WO2021213098A1 - High-efficiency normal-pressure tool replacement construction method for water-rich sandy cobble stratum - Google Patents

High-efficiency normal-pressure tool replacement construction method for water-rich sandy cobble stratum Download PDF

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WO2021213098A1
WO2021213098A1 PCT/CN2021/081905 CN2021081905W WO2021213098A1 WO 2021213098 A1 WO2021213098 A1 WO 2021213098A1 CN 2021081905 W CN2021081905 W CN 2021081905W WO 2021213098 A1 WO2021213098 A1 WO 2021213098A1
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Prior art keywords
pile
tool
shield machine
construction method
water
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PCT/CN2021/081905
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French (fr)
Chinese (zh)
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吕涛
尹苏江
孙发全
佟方硕
张凯
李辉
崔广宇
刘晓迪
张惠春
张彤
吴健
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中铁九局集团有限公司
中铁九局集团第四工程有限公司
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Publication of WO2021213098A1 publication Critical patent/WO2021213098A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/001Improving soil or rock, e.g. by freezing; Injections

Definitions

  • the invention belongs to the field of drilling into soil layers and rocks, and specifically relates to a high-efficiency normal-pressure tool change construction method for water-rich sand and pebble formations.
  • Shield construction requires the use of shield machines in the high-end assembly field.
  • the following problems still exist during the construction of the water-rich sand and pebble stratum by the machine: the excavation of the stratum has very serious wear on the tools. If the worn tools are not replaced in time, the service life of the cutter head and the cutter of the shield machine will be affected and the shield will be caused.
  • the excavation parameters of the structure are abnormal, which seriously affects the progress of the construction period.
  • the jet grouting pile and sleeve valve tube grouting technology are often used to reinforce the ground.
  • the purpose of the present invention is to provide a high-efficiency normal-pressure tool-changing construction method for water-rich sand and pebble formations, so as to at least solve the problems of long construction period and waste of resources by using jet grouting piles and sleeve valve tube grouting for stratum reinforcement.
  • a high-efficiency normal-pressure tool change construction method for water-rich sand and pebble formations includes the following steps:
  • Step S1 Determine the tool replacement position in front of the shield machine along the tunneling direction
  • Step S2 before the tool change operation, a plurality of water-stop rings are constructed behind the tube segment wall of the shield machine, and the plurality of water-stop rings are continuously constructed, and the plurality of water-stop rings are arranged along the axial direction of the shield machine ;
  • Step S3 at the determined tool replacement position, construct double-row plain piles, and any two adjacent plain piles are occluded together;
  • Step S4 turn on the shield machine, cut the cutter head of the shield machine into the pile and stop it;
  • Step S5 dilute the gas in the earth silo of the shield machine, and open the silo after the gas content in the earth silo meets the requirements;
  • Step S6 After the operator enters the soil bin, first check the stability of the soil, then check the tool wear, turn the cutter head, turn the tool to be replaced to a working position that is convenient for the operator to replace, and then turn on the tool to be replaced. After the tool is replaced, The soil bin was closed, and the shield machine resumed tunneling.
  • the normal pressure tool change construction method of the present invention has good operability. Compared with the common method of using jet grouting piles and sleeve valve tube grouting to reinforce the ground, the construction method of the present invention adopts solid piles for reinforcement and has more flexible position selectivity, and any two adjacent solid piles occlude each other. , Which makes the effect of strengthening the integrity better.
  • the normal pressure tool change construction method of the present invention has little pollution. Compared with the method of using jet grouting piles and sleeve valve pipe grouting to strengthen the ground, this construction method has no noise and vibration, and has little impact on the ground and the surrounding environment. Mud operation makes the construction site clean, reduces ground pollution, saves energy, and meets the requirements of green construction specifications.
  • the normal pressure tool change construction method of the present invention has high tool change operation safety. Considering the airtightness of sand and gravel formations, compared with the operation under pressure, the tool change process under normal pressure is safe and reliable, the tool change work is safe, and the safety state of the working environment is significantly improved.
  • the normal pressure tool changing construction method of the present invention has a short opening and changing tool period. After the pile reinforcement meets the requirements, the tool can be replaced under atmospheric pressure. The tool replacement takes about 3 to 5 days. However, in the prior art, when the mud film is established, it takes about 15 to 25 days for the tool to change into the warehouse under pressure. .
  • the normal pressure tool change construction method of the present invention has a high economic ratio.
  • the equipment and materials involved in the construction method measures are all conventional engineering machinery and materials, and there is no need to purchase additional expensive equipment and materials.
  • the labor cost of the normal pressure tool change is lower.
  • Figure 1 is a flow chart of the normal pressure tool change construction method in an embodiment of the present invention
  • Figure 2 is a schematic diagram of the occlusal construction of the plain pile in the embodiment of the present invention.
  • Figure 3 is a schematic diagram of a double-row plain pile and a shield machine in an embodiment of the present invention
  • Figure 4 is a schematic diagram of ventilation before opening a warehouse in an embodiment of the present invention.
  • the present invention provides a high-efficiency normal-pressure tool change construction method for water-rich sand and pebble formations.
  • Plain pile refers to a pure concrete pile without steel bars in the occlusal pile.
  • the normal pressure tool change construction method is used to replace the tools with a large amount of wear under normal pressure.
  • the principle of the atmospheric pressure tool change construction method is that after determining the position of opening and changing the tool, the ground is reinforced by the method of occluding and reinforcing the plain pile. After the cutter head of the shield machine cuts into the pile body, the tool is inspected and replaced.
  • the construction of the water stop ring should ensure that there are 5 rings from the tail of the shield and be constructed continuously for 3 rings.
  • the water stop ring is constructed by injecting double slurry (cement-water glass double slurry) after the pipe segment wall.
  • the pile 10 is constructed to 1 meter below the bottom of the shield machine at the opening position, and the top of the pile 10 is raised to a position 5 meters above the vault of the shield machine. That is, the bottom of the pile 10 is at least lower than the bottom of the shield machine. 1m, the top of the pile 10 is higher than the top of the shield machine by at least 5m.
  • the space above the pile top of the pile 10 is backfilled with pebble soil. This arrangement can further reduce the amount of concrete used in the pile 10, and there is a certain distance between the top of the pile 10 and the ground, so that the pile 10 will not be affected by the later on the ground.
  • the structure has an impact.
  • step S4 the shield machine is turned on, the cutter head 20 of the shield machine is cut into the pile 10 and the machine stops.
  • the cutter head 20 needs to grind the pile (grinding the pile, that is, cutting into the prime pile 10) about 75-80cm.
  • the forward speed of the shield machine is strictly controlled to about 5mm/min.
  • the thrust and torque are adjusted according to the actual situation, and the various items are minimized.
  • Step S5 dilute the gas in the soil bin 40 of the shield machine, and open the bin after the gas content in the soil bin 40 meets the requirements.
  • the gas in the soil bin 40 is discharged to the tail of the shield machine to form a circulating air flow to dilute the gas in the soil bin.
  • the air circulation in the soil bin 40 before opening the warehouse mainly utilizes the foam system 50 of the rotary joint to blow wind into the front of the cutter head 20 through the foam pipe 60, and the original pressure holding system pipeline 70 on the bulkhead of the soil bin 40 It is an exhaust channel, exhausted to the tail part of the shield machine to form a circulation and dilute the gas in the soil bin 40.
  • the gas detector is used for detection. If the gas content exceeds the standard, the gas detector will issue an alarm. After the gas content detection meets the requirements, the gas content requirements are shown in Table 1 below before opening the warehouse.
  • the air circulation in the soil bin 40 mainly uses the holes on the partition of the soil bin 40 (the water and electricity inlet holes reserved in the original soil bin 40) to blow in the wind, that is, use
  • the holes reserved on the partition of the soil bin 40 are used as air inlets, and the entrance and exit of the soil bin 40 are exhaust ports to form a circulation and ensure the air quality in the soil bin 40.
  • the ventilation in the cave mainly uses the press-in ventilator outside the cave to provide air to form a circulation. While ventilating the cave and the warehouse, gas detection is carried out to ensure the safety of the working environment of the operators.
  • Step S6 After the operator enters the soil bin 40, first check the stability of the soil, and then check the wear of the tool. Turn the cutter head 20 to rotate the tool to be replaced to a working position that is convenient for the operator to replace. After the tool is replaced, close the soil. In warehouse 40, the shield machine resumes tunneling.
  • Step S601 Observe the face of the face. According to the unearthed condition of the propelling screw machine, the moisture content of the soil, and the order of unearthed clearing was issued, the soil in the soil bin 40 was lowered to about 2/3 of the warehouse wall, the ball valve on the warehouse wall was opened, and the 1.5-meter-long steel bar was used for inspection holes. Determine the water content and soil conditions in the soil bin 40; use a crowbar to pry open the door of the soil bin 40, observe whether there is water and sand exposed in the gap, and conduct harmful gas detection. After the gas detection meets the opening conditions, the operator opens The gate of the human warehouse arrives in front of the door of the soil warehouse 40. Open the soil warehouse 40.
  • step S603 the tool is replaced.
  • each tool is removed, one is transported out and the other is replaced, and then the other tool is removed.
  • Beware of the falling of small pieces which will affect the progress of the operation and adversely affect the later excavation.
  • turn the cutter head 20 tighten all the tool bolts, clean up the tools and materials used, confirm that they are correct or take out all of them, close the hatch, and complete the tool change work.

Abstract

A high-efficiency normal-pressure tool replacement construction method for a water-rich sandy cobble stratum. According to the construction method, any two adjacent plain piles (10) are meshed together, such that the reinforcing integrity effect is better. The construction method shows high stratum reinforcing speed and high safety in tool replacement operation, and can shorten the construction period and save on costs. The construction method can reduce noise and vibration, has a low impact on stratum and the surrounding environment, and does not require any slurry operation, thereby making a construction site clean, reducing ground pollution, saving on energy, and meeting green construction standards and requirements.

Description

富水砂卵石地层高效常压换刀施工方法High-efficiency atmospheric pressure tool change construction method for water-rich sand and pebble formation 技术领域Technical field
本发明属于土层与岩石的钻进领域,具体涉及富水砂卵石地层高效常压换刀施工方法。The invention belongs to the field of drilling into soil layers and rocks, and specifically relates to a high-efficiency normal-pressure tool change construction method for water-rich sand and pebble formations.
背景技术Background technique
随着城市轨道交通盾构法施工的发展与运用,富水砂卵石地层对盾构法施工来说是一个难题和挑战,盾构法施工需要使用高端装配领域中的盾构机,在盾构机对富水砂卵石地层施工过程中还存在以下问题:对该地层的掘进对刀具的磨损非常严重,如果不及时更换磨损的刀具,将影响盾构机刀盘和刀具的使用寿命以及造成盾构掘进参数异常,严重影响施工工期进度。在现有技术中,进行刀具更换时,为防止洞内塌陷,常采用旋喷桩与袖阀管注浆技术对地层进行加固。但是这两种地层加固技术在施工完成后一般28天后才能施钻取芯监测桩体强度,严重影响施工工期;而且上述加固方式使用大量注浆液,对地面造成了污染,浪费了资源。With the development and application of shield construction in urban rail transit, water-rich sand and gravel stratum is a difficult and challenge for shield construction. Shield construction requires the use of shield machines in the high-end assembly field. The following problems still exist during the construction of the water-rich sand and pebble stratum by the machine: the excavation of the stratum has very serious wear on the tools. If the worn tools are not replaced in time, the service life of the cutter head and the cutter of the shield machine will be affected and the shield will be caused. The excavation parameters of the structure are abnormal, which seriously affects the progress of the construction period. In the prior art, in order to prevent the cave from collapsing during tool replacement, the jet grouting pile and sleeve valve tube grouting technology are often used to reinforce the ground. However, these two stratum reinforcement technologies can only be drilled and cored to monitor the strength of the pile body 28 days after the construction is completed, which seriously affects the construction period; and the above-mentioned reinforcement method uses a large amount of grouting liquid, which causes pollution to the ground and wastes resources.
因此,需要提供一种针对上述现有技术不足的改进技术方案。Therefore, there is a need to provide an improved technical solution for the above-mentioned shortcomings of the prior art.
发明内容Summary of the invention
本发明的目的在于提供富水砂卵石地层高效常压换刀施工方法,以至少解决目前采用旋喷桩与袖阀管注浆对地层加固方式施工工期较长、浪费资源等问题。The purpose of the present invention is to provide a high-efficiency normal-pressure tool-changing construction method for water-rich sand and pebble formations, so as to at least solve the problems of long construction period and waste of resources by using jet grouting piles and sleeve valve tube grouting for stratum reinforcement.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above objectives, the present invention provides the following technical solutions:
富水砂卵石地层高效常压换刀施工方法,所述常压换刀施工方法包括以下步骤:A high-efficiency normal-pressure tool change construction method for water-rich sand and pebble formations. The normal-pressure tool change construction method includes the following steps:
步骤S1,沿隧道掘进方向,在盾构机前方确定刀具更换位置;Step S1: Determine the tool replacement position in front of the shield machine along the tunneling direction;
步骤S2,在换刀作业前,在盾构机管片壁后施工多个止水环,多个止水环连续施做,多个所述止水环沿所述盾构机的轴线方向布置;Step S2, before the tool change operation, a plurality of water-stop rings are constructed behind the tube segment wall of the shield machine, and the plurality of water-stop rings are continuously constructed, and the plurality of water-stop rings are arranged along the axial direction of the shield machine ;
步骤S3,在确定的刀具更换位置,施工双排的素桩,任意相邻的两个素桩相互咬合在一起;Step S3, at the determined tool replacement position, construct double-row plain piles, and any two adjacent plain piles are occluded together;
步骤S4,开启盾构机,将盾构机刀盘切入到素桩中并停机;Step S4, turn on the shield machine, cut the cutter head of the shield machine into the pile and stop it;
步骤S5,稀释盾构机的土仓内的气体,待土仓内的气体含量检测达到要求后,进行开仓作业;Step S5, dilute the gas in the earth silo of the shield machine, and open the silo after the gas content in the earth silo meets the requirements;
步骤S6,作业人员进入土仓后,先检查土体稳定情况,然后检查刀具磨损情况,转动刀盘,将待更换刀具转动至便于作业人员更换的工作位置后开启更换刀具,刀具更换完毕后,关闭土仓,盾构机恢复掘进。Step S6: After the operator enters the soil bin, first check the stability of the soil, then check the tool wear, turn the cutter head, turn the tool to be replaced to a working position that is convenient for the operator to replace, and then turn on the tool to be replaced. After the tool is replaced, The soil bin was closed, and the shield machine resumed tunneling.
有益效果:Beneficial effects:
(1)本发明的常压换刀施工方法具有良好的可操作性。相对于常见的利用旋喷桩与袖阀管注浆对地层加固的方式,本发明的施工方法采用素桩加固具有更灵活的位置选择性,而且任意相邻的两个素桩相互咬合在一起,使得加固完整性效果更好。(1) The normal pressure tool change construction method of the present invention has good operability. Compared with the common method of using jet grouting piles and sleeve valve tube grouting to reinforce the ground, the construction method of the present invention adopts solid piles for reinforcement and has more flexible position selectivity, and any two adjacent solid piles occlude each other. , Which makes the effect of strengthening the integrity better.
(2)本发明的常压换刀施工方法污染小。相较于利用旋喷桩与袖阀管注浆对地层加固的方式,此施工方法施工无噪声、无振动,对地层及周边环境影响小,本发明的施工方法采用素桩加固的过程中减少泥浆作业,施工现场洁净,减少了地面污染,节约能源,符合绿色施工规范要求。(2) The normal pressure tool change construction method of the present invention has little pollution. Compared with the method of using jet grouting piles and sleeve valve pipe grouting to strengthen the ground, this construction method has no noise and vibration, and has little impact on the ground and the surrounding environment. Mud operation makes the construction site clean, reduces ground pollution, saves energy, and meets the requirements of green construction specifications.
(3)本发明的常压换刀施工方法加固地层速度快,大大节约工期,节省成本。利用旋喷桩与袖阀管注浆对地层加固的方式施工完成后一般28天后开始施钻取芯检测桩体强度,而本发明采用素桩加固完成2~3天后桩体强度即可满足开仓要求。(3) The normal pressure tool change construction method of the present invention has a high speed to reinforce the stratum, greatly saves the construction period and saves the cost. Reinforce the stratum by grouting with jet grouting piles and sleeve valve pipes. Generally 28 days after the completion of construction, drilling and coring are started to test the strength of the pile body, while the present invention adopts the plain pile reinforcement to complete the pile strength after 2 to 3 days. Warehouse requirements.
(4)本发明的常压换刀施工方法换刀作业安全性高。考虑到砂卵石地层气密性,相比带压进仓作业,常压下换刀过程安全可靠,换刀工作安全性高,显著改善作业环境的安全状态。(4) The normal pressure tool change construction method of the present invention has high tool change operation safety. Considering the airtightness of sand and gravel formations, compared with the operation under pressure, the tool change process under normal pressure is safe and reliable, the tool change work is safe, and the safety state of the working environment is significantly improved.
(5)本发明的常压换刀施工方法开仓换刀工期短。素桩加固强度满足要求后即可进行常压换刀,刀具更换约需要3~5天时间,而现有技术中泥膜建立完成后进行带压进仓作业,刀具更换约需要15~25天。(5) The normal pressure tool changing construction method of the present invention has a short opening and changing tool period. After the pile reinforcement meets the requirements, the tool can be replaced under atmospheric pressure. The tool replacement takes about 3 to 5 days. However, in the prior art, when the mud film is established, it takes about 15 to 25 days for the tool to change into the warehouse under pressure. .
(6)本发明的常压换刀施工方法经济比高。该施工方法措施涉及到的设备、材料均为工程常规机械和材料,无需额外购置昂贵的设备及材料,同时相较于带压换刀,常压换刀所需人工费更低。(6) The normal pressure tool change construction method of the present invention has a high economic ratio. The equipment and materials involved in the construction method measures are all conventional engineering machinery and materials, and there is no need to purchase additional expensive equipment and materials. At the same time, compared with the tool change under pressure, the labor cost of the normal pressure tool change is lower.
附图说明Description of the drawings
图1为本发明实施例中常压换刀施工方法的流程图;Figure 1 is a flow chart of the normal pressure tool change construction method in an embodiment of the present invention;
图2为本发明实施例中素桩咬合施工示意图;Figure 2 is a schematic diagram of the occlusal construction of the plain pile in the embodiment of the present invention;
图3为本发明实施例中双排素桩与盾构机示意图;Figure 3 is a schematic diagram of a double-row plain pile and a shield machine in an embodiment of the present invention;
图4为本发明实施例中开仓前通风示意图。Figure 4 is a schematic diagram of ventilation before opening a warehouse in an embodiment of the present invention.
图中:10、素桩;20、刀盘;30、盾体;40、土仓;50、泡沫系统;60、泡沫管路;70、原保压系统管路。In the picture: 10, plain pile; 20, cutter head; 30, shield body; 40, soil bin; 50, foam system; 60, foam pipeline; 70, original pressure holding system pipeline.
具体实施方式Detailed ways
根据本发明的具体实施例,如图1-4所示,本发明提供富水砂卵石地层高效常压换刀施工方法,该施工方法适用于盾构机在富水砂卵石地层掘进过程中,对地层进行素桩快速加固实现常压状态下进行刀具检查更换。素桩是指咬合桩里面没有钢筋,纯混凝土桩。常压换刀施工方法应用于在常压状态下对磨损量较大的刀具进行更换。常压换刀施工方法原理是确定开仓换刀位置后,地面采取素桩咬合加固的方式对地面进行加固处理,盾构机刀盘切入素桩桩体后,进行刀具的检查更换。此时盾构机处于的掌子面为双排素桩混凝土保护墙,自稳性较好,刀盘接触的掌子面能承受埋深土体的压力,盾构机土仓开仓不需保压也能保证地面不发生沉降,掌子面不发生坍塌。刀具更换处理完毕后对土仓及刀盘前方进行全面的检查,符合要求后盾构机恢复掘进。此本申请的常压换刀施工方法能均衡换刀作业经济性和安全性的前提下,在富水砂卵石地层进行高效的刀具检查更换作业。According to a specific embodiment of the present invention, as shown in Figs. 1-4, the present invention provides a high-efficiency normal-pressure tool change construction method for water-rich sand and pebble formations. Quickly reinforce the stratum with plain piles to realize tool inspection and replacement under normal pressure. Plain pile refers to a pure concrete pile without steel bars in the occlusal pile. The normal pressure tool change construction method is used to replace the tools with a large amount of wear under normal pressure. The principle of the atmospheric pressure tool change construction method is that after determining the position of opening and changing the tool, the ground is reinforced by the method of occluding and reinforcing the plain pile. After the cutter head of the shield machine cuts into the pile body, the tool is inspected and replaced. At this time, the tunnel face of the shield machine is a double-row plain pile concrete protection wall, which has good self-stability. The tunnel face contacted by the cutter head can withstand the pressure of the buried deep soil. The shield machine does not need to open the warehouse. Pressure retention can also ensure that the ground does not sink and the tunnel face does not collapse. After the tool replacement process is completed, a comprehensive inspection of the soil bin and the front of the cutter head is carried out, and the tunneling machine will resume tunneling after meeting the requirements. The atmospheric pressure tool change construction method of the present application can perform efficient tool inspection and replacement operations in water-rich sand and pebble formations on the premise of balancing the economy and safety of the tool change operations.
富水砂卵石地层高效常压换刀施工方法包括以下步骤:The high-efficiency normal-pressure tool change construction method for water-rich sand and pebble formation includes the following steps:
步骤S1,沿隧道掘进方向,在盾构机前方确定刀具更换位置。Step S1: Determine the tool replacement position in front of the shield machine along the tunneling direction.
盾构机掘进过程中仔细分析盾构掘进参数,发现掘进参数异常后,要立即对异常进行原因分析,确定是否需要对刀具进行检查更换,通过详勘地质报告和补充地质勘察成果,了解清楚拟换刀位置的地质条件,同时对地表情况进行详细调查,沿隧道掘进方向,在盾构机前方确定刀具更换位置,刀具更换位置应尽量避开建(构)筑物、管线、交通繁忙的道路,减少对市民生活的影响。During the tunneling process of the shield machine, carefully analyze the tunneling parameters of the shield. After discovering the abnormality of the tunneling parameters, immediately analyze the cause of the abnormality to determine whether the tools need to be inspected and replaced. Through the detailed geological report and supplementary geological survey results, understand the plan The geological conditions of the tool-changing position, and a detailed investigation of the surface conditions, along the tunneling direction, determine the tool-changing position in front of the shield machine, and the tool-changing position should avoid buildings (structures), pipelines, and busy roads as much as possible , To reduce the impact on citizens’ lives.
步骤S2,在换刀作业前,在盾构机的管片壁后施工多个止水环,多个止水环连续施做,多个所述止水环沿所述盾构机的轴线方向排布布置;管片壁后为管片的外周面以外的部分,止水环将管片从周向包裹起来,止水环呈圆筒状结构;施工止水环应保证止水环距离盾构机尾部至少5环以外,即距离 盾构机最近的止水环距离盾构机尾部至少有5个止水环的宽度,以避免施工止水环时注浆造成盾构机尾部抱死;施工止水环以阻绝后来来水,多环止水环连续施做,在本实施例中,采用三个止水环连续施做,保证止水环整体性更好,防水效果更佳。Step S2, before the tool change operation, a plurality of water-stop rings are constructed behind the tube segment wall of the shield machine, and the plurality of water-stop rings are continuously constructed, and the plurality of water-stop rings are along the axial direction of the shield machine Arrangement; behind the wall of the segment is the part outside the outer circumference of the segment, the water stop ring wraps the segment from the circumferential direction, and the water stop ring has a cylindrical structure; the construction of the water stop ring should ensure that the distance between the water stop ring and the shield At least 5 rings away from the tail of the tunneling machine, that is, the water-stop ring closest to the shield machine is at least 5 water-stop ring widths away from the tail of the shield machine to avoid blocking the tail of the shield machine due to grouting during the construction of the water-stop ring; The water-stop ring is constructed to block the subsequent water coming, and the multi-ring water-stop ring is continuously constructed. In this embodiment, three water-stop rings are used for continuous construction to ensure that the water-stop ring has better integrity and better waterproof effect.
盾构机在开仓换刀作业时为了防止盾构机掘进方向后方地下水从盾体30直接涌入刀盘20,影响换刀作业,因此需要对管片壁后的地下水进行有效的隔绝处理。施工止水环应保证距离盾尾有5环并连续施作3环,止水环采用管片壁后注入双液浆施工(水泥-水玻璃双液浆),浆液配合比满足水泥浆:水玻璃质量比为1:1,注浆压力控制在0.2~0.3MPa,注浆量控制在2~3m3每环,注浆结束标准以注浆压力与注浆量进行双重控制,也即当注浆压力与注浆量均达到设定数值范围时,注浆才可结束,以确保管片壁后空隙填充密实,达到止水要求。In order to prevent the groundwater behind the shield 30 from directly pouring into the cutter head 20 from the shield body 30 when the shield machine is opened for the knife change operation, which affects the knife change operation, it is necessary to effectively isolate the groundwater behind the pipe segment wall. The construction of the water stop ring should ensure that there are 5 rings from the tail of the shield and be constructed continuously for 3 rings. The water stop ring is constructed by injecting double slurry (cement-water glass double slurry) after the pipe segment wall. The slurry ratio meets the cement slurry: water The glass mass ratio is 1:1, the grouting pressure is controlled at 0.2~0.3MPa, the grouting volume is controlled at 2~3m3 per ring, the grouting end standard is double controlled by the grouting pressure and the grouting volume, that is, when grouting When both the pressure and the grouting volume reach the set value range, the grouting can be completed to ensure that the gaps behind the pipe wall are filled tightly and meet the water-stop requirements.
步骤S3,在确定的刀具更换位置,施工双排的素桩10,任意相邻的两个素桩10相互咬合在一起。In step S3, at the determined tool replacement position, double-row plain piles 10 are constructed, and any two adjacent plain piles 10 are interlocked with each other.
素桩10施工过程中对盾构机的保护:素桩10施工前确定实际素桩10位置与盾构机位置是否冲突,盾构机的土仓40内填满膨润土防止混凝土灌入,浇筑混凝土前在盾构机刀盘20前方、土仓40和盾构机盾体30外打入足量膨润土,起到保护作用,避免混凝土对刀盘20、盾体30形成抱死状态;浇筑素桩10混凝土期间,随时关注盾构土仓40压力变化及混凝土浇筑方量,若发现盾构土仓40压力上涨立即停止浇筑,若发现浇筑方量超方,立即停止浇筑,并转动盾构刀盘20检查扭矩是否异常,若发现异常,立即注入足量膨润土并打气开始出渣,将仓内混凝土置换为膨润土。Protection of the shield machine during the construction of the plain pile 10: Before the construction of the plain pile 10, determine whether the actual position of the plain pile 10 conflicts with the position of the shield machine. The soil bin 40 of the shield machine is filled with bentonite to prevent concrete from being poured in, and concrete is poured In the front of the shield machine cutter head 20, the soil bin 40 and the shield machine shield 30 are driven into a sufficient amount of bentonite to protect the cutter head 20 and shield body 30 from being locked by concrete; pour plain piles 10 During the concrete period, pay attention to the pressure change of the shield soil bin 40 and the volume of concrete pouring at any time. If the pressure of the shield soil bin 40 is found to rise, stop pouring immediately. If the volume is found to be excessive, stop pouring immediately and rotate the shield cutter head 20 Check whether the torque is abnormal. If it is found to be abnormal, immediately inject enough bentonite and pump air to start slagging, and replace the concrete in the warehouse with bentonite.
施工素桩10,在地面条件及地下管线、建筑物条件允许的情况下,采用旋挖钻施做15根C20混凝土旋挖素桩10相互咬合,在刀盘20正前方连成两排排桩(即双排素桩10),形成一堵保护墙。素桩10的直径范围为1.4~1.6m(可选的,1.4m、1.5m、1.6m)。,盾构机的刀盘切入到素桩直径一半后停机进行开仓换刀作业。旋挖钻为长螺旋钻机,规格为SZKL600B。Construction of plain piles 10, when ground conditions, underground pipelines, and building conditions permit, 15 C20 concrete rotary drilled piles 10 are used to interlock with each other and form two rows of piles directly in front of the cutter head 20. (Ie double-row plain piles 10), forming a protective wall. The diameter of the pile 10 ranges from 1.4 to 1.6m (optionally, 1.4m, 1.5m, 1.6m). , The cutter head of the shield machine cuts into half of the diameter of the pile, and then it stops to open the warehouse and change the tool. The rotary drill is a long auger drill, the specification is SZKL600B.
在本实施例中,素桩10为双排素桩,先施工距离刀盘20近的一排素桩10。为便于切割咬合,减少施工过程中相邻孔间的扰动,采用跳桩施做,如图2所示,即施工时,相邻的两个素桩10分为A桩与B桩,A桩包括A1 桩、A2桩、A3桩、A4桩,B桩包括B1桩、B2桩、B3桩。先施工A1桩、A2桩、A3桩、A4桩,再施工B1桩、B2桩、B3桩。采用跳桩施作,是为了使桩体之间尽量减少干扰,保证成型质量。A桩用超缓凝型混凝土,要求必须在A桩混凝土凝结之前完成B桩的施工,以便在B桩施工时,利用旋挖钻机从竖直方向切割掉相邻A桩1/5直径相交部分的混凝土,然后浇筑B桩的混凝土,实现A桩与B桩的咬合。相邻的两个素桩10相互咬合在一起,不仅使得双排素桩10的整体结构完整性效果更好更完整,而且相比于现在旋喷桩与袖阀管注浆加固技术,双排素桩10相互咬合所使用混凝土量大大减少。In this embodiment, the plain piles 10 are double-row plain piles, and a row of plain piles 10 close to the cutter head 20 is constructed first. In order to facilitate cutting and occlusion and reduce the disturbance between adjacent holes during the construction process, jump piles are used for construction, as shown in Figure 2, that is, during construction, the two adjacent plain piles 10 are divided into A pile and B pile, A pile Including A1 pile, A2 pile, A3 pile, A4 pile, B pile includes B1 pile, B2 pile, B3 pile. Construct A1 pile, A2 pile, A3 pile, A4 pile first, then construct B1 pile, B2 pile, B3 pile. The purpose of using jumping piles is to minimize interference between piles and ensure the quality of forming. A pile uses ultra-retarded concrete. It is required that the construction of pile B must be completed before the concrete of pile A is condensed, so that during the construction of pile B, a rotary drilling rig is used to cut the 1/5 diameter intersecting part of adjacent pile A from the vertical direction. Then pour the concrete of pile B to realize the occlusion of pile A and pile B. Two adjacent plain piles 10 are interlocked with each other, which not only makes the overall structural integrity of the double-row plain piles 10 better and more complete, but also compared to the current jet-grouting pile and sleeve valve tube grouting reinforcement technology, the double-row The amount of concrete used for occluding the plain piles 10 with each other is greatly reduced.
素桩10施工至开仓位置盾构机的底部以下1米,素桩10的桩顶升至盾构机拱顶以上5米位置即可,即素桩10的底部低于盾构机底部至少1m,素桩10的顶部高于盾构机的顶部至少5m。素桩10的桩顶以上空间采用卵石土回填,如此设置也能够进一步减少素桩10的混凝土用量,而且素桩10顶部与地面存在一定的距离,使得素桩10不会对后期在地面上的结构造成影响。The pile 10 is constructed to 1 meter below the bottom of the shield machine at the opening position, and the top of the pile 10 is raised to a position 5 meters above the vault of the shield machine. That is, the bottom of the pile 10 is at least lower than the bottom of the shield machine. 1m, the top of the pile 10 is higher than the top of the shield machine by at least 5m. The space above the pile top of the pile 10 is backfilled with pebble soil. This arrangement can further reduce the amount of concrete used in the pile 10, and there is a certain distance between the top of the pile 10 and the ground, so that the pile 10 will not be affected by the later on the ground. The structure has an impact.
步骤S4,开启盾构机,将盾构机刀盘20切入到素桩10中并停机。In step S4, the shield machine is turned on, the cutter head 20 of the shield machine is cut into the pile 10 and the machine stops.
在本实施例中,素桩10的直径为1.5m。开启盾构机,当盾构机刀盘20切入第一排桩墙直径的1/2位置时停机,即刀盘20在切入桩墙(即双排素桩10)75~80cm后停机进行开仓换刀作业。素桩10平面位置偏差不大于50mm,垂直度偏差不大于1%,强度满足达到开仓条件后方可开仓。In this embodiment, the diameter of the pile 10 is 1.5 m. Turn on the shield machine, and stop when the cutter head 20 of the shield machine cuts into the 1/2 position of the diameter of the first row of pile walls, that is, the cutter head 20 cuts into the pile wall (that is, the double-row plain pile 10) after 75-80 cm and then stops. Warehouse tool change operation. The position deviation of the plain pile 10 is not more than 50mm, the deviation of verticality is not more than 1%, and the position can only be opened after the strength meets the conditions for opening the position.
刀盘20需要磨桩(磨桩即切入素桩10)约75~80cm,磨桩期间严格控制盾构机前进速度为5mm/min左右,推力和扭矩根据实际情况进行调整,尽量减小各项参数,为避免推力过大,在刀盘20完全进入桩体后,降低土压,尽量将土仓40内积土出净,为开仓做准备,并在地面位置加强监测,确保地面安全可控。The cutter head 20 needs to grind the pile (grinding the pile, that is, cutting into the prime pile 10) about 75-80cm. During the pile grinding, the forward speed of the shield machine is strictly controlled to about 5mm/min. The thrust and torque are adjusted according to the actual situation, and the various items are minimized. Parameter, in order to avoid excessive thrust, after the cutter head 20 completely enters the pile, reduce the soil pressure, try to remove the soil in the soil bin 40 as much as possible, prepare for opening, and strengthen monitoring at the ground position to ensure ground safety. control.
步骤S5,稀释盾构机的土仓40内的气体,待土仓40内的气体含量检测达到要求后,进行开仓作业。将土仓40中的气体排到盾构机的尾部,以形成循环气流,稀释土仓内的气体。Step S5, dilute the gas in the soil bin 40 of the shield machine, and open the bin after the gas content in the soil bin 40 meets the requirements. The gas in the soil bin 40 is discharged to the tail of the shield machine to form a circulating air flow to dilute the gas in the soil bin.
具体的,开仓前土仓40内的空气循环主要利用旋转接头的泡沫系统50通过泡沫管路60向刀盘20前方吹入风,土仓40隔板上的原有保压系统管路 70为排气通道,排风到盾构机后配套尾部,形成循环,稀释土仓40内的气体。采用气体检测仪进行检测,如果气体含量超标,气体检测仪会发出警报提醒,气体含量检测达到要求后,气体含量要求如下表1所示,方可进行开仓作业。土仓40内换刀作业过程中,土仓40内空气循环主要利用土仓40隔板上孔口(原有的土仓40隔板上预留的水电入孔)将风吹入,即利用土仓40的隔板上预留的孔口作为进气口,土仓40的出入口为排气口,形成循环,保证土仓40内的空气质量。洞内通风主要利用洞外压入式通风机供风,形成循环,洞内及仓内通风的同时,进行气体检测,保证作业人员作业环境的安全。Specifically, the air circulation in the soil bin 40 before opening the warehouse mainly utilizes the foam system 50 of the rotary joint to blow wind into the front of the cutter head 20 through the foam pipe 60, and the original pressure holding system pipeline 70 on the bulkhead of the soil bin 40 It is an exhaust channel, exhausted to the tail part of the shield machine to form a circulation and dilute the gas in the soil bin 40. The gas detector is used for detection. If the gas content exceeds the standard, the gas detector will issue an alarm. After the gas content detection meets the requirements, the gas content requirements are shown in Table 1 below before opening the warehouse. During the tool change operation in the soil bin 40, the air circulation in the soil bin 40 mainly uses the holes on the partition of the soil bin 40 (the water and electricity inlet holes reserved in the original soil bin 40) to blow in the wind, that is, use The holes reserved on the partition of the soil bin 40 are used as air inlets, and the entrance and exit of the soil bin 40 are exhaust ports to form a circulation and ensure the air quality in the soil bin 40. The ventilation in the cave mainly uses the press-in ventilator outside the cave to provide air to form a circulation. While ventilating the cave and the warehouse, gas detection is carried out to ensure the safety of the working environment of the operators.
表1气体检测标准参照表Table 1 Reference table of gas detection standards
气体种类Gas type 容许最高浓度Allowable maximum concentration 标准限量Standard limit
O 2 O 2 19.5%~23%19.5%~23% ≥20≥20
CH 4 CH 4 不超过1%Not more than 1% <0.75<0.75
CO 2 CO 2 9000mg/m 3 9000mg/m 3 ≤0.5≤0.5
COCO 不超过0.0024%Not more than 0.0024% ≤30≤30
NO X(氮氧化物) NO X (nitrogen oxide) 5mg/m 3 5mg/m 3 ≤5≤5
SO 2 SO 2 5mg/m 3 5mg/m 3 ≤0.0005≤0.0005
H 2S H 2 S 10mg/m 3 10mg/m 3 ≤0.00066≤0.00066
NH 3 NH 3 30mg/m 3 30mg/m 3 ≤0.064≤0.064
步骤S6,操作人员进入土仓40后,先检查土体稳定情况,然后检查刀具磨损情况,转动刀盘20,将待更换刀具转动至便于操作人员更换的工作位置,刀具更换完毕后,关闭土仓40,盾构机恢复掘进。即操作人员进仓后,先检查土体稳定情况,在确保安全的情况下对刀盘及刀盘上的刀具进行高压水冲洗,用刀具标尺测量刀具的磨损情况,更换磨损刀具;盾构机向前推进180~220mm后,再次打开土仓检查刀具,再次拧紧刀具固定螺栓,盾构机恢复掘进;刀具检查顺序为:周边滚刀、边刮刀、周边向中心滚刀、中心刀。Step S6: After the operator enters the soil bin 40, first check the stability of the soil, and then check the wear of the tool. Turn the cutter head 20 to rotate the tool to be replaced to a working position that is convenient for the operator to replace. After the tool is replaced, close the soil. In warehouse 40, the shield machine resumes tunneling. That is, after the operator enters the warehouse, first check the stability of the soil, wash the cutter head and the tools on the cutter head with high pressure water under the condition of ensuring safety, measure the wear of the tools with a tool ruler, and replace the worn tools; shield machine After advancing 180-220mm, open the soil bin again to check the tools, tighten the tool fixing bolts again, and the shield machine will resume tunneling; the order of tool inspection is: peripheral hob, side scraper, peripheral center hob, and center knife.
步骤S601,掌子面的观察。根据推进螺旋机出土情况,土体含水量情况,并下达出土清仓的指令,将土仓40内土降至约仓壁2/3处,开启仓壁上球阀并用1.5米长钢筋进行探孔,确定土仓40内水含量及土体情况;用撬棍撬开土仓40仓门,观察缝隙是否有水及泥沙露出,同时进行有害气体检测,气体 检测符合开仓条件后,作业人员打开人仓的闸门,到达土仓40门前,打开土仓40,土仓40的仓门打开后先对掌子面土体初步判断掌子面稳定情况后,向土仓40内通风降温30分钟,同时再次对气体进行检测和刀盘20前方土体稳定情况进行判断,作业人员先进土仓40观察掌子面的地质情况及其它情况,进入仓内的人员要有绳索绑扎由仓外人员拉紧,如有特殊情况随时拉出。Step S601: Observe the face of the face. According to the unearthed condition of the propelling screw machine, the moisture content of the soil, and the order of unearthed clearing was issued, the soil in the soil bin 40 was lowered to about 2/3 of the warehouse wall, the ball valve on the warehouse wall was opened, and the 1.5-meter-long steel bar was used for inspection holes. Determine the water content and soil conditions in the soil bin 40; use a crowbar to pry open the door of the soil bin 40, observe whether there is water and sand exposed in the gap, and conduct harmful gas detection. After the gas detection meets the opening conditions, the operator opens The gate of the human warehouse arrives in front of the door of the soil warehouse 40. Open the soil warehouse 40. After the door of the soil warehouse 40 is opened, first judge the stability of the tunnel surface and ventilate the soil warehouse 40 for 30 minutes. At the same time, the gas was detected again and the soil stability in front of the cutter head 20 was judged. The operator advanced to the soil bin 40 to observe the geological conditions and other conditions of the tunnel face. The personnel entering the bin must be tied with ropes and pulled by the personnel outside the bin. Tight, pull it out at any time if there are special circumstances.
步骤S602,刀具的检查。作业人员进仓后,先检查土体稳定情况,在确保安全的情况下对刀盘20、刀具进行高压水冲洗,便于对刀具尺寸的检查,待刀具都清晰的露出后,再次确认掌子面土体的稳定性后,由换刀人员进入土仓40进行刀具检查,主要检查刀具的磨损程度及是否有偏磨现象。对刀具的检查顺序是,优先检查顺序:周边滚刀,边刮刀、周边向中心滚刀、中心刀。用刀具标尺量测刀具的磨损情况,作好记录以确定刀具更换数量及位置。检查刀具整个过程中安排专人在人行闸门口(即人仓的闸门位置)观察土体稳定情况,如有土体塌落情况,立即通知进仓人员出仓,并及时关上舱门,拧紧螺栓;仓内与仓门口保持对讲机联系,作业人员进入仓内气体检测仪直接放在土仓40口,时刻检测有害气体,开仓后必须保持不间断通风,直到开仓作业完成。Step S602, inspection of the tool. After the operator enters the warehouse, check the stability of the soil first. Under the condition of ensuring safety, flush the cutter head 20 and the tools with high pressure water to facilitate the inspection of the tool size. After the tools are clearly exposed, reconfirm the face of the pocket After the stability of the soil, the tool changer enters the soil bin 40 for tool inspection, mainly to check the degree of wear of the tool and whether there is eccentric wear. The inspection order of the tools is the priority inspection order: peripheral hob, side scraper, peripheral hob, center knife. Use the tool ruler to measure the wear of the tool, and make a record to determine the number and location of tool replacement. In the whole process of checking the tools, a special person shall be arranged to observe the stability of the soil at the gate of the pedestrian gate (that is, the position of the gate of the human warehouse). If the soil collapses, immediately notify the warehousing personnel to leave the warehouse, and close the hatch in time and tighten the bolts; Keep the walkie-talkie between the warehouse and the warehouse door. When the operator enters the warehouse, the gas detector is directly placed at the mouth of the soil warehouse to detect harmful gases at all times. After the warehouse is opened, uninterrupted ventilation must be maintained until the opening operation is completed.
步骤S603,刀具的更换。转动刀盘20所换刀具至合适的工作位置,以利于操作人员舱内作业,刀具更换时,每拆除一把,运出一把后运进一把更换后再拆除另外刀具,拆除作业时,谨防小件坠落,影响作业进度以及对后期掘进产生不利影响。更换完毕后,转动刀盘20,复紧所有刀具螺栓,清理所用工具材料,确认无误或全部拿出后,关闭舱门,完成换刀工作。新刀具换好后,盾构机向前推进180~220mm(可选的,180mm、190mm、200mm、210mm、220mm)后(此时盾构机的刀盘20仍然处于双排素桩10之中,保证地面不发生沉降,掌子面不发生坍塌)再次打开舱门检查刀具,复紧螺栓;刀具处理完毕后对土仓40及刀盘20前方进行全面的检查,避免工具、杂物遗留在土仓40内。确认后关闭所有预留送风口、排气口、阀及仓门,关闭情况符合要求后,盾构机恢复掘进。盾构机前进180~220mm后,此时刚更换完的刀具承受过应力作用,再次复紧所有刀具,可以保证刀具的稳固固定,确保刀具能够在牢固固定的情况下具有更好的使用效果。In step S603, the tool is replaced. Rotate the tool changed by the cutter head 20 to a suitable working position to facilitate the operation in the cabin of the operator. When the tool is replaced, each tool is removed, one is transported out and the other is replaced, and then the other tool is removed. When removing the tool, Beware of the falling of small pieces, which will affect the progress of the operation and adversely affect the later excavation. After the replacement is completed, turn the cutter head 20, tighten all the tool bolts, clean up the tools and materials used, confirm that they are correct or take out all of them, close the hatch, and complete the tool change work. After the new tool is replaced, the shield machine is advanced 180~220mm (optional, 180mm, 190mm, 200mm, 210mm, 220mm) (at this time, the cutter head 20 of the shield machine is still in the double-row plain pile 10 , To ensure that the ground does not settle and the tunnel face does not collapse) Open the hatch again to check the tools and tighten the bolts; after the tools are processed, perform a comprehensive inspection on the front of the soil bin 40 and the cutter head 20 to avoid tools and debris left behind Inside the soil warehouse 40. After confirmation, close all reserved air supply ports, exhaust ports, valves and warehouse doors. After the closing conditions meet the requirements, the shield machine will resume tunneling. After the shield machine advances 180-220mm, the newly replaced tools are under over-stress, and all the tools are tightened again to ensure the stable fixation of the cutters and ensure that the cutters can have a better use effect when they are firmly fixed.
在开仓作业时要进行地面监测。具体的,开仓检查更换刀具时,为了及 时准确的了解地表沉降情况,需要在开仓里程布置地面监测点,同时进行地面巡视,发现地面沉降数值异常时,监测人员及时向项目部汇报,项目部根据数据分析并做出相应调整和措施。正式开仓施工时监测频率保持在4小时/次,项目部可根据实际情况做出调整。在实际监测中,将监测值达到控制基准的50%时作为预警值,当监测值达到控制基准的70%时,进入安全警戒范围,需对该地区重点监测,并采用一定的控制措施,同时当监测值达到预警值时将测量组分成2班,监测频率加密至每2小时一次。Ground monitoring is required when opening the warehouse. Specifically, when opening a warehouse for inspection and replacement of tools, in order to understand the ground subsidence in a timely and accurate manner, it is necessary to arrange ground monitoring points at the opening mileage and conduct ground inspections. When the ground subsidence value is found to be abnormal, the monitoring personnel report to the project department in a timely manner. According to the data analysis, the Ministry makes corresponding adjustments and measures. When the warehouse is officially opened for construction, the monitoring frequency is maintained at 4 hours/time, and the project department can make adjustments according to the actual situation. In actual monitoring, the monitoring value reaches 50% of the control standard as the early warning value. When the monitoring value reaches 70% of the control standard, it enters the security alert range. It is necessary to focus on monitoring the area and adopt certain control measures. When the monitoring value reaches the warning value, the measurement group is divided into 2 shifts, and the monitoring frequency is encrypted to once every 2 hours.

Claims (10)

  1. 富水砂卵石地层高效常压换刀施工方法,其特征在于,所述常压换刀施工方法包括以下步骤:The high-efficiency normal-pressure tool-changing construction method for water-rich sand and pebble formations is characterized in that the normal-pressure tool-changing construction method includes the following steps:
    步骤S1,沿隧道掘进方向,在盾构机前方确定刀具更换位置;Step S1: Determine the tool replacement position in front of the shield machine along the tunneling direction;
    步骤S2,在换刀作业前,在盾构机管片壁后施工多个止水环,多个止水环连续施做,多个所述止水环沿所述盾构机的轴线方向布置;Step S2, before the tool change operation, a plurality of water-stop rings are constructed behind the tube segment wall of the shield machine, and the plurality of water-stop rings are continuously constructed, and the plurality of water-stop rings are arranged along the axial direction of the shield machine ;
    步骤S3,在确定的刀具更换位置,施工双排的素桩,任意相邻的两个素桩相互咬合在一起;Step S3, at the determined tool replacement position, construct double-row plain piles, and any two adjacent plain piles are occluded together;
    步骤S4,开启盾构机,将盾构机刀盘切入到素桩中并停机;Step S4, turn on the shield machine, cut the cutter head of the shield machine into the pile and stop it;
    步骤S5,稀释盾构机的土仓内的气体,待土仓内的气体含量检测达到要求后,进行开仓作业;Step S5, dilute the gas in the earth silo of the shield machine, and open the silo after the gas content in the earth silo meets the requirements;
    步骤S6,作业人员进入土仓后,先检查土体稳定情况,然后检查刀具磨损情况,转动刀盘,将待更换刀具转动至便于作业人员更换的工作位置后开启更换刀具,刀具更换完毕后,关闭土仓,盾构机恢复掘进。Step S6: After the operator enters the soil bin, first check the stability of the soil, then check the tool wear, turn the cutter head, turn the tool to be replaced to a working position that is convenient for the operator to replace, and then turn on the tool to be replaced. After the tool is replaced, The soil bin was closed, and the shield machine resumed tunneling.
  2. 根据权利要求1所述的换刀施工方法,其特征在于,所述止水环为注浆施工形成,当注浆压力与注浆量均达到设定数值范围时,注浆结束;The tool change construction method according to claim 1, wherein the water stop ring is formed by grouting, and when the grouting pressure and the grouting amount both reach the set value range, the grouting ends;
    所述止水环的浆液配合比满足水泥浆:水玻璃质量比为1:1,注浆压力范围在0.2~0.3MPa,每个止水环的注浆量范围在2~3m 3The slurry mixing ratio of the water stop ring satisfies the cement slurry: water glass mass ratio of 1:1, the grouting pressure range is 0.2 to 0.3 MPa, and the grouting amount of each water stop ring is in the range of 2 to 3 m 3 ;
    距离盾构机最近的所述止水环距离盾构机的尾部至少有五个所述止水环宽度。The water stop ring closest to the shield machine is at least five widths of the water stop ring from the tail of the shield machine.
  3. 根据权利要求1所述的换刀施工方法,其特征在于,双排的素桩采用跳桩施做,相邻的两个素桩分为A桩与B桩,先施工A桩,再施工B桩。The tool change construction method according to claim 1, characterized in that the double-row plain piles are constructed by jumping piles, and the two adjacent plain piles are divided into pile A and pile B. Pile A is constructed first, and pile B is constructed. pile.
  4. 根据权利要求3所述的换刀施工方法,其特征在于,A桩采用超缓凝型混凝土,在A桩混凝土凝结之前要完成B桩的施工;The tool change construction method according to claim 3, wherein the A pile adopts ultra-retarded concrete, and the construction of the B pile must be completed before the concrete of the A pile is condensed;
    施工B桩时,钻机从上向下切掉相邻A桩1/5直径部分的混凝土,然后浇筑B桩的混凝土,以实现A桩与B桩的咬合。When constructing Pile B, the drilling rig cuts the 1/5-diameter part of the concrete of the adjacent A pile from top to bottom, and then pours the concrete of the B pile to achieve the occlusion of the A pile and the B pile.
  5. 根据权利要求3所述的换刀施工方法,其特征在于,所述素桩的底部低于盾构机底部至少1m,所述素桩的顶部高于盾构机的顶部至少5m;The tool change construction method according to claim 3, wherein the bottom of the plain pile is lower than the bottom of the shield machine by at least 1 m, and the top of the plain pile is higher than the top of the shield machine by at least 5 m;
    所述素桩的顶部以上空间采用卵石土回填。The space above the top of the pile is backfilled with pebble soil.
  6. 根据权利要求3所述的换刀施工方法,其特征在于,所述素桩的直径范围为1.4~1.6m,盾构机的刀盘切入到素桩直径一半后停机进行开仓换刀作业。The tool changing construction method according to claim 3, characterized in that the diameter of the raw pile is in the range of 1.4-1.6m, and the cutter head of the shield machine cuts into half of the diameter of the raw pile and then the machine is shut down for opening and tool change operations.
  7. 根据权利要求1所述的换刀施工方法,其特征在于,在步骤S5中,将土仓中的气体排到盾构机的尾部,以形成循环气流,稀释土仓内的气体。The tool change construction method according to claim 1, characterized in that, in step S5, the gas in the soil bin is discharged to the tail of the shield machine to form a circulating airflow to dilute the gas in the soil bin.
  8. 根据权利要求7所述的换刀施工方法,其特征在于,在步骤S5中,在开仓作业时,利用土仓的隔板上预留的孔口作为进气口,土仓的出入口作为排气口,形成循环,保证土仓内的空气质量。The tool change construction method according to claim 7, characterized in that, in step S5, during the opening operation, the holes reserved on the baffle of the soil bin are used as air inlets, and the entrance and exit of the soil bin are used as exhaust The air port forms a circulation to ensure the air quality in the soil bin.
  9. 根据权利要求1-8任一所述的换刀施工方法,其特征在于,在浇筑素桩前在盾构机刀盘的前方、土仓和盾构机盾体外打入足量膨润土,以避免混凝土对刀盘、盾构机盾体形成抱死状态;The tool changing construction method according to any one of claims 1-8, characterized in that, before pouring the plain piles, a sufficient amount of bentonite is driven into the front of the cutter head of the shield machine, the soil bin and the shield body of the shield machine before pouring the plain piles to avoid The concrete forms a locked state on the cutter head and shield body of the shield machine;
    在浇筑素桩时,关注土仓压力及混凝土浇筑方量,若土仓压力上涨或浇筑方量超方,立即停止浇筑,并转动盾构机刀盘检查扭矩是否异常,若发现异常,立即注入足量膨润土并打气开始出渣,以将土仓内混凝土置换出来。When pouring the plain piles, pay attention to the pressure in the soil bin and the volume of concrete pouring. If the pressure in the soil bin increases or the volume exceeds the volume, stop pouring immediately and turn the shield machine cutter to check whether the torque is abnormal. If any abnormality is found, pour it immediately Sufficient amount of bentonite and aeration start to produce slag to replace the concrete in the soil bin.
  10. 根据权利要求1-8任一所述的换刀施工方法,其特征在于,在步骤S6中,操作人员进仓后,先检查土体稳定情况,在确保安全的情况下对刀盘及刀盘上的刀具进行高压水冲洗,用刀具标尺测量刀具的磨损情况,更换磨损刀具;盾构机向前推进180~220mm后,再次打开土仓检查刀具,再次拧紧刀具固定螺栓,盾构机恢复掘进;The tool change construction method according to any one of claims 1-8, characterized in that, in step S6, after the operator enters the warehouse, first check the stability of the soil, and check the cutter head and the cutter head under the condition of ensuring safety. The tools on the upper part are rinsed with high-pressure water, the wear of the tools is measured with a tool ruler, and the worn tools are replaced; after the shield machine advances 180-220mm, open the soil bin again to check the tools, tighten the tool fixing bolts again, and the shield machine resumes tunneling ;
    刀具检查顺序为:周边滚刀、边刮刀、周边向中心滚刀、中心刀。The order of tool inspection is: peripheral hob, side scraper, peripheral to center hob, and center knife.
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