WO2021161660A1 - Procédé de production de combustible de biomasse - Google Patents
Procédé de production de combustible de biomasse Download PDFInfo
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- WO2021161660A1 WO2021161660A1 PCT/JP2020/047739 JP2020047739W WO2021161660A1 WO 2021161660 A1 WO2021161660 A1 WO 2021161660A1 JP 2020047739 W JP2020047739 W JP 2020047739W WO 2021161660 A1 WO2021161660 A1 WO 2021161660A1
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- WIPO (PCT)
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- biomass
- semi
- aqueous solution
- formic acid
- acetic acid
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L9/00—Treating solid fuels to improve their combustion
- C10L9/08—Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Definitions
- the present invention relates to a method for producing biomass fuel from biomass.
- Biomass is an organic substance of biological origin that can be used as a raw material and fuel. For example, wood, dried vegetation, agricultural waste, livestock waste, food / beverage waste, initial sludge in biological wastewater treatment facilities and sewage treatment plants, organic sludge such as surplus sludge, and its dehydrated sludge. Corresponds to.
- Patent Document 1 Recently, in order to reduce CO 2 emissions, attempts have been made to co-fire biomass in coal-fired power plants (Patent Document 1).
- biomass especially plant-derived biomass can effectively utilize carbon resources converted from carbon dioxide by photosynthesis during the plant growth process, so even if it is burned as fuel, carbon dioxide in the atmosphere can be seen in terms of the overall carbon dioxide balance. Will not be increased (carbon neutral).
- biomass compared to coal, biomass has features such as high water content, low density, low calorific value, low pulverizability, high hydrophilicity, high biodegradability, and high alkali content, making it difficult to use directly, and it is also difficult to transport and transport. There are also problems with storage and handling.
- One of the conventional techniques for solving these problems is semi-carbonization treatment and consolidation molding as biomass pretreatment methods.
- Semi-carbonization treatment can be expected to have effects such as imparting hydrophobicity, lowering water content, lowering biodegradability, and improving pulverizability, in addition to improving the energy density per mass of biomass.
- by improving the crushability it is possible that the use of existing crushers in coal-fired power plants and a high co-firing rate can be achieved at the same time.
- the upper limit is a co-firing rate of 2 to 3 cal%, but wood semi-carbonized pellets (wood chips).
- there is a report that a co-firing rate of 10 to 30 cal% is possible Non-Patent Document 1.
- Patent Document 2 In order to improve the moldability and obtain the required strength, a binder is required at the time of molding, which is a factor of increasing the cost.
- Non-Patent Document 3 and Non-Patent Document 4 As the binder of this biomass semi-carbide, castor bean cake (CAS) (Non-Patent Document 3 and Non-Patent Document 4) and the like are known. Further, regarding the method of adding the binder, the solid binder is heated. Treatments such as dissolving (Non-Patent Documents 5 and 6) and dissolving in water (Non-Patent Document 7) are required. Further, in order to sufficiently mix the biomass sample and the binder, stirring for 15 minutes is performed every 12 hours. It may be necessary to carry out the mixing treatment at least 6 times (Non-Patent Document 5), or to allow the mixture to stand in an environment of 4 ° C. for 24 hours after stirring for 20 minutes (Non-Patent Document 8).
- Patent Document 1 Although the biomass carbide is examined, the unreacted biomass and the semi-carbide are not examined.
- the difference between biomass carbide, semi-carbonized biomass, and unreacted biomass is that unreacted biomass (woody) is composed of cellulose (fiber), hemicellulose, and lignin, and is semi-carbonized biomass (carbonized at ⁇ 280 ° C.). Hemicellulose and lignin are decomposed, but cellulose (fiber) remains.
- carbides generally, biomass that has been carbonized at 400 ° C or higher
- the fiber structure in the biomass is broken by the carbonization reaction and becomes more carbonic. It is unclear whether similar treatments with biomass and unreacted biomass will yield similar results.
- the present invention has been made by paying attention to the above-mentioned problems, and an object of the present invention is to provide a method for efficiently obtaining high-strength biomass fuel from semi-carbonized biomass or unreacted biomass at low cost. It is to be.
- the method for producing a biomass fuel includes a step of hot pressure molding a biomass semi-carbohydrate or unreacted biomass, and before the step of hot pressure molding, an aqueous formatic acid solution and acetic acid. It is characterized in that at least one of the aqueous solutions is added to the semi-carbohydrate or the unreacted biomass.
- FIG. 1 is a graph showing the crush strength ratio of each Example and Comparative Example in Test Example 1.
- FIG. 2 is a graph showing the crush strength ratio of each Example and Comparative Example in Test Example 3.
- FIG. 3 is a graph showing the crush strength ratio of each Example and Comparative Example in Test Example 4.
- FIG. 4 is a graph showing the relationship between the molding temperature and the crushing strength ratio of the biomass semi-carbide in Test Example 4.
- FIG. 5 is a graph showing the relationship between the molding temperature and the crushing strength ratio of unreacted biomass in Test Example 4.
- FIG. 6 is a graph showing the crush strength ratio of each Example and Comparative Example in Test Example 5.
- the method for producing a biomass fuel of the present embodiment includes a step of hot pressure molding a biomass semi-carbohydrate or unreacted biomass, and prior to the step of hot pressure molding, an aqueous formatic acid solution and acetic acid. It is characterized in that at least one of the aqueous solutions is added to the semi-carbohydrate or the unreacted biomass.
- the strength of the obtained biomass fuel can be greatly improved as compared with the conventional case. Since the formic acid aqueous solution and the acetic acid aqueous solution are liquids, they can be directly added to semi-carbide or unreacted biomass, and complicated mixing treatment such as when using a solid binder such as CAS or glycerol which has been used in the prior art is required. It is efficient because it is not.
- high-strength biomass fuel can be obtained by adding formic acid and / or acetic acid.
- formic acid and acetic acid are constituents of biomass during pressure molding at about 150 ° C. ⁇ It is considered that it acts on lignin) and the binding structure becomes stronger.
- the addition of acid causes relaxation of the cellulose fiber structure in the semi-carbide or unreacted biomass, and relaxation of the bond between cellulose, hemicellulose, and lignin, and by pressure-molding this, the fibers are closer to each other. It is considered that this is because a high-strength structure can be obtained.
- biomass raw material The biomass used in this embodiment is not particularly limited, but is preferably plant-derived biomass.
- Plant-derived biomass refers to plant-derived organic resources, including wood, dried vegetation, agricultural or forestry waste.
- the biomass typically contains cellulose, hemicellulose and lignin as the main components.
- EFB Empty Fruit Bunch
- waste vegetables due to overproduction, vegetable waste, etc.
- cut vegetables, fruits, shavings, straw, rice straw, and paddy husks are preferable to use woody biomass, EFB, etc. from the viewpoint of abundant resources.
- unreacted biomass or biomass semi-carbide may be used for the hot pressure molding step described later.
- the “unreacted biomass” refers to biomass in a state where no chemical reaction due to carbonization or semi-carbonization has occurred.
- crushed biomass or treated such as evaporating water content (adjustment of water content, etc.) is included in the "unreacted biomass" of the present embodiment.
- the unreacted biomass When used, it is directly subjected to the hot pressure molding step described later, or if necessary, it is crushed to an appropriate size by a crushing means, and / or the water is evaporated appropriately. After that, it may be subjected to the hot pressure molding step described later.
- the step of semi-carbonizing the biomass raw material is performed first.
- the semi-carbonization treatment of the present embodiment is not particularly limited, and may be dry semi-carbonization or wet semi-carbonization.
- the biomass raw material may be subjected to semi-carbonization treatment as it is, but if necessary, it may be used after being crushed to an appropriate size by a crushing means.
- the semi-carbonization method conventionally used for the production of biomass can be used without particular limitation.
- semi-carbonization may be carried out in an inert atmosphere in a temperature range of 200 to 300 ° C. for about 10 to 60 minutes.
- the inert atmosphere here refers to a gas that does not react with the biomass raw material, such as nitrogen or carbon dioxide.
- superheated steam may be used in order to raise the temperature rapidly to the carbonization temperature.
- the method of addition is not particularly limited, but since the formic acid aqueous solution and the acetic acid aqueous solution are liquids, they can be added directly to the semicarbide or unreacted biomass.
- the addition amount (addition rate) of at least one of formic acid and acetic acid is preferably about 1 to 26 wt% / db (dry base) with respect to the semi-carbide.
- it when it contains water, it may be referred to as a wet base (wb) as opposed to a dry base (db) of a dry base, but the methods described in Examples described later are used for each calculation method.
- the amount added is less than 1 wt% / db, the strength improvement rate of the molded product is small, and the required strength (for example, strength that can withstand transportation) may not be obtained.
- the required strength for example, strength that can withstand transportation
- it exceeds 26 wt% / db Since the liquid content of the semi-carbide or unreacted biomass increases too much, the strength tends to decrease, which is not preferable.
- the lower limit of the more preferable addition amount is 4 wt% / db, and the more preferable upper limit is 22 wt% / db.
- concentrations are not particularly limited as long as the addition rate of formic acid and / or acetic acid is within the above range.
- concentration of formic acid may be about 30 to 70% by weight
- concentration of acetic acid may be about 30 to 70% by weight.
- Either one of the formic acid aqueous solution and the acetic acid aqueous solution may be used alone, or both may be used in combination.
- the stirring method is not particularly limited, and any means may be used as long as at least one of the formic acid aqueous solution and the acetic acid aqueous solution is uniformly mixed with the semicarbide or unreacted biomass.
- the aqueous solution is mixed instead of the solid binder, it is not necessary to stir for a long time as in the conventional method. For example, the sample in the beaker is stirred for an appropriate time using a spatula. That's enough.
- the production method of the present embodiment preferably includes a step of pulverizing at least one of the semicarbide and the unreacted biomass before adding at least one of the formic acid aqueous solution and the acetic acid aqueous solution.
- a step of pulverizing at least one of the semicarbide and the unreacted biomass before adding at least one of the formic acid aqueous solution and the acetic acid aqueous solution.
- This pulverization step may be performed on at least one of the semi-carbide and the unreacted biomass, for example, on the unreacted biomass or the biomass semi-carbide, or before semi-carbide.
- the biomass raw material may be crushed in advance.
- the method for crushing unreacted biomass or semi-carbide is not particularly limited, and for example, it can be crushed using a blender, a mortar, a cutter mill, a ball mill, or the like.
- the size of the obtained crushed product is also not particularly limited, but from the viewpoint that the strength of the molded product is improved when the particle size is smaller, it is preferable to crush the crushed product to a extent that the major axis is about 1 mm or less, for example.
- the semi-carbide obtained in the semi-carbonization step is preferably added after cooling to about 100 ° C. or lower before adding at least one of the formic acid aqueous solution and the acetic acid aqueous solution.
- the formic acid aqueous solution and / or the acetic acid aqueous solution to be added to the semi-carbohydrate is the formic acid aqueous solution and / or the formic acid aqueous solution contained in the volatile matter generated in the reaction in the semi-carbohydrate step.
- an aqueous acetic acid solution can be used.
- the formic acid aqueous solution and / or the acetic acid aqueous solution is extracted from the furnace performing the semi-carbonization treatment, and the formic acid aqueous solution and / or the acetic acid aqueous solution and other main components contained in the volatile matter are used.
- the formic acid aqueous solution and / or the acetic acid aqueous solution can be recovered by utilizing the difference in boiling point from (phenols).
- the pulverizing means, the size after pulverization, and the like are not particularly limited, and may be appropriately adjusted depending on the desired granulated product or molded product.
- the hot pressure molding of this embodiment is preferably performed in a temperature range of more than 100 ° C. and 200 ° C. or lower. If the temperature is 100 ° C. or lower, sufficient strength may not be obtained. On the other hand, the upper limit is not particularly limited, but if the temperature exceeds 200 ° C., the temperature becomes higher than necessary, resulting in wasteful energy consumption. It is preferably °C or less. The lower limit of the more preferable temperature range is 120 ° C., and the upper limit of the more preferable temperature range is 180 ° C.
- unreacted biomass When unreacted biomass is used, it is preferable to perform hot pressure molding at a temperature of 130 to 200 ° C., more preferably 135 ° C. or higher and 170 ° C. or lower.
- a biomass semi-carbide When a biomass semi-carbide is used, it is more preferable to perform hot pressure molding at a temperature of 125 to 200 ° C., and more preferably 130 ° C. or higher and 170 ° C. or lower.
- the temperature of the hot pressure molding described above means the temperature of the mold used for molding.
- the temperature of the mold can be obtained by directly attaching the thermocouple to the mold and measuring, or the set temperature (target temperature) of the constant temperature bath containing the mold is set and the mold temperature is set in relation to the heating time. It can be adjusted by doing so.
- the method described in the examples described later can be used.
- the molding means or molding conditions in the hot pressure molding step of the present embodiment can be appropriately selected depending on the desired molded product, with the known methods and conditions as they are or modified.
- the shape and size of the molded product may be appropriately adjusted to a desired size.
- biomass fuel obtained by the method of this embodiment can be used as a fuel in various situations.
- the biomass fuel obtained by the production method of the present embodiment has extremely high strength and excellent moldability as compared with the conventional biomass solid fuel, and is therefore extremely useful in industry.
- the method for producing a biomass fuel includes a step of hot pressure molding a biomass semi-carbohydrate or unreacted biomass, and before the step of hot pressure molding, an aqueous formatic acid solution and acetic acid. It is characterized in that at least one of the aqueous solutions is added to the semi-carbohydrate or the unreacted biomass.
- the production method it is preferable to include a step of pulverizing at least one of the semicarbide and the unreacted biomass before adding at least one of the formic acid aqueous solution and the acetic acid aqueous solution.
- the amount of at least one of formic acid and acetic acid added is 1 to 26 wt% / db with respect to the semicarbide or the unreacted biomass.
- the hot pressure molding it is preferable to perform the hot pressure molding at a temperature of more than 100 and 200 ° C. or less. Further, when unreacted biomass is used, the unreacted biomass is hot-press molded at a temperature of 130 to 200 ° C., or when a semi-carbide is used, the biomass semi-carbide is heated at a temperature of 125 to 200 ° C. It is preferable to perform hot pressure molding at.
- a biomass semi-carbide when used in the above-mentioned production method, it is preferable to further include a step of semi-carbonizing the biomass raw material before the hot pressure molding step. In that case, it is preferable to use formic acid and acetic acid obtained from volatile substances generated during the semi-carbonization step as the formic acid and acetic acid.
- a small dry distillation furnace high frequency dielectric heating device IMC-ASH-103 type, IMEX Co., Ltd.
- quartz containers inner size ⁇ 47.7 mm, height 140 mm, internal volume 200 ml
- samples of about 120 g-wb each, placed in a graphite crucible, and set in a small carbonization furnace.
- the nitrogen flow rate during the test was 2 L / min.
- Temperature condition The temperature was raised to the target temperature (about 260 ° C.) at a heating rate of 5 ° C./min, and then held for 30 to 60 minutes to obtain a semi-carbide of woody biomass. The measurement of the holding time was started when the sample temperature reached the target temperature of ⁇ 10 ° C.
- Molding and crushing strength test For the mold, the above 3. After preparing the samples of each of the Examples and Comparative Examples adjusted in 1 and heating in that state, the pressure molding machine (mold: custom order, hydraulic pump: RIKEN Seiki P-8, cylinder:) under the conditions shown in Table 1 below. Molding was performed using RIKEN Seiki SC3.6-30).
- the pre-molding heating temperature in this test means the set temperature of the constant temperature bath when the pressure molding machine (mold) in which the sample is charged is heated in the constant temperature bath before pressure molding.
- the time until the sample temperature in the mold reaches the target temperature is measured at the constant temperature bath set temperature (target temperature), and the pre-molding heating time is set according to the desired temperature.
- the heating temperature before molding was adjusted according to the above. The relationship between each target temperature and the heating time when the pressure molding machine is used is shown in Table 2 below.
- the pressure molding test was conducted outside the constant temperature bath.
- the above-mentioned preheating molding temperature is regarded as the hot pressure molding temperature (mold temperature).
- the crush strength ratio was calculated with the crush strength at the time of pure addition as 1.
- the sample before pressure molding and the heating temperature before molding were changed to 130 to 170 ° C. as shown in Table 5, but the molding was performed in the same manner as in Test Example 1.
- a crush strength test was conducted. The results are shown in Table 5.
- the formic acid addition rate is a calculated value
- Test Example 3 Next, after adding the formic acid aqueous solution to the semi-carbide, in order to confirm whether the standing time is necessary for sufficient permeation, after adding the formic acid aqueous solution and stirring, (1) the mixture was allowed to stand in a sealed container for 1 day or more. The crushing strength was compared between the case where the molding test was carried out later and the case where the molding test was carried out immediately (2). The manufacturing method and the test method other than the presence or absence of the standing time were manufactured and evaluated in the same manner as in Test Example 1 above.
- the present invention has a wide range of industrial applicability in the technical field related to the energy industry such as biomass.
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Abstract
Un aspect de la présente invention se rapporte à un procédé de production d'un combustible de biomasse à partir d'une biomasse, le procédé de production d'un combustible de biomasse comprenant une étape de formage sous pression à chaud d'une biomasse semi-carbonisée ou d'une biomasse n'ayant pas réagi et étant tel qu'une solution aqueuse d'acide formique et/ou une solution aqueuse d'acide acétique sont ajoutées au produit semi-carbonisé ou à la biomasse n'ayant pas réagi avant l'étape de formage sous pression à chaud.
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JP2020152537A JP7410000B2 (ja) | 2020-02-13 | 2020-09-11 | バイオマス燃料の製造方法 |
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Citations (6)
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JPH0647713A (ja) * | 1992-06-19 | 1994-02-22 | Iida Kogyo Kk | リグノセルロースまたはこれを含む材料の成形方法 |
JP2002361611A (ja) * | 2001-06-08 | 2002-12-18 | Koyo Sangyo Co Ltd | 易分解性リグノセルロースボードおよびその製造方法 |
JP2011153257A (ja) * | 2010-01-28 | 2011-08-11 | Creative Co Ltd | 固体燃料 |
JP2013203872A (ja) * | 2012-03-28 | 2013-10-07 | Jfe Engineering Corp | バイオマスからの成型炭化物の製造装置及び製造方法 |
JP2015229751A (ja) * | 2014-06-06 | 2015-12-21 | 住友商事株式会社 | 植物系バイオマス固形燃料及びその製造方法 |
JP2018145252A (ja) * | 2017-03-02 | 2018-09-20 | 三菱マテリアル株式会社 | 燃料用ペレット、及び、燃料用ペレットの製造方法 |
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- 2020-12-21 WO PCT/JP2020/047739 patent/WO2021161660A1/fr active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0647713A (ja) * | 1992-06-19 | 1994-02-22 | Iida Kogyo Kk | リグノセルロースまたはこれを含む材料の成形方法 |
JP2002361611A (ja) * | 2001-06-08 | 2002-12-18 | Koyo Sangyo Co Ltd | 易分解性リグノセルロースボードおよびその製造方法 |
JP2011153257A (ja) * | 2010-01-28 | 2011-08-11 | Creative Co Ltd | 固体燃料 |
JP2013203872A (ja) * | 2012-03-28 | 2013-10-07 | Jfe Engineering Corp | バイオマスからの成型炭化物の製造装置及び製造方法 |
JP2015229751A (ja) * | 2014-06-06 | 2015-12-21 | 住友商事株式会社 | 植物系バイオマス固形燃料及びその製造方法 |
JP2018145252A (ja) * | 2017-03-02 | 2018-09-20 | 三菱マテリアル株式会社 | 燃料用ペレット、及び、燃料用ペレットの製造方法 |
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