领域
本发明涉及草坪场地的一种人工制作机械，具体是一种人工草坪场地的植丝机械。
背景技术
草坪因其具有观赏、休闲、运动等多种功能，而备受大众的喜爱。在草坪的众多功能中，运动功能与人们的关系最为密切。随着经济与文化的不断发展，我国愈来愈注重视体育在国民文化及身体健康方面的作用，而运动草坪场地作为草坪竞技运动的基础和平台，其质量是直接决定体育运动水平、运动安全和重大赛事的举办水平。运动草坪主要分天然草坪和人造草坪两个类别。因天然草坪具有良好的运动性能、安全性、观赏性，有益身体健康而作为大多数草坪竞技运动和赛事的比赛场地。但由于纯天然草坪的草坪耐践踏强度低、再生速度较慢，以及环境影响、降雨积水、养护管理不善都极易导致草坪枯黄、退化、发病、死亡等，出现大片斑秃而影响比赛和观感。人造草坪因其具有较好的运动性能、一般不会积水、使用频率高、不受环境限制等特点，被一些践踏强度高、对草坪损伤极大或有特殊需求的赛事(如曲棍球、部分美式橄榄球等)用做比赛场地，但人造草坪因其施工工艺中的一些粘胶及填充材料存在环境风险、人体伤害风险和安全性较低等问题，被大部分草坪竞技运动禁止使用为决赛场地。因此如何将天然草坪和人造草坪的优点合二为一，扬长避短，形成一种新型的运动草坪类型是有效提升草坪科技的重要途径。本发明人在申请号为201810835430.3的发明专利中公开了一种天然草与人造草丝混合草坪建植方法及混合草坪，就是在天然草坪中按照一定间距和密度垂直植入人造草坪草丝，以达到将天然草坪与人造草坪的优点有效结合，形成一种新型混合草坪类型的方法。但在混合草坪建造过程中，如果采用人工的方式建造，则会耗时耗力且无法保证成品的品质。因此一种能够稳定、快速、高质量的混合草坪植丝 机则是混合草坪建造成败的关键。
目前，国内外都已经开始认识到人工植丝的优越性，国外有几家公司申请和取得了国外专利，US 2003172858A1，WO93/08332和EP3 029 199 B1，其中斯格拉斯有限公司在国内也取得了专利，《用于将人造草束插入到地面中的设备》CN 106661850 B，国内CN 166612754 A《一种植丝机》也推出了各自的植丝机结构，然而由于它们采用的植丝原理和结构，纯粹采用机械动作来输送人工纤维丝，用机械力种植压入纤维丝，逐排植入，植入一排，装置推进一排，植丝的效率都比较低，往往一个标准足球场的面积，采用现有的一些机型，完成植丝要化费很长时间，远远不能满足人们对人工植丝场地的需要，阻碍了人工植丝机械的使用和推广。虽然人工植丝效果好，但是人们还是难以享受到它带来的优越性，体育场地的管理者，国家的主管部门，广大的体育爱好者，普通大众都紧急呼吁，希望种植效率更高的植丝机能早日问世。
发明内容
本发明目的，拟提供大幅度提高植丝速度和效率的一种草坪植丝机装置。
本发明的目的由以下技术方案实现：
一种草坪植丝机，
所述植丝机分为供料区和植丝作业区，其特征在于：
设所述植丝机每一植丝周期植出的为前后n排，横向m列丛的矩形草坪，与植丝机的植丝作业区相应；
由供料区的m捆纤维丝锭牵出端为始，设置横向排列m根送丝管和经柔性可改变角度的圆弧段相接，内部贯通水平方向的直送管，直送管每一植丝周期水平往复前后移动一次，即直送管的输出端由位于矩形草坪的起始侧推移至另一侧，管中的纤维丝端部被对方机架上的夹持部件夹持固定后，直送管又退回起始位置；
纤维丝在管内部的输送分为植丝初始周期的气流输送和正常植丝周期的机械输送两种方式；
所述气流输送方式由压缩空气吹送纤维丝输送；
所述机械输送方式，纤维丝被前一周期切断的端头被直送管出口端的夹紧机构夹紧随管向前移动而带动输送，被固定在机架上的夹持部件夹持后，夹紧机构松开，直送管后退；
在机架上固定矩形立方座体，所述矩形立方座体的水平形状与植丝作业的矩形草坪相同，开设上下方向n排m列的压丝管上下通孔，与m列直送管的位置对应，开设水平的m列直送管水平通孔；在横向的两排压丝管上下通孔之间，配置一排切断机构；
每排的压丝管固定在垂直的矩形压丝管连排框架上，横向的上、下边框分别配置于矩形立方座体的上、下方，使得压丝管连排框架带着m列压丝管可在矩形立方座体上下移动，且压丝管上开设水平的压丝管小孔，在初始位置时，所述压丝管小孔与矩形立方座体上的直送管水平通孔相通，直送管可通过所述两孔；
每个矩形压丝管连排框架分别由各自的压丝管推送机构推送沿机架上下移动，由靠近机架上夹持部件的为始，逐个压丝管连排框架往下移动；
在压丝管下移将纤维丝弯曲成u形后，所述切断机构切断纤维丝；
与每个压丝管同轴线配置可以上下移动的植丝针，且植丝针的底端高于压丝管底端，n排植丝针分成两个或两个以上的段，每段的m列植丝针由植丝针推送机构推送沿机架同步上下移动，并且由振动装置协同往下压移；
植丝针振压下移，下端穿过压丝管7的下管口，抵住纤维丝6进入地面G设定的深度位置；
所述纤维丝为人工制作的塑料合成纤维。
采用本技术方案，由供料区的m捆纤维丝锭牵出端为始，设置横向排列m根送丝管和经柔性可改变角度的圆弧段相接，内部贯通水平方向性的直送管，直送管每一植丝周期水平往复前后移动一次，即直送管的输出端由位于矩形草坪的起始侧推移至另一侧，管中的纤维丝端部被对方机架上的夹持部件夹持固定后，直送管又退回起始位置；
首先，在植丝作业区将纤维丝锭上的纤维丝从一侧送至另一侧，每一根纤维丝通过了送丝管和经柔性可改变角度的圆弧段相接内部贯通水平方向的直 送管，所述直送管是必须严格在植丝作业区的机架上作规范位置的往复移动，而m捆纤维丝锭牵是堆放在供料区，位置不一致的，因此，在引入植丝机作业时两者之间需要“柔性可改变角度的圆弧段”的连接，确保两头兼顾。
纤维丝在管内部的输送分为植丝初始周期的气流输送和正常植丝周期的机械输送两种方式；在本发明中，纤维丝在管内部的输送分为两种方式：
所述气流输送方式由压缩空气吹送纤维丝输送；常规的压缩空气吹送。
所述机械输送方式，纤维丝被前一周期切断的端头被直送管出口端的夹紧机构夹紧随管向前移动而带动输送，被固定在机架上的夹持部件夹持后，夹紧机构松开，直送管后退；这些动作是实现本发明的需要，机械式的夹持，在行业中也是常用和有多种方式容易实现的。
在机架上固定矩形立方座体，所述矩形立方座体的水平形状与植丝作业的矩形草坪相同，开设上下方向n排m列的压丝管上下通孔，与m列直送管的位置对应，开设水平的m列直送管水平通孔，在横向的两排压丝管上下通孔之间，配置一排切断机构；
照理切断机构包括两侧该有n+1排，但是端头由对方机架上的夹持部件夹持，只要松开即行，因此设置n排即可。
本发明的“矩形立方座体”是个特色，是个重要部件，连接了横向水平的送丝工序和上下方向预弯曲纤维丝和向地面土壤中植入丝的工序，因此在“矩形立方座体”的部件上，水平横向，针对着m列直送管的位置，开设水平的m列直送管水平通孔；又开设上下方向n排m列的压丝管上下通孔，与机架上方配置的n×m枚的压丝管对应，压丝管无论上下始终位于矩形立方座体的压丝管上下通孔内，保障了本发明的结构、动作特别可靠。
每排的压丝管固定在垂直的矩形压丝管连排框架上，横向的上、下边框分别配置于矩形立方座体的上、下方，使得压丝管连排框架带着m列压丝管可在矩形立方座体上下移动，且压丝管上开设水平的压丝管小孔，在初始位置时，所述压丝管小孔与矩形立方座体上的直送管水平通孔相通，直送管可通过所述两孔；
有了以上的结构，压丝管和直送管就能很有规律地有序地在轨道上移动、 穿行。
每个矩形压丝管连排框架分别由各自的压丝管推送机构推送沿机架上下移动，由靠近机架上夹持部件的为始，逐个压丝管连排框架往下移动；由电机之类的动力，将压丝管连排框架分别由各自的压丝管推送机构推送沿机架上下移动的动作，本领域很容易实现。关键是按本发明要求的次序进行下移，纤维丝将从原料区的成捆纤维丝锭牵出很长的纤维丝，只有如此操作才能让纤维丝一端已经固定在机架上了，另一端从一个方向受力，渐渐、慢慢、有序地从成捆的纤维丝卷中抽出，一排压丝管压到位了，再压移后一排，直到全部预压结束。
在压丝管下移将纤维丝弯曲成u形后，所述切断机构切断纤维丝；纤维丝预压弯成型后，纤维丝是紧绷着的，按照工序节拍要求，很容易切断纤维丝。
每个压丝管同轴配置可以上下移动的植丝针，一共有n×m枚的植丝针,本发明将n排植丝针分成两个或两个以上的段，每段的m列植丝针由植丝针推送机构推送沿机架上下移动，并且由振动装置协同往下压移；植丝针推送机构和振动装置构成了本发明本工序的振压机构，这两个动作是行业中的常规常用动作，比较好实现，实施方式也多种多样，只是本发明开创性地运用于大大提高工作效率的植丝机上。
本发明将整个n排划分成前后几个区段，比如可以是两个区段，是很容易做到的，但工作效率立即提高了n/2倍，如果n取14，那么工效将提高7倍，简单的一个方案效率立即提高惊人，远超国际先进水平，又是很容易实现。
由于“每个压丝管同轴线配置可以上下移动的植丝针,且植丝针的底端高于压丝管底端”，因此植丝针的下移，毫无疑问必定将已经预弯成u字形的纤维丝，十分可靠，又非常精确、准确地植入地面土壤的确定位置、一定的深度。
全部植丝针、压丝管在植入后往上回复，完成一个植丝工序的周期，植丝机移动一个植丝作业区的距离，进入下一个植丝周期。
所述压丝管推送机构和植丝针推送机构，根据总体结构的情况，可配置在机架框架的一侧或者两侧，也可以避开干涉位置，配置于机架框架的顶部。
所述纤维丝为人工制作的塑料合成纤维，是成束的。
进一步，所述切断机构为机械式切断，横向设置n把长条形的刀片条刀片口向上或刀片口倾斜针对纤维丝，在切断工序，由机械方式升起刀片条。
进一步，所述切断机构为电加热方式切断，横向设置n把长条形的刀片条刀片口针对纤维丝，刀片条内设置电加热丝，启动加热达到熔断纤维丝的温度。
进一步，所述供料区和植丝作业区为如下三种配置方式之一：
供料区位于植丝作业区的上方；
供料区位于植丝作业区的前方或后方；
供料区为两部分，分别位于植丝作业区的左方和右方。
进一步，所述压丝管推送机构由多台电机分别、逐个驱动压丝管连排框架沿机架上下移动；
或者，由一台电机驱动主轴，通过多数量的棘轮机构空转或实转分别、逐个驱动压丝管连排框架沿机架上下移动。
进一步，所述植丝针推送机构由多台电机分别驱动相应各段的植丝针沿机架上下移动；
所述振动装置由重力、机械力、液压及气动力，单独或组合产生的振动构成。
进一步，所述纤维丝的机械输送方式中直送管的夹紧机构：
所述直送管由内、外两管子复式套置，相互可滑移，外管头部呈锥形，内管头部为分叉式，往前送时内管先行，再一起前行，退回时内管先退，再一起退回。
进一步，所述机架上的夹持部件：
在机架上设置一根横跨m列的水平固定条，另设置由电机丝杠结构推动升降的横压条，或者，
在机架上水平伸出m根固定竖块，另设置由电机丝杠结构推动由m根活动竖块构成的木梳结构，横向往复推动，两竖块相对面夹紧或松开。
进一步，所述矩形立方座体为塑料材质或金属材质，由整体成形或拼装成形。
进一步，所述m为60，所述n为14，n排植丝针分成前后两个段。
进一步，所述直送管离开地面的高度大于等于纤维丝植入地面的深度和露出地面高度的和。
本发明的优良效果和带来的优越性。
一、从多项技术方法、结构、效果看，开创，改变，突破了国内外在草坪植丝机领域现有技术，效率成倍增加提高。比如：
采用了气流输送方式由压缩空气吹送纤维丝输送，既快速又省事；
采用了n排m列的压丝管结构，将n排压丝管连排框架逐个往下移动，不仅效率高，而且成捆的纤维丝锭可以轻松、有序地放出纤维丝，使得本工序可以有条理地实现。
n排植丝针分成两个或两个以上的段进行压移，不是单排，效率得到成倍、多倍的提高。
采用由振动装置协同往下压移，此方法手段是本领域从未采用过的，能比较轻松地将纤维丝压入土壤中，由此可一次同时压送更多的纤维丝，是提高植丝效率的重要手段。
二、人工植丝真正有实际应用价值的机型由此提供，大大缩短了植丝时间，提高了植丝效率，减少经济投入，快速建成人工植丝的草坪。
三、大力推进足球等体育健身项目，提高运动员比赛技能，提高全体人民的身体素质和健康水平，增强抵御疾病的能力，有利社会健康快速发展。本发明特别适合建造人工草坪足球运动场。
附图说明
图1为本发明草坪人工植丝机的一实施方式结构示意简图，显示植丝机到达作业草坪位置的初始状态，从侧面观看，显示了植丝机植丝作业侧面的配置,显示了n排的概念
图2为图1仅显示植丝作业区部分，且显示直送管内的纤维丝送至对方，端头被固定后，直送管退回起始状态简图；
图3为图2的基础上，靠近对方机架处的压丝管逐排开始下移的简图，仅显植丝作业区部分；
图4为全部n排压丝管内的植丝针前后方向分成若干段，由植丝针推送机构和振动装置构成的振压机构将每段内多排植丝针同步由上往下压移的示意简图；
图5是全部n排压丝管内的植丝针均压移到地面下又向上退回，纤维丝植入土壤中的示意简图；
图6是转换方向侧视图，也即从装置的前进方向观看，比较清楚地看到压丝管连排框架的配置结构以及振压机构的示意图；
图7是图6的基础上，压丝管连排框架下移的结构状态示意图，同时显示了m列的概念；
图8是本发明的一种实施方式，压丝管连排框架从正面观看的结构示意简图。
图中，1是纤维丝锭、2是送丝管、3是圆弧段、4是直送管、5是夹紧机构、6是纤维丝、7是压丝管、8是植丝针、9是机架、10是夹持部件、11是切断机构、12是植丝针推送机构、13是压丝管连排框架、14是压丝管上下通孔、15是直送管水平通孔、16是矩形立方座体、17是压丝管推送机构、18是振动装置、22是压丝管小孔，G是地面。
具体实施方式
以下结合附图对本发明作详细说明。
一种草坪人工植丝机，
所述植丝机分为供料区和植丝作业区，其特征在于：
设所述植丝机每一植丝周期植出的为前后n排，横向m列丛的矩形草坪，与植丝机的植丝作业区相应；
由供料区的m捆纤维丝锭1牵出端为始，设置横向排列m根送丝管2和经柔性可改变角度的圆弧段3相接，内部贯通水平方向性的直送管4，直送管4每一植丝周期水平往复前后移动一次，即直送管4的输出端由位于矩形草坪的起始侧推移至另一侧，管中的纤维丝6端部被对方机架9上的夹持部件10夹持固定后，直送管4又退回起始位置；
纤维丝6在管内部的输送分为植丝初始周期的气流输送和正常植丝周期的机械输送两种方式；
所述气流输送方式由压缩空气吹送纤维丝6输送；
所述机械输送方式，纤维丝6被前一周期切断的端头被直送管4出口端的夹紧机构5夹紧随管向前移动而带动输送，被固定在机架9上的夹持部件10夹持后，夹紧机构5松开，直送管4后退；
在机架9上固定矩形立方座体16，所述矩形立方座体16的水平形状与植丝作业的矩形草坪相同，开设上下方向n排m列的压丝管上下通孔14，与m列直送管4的位置对应，开设水平的m列直送管水平通孔15；在横向的两排压丝管上下通孔14之间，配置一排切断机构11；
每排压丝管7固定在垂直的矩形压丝管连排框架13上，每个矩形压丝管连排框架13分别由各自的压丝管推送机构17推送沿机架9上下移动，由靠近机架9上夹持部件10的为始，逐个压丝管连排框架13往下移动；
在压丝管7下移将纤维丝6弯曲成u形后，所述切断机构11由加热方式或机械方式切断纤维丝6；
与每个压丝管7同轴线配置可以上下移动的植丝针8，且植丝针8的底端高于压丝管7底端，n排植丝针8为整段，或分成前后两个或两个以上的段，每段的m列植丝针8由植丝针推送机构12推送沿机架9同步上下移动，并且由振动装置18协同往下压移；
植丝针8振压下移，穿过压丝管7的下管口，抵住纤维丝6进入地面G设定的深度位置；一周期植丝作业完成；
所述纤维丝6为人工制作的塑料合成纤维。
切断机构11为电加热方式切断，长条形的刀片条刀片口针对纤维丝6，刀片条内设置电加热丝，启动加热达到熔断纤维丝6的温度。这是本领域首创的技术方案，切断干净、结构简单，容易实现，又不需要机械式的时常维护保养及维修。
切断机构11为机械式切断，横向设置n把长条形的刀片条刀片口向上刀片口倾斜针对纤维丝6，切断工序，由机械方式升起刀片条。既可以是一把长 条刀，由电机、丝杠、螺母等零部件配置实现向上顶起，切断动作，整条刀也可以制作成类似长城围墙，仅在有纤维丝6的位置上装配凸起矩形切割刀片于长条刀架上的结构，后者容易维护、维修、更换。
刀片条的刀片口既可以直接向上，抬起后切断，也可以刀片口倾斜，上升时有个倾斜的滑移动作，更易切断纤维丝6。
所述供料区和植丝作业区为如下三种配置方式之一或相互组合，按使用者要求选择配置方式。
供料区位于植丝作业区的上方，优点是结构紧凑，运行机动灵便。
供料区位于植丝作业区的前方或后方；重心下移，补充原料方便。
供料区为两部分，分别位于植丝作业区的左方和右方。前后不占空间，操作方便，更换原料方便。
配置时可以单独采用其一，也可以两两组合，或三者组合，达到既满足植丝作业要求，又操作方便，行走机动灵便。
所述压丝管推送机构17由多台电机分别、逐个驱动压丝管连排框架13沿机架9上下移动；这是最简单、直接的结构，预设程序或开关，逐个启动、关闭，实现上下移动。
或者，由一台电机驱动主轴，通过n个从动轴分别、逐个啮合实现正反转驱动压丝管连排框架13沿机架9上下移动。n个从动轴按照程序，分别、逐个或者啮合或者脱离，实现正转、停止，随主轴反转，带动各压丝管连排框架13上升、停止、下移动作。如此结构更加紧凑，由一台分别驱动各压丝管连排框架13上下移动。
以上由电机驱动可采用皮带、链条方式传动，也可用齿轮、齿条方式，蜗轮蜗杆结构方式，也可用直线电机，即电机带动丝杆螺母机构传动，总之机电领域的方式很多。
所述植丝针推送机构12由多台电机分别驱动相应各段的植丝针8沿机架9上下移动；所述振动装置18由电力、机械力、液压及气动力，单独或组合产生的振动构成。
本工序，强力将纤维丝压入地面下面，压入移动装置为重力和由电机、液 压或气动转换成机械力的方式是比较常规的，本专利特别提出了采用边振动边往下压移，依靠振动增加增强往下的压迫移动的效果是巧妙又常见的方法，本发明首次采用此手段运用于批量植丝装置，这将大大提高了压移的效率。振动装置可以采用包括电机、液压或气动振动器。
除起始状态纤维丝在管内部的输送分为气流输送外，在正常植丝周期，纤维丝6在直送管4出口端需由夹紧机构5夹持：
本发明所述直送管4由内、外两管子复式套置，相互可滑移，外管头部呈锥形，内管头部为分叉式，往前送时内管先行，内管头部的分叉被外管头部的锥形挤压，收拢，夹持住了内管内的纤维丝6往前送行。
在纤维丝6端头被固定在机架上的夹持部件夹持，退回时内管先退，脱离了外管头部锥形的挤压，内管头部的分叉没有压迫力，因此也夹持不住管内的纤维丝6，而仅内、外管在一端被固定的纤维丝表面滑移退回。本技术方案比较巧妙，对于本行业也容易实现，有标准、现成适宜直径的管子，可以采用本办法。
关于所述机架9上的夹持部件10有如下两种上下方向，或左右方向的夹持得以实现，简单、可靠，易行。
在机架上设置一根横跨m列的水平固定条，另设置由电机丝杠结构推动升降的横压条，上下移动，实现对m列纤维丝端头的同步夹紧或松开。
或者，在机架9上相应位置水平伸出m根固定竖块，另设置由电机丝杠结构推动由m根活动竖块构成的类似木梳的结构，横向往复推动联动m根活动竖块，可实现两竖块相对面夹紧或松开。
本发明人，对本植丝机的几项重要参数作如下选择，取得了十分优越的使用效果，即所述m为60，所述n为14，n排植丝针8分成前后两个段，植丝针8分成两次往下振动挤压。
本发明人的经验，当n排植丝针8分成前后两个或两个以上的段时，在第一段范围内的压丝管7压丝到位，开始第二段压丝时，第一段的植丝针推送机构12振动装置18可以开始压送了，可以同步进行，它们的动作不会影响第二段的逐排压丝动作，不必要等全部压丝管7都下压完成后再启动第一段的植丝 针8，如此操作可以减少等待时间，提高作业效率和速度。
n排和m列的间距为20mm，露出高度20mm这些人工球场上的要求，本发明都可以方便实现。
另外，直送管4离开地面G的高度大于等于纤维丝6植入地面G的深度和露出地面高度的和，有此条件，可以让压丝管7无阻碍规范地将纤维丝6预压至接近地面G的位置，完成预压弯曲纤维丝6工序，进而后续的挤压入土壤的最后工序。
直送管4过低，u型丝段太短，无法正常作业，过高，徒增空间，操作欠稳定，不利实现机构紧凑，动作可靠和重心降低等特点。
机架9是一个由行驶机构装载运行的结构架，根据功能的需要，在指定位置设置固定各种长短、角度的杆件。
本发明并不局限于上述实施例，在本发明公开的技术方案基础上，本领域的技术人员根据所公开的技术内容，不需要创造性的劳动就可以对其中的一些技术特征做出一些替换和变形，这些替换和变形均在本发明的保护范围内。

Claims (11)

  1. 一种草坪植丝机，
    所述植丝机分为供料区和植丝作业区，其特征在于：
    设所述植丝机每一植丝周期植出的为前后n排，横向m列丛的矩形草坪，与植丝机的植丝作业区相应；
    由供料区的m捆纤维丝锭(1)牵出端为始，设置横向排列m根送丝管(2)和经柔性可改变角度的圆弧段(3)相接，内部贯通水平方向的直送管(4)，直送管(4)每一植丝周期水平往复前后移动一次，即直送管(4)的输出端由位于矩形草坪的起始侧推移至另一侧，管中的纤维丝(6)端部被对方机架(9)上的夹持部件(10)夹持固定后，直送管(4)又退回起始位置；
    纤维丝(6)在管内部的输送分为植丝初始周期的气流输送和正常植丝周期的机械输送两种方式；
    所述气流输送方式由压缩空气吹送纤维丝(6)输送；
    所述机械输送方式，纤维丝(6)被前一周期切断的端头被直送管(4)的夹紧机构(5)夹紧随管向前移动而带动输送，被固定在机架(9)上的夹持部件(10)夹持后，夹紧机构(5)松开，直送管(4)后退；
    在机架(9)上固定矩形立方座体(16)，所述矩形立方座体(16)的水平形状与植丝作业的矩形草坪相同，开设上下方向n排m列的压丝管上下通孔(14)，与m列直送管(4)的位置对应，开设水平的m列直送管水平通孔(15)；在横向的两排压丝管上下通孔(14)之间，配置一排切断机构(11)；
    每排的压丝管(7)固定在垂直的矩形压丝管连排框架(13)上，横向的上、下边框分别配置于矩形立方座体(16)的上、下方，使得压丝管连排框架(13)带着m列压丝管(7)可在矩形立方座体(16)上下移动，且压丝管(7)上开设水平的压丝管小孔(22)，在初始位置时，所述压丝管小孔(22)与矩形立方座体(16)上的直送管水平通孔(15)相通；
    每个矩形压丝管连排框架(13)分别由各自的压丝管推送机构(17)推送沿机架(9)上下移动，由靠近机架(9)上夹持部件(10)的为始，逐个压丝管连排框架(13)往下移动；
    在压丝管(7)下移将纤维丝(6)弯曲成u形后，所述切断机构(11)切断纤维丝(6)；
    与每个压丝管(7)同轴线配置可以上下移动的植丝针(8)，且植丝针(8)的底端高于压丝管(7)底端，n排植丝针(8)为整段，或分成两个或两个以上的段，每段的m列植丝针(8)由植丝针推送机构(12)推送沿机架(9)同步上下移动，并且由振动装置(18)协同往下压移；
    植丝针(8)振压下移，下端穿过压丝管(7)的下管口，抵住纤维丝(6)进入地面(G)设定的深度位置；
    所述纤维丝(6)为人工制作的塑料合成纤维。
  2. 根据权利要求1所述草坪植丝机，其特征在于所述切断机构(11)为机械式切断，横向设置n把长条形的刀片条,刀片口向上或刀片口倾斜针对纤维丝(6)，切断工序由机械方式升起刀片条。
  3. 根据权利要求1所述草坪植丝机，其特征在于所述切断机构(11)为电加热方式切断，横向设置n把长条形的刀片条刀片口针对纤维丝(6)，刀片条内设置电加热丝，启动加热达到熔断纤维丝(6)的温度。
  4. 根据权利要求1所述草坪植丝机，其特征在于所述供料区和植丝作业区为如下三种配置方式之一或相互组合：
    供料区位于植丝作业区的上方；
    供料区位于植丝作业区的前方或后方；
    供料区为两部分，分别位于植丝作业区的左方和右方。
  5. 根据权利要求1所述草坪植丝机，其特征在于所述压丝管推送机构(17)由多台电机分别、逐个驱动压丝管连排框架(13)沿机架(9)上下移动；
    或者，由一台电机驱动主轴，通过n个从动轴分别、逐个啮合实现正反转驱动压丝管连排框架(13)沿机架(9)上下移动。
  6. 根据权利要求1所述草坪植丝机，其特征在于所述植丝针推送机构(12)由多台电机分别驱动相应各段的植丝针(8)沿机架(9)上下移动；
    所述振动装置(18)由电动、机械、液压及气动，单独或组合产生的振动构成。
  7. 根据权利要求1所述草坪植丝机，其特征在于所述纤维丝(6)的机械输送方式中直送管(4)的夹紧机构(5)：
    所述直送管(4)由内、外两管子复式套置，相互可滑移，外管头部呈锥形，内管头部为分叉式，往前送时内管先行，再一起前行，退回时内管先退，再一起退回。
  8. 根据权利要求1所述草坪植丝机，其特征在于所述机架(9)上的夹持部件(10)：
    在机架上设置一根横跨m列的水平固定条，另设置由电机丝杠结构推动升降的横压条，或者，
    在机架上水平伸出m根固定竖块，另设置由电机丝杠结构推动由m根活动竖块构成的木梳结构，横向往复推动，两竖块相对面夹紧或松开。
  9. 根据权利要求1所述草坪植丝机，其特征在于所述矩形立方座体为塑料材质或金属材质，由整体成形或拼装成形。
  10. 根据权利要求1所述草坪植丝机，其特征在于所述m为60，所述n为14，n排植丝针分成前后两个段。
  11. 根据权利要求1所述草坪植丝机，其特征在于所述直送管(4)离开地面(G)的高度大于等于纤维丝(6)植入地面(G)的深度和露出地面高度的和。
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