WO2021153723A1 - 着色を抑制したポリペプチドを含む組成物の製造方法 - Google Patents
着色を抑制したポリペプチドを含む組成物の製造方法 Download PDFInfo
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- C07K16/24—Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies against material from animals or humans against cytokines, lymphokines or interferons
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Definitions
- the present invention provides a method for producing a composition containing a polypeptide containing suppressed coloring.
- compositions containing a polypeptide for example, an antibody
- a pharmaceutical formulation one quality characteristic is that the color of the formulation is at an acceptable level, for example, a level that meets the regulatory requirements for product marketing. It is required to suppress it.
- the coloring becomes stronger as the concentration increases, so it is important to suppress the color of the preparation to an acceptable level.
- VB 12 Adsorption of vitamin B 12 (hereinafter, "VB 12") to the antibody has been reported as a cause of coloring of the preparation containing the antibody (Non-Patent Documents 1 to 3 and Patent Document 1).
- One molecule of cobalt is coordinated to one molecule of VB12.
- VB12 has a cyanocobalamin form and a hydroxycobalamin form, and it has been reported that the molecule is colored pink or red when the hydroxycobalamin form binds to an antibody (Non-Patent Documents 1 to 3). ..
- Patent Document 2 a method of preventing coloration by preventing the conversion of cyanocobalamin into hydroxycobalamin in the medium and the reduction of the disulfide bond of the antibody has been reported.
- Non-Patent Document 1 a cell culture medium for eukaryotic cells
- Patent Document 1 a cell culture medium for eukaryotic cells
- Patent Document 1 a cell culture medium for eukaryotic cells
- the present invention provides a method for solving a coloring problem while maintaining the production amount and physical properties of a polypeptide within an allowable range by changing a relatively simple production method for a polypeptide having characteristics that easily cause coloring. That is the issue.
- the present invention can be expressed as follows (1) to (17).
- (1) A method for producing a composition containing a polypeptide containing suppressed coloration, wherein (a) eukaryotic cells containing a nucleic acid encoding the polypeptide are cultured in a cell culture medium containing no vitamin B12; b) A method for producing the composition, which comprises the step of recovering the composition containing the polypeptide from the culture.
- (2) The method for producing a composition according to (1), wherein the molar concentration ratio of vitamin B12 to the polypeptide in the composition is less than 0.26%.
- the polypeptide is located at the 214th, 234th, 238th, 250th, 264th, 307th, 311th, 330th, 343rd, 428th, 434th, and 436th positions according to the EU numbering in the Fc region.
- the polypeptide comprises at least one modification selected from 214R, 234Y, 238D, 250V, 264I, 307P, 311R, 330K, 343R, 428L, 434A, 436T, 438R and 440E by EU numbering in the Fc region. , (6) to (8).
- the polypeptide is an antibody containing a heavy chain constant region containing the amino acid sequence of SEQ ID NO: 1 and a light chain constant region containing the amino acid sequence of SEQ ID NO: 2 (6) to (9).
- the method for producing the composition according to. (11) The method for producing a composition according to (10), wherein the antibody is an IgG1 humanized antibody that binds to latent myostatin.
- a method for producing an antibody-containing composition in which coloration is suppressed which comprises the following steps: a) The target antibody is the 214th, 234th, 238th, 250th, 264th, 307th, 311th, 330th, 343th, 428th, 434th, 436th, by EU numbering in the Fc region.
- Eukaryotic cells containing the nucleic acid encoding the antibody are cultured in a cell culture medium containing no vitamin B12; (b) the composition containing the antibody is recovered from the culture; (c) the obtained composition.
- a method for producing an antibody-containing preparation which comprises a step of converting a product into a pharmaceutical preparation.
- eukaryotic cells containing the nucleic acid encoding the antibody are cultured in a cell culture medium free of vitamin B12; (b) antibodies from the culture.
- a method for suppressing the coloring of an antibody which comprises a step of recovering a composition containing.
- the present invention provides a method for producing a composition containing a polypeptide containing suppressed coloring.
- the medium containing VB12 in the initial medium and the feed medium is designated as VB +, and the medium containing no VB12 in the initial medium and the feed medium is designated as VB-.
- the number of viable cells measured by the automatic cell measuring device Vi-CELL system (Beckman Courter, model Vi-CELL XR) for each day of 14 days is shown.
- VB + was used as the initial medium and medium containing VB12 in the flow medium
- VB- was used as the medium containing VB12 in the initial medium and the flow medium.
- the cell viability measured by the automatic measuring device Vi-CELL system (Beckman Courter, model Vi-CELL XR) is shown.
- VB + was used as the initial medium and medium containing VB12 in the flow medium
- VB- was used as the medium containing VB12 in the initial medium and the flow medium.
- the total number of cells is calculated and shown from the number of viable cells measured by the automatic measuring device Vi-CELL system (Beckman Courter, model Vi-CELL XR).
- subculture was performed for 100 days (28 subcultures) in a 3-day or 4-day cycle, using VB12-containing medium as VB + and VB12-free medium as VB-.
- the initial medium and the flow medium containing VB12 in the initial medium and the feed medium is defined as VB-, and the number of viable cells measured by the automatic cell measuring device Vi-CELL system (manufactured by Beckman Courter, model Vi-CELL XR) is shown for each day of 14 days of culture.
- VB + was used as the initial medium and the medium containing VB12 in the feed medium
- VB- was used as the medium containing VB12 in the initial medium but not containing VB12
- the culture medium was used for 14 days.
- the number of viable cells measured by the automatic cell measuring device Vi-CELL system (Beckman Courter, model Vi-CELL XR) is shown for each day.
- VB + was used as the initial medium and the medium containing VB12 in the feed medium
- VB- was used as the medium containing VB12 in the initial medium but not containing VB12, and the culture medium was used for 14 days.
- the number of viable cells measured by the automatic cell measuring device Vi-CELL system (Beckman Courter, model Vi-CELL XR) is shown for each day.
- VB + was used as the initial medium and medium containing VB12 in the flow medium
- VB- was used as the medium containing VB12 in the initial medium and the flow medium.
- the cell viability measured by the automatic measuring device Vi-CELL system (Beckman Courter, model Vi-CELL XR) is shown.
- VB + was used as the initial medium and medium containing VB12 in the flow medium
- VB- was used as the medium containing VB12 in the initial medium and the flow medium.
- the cell viability measured by the automatic measuring device Vi-CELL system (Beckman Courter, model Vi-CELL XR) is shown.
- VB + was used as the initial medium and the medium containing VB12 in the feed medium
- VB- was used as the medium containing VB12 in the initial medium but not containing VB12
- the cell viability measured by the automatic cell measuring device Vi-CELL system (Beckman Courter, model Vi-CELL XR) is shown for each day.
- VB + was used as the initial medium and the medium containing VB12 in the feed medium
- VB- was used as the medium containing VB12 in the initial medium but not containing VB12
- the culture medium was used for 14 days.
- the cell viability measured by the automatic cell measuring device Vi-CELL system (Beckman Courter, model Vi-CELL XR) is shown for each day.
- Vi-CELL system Vi-CELL system (Beckman Courter, model Vi-CELL XR) is shown for each day.
- VB + was used as the initial medium and medium containing VB12 in the flow medium
- VB- was used as the medium containing VB12 in the initial medium and the flow medium.
- the total number of cells is calculated and shown from the number of viable cells measured by the automatic measuring device Vi-CELL system (Beckman Courter, model Vi-CELL XR).
- Vi-CELL system Boeckman Courter, model Vi-CELL XR.
- VB + was used as the initial medium and medium containing VB12 in the flow medium
- VB- was used as the medium containing VB12 in the initial medium and the flow medium.
- the total number of cells is calculated and shown from the number of viable cells measured by the automatic measuring device Vi-CELL system (Beckman Courter, model Vi-CELL XR).
- VB + was used as the initial medium and the medium containing VB12 in the feed medium
- VB- was used as the medium containing VB12 in the initial medium but containing VB12
- the cumulative number of cells is calculated and shown from the number of viable cells measured by the automatic cell measuring device Vi-CELL system (manufactured by Beckman Courter, model Vi-CELL XR) for each day.
- Vi-CELL system manufactured by Beckman Courter, model Vi-CELL XR
- the cumulative number of cells is calculated and shown from the number of viable cells measured by the automatic cell measuring device Vi-CELL system (manufactured by Beckman Courter, model Vi-CELL XR) for each day.
- Vi-CELL system manufactured by Beckman Courter, model Vi-CELL XR
- subculture was performed for 136 days (39 subcultures) in a 3-day or 4-day cycle, using VB12-containing medium as VB + and VB12-free medium as VB-.
- the results of plotting the cell proliferation behavior of each day using the cell doubling time as an index are shown.
- the present invention relates to a method for producing a composition containing a polypeptide containing suppressed coloring.
- VB12 VB12 refers to cyanocobalamin in a narrow sense, and cobalamin as a general term for B vitamins 12 in a broad sense.
- VB12 as a medium component is cyanocobalamin, and when the medium component becomes an aqueous solution, it becomes an equilibrium state of cyanocobalamin, hydroxycobalamin, aquacobalamin, adenosylcobalamin, and methylcobalamin.
- VB12-free initial medium and fed-batch medium can be used for culturing eukaryotic cells.
- the “VB12-free” medium in the present invention is not only when the concentration of VB12 in the medium is 0 mg / L, but also when the medium is mixed with VB12 to a extent less than the substantial content as a medium additive. Also includes.
- Example 1 of the present invention when the medium was used for culturing under the same conditions as in Example 1 of the present invention, and the obtained antibody-containing composition (antibody concentration of about 30 mg / mL) was measured by ICP-MS. , When the concentration of cobalt molecule contained in VB12 is less than the quantification limit value of 20 ppb, it corresponds to "VB12 is not contained".
- Eukaryotic cells ⁇ br /> Eukaryotic cells are cells that have a nucleus surrounded by a nuclear envelope.
- the "eukaryotic cell containing a nucleic acid encoding a polypeptide" in the present invention is a host cell that can be used as a production system for the production of a desired polypeptide.
- Such cells may be natural cells capable of producing the desired polypeptide, or cells into which a nucleic acid encoding (or expressing) the desired polypeptide has been artificially introduced, although desired. Transformed cells into which a nucleic acid encoding a polypeptide has been introduced are preferred.
- a transformed cell is a polypeptide-producing strain obtained by introducing a foreign DNA encoding a desired polypeptide into a eukaryotic cell using a gene recombination technique. Therefore, the phrase "contains a nucleic acid encoding a polypeptide" can also be read as “artificially introduced a nucleic acid encoding a polypeptide” or "introduced a foreign nucleic acid encoding a polypeptide".
- Typical examples of eukaryotic cells in the present invention are cells suitable as hosts for the production of recombinant proteins and can be selected from cells derived from insects, fish, amphibians, reptiles, or mammals.
- a preferred example of a eukaryotic cell in the present invention is a mammalian cell.
- Mammalian cells are selected from CHO cells, NS0 cells, Sp2 / 0 cells, COS cells, HEK cells, BHK cells, PER.C6 (registered trademark) cells, hybridoma cells and the like, but more preferably CHO cells.
- the cell culture medium refers to a medium used for culturing cells containing a nucleic acid encoding a polypeptide, and may be simply referred to as a medium.
- a medium used for culturing cells containing a nucleic acid encoding a polypeptide
- a commercially available medium or a known medium can be appropriately used.
- ordinary medium contains VB12 as an essential component necessary for cell transcription activity and nucleic acid synthesis.
- a medium was used in which the composition of the existing medium was maintained, and only the VB12 component was removed, removed, or reduced.
- IMDM Iscove's Modified Dulbecco's Medium
- DMEM Dulbecco's Modified Eagle Medium
- Ham's F12 medium D-MEM as well-known medium or commercially available medium for culturing animal cells.
- F-12 1 1 Mixture (Dulbecco's Modified Eagle Medium: Nutrient Mixture F-12), RPMI1640, CHO-S-SFMII (Invitrogen), CHO-SF (Sigma-Aldrich), EX-CELL301 (JRH) Biosciences), CD-CHO (Invitrogen), IS CHO-V (Irvine Scientific), PF-ACF-CHO (Sigma-Aldrich) and other media can be used, but are not limited to these. It is something that those skilled in the art naturally understand. Numerous media are well known to those of skill in the art, optimized for cell proliferation and increased yields of antibody and recombinant protein production.
- an example of a medium that can be used for culturing a CHO cell line that produces a humanized antibody (IgG1 antibody) that binds to latent myostatin used in Examples is IMDM, DMEM, or Ham's F12 medium, or a medium thereof. Combinations can be mentioned.
- Cell culture Generally, cell culture methods are classified into batch culture, continuous culture, and fed-batch culture.
- the batch method is a culture method in which a small amount of seed culture medium is added to a medium, and cells are proliferated without adding a new medium to the medium or draining the culture medium.
- the continuous method is a culturing method in which a medium is continuously added during culturing and the medium is continuously discharged.
- the continuous method also includes perfusion culture.
- the fed-batch culture method is between the batch method and the continuous method, it is also called the semi-batch culture, and the medium is added continuously or sequentially during the culture, but like the continuous method.
- This is a culture method in which continuous drainage of the culture medium is not performed.
- the medium added during fed-batch culture does not have to be the same medium as the medium already used for culture (hereinafter referred to as initial medium), and even if a different medium is added. Alternatively, only specific components may be added.
- the fed-batch medium may be a medium having the same composition as the initial medium.
- any of the batch method, the continuous method, and the fed-batch culture method may be used, but the fed-batch culture method is preferably used.
- a certain amount of seed medium containing cells is added to the initial medium, and the cells are cultured.
- fed-batch medium is added during culture to increase the production of the desired polypeptide.
- the seed medium is the number of cells required to expand and culture cells producing a desired polypeptide (working cell bank) and finally transfer the cells to a medium for producing the desired polypeptide (initial medium). It refers to the medium for obtaining.
- the initial medium is a medium for culturing cells to produce a desired polypeptide, and is a medium used in the first stage of culturing the cells.
- the fed-batch medium usually refers to a medium added to the medium during the initial culture.
- the fed-batch medium may be added in multiple portions. In addition, the fed-batch medium may be added continuously or intermittently.
- cells are subcultured in a seed medium, and then a certain amount of seed medium containing cells is added to the initial medium and cultured in the initial medium to produce a desired polypeptide. .. Further, in some cases, the fed-batch medium is added to the medium being cultured at least once.
- the fed-batch culture method is further classified according to the fed-batch method.
- the constant-velocity fed-batch method is a culture method in which a constant amount of fed-batch medium is continuously added to the initial medium.
- the polypeptide used in the present invention is preferably an Fc-containing polypeptide containing a region corresponding to Fc of an antibody. More preferably, it is an antibody.
- a composition containing a polypeptide means a composition containing a polypeptide and other components.
- the composition containing the polypeptide can be recovered from the culture obtained by the cell culture step for the production of the polypeptide.
- the term "recovery” as used herein means to collect a supernatant containing a polypeptide (culture supernatant) from a culture or culture obtained by a cell culture step, or to include a polypeptide using a filter. It means to collect the filtrate.
- the solution recovered in this manner can be prepared into a composition containing a polypeptide having an appropriate concentration through the steps of purification and concentration by affinity column chromatography and the like.
- the composition containing the polypeptide (polypeptide-containing composition), the composition containing the Fc-containing polypeptide (Fc-containing polypeptide-containing composition) or the composition containing the antibody. It can be read as a substance (antibody-containing composition).
- Fc region includes the native sequence Fc region and the mutant Fc region.
- the boundary of the Fc region of the immunoglobulin heavy chain can change, but it refers to the region consisting of the hinge part or a part thereof, CH2 and CH3 domains in the antibody molecule.
- the Fc region is not limited as long as it is an antibody (IgA, IgD, IgE, IgG, IgM), particularly an IgG Fc region, but is preferably an Fc region of human IgG (IgG1, IgG2, IgG3, IgG4), and more preferably. Is the Fc region of human IgG1.
- the composition containing a polypeptide in which coloration is suppressed in the present invention refers to a composition containing a polypeptide in which coloring due to adsorption of VB12, specifically red or pink, is reduced.
- a composition containing a polypeptide (antibody) whose concentration of the polypeptide (antibody) was adjusted to about 30 mg / mL was evaluated as colorless by visual evaluation, and it was confirmed that coloring was suppressed. did.
- composition containing the polypeptide (antibody) with suppressed coloring has a molar concentration ratio [%] of VB12 and the polypeptide quantified according to the conditions of Example 1 of less than 0.26, preferably less than 0.2, more preferably less than 0.2. It is less than 0.1, more preferably less than 0.05.
- the polypeptide of interest is first determined by EU numbering in the Fc region at positions 214, 234, 238, 250, 264, 307, 311, 330, 343, 428, 434. It comprises a step of confirming that the polypeptide contains a modification in at least one amino acid residue selected from the amino acid residues at positions 436, 438 and 440. "Confirming" means not only identifying the specific modification position of the polypeptide by an analytical method, but also recognizing in advance that the target polypeptide contains the modification. include.
- a step different from the normal culture step is selected. That is, in the normal culture step, a cell culture medium containing VB12 as an essential component (normal cell culture medium) is used, but in the antibody culture step, instead of the normal cell culture medium, cell culture containing no VB12 is used.
- Use medium As the cell culture medium containing no VB12, only VB12 may be contained from the composition of the normal cell culture medium, and the same composition can be used for other cells.
- a composition containing a polypeptide is produced through a step of culturing cells containing a nucleic acid encoding the polypeptide and a step of recovering the composition containing the polypeptide from the culture using the cell culture medium selected in this manner. Will be done.
- the antibody A is an IgG1 humanized antibody containing a heavy chain constant region containing the amino acid sequence of SEQ ID NO: 1 and a light chain constant region containing the amino acid sequence of SEQ ID NO: 2, and binds to latent myostatin.
- An anti-myostatin antibody was used. This antibody comprises modification of 214R, 234Y, 238D, 250V, 264I, 307P, 311R, 330K, 343R, 428L, 434A, 436T, 438R and 440E by EU numbering in the Fc region.
- As antibody B an anti-IL-8 antibody that binds to IL-8 described in WO / 2016/125495 or WO / 2017/046994 was used.
- antibody C an anti-FIX (a) / FX bispecific antibody that binds to both FIX (a) and FX described in WO2019065795 was used.
- CHO cell As CHO cells, a strain derived from CHO-DXB11 was used.
- Culture medium As the initial medium and the fed-batch medium, a medium manufactured by Thermo Fisher Scientific Co., Ltd. and Fuji Film Wako Pure Chemical Industries, Ltd. was used.
- the initial medium containing VB12 initial medium having a relative VB12 concentration of 100%
- the initial medium in which VB12 is completely removed and the composition other than VB12 is the same
- the initial medium (the initial medium having a relative VB12 concentration of 50%), which was a mixture of these two media at a ratio of 1: 1, was prepared as the initial medium.
- a fed-batch medium containing VB12 (a fed-batch medium having a relative VB12 concentration of 100%) and a fed-batch medium in which VB12 is completely removed and the composition other than VB12 is the same (a fed-batch medium having a relative VB12 concentration of 0%). ) was prepared as a fed-batch medium.
- Example 1 Examination of the effect of VB12 on antibody coloring ⁇ br /> Incubators of 1 L to 25 L for each of Samples 1 to 9 in which the initial medium and the fed-batch medium were combined as shown in Table 1 using cells producing antibody A.
- the cells were cultured under the same conditions by a constant-velocity fed-batch method.
- the cells were cultured in a pH range of 6.7 to 7.2 and a temperature range of 34 ° C to 38 ° C for 14 days, and the fed-batch medium was added on the 3rd day after the start of the culture.
- the composition containing the antibody was recovered from the culture solution, purified by Protein A affinity column chromatography, and then the eluate was concentrated.
- the antibody concentration was about 30 mg / mL (26.7 mg / mL). It was adjusted to be mL to 31.4 mg / mL).
- Sample 9 was further concentrated to an antibody concentration of 200 mg / mL or higher.
- the coloring and VB12 content of the antibody-containing composition thus obtained were evaluated. Coloring was performed by visual evaluation. Some coloring (weak red) was observed in Samples 1, 5 and 7. In addition, coloring (red) was observed in sample 9. On the other hand, no coloring was observed in samples 2 to 4 and 6 to 8 (colorless).
- VB12 in the antibody-containing composition has one cobalt bond per molecule of VB12
- the concentration of cobalt contained in the antibody-containing composition is inductively coupled to ICP-MS (Inductively Coupled Plasma-Mass spectrum:).
- VB12 content (VB12 to antibody molar concentration ratio (VB12 / antibody [%])) by calculating the molar concentration ratio of cobalt to antibody (cobalt / antibody [%]) by measuring with a plasma mass spectrometer) ) was estimated.
- VB12 contained in the antibody-containing composition was the cause of coloring.
- VB12 contained in the antibody-containing composition after culturing can be suppressed by suppressing VB12 contained in the initial medium and the fed-batch medium.
- Example 2 Examination of the effect of VB12 in the medium on cell culture ⁇ br /> By culturing the cells under the same conditions as in Example 1, the presence or absence of VB12 in the medium determines the number of viable cells, cell viability, and integrated cells. The effect on the number was observed. As a result, the number of viable cells and cells in the culture medium containing VB12 in the initial medium and the feed medium (VB-) were higher than those in the culture medium containing VB12 in the initial medium and the feed medium (VB +). It was confirmed that the survival rate and the cumulative number of cells were almost the same. (Figs. 1, 2, 3)
- the cells that produce antibody B or the cells that produce antibody C use 1 L of the incubator for the initial medium and the fed-batch medium under the conditions of sample 10 (VB +) and sample 12 (VB-) in Table 1-1.
- the cells were cultured under the same conditions by a constant-velocity fed-batch method.
- the cells were cultured in a pH range of 6.7 to 7.2 and a temperature range of 34 ° C to 38 ° C for 14 days, and the fed-batch medium was added on the 3rd day after the start of the culture.
- Example 3 Examination of the effect of VB12 on the antibody production amount in the medium ⁇ br /> By culturing the cells under the same conditions as in Example 1, the effect of the presence or absence of VB12 in the medium on the antibody production amount was observed. did. As a result, the culture in the medium containing VB12 in the initial medium and the feed medium (VB-) was compared with the culture in the medium containing VB12 in the initial medium and the feed medium (VB +), and the antibody was produced after 14 days of culture. It was confirmed that the amounts were almost the same (Table 2: The amount of antibody produced using VB + as the control culture was displayed as 100%).
- Example 4 Examination of the effect of VB12 on the antibody physical characteristics in the medium ⁇ br /> By performing cell culture, affinity column chromatography, and concentration under the same conditions as in Example 1, and analyzing the antibody in the obtained composition. , The effect of the presence or absence of VB12 in the medium on the physical characteristics of the antibody was observed. As a result, the antibody obtained by culturing in the medium containing VB12 in the initial medium and the flow medium (VB-) was the same as the antibody obtained by culturing in the medium containing VB12 in the initial medium and the flow medium (VB +).
- Example 5 Examination of the effect of VB12 on cell passage in the medium ⁇ br /> The effect of removing VB12 from the medium for cell subculture (manufactured by Thermo Fisher Scientific) was observed. As a result, the subculture in the medium without VB12 (VB-) showed almost the same growth behavior as the subculture with the medium containing VB12 (VB +). Subculture of cells producing antibody A for 100 days (28 passages) (Fig. 4), subculture of cells producing antibody B for 136 days (39 passages) (Fig. 17), and antibody. It was confirmed that subculture of C-producing cells could be carried out for 24 days (7 subcultures) (Fig. 18).
- Example 6 Examination of the possibility of removing VB12 by cation exchange chromatography Using the initial medium containing VB12 and the fed-batch medium, culture was performed under the same conditions as in Example 1, and affinity column chromatography treatment was performed. The obtained antibody-containing composition was subjected to cation exchange chromatography, which is a Binding / Elute method. It was examined whether VB12 could be removed by the process. Similar to Example 1, the cobalt concentration was measured by ICP-MS and used as an index of the VB12 concentration.
- Example 7 Additional study of the effect of VB12 on antibody coloring ⁇ br /> Using a medium containing VB12 as the initial medium and the feed medium, culture, affinity column chromatography treatment, polishing step, and concentration were performed under the same conditions as in Example 1. An additional study was conducted on the antibody-containing composition obtained (antibody concentration of about 30 mg / ml, colored (weak red)) that VB12 was adsorbed on the antibody.
- Potassium cyanide was added to the antibody-containing composition so as to be 0.1% (a condition without addition of potassium cyanide was also implemented as a control), and the mixture was kept warm at 37 ° C. for 45 minutes. These samples were passed through a 5 KD cutoff filter, and the recovered samples from which the antibody had been removed were analyzed by reverse phase chromatography. As a result, the peak of VB12 (cyanocobalamin) was not detected in the potassium cyanide-untreated sample (KCN-), whereas the peak showing VB12 (cyanocobalamin) was observed in the potassium cyanide-treated sample (KCN +) (Fig. 19, antibody). A). From this result, it was confirmed that VB12 was released from the antibody by the treatment with potassium cyanide, and it was confirmed that VB12 affected the coloring of the antibody.
- the present invention can be used for producing a pharmaceutical product containing a polypeptide.
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Abstract
Description
(1) 着色を抑制したポリペプチドを含む組成物の製造方法であって、(a)ポリペプチドをコードする核酸を含む真核細胞を、ビタミンB12を含まない細胞培養培地中で培養し;(b)培養物からポリペプチドを含む組成物を回収する工程を含む、前記組成物の製造方法。
(2) 前記組成物における、ビタミンB12とポリペプチドとのモル濃度比が0.26%未満である、(1)に記載の組成物の製造方法。
(3) ビタミンB12を含まない初発培地及びビタミンB12を含まない流加培地により流加培養する、(1)または(2)に記載の組成物の製造方法。
(4) 流加培養開始から7日目における細胞培養培地中のVCD(生存細胞密度)が80×105cells/mL以上である、(3)に記載の組成物の製造方法。
(5) 前記真核細胞がCHO細胞である、(1)~(4)のいずれかに記載の組成物の製造方法。
(6) 前記ポリペプチドがFc含有ポリペプチドである、(1)~(5)のいずれかに記載の組成物の製造方法。
(7) 前記Fc含有ポリペプチドが抗体である、(6)に記載の組成物の製造方法。
(8) 前記ポリペプチドが、Fc領域におけるEUナンバリングによる214位、234位、238位、250位、264位、307位、311位、330位、343位、428位、434位、436位、438位及び440位のアミノ酸残基から選ばれる少なくとも1つのアミノ酸残基の改変を含む、(6)又は(7)に記載の組成物の製造方法。
(9) 前記ポリペプチドが、Fc領域におけるEUナンバリングによる214R、234Y、238D、250V、264I、307P、311R、330K、343R、428L、434A、436T、438R及び440Eから選ばれる少なくとも1つの改変を含む、(6)~(8)に記載の組成物の製造方法。
(10) 前記ポリペプチドが、配列番号:1のアミノ酸配列を含む重鎖定常領域と、配列番号:2のアミノ酸配列を含む軽鎖定常領域とを含む抗体である、(6)~(9)に記載の組成物の製造方法。
(11) 前記抗体が、潜在型ミオスタチンに結合するIgG1ヒト化抗体である、(10)に記載の組成物の製造方法。
(12) 以下の工程を含む、着色を抑制した抗体含有組成物の製造方法:
a)目的とする抗体が、Fc領域におけるEUナンバリングによる214位、234位、238位、250位、264位、307位、311位、330位、343位、428位、434位、436位、438位及び440位のアミノ酸残基から選ばれる少なくとも1つのアミノ酸残基の改変を含む抗体であること
を確認する工程;
b)当該アミノ酸残基の改変を含む抗体について、ビタミンB12を含まない細胞培養培地を選択する工程;
c)工程b)で選択した細胞培養培地により、当該アミノ酸残基の改変を含む抗体をコードする核酸を含む真核細胞を培養する工程;および
d)培養物から抗体含有組成物を回収する工程。
(13) 工程b)は、ビタミンB12を含まない初発培地及びビタミンB12を含まない流加培地を選択する工程である、(12)に記載の製造方法。
(14) 前記真核細胞はCHO細胞である、(12)または(13)に記載の製造方法。
(15) 抗体をコードする核酸を含む真核細胞を、ビタミンB12を含まない細胞培養培地中で培養し;(b)培養物から抗体を含む組成物を回収し;(c)得られた組成物を医薬製剤化する工程を含む、抗体含有製剤の製造方法。
(16) 組換え細胞培養物を用いる抗体の製造において、(a)抗体をコードする核酸を含む真核細胞を、ビタミンB12を含まない細胞培養培地中で培養し;(b)培養物から抗体を含む組成物を回収する工程を含む、抗体の着色を抑制する方法。
(17) (7)に記載の組成物の製造方法、(15)に記載の抗体含有製剤の製造方法、または(16)に記載の抗体の着色を抑制する方法であって、前記抗体が、抗IL-8抗体、または抗ミオスタチン抗体である、方法。
VB12は、狭義ではシアノコバラミンを指し、広義では、ビタミンB12類の総称としてのコバラミン(cobalamin)を指す。培地成分としてのVB12はシアノコバラミンであり、培地成分が水溶液になるとシアノコバラミン、ヒドロキシコバラミン、アクアコバラミン、アデノシルコバラミン、およびメチルコバラミンの平衡状態となる。
真核細胞とは、核膜に包まれた核を持つ細胞のことをいう。本発明における「ポリペプチドをコードする核酸を含む真核細胞」は、所望のポリペプチドの製造のための産生系として使用することができる宿主細胞である。そのような細胞は、所望のポリペプチドを産生できる天然の細胞であっても、所望のポリペプチドをコード(または発現)する核酸を、人為的に導入した細胞であってもよいが、所望のポリペプチドをコードする核酸を導入した形質転換細胞が好ましい。そのような形質転換細胞の一例は、所望のポリペプチドをコードする外来のDNAを遺伝子組み換え技術を用いて真核細胞に導入して得られた、ポリペプチドの産生株である。したがって、「ポリペプチドをコードする核酸を含む」という文言は、「ポリペプチドをコードする核酸を人為的に導入した」または「ポリペプチドをコードする外来の核酸を導入した」と読み替えることもできる。
本発明において、細胞培養培地とは、ポリペプチドをコードする核酸を含む細胞の培養のために使用される培地をいい、単に培地と呼ぶこともできる。細胞培養培地としては、市販の培地または公知の培地を適宜使用可能である。本発明で用いたVB12を含まない培地を除き、通常の培地には、細胞の転写活性や核酸合成に必要な必須成分としてVB12が含まれる。本発明の実施例では、既存の培地の組成を維持しつつ、VB12の成分のみを含まないようにし、除去し、又は減少させた培地を用いた。
一般に、細胞培養法は、回分法(batch culture)、連続法(continuous culture)、流加培養法(fed-batch culture)に分類される。
本発明で用いるポリペプチドは、好ましくは、抗体のFcに相当する領域を含む、Fc含有ポリペプチドであり、さらに好ましくは抗体である。
Fc領域(または単にFcと呼ぶ)の用語は、天然配列Fc領域及び変異型Fc領域を含む。免疫グロブリン重鎖のFc領域の境界は変化し得るが、抗体分子中の、ヒンジ部若しくはその一部、CH2、CH3ドメインからなる領域のことをいう。Fc領域は、抗体(IgA、IgD、IgE、IgG、IgM)、特にIgGのFc領域であれば限定されないが、好ましくはヒトIgG(IgG1、IgG2、IgG3、IgG4)のFc領域であり、さらに好ましくはヒトIgG1のFc領域である。
本発明における着色を抑制したポリペプチドを含む組成物とは、VB12の吸着に起因する着色、具体的には赤色もしくはピンク色を低減したポリペプチドを含む組成物をいう。本発明の実施例では、ポリペプチド(抗体)の濃度を30mg/mL程度に調整したポリペプチド(抗体)含有組成物について、視覚評価により無色の評価を行い、着色が抑制されていることを確認した。また、着色を抑制したポリペプチド(抗体)を含む組成物は、実施例1の条件に従って定量したVB12とポリペプチドとのモル濃度比[%]が、0.26未満、好ましくは0.2未満、より好ましくは0.1未満、さらに好ましくは0.05未満である。
本発明の一つの実施態様では、着色を生じやすい抗体を予め確認し、これに対して通常の培養工程とは異なる、着色の抑制に適した培養工程を選択する。この実施態様では、まず目的とするポリペプチドが、Fc領域におけるEUナンバリングによる214位、234位、238位、250位、264位、307位、311位、330位、343位、428位、434位、436位、438位及び440位のアミノ酸残基から選ばれる少なくとも1つのアミノ酸残基に改変を含むポリペプチドであることを確認する工程を有する。「確認する」とは、必ずしも分析的手法によって当該ポリペプチドの具体的な改変位置を特定することだけでなく、予め目的とするポリペプチドに、当該改変が含まれることを認識していることを含む。
実施例は、次の抗体、細胞、培地を用いて行った。
抗体Aとしては、配列番号:1のアミノ酸配列を含む重鎖定常領域と、配列番号:2のアミノ酸配列を含む軽鎖定常領域とを含むIgG1ヒト化抗体であり、潜在型ミオスタチンへ結合する、抗ミオスタチン抗体を用いた。この抗体は、Fc領域におけるEUナンバリングによる214R、234Y、238D、250V、264I、307P、311R、330K、343R、428L、434A、436T、438R及び440Eの改変を含む。
抗体Bとしては、WO/2016/125495またはWO/2017/046994に記載のIL-8へ結合する、抗IL-8抗体を用いた。
抗体Cとしては、WO2019065795に記載のFIX(a)及びFXの双方に結合する、抗FIX(a)/FX二重特異性抗体を用いた。
CHO細胞は、CHO-DXB11由来株を用いた。
初発培地、流加培地にはThermo Fisher Scientific社製、富士フィルム和光純薬社製の培地を用いた。本実施例では、VB12が含まれる初発培地(相対VB12濃度100%の初発培地)、VB12が完全に除かれ、かつVB12以外の組成は同一の初発培地(相対VB12濃度0%の初発培地)、これら2つの培地を1:1で混合した初発培地(相対VB12濃度50%の初発培地)を初発培地として準備した。また、VB12が含まれる流加培地(相対VB12濃度100%の流加培地)、およびVB12が完全に除かれ、かつVB12以外の組成は同一の流加培地(相対VB12濃度0%の流加培地)を流加培地として準備した。
抗体Aを産生する細胞を用いて、初発培地と流加培地を表1の通り組み合わせたサンプル1~9について、それぞれ1L~25Lの培養装置を用いて定速流加法により同一条件下で培養を行った。pH6.7~7.2の範囲、34℃~38℃の範囲で14日間の培養を行い、流加培地は培養開始後3日目に添加した。
実施例1と同じ条件で細胞培養を行うことにより、培地中のVB12の存在の有無が、生細胞数、細胞生存率、積算細胞数に及ぼす影響を観察した。この結果、初発培地および流加培地にVB12を含まない培地(VB-)による培養は、初発培地および流加培地にVB12を含む培地(VB+)による培養と比べ、各日の生細胞数、細胞生存率、積算細胞数がほぼ同等であることを確認した。(図1、2、3)
実施例1と同じ条件で細胞培養を行うことにより、培地中のVB12の存在の有無が、抗体の産生量に及ぼす影響を観察した。この結果、初発培地および流加培地にVB12を含まない培地(VB-)による培養は、初発培地および流加培地にVB12を含む培地(VB+)による培養と比べ、14日間培養後の抗体の産生量がほぼ同等であることを確認した(表2:VB+をコントロール培養とした抗体産生量を100%として表示)。
実施例1と同じ条件で細胞培養、アフィニティカラムクロマトグラフィー処理、および濃縮を行い、得られた組成物中の抗体を分析することにより、培地中のVB12の存在の有無が、抗体の物性に及ぼす影響を観察した。この結果、初発培地および流加培地にVB12を含まない培地(VB-)による培養で得られた抗体は、初発培地および流加培地にVB12を含む培地(VB+)による培養で得られた抗体と比べ、糖鎖修飾(Afcosyl, Fucosyl, Galactosyl, High mannose, Hybrid)、細胞由来タンパク質(HCP)、細胞由来DNA(DNA)、チャージバリアント体の割合(Acidic, Basic)、および重合体の割合(HMWs)がほぼ同等であることを確認した(表3:VB+をコントロール培養として得られた抗体の各物性を100%として表示)。
細胞継代培養の培地(Thermo Fisher Scientific社製)からVB12を除いた場合の影響を観測した。この結果、VB12を含まない培地(VB-)による継代培養は、VB12を含む培地(VB+)による継代培養と比較し、ほぼ同等な増殖挙動を示した。抗体Aを産生する細胞の継代培養を100日間(28回継代)(図4)、抗体Bを産生する細胞の継代培養を136日間(39回継代)(図17)、および抗体Cを産生する細胞の継代培養を24日間(7回継代)(図18)実施可能であることを確認した。
VB12を含む初発培地及び流加培地を使用して実施例1と同じ条件で培養、アフィニティカラムクロマトグラフィー処理を行い、得られた抗体含有組成物について、Binding/Elute法である陽イオン交換クロマトグラフィー工程によりVB12を除去することができるか検討した。実施例1と同様に、コバルトの濃度をICP-MSで測定して、VB12の濃度の指標とした。
初発培地および流加培地にVB12を含む培地を用い、実施例1と同じ条件で培養、アフィニティカラムクロマトグラフィー処理、ポリッシング工程、濃縮を行って得られた抗体含有組成物(抗体濃度30mg/ml程度、有着色(弱赤色))について、VB12が抗体に吸着していることの追加検討を行った。
Claims (14)
- a)ポリペプチドをコードする核酸を含む真核細胞を、ビタミンB12を含まない細胞培養培地中で培養し、
b)培養物からポリペプチドを含む組成物を回収する工程を含む、着色を抑制したポリペプチドを含む組成物の製造方法。 - 前記組成物における、ビタミンB12とポリペプチドとのモル濃度比が0.26%未満である、請求項1に記載の組成物の製造方法。
- ビタミンB12を含まない初発培地及びビタミンB12を含まない流加培地により流加培養する、請求項1または2に記載の組成物の製造方法。
- 流加培養開始から7日目における細胞培養培地中のVCD(生存細胞密度)が80×105cells/mL以上である、請求項3に記載の組成物の製造方法。
- 前記真核細胞がCHO細胞である、請求項1~4のいずれかに記載の組成物の製造方法。
- 前記ポリペプチドがFc含有ポリペプチドである、請求項1~5のいずれかに記載の組成物の製造方法。
- 前記Fc含有ポリペプチドが抗体である、請求項6に記載の組成物の製造方法。
- 前記ポリペプチドが、Fc領域におけるEUナンバリングによる214位、234位、238位、250位、264位、307位、311位、330位、343位、428位、434位、436位、438位及び440位のアミノ酸残基から選ばれる少なくとも1つのアミノ酸残基の改変を含む、請求項6又は7に記載の組成物の製造方法。
- 前記ポリペプチドが、Fc領域におけるEUナンバリングによる214R、234Y、238D、250V、264I、307P、311R、330K、343R、428L、434A、436T、438R及び440Eから選ばれる少なくとも1つの改変を含む、請求項6~8に記載の組成物の製造方法。
- 前記ポリペプチドが、配列番号:1のアミノ酸配列を含む重鎖定常領域と、配列番号:2のアミノ酸配列を含む軽鎖定常領域とを含む抗体である、請求項6~9に記載の組成物の製造方法。
- 前記抗体が、潜在型ミオスタチンに結合するIgG1ヒト化抗体である、請求項10に記載の組成物の製造方法。
- 着色を抑制した抗体含有組成物の製造方法であって、
a)目的とする抗体が、Fc領域におけるEUナンバリングによる214位、234位、238位、250位、264位、307位、311位、330位、343位、428位、434位、436位、438位及び440位のアミノ酸残基から選ばれる少なくとも1つのアミノ酸残基の改変を含む抗体であることを確認する工程、
b)当該アミノ酸残基の改変を含む抗体について、ビタミンB12を含まない細胞培養培地を選択する工程、
c)工程b)で選択した細胞培養培地により、当該アミノ酸残基の改変を含む抗体をコードする核酸を含む真核細胞を培養する工程、
d)培養物から抗体含有組成物を回収する工程を含む、製造方法。 - 工程b)は、ビタミンB12を含まない初発培地及びビタミンB12を含まない流加培地を選択する工程である、請求項12に記載の製造方法。
- 前記真核細胞はCHO細胞である、請求項12または13に記載の製造方法。
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