WO2021147581A1 - 一种电梯控制柜自动化生产系统 - Google Patents

一种电梯控制柜自动化生产系统 Download PDF

Info

Publication number
WO2021147581A1
WO2021147581A1 PCT/CN2020/137365 CN2020137365W WO2021147581A1 WO 2021147581 A1 WO2021147581 A1 WO 2021147581A1 CN 2020137365 W CN2020137365 W CN 2020137365W WO 2021147581 A1 WO2021147581 A1 WO 2021147581A1
Authority
WO
WIPO (PCT)
Prior art keywords
line
automatic
control cabinet
station
elevator
Prior art date
Application number
PCT/CN2020/137365
Other languages
English (en)
French (fr)
Inventor
刘欢欢
陈健
徐勤雷
Original Assignee
山东宏运达电梯股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 山东宏运达电梯股份有限公司 filed Critical 山东宏运达电梯股份有限公司
Publication of WO2021147581A1 publication Critical patent/WO2021147581A1/zh

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed

Definitions

  • the invention belongs to the technical field of elevator production, and specifically belongs to an elevator control cabinet automated production system.
  • the assembler when assembling the elevator control cabinet, the assembler is required to lift the control cabinet onto the drum line from the empty cabinet incoming area and push it to the assembly position, and take the components required by the job number from the material rack. Install, find the wiring harness corresponding to the job number in the finished wiring area, assemble the control cabinet, and after the assembly is completed, the tester will push the control cabinet to the test position for testing. After the test is completed, two people should move the control cabinet off the line and put it in the control cabinet Two people are required to pack the control cabinet in the packing area.
  • This old production mode is accompanied by a series of problems such as low production efficiency, large staffing, large area occupied, unstable product quality, high production costs, and potential safety hazards.
  • the invention provides an elevator control cabinet automated production system to achieve the purpose of improving production efficiency and reducing production costs.
  • An automatic production system for an elevator control cabinet including a control cabinet, is characterized in that it also includes a working line and a return line; the operation line is arranged on the upper side of the return line; the middle of the operation line and the return line Including transmission device;
  • the operation line includes an assembly line, a testing line and a packaging line; the left end of the assembly line is provided with a first automatic elevator and an automatic feeding machine, and the first automatic elevator connects the assembly line with the return line; the right end of the assembly line is connected with the inspection The left end of the line is connected; on both sides of the assembly line are assembly manual stations and material turnover vehicle parking stations;
  • the transmission line in the detection line is sequentially provided with a first transfer machine, a plurality of detection transplanters, a second transfer machine, a sorting and manual detection station; a rework platform and a detection platform are provided on both sides of the transmission line ;
  • the detection platform is provided with a return displacement carrier and corresponds to the position of the detection transplanting machine
  • the sequence includes the third transfer machine, the repair station, and the fourth transfer machine; the third transfer machine corresponds to the position of the second transfer machine; the fourth transfer machine has the same position as the second transfer machine. Corresponding to the position of a transfer machine;
  • the packaging line is provided with a second automatic elevator, a sealing station, a belting station, and an automatic lifting and off-line station in sequence; and a fully automatic finished product hoisting machine and a second automatic elevator are provided at the second automatic elevator.
  • the work line is connected with the return line; the sorting and manual inspection stations in the inspection line are connected to the second automatic elevator in the packaging line.
  • the automatic lifting off-line device is connected to the unloading electric vehicle.
  • the conveying device in the assembly line, the inspection line and the board return line is a double-speed chain; the conveying device in the packaging line is a roller drive.
  • first automatic elevator, the second automatic elevator, the assembly manual station, the rework station, the sorting and manual inspection station and each transfer machine, the sealing station, the taping station, and the automatic lifting station The stations are respectively equipped with inductive sensors.
  • the first automatic elevator, the second automatic elevator, the assembly manual station, the rework station, the sorting and manual inspection station and the first transfer machine, multiple inspection transplanters, and the second Blockers are respectively arranged at the transfer machine, the box sealing station, the belting station, and the automatic lifting off-line station.
  • control system used in the present invention is commercially available.
  • the present invention also provides a working method of the above-mentioned elevator control cabinet automated production system, which is characterized in that the specific steps are as follows:
  • Step 1 After the system is turned on, the height of the lifting platform in the first automatic elevator is the same as the height of the return line, and the control system makes the tooling board in the return line run to the first automatic elevator, and the corresponding induction in the first automatic elevator
  • the sensor detects the tooling board
  • the first automatic elevator platform rises to the height of the operation line, and the control system sends a signal to the automatic loader, and the automatic loader grabs the control cabinet and places it on the first automatic elevator tooling board.
  • the stopper drops, so that the tooling board and the control cabinet are transported to the assembly line together;
  • Step 2 In the assembly line, after reaching the set position, the inductive sensor is triggered and the signal is transmitted to the control system.
  • the control system raises the stopper and stops the transmission device; after the manual assembly of the control cabinet is completed, it reaches the control system setting After time, the stopper is released, and the conveyor starts to transport the control cabinet and tooling board to the inspection line;
  • Step 3 In the detection line, when the control cabinet and the tooling board reach the first transfer machine, the first transfer machine induction sensor senses and continues to move the control cabinet and the tooling board forward. When it reaches the detection transfer machine, The inductive sensor senses, the blocker rises, and the detection transfer machine transports the control cabinet and the tooling board to the return displacement loading machine in the detection platform. After the inductive sensor senses the workpiece, the detection equipment detects the control cabinet, and the detection is completed Later, the return displacement carrier transfers the control cabinet and the tooling board to the detection transfer machine, the detection transfer machine induction sensor senses the workpiece, the stopper is released, and transmits the signal, whether the test is qualified: qualified, by the second transfer machine Transport to the sorting and manual inspection station.
  • the sensor When it reaches the sorting and manual inspection station, the sensor will be triggered, the stopper will rise, and the conveyor will stop running; after finishing and manual inspection is completed, the stopper will be released and the conveyor will start to control
  • the cabinet and the tooling board are transported to the second automatic elevator; unqualified, transported from the second transfer machine to the third transfer machine, and repaired at the repair station.
  • the sensor sensor blocker In the repair station, the sensor sensor blocker is triggered to rise, and the transmission device Stop operation; after finishing and manual inspection is completed, the blocker is released, and the conveyor starts to transport the control cabinet and tooling board to the fourth transfer machine, and the fourth transfer machine transports the control cabinet and tooling board to the first transfer machine Machine, return to the transmission line and continue testing;
  • Step 4 After the control cabinet and tooling board are transported to the second automatic elevator, after the induction sensor at the second automatic elevator detects the tooling board and control cabinet, the control system sends a signal to the fully automatic finished product hoisting machine to hoist the control cabinet Convey the control cabinet to the sealing station; in the sealing station, the automatic folding and sealing machine will seal the control cabinet; after the sealing is completed, the conveyor roller will transport the control cabinet to the belting station, and the automatic belting machine The control cabinet box is taped and packaged. After the tape is taped, the conveyor roller will transport the control cabinet to the automatic lifting off-line station, and the automatic lifting off-line device will transport the control cabinet to the unloading electric vehicle;
  • Step 5 At the same time as step 4, the position of the lifting platform in the second automatic elevator is lowered to the return line, and the tooling board is transferred to the return transfer device, and the return transfer device transports the work board to the first automatic elevator;
  • the invention guarantees the recycling of the tooling board by arranging the working line and the return board line into two layers on the upper and lower space, no need to transport, and save time and effort. And through the use of the production system, the automation degree and production efficiency of the enterprise are improved, and the quality of the products is ensured; and the safety of the staff can be guaranteed; in summary, the elevator control cabinet automated production system of the present invention has a positive market prospect .
  • Figure 1 is a schematic diagram of the structure of the present invention
  • Figure 2 is a top view of the operating line in the present invention.
  • Fig. 3 is a top view of the middle circuit board line of the present invention.
  • Figure 4 is a schematic diagram of the assembly line structure of the present invention.
  • FIG. 5 is a schematic diagram of the structure of the detection line in the present invention.
  • Fig. 6 is a schematic diagram of the structure of the packaging line in the present invention.
  • A operation line
  • B return line
  • 1.1 the first automatic elevator
  • 1.2 automatic feeding machine
  • 1.3 assembly manual station
  • 1.4 material turnover vehicle parking station
  • the present invention provides an elevator control cabinet automated production system, including a control cabinet.
  • the control system used is a mature product in the prior art and is available on the market. It is characterized in that it includes a work line A and a return board. Line B;
  • the operation line A is set on the upper side of the return line B;
  • the operation line A and the return line B include conveyors;
  • the main bodies of the operation line A and the return line B use aluminum profile brackets and triple-speed chains Special aluminum profile;
  • the chain drive adopts a gear reduction motor and a double-speed chain tensioning mechanism, which can be controlled in sections and multiple sections.
  • the conveying speed is adjustable, and the whole process is automatically controlled;
  • the operation line A includes an assembly line 1, a detection line 2 and a packaging line 3; the left end of the assembly line 1 is provided with a first automatic elevator 1.1 and an automatic feeding machine 1.2, and the first automatic elevator 1.1 connects the assembly line 1 with the return plate Line B is connected; the right end of the assembly line 1 is connected with the left end of the inspection line 2; on both sides of the assembly line 1 are the assembly manual station 1.3 and the material turnover vehicle parking station 1.4;
  • the transmission line in the detection line 2 is sequentially provided with a first transfer machine 2.3, three detection transfer machines 2.4, a second transfer machine 2.5, and a sorting and manual inspection station; the sorting and manual inspection stations are respectively Manual arrangement station 2.6 and manual inspection station 2.9; inspection platform 2.1 and rework platform 2.2 are set on both sides of the transmission line;
  • the said detection platform 2.1 has 3 locations, and the back displacement carrier 2.10 is provided and corresponds to the position of the detection transplanter 2.4; it can be used in parallel or in a step-by-step test;
  • the sequence includes the third transfer machine 2.11, the repair station 2.13, the fourth transfer machine 2.12; the third transfer machine 2.11 corresponds to the position of the second transfer machine 2.5; the fourth transfer machine The 2.12 position of the machine corresponds to the 2.3 position of the first transfer machine;
  • the conveying device in the packaging line 3 is driven by a roller, and is sequentially provided with a second automatic elevator 2.7, a sealing station 3.1, a belting station 3.2, and an automatic lifting and lowering station 3.3; and the second automatic elevator 2.7
  • a fully automatic finished product hoisting machine 2.8 and a second automatic elevator 2.7 connects the operation line A with the return line B; the finishing and manual inspection stations in the inspection line are connected to the second automatic elevator 2.7 in the packaging line;
  • the automatic lifting off-line device is connected to the unloading electric vehicle 4.
  • the main frame of the transplanting machine and the transplanting table in the present invention are made of aluminum profile assembly, the transplanting connection adopts double-row chain power rollers, the driving motor is a variable frequency speed regulating gear reducer motor, and the middle of the transplanting table adopts a magnet with magnetic induction. Coupled rodless cylinder drive, the cylinder slider is fixed on the transplanting table, the piston cavity is fixed on the transplanting main frame to realize the rodless drive, the limit on both sides is induced by the CS1 grooved magnetic switch, and the start and stop are stable.
  • the present invention also provides a working method of the above-mentioned elevator control cabinet automated production system, which is characterized in that the specific steps are as follows:
  • Step 1 After the system is turned on, the lifting platform in the first automatic elevator 1.1 is at the same height as the return line B, and the control system makes the tooling board in the return line B run to the first automatic elevator 1.1, in the first automatic elevator
  • the first automatic elevator 1.1 platform rises, and the height of the operation line A is the same
  • the control system sends a signal to the automatic loader 1.2, and the automatic loader 1.2 grabs the control cabinet and places it
  • the stopper 5 descends, so that the tooling board and the control cabinet are transported to the assembly line 1 together;
  • Step 2 In the assembly line 1, after reaching the set position, the inductive sensor is triggered and the signal is transmitted to the control system.
  • the control system raises the stopper 5 and stops the transmission device; after the manual assembly of the control cabinet is completed, it reaches the control system After the set time, the blocker 5 is released, and the conveyor starts to transport the control cabinet and the tooling board to the detection line 2;
  • Step 3 In the detection line 2, when the control cabinet and the tooling board reach the first transfer machine 2.3, the first transfer machine 2.3 induction sensor senses and continues to move the control cabinet and the tooling board forward. When the machine 2.4, the inductive sensor senses, the stopper 5 rises, and the detection transfer machine 2.4 transports the control cabinet and the tooling board to the return displacement carrier 2.10 in the detection platform 2.1. After the inductive sensor senses the workpiece, the detection equipment The control cabinet is tested.
  • the return displacement carrier 2.10 transmits the control cabinet and the tooling board to the detection transfer machine 2.4, the detection transfer machine 2.4 induction sensor senses the workpiece, the stopper 5 is released, and the signal is transmitted, this Whether the second test is qualified: qualified, transported by the second transfer machine 2.5 to the sorting and manual inspection station, when it reaches the sorting and manual inspection station, the inductive sensor is triggered, the stopper 5 rises, and the conveying device stops running; to be sorted
  • the blocker is released, and the conveyor starts to transport the control cabinet and the tooling board to the second automatic elevator 2.7; if it fails, it will be transported from the second transfer machine 2.5 to the third transfer machine 2.11, and will be repaired.
  • Step 4 After the control cabinet and tooling board are transported to the second automatic elevator 2.7, after the inductive sensor at the second automatic elevator 2.7 detects the tooling board and control cabinet, the control system sends a signal to make the fully automatic finished product hoisting machine 2.8 turn
  • the hoisting of the control cabinet will transport the control cabinet to the sealing station 2.1; the automatic folding and sealing machine in the sealing station 3.1 will seal the control cabinet; after the sealing is completed, the conveyor roller will transport the control cabinet to the taping station 3.2 , The fully automatic tapping machine taps and packs the control cabinet packaging box. After tapping is completed, the conveyor roller transports the control cabinet to the automatic lifting off-line station 3.3, and the automatic lifting off-line device transports the control cabinet to the unloading electric vehicle 4;
  • Step 5 At the same time as step 4, the position of the lifting platform in the second automatic elevator 2.7 is lowered to the return line B, and the tooling board is transferred to the return transfer device, and the return transfer device transports the work board to the first automatic elevator 1.1;

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Control Of Conveyors (AREA)

Abstract

一种电梯控制柜自动化生产系统，包括作业线（A）与回板线（B）；作业线（A）设置在回板线（B）的上侧；作业线（A）包括组装线（1）、检测线（2）与包装线（3）；组装线（1）的左端设置有第一自动升降机（1.1），第一自动升降机（1.1）将组装线（1）与回板线（B）连接；在组装线（1）的两侧分别为组装人工工位（1.3）与物料周转车停放工位（1.4）；检测线（2）中的传输线中顺序设置有第一移载机（2.3）、多台检测移载机（2.4）、第二移载机（2.5）、整理及人工检测工位（2.6、2.9）；在传输线的两侧设置有返修平台（2.2）与检测平台（2.1）；包装线（3）中依次设置有第二自动升降机（2.7）、封箱工位（3.1）、打带工位（3.2）、自动升降下线工位（3.3）；且在第二自动升降机（2.7）处设置有全自动成品吊装机（2.8），第二自动升降机（2.7）将作业线（A）与回板线（B）衔接。该生产系统将作业线（A）与回板线（B）设置成空间上的上、下两层，保证了工装板的循环使用。

Description

一种电梯控制柜自动化生产系统 技术领域
本发明属于电梯生产技术领域，具体属于一种电梯控制柜自动化生产系统。
背景技术
在现有技术中，组装电梯控制柜时，需要组装人员从空柜来料区把控制柜体抬上滚筒线并推到组装位置，从物料架上分别拿取工号所需要的元器件进行安装，在配线成品区找到对应工号的线束，组装控制柜，组装完成后测试人员把控制柜推到测试位置进行测试，完成测试后需两人把控制柜搬下线并放与控制柜包装区需要两个人对控制柜进行包装。这种旧的生产模式伴随着生产效率低，人员配置多，占用场地面积大、产品质量不稳定、生产成本高、存在安全隐患等一系列问题。
发明内容
本发明提供的一种电梯控制柜自动化生产系统，以达到提高生产效率，且降低生产成本的目的。
一种电梯控制柜自动化生产系统，包括有控制柜，其特征在于，还包括有作业线与回板线；所述的作业线设置在回板线的上侧；作业线与回板线的中包括有传送装置；
所述的作业线包括组装线、检测线与包装线；组装线的左端设置有第一自动升降机与自动上料机，第一自动升降机将组装线与回板线连接；组装线的右端与检测线左端衔接；在组装线的两侧分别为组装人工工位与物料周转车停放 工位；
所述的检测线中的传输线中顺序设置有第一移载机、多台检测移栽机、第二移载机、整理及人工检测工位；在传输线的两侧设置有返修平台与检测平台；
所述的检测平台中设置有回位移载机且与检测移栽机位置对应；
所述的返修平台中，顺序包括有第三移载机、返修工位、第四移载机；第三移载机，与第二移载机位置对应；第四移载机，位置与第一移载机位置对应；
所述的包装线中依次设置有第二自动升降机、封箱工位、打带工位、自动升降下线工位；且在第二自动升降机处设置有全自动成品吊装机，第二自动升降机将作业线与回板线衔接；所述的检测线中的整理及人工检测工位连接包装线中的第二自动升降机。
进一步的，所述的自动升降下线装置连接卸料电动车。
进一步的，所述的组装线、检测线与回板线中的传送装置为倍速链；包装线中的传送装置为滚筒传动。
进一步的，所述的检测移栽机为三台，且检测平台为三处。
进一步的，在第一自动升降机、第二自动升降机、组装人工工位、返修工位、整理及人工检测工位与各个移载机处、封箱工位、打带工位、自动升降下线工位分别设置有感应传感器，在第一自动升降机、第二自动升降机、组装人工工位、返修工位、整理及人工检测工位与第一移载机、多台检测移栽机、第二移载机、封箱工位、打带工位、自动升降下线工位处分别设置有阻挡器。
本发明中所用控制系统为市面所售。
本发明还提供了上述一种电梯控制柜自动化生产系统的工作方法，其特征在于，具体步骤如下：
步骤1：系统开机后，第一自动升降机中的升降平台，与回板线高度一致，控制系统使回板线中的工装板运行到第一自动升降机上，在第一自动升降机中对应的感应传感器检测到工装板后，第一自动升降机平台升起，与作业线高度一致，同时控制系统发送信号至自动上料机，自动上料机抓取控制柜放置在第一自动升降机工装板上，在感应传感器感应到控制柜，并到达控制系统设定时间后，阻挡器下降，使工装板与控制柜一同运送至组装线上；
步骤2：在组装线中，到达设定位置后触发感应传感器，传递信号至控制系统，控制系统使阻挡器升起，传送装置停止运转；待控制柜人工组装完成后，并到达控制系统设定时间后，阻挡器释放，传送装置启动将控制柜与工装板输送到检测线；
步骤3：在检测线中，在控制柜与工装板到达第一移载机时，第一移载机感应传感器感应并继续使控制柜与工装板向前运动，在到达检测移载机时，感应传感器感应，阻挡器升起，检测移载机将控制柜与工装板共同运送至检测平台中的回位移载机上，在感应传感器感应到工件后，检测设备对控制柜进行检测，在检测完成后，回位移载机将控制柜与工装板传送至检测移载机，检测移载机感应传感器感应工件，阻挡器释放，且传递信号，此次检测是否合格：合格，由第二移载机运送至整理及人工检测工位，在到达整理及人工检测工位时，触发感应传感器，阻挡器升起，传送装置停止运转；待整理及人工检测完成后，阻挡器释放，传送装置启动将控制柜与工装板输送到第二自动升降机；不合格，由第二移载机运送至第三移载机，经返修工位返修，在返修工位中，触发感应传感器阻挡器升起，传送装置停止运转；待整理及人工检测完成后，阻挡器释放，传送装置启动将控制柜与工装板输送到第四移载机，由第四移载机将控制 柜与工装板输送到第一移载机，返回传输线，继续进行检测；
步骤4：在控制柜与工装板被运送到第二自动升降机后，在第二自动升降机处的感应传感器检测到工装板与控制柜后，控制系统发送信号使全自动成品吊装机将控制柜吊装将控制柜输送到封箱工位；封箱工位中全自动折盖封箱机对控制柜进行封箱；封箱完成后输送滚筒将控制柜输送到打带工位，全自动打带机对控制柜包装箱打带包装，打带完成后输送滚筒将控制柜输送到自动升降下线工位，自动升降下线装置将控制柜搬运至卸料电动车；
步骤5：与步骤4同时，第二自动升降机中的升降平台位置降低至回板线，并将工装板传送到回板传送装置上，回板传送装置将工作板运送至第一自动升降机；
重复步骤1-5，循环生产电梯控制柜。
本发明的有益效果：
本发明通过将作业线与回板线设置成空间上的上、下两层，保证了工装板的循环使用，不再需要搬运，省时省力。且通过使用本生产系统，提高了企业的自动化程度与生产效率、确保了产品的质量；并能保证工作人员的安全；综上所述，本发明的电梯控制柜自动化生产系统具有积极的市场前景。
附图说明
图1为本发明的结构示意图；
图2为本发明中作业线俯视图；
图3为本发明中回板线俯视图；
图4为本发明中组装线结构示意图；
图5为本发明中检测线结构示意图；
图6为本发明中包装线结构示意。
图中：A、作业线；B、回板线；1、组装线；1.1、第一自动升降机；1.2、自动上料机；1.3、组装人工工位；1.4、物料周转车停放工位；2、检测线；2.1、检测平台；2.2、返修平台；2.3、第一移载机；2.4、检测移栽机；2.5、第二移载机；2.6、人工整理工位；2.7、第二自动升降机；2.8、全自动成品吊装机；2.9、人工检测工位；2.10、回位移载机；2.11、第三移载机；2.12、第四移载机；2.13、返修工位；3、包装线；3.1、封箱工位；3.2、打带工位；3.3、自动升降下线工位；4、卸料电动车；5、阻挡器。
具体实施方式
实施例1
参见附图，本发明提供了一种电梯控制柜自动化生产系统，包括有控制柜，所用控制系统为现有技术中成熟产品，市场购买可得；其特征在于，包括有作业线A与回板线B；所述的作业线A设置在回板线B的上侧；作业线A与回板线B中包括有传送装置；作业线A与回板线B主体采用铝型材支架及三倍速链条专用铝型材；链条驱动采用齿轮减速电机及倍速链张紧机构，可分段多段控制输送速度可调，全程自动化控制；
所述的作业线A包括组装线1、检测线2与包装线3；组装线1的左端设置有第一自动升降机1.1与自动上料机1.2，第一自动升降机1.1将组装线1与回板线B连接；组装线1的右端与检测线2左端衔接；在组装线1的两侧分别为组装人工工位1.3与物料周转车停放工位1.4；
所述的检测线2中的传输线中顺序设置有第一移载机2.3、3台检测移栽机2.4、第二移载机2.5、整理及人工检测工位；整理及人工检测工位分别为人工整 理工位2.6与人工检测工位2.9；在传输线的两侧设置有检测平台2.1与返修平台2.2；
所述的检测平台2.1为3处，设置有回位移载机2.10且与检测移栽机2.4位置对应；可以并行使用也可以做分步测试使用；
所述的返修平台2.2中，顺序包括有第三移载机2.11、返修工位2.13、第四移载机2.12；第三移载机2.11与第二移载机2.5位置对应；第四移载机2.12位置与第一移载机2.3位置对应；
所述的包装线3中的传送装置为滚筒传动，依次设置有第二自动升降机2.7、封箱工位3.1、打带工位3.2、自动升降下线工位3.3；且在第二自动升降机2.7处设置有全自动成品吊装机2.8，第二自动升降机2.7将作业线A与回板线B衔接；所述的检测线中的整理及人工检测工位连接包装线中的第二自动升降机2.7；自动升降下线装置连接卸料电动车4。
本发明中的移栽机主架及移栽台采用铝型材装配制作，移栽接驳采用双排链动力滚筒，驱动电机为变频调速齿轮减速电机，移栽台中间采用带磁性感应的磁耦合式无杆气缸驱动，气缸滑块固定在移栽台上，活塞腔固定在移栽主架上实现无杆驱动，两侧限位采用CS1型沟槽磁性开关感应，启停稳定。
实施例2
本发明还提供了上述一种电梯控制柜自动化生产系统的工作方法，其特征在于，具体步骤如下：
步骤1：系统开机后，第一自动升降机1.1中的升降平台，与回板线B高度一致，控制系统使回板线B中的工装板运行到第一自动升降机1.1上，在第一自动升降机1.1中对应的感应传感器检测到工装板后，第一自动升降机1.1平台升 起，与作业线A高度一致，同时控制系统发送信号至自动上料机1.2，自动上料机1.2抓取控制柜放置在第一自动升降机1.1工装板上，在感应传感器感应到控制柜，并到达控制系统设定时间后，阻挡器5下降，使工装板与控制柜一同运送至组装线1上；
步骤2：在组装线1中，到达设定位置后触发感应传感器，传递信号至控制系统，控制系统使阻挡器5升起，传送装置停止运转；待控制柜人工组装完成后，并到达控制系统设定时间后，阻挡器5释放，传送装置启动将控制柜与工装板输送到检测线2；
步骤3：在检测线2中，在控制柜与工装板到达第一移载机2.3时，第一移载机2.3感应传感器感应并继续使控制柜与工装板向前运动，在到达检测移载机2.4时，感应传感器感应，阻挡器5升起，检测移载机2.4将控制柜与工装板共同运送至检测平台2.1中的回位移载机2.10上，在感应传感器感应到工件后，检测设备对控制柜进行检测，在检测完成后，回位移载机2.10将控制柜与工装板传送至检测移载机2.4，检测移载机2.4感应传感器感应工件，阻挡器5释放，且传递信号，此次检测是否合格：合格，由第二移载机2.5运送至整理及人工检测工位，在到达整理及人工检测工位时，触发感应传感器，阻挡器5升起，传送装置停止运转；待整理及人工检测完成后，阻挡器释放，传送装置启动将控制柜与工装板输送到第二自动升降机2.7；不合格，由第二移载机2.5运送至第三移载机2.11，经返修工位2.13返修，在返修工位2.13中，触发感应传感器阻挡器5升起，传送装置停止运转；待整理及人工检测完成后，阻挡器5释放，传送装置启动将控制柜与工装板输送到第四移载机2.12，由第四移载机2.12将控制柜与工装板输送到第一移载机2.3，返回传输线，继续进行检测；
步骤4：在控制柜与工装板被运送到第二自动升降机2.7后，在第二自动升降机2.7处的感应传感器检测到工装板与控制柜后，控制系统发送信号使全自动成品吊装机2.8将控制柜吊装将控制柜输送到封箱工位2.1；封箱工位3.1中全自动折盖封箱机对控制柜进行封箱；封箱完成后输送滚筒将控制柜输送到打带工位3.2，全自动打带机对控制柜包装箱打带包装，打带完成后输送滚筒将控制柜输送到自动升降下线工位3.3，自动升降下线装置将控制柜搬运至卸料电动车4；
步骤5：与步骤4同时，第二自动升降机2.7中的升降平台位置降低至回板线B，并将工装板传送到回板传送装置上，回板传送装置将工作板运送至第一自动升降机1.1；
重复步骤1-5，循环生产电梯控制柜。

Claims (6)

  1. 一种电梯控制柜自动化生产系统，包括有控制柜，其特征在于，还包括有作业线与回板线；所述的作业线设置在回板线的上侧；作业线与回板线的中包括有传送装置；
    所述的作业线包括组装线、检测线与包装线；组装线的左端设置有第一自动升降机与自动上料机，第一自动升降机将组装线与回板线连接；组装线的右端与检测线左端衔接；在组装线的两侧分别为组装人工工位与物料周转车停放工位；
    所述的检测线中的传输线中顺序设置有第一移载机、多台检测移栽机、第二移载机、整理及人工检测工位；在传输线的两侧设置有返修平台与检测平台；
    所述的检测平台中设置有回位移载机且与检测移栽机位置对应；
    所述的返修平台中，顺序包括有第三移载机、返修工位、第四移载机；第三移载机，与第二移载机位置对应；第四移载机，位置与第一移载机位置对应；
    所述的包装线中依次设置有第二自动升降机、封箱工位、打带工位、自动升降下线工位；且在第二自动升降机处设置有全自动成品吊装机，第二自动升降机将作业线与回板线衔接；所述的检测线中的整理及人工检测工位连接包装线中的第二自动升降机。
  2. 根据权利要求1所述的电梯控制柜自动化生产系统，其特征在于，所述的自动升降下线装置连接卸料电动车。
  3. 根据权利要求1所述的电梯控制柜自动化生产系统，其特征在于，所述的组装线、检测线与回板线中的传送装置为倍速链；包装线中的传送装置为滚筒传动。
  4. 根据权利要求1所述的电梯控制柜自动化生产系统，其特征在于，所述 的检测移栽机为三台，且检测平台为三处。
  5. 根据权利要求1所述的电梯控制柜自动化生产系统，其特征在于，在第一自动升降机、第二自动升降机、组装人工工位、返修工位、整理及人工检测工位与各个移载机处、封箱工位、打带工位、自动升降下线工位分别设置有感应传感器，在第一自动升降机、第二自动升降机、组装人工工位、返修工位、整理及人工检测工位与第一移载机、多台检测移栽机、第二移载机、封箱工位、打带工位、自动升降下线工位处分别设置有阻挡器。
  6. 一种根据权利要求1所述的电梯控制柜自动化生产系统的工作方法，其特征在于，包括如下步骤：
    步骤1：系统开机后，第一自动升降机中的升降平台，与回板线高度一致，控制系统使回板线中的工装板运行到第一自动升降机上，在第一自动升降机中对应的感应传感器检测到工装板后，第一自动升降机平台升起，与作业线高度一致，同时控制系统发送信号至自动上料机，自动上料机抓取控制柜放置在第一自动升降机工装板上，在感应传感器感应到控制柜，并到达控制系统设定时间后，阻挡器下降，使工装板与控制柜一同运送至组装线上；
    步骤2：在组装线中，到达设定位置后触发感应传感器，传递信号至控制系统，控制系统使阻挡器升起，传送装置停止运转；待控制柜人工组装完成后，并到达控制系统设定时间后，阻挡器释放，传送装置启动将控制柜与工装板输送到检测线；
    步骤3：在检测线中，在控制柜与工装板到达第一移载机时，第一移载机感应传感器感应并继续使控制柜与工装板向前运动，在到达检测移载机时，感应传感器感应，阻挡器升起，检测移载机将控制柜与工装板共同运送至检测平台 中的回位移载机上，在感应传感器感应到工件后，检测设备对控制柜进行检测，在检测完成后，回位移载机将控制柜与工装板传送至检测移载机，检测移载机感应传感器感应工件，阻挡器释放，且传递信号，此次检测是否合格：合格，由第二移载机运送至整理及人工检测工位，在到达整理及人工检测工位时，触发感应传感器，阻挡器升起，传送装置停止运转；待整理及人工检测完成后，阻挡器释放，传送装置启动将控制柜与工装板输送到第二自动升降机；不合格，由第二移载机运送至第三移载机，经返修工位返修，在返修工位中，触发感应传感器阻挡器升起，传送装置停止运转；待整理及人工检测完成后，阻挡器释放，传送装置启动将控制柜与工装板输送到第四移载机，由第四移载机将控制柜与工装板输送到第一移载机，返回传输线，继续进行检测；
    步骤4：在控制柜与工装板被运送到第二自动升降机后，在第二自动升降机处的感应传感器检测到工装板与控制柜后，控制系统发送信号使全自动成品吊装机将控制柜吊装将控制柜输送到封箱工位；封箱工位中全自动折盖封箱机对控制柜进行封箱；封箱完成后输送滚筒将控制柜输送到打带工位，全自动打带机对控制柜包装箱打带包装，打带完成后输送滚筒将控制柜输送到自动升降下线工位，自动升降下线装置将控制柜搬运至卸料电动车；
    步骤5：与步骤4同时，第二自动升降机中的升降平台位置降低至回板线，并将工装板传送到回板传送装置上，回板传送装置将工作板运送至第一自动升降机；
    重复步骤1-5，循环生产电梯控制柜。
PCT/CN2020/137365 2020-01-20 2020-12-17 一种电梯控制柜自动化生产系统 WO2021147581A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010067075.7 2020-01-20
CN202010067075.7A CN111113033A (zh) 2020-01-20 2020-01-20 一种电梯控制柜自动化生产系统

Publications (1)

Publication Number Publication Date
WO2021147581A1 true WO2021147581A1 (zh) 2021-07-29

Family

ID=70491685

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/137365 WO2021147581A1 (zh) 2020-01-20 2020-12-17 一种电梯控制柜自动化生产系统

Country Status (2)

Country Link
CN (1) CN111113033A (zh)
WO (1) WO2021147581A1 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111113033A (zh) * 2020-01-20 2020-05-08 山东宏运达电梯股份有限公司 一种电梯控制柜自动化生产系统

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030208902A1 (en) * 2000-01-18 2003-11-13 Dell Products L.P. System and method for manufacturing products according to customer orders
CN202155870U (zh) * 2011-07-27 2012-03-07 沃克斯电梯（中国）有限公司 组装电梯控制柜用流水线装置
CN104444216A (zh) * 2014-10-21 2015-03-25 广州日滨科技发展有限公司 控制柜组装生产线及生产方法
CN105196046A (zh) * 2015-09-21 2015-12-30 合肥市迅立达电梯有限公司 一种用于生产控制柜的自动装配生产线
CN206662718U (zh) * 2017-02-24 2017-11-24 深圳市宏盛佳电子设备有限公司 一种空调生产线
CN111113033A (zh) * 2020-01-20 2020-05-08 山东宏运达电梯股份有限公司 一种电梯控制柜自动化生产系统
CN211490427U (zh) * 2020-01-20 2020-09-15 山东宏运达电梯股份有限公司 一种电梯控制柜自动化生产系统

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030208902A1 (en) * 2000-01-18 2003-11-13 Dell Products L.P. System and method for manufacturing products according to customer orders
CN202155870U (zh) * 2011-07-27 2012-03-07 沃克斯电梯（中国）有限公司 组装电梯控制柜用流水线装置
CN104444216A (zh) * 2014-10-21 2015-03-25 广州日滨科技发展有限公司 控制柜组装生产线及生产方法
CN105196046A (zh) * 2015-09-21 2015-12-30 合肥市迅立达电梯有限公司 一种用于生产控制柜的自动装配生产线
CN206662718U (zh) * 2017-02-24 2017-11-24 深圳市宏盛佳电子设备有限公司 一种空调生产线
CN111113033A (zh) * 2020-01-20 2020-05-08 山东宏运达电梯股份有限公司 一种电梯控制柜自动化生产系统
CN211490427U (zh) * 2020-01-20 2020-09-15 山东宏运达电梯股份有限公司 一种电梯控制柜自动化生产系统

Also Published As

Publication number Publication date
CN111113033A (zh) 2020-05-08

Similar Documents

Publication Publication Date Title
CN106241256B (zh) 一种用于机器人焊接设备的物料输送系统
CN107826657B (zh) 锂电池隧道式自动干燥线
CN107352206B (zh) 一种物流取码系统分拣装置及其分拣方法
WO2019105464A1 (zh) 一种全自动仓储货架装配生产线及其运行方法
JP3148184B2 (ja) 製品生産システム
CN206172500U (zh) 一种升降交换过渡装置
CN210162795U (zh) 一种桁架码垛取消搬运机
CN110328160A (zh) 小型贴片电感自动测试设备
WO2021147581A1 (zh) 一种电梯控制柜自动化生产系统
CN210709675U (zh) 一种袋装物料拆垛上车装备
CN112158590B (zh) 一种全自动下料机
CN114104684A (zh) 一种全自动氦检装置
CN211490427U (zh) 一种电梯控制柜自动化生产系统
CN116332076B (zh) 一种自动卸板机
CN112591401A (zh) 一种用于工件生产线的新型提升机
CN217229343U (zh) 一种工件自动投入滑槽装置
CN217436197U (zh) 一种双工位装箱机
CN214933448U (zh) 一种用于工件生产线的新型提升机
CN107324006B (zh) 自动落板叠合传输装置
CN211053049U (zh) 用于多功能机电实训系统的销轴装配单元
CN112158589A (zh) 一种全自动上料机
CN209796630U (zh) 厨电产品多线混产及汇流包装智能生产系统
CN207684528U (zh) 一种用于纸箱、纸膜袋、编织袋的自动装卸车系统
CN215853744U (zh) 一种双料盘供料装置
CN220906245U (zh) 一种上下料设备

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20915409

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20915409

Country of ref document: EP

Kind code of ref document: A1