WO2021187650A1 - Long-range measuring instrument optical sensor focally-aligned by jigs, long-range measuring instrument comprising same, and method for manufacturing same - Google Patents
Long-range measuring instrument optical sensor focally-aligned by jigs, long-range measuring instrument comprising same, and method for manufacturing same Download PDFInfo
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- WO2021187650A1 WO2021187650A1 PCT/KR2020/003897 KR2020003897W WO2021187650A1 WO 2021187650 A1 WO2021187650 A1 WO 2021187650A1 KR 2020003897 W KR2020003897 W KR 2020003897W WO 2021187650 A1 WO2021187650 A1 WO 2021187650A1
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- optical sensor
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- jig
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- 230000003287 optical effect Effects 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims description 10
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- 230000008878 coupling Effects 0.000 claims abstract description 47
- 238000010168 coupling process Methods 0.000 claims abstract description 47
- 238000005859 coupling reaction Methods 0.000 claims abstract description 47
- 230000008859 change Effects 0.000 claims abstract description 8
- 230000001678 irradiating effect Effects 0.000 claims abstract description 8
- 238000005259 measurement Methods 0.000 claims description 38
- 238000003825 pressing Methods 0.000 claims description 16
- 230000000694 effects Effects 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000003321 amplification Effects 0.000 claims description 3
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 3
- 239000000758 substrate Substances 0.000 abstract 2
- 238000002360 preparation method Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C3/00—Measuring distances in line of sight; Optical rangefinders
- G01C3/02—Details
- G01C3/06—Use of electric means to obtain final indication
- G01C3/08—Use of electric radiation detectors
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/026—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness by measuring distance between sensor and object
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S7/00—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
- G01S7/48—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S17/00
- G01S7/481—Constructional features, e.g. arrangements of optical elements
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S7/00—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
- G01S7/48—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S17/00
- G01S7/481—Constructional features, e.g. arrangements of optical elements
- G01S7/4816—Constructional features, e.g. arrangements of optical elements of receivers alone
Definitions
- the present invention can accurately align the focus of the laser light emitting module by separating the laser light emitting module and the photo detector and precisely adjusting the three directions by a jig. It relates to an optical sensor for a distance measurement aligned by a jig, which can minimize
- a long-distance measuring instrument is widely used at a building construction site or a civil engineering site to measure various dimensions of a building or civil engineering structure.
- These long-distance measuring instruments measure the size, length, distance or width of a building or civil engineering structure by calculating the measured value measured at one point and the measured value measured by moving to another point.
- the focus alignment of the optical sensor constituting the long-distance measuring instrument is a very important factor. It is necessary to precisely align the focus of the light-receiving unit, the condensing lens, and the photodetector, which detects the reflected laser.
- An object of the present invention is to provide an optical sensor for a distance measuring instrument focused by a jig, which can minimize measurement error by assembling by bonding, a remote measuring instrument including the same, and a manufacturing method thereof.
- a first embodiment of the present invention includes a front end case, and a laser light emitting module for irradiating a visible light band laser toward a measurement object by exposing the front end to one side of the front end case, and the laser light emission
- a first body comprising: a laser control module for controlling the module; and a condensing lens having a front end exposed to the other side of the front end case to receive a laser reflected from a measurement object;
- a rear-end case having a space in which the first body is introduced at the front end; a second body comprising a control board for amplifying a current for amplification and providing it to the laser control module and detecting the current generated by the photo detector; a control unit communicating with the control board to monitor changes in current values in real time; and a fixing guide fixed to one side of the lower base and fixed by being seated on the upper end of the first body;
- a front-back adjustment part for adjusting the front-rear coupling position of the second body with respect to the left-
- first body and the second body may be combined by UV bonding.
- a seating space indented so that the first body is seated is formed on the upper end of the fixing guide, and a fixing plate for pressing and fixing the upper end of the seated first body is formed on the upper end of the seating space, and the seated first body is formed.
- a side fixing lever for pressing and fixing the side of the main body is formed, and the base has a seating portion on which the second body is seated, and a hinged connection from one side of the seating portion to press and fix the upper end of the second body
- a pressing plate, an upper fixing lever for pressing and fixing the upper end of the seated second body, a side fixing lever for pressing and fixing the seated side of the second body, and the other side of the seating part are formed on the pressing plate and the A hook for fixing the hinge coupling of the seating part
- an X-axis base coupled to the lower end of the seating part, wherein the front-rear adjustment part strokes the lower end of the X-axis base in the front-rear direction to move the first rotary lever in the front-rear direction and a guide for guiding the movement of the X-axis base, and a Y-axis base to which the first rotary lever and the guide are coupled, and the left and right adjustment unit strokes the lower end of the Y-axis base in the left and
- It consists of a second rotary lever for moving in the direction, a guide for guiding the movement of the Y-axis base, and an XY-axis base to which the second rotary lever and the guide are coupled, and the vertical adjustment unit is disposed on the lower base.
- first rotary lever, the second rotary lever, and the third rotary lever may rotate to make forward and backward strokes in units of 1 ⁇ m.
- sliders may be formed on both sides of the lower end of the front end case, and slide grooves for guiding the front and rear sliding of the slider may be formed on both lower ends of the rear end case.
- a second embodiment of the present invention provides a remote measuring instrument, comprising an optical sensor for a tele measuring instrument focused by the jig according to at least one of claims 1 to 5.
- a third embodiment of the present invention provides a front end case, a laser light emitting module for irradiating a laser of a visible ray band toward a measurement object by exposing the front end to one side of the front end case, and a laser control module for controlling the laser light emitting module And, the front end is exposed to the other side of the front end of the case, comprising a condensing lens for receiving the laser reflected from the measurement object, preparing a first body; A rear-end case having a space in which the first body is introduced at the front end; preparing a second body comprising a control board for amplifying a current for amplification and providing it to the laser control module and detecting the current generated by the photo detector; connecting a control unit that communicates with the control board and monitors a change in current value in real time; A fixing guide fixed to one side of the lower base and fixed by being seated on the upper end of the first body; a front-back adjustment unit for adjusting the front-rear coupling position of the second body,
- the present invention it is possible to precisely align the focus of the laser light emitting module by separating the laser light emitting module and the photo detector and precisely adjusting the three directions by using a jig. It is possible to minimize the error and has the effect of simplifying the assembly of the remote measuring instrument.
- a user can accurately measure the size of an object to be measured even from a distance.
- the user can easily measure the distance and size even at a construction site in a bad environment.
- FIG. 1 is a perspective view of an optical sensor for a distance measuring instrument focused by a jig according to a first embodiment of the present invention.
- FIG. 2 is an exploded view of the optical sensor of FIG. 1 .
- FIG. 3 shows a jig for focusing the optical sensor of FIG. 1 .
- FIG. 4 is an exploded perspective view of the jig of FIG. 3, respectively.
- FIG. 5 is a view illustrating a focus alignment process of the optical sensor by the jig of FIG. 3 .
- Figure 6 shows a distance measuring instrument including an optical sensor for a distance measuring instrument focused by a jig according to a second embodiment of the present invention.
- FIG. 8 illustrates an actual product photograph of the optical sensor of FIG. 1 .
- FIG. 9 schematically shows a flowchart of a method for manufacturing an optical sensor for a distance measuring instrument focused by a jig according to a third embodiment of the present invention.
- the optical sensor for a distance measuring instrument focused by a jig includes a front end case 111 and a laser light emitting module 112 for irradiating a laser in the visible ray band toward the measurement object and ,
- the first body 110 the first body 110 comprising a laser control module 113 for controlling the laser light emitting module 112, and a condensing lens 114 for receiving the laser reflected from the measurement object
- the rear end case 121 having an incoming space formed therein, the photodetector 122 aligned with the condensing lens 114 to detect the laser light received from the condensing lens 114, and the current generated by the photodetector 122
- the second body 120 which is composed of a control board 123 to detect, a control unit (not shown) that communicates with the control board 123 to monitor a change in current value in real time, and a front-rear adjustment unit 133, a left-right adjustment unit 134 ) or
- the first body 110 receives a laser beam reflected from the measurement object after irradiating the laser toward the measurement object.
- the front end case 111 forming an outer shape. And, the front end is exposed on one side of the front side of the front case 111, a laser light emitting module 112 that irradiates a laser in the visible ray band toward the measurement object, and is formed at the rear end of the laser light emitting module 112, the laser light emitting module A laser control module 113 for controlling the 112, and a condensing lens 114 that is spaced apart from the laser light emitting module 112 so that the front end is exposed on the other front side of the front case 111 to receive the laser reflected from the measurement object. is composed of
- the laser light emitting module 112 may irradiate a laser having a wavelength of 650 nm.
- the second body 120 detects the laser reflected from the measurement object through the condensing lens 114 and converts it into a current to detect it. Specifically, as shown in FIGS. 1 and 2, it forms an outer shape and A rear-end case 121 having a space in which the first body 110 is introduced and coupled to the front end is aligned with the condensing lens 114 to convert the laser light received from the condensing lens 114 into a current by the photoelectric effect.
- the detector 122 and the control board 123 for amplifying the current for laser emission of the laser light emitting module 112 and providing it to the laser control module 113 and detecting the current generated by the photo detector 122 . is composed
- sliders 114 are respectively formed on both sides of the lower end of the front end case 111 , and on both lower sides of the rear end case 121 to guide the front and rear sliding of the slider 115 . Since the slide grooves 124 are formed, it is possible to stably guide the front and rear coupling positions of the second body 120 with respect to the first body 110 .
- control unit performs wired/wireless communication with the control board 123 of the second body 120 to monitor a change in a current value according to a change in the position of the photo detector 122 in real time.
- the focus of the condensing lens 114 and the photo detector 122 is precisely aligned, so the condensing lens 114 and The optical sensor is formed by assembling the first body 110 and the second body 120 in the focus alignment state of the photo detector 122 .
- the first body 110 and the second body 120 are coupled to each other for a long-distance measuring instrument. form an optical sensor.
- the jig 130 is fixed on the lower base 131a, the first body 110 is seated on the upper end and fixed guide 131, and the second body ( 120) is seated on the upper end of the fixed base 132, and by moving the base 132 in the front and rear direction to adjust the front and rear coupling position of the second body 120 with respect to the first body 110, the front and rear adjustment section 133 ), a left and right adjustment part 134 for adjusting the left and right coupling position of the second body 120 with respect to the first body 110 by moving the front and rear adjustment part 133 in the left and right direction, and the front and rear adjustment part 133 in the left and right direction
- the control unit monitors the coupling position at which the maximum current value is received, and the laser light emitting module 112 and the photo detector ( After aligning the focal points of 122), the first body 110 and the second body 120 are combined to form an optical sensor for a distance measuring instrument.
- first body 110 and the second body 120 may be combined by UV bonding to form an optical sensor for a long-distance measuring instrument.
- the fixing guide 131 is vertically fixed to one side of the lower base 131a, and at the upper end of the fixing guide 131, a seating space (A) indented so that the first body 110 is seated is formed, and the seating space (A)
- a fixing plate 131b for pressing and fixing the upper end of the seated first body 110 is formed on the upper end, and a side fixing lever 131c for pressing and fixing the seated side of the first main body 110 is provided. is formed
- the base 132 is hinged from one side of the seating part 132a on which the second body 120 is seated, and the seating part 132a, to press the upper end of the second body 120 to fix the pressing plate 132b. And, a top fixing lever 132c for pressing and fixing the upper end of the seated second body 120, and a side fixing lever 132d for pressing and fixing the side of the seated second body 120 by pressing, and the seating part It is formed on the other side of (132a), and a hook (132e) for fixing the hinge coupling of the pressing plate (132b) and the seating part (132a), and an X-axis base (132f) coupled to the lower end of the seating part (132a).
- the second body 120 is fixed.
- the front-rear adjustment part 133 guides the movement of the first rotary lever 133a and the X-axis base 132f, which stroke the lower end of the X-axis base 132f in the front-rear direction to move it in the front-rear direction (X-axis direction).
- the left and right adjustment unit 134 includes a second rotary lever 134a that strokes the lower end of the Y-axis base 133c in the left-right direction to move it in the left-right direction, and a guide 134b that guides the movement of the Y-axis base 133c. and an XY-axis base 134c to which the second rotary lever 134a and the guide 134b are coupled, and the second body 120 is left and right stroked by the rotation of the second rotary lever 134a. Adjust the left and right coupling positions with respect to the main body (110).
- the upper and lower adjustment unit 135 includes a fixed base 135a fixed on the lower base 131a, a stage base 135b fixed to the lower end of the XY-axis base 134c, and a movable base to which the stage base 135b is fixed.
- a vertical rod 135f fixed to the lower end of the stage base 135b and the other side of the rotating sphere 135e are stroked in the horizontal direction to rotate the rotating sphere 135e to move the stage base 135b in the vertical direction. It is composed of a third rotary lever (135g).
- the rotary sphere 135e rotates about the rotation shaft coupled to the guide 135d, and the guide 135d ) by raising or lowering the vertical rod (135f) in contact with the other side in the vertical direction to adjust the vertical coupling position of the second body 120 with respect to the first body 110 .
- each of the adjusting units 133 , 134 , and 135 may adjust the position of each of the adjusting units 133 , 134 , and 135 by hand, or may adjust the position by using an actuator, a motor, or the like.
- the above mechanism is only an example, and if necessary, it is possible to adjust the positions of the adjusting units 133 , 134 , and 135 by using a device or a configuration other than the illustrated mechanism.
- the first rotary lever 133a, the second rotary lever 134a, and the third rotary lever 135g rotate to precisely rotate in the X-axis direction and the Y-axis direction in units of 1 ⁇ m.
- the front and rear, left and right, and upper and lower coupling positions of the second body 120 with respect to the first body 110 are adjusted, and the coupling corresponding to the maximum value of the current by the photo detector 122 . location can be specified.
- FIG. 8 is an example of an actual product photo of the optical sensor of FIG. 1 , and referring to FIG. 8 , the laser light emitting module 112 and the laser control module 113 are installed in the assembly space of the first body 110 , respectively. is inserted and coupled, the laser control module 113 is connected to the control board 123 by a connection cable (C), and the photo detector 122 is inserted into and coupled to the assembly space of the second body 120, and the photo
- the PCB board on which the detector 122 is mounted may be configured to be connected to the control board 123 by a connection cable (C).
- the distance measuring device 200 includes an optical sensor for a distance measuring device focused by the jig 130 described above, and two range measuring laser optics combined
- the sensor enables accurate and stable measurement of the distance, size and width of the measurement object from a distance, regardless of the angle and distance from the measurement object.
- one of the two distance measuring laser optical sensors is coupled to the fixed radar 210 , and the other is coupled to the fixed radar 210 and the variable radar 220 rotatable at a certain angle, from the fixed radar 210 .
- the distance and rotation angle of the measurement object from the variable radar 220 and the distance to the measurement object of Measurement can be easily performed regardless of the measurement angle and distance from the measurement object.
- the rotation angle of the variable radar 220 is easily changed by the angle adjustment unit 230, so that it is not limited to a specific measurement location It is possible to accurately measure the measurement object anywhere without
- the optical sensor manufacturing method for a measuring instrument includes a first body preparation step (S110), a second body preparation step (S120), a control unit connection step (S130), an optical sensor jig fixing step (S140), and a first It consists of a focus alignment step (S150) of the main body and the second body, and a UV bonding step (160) of the first body and the second body.
- the front end case 111 and the front end part Prior, in the first body preparation step (S110), the front end case 111 and the front end part is exposed to one side of the front end case 111, the laser light emitting module 112 for irradiating a laser in the visible ray band toward the measurement object. ), a laser control module 113 for controlling the laser light emitting module 112, and a condensing lens 114 for receiving the laser reflected from the measurement object by exposing the front end to the other side of the front end case 111. To be, prepare the first body (110).
- the rear end case 121 having a space in which the first body 110 is introduced is formed at the front end, and the condensing lens 114 is aligned with the light received from the condensing lens 114.
- the photodetector 122 that converts the laser into a current by the photoelectric effect, and the amplified current for laser emission of the laser light emitting module 112 are provided to the laser control module 113, and are generated by the photodetector 122
- a second body 120 is prepared, which is composed of and assembled with a control board 123 for detecting the current.
- control unit connection step ( S130 ) a control unit that communicates with the control board 123 and monitors a change in current value in real time is connected.
- the fixing guide 131 is fixed to one side on the lower base 131a, the first body 110 is seated on the upper end and fixed, and the second body 120.
- the left and right adjustment part 134 for adjusting the left and right coupling position of the second body 120 with respect to the first body 110 and the left and right adjustment part 134 fixed to the other side on the lower base 131a are moved in the vertical direction
- the first body 110 and the second body 120 are on the j
- the maximum current value is adjusted by the control unit by adjusting the coupling position by the front/rear adjustment unit 133, the left/right adjustment unit 134 or the vertical adjustment unit 135.
- the focus of the laser light emitting module 112 and the photo detector 122 is aligned.
- the first body 110 and the second body 120 are UV-bonded and combined to form an optical sensor for a long-distance instrument, and the combined optical Assemble the sensor to the telemeter.
- the configuration of the present invention as described above, it is possible to precisely align the focus of the laser light emitting module by separating the laser light emitting module and the photo detector and precisely adjusting the three directions by a jig, and the optical sensor in the focused state
- the measurement error can be minimized by assembling by UV bonding, and the assembly of the remote measuring instrument can be made simpler.
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Abstract
Disclosed is a long-range measuring instrument optical sensor focally-aligned by jigs. A first body (110) consists of: a front case (111); a laser irradiation module (112) for irradiating a laser beam of a visible light band to an object to be measured; a laser control module (113) for controlling the laser irradiation module (112); and a condensing lens (114) for receiving the laser beam reflected from the object to be measured. A second body (120) consists of: a rear case (121) having a space into which the first body (110) is inserted; a photo-detector (122) aligned with the condensing lens (114) so as to detect the laser beam received by the condensing lens (114); and a control substrate (123) for detecting a current generated by the photo-detector (122). A control unit (not shown) communicates with the control substrate (123) so as to monitor a change in a current value in real-time. Jigs consist of a forward and backward adjustment unit (133), a left and right adjustment unit (134), or an upward and downward adjustment unit (135). A coupling position of the first body (110) and the second body (120) is adjusted by means of the jigs, a coupling position at which a maximum current value is received is monitored by the control unit, focuses of the laser irradiation module (112) and the photo-detector (122) are aligned, and then the first body (110) and the second body (120) are coupled so as to form the long-range measuring instrument optical sensor.
Description
본 발명은, 레이저 발광모듈과 포토 디텍터를 분리 구성하고 지그에 의해 3방향 정밀 조절하여 레이저 발광모듈의 초점을 정확히 정렬시킬 수 있고, 초점정렬된 상태에서 광학센서를 UV 본딩에 의해 조립하여 측정오차를 최소화할 수 있는, 지그에 의해 초점 정렬된 원거리 계측기용 광학센서, 이를 포함하는 원거리 계측기 및 이의 제조방법에 관한 것이다.The present invention can accurately align the focus of the laser light emitting module by separating the laser light emitting module and the photo detector and precisely adjusting the three directions by a jig. It relates to an optical sensor for a distance measurement aligned by a jig, which can minimize
주지하는 바와 같이, 건축공사 현장 또는 토목공사 현장에서는 건축물 또는 토목구축물의 다양한 치수를 측정하기 위해서 원거리 계측기가 광범위하게 활용되고 있다.As is well known, a long-distance measuring instrument is widely used at a building construction site or a civil engineering site to measure various dimensions of a building or civil engineering structure.
이러한 원거리 계측기는 한 지점에 측정한 계측값과 다른 지점으로 이동하여 측정한 계측값을 연산하여서, 건축물 또는 토목구축물의 크기, 길이, 거리 또는 너비를 계측하기도 한다.These long-distance measuring instruments measure the size, length, distance or width of a building or civil engineering structure by calculating the measured value measured at one point and the measured value measured by moving to another point.
한편, 위험요소가 상존하는 현장 특성상, 측정위치로의 접근이 불가능한 경우가 종종 있으며, 상황에 따라 작업자가 측정이 쉽지 않은 측정위치로 불가피하게 이동하여야 하는 위험을 감수해야 하기도 한다.On the other hand, due to the nature of the site where risk factors exist, it is often impossible to access the measurement location, and depending on the situation, the operator must take the risk of inevitably moving to the measurement location, which is not easy to measure.
또한, 현장에서의 계측 작업시, 건축물 또는 토목구축물의 불규칙한 형상과 무관하게 원거리에서의 계측 정밀도를 높이기 위해서는, 원거리 계측기를 구성하는 광학센서의 초점정렬이 매우 중요한 요소인데, 발광부인 레이저 발광모듈 또는 수광부인 집광렌즈와 반사된 레이저를 감지하는 포토 디텍터의 초점을 정밀하게 정렬시킬 필요성이 있다.In addition, in order to increase the measurement precision at a long distance irrespective of the irregular shape of buildings or civil engineering structures during on-site measurement work, the focus alignment of the optical sensor constituting the long-distance measuring instrument is a very important factor. It is necessary to precisely align the focus of the light-receiving unit, the condensing lens, and the photodetector, which detects the reflected laser.
이에, 초점을 보다 정밀하게 정렬하여 측정오차를 최소화하고, 광학센서 조립을 보다 수월하게 수행할 수 있는 기술이 요구된다.Accordingly, there is a need for a technology capable of minimizing a measurement error by more precisely aligning a focus and performing an optical sensor assembly more easily.
본 발명의 사상이 이루고자 하는 기술적 과제는, 레이저 발광모듈과 포토 디텍터를 분리 구성하고 지그에 의해 3방향 정밀 조절하여 레이저 발광모듈의 초점을 정확히 정렬시킬 수 있고, 초점정렬된 상태에서 광학센서를 UV 본딩에 의해 조립하여 측정오차를 최소화할 수 있는, 지그에 의해 초점 정렬된 원거리 계측기용 광학센서, 이를 포함하는 원거리 계측기 및 이의 제조방법을 제공하는 데 있다.The technical problem to be achieved by the spirit of the present invention is that it is possible to precisely align the focus of the laser light emitting module by separating the laser light emitting module and the photo detector and precisely adjusting the three directions by a jig, and UV optical sensor in the focused state. An object of the present invention is to provide an optical sensor for a distance measuring instrument focused by a jig, which can minimize measurement error by assembling by bonding, a remote measuring instrument including the same, and a manufacturing method thereof.
전술한 목적을 달성하고자, 본 발명의 제1실시예는, 전단 케이스와, 전단부가 상기 전단 케이스의 일측에 노출되어 측정객체를 향해 가시광선대역의 레이저를 조사하는 레이저 발광모듈과, 상기 레이저 발광모듈을 제어하는 레이저 제어모듈과, 전단부가 상기 전단 케이스의 타측에 노출되어 측정객체로부터 반사된 레이저를 수광하는 집광렌즈로 구성되는, 제1본체; 전단에 상기 제1본체가 인입되는 공간이 형성된 후단 케이스와, 상기 집광렌즈와 정렬되어 상기 집광렌즈로부터 수광된 레이저를 광전효과에 의해 전류로 변환하는 포토 디텍터와, 상기 레이저 발광모듈의 레이저 발광을 위한 전류를 증폭하여 상기 레이저 제어모듈로 제공하고, 상기 포토 디텍터에 의해 생성된 전류를 검출하는 제어기판으로 구성되는, 제2본체; 상기 제어기판과 통신하여 전류값 변화를 실시간 모니터링하는 제어부; 및 하부베이스 상의 일측에 고정되고, 상기 제1본체가 상단에 안착되어 고정되는 고정가이드와, 상기 제2본체가 상단에 안착되어 고정되는 베이스와, 상기 베이스를 전후방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 전후 결합위치를 조정하는 전후조정부와, 상기 전후조정부를 좌우방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 좌우 결합위치를 조정하는 좌우조정부와, 상기 전후조정부를 좌우방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 좌우 결합위치를 조정하는 좌우조정부와, 상기 하부베이스 상의 타측에 고정되고 상기 좌우조정부를 상하방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 상하 결합위치를 조정하는 상하조정부로 구성되는, 지그;를 포함하여, 상기 전후조정부, 상기 좌우조정부 또는 상기 상하조정부에 의한 결합위치를 조정하여 상기 제어부에 의해 최대 전류값이 수신되는 결합위치를 모니터링하여 상기 레이저 발광모듈과 상기 포토 디텍터의 초점을 정렬시킨 후, 상기 제1본체와 상기 제2본체를 결합시켜 원거리 계측기용 광학센서를 형성하는, 지그에 의해 초점 정렬된 원거리 계측기용 광학센서를 제공한다.In order to achieve the above object, a first embodiment of the present invention includes a front end case, and a laser light emitting module for irradiating a visible light band laser toward a measurement object by exposing the front end to one side of the front end case, and the laser light emission A first body comprising: a laser control module for controlling the module; and a condensing lens having a front end exposed to the other side of the front end case to receive a laser reflected from a measurement object; A rear-end case having a space in which the first body is introduced at the front end; a second body comprising a control board for amplifying a current for amplification and providing it to the laser control module and detecting the current generated by the photo detector; a control unit communicating with the control board to monitor changes in current values in real time; and a fixing guide fixed to one side of the lower base and fixed by being seated on the upper end of the first body; A front-back adjustment part for adjusting the front-rear coupling position of the second body with respect to the left-right adjustment part for adjusting the left-right coupling position of the second body with respect to the first body by moving the front-back adjustment part in the left and right direction, and the front-back adjustment part a left and right adjustment part for adjusting the left and right coupling position of the second body with respect to the first body by moving in the left and right direction; Including; a jig comprising a vertical adjustment unit for adjusting the vertical coupling position of the second body, the maximum current value is received by the control unit by adjusting the coupling position by the front and rear adjustment unit, the left and right adjustment unit or the vertical adjustment unit After aligning the focus of the laser light emitting module and the photo detector by monitoring the coupling position to be, the first body and the second body are combined to form an optical sensor for a distance measuring instrument, focus-aligned distance measuring instrument by a jig Provides an optical sensor for
여기서, 상기 제1본체와 상기 제2본체를 UV 본딩하여 결합시킬 수 있다.Here, the first body and the second body may be combined by UV bonding.
또한, 상기 고정가이드의 상단에는 상기 제1본체가 안착되도록 만입형성된 안착공간이 형성되며, 상기 안착공간 상단에는 안착된 상기 제1본체의 상단을 가압하여 고정하는 고정판이 형성되고, 안착된 상기 제1본체의 측면을 가압하여 고정하는 측면고정레버가 형성되고, 상기 베이스는, 상기 제2본체가 안착되는 안착부와, 상기 안착부의 일측으로부터 힌지결합하여 상기 제2본체의 상단을 가압하여 고정하는 누름판과, 안착된 상기 제2본체의 상단을 가압하여 고정하는 상단고정레버와, 안착된 상기 제2본체의 측면을 가압하여 고정하는 측면고정레버와, 상기 안착부의 타측에 형성되어 상기 누름판과 상기 안착부의 힌지결합을 고정하는 후크와, 상기 안착부의 하단에 결합된 X축베이스로 구성되고, 상기 전후조정부는, 상기 X축베이스의 하단을 전후방향으로 스트로크하여 전후방향으로 이동시키는 제1회전레버와, 상기 X축베이스의 이동을 안내하는 가이드와, 상기 제1회전레버 및 상기 가이드가 결합된 Y축베이스로 구성되고, 상기 좌우조정부는, 상기 Y축베이스의 하단을 좌우방향으로 스트로크하여 좌우방향으로 이동시키는 제2회전레버와, 상기 Y축베이스의 이동을 안내하는 가이드와, 상기 제2회전레버 및 상기 가이드가 결합된 XY축베이스로 구성되고, 상기 상하조정부는, 상기 하부베이스 상에 고정된 고정베이스와, 상기 XY축베이스 하단에 고정된 스테이지베이스와, 상기 스테이지베이스가 고정된 가동베이스와, 상기 가동베이스의 상하이동을 안내하는 가이드와, 상기 가이드에 회전가능하도록 결합된 회전구와, 상기 회전구의 일측에 수직방향으로 접촉하고 상기 스테이지베이스의 하단에 고정된 수직봉과, 상기 회전구의 타측을 수평방향으로 스트로크하여 상기 회전구를 회전시켜 상기 스테이지베이스를 상하방향으로 이동시키는 제3회전레버로 구성될 수 있다.In addition, a seating space indented so that the first body is seated is formed on the upper end of the fixing guide, and a fixing plate for pressing and fixing the upper end of the seated first body is formed on the upper end of the seating space, and the seated first body is formed. 1 A side fixing lever for pressing and fixing the side of the main body is formed, and the base has a seating portion on which the second body is seated, and a hinged connection from one side of the seating portion to press and fix the upper end of the second body A pressing plate, an upper fixing lever for pressing and fixing the upper end of the seated second body, a side fixing lever for pressing and fixing the seated side of the second body, and the other side of the seating part are formed on the pressing plate and the A hook for fixing the hinge coupling of the seating part, and an X-axis base coupled to the lower end of the seating part, wherein the front-rear adjustment part strokes the lower end of the X-axis base in the front-rear direction to move the first rotary lever in the front-rear direction and a guide for guiding the movement of the X-axis base, and a Y-axis base to which the first rotary lever and the guide are coupled, and the left and right adjustment unit strokes the lower end of the Y-axis base in the left and right directions in the left and right directions. It consists of a second rotary lever for moving in the direction, a guide for guiding the movement of the Y-axis base, and an XY-axis base to which the second rotary lever and the guide are coupled, and the vertical adjustment unit is disposed on the lower base. A fixed fixed base, a stage base fixed to the lower end of the XY-axis base, a movable base to which the stage base is fixed, a guide for guiding vertical movement of the movable base, and a rotary sphere rotatably coupled to the guide; , a vertical bar in contact with one side of the rotary sphere in a vertical direction and fixed to the lower end of the stage base, and the other side of the rotary sphere horizontally stroked to rotate the rotary sphere to move the stage base in the vertical direction It may consist of a lever.
또한, 상기 제1회전레버와 상기 제2회전레버와 상기 제3회전레버는 회전하여 1㎛ 단위로 전후 스트로크할 수 있다.In addition, the first rotary lever, the second rotary lever, and the third rotary lever may rotate to make forward and backward strokes in units of 1 μm.
또한, 상기 전단 케이스의 하단 양측에는 슬라이더가 각각 형성되고, 상기 후단 케이스의 하단 양측에는 상기 슬라이더의 전후 슬라이딩을 안내하는 슬라이드홈이 각각 형성될 수 있다.Also, sliders may be formed on both sides of the lower end of the front end case, and slide grooves for guiding the front and rear sliding of the slider may be formed on both lower ends of the rear end case.
본 발명의 제2실시예는 제1항 내지 제5항 중 적어도 어느 한 항에 의한 지그에 의해 초점 정렬된 원거리 계측기용 광학센서를 포함하는, 원거리 계측기를 제공한다.A second embodiment of the present invention provides a remote measuring instrument, comprising an optical sensor for a tele measuring instrument focused by the jig according to at least one of claims 1 to 5.
본 발명의 제3실시예는, 전단 케이스와, 전단부가 상기 전단 케이스의 일측에 노출되어 측정객체를 향해 가시광선대역의 레이저를 조사하는 레이저 발광모듈과, 상기 레이저 발광모듈을 제어하는 레이저 제어모듈과, 전단부가 상기 전단 케이스의 타측에 노출되어 측정객체로부터 반사된 레이저를 수광하는 집광렌즈로 구성되는, 제1본체를 준비하는 단계; 전단에 상기 제1본체가 인입되는 공간이 형성된 후단 케이스와, 상기 집광렌즈와 정렬되어 상기 집광렌즈로부터 수광된 레이저를 광전효과에 의해 전류로 변환하는 포토 디텍터와, 상기 레이저 발광모듈의 레이저 발광을 위한 전류를 증폭하여 상기 레이저 제어모듈로 제공하고, 상기 포토 디텍터에 의해 생성된 전류를 검출하는 제어기판으로 구성되는, 제2본체를 준비하는 단계; 상기 제어기판과 통신하여 전류값 변화를 실시간 모니터링하는 제어부를 연결하는 단계; 하부베이스 상의 일측에 고정되고, 상기 제1본체가 상단에 안착되어 고정되는 고정가이드와, 상기 제2본체가 상단에 안착되어 고정되는 베이스와, 상기 베이스를 전후방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 전후 결합위치를 조정하는 전후조정부와, 상기 전후조정부를 좌우방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 좌우 결합위치를 조정하는 좌우조정부와, 상기 전후조정부를 좌우방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 좌우 결합위치를 조정하는 좌우조정부와, 상기 하부베이스 상의 타측에 고정되고 상기 좌우조정부를 상하방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 상하 결합위치를 조정하는 상하조정부로 구성되는, 지그 상에서, 상기 제1본체 및 상기 제2본체가 결합된 광학센서를 상기 고정가이드 및 상기 베이스에 고정하는 단계; 상기 전후조정부, 상기 좌우조정부 또는 상기 상하조정부에 의한 결합위치를 조정하여 상기 제어부에 의해 최대 전류값이 수신되는 결합위치를 모니터링하여 상기 레이저 발광모듈과 상기 포토 디텍터의 초점을 정렬시키는 단계; 및 상기 제1본체와 상기 제2본체를 UV 본딩하여 결합시켜 원거리 계측기용 광학센서를 형성하는 단계;를 포함하는, 지그에 의해 초점 정렬된 원거리 계측기용 광학센서 제조방법을 제공한다.A third embodiment of the present invention provides a front end case, a laser light emitting module for irradiating a laser of a visible ray band toward a measurement object by exposing the front end to one side of the front end case, and a laser control module for controlling the laser light emitting module And, the front end is exposed to the other side of the front end of the case, comprising a condensing lens for receiving the laser reflected from the measurement object, preparing a first body; A rear-end case having a space in which the first body is introduced at the front end; preparing a second body comprising a control board for amplifying a current for amplification and providing it to the laser control module and detecting the current generated by the photo detector; connecting a control unit that communicates with the control board and monitors a change in current value in real time; A fixing guide fixed to one side of the lower base and fixed by being seated on the upper end of the first body; a front-back adjustment unit for adjusting the front-rear coupling position of the second body, a left-right adjustment unit for adjusting the left-right coupling position of the second body with respect to the first body by moving the front-back adjustment unit in the left-right direction, and the front-back adjustment unit a left and right adjustment part for adjusting the left and right coupling position of the second body with respect to the first body by moving it in the left and right direction fixing the optical sensor to which the first body and the second body are coupled to the fixing guide and the base, on a jig, comprising a vertical adjustment unit for adjusting the vertical coupling position of the second body; aligning the focus of the laser light emitting module and the photo detector by adjusting the coupling position by the front and rear adjustment unit, the left and right adjustment unit or the vertical adjustment unit to monitor the coupling position at which the maximum current value is received by the control unit; and forming an optical sensor for a distance measuring device by UV bonding the first body and the second body to form an optical sensor for a distance measuring device.
본 발명에 의하면, 레이저 발광모듈과 포토 디텍터를 분리 구성하고 지그에 의해 3방향 정밀 조절하여 레이저 발광모듈의 초점을 정확히 정렬시킬 수 있으며, 초점정렬된 상태에서 광학센서를 UV 본딩에 의해 조립하여 측정오차를 최소화할 수 있고, 원거리 계측기의 조립을 보다 간소하게 할 수 있는 효과가 있다.According to the present invention, it is possible to precisely align the focus of the laser light emitting module by separating the laser light emitting module and the photo detector and precisely adjusting the three directions by using a jig. It is possible to minimize the error and has the effect of simplifying the assembly of the remote measuring instrument.
본 발명에 의하면, 사용자는 원거리에서도 피측정물의 크기를 정확히 측정할 수 있다.According to the present invention, a user can accurately measure the size of an object to be measured even from a distance.
본 발명에 의하면, 사용자는 환경이 좋지않은 건설현장 등에서도 용이하게 거리 및 크기 측정이 가능하다.According to the present invention, the user can easily measure the distance and size even at a construction site in a bad environment.
본 발명에서 얻을 수 있는 효과는 이상에서 언급한 효과들로 제한되지 않으며, 언급하지 않은 또 다른 효과들은 아래의 기재로부터 본 발명이 속하는 분야에서 통상의 지식을 가진 자에게 명확하게 이해될 수 있을 것이다.The effects obtainable in the present invention are not limited to the above-mentioned effects, and other effects not mentioned will be clearly understood by those of ordinary skill in the art from the description below. .
도 1은 본 발명의 제1실시예에 의한 지그에 의해 초점 정렬된 원거리 계측기용 광학센서의 사시도를 도시한 것이다.1 is a perspective view of an optical sensor for a distance measuring instrument focused by a jig according to a first embodiment of the present invention.
도 2는 도 1의 광학센서의 분해도를 도시한 것이다.FIG. 2 is an exploded view of the optical sensor of FIG. 1 .
도 3은 도 1의 광학센서 초점정렬을 위한 지그를 도시한 것이다.FIG. 3 shows a jig for focusing the optical sensor of FIG. 1 .
도 4는 도 3의 지그의 분해사시도를 각각 도시한 것이다.4 is an exploded perspective view of the jig of FIG. 3, respectively.
도 5는 도 3의 지그에 의한 광학센서의 초점정렬 과정을 도시한 것이다.5 is a view illustrating a focus alignment process of the optical sensor by the jig of FIG. 3 .
도 6은 본 발명의 제2실시예에 의한 지그에 의해 초점 정렬된 원거리 계측기용 광학센서를 포함하는 원거리 계측기를 도시한 것이다.Figure 6 shows a distance measuring instrument including an optical sensor for a distance measuring instrument focused by a jig according to a second embodiment of the present invention.
도 7은 도 6의 원거리 계측기에 의한 측정객체의 길이측정을 예시한 것이다.7 is an example of measuring the length of the measurement object by the distance measuring instrument of FIG.
도 8은 도 1의 광학센서의 실제 제품 사진을 예시한 것이다.FIG. 8 illustrates an actual product photograph of the optical sensor of FIG. 1 .
도 9는 본 발명의 제3실시예에 의한 지그에 의해 초점 정렬된 원거리 계측기용 광학센서 제조방법의 순서도를 개략적으로 도시한 것이다.9 schematically shows a flowchart of a method for manufacturing an optical sensor for a distance measuring instrument focused by a jig according to a third embodiment of the present invention.
아래에서는 첨부한 도면을 참조하여 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 본 발명의 실시예를 상세히 설명한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다. 그리고 도면에서 본 발명을 명확하게 설명하기 위해서 설명과 관계없는 부분은 생략하였으며, 명세서 전체를 통하여 유사한 부분에 대해서는 유사한 도면 부호를 붙였다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those of ordinary skill in the art can easily implement them. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. And in order to clearly explain the present invention in the drawings, parts irrelevant to the description are omitted, and similar reference numerals are attached to similar parts throughout the specification.
명세서 전체에서, 어떤 부분이 다른 부분과 "연결"되어 있다고 할 때, 이는 "직접적으로 연결"되어 있는 경우뿐 아니라, "간접적으로 연결"되어 있는 경우도 포함한다. 또한 어떤 부분이 어떤 구성요소를 "포함"한다고 할 때, 이는 특별히 반대되는 기재가 없는 한 다른 구성요소를 제외하는 것이 아니라 다른 구성요소를 더 포함할 수 있는 것을 의미한다.Throughout the specification, when a part is "connected" to another part, it includes not only a case in which it is "directly connected" but also a case in which it is "indirectly connected". In addition, when a part "includes" a certain component, this means that other components may be further included, rather than excluding other components, unless otherwise stated.
도면의 구성요소들에 참조번호를 부여함에 있어서 동일 구성요소에 대해서는 비록 다른 도면상에 있더라도 동일 참조번호를 부여하였으며당해 도면에 대한 설명 시 필요한 경우 다른 도면의 구성요소를 인용할 수 있음을 미리 밝혀둔다.In assigning reference numbers to the components of the drawings, the same reference numbers are given to the same components even if they are on different drawings, and it is revealed in advance that the components of other drawings can be cited when necessary in the description of the drawings. put
이하, 첨부된 도면을 참조로 전술한 특징을 갖는 본 발명의 실시예를 더욱 상세히 설명하고자 한다.Hereinafter, embodiments of the present invention having the above-described characteristics will be described in more detail with reference to the accompanying drawings.
본 발명의 제1실시예에 의한 지그에 의해 초점 정렬된 원거리 계측기용 광학센서는, 전체적으로, 전단 케이스(111)와, 측정객체를 향해 가시광선대역의 레이저를 조사하는 레이저 발광모듈(112)과, 레이저 발광모듈(112)을 제어하는 레이저 제어모듈(113)과, 측정객체로부터 반사된 레이저를 수광하는 집광렌즈(114)로 구성되는, 제1본체(110), 제1본체(110)가 인입되는 공간이 형성된 후단 케이스(121)와, 집광렌즈(114)와 정렬되어 집광렌즈(114)로부터 수광된 레이저를 감지하는 포토 디텍터(122)와, 포토 디텍터(122)에 의해 생성된 전류를 검출하는 제어기판(123)으로 구성되는, 제2본체(120), 제어기판(123)과 통신하여 전류값 변화를 실시간 모니터링하는 제어부(미도시), 및 전후조정부(133), 좌우조정부(134) 또는 상하조정부(135)로 구성되는 지그에 의해 제1본체(110)와 제2본체(120)의 결합위치를 조정하여 제어부에 의해 최대 전류값이 수신되는 결합위치를 모니터링하여 레이저 발광모듈(112)과 포토 디텍터(122)의 초점을 정렬시킨 후, 제1본체(110)와 제2본체(120)를 결합시켜 원거리 계측기용 광학센서를 형성하는 것을 요지로 한다.The optical sensor for a distance measuring instrument focused by a jig according to the first embodiment of the present invention, as a whole, includes a front end case 111 and a laser light emitting module 112 for irradiating a laser in the visible ray band toward the measurement object and , The first body 110, the first body 110 comprising a laser control module 113 for controlling the laser light emitting module 112, and a condensing lens 114 for receiving the laser reflected from the measurement object The rear end case 121 having an incoming space formed therein, the photodetector 122 aligned with the condensing lens 114 to detect the laser light received from the condensing lens 114, and the current generated by the photodetector 122 The second body 120, which is composed of a control board 123 to detect, a control unit (not shown) that communicates with the control board 123 to monitor a change in current value in real time, and a front-rear adjustment unit 133, a left-right adjustment unit 134 ) or by adjusting the coupling position of the first body 110 and the second body 120 by a jig composed of the upper and lower adjustment unit 135, and monitoring the coupling position at which the maximum current value is received by the control unit, and the laser light emitting module ( After aligning the focus of the 112) and the photo detector 122, the main body 110 and the second body 120 are combined to form an optical sensor for a distance measuring instrument.
도 1 내지 도 5를 참조하여, 전술한 지그에 의해 초점 정렬된 원거리 계측기용 광학센서의 구성을 구체적으로 상술하면 다음과 같다.With reference to FIGS. 1 to 5 , the configuration of the optical sensor for a distance measuring instrument aligned in focus by the aforementioned jig will be described in detail as follows.
우선, 제1본체(110)는 측정객체를 향해 레이저를 조사한 후 측정객체로부터 반사된 레이저를 수광하는데, 구체적으로, 도 1 및 도 2에 도시된 바와 같이, 외형을 형성하는 전단 케이스(111)와, 전단부가 전단 케이스(111)의 전면 일측에 노출되어 측정객체를 향해 가시광선대역의 레이저를 조사하는 레이저 발광모듈(112)과, 레이저 발광모듈(112)의 후단부에 형성되어 레이저 발광모듈(112)을 제어하는 레이저 제어모듈(113)과, 레이저 발광모듈(112)과 이격되어 전단부가 전단 케이스(111)의 전면 타측에 노출되어 측정객체로부터 반사된 레이저를 수광하는 집광렌즈(114)로 구성된다.First, the first body 110 receives a laser beam reflected from the measurement object after irradiating the laser toward the measurement object. Specifically, as shown in FIGS. 1 and 2, the front end case 111 forming an outer shape. And, the front end is exposed on one side of the front side of the front case 111, a laser light emitting module 112 that irradiates a laser in the visible ray band toward the measurement object, and is formed at the rear end of the laser light emitting module 112, the laser light emitting module A laser control module 113 for controlling the 112, and a condensing lens 114 that is spaced apart from the laser light emitting module 112 so that the front end is exposed on the other front side of the front case 111 to receive the laser reflected from the measurement object. is composed of
여기서, 레이저 발광모듈(112)은 650nm 파장의 레이저를 조사할 수 있다.Here, the laser light emitting module 112 may irradiate a laser having a wavelength of 650 nm.
다음, 제2본체(120)는 측정객체로부터 반사된 레이저를 집광렌즈(114)를 통해 감지하고 전류로 변환하여 검출하는데, 구체적으로, 도 1 및 도 2에 도시된 바와 같이, 외형을 형성하고 전단에 제1본체(110)가 인입되어 결합되는 공간이 형성된 후단 케이스(121)와, 집광렌즈(114)와 정렬되어 집광렌즈(114)로부터 수광된 레이저를 광전효과에 의해 전류로 변환하는 포토 디텍터(122)와, 레이저 발광모듈(112)의 레이저 발광을 위한 전류를 증폭하여 레이저 제어모듈(113)로 제공하고, 포토 디텍터(122)에 의해 생성된 전류를 검출하는 제어기판(123)으로 구성된다.Next, the second body 120 detects the laser reflected from the measurement object through the condensing lens 114 and converts it into a current to detect it. Specifically, as shown in FIGS. 1 and 2, it forms an outer shape and A rear-end case 121 having a space in which the first body 110 is introduced and coupled to the front end is aligned with the condensing lens 114 to convert the laser light received from the condensing lens 114 into a current by the photoelectric effect. The detector 122 and the control board 123 for amplifying the current for laser emission of the laser light emitting module 112 and providing it to the laser control module 113 and detecting the current generated by the photo detector 122 . is composed
한편, 도 1 및 도 2에 도시된 바와 같이, 전단 케이스(111)의 하단 양측에는 슬라이더(114)가 각각 형성되고, 후단 케이스(121)의 하단 양측에는 슬라이더(115)의 전후 슬라이딩을 안내하는 슬라이드홈(124)이 각각 형성되어서, 제1본체(110)에 대한 제2본체(120)의 전후 결합위치를 안정적으로 가이드할 수 있다.On the other hand, as shown in FIGS. 1 and 2 , sliders 114 are respectively formed on both sides of the lower end of the front end case 111 , and on both lower sides of the rear end case 121 to guide the front and rear sliding of the slider 115 . Since the slide grooves 124 are formed, it is possible to stably guide the front and rear coupling positions of the second body 120 with respect to the first body 110 .
다음, 제어부는, 도시되지는 않았으나, 제2본체(120)의 제어기판(123)과 유무선 통신하여 포토 디텍터(122)의 위치변화에 따른 전류값 변화를 실시간 모니터링한다.Next, although not shown, the control unit performs wired/wireless communication with the control board 123 of the second body 120 to monitor a change in a current value according to a change in the position of the photo detector 122 in real time.
이에, 제어부를 통해, 포토 디텍터(122)에 의해 변환된 전류에 대한 최대값이 모니터링되면, 집광렌즈(114)와 포토 디텍터(122)의 초점이 정확히 정렬된 상태이므로, 집광렌즈(114)와 포토 디텍터(122)의 초점정렬상태에서 제1본체(110)와 제2본체(120)를 조립하여 광학센서를 형성하게 된다.Accordingly, if the maximum value of the current converted by the photo detector 122 is monitored through the control unit, the focus of the condensing lens 114 and the photo detector 122 is precisely aligned, so the condensing lens 114 and The optical sensor is formed by assembling the first body 110 and the second body 120 in the focus alignment state of the photo detector 122 .
한편, 후술하는 지그(130)를 통해서, 레이저 발광모듈(112)과 포토 디텍터(122)의 초점을 정확히 정렬시킨 후, 제1본체(110)와 제2본체(120)를 결합시켜 원거리 계측기용 광학센서를 형성한다.On the other hand, through a jig 130 to be described later, after aligning the focus of the laser light emitting module 112 and the photo detector 122 accurately, the first body 110 and the second body 120 are coupled to each other for a long-distance measuring instrument. form an optical sensor.
예컨대, 지그(130)는, 도 3에 도시된 바와 같이, 하부베이스(131a) 상에 고정되고, 제1본체(110)가 상단에 안착되어 고정되는 고정가이드(131)와, 제2본체(120)가 상단에 안착되어 고정되는 베이스(132)와, 베이스(132)를 전후방향으로 이동시켜 제1본체(110)에 대한 제2본체(120)의 전후 결합위치를 조정하는 전후조정부(133)와, 전후조정부(133)를 좌우방향으로 이동시켜 제1본체(110)에 대한 제2본체(120)의 좌우 결합위치를 조정하는 좌우조정부(134)와, 전후조정부(133)를 좌우방향으로 이동시켜 제1본체(110)에 대한 제2본체(120)의 좌우 결합위치를 조정하는 좌우조정부(134)와, 하부베이스(131a) 상의 타측에 고정되고 좌우조정부(134)를 상하방향으로 이동시켜 제1본체(110)에 대한 제2본체(120)의 상하 결합위치를 조정하는 상하조정부(135)로 구성된다.For example, the jig 130, as shown in FIG. 3, is fixed on the lower base 131a, the first body 110 is seated on the upper end and fixed guide 131, and the second body ( 120) is seated on the upper end of the fixed base 132, and by moving the base 132 in the front and rear direction to adjust the front and rear coupling position of the second body 120 with respect to the first body 110, the front and rear adjustment section 133 ), a left and right adjustment part 134 for adjusting the left and right coupling position of the second body 120 with respect to the first body 110 by moving the front and rear adjustment part 133 in the left and right direction, and the front and rear adjustment part 133 in the left and right direction The left and right adjustment part 134 for adjusting the left and right coupling position of the second body 120 with respect to the first body 110 by moving to, and the left and right adjustment part 134 fixed to the other side on the lower base 131a in the vertical direction It is composed of a vertical adjustment unit 135 for adjusting the vertical coupling position of the second body 120 with respect to the first body 110 by moving.
즉, 전후조정부(133), 좌우조정부(134) 또는 상하조정부(135)에 의한 결합위치를 조정하여 제어부에 의해 최대 전류값이 수신되는 결합위치를 모니터링하여 레이저 발광모듈(112)과 포토 디텍터(122)의 초점을 정렬시킨 후, 제1본체(110)와 제2본체(120)를 결합시켜 원거리 계측기용 광학센서를 형성한다.That is, by adjusting the coupling position by the front/rear adjustment unit 133, the left/right adjustment unit 134, or the vertical adjustment unit 135, the control unit monitors the coupling position at which the maximum current value is received, and the laser light emitting module 112 and the photo detector ( After aligning the focal points of 122), the first body 110 and the second body 120 are combined to form an optical sensor for a distance measuring instrument.
여기서, 제1본체(110)와 제2본체(120)를 UV 본딩하여 결합시켜서 원거리 계측기용 광학센서를 형성할 수 있다.Here, the first body 110 and the second body 120 may be combined by UV bonding to form an optical sensor for a long-distance measuring instrument.
구체적으로, 도 3 및 도 4를 참조하여, 지그(130)의 구성을 구체적으로 상술하면 다음과 같다.Specifically, with reference to FIGS. 3 and 4 , the configuration of the jig 130 will be described in detail as follows.
고정가이드(131)는 하부베이스(131a) 상의 일측에 수직방향으로 고정되고, 고정가이드(131)의 상단에는 제1본체(110)가 안착되도록 만입형성된 안착공간(A)이 형성되며, 안착공간(A) 상단에는 안착된 제1본체(110)의 상단을 가압하여 고정하는 고정판(131b)이 형성되고, 안착된 제1본체(110)의 측면을 가압하여 고정하는 측면고정레버(131c)가 형성된다.The fixing guide 131 is vertically fixed to one side of the lower base 131a, and at the upper end of the fixing guide 131, a seating space (A) indented so that the first body 110 is seated is formed, and the seating space (A) A fixing plate 131b for pressing and fixing the upper end of the seated first body 110 is formed on the upper end, and a side fixing lever 131c for pressing and fixing the seated side of the first main body 110 is provided. is formed
베이스(132)는, 제2본체(120)가 안착되는 안착부(132a)와, 안착부(132a)의 일측으로부터 힌지결합하여 제2본체(120)의 상단을 가압하여 고정하는 누름판(132b)과, 안착된 제2본체(120)의 상단을 가압하여 고정하는 상단고정레버(132c)와, 안착된 제2본체(120)의 측면을 가압하여 고정하는 측면고정레버(132d)와, 안착부(132a)의 타측에 형성되어 누름판(132b)과 안착부(132a)의 힌지결합을 고정하는 후크(132e)와, 안착부(132a)의 하단에 결합된 X축베이스(132f)로 구성되어서, 제2본체(120)를 고정한다.The base 132 is hinged from one side of the seating part 132a on which the second body 120 is seated, and the seating part 132a, to press the upper end of the second body 120 to fix the pressing plate 132b. And, a top fixing lever 132c for pressing and fixing the upper end of the seated second body 120, and a side fixing lever 132d for pressing and fixing the side of the seated second body 120 by pressing, and the seating part It is formed on the other side of (132a), and a hook (132e) for fixing the hinge coupling of the pressing plate (132b) and the seating part (132a), and an X-axis base (132f) coupled to the lower end of the seating part (132a). The second body 120 is fixed.
전후조정부(133)는, X축베이스(132f)의 하단을 전후방향으로 스트로크하여 전후방향(X축방향)으로 이동시키는 제1회전레버(133a)와, X축베이스(132f)의 이동을 안내하는 한쌍의 가이드(133b)와, 제1회전레버(133a) 및 가이드(133b)가 결합된 Y축베이스(133c)로 구성되어서, 제1회전레버(133a)의 회전에 의해 전후 스트로크하여 제2본체(120)의 제1본체(110)에 대한 전후 결합위치를 조정한다.The front-rear adjustment part 133 guides the movement of the first rotary lever 133a and the X-axis base 132f, which stroke the lower end of the X-axis base 132f in the front-rear direction to move it in the front-rear direction (X-axis direction). is composed of a pair of guides 133b, and a Y-axis base 133c to which the first rotary lever 133a and the guide 133b are coupled, and the second rotary lever 133a makes a forward and backward stroke by the rotation of the second rotary lever 133a. Adjust the front-rear coupling position of the body 120 with respect to the first body 110 .
좌우조정부(134)는, Y축베이스(133c)의 하단을 좌우방향으로 스트로크하여 좌우방향으로 이동시키는 제2회전레버(134a)와, Y축베이스(133c)의 이동을 안내하는 가이드(134b)와, 제2회전레버(134a) 및 가이드(134b)가 결합된 XY축베이스(134c)로 구성되어서, 제2회전레버(134a)의 회전에 의해 좌우 스트로크하여 제2본체(120)의 제1본체(110)에 대한 좌우 결합위치를 조정한다.The left and right adjustment unit 134 includes a second rotary lever 134a that strokes the lower end of the Y-axis base 133c in the left-right direction to move it in the left-right direction, and a guide 134b that guides the movement of the Y-axis base 133c. and an XY-axis base 134c to which the second rotary lever 134a and the guide 134b are coupled, and the second body 120 is left and right stroked by the rotation of the second rotary lever 134a. Adjust the left and right coupling positions with respect to the main body (110).
상하조정부(135)는, 하부베이스(131a) 상에 고정된 고정베이스(135a)와, XY축베이스(134c) 하단에 고정된 스테이지베이스(135b)와, 스테이지베이스(135b)가 고정된 가동베이스(135c)와, 가동베이스(135c)의 상하이동을 안내하는 가이드(135d)와, 가이드(135d)에 회전가능하도록 결합된 회전구(135e)와, 회전구(135e)의 일측에 수직방향으로 접촉하고 스테이지베이스(135b)의 하단에 고정된 수직봉(135f)과, 회전구(135e)의 타측을 수평방향으로 스트로크하여 회전구(135e)를 회전시켜 스테이지베이스(135b)를 상하방향으로 이동시키는 제3회전레버(135g)로 구성된다.The upper and lower adjustment unit 135 includes a fixed base 135a fixed on the lower base 131a, a stage base 135b fixed to the lower end of the XY-axis base 134c, and a movable base to which the stage base 135b is fixed. (135c), a guide (135d) for guiding the vertical movement of the movable base (135c), a rotary sphere (135e) rotatably coupled to the guide (135d), and one side of the rotary sphere (135e) in a vertical direction A vertical rod 135f fixed to the lower end of the stage base 135b and the other side of the rotating sphere 135e are stroked in the horizontal direction to rotate the rotating sphere 135e to move the stage base 135b in the vertical direction. It is composed of a third rotary lever (135g).
즉, 제3회전레버(135g)의 회전에 의한 전후 스트로크에 의해 회전구(135e)의 일측에 가압하면 회전구(135e)가 가이드(135d)에 결합된 회전축을 중심으로 회전하고, 가이드(135d)의 타측에 수직방향으로 접촉하는 수직봉(135f)을 상승시키거나 하강시켜서, 제2본체(120)의 제1본체(110)에 대한 상하 결합위치를 조정한다.That is, when pressure is applied to one side of the rotary sphere 135e by the forward and backward strokes caused by the rotation of the third rotary lever 135g, the rotary sphere 135e rotates about the rotation shaft coupled to the guide 135d, and the guide 135d ) by raising or lowering the vertical rod (135f) in contact with the other side in the vertical direction to adjust the vertical coupling position of the second body 120 with respect to the first body 110 .
한편, 각각의 조정부(133, 134, 135)는 사용자가 직접 손으로 위치를 조정할 수도 있으며, 액츄에이터, 모터 등 기구를 이용하여 위치를 조정할 수도 있다. 하지만 상기 기구는 예시일 뿐이며, 필요시 상기 예시된 기구 이외의 장치 또는 구성을 이용해서도 조정부(133, 134, 135)의 위치 조정이 가능하다.Meanwhile, each of the adjusting units 133 , 134 , and 135 may adjust the position of each of the adjusting units 133 , 134 , and 135 by hand, or may adjust the position by using an actuator, a motor, or the like. However, the above mechanism is only an example, and if necessary, it is possible to adjust the positions of the adjusting units 133 , 134 , and 135 by using a device or a configuration other than the illustrated mechanism.
한편, 도 3의 (b)에 도시된 바와 같이, 고정구(135h)에 의해 가이드(135d)에 대한 가동베이스(135c)의 수직위치를 고정시킬 수도 있다.On the other hand, as shown in (b) of Figure 3, it is also possible to fix the vertical position of the movable base (135c) with respect to the guide (135d) by the fixture (135h).
이에, 도 5에 도시된 바와 같이, 제1회전레버(133a)와 제2회전레버(134a)와 제3회전레버(135g)는 회전하여 1㎛ 단위로 정밀하게 X축방향과 Y축방향과 Z축방향으로 각각 전후 스트로크하여, 제2본체(120)의 제1본체(110)에 대한 전후, 좌우 및 상하 결합위치를 조정하여서, 포토 디텍터(122)에 의한 전류의 최대값에 해당하는 결합위치를 특정할 수 있다.Accordingly, as shown in FIG. 5, the first rotary lever 133a, the second rotary lever 134a, and the third rotary lever 135g rotate to precisely rotate in the X-axis direction and the Y-axis direction in units of 1 μm. By moving forward and backward strokes in the Z-axis direction, respectively, the front and rear, left and right, and upper and lower coupling positions of the second body 120 with respect to the first body 110 are adjusted, and the coupling corresponding to the maximum value of the current by the photo detector 122 . location can be specified.
한편, 도 8은 도 1의 광학센서의 실제 제품 사진을 예시한 것으로서, 도 8을 참고하면, 레이저 발광모듈(112)과 레이저 제어모듈(113)은 제1본체(110)의 조립공간에 각각 삽입되어 결합되고, 레이저 제어모듈(113)은 제어기판(123)과 연결케이블(C)에 의해 연결되고, 포토 디텍터(122)는 제2본체(120)의 조립공간에 삽입되어 결합되고, 포토 디텍터(122)가 실장된 PCB기판은 제어기판(123)과 연결케이블(C)에 의해 연결되어 구성될 수 있다.Meanwhile, FIG. 8 is an example of an actual product photo of the optical sensor of FIG. 1 , and referring to FIG. 8 , the laser light emitting module 112 and the laser control module 113 are installed in the assembly space of the first body 110 , respectively. is inserted and coupled, the laser control module 113 is connected to the control board 123 by a connection cable (C), and the photo detector 122 is inserted into and coupled to the assembly space of the second body 120, and the photo The PCB board on which the detector 122 is mounted may be configured to be connected to the control board 123 by a connection cable (C).
도 6을 참조하면, 본 발명의 제2실시예에 의한 원거리 계측기(200)는, 앞서 설명한 지그(130)에 의해 초점 정렬된 원거리 계측기용 광학센서를 포함하여서, 결합된 두 개의 거리측정 레이저 광학센서에 의해 원거리로부터 측정객체와의 거리, 크기 및 너비를, 측정 객체와의 각도 및 거리와 상관없이, 정확하고 안정적으로 계측할 수 있도록 한다.Referring to FIG. 6 , the distance measuring device 200 according to the second embodiment of the present invention includes an optical sensor for a distance measuring device focused by the jig 130 described above, and two range measuring laser optics combined The sensor enables accurate and stable measurement of the distance, size and width of the measurement object from a distance, regardless of the angle and distance from the measurement object.
여기서, 두 개의 거리측정 레이저 광학센서 중 하나는 고정레이더(210)에 결합되고, 다른 하나는 고정레이더(210)로 일정각도로 회전가능한 가변레이더(220)에 결합되어서, 고정레이더(210)로부터의 측정 객체와의 거리와, 가변레이더(220)로부터의 측정 객체의 거리 및 회전 각도를 연산하여 측정 객체의 일단과 타단 사이의 길이를 계측하여서, 측정 객체와의 거리, 크기, 길이 및 너비를 측정 객체와의 측정 각도 및 거리와 상관없이 쉽게 계측할 수 있다.Here, one of the two distance measuring laser optical sensors is coupled to the fixed radar 210 , and the other is coupled to the fixed radar 210 and the variable radar 220 rotatable at a certain angle, from the fixed radar 210 . By calculating the distance and rotation angle of the measurement object from the variable radar 220 and the distance to the measurement object of Measurement can be easily performed regardless of the measurement angle and distance from the measurement object.
예컨대, 도 7에 예시된 바와 같이, A의 측정 위치에서 B의 측정 위치로 이동하더라도, 각도 조절부(230)에 의해 가변레이더(220)의 회전 각도를 쉽게 변경하여서, 특정 측정 장소에 제한받지 않고 어디서나 측정객체를 정확하게 계측하도록 할 수 있다.For example, as illustrated in FIG. 7 , even if it moves from the measurement position of A to the measurement position of B, the rotation angle of the variable radar 220 is easily changed by the angle adjustment unit 230, so that it is not limited to a specific measurement location It is possible to accurately measure the measurement object anywhere without
도 9는 본 발명의 제3실시예에 의한 지그에 의해 초점 정렬된 원거리 계측기용 광학센서 제조방법의 순서도를 개략적으로 도시한 것으로, 본 발명의 제3실시예에 의한 지그에 의해 초점 정렬된 원거리 계측기용 광학센서 제조방법은, 전체적으로, 제1본체 준비단계(S110)와, 제2본체 준비단계(S120)와, 제어부 연결단계(S130)와, 광학센서 지그 고정단계(S140)와, 제1본체와 제2본체의 초점정렬단계(S150)와, 제1본체와 제2본체의 UV 본딩단계(160)로 구성된다.9 schematically shows a flowchart of a method for manufacturing an optical sensor for a distance measuring instrument focused by a jig according to a third embodiment of the present invention The optical sensor manufacturing method for a measuring instrument, as a whole, includes a first body preparation step (S110), a second body preparation step (S120), a control unit connection step (S130), an optical sensor jig fixing step (S140), and a first It consists of a focus alignment step (S150) of the main body and the second body, and a UV bonding step (160) of the first body and the second body.
선행적으로, 제1본체 준비단계(S110)에서는, 전단 케이스(111)와, 전단부가 전단 케이스(111)의 일측에 노출되어 측정객체를 향해 가시광선대역의 레이저를 조사하는 레이저 발광모듈(112)과, 레이저 발광모듈(112)을 제어하는 레이저 제어모듈(113)과, 전단부가 전단 케이스(111)의 타측에 노출되어 측정객체로부터 반사된 레이저를 수광하는 집광렌즈(114)로 구성되어 조립되는, 제1본체(110)를 준비한다.Prior, in the first body preparation step (S110), the front end case 111 and the front end part is exposed to one side of the front end case 111, the laser light emitting module 112 for irradiating a laser in the visible ray band toward the measurement object. ), a laser control module 113 for controlling the laser light emitting module 112, and a condensing lens 114 for receiving the laser reflected from the measurement object by exposing the front end to the other side of the front end case 111. To be, prepare the first body (110).
후속하여, 제2본체 준비단계(S120)에서는, 전단에 제1본체(110)가 인입되는 공간이 형성된 후단 케이스(121)와, 집광렌즈(114)와 정렬되어 집광렌즈(114)로부터 수광된 레이저를 광전효과에 의해 전류로 변환하는 포토 디텍터(122)와, 레이저 발광모듈(112)의 레이저 발광을 위한 전류를 증폭하여 레이저 제어모듈(113)로 제공하고, 포토 디텍터(122)에 의해 생성된 전류를 검출하는 제어기판(123)으로 구성되어 조립되는, 제2본체(120)를 준비한다.Subsequently, in the second body preparation step (S120), the rear end case 121 having a space in which the first body 110 is introduced is formed at the front end, and the condensing lens 114 is aligned with the light received from the condensing lens 114. The photodetector 122 that converts the laser into a current by the photoelectric effect, and the amplified current for laser emission of the laser light emitting module 112 are provided to the laser control module 113, and are generated by the photodetector 122 A second body 120 is prepared, which is composed of and assembled with a control board 123 for detecting the current.
후속하여, 제어부 연결단계(S130)에서는, 제어기판(123)과 통신하여 전류값 변화를 실시간 모니터링하는 제어부를 연결한다.Subsequently, in the control unit connection step ( S130 ), a control unit that communicates with the control board 123 and monitors a change in current value in real time is connected.
후속하여, 광학센서 지그 고정단계(S140)에서는, 하부베이스(131a) 상의 일측에 고정되고, 제1본체(110)가 상단에 안착되어 고정되는 고정가이드(131)와, 제2본체(120)가 상단에 안착되어 고정되는 베이스(132)와, 베이스(132)를 전후방향으로 이동시켜 제1본체(110)에 대한 제2본체(120)의 전후 결합위치를 조정하는 전후조정부(133)와, 전후조정부(133)를 좌우방향으로 이동시켜 제1본체(110)에 대한 제2본체(120)의 좌우 결합위치를 조정하는 좌우조정부(134)와, 전후조정부(133)를 좌우방향으로 이동시켜 제1본체(110)에 대한 제2본체(120)의 좌우 결합위치를 조정하는 좌우조정부(134)와, 하부베이스(131a) 상의 타측에 고정되고 좌우조정부(134)를 상하방향으로 이동시켜 제1본체(110)에 대한 제2본체(120)의 상하 결합위치를 조정하는 상하조정부(135)로 구성되는, 지그(130) 상에서, 제1본체(110) 및 제2본체(120)가 결합된 광학센서를 고정가이드(131) 및 베이스(132)에 각각 고정한다.Subsequently, in the optical sensor jig fixing step (S140), the fixing guide 131 is fixed to one side on the lower base 131a, the first body 110 is seated on the upper end and fixed, and the second body 120. A base 132 seated and fixed on the upper end, and a front-back adjustment unit 133 for adjusting the front-rear coupling position of the second body 120 with respect to the first body 110 by moving the base 132 in the front-rear direction; , The left and right adjustment part 134 for adjusting the left and right coupling position of the second body 120 with respect to the first body 110 by moving the front and rear adjustment part 133 in the left and right direction, and the front and rear adjustment part 133 is moved in the left and right direction The left and right adjustment part 134 for adjusting the left and right coupling position of the second body 120 with respect to the first body 110 and the left and right adjustment part 134 fixed to the other side on the lower base 131a are moved in the vertical direction The first body 110 and the second body 120 are on the jig 130, which is composed of a vertical adjustment part 135 for adjusting the vertical coupling position of the second body 120 with respect to the first body 110. The combined optical sensor is fixed to the fixing guide 131 and the base 132, respectively.
후속하여, 제1본체와 제2본체의 초점정렬단계(S150)에서는, 전후조정부(133), 좌우조정부(134) 또는 상하조정부(135)에 의한 결합위치를 조정하여 제어부에 의해 최대 전류값이 수신되는 결합위치를 모니터링하여 레이저 발광모듈(112)과 포토 디텍터(122)의 초점을 정렬시킨다.Subsequently, in the focus alignment step (S150) of the first body and the second body, the maximum current value is adjusted by the control unit by adjusting the coupling position by the front/rear adjustment unit 133, the left/right adjustment unit 134 or the vertical adjustment unit 135. By monitoring the received coupling position, the focus of the laser light emitting module 112 and the photo detector 122 is aligned.
최종적으로, 제1본체와 제2본체의 UV 본딩단계(160)에서는, 제1본체(110)와 제2본체(120)를 UV 본딩하여 결합시켜 원거리 계측기용 광학센서를 형성하고, 결합완료된 광학센서를 원거리 계측기에 조립한다.Finally, in the UV bonding step 160 of the first body and the second body, the first body 110 and the second body 120 are UV-bonded and combined to form an optical sensor for a long-distance instrument, and the combined optical Assemble the sensor to the telemeter.
따라서, 전술한 바와 같은 본 발명의 구성에 의해서, 레이저 발광모듈과 포토 디텍터를 분리 구성하고 지그에 의해 3방향 정밀 조절하여 레이저 발광모듈의 초점을 정확히 정렬시킬 수 있으며, 초점정렬된 상태에서 광학센서를 UV 본딩에 의해 조립하여 측정오차를 최소화할 수 있고, 원거리 계측기의 조립을 보다 간소하게 할 수 있다.Therefore, by the configuration of the present invention as described above, it is possible to precisely align the focus of the laser light emitting module by separating the laser light emitting module and the photo detector and precisely adjusting the three directions by a jig, and the optical sensor in the focused state The measurement error can be minimized by assembling by UV bonding, and the assembly of the remote measuring instrument can be made simpler.
본 명세서에 기재된 실시예와 도면에 도시된 구성은 본 발명의 가장 바람직한 일 실시예에 불과할 뿐이고, 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원 시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형예들이 있을 수 있음을 이해하여야 한다.The embodiments described in this specification and the configurations shown in the drawings are only the most preferred embodiment of the present invention, and do not represent all the technical spirit of the present invention, so various equivalents that can replace them at the time of the present application It should be understood that there may be water and variations.
전술한 본 발명의 설명은 예시를 위한 것이며, 본 발명이 속하는 기술분야의 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 쉽게 변형이 가능하다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. 예를 들어, 단일형으로 설명되어 있는 각 구성 요소는 분산되어 실시될 수도 있으며, 마찬가지로 분산된 것으로 설명되어 있는 구성 요소들도 결합된 형태로 실시될 수 있다.The above description of the present invention is for illustration, and those of ordinary skill in the art to which the present invention pertains can understand that it can be easily modified into other specific forms without changing the technical spirit or essential features of the present invention. will be. Therefore, it should be understood that the embodiments described above are illustrative in all respects and not restrictive. For example, each component described as a single type may be implemented in a dispersed form, and likewise components described as distributed may be implemented in a combined form.
본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구범위에 의하여 나타내어지며, 특허청구범위의 의미 및 범위 그리고 그 균등 개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.The scope of the present invention is indicated by the following claims rather than the above detailed description, and all changes or modifications derived from the meaning and scope of the claims and their equivalent concepts should be interpreted as being included in the scope of the present invention. do.
Claims (10)
- 측정객체로부터 반사된 레이저를 수광하는 집광렌즈를 포함하는, 제1본체;A first body comprising a condensing lens for receiving the laser reflected from the measurement object;상기 집광렌즈로부터 수광된 레이저를 광전효과에 의해 전류로 변환하는 포토 디텍터와, 상기 포토 디텍터에 의해 생성된 전류를 검출하는 제어기판으로 구성되는, 제2본체;a second body comprising a photodetector that converts the laser received from the condensing lens into a current by a photoelectric effect, and a control board that detects the current generated by the photodetector;상기 제1본체와 상기 제2본체의 상대적인 위치를 조절하는 지그를 포함하는 지그에 의해 초점 정렬된 원거리 계측기용 광학센서.An optical sensor for a distance measuring instrument focused by a jig including a jig for adjusting the relative positions of the first body and the second body.
- 제1항에 있어서,According to claim 1,상기 지그는,The jig is하부베이스 상의 일측에 고정되고, 상기 제1본체가 상단에 안착되어 고정되는 고정가이드;a fixing guide fixed to one side of the lower base and fixed by being seated on the upper end of the first body;상기 제2본체가 상단에 안착되어 고정되는 베이스와, 상기 베이스를 전후방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 전후 결합위치를 조정하는 전후조정부;a base on which the second body is seated and fixed on the upper end;상기 전후조정부를 좌우방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 좌우 결합위치를 조정하는 좌우조정부; 및a left and right adjustment part for adjusting a left and right coupling position of the second body with respect to the first body by moving the front and rear adjustment part in the left and right directions; and상기 하부베이스 상의 타측에 고정되고 상기 좌우조정부를 상하방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 상하 결합위치를 조정하는 상하조정부로 구성되는 지그에 의해 초점 정렬된 원거리 계측기용 광학센서.An optical sensor for a distance measuring instrument fixed in focus by a jig fixed to the other side on the lower base and comprising a vertical adjustment unit for adjusting the vertical coupling position of the second body with respect to the first body by moving the left and right adjustment units in the vertical direction .
- 제2항에 있어서,3. The method of claim 2,제1본체는,The first body,전단 케이스와, 전단부가 상기 전단 케이스의 일측에 노출되어 측정객체를 향해 가시광선대역의 레이저를 조사하는 레이저 발광모듈과, 상기 레이저 발광모듈을 제어하는 레이저 제어모듈을 포함하는, 지그에 의해 초점 정렬된 원거리 계측기용 광학센서.Focus alignment by a jig, comprising a front end case, a laser light emitting module for irradiating a laser of a visible ray band toward a measurement object by exposing the front end to one side of the front end case, and a laser control module for controlling the laser light emitting module Optical sensor for long-distance measuring instruments.
- 제3항에 있어서,4. The method of claim 3,상기 제어기판은,The control board is상기 레이저 발광모듈의 레이저 발광을 위한 전류를 증폭하여 상기 레이저 제어모듈로 제공하고, 상기 포토 디텍터에 의해 생성된 전류를 검출하는 지그에 의해 초점 정렬된 원거리 계측기용 광학센서.An optical sensor for a distance measuring instrument focused by a jig that amplifies the current for laser emission of the laser light emitting module and provides it to the laser control module, and detects the current generated by the photo detector.
- 제4항에 있어서,5. The method of claim 4,상기 광학센서는,The optical sensor is상기 제어기판과 통신하여 전류값 변화를 실시간 모니터링하는 제어부를 포함하되, 상기 제어부는,A control unit communicating with the control board to monitor a change in current value in real time, wherein the control unit comprises:상기 전후조정부, 상기 좌우조정부 또는 상기 상하조정부에 의한 결합위치를 조정하여 상기 제어부에 의해 최대 전류값이 수신되는 결합위치를 모니터링하여 상기 레이저 발광모듈과 상기 포토 디텍터의 초점을 정렬시킨 후, 상기 제1본체와 상기 제2본체를 결합시켜 원거리 계측기용 광학센서를 형성하는, 지그에 의해 초점 정렬된 원거리 계측기용 광학센서.After aligning the focus of the laser light emitting module and the photo detector by monitoring the coupling position at which the maximum current value is received by the control unit by adjusting the coupling position by the front/rear adjustment unit, the left/right adjustment unit or the vertical adjustment unit, the second An optical sensor for a distance measuring instrument focused by a jig, which forms an optical sensor for a distance measuring device by combining the first body and the second body.
- 제5항에 있어서,6. The method of claim 5,상기 제1본체와 상기 제2본체를 UV 본딩하여 결합시키는 것을 특징으로 하는, 지그에 의해 초점 정렬된 원거리 계측기용 광학센서.An optical sensor for a distance measuring instrument focused by a jig, characterized in that the first body and the second body are coupled by UV bonding.
- 제2항에 있어서,3. The method of claim 2,상기 베이스는,The base is상기 베이스는, 상기 제2본체가 안착되는 안착부와, 상기 안착부의 일측으로부터 힌지결합하여 상기 제2본체의 상단을 가압하여 고정하는 누름판과, 안착된 상기 제2본체의 상단을 가압하여 고정하는 상단고정레버와, 안착된 상기 제2본체의 측면을 가압하여 고정하는 측면고정레버와, 상기 안착부의 타측에 형성되어 상기 누름판과 상기 안착부의 힌지결합을 고정하는 후크와, 상기 안착부의 하단에 결합된 X축베이스로 구성되고,The base includes a seating part on which the second body is seated, a pressing plate that is hinged from one side of the seating part to press and fix the upper end of the second body, and presses and fixes the upper end of the seated second body A top fixing lever, a side fixing lever for pressing and fixing the seated side of the second body, and a hook formed on the other side of the seating part to fix the hinge coupling of the pressing plate and the seating part, and coupled to the lower end of the seating part It is composed of an X-axis base,상기 전후조정부는, 상기 X축베이스의 하단을 전후방향으로 스트로크하여 전후방향으로 이동시키는 제1회전레버와, 상기 X축베이스의 이동을 안내하는 가이드와, 상기 제1회전레버 및 상기 가이드가 결합된 Y축베이스로 구성되는, 지그에 의해 초점 정렬된 원거리 계측기용 광학센서.The front-rear adjustment unit includes a first rotary lever that strokes the lower end of the X-axis base in the front-rear direction to move in the front-rear direction, a guide for guiding the movement of the X-axis base, and the first rotary lever and the guide are coupled Optical sensor for long-distance measuring instruments with focus aligned by a jig, composed of a Y-axis base.
- 제7항에 있어서,8. The method of claim 7,상기 좌우조정부는, 상기 Y축베이스의 하단을 좌우방향으로 스트로크하여 좌우방향으로 이동시키는 제2회전레버와, 상기 Y축베이스의 이동을 안내하는 가이드와, 상기 제2회전레버 및 상기 가이드가 결합된 XY축베이스로 구성되고,The left and right adjustment unit includes a second rotary lever for moving the lower end of the Y-axis base in a left and right direction by stroke in the left and right direction, a guide for guiding the movement of the Y-axis base, and the second rotary lever and the guide are combined. It consists of an XY-axis base,상기 상하조정부는, 상기 하부베이스 상에 고정된 고정베이스와, 상기 XY축베이스 하단에 고정된 스테이지베이스와, 상기 스테이지베이스가 고정된 가동베이스와, 상기 가동베이스의 상하이동을 안내하는 가이드와, 상기 가이드에 회전가능하도록 결합된 회전구와, 상기 회전구의 일측에 수직방향으로 접촉하고 상기 스테이지베이스의 하단에 고정된 수직봉과, 상기 회전구의 타측을 수평방향으로 스트로크하여 상기 회전구를 회전시켜 상기 스테이지베이스를 상하방향으로 이동시키는 제3회전레버로 구성되는 것을 특징으로 하는, 지그에 의해 초점 정렬된 원거리 계측기용 광학센서.The vertical adjustment unit includes a fixed base fixed on the lower base, a stage base fixed to the lower end of the XY-axis base, a movable base to which the stage base is fixed, and a guide for guiding vertical movement of the movable base; A rotary sphere rotatably coupled to the guide, a vertical rod in contact with one side of the rotary sphere in a vertical direction and fixed to a lower end of the stage base, and the other side of the rotary sphere by horizontal strokes to rotate the rotary sphere to the stage An optical sensor for a long-distance measuring instrument that is focused by a jig, characterized in that it consists of a third rotary lever for moving the base in the vertical direction.
- 제1항 내지 제5항 중 적어도 어느 한 항에 의한 지그에 의해 초점 정렬된 원거리 계측기용 광학센서를 포함하는, 원거리 계측기.A telemetry instrument comprising an optical sensor for a telemetry instrument focused by the jig according to at least one of claims 1 to 5.
- 전단 케이스와, 전단부가 상기 전단 케이스의 일측에 노출되어 측정객체를 향해 가시광선대역의 레이저를 조사하는 레이저 발광모듈과, 상기 레이저 발광모듈을 제어하는 레이저 제어모듈과, 전단부가 상기 전단 케이스의 타측에 노출되어 측정객체로부터 반사된 레이저를 수광하는 집광렌즈로 구성되는, 제1본체를 준비하는 단계;A front end case, a laser light emitting module for irradiating a laser of a visible ray band toward a measurement object by exposing the front end to one side of the front end case, a laser control module for controlling the laser light emitting module, and a front end portion to the other side of the front end case Preparing a first body, which consists of a condensing lens that is exposed to and receives the laser reflected from the measurement object;전단에 상기 제1본체가 인입되는 공간이 형성된 후단 케이스와, 상기 집광렌즈와 정렬되어 상기 집광렌즈로부터 수광된 레이저를 광전효과에 의해 전류로 변환하는 포토 디텍터와, 상기 레이저 발광모듈의 레이저 발광을 위한 전류를 증폭하여 상기 레이저 제어모듈로 제공하고, 상기 포토 디텍터에 의해 생성된 전류를 검출하는 제어기판으로 구성되는, 제2본체를 준비하는 단계;A rear-end case having a space in which the first body is introduced at the front end; preparing a second body comprising a control board for amplifying a current for amplification and providing it to the laser control module and detecting the current generated by the photo detector;상기 제어기판과 통신하여 전류값 변화를 실시간 모니터링하는 제어부를 연결하는 단계;connecting a control unit that communicates with the control board and monitors a change in current value in real time;하부베이스 상의 일측에 고정되고, 상기 제1본체가 상단에 안착되어 고정되는 고정가이드와, 상기 제2본체가 상단에 안착되어 고정되는 베이스와, 상기 베이스를 전후방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 전후 결합위치를 조정하는 전후조정부와, 상기 전후조정부를 좌우방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 좌우 결합위치를 조정하는 좌우조정부와, 상기 전후조정부를 좌우방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 좌우 결합위치를 조정하는 좌우조정부와, 상기 하부베이스 상의 타측에 고정되고 상기 좌우조정부를 상하방향으로 이동시켜 상기 제1본체에 대한 상기 제2본체의 상하 결합위치를 조정하는 상하조정부로 구성되는, 지그 상에서, 상기 제1본체 및 상기 제2본체가 결합된 광학센서를 상기 고정가이드 및 상기 베이스에 고정하는 단계;A fixing guide fixed to one side of the lower base and fixed by being seated on the upper end of the first body; a front-back adjustment unit for adjusting the front-rear coupling position of the second body, a left-right adjustment unit for adjusting the left-right coupling position of the second body with respect to the first body by moving the front-back adjustment unit in the left-right direction, and the front-back adjustment unit a left and right adjustment part for adjusting the left and right coupling position of the second body with respect to the first body by moving it in the left and right direction fixing the optical sensor to which the first body and the second body are coupled to the fixing guide and the base, on a jig, comprising a vertical adjustment unit for adjusting the vertical coupling position of the second body;상기 전후조정부, 상기 좌우조정부 또는 상기 상하조정부에 의한 결합위치를 조정하여 상기 제어부에 의해 최대 전류값이 수신되는 결합위치를 모니터링하여 상기 레이저 발광모듈과 상기 포토 디텍터의 초점을 정렬시키는 단계; 및aligning the focus of the laser light emitting module and the photo detector by adjusting the coupling position by the front and rear adjustment unit, the left and right adjustment unit or the vertical adjustment unit to monitor the coupling position at which the maximum current value is received by the control unit; and상기 제1본체와 상기 제2본체를 UV 본딩하여 결합시켜 원거리 계측기용 광학센서를 형성하는 단계;를 포함하는, 지그에 의해 초점 정렬된 원거리 계측기용 광학센서 제조방법.Forming an optical sensor for a distance measuring instrument by UV bonding the first body and the second body by UV bonding; comprising, a method of manufacturing an optical sensor for a distance measuring device focused by a jig.
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