WO2021208328A1 - 一种多平面层立体多向加强的音盆及其制造方法 - Google Patents

一种多平面层立体多向加强的音盆及其制造方法 Download PDF

Info

Publication number
WO2021208328A1
WO2021208328A1 PCT/CN2020/112481 CN2020112481W WO2021208328A1 WO 2021208328 A1 WO2021208328 A1 WO 2021208328A1 CN 2020112481 W CN2020112481 W CN 2020112481W WO 2021208328 A1 WO2021208328 A1 WO 2021208328A1
Authority
WO
WIPO (PCT)
Prior art keywords
layers
planar
layer
cone
plane
Prior art date
Application number
PCT/CN2020/112481
Other languages
English (en)
French (fr)
Inventor
张伟
Original Assignee
海宁市西米尼科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 海宁市西米尼科技有限公司 filed Critical 海宁市西米尼科技有限公司
Publication of WO2021208328A1 publication Critical patent/WO2021208328A1/zh

Links

Classifications

    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00—Diaphragms for electromechanical transducers; Cones
    • H04R7/02—Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/04—Plane diaphragms
    • H04R7/06—Plane diaphragms comprising a plurality of sections or layers
    • H04R7/10—Plane diaphragms comprising a plurality of sections or layers comprising superposed layers in contact
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

Definitions

  • the invention relates to the technical field of loudspeaker cones, in particular to a sound cone with multi-plane layers and three-dimensional multi-directional reinforcement and a manufacturing method thereof.
  • the speaker structure includes a magnetic circuit system and a vibration system.
  • the vibration system includes a cone and a voice coil. After the voice coil receives the current signal from the external circuit, it will reciprocate and cut the magnetic field lines under the action of the electromagnetic field to drive the cone to vibrate. , And then radiate sound waves to the outside world, thereby completing the conversion of electrical energy to sound energy.
  • the cone is one of the key components of the speaker vibration and sound, especially the strength of the cone.
  • the existing method of increasing the strength of the cone is to increase the strength by increasing the thickness. Increasing the thickness will also bring about the weight of the cone. Increased, so that the transient response of the speaker, intermodulation distortion, harmonic distortion, efficiency, etc. are greatly deteriorated, and the sound quality cannot be improved.
  • stiffeners are all unidirectional and only increase the strength in one direction; the unidirectional reinforcement cannot be applied to the flat cone so that the performance of the flat cone is greatly improved. .
  • the present invention provides a multi-plane layer three-dimensional multi-directional reinforced sound cone and a manufacturing method thereof.
  • a multi-plane layer three-dimensional multi-directional reinforced sound cone the sound cone is composed of a plurality of plane layers stacked one above the other, and the plane layers are repeatedly folded Structure, the cross-section of the plane layer is a tooth-shaped structure, and the tooth-shaped structures between the adjacent plane layers are arranged in different directions in parallel and staggered.
  • the cross section of the plane layer is a tooth-like structure with isosceles triangles arranged side by side.
  • the cross section of the plane layer is a tooth-like structure arranged side by side in an isosceles trapezoid.
  • cross-section of the plane layer is a tooth-like structure with circular arcs arranged side by side.
  • a fixed tenon for fixing the adjacent plane layer is provided at the groove where the plane layer is folded.
  • an unfolded flat layer is provided between the two adjacently bonded flat layers.
  • the upper surface and the lower surface of the multi-planar layer after being bonded are respectively bonded with an unfolded flat layer.
  • a method for manufacturing a sound cone with multi-plane layers and three-dimensional multi-directional reinforcement is that the upper and lower mold faces have overlapping folding tooth surface shapes. There is a positioning device between the upper and lower molds, so that the upper and lower molds overlap each time the tooth surface is Convex and concave accurately correspond; the sound cone material is placed in the heater to make the temperature of the material reach 80-90 degrees, held for 30-60 seconds, and then placed between the upper and lower molds for compression molding; the two compressed flat layers can be interlaced and bonded. .
  • a fixed tenon of the corresponding shape is installed on the pressed flat layer, and then a flat layer without folding is arranged between the adjacent flat layers and the upper and lower surfaces after the multi-planar layer is bonded, and finally Bonding.
  • the multi-plane layer three-dimensional multi-directional reinforced sound cone of the present invention breaks through the original unidirectional strengthening structure and is improved into a three-dimensional multi-directional reinforcement, which effectively improves the defect of speaker distortion, improves the vibration intensity of the sound cone, and folds the reinforced structure. It not only increases the rigidity of the diaphragm, but also maintains the requirement of a low-weight diaphragm, and the production cost is low and the manufacturing process is simple.
  • Fig. 1 is a schematic diagram of the structure of the planar layer of the present invention.
  • Figure 2 is a schematic diagram of the structure of the present invention.
  • Fig. 3 is a side view of Fig. 2.
  • Fig. 4 is a schematic diagram of the arc-shaped planar layer structure of the present invention.
  • FIG. 5 is a schematic diagram of the planar layer structure of the second embodiment.
  • Fig. 6 is a schematic diagram of the sound cone structure using the plane layer of Fig. 5.
  • Fig. 7 is a side view of Fig. 6.
  • 1 is the first plane layer
  • 2 is the second plane layer
  • a multi-plane layer three-dimensional multi-directional reinforced sound cone and a manufacturing method thereof.
  • the plane layer is a repetitive folding structure, and the cross section of the plane layer is a tooth-like structure with isosceles triangles arranged side by side.
  • the tooth-like structures of the first plane layer 1 and the second plane layer 2 are vertically interlaced and bonded to each other.
  • the grooves where the flat layer is folded can also be provided with a fixing tenon for fixing the adjacent flat layers to facilitate the fixing of the adjacent flat layers.
  • a method for manufacturing a multi-planar, three-dimensional, multi-directional reinforced sound cone is made of overlapping triangular teeth on the upper and lower mold surfaces, and a positioning device is provided between the upper and lower molds to make the upper and lower molds overlap each time the tooth surface is pressed.
  • the sound cone material is placed in the heater to make the material temperature reach 80-90 degrees, and after it is held for 30-60 seconds, it is placed between the upper and lower molds for compression molding; the two compressed flat layers are vertically interlaced and bonded to each other.
  • the plane layer of this embodiment has three layers and the cross section is a tooth-like structure arranged side by side in an isosceles trapezoid.
  • an unfolded flat layer can also be provided between two adjacently bonded flat layers.
  • the upper surface and the lower surface of the multi-plane layer after bonding are respectively bonded with an unfolded flat layer, which is convenient While being fixed, the sound quality is further improved.
  • the structure is easy to understand, so it is not shown in the figure.
  • a trapezoidal tooth-like structure is opened on the upper and lower mold surfaces, and the sound cone material is placed between the upper and lower molds to be pressed into shape; the fixed tenon of the corresponding shape is installed on the pressed plane layer, and then the adjacent plane layer.
  • the upper surface and the lower surface after the bonding of the multi-plane layer and the multi-plane layer are all equipped with an unfolded flat layer, and finally the bonding can be carried out.
  • the cross-section of the plane layer of this technical solution can also be arranged side by side in a circular arc shape, as shown in FIG. 4.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Multimedia (AREA)
  • Manufacturing & Machinery (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)

Abstract

本发明公开了一种多平面层立体多向加强的音盆及其制造方法，属于扬声器音盆技术领域，使音盆在低重量下具有高强度，解决现有技术在分割振动、瞬态反应、谐波失真上无法突破的技术问题。本发明的音盆由上下叠置的多个平面层构成，所述的平面层为重复折叠结构，所述的平面层横截面为齿状结构。本发明有效改善扬声器失真的缺陷，提高了音盆的振动强度，叠置的折叠加强结构，既增加了振膜的刚性，又保持了低重量的振膜要求，且生产成本低、制作工序简单。

Description

一种多平面层立体多向加强的音盆及其制造方法 技术领域
本发明涉及扬声器音盆技术领域，尤其涉及一种多平面层立体多向加强的音盆及其制造方法。
 背景技术
扬声器作为一种能够将电能转化为声能的器件，广泛应用于手机、电脑、PAD等移动终端等设备，扬声器性能的优劣直接影响着与其配合的各终端装置的声放效果。扬声器结构包括磁路系统和振动系统，其中，振动系统又包括音盆和音圈，音圈在接收到外部电路的电流信号之后，会在电磁场的作用下做往复切割磁力线的运动，带动音盆振动，进而向外界辐射声波，由此完成电能到声能的转化。从上述描述可见，音盆是扬声器振动发声的关键部件之一，特别是音盆的强度，现有增加音盆强度的方法是通过增加厚度来提高强度，增加厚度同时会带来音盆重量的增加，使扬声器的瞬态反应，互调失真，谐波失真，效率等都大幅度劣化，音质提升无法突破。还有就是增设加强筋，现有的加强筋方式均为单向，只在一个方向上增强了强度；单向加强更无法很好地应用于平面音盆上使平面音盆性能获得大幅度提高。
 技术问题
本发明是为了解决上述不足，提供了一种多平面层立体多向加强的音盆及其制造方法。
 技术解决方案
本发明的上述目的通过以下的技术方案来实现：一种多平面层立体多向加强的音盆，所述的音盆由上下叠置的多个平面层构成，所述的平面层为重复折叠结构，所述的平面层横截面为齿状结构，所述相邻平面层间的齿状结构相互不同向平行交错布置。
进一步地，所述的平面层横截面为等腰三角形并列排布的齿状结构。
进一步地，所述的平面层横截面为等腰梯形并列排布的齿状结构。
进一步地，所述的平面层横截面为圆弧并列排布的齿状结构。
进一步地，所述的平面层折叠的凹槽处设有用于固定相邻平面层的固定榫。
进一步地，所述的两个相邻粘结的平面层间设有一层不折叠的平层。
进一步地，所述的多平面层粘结后的上表面和下表面分别粘接一不折叠的平层。
一种多平面层立体多向加强的音盆的制造方法，专用模具为上下模具面开有能重合的折叠齿面形状，上下模具间具有定位装置，使上下模具每次重合压制时齿面的凹凸准确对应；音盆材料置于加热器中使材料温度达到80-90度，保持30-60秒间后置于上下模具之间压制成型；将两张压制成型的平面层交错粘结即可。
进一步地，在压制好的平面层上装入对应形状的固定榫，然后在相邻平面层之间以及多平面层粘结后的上表面和下表面均配置不折叠的平层，最后再进行粘结。
 有益效果
本发明多平面层立体多向加强的音盆及其制造方法突破原有的单向加强结构改进为立体多向加强，有效改善扬声器失真的缺陷，提高了音盆的振动强度，折叠加强结构，既增加了振膜的刚性，又保持了低重量的振膜要求，且生产成本低、制作工序简单。
 附图说明
图1是本发明平面层的结构示意图。
图2是本发明的结构示意图。
图3是图2的侧视图。
图4是本发明圆弧型平面层结构示意图。
图5是本实施例2的平面层结构示意图。
图6是采用图5平面层的音盆结构示意。
图7是图6的侧视图。
图中：1为第一平面层；2为第二平面层。
 本发明的实施方式
下面结合附图对本发明进一步详述。
实施例1。
如图1至图3所示，一种多平面层立体多向加强的音盆及其制造方法， 所述的音盆由上下叠置的两个平面层构成，即第一平面层1和第二平面层2。所述的平面层为重复折叠结构，所述的平面层横截面为等腰三角形并列排布的齿状结构。所述的第一平面层1和第二平面层2的齿状结构相互垂直交错粘结。
所述的平面层折叠的凹槽处也可设有用于固定相邻平面层的固定榫，方便相邻平面层的固定。
一种多平面层立体多向加强的音盆的制造方法，专用模具为上下模具面开有能重合的三角形齿状，上下模具间具有定位装置，使上下模具每次重合压制时齿面的凹凸准确对应；音盆材料置于加热器中使材料温度达到80-90度，保持30-60秒间后置于上下模具之间压制成型；将两张压制成型的平面层相互垂直交错粘结即可。
实施例2。
如图5-图7所示，本实施例的平面层有三层且横截面为等腰梯形并列排布的齿状结构。
本技术方案两个相邻粘结的平面层间也可设有一层不折叠的平层，所述的多平面层粘结后的上表面和下表面分别粘接一不折叠的平层，方便固定的同时，进一步提升音质，本结构容易理解，故未在图中画出。
 制作方法：首先在上下模具面开有能梯形齿状结构，音盆材料置于上下模具之间压制成型；在压制好的平面层上装入对应形状的固定榫，然后在相邻平面层之间以及多平面层粘结后的上表面和下表面均配置不折叠的平层，最后再进行粘结即可。
 本技术方案的平面层横截面也可为圆弧形并列排布，如图4所示。
 以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (9)

  1. 一种多平面层立体多向加强的音盆，其特征在于：所述的音盆由上下叠置的多个平面层构成，所述的平面层为重复折叠结构，所述的平面层横截面为齿状结构，所述相邻平面层间的齿状结构相互不同向平行交错布置。
  2. 根据权利要求1所述的一种多平面层立体多向加强的音盆，其特征在于：所述的平面层横截面为等腰三角形并列排布的齿状结构。
  3. 根据权利要求1所述的一种多平面层立体多向加强的音盆，其特征在于：所述的平面层横截面为等腰梯形并列排布的齿状结构。
  4. 根据权利要求1所述的一种多平面层立体多向加强的音盆，其特征在于：所述的平面层横截面为圆弧并列排布的齿状结构。
  5. 根据权利要求1所述的一种多平面层立体多向加强的音盆，其特征在于：所述的平面层折叠的凹槽处设有用于固定相邻平面层的固定榫。
  6. 根据权利要求1所述的一种多平面层立体多向加强的音盆，其特征在于：所述的两个相邻粘结的平面层间设有一层不折叠的平层。
  7. 根据权利要求1所述的一种多平面层立体多向加强的音盆，其特征在于：所述的多平面层粘结后的上表面和下表面分别粘接一不折叠的平层。
  8. 根据权利要求1-7任一项所述的一种多平面层立体多向加强的音盆的制造方法，其特征在于：专用模具为上下模具面开有能重合的折叠齿面形状，上下模具间具有定位装置，使上下模具每次重合压制时齿面的凹凸准确对应；音盆材料置于加热器中使材料温度达到80-90度，保持30-60秒间后置于上下模具之间压制成型；将两张压制成型的平面层交错粘结即可。
  9. 根据权利要求8所述的一种多平面层立体多向加强的音盆的制造方法，其特征在于：在压制好的平面层上装入对应形状的固定榫，然后在相邻平面层之间以及多平面层粘结后的上表面和下表面均配置不折叠的平层，最后再进行粘结。
PCT/CN2020/112481 2020-04-13 2020-08-31 一种多平面层立体多向加强的音盆及其制造方法 WO2021208328A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010284443.3A CN111372168A (zh) 2020-04-13 2020-04-13 一种多平面层立体多向加强的音盆及其制造方法
CN202010284443.3 2020-04-13

Publications (1)

Publication Number Publication Date
WO2021208328A1 true WO2021208328A1 (zh) 2021-10-21

Family

ID=71212145

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/112481 WO2021208328A1 (zh) 2020-04-13 2020-08-31 一种多平面层立体多向加强的音盆及其制造方法

Country Status (2)

Country Link
CN (1) CN111372168A (zh)
WO (1) WO2021208328A1 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111372168A (zh) * 2020-04-13 2020-07-03 海宁市西米尼科技有限公司 一种多平面层立体多向加强的音盆及其制造方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150296301A1 (en) * 2012-05-09 2015-10-15 Eugene J. Christensen Wide-range, wide-angle loudspeaker driver
CN204859463U (zh) * 2015-07-09 2015-12-09 江苏米笛声学科技有限公司 一种微型扬声器复合球顶结构
CN105282669A (zh) * 2015-11-26 2016-01-27 北京百乐图科技有限公司 360°全方位发声高频扬声器
CN105872912A (zh) * 2016-04-22 2016-08-17 歌尔声学股份有限公司 振膜及设有该振膜的微型发声器
CN111372168A (zh) * 2020-04-13 2020-07-03 海宁市西米尼科技有限公司 一种多平面层立体多向加强的音盆及其制造方法

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150296301A1 (en) * 2012-05-09 2015-10-15 Eugene J. Christensen Wide-range, wide-angle loudspeaker driver
CN204859463U (zh) * 2015-07-09 2015-12-09 江苏米笛声学科技有限公司 一种微型扬声器复合球顶结构
CN105282669A (zh) * 2015-11-26 2016-01-27 北京百乐图科技有限公司 360°全方位发声高频扬声器
CN105872912A (zh) * 2016-04-22 2016-08-17 歌尔声学股份有限公司 振膜及设有该振膜的微型发声器
CN111372168A (zh) * 2020-04-13 2020-07-03 海宁市西米尼科技有限公司 一种多平面层立体多向加强的音盆及其制造方法

Also Published As

Publication number Publication date
CN111372168A (zh) 2020-07-03

Similar Documents

Publication Publication Date Title
CN201185473Y (zh) 微型动圈式电声转换器振膜
US20180041838A1 (en) Diaphragm assembly and loudspeaker having same
CN205793302U (zh) 扬声器
JP3896970B2 (ja) スピーカ
JP6050066B2 (ja) 双極型二次電池及びその製造方法
WO2021208328A1 (zh) 一种多平面层立体多向加强的音盆及其制造方法
TW201818731A (zh) 適用於揚聲器的振膜
JP3815740B2 (ja) 全面駆動型平面スピーカ
CN103686548A (zh) 一种扬声器振膜及其制造方法
JP4284894B2 (ja) スピーカ
WO2011129116A1 (ja) 圧電形スピーカ
CN211406267U (zh) 一种多平面层立体多向加强的音盆
CN201533402U (zh) 一种微型动圈式电声转换器
CN205040020U (zh) 振膜
WO2014045719A1 (ja) 音響発生器、音響発生装置及び電子機器
JP5465550B2 (ja) 小型スピーカユニットおよびその多数個取り製造方法
JP3456819B2 (ja) スピーカ及びその製造方法
CN109819379A (zh) 振膜及发声器件
CN214256597U (zh) 一种平面线圈振膜、扬声器、电子设备
CN204859547U (zh) 一种扬声器
JP2002176693A (ja) スピーカ
CN215420738U (zh) 一种新型音圈、振动组件及微型扬声器
CN102638752B (zh) 大功率超薄扬声器
TWI534842B (zh) Magnetic parts and manufacturing method thereof
TWI491274B (zh) 多功能微型揚聲器（二）

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20931535

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20931535

Country of ref document: EP

Kind code of ref document: A1

122 Ep: pct application non-entry in european phase

Ref document number: 20931535

Country of ref document: EP

Kind code of ref document: A1

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DATED 07.06.2023)

122 Ep: pct application non-entry in european phase

Ref document number: 20931535

Country of ref document: EP

Kind code of ref document: A1