WO2021143452A1 - 一种曳引机生产系统 - Google Patents

一种曳引机生产系统 Download PDF

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Publication number
WO2021143452A1
WO2021143452A1 PCT/CN2020/137368 CN2020137368W WO2021143452A1 WO 2021143452 A1 WO2021143452 A1 WO 2021143452A1 CN 2020137368 W CN2020137368 W CN 2020137368W WO 2021143452 A1 WO2021143452 A1 WO 2021143452A1
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Prior art keywords
support frame
support
frame
station
traction machine
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PCT/CN2020/137368
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English (en)
French (fr)
Inventor
刘欢欢
陈健
徐勤雷
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山东宏运达电梯股份有限公司
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Publication of WO2021143452A1 publication Critical patent/WO2021143452A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies

Definitions

  • the invention belongs to the technical field of elevator production equipment, and specifically belongs to a traction machine production system.
  • the invention provides a traction machine production system, so as to improve the production and assembly efficiency of the traction machine, and the overall cost is low, and the production of the traction machine can meet the requirements of the industry.
  • a traction machine production system which is characterized in that it includes a stator assembly structure and a rotor assembly structure;
  • the stator assembly structure includes a first support frame, a turning station, a press lifting station, and a second support frame ;
  • the first support frame and the second support frame are sequentially installed with a roller, a jacking rotating station, and a roller;
  • the rotor assembly structure includes a third support frame and a fourth support frame, and the third support frame and the fourth support frame are arranged at a right angle, and the connection point is set as the first universal platform; the third support frame and the fourth support frame are arranged at right angles.
  • a roller is installed on the fourth support frame;
  • the fourth support frame is connected with the second support frame, and the connection angle is at a right angle, and is set as a second universal platform at the connection place; and is provided with a rotor stator combined with an electric crane;
  • the second universal platform is connected with a fifth support frame, and a roller is installed on the fifth support frame; and the fifth support frame passes through the silent test room.
  • the structure of the lifting and rotating station is as follows: the bottom end is a cylinder, a support plate is connected to the action end of the cylinder, and a station platform is installed on the support plate through a bearing; the front and back sides of the station platform are rollers, The left and right sides are short rollers.
  • the structure of the turning station includes a turning frame and supporting legs, the turning frame is in the shape of a rectangular parallelepiped, and the opposite surface is the traction machine inlet and the baffle, and a rubber pad is installed inside the baffle.
  • a roller is installed underneath; at the middle position of the turning frame, the crossbeam is connected with the supporting leg through a shaft; where the turning frame and the supporting leg are close, a fixed buckle is formed on the turning frame and the supporting leg, and passes through the fixed buckle Fixed rod.
  • baffle plate is installed on the inner side of the turning frame through a sliding rail and a sliding block in cooperation with a butterfly bolt.
  • the structure of the press jacking station includes a support table, on which a lifting and rolling structure is provided, and a press is fixed above the support table.
  • two supporting beams are installed on the supporting rails, and bearings are arranged on the supporting beams at intervals; a cylinder is connected to the lower side of the supporting beams.
  • the wall of the silent test room is composed of rock wool color steel plate and flame-retardant sound-absorbing cotton; and the rock wool color steel plate is on the outer wall.
  • the air cylinder used in the present invention is provided with air pressure from a total air source.
  • the assembly of the traction machine adopts a working mode combining manual and mechanical, which meets the industry requirements during the production of the traction machine.
  • the system has a simple structure and low cost, which is suitable for production and use in small and medium-sized enterprises.
  • Figure 1 is a schematic diagram of the structure of the present invention
  • Figure 2 is a schematic diagram of the structure of the third support frame in the present invention.
  • FIG. 3 is a schematic diagram of the structure of the turning station in the present invention.
  • Fig. 4 is a schematic diagram of the structure of the lifting station of the medium compressor according to the present invention.
  • the first support frame 1.1. Roller; 2. Turning station; 2.1. Rotating frame; 2.2. Support leg; 2.3. Bearing; 2.4. Fixed rod; 2.5. Baffle; 2.6. Rubber pad; 3. , Press jacking station; 3.1, support table; 3.2, bearing; 3.3, press; 3.4, support beam; 3.5, cylinder; 4. second support frame; 5. jacking rotating station; 6, electric travel Lifting; 7. The third support frame; 8. The fourth support frame; 9. The first universal platform; 10. The second universal platform; 11. The rotor and stator combined with electric crane; 12. The fifth support frame; 13. Quiet test room.
  • the present invention provides a traction machine production system, which is characterized in that it includes a stator assembly structure and a rotor assembly structure;
  • the stator assembly structure includes a first support frame 1, an overturning station 2, a press The machine jacking station 3, the second support frame 4; the upper ends of the first support frame 1 and the second support frame 4 are sequentially installed with a roller 1.1, a jacking rotating station 5, and a roller 1.1;
  • the structure of station 5 is: the bottom end is a cylinder, the cylinder action end is connected with a support plate, a bearing is installed on the support plate, and a station platform is installed on the bearing; the front and rear sides of the station platform are roller 1.1, left and right On both sides are short rollers 1.2.
  • the electric hoist 6 is used to hoist the traction machine onto the line; then it is manually installed and moved on the drum.
  • the jacking rotating station 5 When moving to the jacking rotating station 5, the jacking rotating station 5 is raised to make Its height is higher than the surface of the drum 1.1, which is convenient for installation and can be assembled at a rotation angle; after the assembly is completed, it is lowered to the same height as the drum 1.1. Under the action of the short drum 1.2, assist manual labor to make the traction machine continue to move forward;
  • the structure of the turning station 2 is: comprising a turning frame 2.1 and supporting legs 2.2.
  • the turning frame 2.1 is in the shape of a rectangular parallelepiped, and the opposite surface is the traction machine inlet and the baffle 2.5, and rubber is installed inside the baffle 2.5.
  • the baffle is installed on the inner side of the flip frame through the slide rail and the sliding block with butterfly bolts, and the position of the baffle can be adjusted according to the size of the traction machine; the drum 1.1 is installed above and below; the flip frame 2.1 In the middle position, the crossbeam between the supporting leg 2.2 is connected by the shaft 2.3; where the turning frame 2.1 and the supporting leg 2.2 are close, a fixed buckle is formed on the turning frame 2.1 and the supporting leg 2.2 respectively, and the fixed rod 2.4 is passed through the buckle.
  • the structure of the press jacking station 3 is as follows: includes a support table 3.1 on which a lifting and rolling structure is provided; a press 3.3 is fixed on the upper side of the support table 3.1; and the lifting and rolling structure is Two supporting beams 3.4 are installed on the supporting rail, and bearings 3.2 are arranged on the supporting beam 3.4 at intervals; a cylinder 3.5 is connected to the lower side of the supporting beam to provide power for the lifting of the supporting beam 3.4.
  • the lower roller 1.1 of the turning frame 2.1 and the upper roller 1.1 of the first support frame 1 are on the same plane.
  • the baffle 2.5 and the rubber pad 2.6 work together to prevent the traction machine from shifting.
  • the fixed rod 2.4 is removed, and the turning frame 2.1 is turned up and down with the shaft 2.3 as the supporting point, so that the top of the turning frame 2.1 and 1.1 and the upper roller 1.1 of the first support frame 1 are on the same plane, which is also in line with the top pressure
  • the support beam 3.4 of the machine is on the same plane, and then the relative position of the flip frame 2.1 and the support leg 2.2 is fixed with a fixed rod 2.4; and manually pushed to the press lifting station 3; under the action of the bearing 3.2, the traction
  • the machine is pushed to the lower side of the press 3.3, and then under the action of the cylinder 3.5, the support beam 3.4 is lowered, so that the traction machine is on the support table 3.1.
  • the rotor assembly structure includes a third support frame 7 and a fourth support frame 8, and the third support frame 7 and the fourth support frame 8 are arranged at right angles, and are set as a first universal platform 9 at the joint. ;
  • the third support frame 7 and the fourth support frame 8 are installed with a roller 1.1;
  • the fourth support frame 8 is connected to the second support frame 4, and the connection angle is at a right angle.
  • the second universal platform 10 is set at the connection point; and a rotor stator combined with an electric crane 11 is provided;
  • a fifth support frame 12 is connected to the second universal platform 10, and a roller 1.1 is installed on the fifth support frame 12; and the fifth support frame 12 passes through the silent test room 13.
  • the wall 13 of the silent test room is composed of rock wool color steel plate and flame-retardant sound-absorbing cotton; and the rock wool color steel plate is on the outer wall.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

一种曳引机生产系统，包括定子装配结构与转子装配结构；定子装配结构包括有第一支撑架（1）、翻转工位（2）、压机顶升工位（3）、第二支撑架（4）；转子装配结构包括有第三支撑架（7）与第四支撑架（8），且第三支撑架（7）与第四支撑架（8）布置角度呈直角，在连接处设置第一万向平台（9）；第三支撑架（7）与第四支撑架（8）上安装有滚筒（1.1）；第四支撑架（8）与第二支撑架（4）连接，且连接角度呈直角，在连接处设置第二万向平台（10）；并设置有转子定子结合电动行吊（11）；第二万向平台（10）连接有第五支撑架（12），第五支撑架（12）上安装有滚筒（1.1）；且第五支撑架（12）穿过静音测试房（13）。曳引机的装配采用人工与机械结合的工作模式，符合曳引机生产时的行业要求，系统结构简单，造价低。

Description

一种曳引机生产系统 技术领域
本发明属于电梯生产设备技术领域，具体属于一种曳引机生产系统。
背景技术
现有技术中，在生产曳引机时，较大型电梯生产企业具有使用大型先进生产机械的能力，但是中、小型电梯生产企业还不具备使用先进生产机械的经济能力，使得曳引机在生产时，还处于完全人工组装的模式；但是，在曳引机生产时，具有行业要求，完全的人工手动组装不能满足行业要求的规定，所以，对于小型企业来说，曳引机的生产组装，制约着企业的更进一步发展。
发明内容
本发明提供了一种曳引机生产系统，以达到提高曳引机生产组装效率，且整体造价低、并能使曳引机生产满足行业要求的目的。
一种曳引机生产系统，其特征在于，包括有定子装配结构与转子装配结构；所述的定子装配结构包括有第一支撑架、翻转工位、压机顶升工位、第二支撑架；所述的第一支撑架与第二支撑架上依次安装有滚筒、顶升旋转工位、滚筒；
所述的转子装配结构为包括有第三支撑架与第四支撑架，且第三支撑架与第四支撑架布置角度呈直角，在连接处设置为第一万向平台；第三支撑架与第四支撑架上安装有滚筒；
所述的第四支撑架与第二支撑架连接，且连接角度呈直角，在连接处设置为第二万向平台；并设置有转子定子结合电动行吊；
第二万向平台连接有第五支撑架，第五支撑架上安装有滚筒；且第五支撑架穿过静音测试房。
进一步的，所述的顶升旋转工位结构为：底端为气缸，在气缸动作端连接有支撑板，通过轴承在支撑板上安装有工位平台；工位平台的前后两侧为滚筒，左右两侧为短滚筒。
进一步的，所述的翻转工位结构为：包括有翻转框架与支撑腿，翻转框架呈长方体状，且一个相对面为曳引机进口与挡板，且在挡板内侧安装有橡胶垫，上面与下面安装有滚筒；在翻转框架中间位置，与支撑腿之间横梁通过轴连接；在翻转框架与支撑腿靠近处，在翻转框架与支撑腿上分别形成有固定扣，在固定扣内穿过固定杆。
进一步的，所述的挡板通过滑轨与滑块配合蝴蝶螺栓安装在翻转框架内侧。
进一步的，所述的压机顶升工位结构为：包括有支撑台面，所述的支撑台面上设置升降滚动结构；在支撑台面上方固定有压机。
进一步的，所述的升降滚动结构为两条支撑梁安装在支撑轨道上，且在支撑梁上间隔布置有轴承；在支撑梁下侧连接有气缸。
进一步的，所述的静音测试房墙体为岩棉彩钢板与阻燃吸音棉组成；且岩棉彩钢板处于外墙面。
本发明中所用到的气缸由总气源提供气压。
本发明的有益效果：
本发明中，曳引机的装配采用人工与机械结合的工作模式，符合曳引机生产时的行业要求。且本系统结构简单，造价低，适合中、小型企业生产使用。
附图说明
图1为本发明的结构示意图；
图2为本发明中第三支撑架结构示意图；
图3为本发明中翻转工位结构示意图；
图4为本发明中压机顶升工位结构示意图。
图中：1、第一支撑架；1.1、滚筒；2、翻转工位；2.1、旋转框架；2.2、支撑腿；2.3、轴承；2.4、固定杆；2.5、挡板；2.6、橡胶垫；3、压机顶升工位；3.1、支撑台面；3.2、轴承；3.3、压机；3.4、支撑梁；3.5、气缸；4、第二支撑架；5、顶升旋转工位；6、电动行吊；7、第三支撑架；8、第四支撑架；9、第一万向平台；10、第二万向平台；11、转子定子结合电动行吊；12、第五支撑架；13、静音测试房。
具体实施方式
参见附图，本发明提供了一种曳引机生产系统，其特征在于，包括有定子装配结构与转子装配结构；所述的定子装配结构包括有第一支撑架1、翻转工位2、压机顶升工位3、第二支撑架4；所述的第一支撑架1与第二支撑架4上端依次安装有滚筒1.1、顶升旋转工位5、滚筒1.1；所述的顶升旋转工位5结构为：底端为气缸，在气缸动作端连接有支撑板，在支撑板上安装有轴承，在轴承上安装有工位平台；在工位平台的前后两侧为滚筒1.1，左右两侧为短滚筒1.2。
在第一支撑架1处，以电动行吊6将曳引机吊装上线；之后以人工在滚筒上安装并移动，在移动到顶升旋转工位5时，顶升旋转工位5升起，使其高度高于滚筒1.1表面，方便安装，并进行转动角度装配；装配完成后，降低到与滚筒1.1高度相同，在短滚筒1.2作用下，辅助人工，使曳引机向前继续运动；
所述的翻转工位2结构为：包括有翻转框架2.1与支撑腿2.2，翻转框架2.1呈长方体状，且一个相对面为曳引机进口与挡板2.5，且在挡板2.5内侧安装有橡胶垫2.6；所述的挡板通过滑轨与滑块配合蝴蝶螺栓安装在翻转框架内侧，可 根据曳引机尺寸的大小，调整挡板的位置；上面与下面安装有滚筒1.1；在翻转框架2.1中间位置，与支撑腿2.2之间横梁通过轴2.3连接；在翻转框架2.1与支撑腿2.2靠近处，在翻转框架2.1与支撑腿2.2上分别形成有固定扣，在扣内穿过固定杆2.4。
所述的压机顶升工位3结构为：包括有支撑台面3.1，所述的支撑台面3.1上设置升降滚动结构；在支撑台面3.1上侧固定有压机3.3；所述的升降滚动结构为两条支撑梁3.4安装在支撑轨道上，且在支撑梁3.4上间隔布置有轴承3.2；在支撑梁下侧连接有气缸3.5，为支撑梁3.4升降提供动力。
翻转框架2.1的下面滚筒1.1与第一支撑架1上滚筒1.1在一个平面上，在曳引机进入到翻转框架内后，以挡板2.5与橡胶垫2.6共同作用，防止曳引机移位，之后将固定杆2.4拆下，将翻转框架2.1以轴2.3为支撑点，上下方向翻转，使翻转框架2.1的上面与1.1与第一支撑架1上滚筒1.1在一个平面上，也是与顶升压机的支撑梁3.4在同一个平面上，之后以固定杆2.4固定翻转框架2.1与支撑腿2.2的相对位置；并人工推动到压机顶升工位3上；在轴承3.2作用下，将曳引机推动到压机3.3下侧，之后在气缸3.5作用下，支撑梁3.4下降，使曳引机处于支撑台面3.1上，在压机3.3工作完成后，气缸3.5将支撑梁3.4升起，与第二支撑架4中的滚筒1.1水平，继续向前推动曳引机；
所述的转子装配结构为包括有第三支撑架7与第四支撑架8，且第三支撑架7与第四支撑架8布置角度呈直角，且在连接处设置为第一万向平台9；第三支撑架7与第四支撑架8上安装有滚筒1.1；
所述的第四支撑架8与第二支撑架4连接，且连接角度呈直角，在连接处设置为第二万向平台10；并设置有转子定子结合电动行吊11；
第二万向平台10连接有第五支撑架12，第五支撑架12上安装有滚筒1.1；且第五支撑架12穿过静音测试房13。所述的静音测试房墙体13为岩棉彩钢板与阻燃吸音棉组成；且岩棉彩钢板处于外墙面。

Claims (7)

  1. 一种曳引机生产系统，其特征在于，包括有定子装配结构与转子装配结构；所述的定子装配结构包括有第一支撑架、翻转工位、压机顶升工位、第二支撑架；所述的第一支撑架与第二支撑架上依次安装有滚筒、顶升旋转工位、滚筒；
    所述的转子装配结构为包括有第三支撑架与第四支撑架，且第三支撑架与第四支撑架布置角度呈直角，在连接处设置为第一万向平台；第三支撑架与第四支撑架上安装有滚筒；
    所述的第四支撑架与第二支撑架连接，且连接角度呈直角，在连接处设置为第二万向平台；并设置有转子定子结合电动行吊；
    第二万向平台连接有第五支撑架，第五支撑架上安装有滚筒；且第五支撑架穿过静音测试房。
  2. 根据权利要求1所述的曳引机生产系统，其特征在于，所述的顶升旋转工位结构为：底端为气缸，在气缸动作端连接有支撑板，通过轴承在支撑板上安装有工位平台；工位平台的前后两侧为滚筒，左右两侧为短滚筒。
  3. 根据权利要求1所述的曳引机生产系统，其特征在于，所述的翻转工位结构为：包括有翻转框架与支撑腿，翻转框架呈长方体状，且一个相对面为曳引机进口与挡板，且在挡板内侧安装有橡胶垫，上面与下面安装有滚筒；在翻转框架中间位置，与支撑腿之间横梁通过轴连接；在翻转框架与支撑腿靠近处，在翻转框架与支撑腿上分别形成有固定扣，在固定扣内穿过固定杆。
  4. 根据权利要求3所述的曳引机生产系统，其特征在于，所述的挡板通过滑轨与滑块配合蝴蝶螺栓安装在翻转框架内侧。
  5. 根据权利要求1所述的曳引机生产系统，其特征在于，所述的压机顶升 工位结构为：包括有支撑台面，所述的支撑台面上设置升降滚动结构；在支撑台面上方固定有压机。
  6. 根据权利要求5所述的曳引机生产系统，其特征在于，所述的升降滚动结构为两条支撑梁安装在支撑轨道上，且在支撑梁上间隔布置有轴承；在支撑梁下侧连接有气缸。
  7. 根据权利要求1所述的曳引机生产系统，其特征在于，所述的静音测试房墙体为岩棉彩钢板与阻燃吸音棉组成；且岩棉彩钢板处于外墙面。
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