WO2021137546A1 - Photosensitive resin composition, and dry film photoresist, photosensitive element, circuit board, and display device, each using same - Google Patents

Photosensitive resin composition, and dry film photoresist, photosensitive element, circuit board, and display device, each using same Download PDF

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Publication number
WO2021137546A1
WO2021137546A1 PCT/KR2020/019182 KR2020019182W WO2021137546A1 WO 2021137546 A1 WO2021137546 A1 WO 2021137546A1 KR 2020019182 W KR2020019182 W KR 2020019182W WO 2021137546 A1 WO2021137546 A1 WO 2021137546A1
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Prior art keywords
formula
photosensitive resin
less
developer
carbon atoms
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PCT/KR2020/019182
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French (fr)
Korean (ko)
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WO2021137546A8 (en
Inventor
봉동훈
심상화
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코오롱인더스트리 주식회사
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Priority claimed from KR1020200098837A external-priority patent/KR102242553B1/en
Priority claimed from KR1020200098834A external-priority patent/KR102242550B1/en
Application filed by 코오롱인더스트리 주식회사 filed Critical 코오롱인더스트리 주식회사
Priority to JP2022525501A priority Critical patent/JP7376712B2/en
Priority to CN202080079865.5A priority patent/CN115053182A/en
Publication of WO2021137546A1 publication Critical patent/WO2021137546A1/en
Publication of WO2021137546A8 publication Critical patent/WO2021137546A8/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F212/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/04Acids; Metal salts or ammonium salts thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/28Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/30Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • G03F7/033Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/02Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
    • H05K3/06Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process

Definitions

  • the present invention relates to a photosensitive resin composition, a dry film photoresist using the same, a photosensitive element, a circuit board, and a display device.
  • the photosensitive resin composition is used in the form of dry film photoresist (DFR), liquid photoresist (Liquid Photoresist Ink), etc. used in printed circuit boards (PCB) or lead frames. .
  • DFR dry film photoresist
  • Liquid Photoresist Ink liquid photoresist
  • PCB printed circuit boards
  • PCBs printed circuit boards
  • PDP plasma display panels
  • ITO electrodes for other displays
  • bus address electrodes and black matrices
  • dry film photoresist is also widely used for the like.
  • Such, in general, dry film photoresist is often used for lamination on copper clad laminates.
  • a pretreatment process is first performed in order to laminate a copper clad laminate, which is an original material of the PCB.
  • the pretreatment process is in the order of drilling, deburing, and front face in the outer layer process, and undergoes face or pickling in the inner layer process.
  • face process bristle brush and jet pumice processes are mainly used, and soft etching and 5wt% sulfuric acid pickling can be used for pickling.
  • a dry film photoresist (hereinafter referred to as DFR) is generally laminated on the copper layer of the copper-clad laminate.
  • DFR dry film photoresist
  • a photoresist layer of DFR is laminated on the copper surface while peeling off the protective film of DFR using a laminator.
  • the lamination speed is 0.5 ⁇ 3.5m/min
  • the temperature is 100 ⁇ 130°C
  • the roller pressure heating roll pressure is 10 ⁇ 90psi.
  • the printed circuit board that has undergone the lamination process is left for at least 15 minutes to stabilize the board, and then is exposed to the photoresist of the DFR using a photomask having a desired circuit pattern formed thereon.
  • the photomask is irradiated with ultraviolet rays
  • polymerization of the photoresist irradiated with ultraviolet rays is initiated by the photoinitiator contained in the irradiated area.
  • oxygen in the photoresist is consumed, then the activated monomer is polymerized to cause a crosslinking reaction, and then a large amount of the monomer is consumed and the polymerization reaction proceeds.
  • the unexposed portion exists in a state where the crosslinking reaction has not progressed.
  • a developing process of removing the unexposed portion of the photoresist is performed.
  • alkali developable DFR 0.8 to 1.2 wt% of potassium carbonate and sodium carbonate aqueous solution are used as a developer.
  • the photoresist of the unexposed part is washed away by the saponification reaction of the carboxylic acid of the binder polymer and the developer in the developer, and the cured photoresist remains on the copper surface.
  • a circuit is formed through different processes according to the inner layer and outer layer processes.
  • a circuit is formed on the substrate through corrosion and peeling processes, and in the outer layer process, after plating and tenting processes, etching and solder stripping are performed, and a predetermined circuit is formed.
  • the dry film goes through a wet process when applied in a printed circuit board manufacturing plant, and is dissolved by an alkali solution by a saponification reaction in a developing process that melts an unexposed area or a peeling process that removes the dry film.
  • an alkali solution by a saponification reaction in a developing process that melts an unexposed area or a peeling process that removes the dry film.
  • an antifoaming agent that suppresses foam is used in an alkali solution in a ratio of 0.1 to 3%.
  • the present invention relates to a photosensitive resin composition capable of increasing the efficiency of the process by reducing the generation of bubbles in the development and peeling process through a binder resin having increased hydrophobicity.
  • the present invention relates to a photosensitive resin composition having a sufficiently low viscosity without being cured near the thermal bonding temperature with a substrate for application to a circuit board or a display device, and having improved adhesion to the substrate.
  • Another object of the present invention is to provide a dry film photoresist, a photosensitive element, a circuit board, and a display device using the photosensitive resin composition.
  • alkali including a repeating unit represented by the following formula 1, a repeating unit represented by the following formula 2, a repeating unit represented by the following formula 3, and a repeating unit represented by the following formula 4
  • a photosensitive resin composition containing a developable binder resin, a photoinitiator, and a photopolymerizable compound, satisfying any one of the following (1) or (2).
  • the absolute viscosity obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less The minimum value is 300 Pa s or less
  • R 1 is hydrogen or alkyl having 1 to 10 carbon atoms
  • R 2 is alkyl having 1 to 10 carbon atoms
  • Ar is aryl having 6 to 20 carbon atoms
  • n is an integer from 1 to 20
  • R 3 is hydrogen or alkyl having 1 to 10 carbon atoms
  • R 4 is hydrogen or alkyl having 1 to 10 carbon atoms
  • R 5 is alkyl having 1 to 10 carbon atoms
  • Ar is aryl having 6 to 20 carbon atoms.
  • a dry film photoresist comprising a photosensitive resin layer containing the photosensitive resin composition.
  • a polymer substrate and a photosensitive resin layer formed on the polymer substrate, satisfying any one of the following (1) or (2), a photosensitive element is provided.
  • the photosensitive resin layer has a minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less with respect to the photosensitive resin layer sample having a thickness of 5 ⁇ m or more and 30 ⁇ m or less 300 Pa ⁇ s or less.
  • the present specification also provides a circuit board and a display device including the photosensitive resin layer containing the photosensitive resin composition.
  • first component may be referred to as a second component
  • second component may be referred to as a first component
  • substitution means that another functional group is bonded instead of a hydrogen atom in the compound, and the position to be substituted is not limited as long as the position at which the hydrogen atom is substituted, that is, the position where the substituent is substituted, is not limited, and when two or more substituted , two or more substituents may be the same as or different from each other.
  • substituted or unsubstituted refers to deuterium; halogen group; cyano group; nitro group; hydroxyl group; carbonyl group; ester group; imid; amide group; primary amino group; carboxyl group; sulfonic acid group; sulfonamide group; phosphine oxide group; alkoxy group; aryloxy group; alkyl thiooxy group; arylthioxy group; an alkyl sulfoxy group; arylsulfoxy group; silyl group; boron group; an alkyl group; cycloalkyl group; alkenyl group; aryl group; aralkyl group; aralkenyl group; an alkylaryl group; alkoxysilylalkyl group; an arylphosphine group; or N, O, and S atom means that it is substituted or unsubstituted with one or more substituents selected from the group consist
  • a substituent in which two or more substituents are connected may be a biphenyl group. That is, the biphenyl group may be an aryl group or may be interpreted as a substituent in which two phenyl groups are connected.
  • (meth) acryl is meant to include both acryl and methacryl.
  • the alkyl group is a monovalent functional group derived from an alkane, and may be straight-chain or branched, and the number of carbon atoms in the straight-chain alkyl group is not particularly limited, but is preferably 1 to 20. In addition, the number of carbon atoms of the branched chain alkyl group is 3 to 20.
  • alkyl group examples include methyl, ethyl, propyl, n-propyl, isopropyl, butyl, n-butyl, isobutyl, tert-butyl, sec-butyl, 1-methyl-butyl, 1-ethyl-butyl, pentyl, n -pentyl, isopentyl, neopentyl, tert-pentyl, hexyl, n-hexyl, 1-methylpentyl, 2-methylpentyl, 4-methyl-2-pentyl, 3,3-dimethylbutyl, 2-ethylbutyl, heptyl , n-heptyl, 1-methylhexyl, octyl, n-octyl, tert-octyl, 1-methylheptyl, 2-ethylhexyl, 2-propylpentyl, n-non
  • the aryl group is a monovalent functional group derived from arene, and is not particularly limited, but preferably has 6 to 20 carbon atoms, and may be a monocyclic aryl group or a polycyclic aryl group.
  • the aryl group may be a monocyclic aryl group such as a phenyl group, a biphenyl group, or a terphenyl group, but is not limited thereto.
  • the polycyclic aryl group may be a naphthyl group, an anthracenyl group, a phenanthryl group, a pyrenyl group, a perylenyl group, a chrysenyl group, a fluorenyl group, and the like, but is not limited thereto.
  • the aryl group may be substituted or unsubstituted, and when substituted, examples of the substituent are as described above.
  • an alkali developable binder comprising a repeating unit represented by the following formula (1), a repeating unit represented by the following formula (2), a repeating unit represented by the following formula (3), and a repeating unit represented by the following formula (4)
  • a photosensitive resin composition containing a resin, a photoinitiator, and a photopolymerizable compound, satisfying any one of the following (1) or (2), may be provided.
  • the absolute viscosity obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less The minimum value is 300 Pa s or less
  • R 1 is hydrogen or alkyl having 1 to 10 carbon atoms
  • R 2 is alkyl having 1 to 10 carbon atoms
  • Ar is aryl having 6 to 20 carbon atoms
  • n is an integer from 1 to 20
  • R 3 is hydrogen or alkyl having 1 to 10 carbon atoms
  • R 4 is hydrogen or alkyl having 1 to 10 carbon atoms
  • R 5 is alkyl having 1 to 10 carbon atoms
  • Ar is aryl having 6 to 20 carbon atoms.
  • the photosensitive resin composition of one embodiment includes the repeating unit represented by Formula 1 in the alkali developable binder resin to increase the hydrophobicity of the alkali developable binder resin, so that the photosensitive resin composition is dried using the photosensitive resin composition.
  • the development process of film photoresist it shows excellent developability by suppressing the generation of foam, and it was confirmed through experiments that proper physical properties (resolution, fine wire adhesion, etc.) can be secured by improving the adhesion to the substrate and completed the invention. .
  • the photosensitive resin composition of one embodiment includes the repeating unit represented by Formula 1 in the alkali developable binder resin to improve the heat resistance properties of the alkali developable binder resin, so that the photosensitive resin composition
  • the thermal curing temperature of the used dry film photoresist increases, the dry film photoresist has a sufficiently low viscosity during heat treatment to near the thermal curing temperature, so that the dry film photoresist is thermally bonded to the substrate for application to a circuit board or a display device.
  • the invention was completed after confirming that adhesion to the substrate could be increased through low viscosity at temperature.
  • the alkali developable binder resin of the present invention may include a repeating unit represented by Formula 1, a repeating unit represented by Formula 2, a repeating unit represented by Formula 3, and a repeating unit represented by Formula 4 .
  • the alkali developable binder resin is a random copolymer of the repeating unit represented by Formula 1, the repeating unit represented by Formula 2, the repeating unit represented by Formula 3, and the repeating unit represented by Formula 4 may include.
  • foam in the developing process of the dry film photoresist using the photosensitive resin composition exhibits excellent developability, and improves substrate adhesion to ensure proper physical properties (resolution, fine wire adhesion, etc.).
  • R 1 may be any one of hydrogen or alkyl having 1 to 10 carbon atoms, and specific examples of the alkyl having 1 to 10 carbon atoms include methyl.
  • R 2 is alkyl having 1 to 10 carbon atoms, and specific examples of the alkyl having 1 to 10 carbon atoms include ethyl.
  • Ar is an aryl having 6 to 20 carbon atoms, and specific examples of the aryl having 6 to 20 carbon atoms include phenyl.
  • the repeating unit represented by Formula 1 may be a repeating unit derived from a monomer represented by Formula 1-1.
  • R 1 is hydrogen or alkyl having 1 to 10 carbon atoms
  • R 2 is alkyl having 1 to 10 carbon atoms
  • Ar is aryl having 6 to 20 carbon atoms
  • n is an integer of 1 to 20 .
  • R 1 , R 2 , Ar, and n are the same as described above in Formula 1 above.
  • PHEMA 2-phenoxyethylmethacrylate
  • the repeating unit represented by Formula 1 is 5 mol% or more and 40 mol% or less, or 5 mol% or more and 30 mol% or less, or 5 based on 100 mol% of the total repeating unit molar content contained in the alkali developable binder resin. It may be contained in mol% or more and 25 mol% or less, or 10 mol% or more and 25 mol% or less.
  • R 3 and R 4 are the same as or different from each other, and each independently represents hydrogen or alkyl having 1 to 10 carbon atoms, R 5 is alkyl having 1 to 10 carbon atoms, and Ar is 6 to 20 carbon atoms. is the aryl of
  • R 3 and R 4 are the same as or different from each other, and each independently may be any one of hydrogen or alkyl having 1 to 10 carbon atoms, and specific examples of the alkyl having 1 to 10 carbon atoms include methyl can be heard
  • R 5 is alkyl having 1 to 10 carbon atoms, and specific examples of the alkyl having 1 to 10 carbon atoms include methyl.
  • Ar is an aryl having 6 to 20 carbon atoms, and specific examples of the aryl having 6 to 20 carbon atoms include phenyl.
  • the repeating unit represented by Formula 2 may be a repeating unit derived from a monomer represented by Formula 2-1 below.
  • R 3 is hydrogen or alkyl having 1 to 10 carbon atoms.
  • the contents of R 3 are the same as those described above in Formula 2 above.
  • Specific examples of the monomer represented by Formula 2-1 may include methacrylic acid (MAA).
  • the repeating unit represented by Chemical Formula 3 may be a repeating unit derived from a monomer represented by the following Chemical Formula 3-1.
  • R 4 is hydrogen or alkyl having 1 to 10 carbon atoms
  • R 5 is alkyl having 1 to 10 carbon atoms.
  • the contents of R 4 and R 5 are the same as those described above in Formula 3 above.
  • a specific example of the monomer represented by Formula 3-1 may include methylmethacrylate (MMA).
  • the repeating unit represented by Chemical Formula 4 may be a repeating unit derived from a monomer represented by the following Chemical Formula 4-1.
  • Ar is aryl having 6 to 20 carbon atoms.
  • the contents of Ar are the same as those described above in Formula 4 above.
  • a specific example of the monomer represented by Formula 4-1 may include styrene (Styrene, SM).
  • the alkali developable binder resin is 20 mol% or more and 60 mol% or more, or 20 mol% or more of the repeating unit represented by Formula 2, based on 100 mol% of the total repeating unit molar content contained in the alkali developable binder resin. 50 mol% or less, or 30 mol% or more and 40 mol% or less.
  • the alkali developable binder resin is based on 100 mol% of the total repeating unit molar content contained in the alkali developable binder resin, 1 mol% or more and 30 mol% or less of the repeating unit represented by Formula 3, or 1 mol % or more and 20 mol% or less, or 5 mol% or more and 30 mol% or less, and 30 mol% or more and 60 mol% or less of the repeating unit represented by Formula 4 above, or 30 mol% or more and 50 mol% or less, or 30 mol% or more 40 mol% or less.
  • the molar ratio of the repeating unit represented by Formula 3 to 100 moles of the repeating unit represented by Formula 4 is 10 moles or more and 99 moles or less, or 15 moles or more and 95 moles or less, or 20 moles or more and 95 moles. or less, or 10 moles or more and 50 moles or less, or 10 moles or more and 40 moles or less, or 10 moles or more and 30 moles or less.
  • the degree of hydrophobicity of the alkali developable binder resin is also increased, thereby preventing the generation of bubbles in the developing process of the dry film photoresist using the photosensitive resin composition. can be suppressed
  • the alkali developable binder resin may have a weight average molecular weight of 30000 g/mol or more and 150000 g/mol or less, and a glass transition temperature of 20° C. or more and 150° C. or less. Accordingly, coatability, traceability, and mechanical strength of the resist itself after circuit formation of the dry film photoresist may be improved.
  • the weight average molecular weight means the weight average molecular weight in terms of polystyrene measured by the GPC method.
  • a commonly known analyzer and a detector such as a differential refraction detector and a column for analysis may be used, and the temperature generally applied Conditions, solvents, and flow rates can be applied.
  • the alkali developable binder resin is dissolved in tetrahydrofuran so as to have a concentration of 1.0 (w/w)% in THF (about 0.5 (w/w)% based on solid content), and a syringe of 0.45 ⁇ m pore size
  • THF tetrahydrofuran
  • 20 ⁇ l was injected into GPC, and tetrahydrofuran (THF) was used as the mobile phase of GPC, and was introduced at a flow rate of 1.0 mL/min, and the column was Agilent PLgel 5 ⁇ m Guard (7.5 x 50 mm) and Agilent PLgel 5 ⁇ m Mixed D (7.5 x 300 mm) were connected in series, and the detector was measured at 40 °C using an Agilent 1260 Infinity II system and RI Detector.
  • the glass transition temperature was compared with the reference and the binder polymer in a Differential Scanning Calorimeter (DSC) (Perkin-Elmer, DSC-7).
  • DSC Differential Scanning Calorimeter
  • the temperature setting can be measured by maintaining the temperature at 20°C for 15 minutes, and then increasing the temperature to 200°C at a heating rate of 1°C/min.
  • the alkali developable binder resin may have an acid value of 120 mgKOH/g or more and 200 mgKOH/g or less, or 140 mgKOH/g or more and 160 mgKOH/g or less.
  • the acid value about 1 g of the alkali developable binder resin was sampled, dissolved in 50 ml of a mixed solvent (MeOH 20%, Acetone 80%), two drops of 1%-phenolphthalein indicator were added, and then titrated with 0.1N-KOH to measure the acid value.
  • the alkali developable binder resin is included in an amount of 20 wt% or more and 80 wt% or less, based on the total weight of the photosensitive resin composition on a solid basis.
  • the solid content which is the basis of the weight, refers to the remaining components excluding the solvent in the photosensitive resin composition.
  • the content of the alkali developable binder resin of the present invention may be 40% by weight or more and 70% by weight or less based on the total weight of the photosensitive resin composition. If the content of the alkali developable binder resin is less than 40% by weight with respect to the total photosensitive resin composition, there is a disadvantage of causing defects such as short circuit due to contamination of the developing end, and when it exceeds 70% by weight, adhesion and resolution, etc. There is a problem in that the circuit properties are poor.
  • alkali developable binder resin a repeating unit represented by the following formula 13, a repeating unit represented by the following formula 14, a repeating unit represented by the following formula 15, a repeating unit represented by the following formula 16, and a repeating unit represented by the following formula 17
  • R 3 ′′ is hydrogen
  • R 3 ' is an alkyl having 1 to 10 carbon atoms
  • R4′′ is alkyl having 1 to 10 carbon atoms
  • R5′′ is alkyl having 1 to 10 carbon atoms
  • Ar is aryl having 6 to 20 carbon atoms
  • R 4 ' is hydrogen
  • R 5 ′ is alkyl having 1 to 10 carbon atoms.
  • the first alkali developable binder resin may include the repeating unit represented by the formula 13, the repeating unit represented by the formula 14, the repeating unit represented by the formula 15, the repeating unit represented by the formula 16, and the formula It may include a random copolymer of the repeating unit represented by 17.
  • alkyl having 1 to 10 carbon atoms may include methyl.
  • Ar is an aryl having 6 to 20 carbon atoms, and specific examples of the aryl having 6 to 20 carbon atoms include phenyl.
  • the repeating unit represented by Chemical Formula 14 may be a repeating unit derived from a monomer represented by the following Chemical Formula 14-1.
  • R 3 is alkyl having 1 to 10 carbon atoms.
  • R 3 is the same as described above in Formula 14.
  • Specific examples of the monomer represented by Formula 14-1 may include methacrylic acid (MAA).
  • the repeating unit represented by Chemical Formula 15 may be a repeating unit derived from a monomer represented by Chemical Formula 15-1.
  • R 4 ′′ is an alkyl having 1 to 10 carbon atoms
  • R 5 ′′ is an alkyl having 1 to 10 carbon atoms.
  • R 4 ′′ and R 5 ′′ are the same as those described above in Formula 15.
  • Specific examples of the monomer represented by Formula 15-1 may include methylmethacrylate (MMA).
  • the repeating unit represented by Chemical Formula 16 may be a repeating unit derived from a monomer represented by Chemical Formula 16-1.
  • Ar is aryl having 6 to 20 carbon atoms.
  • the content of Ar is the same as described above in Formula 16.
  • Specific examples of the monomer represented by Formula 16-1 may include styrene (Styrene, SM).
  • the first alkali developable binder resin may have a weight average molecular weight of 30000 g/mol or more and 150000 g/mol or less, and a glass transition temperature of 20°C or more and 150°C or less. Accordingly, coatability, traceability, and mechanical strength of the resist itself after circuit formation of the dry film photoresist may be improved.
  • the first alkali developable binder resin may have an acid value of 140 mgKOH/g or more and 160 mgKOH/g or less.
  • the second alkali developable binder resin may have a weight average molecular weight of 20000 g/mol or more and 130000 g/mol or less, and a glass transition temperature of 30° C. or more and 160° C. or less. Accordingly, coatability, traceability, and mechanical strength of the resist itself after circuit formation of the dry film photoresist may be improved.
  • the weight average molecular weight means the weight average molecular weight in terms of polystyrene measured by the GPC method.
  • a commonly known analyzer and a detector such as a differential refraction detector and a column for analysis may be used, and the temperature generally applied Conditions, solvents, and flow rates can be applied.
  • the alkali developable binder resin is dissolved in tetrahydrofuran so as to have a concentration of 1.0 (w/w)% in THF (about 0.5 (w/w)% based on solid content), and a syringe of 0.45 ⁇ m pore size
  • THF tetrahydrofuran
  • 20 ⁇ l was injected into GPC, and tetrahydrofuran (THF) was used as the mobile phase of GPC, and was introduced at a flow rate of 1.0 mL/min, and the column was Agilent PLgel 5 ⁇ m Guard (7.5 x 50 mm) and Agilent PLgel 5 ⁇ m Mixed D (7.5 x 300 mm) were connected in series, and the Agilent 1260 Infinity II System, RI Detector was used as a detector for measurement at 40 °C.
  • the glass transition temperature was compared with the reference and the binder polymer in a Differential Scanning Calorimeter (DSC) (Perkin-Elmer, DSC-7).
  • DSC Differential Scanning Calorimeter
  • the temperature setting can be measured by maintaining the temperature at 20 °C for 15 minutes and then increasing the temperature to 200 °C at a heating rate of 1 °C/min.
  • the acid value of the alkali developable binder resin sample about 1 g of the alkali developable binder resin, dissolve it in 50 ml of a mixed solvent (MeOH 20%, Acetone 80%), add two drops of 1%-phenolphthalein indicator, and then 0.1N-KOH The acid value was measured by titration.
  • a mixed solvent MeOH 20%, Acetone 80%
  • the first alkali developable binder resin may have an acid value of 140 mgKOH/g or more and 160 mgKOH/g or less.
  • the second alkali developable binder resin may have an acid value of 160 mgKOH/g or more and 200 mgKOH/g or less.
  • the glass transition temperature ratio of the first alkali-developable binder resin and the second alkali-developable binder resin is 1:1.5 or more and 1:5, 1:1.5 or more and 1:3, 1:1.5 or more, 1:2 It may be 1:1.5 or more and 1:1.8 or less, 1:1.5 or more and 1:75 or less, or 1:1.5 or more and 1:6 or less.
  • the acid value ratio of the first alkali developable binder resin and the second alkali developable binder resin is 1:1.01 or more and 1:1.5 or less, 1:1.01 or more and 1:1.25 or less, 1:1.01 or more and 1:1.2 or less, or It may be 1:1.01 or more and 1:1.1 or less.
  • the first alkali developable binder resin included in the photosensitive resin composition of the embodiment contains 1.2 moles or more and 3 moles or less, 1.2 moles of the repeating unit represented by Formula 4 with respect to 1 mole of the repeating unit represented by Formula 3 It may be included in an amount of 2 moles or more, 1.5 moles or more and 2 moles or less, or 1.5 moles or more and 1.6 moles or less.
  • the first alkali developable binder resin included in the photosensitive resin composition of the embodiment contains 2 moles or more and 10 moles or less of the repeating unit represented by Formula 15 with respect to 1 mole of the repeating unit represented by Formula 17, 3 It may contain at least 10 moles, 3 moles or more and 5 moles or less, or 4 moles or more and 5 moles or less.
  • the second alkali developable binder resin may include a random copolymer of a repeating unit represented by the following Chemical Formula 14, a repeating unit represented by the following Chemical Formula 15, and a repeating unit represented by the following Chemical Formula 16.
  • R 3 ' is an alkyl having 1 to 10 carbon atoms
  • R 4 is alkyl having 1 to 10 carbon atoms
  • R 5 is alkyl having 1 to 10 carbon atoms
  • Ar is aryl having 6 to 20 carbon atoms.
  • the repeating unit represented by Chemical Formula 14 may be a repeating unit derived from a monomer represented by the following Chemical Formula 14-1.
  • R 3 is alkyl having 1 to 10 carbon atoms.
  • R 3 is the same as described above in Formula 14.
  • Specific examples of the monomer represented by Formula 14-1 may include methacrylic acid (MAA).
  • the repeating unit represented by Chemical Formula 15 may be a repeating unit derived from a monomer represented by Chemical Formula 15-1.
  • R 4 ′′ is an alkyl having 1 to 10 carbon atoms
  • R 5 ′′ is an alkyl having 1 to 10 carbon atoms.
  • R 4 ′′ and R 5 ′′ are the same as those described above in Formula 15.
  • Specific examples of the monomer represented by Formula 15-1 may include methylmethacrylate (MMA).
  • the repeating unit represented by Chemical Formula 16 may be a repeating unit derived from a monomer represented by Chemical Formula 16-1.
  • Ar is aryl having 6 to 20 carbon atoms.
  • the contents of Ar are the same as those described above in Formula 6 above.
  • Specific examples of the monomer represented by Formula 16-1 may include styrene (Styrene, SM).
  • the first alkali developable binder resin is a repeating unit represented by Formula 14: a repeating unit represented by Formula 15:
  • a repeating unit represented by Formula 16 is 1: (2 or more and 5 or less): (0.2 or more and 0.9), 1: (2 or more and 3 or less): (0.5 or more and 0.9), 1: (2.5 or more and 3 or less): (0.6 or more and 0.9 or less) or 1: (2.75 or more and 3 or less): (0.6 or more and 0.75) hereinafter) may be included.
  • the second alkali developable binder resin is a repeating unit represented by Formula 14: a repeating unit represented by Formula 15:
  • a repeating unit represented by Formula 16 is 1: (1.1 or more and 2 or less): (0.2 or more) 0.99 or less), 1: (1.5 or more and 2 or less): (0.5 or more and 0.99 or less), or 1: (1.5 or more and 1.75 or less): (0.75 or more and 0.99 or less).
  • the photosensitive resin composition of an embodiment of the present invention contains 500 parts by weight or more and 1000 parts by weight or less, 600 parts by weight or more and 800 parts by weight or less, of the second alkali developable binder resin with respect to 100 parts by weight of the first alkali developable binder resin, It may be included in an amount of 700 parts by weight or more and 800 parts by weight or less.
  • the second alkali developable binder resin when added in an excess of 500 parts by weight or more with respect to 100 parts by weight of the first alkali developable binder resin, a hydrophobic function is imparted to the photosensitive resin to increase resistance to the developer, thereby increasing circuit properties. A technical effect of improving can be implemented.
  • the photopolymerization initiator included in the photosensitive resin composition according to the present invention is a material that initiates a chain reaction of photopolymerizable monomers by UV and other radiation, and plays an important role in curing the dry film photoresist.
  • Examples of the compound usable as the photopolymerization initiator include anthraquinone derivatives such as 2-methyl anthraquinone and 2-ethyl anthraquinone; and benzoin derivatives such as benzoin methyl ether, benzophenone, phenanthrene quinone, and 4,4'-bis-(dimethylamino)benzophenone.
  • anthraquinone derivatives such as 2-methyl anthraquinone and 2-ethyl anthraquinone
  • benzoin derivatives such as benzoin methyl ether, benzophenone, phenanthrene quinone, and 4,4'-bis-(dimethylamino)benzophenone.
  • the content of the photoinitiator is included in an amount of 1 wt% or more and 10 wt% or less based on the total weight of the photosensitive resin composition based on the solid content.
  • the solid content which is the basis of the weight, refers to the remaining components excluding the solvent in the photosensitive resin composition.
  • the photopolymerizable compound of the present invention has resistance to a developer after UV exposure to enable pattern formation.
  • the photopolymerizable compound may include a bifunctional (meth)acrylate compound.
  • the bifunctional (meth)acrylate compound may include an alkylene glycol-based di(meth)acrylate or a bisphenol-based di(meth)acrylate.
  • alkylene glycol-based di(meth)acrylate a compound represented by the following Chemical Formula 5 may be used.
  • l+n is an integer of 2 or 3
  • m is an integer of 12 to 18.
  • the compound represented by Chemical Formula 5 may improve the hydrophobicity of the photosensitive resin composition to significantly increase resistance to a developer and a plating solution, and shorten the peeling time of the cured film.
  • the amount of the compound represented by Formula 5 may be 10 wt% or more and 60 wt% or less, or 20 wt% or more and 40 wt% or less, based on the total solid weight of the photosensitive resin composition.
  • the content of the compound represented by Formula 5 is less than 10% by weight based on the total solid weight of the photosensitive resin composition, the effect of the addition of the compound represented by Formula 5 is insufficient, and when it exceeds 60% by weight, hydrophobicity This increase may cause a problem in that the development time in the development process after exposure is rapidly increased.
  • the bisphenol-based di(meth)acrylate containing ethylene oxide may be used.
  • the bisphenol-based di(meth)acrylate containing the ethylene oxide may include a bisphenol-based di(meth)acrylate containing more than 8 moles and 16 moles or less of ethylene oxide per molecule.
  • Examples of the bisphenol-based di(meth)acrylate containing more than 8 moles and not more than 16 moles of ethylene oxide include Miramer M2100 (BPA(EO) 10 DA, Bisphenol A (EO) 10 manufactured by Miwon Specialty Chemical Co., Ltd.) Diacrylate), Miramer M2200 (BPA(EO) 20 DA, Bisphenol A (EO) 20 Diacrylate), Miramer M2101 (Bisphenol A (EO) 10 Dimethacrylate), etc. can be used.
  • the photopolymerizable compound may include a trifunctional or more polyfunctional (meth)acrylate compound.
  • the trifunctional or more multifunctional (meth)acrylate compound may have a structure in which three or more alkylene oxide groups having 1 to 10 carbon atoms and (meth)acrylate functional groups are bonded to a central group having 1 to 20 carbon atoms.
  • the trifunctional or higher polyfunctional (meth)acrylate compound may include a compound represented by the following Chemical Formula 12.
  • R 14 is hydrogen or alkyl having 1 to 10 carbon atoms
  • R 15 is alkylene having 1 to 10 carbon atoms
  • R 16 is p including a central group having 1 to 20 carbon atoms
  • n12 is an integer of 1 to 20
  • p is the number of functional groups substituted for R 16 , and an integer of 3 to 10.
  • the photopolymerizable compound may further include a monofunctional (meth)acrylate compound. That is, the photosensitive resin composition according to an embodiment of the present invention may include a mixture of a monofunctional (meth)acrylate compound and a trifunctional or more polyfunctional (meth)acrylate compound.
  • the monofunctional (meth)acrylate compound may include (meth)acrylate including an alkylene oxide group having 1 to 10 carbon atoms.
  • the monofunctional (meth)acrylate compound may include a compound represented by the following Chemical Formula 11.
  • R 11 is hydrogen or alkyl having 1 to 10 carbon atoms
  • R 12 is alkylene having 1 to 10 carbon atoms
  • R 13 is alkyl having 1 to 10 carbon atoms
  • n11 is an integer from 1 to 20 .
  • circuit properties are equivalent to those of existing products, but the photocuring rate is lower.
  • the contrast change time is improved for technical reasons of speeding up the time for color development in the resulting film and increasing the amount of color change, excellent developability can be secured.
  • n11 may be an integer of 1 to 20, an integer of 1 to 10, or an integer of 5 to 10.
  • Examples of the monofunctional (meth)acrylate compound represented by Formula 11 are not particularly limited, but may be, for example, A040 (Methoxy propylene glycol [400] acrylate) represented by Formula A below.
  • the photosensitive resin composition of one embodiment includes the monofunctional (meth) acrylate compound represented by Chemical Formula 11, the effect of rapidly realizing the film color change of the exposed portion due to the technical cause of speeding up the photocuring rate can be implemented
  • n12 is an integer of 1 to 20, an integer of 1 to 10, or an integer of 1 to 5
  • p is an integer of 3 to 10
  • p is the number of functional groups substituted for R 16 , 3 It may be an integer of to 5, or an integer of 3 to 4.
  • p which means the number of functional groups substituted with R 16 in Chemical Formula 12, is an integer of 3 to 10, it may be a trifunctional or more multifunctional (meth)acrylate compound represented by Chemical Formula 12.
  • the trifunctional or more polyfunctional (meth)acrylate compound may be represented by the following Chemical Formula 12-1.
  • R 20 is a trivalent organic group
  • R 21 to R 23 are each independently alkylene having 1 to 10 carbon atoms
  • R 24 to R 26 are each independently hydrogen or 1 to 10 carbon atoms. of alkyl
  • n to n5 are each independently an integer of 1 to 20.
  • n13 to n15 may be an integer of 1 to 20, an integer of 1 to 10, or an integer of 1 to 5.
  • Examples of the trifunctional or higher polyfunctional (meth)acrylate compound represented by Formula 12 are not particularly limited, but may be, for example, T063 (Trimethylolpropane [EO] 6 triacrylate) represented by Formula B below.
  • the photosensitive resin composition of one embodiment includes the trifunctional or more polyfunctional (meth)acrylate compound represented by Chemical Formula 12, the trifunctional or more polyfunctional polyfunctionalized compound represented by Chemical Formula 12 compared to the monofunctional (meth)acrylate compound
  • the functional (meth) acrylate compound is photocured, crosslinking increases and circuit properties are prevented from being deteriorated due to technical causes with many reactive groups, and the effect of increasing the amount of color change can be realized.
  • the photosensitive resin composition of the embodiment includes 110 parts by weight or more and 500 parts by weight or less, 110 parts by weight or more of the trifunctional or more polyfunctional (meth)acrylate compound with respect to 100 parts by weight of the monofunctional (meth)acrylate compound. 300 parts by weight or less, 110 parts by weight or more and 200 parts by weight or less, or 150 parts by weight or more and 200 parts by weight or less.
  • the photosensitive resin composition of one embodiment contains an excess of the trifunctional or more polyfunctional (meth)acrylate compound with respect to the monofunctional (meth)acrylate compound, the monofunctional (meth)acrylate represented by Formula 11
  • the effect of rapidly realizing the color change of the film by increasing the photocuring rate of the compound, and increasing crosslinking during photocuring of the trifunctional or higher polyfunctional (meth)acrylate compound represented by the above formula (12), when adding only a monofunctional material The effect of increasing the amount of change in color development can be realized at the same time by preventing the deterioration of circuit properties and increasing the amount of the reactor.
  • the photosensitive resin composition of one embodiment contains less than 100 parts by weight of the trifunctional or more polyfunctional (meth)acrylate compound with respect to 100 parts by weight of the monofunctional (meth)acrylate compound, the amount of circuit degradation and color change Decreasing technical problems may arise.
  • the photopolymerizable compound is a bifunctional (meth) acrylate compound, a monofunctional (meth) acrylate compound represented by Chemical Formula 11, and a trifunctional or more polyfunctional (meth) acrylate compound represented by Chemical Formula 12.
  • the photopolymerizable compound is a bifunctional (meth) acrylate compound, a monofunctional (meth) acrylate compound represented by Chemical Formula 11, and a trifunctional or more polyfunctional (meth) acrylate compound represented by Chemical Formula 12.
  • the photosensitive resin composition of the embodiment includes a photopolymerizable compound, wherein the photopolymerizable compound is a monofunctional (meth)acrylate compound, a trifunctional or more polyfunctional (meth)acrylate compound, and a bifunctional (meth)acryl It may contain a rate compound.
  • the photosensitive resin composition of one embodiment contains 500 parts by weight or more and 1500 parts by weight or less, 500 parts by weight or more and 1000 parts by weight of the bifunctional (meth)acrylate compound with respect to 100 parts by weight of the monofunctional (meth)acrylate compound. Parts by weight or less, 750 parts by weight or more and 1000 parts by weight or less, 800 parts by weight or more and 900 parts by weight or less.
  • the photosensitive resin composition of one embodiment contains 110 parts by weight or more of the trifunctional or more polyfunctional (meth)acrylate compound based on 100 parts by weight of the monofunctional (meth)acrylate compound, and the bifunctional (meth)acrylate compound ) may include 500 parts by weight or more and 1500 parts by weight or less of the acrylate compound.
  • the photosensitive resin composition of the embodiment contains 500 parts by weight or more and 1000 parts by weight or less, 500 parts by weight or more of the bifunctional (meth)acrylate compound with respect to 100 parts by weight of the trifunctional or more polyfunctional (meth)acrylate compound. 800 parts by weight or less, 500 parts by weight or more and 750 parts by weight or less, 500 parts by weight or more and 700 parts by weight or less, 500 parts by weight or more and 600 parts by weight or less.
  • the monofunctional (meth) acrylate compound, the trifunctional or more polyfunctional (meth) acrylate compound, and the difunctional (meth) acrylate compound are included, and at the same time, as it includes to satisfy the above weight range, the one
  • the photosensitive resin composition of the embodiment enables the expression of appropriate circuit properties, and when a light amount of 10 mJ/cm 2 or more is given, a technical effect of rapid color development and color change of the exposed portion can be realized.
  • the photosensitive resin composition of the embodiment includes a monofunctional (meth)acrylate compound represented by Chemical Formula 11, and a trifunctional compound represented by Chemical Formula 12 based on 100 parts by weight of the bifunctional (meth)acrylate compound.
  • the above polyfunctional (meth)acrylate compound may be included in an amount of 100 parts by weight or less, 50 parts by weight or less, 1 part by weight or more and 100 parts by weight or less, or 1 part by weight or more and 50 parts by weight or less.
  • the content of the photopolymerizable compound may be included in an amount of 10% by weight or more and 70% by weight or less, based on the total weight of the photosensitive resin composition based on the solid content.
  • the solid content which is the basis of the weight, refers to the remaining components excluding the solvent in the photosensitive resin composition.
  • the photosensitive resin composition may satisfy any one of the following (1) or (2).
  • the photosensitive resin layer sample containing the photosensitive resin composition is put so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the When spraying from the top of the container while circulating the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the container immediately after spraying the developer. If the height difference between the highest points of my developer is 80 mm or less,
  • the absolute viscosity obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less The minimum value is 300 Pa ⁇ s or less.
  • the volume ratio of the photosensitive resin layer sample containing the photosensitive resin composition to the developer is 2x10 -5 m 3 /L in a container with a cross-sectional diameter of 10 cm or more containing the developer.
  • the height difference between the highest points of the developer in the container is 80 mm or less, or 60 mm or less, or 1 mm or more and 80 mm or less, or 1 mm or more and 60 mm or less, or 10 mm or more and 60 mm or less, or 20 mm or more and 60 mm or less, or 40 mm or more and 60 mm or less.
  • the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer are both the same vertical height measured based on the bottom of the container parallel to the ground means
  • the height difference interval between the two points means a value obtained by subtracting the highest height of the developer in the container immediately after starting spraying the developer from the maximum height of the bubbles generated in the container after 60 minutes from the start of spraying the developer.
  • a bubble measuring device with a ruler as shown in FIG. 1 may be used.
  • the photosensitive resin layer sample containing the photosensitive resin composition is put so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the inside of the container
  • the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the developer in the container immediately after spraying the developer When the height difference interval between the highest points of the uppermost point is excessively increased to more than 80 mm, it is dissolved by the alkali solution by the saponification reaction in the developing process to melt the unexposed part or the peeling process to remove the dry film. If the bubbles are generated excessively, problems such as overflowing the chamber may occur.
  • the photosensitive resin layer sample containing the photosensitive resin composition is put so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the inside of the container
  • the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the developer in the container immediately after spraying the developer The decrease in the height difference interval between the highest height points of the photosensitive resin composition to 80 mm or less appears to be due to the use of an alkali developable binder resin having an increased degree of hydrophobicity including the repeating unit represented by Formula 1 above.
  • the cross-sectional diameter of the container may be 10 cm or more, or 10 cm or more and 20 cm or less, and the cross-sectional diameter may mean a maximum diameter of a cross-section parallel to the ground. More specifically, as the container, a cylindrical container having a cross section parallel to the ground and having a diameter of 10 cm or more may be used. A specific example of the container is described in FIG. 1 below.
  • the developer may use an aqueous alkali solution having a concentration of 0.1 wt% or more and 5 wt% or less, or 0.9 wt% or more and 1.1 wt% or less.
  • the pH of the aqueous alkali solution may be in the range of 9 or more and 11 or less, and the temperature may be adjusted according to the developability of the photosensitive resin layer.
  • Specific examples of the aqueous alkali solution include sodium carbonate aqueous solution, potassium carbonate aqueous solution, sodium hydroxide aqueous solution, and the like.
  • the developer may be contained in an amount of 5% or more and 50% or less, or 10% or more and 50% or less of the total height of the container. Accordingly, it may be sufficient to measure the bubble height generated above the height of the developer.
  • the height difference between the upper end of the container to which the developer is sprayed and the highest point of the solution in the container immediately after starting the spraying of the developer may be 30 cm or more and 55 cm or less.
  • the top point of the container to which the developer is sprayed and the highest point of the solution in the container immediately after starting spraying the developer mean the same vertical height measured with respect to the bottom of the container parallel to the ground.
  • the height difference interval between the two points means a value obtained by subtracting the highest height of the developer in the container immediately after starting spraying the developer from the height of the upper end of the container to which the developer is sprayed.
  • a bubble measuring device with a ruler as shown in FIG. 1 may be used.
  • the photosensitive resin layer sample containing the photosensitive resin composition may be added so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L.
  • the volume of the developer and the volume of the photosensitive resin layer sample can be applied by changing without limitation. Specifically, the thickness and cross-sectional area of the photosensitive resin layer sample can be changed and applied without limitation.
  • the volume of the developer and the volume (thickness, cross-sectional area) of the photosensitive resin layer sample are not limited under the condition that the volume ratio of the photosensitive resin layer sample to the developer satisfies 2x10 -5 m 3 /L. If the developer is, for example, 0.5 liters or more and 1.5 liters or less, or 0.8 liters or more and 1.2 liters or less, or 0.9 liters or more and 1.1 liters or less, can be freely adjusted.
  • the thickness of the photosensitive resin layer sample can be freely adjusted within, for example, 0.01 ⁇ m or more and 1 mm or less, or 1 ⁇ m or more and 100 ⁇ m or less, or 30 ⁇ m or more and 50 ⁇ m or less.
  • the area of the photosensitive resin layer sample is an area of a cross-section parallel to the ground, and can be freely adjusted within, for example, 0.1 m 2 or more and 1 m 2 or less, or 0.4 m 2 or more and 0.6 m 2 or less.
  • a developer circulation pump may be used to circulate the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less. That is, the developer inside the container may exit through the nozzle at the lower end of the container when the developer circulation pump is operated, move through the developer circulation pump to the upper end of the container, and be sprayed through the nozzle at the upper end of the container.
  • the circulation speed of the developer may be 1000 cc/min or more and 1200 cc/min or less.
  • the circulating pressure of the developer may be 1 kgf/cm 2 or more and 10 kgf/cm 2 or less, or 4 kgf/cm 2 or more and 6 kgf/cm 2 or less.
  • Various nozzles can be applied without limitation under the conditions that satisfy the circulation speed and circulation pressure, and the circulation rate and circulation pressure are the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the developer It can be applied to the measurement of the height difference between the highest points of the developer in the container immediately after starting spraying.
  • the difference in height between the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer is the shortest distance between the two points with the naked eye using a ruler. can be measured At this time, the maximum height at each of the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer means the highest height based on the bottom of the container. can do.
  • the photosensitive resin layer sample containing the photosensitive resin composition and having a thickness of 5 ⁇ m or more and 30 ⁇ m or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less, the minimum value of the absolute viscosity obtained in the temperature range of 50° C. or more and 125° C. or less 300 Pa s or less, or 100 Pa s or less, or 1 Pa s or less 300 Pa s or less, or 1 Pa s or less 100 Pa s or less, or 5 Pa s or less 280 Pa s or less have.
  • a viscosity meter may be used, and an example of the viscosity meter may be DHR-2 (TA Instrument).
  • the viscosity can be measured at a temperature increase rate of 5 °C/min or more and 15 °C/min or less, or 8 °C/min or more and 12 °C/min or less in the temperature range of 50 °C or more and 125 °C or less. . That is, the viscosity can be measured while increasing the temperature from 50 °C to 125 °C at a temperature increase rate of 5 °C/min or more and 15 °C/min or less, or 8 °C/min or more and 12 °C/min or less. Examples of specific methods for maintaining the temperature increase rate are not particularly limited, and various known methods can be used without limitation.
  • the absolute viscosity may be measured under the conditions of injecting nitrogen at a rate of 5 L/min or more and 15 L/min or less, or 8 L/min or more and 12 L/min or less.
  • Examples of the specific method for injecting the nitrogen are not particularly limited, and various known methods can be used without limitation.
  • the absolute viscosity may be measured at a shear rate of 1 1/s or more and 3 1/s. If the shear rate is excessively increased to more than 3 1/s, it is difficult to measure because it is difficult to measure the flow-type viscometer.
  • the absolute viscosity may be measured when the axial force of the photosensitive resin layer sample is 5N or less, or 3N or less, or -5N or more and 5N or less, or -3N or more and 3N or less, or -1N or more and 1N or less.
  • the axial force refers to a force of a normal component when a force generated in the form of a proof force in an arbitrary vertical cross-section under a load applied to the photosensitive resin layer sample is decomposed into a normal component and a tangent component to the cross-section. . That is, the axial force is one of the sectional forces acting on the cross section of the member, and may mean a force acting on the center of the surface and acting in the axial direction.
  • the thickness of the photosensitive resin layer sample used for measuring the absolute viscosity may be 5 ⁇ m or more and 30 ⁇ m or less.
  • the thickness or cross-sectional area of the photosensitive resin layer sample may be measured through an optical microscope.
  • the minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less is If it is excessively increased to more than 300 Pa ⁇ s, when the dry film photoresist is thermally bonded to a substrate for application to a circuit board or a display device, it is difficult to sufficiently lower the viscosity at the thermal bonding temperature, resulting in a problem of reduced adhesion to the substrate. can
  • the minimum value of absolute viscosity obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less is 300
  • the temperature at which the minimum value of the absolute viscosity is obtained may be 110 °C or more and 123 °C or less, or 110 °C or more and less than 116 °C.
  • the photosensitive resin composition of one embodiment has a minimum value of absolute viscosity near the heat bonding temperature of 110 ° C when thermally bonding the dry film photoresist to the substrate for application to a circuit board or display device before reaching the curing temperature. . Accordingly, when the dry film photoresist is thermally bonded to a substrate for application to a circuit board or a display device, adhesion to the substrate can be increased through low viscosity at the thermal bonding temperature.
  • the curing temperature of the photosensitive resin layer sample may be 115 °C or more and 125 °C or less, or 116 °C or more and 125 °C or less. Accordingly, in the photosensitive resin composition of one embodiment, when the dry film photoresist is thermally bonded to a substrate for application to a circuit board or a display device, curing does not proceed near the thermal bonding temperature of 110 ° C. can be 115 °C or more and 125 °C or less, or 116 °C or more and 125 °C or less. Accordingly, in the photosensitive resin composition of one embodiment, when the dry film photoresist is thermally bonded to a substrate for application to a circuit board or a display device, curing does not proceed near the thermal bonding temperature of 110 ° C. can
  • an absolute viscosity value at a temperature of 110° C. may be 5 Pa ⁇ s or more and 400 Pa ⁇ s or less.
  • the photosensitive resin composition may include 20 wt% or more and 80 wt% or less of an alkali developable binder resin, 1 wt% or more and 10 wt% or less of a photopolymerization initiator, and 10 wt% or more and 70 wt% or less of a photopolymerizable compound based on the solid content have.
  • the photosensitive resin composition may further include a solvent.
  • the solvent is generally selected from methyl ethyl ketone (MEK), methanol, THF, toluene, and acetone, and the solvent is not particularly limited, and the content is also of the photopolymerization initiator, alkali developable binder resin and photopolymerizable compound. It may be contained by adjusting according to the content.
  • the photosensitive resin composition may further include other additives as necessary.
  • the other additives include dibutyl phthalate, diheptyl phthalate, dioctyl phthalate, and diallyl phthalate in the form of phthalic acid esters as plasticizers; triethylene glycol diacetate, tetraethylene glycol diacetate in the form of glycol esters; p-toluene sulfonamide, benzenesulfonamide, n-butylbenzenesulfonamide in acid amide form; triphenyl phosphate and the like can be used.
  • the leuco dye in order to improve the handleability of the photosensitive resin composition, you may put a leuco dye and a coloring substance.
  • the leuco dye include tris(4-dimethylamino-2-methylphenyl)methane, tris(4-dimethylamino-2methylphenyl)methane, and fluoran dye.
  • the contrast is favorable and it is preferable.
  • the content may be 0.1 wt% or more and 10 wt% or less in the photosensitive resin composition. From a viewpoint of expression of contrast, 0.1 weight% or more is preferable, and 10 weight% or less is preferable from a viewpoint of maintaining storage stability.
  • the coloring material for example, toluenesulfonic acid monohydrate, fucine, phthalocyanine green, auramine base, paramagenta, crystal violet, methyl orange, Nile Blue 2B, Victoria Blue, Malachite Green, Diamond Green, Basic Blue 20, etc.
  • the added amount may be 0.001% by weight or more and 1% by weight or less in the photosensitive resin composition. At a content of 0.001% by weight or more, there is an effect of improving handling, and at a content of 1% by weight or less, there is an effect of maintaining storage stability.
  • additives may further include a thermal polymerization inhibitor, a dye, a discoloring agent, an adhesion promoter, and the like.
  • a dry film photoresist including a photosensitive resin layer containing the photosensitive resin composition of the embodiment may be provided.
  • the content of the photosensitive resin composition includes all of the content described above in the embodiment.
  • the photosensitive resin layer may include a dried product or a cured product of the photosensitive resin composition of the embodiment.
  • the dried product means a material obtained through the drying process of the photosensitive resin composition of the embodiment.
  • the cured product means a material obtained through the curing process of the photosensitive resin composition of the embodiment.
  • the thickness of the photosensitive resin layer is not particularly limited, but can be freely adjusted within, for example, 0.01 ⁇ m to 1 mm.
  • the thickness of the dry film photoresist is not particularly limited, but can be freely adjusted within, for example, 0.01 ⁇ m to 1 mm. When the thickness of the dry film photoresist increases or decreases by a specific value, physical properties measured in the dry film photoresist may also change by a specific value.
  • the dry film photoresist may further include a base film and a protective film.
  • the base film serves as a support for the photosensitive resin layer during manufacturing of the dry film photoresist, and facilitates handling during exposure of the photosensitive resin layer having adhesive force.
  • various plastic films can be used, for example, an acrylic film, a polyethylene terephthalate (PET) film, a triacetyl cellulose (TAC) film, a polynorbornene (PNB) film, a cycloolefin polymer (COP) film , and may include at least one plastic film selected from the group consisting of a polycarbonate (PC) film.
  • the thickness of the base film is not particularly limited, but can be freely adjusted within the range of, for example, 0.01 ⁇ m to 1 mm.
  • the protective film prevents damage to the resist during handling and serves as a protective cover for protecting the photosensitive resin layer from foreign substances such as dust, and is laminated on the back surface of the photosensitive resin layer on which the base film is not formed.
  • the protective film serves to protect the photosensitive resin layer from the outside, and it is easily detached when the dry film photoresist is applied in a post-process, and requires proper releasability and adhesiveness so that it does not release when stored and distributed.
  • plastic films can be used as the protective film, for example, an acrylic film, a polyethylene (PE) film, a polyethylene terephthalate (PET) film, a triacetyl cellulose (TAC) film, a polynorbornene (PNB) film, a cyclo It may include at least one plastic film selected from the group consisting of an olefin polymer (COP) film, and a polycarbonate (PC) film.
  • the thickness of the protective film is not particularly limited, but can be freely adjusted within, for example, 0.01 ⁇ m to 1 mm.
  • the dry film photoresist may satisfy any one of the following (1) or (2).
  • the photosensitive resin layer sample containing the photosensitive resin composition is put so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the When spraying from the top of the container while circulating the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the container immediately after spraying the developer. If the height difference between the highest points of my developer is 80 mm or less,
  • the photosensitive resin layer has a minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less with respect to the photosensitive resin layer sample having a thickness of 5 ⁇ m or more and 30 ⁇ m or less 300 Pa ⁇ s or less.
  • the volume ratio of the photosensitive resin layer sample containing the photosensitive resin composition to the developer is 2x10 -5 m 3 /L in a container with a cross-sectional diameter of 10 cm or more containing the developer.
  • the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer, Immediately after starting to spray the developer, the height difference between the highest points of the developer in the container is 80 mm or less, or 60 mm or less, or 1 mm or more and 80 mm or less, or 1 mm or more and 60 mm or less, or 10 mm or more and 60 mm or less; or 20 mm or more and 60 mm or less, or 40 mm or more and 60 mm or less.
  • the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer are both the same vertical height measured based on the bottom of the container parallel to the ground means
  • the height difference interval between the two points means a value obtained by subtracting the highest height of the developer in the container immediately after starting spraying the developer from the maximum height of the bubbles generated in the container after 60 minutes from the start of spraying the developer.
  • a bubble measuring device with a ruler as shown in FIG. 1 may be used.
  • the photosensitive resin layer sample containing the photosensitive resin composition is put so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the inside of the container
  • the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the developer in the container immediately after spraying the developer When the height difference interval between the highest points of the uppermost point is excessively increased to more than 80 mm, it is dissolved by the alkali solution by the saponification reaction in the developing process to melt the unexposed part or the peeling process to remove the dry film. If the bubbles are generated excessively, problems such as overflowing the chamber may occur.
  • the cross-sectional diameter of the container may be 10 cm or more, or 10 cm or more and 20 cm or less, and the cross-sectional diameter may mean a maximum diameter of a cross-section parallel to the ground. More specifically, as the container, a cylindrical container having a cross section parallel to the ground and having a diameter of 10 cm or more may be used. A specific example of the container is described in FIG. 1 below.
  • the developer may use an aqueous alkali solution having a concentration of 0.1 wt% or more and 5 wt% or less, or 0.9 wt% or more and 1.1 wt% or less.
  • the pH of the aqueous alkali solution may be in the range of 9 or more and 11 or less, and the temperature may be adjusted according to the developability of the photosensitive resin layer.
  • Specific examples of the aqueous alkali solution include sodium carbonate aqueous solution, potassium carbonate aqueous solution, sodium hydroxide aqueous solution, and the like.
  • the developer may be contained in an amount of 5% or more and 50% or less, or 10% or more and 50% or less of the total height of the container. Accordingly, it may be sufficient to measure the bubble height generated above the height of the developer.
  • the height difference between the upper end of the container to which the developer is sprayed and the highest point of the solution in the container immediately after starting the spraying of the developer may be 30 cm or more and 55 cm or less.
  • the top point of the container to which the developer is sprayed and the highest point of the solution in the container immediately after starting spraying the developer mean the same vertical height measured with respect to the bottom of the container parallel to the ground.
  • the height difference interval between the two points means a value obtained by subtracting the highest height of the developer in the container immediately after starting spraying the developer from the height of the upper end of the container to which the developer is sprayed.
  • a bubble measuring device with a ruler as shown in FIG. 1 may be used.
  • the photosensitive resin layer sample containing the photosensitive resin composition may be added so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L.
  • the volume of the developer and the volume of the photosensitive resin layer sample can be applied by changing without limitation. Specifically, the thickness and cross-sectional area of the photosensitive resin layer sample can be changed and applied without limitation.
  • the volume of the developer and the volume (thickness, cross-sectional area) of the photosensitive resin layer sample are not limited under the condition that the volume ratio of the photosensitive resin layer sample to the developer satisfies 2x10 -5 m 3 /L. If the developer is, for example, 0.5 liters or more and 1.5 liters or less, or 0.8 liters or more and 1.2 liters or less, or 0.9 liters or more and 1.1 liters or less, can be freely adjusted.
  • the thickness of the photosensitive resin layer sample can be freely adjusted within, for example, 0.01 ⁇ m or more and 1 mm or less, or 1 ⁇ m or more and 100 ⁇ m or less, or 30 ⁇ m or more and 50 ⁇ m or less.
  • the area of the photosensitive resin layer sample is an area of a cross-section parallel to the ground, and can be freely adjusted within, for example, 0.1 m 2 or more and 1 m 2 or less, or 0.4 m 2 or more and 0.6 m 2 or less.
  • a developer circulation pump may be used to circulate the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less. That is, the developer inside the container may exit through the nozzle at the lower end of the container when the developer circulation pump is operated, move through the developer circulation pump to the upper end of the container, and be sprayed through the nozzle at the upper end of the container.
  • the circulation speed of the developer may be 1000 cc/min or more and 1200 cc/min or less.
  • the circulating pressure of the developer may be 1 kgf/cm 2 or more and 10 kgf/cm 2 or less, or 4 kgf/cm 2 or more and 6 kgf/cm 2 or less.
  • Various nozzles can be applied without limitation under the conditions that satisfy the circulation speed and circulation pressure, and the circulation rate and circulation pressure are the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the developer It can be applied to the measurement of the difference in height between the highest points of the developer in the container immediately after starting spraying.
  • the height difference between the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer is determined by visually examining the shortest distance between the two points using a ruler. can be measured At this time, the maximum height at each of the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer means the highest height based on the bottom of the container can do.
  • the minimum value of the obtained absolute viscosity is 300 Pa ⁇ s or less, or 100 Pa ⁇ s or less, or 1 Pa ⁇ s or less 300 Pa ⁇ s or less, or 1 Pa ⁇ s or less 100 Pa ⁇ s or less, or 5 Pa ⁇ s or less 280 Pa ⁇ s or less.
  • a viscosity meter may be used, and an example of the viscosity meter may be DHR-2 (TA Instrument).
  • the viscosity can be measured at a temperature increase rate of 5 °C/min or more and 15 °C/min or less, or 8 °C/min or more and 12 °C/min or less in the temperature range of 50 °C or more and 125 °C or less. . That is, the viscosity can be measured while increasing the temperature from 50 °C to 125 °C at a temperature increase rate of 5 °C/min or more and 15 °C/min or less, or 8 °C/min or more and 12 °C/min or less. Examples of specific methods for maintaining the temperature increase rate are not particularly limited, and various known methods can be used without limitation.
  • the absolute viscosity may be measured under the conditions of injecting nitrogen at a rate of 5 L/min or more and 15 L/min or less, or 8 L/min or more and 12 L/min or less.
  • Examples of the specific method of injecting the nitrogen are not particularly limited, and various known methods can be used without limitation.
  • the absolute viscosity may be measured at a shear rate of 1 1/s or more and 3 1/s. If the shear rate is excessively increased to more than 3 1/s, it is difficult to measure the flow-type viscometer because it is difficult.
  • the absolute viscosity may be measured when the axial force of the photosensitive resin layer sample is 5N or less, or 3N or less, or -5N or more and 5N or less, or -3N or more and 3N or less, or -1N or more and 1N or less.
  • the axial force refers to a force of a normal component when a force generated in the form of a proof force in an arbitrary vertical cross-section under a load applied to the photosensitive resin layer sample is decomposed into a normal component and a tangent component to the cross-section. . That is, the axial force is one of the sectional forces acting on the cross section of the member, and may mean a force acting on the center of the surface and acting in the axial direction.
  • the thickness of the photosensitive resin layer sample used for measuring the absolute viscosity may be 5 ⁇ m or more and 30 ⁇ m or less.
  • the thickness or cross-sectional area of the photosensitive resin layer sample may be measured through an optical microscope.
  • the absolute obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less.
  • the minimum value of the viscosity is excessively increased to more than 300 Pa ⁇ s, when the dry film photoresist is thermally bonded to the substrate for application to a circuit board or a display device, it is difficult to sufficiently lower the viscosity at the thermal bonding temperature, so that the adhesion to the substrate is reduced. problems may arise.
  • the absolute obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less.
  • the temperature at which the minimum value of the absolute viscosity is obtained may be 110 °C or more and 123 °C or less, or 110 °C or more and less than 116 °C.
  • the dry film photoresist of the other embodiment may have a minimum value of absolute viscosity near the heat bonding temperature of 110 ° C when thermally bonding the dry film photoresist to the substrate for application to a circuit board or display device before reaching the curing temperature. have. Accordingly, when the dry film photoresist is thermally bonded to a substrate for application to a circuit board or a display device, adhesion to the substrate can be increased through low viscosity at the thermal bonding temperature.
  • the curing temperature of the photosensitive resin layer sample may be 115 °C or more and 125 °C or less, or 116 °C or more and 125 °C or less. Accordingly, in the dry film photoresist of another embodiment, curing does not proceed near the heat bonding temperature of 110° C. when the dry film photoresist is thermally bonded to the substrate for application to a circuit board or a display device. can be raised
  • an absolute viscosity value at a temperature of 110° C. may be 5 Pa ⁇ s or more and 400 Pa ⁇ s or less.
  • the method for producing the dry film photoresist is not particularly limited, for example, the photosensitive resin composition of one embodiment is coated using a conventional coating method on a conventional base film such as polyethylene terephthalate, and then dried A dry film may be prepared by laminating the dried photosensitive resin layer using a conventional protective film such as polyethylene on the upper surface.
  • a method of coating the photosensitive resin composition of the embodiment is not particularly limited, and, for example, a method such as a coating bar may be used.
  • the drying of the coated photosensitive resin composition may be carried out by a heating means such as a hot air oven, a hot plate, a hot air circulation furnace, an infrared furnace, and may be performed at a temperature of 50° C. or more and 100° C. or less.
  • a heating means such as a hot air oven, a hot plate, a hot air circulation furnace, an infrared furnace, and may be performed at a temperature of 50° C. or more and 100° C. or less.
  • a polymer substrate; and a photosensitive resin layer formed on the polymer substrate, the photosensitive element satisfying any one of the following (1) or (2) may be provided.
  • the photosensitive resin layer has a minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less with respect to the photosensitive resin layer sample having a thickness of 5 ⁇ m or more and 30 ⁇ m or less 300 Pa ⁇ s or less.
  • the photosensitive element is placed in a container with a cross-sectional diameter of 10 cm or more containing a developer, and the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the inside of the container
  • the highest point of the bubbles generated in the container after 60 minutes of spraying the developer and the developer in the container immediately after spraying the developer 80 mm or less, or 60 mm or less, or 1 mm or more and 80 mm or less, or 1 mm or more and 60 mm or less, or 10 mm or more and 60 mm or less, or 20 mm or more and 60 mm or less, Or it may be 40 mm or more and 60 mm or less.
  • the photosensitive resin layer sample was added so that the volume ratio of the photosensitive resin layer sample to the developer was 2x10 -5 m 3 /L, and the developer inside the container was added at 1000 cc/min
  • the height between the highest point of the bubble generated in the container after 60 minutes of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer The content of the difference interval includes all of the content described above in one embodiment and another embodiment.
  • the photosensitive resin layer may include a repeating unit represented by Formula 1; a repeating unit represented by Formula 2; a repeating unit represented by Formula 3; and a repeating unit represented by Chemical Formula 4; and an alkali developable binder resin including a photopolymerizable compound.
  • the photosensitive resin layer sample having a thickness of 5 ⁇ m or more and 30 ⁇ m or less
  • the photosensitive resin layer has an axial force of 5 N or less
  • the minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less is 300 Pa ⁇ s or less.
  • the contents of the photosensitive resin layer and the absolute viscosity include all of the contents described above in the one embodiment and the other embodiments. That is, the photosensitive resin layer may include a repeating unit represented by Formula 1; a repeating unit represented by Formula 2; a repeating unit represented by Formula 3; and a repeating unit represented by Chemical Formula 4; and an alkali developable binder resin including a photopolymerizable compound.
  • the photosensitive resin layer may include a repeating unit represented by Formula 1; a repeating unit represented by Formula 2; a repeating unit represented by Formula 3; and a repeating unit represented by Chemical Formula 4; and an alkali developable binder resin including a photopolymerizable compound.
  • the content of the alkali developable binder resin and the photopolymerizable compound including the above includes all the contents described above in the embodiment.
  • various plastic films can be used, for example, an acrylic film, a polyethylene terephthalate (PET) film, a triacetyl cellulose (TAC) film, a polynorbornene (PNB) film, a cycloolefin polymer (COP) film , and may include at least one plastic film selected from the group consisting of a polycarbonate (PC) film.
  • the thickness of the polymer substrate is not particularly limited, but can be freely adjusted within, for example, 0.01 ⁇ m to 1 mm.
  • an anti-blocking layer is formed by an in-line coating method in which an unstretched polyester film is uniaxially stretched, a crude liquid containing a binder resin and organic particles is applied on one surface of the polymer substrate, and the rest is uniaxially stretched. film can be mentioned.
  • an in-line coating method was selected instead of adding an anti-blocking agent, which has been usually added in consideration of running properties and winding characteristics during manufacturing, and an organic particle layer using substitute particles that do not impair transparency. did it
  • examples of organic particles used as particles that do not impair transparency while considering running properties and winding characteristics include methyl methacrylate, ethyl methacrylate, isobutyl methacrylate, normal butyl methacrylate, and normal butyl methyl methacrylate.
  • Acrylic particles such as a copolymer or terpolymer of acrylic acid and methacrylic acid; olefinic particles such as polyethylene, polystyrene, and polypropylene; acrylic and olefinic copolymers;
  • organic particles such as multi-layer multi-component particles in which homopolymer particles are formed and then other types of monomers are coated on the layer may be used.
  • These organic particles should be specifically spherical and have a difference in refractive index with the binder resin.
  • 'spherical' is defined as a ratio of a minor axis (a) to a major axis (b) of 0.5 ⁇ a/b ⁇ 2 in an ellipse, and a relationship with the diagonal line d in a rectangle is d2 ⁇ a2+b2.
  • the relation between the axis f with the longest distance between vertices and the c axis other than the a and b axes is defined as f2 ⁇ c2+a2+b2.
  • the shape of the particles should be spherical, which is preferable in terms of running performance.
  • the difference in refractive index between the organic particles and the binder resin is 0.05 or less. If the difference in refractive index is greater than 0.05, Haze is increased. This means that there is a lot of scattered light, and when there is a lot of such scattered light, the smoothing effect of the sidewall is reduced. It also depends on the size and quantity of organic particles. It is preferable that the organic particles have an average particle diameter of about 0.5 ⁇ m to 5 ⁇ m, and when it is smaller than this, running characteristics and winding characteristics are deteriorated, and when it is larger than 5 ⁇ m, haze is increased, and it is undesirable in consideration of the occurrence of a drop-off problem.
  • the content of the organic particles is preferably 1 to 10% by weight based on the total amount with the binder resin.
  • the content of organic particles is less than 1% by weight based on the total amount of the binder resin, the anti-blocking effect is insufficient and is weak to scratches, winding characteristics and running characteristics are deteriorated, and if it exceeds 10% by weight, haze increases and transparent characteristics There could be a problem with this getting worse.
  • inorganic particles may be added in addition to the organic particles as described above.
  • an inorganic anti-blocking agent that has been commonly used, and colloidal silica having a particle size of 100 nm or less is preferably added.
  • the content is preferably included in an amount of 10 parts by weight or less based on 100 parts by weight of the binder resin.
  • binder resin that acts as an adhesive for applying such organic particles to an unstretched polyester film
  • resins include unsaturated polyester, methyl methacrylate, acrylic resins such as ethyl methacrylate, isobutyl methacrylate, normal butyl methacrylate, normal butyl methyl methacrylate, acrylic acid, a copolymer or terpolymer of methacrylic acid; urethane-based resin; epoxy resin; Or a melamine-type resin etc. are mentioned,
  • it is an acrylic resin.
  • the solvent that can be used in the preparation of the binder resin and the organic particles is preferably water.
  • a crude liquid containing organic particles in a binder resin is uniaxially stretched on an unstretched polyester film obtained by melt-extrusion of PET pellets, and then is applied on the uniaxially stretched film.
  • the application may be performed on at least one surface of the uniaxially oriented film, and the thickness is preferably about 30 nm to 200 nm based on the thickness after final drying. If the crude liquid containing organic particles is applied thinner than 30 nm on the uniaxially stretched film, the organic particles are easily removed and are vulnerable to scratches, and there is a problem that white powder is generated. If applied thicker than 200 nm, the viscosity of the crude liquid is increased. Due to this, in-line coating with high coating speed, coating streaks occur in the coating direction.
  • the polymer substrate obtained by applying organic particles instead of a general anti-blocking agent has excellent transparency due to organic particles having excellent light transmittance while maintaining winding characteristics and running characteristics due to the particle layer. It is a base film.
  • Lamination of the photosensitive resin layer is performed on the opposite side of the layer containing organic particles in the polymer substrate.
  • an anti-blocking agent is included as before.
  • There is no crater-shaped flaw that appears as the base film is laminated. Since the particles such as silica are larger in size than organic particles and their distribution is throughout the base film, the effect of silica appears in a portion adjacent to the photosensitive resin layer, even though it is insignificant.
  • the size of the organic particles is 0.5 ⁇ m to 5 ⁇ m, and the organic particle layer is not adjacent to the photosensitive resin layer, so that the organic particles do not have a physical effect.
  • organic particles having excellent light transmittance sidewall defects can be reduced and other circuit properties are not impaired.
  • the photosensitive element may further include a protective film formed on the photosensitive resin layer.
  • the protective film prevents damage to the photosensitive resin layer during handling and serves as a protective cover for protecting the photosensitive resin layer from foreign substances such as dust, and is laminated on the back surface of the photosensitive resin layer on which the polymer substrate is not formed.
  • the protective film serves to protect the photosensitive resin layer from the outside, and when the photosensitive element is applied to a post-process, it is easily detached, and it requires proper release property and adhesiveness so as not to be released when stored and distributed.
  • plastic films can be used as the protective film, for example, an acrylic film, a polyethylene (PE) film, a polyethylene terephthalate (PET) film, a triacetyl cellulose (TAC) film, a polynorbornene (PNB) film, a cyclo It may include at least one plastic film selected from the group consisting of an olefin polymer (COP) film, and a polycarbonate (PC) film.
  • the thickness of the protective film is not particularly limited, but can be freely adjusted within, for example, 0.01 ⁇ m to 1 mm.
  • a circuit board or display device including the photosensitive resin layer containing the photosensitive resin composition of the embodiment may be provided.
  • the content of the photosensitive resin composition includes all of the content described above in the embodiment.
  • circuit board or the display device are not particularly limited, and various conventionally known technical configurations are applicable without limitation.
  • the photosensitive resin layer included in the circuit board or the display device may be in the form of a film without openings or in the form of a pattern having openings.
  • a method of laminating the photosensitive resin layer of the dry film photoresist of the other embodiment on a substrate followed by exposure and development.
  • a method of performing exposure and development there is a method of performing exposure and development.
  • a copper clad laminate As the substrate, a copper clad laminate, a glass substrate sputtered or deposited with transparent electrodes such as ITO and IZO, the same film substrate, a glass substrate coated with dielectric paste, a silicon wafer, a glass wafer deposited with amorphous silicon, copper, tantalum, molybdenum, etc.
  • a silicon wafer on which a metal thin film is sputtered can be used.
  • a laser direct exposure machine including a light source such as UV, visible light, laser, particularly light having a wavelength of 350 to 410 nm, particularly i-line (365 nm) or h-line (405 nm).
  • a laser direct exposure machine it is possible to work under conditions of 3 to 15 mJ/cm2 or less of exposure energy, and when using a general lamp exposure machine, it is possible to work under conditions of 20mJ/cm2 or less for PCB, lead frame, PDP, and other It is useful for producing images of display devices and the like.
  • the developing step can be performed by a dipping method, a shower method, a spraying method, a brush method, or the like.
  • an aqueous alkali solution such as potassium hydroxide, sodium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, sodium silicate, ammonia, amines can be used. .
  • the dry film photoresist or photosensitive element of the other embodiment has a protective film on the photosensitive resin layer
  • a process of removing the protective film before laminating the photosensitive resin layer on a circuit board or a substrate for manufacturing a display device may be further performed.
  • the dry film photoresist or photosensitive element of the other embodiment has a polymer substrate or a base film laminated on one surface of the photosensitive resin layer, a process of removing the polymer substrate or base film immediately after the exposure process may be further performed.
  • the dry film photoresist or the photosensitive resin layer contained in the photosensitive element of the other embodiment may be included in the circuit board or the display device.
  • a circuit having a fine line width is formed through a conventional etching / plating process, and a PCB having a fine line width through a known process, in addition to a lead frame, a PDP, and other display devices , it is possible to maximize productivity in generating images on semiconductor devices, etc.
  • a conductor pattern, a printed wiring board, a lead frame, an ITO electrode, a black mattress, a semiconductor bump, etc. can be manufactured by etching or plating the lower substrate exposed by the photosensitive resin layer in the above-described pattern form. have. If necessary, after the etching or plating, the pattern-shaped photosensitive resin layer may be removed by peeling it from the substrate with an aqueous solution having a stronger alkalinity than a developer.
  • a photosensitive resin composition capable of increasing process efficiency by reducing foaming in the development and peeling process through a binder resin with increased hydrophobicity, and a dry film photoresist using the same, a photosensitive element, a circuit board, and a display device may be provided.
  • the photosensitive resin composition with improved adhesion to the substrate and a dry film using the same can have a sufficiently low viscosity without curing near the heat bonding temperature with the substrate for application to a circuit board or a display device
  • a photoresist, a circuit board, and a display device may be provided.
  • Figure 2 shows the absolute viscosity measurement results obtained in Example 1.
  • a mechanical stirrer and a reflux device were installed in a four-necked round-bottom flask, and then the inside of the flask was purged with nitrogen.
  • the inside of the flask was purged with nitrogen.
  • 68 g of methyl ethyl ketone (Methyl Ethyl Ketone, MEK) and 5 g of methanol (Methanol, MeOH) were added, and then 0.9 g of azobisisobutyronitrile (AIBN) was added and completely dissolved. .
  • MAA methacrylic acid
  • MMA methyl methacrylate
  • SM styrene
  • 2-phenoxyethyl methacrylate 2-phenoxyethyl methacrylate
  • the alkali developable binder resin prepared in the above-mentioned Preparation Example was dissolved in tetrahydrofuran so as to have a concentration of 1.0 (w/w)% in THF (about 0.5 (w/w)% based on solid content), and a syringe of 0.45 ⁇ m Pore Size After filtration using a filter, 20 ⁇ l was injected into GPC. Tetrahydrofuran (THF) was used as the mobile phase of GPC, and it was introduced at a flow rate of 1.0 mL/min.
  • THF Tetrahydrofuran
  • the column consisted of one Agilent PLgel 5 ⁇ m Guard (7.5 x 50 mm) and Agilent PLgel 5 ⁇ m Mixed D (7.5 x 300 mm) were connected in series. Measurements were made at 40°C using an Agilent 1260 Infinity II system, RI Detector.
  • the solid content was determined by measuring the weight percent ratio of the solid content remaining after heating at 150° C. for 120 minutes in an oven based on the weight of the alkali developable binder resin prepared in Preparation Example described above.
  • a mechanical stirrer and a reflux device were installed in a four-necked round-bottom flask, and then the inside of the flask was purged with nitrogen.
  • the inside of the flask was purged with nitrogen.
  • 80 g of methyl ethyl ketone (Methyl Ethyl Ketone, MEK) and 7.5 g of methanol (Methanol, MeOH) were added, and then 0.45 g of azobisisobutyronitrile (AIBN) was added and completely dissolved.
  • a monomer 8 g of acrylic acid (AA), 15 g of methacrylic acid (MAA), 15 g of butyl acrylate (BA), 52 g of methyl methacrylate (MMA), and styrene ( Styrene, SM) 10 g of a monomer mixture was added, the temperature was raised to 80 °C, and polymerization was performed for 6 hours to prepare an alkali developable binder resin.
  • AA acrylic acid
  • MAA methacrylic acid
  • BA butyl acrylate
  • MMA methyl methacrylate
  • Styrene Styrene
  • the alkali developable binder resin was measured to have a weight average molecular weight of 71538 g/mol, a glass transition temperature of 79° C., a solid content of 51.4% by weight, and an acid value of 156.3 mgKOH/g.
  • a mechanical stirrer and a reflux device were installed in a four-necked round-bottom flask, and then the inside of the flask was purged with nitrogen.
  • 110 g of methyl ethyl ketone (Methyl Ethyl Ketone, MEK) and 10 g of methanol (Methanol, MeOH) were added to the flask purged with nitrogen, and then 1 g of azobisisobutyronitrile (AIBN) was added and completely dissolved.
  • a monomer mixture of 30 g of methacrylic acid (MAA), 100 g of methyl methacrylate, and 30 g of styrene (Styrene, SM) was added as a monomer, and the temperature was raised to 80 °C.
  • An alkali developable binder resin (weight average molecular weight 49852 g/mol, glass transition temperature 125° C., solid content 48.5 wt%, acid value 163.17 mgKOH/g) was prepared by polymerization for the next 6 hours.
  • a mechanical stirrer and a reflux device were installed in a four-necked round-bottom flask, and then the inside of the flask was purged with nitrogen.
  • 90 g of Methyl Ethyl Ketone (MEK) and 10 g of Propylene Glycol Monomehtyl Ether Acetate (PGMEA) were added to the nitrogen-purged flask, and then 0.8 g of azobisisobutyronitrile (AIBN) was added and completely dissolved.
  • MEK Methyl Ethyl Ketone
  • PGMEA Propylene Glycol Monomehtyl Ether Acetate
  • a monomer mixture of 20 g of methyl methacrylic acid, 70 g of methyl methacrylate, and 10 g of styrene was added thereto, the temperature was raised to 80 ° C, and polymerization was performed for 6 hours to obtain an alkali developable binder resin (weight average molecular weight: 60000 g/mol). prepared.
  • the photopolymerization initiators are dissolved in methyl ethyl ketone (MEK) as a solvent, the photopolymerizable compound and the alkali developable binder resin are added, and the photosensitive resin is mixed for about 1 hour using a mechanical stirrer.
  • MEK methyl ethyl ketone
  • the obtained photosensitive resin composition was coated on a 40 ⁇ m PET film using a coating bar.
  • the coated photosensitive resin composition layer was dried using a hot air oven, wherein the drying temperature was 80° C., the drying time was 5 minutes, and the thickness of the photosensitive resin composition layer after drying was 40 ⁇ m.
  • a dry film photoresist was prepared by lamination using a protective film (polyethylene) on the dried photosensitive resin composition layer.
  • the PET film was manufactured through the following process.
  • PET was prepared by transesterification and polycondensation reaction between ethylene glycol and terephthalic acid.
  • the PET pellets were dried under reduced pressure at 120° C. for 8 hours, then supplied to an extruder and melted at 280° C. This was wound on a casting drum having a surface temperature of 20°C using an electrostatic application casting method to solidify by cooling, thereby making an unstretched film.
  • the thickness of the unstretched film was adjusted to 250 ⁇ m by controlling the discharge amount of the extruder.
  • the unstretched film is stretched 4 times in the longitudinal direction, and then, on one surface, 4 g of acrylic resin and 0.1 g of polymethyl methacrylate as organic particles are mixed with 95.9 g of water. It was applied so that it might be 50 nm thick.
  • the polymethyl methacrylate used here has a spherical shape as a surface coated with polystyrene, and has a refractive index difference of 0.03 with the acrylic resin.
  • the longitudinal uniaxially oriented film coated with the crude liquid containing organic particles was preheated at 120° C. and stretched 4 times in the transverse direction.
  • This film was heat-set at a maximum temperature of 230° C. for 10 seconds under a predetermined length, and cooled to room temperature to obtain a polyester film having a total thickness of 20 ⁇ m and a coating layer thickness of 50 nm.
  • Example 1 Comparative Example 1 Comparative Example 2 Alkali Developable Binder Resin Preparation Example 1 52.0 42.0 - - Preparation Example 2 - 1.0 - - Preparation 3 - 9.0 - - Comparative Preparation Example 1 - - 52.0 52.0 photopolymerizable compound M-2101 25 17.0 25 15 T063 - 5.0 - - A040 - 3.0 - - PHEMA - - - 10 photopolymerization initiator EAB 0.5 0.5 0.5 0.5 0.5 BCIM 1.5 1.5 1.5 1.5 additive Toluenesulfonic acid monohydrate (Aldrich Chemical) 0.5 0.5 0.5 0.5 Ruiko Crystal Violet (Japan Hodogaya Co.) 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 Diamond Green
  • a sample having a thickness of 40 ⁇ m and an area of 0.50 m 2 was prepared by using a photosensitive resin layer in which a protective film and a PET film as a support were peeled off from the dry film photoresist prepared in Examples and Comparative Examples.
  • the photosensitive resin layer sample was placed in a cylindrical bubble analyzer (diameter of cross section: 10 cm, height: 60 cm, see Fig. 1 below) containing 1.0 liter of Na 2 CO 3 1 wt% aqueous solution of 30 ⁇ 1 ° C. , using the developer circulation pump (circulation speed 1000 ⁇ 1200cc/min, circulation pressure 5 kgf/cm 2 ) connected to the upper and lower parts of the bubble analyzer through the nozzle, circulate the developer for 60 minutes, sprayed.
  • a cylindrical bubble analyzer diameter of cross section: 10 cm, height: 60 cm, see Fig. 1 below
  • the developer circulation pump circulation speed 1000 ⁇ 1200cc/min, circulation pressure 5 kgf/cm 2
  • the developer inside the bubble analyzer exits through the nozzle at the lower end, passes the developer circulation pump and moves to the upper end of the bubble analyzer, and can be sprayed through the nozzle at the top of the container.
  • the height difference between the top point of the bubble analyzer where the developer is sprayed and the highest point of the solution in the container immediately after starting spraying the developer was about 48 cm.
  • the minimum line width of the photosensitive resin layer was measured with a ZEISS AXIOPHOT Microscope, and the fine wire adhesion was evaluated. It can be evaluated that the fine wire adhesion is excellent, so that this value is small.
  • a photomask for circuit evaluation is applied so that the width of the circuit line and the space between the circuit lines become 1:1 after development.
  • ORC's EXM-1201 parallel light exposure machine
  • the minimum value of the gap between the photosensitive resin layers was measured with a ZEISS AXIOPHOT Microscope and evaluated at 1:1 resolution. As this value is smaller, it can be evaluated that the 1:1 resolution value is excellent.
  • the photosensitive resin layer was peeled from the copper-clad laminate by using a 3% aqueous sodium hydroxide solution (at a temperature of 50° C.). At this time, the time required for the photosensitive resin layer to fall from the copper-clad laminate was measured.
  • the Example has a significantly reduced foaming height compared to the Comparative Example, so that the saponification reactivity with the developer is low, and has finer fine wire adhesion and resolution, so that it can have excellent developability.
  • the peeling process can have a faster peeling speed.

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Abstract

The present invention relates to a photosensitive resin composition, and a dry film photoresist, a photosensitive element, a circuit board, and a display device, each using same, wherein the photosensitive resin uses an alkali developable binder resin comprising a repeating unit represented by chemical formula 1, a repeating unit represented by chemical formula 2, a repeating unit represented by chemical formula 3, and a repeating unit represented by chemical formula 4.

Description

감광성 수지 조성물 및 이를 이용한 드라이 필름 포토레지스트, 감광성 엘리먼트, 회로기판, 및 디스플레이 장치Photosensitive resin composition and dry film photoresist using same, photosensitive element, circuit board, and display device
본 발명은 감광성 수지 조성물 및 이를 이용한 드라이 필름 포토레지스트, 감광성 엘리먼트, 회로기판, 및 디스플레이 장치에 관한 것이다. The present invention relates to a photosensitive resin composition, a dry film photoresist using the same, a photosensitive element, a circuit board, and a display device.
감광성 수지 조성물은 인쇄회로기판(Printed Circuit Board; PCB)이나 리드 프레임(Lead Frame)에 사용되고 있는 드라이 필름 포토 레지스트(Dry Film Photoresist, DFR), 액상 포토 레지스트(Liquid Photoresist Ink) 등의 형태로 사용되고 있다.The photosensitive resin composition is used in the form of dry film photoresist (DFR), liquid photoresist (Liquid Photoresist Ink), etc. used in printed circuit boards (PCB) or lead frames. .
현재는 인쇄회로기판(PCB)나 리드 프레임 제조뿐만 아니라, 플라즈마 디스플레이 패널(PDP)의 립 베리어(Rib barrier)나 기타 디스플레이의 ITO 전극, 버스 어드레스(Bus Address) 전극, 블랙 매트릭스(Black Matrix) 제조 등에도 드라이 필름 포토 레지스트가 널리 사용되고 있다.Currently, in addition to manufacturing printed circuit boards (PCBs) and lead frames, rib barriers for plasma display panels (PDP), ITO electrodes for other displays, bus address electrodes, and black matrices are also manufactured. Dry film photoresist is also widely used for the like.
이러한, 일반적으로 드라이 필름 포토레지스트는 동장적층판(Copper Clad Laminates) 상에 적층되는 용도로 많이 사용된다. 이와 관련하여 인쇄회로기판(Printed Circuit Board, PCB)의 제조과정의 일 예로는, PCB의 원판소재인 동장적층판을 라미네이션하기 위해 먼저 전처리 공정을 거친다. 전처리공정은 외층공정에서는 드릴링, 디버링(deburing), 정면 등의 순이며, 내층공정에서는 정면 또는 산세를 거친다. 정면공정에서는 bristle brush 및 jet pumice 공정이 주로 사용되며, 산세는 soft etching 및 5wt% 황산 산세를 거칠 수 있다.Such, in general, dry film photoresist is often used for lamination on copper clad laminates. In this regard, as an example of a manufacturing process of a printed circuit board (PCB), a pretreatment process is first performed in order to laminate a copper clad laminate, which is an original material of the PCB. The pretreatment process is in the order of drilling, deburing, and front face in the outer layer process, and undergoes face or pickling in the inner layer process. In the face process, bristle brush and jet pumice processes are mainly used, and soft etching and 5wt% sulfuric acid pickling can be used for pickling.
전처리 공정을 거친 동장적층판에 회로를 형성시키기 위해서는 일반적으로 동장적층판의 구리층 위에 드라이 필름 포토레지스트(이하, DFR이라 함)을 라미네이션한다. 이 공정에서는 라미네이터를 이용하여 DFR의 보호 필름을 벗겨내면서 DFR의 포토레지스트층을 구리 표면 위에 라미네이션시킨다. 일반적으로 라미네이션 속도 0.5~3.5m/min, 온도 100~130℃, 로울러 압력 가열롤압력 10~90psi에서 진행한다.In order to form a circuit on a copper-clad laminate that has undergone a pretreatment process, a dry film photoresist (hereinafter referred to as DFR) is generally laminated on the copper layer of the copper-clad laminate. In this process, a photoresist layer of DFR is laminated on the copper surface while peeling off the protective film of DFR using a laminator. In general, the lamination speed is 0.5~3.5m/min, the temperature is 100~130℃, and the roller pressure heating roll pressure is 10~90psi.
라미네이션 공정을 거친 인쇄회로기판은 기판의 안정화를 위하여 15분 이상 방치한 후 원하는 회로패턴이 형성된 포토마스크를 이용하여 DFR의 포토레지스트에 대해 노광을 진행한다. 이 과정에서 포토마스크에 자외선을 조사하면 자외선이 조사된 포토레지스트는 조사된 부위에서 함유된 광개지제에 의해 중합이 개시된다. 먼저 초기에는 포토레지스트내의 산소가 소모되고, 다음 활성화된 모노머가 중합되어 가교반응이 일어나고 그 후 많은 양의 모노머가 소모되면서 중합반응이 진행된다. 한편 미노광부위는 가교 반응이 진행되지 않은 상태로 존재하게 된다.The printed circuit board that has undergone the lamination process is left for at least 15 minutes to stabilize the board, and then is exposed to the photoresist of the DFR using a photomask having a desired circuit pattern formed thereon. In this process, when the photomask is irradiated with ultraviolet rays, polymerization of the photoresist irradiated with ultraviolet rays is initiated by the photoinitiator contained in the irradiated area. First, oxygen in the photoresist is consumed, then the activated monomer is polymerized to cause a crosslinking reaction, and then a large amount of the monomer is consumed and the polymerization reaction proceeds. On the other hand, the unexposed portion exists in a state where the crosslinking reaction has not progressed.
다음 포토레지스트의 미노광 부분을 제거하는 현상공정을 진행하는데, 알카리 현상성 DFR인 경우 현상액으로 0.8~1.2wt%의 포타슘카보네이트 및 소듐카보네이트 수용액이 사용된다. 이 공정에서 미노광 부분의 포토레지스트는 현상액내에서 결합제 고분자의 카르복시산과 현상액의 비누화 반응에 의해서 씻겨나가고, 경화된 포토레지스트는 구리표면 위에 잔류하게 된다.Next, a developing process of removing the unexposed portion of the photoresist is performed. In the case of alkali developable DFR, 0.8 to 1.2 wt% of potassium carbonate and sodium carbonate aqueous solution are used as a developer. In this process, the photoresist of the unexposed part is washed away by the saponification reaction of the carboxylic acid of the binder polymer and the developer in the developer, and the cured photoresist remains on the copper surface.
다음 내층 및 외층 공정에 따라 다른 공정을 거쳐 회로가 형성된다. 내층공정에서는 부식과 박리공정을 통하여 기판상에 회로가 형성되며 외층공정에서는 도금 및 텐팅공정을 거친 후 에칭과 솔더 박리를 진행하고 소정의 회로를 형성시킨다.Then, a circuit is formed through different processes according to the inner layer and outer layer processes. In the inner layer process, a circuit is formed on the substrate through corrosion and peeling processes, and in the outer layer process, after plating and tenting processes, etching and solder stripping are performed, and a predetermined circuit is formed.
한편, 드라이필름은 인쇄회로기판 제조공장에서 적용시 습식공정을 거치며, 미노광부위를 녹이는 현상공정이나 드라이필름을 제거하는 박리공정에서 비누화반응에 의하여 알칼리용액에 의하여 용해되는데, 상기 용해반응시 거품이 발생하며 거품이 과다 발생하게 되면 챔버를 넘쳐나오는 등의 문제점이 있다.On the other hand, the dry film goes through a wet process when applied in a printed circuit board manufacturing plant, and is dissolved by an alkali solution by a saponification reaction in a developing process that melts an unexposed area or a peeling process that removes the dry film. When this occurs and the bubbles are excessively generated, there is a problem such as overflowing the chamber.
이러한 문제점을 해결하기 위하여 거품을 억제시키는 소포제를 알칼리 용액에 0.1~3%의 비율로 사용하고 있다.In order to solve this problem, an antifoaming agent that suppresses foam is used in an alkali solution in a ratio of 0.1 to 3%.
그러나, 과도한 소포제를 사용하게 되면 생산비용이 상승되고 동시에 생산성이 떨어지는 문제점을 가지고 있으며, 소포제를 과다 사용할 때 드라이필름의 성분과 결합하여 물에 녹지않는 스컴(scum)이 발생하여 에칭불량이나 도금불량의 원인이 되고 있다. 따라서 현상 및 박리공정에서 거품발생량이 적어 소포제의 사용이 필요없는 드라이필름의 필요성이 증대되었다.However, when an excessive antifoaming agent is used, the production cost increases and productivity is reduced at the same time. When the antifoaming agent is used excessively, it combines with the components of the dry film to generate scum that does not dissolve in water, resulting in poor etching or poor plating. is causing the Therefore, the need for a dry film that does not require the use of an antifoaming agent has increased due to the small amount of foam generated in the developing and peeling process.
한편, 드라이 필름 포토레지스트를 동장적층판에의 라미네이션시 드라이 필름 포토레지스트의 점도가 지나치게 높을 경우, 동장적층판에 대한 드라이 필름 포토레지스트의 밀착력이 충분치 않아 인쇄회로기판의 내구성이 확보되기 어려운 한계가 있었다. On the other hand, when the dry film photoresist is laminated to the copper-clad laminate when the viscosity of the dry film photoresist is too high, the adhesion of the dry film photoresist to the copper-clad laminate is not sufficient, so it is difficult to ensure durability of the printed circuit board.
따라서 충분히 낮은 점도를 갖는 드라이필름 포토레지스트의 필요성이 증대되었다.Therefore, the need for a dry film photoresist having a sufficiently low viscosity has increased.
본 발명은 소수성이 증대된 바인더 수지를 통해 현상 및 박리공정에서의 거품발생을 줄여 공정의 효율성을 높일 수 있는 감광성 수지 조성물을 제공하기 위한 관한 것이다.The present invention relates to a photosensitive resin composition capable of increasing the efficiency of the process by reducing the generation of bubbles in the development and peeling process through a binder resin having increased hydrophobicity.
본 발명은 회로기판이나 디스플레이 장치에의 적용을 위한 기판과의 열접착온도 부근에서 경화되지 않고 충분히 낮은 점도를 가질 수 있어, 기판에 대한 밀착력이 향상된 감광성 수지 조성물을 제공하기 위한 관한 것이다.The present invention relates to a photosensitive resin composition having a sufficiently low viscosity without being cured near the thermal bonding temperature with a substrate for application to a circuit board or a display device, and having improved adhesion to the substrate.
또한, 본 발명은 상기의 감광성 수지 조성물을 이용한 드라이 필름 포토레지스트, 감광성 엘리먼트, 회로기판, 및 디스플레이 장치를 제공하기 위한 것이다.Another object of the present invention is to provide a dry film photoresist, a photosensitive element, a circuit board, and a display device using the photosensitive resin composition.
상기 과제를 해결하기 위하여, 본 명세서에서는, 하기 화학식 1로 표시되는 반복단위, 하기 화학식 2로 표시되는 반복단위, 하기 화학식 3으로 표시되는 반복단위, 및 하기 화학식 4로 표시되는 반복단위를 포함한 알칼리 현상성 바인더 수지, 광중합 개시제, 및 광중합성 화합물을 포함하고, 하기 (1) 또는 (2) 중 어느 하나를 만족하는, 감광성 수지 조성물을 제공한다.In order to solve the above problems, in the present specification, alkali including a repeating unit represented by the following formula 1, a repeating unit represented by the following formula 2, a repeating unit represented by the following formula 3, and a repeating unit represented by the following formula 4 Provided is a photosensitive resin composition containing a developable binder resin, a photoinitiator, and a photopolymerizable compound, satisfying any one of the following (1) or (2).
(1) 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하이거나,(1) Put the photosensitive resin layer sample containing the photosensitive resin composition into a container with a cross-sectional diameter of 10 cm or more containing the developer so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and When spraying from the top of the container while circulating the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the container immediately after spraying the developer. If the height difference between the highest points of my developer is 80 mm or less,
(2) 감광성 수지 조성물이 함유되고, 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하이며,(2) For the photosensitive resin layer sample containing the photosensitive resin composition and having a thickness of 5 μm or more and 30 μm or less, the absolute viscosity obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less The minimum value is 300 Pa s or less,
[화학식1] [Formula 1]
Figure PCTKR2020019182-appb-img-000001
Figure PCTKR2020019182-appb-img-000001
상기 화학식1 에서, R 1은 수소, 또는 탄소수 1 내지 10의 알킬이고, R 2는 탄소수 1 내지 10의 알킬이고, Ar은 탄소수 6 내지 20의 아릴이고, n은 1 내지 20의 정수이고,In Formula 1, R 1 is hydrogen or alkyl having 1 to 10 carbon atoms, R 2 is alkyl having 1 to 10 carbon atoms, Ar is aryl having 6 to 20 carbon atoms, n is an integer from 1 to 20,
[화학식2][Formula 2]
Figure PCTKR2020019182-appb-img-000002
Figure PCTKR2020019182-appb-img-000002
상기 화학식2 에서, R 3는 수소, 또는 탄소수 1 내지 10의 알킬이고,In Formula 2, R 3 is hydrogen or alkyl having 1 to 10 carbon atoms,
[화학식3][Formula 3]
Figure PCTKR2020019182-appb-img-000003
Figure PCTKR2020019182-appb-img-000003
상기 화학식3 에서, R 4는 수소, 또는 탄소수 1 내지 10의 알킬이고, R 5는 탄소수 1 내지 10의 알킬이고,In Formula 3, R 4 is hydrogen or alkyl having 1 to 10 carbon atoms, R 5 is alkyl having 1 to 10 carbon atoms,
[화학식4][Formula 4]
Figure PCTKR2020019182-appb-img-000004
Figure PCTKR2020019182-appb-img-000004
상기 화학식4 에서, Ar은 탄소수 6 내지 20의 아릴이다.In Formula 4, Ar is aryl having 6 to 20 carbon atoms.
본 명세서에서는 또한, 상기 감광성 수지 조성물을 함유한 감광성 수지층을 포함하는 드라이 필름 포토레지스트가 제공된다.In the present specification, there is also provided a dry film photoresist comprising a photosensitive resin layer containing the photosensitive resin composition.
본 명세서에서는 또한, 고분자 기재; 및 상기 고분자 기재 상에 형성된 감광성 수지층을 포함하고, 하기 (1) 또는 (2) 중 어느 하나를 만족하는, 감광성 엘리먼트가 제공된다.In the present specification, also, a polymer substrate; and a photosensitive resin layer formed on the polymer substrate, satisfying any one of the following (1) or (2), a photosensitive element is provided.
(1) 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하이거나,(1) Put the photosensitive resin layer sample into a container with a cross-sectional diameter of 10 cm or more containing the developer so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the developer inside the container is 1000 cc When spraying from the top of the container while circulating at a speed of more than /min and less than 1200cc/min, the highest point of the bubble generated in the container after 60 minutes of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer If the height difference between them is 80 mm or less,
(2) 상기 감광성 수지층은 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하이다.(2) the photosensitive resin layer has a minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less with respect to the photosensitive resin layer sample having a thickness of 5 μm or more and 30 μm or less 300 Pa·s or less.
본 명세서에서는 또한, 상기 감광성 수지 조성물을 함유한 감광성 수지층을 포함하는 회로 기판 및 디스플레이 장치가 제공된다.The present specification also provides a circuit board and a display device including the photosensitive resin layer containing the photosensitive resin composition.
이하 발명의 구체적인 구현예에 따른 감광성 수지 조성물 및 이를 이용한 드라이 필름 포토레지스트, 감광성 엘리먼트, 회로기판, 및 디스플레이 장치에 대하여 보다 상세하게 설명하기로 한다. Hereinafter, a photosensitive resin composition and a dry film photoresist, a photosensitive element, a circuit board, and a display device using the photosensitive resin composition according to specific embodiments of the present invention will be described in more detail.
본 명세서에서 명시적인 언급이 없는 한, 전문용어는 단지 특정 실시예를 언급하기 위한 것이며, 본 발명을 한정하는 것을 의도하지 않는다.Unless explicitly stated herein, terminology is for the purpose of referring to specific embodiments only, and is not intended to limit the present invention.
본 명세서에서 사용되는 단수 형태들은 문구들이 이와 명백히 반대의 의미를 나타내지 않는 한 복수 형태들도 포함한다. As used herein, the singular forms also include the plural forms unless the phrases clearly indicate the opposite.
본 명세서에서 사용되는 '포함'의 의미는 특정 특성, 영역, 정수, 단계, 동작, 요소 및/또는 성분을 구체화하며, 다른 특정 특성, 영역, 정수, 단계, 동작, 요소, 성분 및/또는 군의 존재나 부가를 제외시키는 것은 아니다.As used herein, the meaning of 'comprising' specifies a particular characteristic, region, integer, step, operation, element and/or component, and other specific characteristic, region, integer, step, operation, element, component, and/or group. It does not exclude the existence or addition of
그리고, 본 명세서에서 '제 1' 및 '제 2'와 같이 서수를 포함하는 용어는 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로 사용되며, 상기 서수에 의해 한정되지 않는다. 예를 들어, 본 발명의 권리 범위 내에서 제 1 구성요소는 제 2 구성요소로도 명명될 수 있고, 유사하게 제 2 구성요소는 제 1 구성요소로 명명될 수 있다. And, in the present specification, terms including ordinal numbers such as 'first' and 'second' are used for the purpose of distinguishing one component from other components, and are not limited by the ordinal number. For example, within the scope of the present invention, a first component may be referred to as a second component, and similarly, a second component may be referred to as a first component.
본 명세서에서, 치환기의 예시들은 아래에서 설명하나, 이에 한정되는 것은 아니다. In the present specification, examples of the substituent are described below, but is not limited thereto.
본 명세서에서, "치환"이라는 용어는 화합물 내의 수소 원자 대신 다른 작용기가 결합하는 것을 의미하며, 치환되는 위치는 수소 원자가 치환되는 위치 즉, 치환기가 치환 가능한 위치라면 한정되지 않으며, 2 이상 치환되는 경우, 2 이상의 치환기는 서로 동일하거나 상이할 수 있다.In the present specification, the term "substitution" means that another functional group is bonded instead of a hydrogen atom in the compound, and the position to be substituted is not limited as long as the position at which the hydrogen atom is substituted, that is, the position where the substituent is substituted, is not limited, and when two or more substituted , two or more substituents may be the same as or different from each other.
본 명세서에서 "치환 또는 비치환된" 이라는 용어는 중수소; 할로겐기; 시아노기; 니트로기; 히드록시기; 카르보닐기; 에스테르기; 이미드기; 아미드기; 1차 아미노기; 카르복시기; 술폰산기; 술폰아미드기; 포스핀옥사이드기; 알콕시기; 아릴옥시기; 알킬티옥시기; 아릴티옥시기; 알킬술폭시기; 아릴술폭시기; 실릴기; 붕소기; 알킬기; 시클로알킬기; 알케닐기; 아릴기; 아르알킬기; 아르알케닐기; 알킬아릴기; 알콕시실릴알킬기; 아릴포스핀기; 또는 N, O 및 S 원자 중 1개 이상을 포함하는 헤테로고리기로 이루어진 군에서 선택된 1개 이상의 치환기로 치환 또는 비치환되거나, 상기 예시된 치환기 중 2 이상의 치환기가 연결된 치환 또는 비치환된 것을 의미한다. 예컨대, "2 이상의 치환기가 연결된 치환기"는 바이페닐기일 수 있다. 즉, 바이페닐기는 아릴기일 수도 있고, 2개의 페닐기가 연결된 치환기로 해석될 수도 있다.As used herein, the term "substituted or unsubstituted" refers to deuterium; halogen group; cyano group; nitro group; hydroxyl group; carbonyl group; ester group; imid; amide group; primary amino group; carboxyl group; sulfonic acid group; sulfonamide group; phosphine oxide group; alkoxy group; aryloxy group; alkyl thiooxy group; arylthioxy group; an alkyl sulfoxy group; arylsulfoxy group; silyl group; boron group; an alkyl group; cycloalkyl group; alkenyl group; aryl group; aralkyl group; aralkenyl group; an alkylaryl group; alkoxysilylalkyl group; an arylphosphine group; or N, O, and S atom means that it is substituted or unsubstituted with one or more substituents selected from the group consisting of a heterocyclic group containing one or more atoms, or substituted or unsubstituted with two or more substituents connected among the above-exemplified substituents . For example, "a substituent in which two or more substituents are connected" may be a biphenyl group. That is, the biphenyl group may be an aryl group or may be interpreted as a substituent in which two phenyl groups are connected.
본 명세서에서,
Figure PCTKR2020019182-appb-img-000005
, 또는
Figure PCTKR2020019182-appb-img-000006
는 다른 치환기에 연결되는 결합을 의미하고, 직접결합은 L 로 표시되는 부분에 별도의 원자가 존재하지 않은 경우를 의미한다.
In this specification,
Figure PCTKR2020019182-appb-img-000005
, or
Figure PCTKR2020019182-appb-img-000006
denotes a bond connected to another substituent, and a direct bond denotes a case in which a separate atom does not exist in the portion represented by L .
본 명세서에서, (메트)아크릴은 아크릴 및 메타크릴을 모두 포함하는 의미이다.In the present specification, (meth) acryl is meant to include both acryl and methacryl.
본 명세서에 있어서, 알킬기는 알케인(alkane)으로부터 유래한 1가의 작용기로, 직쇄 또는 분지쇄일 수 있고, 상기 직쇄 알킬기의 탄소수는 특별히 한정되지 않으나 1 내지 20인 것이 바람직하다. 또한, 상기 분지쇄 알킬기의 탄소수는 3 내지 20이다. 알킬기의 구체적인 예로는 메틸, 에틸, 프로필, n-프로필, 이소프로필, 부틸, n-부틸, 이소부틸, tert-부틸, sec-부틸, 1-메틸-부틸, 1-에틸-부틸, 펜틸, n-펜틸, 이소펜틸, 네오펜틸, tert-펜틸, 헥실, n-헥실, 1-메틸펜틸, 2-메틸펜틸, 4-메틸-2-펜틸, 3,3-디메틸부틸, 2-에틸부틸, 헵틸, n-헵틸, 1-메틸헥실, 옥틸, n-옥틸, tert-옥틸, 1-메틸헵틸, 2-에틸헥실, 2-프로필펜틸, n-노닐, 2,2-디메틸헵틸, 1-에틸-프로필, 1,1-디메틸-프로필, 이소헥실, 2-메틸펜틸, 4-메틸헥실, 5-메틸헥실, 2,6-디메틸헵탄-4-일 등이 있으나, 이들에 한정되지 않는다. 상기 알킬기는 치환 또는 비치환될 수 있으며, 치환되는 경우 치환기의 예시는 상술한 바와 같다.In the present specification, the alkyl group is a monovalent functional group derived from an alkane, and may be straight-chain or branched, and the number of carbon atoms in the straight-chain alkyl group is not particularly limited, but is preferably 1 to 20. In addition, the number of carbon atoms of the branched chain alkyl group is 3 to 20. Specific examples of the alkyl group include methyl, ethyl, propyl, n-propyl, isopropyl, butyl, n-butyl, isobutyl, tert-butyl, sec-butyl, 1-methyl-butyl, 1-ethyl-butyl, pentyl, n -pentyl, isopentyl, neopentyl, tert-pentyl, hexyl, n-hexyl, 1-methylpentyl, 2-methylpentyl, 4-methyl-2-pentyl, 3,3-dimethylbutyl, 2-ethylbutyl, heptyl , n-heptyl, 1-methylhexyl, octyl, n-octyl, tert-octyl, 1-methylheptyl, 2-ethylhexyl, 2-propylpentyl, n-nonyl, 2,2-dimethylheptyl, 1-ethyl- propyl, 1,1-dimethyl-propyl, isohexyl, 2-methylpentyl, 4-methylhexyl, 5-methylhexyl, 2,6-dimethylheptan-4-yl, and the like. The alkyl group may be substituted or unsubstituted, and when substituted, examples of the substituent are as described above.
본 명세서에 있어서, 아릴기는 아렌(arene)으로부터 유래한 1가의 작용기로, 특별히 한정되지 않으나 탄소수 6 내지 20인 것이 바람직하며, 단환식 아릴기 또는 다환식 아릴기일 수 있다. 상기 아릴기가 단환식 아릴기로는 페닐기, 바이페닐기, 터페닐기 등이 될 수 있으나, 이에 한정되는 것은 아니다. 상기 다환식 아릴기로는 나프틸기, 안트라세닐기, 페난트릴기, 파이레닐기, 페릴레닐기, 크라이세닐기, 플루오레닐기 등이 될 수 있으나, 이에 한정되는 것은 아니다. 상기 아릴기는 치환 또는 비치환될 수 있으며, 치환되는 경우 치환기의 예시는 상술한 바와 같다.In the present specification, the aryl group is a monovalent functional group derived from arene, and is not particularly limited, but preferably has 6 to 20 carbon atoms, and may be a monocyclic aryl group or a polycyclic aryl group. The aryl group may be a monocyclic aryl group such as a phenyl group, a biphenyl group, or a terphenyl group, but is not limited thereto. The polycyclic aryl group may be a naphthyl group, an anthracenyl group, a phenanthryl group, a pyrenyl group, a perylenyl group, a chrysenyl group, a fluorenyl group, and the like, but is not limited thereto. The aryl group may be substituted or unsubstituted, and when substituted, examples of the substituent are as described above.
이하, 본 발명을 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail.
1. 감광성 수지 조성물1. Photosensitive resin composition
발명의 일 구현예에 따르면, 하기 화학식 1로 표시되는 반복단위, 하기 화학식 2로 표시되는 반복단위, 하기 화학식 3으로 표시되는 반복단위, 및 하기 화학식 4로 표시되는 반복단위를 포함한 알칼리 현상성 바인더 수지, 광중합 개시제, 및 광중합성 화합물을 포함하고, 하기 (1) 또는 (2) 중 어느 하나를 만족하는, 감광성 수지 조성물이 제공될 수 있다.According to one embodiment of the invention, an alkali developable binder comprising a repeating unit represented by the following formula (1), a repeating unit represented by the following formula (2), a repeating unit represented by the following formula (3), and a repeating unit represented by the following formula (4) A photosensitive resin composition containing a resin, a photoinitiator, and a photopolymerizable compound, satisfying any one of the following (1) or (2), may be provided.
(1) 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하이거나,(1) Put the photosensitive resin layer sample containing the photosensitive resin composition into a container with a cross-sectional diameter of 10 cm or more containing the developer so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and When spraying from the top of the container while circulating the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the container immediately after spraying the developer. If the height difference between the highest points of my developer is 80 mm or less,
(2) 감광성 수지 조성물이 함유되고, 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하이며,(2) For the photosensitive resin layer sample containing the photosensitive resin composition and having a thickness of 5 μm or more and 30 μm or less, the absolute viscosity obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less The minimum value is 300 Pa s or less,
[화학식1][Formula 1]
Figure PCTKR2020019182-appb-img-000007
Figure PCTKR2020019182-appb-img-000007
상기 화학식1 에서, R 1은 수소, 또는 탄소수 1 내지 10의 알킬이고, R 2는 탄소수 1 내지 10의 알킬이고, Ar은 탄소수 6 내지 20의 아릴이고, n은 1 내지 20의 정수이고,In Formula 1, R 1 is hydrogen or alkyl having 1 to 10 carbon atoms, R 2 is alkyl having 1 to 10 carbon atoms, Ar is aryl having 6 to 20 carbon atoms, n is an integer from 1 to 20,
[화학식2][Formula 2]
Figure PCTKR2020019182-appb-img-000008
Figure PCTKR2020019182-appb-img-000008
상기 화학식2 에서, R 3는 수소, 또는 탄소수 1 내지 10의 알킬이고,In Formula 2, R 3 is hydrogen or alkyl having 1 to 10 carbon atoms,
[화학식3][Formula 3]
Figure PCTKR2020019182-appb-img-000009
Figure PCTKR2020019182-appb-img-000009
상기 화학식3 에서, R 4는 수소, 또는 탄소수 1 내지 10의 알킬이고, R 5는 탄소수 1 내지 10의 알킬이고,In Formula 3, R 4 is hydrogen or alkyl having 1 to 10 carbon atoms, R 5 is alkyl having 1 to 10 carbon atoms,
[화학식4][Formula 4]
Figure PCTKR2020019182-appb-img-000010
Figure PCTKR2020019182-appb-img-000010
상기 화학식4 에서, Ar은 탄소수 6 내지 20의 아릴이다.In Formula 4, Ar is aryl having 6 to 20 carbon atoms.
본 발명자들은 상기 일 구현예의 감광성 수지 조성물은 알칼리 현상성 바인더 수지내에 상기 화학식1로 표시되는 반복단위를 포함시켜, 알칼리 현상성 바인더 수지의 소수성 정도를 증가시킴에 따라, 상기 감광성 수지 조성물을 이용한 드라이 필름 포토레지스트의 현상 공정에서 거품(foam) 발생을 억제하여 우수한 현상성을 나타내며, 기판 밀착력을 향상시켜 적정물성(해상도, 세선 밀착력 등)을 확보할 수 있음을 실험을 통해 확인하고 발명을 완성하였다. The present inventors have found that the photosensitive resin composition of one embodiment includes the repeating unit represented by Formula 1 in the alkali developable binder resin to increase the hydrophobicity of the alkali developable binder resin, so that the photosensitive resin composition is dried using the photosensitive resin composition. In the development process of film photoresist, it shows excellent developability by suppressing the generation of foam, and it was confirmed through experiments that proper physical properties (resolution, fine wire adhesion, etc.) can be secured by improving the adhesion to the substrate and completed the invention. .
또한, 본 발명자들은 상기 일 구현예의 감광성 수지 조성물은 알칼리 현상성 바인더 수지내에 상기 화학식1로 표시되는 반복단위를 포함시켜, 알칼리 현상성 바인더 수지의 내열 특성을 향상시킴에 따라, 상기 감광성 수지 조성물을 이용한 드라이 필름 포토레지스트의 열경화온도가 높아지면서, 열경화온도 부근까지 열처리시 충분히 낮은 점도를 가짐에 따라, 회로기판이나 디스플레이 장치에의 적용을 위해 상기 드라이 필름 포토레지스트을 기판에 열접착시 열접착온도에서 낮은 점도를 통해 기판에 대한 밀착력을 높일 수 있다는 점을 확인하고 발명을 완성하였다.In addition, the present inventors said that the photosensitive resin composition of one embodiment includes the repeating unit represented by Formula 1 in the alkali developable binder resin to improve the heat resistance properties of the alkali developable binder resin, so that the photosensitive resin composition As the thermal curing temperature of the used dry film photoresist increases, the dry film photoresist has a sufficiently low viscosity during heat treatment to near the thermal curing temperature, so that the dry film photoresist is thermally bonded to the substrate for application to a circuit board or a display device. The invention was completed after confirming that adhesion to the substrate could be increased through low viscosity at temperature.
(1) 알칼리 현상성 바인더 수지(1) Alkali developable binder resin
본 발명의 알카리 현상성 바인더 수지는 상기 화학식 1로 표시되는 반복단위, 상기 화학식 2로 표시되는 반복단위, 상기 화학식 3으로 표시되는 반복단위, 및 상기 화학식 4로 표시되는 반복단위를 포함할 수 있다.The alkali developable binder resin of the present invention may include a repeating unit represented by Formula 1, a repeating unit represented by Formula 2, a repeating unit represented by Formula 3, and a repeating unit represented by Formula 4 .
구체적으로, 상기 알카리 현상성 바인더 수지는 상기 화학식 1로 표시되는 반복단위, 상기 화학식 2로 표시되는 반복단위, 상기 화학식 3으로 표시되는 반복단위, 및 상기 화학식 4로 표시되는 반복단위의 랜덤 공중합체를 포함할 수 있다.Specifically, the alkali developable binder resin is a random copolymer of the repeating unit represented by Formula 1, the repeating unit represented by Formula 2, the repeating unit represented by Formula 3, and the repeating unit represented by Formula 4 may include.
상기 알칼리 현상성 바인더 수지내에 상기 화학식1로 표시되는 반복단위를 포함시켜, 알칼리 현상성 바인더 수지의 소수성 정도를 증가시킴에 따라, 상기 감광성 수지 조성물을 이용한 드라이 필름 포토레지스트의 현상 공정에서 거품(foam) 발생을 억제하여 우수한 현상성을 나타내며, 기판 밀착력을 향상시켜 적정물성(해상도, 세선 밀착력 등)을 확보할 수 있다.By including the repeating unit represented by Formula 1 in the alkali developable binder resin to increase the degree of hydrophobicity of the alkali developable binder resin, foam in the developing process of the dry film photoresist using the photosensitive resin composition ), exhibits excellent developability, and improves substrate adhesion to ensure proper physical properties (resolution, fine wire adhesion, etc.).
상기 화학식1에서, R 1은 수소, 또는 탄소수 1 내지 10의 알킬 중 어느 하나일 수 있으며, 상기 탄소수 1 내지 10의 알킬의 구체적인 예로는 메틸을 들 수 있다.In Formula 1, R 1 may be any one of hydrogen or alkyl having 1 to 10 carbon atoms, and specific examples of the alkyl having 1 to 10 carbon atoms include methyl.
상기 화학식1에서, R 2는 탄소수 1 내지 10의 알킬이고, 상기 탄소수 1 내지 10의 알킬의 구체적인 예로는 에틸을 들 수 있다.In Formula 1, R 2 is alkyl having 1 to 10 carbon atoms, and specific examples of the alkyl having 1 to 10 carbon atoms include ethyl.
상기 화학식1에서, Ar은 탄소수 6 내지 20의 아릴이고, 상기 탄소수 6 내지 20의 아릴의 구체적인 예로는 페닐을 들 수 있다.In Formula 1, Ar is an aryl having 6 to 20 carbon atoms, and specific examples of the aryl having 6 to 20 carbon atoms include phenyl.
상기 화학식1로 표시되는 반복단위는 하기 화학식1-1로 표시되는 단량체로부터 유래된 반복단위일 수 있다.The repeating unit represented by Formula 1 may be a repeating unit derived from a monomer represented by Formula 1-1.
[화학식1-1][Formula 1-1]
Figure PCTKR2020019182-appb-img-000011
Figure PCTKR2020019182-appb-img-000011
상기 화학식1-1에서, R 1은 수소, 또는 탄소수 1 내지 10의 알킬이고, R 2는 탄소수 1 내지 10의 알킬이고, Ar은 탄소수 6 내지 20의 아릴이고, n은 1 내지 20의 정수이다. 상기 화학식1-1에서, R 1, R 2, Ar, n에 관한 내용은 상기 화학식1에서 상술한 내용과 같다.In Formula 1-1, R 1 is hydrogen or alkyl having 1 to 10 carbon atoms, R 2 is alkyl having 1 to 10 carbon atoms, Ar is aryl having 6 to 20 carbon atoms, and n is an integer of 1 to 20 . In Formula 1-1, R 1 , R 2 , Ar, and n are the same as described above in Formula 1 above.
상기 화학식1-1로 표시되는 단량체의 구체적인 예로, 페녹시폴리에틸렌옥시아크릴레이트, 보다 구체적으로는 2-페녹시에틸메타크릴레이트(PHEMA)를 들 수 있다.Specific examples of the monomer represented by Formula 1-1 include phenoxypolyethyleneoxyacrylate, more specifically 2-phenoxyethylmethacrylate (PHEMA).
상기 화학식1로 표시되는 반복단위는 상기 알칼리 현상성 바인더 수지에 함유된 전체 반복단위 몰함량 100몰%를 기준으로 5 몰% 이상 40 몰% 이하, 또는 5 몰% 이상 30 몰% 이하, 또는 5 몰% 이상 25 몰% 이하, 또는 10 몰% 이상 25 몰% 이하로 함유될 수 있다.The repeating unit represented by Formula 1 is 5 mol% or more and 40 mol% or less, or 5 mol% or more and 30 mol% or less, or 5 based on 100 mol% of the total repeating unit molar content contained in the alkali developable binder resin. It may be contained in mol% or more and 25 mol% or less, or 10 mol% or more and 25 mol% or less.
상기 화학식2 내지 4에서, R 3 및 R 4는 서로 동일하거나 상이하며, 각각 독립적으로 수소, 또는 탄소수 1 내지 10의 알킬이고, R 5는 탄소수 1 내지 10의 알킬이고, Ar은 탄소수 6 내지 20의 아릴이다.In Formulas 2 to 4, R 3 and R 4 are the same as or different from each other, and each independently represents hydrogen or alkyl having 1 to 10 carbon atoms, R 5 is alkyl having 1 to 10 carbon atoms, and Ar is 6 to 20 carbon atoms. is the aryl of
상기 화학식2 내지 4에서, R 3 및 R 4는 서로 동일하거나 상이하며, 각각 독립적으로 수소, 또는 탄소수 1 내지 10의 알킬 중 어느 하나일 수 있으며, 상기 탄소수 1 내지 10의 알킬의 구체적인 예로는 메틸을 들 수 있다.In Formulas 2 to 4, R 3 and R 4 are the same as or different from each other, and each independently may be any one of hydrogen or alkyl having 1 to 10 carbon atoms, and specific examples of the alkyl having 1 to 10 carbon atoms include methyl can be heard
R 5는 탄소수 1 내지 10의 알킬이고, 상기 탄소수 1 내지 10의 알킬의 구체적인 예로는 메틸을 들 수 있다.R 5 is alkyl having 1 to 10 carbon atoms, and specific examples of the alkyl having 1 to 10 carbon atoms include methyl.
Ar은 탄소수 6 내지 20의 아릴이고, 상기 탄소수 6 내지 20의 아릴의 구체적인 예로는 페닐을 들 수 있다.Ar is an aryl having 6 to 20 carbon atoms, and specific examples of the aryl having 6 to 20 carbon atoms include phenyl.
상기 화학식2로 표시되는 반복단위는 하기 화학식2-1로 표시되는 단량체로부터 유래된 반복단위일 수 있다.The repeating unit represented by Formula 2 may be a repeating unit derived from a monomer represented by Formula 2-1 below.
[화학식2-1][Formula 2-1]
Figure PCTKR2020019182-appb-img-000012
Figure PCTKR2020019182-appb-img-000012
상기 화학식2-1에서, R 3은 수소, 또는 탄소수 1 내지 10의 알킬이다. 상기 화학식2-1에서, R 3 에 관한 내용은 상기 화학식2에서 상술한 내용과 같다. 상기 화학식2-1로 표시되는 단량체의 구체적인 예로, 메타크릴산(Methacrylic acid, MAA)을 들 수 있다.In Formula 2-1, R 3 is hydrogen or alkyl having 1 to 10 carbon atoms. In Formula 2-1, the contents of R 3 are the same as those described above in Formula 2 above. Specific examples of the monomer represented by Formula 2-1 may include methacrylic acid (MAA).
상기 화학식3으로 표시되는 반복단위는 하기 화학식3-1로 표시되는 단량체로부터 유래된 반복단위일 수 있다.The repeating unit represented by Chemical Formula 3 may be a repeating unit derived from a monomer represented by the following Chemical Formula 3-1.
[화학식3-1][Formula 3-1]
Figure PCTKR2020019182-appb-img-000013
Figure PCTKR2020019182-appb-img-000013
상기 화학식3-1에서, R 4는 수소, 또는 탄소수 1 내지 10의 알킬이고, R 5는 탄소수 1 내지 10의 알킬이다. 상기 화학식3-1에서, R 4 및 R 5에 관한 내용은 상기 화학식3에서 상술한 내용과 같다. 상기 화학식3-1로 표시되는 단량체의 구체적인 예로, 메틸메타크릴레이트(Methylmethacrylate, MMA)를 들 수 있다.In Formula 3-1, R 4 is hydrogen or alkyl having 1 to 10 carbon atoms, and R 5 is alkyl having 1 to 10 carbon atoms. In Formula 3-1, the contents of R 4 and R 5 are the same as those described above in Formula 3 above. A specific example of the monomer represented by Formula 3-1 may include methylmethacrylate (MMA).
상기 화학식4로 표시되는 반복단위는 하기 화학식4-1로 표시되는 단량체로부터 유래된 반복단위일 수 있다.The repeating unit represented by Chemical Formula 4 may be a repeating unit derived from a monomer represented by the following Chemical Formula 4-1.
[화학식4-1][Formula 4-1]
Figure PCTKR2020019182-appb-img-000014
Figure PCTKR2020019182-appb-img-000014
상기 화학식4-1에서, Ar은 탄소수 6 내지 20의 아릴이다. 상기 화학식4-1에서, Ar에 관한 내용은 상기 화학식4에서 상술한 내용과 같다. 상기 화학식4-1로 표시되는 단량체의 구체적인 예로, 스티렌(Styrene, SM)을 들 수 있다.In Formula 4-1, Ar is aryl having 6 to 20 carbon atoms. In Formula 4-1, the contents of Ar are the same as those described above in Formula 4 above. A specific example of the monomer represented by Formula 4-1 may include styrene (Styrene, SM).
상기 알칼리 현상성 바인더 수지는 상기 알칼리 현상성 바인더 수지에 함유된 전체 반복단위 몰함량 100몰%를 기준으로, 상기 화학식 2로 표시되는 반복단위 20 몰% 이상 60 몰% 이하, 또는 20 몰% 이상 50 몰% 이하, 또는 30 몰% 이상 40 몰% 이하를 포함할 수 있다.The alkali developable binder resin is 20 mol% or more and 60 mol% or more, or 20 mol% or more of the repeating unit represented by Formula 2, based on 100 mol% of the total repeating unit molar content contained in the alkali developable binder resin. 50 mol% or less, or 30 mol% or more and 40 mol% or less.
또한, 상기 알칼리 현상성 바인더 수지는 상기 알칼리 현상성 바인더 수지에 함유된 전체 반복단위 몰함량 100몰%를 기준으로, 상기 화학식 3으로 표시되는 반복단위 1 몰% 이상 30 몰% 이하, 또는 1 몰% 이상 20 몰% 이하, 또는 5 몰% 이상 30 몰% 이하, 및 상기 화학식 4로 표시되는 반복단위 30 몰% 이상 60 몰% 이하, 또는 30 몰% 이상 50 몰% 이하, 또는 30 몰% 이상 40 몰% 이하를 포함할 수 있다.In addition, the alkali developable binder resin is based on 100 mol% of the total repeating unit molar content contained in the alkali developable binder resin, 1 mol% or more and 30 mol% or less of the repeating unit represented by Formula 3, or 1 mol % or more and 20 mol% or less, or 5 mol% or more and 30 mol% or less, and 30 mol% or more and 60 mol% or less of the repeating unit represented by Formula 4 above, or 30 mol% or more and 50 mol% or less, or 30 mol% or more 40 mol% or less.
보다 구체적으로, 상기 화학식 4로 표시되는 반복단위 100 몰에 대하여, 상기 화학식 3으로 표시되는 반복단위의 몰비율이 10 몰 이상 99 몰 이하, 또는 15 몰 이상 95 몰 이하, 또는 20 몰 이상 95 몰 이하, 또는 10 몰 이상 50 몰 이하, 또는 10 몰 이상 40 몰 이하, 또는 10 몰 이상 30 몰 이하일 수 있다.More specifically, the molar ratio of the repeating unit represented by Formula 3 to 100 moles of the repeating unit represented by Formula 4 is 10 moles or more and 99 moles or less, or 15 moles or more and 95 moles or less, or 20 moles or more and 95 moles. or less, or 10 moles or more and 50 moles or less, or 10 moles or more and 40 moles or less, or 10 moles or more and 30 moles or less.
이처럼, 소수성인 상기 화학식 4로 표시되는 반복단위 함량이 증가됨에 따라,알칼리 현상성 바인더 수지의 소수성 정도 또한 증대되어, 상기 감광성 수지 조성물을 이용한 드라이 필름 포토레지스트의 현상 공정에서 거품(foam) 발생을 억제할 수 있다.As such, as the content of the repeating unit represented by Formula 4, which is hydrophobic, is increased, the degree of hydrophobicity of the alkali developable binder resin is also increased, thereby preventing the generation of bubbles in the developing process of the dry film photoresist using the photosensitive resin composition. can be suppressed
상기 알칼리 현상성 바인더 수지는 중량평균분자량이 30000 g/mol 이상 150000 g/mol 이하이며, 유리전이온도는 20 ℃ 이상 150 ℃ 이하일 수 있다. 이에 따라, 드라이 필름 포토레지스트의 코팅성, 추종성, 그리고 회로형성 후 레지스트 자체의 기계적 강도가 향상될 수 있다. The alkali developable binder resin may have a weight average molecular weight of 30000 g/mol or more and 150000 g/mol or less, and a glass transition temperature of 20° C. or more and 150° C. or less. Accordingly, coatability, traceability, and mechanical strength of the resist itself after circuit formation of the dry film photoresist may be improved.
본 명세서에서, 중량 평균 분자량은 GPC법에 의해 측정한 폴리스티렌 환산의 중량 평균 분자량을 의미한다. 상기 GPC법에 의해 측정한 폴리스티렌 환산의 중량 평균 분자량을 측정하는 과정에서는, 통상적으로 알려진 분석 장치와 시차 굴절 검출기(Refractive Index Detector) 등의 검출기 및 분석용 컬럼을 사용할 수 있으며, 통상적으로 적용되는 온도 조건, 용매, flow rate를 적용할 수 있다. In this specification, the weight average molecular weight means the weight average molecular weight in terms of polystyrene measured by the GPC method. In the process of measuring the weight average molecular weight in terms of polystyrene measured by the GPC method, a commonly known analyzer and a detector such as a differential refraction detector and a column for analysis may be used, and the temperature generally applied Conditions, solvents, and flow rates can be applied.
상기 측정 조건의 구체적인 예로, 알칼리 현상성 바인더 수지는 1.0 (w/w)% in THF (고형분 기준 약 0.5 (w/w)%)의 농도가 되도록 테트라히드로푸란에 용해시켜 0.45㎛ Pore Size의 Syringe Filter를 이용하여 여과 후 GPC에 20㎕를 주입하고, GPC의 이동상은 테트라히드로푸란(Tetrahydrofuran, THF)을 사용하고, 1.0mL/분의 유속으로 유입하였으며, 컬럼은 Agilent PLgel 5㎛ Guard (7.5 x 50 mm) 1개와 Agilent PLgel 5㎛ Mixed D (7.5 x 300 mm) 2개를 직렬로 연결하고, 검출기로는 Agilent 1260 Infinity Ⅱ system, RI Detector를 이용하여 40 ℃에서 측정하였다.As a specific example of the measurement conditions, the alkali developable binder resin is dissolved in tetrahydrofuran so as to have a concentration of 1.0 (w/w)% in THF (about 0.5 (w/w)% based on solid content), and a syringe of 0.45㎛ pore size After filtration using a filter, 20 μl was injected into GPC, and tetrahydrofuran (THF) was used as the mobile phase of GPC, and was introduced at a flow rate of 1.0 mL/min, and the column was Agilent PLgel 5㎛ Guard (7.5 x 50 mm) and Agilent PLgel 5㎛ Mixed D (7.5 x 300 mm) were connected in series, and the detector was measured at 40 °C using an Agilent 1260 Infinity Ⅱ system and RI Detector.
이를, 테트라히드로푸란에 0.1 (w/w)% 농도로 아래와 같이 다양한 분자량을 갖는 폴리스티렌을 용해시킨 폴리스티렌 표준품 시료(STD A, B, C, D)를 0.45㎛ Pore Size의 Syringe Filter로 여과 후 GPC에 주입하여 형성된 검정 곡선을 이용하여 알칼리 현상성 바인더 수지의 중량평균분자량(Mw)의 값을 구하였다. For this, the polystyrene standard sample (STD A, B, C, D) obtained by dissolving polystyrene having various molecular weights as follows at a concentration of 0.1 (w/w)% in tetrahydrofuran was filtered with a 0.45㎛ pore size Syringe Filter and then GPC The value of the weight average molecular weight (Mw) of the alkali developable binder resin was obtained using a calibration curve formed by injecting into the .
STD A (Mp) : 791,000 / 27,810 / 945STD A (Mp): 791,000 / 27,810 / 945
STD B (Mp) : 282,000 / 10,700 / 580STD B (Mp): 282,000 / 10,700 / 580
STD C (Mp) : 126,000 / 4,430 / 370STD C (Mp): 126,000 / 4,430 / 370
STD D (Mp) : 51,200 / 1,920 / 162STD D (Mp): 51,200 / 1,920 / 162
유리전이온도는 DSC(Differential Scanning Calorimeter)(Perkin-Elmer사, DSC-7)에 reference와 바인더 폴리머를 비교하였다. 온도 설정은 20℃에서 15분 유지한 후, 200℃까지 승온속도 1℃/min로 승온시켜 측정할 수 있다.The glass transition temperature was compared with the reference and the binder polymer in a Differential Scanning Calorimeter (DSC) (Perkin-Elmer, DSC-7). The temperature setting can be measured by maintaining the temperature at 20°C for 15 minutes, and then increasing the temperature to 200°C at a heating rate of 1°C/min.
상기 알칼리 현상성 바인더 수지는 산가가 120 mgKOH/g 이상 200 mgKOH/g 이하, 또는 140 mgKOH/g 이상 160 mgKOH/g 이하일 수 있다. 산가는 상기 알칼리 현상성 바인더 수지를 1g 남짓 샘플링하여 50ml 혼합용제(MeOH 20%, Acetone80%)에 녹이고 1%-페놀프탈레인 지시약을 두 방울 첨가한 다음, 0.1N-KOH로 적정하여 산가를 측정하였다.The alkali developable binder resin may have an acid value of 120 mgKOH/g or more and 200 mgKOH/g or less, or 140 mgKOH/g or more and 160 mgKOH/g or less. For the acid value, about 1 g of the alkali developable binder resin was sampled, dissolved in 50 ml of a mixed solvent (MeOH 20%, Acetone 80%), two drops of 1%-phenolphthalein indicator were added, and then titrated with 0.1N-KOH to measure the acid value.
상기 알칼리 현상성 바인더 수지는, 고형분 기준으로 감광성 수지 조성물 총중량에 대하여, 20 중량% 이상 80 중량% 이하로 포함된다. 상기 알카리 현상성 바인더 수지의 함량이 상기 범위 내에 있는 경우 회로형성 후, 세선 밀착력을 강화시키는 효과를 얻을 수 있다. 상기 중량의 기준인 고형분은, 상기 감광성 수지 조성물에서 용매를 제외한 나머지 성분을 의미한다.The alkali developable binder resin is included in an amount of 20 wt% or more and 80 wt% or less, based on the total weight of the photosensitive resin composition on a solid basis. When the content of the alkali developable binder resin is within the above range, it is possible to obtain an effect of strengthening the fine wire adhesion after circuit formation. The solid content, which is the basis of the weight, refers to the remaining components excluding the solvent in the photosensitive resin composition.
본 발명의 알칼리 현상성 바인더 수지의 함량은 감광성 수지 조성 총 중량에 대하여 40 중량% 이상 70중량% 이하일 수 있다. 상기 알칼리 현상성 바인더 수지의 함량이 전체 감광성 수지 조성물에 대하여 40중량% 미만일 경우, 현상단 오염이 발생하여 단락 등의 불량을 초래하는 단점이 있고, 70중량%를 초과할 경우 밀착력과 해상도 등의 회로물성이 불량해 지는 문제가 있다.The content of the alkali developable binder resin of the present invention may be 40% by weight or more and 70% by weight or less based on the total weight of the photosensitive resin composition. If the content of the alkali developable binder resin is less than 40% by weight with respect to the total photosensitive resin composition, there is a disadvantage of causing defects such as short circuit due to contamination of the developing end, and when it exceeds 70% by weight, adhesion and resolution, etc. There is a problem in that the circuit properties are poor.
한편 상기 알카리 현상성 바인더 수지로, 하기 화학식 13으로 표시되는 반복단위, 하기 화학식 14로 표시되는 반복단위, 하기 화학식 15로 표시되는 반복단위, 하기 화학식 16로 표시되는 반복단위 및 하기 화학식 17로 표시되는 반복단위를 포함한 제1 알칼리 현상성 바인더 수지; 및 하기 화학식 14로 표시되는 반복단위, 하기 화학식 15로 표시되는 반복단위, 및 하기 화학식 16로 표시되는 반복단위를 포함한 제2 알칼리 현상성 바인더 수지;를 더 포함할 수 있다.On the other hand, as the alkali developable binder resin, a repeating unit represented by the following formula 13, a repeating unit represented by the following formula 14, a repeating unit represented by the following formula 15, a repeating unit represented by the following formula 16, and a repeating unit represented by the following formula 17 A first alkali developable binder resin including a repeating unit; and a second alkali developable binder resin including a repeating unit represented by the following Chemical Formula 14, a repeating unit represented by the following Chemical Formula 15, and a repeating unit represented by the following Chemical Formula 16;
[화학식 13][Formula 13]
Figure PCTKR2020019182-appb-img-000015
Figure PCTKR2020019182-appb-img-000015
상기 화학식 13에서, In the above formula (13),
R 3"는 수소이고,R 3 ″ is hydrogen,
[화학식 14][Formula 14]
Figure PCTKR2020019182-appb-img-000016
Figure PCTKR2020019182-appb-img-000016
상기 화학식 14에서, In the formula (14),
R 3'는 탄소수 1 내지 10의 알킬이고,R 3 ' is an alkyl having 1 to 10 carbon atoms,
[화학식 15][Formula 15]
Figure PCTKR2020019182-appb-img-000017
Figure PCTKR2020019182-appb-img-000017
상기 화학식 15에서, In the formula (15),
R4"는 탄소수 1 내지 10의 알킬이고, R5"는 탄소수 1 내지 10의 알킬이고,R4″ is alkyl having 1 to 10 carbon atoms, R5″ is alkyl having 1 to 10 carbon atoms,
[화학식 16][Formula 16]
Figure PCTKR2020019182-appb-img-000018
Figure PCTKR2020019182-appb-img-000018
상기 화학식 16에서, In the formula (16),
Ar은 탄소수 6 내지 20의 아릴이고,Ar is aryl having 6 to 20 carbon atoms,
[화학식 17][Formula 17]
Figure PCTKR2020019182-appb-img-000019
Figure PCTKR2020019182-appb-img-000019
상기 화학식 17에서, In Formula 17,
R 4'는 수소이고,R 4 ' is hydrogen,
R 5'는 탄소수 1 내지 10의 알킬이다.R 5 ′ is alkyl having 1 to 10 carbon atoms.
구체적으로, 상기 제1 알카리 현상성 바인더 수지는 상기 화학식 13으로 표시되는 반복단위, 상기 화학식 14로 표시되는 반복단위, 상기 화학식 15로 표시되는 반복단위, 상기 화학식 16로 표시되는 반복단위 및 상기 화학식 17로 표시되는 반복단위의 랜덤 공중합체를 포함할 수 있다.Specifically, the first alkali developable binder resin may include the repeating unit represented by the formula 13, the repeating unit represented by the formula 14, the repeating unit represented by the formula 15, the repeating unit represented by the formula 16, and the formula It may include a random copolymer of the repeating unit represented by 17.
상기 화학식13 내지 17에서, 상기 탄소수 1 내지 10의 알킬의 구체적인 예로는 메틸을 들 수 있다.In Formulas 13 to 17, specific examples of the alkyl having 1 to 10 carbon atoms may include methyl.
Ar은 탄소수 6 내지 20의 아릴이고, 상기 탄소수 6 내지 20의 아릴의 구체적인 예로는 페닐을 들 수 있다.Ar is an aryl having 6 to 20 carbon atoms, and specific examples of the aryl having 6 to 20 carbon atoms include phenyl.
상기 화학식14로 표시되는 반복단위는 하기 화학식14-1로 표시되는 단량체로부터 유래된 반복단위일 수 있다.The repeating unit represented by Chemical Formula 14 may be a repeating unit derived from a monomer represented by the following Chemical Formula 14-1.
[화학식14-1][Formula 14-1]
Figure PCTKR2020019182-appb-img-000020
Figure PCTKR2020019182-appb-img-000020
상기 화학식14-1에서, R 3”은 탄소수 1 내지 10의 알킬이다. 상기 화학식14-1에서, R 3”에 관한 내용은 상기 화학식14에서 상술한 내용과 같다. 상기 화학식14-1로 표시되는 단량체의 구체적인 예로, 메타크릴산(Methacrylic acid, MAA)을 들 수 있다.In Formula 14-1, R 3 ” is alkyl having 1 to 10 carbon atoms. In Formula 14-1, R 3 ” is the same as described above in Formula 14. Specific examples of the monomer represented by Formula 14-1 may include methacrylic acid (MAA).
상기 화학식15로 표시되는 반복단위는 하기 화학식15-1로 표시되는 단량체로부터 유래된 반복단위일 수 있다.The repeating unit represented by Chemical Formula 15 may be a repeating unit derived from a monomer represented by Chemical Formula 15-1.
[화학식15-1][Formula 15-1]
Figure PCTKR2020019182-appb-img-000021
Figure PCTKR2020019182-appb-img-000021
상기 화학식15-1에서, R 4"는 탄소수 1 내지 10의 알킬이고, R 5"는 탄소수 1 내지 10의 알킬이다. 상기 화학식15-1에서, R 4" 및 R 5"에 관한 내용은 상기 화학식15에서 상술한 내용과 같다. 상기 화학식15-1로 표시되는 단량체의 구체적인 예로, 메틸메타크릴레이트(Methylmethacrylate, MMA) 를 들 수 있다.In Formula 15-1, R 4 ″ is an alkyl having 1 to 10 carbon atoms, and R 5 ″ is an alkyl having 1 to 10 carbon atoms. In Formula 15-1, R 4 ″ and R 5 ″ are the same as those described above in Formula 15. Specific examples of the monomer represented by Formula 15-1 may include methylmethacrylate (MMA).
상기 화학식16으로 표시되는 반복단위는 하기 화학식16-1로 표시되는 단량체로부터 유래된 반복단위일 수 있다.The repeating unit represented by Chemical Formula 16 may be a repeating unit derived from a monomer represented by Chemical Formula 16-1.
[화학식16-1][Formula 16-1]
Figure PCTKR2020019182-appb-img-000022
Figure PCTKR2020019182-appb-img-000022
상기 화학식16-1에서, Ar은 탄소수 6 내지 20의 아릴이다. 상기 화학식16-1에서, Ar에 관한 내용은 상기 화학식16에서 상술한 내용과 같다. 상기 화학식16-1로 표시되는 단량체의 구체적인 예로, 스티렌(Styrene, SM)을 들 수 있다.In Formula 16-1, Ar is aryl having 6 to 20 carbon atoms. In Formula 16-1, the content of Ar is the same as described above in Formula 16. Specific examples of the monomer represented by Formula 16-1 may include styrene (Styrene, SM).
상기 제1 알칼리 현상성 바인더 수지는 중량평균분자량이 30000 g/mol 이상 150000 g/mol 이하이며, 유리전이온도는 20 ℃ 이상 150 ℃ 이하일 수 있다. 이에 따라, 드라이 필름 포토레지스트의 코팅성, 추종성, 그리고 회로형성 후 레지스트 자체의 기계적 강도가 향상될 수 있다. 또한, 상기 제1 알칼리 현상성 바인더 수지는 산가가 140 mgKOH/g 이상 160 mgKOH/g 이하일 수 있다.The first alkali developable binder resin may have a weight average molecular weight of 30000 g/mol or more and 150000 g/mol or less, and a glass transition temperature of 20°C or more and 150°C or less. Accordingly, coatability, traceability, and mechanical strength of the resist itself after circuit formation of the dry film photoresist may be improved. In addition, the first alkali developable binder resin may have an acid value of 140 mgKOH/g or more and 160 mgKOH/g or less.
또한, 상기 제2 알칼리 현상성 바인더 수지는 중량평균분자량이 20000 g/mol 이상 130000 g/mol 이하이며, 유리전이온도는 30 ℃ 이상 160 ℃ 이하일 수 있다. 이에 따라, 드라이 필름 포토레지스트의 코팅성, 추종성, 그리고 회로형성 후 레지스트 자체의 기계적 강도가 향상될 수 있다. In addition, the second alkali developable binder resin may have a weight average molecular weight of 20000 g/mol or more and 130000 g/mol or less, and a glass transition temperature of 30° C. or more and 160° C. or less. Accordingly, coatability, traceability, and mechanical strength of the resist itself after circuit formation of the dry film photoresist may be improved.
본 명세서에서, 중량 평균 분자량은 GPC법에 의해 측정한 폴리스티렌 환산의 중량 평균 분자량을 의미한다. 상기 GPC법에 의해 측정한 폴리스티렌 환산의 중량 평균 분자량을 측정하는 과정에서는, 통상적으로 알려진 분석 장치와 시차 굴절 검출기(Refractive Index Detector) 등의 검출기 및 분석용 컬럼을 사용할 수 있으며, 통상적으로 적용되는 온도 조건, 용매, flow rate를 적용할 수 있다. In this specification, the weight average molecular weight means the weight average molecular weight in terms of polystyrene measured by the GPC method. In the process of measuring the weight average molecular weight in terms of polystyrene measured by the GPC method, a commonly known analyzer and a detector such as a differential refraction detector and a column for analysis may be used, and the temperature generally applied Conditions, solvents, and flow rates can be applied.
상기 측정 조건의 구체적인 예로, 알칼리 현상성 바인더 수지는 1.0 (w/w)% in THF (고형분 기준 약 0.5 (w/w)%)의 농도가 되도록 테트라히드로푸란에 용해시켜 0.45㎛ Pore Size의 Syringe Filter를 이용하여 여과 후 GPC에 20㎕를 주입하고, GPC의 이동상은 테트라히드로푸란(Tetrahydrofuran, THF)을 사용하고, 1.0mL/분의 유속으로 유입하였으며, 컬럼은 Agilent PLgel 5㎛ Guard (7.5 x 50 mm) 1개와 Agilent PLgel 5㎛ Mixed D (7.5 x 300 mm) 2개를 직렬로 연결하고, 검출기로는 Agilent 1260 Infinity Ⅱ System, RI Detector를 이용하여 40 ℃에서 측정하였다.As a specific example of the measurement conditions, the alkali developable binder resin is dissolved in tetrahydrofuran so as to have a concentration of 1.0 (w/w)% in THF (about 0.5 (w/w)% based on solid content), and a syringe of 0.45㎛ pore size After filtration using a filter, 20 μl was injected into GPC, and tetrahydrofuran (THF) was used as the mobile phase of GPC, and was introduced at a flow rate of 1.0 mL/min, and the column was Agilent PLgel 5㎛ Guard (7.5 x 50 mm) and Agilent PLgel 5㎛ Mixed D (7.5 x 300 mm) were connected in series, and the Agilent 1260 Infinity Ⅱ System, RI Detector was used as a detector for measurement at 40 ℃.
이를, 테트라히드로푸란에 0.1 (w/w)% 농도로 아래와 같이 다양한 분자량을 갖는 폴리스티렌을 용해시킨 폴리스티렌 표준품 시료(STD A, B, C, D)를 0.45㎛ Pore Size의 Syringe Filter로 여과 후 GPC에 주입하여 형성된 검정 곡선을 이용하여 알칼리 현상성 바인더 수지의 중량평균분자량(Mw)의 값을 구하였다. For this, the polystyrene standard sample (STD A, B, C, D) obtained by dissolving polystyrene having various molecular weights as follows at a concentration of 0.1 (w/w)% in tetrahydrofuran was filtered with a 0.45㎛ pore size Syringe Filter and then GPC The value of the weight average molecular weight (Mw) of the alkali developable binder resin was obtained using a calibration curve formed by injecting into the .
STD A (Mp) : 791,000 / 27,810 / 945STD A (Mp): 791,000 / 27,810 / 945
STD B (Mp) : 282,000 / 10,700 / 580STD B (Mp): 282,000 / 10,700 / 580
STD C (Mp) : 126,000 / 4,430 / 370STD C (Mp): 126,000 / 4,430 / 370
STD D (Mp) : 51,200 / 1,920 / 162STD D (Mp): 51,200 / 1,920 / 162
유리전이온도는 DSC(Differential Scanning Calorimeter)(Perkin-Elmer사, DSC-7)에 reference와 바인더 폴리머를 비교하였다. 온도 설정은 20 ℃에서 15분 유지한 후, 200 ℃까지 승온속도 1℃/min 로 승온시켜 측정할 수 있다.The glass transition temperature was compared with the reference and the binder polymer in a Differential Scanning Calorimeter (DSC) (Perkin-Elmer, DSC-7). The temperature setting can be measured by maintaining the temperature at 20 °C for 15 minutes and then increasing the temperature to 200 °C at a heating rate of 1 °C/min.
상기 알칼리 현상성 바인더 수지의 산가는 상기 알칼리 현상성 바인더 수지를 1g 남짓 샘플링하여 50ml 혼합용제(MeOH 20%, Acetone80%)에 녹이고 1%-페놀프탈레인 지시약을 두 방울 첨가한 다음, 0.1N-KOH로 적정하여 산가를 측정하였다.For the acid value of the alkali developable binder resin, sample about 1 g of the alkali developable binder resin, dissolve it in 50 ml of a mixed solvent (MeOH 20%, Acetone 80%), add two drops of 1%-phenolphthalein indicator, and then 0.1N-KOH The acid value was measured by titration.
상기 제1 알칼리 현상성 바인더 수지는 산가가 140 mgKOH/g 이상 160 mgKOH/g 이하일 수 있다. 또한 상기 제2 알칼리 현상성 바인더 수지는 산가가 160 mgKOH/g 이상 200 mgKOH/g 이하일 수 있다.The first alkali developable binder resin may have an acid value of 140 mgKOH/g or more and 160 mgKOH/g or less. In addition, the second alkali developable binder resin may have an acid value of 160 mgKOH/g or more and 200 mgKOH/g or less.
구체적으로, 상기 제1 알칼리 현상성 바인더 수지와 제2 알칼리 현상성 바인더 수지의 유리전이온도 비율이 1:1.5 이상 1:5 이하, 1:1.5 이상 1:3 이하, 1:1.5 이상 1:2 이하, 1:1.5 이상 1:1.8 이하, 1:1.5 이상 1:75 이하, 또는 1:1.5 이상 1:6 이하일 수 있다. Specifically, the glass transition temperature ratio of the first alkali-developable binder resin and the second alkali-developable binder resin is 1:1.5 or more and 1:5, 1:1.5 or more and 1:3, 1:1.5 or more, 1:2 It may be 1:1.5 or more and 1:1.8 or less, 1:1.5 or more and 1:75 or less, or 1:1.5 or more and 1:6 or less.
또한, 상기 제1 알칼리 현상성 바인더 수지와 제2 알칼리 현상성 바인더 수지의 산가 비율이 1:1.01 이상 1:1.5 이하, 1:1.01 이상 1:1.25 이하, 1:1.01 이상 1:1.2 이하, 또는 1:1.01 이상 1:1.1 이하일 수 있다.In addition, the acid value ratio of the first alkali developable binder resin and the second alkali developable binder resin is 1:1.01 or more and 1:1.5 or less, 1:1.01 or more and 1:1.25 or less, 1:1.01 or more and 1:1.2 or less, or It may be 1:1.01 or more and 1:1.1 or less.
한편 상기 일 구현예의 감광성 수지 조성물에 포함되는 상기 제1 알칼리 현상성 바인더 수지는 상기 화학식 3으로 표시되는 반복단위 1몰에 대하여 상기 화학식 4로 표시되는 반복단위를 1.2 몰 이상 3 몰 이하, 1.2 몰 이상 2 몰 이하, 1.5 몰 이상 2 몰 이하 또는 1.5 몰 이상 1.6 몰 이하로 포함할 수 있다. On the other hand, the first alkali developable binder resin included in the photosensitive resin composition of the embodiment contains 1.2 moles or more and 3 moles or less, 1.2 moles of the repeating unit represented by Formula 4 with respect to 1 mole of the repeating unit represented by Formula 3 It may be included in an amount of 2 moles or more, 1.5 moles or more and 2 moles or less, or 1.5 moles or more and 1.6 moles or less.
또한, 상기 일 구현예의 감광성 수지 조성물에 포함되는 상기 제1 알칼리 현상성 바인더 수지는 상기 화학식 17로 표시되는 반복단위 1몰에 대하여 상기 화학식 15로 표시되는 반복단위를 2 몰 이상 10 몰 이하, 3 몰 이상 10 몰 이하, 3 몰 이상 5 몰 이하 또는 4 몰 이상 5 몰 이하로 포함할 수 있다.In addition, the first alkali developable binder resin included in the photosensitive resin composition of the embodiment contains 2 moles or more and 10 moles or less of the repeating unit represented by Formula 15 with respect to 1 mole of the repeating unit represented by Formula 17, 3 It may contain at least 10 moles, 3 moles or more and 5 moles or less, or 4 moles or more and 5 moles or less.
한편 상기 제2 알카리 현상성 바인더 수지는 하기 화학식 14로 표시되는 반복단위, 하기 화학식 15로 표시되는 반복단위, 및 하기 화학식 16로 표시되는 반복단위의 랜덤 공중합체를 포함할 수 있다.Meanwhile, the second alkali developable binder resin may include a random copolymer of a repeating unit represented by the following Chemical Formula 14, a repeating unit represented by the following Chemical Formula 15, and a repeating unit represented by the following Chemical Formula 16.
[화학식 14][Formula 14]
Figure PCTKR2020019182-appb-img-000023
Figure PCTKR2020019182-appb-img-000023
상기 화학식 14에서, R 3'는 탄소수 1 내지 10의 알킬이고,In Formula 14, R 3 ' is an alkyl having 1 to 10 carbon atoms,
[화학식 15][Formula 15]
Figure PCTKR2020019182-appb-img-000024
Figure PCTKR2020019182-appb-img-000024
상기 화학식 15에서, R 4"는 탄소수 1 내지 10의 알킬이고, R 5"는 탄소수 1 내지 10의 알킬이고,In Formula 15, R 4 "is alkyl having 1 to 10 carbon atoms, R 5 "is alkyl having 1 to 10 carbon atoms,
[화학식 16] [Formula 16]
Figure PCTKR2020019182-appb-img-000025
Figure PCTKR2020019182-appb-img-000025
상기 화학식 16에서, Ar은 탄소수 6 내지 20의 아릴이다. In Formula 16, Ar is aryl having 6 to 20 carbon atoms.
상기 화학식14로 표시되는 반복단위는 하기 화학식14-1로 표시되는 단량체로부터 유래된 반복단위일 수 있다.The repeating unit represented by Chemical Formula 14 may be a repeating unit derived from a monomer represented by the following Chemical Formula 14-1.
[화학식14-1][Formula 14-1]
Figure PCTKR2020019182-appb-img-000026
Figure PCTKR2020019182-appb-img-000026
상기 화학식14-1에서, R 3”은 탄소수 1 내지 10의 알킬이다. 상기 화학식14-1에서, R 3”에 관한 내용은 상기 화학식14에서 상술한 내용과 같다. 상기 화학식14-1로 표시되는 단량체의 구체적인 예로, 메타크릴산(Methacrylic acid, MAA)을 들 수 있다.In Formula 14-1, R 3 ” is alkyl having 1 to 10 carbon atoms. In Formula 14-1, R 3 ” is the same as described above in Formula 14. Specific examples of the monomer represented by Formula 14-1 may include methacrylic acid (MAA).
상기 화학식15로 표시되는 반복단위는 하기 화학식15-1로 표시되는 단량체로부터 유래된 반복단위일 수 있다.The repeating unit represented by Chemical Formula 15 may be a repeating unit derived from a monomer represented by Chemical Formula 15-1.
[화학식15-1][Formula 15-1]
Figure PCTKR2020019182-appb-img-000027
Figure PCTKR2020019182-appb-img-000027
상기 화학식15-1에서, R 4"는 탄소수 1 내지 10의 알킬이고, R 5"는 탄소수 1 내지 10의 알킬이다. 상기 화학식15-1에서, R 4" 및 R 5"에 관한 내용은 상기 화학식15에서 상술한 내용과 같다. 상기 화학식15-1로 표시되는 단량체의 구체적인 예로, 메틸메타크릴레이트(Methylmethacrylate, MMA) 를 들 수 있다.In Formula 15-1, R 4 ″ is an alkyl having 1 to 10 carbon atoms, and R 5 ″ is an alkyl having 1 to 10 carbon atoms. In Formula 15-1, R 4 ″ and R 5 ″ are the same as those described above in Formula 15. Specific examples of the monomer represented by Formula 15-1 may include methylmethacrylate (MMA).
상기 화학식16으로 표시되는 반복단위는 하기 화학식16-1로 표시되는 단량체로부터 유래된 반복단위일 수 있다.The repeating unit represented by Chemical Formula 16 may be a repeating unit derived from a monomer represented by Chemical Formula 16-1.
[화학식16-1][Formula 16-1]
Figure PCTKR2020019182-appb-img-000028
Figure PCTKR2020019182-appb-img-000028
상기 화학식16-1에서, Ar은 탄소수 6 내지 20의 아릴이다. 상기 화학식16-1에서, Ar에 관한 내용은 상기 화학식6에서 상술한 내용과 같다. 상기 화학식16-1로 표시되는 단량체의 구체적인 예로, 스티렌(Styrene, SM)을 들 수 있다.In Formula 16-1, Ar is aryl having 6 to 20 carbon atoms. In Formula 16-1, the contents of Ar are the same as those described above in Formula 6 above. Specific examples of the monomer represented by Formula 16-1 may include styrene (Styrene, SM).
구체적으로, 상기 제1 알칼리 현상성 바인더 수지는 상기 화학식 14로 표시되는 반복단위: 상기 화학식 15로 표시되는 반복단위: 상기 화학식 16로 표시되는 반복단위를 1: (2 이상 5이하) : (0.2 이상 0.9 이하), 1: (2 이상 3이하) : (0.5 이상 0.9 이하), 1: (2.5 이상 3이하) : (0.6 이상 0.9 이하) 또는 1: (2.75 이상 3이하) : (0.6 이상 0.75 이하)로 포함할 수 있다. Specifically, the first alkali developable binder resin is a repeating unit represented by Formula 14: a repeating unit represented by Formula 15: A repeating unit represented by Formula 16 is 1: (2 or more and 5 or less): (0.2 or more and 0.9), 1: (2 or more and 3 or less): (0.5 or more and 0.9), 1: (2.5 or more and 3 or less): (0.6 or more and 0.9 or less) or 1: (2.75 or more and 3 or less): (0.6 or more and 0.75) hereinafter) may be included.
또한, 상기 제2 알칼리 현상성 바인더 수지는 상기 화학식 14로 표시되는 반복단위: 상기 화학식 15로 표시되는 반복단위: 상기 화학식 16로 표시되는 반복단위를 1: (1.1 이상 2이하): (0.2 이상 0.99 이하), 1: (1.5 이상 2이하): (0.5 이상 0.99이하), 또는 1: (1.5 이상 1.75이하): (0.75 이상 0.99이하) 로 포함할 수 있다.In addition, the second alkali developable binder resin is a repeating unit represented by Formula 14: a repeating unit represented by Formula 15: A repeating unit represented by Formula 16 is 1: (1.1 or more and 2 or less): (0.2 or more) 0.99 or less), 1: (1.5 or more and 2 or less): (0.5 or more and 0.99 or less), or 1: (1.5 or more and 1.75 or less): (0.75 or more and 0.99 or less).
한편, 발명의 일 구현예의 감광성 수지 조성물은 상기 제1 알칼리 현상성 바인더 수지 100 중량부에 대하여 제2 알칼리 현상성 바인더 수지를 500 중량부 이상 1000 중량부 이하, 600 중량부 이상 800 중량부 이하, 700 중량부 이상 800 중량부 이하로 포함할 수 있다. On the other hand, the photosensitive resin composition of an embodiment of the present invention contains 500 parts by weight or more and 1000 parts by weight or less, 600 parts by weight or more and 800 parts by weight or less, of the second alkali developable binder resin with respect to 100 parts by weight of the first alkali developable binder resin, It may be included in an amount of 700 parts by weight or more and 800 parts by weight or less.
상기와 같이 제1 알칼리 현상성 바인더 수지 100 중량부에 대하여 제2 알칼리 현상성 바인더 수지를 500 중량부 이상의 과량으로 첨가함에 따라, 감광성 수지에 소수성 기능을 부여하여 현상액에 대한 내성을 증가시켜 회로물성 향상하는 기술적 효과가 구현될 수 있다. As described above, when the second alkali developable binder resin is added in an excess of 500 parts by weight or more with respect to 100 parts by weight of the first alkali developable binder resin, a hydrophobic function is imparted to the photosensitive resin to increase resistance to the developer, thereby increasing circuit properties. A technical effect of improving can be implemented.
(2) 광중합 개시제 (2) photoinitiator
본 발명에 따른 감광성 수지 조성물에 포함되는 광중합 개시제는 UV 및 기타 radiation에 의해서 광중합성 모노머의 연쇄반응을 개시시키는 물질로서, 드라이 필름 포토레지스트의 경화에 중요한 역할을 한다.The photopolymerization initiator included in the photosensitive resin composition according to the present invention is a material that initiates a chain reaction of photopolymerizable monomers by UV and other radiation, and plays an important role in curing the dry film photoresist.
상기 광중합 개시제로 사용할 수 있는 화합물로는 2-메틸 안트라퀴논, 2-에틸 안트라퀴논 등의 안트라퀴논 유도체; 벤조인 메틸 에테르, 벤조페논, 페난트렌 퀴논, 4,4'-비스-(디메틸아미노)벤조페논 등의 벤조인 유도체를 들 수 있다.Examples of the compound usable as the photopolymerization initiator include anthraquinone derivatives such as 2-methyl anthraquinone and 2-ethyl anthraquinone; and benzoin derivatives such as benzoin methyl ether, benzophenone, phenanthrene quinone, and 4,4'-bis-(dimethylamino)benzophenone.
이외에도 2,2'-비스(2-클로로페닐)-4,4'-5,5'-테트라페닐비스이미다졸, 1-히드록시시클로헥실페닐케톤, 2,2-디메톡시-1,2-디페닐에탄-1-온, 2-메틸-1-[4-(메틸티오)페닐]-2-모르폴리노프로판-1-온, 2-벤질-2-디메틸아미노-1-[4-모르폴리노페닐] 부탄-1-온, 2-히드록시-2-메틸-1-페닐프로판-1-온, 2,4,6-트리메틸벤조일디페닐포스핀옥사이드, 1-[4-(2-히드록시메톡시)페닐]-2-히드록시-2-메틸프로판-1-온, 2,4-디에틸티옥산톤, 2-클로로티옥산톤, 2,4-디메틸티옥산톤, 3,3-디메틸-4-메톡시벤조페논, 벤조페논, 1-클로로-4-프로폭시티옥산톤, 1-(4-이소프로필페닐)2-히드록시-2-메틸프로판-1-온, 1-(4-도데실페닐)-2하이드록시-2-메틸프로판-1-온, 4-벤조일-4'-메틸디메틸설파이드, 4-디메틸아미노벤조산, 메틸 4-디메틸아미노벤조에이트, 에틸 4-디메틸아미노벤조에이트, 부틸 4-디메틸아미노벤조에이트, 2-에틸헥실 4-디메틸아미노벤조에이트, 2-이소아밀 4-디메틸아미노벤조에이트, 2,2-디에톡시아세토페논, 벤질케톤 디메틸아세탈, 벤질케톤 β-메톡시 디에틸아세탈, 1-페닐-1,2-프로필디옥심-o,o'-(2-카르보닐)에톡시에테르, 메틸 o-벤조일벤조에이트, 비스[4-디메틸아미노페닐)케톤, 4,4'-비스(디에틸아미노)벤조페논, 4,4'-디클로로벤조페논, 벤질, 벤조인, 메톡시벤조인, 에톡시벤조인, 이소프로폭시벤조인, n-부톡시벤조인, 이소부톡시벤조인, tert-부톡시벤조인, p-디메틸아미노아세토페논, p-tert-부틸트리클로로아세토페논, p-tert-부틸디클로로아세토페논, 티옥산톤, 2-메틸티옥산톤, 2-이소프로필티옥산톤, 디벤조수베론, α, α-디클로로-4-페녹시아세토페논, 펜틸 4-디메틸아미노벤조에이트 중에서 선택된 화합물을 광중합 개시제로 사용할 수 있으나, 이에 한정되는 것은 아니다.In addition, 2,2'-bis(2-chlorophenyl)-4,4'-5,5'-tetraphenylbisimidazole, 1-hydroxycyclohexylphenylketone, 2,2-dimethoxy-1,2- Diphenylethan-1-one, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1-[4-morph Polynophenyl] butan-1-one, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, 1-[4-(2- Hydroxymethoxy)phenyl]-2-hydroxy-2-methylpropan-1-one, 2,4-diethylthioxanthone, 2-chlorothioxanthone, 2,4-dimethylthioxanthone, 3, 3-dimethyl-4-methoxybenzophenone, benzophenone, 1-chloro-4-propoxythioxanthone, 1- (4-isopropylphenyl) 2-hydroxy-2-methylpropan-1-one, 1 -(4-Dodecylphenyl)-2hydroxy-2-methylpropan-1-one, 4-benzoyl-4'-methyldimethylsulfide, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4- Dimethylaminobenzoate, Butyl 4-dimethylaminobenzoate, 2-ethylhexyl 4-dimethylaminobenzoate, 2-isoamyl 4-dimethylaminobenzoate, 2,2-diethoxyacetophenone, benzyl ketone dimethylacetal, benzyl Ketone β-methoxy diethylacetal, 1-phenyl-1,2-propyldioxime-o,o'-(2-carbonyl)ethoxyether, methyl o-benzoylbenzoate, bis[4-dimethylaminophenyl ) ketone, 4,4'-bis(diethylamino)benzophenone, 4,4'-dichlorobenzophenone, benzyl, benzoin, methoxybenzoin, ethoxybenzoin, isopropoxybenzoin, n-part Toxybenzoin, isobutoxybenzoin, tert-butoxybenzoin, p-dimethylaminoacetophenone, p-tert-butyltrichloroacetophenone, p-tert-butyldichloroacetophenone, thioxanthone, 2-methylthi A compound selected from oxanthone, 2-isopropylthioxanthone, dibenzosuberone, α, α-dichloro-4-phenoxyacetophenone, and pentyl 4-dimethylaminobenzoate may be used as the photopolymerization initiator, but is limited thereto it is not
상기 광중합 개시제의 함량은 고형분 기준으로, 감광성 수지 조성물 총 중량에 대하여 1 중량% 이상 10 중량% 이하로 포함된다. 상기 광중합 개시제의 함량이 상기 범위 내에 있는 경우 충분한 감도를 얻을 수 있다. 상기 중량의 기준인 고형분은, 상기 감광성 수지 조성물에서 용매를 제외한 나머지 성분을 의미한다.The content of the photoinitiator is included in an amount of 1 wt% or more and 10 wt% or less based on the total weight of the photosensitive resin composition based on the solid content. When the content of the photopolymerization initiator is within the above range, sufficient sensitivity may be obtained. The solid content, which is the basis of the weight, refers to the remaining components excluding the solvent in the photosensitive resin composition.
상기 광중합 개시제의 함량이 1 중량% 미만일 경우, 광효율이 낮아 노광량이 많이 들어가야 하기 때문에 생산효율성이 극히 저하되는 단점이 있고, 10중량%를 초과할 경우 필름이 부서지기 쉬운(brittle) 단점과 현상액 오염성이 높아져 단락 등의 불량을 초래하는 문제가 있다.When the content of the photopolymerization initiator is less than 1% by weight, there is a disadvantage that the production efficiency is extremely reduced because the light efficiency is low and a large amount of exposure is required, and when it exceeds 10% by weight, the film is brittle and the developer contamination This increases and there is a problem of causing defects such as short circuit.
(3) 광중합성 화합물(3) photopolymerizable compounds
본 발명의 광중합성 화합물은 UV 노광 후 현상액에 대한 내성을 가져 패턴 형성이 가능하게 한다. The photopolymerizable compound of the present invention has resistance to a developer after UV exposure to enable pattern formation.
상기 광중합성 화합물은 이관능 (메트)아크릴레이트 화합물을 포함할 수 있다. 상기 이관능 (메트)아크릴레이트 화합물은 알킬렌글리콜계 디(메트)아크릴레이트, 또는 비스페놀계 디(메트)아크릴레이트를 포함할 수 있다.The photopolymerizable compound may include a bifunctional (meth)acrylate compound. The bifunctional (meth)acrylate compound may include an alkylene glycol-based di(meth)acrylate or a bisphenol-based di(meth)acrylate.
상기 알킬렌글리콜계 디(메트)아크릴레이트로는 하기 화학식 5로 표시되는 화합물을 사용할 수 있다.As the alkylene glycol-based di(meth)acrylate, a compound represented by the following Chemical Formula 5 may be used.
[화학식5][Formula 5]
Figure PCTKR2020019182-appb-img-000029
Figure PCTKR2020019182-appb-img-000029
상기 화학식 5에서, l+n은 2 또는 3의 정수이고, m은 12 내지 18의 정수이다.In Formula 5, l+n is an integer of 2 or 3, and m is an integer of 12 to 18.
상기 화학식 5로 표시되는 화합물은 감광성 수지 조성물의 소수성을 향상시켜 현상액 및 도금액에 대한 내성을 현격히 증가시키고, 경화막의 박리 시간을 단축시킬 수 있다.The compound represented by Chemical Formula 5 may improve the hydrophobicity of the photosensitive resin composition to significantly increase resistance to a developer and a plating solution, and shorten the peeling time of the cured film.
본 발명에서는 상기 화학식 5로 표시되는 화합물을 감광성 수지 조성물 고형분 총 중량에 대하여 10 중량% 이상 60중량% 이하, 또는 20 중량% 이상 40중량% 이하일 수 있다.In the present invention, the amount of the compound represented by Formula 5 may be 10 wt% or more and 60 wt% or less, or 20 wt% or more and 40 wt% or less, based on the total solid weight of the photosensitive resin composition.
만일 상기 화학식 5로 표시되는 화합물의 함량이 감광성 수지 조성물 고형분 총 중량에 대하여, 10 중량% 미만일 경우, 화학식 5로 표시되는 화합물의 첨가에 따른 효과가 미흡하고, 60중량%를 초과할 경우에는 소수성이 증가하여 노광 후 현상 공정에서의 현상시간이 급격히 증가하는 문제점이 발생될 수 있다.If the content of the compound represented by Formula 5 is less than 10% by weight based on the total solid weight of the photosensitive resin composition, the effect of the addition of the compound represented by Formula 5 is insufficient, and when it exceeds 60% by weight, hydrophobicity This increase may cause a problem in that the development time in the development process after exposure is rapidly increased.
상기 비스페놀계 디(메트)아크릴레이트로는 에틸렌옥사이드가 함유된 상기 비스페놀계 디(메트)아크릴레이트를 사용할 수 있다. 상기 에틸렌옥사이드가 함유된 상기 비스페놀계 디(메트)아크릴레이트는 분자당 에틸렌옥사이드가 8몰 초과 16몰 이하로 함유된 비스페놀계 디(메트)아크릴레이트를 포함할 수 있다.As the bisphenol-based di(meth)acrylate, the bisphenol-based di(meth)acrylate containing ethylene oxide may be used. The bisphenol-based di(meth)acrylate containing the ethylene oxide may include a bisphenol-based di(meth)acrylate containing more than 8 moles and 16 moles or less of ethylene oxide per molecule.
상기 에틸렌옥사이드가 8몰 초과 16몰 이하로 함유된 비스페놀계 디(메트)아크릴레이트의 예로는 Miwon Specialty Chemical Co., Ltd.제품의 Miramer M2100 (BPA(EO) 10DA, Bisphenol A (EO) 10 Diacrylate), Miramer M2200 (BPA(EO) 20DA, Bisphenol A (EO) 20 Diacrylate), Miramer M2101 (Bisphenol A (EO) 10 Dimethacrylate) 등을 사용할 수 있다.Examples of the bisphenol-based di(meth)acrylate containing more than 8 moles and not more than 16 moles of ethylene oxide include Miramer M2100 (BPA(EO) 10 DA, Bisphenol A (EO) 10 manufactured by Miwon Specialty Chemical Co., Ltd.) Diacrylate), Miramer M2200 (BPA(EO) 20 DA, Bisphenol A (EO) 20 Diacrylate), Miramer M2101 (Bisphenol A (EO) 10 Dimethacrylate), etc. can be used.
한편, 상기 광중합성 화합물은 3관능 이상의 다관능 (메트)아크릴레이트 화합물을 포함할 수 있다. Meanwhile, the photopolymerizable compound may include a trifunctional or more polyfunctional (meth)acrylate compound.
상기 3관능 이상의 다관능 (메트)아크릴레이트 화합물은 탄소수 1 내지 20의 중심 그룹에 탄소수 1내지 10의 알킬렌 옥사이드 그룹 및 (메트)아크릴레이트 작용기가 각각 3개 이상 결합된 구조를 가질 수 있다.The trifunctional or more multifunctional (meth)acrylate compound may have a structure in which three or more alkylene oxide groups having 1 to 10 carbon atoms and (meth)acrylate functional groups are bonded to a central group having 1 to 20 carbon atoms.
상기 3관능 이상의 다관능 (메트)아크릴레이트 화합물은 하기 화학식 12로 표시되는 화합물을 포함할 수 있다.The trifunctional or higher polyfunctional (meth)acrylate compound may include a compound represented by the following Chemical Formula 12.
[화학식12][Formula 12]
Figure PCTKR2020019182-appb-img-000030
Figure PCTKR2020019182-appb-img-000030
상기 화학식12 에서, R 14은 수소, 또는 탄소수 1 내지 10의 알킬이고, R 15는 탄소수 1 내지 10의 알킬렌이고, R 16은 탄소수 1 내지 20의 중심 그룹을 포함하는 p가 작용기이고, n12은 1 내지 20의 정수이고, p는 상기 R 16에 치환되는 작용기수이고, 3 내지 10의 정수이다.In Formula 12, R 14 is hydrogen or alkyl having 1 to 10 carbon atoms, R 15 is alkylene having 1 to 10 carbon atoms, R 16 is p including a central group having 1 to 20 carbon atoms, and n12 is an integer of 1 to 20, p is the number of functional groups substituted for R 16 , and an integer of 3 to 10.
상기 광중합성 화합물은 단관능 (메트)아크릴레이트 화합물을 더 포함할 수 있다. 즉, 본 발명의 일 구현예에 따른 감광성 수지 조성물은 단관능 (메트)아크릴레이트 화합물, 및 3관능 이상의 다관능 (메트)아크릴레이트 화합물의 혼합물을 포함할 수 있다.The photopolymerizable compound may further include a monofunctional (meth)acrylate compound. That is, the photosensitive resin composition according to an embodiment of the present invention may include a mixture of a monofunctional (meth)acrylate compound and a trifunctional or more polyfunctional (meth)acrylate compound.
상기 단관능 (메트)아크릴레이트 화합물은 탄소수 1 내지 10의 알킬렌 옥사이드 그룹을 포함한 (메트)아크릴레이트를 포함할 수 있다.The monofunctional (meth)acrylate compound may include (meth)acrylate including an alkylene oxide group having 1 to 10 carbon atoms.
보다 구체적으로, 상기 단관능 (메트)아크릴레이트 화합물은 하기 화학식 11로 표시되는 화합물을 포함할 수 있다.More specifically, the monofunctional (meth)acrylate compound may include a compound represented by the following Chemical Formula 11.
[화학식11][Formula 11]
Figure PCTKR2020019182-appb-img-000031
Figure PCTKR2020019182-appb-img-000031
상기 화학식11 에서, R 11은 수소, 또는 탄소수 1 내지 10의 알킬이고, R 12는 탄소수 1 내지 10의 알킬렌이고, R 13은 탄소수 1 내지 10의 알킬이고, n11은 1 내지 20의 정수이다.In Formula 11, R 11 is hydrogen or alkyl having 1 to 10 carbon atoms , R 12 is alkylene having 1 to 10 carbon atoms, R 13 is alkyl having 1 to 10 carbon atoms, and n11 is an integer from 1 to 20 .
상기 화학식 11로 표시되는 단관능 (메트)아크릴레이트 화합물, 및 상기 화학식 12로 표시되는 3관능 이상의 다관능 (메트)아크릴레이트 화합물을 포함하여, 기존 제품과의 회로물성은 동등하나 광경화 속도를 빠르게 하여 그로 인한 필름에서 발색이 발현되는 시간을 빠르게 하고 발색 변화량을 높이게 하는 기술적 이유로 콘트라스트 변경 시간이 개선됨에 따라, 우수한 현상성을 확보할 수 있다.Including the monofunctional (meth) acrylate compound represented by Chemical Formula 11, and the trifunctional or more polyfunctional (meth) acrylate compound represented by Chemical Formula 12, circuit properties are equivalent to those of existing products, but the photocuring rate is lower. As the contrast change time is improved for technical reasons of speeding up the time for color development in the resulting film and increasing the amount of color change, excellent developability can be secured.
구체적으로, 상기 화학식 11에서, n11은 1 내지 20의 정수, 1 내지 10의 정수, 또는 5 내지 10의 정수일 수 있다. 상기 화학식 11로 표시되는 단관능 (메트)아크릴레이트 화합물의 예가 크게 한정되지 않으나, 예를 들어 하기 화학식 A로 표시되는 A040(Methoxy propylene glycol [400] acrylate) 일 수 있다. Specifically, in Formula 11, n11 may be an integer of 1 to 20, an integer of 1 to 10, or an integer of 5 to 10. Examples of the monofunctional (meth)acrylate compound represented by Formula 11 are not particularly limited, but may be, for example, A040 (Methoxy propylene glycol [400] acrylate) represented by Formula A below.
[화학식 A][Formula A]
Figure PCTKR2020019182-appb-img-000032
Figure PCTKR2020019182-appb-img-000032
상기 일 구현예의 감광성 수지 조성물이 상기 화학식 11로 표시되는 단관능 (메트)아크릴레이트 화합물을 포함함에 따라, 광경화 속도를 빠르게 하는 기술적 원인에 의하여 노광되는 부분의 필름 색 변화를 빠르게 구현하는 효과를 구현할 수 있다. As the photosensitive resin composition of one embodiment includes the monofunctional (meth) acrylate compound represented by Chemical Formula 11, the effect of rapidly realizing the film color change of the exposed portion due to the technical cause of speeding up the photocuring rate can be implemented
또한, 상기 화학식 12에서 n12은 1 내지 20의 정수, 1 내지 10의 정수, 또는 1 내지 5의 정수 이고, p는 상기 R 16에 치환되는 작용기수를 의미하는 것으로, 3 내지 10의 정수, 3 내지 5의 정수, 또는 3 내지 4의 정수일 수 있다. In addition, in Formula 12, n12 is an integer of 1 to 20, an integer of 1 to 10, or an integer of 1 to 5, p is an integer of 3 to 10 , and p is the number of functional groups substituted for R 16 , 3 It may be an integer of to 5, or an integer of 3 to 4.
즉, 상기 화학식 12에서 상기 R 16에 치환되는 작용기수를 의미하는 p가 3 내지 10의 정수임에 따라 상기 화학식 12로 표시되는 3 관능 이상의 다관능 (메트)아크릴레이트 화합물일 수 있다.That is, as p, which means the number of functional groups substituted with R 16 in Chemical Formula 12, is an integer of 3 to 10, it may be a trifunctional or more multifunctional (meth)acrylate compound represented by Chemical Formula 12.
구체적으로, 상기 3관능 이상의 다관능 (메트)아크릴레이트 화합물은 하기 화학식 12-1로 표시될 수 있다. Specifically, the trifunctional or more polyfunctional (meth)acrylate compound may be represented by the following Chemical Formula 12-1.
[화학식12-1][Formula 12-1]
Figure PCTKR2020019182-appb-img-000033
Figure PCTKR2020019182-appb-img-000033
상기 화학식12-1에서, R 20은 3가의 유기기이고, R 21 내지 R 23는 각각 독립적으로 탄소수 1 내지 10의 알킬렌이고, R 24 내지 R 26는 각각 독립적으로 수소, 또는 탄소수 1 내지 10의 알킬이고, n 내지 n5는 각각 독립적으로 1 내지 20의 정수이다.In Formula 12-1, R 20 is a trivalent organic group, R 21 to R 23 are each independently alkylene having 1 to 10 carbon atoms, and R 24 to R 26 are each independently hydrogen or 1 to 10 carbon atoms. of alkyl, and n to n5 are each independently an integer of 1 to 20.
상기 화학식 12-1에서 n13 내지 n15는 1 내지 20의 정수, 1 내지 10의 정수, 또는 1 내지 5의 정수일 수 있다. In Formula 12-1, n13 to n15 may be an integer of 1 to 20, an integer of 1 to 10, or an integer of 1 to 5.
상기 화학식 12로 표시되는 3관능 이상의 다관능 (메트)아크릴레이트 화합물의 예가 크게 한정되지 않으나, 예를 들어 하기 화학식 B로 표시되는 T063 (Trimethylolpropane [EO] 6 triacrylate) 일 수 있다. Examples of the trifunctional or higher polyfunctional (meth)acrylate compound represented by Formula 12 are not particularly limited, but may be, for example, T063 (Trimethylolpropane [EO] 6 triacrylate) represented by Formula B below.
[화학식 B][Formula B]
Figure PCTKR2020019182-appb-img-000034
Figure PCTKR2020019182-appb-img-000034
상기 일 구현예의 감광성 수지 조성물이 상기 화학식 12로 표시되는 3관능 이상의 다관능 (메트)아크릴레이트 화합물을 포함함에 따라, 단관능 (메트)아크릴레이트 화합물에 비해 상기 화학식 12로 표시되는 3관능 이상의 다관능 (메트)아크릴레이트 화합물이 광경화 시 가교결합이 증가하고 반응기가 많은 기술적 원인에 의하여 회로물성 저하를 방지하며 발색 변화량을 증가시키는 효과를 구현할 수 있다. As the photosensitive resin composition of one embodiment includes the trifunctional or more polyfunctional (meth)acrylate compound represented by Chemical Formula 12, the trifunctional or more polyfunctional polyfunctionalized compound represented by Chemical Formula 12 compared to the monofunctional (meth)acrylate compound When the functional (meth) acrylate compound is photocured, crosslinking increases and circuit properties are prevented from being deteriorated due to technical causes with many reactive groups, and the effect of increasing the amount of color change can be realized.
한편, 상기 일 구현예의 감광성 수지 조성물은 상기 단관능 (메트)아크릴레이트 화합물 100 중량부에 대하여 상기 3관능 이상의 다관능 (메트)아크릴레이트 화합물을 110 중량부 이상 500 중량부 이하, 110 중량부 이상 300 중량부 이하, 110 중량부 이상 200 중량부 이하, 또는 150 중량부 이상 200 중량부 이하로 포함할 수 있다. On the other hand, the photosensitive resin composition of the embodiment includes 110 parts by weight or more and 500 parts by weight or less, 110 parts by weight or more of the trifunctional or more polyfunctional (meth)acrylate compound with respect to 100 parts by weight of the monofunctional (meth)acrylate compound. 300 parts by weight or less, 110 parts by weight or more and 200 parts by weight or less, or 150 parts by weight or more and 200 parts by weight or less.
상기 일 구현예의 감광성 수지 조성물은 상기 단관능 (메트)아크릴레이트 화합물에 대하여 상기 3관능 이상의 다관능 (메트)아크릴레이트 화합물을 과량 포함함에 따라, 상기 화학식 11로 표시되는 단관능 (메트)아크릴레이트 화합물의 광경화 속도를 빠르게 하여 필름의 색 변화을 빠르게 구현하는 효과 및 상기 화학식 12로 표시`되는 3관능 이상의 다관능 (메트)아크릴레이트 화합물의 광경화시 가교결합을 증가시켜 단관능 물질만 첨가시 발생되는 회로물성 저하를 방지시키며 반응기의 양이 증가하여 발색 변화량을 증가시키는 효과가 동시에 구현될 수 있다. As the photosensitive resin composition of one embodiment contains an excess of the trifunctional or more polyfunctional (meth)acrylate compound with respect to the monofunctional (meth)acrylate compound, the monofunctional (meth)acrylate represented by Formula 11 The effect of rapidly realizing the color change of the film by increasing the photocuring rate of the compound, and increasing crosslinking during photocuring of the trifunctional or higher polyfunctional (meth)acrylate compound represented by the above formula (12), when adding only a monofunctional material The effect of increasing the amount of change in color development can be realized at the same time by preventing the deterioration of circuit properties and increasing the amount of the reactor.
상기 일 구현예의 감광성 수지 조성물은 상기 단관능 (메트)아크릴레이트 화합물 100 중량부에 대하여 상기 3관능 이상의 다관능 (메트)아크릴레이트 화합물을 100 중량부 미만으로 포함되는 경우, 회로저하 및 발색 변화량이 감소하는 기술적 문제점이 발생할 수 있다.When the photosensitive resin composition of one embodiment contains less than 100 parts by weight of the trifunctional or more polyfunctional (meth)acrylate compound with respect to 100 parts by weight of the monofunctional (meth)acrylate compound, the amount of circuit degradation and color change Decreasing technical problems may arise.
또한, 상기 광중합성 화합물은 이관능 (메트)아크릴레이트 화합물, 상기 화학식 11로 표시되는 단관능 (메트)아크릴레이트 화합물, 및 상기 화학식 12로 표시되는 3관능 이상의 다관능 (메트)아크릴레이트 화합물을 포함할 수 있다.In addition, the photopolymerizable compound is a bifunctional (meth) acrylate compound, a monofunctional (meth) acrylate compound represented by Chemical Formula 11, and a trifunctional or more polyfunctional (meth) acrylate compound represented by Chemical Formula 12. may include
즉, 상기 일 구현예의 감광성 수지 조성물은 광중합성 화합물을 포함하며, 상기 광중합성 화합물은 단관능 (메트)아크릴레이트 화합물, 3관능 이상의 다관능 (메트)아크릴레이트 화합물, 및 이관능 (메트)아크릴레이트 화합물을 포함할 수 있다.That is, the photosensitive resin composition of the embodiment includes a photopolymerizable compound, wherein the photopolymerizable compound is a monofunctional (meth)acrylate compound, a trifunctional or more polyfunctional (meth)acrylate compound, and a bifunctional (meth)acryl It may contain a rate compound.
구체적으로, 상기 일 구현예의 감광성 수지 조성물은 상기 단관능 (메트)아크릴레이트 화합물 100 중량부에 대하여 상기 이관능 (메트)아크릴레이트 화합물을 500 중량부 이상 1500 중량부 이하, 500 중량부 이상 1000 중량부 이하, 750 중량부 이상 1000 중량부 이하, 800 중량부 이상 900 중량부 이하로 포함할 수 있다. Specifically, the photosensitive resin composition of one embodiment contains 500 parts by weight or more and 1500 parts by weight or less, 500 parts by weight or more and 1000 parts by weight of the bifunctional (meth)acrylate compound with respect to 100 parts by weight of the monofunctional (meth)acrylate compound. Parts by weight or less, 750 parts by weight or more and 1000 parts by weight or less, 800 parts by weight or more and 900 parts by weight or less.
즉, 상기 일 구현예의 감광성 수지 조성물은 상기 단관능 (메트)아크릴레이트 화합물 100 중량부에 대하여 상기 3관능 이상의 다관능 (메트)아크릴레이트 화합물을 110 중량부 이상으로 포함하고, 상기 이관능 (메트)아크릴레이트 화합물을 500 중량부 이상 1500 중량부 이하로 포함할 수 있다. That is, the photosensitive resin composition of one embodiment contains 110 parts by weight or more of the trifunctional or more polyfunctional (meth)acrylate compound based on 100 parts by weight of the monofunctional (meth)acrylate compound, and the bifunctional (meth)acrylate compound ) may include 500 parts by weight or more and 1500 parts by weight or less of the acrylate compound.
또한, 상기 일 구현예의 감광성 수지 조성물은 상기 3관능 이상의 다관능 (메트)아크릴레이트 화합물 100 중량부에 대하여 상기 이관능 (메트)아크릴레이트 화합물을 500 중량부 이상 1000 중량부 이하, 500 중량부 이상 800 중량부 이하, 500 중량부 이상 750 중량부 이하, 500 중량부 이상 700 중량부 이하, 500 중량부 이상 600 중량부 이하로 포함할 수 있다. In addition, the photosensitive resin composition of the embodiment contains 500 parts by weight or more and 1000 parts by weight or less, 500 parts by weight or more of the bifunctional (meth)acrylate compound with respect to 100 parts by weight of the trifunctional or more polyfunctional (meth)acrylate compound. 800 parts by weight or less, 500 parts by weight or more and 750 parts by weight or less, 500 parts by weight or more and 700 parts by weight or less, 500 parts by weight or more and 600 parts by weight or less.
상술한 바와 같이 단관능 (메트)아크릴레이트 화합물, 3관능 이상의 다관능 (메트)아크릴레이트 화합물 및 이관능 (메트)아크릴레이트 화합물을 포함하는 동시에, 상기 중량 범위를 만족하도록 포함함에 따라, 상기 일 구현예의 감광성 수지 조성물은 적절할 회로물성의 발현이 가능하며, 10mJ/cm 2이상의 광량을 주었을 때, 노광되는 부분의 빠른 발색 및 색변화가 가능한 기술적 효과가 구현될 수 있다.As described above, the monofunctional (meth) acrylate compound, the trifunctional or more polyfunctional (meth) acrylate compound, and the difunctional (meth) acrylate compound are included, and at the same time, as it includes to satisfy the above weight range, the one The photosensitive resin composition of the embodiment enables the expression of appropriate circuit properties, and when a light amount of 10 mJ/cm 2 or more is given, a technical effect of rapid color development and color change of the exposed portion can be realized.
보다 구체적으로, 상기 일 구현예의 감광성 수지 조성물은 상기 이관능 (메트)아크릴레이트 화합물 100 중량부에 대하여 상기 화학식 11로 표시되는 단관능 (메트)아크릴레이트 화합물, 및 상기 화학식 12로 표시되는 3관능 이상의 다관능 (메트)아크릴레이트 화합물을 100 중량부 이하, 50 중량부 이하, 1 중량부 이상 100 중량부 이하, 또는 1 중량부 이상 50 중량부 이하로 포함할 수 있다.More specifically, the photosensitive resin composition of the embodiment includes a monofunctional (meth)acrylate compound represented by Chemical Formula 11, and a trifunctional compound represented by Chemical Formula 12 based on 100 parts by weight of the bifunctional (meth)acrylate compound. The above polyfunctional (meth)acrylate compound may be included in an amount of 100 parts by weight or less, 50 parts by weight or less, 1 part by weight or more and 100 parts by weight or less, or 1 part by weight or more and 50 parts by weight or less.
상기 광중합성 화합물의 함량은 고형분 기준으로 감광성 수지 조성물 총 중량에 대하여, 10 중량% 이상 70중량% 이하로 포함될 수 있다. 상기 광중합성 화합물의 함량이 상기 범위 내에 있는 경우 광감도와 해상도, 밀착성 등을 강화시키는 효과를 얻을 수 있다. 상기 중량의 기준인 고형분은, 상기 감광성 수지 조성물에서 용매를 제외한 나머지 성분을 의미한다.The content of the photopolymerizable compound may be included in an amount of 10% by weight or more and 70% by weight or less, based on the total weight of the photosensitive resin composition based on the solid content. When the content of the photopolymerizable compound is within the above range, an effect of enhancing photosensitivity, resolution, and adhesion may be obtained. The solid content, which is the basis of the weight, refers to the remaining components excluding the solvent in the photosensitive resin composition.
(4) 감광성 수지 조성물(4) photosensitive resin composition
상기 감광성 수지 조성물은 하기 (1) 또는 (2) 중 어느 하나를 만족할 수 있다.The photosensitive resin composition may satisfy any one of the following (1) or (2).
(1) 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하이거나,(1) In a container with a cross-sectional diameter of 10 cm or more containing a developer, the photosensitive resin layer sample containing the photosensitive resin composition is put so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the When spraying from the top of the container while circulating the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the container immediately after spraying the developer. If the height difference between the highest points of my developer is 80 mm or less,
(2) 감광성 수지 조성물이 함유되고, 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하이다.(2) For the photosensitive resin layer sample containing the photosensitive resin composition and having a thickness of 5 μm or more and 30 μm or less, the absolute viscosity obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less The minimum value is 300 Pa·s or less.
구체적으로, 상기 감광성 수지 조성물은 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하, 또는 60 mm 이하, 또는 1 mm 이상 80 mm 이하, 또는 1 mm 이상 60 mm 이하, 또는 10 mm 이상 60 mm 이하, 또는 20 mm 이상 60 mm 이하, 또는 40 mm 이상 60 mm 이하일 수 있다. Specifically, in the photosensitive resin composition, the volume ratio of the photosensitive resin layer sample containing the photosensitive resin composition to the developer is 2x10 -5 m 3 /L in a container with a cross-sectional diameter of 10 cm or more containing the developer. When spraying from the top of the container while circulating the developer in the container at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubble generated in the container after 60 minutes of spraying the developer, and the developer Immediately after starting spraying, the height difference between the highest points of the developer in the container is 80 mm or less, or 60 mm or less, or 1 mm or more and 80 mm or less, or 1 mm or more and 60 mm or less, or 10 mm or more and 60 mm or less, or 20 mm or more and 60 mm or less, or 40 mm or more and 60 mm or less.
상기 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점은 모두 동일하게 지면에 평행한 용기 바닥을 기준으로 측정한 수직 높이를 의미한다. The highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer are both the same vertical height measured based on the bottom of the container parallel to the ground means
그리고, 상기 두 지점간의 높이차이간격은 상기 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이에서, 상기 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이를 뺀 값을 의미한다.In addition, the height difference interval between the two points means a value obtained by subtracting the highest height of the developer in the container immediately after starting spraying the developer from the maximum height of the bubbles generated in the container after 60 minutes from the start of spraying the developer.
구체적으로, 상기 높이차이간격을 측정하는 방법의 예로는 하기 도면1에 기재된 바와 같이 눈금자가 표시된 거품 측정기를 이용할 수 있다.Specifically, as an example of a method for measuring the height difference interval, a bubble measuring device with a ruler as shown in FIG. 1 may be used.
상기 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 초과로 지나치게 증가하게 되면, 미노광부위를 녹이는 현상공정이나 드라이필름을 제거하는 박리공정에서 비누화반응에 의하여 알칼리용액에 의하여 용해되는데, 상기 용해반응시 거품이 발생하며 거품이 과다 발생하게 되면 챔버를 넘쳐나오는 등의 문제가 발생할 수 있다.In a container with a cross-sectional diameter of 10 cm or more containing the developer, the photosensitive resin layer sample containing the photosensitive resin composition is put so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the inside of the container When spraying from the top of the container while circulating the developer at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the developer in the container immediately after spraying the developer When the height difference interval between the highest points of the uppermost point is excessively increased to more than 80 mm, it is dissolved by the alkali solution by the saponification reaction in the developing process to melt the unexposed part or the peeling process to remove the dry film. If the bubbles are generated excessively, problems such as overflowing the chamber may occur.
상기 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하로 감소하는 것은, 감광성 수지 조성물이 상기 화학식1로 표시되는 반복단위를 포함하여 소수성 정도가 증가된 알칼리 현상성 바인더 수지를 사용함에 따른 것으로 보인다.In a container with a cross-sectional diameter of 10 cm or more containing the developer, the photosensitive resin layer sample containing the photosensitive resin composition is put so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the inside of the container When spraying from the top of the container while circulating the developer at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the developer in the container immediately after spraying the developer The decrease in the height difference interval between the highest height points of the photosensitive resin composition to 80 mm or less appears to be due to the use of an alkali developable binder resin having an increased degree of hydrophobicity including the repeating unit represented by Formula 1 above.
상기 용기의 단면직경이 10 cm 이상, 또는 10 cm 이상 20 cm 이하일 수 있고, 상기 단면직경은 지면에 평행한 단면의 최대직경을 의미할 수 있다. 보다 구체적으로, 상기 용기는 지면에 평행한 단면의 지름이 10 cm 이상인 원통형 용기를 사용할 수 있다. 상기 용기의 구체적인 예시를 하기 도1에 기재하였다. The cross-sectional diameter of the container may be 10 cm or more, or 10 cm or more and 20 cm or less, and the cross-sectional diameter may mean a maximum diameter of a cross-section parallel to the ground. More specifically, as the container, a cylindrical container having a cross section parallel to the ground and having a diameter of 10 cm or more may be used. A specific example of the container is described in FIG. 1 below.
상기 현상액은 0.1중량% 이상 5 중량% 이하, 또는 0.9중량% 이상 1.1 중량% 이하의 농도를 갖는 알칼리 수용액을 사용할 수 있다. 상기 알칼리 수용액의 pH는 9 이상 11이하의 범위일 수 있고, 그 온도는, 감광성 수지층의 현상성에 맞추어 조절될 수 있다. 상기 알칼리 수용액의 구체적인 예로는 탄산나트륨 수용액, 탄산칼륨 수용액, 수산화나트륨 수용액 등을 사용할 수 있다.The developer may use an aqueous alkali solution having a concentration of 0.1 wt% or more and 5 wt% or less, or 0.9 wt% or more and 1.1 wt% or less. The pH of the aqueous alkali solution may be in the range of 9 or more and 11 or less, and the temperature may be adjusted according to the developability of the photosensitive resin layer. Specific examples of the aqueous alkali solution include sodium carbonate aqueous solution, potassium carbonate aqueous solution, sodium hydroxide aqueous solution, and the like.
상기 현상액은 상기 용기 전체 높이의 5% 이상 50% 이하, 또는 10% 이상 50% 이하로 함유될 수 있다. 이에 따라, 상기 현상액의 높이 이상으로 발생된 거품 높이를 측정하기에 충분할 수 있다. The developer may be contained in an amount of 5% or more and 50% or less, or 10% or more and 50% or less of the total height of the container. Accordingly, it may be sufficient to measure the bubble height generated above the height of the developer.
또한, 상기 현상액이 분사되는 용기 상단지점과, 상기 현상액 분사를 시작한 직후 용기 내 용액의 최고 높이지점간의 높이차이간격이 30 cm 이상 55 cm 이하일 수 있다.Also, the height difference between the upper end of the container to which the developer is sprayed and the highest point of the solution in the container immediately after starting the spraying of the developer may be 30 cm or more and 55 cm or less.
상기 현상액이 분사되는 용기 상단지점과, 상기 현상액 분사를 시작한 직후 용기 내 용액의 최고 높이지점은 모두 동일하게 지면에 평행한 용기 바닥을 기준으로 측정한 수직 높이를 의미한다. The top point of the container to which the developer is sprayed and the highest point of the solution in the container immediately after starting spraying the developer mean the same vertical height measured with respect to the bottom of the container parallel to the ground.
그리고, 상기 두 지점간의 높이차이간격은 상기 현상액이 분사되는 용기 상단지점의 높이에서, 상기 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이를 뺀 값을 의미한다.And, the height difference interval between the two points means a value obtained by subtracting the highest height of the developer in the container immediately after starting spraying the developer from the height of the upper end of the container to which the developer is sprayed.
구체적으로, 상기 높이차이간격을 측정하는 방법의 예로는 하기 도면1에 기재된 바와 같이 눈금자가 표시된 거품 측정기를 이용할 수 있다.Specifically, as an example of a method for measuring the height difference interval, a bubble measuring device with a ruler as shown in FIG. 1 may be used.
상기 현상액이 분사되는 용기 상단지점과, 상기 현상액 분사를 시작한 직후 용기 내 용액의 최고 높이지점간의 높이차이간격이 30 cm 미만으로 지나치게 감소할 경우, 용기 상단까지 거품이 과도하게 발생함에 따라 시료 종류에 따른 거품발생정도의 차이를 비교하기 어려울 수 있다.If the difference in height between the top point of the container where the developer is sprayed and the highest point of the solution in the container immediately after starting spraying the developer is excessively reduced to less than 30 cm, bubbles are excessively generated up to the top of the container, so the sample type depends on the type of sample. It may be difficult to compare the difference in the degree of foaming.
상기 현상액이 분사되는 용기 상단지점과, 상기 현상액 분사를 시작한 직후 거품분석기내 용액의 최고 높이지점간의 높이차이간격이 55 cm 초과로 지나치게 증가할 경우, 거품의 발생량이 충분하지 않아 시료 종류에 따른 거품발생정도의 차이를 비교하기 어려울 수 있다.If the difference in height between the top point of the container where the developer is sprayed and the highest point of the solution in the bubble analyzer immediately after starting spraying the developer increases to more than 55 cm, the amount of bubbles generated is not sufficient and the bubbles according to the sample type It can be difficult to compare differences in incidence.
상기 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입할 수 있다.In a container having a cross-sectional diameter of 10 cm or more containing the developer, the photosensitive resin layer sample containing the photosensitive resin composition may be added so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L.
상기 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L를 만족하는 조건에서, 현상액의 부피와 감광성 수지층 시료의 부피를 제한없이 변경하여 적용할 수 있다. 구체적으로 상기 감광성 수지층 시료의 두께와 단면적을 제한없이 변경 적용 가능하다.Under the condition that the volume ratio of the photosensitive resin layer sample to the developer satisfies 2x10 -5 m 3 /L, the volume of the developer and the volume of the photosensitive resin layer sample can be applied by changing without limitation. Specifically, the thickness and cross-sectional area of the photosensitive resin layer sample can be changed and applied without limitation.
이처럼, 상기 현상액의 부피, 감광성 수지층 시료의 부피(두께, 단면적)은 상기 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L를 만족하는 조건하에서 제한되지 않지만, 일례를 들어 설명하면 상기 현상액은 예를 들어, 0.5 리터 이상 1.5리터 이하, 또는 0.8 리터 이상 1.2리터 이하, 또는 0.9 리터 이상 1.1리터 이하의 범위내에서 자유롭게 조절 가능하다. 또한, 상기 감광성 수지층 시료의 두께는 예를 들어, 0.01 ㎛ 이상 1 mm 이하, 또는 1 ㎛ 이상 100 ㎛ 이하, 또는 30 ㎛ 이상 50 ㎛ 이하의 범위내에서 자유롭게 조절 가능하다. 또한 상기 감광성 수지층 시료의 면적은 지면에 평행한 단면의 면적으로서, 예를 들어, 0.1 m 2 이상 1 m 2이하, 또는 0.4 m 2 이상 0.6 m 2이하의 범위내에서 자유롭게 조절 가능하다.As such, the volume of the developer and the volume (thickness, cross-sectional area) of the photosensitive resin layer sample are not limited under the condition that the volume ratio of the photosensitive resin layer sample to the developer satisfies 2x10 -5 m 3 /L. If the developer is, for example, 0.5 liters or more and 1.5 liters or less, or 0.8 liters or more and 1.2 liters or less, or 0.9 liters or more and 1.1 liters or less, can be freely adjusted. In addition, the thickness of the photosensitive resin layer sample can be freely adjusted within, for example, 0.01 µm or more and 1 mm or less, or 1 µm or more and 100 µm or less, or 30 µm or more and 50 µm or less. In addition, the area of the photosensitive resin layer sample is an area of a cross-section parallel to the ground, and can be freely adjusted within, for example, 0.1 m 2 or more and 1 m 2 or less, or 0.4 m 2 or more and 0.6 m 2 or less.
상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환하는 것은 현상액 순환펌프를 이용할 수 있다. 즉, 상기 용기 내부 현상액은 현상액 순환펌프의 작동시 용기 하단부의 노즐을 통해 빠져나와 현상액순환펌프를 지나 용기 상단부로 이동하여 용기 상단에서 노즐을 통해 분사될 수 있다.A developer circulation pump may be used to circulate the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less. That is, the developer inside the container may exit through the nozzle at the lower end of the container when the developer circulation pump is operated, move through the developer circulation pump to the upper end of the container, and be sprayed through the nozzle at the upper end of the container.
상기 현상액의 순환시 현상액의 순환속도는 1000 cc/min 이상 1200cc/min 이하일 수 있다. 또한, 상기 현상액의 순환압력이 1 kgf/cm 2 이상 10 kgf/cm 2 이하, 또는 4 kgf/cm 2 이상 6 kgf/cm 2 이하 일 수 있다.When the developer is circulated, the circulation speed of the developer may be 1000 cc/min or more and 1200 cc/min or less. Also, the circulating pressure of the developer may be 1 kgf/cm 2 or more and 10 kgf/cm 2 or less, or 4 kgf/cm 2 or more and 6 kgf/cm 2 or less.
상기 순환속도와 순환압력을 만족하는 조건하에서는 다양한 노즐을 제한없이 적용할 수 있으며, 상기 순환속도와 순환압력은 상기 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격 측정에 적용될 수 있다.Various nozzles can be applied without limitation under the conditions that satisfy the circulation speed and circulation pressure, and the circulation rate and circulation pressure are the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the developer It can be applied to the measurement of the height difference between the highest points of the developer in the container immediately after starting spraying.
상기 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격은 두 지점간의 최단거리를 눈금자를 이용하여 육안으로 측정할 수 있다. 이때, 상기 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점, 그리고 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점 각각에서 최대의 높이는 용기 바닥을 기준으로 한 최고 높이를 의미할 수 있다.The difference in height between the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer is the shortest distance between the two points with the naked eye using a ruler. can be measured At this time, the maximum height at each of the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer means the highest height based on the bottom of the container. can do.
한편, 감광성 수지 조성물이 함유되고, 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하, 또는 100 Pa·s 이하, 또는 1 Pa·s 이하 300 Pa·s 이하, 또는 1 Pa·s 이하 100 Pa·s 이하, 또는 5 Pa·s 이하 280 Pa·s 이하일 수 있다. On the other hand, with respect to the photosensitive resin layer sample containing the photosensitive resin composition and having a thickness of 5 μm or more and 30 μm or less, under the condition that the axial force of the photosensitive resin layer sample is 5 N or less, the minimum value of the absolute viscosity obtained in the temperature range of 50° C. or more and 125° C. or less 300 Pa s or less, or 100 Pa s or less, or 1 Pa s or less 300 Pa s or less, or 1 Pa s or less 100 Pa s or less, or 5 Pa s or less 280 Pa s or less have.
상기 절대점도를 측정하는 방법의 예로는 점도 측정기를 이용할 수 있고, 상기 점도 측정기의 예로는 DHR-2 (TA Instrument)을 들 수 있다.As an example of a method for measuring the absolute viscosity, a viscosity meter may be used, and an example of the viscosity meter may be DHR-2 (TA Instrument).
구체적인 절대점도 측정 조건을 살펴보면, 50 ℃ 이상 125 ℃ 이하의 온도구간에서 5 ℃/min 이상 15 ℃/min 이하, 또는 8 ℃/min 이상 12 ℃/min 이하의 승온속도로 점도를 측정할 수 있다. 즉, 50 ℃에서부터 시작하여 5 ℃/min 이상 15 ℃/min 이하, 또는 8 ℃/min 이상 12 ℃/min 이하의 승온속도로 125 ℃까지 온도를 높이면서 점도를 측정할 수 있다. 상기 승온속도를 유지하는 구체적인 방법의 예는 크게 한정되지 않고, 기존에 알려진 다양한 방법을 제한 없이 사용 가능하다.Looking at the specific absolute viscosity measurement conditions, the viscosity can be measured at a temperature increase rate of 5 °C/min or more and 15 °C/min or less, or 8 °C/min or more and 12 °C/min or less in the temperature range of 50 °C or more and 125 °C or less. . That is, the viscosity can be measured while increasing the temperature from 50 °C to 125 °C at a temperature increase rate of 5 °C/min or more and 15 °C/min or less, or 8 °C/min or more and 12 °C/min or less. Examples of specific methods for maintaining the temperature increase rate are not particularly limited, and various known methods can be used without limitation.
또한, 상기 절대점도는 5 L/min 이상 15 L/min 이하, 또는 8 L/min 이상 12 L/min 이하의 속도로 질소를 주입하는 조건하에서 측정할 수 있다. 상기 질소를 주입하는 구체적인 방법의 예는 크게 한정되지 않고, 기존에 알려진 다양한 방법을 제한 없이 사용 가능하다.In addition, the absolute viscosity may be measured under the conditions of injecting nitrogen at a rate of 5 L/min or more and 15 L/min or less, or 8 L/min or more and 12 L/min or less. Examples of the specific method for injecting the nitrogen are not particularly limited, and various known methods can be used without limitation.
또한, 상기 절대점도는 1 1/s 이상 3 1/s의 전단속도에서 측정할 수 있다. 상기 전단속도가 3 1/s 초과로 지나치게 증가하면 flow 타입의 점도측정기에 무리가 가서 측정이 어려운 한계가 있다.In addition, the absolute viscosity may be measured at a shear rate of 1 1/s or more and 3 1/s. If the shear rate is excessively increased to more than 3 1/s, it is difficult to measure because it is difficult to measure the flow-type viscometer.
또한, 상기 절대점도는 감광성 수지층 시료의 축력이 5N 이하, 또는3N 이하, 또는 -5 N 이상 5N 이하, 또는 -3 N 이상 3N 이하, 또는 -1N 이상 1N 이하에서 측정될 수 있다. 상기 축력(axial force)은 상기 감광성 수지층 시료에 주어지는 하중 상태에서 임의의 수직 단면에서의 내력의 형태로 생기는 힘을 그 단면에 대한 법선 성분과 접선 성분으로 분해시, 법선 성분의 힘을 의미한다. 즉, 상기 축력은 부재 단면에 작용하는 단면력의 하나이며, 그 면의 중심에 작용하여 축 방향에 작용하는 힘을 의미할 수 있다.In addition, the absolute viscosity may be measured when the axial force of the photosensitive resin layer sample is 5N or less, or 3N or less, or -5N or more and 5N or less, or -3N or more and 3N or less, or -1N or more and 1N or less. The axial force refers to a force of a normal component when a force generated in the form of a proof force in an arbitrary vertical cross-section under a load applied to the photosensitive resin layer sample is decomposed into a normal component and a tangent component to the cross-section. . That is, the axial force is one of the sectional forces acting on the cross section of the member, and may mean a force acting on the center of the surface and acting in the axial direction.
상기 절대점도 측정에 사용되는 감광성 수지층 시료의 두께는 5 ㎛ 이상 30 ㎛ 이하일 수 있다. 상기 감광성 수지층 시료의 두께나 단면적은 광학 현미경을 통해 측정할 수 있다.The thickness of the photosensitive resin layer sample used for measuring the absolute viscosity may be 5 μm or more and 30 μm or less. The thickness or cross-sectional area of the photosensitive resin layer sample may be measured through an optical microscope.
상기 감광성 수지 조성물이 함유되고, 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 초과로 지나치게 증가하게 되면, 회로기판이나 디스플레이 장치에의 적용을 위해 상기 드라이 필름 포토레지스트을 기판에 열접착시 열접착온도에서 점도가 충분히 낮아지기 어려워 기판에 대한 밀착력이 감소하는 문제가 발생할 수 있다.With respect to the photosensitive resin layer sample containing the photosensitive resin composition and having a thickness of 5 μm or more and 30 μm or less, the minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less is If it is excessively increased to more than 300 Pa·s, when the dry film photoresist is thermally bonded to a substrate for application to a circuit board or a display device, it is difficult to sufficiently lower the viscosity at the thermal bonding temperature, resulting in a problem of reduced adhesion to the substrate. can
감광성 수지 조성물이 함유되고, 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하로 충분히 낮아지는 것은, 감광성 수지 조성물이 상기 화학식1로 표시되는 반복단위를 포함하여 소수성 정도가 증가된 알칼리 현상성 바인더 수지를 사용함에 따른 것으로 보인다.For the photosensitive resin layer sample containing the photosensitive resin composition and having a thickness of 5 μm or more and 30 μm or less, the minimum value of absolute viscosity obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less is 300 The sufficiently lowered Pa·s appears to be due to the use of an alkali developable binder resin having an increased degree of hydrophobicity in the photosensitive resin composition including the repeating unit represented by Formula 1 above.
한편, 상기 절대점도의 최소값이 얻어진 온도는 110 ℃ 이상 123 ℃ 이하, 또는 110 ℃ 이상 116 ℃ 미만 일 수 있다. 상기 일 구현예의 감광성 수지 조성물은 경화온도에 이르기 전에 회로기판이나 디스플레이 장치에의 적용을 위해 상기 드라이 필름 포토레지스트을 기판에 열접착시 열접착온도인 110 ℃ 근방에서 절대점도의 최소값이 얻어질 수 있다. 이에 따라, 회로기판이나 디스플레이 장치에의 적용을 위해 상기 드라이 필름 포토레지스트을 기판에 열접착시 열접착온도에서 낮은 점도를 통해 기판에 대한 밀착력을 높일 수 있다.On the other hand, the temperature at which the minimum value of the absolute viscosity is obtained may be 110 °C or more and 123 °C or less, or 110 °C or more and less than 116 °C. The photosensitive resin composition of one embodiment has a minimum value of absolute viscosity near the heat bonding temperature of 110 ° C when thermally bonding the dry film photoresist to the substrate for application to a circuit board or display device before reaching the curing temperature. . Accordingly, when the dry film photoresist is thermally bonded to a substrate for application to a circuit board or a display device, adhesion to the substrate can be increased through low viscosity at the thermal bonding temperature.
구체적으로, 상기 감광성 수지층 시료의 경화 온도는 115 ℃ 이상 125 ℃ 이하, 또는 116 ℃ 이상 125 ℃ 이하일 수 있다. 이에 따라, 상기 일 구현예의 감광성 수지 조성물은 회로기판이나 디스플레이 장치에의 적용을 위해 상기 드라이 필름 포토레지스트을 기판에 열접착시 열접착온도인 110 ℃ 근방에서 경화가 진행되지 않아 기판에 대한 밀착력을 높일 수 있다.Specifically, the curing temperature of the photosensitive resin layer sample may be 115 °C or more and 125 °C or less, or 116 °C or more and 125 °C or less. Accordingly, in the photosensitive resin composition of one embodiment, when the dry film photoresist is thermally bonded to a substrate for application to a circuit board or a display device, curing does not proceed near the thermal bonding temperature of 110 ° C. can
구체적으로, 상기 감광성 수지층 시료에 대하여, 110 ℃ 온도에서의 절대점도값이 5 Pa·s 이상 400 Pa·s 이하일 수 있다.Specifically, with respect to the photosensitive resin layer sample, an absolute viscosity value at a temperature of 110° C. may be 5 Pa·s or more and 400 Pa·s or less.
상기 감광성 수지 조성물은 고형분 기준으로, 알카리 현상성 바인더 수지 20 중량% 이상 80 중량% 이하, 광중합 개시제 1 중량% 이상 10 중량% 이하, 및 광중합성 화합물 10 중량% 이상 70 중량% 이하를 포함할 수 있다.The photosensitive resin composition may include 20 wt% or more and 80 wt% or less of an alkali developable binder resin, 1 wt% or more and 10 wt% or less of a photopolymerization initiator, and 10 wt% or more and 70 wt% or less of a photopolymerizable compound based on the solid content have.
상기 감광성 수지 조성물은 용제를 더 포함할 수 있다. 상기 용제로는 일반적으로 메틸에틸케톤(MEK), 메탄올, THF, 톨루엔, 아세톤 중에서 선택된 것을 사용하며 상기 용제로 특별히 한정되는 것은 아니며, 함량 역시, 광중합 개시제, 알카리 현상성 바인더 수지 및 광중합성 화합물의 함량에 따라 조절하여 함유될 수 있다.The photosensitive resin composition may further include a solvent. The solvent is generally selected from methyl ethyl ketone (MEK), methanol, THF, toluene, and acetone, and the solvent is not particularly limited, and the content is also of the photopolymerization initiator, alkali developable binder resin and photopolymerizable compound. It may be contained by adjusting according to the content.
또한, 상기 감광성 수지 조성물은 필요에 따라 기타 첨가제를 더 포함할 수 있는데, 기타 첨가제로는 가소제로서 프탈산 에스테르 형태의 디부틸 프탈레이트, 디헵틸 프탈레이트, 디옥틸 프탈레이트, 디알릴 프탈레이트; 글리콜 에스테르 형태인 트리에틸렌 글리콜 디아세테이트, 테트라에틸렌 글리콜 디아세테이트; 산 아미드 형태인 p-톨루엔 설폰아미드, 벤젠설폰아미드, n-부틸벤젠설폰아미드; 트리페닐 포스페이트 등을 사용할 수 있다.In addition, the photosensitive resin composition may further include other additives as necessary. Examples of the other additives include dibutyl phthalate, diheptyl phthalate, dioctyl phthalate, and diallyl phthalate in the form of phthalic acid esters as plasticizers; triethylene glycol diacetate, tetraethylene glycol diacetate in the form of glycol esters; p-toluene sulfonamide, benzenesulfonamide, n-butylbenzenesulfonamide in acid amide form; triphenyl phosphate and the like can be used.
본 발명에 있어서 감광성 수지 조성물의 취급성을 향상시키기 위해서 루이코 염료나 착색 물질을 넣을 수도 있다. 상기 루이코 염료로는, 트리스(4-디메틸아미노-2-메틸페닐)메탄, 트리스(4-디메틸아미노-2메틸페닐)메탄, 플루오란 염료 등을 들 수 있다. 그중에서도, 루이코 크리스탈 바이올렛을 사용한 경우, 콘트라스트가 양호하여 바람직하다. 루이코 염료를 함유하는 경우의 함유량은 감광성 수지 조성물 중에 0.1 중량% 이상 10 중량% 이하 일 수 있다. 콘트라스트의 발현이라는 관점에서, 0.1중량% 이상이 바람직하고, 보존 안정성을 유지한다는 관점에서는 10 중량% 이하가 바람직하다.In this invention, in order to improve the handleability of the photosensitive resin composition, you may put a leuco dye and a coloring substance. Examples of the leuco dye include tris(4-dimethylamino-2-methylphenyl)methane, tris(4-dimethylamino-2methylphenyl)methane, and fluoran dye. Especially, when leuco crystal violet is used, the contrast is favorable and it is preferable. In the case of containing the leuco dye, the content may be 0.1 wt% or more and 10 wt% or less in the photosensitive resin composition. From a viewpoint of expression of contrast, 0.1 weight% or more is preferable, and 10 weight% or less is preferable from a viewpoint of maintaining storage stability.
착색 물질로는, 예를 들어 톨루엔술폰산1수화물, 푸크신, 프탈로시아닌 그린, 오라민 염기, 파라마젠타, 크리스탈 바이올렛, 메틸 오렌지, 나일 블루 2B, 빅토리아 블루, 말라카이트 그린, 다이아몬드 그린, 베이직 블루 20 등을 들 수 있다. 상기 착색 물질을 함유하는 경우의 첨가량은 감광성 수지 조성물 중에 0.001 중량% 이상 1중량% 이하일 수 있다. 0.001중량% 이상의 함량에서는 취급성 향상이라는 효과가 있고, 1중량% 이하의 함량에서는 보존 안정성을 유지한다는 효과가 있다.As the coloring material, for example, toluenesulfonic acid monohydrate, fucine, phthalocyanine green, auramine base, paramagenta, crystal violet, methyl orange, Nile Blue 2B, Victoria Blue, Malachite Green, Diamond Green, Basic Blue 20, etc. can be heard In the case of containing the coloring material, the added amount may be 0.001% by weight or more and 1% by weight or less in the photosensitive resin composition. At a content of 0.001% by weight or more, there is an effect of improving handling, and at a content of 1% by weight or less, there is an effect of maintaining storage stability.
그 외에 기타 첨가제로는 열중합 방지제, 염료, 변색제(discoloring agent), 밀착력 촉진제 등을 더 포함할 수 있다.In addition, other additives may further include a thermal polymerization inhibitor, a dye, a discoloring agent, an adhesion promoter, and the like.
2. 드라이 필름 포토레지스트2. Dry Film Photoresist
발명의 다른 구현예에 따르면, 상기 일 구현예의 감광성 수지 조성물을 함유한 감광성 수지층을 포함하는 드라이 필름 포토레지스트가 제공될 수 있다. 상기 감광성 수지 조성물에 대한 내용은 상기 일 구현예에서 상술한 내용을 모두 포함한다.According to another embodiment of the present invention, a dry film photoresist including a photosensitive resin layer containing the photosensitive resin composition of the embodiment may be provided. The content of the photosensitive resin composition includes all of the content described above in the embodiment.
구체적으로, 상기 감광성 수지층은 상기 일 구현예의 감광성 수지 조성물의 건조물 혹은 경화물을 포함할 수 있다. 상기 건조물이란, 상기 일 구현예의 감광성 수지 조성물의 건조공정을 거쳐 얻어지는 물질을 의미한다. 상기 경화물이란, 상기 일 구현예의 감광성 수지 조성물의 경화공정을 거쳐 얻어지는 물질을 의미한다. 상기 감광성 수지층의 두께가 크게 한정되는 것은 아니나, 예를 들어, 0.01 ㎛ 내지 1 mm 범위내에서 자유롭게 조절 가능하다.Specifically, the photosensitive resin layer may include a dried product or a cured product of the photosensitive resin composition of the embodiment. The dried product means a material obtained through the drying process of the photosensitive resin composition of the embodiment. The cured product means a material obtained through the curing process of the photosensitive resin composition of the embodiment. The thickness of the photosensitive resin layer is not particularly limited, but can be freely adjusted within, for example, 0.01 μm to 1 mm.
상기 드라이 필름 포토레지스트의 두께가 크게 한정되는 것은 아니나, 예를 들어, 0.01 ㎛ 내지 1 mm 범위내에서 자유롭게 조절 가능하다. 상기 드라이 필름 포토레지스트의 두께가 특정 수치만큼 증가하거나 감소하는 경우 드라이 필름 포토레지스트에서 측정되는 물성 또한 일정 수치만큼 변화할 수 있다.The thickness of the dry film photoresist is not particularly limited, but can be freely adjusted within, for example, 0.01 μm to 1 mm. When the thickness of the dry film photoresist increases or decreases by a specific value, physical properties measured in the dry film photoresist may also change by a specific value.
상기 드라이 필름 포토레지스트는 기재필름 및 보호필름을 더 포함할 수 있다. 상기 기재필름은 드라이 필름 포토레지스트를 제조하는 동안 감광성 수지층의 지지체 역할을 하는 것으로, 점착력을 갖고 있는 감광성 수지층의 노광시 취급이 용이하도록 하는 것이다.The dry film photoresist may further include a base film and a protective film. The base film serves as a support for the photosensitive resin layer during manufacturing of the dry film photoresist, and facilitates handling during exposure of the photosensitive resin layer having adhesive force.
상기 기재필름은 각종 플라스틱 필름이 사용가능하며, 예를 들어, 아크릴계 필름, 폴리에틸렌 테레프탈레이트(PET) 필름, 트리아세틸셀룰로오스(TAC) 필름, 폴리노르보넨(PNB) 필름, 싸이클로올레핀폴리머(COP) 필름, 및 폴리카보네이트(PC) 필름으로 이루어진 군에서 선택된 1종 이상의 플라스틱 필름을 포함할 수 있다. 상기 기재필름의 두께가 크게 한정되는 것은 아니나, 예를 들어, 0.01 ㎛ 내지 1 mm 범위내에서 자유롭게 조절 가능하다.As the base film, various plastic films can be used, for example, an acrylic film, a polyethylene terephthalate (PET) film, a triacetyl cellulose (TAC) film, a polynorbornene (PNB) film, a cycloolefin polymer (COP) film , and may include at least one plastic film selected from the group consisting of a polycarbonate (PC) film. The thickness of the base film is not particularly limited, but can be freely adjusted within the range of, for example, 0.01 μm to 1 mm.
상기 보호필름은 취급시 레지스트의 손상을 방지해 주고, 먼지와 같은 이물질로부터 감광성 수지층을 보호하는 보호 덮게 역할을 하는 것으로서, 감광성 수지층의 기재 필름이 형성되지 않은 이면에 적층된다. 상기 보호필름은 감광성 수지층을 외부로부터 보호하는 역할을 하는 것으로서, 드라이 필름 포토레지스트를 후공정에 적용할 때는 용이하게 이탈되면서, 보관 및 유통할 때에는 이형되지 않도록 적당한 이형성과 점착성을 필요로 한다.The protective film prevents damage to the resist during handling and serves as a protective cover for protecting the photosensitive resin layer from foreign substances such as dust, and is laminated on the back surface of the photosensitive resin layer on which the base film is not formed. The protective film serves to protect the photosensitive resin layer from the outside, and it is easily detached when the dry film photoresist is applied in a post-process, and requires proper releasability and adhesiveness so that it does not release when stored and distributed.
상기 보호필름은 각종 플라스틱 필름이 사용가능하며, 예를 들어, 아크릴계 필름, 폴리에틸렌(PE) 필름, 폴리에틸렌 테레프탈레이트(PET) 필름, 트리아세틸셀룰로오스(TAC) 필름, 폴리노르보넨(PNB) 필름, 싸이클로올레핀폴리머(COP) 필름, 및 폴리카보네이트(PC) 필름으로 이루어진 군에서 선택된 1종 이상의 플라스틱 필름을 포함할 수 있다. 상기 보호필름의 두께가 크게 한정되는 것은 아니나, 예를 들어, 0.01 ㎛ 내지 1 mm 범위내에서 자유롭게 조절 가능하다.Various plastic films can be used as the protective film, for example, an acrylic film, a polyethylene (PE) film, a polyethylene terephthalate (PET) film, a triacetyl cellulose (TAC) film, a polynorbornene (PNB) film, a cyclo It may include at least one plastic film selected from the group consisting of an olefin polymer (COP) film, and a polycarbonate (PC) film. The thickness of the protective film is not particularly limited, but can be freely adjusted within, for example, 0.01 μm to 1 mm.
상기 드라이 필름 포토레지스트는 하기 (1) 또는 (2) 중 어느 하나를 만족할 수 있다.The dry film photoresist may satisfy any one of the following (1) or (2).
(1) 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하이거나,(1) In a container with a cross-sectional diameter of 10 cm or more containing a developer, the photosensitive resin layer sample containing the photosensitive resin composition is put so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the When spraying from the top of the container while circulating the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the container immediately after spraying the developer. If the height difference between the highest points of my developer is 80 mm or less,
(2) 상기 감광성 수지층은 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하이다.(2) the photosensitive resin layer has a minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less with respect to the photosensitive resin layer sample having a thickness of 5 μm or more and 30 μm or less 300 Pa·s or less.
구체적으로, 상기 드라이 필름 포토레지스트는 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하, 또는 60 mm 이하, 또는 1 mm 이상 80 mm 이하, 또는 1 mm 이상 60 mm 이하, 또는 10 mm 이상 60 mm 이하, 또는 20 mm 이상 60 mm 이하, 또는 40 mm 이상 60 mm 이하일 수 있다. Specifically, in the dry film photoresist, the volume ratio of the photosensitive resin layer sample containing the photosensitive resin composition to the developer is 2x10 -5 m 3 /L in a container with a cross-sectional diameter of 10 cm or more containing the developer. When spraying from the top of the container while circulating the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer, Immediately after starting to spray the developer, the height difference between the highest points of the developer in the container is 80 mm or less, or 60 mm or less, or 1 mm or more and 80 mm or less, or 1 mm or more and 60 mm or less, or 10 mm or more and 60 mm or less; or 20 mm or more and 60 mm or less, or 40 mm or more and 60 mm or less.
상기 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점은 모두 동일하게 지면에 평행한 용기 바닥을 기준으로 측정한 수직 높이를 의미한다. The highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer are both the same vertical height measured based on the bottom of the container parallel to the ground means
그리고, 상기 두 지점간의 높이차이간격은 상기 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이에서, 상기 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이를 뺀 값을 의미한다.In addition, the height difference interval between the two points means a value obtained by subtracting the highest height of the developer in the container immediately after starting spraying the developer from the maximum height of the bubbles generated in the container after 60 minutes from the start of spraying the developer.
구체적으로, 상기 높이차이간격을 측정하는 방법의 예로는 하기 도면1에 기재된 바와 같이 눈금자가 표시된 거품 측정기를 이용할 수 있다.Specifically, as an example of a method for measuring the height difference interval, a bubble measuring device with a ruler as shown in FIG. 1 may be used.
상기 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 초과로 지나치게 증가하게 되면, 미노광부위를 녹이는 현상공정이나 드라이필름을 제거하는 박리공정에서 비누화반응에 의하여 알칼리용액에 의하여 용해되는데, 상기 용해반응시 거품이 발생하며 거품이 과다 발생하게 되면 챔버를 넘쳐나오는 등의 문제가 발생할 수 있다.In a container with a cross-sectional diameter of 10 cm or more containing the developer, the photosensitive resin layer sample containing the photosensitive resin composition is put so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the inside of the container When spraying from the top of the container while circulating the developer at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the developer in the container immediately after spraying the developer When the height difference interval between the highest points of the uppermost point is excessively increased to more than 80 mm, it is dissolved by the alkali solution by the saponification reaction in the developing process to melt the unexposed part or the peeling process to remove the dry film. If the bubbles are generated excessively, problems such as overflowing the chamber may occur.
상기 용기의 단면직경이 10 cm 이상, 또는 10 cm 이상 20 cm 이하일 수 있고, 상기 단면직경은 지면에 평행한 단면의 최대직경을 의미할 수 있다. 보다 구체적으로, 상기 용기는 지면에 평행한 단면의 지름이 10 cm 이상인 원통형 용기를 사용할 수 있다. 상기 용기의 구체적인 예시를 하기 도1에 기재하였다. The cross-sectional diameter of the container may be 10 cm or more, or 10 cm or more and 20 cm or less, and the cross-sectional diameter may mean a maximum diameter of a cross-section parallel to the ground. More specifically, as the container, a cylindrical container having a cross section parallel to the ground and having a diameter of 10 cm or more may be used. A specific example of the container is described in FIG. 1 below.
상기 현상액은 0.1중량% 이상 5 중량% 이하, 또는 0.9중량% 이상 1.1 중량% 이하의 농도를 갖는 알칼리 수용액을 사용할 수 있다. 상기 알칼리 수용액의 pH는 9 이상 11이하의 범위일 수 있고, 그 온도는, 감광성 수지층의 현상성에 맞추어 조절될 수 있다. 상기 알칼리 수용액의 구체적인 예로는 탄산나트륨 수용액, 탄산칼륨 수용액, 수산화나트륨 수용액 등을 사용할 수 있다.The developer may use an aqueous alkali solution having a concentration of 0.1 wt% or more and 5 wt% or less, or 0.9 wt% or more and 1.1 wt% or less. The pH of the aqueous alkali solution may be in the range of 9 or more and 11 or less, and the temperature may be adjusted according to the developability of the photosensitive resin layer. Specific examples of the aqueous alkali solution include sodium carbonate aqueous solution, potassium carbonate aqueous solution, sodium hydroxide aqueous solution, and the like.
상기 현상액은 상기 용기 전체 높이의 5% 이상 50% 이하, 또는 10% 이상 50% 이하로 함유될 수 있다. 이에 따라, 상기 현상액의 높이 이상으로 발생된 거품 높이를 측정하기에 충분할 수 있다. The developer may be contained in an amount of 5% or more and 50% or less, or 10% or more and 50% or less of the total height of the container. Accordingly, it may be sufficient to measure the bubble height generated above the height of the developer.
또한, 상기 현상액이 분사되는 용기 상단지점과, 상기 현상액 분사를 시작한 직후 용기 내 용액의 최고 높이지점간의 높이차이간격이 30 cm 이상 55 cm 이하일 수 있다.Also, the height difference between the upper end of the container to which the developer is sprayed and the highest point of the solution in the container immediately after starting the spraying of the developer may be 30 cm or more and 55 cm or less.
상기 현상액이 분사되는 용기 상단지점과, 상기 현상액 분사를 시작한 직후 용기 내 용액의 최고 높이지점은 모두 동일하게 지면에 평행한 용기 바닥을 기준으로 측정한 수직 높이를 의미한다. The top point of the container to which the developer is sprayed and the highest point of the solution in the container immediately after starting spraying the developer mean the same vertical height measured with respect to the bottom of the container parallel to the ground.
그리고, 상기 두 지점간의 높이차이간격은 상기 현상액이 분사되는 용기 상단지점의 높이에서, 상기 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이를 뺀 값을 의미한다.And, the height difference interval between the two points means a value obtained by subtracting the highest height of the developer in the container immediately after starting spraying the developer from the height of the upper end of the container to which the developer is sprayed.
구체적으로, 상기 높이차이간격을 측정하는 방법의 예로는 하기 도면1에 기재된 바와 같이 눈금자가 표시된 거품 측정기를 이용할 수 있다.Specifically, as an example of a method for measuring the height difference interval, a bubble measuring device with a ruler as shown in FIG. 1 may be used.
상기 현상액이 분사되는 용기 상단지점과, 상기 현상액 분사를 시작한 직후 용기 내 용액의 최고 높이지점간의 높이차이간격이 30 cm 미만으로 지나치게 감소할 경우, 용기 상단까지 거품이 과도하게 발생함에 따라 시료 종류에 따른 거품발생정도의 차이를 비교하기 어려울 수 있다.If the difference in height between the top point of the container where the developer is sprayed and the highest point of the solution in the container immediately after starting spraying the developer is excessively reduced to less than 30 cm, bubbles are excessively generated up to the top of the container, so the sample type depends on the type of sample. It may be difficult to compare the difference in the degree of foaming.
상기 현상액이 분사되는 용기 상단지점과, 상기 현상액 분사를 시작한 직후 거품분석기내 용액의 최고 높이지점간의 높이차이간격이 55 cm 초과로 지나치게 증가할 경우, 거품의 발생량이 충분하지 않아 시료 종류에 따른 거품발생정도의 차이를 비교하기 어려울 수 있다.If the difference in height between the top point of the container where the developer is sprayed and the highest point of the solution in the bubble analyzer immediately after starting spraying the developer increases to more than 55 cm, the amount of bubbles generated is not sufficient and the bubbles according to the sample type It can be difficult to compare differences in incidence.
상기 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입할 수 있다.In a container having a cross-sectional diameter of 10 cm or more containing the developer, the photosensitive resin layer sample containing the photosensitive resin composition may be added so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L.
상기 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L를 만족하는 조건에서, 현상액의 부피와 감광성 수지층 시료의 부피를 제한없이 변경하여 적용할 수 있다. 구체적으로 상기 감광성 수지층 시료의 두께와 단면적을 제한없이 변경 적용 가능하다.Under the condition that the volume ratio of the photosensitive resin layer sample to the developer satisfies 2x10 -5 m 3 /L, the volume of the developer and the volume of the photosensitive resin layer sample can be applied by changing without limitation. Specifically, the thickness and cross-sectional area of the photosensitive resin layer sample can be changed and applied without limitation.
이처럼, 상기 현상액의 부피, 감광성 수지층 시료의 부피(두께, 단면적)은 상기 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L를 만족하는 조건하에서 제한되지 않지만, 일례를 들어 설명하면 상기 현상액은 예를 들어, 0.5 리터 이상 1.5리터 이하, 또는 0.8 리터 이상 1.2리터 이하, 또는 0.9 리터 이상 1.1리터 이하의 범위내에서 자유롭게 조절 가능하다. 또한, 상기 감광성 수지층 시료의 두께는 예를 들어, 0.01 ㎛ 이상 1 mm 이하, 또는 1 ㎛ 이상 100 ㎛ 이하, 또는 30 ㎛ 이상 50 ㎛ 이하의 범위내에서 자유롭게 조절 가능하다. 또한 상기 감광성 수지층 시료의 면적은 지면에 평행한 단면의 면적으로서, 예를 들어, 0.1 m 2 이상 1 m 2이하, 또는 0.4 m 2 이상 0.6 m 2이하의 범위내에서 자유롭게 조절 가능하다.As such, the volume of the developer and the volume (thickness, cross-sectional area) of the photosensitive resin layer sample are not limited under the condition that the volume ratio of the photosensitive resin layer sample to the developer satisfies 2x10 -5 m 3 /L. If the developer is, for example, 0.5 liters or more and 1.5 liters or less, or 0.8 liters or more and 1.2 liters or less, or 0.9 liters or more and 1.1 liters or less, can be freely adjusted. In addition, the thickness of the photosensitive resin layer sample can be freely adjusted within, for example, 0.01 µm or more and 1 mm or less, or 1 µm or more and 100 µm or less, or 30 µm or more and 50 µm or less. In addition, the area of the photosensitive resin layer sample is an area of a cross-section parallel to the ground, and can be freely adjusted within, for example, 0.1 m 2 or more and 1 m 2 or less, or 0.4 m 2 or more and 0.6 m 2 or less.
상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환하는 것은 현상액 순환펌프를 이용할 수 있다. 즉, 상기 용기 내부 현상액은 현상액 순환펌프의 작동시 용기 하단부의 노즐을 통해 빠져나와 현상액순환펌프를 지나 용기 상단부로 이동하여 용기 상단에서 노즐을 통해 분사될 수 있다.A developer circulation pump may be used to circulate the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less. That is, the developer inside the container may exit through the nozzle at the lower end of the container when the developer circulation pump is operated, move through the developer circulation pump to the upper end of the container, and be sprayed through the nozzle at the upper end of the container.
상기 현상액의 순환시 현상액의 순환속도는 1000 cc/min 이상 1200cc/min 이하일 수 있다. 또한, 상기 현상액의 순환압력이 1 kgf/cm 2 이상 10 kgf/cm 2 이하, 또는 4 kgf/cm 2 이상 6 kgf/cm 2 이하 일 수 있다.When the developer is circulated, the circulation speed of the developer may be 1000 cc/min or more and 1200 cc/min or less. Also, the circulating pressure of the developer may be 1 kgf/cm 2 or more and 10 kgf/cm 2 or less, or 4 kgf/cm 2 or more and 6 kgf/cm 2 or less.
상기 순환속도와 순환압력을 만족하는 조건하에서는 다양한 노즐을 제한없이 적용할 수 있으며, 상기 순환속도와 순환압력은 상기 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격측정에 적용될 수 있다.Various nozzles can be applied without limitation under the conditions that satisfy the circulation speed and circulation pressure, and the circulation rate and circulation pressure are the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the developer It can be applied to the measurement of the difference in height between the highest points of the developer in the container immediately after starting spraying.
상기 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격은 두 지점간의 최단거리를 눈금자를 이용하여 육안으로 측정할 수 있다. 이때, 상기 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점, 그리고 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점 각각에서 최대의 높이는 용기 바닥을 기준으로 한 최고 높이를 의미할 수 있다.The height difference between the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer is determined by visually examining the shortest distance between the two points using a ruler. can be measured At this time, the maximum height at each of the highest point of the bubble generated in the container after 60 minutes from the start of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer means the highest height based on the bottom of the container can do.
한편, 상기 드라이 필름 포토레지스트에 함유된 감광성 수지층은 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하, 또는 100 Pa·s 이하, 또는 1 Pa·s 이하 300 Pa·s 이하, 또는 1 Pa·s 이하 100 Pa·s 이하, 또는 5 Pa·s 이하 280 Pa·s 이하일 수 있다. On the other hand, the photosensitive resin layer contained in the dry film photoresist with respect to the photosensitive resin layer sample having a thickness of 5 μm or more and 30 μm or less, the axial force of the photosensitive resin layer sample is 5 N or less in a temperature range of 50 ℃ or more and 125 ℃ or less. The minimum value of the obtained absolute viscosity is 300 Pa·s or less, or 100 Pa·s or less, or 1 Pa·s or less 300 Pa·s or less, or 1 Pa·s or less 100 Pa·s or less, or 5 Pa·s or less 280 Pa·s or less.
상기 절대점도를 측정하는 방법의 예로는 점도 측정기를 이용할 수 있고, 상기 점도 측정기의 예로는 DHR-2 (TA Instrument)을 들 수 있다.As an example of a method for measuring the absolute viscosity, a viscosity meter may be used, and an example of the viscosity meter may be DHR-2 (TA Instrument).
구체적인 절대점도 측정 조건을 살펴보면, 50 ℃ 이상 125 ℃ 이하의 온도구간에서 5 ℃/min 이상 15 ℃/min 이하, 또는 8 ℃/min 이상 12 ℃/min 이하의 승온속도로 점도를 측정할 수 있다. 즉, 50 ℃에서부터 시작하여 5 ℃/min 이상 15 ℃/min 이하, 또는 8 ℃/min 이상 12 ℃/min 이하의 승온속도로 125 ℃까지 온도를 높이면서 점도를 측정할 수 있다. 상기 승온속도를 유지하는 구체적인 방법의 예는 크게 한정되지 않고, 기존에 알려진 다양한 방법을 제한없이 사용가능하다.Looking at the specific absolute viscosity measurement conditions, the viscosity can be measured at a temperature increase rate of 5 °C/min or more and 15 °C/min or less, or 8 °C/min or more and 12 °C/min or less in the temperature range of 50 °C or more and 125 °C or less. . That is, the viscosity can be measured while increasing the temperature from 50 °C to 125 °C at a temperature increase rate of 5 °C/min or more and 15 °C/min or less, or 8 °C/min or more and 12 °C/min or less. Examples of specific methods for maintaining the temperature increase rate are not particularly limited, and various known methods can be used without limitation.
또한, 상기 절대점도는 5 L/min 이상 15 L/min 이하, 또는 8 L/min 이상 12 L/min 이하의 속도로 질소를 주입하는 조건하에서 측정할 수 있다. 상기 질소를 주입하는 구체적인 방법의 예는 크게 한정되지 않고, 기존에 알려진 다양한 방법을 제한없이 사용가능하다.In addition, the absolute viscosity may be measured under the conditions of injecting nitrogen at a rate of 5 L/min or more and 15 L/min or less, or 8 L/min or more and 12 L/min or less. Examples of the specific method of injecting the nitrogen are not particularly limited, and various known methods can be used without limitation.
또한, 상기 절대점도는 1 1/s 이상 3 1/s의 전단속도에서 측정할 수 있다. 상기 전단속도가 3 1/s 초과로 지나치게 증가하면 flow 타입의 점도측정기에 무리가 가서 측정이 어려운 한계가 있다.In addition, the absolute viscosity may be measured at a shear rate of 1 1/s or more and 3 1/s. If the shear rate is excessively increased to more than 3 1/s, it is difficult to measure the flow-type viscometer because it is difficult.
또한, 상기 절대점도는 감광성 수지층 시료의 축력이 축력이 5N 이하, 또는 3N 이하, 또는 -5 N 이상 5N 이하, 또는 -3 N 이상 3N 이하, 또는 -1N 이상 1N 이하에서 측정될 수 있다. 상기 축력(axial force)은 상기 감광성 수지층 시료에 주어지는 하중 상태에서 임의의 수직 단면에서의 내력의 형태로 생기는 힘을 그 단면에 대한 법선 성분과 접선 성분으로 분해시, 법선 성분의 힘을 의미한다. 즉, 상기 축력은 부재 단면에 작용하는 단면력의 하나이며, 그 면의 중심에 작용하여 축 방향에 작용하는 힘을 의미할 수 있다.In addition, the absolute viscosity may be measured when the axial force of the photosensitive resin layer sample is 5N or less, or 3N or less, or -5N or more and 5N or less, or -3N or more and 3N or less, or -1N or more and 1N or less. The axial force refers to a force of a normal component when a force generated in the form of a proof force in an arbitrary vertical cross-section under a load applied to the photosensitive resin layer sample is decomposed into a normal component and a tangent component to the cross-section. . That is, the axial force is one of the sectional forces acting on the cross section of the member, and may mean a force acting on the center of the surface and acting in the axial direction.
상기 절대점도 측정에 사용되는 감광성 수지층 시료의 두께는 5 ㎛ 이상 30 ㎛ 이하일 수 있다. 상기 감광성 수지층 시료의 두께나 단면적은 광학 현미경을 통해 측정할 수 있다.The thickness of the photosensitive resin layer sample used for measuring the absolute viscosity may be 5 μm or more and 30 μm or less. The thickness or cross-sectional area of the photosensitive resin layer sample may be measured through an optical microscope.
상기 드라이 필름 포토레지스트에 함유된 감광성 수지층이 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 초과로 지나치게 증가하게 되면, 회로기판이나 디스플레이 장치에의 적용을 위해 상기 드라이 필름 포토레지스트을 기판에 열접착시 열접착온도에서 점도가 충분히 낮아지기 어려워 기판에 대한 밀착력이 감소하는 문제가 발생할 수 있다.With respect to the photosensitive resin layer sample in which the photosensitive resin layer contained in the dry film photoresist has a thickness of 5 μm or more and 30 μm or less, the absolute obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less. When the minimum value of the viscosity is excessively increased to more than 300 Pa·s, when the dry film photoresist is thermally bonded to the substrate for application to a circuit board or a display device, it is difficult to sufficiently lower the viscosity at the thermal bonding temperature, so that the adhesion to the substrate is reduced. problems may arise.
상기 드라이 필름 포토레지스트에 함유된 감광성 수지층이 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하로 충분히 낮아지는 것은, 감광성 수지 조성물이 상기 화학식1로 표시되는 반복단위를 포함하여 소수성 정도가 증가된 알칼리 현상성 바인더 수지를 사용함에 따른 것으로 보인다.With respect to the photosensitive resin layer sample in which the photosensitive resin layer contained in the dry film photoresist has a thickness of 5 μm or more and 30 μm or less, the absolute obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less. The reason that the minimum value of the viscosity is sufficiently lowered to 300 Pa·s or less appears to be due to the use of an alkali developable binder resin having an increased degree of hydrophobicity in the photosensitive resin composition including the repeating unit represented by Formula 1 above.
한편, 상기 절대점도의 최소값이 얻어진 온도는 110 ℃ 이상 123 ℃ 이하, 또는 110 ℃ 이상 116 ℃ 미만일 수 있다. 상기 다른 구현예의 드라이 필름 포토레지스트는 경화온도에 이르기 전에 회로기판이나 디스플레이 장치에의 적용을 위해 상기 드라이 필름 포토레지스트을 기판에 열접착시 열접착온도인 110 ℃ 근방에서 절대점도의 최소값이 얻어질 수 있다. 이에 따라, 회로기판이나 디스플레이 장치에의 적용을 위해 상기 드라이 필름 포토레지스트을 기판에 열접착시 열접착온도에서 낮은 점도를 통해 기판에 대한 밀착력을 높일 수 있다.On the other hand, the temperature at which the minimum value of the absolute viscosity is obtained may be 110 °C or more and 123 °C or less, or 110 °C or more and less than 116 °C. The dry film photoresist of the other embodiment may have a minimum value of absolute viscosity near the heat bonding temperature of 110 ° C when thermally bonding the dry film photoresist to the substrate for application to a circuit board or display device before reaching the curing temperature. have. Accordingly, when the dry film photoresist is thermally bonded to a substrate for application to a circuit board or a display device, adhesion to the substrate can be increased through low viscosity at the thermal bonding temperature.
구체적으로, 상기 감광성 수지층 시료의 경화 온도는 115 ℃ 이상 125 ℃ 이하, 또는 116 ℃ 이상 125 ℃ 이하일 수 있다. 이에 따라, 상기 다른 구현예의 드라이 필름 포토레지스트는 회로기판이나 디스플레이 장치에의 적용을 위해 상기 드라이 필름 포토레지스트을 기판에 열접착시 열접착온도인 110 ℃ 근방에서 경화가 진행되지 않아 기판에 대한 밀착력을 높일 수 있다.Specifically, the curing temperature of the photosensitive resin layer sample may be 115 °C or more and 125 °C or less, or 116 °C or more and 125 °C or less. Accordingly, in the dry film photoresist of another embodiment, curing does not proceed near the heat bonding temperature of 110° C. when the dry film photoresist is thermally bonded to the substrate for application to a circuit board or a display device. can be raised
구체적으로, 상기 감광성 수지층 시료에 대하여, 110 ℃ 온도에서의 절대점도값이 5 Pa·s 이상 400 Pa·s 이하일 수 있다.Specifically, with respect to the photosensitive resin layer sample, an absolute viscosity value at a temperature of 110° C. may be 5 Pa·s or more and 400 Pa·s or less.
상기 드라이 필름 포토레지스트를 제조하는 방법의 예가 크게 한정되는 것은 아니며, 예를 들어 폴리에틸렌테레프탈레이트와 같은 통상의 기재 필름 위에 통상의 코팅 방법을 이용하여 상기 일 구현예의 감광성 수지 조성물을 코팅시킨 다음, 건조시키고, 상기 건조된 감광성 수지층 상면에 폴리에틸렌과 같은 통상의 보호 필름을 이용하여 라미네이션시켜 드라이 필름을 제조할 수 있다. An example of the method for producing the dry film photoresist is not particularly limited, for example, the photosensitive resin composition of one embodiment is coated using a conventional coating method on a conventional base film such as polyethylene terephthalate, and then dried A dry film may be prepared by laminating the dried photosensitive resin layer using a conventional protective film such as polyethylene on the upper surface.
상기 일 구현예의 감광성 수지 조성물을 코팅하는 방법은 특별히 제한되지 않으며, 예컨대 코팅 바 등의 방법이 이용될 수 있다.A method of coating the photosensitive resin composition of the embodiment is not particularly limited, and, for example, a method such as a coating bar may be used.
상기 코팅된 감광성 수지 조성물을 건조시키는 단계는 열풍오븐, 핫 플레이트, 열풍 순환로, 적외선로 등의 가열 수단에 의해 실시될 수 있고, 50 ℃ 이상 100 ℃ 이하의 온도로 수행할 수 있다.The drying of the coated photosensitive resin composition may be carried out by a heating means such as a hot air oven, a hot plate, a hot air circulation furnace, an infrared furnace, and may be performed at a temperature of 50° C. or more and 100° C. or less.
3. 감광성 엘리먼트3. Photosensitive element
발명의 또 다른 구현예에 따르면, 고분자 기재; 및 상기 고분자 기재 상에 형성된 감광성 수지층을 포함하고, 하기 (1) 또는 (2) 중 어느 하나를 만족하는 감광성 엘리먼트가 제공될 수 있다.According to another embodiment of the invention, a polymer substrate; and a photosensitive resin layer formed on the polymer substrate, the photosensitive element satisfying any one of the following (1) or (2) may be provided.
(1) 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하이거나,(1) Put the photosensitive resin layer sample into a container with a cross-sectional diameter of 10 cm or more containing the developer so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the developer inside the container is 1000 cc When spraying from the top of the container while circulating at a speed of more than /min and less than 1200cc/min, the highest point of the bubble generated in the container after 60 minutes of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer If the height difference between them is 80 mm or less,
(2) 상기 감광성 수지층은 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하이다.(2) the photosensitive resin layer has a minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less with respect to the photosensitive resin layer sample having a thickness of 5 μm or more and 30 μm or less 300 Pa·s or less.
구체적으로, 상기 감광성 엘리먼트는 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하, 또는 60 mm 이하, 또는 1 mm 이상 80 mm 이하, 또는 1 mm 이상 60 mm 이하, 또는 10 mm 이상 60 mm 이하, 또는 20 mm 이상 60 mm 이하, 또는 40 mm 이상 60 mm 이하일 수 있다.Specifically, the photosensitive element is placed in a container with a cross-sectional diameter of 10 cm or more containing a developer, and the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the inside of the container When spraying from the top of the container while circulating the developer at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the developer in the container immediately after spraying the developer 80 mm or less, or 60 mm or less, or 1 mm or more and 80 mm or less, or 1 mm or more and 60 mm or less, or 10 mm or more and 60 mm or less, or 20 mm or more and 60 mm or less, Or it may be 40 mm or more and 60 mm or less.
상기 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격에 대한 내용은 상기 일 구현예와 다른 구현예에서 상술한 내용을 모두 포함한다. 즉, 상기 감광성 수지층은 상기 화학식 1로 표시되는 반복단위; 상기 화학식 2로 표시되는 반복단위; 상기 화학식 3으로 표시되는 반복단위; 및 상기 화학식 4로 표시되는 반복단위;를 포함한 알칼리 현상성 바인더 수지와 광중합성 화합물을 포함할 수 있다. In a container containing the developer containing a cross-sectional diameter of 10 cm or more, the photosensitive resin layer sample was added so that the volume ratio of the photosensitive resin layer sample to the developer was 2x10 -5 m 3 /L, and the developer inside the container was added at 1000 cc/min When spraying from the top of the container while circulating at a speed of more than 1200cc/min, the height between the highest point of the bubble generated in the container after 60 minutes of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer The content of the difference interval includes all of the content described above in one embodiment and another embodiment. That is, the photosensitive resin layer may include a repeating unit represented by Formula 1; a repeating unit represented by Formula 2; a repeating unit represented by Formula 3; and a repeating unit represented by Chemical Formula 4; and an alkali developable binder resin including a photopolymerizable compound.
또한, 상기 감광성 수지층은 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하일 수 있다.In addition, for the photosensitive resin layer sample having a thickness of 5 μm or more and 30 μm or less, the photosensitive resin layer has an axial force of 5 N or less, and the minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less is 300 Pa·s or less.
상기 감광성 수지층 및 절대점도에 대한 내용은 상기 일 구현예와 다른 구현예에서 상술한 내용을 모두 포함한다. 즉, 상기 감광성 수지층은 상기 화학식 1로 표시되는 반복단위; 상기 화학식 2로 표시되는 반복단위; 상기 화학식 3으로 표시되는 반복단위; 및 상기 화학식 4로 표시되는 반복단위;를 포함한 알칼리 현상성 바인더 수지와 광중합성 화합물을 포함할 수 있다. The contents of the photosensitive resin layer and the absolute viscosity include all of the contents described above in the one embodiment and the other embodiments. That is, the photosensitive resin layer may include a repeating unit represented by Formula 1; a repeating unit represented by Formula 2; a repeating unit represented by Formula 3; and a repeating unit represented by Chemical Formula 4; and an alkali developable binder resin including a photopolymerizable compound.
상기 화학식 1로 표시되는 반복단위; 상기 화학식 2로 표시되는 반복단위; 상기 화학식 3으로 표시되는 반복단위; 및 상기 화학식 4로 표시되는 반복단위;를 포함한 알칼리 현상성 바인더 수지와 광중합성 화합물에 대한 내용은 상기 일 구현예에서 상술한 모든 내용을 포함한다.a repeating unit represented by Formula 1; a repeating unit represented by Formula 2; a repeating unit represented by Formula 3; and the repeating unit represented by Chemical Formula 4; the content of the alkali developable binder resin and the photopolymerizable compound including the above includes all the contents described above in the embodiment.
상기 고분자 기재는 각종 플라스틱 필름이 사용가능하며, 예를 들어, 아크릴계 필름, 폴리에틸렌 테레프탈레이트(PET) 필름, 트리아세틸셀룰로오스(TAC) 필름, 폴리노르보넨(PNB) 필름, 싸이클로올레핀폴리머(COP) 필름, 및 폴리카보네이트(PC) 필름으로 이루어진 군에서 선택된 1종 이상의 플라스틱 필름을 포함할 수 있다. 상기 고분자 기재의 두께가 크게 한정되는 것은 아니나, 예를 들어, 0.01 ㎛ 내지 1 mm 범위내에서 자유롭게 조절 가능하다.As the polymer substrate, various plastic films can be used, for example, an acrylic film, a polyethylene terephthalate (PET) film, a triacetyl cellulose (TAC) film, a polynorbornene (PNB) film, a cycloolefin polymer (COP) film , and may include at least one plastic film selected from the group consisting of a polycarbonate (PC) film. The thickness of the polymer substrate is not particularly limited, but can be freely adjusted within, for example, 0.01 μm to 1 mm.
상기 고분자 기재의 구체적인 예로는 미연신 폴리에스테르 필름을 일축연신하고, 그 일면에 바인더 수지와 유기입자를 포함하는 조액을 도포하여 나머지 일축연신하는 인-라인 코팅 방식에 의해 안티블로킹층이 형성된 폴리에스테르 필름을 들 수 있다.As a specific example of the polymer substrate, an anti-blocking layer is formed by an in-line coating method in which an unstretched polyester film is uniaxially stretched, a crude liquid containing a binder resin and organic particles is applied on one surface of the polymer substrate, and the rest is uniaxially stretched. film can be mentioned.
상기 고분자 기재는 통상적으로 제조시의 주행성 및 권취특성을 고려하여 첨가되어 온 안티블록킹제를 첨가하지 않는 대신에 인-라인 코팅 방식을 선택하였으며, 투명성을 저해하지 않는 대체 입자를 사용한 유기입자층을 구비한 것이다.In the polymer substrate, an in-line coating method was selected instead of adding an anti-blocking agent, which has been usually added in consideration of running properties and winding characteristics during manufacturing, and an organic particle layer using substitute particles that do not impair transparency. did it
여기서 주행성 및 권취특성을 고려하면서 투명성을 저해하지 않는 입자로 사용된 유기입자의 예로는 메틸메타크릴레이트, 에틸메타크릴레이트, 이소부틸메타크릴레이트, 노말부틸메타크릴레이트, 노말부틸메틸메타크릴레이트, 아크릴산, 메타크릴산의 공중합체 또는 삼원공중합체 등의 아크릴계 입자; 폴리에틸렌, 폴리스티렌, 폴리프로필렌 등의 올레핀계 입자; 아크릴과 올레핀계의 공중합체; 또는 단일중합체의 입자를 형성한 후 그 층위에 다른 종류의 단량체를 코팅한 다층다성분계 입자 등의 유기입자 등을 들 수 있다.Here, examples of organic particles used as particles that do not impair transparency while considering running properties and winding characteristics include methyl methacrylate, ethyl methacrylate, isobutyl methacrylate, normal butyl methacrylate, and normal butyl methyl methacrylate. Acrylic particles, such as a copolymer or terpolymer of acrylic acid and methacrylic acid; olefinic particles such as polyethylene, polystyrene, and polypropylene; acrylic and olefinic copolymers; Alternatively, organic particles such as multi-layer multi-component particles in which homopolymer particles are formed and then other types of monomers are coated on the layer may be used.
이같은 유기입자는 구체적으로는 구형이면서 바인더수지와의 굴절율의 차이가 있어야 한다. 여기서 '구형'은 타원에 있어 단축(a)과 장축(b)의 비가 0.5< a/b < 2이고, 직사각형에 있어서 대각선(d)과의 관계가 d2≤a2+b2 인것으로 정의된다. 그리고 육면체에 있어서 꼭지점간의 거리가 가장 긴 축(f)과 a, b축이외의 c축과의 관계는 f2≤c2+a2+b2 로 정의한다. 입자의 형상이 구형이어야 주행성 측면에서 바람직하다.These organic particles should be specifically spherical and have a difference in refractive index with the binder resin. Here, 'spherical' is defined as a ratio of a minor axis (a) to a major axis (b) of 0.5 < a/b < 2 in an ellipse, and a relationship with the diagonal line d in a rectangle is d2≤a2+b2. And in the cube, the relation between the axis f with the longest distance between vertices and the c axis other than the a and b axes is defined as f2≤c2+a2+b2. The shape of the particles should be spherical, which is preferable in terms of running performance.
그리고, 유기입자의 바인더 수지와의 굴절율 차이는 0.05이하인 것을 그 특징으로 한다. 굴절율의 차이가 0.05보다 크면 Haze를 증가시킨다. 이것은 산란광이 많음을 의미하며, 이러한 산란광이 많을 경우 사이드월의 스무징효과가 떨어진다. 이것은 유기입자의 크기와 량에도 의존한다. 유기입자는 평균입경이 0.5㎛ 내지 5㎛ 정도인 것이 좋으며, 이보다 작을 경우 주행특성 및 권취특성이 저하되며, 5㎛보다 클 경우 헤이즈를 증가시키며, 탈락문제 발생을 감안하여 바람직하지 못하다. 유기입자의 함량은 바인더 수지와의 총량을 기준으로 1 내지 10중량%인 것이 바람직하다.And, it is characterized in that the difference in refractive index between the organic particles and the binder resin is 0.05 or less. If the difference in refractive index is greater than 0.05, Haze is increased. This means that there is a lot of scattered light, and when there is a lot of such scattered light, the smoothing effect of the sidewall is reduced. It also depends on the size and quantity of organic particles. It is preferable that the organic particles have an average particle diameter of about 0.5 μm to 5 μm, and when it is smaller than this, running characteristics and winding characteristics are deteriorated, and when it is larger than 5 μm, haze is increased, and it is undesirable in consideration of the occurrence of a drop-off problem. The content of the organic particles is preferably 1 to 10% by weight based on the total amount with the binder resin.
유기입자의 함량이 바인더 수지와의 총량을 기준으로 하여 1중량% 미만이면 안티블로킹 효과가 미흡하여 스크래치에 약하며, 권취특성, 주행특성이 나빠지고, 10중량%를 초과면 헤이즈가 증가하여 투명특성이 나빠지는 문제가 있을 수 있다.If the content of organic particles is less than 1% by weight based on the total amount of the binder resin, the anti-blocking effect is insufficient and is weak to scratches, winding characteristics and running characteristics are deteriorated, and if it exceeds 10% by weight, haze increases and transparent characteristics There could be a problem with this getting worse.
한편, 상기와 같은 유기입자에 더하여 무기계 입자를 첨가할 수도 있는데, 이때는 통상 사용되어온 무기계 안티블록킹제를 첨가하는 것은 바람직하지 않으며, 입자 크기 100nm 이하인 콜로이달 실리카를 첨가하는 것이 바람직하다. 그 함량은 바인더 수지 100중량부에 대해 10중량부 이하로 포함하는 것이 바람직하다. 상기와 같은 입자크기와 함량을 만족할 때, 드라이필름포토레지스트를 이용한 패턴 형성에서 안티블록킹층으로 인해 발생되는 사이드월의 결손이나 분화구와 같은 홈을 발생시키지 않을 수 있다.On the other hand, inorganic particles may be added in addition to the organic particles as described above. In this case, it is not preferable to add an inorganic anti-blocking agent that has been commonly used, and colloidal silica having a particle size of 100 nm or less is preferably added. The content is preferably included in an amount of 10 parts by weight or less based on 100 parts by weight of the binder resin. When the above particle size and content are satisfied, sidewall defects or crater-like grooves caused by the anti-blocking layer in pattern formation using dry film photoresist may not be generated.
이같은 유기입자를 미연신의 폴리에스테르 필름 상에 도포하기 위한 접착제의 역할을 하는 바인더 수지로는 유기입자와 상용성이 좋은 것을 사용하면 되는 데, 이러한 수지의 예로는 불포화 폴리에스테르, 메틸메타크릴레이트, 에틸메타크릴레이트, 이소부틸메타크릴레이트, 노말부틸메타크릴레이트, 노말부틸메틸메타크릴레이트, 아크릴산, 메타크릴산의 공중합체 또는 삼원공중합체 등과 같은 아크릴계 수지; 우레탄계 수지; 에폭시계 수지; 또는 멜라민계 수지 등을 들 수 있으며, 바람직하게는 아크릴계 수지이다.As a binder resin that acts as an adhesive for applying such organic particles to an unstretched polyester film, one having good compatibility with organic particles may be used. Examples of such resins include unsaturated polyester, methyl methacrylate, acrylic resins such as ethyl methacrylate, isobutyl methacrylate, normal butyl methacrylate, normal butyl methyl methacrylate, acrylic acid, a copolymer or terpolymer of methacrylic acid; urethane-based resin; epoxy resin; Or a melamine-type resin etc. are mentioned, Preferably it is an acrylic resin.
바인더 수지와 유기입자로 조액함에 있어서 사용할 수 있는 솔벤트는 바람직하기로는 물이다.The solvent that can be used in the preparation of the binder resin and the organic particles is preferably water.
이와 같이 바인더 수지에 유기입자를 포함하는 조액을, PET 펠렛을 용율압출하여 얻어진 미연신 폴리에스테르 필름을 일축으로 연신한 후, 일축으로 연신된 필름상에 도포한다. 도포는 일축연신 필름의 적어도 일면에 행해질 수 있으며, 그 두께는 최종 건조 후 두께를 기준으로 하여 30 ㎚ 내지 200㎚ 정도인 것이 바람직하다. 만일, 유기입자를 포함하는 조액을 일축연신필름 상에 30㎚ 보다 얇게 도포하면 유기입자의 탈락이 쉬워 스크래치에 취약하고, 백분이 발생되는 문제가 있으며, 200㎚ 보다 두껍게 도포하면 조액의 점도 상승으로 인하여 코팅 속도가 빠른 인라인 코팅에서는 코팅방향으로 코팅줄이 발생한다.In this way, a crude liquid containing organic particles in a binder resin is uniaxially stretched on an unstretched polyester film obtained by melt-extrusion of PET pellets, and then is applied on the uniaxially stretched film. The application may be performed on at least one surface of the uniaxially oriented film, and the thickness is preferably about 30 nm to 200 nm based on the thickness after final drying. If the crude liquid containing organic particles is applied thinner than 30 nm on the uniaxially stretched film, the organic particles are easily removed and are vulnerable to scratches, and there is a problem that white powder is generated. If applied thicker than 200 nm, the viscosity of the crude liquid is increased. Due to this, in-line coating with high coating speed, coating streaks occur in the coating direction.
이와같이 인-라인 코팅방식에 의해, 일반적인 안티블록킹제가 아닌 유기입자를 사용하여 도포하여 얻어진 상기 고분자 기재는, 입자층으로 인해 권취특성 및 주행특성은 유지되면서, 광투과성이 우수한 유기입자로 인해 투명성이 우수한 기재필름이다.As described above, by the in-line coating method, the polymer substrate obtained by applying organic particles instead of a general anti-blocking agent has excellent transparency due to organic particles having excellent light transmittance while maintaining winding characteristics and running characteristics due to the particle layer. It is a base film.
감광성 수지층의 적층은 고분자 기재에 있어서 유기입자를 포함하는 층의 반대면에 수행되는 바, 이와같이 유기입자를 포함하는 층의 반대면에 감광성 수지층이 형성됨에 따라서 종전과 같이 안티블록킹제를 포함하는 기재필름이 적층됨에 따라 나타나는 분화구 모양의 흠의 발생이 없다. 실리카 등의 입자는 유기입자에 비하여 그 크기가 클 뿐만 아니라 그 분포가 기재필름 전반에 걸쳐 있기 때문에 감광성 수지층과 인접한 부분에서도 실리카의 영향이 미미하게나마 나타나는 것이다. Lamination of the photosensitive resin layer is performed on the opposite side of the layer containing organic particles in the polymer substrate. As the photosensitive resin layer is formed on the opposite side of the layer containing organic particles as described above, an anti-blocking agent is included as before. There is no crater-shaped flaw that appears as the base film is laminated. Since the particles such as silica are larger in size than organic particles and their distribution is throughout the base film, the effect of silica appears in a portion adjacent to the photosensitive resin layer, even though it is insignificant.
반면에 본 발명에서 사용된 고분자 기재에 있어서는 그 크기가 0.5㎛ 내지 5㎛인 유기입자이면서, 그 유기입자층이 감광성 수지층과 인접되어 있지 않아서 유기입자의 물리적 영향이 미치지 않는다. 또한, 우수한 광투과성을 갖는 유기입자를 사용함에 따라서 사이드월의 결손도 줄일 수 있으면서, 여타의 회로물성을 저해하지 않게 되는 것이다.On the other hand, in the polymer substrate used in the present invention, the size of the organic particles is 0.5 μm to 5 μm, and the organic particle layer is not adjacent to the photosensitive resin layer, so that the organic particles do not have a physical effect. In addition, by using organic particles having excellent light transmittance, sidewall defects can be reduced and other circuit properties are not impaired.
상기 감광성 엘리먼트는 감광성 수지층 상에 형성된 보호필름을 더 포함할 수 있다. 상기 보호필름은 취급시 감광성 수지층의 손상을 방지해 주고, 먼지와 같은 이물질로부터 감광성 수지층을 보호하는 보호 덮게 역할을 하는 것으로서, 감광성 수지층의 고분자 기재가 형성되지 않은 이면에 적층된다. 상기 보호필름은 감광성 수지층을 외부로부터 보호하는 역할을 하는 것으로서, 감광성 엘리먼트를 후공정에 적용할 때는 용이하게 이탈되면서, 보관 및 유통할 때에는 이형되지 않도록 적당한 이형성과 점착성을 필요로 한다.The photosensitive element may further include a protective film formed on the photosensitive resin layer. The protective film prevents damage to the photosensitive resin layer during handling and serves as a protective cover for protecting the photosensitive resin layer from foreign substances such as dust, and is laminated on the back surface of the photosensitive resin layer on which the polymer substrate is not formed. The protective film serves to protect the photosensitive resin layer from the outside, and when the photosensitive element is applied to a post-process, it is easily detached, and it requires proper release property and adhesiveness so as not to be released when stored and distributed.
상기 보호필름은 각종 플라스틱 필름이 사용가능하며, 예를 들어, 아크릴계 필름, 폴리에틸렌(PE) 필름, 폴리에틸렌 테레프탈레이트(PET) 필름, 트리아세틸셀룰로오스(TAC) 필름, 폴리노르보넨(PNB) 필름, 싸이클로올레핀폴리머(COP) 필름, 및 폴리카보네이트(PC) 필름으로 이루어진 군에서 선택된 1종 이상의 플라스틱 필름을 포함할 수 있다. 상기 보호필름의 두께가 크게 한정되는 것은 아니나, 예를 들어, 0.01 ㎛ 내지 1 mm 범위내에서 자유롭게 조절 가능하다.Various plastic films can be used as the protective film, for example, an acrylic film, a polyethylene (PE) film, a polyethylene terephthalate (PET) film, a triacetyl cellulose (TAC) film, a polynorbornene (PNB) film, a cyclo It may include at least one plastic film selected from the group consisting of an olefin polymer (COP) film, and a polycarbonate (PC) film. The thickness of the protective film is not particularly limited, but can be freely adjusted within, for example, 0.01 μm to 1 mm.
4. 회로 기판, 디스플레이 장치4. Circuit board, display device
발명의 또 다른 구현예에 따르면, 상기 일 구현예의 감광성 수지 조성물을 함유한 감광성 수지층을 포함하는, 회로 기판 또는 디스플레이 장치가 제공될 수 있다. 상기 감광성 수지 조성물에 대한 내용은 상기 일 구현예에서 상술한 내용을 모두 포함한다.According to another embodiment of the present invention, a circuit board or display device including the photosensitive resin layer containing the photosensitive resin composition of the embodiment may be provided. The content of the photosensitive resin composition includes all of the content described above in the embodiment.
상기 회로기판 또는 디스플레이 장치에 관한 구체적인 내용은 특별히 한정되지 않으며, 종래 알려진 다양한 기술 구성이 제한없이 적용 가능하다.Specific details regarding the circuit board or the display device are not particularly limited, and various conventionally known technical configurations are applicable without limitation.
상기 회로 기판 또는 디스플레이 장치에 포함된 감광성 수지층은 개구부가 없는 필름 형태일 수도 있고, 개구부를 갖는 패턴 형태일 수도 있다.The photosensitive resin layer included in the circuit board or the display device may be in the form of a film without openings or in the form of a pattern having openings.
상기 패턴 형태의 감광성 수지층을 형성하는 방법의 예로는, 상기 다른 구현예의 드라이 필름 포토레지스트의 감광성 수지층을 기판 상에 적층시킨 후, 노광 및 현상을 진행하는 방법을 들 수 있다. 또한, 상기 다른 구현예의 감광성 엘리먼트의 감광성 수지층을 기판 상에 적층시킨 후, 노광 및 현상을 진행하는 방법을 들 수 있다.As an example of a method of forming the pattern-shaped photosensitive resin layer, a method of laminating the photosensitive resin layer of the dry film photoresist of the other embodiment on a substrate, followed by exposure and development. In addition, after laminating the photosensitive resin layer of the photosensitive element of the other embodiment on a substrate, there is a method of performing exposure and development.
기판으로서는 동박 적층판, ITO 및 IZO 등의 투명 전극이 스퍼터링 또는 증착된 유리 기판, 같은 필름 기판, 유전체 페이스트가 도포된 유리 기판, 실리콘 웨이퍼, 비정질 실리콘이 증착된 유리 웨이퍼, 구리, 탄탈, 몰리브덴 등의 금속 박막이 스퍼터링된 실리콘 웨이퍼 등을 이용할 수 있다.As the substrate, a copper clad laminate, a glass substrate sputtered or deposited with transparent electrodes such as ITO and IZO, the same film substrate, a glass substrate coated with dielectric paste, a silicon wafer, a glass wafer deposited with amorphous silicon, copper, tantalum, molybdenum, etc. A silicon wafer on which a metal thin film is sputtered can be used.
노광 공정은 UV, 가시광선, 레이저, 그중에서도 파장 350 내지 410nm의 광, 특히 i선(365nm) 또는 h선(405nm) 등의 광원을 포함하는 Laser Direct 노광기를 이용하는 것이 바람직하다. Laser Direct 노광기를 이용시, 노광 에너지량이 3 내지 15 mJ/㎠ 이하의 조건에서, 일반적인 램프 노광기를 이용할 경우, 노광 에너지량이 20mJ/㎠ 이하의 조건에서 작업이 가능하여 PCB, 리드 프레임, PDP, 및 기타 디스플레이 소자 등의 이미지를 제조하는 데 유용하다.For the exposure process, it is preferable to use a laser direct exposure machine including a light source such as UV, visible light, laser, particularly light having a wavelength of 350 to 410 nm, particularly i-line (365 nm) or h-line (405 nm). When using a laser direct exposure machine, it is possible to work under conditions of 3 to 15 mJ/cm2 or less of exposure energy, and when using a general lamp exposure machine, it is possible to work under conditions of 20mJ/cm2 or less for PCB, lead frame, PDP, and other It is useful for producing images of display devices and the like.
현상 공정은 디핑법, 샤워법, 스프레이법, 브러시법 등에 의할 수 있고, 현상액으로서는 수산화칼륨, 수산화나트륨, 탄산나트륨, 탄산칼륨, 인산나트륨, 규산나트륨, 암모니아, 아민류 등의 알칼리 수용액을 사용할 수 있다.The developing step can be performed by a dipping method, a shower method, a spraying method, a brush method, or the like. As the developer, an aqueous alkali solution such as potassium hydroxide, sodium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, sodium silicate, ammonia, amines can be used. .
상기 다른 구현예의 드라이 필름 포토레지스트 혹은 감광성 엘리먼트가 감광성 수지층 상에 보호필름을 갖는 경우, 감광성 수지층을 회로 기판 또는 디스플레이 장치 제조용 기판 상에 적층공정 이전에 보호필름을 제거하는 공정을 더 거칠 수 있다.When the dry film photoresist or photosensitive element of the other embodiment has a protective film on the photosensitive resin layer, a process of removing the protective film before laminating the photosensitive resin layer on a circuit board or a substrate for manufacturing a display device may be further performed. have.
또한 상기 다른 구현예의 드라이 필름 포토레지스트 혹은 감광성 엘리먼트가 감광성 수지층 일면에 적층된 고분자 기재 혹은 기재필름을 갖는 경우, 노광공정 직후 고분자 기재 혹은 기재필름을 제거하는 공정을 더 거칠 수 있다.In addition, when the dry film photoresist or photosensitive element of the other embodiment has a polymer substrate or a base film laminated on one surface of the photosensitive resin layer, a process of removing the polymer substrate or base film immediately after the exposure process may be further performed.
이에 따라, 상기 다른 구현예의 드라이 필름 포토레지스트 혹은 감광성 엘리먼트에 함유된 감광성 수지층이 상기 회로 기판 또는 디스플레이 장치에 포함될 수 있다.Accordingly, the dry film photoresist or the photosensitive resin layer contained in the photosensitive element of the other embodiment may be included in the circuit board or the display device.
또한, 본 발명의 드라이 필름 포토레지스트를 사용하여 이후 통상의 에칭/도금 공정을 거쳐 미세 선폭을 갖는 회로를 형성하고, 공지의 공정을 통해 미세 선폭을 갖는 PCB, 이외에 리드 프레임, PDP, 기타 디스플레이 소자, 반도체 소자 등에 이미지를 생성하는데 있어서 생산성을 극대화할 수 있다.In addition, using the dry film photoresist of the present invention, a circuit having a fine line width is formed through a conventional etching / plating process, and a PCB having a fine line width through a known process, in addition to a lead frame, a PDP, and other display devices , it is possible to maximize productivity in generating images on semiconductor devices, etc.
구체적으로 예를 들면, 상술한 패턴 형태의 감광성 수지층에 의해 노출된 하부의 기판을 식각 또는 도금함으로써, 도체 패턴, 인쇄배선기판, 리드프레임, ITO전극, 블랙매트리스, 반도체 범프 등을 제조할 수 있다. 필요에 따라, 상기 식각 또는 도금 이후에 상기 패턴 형태의 감광성 수지층을 현상액보다 강한 알칼리성을 가지는 수용액에 의해 기판에서 박리하여 제거할 수도 있다.Specifically, for example, a conductor pattern, a printed wiring board, a lead frame, an ITO electrode, a black mattress, a semiconductor bump, etc. can be manufactured by etching or plating the lower substrate exposed by the photosensitive resin layer in the above-described pattern form. have. If necessary, after the etching or plating, the pattern-shaped photosensitive resin layer may be removed by peeling it from the substrate with an aqueous solution having a stronger alkalinity than a developer.
본 발명에 따르면, 소수성이 증대된 바인더 수지를 통해 현상 및 박리공정에서의 거품발생을 줄여 공정의 효율성을 높일 수 있는 감광성 수지 조성물 및 이를 이용한 드라이 필름 포토레지스트, 감광성 엘리먼트, 회로기판, 및 디스플레이 장치가 제공될 수 있다.According to the present invention, a photosensitive resin composition capable of increasing process efficiency by reducing foaming in the development and peeling process through a binder resin with increased hydrophobicity, and a dry film photoresist using the same, a photosensitive element, a circuit board, and a display device may be provided.
또한, 본 발명에 따르면, 회로기판이나 디스플레이 장치에의 적용을 위한 기판과의 열접착온도 부근에서 경화되지 않고 충분히 낮은 점도를 가질 수 있어, 기판에 대한 밀착력이 향상된 감광성 수지 조성물 및 이를 이용한 드라이 필름 포토레지스트, 회로기판, 및 디스플레이 장치가 제공될 수 있다.In addition, according to the present invention, the photosensitive resin composition with improved adhesion to the substrate and a dry film using the same can have a sufficiently low viscosity without curing near the heat bonding temperature with the substrate for application to a circuit board or a display device A photoresist, a circuit board, and a display device may be provided.
도 1은 실험예1에서 사용된 거품측정기의 이미지를 나타낸 것이다.1 shows an image of the bubble meter used in Experimental Example 1.
도 2는 실시예1에서 얻어진 절대점도 측정결과를 나타낸 것이다.Figure 2 shows the absolute viscosity measurement results obtained in Example 1.
발명을 하기의 실시예에서 보다 상세하게 설명한다. 단, 하기의 실시예는 본 발명을 예시하는 것일 뿐, 본 발명의 내용이 하기의 실시예에 의하여 한정되는 것은 아니다.The invention is described in more detail in the following examples. However, the following examples only illustrate the present invention, and the content of the present invention is not limited by the following examples.
<제조예 및 비교제조예: 알칼리 현상성 바인더 수지의 제조><Preparation Example and Comparative Preparation Example: Preparation of alkali developable binder resin>
제조예1Preparation Example 1
4구 둥근바닥 플라스크에 기계식 교반기(mechanical stirrer)와 환류장치를 장착한 다음, 질소로 플라스크 내부를 퍼지하였다. 상기 질소로 퍼지된 플라스크에 메틸에틸케톤(Methyl Ethyl Ketone, MEK) 68g 및 메탄올(Methanol, MeOH) 5g를 투입한 다음, 아조비스이소부티로니트릴(azobisisobutyronitrile, AIBN) 0.9g을 투입하여 완전히 용해시켰다. 여기에 단량체로 메타크릴산(Methacrylic acid, MAA) 24g, 메틸메타크릴레이트(Methylmethacrylate, MMA) 6g, 스티렌(Styrene, SM) 30g, 및 2-페녹시에틸메타크릴레이트(2-phenoxyethyl methacrylate, PHEMA) 40g의 단량체 혼합물을 투입하고, 80 ℃까지 승온한 다음 6시간 동안 중합하여 알칼리 현상성 바인더 수지(중량평균분자량 : 65000 g/mol, 유리전이온도 98 ℃, 고형분함량 47.3 중량%, 산가 157 mgKOH/g)를 제조하였다.A mechanical stirrer and a reflux device were installed in a four-necked round-bottom flask, and then the inside of the flask was purged with nitrogen. In the flask purged with nitrogen, 68 g of methyl ethyl ketone (Methyl Ethyl Ketone, MEK) and 5 g of methanol (Methanol, MeOH) were added, and then 0.9 g of azobisisobutyronitrile (AIBN) was added and completely dissolved. . Here, as a monomer, methacrylic acid (MAA) 24 g, methyl methacrylate (MMA) 6 g, styrene (Styrene, SM) 30 g, and 2-phenoxyethyl methacrylate (2-phenoxyethyl methacrylate, PHEMA) ) 40 g of the monomer mixture was added, the temperature was raised to 80 ° C, and polymerization was performed for 6 hours to obtain an alkali developable binder resin (weight average molecular weight: 65000 g/mol, glass transition temperature 98 ° C, solid content 47.3 wt%, acid value 157 mgKOH /g) was prepared.
전술된 제조예에서 제조된 알칼리 현상성 바인더 수지는 1.0 (w/w)% in THF (고형분 기준 약 0.5 (w/w)%)의 농도가 되도록 테트라히드로푸란에 용해시켜 0.45㎛ Pore Size의 Syringe Filter를 이용하여 여과 후 GPC에 20㎕를 주입하였다. GPC의 이동상은 테트라히드로푸란(Tetrahydrofuran, THF)을 사용하고, 1.0mL/분의 유속으로 유입하였으며, 컬럼은 Agilent PLgel 5㎛ Guard (7.5 x 50 mm) 1개와 Agilent PLgel 5㎛ Mixed D (7.5 x 300 mm) 2개를 직렬로 연결하였다. Agilent 1260 Infinity Ⅱ system, RI Detector를 이용하여 40℃에서 측정하였다.The alkali developable binder resin prepared in the above-mentioned Preparation Example was dissolved in tetrahydrofuran so as to have a concentration of 1.0 (w/w)% in THF (about 0.5 (w/w)% based on solid content), and a syringe of 0.45㎛ Pore Size After filtration using a filter, 20 μl was injected into GPC. Tetrahydrofuran (THF) was used as the mobile phase of GPC, and it was introduced at a flow rate of 1.0 mL/min. The column consisted of one Agilent PLgel 5㎛ Guard (7.5 x 50 mm) and Agilent PLgel 5㎛ Mixed D (7.5 x 300 mm) were connected in series. Measurements were made at 40°C using an Agilent 1260 Infinity Ⅱ system, RI Detector.
산가는 알칼리 현상성 바인더 수지 1g을 샘플링하여 50ml 혼합용제(MeOH 20%, Acetone80%)에 녹이고 1%-페놀프탈레인 지시약을 두 방울 첨가한 다음, 0.1N-KOH로 적정하여 산가를 측정하였다.For the acid value, 1 g of the alkali developable binder resin was sampled, dissolved in 50 ml of a mixed solvent (MeOH 20%, Acetone 80%), two drops of 1%-phenolphthalein indicator were added, and then the acid value was measured by titration with 0.1N-KOH.
고형분함량은 전술된 제조예에서 제조된 알칼리 현상성 바인더 수지의 중량을 기준으로 오븐에서 150 ℃, 120분간 가열한 이후 남은 고형분의 중량 퍼센트 비율을 측정하였다.The solid content was determined by measuring the weight percent ratio of the solid content remaining after heating at 150° C. for 120 minutes in an oven based on the weight of the alkali developable binder resin prepared in Preparation Example described above.
제조예2Preparation Example 2
4구 둥근바닥 플라스크에 기계식 교반기(mechanical stirrer)와 환류장치를 장착한 다음, 질소로 플라스크 내부를 퍼지하였다. 상기 질소로 퍼지된 플라스크에 메틸에틸케톤(Methyl Ethyl Ketone, MEK) 80g 및 메탄올(Methanol, MeOH) 7.5g를 투입한 다음, 아조비스이소부티로니트릴(azobisisobutyronitrile, AIBN) 0.45g을 투입하여 완전히 용해시켰다. 여기에 단량체로 아크릴산(Acrylic acid, AA) 8g, 메타크릴산(Methacrylic acid, MAA) 15g, 부틸아크릴레이트(Butyl acrylate, BA) 15g, 메틸메타크릴레이트(Methyl methacrylate, MMA) 52g, 및 스티렌(Styrene, SM) 10g의 단량체 혼합물을 투입하고, 80 ℃까지 승온한 다음 6시간 동안 중합하여 알칼리 현상성 바인더 수지를 제조하였다.A mechanical stirrer and a reflux device were installed in a four-necked round-bottom flask, and then the inside of the flask was purged with nitrogen. In the flask purged with nitrogen, 80 g of methyl ethyl ketone (Methyl Ethyl Ketone, MEK) and 7.5 g of methanol (Methanol, MeOH) were added, and then 0.45 g of azobisisobutyronitrile (AIBN) was added and completely dissolved. did it Here, as a monomer, 8 g of acrylic acid (AA), 15 g of methacrylic acid (MAA), 15 g of butyl acrylate (BA), 52 g of methyl methacrylate (MMA), and styrene ( Styrene, SM) 10 g of a monomer mixture was added, the temperature was raised to 80 °C, and polymerization was performed for 6 hours to prepare an alkali developable binder resin.
상기 알칼리 현상성 바인더 수지는, 중량평균분자량 71538 g/mol, 유리전이온도 79 ℃, 고형분함량 51.4 중량%, 산가 156.3 mgKOH/g로 측정되었다. The alkali developable binder resin was measured to have a weight average molecular weight of 71538 g/mol, a glass transition temperature of 79° C., a solid content of 51.4% by weight, and an acid value of 156.3 mgKOH/g.
제조예3 Preparation 3
4구 둥근바닥 플라스크에 기계식 교반기(mechanical stirrer)와 환류장치를 장착한 다음, 질소로 플라스크 내부를 퍼지하였다. 상기 질소로 퍼지된 플라스크에 메틸에틸케톤(Methyl Ethyl Ketone, MEK) 110 g 및 메탄올(Methanol, MeOH) 10 g를 투입한 다음, 아조비스이소부티로니트릴(azobisisobutyronitrile, AIBN) 1 g을 투입하여 완전히 용해시켰다. 여기에 단량체로 메타크릴산(Methacrylic acid, MAA) 30 g, 메틸메타크릴레이트(Methyl methacrylate, MMA) 100 g, 및 스티렌(Styrene, SM) 30 g의 단량체 혼합물을 투입하고, 80 ℃까지 승온한 다음 6시간 동안 중합하여 알칼리 현상성 바인더 수지 (중량평균분자량 49852 g/mol, 유리전이온도 125 ℃, 고형분함량 48.5 중량%, 산가 163.17 mgKOH/g)를 제조하였다.A mechanical stirrer and a reflux device were installed in a four-necked round-bottom flask, and then the inside of the flask was purged with nitrogen. 110 g of methyl ethyl ketone (Methyl Ethyl Ketone, MEK) and 10 g of methanol (Methanol, MeOH) were added to the flask purged with nitrogen, and then 1 g of azobisisobutyronitrile (AIBN) was added and completely dissolved. Here, a monomer mixture of 30 g of methacrylic acid (MAA), 100 g of methyl methacrylate, and 30 g of styrene (Styrene, SM) was added as a monomer, and the temperature was raised to 80 °C. An alkali developable binder resin (weight average molecular weight 49852 g/mol, glass transition temperature 125° C., solid content 48.5 wt%, acid value 163.17 mgKOH/g) was prepared by polymerization for the next 6 hours.
비교제조예1Comparative Preparation Example 1
4구 둥근바닥 플라스크에 기계식 교반기(mechanical stirrer)와 환류장치를 장착한 다음, 질소로 플라스크 내부를 퍼지하였다. 상기 질소로 퍼지된 플라스크에 MEK(Methyl Ethyl Ketone) 90g 및 PGMEA(Propylene GlycolMonomehtyl Ether Acetate) 10g를 투입한 다음, 아조비스이소부티로니트릴(azobisisobutyronitrile, AIBN)0.8g을 투입하여 완전히 용해시켰다. 여기에 메틸메타크릴산 20g, 메틸메타크릴레이트 70g 및 스티렌 10g의 단량체 혼합물을 투입하고, 80 ℃까지 승온한 다음 6시간 동안 중합하여 알칼리 현상성 바인더 수지(중량평균분자량 : 60000 g/mol)를 제조하였다.A mechanical stirrer and a reflux device were installed in a four-necked round-bottom flask, and then the inside of the flask was purged with nitrogen. 90 g of Methyl Ethyl Ketone (MEK) and 10 g of Propylene Glycol Monomehtyl Ether Acetate (PGMEA) were added to the nitrogen-purged flask, and then 0.8 g of azobisisobutyronitrile (AIBN) was added and completely dissolved. A monomer mixture of 20 g of methyl methacrylic acid, 70 g of methyl methacrylate, and 10 g of styrene was added thereto, the temperature was raised to 80 ° C, and polymerization was performed for 6 hours to obtain an alkali developable binder resin (weight average molecular weight: 60000 g/mol). prepared.
<실시예 및 비교예 : 감광성 수지 조성물 및 드라이 필름 포토레지스트 제조><Examples and Comparative Examples: Preparation of photosensitive resin composition and dry film photoresist>
하기 표1에 기재된 조성에 따라, 광중합 개시제류들을 용제인 메틸에틸케톤(MEK)에 녹인 후, 광중합성 화합물과 알칼리 현상성 바인더 수지를 첨가하여 기계적 교반기를 이용하여 약 1시간 정도 혼합하여 감광성 수지 조성물을 제조하였다. According to the composition shown in Table 1 below, the photopolymerization initiators are dissolved in methyl ethyl ketone (MEK) as a solvent, the photopolymerizable compound and the alkali developable binder resin are added, and the photosensitive resin is mixed for about 1 hour using a mechanical stirrer. A composition was prepared.
상기 수득된 감광성 수지 조성물을 40 ㎛의 PET 필름 위에 코팅 바(bar)를 이용하여 코팅시켰다. 코팅된 감광성 수지 조성물층은 열풍오븐을 이용하여 건조시키는데, 이때 건조 온도는 80 ℃이고, 건조 시간은 5분이며, 건조후 감광성 수지 조성물층 두께는 40㎛이였다. The obtained photosensitive resin composition was coated on a 40 μm PET film using a coating bar. The coated photosensitive resin composition layer was dried using a hot air oven, wherein the drying temperature was 80° C., the drying time was 5 minutes, and the thickness of the photosensitive resin composition layer after drying was 40 μm.
건조가 완료된 감광성 수지 조성물층 위에 보호필름(폴리에틸렌)를 이용하여 라미네이션하여 드라이 필름 포토레지스트를 제조하였다.A dry film photoresist was prepared by lamination using a protective film (polyethylene) on the dried photosensitive resin composition layer.
상기 PET필름은 다음과 같은 공정을 통해 제조되었다.The PET film was manufactured through the following process.
에틸렌글리콜과 테레프탈산으로부터 에스테르 교환 반응, 중축합 반응을 행하여 PET를 제조하였다. 이 PET 펠렛을 120℃에서 8시간 동안 감압 건조한 후, 압출기에 공급하여 280℃로 용융하였다. 이것을 정전 인가 캐스트법을 사용하여 표면 온도 20℃의 캐스팅드럼에 감아서 냉각 고화하고, 미연신 필름을 만들었다. 압출기의 토출량을 조절하여 미연신 필름의 두께를 250㎛로 조절하였다. 그 다음, 미연신 필름을 종방향으로 4배 연신한 다음, 그 일면에, 아크릴계 수지 4g와 유기입자로서 폴리메틸메타크릴레이트 0.1g을 물95.9g에 혼합한 조액을 그라비어를 이용하여 최종 건조 후 두께 50㎚ 되도록 도포하였다. 여기서 사용된 폴리메틸메타크릴레이트는 표면에 폴리스티렌으로 코팅된 것으로서 구형이며, 아크릴계 수지와의 굴절율 차이가 0.03인 것이다.PET was prepared by transesterification and polycondensation reaction between ethylene glycol and terephthalic acid. The PET pellets were dried under reduced pressure at 120° C. for 8 hours, then supplied to an extruder and melted at 280° C. This was wound on a casting drum having a surface temperature of 20°C using an electrostatic application casting method to solidify by cooling, thereby making an unstretched film. The thickness of the unstretched film was adjusted to 250 μm by controlling the discharge amount of the extruder. Next, the unstretched film is stretched 4 times in the longitudinal direction, and then, on one surface, 4 g of acrylic resin and 0.1 g of polymethyl methacrylate as organic particles are mixed with 95.9 g of water. It was applied so that it might be 50 nm thick. The polymethyl methacrylate used here has a spherical shape as a surface coated with polystyrene, and has a refractive index difference of 0.03 with the acrylic resin.
유기입자를 포함하는 조액이 도포된 종방향 일축연신 필름을 120℃에서 예열하고, 횡방향으로 4배 연신하였다.The longitudinal uniaxially oriented film coated with the crude liquid containing organic particles was preheated at 120° C. and stretched 4 times in the transverse direction.
이 필름을 정해진 길이 하에서 최고온도 230℃로 10초 동안 동안 열고정하고, 상온으로 냉각하여 총 두께 20㎛, 코팅층의 두께 50nm의 폴리에스테르 필름을 얻었다.This film was heat-set at a maximum temperature of 230° C. for 10 seconds under a predetermined length, and cooled to room temperature to obtain a polyester film having a total thickness of 20 μm and a coating layer thickness of 50 nm.
성 분ingredient 상품명(또는 성분명)Trade name (or ingredient name) 함량(중량%)content (wt%)
실시예1Example 1 실시예2Example 2 비교예1Comparative Example 1 비교예2Comparative Example 2
알칼리 현상성 바인더 수지Alkali Developable Binder Resin 제조예1Preparation Example 1 52.052.0 42.042.0 -- --
제조예2Preparation Example 2 -- 1.01.0 -- --
제조예3Preparation 3 -- 9.09.0 -- --
비교제조예1Comparative Preparation Example 1 -- -- 52.052.0 52.052.0
광중합성 화합물photopolymerizable compound M-2101M-2101 2525 17.017.0 2525 1515
T063T063 -- 5.05.0 -- --
A040A040 -- 3.03.0 -- --
PHEMAPHEMA -- -- -- 1010
광중합 개시제photopolymerization initiator EABEAB 0.50.5 0.50.5 0.50.5 0.50.5
BCIMBCIM 1.51.5 1.51.5 1.51.5 1.51.5
첨가제additive 톨루엔술폰산1수화물
(Aldrich Chemical)
Toluenesulfonic acid monohydrate
(Aldrich Chemical)
0.50.5 0.50.5 0.50.5 0.50.5
루이코 크리스탈 바이올렛
(일본 Hodogaya Co.)
Ruiko Crystal Violet
(Japan Hodogaya Co.)
0.30.3 0.30.3 0.30.3 0.30.3
다이아몬드 그린 GH(일본 Hodogaya Co.)Diamond Green GH (Japan Hodogaya Co.) 0.20.2 0.20.2 0.20.2 0.20.2
용 제solvent MEK(Methyl Ethyl Ketone)MEK (Methyl Ethyl Ketone) 20.020.0 20.020.0 20.020.0 20.020.0
(1) M2101 : Bisphenol A (EO)10 dimethacrylate(미원스페셜티케미칼)
(2) PHEMA : 2-페녹시에틸메타크릴레이트
(3) EAB : 4,4'-(Bisdiethylamino)benzophenone(Aldrich Chemical)
(4) BCIM : 2,2'-Bis-(2-chlorophenyl-4,5,4',5'-tetraphenylbisimidazole(Aldrich Chemical)
(5) T063 : Trimethylolpropane [EO] 6 triacrylate
Figure PCTKR2020019182-appb-img-000035

(6) A040 : Methoxy propylene glycol [400] acrylate(n=9)
Figure PCTKR2020019182-appb-img-000036
(1) M2101: Bisphenol A (EO)10 dimethacrylate (Miwon Specialty Chemical)
(2) PHEMA: 2-phenoxyethyl methacrylate
(3) EAB: 4,4'-(Bisdiethylamino)benzophenone (Aldrich Chemical)
(4) BCIM: 2,2'-Bis-(2-chlorophenyl-4,5,4',5'-tetraphenylbisimidazole (Aldrich Chemical)
(5) T063: Trimethylolpropane [EO] 6 triacrylate
Figure PCTKR2020019182-appb-img-000035

(6) A040: Methoxy propylene glycol [400] acrylate (n=9)
Figure PCTKR2020019182-appb-img-000036
<실험예><Experimental example>
상기 실시예 및 비교예에서 제조된 드라이 필름 포토레지스트에 대하여, 하기 방법으로 물성을 측정하였으며, 그 결과를 표2에 나타내었다.For the dry film photoresists prepared in Examples and Comparative Examples, physical properties were measured in the following manner, and the results are shown in Table 2.
1. 현상액 과의 비누화 반응성1. Saponification reactivity with developer
상기 실시예 및 비교예에서 제조된 드라이필름 포토레지스트에서 보호필름과지지체인 PET 필름을 벗겨낸 감광성 수지층을 이용하여, 두께 40 ㎛, 면적 0.50 m 2의 시료를 제조하였다.A sample having a thickness of 40 μm and an area of 0.50 m 2 was prepared by using a photosensitive resin layer in which a protective film and a PET film as a support were peeled off from the dry film photoresist prepared in Examples and Comparative Examples.
이후, 상기 감광성 수지층 시료를 30±1 ℃의 현상액인 Na 2CO 3 1중량% 수용액 1.0리터가 함유된 원통형 거품분석기(단면직경 : 10 cm, 높이: 60cm, 하기 도1 참조)에 넣은 후, 노즐을 통해 거품분석기의 상단부 및 하단부와 연결된 현상액순환펌프(순환속도 1000~1200cc/min, 순환압력 5 kgf/cm 2)을 이용하여, 60분간 현상액을 순환시켜 거품분석기 상단부에서 거품분석기 내부로 분사하였다.After that, the photosensitive resin layer sample was placed in a cylindrical bubble analyzer (diameter of cross section: 10 cm, height: 60 cm, see Fig. 1 below) containing 1.0 liter of Na 2 CO 3 1 wt% aqueous solution of 30 ± 1 ° C. , using the developer circulation pump (circulation speed 1000~1200cc/min, circulation pressure 5 kgf/cm 2 ) connected to the upper and lower parts of the bubble analyzer through the nozzle, circulate the developer for 60 minutes, sprayed.
구체적으로, 상기 현상액순환펌프를 작동시키면 거품분석기 내부의 현상액이 하단부의 노즐을 통해 빠져나와 현상액순환펌프를 지나 거품분석기 상단부로 이동하여 용기 상단에서 노즐을 통해 분사될 수 있다.Specifically, when the developer circulation pump is operated, the developer inside the bubble analyzer exits through the nozzle at the lower end, passes the developer circulation pump and moves to the upper end of the bubble analyzer, and can be sprayed through the nozzle at the top of the container.
이때, 상기 현상액이 분사되는 거품분석기 상단지점과, 상기 현상액 분사를 시작한 직후 용기 내 용액의 최고 높이지점간의 높이차이간격은 대략 48cm 였다.At this time, the height difference between the top point of the bubble analyzer where the developer is sprayed and the highest point of the solution in the container immediately after starting spraying the developer was about 48 cm.
이때,"현상액 분사를 시작한지 60분이 지난 후 거품분석기내 발생된 거품의 최고 높이지점"과 "현상액 분사를 시작한 직후 거품분석기내 용액의 최고 높이지점"간의 높이차이간격을 거품분석기 표면에 설치된 눈금자를 통해 측정하여, 발생된 거품 높이로 구하고, 이를 이용하여 현상액 과의 비누화 반응성을 평가하였다.At this time, measure the height difference between "the highest point of the bubble generated in the bubble analyzer after 60 minutes of spraying the developer" and "the highest point of the solution in the bubble analyzer immediately after starting spraying the developer" with a ruler installed on the surface of the bubble analyzer. was measured and obtained as the generated bubble height, and the saponification reactivity with the developer was evaluated using this.
2. 세선 밀착력(단위: ㎛)2. Fine wire adhesion (unit: ㎛)
상기 실시예 및 비교예에서 제조된 드라이 필름 포토레지스트의 보호필름을벗겨내어 드라이 필름 포토레지스트의 감광성 수지층이 브러시(Brush) 연마처리된 1.6mm 두께의 동장적층판의 구리층 표면과 접촉하도록 기판 예열 롤 온도 120 ℃, 라미네이터 롤 온도 115 ℃, 롤 압력 4.0kgf/㎠ 그리고 롤 속도 2.0min/m의 조건으로 HAKUTO MACH 610i를 이용하여 라미네이션하여 적층체를 형성하였다. Peel off the protective film of the dry film photoresist prepared in Examples and Comparative Examples, and preheat the substrate so that the photosensitive resin layer of the dry film photoresist is in contact with the surface of the copper layer of the 1.6 mm thick copper-clad laminate that has been brush-polished. Roll temperature 120℃, laminator roll temperature 115℃, roll pressure 4.0kgf/cm2 Then, a laminate was formed by lamination using a HAKUTO MACH 610i under the condition of a roll speed of 2.0 min/m.
상기 적층체에서 드라이 필름 포토레지스트의 지지체인 PET 필름을 벗겨낸 후, 회로평가용 포토마스크를 사용하여, ORC사의 EXM-1201(평행광 노광기)을 이용하여 40mJ/cm 2의 노광량에 도달할때까지 자외선을 조사한 후 15분 방치하였다. 그 후 30±1 ℃의 Na 2CO 3 1.0wt% 수용액으로 스프레이 압력 1.5kgf/㎠에서 분사방식의 현상조건으로 최소현상시간의 2배의 시간동안 현상을 실시하였다. After peeling off the PET film, which is the support of the dry film photoresist, from the laminate, using a photomask for circuit evaluation, using ORC's EXM-1201 (parallel light exposure machine) to reach an exposure dose of 40mJ/cm 2 After irradiating with ultraviolet light until After that, development was performed for twice the minimum development time under the spray pressure of 1.5 kgf/cm 2 with a 1.0 wt% aqueous solution of Na 2 CO 3 at 30±1 ° C.
현상이 완료된 적층체에서, 감광성 수지층의 최소 선폭을 ZEISS AXIOPHOT Microscope으로 측정하여 세선 밀착력으로 평가하였다. 이 값이 작을수록 세선밀착력이 우수하다고 평가할 수 있다. In the developed laminate, the minimum line width of the photosensitive resin layer was measured with a ZEISS AXIOPHOT Microscope, and the fine wire adhesion was evaluated. It can be evaluated that the fine wire adhesion is excellent, so that this value is small.
3. 1:1 해상도(단위: ㎛)3. 1:1 resolution (unit: μm)
상기 실시예 및 비교예에서 제조된 드라이 필름 포토레지스트의 보호필름을벗겨내어 드라이 필름 포토레지스트의 감광성 수지층이 브러시(Brush) 연마처리된 1.6mm 두께의 동장적층판의 구리층 표면과 접촉하도록 기판 예열 롤 온도 120 ℃, 라미네이터 롤 온도 115 ℃, 롤 압력 4.0kgf/㎠ 그리고 롤 속도 2.0min/m의 조건으로 HAKUTO MACH 610i를 이용하여 라미네이션하여 적층체를 형성하였다.Peel off the protective film of the dry film photoresist prepared in Examples and Comparative Examples, and preheat the substrate so that the photosensitive resin layer of the dry film photoresist is in contact with the surface of the copper layer of the 1.6 mm thick copper-clad laminate that has been brush-polished. Roll temperature 120℃, laminator roll temperature 115℃, roll pressure 4.0kgf/cm2 Then, a laminate was formed by lamination using a HAKUTO MACH 610i under the condition of a roll speed of 2.0 min/m.
상기 적층체에서 드라이 필름 포토레지스트의 지지체인 PET 필름을 벗겨낸 후, 현상이후 회로라인(line) 폭과 회로라인 사이의 공간(space) 간격이 1:1이 될 수 있도록 회로평가용 포토마스크를 사용하여, ORC사의 EXM-1201(평행광 노광기)을 이용하여 40mJ/cm 2의 노광량에 도달할때까지 자외선을 조사한 후 15분 방치하였다. 그 후 30±1 ℃의 Na 2CO 3 1.0wt% 수용액으로 스프레이 압력 1.5kgf/㎠에서 분사방식의 현상조건으로 최소현상시간의 2배의 시간동안 현상을 실시하였다. After peeling off the PET film, which is the support for the dry film photoresist, from the laminate, a photomask for circuit evaluation is applied so that the width of the circuit line and the space between the circuit lines become 1:1 after development. Using ORC's EXM-1201 (parallel light exposure machine), it was left for 15 minutes after irradiating ultraviolet rays until it reached an exposure amount of 40 mJ/cm 2 . After that, development was performed for twice the minimum development time under the spray pressure of 1.5 kgf/cm 2 with a 1.0 wt% aqueous solution of Na 2 CO 3 at 30±1 ° C.
현상이 완료된 적층체에서, 감광성 수지층간 간격의 최소값을 ZEISS AXIOPHOT Microscope으로 측정하여 1:1 해상도로 평가하였다. 이 값이 작을수록 1:1 해상도 값이 우수하다고 평가할 수 있다. In the developed laminate, the minimum value of the gap between the photosensitive resin layers was measured with a ZEISS AXIOPHOT Microscope and evaluated at 1:1 resolution. As this value is smaller, it can be evaluated that the 1:1 resolution value is excellent.
4. 박리속도(단위 : 초)4. Peeling speed (unit: seconds)
상기 실시예 및 비교예에서 제조된 드라이 필름 포토레지스트의 보호필름을벗겨내어 드라이 필름 포토레지스트의 감광성 수지층이 브러시(Brush) 연마처리된 1.6mm 두께의 동장적층판의 구리층 표면과 접촉하도록 기판 예열 롤 온도 120 ℃, 라미네이터 롤 온도 115 ℃, 롤 압력 4.0kgf/㎠ 그리고 롤 속도 2.0min/m의 조건으로 HAKUTO MACH 610i를 이용하여 라미네이션하여 적층체를 형성하였다. Peel off the protective film of the dry film photoresist prepared in Examples and Comparative Examples, and preheat the substrate so that the photosensitive resin layer of the dry film photoresist is in contact with the surface of the copper layer of the 1.6 mm thick copper-clad laminate that has been brush-polished. Roll temperature 120℃, laminator roll temperature 115℃, roll pressure 4.0kgf/cm2 Then, a laminate was formed by lamination using a HAKUTO MACH 610i under the condition of a roll speed of 2.0 min/m.
상기 적층체에서 드라이 필름 포토레지스트의 지지체인 PET 필름을 벗겨낸 후, 회로평가용 포토마스크를 사용하여 ORC사의 EXM-1201(평행광 노광기)을 이용하여 40mJ/cm 2의 노광량에 도달할때까지 자외선을 조사한 후 15분 방치하였다. 그 후 30±1 ℃의 Na 2CO 3 1.0wt% 수용액으로 스프레이 압력 1.5kgf/㎠에서 분사방식의 현상조건으로 최소현상시간의 2배의 시간동안 현상을 실시하였다. After peeling off the PET film, which is a support for the dry film photoresist, from the laminate, using a photomask for circuit evaluation, ORC's EXM-1201 (parallel light exposure machine) until the exposure amount of 40mJ/cm 2 is reached After irradiation with ultraviolet light, it was left for 15 minutes. After that, development was performed for twice the minimum development time under the spray pressure of 1.5 kgf/cm 2 with a 1.0 wt% aqueous solution of Na 2 CO 3 at 30±1 ° C.
그리고 3% 수산화나트륨 수용액(온도 50℃을 사용하여 동장적층판으로부터감광성 수지층을 박리하였다. 이때, 감광성 수지층이 동장적층판에서 떨어지는데 소요되는 시간을 측정하였다.Then, the photosensitive resin layer was peeled from the copper-clad laminate by using a 3% aqueous sodium hydroxide solution (at a temperature of 50° C.). At this time, the time required for the photosensitive resin layer to fall from the copper-clad laminate was measured.
구분division 거품의 높이 (mm)Foam height (mm) 세선밀착력fine wire adhesion 해상도resolution 박리속도peel rate
실시예 1Example 1 4040 2525 2525 5050
실시예 2Example 2 6060 2525 2525 4040
비교예 1Comparative Example 1 140140 3030 3030 4040
비교예 2Comparative Example 2 110110 3535 3030 3232
상기 표 2에서 보는 바와 같이 실시예는 비교예 대비 거품발생높이가 현저히 감소하여 현상액 과의 비누화 반응성이 낮을 뿐 아니라, 보다 미세한 세선 밀착력 및 해상도를 가져 우수한 현상성을 가질 수 있다. 또한, 박리공정시 보다 빠른 박리속도를 가질 수 있다는 점을 알 수 있었다.As shown in Table 2, the Example has a significantly reduced foaming height compared to the Comparative Example, so that the saponification reactivity with the developer is low, and has finer fine wire adhesion and resolution, so that it can have excellent developability. In addition, it was found that the peeling process can have a faster peeling speed.
5. 절대점도5. Absolute Viscosity
상기 실시예 및 비교예에서 제조된 드라이필름 포토레지스트에서 보호필름과 지지체인 PET 필름을 벗겨낸 감광성 수지층에 대해, DHR-2 (TA Instrument) 장비를 이용하여, 하기 조건하에 온도에 따른 절대점도를 측정하여 하기 도2에 나타내었고, 이를 통해 절대점도의 최소값, 절대점도의 최소값에서의 온도, 및 경화온도를 구하여 하기 표3에 기재하였다.For the photosensitive resin layer from which the protective film and the PET film as a support were peeled off from the dry film photoresist prepared in Examples and Comparative Examples, using DHR-2 (TA Instrument) equipment, absolute viscosity according to temperature under the following conditions was measured and shown in FIG. 2, and through this, the minimum value of absolute viscosity, the temperature at the minimum value of the absolute viscosity, and the curing temperature were obtained and described in Table 3 below.
<절대점도 측정 조건><Absolute Viscosity Measurement Conditions>
- Test type = Flow type, Temp- Test type = Flow type, Temp
- Gas = Nitrogen(10L/min)- Gas = Nitrogen (10L/min)
- 시작온도(Start Temp.) = 50 ℃- Start Temp. = 50 ℃
- 최종온도(Final Temp.) = 125 ℃- Final Temp. = 125 ℃
- 승온속도(Ramp rate) = 10 ℃/min- Ramp rate = 10 ℃/min
- 전단속도(Shear rate) = 1 (1/s)- Shear rate = 1 (1/s)
- 축력(Axial Force) = 3N 이하일 때 값 측정- Measure value when Axial Force = 3N or less
구분division 경화온도 (℃)Curing temperature (℃) 절대점도의 최소값 (Pa·s)Minimum value of absolute viscosity (Pa s) 절대점도의 최소값에서의 온도 (℃)Temperature at the minimum value of absolute viscosity (°C) 110℃에서의 절대점도 (Pa·s)Absolute Viscosity at 110℃ (Pa·s)
실시예 1Example 1 116116 8.128.12 115115 9.039.03
실시예 2Example 2 116116 1212 115115 1414
비교예 1Comparative Example 1 113113 517517 113113 558558
비교예 2Comparative Example 2 114114 379379 114114 415415

Claims (20)

  1. 하기 화학식 1로 표시되는 반복단위, 하기 화학식 2로 표시되는 반복단위, 하기 화학식 3으로 표시되는 반복단위, 및 하기 화학식 4로 표시되는 반복단위를 포함한 알칼리 현상성 바인더 수지, 광중합 개시제, 및 광중합성 화합물을 포함하고,Alkali developable binder resin, photopolymerization initiator, and photopolymerization including a repeating unit represented by the following formula (1), a repeating unit represented by the following formula (2), a repeating unit represented by the following formula (3), and a repeating unit represented by the following formula (4) comprising a compound,
    하기 (1) 또는 (2) 중 어느 하나를 만족하는, 감광성 수지 조성물:The photosensitive resin composition satisfying any one of the following (1) or (2):
    (1) 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하이거나,(1) Put the photosensitive resin layer sample containing the photosensitive resin composition into a container with a cross-sectional diameter of 10 cm or more containing the developer so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and When spraying from the top of the container while circulating the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the container immediately after spraying the developer. If the height difference between the highest points of my developer is 80 mm or less,
    (2) 감광성 수지 조성물이 함유되고, 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하이며,(2) For the photosensitive resin layer sample containing the photosensitive resin composition and having a thickness of 5 μm or more and 30 μm or less, the absolute viscosity obtained in the temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less The minimum value is 300 Pa s or less,
    [화학식1][Formula 1]
    Figure PCTKR2020019182-appb-img-000037
    Figure PCTKR2020019182-appb-img-000037
    상기 화학식1 에서, In Formula 1,
    R 1은 수소, 또는 탄소수 1 내지 10의 알킬이고,R 1 is hydrogen or alkyl having 1 to 10 carbon atoms,
    R 2는 탄소수 1 내지 10의 알킬이고,R 2 is alkyl having 1 to 10 carbon atoms,
    Ar은 탄소수 6 내지 20의 아릴이고,Ar is aryl having 6 to 20 carbon atoms,
    n은 1 내지 20의 정수이고,n is an integer from 1 to 20,
    [화학식2][Formula 2]
    Figure PCTKR2020019182-appb-img-000038
    Figure PCTKR2020019182-appb-img-000038
    상기 화학식2 에서, In the above formula (2),
    R 3는 수소, 또는 탄소수 1 내지 10의 알킬이고,R 3 is hydrogen or alkyl having 1 to 10 carbon atoms,
    [화학식3][Formula 3]
    Figure PCTKR2020019182-appb-img-000039
    Figure PCTKR2020019182-appb-img-000039
    상기 화학식3 에서, In the above formula 3,
    R 4는 수소, 또는 탄소수 1 내지 10의 알킬이고,R 4 is hydrogen or alkyl having 1 to 10 carbon atoms,
    R 5는 탄소수 1 내지 10의 알킬이고,R 5 is alkyl having 1 to 10 carbon atoms,
    [화학식4][Formula 4]
    Figure PCTKR2020019182-appb-img-000040
    Figure PCTKR2020019182-appb-img-000040
    상기 화학식4 에서, In the above formula (4),
    Ar은 탄소수 6 내지 20의 아릴이다.Ar is aryl having 6 to 20 carbon atoms.
  2. 제1항에 있어서, According to claim 1,
    상기 화학식1로 표시되는 반복단위는 상기 알칼리 현상성 바인더 수지에 함유된 전체 반복단위 몰함량 100몰%를 기준으로 5 몰% 이상 40 몰% 이하로 함유되는, 감광성 수지 조성물.The repeating unit represented by Formula 1 is contained in an amount of 5 mol% or more and 40 mol% or less, based on 100 mol% of the total repeating unit molar content contained in the alkali developable binder resin.
  3. 제1항에 있어서, According to claim 1,
    상기 화학식1로 표시되는 반복단위는 하기 화학식1-1로 표시되는 단량체로부터 유래된 반복단위인, 감광성 수지 조성물:The repeating unit represented by the formula (1) is a repeating unit derived from a monomer represented by the following formula (1-1), the photosensitive resin composition:
    [화학식1-1][Formula 1-1]
    Figure PCTKR2020019182-appb-img-000041
    Figure PCTKR2020019182-appb-img-000041
    상기 화학식1-1에서, In Formula 1-1,
    R 1은 수소, 또는 탄소수 1 내지 10의 알킬이고,R 1 is hydrogen or alkyl having 1 to 10 carbon atoms,
    R 2는 탄소수 1 내지 10의 알킬이고,R 2 is alkyl having 1 to 10 carbon atoms,
    Ar은 탄소수 6 내지 20의 아릴이고,Ar is aryl having 6 to 20 carbon atoms,
    n은 1 내지 20의 정수이다.n is an integer from 1 to 20;
  4. 제1항에 있어서, According to claim 1,
    상기 알칼리 현상성 바인더 수지는 상기 알칼리 현상성 바인더 수지에 함유된 전체 반복단위 몰함량 100몰%를 기준으로,The alkali developable binder resin is based on 100 mol% of the total repeating unit molar content contained in the alkali developable binder resin,
    상기 화학식 2로 표시되는 반복단위 20 몰% 이상 60 몰% 이하를 포함하는, 감광성 수지 조성물.A photosensitive resin composition comprising 20 mol% or more and 60 mol% or less of the repeating unit represented by the formula (2).
  5. 제1항에 있어서, According to claim 1,
    상기 알칼리 현상성 바인더 수지는 상기 알칼리 현상성 바인더 수지에 함유된 전체 반복단위 몰함량 100몰%를 기준으로,The alkali developable binder resin is based on 100 mol% of the total repeating unit molar content contained in the alkali developable binder resin,
    상기 화학식 3으로 표시되는 반복단위 1 몰% 이상 30 몰% 이하, 및 1 mol% or more and 30 mol% or less of the repeating unit represented by Formula 3, and
    상기 화학식 4로 표시되는 반복단위 30 몰% 이상 60 몰% 이하를 포함하는, 감광성 수지 조성물.A photosensitive resin composition comprising 30 mol% or more and 60 mol% or less of the repeating unit represented by the formula (4).
  6. 제1항에 있어서, According to claim 1,
    상기 화학식 4로 표시되는 반복단위 100 몰에 대하여, 상기 화학식 3으로 표시되는 반복단위의 몰비율이 10 몰 이상 99 몰 이하인, 감광성 수지 조성물.The photosensitive resin composition, wherein the molar ratio of the repeating unit represented by Formula 3 to 100 moles of the repeating unit represented by Formula 4 is 10 mol or more and 99 mol or less.
  7. 제1항에 있어서, According to claim 1,
    상기 광중합성 화합물은 이관능 (메트)아크릴레이트 화합물을 포함하는, 감광성 수지 조성물.The photopolymerizable compound comprises a bifunctional (meth) acrylate compound, the photosensitive resin composition.
  8. 제1항에 있어서, According to claim 1,
    상기 광중합성 화합물은 3관능 이상의 다관능 (메트)아크릴레이트 화합물을 포함하는 감광성 수지 조성물.The photopolymerizable compound is a photosensitive resin composition comprising a trifunctional or more polyfunctional (meth) acrylate compound.
  9. 제8항에 있어서, 9. The method of claim 8,
    상기 3관능 이상의 다관능 (메트)아크릴레이트 화합물은 탄소수 1 내지 20의 중심 그룹에 탄소수 1내지 10의 알킬렌 옥사이드 그룹 및 (메트)아크릴레이트 작용기가 각각 3개 이상 결합된 구조를 갖는, 감광성 수지 조성물.The trifunctional or more polyfunctional (meth)acrylate compound has a structure in which three or more alkylene oxide groups having 1 to 10 carbon atoms and (meth)acrylate functional groups are bonded to a central group having 1 to 20 carbon atoms, the photosensitive resin composition.
  10. 제8항에 있어서, 9. The method of claim 8,
    상기 3관능 이상의 다관능 (메트)아크릴레이트 화합물은 하기 화학식 12로 표시되는 화합물을 포함하는 감광성 수지 조성물:The trifunctional or higher polyfunctional (meth)acrylate compound is a photosensitive resin composition comprising a compound represented by the following Chemical Formula 12:
    [화학식12][Formula 12]
    Figure PCTKR2020019182-appb-img-000042
    Figure PCTKR2020019182-appb-img-000042
    상기 화학식12 에서, In the above formula (12),
    R 14은 수소, 또는 탄소수 1 내지 10의 알킬이고,R 14 is hydrogen or alkyl having 1 to 10 carbon atoms,
    R 15는 탄소수 1 내지 10의 알킬렌이고,R 15 is alkylene having 1 to 10 carbon atoms,
    R 16은 탄소수 1 내지 20의 중심 그룹을 포함하는 p가 작용기이고,R 16 is a p-valent functional group containing a central group having 1 to 20 carbon atoms,
    n12은 1 내지 20의 정수이고,n12 is an integer from 1 to 20;
    p는 상기 R 16에 치환되는 작용기수이고, 3 내지 10의 정수이다.p is the number of functional groups substituted for R 16 , and is an integer of 3 to 10.
  11. 제8항에 있어서, 9. The method of claim 8,
    상기 광중합성 화합물은 단관능 (메트)아크릴레이트 화합물을 더 포함하는, 감광성 수지 조성물.The photopolymerizable compound further comprises a monofunctional (meth) acrylate compound, the photosensitive resin composition.
  12. 제11항에 있어서, 12. The method of claim 11,
    상기 단관능 (메트)아크릴레이트 화합물은 탄소수 1내지 10의 알킬렌 옥사이드 그룹을 포함한 (메트)아크릴레이트를 포함하는, 감광성 수지 조성물.The monofunctional (meth) acrylate compound is a photosensitive resin composition comprising a (meth) acrylate containing an alkylene oxide group having 1 to 10 carbon atoms.
  13. 제11항에 있어서, 12. The method of claim 11,
    상기 단관능 (메트)아크릴레이트 화합물은 하기 화학식 11로 표시되는 화합물을 포함하는 감광성 수지 조성물:The monofunctional (meth) acrylate compound is a photosensitive resin composition comprising a compound represented by the following formula (11):
    [화학식11][Formula 11]
    Figure PCTKR2020019182-appb-img-000043
    Figure PCTKR2020019182-appb-img-000043
    상기 화학식11 에서, In the above formula (11),
    R 11은 수소, 또는 탄소수 1 내지 10의 알킬이고,R 11 is hydrogen or alkyl having 1 to 10 carbon atoms,
    R 12는 탄소수 1 내지 10의 알킬렌이고,R 12 is alkylene having 1 to 10 carbon atoms,
    R 13은 탄소수 1 내지 10의 알킬이고,R 13 is alkyl having 1 to 10 carbon atoms,
    n11은 1 내지 20의 정수이다.n11 is an integer from 1 to 20;
  14. 제1항에 있어서, According to claim 1,
    하기 화학식 13으로 표시되는 반복단위, 하기 화학식 14로 표시되는 반복단위, 하기 화학식 15로 표시되는 반복단위, 하기 화학식 16로 표시되는 반복단위 및 하기 화학식 17로 표시되는 반복단위를 포함한 제1 알칼리 현상성 바인더 수지; 및 A first alkali phenomenon comprising a repeating unit represented by the following formula 13, a repeating unit represented by the following formula 14, a repeating unit represented by the following formula 15, a repeating unit represented by the following formula 16, and a repeating unit represented by the following formula 17 castle binder resin; and
    하기 화학식 14로 표시되는 반복단위, 하기 화학식 15로 표시되는 반복단위, 및 하기 화학식 16로 표시되는 반복단위를 포함한 제2 알칼리 현상성 바인더 수지;를 더 포함하는, 감광성 수지 조성물:A second alkali developable binder resin including a repeating unit represented by the following Chemical Formula 14, a repeating unit represented by the following Chemical Formula 15, and a repeating unit represented by the following Chemical Formula 16; A photosensitive resin composition further comprising:
    [화학식 13][Formula 13]
    Figure PCTKR2020019182-appb-img-000044
    Figure PCTKR2020019182-appb-img-000044
    상기 화학식 13에서, In the above formula (13),
    R 3"는 수소이고,R 3 ″ is hydrogen,
    [화학식 14][Formula 14]
    Figure PCTKR2020019182-appb-img-000045
    Figure PCTKR2020019182-appb-img-000045
    상기 화학식 14에서, In the formula (14),
    R 3'는 탄소수 1 내지 10의 알킬이고,R 3 ' is an alkyl having 1 to 10 carbon atoms,
    [화학식 15][Formula 15]
    Figure PCTKR2020019182-appb-img-000046
    Figure PCTKR2020019182-appb-img-000046
    상기 화학식 15에서, In the formula (15),
    R4"는 탄소수 1 내지 10의 알킬이고, R5"는 탄소수 1 내지 10의 알킬이고,R4″ is alkyl having 1 to 10 carbon atoms, R5″ is alkyl having 1 to 10 carbon atoms,
    [화학식 16][Formula 16]
    Figure PCTKR2020019182-appb-img-000047
    Figure PCTKR2020019182-appb-img-000047
    상기 화학식 16에서, In the formula (16),
    Ar은 탄소수 6 내지 20의 아릴이고,Ar is aryl having 6 to 20 carbon atoms,
    [화학식 17][Formula 17]
    Figure PCTKR2020019182-appb-img-000048
    Figure PCTKR2020019182-appb-img-000048
    상기 화학식 17에서, In Formula 17,
    R 4'는 수소이고,R 4 ' is hydrogen,
    R 5'는 탄소수 1 내지 10의 알킬이다.R 5 ′ is alkyl having 1 to 10 carbon atoms.
  15. 제1항의 감광성 수지 조성물을 함유한 감광성 수지층을 포함하는, 드라이 필름 포토레지스트.A dry film photoresist comprising a photosensitive resin layer containing the photosensitive resin composition of claim 1.
  16. 제15항에 있어서,16. The method of claim 15,
    상기 드라이 필름 포토레지스트는 하기 (1) 또는 (2) 중 어느 하나를 만족하는, 드라이 필름 포토레지스트:The dry film photoresist is a dry film photoresist satisfying any one of the following (1) or (2):
    (1) 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지 조성물이 함유된 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하이거나,(1) In a container with a cross-sectional diameter of 10 cm or more containing a developer, the photosensitive resin layer sample containing the photosensitive resin composition is put so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the When spraying from the top of the container while circulating the developer inside the container at a speed of 1000 cc/min or more and 1200 cc/min or less, the highest point of the bubbles generated in the container after 60 minutes of spraying the developer, and the container immediately after spraying the developer. If the height difference between the highest points of my developer is 80 mm or less,
    (2) 상기 감광성 수지층은 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하이다.(2) the photosensitive resin layer has a minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less with respect to the photosensitive resin layer sample having a thickness of 5 μm or more and 30 μm or less 300 Pa·s or less.
  17. 고분자 기재; 및 상기 고분자 기재 상에 형성된 감광성 수지층을 포함하고, polymer substrate; and a photosensitive resin layer formed on the polymer substrate,
    하기 (1) 또는 (2) 중 어느 하나를 만족하는, 감광성 엘리먼트:A photosensitive element satisfying any one of the following (1) or (2):
    (1) 현상액이 함유된 단면직경이 10 cm 이상인 용기에, 감광성 수지층 시료를 현상액 대비 감광성 수지층 시료의 부피비율이 2x10 -5 m 3/L가 되도록 투입하고, 상기 용기 내부 현상액을 1000 cc/min 이상 1200cc/min 이하의 속도로 순환시키며 용기 상단에서 분사시, 현상액 분사를 시작한지 60분이 지난 후 용기 내 발생된 거품의 최고 높이지점과, 현상액 분사를 시작한 직후 용기 내 현상액의 최고 높이지점간의 높이차이간격이 80 mm 이하이거나,(1) Put the photosensitive resin layer sample into a container with a cross-sectional diameter of 10 cm or more containing the developer so that the volume ratio of the photosensitive resin layer sample to the developer is 2x10 -5 m 3 /L, and the developer inside the container is 1000 cc When spraying from the top of the container while circulating at a speed of more than /min and less than 1200cc/min, the highest point of the bubble generated in the container after 60 minutes of spraying the developer and the highest point of the developer in the container immediately after starting spraying the developer If the height difference between them is 80 mm or less,
    (2) 상기 감광성 수지층은 두께 5 ㎛ 이상 30 ㎛ 이하인 감광성 수지층 시료에 대하여, 상기 감광성 수지층 시료의 축력이 5N 이하인 조건에서 50 ℃ 이상 125 ℃ 이하의 온도구간에서 얻어진 절대점도의 최소값이 300 Pa·s 이하이다.(2) the photosensitive resin layer has a minimum value of absolute viscosity obtained in a temperature range of 50° C. or more and 125° C. or less under the condition that the axial force of the photosensitive resin layer sample is 5 N or less with respect to the photosensitive resin layer sample having a thickness of 5 μm or more and 30 μm or less 300 Pa·s or less.
  18. 제17항에 있어서, 18. The method of claim 17,
    상기 감광성 수지층은 하기 화학식 1로 표시되는 반복단위; 하기 화학식 2로 표시되는 반복단위; 하기 화학식 3으로 표시되는 반복단위; 및 하기 화학식 4로 표시되는 반복단위;를 포함한 알칼리 현상성 바인더 수지와 광중합성 화합물을 포함하는, 감광성 엘리먼트:The photosensitive resin layer may include a repeating unit represented by the following Chemical Formula 1; a repeating unit represented by the following formula (2); a repeating unit represented by the following formula (3); And a repeating unit represented by Formula 4; A photosensitive element comprising an alkali developable binder resin and a photopolymerizable compound, including:
    [화학식1] [Formula 1]
    Figure PCTKR2020019182-appb-img-000049
    Figure PCTKR2020019182-appb-img-000049
    상기 화학식1 에서, In Formula 1,
    R 1은 수소, 또는 탄소수 1 내지 10의 알킬이고,R 1 is hydrogen or alkyl having 1 to 10 carbon atoms,
    R 2는 탄소수 1 내지 10의 알킬이고,R 2 is alkyl having 1 to 10 carbon atoms,
    Ar은 탄소수 6 내지 20의 아릴이고,Ar is aryl having 6 to 20 carbon atoms,
    n은 1 내지 20의 정수이고,n is an integer from 1 to 20,
    [화학식2][Formula 2]
    Figure PCTKR2020019182-appb-img-000050
    Figure PCTKR2020019182-appb-img-000050
    상기 화학식2 에서, In the above formula (2),
    R 3는 수소, 또는 탄소수 1 내지 10의 알킬이고,R 3 is hydrogen or alkyl having 1 to 10 carbon atoms,
    [화학식3][Formula 3]
    Figure PCTKR2020019182-appb-img-000051
    Figure PCTKR2020019182-appb-img-000051
    상기 화학식3 에서, In the above formula 3,
    R 4는 수소, 또는 탄소수 1 내지 10의 알킬이고,R 4 is hydrogen or alkyl having 1 to 10 carbon atoms,
    R 5는 탄소수 1 내지 10의 알킬이고,R 5 is alkyl having 1 to 10 carbon atoms,
    [화학식4][Formula 4]
    Figure PCTKR2020019182-appb-img-000052
    Figure PCTKR2020019182-appb-img-000052
    상기 화학식4 에서, In the above formula (4),
    Ar은 탄소수 6 내지 20의 아릴이다Ar is aryl having 6 to 20 carbon atoms
  19. 제1항의 감광성 수지 조성물을 함유한 감광성 수지층을 포함하는, 회로 기판.A circuit board comprising a photosensitive resin layer containing the photosensitive resin composition of claim 1 .
  20. 제1항의 감광성 수지 조성물을 함유한 감광성 수지층을 포함하는, 디스플레이 장치.A display device comprising a photosensitive resin layer containing the photosensitive resin composition of claim 1 .
PCT/KR2020/019182 2019-12-31 2020-12-28 Photosensitive resin composition, and dry film photoresist, photosensitive element, circuit board, and display device, each using same WO2021137546A1 (en)

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